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BONO THERMAL OIL HEATERS

Bono Energia S.p.A.


Via Resistenza 12
20068 Peschiera Borromeo (Mi)
Italy

Phone +39 | 02 55302848


www.bono.it
BONO THERMAL OIL HEATERS
Thermal oil heaters are the right choice when customers require high temperatures
and thermal stability. BONO proposes two technologies: multi-coil heaters (OMV)
and multi-tubular heaters (OMP, HTH).

Oil & Gas


• Heating of crude oil for transportation in pipelines.
• Heating of crude oil storage tanks
• Refining processes

Chemical industry
• Production of synthetic resins and polyesters
• Production of synthesized and intermediate petroleum products
• Heating of products through reactors

Textile industry
• Production of synthetic fibers
• Printing and fixing of colored pattern on the fabric

Metallurgic
• Anodizing, phosphating, hot rolling

Plastics and rubber processing


• Heating of presses, production of PVC and polypropylene

Flexible packaging production


• Heating of molding presses, films
• Heating of applied glue and adhesive layers

Thermal fluids vs Steam


When compared to using steam in these applications, heat transfer fluids (thermal oils)
have several distinct advantages:
› Liquid phase and low pressures (even at very high temperatures) lead to a simpler,
less expensive, and safer system that is easier to operate and maintain
› No chemical treatments are needed (usually water must be chemically treated-an additional
operational cost for the plant)
› Less mechanical stress due to lower pressure-reducing maintenance requirements
› Unlike steam boiler systems, it typically does not require licensed Boiler operators

Thermal fluids’ benefits


› High boiling point and low vapor pressure in order to avoid pressurized systems
› Low viscosity over operating range to ensure proper heat transfer
› Low pour point to enable easy start-up at ambient temperatures
› Good thermal and oxidation stability to provide long fluid life
› No reaction with other chemicals used in the process to reduce hazards
in case of internal leakages
› Good price-performance ratio to get maximum performance for the money paid.

03
OMV
OMV MULTI-COIL CHARACTERISTICS Unit
OMV
200
OMV
300
OMV
400
OMV
600
OMV
800
OMV
1000
OMV
1250
OMV
1500
OMV
2000
OMV
2500
OMV
3000
OMV
4000
OMV
5000

Mcal/
200 300 400 600 800 1000 1250 1500 2000 2500 3000 4000 5000
KEY FEATURES
h
Thermal capacity
MW 0,2 0,3 0,5 0,7 0,9 1,2 1,5 1,7 2,3 2,9 3,5 4,7 5,8
› Thermal capacity from 0,2 to 5,8 MW
› Fuels: natural gas, LPG, diesel oil, heavy fuel oil Efficiency at 100% of the load % 86 86 86 87 88 88 88 88 88 88 88 88 88

› Operating temperature: up to 350°C Max. thermal fluid temperature °C 300 300 300 300 300 300 300 300 350 350 350 350 350
› Heater body design: 4 concentric coils containing
multi-coil heaters

up to 7 parallel tubes Thermal oil flowrate (allowance ±10%) m3/h 25 25 25 40 60 60 65 75 105 125 150 205 205

› Vertical or horizontal configuration Lenght mm 1620 1620 1620 1620 1880 1880 2020 2020 2120 2420 2470 2635 2800

Design and manufacturing can be realized according to: Width mm 1380 1380 1380 1380 1600 1600 1790 1790 1950 2140 2330 2665 3000
• PED Directive 97/23/CE
Height (gas burner) mm 2350 2450 2450 2550 3350 3350 3420 3420 4000 4350 4600 5360 6120
• ASME Design
• RTN Certifications (Russia) Height (diesel oil burner) mm 2350 2350 2350 2350 2350 2350 2350 2350 2350 2350 2350 2350 2350

• SELO (China)
Height (heavy fuel oil burner) mm 2270 2370 2370 2550 3250 3170 3750 3250 3800 4100 4350 5235 6120
multi-tubular heaters

Thermal oil inlet flange


DN 80 80 80 80 100 100 125 125 125 150 150 150 200
(UNI 1092-1, PN16, ASTM A105)
COMPETITIVE ADVANTAGES Thermal oil outlet flange
DN 80 80 80 80 100 100 125 125 125 150 150 150 200
(UNI 1092-1,PN16, ASTM A105)
› High thermal efficiency: multi-coil structure designed to maximize heat exchange
Efficiency can be further increased with an air pre-heater Stack diameter mm 314 314 314 314 400 400 400 400 400 470 470 535 600

› Longer thermal fluid lifetime: temperature differences between bulk and film are minimized,
Thermal oil volume in the boiler l 165 165 165 165 418 418 670 670 1070 1083 1530 2250 2970
preventing oil cracking events
› Low thermal stress on pressure parts: the homogeneous heat exchange reduces thermal Boiler empty weight t 1,6 1,7 1,7 1,8 2,8 2,8 3,4 3,4 4,5 5,8 7,3 12,5 14,5
imbalances and increases the operating life of the heater
FUEL CONSUMPTION
› Easy maintenance: simple access to combustion chamber and coils through the removable
upper cover Nat. Gas Nm3/h 27 41 55 82 108 135 169 203 270 338 406 541 676

Diesel oil l/h 26 39 53 79 104 130 163 195 260 325 390 520 650

Heavy fuel oil kg/h 24 36 48 73 96 120 150 180 239 299 359 479 599

INSTALLED TOTAL ELECTRIC POWER (400V 3Ph+N)

Natural gas kW 1,4 2,4 2,4 3,7 4,4 6,5 6,5 9,0 12,0 14,0 14,0 25,0 25,0

Diesel oil kW 0,7 1,7 1,7 3,2 4,0 5,0 7,0 10,0 12,0 12,0 22,0

kW
Heavy fuel oil 26,0 26,0 31,0 37,0 37,0 58,0

AIR

OIL OUTLET

1 OIL-MATIC coil
2 Heater’s boby
3 Upper cover
4 Burner
5 Thermal Oil Inlet
6 Thermal Oil Outlet
7 Thermal Oil Drain
EXHAUST 8 Thermal Oil Inner
OIL INLET GAS coil/furnace
04 05
OMP
OMP MULTI-TUBULAR CHARACTERISTICS Unit
OMP
1500
OMP
2000
OMP
2500
OMP
3000
OMP
4000
OMP
5000
OMP
6000
OMP
8000
OMP
10000
OMP
12500
OMP
15000

Mcal/
1500 2000 2500 3000 4000 5000 6000 8000 10000 12500 15000
KEY FEATURES
h
Thermal capacity
MW 1,7 2,3 2,9 3,5 4,7 5,8 7,0 9,3 11,6 14,5 17,4
› Thermal capacity from 1,7 to 40 MW
› Fuels: natural gas, LPG, diesel oil, heavy fuel oil, hydrogen Efficiency at 100% of the load % 91,5 91,5 91,5 91,5 92,0 92,0 92,0 92,0 92,0 92,0 92,0

› Operating temperature: up to 400°C Max. thermal fluid temperature °C 300 300 300 300 300 300 300 300 300 300 300
multi-tubular heaters

› Multi-tubular design composed of convective


and radiant section Thermal oil flowrate (allowance ±10%) m3/h 110 110 180 180 200 250 300 400 450 480 580

› Integrated combustion air-preheater Lenght mm 5050 5050 5450 5450 6050 6050 6650 7350 7900 8100 8500

Design and manufacturing can be realized according to: Width mm 2450 2450 2700 2700 2950 3320 3320 3600 3660 3900 3900
• PED Directive 97/23/CE
Height mm 2850 2850 3000 3000 3100 3700 3800 4000 4050 4400 4400
• ASME Design
• RTN Certifications (Russia) Thermal oil inlet flange
DN 125 125 150 150 150 200 200 250 250 250 300
(UNI 1092-1, PN16, ASTM A105)
• SELO (China)
Thermal oil outlet flange
DN 125 125 150 150 150 200 200 250 250 250 300
(UNI 1092-1,PN16, ASTM A105)
multi-coil heaters

Stack diameter mm 400 400 530 530 530 650 650 800 850 930 1100
COMPETITIVE ADVANTAGES
Thermal oil volume in the boiler l 1000 1000 1400 1400 1600 2900 2900 3700 4700 5300 5900
› Packaged configuration: the OMP is supplied as a complete and assembled unit,
ready to be connected to the utilities, minimizing installation works on site. Boiler empty weight t 11 11 13 13 14 22 22 27 32 36 45
The space occupied by the OMP is smaller compared to coil heaters
FUEL CONSUMPTION
› High thermal efficiency: the excellent heat exchange in the convective and radiant sections,
and the integrated combustion air pre-heater combine to achieve an efficiency level of up to 93% Nat. Gas Nm3/h 193 257 321 386 512 639 767 1023 1279 1598 1918
› Counter-flow heat exchange scheme in the convection zone: it ensures a more efficient heat
exchange in the convective area compared to the heaters with parallel flow scheme Diesel oil l/h 185 247 309 371 492 615 738 984 1230 1537 1844

› Longer thermal fluid lifetime: the fluid heats up slowly in convective area, reducing thermal Heavy fuel oil kg/h 171 228 285 342 453 566 679 906 1132 1415 1698
shocks in the radiant section, especially during start-up from cold
› Low emissions: the large combustion chamber results in low thermal loads INSTALLED TOTAL ELECTRIC POWER (400V 3Ph+N)

› Easy maintenance: Inspection doors ensure easy access for cleaning and maintenance Natural gas kW 7,5 7,5 11,0 11,0 11,0 15,0 22,0 30,0 37,0 45,0 55,0
Automatic soot blowers clean the convective section in cases of heavy fuel oil firing
› Customization: OMP heaters can be engineered for high temperature or large capacity Diesel oil kW 8,1 8,1 11,6 11,6 11,8 15,8 22,8 30,8 38,1 46,1 56,5

applications Heavy fuel oil


kW
22,3 22,3 22,6 26,6 26,8 31,8 41,8 51,3 61,6 71,6 84,0

1 Furnace
2 Convection section
3 Burner
4 Thermal oil drain
5 Connection for the
sootblowers
6 Integrated air preheater
7 Flue gas exit
Thermal oil direction
Direction of flue gases
Air inlet

06 07
ACCESSORIES BOILER ROOM
THERMAL OIL SYSTEM ADD-ONS
Thermal oil circulation pump skids:
› We can provide complete and packaged skids assembled
a tour workshops
Thermal oil expansion tanks:
› The expansion tank is designed to compensate

the increasing oil volume due to the thermal expansion.
accessories

The expansion
tank can have vertical or horizontal


execution and can be
an atmospheric or pressurized
Thermal oil storage tank:
› Placed underground or at ground level, it is commonly designed to contain the total thermal
oil content of the plant plus a reasonable safety margin (+20%)
Thermal oil gear pump:
› Thermal oil gear pump is used to fill the plant at first start-up or for integrations

GAS-FLUID ECONOMIZER
› A heat exchanger can be used to recover additional heat from combustion flue gases, heating
a secondary fluid (example: hot water). These solutions significantly increase the overall efficiency
of the thermal plant

CONTROL SYSTEM
› BONO Optispark is an electronic control system, designed and developed by BONO that includes
BMS (burner control system) and BCS (boiler control system). It can be interfaced to other
SCADA systems via MODBUS or PROFIBUS and includes a high definition touch-screen control panel.

EXPANSION
TANK

THERMAL OIL
HEATER

HEAT
EXCHANGER

STORAGE
TANK

PUMP
STATION

08 09
BONO
in numbers

10.000
Plants installed
worldwide

70
Countries presence

60+
Years in business

3
Manufacturing centers
in Italy
10