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Grid Solutions
Instruction Manual
for Installation and Maintenance
GE Information
D0841-AG-EN
Copyright Notice
©2016 GRID Solutions SpA. All rights reserved.
The information contained in this online publication is the exclusive property of GRID Solutions SpA, except as otherwise indicated. You may
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publication is supplied under license and may be used or copied only in accordance with the terms of such license.
Trademark Notices
GE and the GE logo are trademarks and service marks of GRID Solutions SpA.
* Trademarks of GRID Solutions SpA.
IEC is a registered trademark of Commission Electrotechnique Internationale.
IEEE and POSIX are registered trademarks of the Institute of Electrical and Electronics Engineers, Inc. NEMA is a registered trademark of
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Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies.
D0841-AG-EN
Instructions for Installation and Maintenance
Contents
CONTENTS
COPYRIGHT NOTICE ............................................................................................................................................................................................................. 2
TRADEMARK NOTICES .......................................................................................................................................................................................................... 2
1. SAFETY INSTRUCTIONS ....................................................................................................................................... 5
1.1 SPECIAL SAFETY REQUIREMENTS ........................................................................................................................................................ 5
1.2 GENERAL SAFETY REQUIREMENTS...................................................................................................................................................... 5
2. DESCRIPTION ........................................................................................................................................................ 6
2.1 GENERAL .......................................................................................................................................................................................................... 6
2.2 PRODUCTION PLAN .................................................................................................................................................................................... 8
2.3 APPLIANCE IDENTIFICATION .................................................................................................................................................................. 8
3. PACKAGING AND DELIVERY................................................................................................................................ 8
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Instructions for Installation and Maintenance
Contents
LIST OF FIGURES
FIG. 1: MOTOR MECHANISM CMM / 400 - PANORAMIC VIEW .................................................................................20
FIG. 3: MOTOR MECHANISM CMM / 400 - MANUAL MECHANISM CMH / 400 - SIZES AND DIMENSIONS ........24
FIG. 6: MOTOR MECHANISM CMM / 800 - MANUAL MECHANISM CMH / 800 - SIZES AND DIMENSIONS ........29
FIG. 11: ELECTRICAL AND MECHANICAL INSIDE EQUIPMENT WITH MOTOR MECHANISM CMM / 400-800-
1800 ......................................................................................................................................................................33
FIG. 12: ELECTRICAL AND MECHANICAL INSIDE EQUIPMENT WITH MOTOR MECHANISM CMM / 400-800-
1800 - SIGNAL SELECTOR .................................................................................................................................35
FIG. 13: ELECTRICAL AND MECHANICAL INSIDE EQUIPMENT WITH MANUAL MECHANISM CMH / 400-800 ...37
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Instructions for Installation and Maintenance
1. SAFETY INSTRUCTIONS
1. SAFETY INSTRUCTIONS
Special safety requirements are incorporated in this instruction manual and are
identified as follows:
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Instructions for Installation and Maintenance
2. Description
2. DESCRIPTION
2.1 GENERAL
The CMM motorized mechanisms are used to operate the GRID SOLUTIONS main
switches and earthing switches and are designed in compliance with the CEI-EN 60129,
CEI-EN 60529 and CEI-EN 60694 standards.
This series refers to the following types (see production plan):
The case (1 fig. 1, 2, 4, 5, 7) which is the enclosure of the mechanism device is made of
weatherproof press formed sheet stainless steel and is characterized by a degree of
protection up to IP55 on request.
You can have access to the inside through a front door (3 fig. 1, 2, 4, 5, 7) hinged to the
case, equipped with a handle (4 fig. 1, 2, 4, 5, 7) that can be locked by means of a padlock
to be placed in one of two Ø7,5mm or Ø10mm holes on the closing handle of the door
(5 fig. 1, 2, 4, 5, 7).
With the exception of the CMH model, inside the case, on left side, there is a front panel
(40 fig. 12) which, at Customer's request, can house the mode selector switch (49 fig. 15),
the (green) opening button (50 fig. 12), the (black) stopping button (52 fig. 15) and the (red)
closing button (51 fig. 15).
The inside electrical panel (49 fig. 15) is fixed near the left side of the case and, for all
motorized mechanisms, on the visible face, it is fitted with a standard motor protection
switch (48 fig. 15), a closing switch (53 fig. 15), an opening switch (54 fig. 15) and an anti-
condensation heater (58 fig. 15).
At Customer's request, it is possible to install motor voltage relays (55 fig. 15), a heating
resistance (59 fig. 15), an interlock microswitch (60 fig. 15) in case of opening of the front
door (3 fig. 1, 2, 4, 5, 7) with a mode selector switch in "REM" (remote) position, a
microswitch for the lighting up of the inner lamp and all other optional parts as specified
in the next Par. 8.2.
On the contrary, the CMH models are equipped only with the anti-condensation heater
(58 fig. 15) and the optional heating resistance.
Always on the left side of the case, there is a removable plate (2 fig. 1, 2, 4, 5, 7) designed
to allow access to terminal boards (56 fig. 15) placed on the other face of the inner
electrical panel (47 fig. 15).
The inside electrical elements have a minimum degree of protection IP20. Cables are
mounted from the bottom of the cabinet through an aluminum removable plate (23 fig.
1, 2, 4, 5, 7).
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Instructions for Installation and Maintenance
2. Description
The mechanical part consists of an irreversible reducer (19 fig. 1, 2, 4, 5, 7), so the output
shaft (21 fig. 1,2,4,5,7,11,12) can be operated only by a torque applied on the input shaft
of the reducer, whereas an external torque applied on the output shaft does not cause
any rotation. This way switch cannot be operated by external causes, for example the
wind pressure or the ice or snow load applied to the switch arms or rods.
The output motor shaft (21 fig. 1,2,4, 5,7,11,12) is equipped with a proper clamp (9 fig. 1,
2, 4, 5, 7, 11) for the coupling with the vertical drive shaft of the switch (or the earthing
switch) and can rotate up to 90°/135°/180° depending on the type of switch. The rated
torque values supplied by the output motorized shaft (21 fig. 1, 2, 4, 5, 7, 11, 12) are
specified in the production plan (see table at the Par. 2.2).
The electrical operations can be performed from a remote-control station and, if
necessary, even from a local control station by pressing the buttons on the front
electrical board (40 fig. 11,12), if any.
The CMH models are operated by the proper removable handle (13 fig. 2, 5); if an
electromechanical lock is mounted (18 fig. 2,5), usually both the shutter and the swivel
(28 fig. 11, 12) are locked by a coil and the insertion handle is blocked. If there is an
external electrical acknowledge (see electrical diagram) the coil is powered by releasing
the shutter. At this point you can pull the swivel (28 fig. 11, 12) to clear the entrance (15
fig. 2, 5) and insert the handle (13 fig. 2, 5) in its seat.
For the motorized mechanisms, the manual emergency operation is carried out through
a proper removable handle (14 fig. 1, 4) housed on the bottom of the cabinet (14 fig. 1,
4). Usually the entrance (15 fig. 1, 4) of the handle is cleared by pulling the swivel (28 fig.
11,12) which operates an electrical interlock between the manual emergency operations
and the motor mechanism; therefore, until the handle is inserted, no motor control is
allowed since the auxiliary motor feeding circuit is disconnected. If there is a three-
position mode selector switch (49 fig. 15): "REM-LOC-MAN", it must be turned on "MAN"
before pulling the swivel (28 fig. 11,12).
If an electromechanical lock (18 fig. 1,4,7) is mounted, usually both the shutter and the
swivel (28 fig. 1,4,7) are locked by a coil and the insertion handle is closed; in this case
only motor mechanisms are possible. If there is an electrical acknowledge and with
the mode selector switch (49 fig. 15), if any, set in the "MAN" (manual) position, or if there
is only an external electrical acknowledge (see electrical diagram) in the case that the
selector is not installed, the coil is powered locking the shutter. At this point you can pull
the swivel (28 fig. 1,4,7) to clear the entrance (15 fig. 1, 4, 7) and insert the handle (13 fig.
1, 4, 7) in its seat. When the handle is inserted, the relay itself opens the auxiliary motor
feeding circuit, so any motor control is forbidden.
All mechanisms have a mechanical position stop (27 fig. 11,12) and a signal tower
assembly (31 fig. 11, 12) located under the reducer, inside the cabinet. The signal tower
assembly is made of a metal sheet holder (32 fig. 11, 12) having a vertical shaft (38 fig.
11, 12) integral with the output mechanism shaft. On the vertical shaft (38 fig. 11, 12) of
the signal tower assembly there is a set of adjustable and independent cams (37 fig. 11,
12) acting on a fixed microswitch (36 fig. 11, 12).
Excepting the CMH models, two microswitches (33 fig. 11, 12), referred to as "FO"
(opening limit switch, green cam) and "FC" (closing limit switch, red cam), represent the
motor limit switches; they cause it to stop next to the farthest positions (OPENED /
CLOSED) of the switch operating earlier than its mechanical end stops. The limit switch
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Instructions for Installation and Maintenance
3. PACKAGING AND DELIVERY
cams (35 fig. 11, 12) are adjusted at the factory and usually do not need any fine-tuning
operation.
The position of the main switch contacts is detected through the microswitch assembly
(36 fig. 11, 12), also known as auxiliary contacts, operated by cams (37 fig. 11, 12) during
the CLOSING and OPENING operations of the switch.
Alternatively, the signal tower assembly may be a selector type, as shown in Picture 8.
The selector (61 fig. 12) is operated by a cam (62 fig. 12) equipped with pins and integral
with the output reducer shaft (21 fig. 12), which in turn activates a cam (63 fig. 12) keyed
on the shaft (64 fig. 12) of the said selector.
For this series of mechanisms production is divided according the following table:
For identifying the CMM / CMH mechanisms refer to the adhesive plate affixed inside on
the upper side of the door (see Fig. 1, 2, 4, 5, 7). As shown in the Picture 13, the adhesive
plate includes the serial number of the device and some specifications concerning both
the mechanism device and the switch and/or earthing switch.
The shipping package is able to keep unchanged the quality features of materials and
to guarantee and check them during all stages of production.
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Instructions for Installation and Maintenance
4. ACCEPTANCE AND STORAGE
Materials which are shipped by following one of the three above mentioned methods
must be handled with care; in case of cases observe the symbols shown on their sides.
4.1 ACCEPTANCE
Upon receipt of the material, the Customer shall carry out a visual inspection to ensure
that it is intact. When the material is contained in closed wooden cases (method 3) and
only in case of clear external damage you should uncover the cases with due caution so
as not to damage the barrier bag (or otherwise it may lose its functionality) and check
that the material is intact.
In case of damaged materials promptly inform GRID SOLUTOINS.
4.2 STORAGE
According to the type of packaging chosen for shipping the material, three different
storage methods can be taken into consideration:
4.2.1 Method 1:
4.2.2 Method 2:
4.2.3 Method 3:
Before lifting the mechanism fix an eyebolt CE 12 in the holder placed at the back of the
mechanism (see photo 1 below). Then sling the mechanism, according to the procedure
below using appropriate bands suitable for lifting.
• Take one end of the lifting band and pass it through the eyebolt CE 12 fixed
previously.
• Wrap one end of the band around the flange hub of the output shaft.
• Knot the band in such a way that the sling is securely fixed to the flange as shown
in the photo 1.
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Instructions for Installation and Maintenance
5. UNPACKING OF SLING AND LIFTING
PHOTO 1
After opening completely, the carton packaging, sling the mechanism according to the
procedure below using appropriate flat bands suitable for lifting:
• Take one end of the lifting band and pass it through the U-bolt as shown on the photos
2,3 below.
PHOTO 2 PHOTO 3
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Instructions for Installation and Maintenance
5. UNPACKING OF SLING AND LIFTING
• Check the band in such a way that the sling is securely fixed to the flange as shown in the
photos 4, 5.
PHOTO 4 PHOTO 5
5.3 LIFTING FOR MECHANISMS WITH THREADED BARS FIXING AND SIMPLE CLAMP
CONNECTION ON THE TOP
After opening completely, the carton packaging, sling the mechanism according to the
procedure below using appropriate flat bands suitable for lifting:
• Take one end of the lifting band and pass it through the cable ties supplied on the
mechanism as shown on the photos 6,7 below.
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Instructions for Installation and Maintenance
5. UNPACKING OF SLING AND LIFTING
PHOTO 6 PHOTO 7
• Check the band in such a way that the sling is securely fixed to the clamp as shown in
the photos 8, 9, 10.
PHOTO 8 PHOTO 9
PHOTO 10
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Instructions for Installation and Maintenance
6. INSTALLATION
6. INSTALLATION
Lift the cabinet, bring the back of the device closer to the supporting structure, making
sure that the clamping threaded bars or the fixing holes, in case of CMM/1800 (6 fig. 1,
2, 4, 5, 7), match the holes on the structure.
Screw on two nuts (or two bolts) diagonally opposite each other, without tightening them
fully.
Take away the lifting equipment.
Check that the mechanism is in OPENED or CLOSED position according to what specified
in the specific instruction manual of the switch or earthing switch.
Remove the lower fixing nut (or bolt) mounted previously and, pivoting on the remaining
upper threaded bar (or bolt), tilt the cabinet to allow the installation of the vertical drive
shaft (12 fig. 1, 2, 4, 5,7,11).
Put the lower side of the vertical drive shaft in the clamp (9 fig. 1, 2, 4, 5, 7, 11).
Return the mechanism to its correct position and screw the remaining fixing bolts onto
the supporting structure.
If necessary, lift or lower the mechanism by undoing and then tightening the fixing nuts
on the structure with reference to the measurements on the installation drawing of the
switch.
Check also that the cabinet is level in both directions and put additional washers on the
couplings if necessary.
Provisionally tighten the locking U-bolts (10 fig. 1, 2, 4, 5) or bolts (11 fig. 7) without
tightening them fully.
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Instructions for Installation and Maintenance
7. PUTTING INTO SERVICE
Check that the drive shaft is vertical in the two orthogonal directions.
At this point you can finally tighten the locking U-bolts or bolts to lock the shaft by means
of nuts with a torque value of 80 Nm. In the interest of ease, lubricate the bolts with
common grease for mechanical use.
During the running of the switch you should perform some hand
OPENING / CLOSING operations.
To put the mechanism in manual mode, you shall pull the swivel (28
fig. 11) to clear the insertion handle (15 fig. 11).
Important
If an electromechanical lock (18 fig. 11) is installed, feed the lock coil
with an auxiliary voltage (see electrical diagram) or, if any, use the
mode selector switch (49 fig. 15), putting it in "MAN" (manual) mode
before pulling the swivel (28 fig. 11).
To release the emergency lock when the auxiliary circuits are de-
energized, with consequent deactivation of all electrical locks, identify
the hole (29 fig. 11) on the lower side of the electromechanical lock
device and insert a small screwdriver by pressing on the mobile relay
armature.
Danger Please note that after operating the equipment, this unlock procedure
must be performed only in emergency conditions and by educated
and trained personnel.
GRID SOLUTIONS is not responsible for property or personal damages
resulting from the improper use of the unlock procedure as indicated
above.
Manually turn the mechanism and switch (or earthing switch) in CLOSE mode.
Check that the arrow marked "CLOSED", on the terminal (9 fig. 1, 2, 4, 5, 7, 10), matches
the arrow on the cabinet roof.
Perform manually an OPENING operation and check that the arrow marked "OPENED",
on the terminal matches the arrow on the cabinet roof.
In any case, for the motorized models, make sure that the motor limit switches operate
about 2° earlier than the completion of the action, on the farthest OPENED and CLOSED
positions indicated by the arrows, as shown in the Picture B. For any adjustment use the
proper limit switch cams (33 and 34 fig. 11, 12) to obtain the required conditions ( see
the Par. 7.3).
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Instructions for Installation and Maintenance
7. PUTTING INTO SERVICE
FIG. B
If necessary adjust as follows: loosen the nuts of the locking U-bolts or the clamp bolts
at the bottom of the vertical drive shaft and rotate it manually until it reaches the correct
position; then tighten the nuts or bolts again by means of a torque wrench set at 80 Nm.
The CMM/400 can be supplied with two different crank (R=80mm standard or R=150mm)
on the bases of the application.
The crank R=80mm (13 fig. 1) is composed in two parts coupled by a mechanical safety
device (see picture below). This means that the disconnector torque can be transmitted
(within a suitable safety tolerance) without damaging the reduction gear in case the user
applies too much force when operating in emergency the disconnector. If this happens,
the mechanical safety device (shear pin) fails, and must be replaced by a new one, which
is kept in a pocket inside the CMM. To do this, remove the black scotch tape and then to
remove the two sections of the damaged pin from the crank, then clean the borings in
the holes. Fit the new mechanical safety onto the crank and cover the pin by the scotch
tape removed before.
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Instructions for Installation and Maintenance
7. PUTTING INTO SERVICE
The procedure below refers to the motorized models; the CMH models
Important need a check of the circuits on the electromechanical lock (18 fig. 11),
if any, and on the signal tower assembly (31 fig. 11).
Before energizing the circuits, it is advisable to check the setting of the electrical devices
such as the motor protection switch (48 fig. 15) and any other set devices even if they
are usually set at the factory.
Turn manually the mechanism in an intermediate position between OPEN and CLOSE
and remove the crank (14 fig. 1, 4). Energize the motor circuit and the auxiliary circuits
checking that the applied voltages are the same as those indicated in the mechanism
plate. Operate the CLOSING and open the motor protection switch after about one
second.
If the output shaft (21 fig. 1,2,4,5,7) turns in the correct direction, complete the CLOSING
operation and ensure that at the end of the action the limit switch "FC" (34 fig. 11, 12)
operates earlier than the mechanical end stops of the switch and mechanism (27 fig.11).
If the output shaft (21 fig. 1,2,4,5,7) turns in the opposite direction than the one operated,
reverse the positive pole to the negative one of the motor power supply, in case of three-
phase alternating current motor, reverse two phases.
Repeat the above OPENING operations, making sure that at the end of the action the
limit switch "FO" (33 pict. 11, 12) operates earlier than the mechanical end stops of the
switch and mechanism (27 fig.11).
At this point carry out some complete electrical tests making sure that, by means of an
ammeter, the current absorbed by the motor has values close to those indicated in the
mechanism plate. Generally, values higher than 20% are allowed, but they must occur
only for a small part of the opening or closing operation; for the remaining part the
current measured must be substantially lower than that indicated in the mechanism
plate, even if with an inconstant trend.
If necessary, realign again the position of the switch or the earthing blades with that one
of the mechanism: loosen the nuts of the locking U-bolts or the clamp bolts at the
bottom of the vertical drive shaft and rotate it manually until it reaches the correct
position; then tighten the nuts or bolts again by means of a torque wrench set at 80 Nm.
The motor limit switches "FC" and "FO" (33 and 34 fig. 11,12) are set at the factory to
operate about 2° earlier than the mechanical end stops (27 fig. 11,12).
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Instructions for Installation and Maintenance
8. FITTINGS
On the contrary the auxiliary contact (36 fig. 11,12) are set at the factory to operate 2°
earlier than the motor limit switches "FC" and "FO" (33 and 34 fig. 11,12) to report the
switch position according to the wiring diagram.
Nevertheless, when you install the mechanism you should slightly readjust the motor
limit switches by means of their red and green cams (35 and 35A fig. 11,12)
The same thing can also occur for the signal tower assembly of the earthing switch.
To that end, loosen the knurled nut (39 fig. 11, 12) placed on the lower side of the
assembly and adjust the microswitch operation (36 fig. 11, 12) anticipating or delaying
their cams (37 fig. 11, 12); Once adjusted, tighten the knurled nut again (39 fig. 11, 12).
After these operations, you should realign the position of the switch or earthing switch
with that of the mechanism: to that end loosen the nuts of the locking U bolts or bolts or
clamp and manually rotate the vertical drive shaft of the switch or the earthing switch
until it reaches the correct position; then tighten the U bolts or bolts by tightening them
with a torque wrench set at 80 Nm.
8. FITTINGS
8.1 ATTACHMENTS
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Instructions for Installation and Maintenance
8. FITTINGS
17. Key locks for the farthest positions of disconnector / earthing switch and shut down
of motor voltage (shut down of motor voltage is not available for CMH models);
18. Signal device for the disconnector / earthing switch position with a maximum of 24
contacts (12NA+12NC), replacing the device mentioned at No. 7;
19. Locking device of the farthest positions (padlocking open and closed positions)
20. Electromechanical lock for the manual emergency operation of the disconnector or
earthing switch.
9. LIST OF TOOLS
Only ordinary assembly tools are required for the installation and maintenance of the
mechanisms, such as socket wrenches, star key wrenches and hex wrenches, a torque
wrench for up to 200 Nm, screwdrivers, pliers, a hammer, a spirit level, a tape measure,
etc.
To lift the mechanisms, use suitable lifting equipment with appropriate cords and slings.
No special tools are needed.
specifying:
The number of this manual;
The number of the picture and the number of the part in the picture;
The order number, the type of mechanism and its serial number.
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Figures
5
GRID SOLUTIONS
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Figures
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Figures
5
GRID SOLUTIONS
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Figures
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Instructions for Installation and Maintenance
Figures
FIG. 3: MOTOR MECHANISM CMM / 400 - MANUAL MECHANISM CMH / 400 - SIZES AND
DIMENSIONS
60.3
233
GRID SOLUTIONS
242
846
105
203.5
R1
50
548
205
548
N°4 M16
317
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Instructions for Installation and Maintenance
Figures
10
GRID SOLUTIONS
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Figures
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Figures
10
GRID SOLUTIONS
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Figures
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Instructions for Installation and Maintenance
Figures
FIG. 6: MOTOR MECHANISM CMM / 800 - MANUAL MECHANISM CMH / 800 - SIZES AND
DIMENSIONS
GRID SOLUTIONS
890
289
108
300
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Figures
GRID SOLUTIONS
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Figures
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Instructions for Installation and Maintenance
Figures
GRID SOLUTIONS
132
75
0
20
R=
WEIGHT 70 kg
PESO 70 kg
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Instructions for Installation and Maintenance
Figures
FIG. 11: ELECTRICAL AND MECHANICAL INSIDE EQUIPMENT WITH MOTOR MECHANISM
CMM / 400-800-1800
CMM/400/800
CMM/1800
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Figures
Legend of electrical and mechanical inside equipment with motor mechanism CMM / 400-800-1800
(Fig. 11)
3 FRONT DOOR
4 FRONT DOOR HANDLE
9 CLAMP HOLDER INTEGRAL WITH THE OUTPUT SHAFT
12 VERTICAL DRIVE SHAFT OF SWITCH / EARTHING SWITCH
13 REMOVABLE CRANK FOR MANUAL EMERGENCY OPERATION
15 INSIDE ENTRANCE CRANK WITH DIRECTION INDICATOR
18 ELECTROMECHANICAL LOCK DEVICE (OPTIONAL)
20 ELECTRICAL MOTOR
21 OUTPUT SHAFT
27 MOTOR MECHANICAL END STOPS
28 SWIVEL WITH SHUTTERREMOVABLE CRANK ENTRANCE FOR MANUAL EMERGENCY OPERATION
29 HOLE FOR EMERGENCY UNLOCK
30 MECHANICAL MANOEUVRE COUNTER (OPTIONAL)
31 SIGNAL TOWER ASSEMBLY
32 SIGNAL TOWER ASSEMBLY SUPPORT
33 MICROSWITCH OF MOTOR LIMIT SWITCH "FO" (OPENING)
34 MICROSWITCH OF MOTOR LIMIT SWITCH "FC" (CLOSING)
35 ADJUSTING CAMS OF MOTOR LIMIT SWITCH
35A ADJUSTING BOLTS AND FIXING CAMS OF MOTOR LIMIT SWITCH
36 MICROSWITCHES (AUXILIARY CONTACTS)
37 ADJUSTING CAMS
38 SIGNAL TOWER ASSEMBLY SHAFT
39 LOCKING KNURLED NUTADJUSTING CAMS
40 FRONT ELECTRICAL PANEL
D MECHANISM DATA PLATE
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Figures
FIG. 12: ELECTRICAL AND MECHANICAL INSIDE EQUIPMENT WITH MOTOR MECHANISM
CMM / 400-800-1800 - SIGNAL SELECTOR
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Instructions for Installation and Maintenance
Figures
Legend of electrical and mechanical inside equipment with motor mechanism CMM / 400-800-1800 -
signal selector (Fig. 12)
3 FRONT DOOR
4 FRONT DOOR HANDLE
9 CLAMP HOLDER INTEGRAL WITH THE OUTPUT SHAFT
12 VERTICAL DRIVE SHAFT OF SWITCH / EARTHING SWITCH
13 REMOVABLE CRANK FOR MANUAL EMERGENCY OPERATION
15 INSIDE ENTRANCE CRANK WITH DIRECTION INDICATOR
18 ELECTROMECHANICAL LOCK DEVICE (OPTIONAL)
20 ELECTRICAL MOTOR
21 OUTPUT SHAFT
27 MOTOR MECHANICAL END STOPS
28 SWIVEL WITH SHUTTERREMOVABLE CRANK ENTRANCE FOR MANUAL EMERGENCY OPERATION
29 HOLE FOR EMERGENCY UNLOCK
30 MECHANICAL MANOEUVRE COUNTER (OPTIONAL)
33 MICROSWITCH OF MOTOR LIMIT SWITCH "FO" (OPENING)
34 MICROSWITCH OF MOTOR LIMIT SWITCH "FC" (CLOSING)
35 ADJUSTING CAMS OF MOTOR LIMIT SWITCH
35A ADJUSTING BOLTS AND FIXING CAMS OF MOTOR LIMIT SWITCH
40 FRONT ELECTRICAL PANEL
61 SIGNAL TOWER ASSEMBLY SELECTOR
62 CAM WITH PINS
63 CAM FOR OPERATING SIGNAL TOWER ASSEMBLY
64 SIGNAL TOWER ASSEMBLY SHAFT
D MECHANISM DATA PLATE
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Instructions for Installation and Maintenance
Figures
FIG. 13: ELECTRICAL AND MECHANICAL INSIDE EQUIPMENT WITH MANUAL MECHANISM
CMH / 400-800
30
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Instructions for Installation and Maintenance
Figures
Legend of electrical and mechanical inside equipment with manual mechanism CMH / 400-800 (Fig.
13)
3 FRONT DOOR
4 FRONT DOOR HANDLE
9 CLAMP HOLDER INTEGRAL WITH THE OUTPUT SHAFT
12 VERTICAL DRIVE SHAFT OF SWITCH / EARTHING SWITCH
13 REMOVABLE CRANK
15 INSIDE ENTRANCE CRANK WITH DIRECTION INDICATOR
18 ELECTROMECHANICAL LOCK DEVICE (OPTIONAL)
19 REDUCER
21 OUTPUT SHAFT
27 MOTOR MECHANICAL END STOPS
28 SWIVEL WITH SHUTTERCRANK ENTRANCE
29 HOLE FOR EMERGENCY UNLOCK
30 MECHANICAL MANOEUVRE COUNTER (OPTIONAL)
31 SIGNAL TOWER ASSEMBLY
32 SIGNAL TOWER ASSEMBLY SUPPORT
36 MICROSWITCHES (AUXILIARY CONTACTS)
37 ADJUSTING CAMS
38 SIGNAL TOWER ASSEMBLY SHAFT
39 LOCKING KNURLED NUTADJUSTING CAMS
D MECHANISM DATA PLATE
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Instructions for Installation and Maintenance
Figures
INTERNAL SIDE
LATO INTERNO
57
VISTA DALL'ALTO
EXTERNAL SIDE
LATO ESTERNO
PLAN VIEW
Position
PTC
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Instructions for Installation and Maintenance
Figures
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Instructions for Installation and Maintenance
Figures
Standard performance
External plate
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Instructions for Installation and Maintenance
Figures
Optional performance
Serial No.:
Standard: month/Year:
Disconnector Type: Operating Mech. Type:
Ur: kV Ir A fr: Hz Ua: V fa: Hz Ia: A
Up: kV Ik: kA tk: s. Um: V fm: Hz Im: A
Us: kV Ip: kA Er: Uh: V fh: Hz Ih: A
Ud: kV Mr: m: kg
m: kg F: N
External plate
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Instructions for Installation and Maintenance
ANNEX "A": SPECIFICATIONS FOR CMM MOTOR MECHANISMS
Type CMM
Heater rating W 30
55 (CMM / 400)
Weight Kg (approx.) 70 (CMM / 800)
80 (CMM /1800)
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Instructions for Installation and Maintenance
ANNEX “B”: SPECIFICATIONS FOR CMH MANUAL MECHANISMS
Type CMH
V a.c. N.A.
Heater rating W 30
Weight Kg (approx.) 60
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Instructions for Installation and Maintenance
ANNEX "C": PHOTOGRAPHS
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Instructions for Installation and Maintenance
ANNEX "C": PHOTOGRAPHS
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Instructions for Installation and Maintenance
ANNEX "C": PHOTOGRAPHS
Inside view - electrical boards Inside view - Part of the signal tower assembly and
motor limit switches
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Instructions for Installation and Maintenance
ANNEX "D": NTC2500 Electromechanical Interlocking Device
Electromechanical interlocking device for the manual operation of the stainless steel
manual drive CS600M & CMH series.
REDUCTION GEAR
Principle Diagram
Geared transmission for the
motion of the vertical shaft
Key:
NC Coil: relay that locks and unlocks the shutter;
Crank
NO NC, NO: contacts of the relay or micro
switches used for external signals and/or
Coil interlockings (only upon request);
Lamp: signaling lamp for relay energization
equipped with lamp tester pushbutton (only
NC upon request).
NO
Shutter: pull to set free the
Lamp hole for crank entry
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Instructions for Installation and Maintenance
ANNEX "D": NTC2500 Electromechanical Interlocking Device
Working Principle:
Normally the shutter is locked by the COIL and the hole for crank entry is closed. No manual
operations can be performed.
In presence of an external electrical permission, the COIL gets energized and unlocks the
shutter. Pull the shutter to get free the hole for crank entry, insert the crank for Opening or
Closing operation.
Only upon request it is possible to wire some contacts of the relay or microswitches for external
signalization and/or interlocking; it is also possible to install a bright pushbutton for the relay
energization verification and lamp check.
NB: Please check the electrical diagram for coil power supply voltage and for type and quantity
of the auxiliary NC and NO contacts wired.
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Instructions for Installation and Maintenance
ANNEX "D": NTC2500 Electromechanical Interlocking Device
Electromechanical interlocking device for the emergency manual operation on the stainless
steel motor operating mechanism CS600 & CMM series.
REDUCTION GEAR
LOCKING DEVICE
This device is applied to the side of the
reduction gear and it prevents the insertion
CRANK FOR EMERGENCY of the crank for the manual operations
MANUAL OPERATIONS
unless there is an electric permission.
This device can be activated after opening
the cabinet door.
COIL
MOTOR
Principle Diagram
Index:
Coil: relay that locks and unlocks the shutter;
NC NC: contact of the relay that switch off the
Crank
motor power supply auxiliary circuit;
NO
NC, NO: contacts of the relay or micro
Coil switches used for external signals and/or
interlockings (only upon request);
Lamp: signaling lamp for relay energization
NC equipped with lamp test pushbutton (only
NO upon request).
Shutter: pull to set free the
Lamp hole for crank entry
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Instructions for Installation and Maintenance
ANNEX "D": NTC2500 Electromechanical Interlocking Device
Working Principle:
Normally the shutter is locked by the COIL and the hole for crank entry is closed. Only motor
operations can be performed.
In presence of electrical permission by a selector Remote-Local-Manual or Local-Remote or by
an external electrical permission (see electrical diagram), the COIL gets energized and unlocks
the shutter. Pull the shutter to get free the hole for crank entry, insert the crank for Opening or
Closing operation. A NC contact switches off the motor power supply auxiliary circuit when the
crank is inserted in the hole (with crank in the hole no motor operations available).
Only upon request it is possible to wire some NC and/or NO contacts for external signalization
and/or interlocking; it is also possible to install a lighted pushbutton for checking the
energization of the relay and the lamp.
NB: Please check the electrical diagram for coil power supply voltage and for type and quantity
of the auxiliary NC and NO contacts wired.
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Instructions for Installation and Maintenance
ANNEX "D": NTC2500 Electromechanical Interlocking Device
Emergency Release
This operation is to be performed only in case of extreme necessity and by skilled staff well
informed about the operation that he is performing; in fact any electric locks is bypassed.
GRID Solutions SpA declines every responsibility for damages to things or people, rising from
such operation, that, anyway, advise not to do.
Padlockable hole
Padlockable hole
(padlock excluded)
(padlock excluded)
Shutter: pull
Shutter: pull to
to set
setfree
free
thethe holefor
hole crank
crankentry
entry
To
Toplace thethe
place hand on the
hand on right
rightside
sideofof
electromechanical
electromechanical locklock
device and pull
device andup the
metallic
pull uppin
thetometallic
unlock thepinshutter
to unlock the shutter
CAUTION:
After the emergency release, verify the lock is working.
Attention: while putting the disconnector into service do not use the emergency release
but feed the device with an auxiliary voltage.
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Modification Record
GRID SOLUTIONS S.p.A. - Via Meucci, 22 30020 Noventa di Piave (VE) ITALY
Tel. : 39 0421 309511 – Fax : 39 0421 65254
Soggetta alla direzione ed al coordinamento ex art.2359 da parte GRID SOLUTIONS S.p.A.
con sede legale in Via Meucci, 22 30020 Noventa di Piave (VE).