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Department of Civil Engineering

Indian Institute of Technology Kanpur

CE441B: CONSTRUCTION MANAGEMENT

Sudhir Misra
Department of Civil Engineering
Indian Institute of Technology Kanpur
KANPUR 208016

Email: sud@iitk.ac.in

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Lecture 5

ESTIMATING QUANTITIES

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Boundary wall

Source: www.indiamart.com

How to arrive at the estimate of the cost to build this simple


boundary wall?

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

• In order to determine the cost estimate, the quantities of various items


involved in building the wall should be known as accurately as possible.
• Working out the quantities of each item in the project plays a
significant role in estimating the project cost.
• Drawings prepared as per the design are used in measuring the
dimensions for a given item of work.
• Using the measurements in the drawings, quantity estimates are made.

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Let us calculate the quantities of various items in a boundary


wall using some drawings

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

EXAMPLE
Estimating the quantities in a boundary wall

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
The plan of a boundary wall is shown below. The 230mm thick boundary
wall has reinforced concrete pillars placed at 2.5 m centre to centre to
enclose the area as shown. The clear length of the opening is 5 m.
…. continued
5m

230 x 300 mm RC
pillars at 2.5 m c/c
10 m c/c

20 m c/c
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Additional notes

• The original and final ground levels on both sides of the boundary wall are
same.
• The plaster on both sides of the boundary wall extends 100 mm below the
ground level.
• Angle (ISA 100 x 100 x 8) is embedded 150 mm in the centre of all RC pillars
and extend 400 mm above the top of pillar to allow placing of barbed wires.
• The barbed wires are placed 100 mm c/c in the angle in 4 layers.
• Excavation is to be calculated allowing an extra 200 mm on both sides beyond
the minimum width required.
• All concrete work is in M25 grade concrete. Concrete pillars are also to be
plastered.
• RC pillars are supported on isolated footings measuring 800mm x 800mm.
• Assume the clear cover as 40 mm, wherever required.

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
ISA 100 x 100 x 8 • Unless otherwise
400 mentioned, all
dimensions are in mm
8φ @ 175 mm c/c • Not drawn to scale
EL: 1.80 m
Pillar of 230 x 300 mm size
EL: 0.00 G.L.

6 - 16 φ
50 875
Size:800 x 800 mm 50
A A
150
250 250
100
75
12φ @ 100 mm c/c
PCC (1:4:8) both ways
Sectional details of RC pillar and foundation
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Detail: C 6 - 16φ

12 φ
8φ @ 175 c/c
M25 300

450
230 Detail: C

Section - A

Unless otherwise mentioned, all dimensions are in mm

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

15 mm thick plaster
in 1:6 mortar

230 2000
• Unless otherwise
Brickwork using 1:3 mentioned, all
mortar dimensions are in mm
G.L. • Not drawn to scale

200 400 500


500 225
600 200
75
900 PCC (1:4:8)
Sectional details of wall
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

2.5 m c/c

250 mm

75 mm thick PCC

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Estimate the quantities of the following items

• Excavation
• Brickwork
• Concrete work
• Plastering work
• Shuttering
• Total length of barbed wires
• Total quantity of reinforcement (Neglect any
changes in lengths due to curvature at bends)

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Item No L (m) B (m) H (m) Quantity Unit Remarks
Earthwork 1 60 1.3 1.2 93.60 m3 L= 10+20+10+20
B= 0.9+0.2+0.2 (extra 200
mm on both sides)
Deductions 1 3.7 1.3 1.2 (-)5.77 m3 H=0.2+0.5+0.225+0.2+0.075
(Opening) Length of opening
= 5-(2*0.65)
TOTAL 87.83 m3 (Clear spacing minus half the
width of excavation on both
sides

5m

230 x 300 mm
RC pillars at 10 m c/c
2.5 m c/c

20 m c/c
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Item No L B H (m) Quantity Unit Remarks
(m) (m)
Brickwork 22 2.2 0.23 2 22.26 m3 Length of each block
= 2.5-0.15-0.15
footing-1 22 2.2 0.4 0.5 9.68 m3 Total no. of blocks of 2.2 m length
footing-2 22 2.2 0.5 0.225 5.44 m3 = 22
footing-3 22 2.2 0.6 0.2 5.80 m3 At overlaps:
Deductions Length (L) of double overlap
= 800-300 = 500 mm
Double overlap 21 0.5 0.6 0.2 (-)1.26 m3 Length (L) of single overlap
21 0.5 0.5 0.05 (-)0.26 m3 = 400-150 = 250 mm
Single overlap 2 0.25 0.6 0.2 (-)0.06 m3
2 0.25 0.5 0.05 (-)0.01 m3
TOTAL 41.59 m3

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Item No L (m) B (m) H (m) Quantity Units Remarks

RC pillar 23 0.23 0.3 2.675 4.25 m3 H = 1.8+0.875 m


RC footings 23 0.8 0.8 0.25 3.68 m3 Length of PCC
Total RC 7.93 m3 = 10+20+10+20
PCC 1 60 0.9 0.075 4.05 m3 Length of deduction
Deductions = 5- (2*0.45)
(Clear spacing minus half the
Opening 1 4.1 0.9 0.075 (-)0.27 m3 width of the PCC on both
Total PC 3.78 m3 sides)

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Item No L (m) B (m) H (m) Quantity Unit Remarks

Plastering
H: plaster extends 100mm
Interior below GL; H = 1.8+0.1
Long wall 2 19.77 -- 1.9 75.13 m2 Length of long interior wall
Short wall 2 9.84 -- 1.9 37.39 m2 =20-0.115-0.115
Exterior Length of short interior wall
= 10-0.08-0.08
Long wall 2 20.23 -- 1.9 76.87 m2 Length of long exterior wall
Short wall 2 10.30 -- 1.9 39.14 m2 = 20+0.115+0.115
Edges 3 0.23 -- 1.9 1.31 m2 Length of short exterior wall
= 10+0.15+0.15
Deductions (In evaluating the lengths, the
Opening 2 5 -- 1.9 (-)19 m2 appropriate thicknesses of
Total 210.84 m2 pillars on either sides are
considered)

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Item No L (m) B (m) H (m) Quantity Unit Remarks

Shuttering Pillar perimeter


= (2*0.23)+(2*0.3)
Pillar 23 1.06 -- 2.675 65.21 m2 H = 1.8+0.875
Footing length
Footing 23 3.2 -- 0.25 18.4 m2 = 4*0.8 = 3.2 m
Total 83.61 m2
Total length of barbed wire
Barbed wire 4 55 -- -- 220 m = (2*(10))+(20)+(6*2.5)

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Reinforcement in civil constructions

Source: houseunderconstruction.com Source: www.wind-watch.org

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Common shapes of reinforcement

Source: IS 2502:1963
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Bar Bending Schedule

It is a list of reinforcing bars used in a given RCC work

All the details of the bars – diameter, shape, length of each


bend and straight portion, number of each type of bar and
the total length of bar are summarized in a table

This information is helpful in estimating the total quantity of


steel required.

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

The lengths of hooks and bends in the reinforcement bars are


usually taken as per IS 2502:1963

For more accurate measurements of bending dimensions of


main reinforcement and stirrups, Tables III to IX of IS 2502:1963
are used

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Total
Diameter Cut length Weight* in Total weight
Shape No. length
(mm) (mm) kg/m (kg)
(m)
a b a

12 a = 100mm 920 322 296.24 0.888 263


b = 720mm

*: IS 1786:2008

Cut length = (800- (2*40))+(100)+(100)


No. of spaces
= [{800-(2*40)-(2*12)-(2*(12/2))}/100] = 6
Number of bars per RC pillar and footing
= 2*(6+1) = 14
Total no.of bars = 23*14 = 322
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Diameter Cut length Total length Weight* in Total weight
Shape No.
(mm) (mm) (m) kg/m (kg)

16 b 3075 138 424.35 1.58 670.5

a = 2825mm
b = 250mm

*: IS 1786:2008

a = 1800+875+150 = 2825mm; b =250mm


Cut length = a+b = 3075 mm
Number of bars per RC pillar = 6
Total no.of bars = 23*6 = 138

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Total
Diameter Cut length Weight* in Total weight
Shape No. length
(mm) (mm) kg/m (kg)
(m)

L
8 900 391 351.9 0.395 139
B
L = 212 mm
B = 142 mm
*: IS 1786:2008

As per IS 2502:1963, the total hook allowance


for stirrups is 24*diameter of stirrup
L = 300 -(2*40)-8 ; B = 230-(2*40)-8
No. of spacings = {(1800 + 875 + 150) / 175} = 16
No. of stirrups per RC pillar = 16+1 = 17
Total no.of stirrups = 23*17 = 391 25
CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Total steel required in the boundary wall construction


= 263 + 670.5 + 139 = 1072.5 kg

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Estimating the cost using rate analysis

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Estimates of project cost

Quantities of individual items, Rates of items, which could be


which can be estimated using estimated using (a) standard rates,
measurements in the drawings or, (b) detailed rate analysis

Largely depends on

Description/Specifications of
the work to be executed

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Description of items

• The cost of a work depends on the quantity and specifications of the


work.

• Specifications describe the nature, scope, materials, execution details etc.

• Description should be as clear as possible to avoid conflicts.

• Generally, the clauses of the description of work in the BOQ sheet are
written in the same order in which the work is carried out.
BOQ: Bill of quantities

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Most of the construction activities involve


the following items/activities:
• Excavation
• Brickwork
• Concreting
• Plastering
• Reinforcement

Let us look into the aspects of description of these


items in a typical BOQ sheet

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Earthwork

Source:
http://beaninc.net/

Description of earthwork includes the following works:


• Digging suitable foundation trench
• Type of excavator
• Finishing and dewatering the trench
• Backfilling
• Disposal of earth at a given location 31
CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Description of earthwork in a typical BOQ

Earth work in excavation using hydraulic excavator in


foundation trenches or drains including dressing of sides
and ramming of bottoms, dewatering the trench,
providing timber shoring if necessary, with lift up to 2m,
including getting out the excavated soil and disposal of
surplus excavated soil as directed, within a lead of 5 km.

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Brickwork

Source:
http://ensureconstruction.co.uk/

Description of brickwork includes the following:


• Thickness of wall
• Proportion of mortar
• Class of bricks
• Minimum compressive strength of brick unit
• Details of curing and scaffolding (if any) 33
CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Description of brickwork in a typical BOQ

Providing half-brick wall with first class bricks with minimum compressive
strength of 30MPa with 1:6 cement mortar (1 cement: 6 coarse sand)
proportion, in straight or curved in plan in walls at all levels including
curing, scaffolding and providing reinforcement (if required) at suitable
spacing as directed by Engineer-in-charge

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Concreting

Source:
www.videoblocks.com/

Description of concreting work includes the following works:


• Including material storage and preparation for mixing
• Mixing (Hand or Machine?)
• Details of the structural element
• Regular quality control testing at site
• Formwork and Laying
• Curing
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Description of concreting work in a typical BOQ

Reinforced cement concrete work in beams, slabs, columns, footings


suspended floors, roofs, balconies, shelves, chajjas, lintels, bands, plain
window sills, staircases and spiral stair cases up to Tenth floor level
including the cost of mixing, centering, shuttering, finishing with mix
details as provided in drawing. Rate may also include the cost of storage,
regular quality testing and curing till minimum stripping time as per IS
456:2000.
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Plastering

Source:
http://bodaiju-residences.com

Description of plastering should include the following works:


• Material selection (cement mortar / lime mortar ?) and mixing
• Surface preparation
• Sequence of plastering (External, internal ceiling)
• Plastering and curing for specified period
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Description of plastering work in a typical BOQ

Providing 12 mm thick cement plaster (1:6 cement mortar) to brickwork in


superstructure and 100 mm below the finished ground level, including the
surface preparation, texturing and curing for 10 days.
Ceiling plaster should be provided before plastering the walls. Any
defective plaster shall be appropriately replaced.

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Reinforcement work

Source:
http://www.spantower.com

Description of reinforcement work includes straightening, cutting, bending,


placing in position and binding.
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Description of reinforcement work in a typical BOQ

Providing, fabricating & placing reinforcement steel (Fe 500) of various diameters
of grade Fe500 (HYSD) conforming to respective IS codes, including straightening,
cutting, bending, hooking, lapping and/or welding wherever required as directed,
placing in position, tying with 18G black annealed binding wire double fold, cost of
binding wire and anchoring to the adjoining members wherever necessary, all laps
and wastages etc. complete as per structural drawings.
Rate also to include cost of all materials, cost of labor, cost of equipment and
machinery, loading and unloading, transportation, all other incidental charges and
work at all leads and lifts etc. complete.
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Estimates of project cost

Quantities of individual items: Rates of items:


Estimated using the Could be estimated using standard
measurements in the drawings rates or rate analysis of individual
items

Description/Specifications of
the work to be executed

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Estimating the cost of boundary wall

The abstract of estimated cost in case of the boundary wall is…

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
S. Particulars of work Quantity Unit Rate Per Amount
No. (INR) (INR)
1 Earthwork in excavation 87.83 m3
2 First class brickwork in 1:3 mortar 41.59 m3
3 RCC work of M25 grade in columns 7.93 m3 Rates
and footing excluding steel, centering
corresponding to
and shuttering
the specifications
4 Plain cement concrete (1:4:8) 3.78 m3 have to be found
5 15 mm thick plastering with 1:6 210.84 m2 through rate
mortar analysis or by using
6 Centering and shuttering (formwork) 83.61 m2 standard rates
7 Steel work in RCC including bending 1072.5 kg
and binding in position
8 Barbed wire 220 m
9 ISA 100 x 100 x 8 187.7 kg
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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Estimating the rate of an item

• Standard rates published by CPWD as Delhi Schedule of Rates (DSR) can be


used.
• However, these rates are calculated based on an analysis that assumes
standard combinations of materials and manpower (given in Delhi Analysis
of Rates) .
• Therefore, if there is any deviation in the combination of materials and (or)
manpower, rates have to recalculated with detailed analysis.
• In fact, rate analysis plays a major role in calculating the rates of extra items,
which are originally not included in the contract!

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur
Reference Books

•Jha K.N., Construction Project Management- Theory and practice, 2nd


Edition, Pearson India Education Services Pvt. Ltd., UP, India 2015
•Dutta B.N., Estimating and Costing in Civil Engineering- Theory and
practice, 25th revised edition, UBS Publishers’ Distributors Pvt. Ltd.,
Delhi 2004

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CE441B: CONSTRUCTION MANAGEMENT
Department of Civil Engineering
Indian Institute of Technology Kanpur

Thank you

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CE441B: CONSTRUCTION MANAGEMENT

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