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Safety Relief Valve

Catalog

Consolidated is a Registered Trademark of Dresser, Inc. Flow Solutions


SRV-1
General Information

Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI.1
Design Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI.3
Selection Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI.4
Scope of Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI.5
Valve Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI.7
Computer Sizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI.8
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI.9
Valve Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI.15
After Market Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI.24
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI.25
Protection of personnel and equipment is the paramount concern in concentrated Research and Development effort assure strong support for
selection of Safety Relief Valves for plant operating systems. Only the most customer needs. The resulting high quality of design and workmanship of
reliable Safety Relief Valves should be considered for such a crucial role. CONSOLIDATED Valves gives assurance of maximum protection and longer
The CONSOLIDATED valve line has consistently been recognized as a leader trouble-free life for the user.
in the pressure relief valve field since its introduction over one hundred CONSOLIDATED provides maximum service to its valve customers through
years ago. Leadership in design, manufacture and product service a worldwide factory trained sales force. These personnel are technically
and support is founded on a reputation for unrelenting dedication to trained and available to provide guidance in sizing and selection of proper
product innovation and improvement. A continuing program to keep valves for specific applications as well as assistance in solving valve
abreast of constantly changing requirements of the valve market and a problems as they arise.

Spring Actuated Pressure Relief Valves

1900 1900 / P1 & P3


The 1900 Series of pressure relief valves Standard in both types, the patented
provides a wide scope of design in both Thermodisc™ Seat is designed for a high
pressure and temperature ranges. ASME degree of seat tightness. Designed for ASME
B & PVC, Section VIII certified for vapor, B & PVC, Section I organic fluids, flashing
liquid and steam applications meets most water and limited steam applications. (The
overpressure protection requirements of P1 and P3 series designs are not for ASME B
today’s industry. & PVC, Section I Boiler Drum, Superheater or
Reheater applications.)

1982 19000
ASME B & PVC, Section VIII certified The 19000 Series of pressure relief valves
threaded connection pressure relief valve are ASME B & PVC, Section VIII compliant
for vapor and steam service applications. for liquid service applications. Seat tightness,
blowdown and capacity on all types of media
meets the industry needs for overpressure
protection in chemical, petrochemical, refinery,
power generation (nuclear and conventional)
and other commercial applications.

NOTE: Colors in the bars above the valves are consistent with tabs throughout this catalog.
GI.1
General Information (SRV-1/Q4.04)
SRV-1
General Information

A staff of factory trained Field Service Technicians are available for A Green Tag® certification is attached to each valve following final test
”on-the-job“ emergencies, start-ups, and or turn-arounds. Field Service and inspection as evidence of CONSOLIDATED’S emphasis on Quality. Our
Technicians are strategically located to be available to CONSOLIDATED’S Green Tag® serves as a reminder that each CONSOLIDATED valve meets
customers both domestic and foreign. or exceeds the stringent performance and overpressure protection
Rigid manufacturing standards controlled by an ASME approved Quality requirements set forth by the ASME Code, and backed by CONSOLIDATED.
Control Program ensure that each valve will be manufactured in accordance The symbol is also used by our Green Tag® Centers located worldwide.
with established design criteria and tested for functional performance. These centers are fully certified by us as CONSOLIDATED valve assembly and
repair facilities. In North America, they also meet or exceed ASME and
CONSOLIDATED is among a select number of U.S. companies holding National Board standards for pressure relief valve assemblers and valve
ISO 9001 Quality System Certification (Registration). Our Quality repair (VR) shops.
Management System, Design Control, and Manufacturing Facility
maintain compliance to industry standards through various certification CONSOLIDATED spring loaded and pilot operated safety relief valves have
and registration agencies. This quality controlled manufacturing and test been flow tested in accordance with ASME Code rules to establish rated
program assures that each valve manufactured will provide long and capacities. Capacities specified in this catalog have been certified by
reliable service. the National Board of Boiler and Pressure Vessel Inspectors and are
listed in the National Board publication “Pressure Relieving Device
CONSOLIDATED also holds a Safety Quality License for export of pressure Certifications”.
relief valves to the People’s Republic of China. The CONSOLIDATED 1900
spring loaded and 3900 series pilot operated safety relief valve is included
among the list of products covered by the Safety Quality License.

Pilot Operated Pressure Relief Valves

2900 MPV 2900 MPV


Pop Action, Non-Flowing Modulating Action, Non-Flowing
Pilot Operated Safety Relief Valve Pilot Operated Safety Relief Valve
The CONSOLIDATED 2900 PV pop action non- The CONSOLIDATED 2900 MV Pilot Operated Safety
flowing pilot provides excellent performance with Relief Valve is a non-flowing modulating pilot
full lift at set pressure with minimal blowdown. valve that provides exceptional performance
and stable operation.

3900 MPV 3900 MPV


Pop Action, Non-Flowing Modulating Action, Non-Flowing
Pilot Operated Safety Relief Valve Pilot Operated Safety Relief Valve
The CONSOLIDATED 3900 PV pop action non- The CONSOLIDATED 3900 MV Pilot Operated
flowing pilot provides excellent performance with Safety Relief Valve is a non-flowing modulating
full lift at set pressure with minimal blowdown. pilot valve that provides exceptional
performance and stable operation.

13900
4900 MPV 4900 MPV
Pop Action, Flowing
Pop Action, Non-Flowing Pilot Operated Safety Relief Valve Modulating Action, Non-Flowing
Pilot Operated Safety Relief Valve Pilot Operated Safety Relief Valve
The CONSOLIDATED 13900 pilot operated
The CONSOLIDATED 4900 pilot operated safety relief valve series is designed to The CONSOLIDATED 4900 pilot operated
safety relief valve is the first tubeless, contribute to the overall efficiency and safety relief valve is the first tubeless,
pop-action valve with full lift at set profitability of plant operations. modulating valve that provides
pressure with minimal blowdown. exceptional performance and stable
operation.

NOTE: All Pilot Operated Relief Valves are ASME B


& PVC, Section VIII Code compliant.
GI.2
Consolidated Safety Relief Valves General Information (SRV-1/Q4.04)
SRV-1
Design Description

Description of Safety Relief Valve Designs

Conventional Safety Relief Valve


Conventional safety relief valves are for applications where excessive
variable or built up back pressure is not present in the system into which the
valve discharges. The operational characteristics (opening pressure, closing
pressure and relieving capacity) are directly affected by changes of the back
pressure on the valve.

Balanced Safety Relief Valve


A balanced safety relief valve is a pressure relief valve which incorporates
means of minimizing the effect of back pressure on the operational
characteristics. (Opening pressure, closing pressure and relieving capacity)
Comment: These design valves are typically equipped with a bellows which
balances or eliminates the effect of variable or built up back pressure that
may exist in the system into which the safety relief valve discharges.

Pilot Operated Safety Relief Valve


A pilot operated safety relief valve is a pressure relief valve in which the major
relieving device is combined with and is controlled by a self-actuated auxiliary
pressure relief valve.
Comment: Pilot operated relief valves are available in both pop action and
modulating action designs. These valves are suitable for applications where it
is desired to maintain system operating pressure very close to the valve set
point (operating pressure).

GI.3
General Information (SRV-1/Q4.04)
SRV-1
Selection Considerations

Valve Selection Considerations

CONSOLIDATED Pressure Relief Valve Designs

CONSOLIDATED offers a broad range of pressure relief valve solutions, providing reliable protection for plant personnel and equipment. CONSOLIDATED achieves
this goal by offering the most efficient solution for any specific pressure relief valve application. In general, most situations can be handled with either a
pilot operated or a spring-loaded valve design. CONSOLIDATED offers both of these alternative solutions using world-class designs, and offering unparalleled
application expertise and support. The following chart provides some basic guidelines on selecting the right solution for your application. Please consult
with your local CONSOLIDATED sales office or local distributor to select the best and most economical solutions for your specific pressure relief applications.

Pilot Valves (POSRV) vs. Spring Loaded Valves (SRV)

If: 2900 POSRV 3900 POSRV 4900 POSRV SRV


Temperature is greater than 505°F or less than -40°F*
Design Pressure is greater than 6250 psig
Set Pressure is less than 15 psig
Viscosity is greater 28 cp

High Back Pressure Condition

Operating/Set Pressure gap is less than 7% for gas


and vapor applications or 12% for liquid applications
Inlet Pressure Drop exceeds 3% of set pressure**

Metal Seats are required (POSRV - Main Valve only)


Soft Seats are required
Multi-Overpressure scenarios*** one POSRV needed one POSRV needed one POSRV needed multiple SRV’s needed
There is high potential for the valve to be
subjected to shock or high vibration
Polymerization will occur

Chemical compatibility with elastomers is a problem


Installation Clearance is a primary issue POSRV > K orifice **** POSRV > K orifice POSRV > K orifice
Full nozzle design required
Tubeless design required

* Heat Exchanger required. *** Modulator required.


** Remote Sensing required. **** 2900 has same center-to-face dimensions as 1900.

CONSOLIDATED strives to provide the best available information, data and assistance to its customers
in the selection and application of our products. It is impractical, however, for CONSOLIDATED
personnel to be trained in all systems and processes in which CONSOLIDATED products might
be used. Ultimate responsibility remains with the customer as the process owner or designer.

GI.4
Consolidated Safety Relief Valves General Information (SRV-1/Q4.04)
SRV-1
Scope of Design

Applications

Standard End Connections 2 Materials 3 ASME Codes 4


Inlet Outlet Standard Sec. I Sec. III Sec. VIII
Valve
Type1 Body Cover Steam Steam
Type Size Type Size & Plate Trim Steam & Liquid & Liquid
Bonnet Vapor Vapor

1900 Flanged 1" - 12" Flanged 2" - 16" C.S. N/A S.S. X X X X
1900/P Flanged 1" - 8" Flanged 2" - 10" C.S. N/A S.S. X X X
1982 Threaded 1/2" - 2" Threaded 3/4" - 2-1/2" C.S. N/A S.S. X X X X
1982 Flanged 1" - 2" Threaded 1" - 2-1/2" C.S. N/A S.S. X X X X
19000 Threaded 1/2" - 2" Threaded 1" - 2-1/2" C.S. N/A S.S. X X X X
19000 Flanged 1/2" - 2" Flanged 1" - 2-1/2" C.S. N/A S.S. X X X X
19000 Socket Weld 1/2" - 2" Socket Weld 1" - 2-1/2" C.S. N/A S.S. X X X X
19096MBP Threaded 1/2" - 1" Threaded 1" C.S. N/A S.S. X X X X
19096MBP Flanged 1/2" - 1" Flanged 1" C.S. N/A S.S. X X X X
19096MBP Socket Weld 1/2" - 1" Socket Weld 1" C.S. N/A S.S. X X X X
2900 Flanged 1" - 8" Flanged 2" - 10" C.S. S.S S.S. X X
3900 Flanged 1" - 10" Flanged 2" - 10" C.S. C.S. S.S. X X X X
4900 Flanged 1" - 8" Flanged 2" - 10" C.S. C.S. S.S. X X
13900 Flanged 16" - 20" Flanged 18" - 24" C.S. C.S. S.S. X

NOTES: 1 For pressure and temperature ratings refer to color coded product sections. Flanged valves are provided with ASME standard flanges.
2 Flanged inlets are available with a selection of ASME facings. Refer to the color coded product sections for description.
3 Refer to the color coded product sections for optional materials that are available. Contact the factory for special material requirements.
4 Pressure relief valves are ASME approved for application of the appropriate code symbol stamp.

GI.5
General Information (SRV-1/Q4.04)
SRV-1
Scope of Design

Pressure / Temperature Ranges

Set Temperature Range


Valve Pressure
Type Type Minimum Maximum NOTES
Range
°F (°C) °F (°C)
(psig)
1900 Flanged 5-6250 -450 (-267) 1500 (815) 1
1900/P Flanged 5-6000 90 (32) 850 (454) 1, 2
1982 Threaded 10-500 -20 (-28) 800 (426) 1
1982 Flanged 10-500 -20 (-28) 800 (426) 1
19000 Threaded 5-8000 -450 (-267) 1100 (593) 1
19000 Flanged 5-6250 -450 (-267) 1100 (593) 1
19000 Socket Weld 5-8000 -450 (-267) 1100 (593) 1
19096MBP Threaded 50-2000 -300 (-184) 600 (315) 1
19096MBP Flanged 50-2000 -300 (-184) 600 (315) 1
19096MBP Socket Weld 50-2000 -300 (-184) 600 (315) 1
2900 Flanged 15-6250 -450 (-267) 1200 (648) 1
3900 Flanged 15-6250 -320 (-195) 650(343) 1
4900 Flanged 15-7200 -40 (-40) 505 (262) 1
13900 Flanged 50-300 250 (121) 550 (288) 1

NOTES: 1 Pressure and temperature ranges are limited by size, media, and materials.
Refer to product section for specific pressure temperature ratings by size and
material selections.
2 Used for steam and organic vapor applications only.
3 Used for liquid applications only.

GI.6
Consolidated Safety Relief Valves General Information (SRV-1/Q4.04)
SRV-1
Valve Selection

How to Select a Spring Loaded or


Pilot Operated Safety Relief Valve
The following guidelines should be followed when making a valve selection.
Step 1
Calculate the proper valve orifice area (Ac) requirements. Refer to Valve Sizing Section of this catalog or use CONSOLIDATED SRVS.6 Computer Assisted
Sizing Program. Utilize the following information:
• Operating pressure
• Set pressure
• Operating temperature
• Relieving temperature
• Design temperature
• Type of fluid
• Required relieving capacity
• Allowable overpressure
(Choose one)
- ASME Section VIII, Single Valve (10% overpressure)
- ASME Section VIII, Multiple Valve (16% overpressure)
- ASME Section VIII, Fire Sizing (21% overpressure)
- ASME Section I, Single Valve (3% overpressure) (1900/P1 & P3)
• Back pressure
- constant
- variable (built up or super-imposed)
• Gas and vapors
- compressibility
- molecular weight
- density
- ratio of specific heat
• Liquids
- specific gravity
- viscosity
Step 2
Based on calculated orifice size, determine which pressure relief valve will meet the orifice area requirements.
Step 3
For spring loaded valves determine if back pressure limits are exceeded and if a bellows is required.
If a bellows is required, you must select a 1900 flanged valve.
Step 4
For spring loaded valves check the operating pressure requirements against the valve set pressure requirements. If the operating pressure exceeds
90% of the set pressure, or if the differential is less than 25 psig, review the possibilities for need of a soft seat O-Ring. If an O-Ring seat is not
acceptable, review the system and valve setting parameters to achieve proper differential pressure.

GI.7
General Information (SRV-1/Q2.02)
SRV-1
Computer Sizing

SRVS Computer Assisted Sizing Program

SRVS is a Windows-based sizing program for pressure relief valves that can be used with the Windows operating systems. This software is also
network compatible.
This program includes multi-lingual capability, the ability to save files in a standard Windows format, and the ability to print to any printer configured
for the Windows system. The printout options for each valve selection include a detailed datasheet, a certified drawing showing dimensions, weight,
materials, and the API designation, if applicable, and a calculation sheet showing the applicable formula used in the area or capacity calculation.
Each selected valve is completely configured to match the order entry configuration, as well as the nameplate designation. Other features making
this program the easiest and most convenient sizing program available include the capabilities of copying tag numbers, editing the selected valve
options, and resizing tag numbers.
This sizing program may be used for the sizing and selection of consolidated spring-loaded and pilot-operated safety relief valves. Available sizing
methods include single fluid, gas or liquid, sizing at 10% overpressure, multi-fluid sizing at 10% overpressure, and fire-sizing based upon required
capacity, vessel dimensions, or vessel area at 21% overpressure. If necessary, multiple valves may be selected for a single application, using the
16% overpressure factor for the low set valve. Diers (two phase flow) sizing per API 520, Part I, Appendix D, October 1999 is also included.
Included in this software are the checks for ASME Sec. VIII compliance, ASME B16.34 pressure temperature limits, API pressure and temperature
limits (if applicable), O-Ring and bellows requirements, spring chart limitations, and steam chart correlations. The output will include noise and
reaction force calculation values, outline dimensional drawing (installation dimensions), bill of materials for valve component parts, as well as detailed
valve selection criteria.
An extensive help file is included with this software. Help text is provided for every field and form. In addition, technical information on Code
requirements, applicable industry standards, and general catalog information is included.
The CONSOLIDATED Sizing Program may be obtained through the www.dresser.com website; choose downloads.
INtools® users can now automate their Pressure Relief Valve sizing and selection. SRVS - INtools, an interface for Consolidated SRVS sizing and
selection software and INtools design software is now available at www.dresser.com. This advanced software allows INtools users to accurately size
and select Pressure Relief Valves in a fraction of the time previously required with standalone sizing and selection software.
INtools® is a registered trademark of Intergraph Corp.

GI.8
Consolidated Safety Relief Valves General Information (SRV-1/Q4.05)
SRV-1
How to Order

How to Order a 1900 Safety Relief Valve

Specification Sheet

Page of
Materials
Requisition No. 13. Body/Bonnet:
Job No. 14. Guide/Rings:
Date 15. Seat Material:
Revised Metal:
By Resilient:
16. Bellows:
17. Spring:
18. Comply with NACE MRO 175 ❑ YES ❑ NO
General 19. OTHER Specify:
1. Item Number: 20. Cap and Lever Selection
2. Tag Number: ❑ Screwed Cap (Standard) ❑ Bolted Cap
3. Service, Line or Equipment No: ❑ Plain Lever ❑ Packed Lever ❑ Gag
4. Number Required: 21. ❑ OTHER Specify:
Basis of Selection Service Conditions
5. Code: 22. Fluid and State:
❑ ASME Sec. I (1900/P series only) 23. Required Capacity per Valve & Units:
❑ ASME Sec. III 24. Molecular Weight or Specific Gravity:
❑ ASME Sec. VIII 25. Viscosity at Flowing Temperature & Units:
❑ OTHER Specify: 26. Operating Pressure & Units:
6. Comply with API 526: ❑ YES ❑ NO 27. Blowdown: ❑ Standard ❑ Other
7. ❑ Fire ❑ OTHER Specify: 28. Latent Heat of Vaporization & Units:
8. Rupture Disk: ❑ YES ❑ NO 29. Operating Temperature & Units:
30. Relieving Temperature & Units:
Valve Design 31. Built-up Back Pressure & Units:
9. Type: Safety Relief 32. Superimposed Back Pressure & Units:
10. Design: ❑ Conventional ❑ Bellows 33. Cold differential Test Pressure & Units:
❑ Closed Bonnet ❑ Yoke/Open Bonnet 34. Allowable Overpressure in Percent or Units:
❑ Metal Seat ❑ Resilient Seat 35. Compressibility Factor, Z:
❑ API 527 Seat Tightness 36. Ratio of Specific Heats:
❑ OTHER Specify: Sizing and Selection
Connections 37. Calculated Orifice Area (square inches):
11. Inlet Size: Rating: Facing: 38. Selected Orifice Area (square inches):
Outlet Size: Rating: Facing: 39. Orifice Designation (letter):
12. ❑ OTHER Specify: 40. Manufacturer:
41. Model Number:
42. Vendor Calculations Required: ❑ YES ❑ NO

GI.9
General Information (SRV-1/Q2.02)
SRV-1
How to Order

How to Order a 1982 or 19000


Safety Relief Valve

Specification Sheet

Page of
Materials
Requisition No. 13. Base:
Job No. 14. Bonnet:
Date 15. Guide/Rings:
Revised 16. Seat Material:
Metal:
By Resilient:
17. Spring:
18. Comply with NACE MRO 175 ❑ YES ❑ NO
General 19. OTHER Specify:
1. Item Number: 20. Cap and Lever Selection
2. Tag Number: ❑ Screwed Cap (Standard) ❑ Bolted Cap
3. Service, Line or Equipment No: ❑ Plain Lever ❑ Packed Lever ❑ Gag
4. Number Required: 21. ❑ OTHER Specify:
Basis of Selection Service Conditions
5. Code: 22. Fluid and State:
❑ ASME Sec. III 23. Required Capacity per Valve & Units:
❑ ASME Sec. VIII 24. Molecular Weight or Specific Gravity:
❑ OTHER Specify: 25. Viscosity at Flowing Temperature & Units:
6. ❑ Fire ❑ OTHER Specify: 26. Operating Pressure & Units:
7. Rupture Disk: ❑ YES ❑ NO 27. Blowdown: ❑ Standard ❑ Other
28. Latent Heat of Vaporization & Units:
Valve Design 29. Operating Temperature & Units:
8. Type: Safety Relief 30. Relieving Temperature & Units:
9. Design: 31. Built-up Back Pressure & Units:
❑ Metal Seat ❑ Resilient Seat 32. Superimposed Back Pressure & Units:
❑ API 527 Seat Tightness 33. Cold differential Test Pressure & Units:
❑ OTHER Specify: 34. Allowable Overpressure in Percent or Units:
35. Compressibility Factor, Z:
Connections 36. Ratio of Specific Heats:
10. Flanged
Sizing and Selection
Inlet Size: Rating: Facing:
Outlet Size: Rating: Facing: 37. Calculated Orifice Area (square inches):
11. Threaded 38. Selected Orifice Area (square inches):
Inlet ❑ MNPT ❑ FNPT 39. Orifice Designation (letter):
Outlet ❑ MNPT ❑ FNPT 40. Manufacturer:
12. ❑ OTHER Specify: 41. Model Number:
42. Vendor Calculations Required: ❑ YES ❑ NO

GI.10
Consolidated Safety Relief Valves General Information (SRV-1/Q2.02)
SRV-1
How to Order

How to Order a 2900 POSRV


POSRV Specification Sheet

Page of
Accessories
Requisition No. 36. External Filter: ❑ YES ❑ NO
Job No. 37. Lifting Lever: N/A
Date 38. Field Test Connection: ❑ YES ❑ NO
Revised 39. Backflow Preventer: ❑ YES ❑ NO
By 40. Manual Blowdown Valve: ❑ YES ❑ NO
41. Heat Exchanger (For High and Low Temperature Applications):
❑ YES ❑ NO
42. Dirty Service: ❑ YES ❑ NO
General 43. ❑ OTHER Specify:
1. Item Number: Service Conditions
2. Tag Number:
3. Service, Line or Equipment No: 44. Fluid and State:
4. Number Required: 45. Required Capacity per Valve & Units:
46. Molecular Weight or Specific Gravity:
Basis of Selection 47. Viscosity at Flowing Temperature & Units:
5. Code: ASME VIII Stamp Required: ❑ YES ❑ NO 48. Operating Pressure & Units:
❑ OTHER Specify 49. Blowdown: ❑ Standard ❑ Other
6. Comply with API 526: ❑ YES ❑ NO 50. Latent Heat of Vaporization & Units:
7. ❑ Fire ❑ OTHER Specify: 51. Operating Temperature & Units:
8. Rupture Disk: ❑ YES ❑ NO 52. Relieving Temperature & Units:
53. Built-up Back Pressure & Units:
Valve Design, Pilot 54. Superimposed Back Pressure & Units:
9. Design Type: Pilot 55. Cold differential Test Pressure & Units:
10. Number of Pilots: 56. Allowable Overpressure in Percent or Units:
11. Pilot Action: ❑ Pop -❑ Modulating 57. Compressibility Factor, Z:
12. Pilot Sense: ❑ Internal ❑ RemoteNOTE 1 58. Ratio of Specific Heats:
13. Seat Type: Resilient
14. Seat Tightness: ❑ API 527 ❑ OTHER
Sizing and Selection
❑ Specify: 59. Calculated Orifice Area (square inches):
15. Pilot Vent: ❑ Atmosphere ❑ Outlet 60. Selected Orifice Area (square inches):
❑ OTHER Specify: 61. Orifice Designation (letter):
62. Manufacturer:
Valve Design, Main Base 63. Model Number:
16. ❑ Metal Seat ❑ Resilient Seat 64. Vendor Calculations Required: ❑ YES ❑ NO
17. Bellows: ❑ YES ❑ NO Heat Exchanger
Connections 65. Sizing Required:
18. Inlet Size: Rating: Facing: 66. Back Pressure Restrictions on Temperature:
19. Outlet Size: Rating: Facing: 67. Set Pressure (psig):
20. ❑ OTHER Specify: 68. Specific Volume of Media at Inlet Conditions (ft3/lbm):
69. Entropy of Media at Inlet Conditions (btu/lbm*˚R):
Materials, Main Valve
70. Temperature of Ambient Air (˚F) (Min./Max.):
21. Body: 71. Media Temperature Before it Enters the Heat Exchanger (˚F):
22. Nozzle:
23. Seat O-Ring: Remote Sensing
24. Disc: 72. Sizing Required:
25. Piston Seal: 73. Set Pressure (psig):
26. Other O-Rings: 74. Orifice Selection:
27. Guide: 75. Fluid Density of Media in the condensed State (lbm/ft3):
28. Cover Plate: 76. Length of Sensing Line (ft)NOTE 1:
77. Equivalent Length of Sensing Line for Valves, Elbows, Tees, etc.:
Materials, Pilot
78. Total Change in Height (ft):
29. Body/Bonnet:
30. Internals: Notes:
31. Seals: 1 To assure proper valve operation when pilot is remotely sensed use
32. Tubing/Fittings: 3/8" diameter tubing for lengths up to ten feet. Contact factory for
33. Spring: proper size of tubing when sensing line exceeds ten feet.
34. Comply with NACE MR0175: ❑ YES ❑ NO
35. ❑ OTHER Specify:

GI.11
General Information (SRV-1/Q2.02)
SRV-1
How to Order

How to Order a 3900 POSRV

POSRV Specification Sheet

Page of
Materials, Pilot
Requisition No. 28. Body/Bonnet:
Job No. 29. Internals:
Date 30. Seat: Seals:
Revised 31. Tubing/Fittings:
By 32. Spring:
33. Comply with NACE MR0175: ❑ YES ❑ NO
34. ❑ OTHER Specify:
General Accessories
1. Item Number: 35. External Filter: ❑ YES ❑ NO
2. Tag Number: 36. Lifting Lever: N/A
3. Service, Line or Equipment No: 37. Field Test Connection: ❑ YES ❑ NO
4. Number Required: 38. Backflow Preventer: ❑ YES ❑ NO
39. Manual Blowdown Valve: ❑ YES ❑ NO
Basis of Selection 40. Heat Exchange (For High & Low Temperature Applications)
5. Code: ASME VIII Stamp Required: ❑ YES ❑ NO ❑ YES ❑ NO
❑ OTHER Specify 41. Dirty Service: ❑ YES ❑ NO
6. Comply with API 526: ❑ YES ❑ NO 42. ❑ OTHER Specify:
7. ❑ Fire ❑ OTHER Specify: Service Conditions
8. Rupture Disk: ❑ YES ❑ NO
43. Fluid and State:
Valve Design 44. Required Capacity per Valve & Units:
9. Design Type: Pilot 45. Molecular Weight or Specific Gravity:
10. Number of Pilots: 46. Viscosity at Flowing Temperature & Units:
11. Pilot Action: ❑ Pop ❑ Modulating 47. Operating Pressure & Units:
12. Pilot Sense: ❑ Internal ❑ RemoteNOTE 1 48. Blowdown: ❑ Standard ❑ Other
13. Seat Type: Resilient 49. Latent Heat of Vaporization & Units:
14. Seat Tightness: ❑ API 527 ❑ OTHER ❑ Specify: 50. Operating Temperature & Units:
15. Pilot Vent: ❑ Atmosphere ❑ Outlet 51. Relieving Temperature & Units:
❑ OTHER Specify: 52. Built-up Back Pressure & Units:
16. Main Base: ❑ Metal Seat ❑ Resilient Seat 53. Superimposed Back Pressure & Units:
54. Cold differential Test Pressure & Units:
Connections 55. Allowable Overpressure in Percent or Units:
56. Compressibility Factor, Z:
17. Inlet Size: Rating: Facing:
57. Ratio of Specific Heats:
18. Outlet Size: Rating: Facing:
19. ❑ OTHER Specify: Sizing and Selection
Materials, Main Valve 58. Calculated Orifice Area (square inches):
59. Selected Orifice Area (square inches):
20. Body:
60. Orifice Designation (letter):
21. Nozzle:
61. Manufacturer:
22. Seat O-Ring:
62. Model Number:
23. Disc:
63. Vendor Calculations Required: ❑ YES ❑ NO
24. Disc Seal:
25. Other O-Rings: Remote Sensing
26. Guide: 64. Sizing Required
27. Cover Plate: 65. Set Pressure (psig):
66. Orifice Selection:
67. Fluid Density of Media in the condensed State (lbm/ft3):
68. Length of Sensing Line (ft)NOTE1:
69. Equivalent Length of Sensing Line for Valves, Elbows, Tees, etc:
70. Total Change in Height (ft):
Notes:
1 To assure proper valve operation when pilot is remotely
sensed use 3/8" diameter tubing for lengths up to ten
feet. Contact factory for proper size of tubing when
sensing line exceeds ten feet.

GI.12
Consolidated Safety Relief Valves General Information (SRV-1/Q4.04)
SRV-1
How to Order

How to Order a 4900 POSRV

POSRV Specification Sheet

Page of
Materials, Pilot
Requisition No. 26. Body/Bonnet:
Job No. 27. Internals:
Date 28. Seat: Seals:
Revised 29. Tubing/Fittings: N/A
By 30. Spring:
31. Comply with NACE MR0175: ❑ YES ❑ NO
32. ❑ OTHER Specify:
General Accessories
1. Item Number: 33. External Filter: ❑ YES ❑ NO
2. Tag Number: 34. Lifting Lever: N/A
3. Service, Line or Equipment No: 35. Field Test Connection: Standard on all 4900 valves
4. Number Required: 36. Backflow Preventer: Standard on all 4900 valves
37. Manual Blowdown Valve: Standard on all 4900 valves
Basis of Selection 38. Dirty Service: N/A
5. Code: ASME VIII Stamp Required: ❑ YES ❑ NO 39. ❑ OTHER Specify:
❑ OTHER Specify Service Conditions
6. Comply with API 526: ❑ YES ❑ NO
7. ❑ Fire ❑ OTHER Specify: 40. Fluid and State:
8. Rupture Disk: ❑ YES ❑ NO 41. Required Capacity per Valve & Units:
42. Molecular Weight or Specific Gravity:
Valve Design 43. Viscosity at Flowing Temperature & Units:
9. Design Type: Pilot 44. Operating Pressure & Units:
10. Pilot Action: ❑ Pop ❑ Modulating 45. Blowdown: ❑ Standard ❑ Other
11. Pilot Sense: NOTE1 ❑ Internal ❑ Remote 46. Latent Heat of Vaporization & Units:
12. Seat Type: Resilient 47. Operating Temperature & Units:
13. Seat Tightness: ❑ API 527 ❑ OTHER Specify: 48. Relieving Temperature & Units:
14. Pilot Vent: Body Bowl is standard 49. Built-up Back Pressure & Units:
❑ OTHER Specify: 50. Superimposed Back Pressure & Units:
51. Cold differential Test Pressure & Units:
Connections 52. Allowable Overpressure in Percent or Units:
15. Inlet Size: Rating: Facing: 53. Compressibility Factor, Z:
16. Outlet Size: Rating: Facing: 54. Ratio of Specific Heats:
17. ❑ OTHER Specify: Sizing and Selection
Materials, Main Valve 55. Calculated Orifice Area (square inches):
18. Body: 56. Selected Orifice Area (square inches):
19. Nozzle: 57. Orifice Designation (letter):
20. Seat O-Ring: 58. Manufacturer:
21. Disc: 59. Model Number:
22. Disc Seal: 60. Vendor Calculations Required: ❑ YES ❑ NO
23. Other O-Rings:
24. Guide:
Remote Sensing
25. Cover Plate: 61. Sizing Required
62. Set Pressure (psig):
63. Orifice Selection:
64. Fluid Density of Media in the condensed State (lbm/ft3):
65. Length of Sensing Line (ft)NOTE1:
66. Equivalent Length of Sensing Line for Valves, Elbows, Tees, etc:
67. Total Change in Height (ft):
Notes:
1 To assure proper valve operation when pilot is remotely
sensed use 3/8" diameter tubing for lengths up to ten
feet. Contact factory for proper size of tubing when
sensing line exceeds ten feet.

GI.13
General Information (SRV-1/Q4.04)
SRV-1
How to Order

How to Order a 13900 POSRV

POSRV Specification Sheet

Page of
Requisition No.
Job No.
Date
Revised
By

General
1. Number of Valves:
2. Size of Valve Inlet:
3. Type Number of Valve:
4. CONSOLIDATED Manufacturer:
5. Body Material:
6. Trim Material (if any other than standard is required):

7. O-Ring Seat Material


8. Set Pressure:
9. Operating Temperature and Relieving Temperature:

10. Back Pressure, if any (indicate if Constant or Variable):

11. Required Capacity:


12. Lading Fluid:
13. Allowable Overpressure:
14. Density
a) Vapor - molecular weight
b) Gases - specific gravity (air = 1)
Other
15. Code marking required
a) ASME Unfired Pressure Vessel Code
Notes:

GI.14
Consolidated Safety Relief Valves General Information (SRV-1/Q2.02)
SRV-1
Valve Coding

1900 Flanged Valve Coding


Customer orders for CONSOLIDATED safety relief valves are acknowledged by a computer printout of our internal code.
We have supplied the following information for your easy interpretation of this coding.

Interchangeability No. Material Class


CC Carbon Steel is StandardNOTE 1
Temp. Class Deviation from Standard*
c = to 450°F Seat Design
t = 451°F & Above
Lever/Cap Design
Orifice (D thru W) Inlet Facing
Service
Non Bellows
Disc Holder Pressure
(Selected by Dresser)
Pressure Class
Sour Gas
SRV Guide Surface Coating

19 05 -00 -J -c -2 -CC * -MS -31 -RF -GS -HP -SG1 -G1


06 -30 -t -C1 -DA -32 -RJ -LA -LP -SG10 -G2
10 -S2 -TD -33 -LM -SS -SG5 -G3
12 Bellows -S3 -34 -SM -SG15
14 -S4 -35 -LF
Pressure Class 16 -M1 -36 -SF Inlet Facing
05 = 150 lb. 18 -MB (M1-1/2) -37 -LT RF = Raised Face/Serrated
06 = 300 lb. RJ = Ring Joint
10 = 300 lb. 20 -M2 -ST LM = Large Male
12 = 600 lb.
14 = 900 lb.
22 -M3 -LG SM = Small Male
LF = Large Female
16 = 1500 lb. 24 -M4 -SG SF = Small Female
18 = 2500 lb. LT = Large Tongue
20 = 300 lb. 26 -H1 -LJ ST = Small Tongue
22 = 600 lb. -H2 -BW
24 = 900 lb.
28 LG = Large Groove
SG = Small Groove
26 = 1500 lb. -H3 -GL LJ = Lens Joint
28 = 2500 lb.
-H4 -OC BW = Butt Weld Service
GL = Grayloc GS = Gas
Seat Design -L1 OC = OTECO LA = Liquid
MS = Metal Seat SS = Steam
DA = O-Ring -L2
TD = THERMODISC™
-L3
Lever/Cap Design -T1
Guide Surface Coating
31 = Screwed -T2
32 = Bolted G1 = GLIDE-ALOY™ Disc Holder
33 = Packed -A1 G2 = GLIDE-ALOY™ Guide
34 = Plain G3 = GLIDE-ALOY™ Holder and Guide
35 = “L” Type -A2
36 = “R” Type -A3
37 = Air Operated When * appears in code, nameplate will be stamped SPEC.
-A4
NOTE 1: See 1900 section for materials.
-HA
GI.15
General Information (SRV-1/Q4.05)
SRV-1
Valve Coding

1900/P1, P3 Valve Coding

Interchangeability No. Deviation From Standard*

Bonnet Material Class - CC Carbon Steel is standard


Disc Design
Orifice (D thru T)
Lever/Cap Design
Non Bellows
Inlet Facing
Pressure Class
Service
Safety Guide Surface
Relief Valve Coating

19 10 -00 -J -P1 -5 * -CC -TD -31 -RF -SS -G1


-30 -P3 NOTE 1 -32 -RJ -DT -G2
-33 -LM -G3
Bellows -34 -SM
-35 -LF
-36 -SF
-37 -LT
-ST
-LG
Pressure Class -SG
05 = 150 lb.
06 = 300 lb. -LJ
10 = 300 lb. -BW
12 = 600 lb.
14 = 900 lb. -GL
16 = 1500 lb.
18 = 2500 lb. Inlet Facing -OC
20 = 300 lb. RF = Raised Face/Serrated
22 = 600 lb. RJ = Ring Joint
24 = 900 lb. LM = Large Male
26 = 1500 lb. SM = Small Male
28 = 2500 lb. LF = Large Female
Bonnet
SF = Small Female P1 = Closed
LT = Large Tongue P2 = Open
Disc Design ST = Small Tongue
TD = Thermodisc™ LG = Large Groove
SG = Small Groove
Lever/Cap Design LJ = Lens Joint Guide Surface Coating
BW = Butt Weld
31 = Screwed
GL = Grayloc G1 = GLIDE-ALOY™ Disc Holder
32 = Bolted
OC = OTECO G2 = GLIDE-ALOY™ Guide
33 = Packed G3 = GLIDE-ALOY™ Holder and Guide
34 = Plain
35 = “L” Type Service When * appears in code, nameplate will be stamped SPEC.
36 = “R” Type SS = Steam
37 = Air Operated DT = Dowtherm NOTE 1: For other special material requirements,
contact factory.

GI.16
Consolidated Safety Relief Valves General Information (SRV-1/Q4.05)
SRV-1
Valve Coding

1982 Valve Coding

Material Class - CC Carbon Steel is standard Deviation From Standard*

Interchangeability No. Cap/Lever Design


Inlet Type
Temp. Class
Outlet Type
Valve Type
Service
Inlet Size

1 1/2 1982 c -1 -CC * -31 -SC -SC -GS


t NOTE 1 -33 -05 -LS
-34 -10 -SS

Temperature Class
400°F & Below = c
401°F & Above = t

Cap/Lever Design
31 = Screwed Cap
33 = Packed
34 = Plain

Inlet Type
SC = Screwed
05 = 150# R.F.
10 = 300# R.F.

Outlet Type
SC = Screwed

Service
GS = Gas
LA = Liquid
SS = Steam

When * appears in
code, nameplate will be
stamped SPEC.

NOTE 1: For other special material requirements,


contact factory.

GI.17
General Information (SRV-1/Q4.04)
SRV-1
Valve Coding

19000 Valve Coding

Material - CC Carbon Steel is standard Deviation From Standard*


Interchangeability No. Seat Type NOTE 1

Temperature Range Variations Cap/Lever

Temperature Class Inlet Type


c = 800°F & Below
t = 801°F & Above Outlet Type

Pressure Range Service

Orifice Size (Decimal) Surface Coating

SRV Back Pressure Design

Inlet Size

1-1/2 19 357 L c D -2 -CC * -MS -31 -FT -FT -LA -G1 -BP
1/2 096 M t E -S2 -DA -33 -MT -MT -GS -G2
3/4 110 H F -S3 -DL -34 -SW -SW -SS -G3
1 126 P G -S4 -BW -05
2 226 H -M1 -05 -10
567 O -MB -10 -25
-M2 -12 -20 Outlet Type
FT = Female NPT
-M3 -14 -PF MT = Male NPT
-M4 -16 SW = Socket Weld
05 = 150# R.F.
Press. Range - psig -H1 -18 10 = 300# R.F.
L = 5 - 290 Inlet Type -H2 -25
25 = 150# R.J.
M = 291 - 2000 20 = 300# R.J.
FT = Female NPT PF = Sanitary FittingNOTE 2
H = 2001 - 8000 MT = Male NPT -H3 -20
P = 15 - 300(PF) SW = Socket Weld -H4 -22 Service
BW = Butt Weld
Temp. Range Variations 05 = 150# R.F. -SG -24 GS = Gas, Air
D = 250°F & Below (PF) 10 = 300# R.F. LA = Liquid
12 = 600# R.F. -PF -26 SS = Steam
E = 251°F & Above (PF)
F = All Temps. (MS) 14 = 900# R.F. -A1 -28
G = 251°F & Above (SS/MS) 16 = 1500# R.F. Surface Coating
H = 251°F & Above (MS/SG) 18 = 2500# R.F. -A2 -PF
25 = 150# R.J. G1 = GLIDE ALOY™ Holder
O = DA (Soft Seat)
20 = 300# R.J. -A3 G2 = GLIDE ALOY™ Guide
22 = 600# R.J. -A4 G3 = GLIDE ALOY™ Holder
Seat Type 24 = 900# R.J. & Guide
MS = Metal Seat 26 = 1500# R.J. -C1
DA = Soft Seat 28 = 2500# R.J. Back Pressure Design
DL = NOTE 1 PF = Sanitary Fitting
(Max. Press. B/P Med. Pressure
400psig)NOTE 2 50 - 2000 psig
Cap/Lever Max. B/P 400 psig
31 = Screwed
NOTES: 1 Soft seat low pressure liquid service 100 psig and
33 = Packed below except .110 Sq. In. Orifice. When * appears in code, nameplate will be
34 = Plain 2 PF design is for clean service applications and is fully stamped SPEC.
described in separate catalog number SRVPF-2.

GI.18
Consolidated Safety Relief Valves General Information (SRV-1/Q4.04)
SRV-1
Valve Coding

2900 POSRV Main Valve Coding


Customer orders for CONSOLIDATED safety relief valves are acknowledged by a computer printout of our internal code. We have supplied the following
information for your easy interpretation of this coding.

Material Class
Deviation from Standard*
CC Carbon Steel
is standardNOTE 1 Seat Design
Piston O-Ring Material
Interchangeability (DA Seat Material Same)
Number Inlet Facing

Orifice (D thru W) Service


Sensing
Non Bellows
Guide Surface Coating
Pressure Class Heat Exchanger
Sour Gas
POSRV
29 10 -00 J -1 -CC * -MS -B -RF -GS -RS -G1 -HH -SG
-30 -A1 -DA -V -RJ -LS -SR -G2 -HL
-A2 -TD -E -LM -SS -G3
Pressure Class Bellows -A4 -K -SM -M7
05 = 150 lb. -C1
06 = 300 lb.
-T -LF -M8
10 = 300 lb. -D1 -SF -M9
12 = 600 lb.
14 = 900 lb. -D2 -LT
16 = 1500 lb. -D4 -ST
18 = 2500 lb.
20 = 300 lb. -H1 -LG
22 = 600 lb.
24 = 900 lb. -H2 -SG
26 = 1500 lb. -H4 -LJ
28 = 2500 lb. Service
-L1 -BW GS = Gas
Seat Design LS = Liquid
-L2 -SW SS = Steam
MS = Metal Seat
DA = O-Ring -L3 -GL
TD = THERMODISC™ Sensing
-M1 -OC RS = Remote Sensing
Inlet Facing -MB SR = Sensing Ring

RF = Raised Face/Serrated -M2 Guide Surface Coating


RJ = Ring Joint
LM = Large Male
-M4 G1 = GLIDE-ALOY™ Disc Holder and Piston
G2 = GLIDE-ALOY™ Guide and Cover Plate
SM = Small Male -S2 G3 = GLIDE-ALOY™ Disc Holder, Piston,
LF = Large Female
SF = Small Female -S4 Guide and Cover Plate
LT = Large Tongue Heat Exchanger M7 = Mellonite Disc Holder and Piston
ST = Small Tongue -T1 HH = Media is 506°F or above M8 = Mellonite Guide and Cover Plate
LG = Large Groove HL = Media is -41°F or below M9 = Mellonite Disc Holder, Piston, Guide, and
SG = Small Groove Cover Plate
LJ = Lens Joint When * appears in code,
BW = Butt Weld nameplate will be stamped SPEC. NOTE 1: See 2900 section for materials.
SW = Socket Weld
GL = Grayloc
OC = Oteco

GI.19
General Information (SRV-1/Q4.04)
SRV-1
Valve Coding

3900 POSRV Main Valve Coding

Material Deviation from Standard*

Interchangeability No. O-Ring Seat

Orifice (D thru T)NOTE 2 Inlet Facing

Pressure Class Service

Valve Type Dual Pilot

Inlet Size Remote Sensing

Sour Gas

1 1/2 39 05 F -4 -CC * -DA -RF -GS -DP -RS -SG


10 -S4 -MS -RJ -LS
12 -SG -SS
14 NOTE 1

16
18

1 1/2 39 05 B -4 -CC * -DA -RF -GS -DP -RS -SG


10
12 Full Bore Design
14
16
Material
CC = Standard Material
S4 = Entirely 316 Stainless Steel
C1 = LCC Base and 316 Stainless Steel Cover Plate
SG = Sour Gas
M1 = Monel Wetted
M4 = Entirely Monel
H1 = Hastelloy Wetted
Seat Design Pressure Class H4 = Entirely Hastelloy
DA = O-ring 05 = 150 Class D1 = Duplex Wetted (Consult Factory)
MS = Metal Seat 10 = 300 Class D4 = Entirely Duplex (Consult Factory)
12 = 600 Class A1 = Alloy 20 Wetted
14 = 900 Class A4 = Entirely Alloy 20
16 = 1500 Class
18 = 2500 Class Service
When * appears in code, GS = Gas
nameplate will be LS = Liquid
stamped SPEC. SS = Steam

NOTES: 1 For other special material requirements contact factory


2 Orifice D thru T are standard bore. Inlet Sizes 1-1/2" thru 10".

GI.20
Consolidated Safety Relief Valves General Information (SRV-1/Q4.04)
SRV-1
Valve Coding

POSRV Pilot Valve Coding


39PV & 39MV pilots are the actuating mechanisms
available for valve designs 2900 and 3900

O-Ring MaterialNOTE 1 Service


Bonnet
Deviation from Standard*
Backflow Preventer
Material Blowdown
Interchangeability No. Sensing Line Filter
Dual Filter
Pressure Range
Pressure
Differential Switch
Pilot Type
Dirty Service
Pilot Valve

39 PV 07 -2 -CC * -B -GS -BN -BP -MB -LF -DF -PD -DS


MV 37 -SG -V -LS -ER -1F
22 -M1 -E -SS -AR -2F
72 -M4 -K -3F
Pilot Type -H1 -T -4F
PV = Pop Pilot
MV = Modulating Pilot -H4
-D1
Pressure Range
07 = 15 to 750 psig
-D4 Bonnet
37 = 751 to 3750 psig -A1 Yoke = (Std. No Code)
22 = 751 to 3750 psig BN = Closed Bonnet
72 = 3751 to 6250 psig -A4
Blowdown
Material MB = Manual Blowdown
A1 = Alloy 20 Wetted ER = Electronic Remote
A4 = Entirely Alloy 20 AR = Air Remote
CC = Standard Material
SG = Sour Gas Sensing Line Filter
M1 = Monel Wetted
LF = Line Filter (Std)
M4 = Entirely Monel
H1 = Hastelloy C Wetted
H4 = Entirely Hastelloy C Aux. Hi Capacity Filter Option
D1 = Duplex Wetted (Consult Factory) 1F = Carbon Steel
D4 = Entirely Duplex (Consult Factory) 2F = Stainless Steel
3F = Carbon Steel w/ Flush Valve
O-Ring Material 4F = Stainless Steel w/ Flush Valve
B = Buna N (Nitrile)
V = Viton
E = Ethylene Propylene When * appears in code,
K = Kalrez nameplate will be stamped SPEC.
T = Teflon
NOTE 1: See 2900 section for special materials
Service for pilot valves
GS = Gas
LS = Liquid
SS = Steam

GI.21
General Information (SRV-1/Q4.04)
SRV-1
Valve Coding

4900 POSRV Main Valve Coding

MaterialNOTE 1 Deviation from Standard

Interchangeability No. O-Ring Seat

Orifice (D thru T) Inlet Facing

Pressure Class Service

Valve Type Remote Sensing

Inlet Size Sour Gas

11/2 49 05 F -1 -CC * -DA -RF -GS -RS -SG


10 -C1 -RJ -LA
12 -A4 -SS
14 -D4
16 -H4
18 -M4
-S4

Pressure Class Inlet Facing


05 = 150 Class RF = Raised Face-Serrated
10 = 300 Class RJ = Ring Joint
12 = 600 Class LM = Large Male
14 = 900 Class SM = Small Male
16 = 1500 Class LF = Large Female
18 = 2500 Class SF = Small Female
LT = Large Tongue
Service ST = Small Tongue
LG = Large Groove
GS = Gas SG = Small Groove
SS = Steam LJ = Lens Joint
LA = Liquid BW = Butt Weld
SW = Socket Weld
Material GL = Grayloc
CC = Standard Material OC = OTECO
C1 = LCC Base & 316 SS Cover Plate
A4 = Entirely Alloy 20 NOTE 1: For special materials, contact the
D4 = Entirely Duplex (Consult Factory) factory.
H4 = Entirely Hastelloy C
M4 = Entirely Monel
S4 = Entirely 316 Stainless Steel

GI.22
Consolidated Safety Relief Valves General Information (SRV-1/Q4.04)
SRV-1
Valve Coding

4900 POSRV Pilot Valve Coding

O-Ring Material Service

Deviation from Standard Bonnet

Material Class Blowdown

Interchangeability No. Filter

Pressure Range Pressue Differential Switch

Pilot Type Special Material


Sour Gass
Pilot Valve

49 PV 07 -1 -CC * -B -GS -BN -MB -1F -PD *


MV 22 -A2 -V -LS -ER -2F
37 -A4 -E -SS -AR -3F
72 -D2 -K -4F
-D4 -T
-H2
-H4
-M2
Pilot Type -M4 Service
PV = Pop Pilot GS = Gas
MV = Modulating Pilot LS = Liquid
SS = Steam
Pressure Range
07 = 15 to 750 psig Blowdown
22 = 751 to 3750 psig MB = Manual Blowdown
37 = 751 to 3750 psig ER = Electronic Remote
72 = 3751 to 7200 psig AR = Air Remote

Material Filter
CC = Standard Material 1F = Carbon Steel
A2 = Alloy 20 Wetted (Consult Factory) 2F = Stainless Steel
A4 = Entirely Alloy 20 (Consult Factory) 3F = Carbon Steel
D2 = Duplex Wetted (Consult Factory) with Flush Valve
D4 = Entirely Duplex (Consult Factory) 4F = Stainless Steel
H2 = Hastelloy C Wetted with Flush Valve
H4 = Entirely Hastelloy C
M2 = Monel Wetted
M4 = Entirely Monel

O-Ring Material
B = Buna (Nitrile)
V = Viton (Fluorocarbon)
E = Ethylene Propylene
K = Kalrez
T = Teflon

GI.23
General Information (SRV-1/Q2.02)
SRV-1
Valve Coding

13900 POSRV Valve Coding

Pressure Class Orifice Size (Sq. in.)

POSRV Interchangeability No.

Inlet Size Dump Valve Design

16 139 06 -114 -3 -XDD


18 10 -143
20 -176
-200

GI.24
Consolidated Safety Relief Valves General Information (SRV-1/Q2.02)
SRV-1
After Market Considerations

As a leading provider of pressure relief valve solutions, CONSOLIDATED offers world-class global
aftermarket services. The global aftermarket program is designed to provide consistent and exceptional
repair services, technical training, field support, spare parts production and management, complete
equipment replacement, and comprehensive diagnostic services. This global support network consists
of Green Tag Centers (GTC®), and CONSOLIDATED field service technicians that provide OEM experience,
knowledge and technology to support all of your MRO needs worldwide, including hands-on training
and on-site support.

The CONSOLIDATED aftermarket service program offers complete services for pressure relief valve
products, including on-site installation and start-up, predictive and preventative maintenance programs,
equipment testing, rebuilding and trouble-shooting, and complete valve turn-around management.
The program also includes on-site inventory planning, diagnostic data interpretation services, on-
site machining, field retrofitting, and hands-on training. CONSOLIDATED aftermarket service support is
accessible 24 hours a day and seven days a week year round.

OEM Parts - CONSOLIDATED fully understands that quick response in obtaining replacement parts and
overhaul services is a critical factor in maintaining a smooth operating plant. As a result, WE have placed
extremely high importance on this customer need within our global aftermarket program.

Service Parts Inventory Philosophy - CONSOLIDATED’S formulated service parts inventory philosophy is
designed to provide prompt valve service capability, thus preventing extended maintenance downtime.
Your CONSOLIDATED sales representative or local Green Tag Center can assist you in developing an
optimum inventory plan to fit your company’s inventory needs.

CONSOLIDATED also provides integrated programs, using tools such as “ValvKeep®” to help manage the
support of your installed equipment. These programs are location specific and include plant surveys,
data management, scheduling and planning of maintenance, repairs, and overhauls. Historical data
and trends can be managed using an asset management system to maximize efficiency of overall
equipment support. In addition, CONSOLIDATED has developed advanced diagnostic tools and services that
also assist in the prevention of unexpected or unnecessary maintenance, repair, or overhaul. Available
diagnostic tools include the Electronic Valve Tester (EVT®) for pressure relief valves. Diagnostic services
include the on-site application of these highly advanced tools by fully trained technicians.

Consolidated® Operations
Call 1-800-245-VALV for service in the Americas, or contact the nearest
Dresser Sales Office for international service and support.

GI.25
General Information (SRV-1/Q4.04)
SRV-1
Training

Safety Relief Valve Maintenance Training

CONSOLIDATED Safety Relief Valves are called upon to open and relieve pressure automatically, even after they have been closed for long periods of time.
Are you comfortable with the maintenance and repair as it is currently practiced in your shop? Does your inspection department know what to look for to
determine if a pressure relief valve needs attention? You check to determine if the valves leak when installed. But, will your valves close after the system
reaches overpressure? Will the Valve Disc reach full lift and relieve the required capacity?
CONSOLIDATED's three day Safety Relief Valve Maintenance Training Seminars are available in the Alexandria, Louisiana Training Center, or at your plant site.
Two-day Engineering Sizing and Selection Seminars are also available for CONSOLIDATED products.
For additional information concerning Training Seminars please contact the CONSOLIDATED Training Manager at (318) 640-6054 or by fax at (318) 640-6041.

GI.26
Consolidated Safety Relief Valves General Information (SRV-1/Q4.04)
1900
Scope of Design

Table of Contents
Scope of Design
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.3
Pressure Relief Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.5
Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.7
Steam Trim (TD) Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.9
Liquid Trim (LA) Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.10
Restricted Lift Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.11
Soft Seat Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.12
Materials
Conventional Design 1900 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.15
Bellows Design 1900-30 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.17
Balanced Bellows Design 1900-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.19
Soft Seat (DA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.21
Steam Trim (TD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.22
Liquid Trim (LA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.23
Special Material and Service Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.24
Sour Gas (SG) Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.25
Hydrofluoric Acid (HA) Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.26
Corrosive Service
Stainless Steel (S2, S3 and S4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.27
Alloy 20 (A1, A2, A3 and A4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.28
Monel (M1, M1 (MB), M2, M3 and M4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.29
Hastelloy C (H1, H2, H3 and H4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.30
Low Temperature - Process Fluid (L1, L2 and L3)
(For media temperatures to -450°F or -268°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.31
Low Temperature - Ambient (C1)
(For ambient temperatures to -50°F or -45.6°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.32
High Temperature - (T1 and T2)
(For media temperatures to 1500°F or 816°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.33
Lethal Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.34
O-Ring Selection (Durometer by valve type and set pressure) . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.35
O-Ring Selection (Temperature limits) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.36
Accessories
Caps, Levers, and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.37
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.41
Bolt-on Jackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.43
Dimension & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.45
Pressure/ Temperature Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.56
Capacity Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900.86

1900.1
1900 (SRV-1/Q2.02)
1900
Scope of Design

Introduction
The comprehensive line of spring loaded CONSOLIDATED safety relief The Consolidated 1900 series is compliant with the following codes
valves represents over one hundred years of valve manufacturing and standards:
experience in meeting and solving industry problems involving a wide
scope of valve applications. ASME B & PVC, Section II - Material (Applicable as required by ASME
B & PVC, Section III or VIII)
The flanged CONSOLIDATED safety relief valve line consists of valves in
a variety of sizes and materials. Each product offering is unique and ASME B & PVC, Section III, class 2 and 3 (Gas, Vapor, and Liquid
judgements are required in selecting the proper option. Service)

To accomplish the selection process start with the General Information ASME B & PVC, Section VIII (Gas, Vapor, and Liquid Service)
section of this catalog and follow the prescribed steps necessary to ASME B16.34 and ASME B16.5
finalize the selection.
API 520, 526 and 527
This Section, 1900 SRV, should be reviewed against the user’s
specifications and product offerings selected. Beyond this step, proceed ISO 4126
with sizing and then confirmation of the pressure and temperature limits NACE MR0103-2003 Standard Material Requirements
(API or ASME).
1900 Flanged Series safety relief valves are supplied in many variations API Standard 526-2002
to suit specific applications.
Pressure Relief Valves specified within this catalog comply with API Standard
Product variations covered in subsequent pages are noted below: 526 Fifth edition, 2002.
Product Variation Description
When required for replacement, Consolidated 1900 valves are also
1900 Conventional available with connections and dimensions in accordance with supplanted
1900- 30 Bellows Construction API Standard Third edition 1984 and prior editions.
1900- 35 Balanced Bellows
with Auxiliary Balancing Piston
1900HA Special Materials for
Hydrofluoric Acid Service
1900SG Sour Gas Trim
1900DA Soft Seat
1900LA Liquid Trim with Metallic Seats
1900DA - LA Liquid Trim with Soft Seats
1900TD Special Trim for Steam &
Organic Heat Transfer Media

1900.2
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q4.05)
1900
Scope of Design

1900 Series Overview

1900 Series Conventional Safety Relief Valves


Steel, Flat Seat, Top Guided, High Capacity, Stainless Steel Trim
VENT PLUG This standard rugged configuration is equipped with corrosion resistant trim and a carbon steel body, bonnet
and cap. The components are top guided, providing for free and repeatable action.
The flat disc seat provides for easy maintenance and remachining.
The exclusive “Eductor Tube” minimizes bonnet cavity pressure so that product performance is predictable.
The nozzle is bottom inserted and rigidly held in position, providing a corrosion resistant path of flow to the
valve and corrosion resistant seating surfaces.

Type 1900 Series


Conventional
1900-30 Series Bellows Construction
This valve is the same as the conventional design except that a bellows has been added. When the bellows
is installed, the eductor tube is removed.
Caution: It is important that the bonnet be vented to the atmosphere.
A bellows is added to the conventional valve to deal with any of several situations:
VENT,
DO NOT PLUG (1) Back pressure entering the valve through the valve outlet is excessive or variable. If back pressure
fluctuates with ±10% of a nominal value, a bellows is required.
If a built up back pressure exceeds 10% of the set pressure or cold differential set pressure, a bellows must be used.
(2) If the entering fluid is a slurry, highly viscous, or of a nature that it can enter the critical clearances
between the guides/disc holder, protect that area with a bellows.
(3) If the fluid being handled is corrosive to the upper works of the valve, isolate the bonnet chamber through
use of a bellows.
Type 1900-30 Series Conventional valves can be easily converted to a bellows design or vice versa through the use of retrofit kits.
Balanced Bellows All CONSOLIDATED 1900-30 Series valves are balanced bellows designs, meaning that they fully compensate
for the effects of back pressure.

1900-35 Series Balanced Bellows (with Auxiliary Balancing Piston)


The Balanced Bellows seals the body and fluid stream from the bonnet and working parts. Auxiliary balancing
VENT, piston assures proper valve performance by compensating for back pressure in case of bellows failure.
DO NOT PLUG
The use of an auxiliary balanced piston is indicated when:
(1) back pressure (either constant or variable) exists and;
(2) excessive pressure may build in the bonnet as a result of pressure build-up in the bonnet vent piping and;
(3) resultant build -up of pressure in the bonnet would cause a dangerous condition.
Caution: It is important that the bonnet be vented to the atmosphere.

Type 1900-35 Series NOTE: Unless otherwise stated the valve is always supplied with a screwed cap. The exception to this would be where
ASME B & PVC, Section VIII requires levers for steam, air, and hot water service over 140°F.
Balanced Bellows
with Auxiliary Balancing Piston Refer to Accessories for available types of caps, levers, and accessories.

1900.3
1900 (SRV-1/Q2.02)
1900
Scope of Design

1900 Series Overview

1900 & 1900-30 Inlet x Outlet Size Combinations (in.) Orifice Area (Sq. in.) Inlet Outlet
Flange Flange
ASME 0.1279 0.2279 0.3568 0.5849 Rating Rating
API 0.110 0.196 0.307 0.503 ASME ASME
ORIFICE D E F G B16.5 B16.5
1905 1x2 1x2 1-1/2 x 2 1-1/2 x 3 150
1906 1x2 1x2 1-1/2 x 2 1-1/2 x 3 300
150
1910 1x2 1x2 1-1/2 x 2 1-1/2 x 3 300
1912 1x2 1x2 1-1/2 x 2 1-1/2 x 3 600
1914 1-1/2 x 2 1-1/2 x 2 1-1/2 x 3 1-1/2 x 3 900
1916 1-1/2 x 2 1-1/2 x 2 1-1/2 x 3 2x3 1500 300
1918 1-1/2 x 3 1-1/2 x 3 1-1/2 x 3 2x3 2500
1920 1x2 1x2 1-1/2 x 2 1-1/2 x 3 300
1922 1x2 1x2 1-1/2 x 2 1-1/2 x 3 600 150
1923 — — — — —
1924 1-1/2 x 2 1-1/2 x 2 1-1/2 x 3 1-1/2 x 3 900
1926 1-1/2 x 2 1-1/2 x 2 1-1/2 x 3 2x3 1500 300
1928 1-1/2 x 3 1-1/2 x 3 1-1/2 x 3 2x3 2500

1900 & 1900-30 Inlet x Outlet Size Combinations (in.) Orifice Area (Sq. in.) Inlet Outlet
Flange Flange
ASME 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21 50.26 78.996 Rating Rating
API 0.785 1.287 1.838 2.853 3.6 4.34 6.38 11.05 16 26 N/A N/A ASME ASME
ORIFICE H J K L M N P Q R T V W B16.5 B16.5
1905 1-1/2 x 3 2x3 3x4 3x4 4x6 4x6 4x6 6x8 6x8 8 x 10 10 x 14 12 x 16 150
1906 1-1/2 x 3 2x3 3x4 3x4 4x6 4x6 4x6 6x8 6x8 8 x 10 10 x 14 12 x 16 300
1910 2x3 3x4 3x4 4x6 4x6 4x6 4x6 6x8 6 x 10 8 x 10 10 x 14 12 x 16 300 150
1912 2x3 3x4 3x4 4x6 4x6 4x6 4x6 6x8 6 x 10 8 x 10 — — 600
1914 2x3 3x4 3x6 4x6 4x6 4x6 4x6 — — — — — 900
1916 2x3 3x4 3x6 4x6 — — — — — — — — 1500
300
1918 — — — — — — — — — — — — 2500
1920 2x3 3x4 3x4 4x6 4x6 4x6 4x6 6x8 6x8 8 x 10 10 x 14 12 x 16 300
1922 2x3 3x4 3x4 4x6 4x6 4x6 - 6x8 6 x 10 8 x 10 — — 600
150
1923 — — — — — — 4x6 — — — — — 600
1924 2x3 3x4 3x6 4x6 4x6 4x6 4x6 — — — — — 900
1926 2x3 3x4 3x6 4x6 — — — — — — — — 1500
300
1928 — — — — — — — — — — — — 2500

1900.4
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q4.05)
1900
Scope of Design

How Pressure Relief Valves Operate


All pressure relief valves operate on the principle of inlet system pressure orifice, pressure builds up in chamber “B” (See Figure 1900.2). Since
overcoming a spring load, allowing the valve to relieve a defined capacity. pressure can now act over a larger area, an additional force is available
to overcome the spring force. By adjusting the “adjusting ring” the
opening in the secondary annular orifice can be altered, thus controlling
pressure build-up in chamber “B”. This controlled pressure build - up in
chamber “B” will overcome the spring force causing the disc to move
Spring away from the nozzle seat and the valve to “pop” open.

Disc
Secondary
Annular Orifice

A
C

Figure 1900.1 - Closed


HUDDLING
CHAMBER

When the valve is closed during normal operation (See Figure


1900.1), the vessel pressure acting against the seating surfaces Primary Orifice

(area “A”) is resisted by the spring force. As vessel pressure increases,


the pressure at “A” tends to equalize the spring force and the pressure Figure 1900.3 - Fully Open
holding the seats together approaches zero.

Once the valve has opened an additional pressure build-up at “C”


Secondary
Annular Orifice
occurs. (See Figure 1900.3.) This is due to the sudden flow increase
and the restriction to flow through another annular orifice formed
between the inner edge of the disc holder and the outside diameter of
the adjusting ring. These additional forces at “C” cause the disc to lift
Chamber B substantially at “pop”.
Flow is restricted by the opening between the nozzle seat and disc seat
until the disc seat has been lifted from the nozzle seat approximately
one - quarter of the nozzle throat diameter. After the disc has attained
Disc Holder
this degree of lift, flow is then restricted by the primary orifice rather
HUDDLING than by the area between the seating surfaces.
CHAMBER
Adjusting Ring Blowdown (the difference between opening and closing pressure)
can be controlled within limits by positioning the single adjusting ring.
Blowdown is caused by the result of the spring force not being able to
overcome the summation of the forces at “A”, “B”, and “C” until the
Figure 1900.2 - Partially Open pressure at “A” drops below the set pressure.

In vapor or gas service the valve may “simmer” before it will “pop”.
When the vessel pressure increases to within one to two percent of the
set pressure, media will audibly move past the seating surfaces into
chamber “B”. As a result of restriction of flow in the secondary annular

1900.5
1900 (SRV-1/Q2.02)
1900
Scope of Design

How Pressure Relief Valves Operate

Spindle

Eductor Tube

Guide

Disc Holder

Disc

Adjusting Ring

Secondary Annular Orifice


Adjusting Ring Pin

Primary Orifice

Inlet Neck

Nozzle
Threads

Base

Figure 1900.4

Figure 1900.4 reflects the flow path of fluid through the valve. It is significant to recognize that the system
pressure enters through the nozzle and remains at a high pressure until it expands through the secondary annular
orifice. Pressure downstream of the secondary annular orifice is much lower than the system pressure. The upper
portion of the valve base plus the outlet flange are of a lower pressure rating than the inlet side of the valve.

NOTE: BLOWDOWN SETTINGS - Production testing required by Manufacturers of safety relief valves is
governed by ASME Section VIII, UG -136 (d), which does not require the setting of blowdown
during production test. Adjusting rings on the 1900 flanged safety relief valve series are factory
adjusted to predetermined ring settings. This will provide a consistent opening and closing
pressure on the safety relief valve.

1900.6
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Scope of Design

Product Features - 1900 Flanged Series

Adjusting Ring Design Simplicity


The adjusting ring in the CONSOLIDATED safety relief valve is preset to CONSOLIDATED safety relief valves embody a minimum number of
predetermined positions prior to putting the valve in service. Presetting component parts which results in a savings by minimizing spare parts
reduces the necessity of popping the valve in service to ascertain that inventory and simplifying valve maintenance.
the ring has been set properly for attaining the necessary lift and
relieving capacity. Maximum Seat Tightness
Seat finish in a safety relief valve is of the utmost importance; otherwise,
Simple Blowdown Adjustment valve leakage will occur.
Adjustment of CONSOLIDATED safety relief valve blowdown, or reseating CONSOLIDATED safety relief valve seats are precision machined and lapped.
pressure, is by means of a single adjusting ring. When moved upward, This ensures positive seating and prevents loss of contained media.
blowdown is increased (lowering the reseating pressure), or when moved
downward, the blowdown is decreased (raising the reseating pressure). The Thermodisc™ design provides a tighter closure and compensates
The simplicity and advantages of this adjustment are obvious when for temperature variations around the periphery of the nozzle. Thermal
comparing valves having two or more adjusting rings each of which affect distortion, which produces seat leakage, is minimized in steam service.
valve action as well as blowdown. Cap and Lever Interchangeability
Minimum Guiding Area Many times it is necessary to change the type of cap or lever in the field
Guiding areas greater than those required to align the seating surfaces are after a valve has been installed. All CONSOLIDATED safety relief valves are
undesirable in a safety relief valve, especially those used in the process supplied so they can be converted to any type of lever or cap desired. It
industries. The smaller the guiding area of the valve (when corrosion or is not necessary to remove the valve from the installation, nor will the set
contamination from the flowing medium build up in the valve guiding pressure be affected when making such a change.
surfaces) the less tendency the guiding area will have to stick and hinder Valve Interchangeability
valve operation.
A CONSOLIDATED safety relief valve may be converted from the standard,
Nozzle conventional type valve to the bellows type, or to the O-Ring seat seal type,
The nozzle is a pressure containing component in constant contact with Thermodisc™ seat Liquid Trim, or vice versa, requiring a minimum number
the process media in both the open and closed valve positions. To ensure of new parts. This results in lower costs.
maximum reliability and safety, CONSOLIDATED flanged SRV nozzles are Quality Material
made from forgings, investment castings, or centrifugal castings.
All CONSOLIDATED safety relief valve castings and forgings are made to
Spindle Pocket Connection ASTM/ASME specifications and are subject to many rigid inspections,
The connection between the spindle and disc holder in a CONSOLIDATED safety ensuring the highest degree of quality.
relief valve is a positive method of attachment. The Inconel snap ring and Coupled with the highest quality workmanship, this ensures continuous
groove design make it virtually impossible to remove the spindle from the protection and long, trouble-free valve life.
disc holde, unless the ring is compressed intentionally. This design requires
a minimum amount of effort to disassemble during maintenance.

1900.7
1900 (SRV-1/Q2.02)
1900
Scope of Design

Product Features - 1900 Flanged Series

Reduction of Valve Bonnet Pressure


Closed bonnet valves are subject to variable pressure past the guiding surfaces when the valve is open, which adds a variable force to that of the spring, affecting
valve performance. To eliminate excess bonnet pressure and ensure good valve opening and closing action, an Eductor Tube is provided.
The Eductor Tube reduces bonnet pressure by pulling discharging fluids out of the bonnet faster than it is possible for the discharging fluids to enter past
the guiding surfaces, acting as a siphon due to the drawing effect of the flow through the outlet side of the valve.
Eductor Tube Reduces Bonnet Pressure
An exclusive with CONSOLIDATED valves! During valve discharge, media flows through the clearance between the disc holder and guide, building up bonnet
pressure. This adds a variable force to the spring force, which inhibits valve lift. Bonnet pressure is reduced by the eductor effect of the medium flowing
at high velocity at the valve outlet.
The greater lifting force (resulting from a reduction in bonnet pressure) introduces important advantages:
(1) Response to blowdown control adjustment is uniform
(2) Positive, full-rated capacity at low overpressures is assured
(3) Better operation at higher back pressures with Eductor Tube.
(4) Complete stability (of valve lift and capacity) is assured during operation.
(5) Increases the lifting force when the valve opens and tends to break slight corrosive deposits or surface film which accumulate on the guiding
surfaces and retard valve action. (For severe corrosion applications, a bellows valve is recommended.)

Eductor Tube

Figure 1900.5 - Eductor Tube

1900.8
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Scope of Design

1900 Steam Trim (TD) Valves

The 1900 TD is specifically designed for steam service and organic heat The Martensitic stainless steel disc construction allows for
transfer media and is certified to ASME Code Section Vlll. high strength and toughness. As the set point of the valve is
Thermodisc™ – this is a specifically designed disc for use on high approached, the pressure sealing effect of the Thermodisc™
temperature fluids. This concept has more than 40 years of field assists in the tightness of the seat as does the rapid thermal
proven performance that ensures the tightest valves in the world. equalization that occurs due to the thin sealing section.
A Thermodisc™ is required for steam service.

1900 Steam Trim Internals

Disc Holder

Retainer Ring

Thermodisc™

Adjusting Ring

Nozzle

1900 Disc Design Availability


Disc Design
Standard Solid Disc Thermodisc1
Valve Liquid Vapor Liquid Vapor ASME
Type Organic Organic Organic Organic Code
Steam Liquid Heat Heat Vapor Steam Liquid Heat Heat Vapor Section
Transfer Transfer Transfer Transfer
Media Media Media Media
1900 - X X X X X - - X - VIII
1900-30 - X X X X X - - X - VIII
1900-35 - X X X X X - - X - VIII
1900/P12 - - - - - X3 X4 - X - I or VIII
1900/P32 - - - - - X3 - - X - I or VIII
NOTES: 1 Thermodisc™ is provided in one material only, a specially heat treated martenistic stainless steel.
2 Refer to the 1900/P Series section for product information.
3 1900/P Series are not intended for overpressure protection of power boiler drum, superheater or reheater equipment.
4 Consult the factory for special conditions that require the use of an ASME Code Section I pressure relief valve.
Except for liquid thermal relief applications, the “P” Series are not intended for liquid service.
1900.9
1900 (SRV-1/Q2.02)
1900
Scope of Design

1900 Liquid Trim (LA) Valves

The Liquid Trim LA (liquid application) represents the second generation relief applications. (Thermal Relief is to prevent excessive pressure
of ASME B & PVC, Section VIII certified liquid trim valves and must be caused by thermal expansion of trapped liquids). The LA trim provides
used for all liquid applications for both ASME B & PVC, Section VIII blowdown performance with ranges from 7% to 12% below the set
certified and non-certified valves. Liquid applications have been defined pressure. This valuable feature provides conservation of media, a positive
as follows: lift and a smooth chatter- free operation. Because of the short blowdown
performance of this design, it is critical that the inlet connection always
(1) if the fluid remains liquid while flowing through the valve provide for a pressure drop of 3% or less from the vessel to the valve as
recommended by API 520.
(2) if flowing fluid flashes going through the valve
Conversion of existing 1900 Series valves to liquid trim is available
(3) for ASME B & PVC, Section VIII certified and non-certified thermal through the factory or your local Green Tag Center.

1900 Liquid Service Internals

Guide

Disc Holder
Single piece disc holder
for maximum rigidity
and part integrity.

Disc Retainer
Disc

Nozzle
Adjusting Ring
Designed to provide high lift
and capacity with stable
operation on liquid media.

1900.10
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Scope of Design

1900 Restricted Lift Valves

The 1900 series is offered in orifice sizes ranging from the smallest “D” size to the largest “W” size. In order to accomplish certain valve functions some
special considerations have to be made. Such a case is the D and E orifice designs noted below.
The D and E valves are restricted lift versions of the “F” orifice valve. The lift is restricted by a limit washer to provide the equivalent effective orifice area
for a “D” or “E” orifice. This design is available with a balanced bellows configuration and is designed for back pressure applications.
The standard 1900 Series are available with restricted lifts in orifices ranging from “F” to “W” for compressible media only.

D and E Orifice Only

RESTRICTED LIFT

Guide

Limit Washer

Disc Holder

Conventional

Limit Washer

Balanced Bellows

1900.11
1900 (SRV-1/Q2.02)
1900
Scope of Design

Soft Seat Applications

Closeness of Operating Pressure to Set Pressure Hot Water Boiler Service


Where the operating pressure is close to the set pressure, seat tightness When a safety relief valve opens hot water flashes into steam at the
can be maintained at relatively higher operating pressures. seating surfaces and solid particles which float to the water surface are
driven against the seating surfaces at steam velocities. CONSOLIDATED O-Ring
Compressor Discharge and Positive Displacement seat seal valves can withstand this type of service and remain tight to a
Pump Service greater degree than metal-to-metal seat valves.
Mechanical vibration and pressure waves could lift the valve disc with each CONSOLIDATED uses proven quality Teflon® O-Ring seats for this service.
stroke and may cause flat metal-to-metal seats to rub together and become In some pressure/temperature applications, Teflon® is not resilient, and
damaged. leakage may occur.
The 45° metal-to-metal load bearing seats in the CONSOLIDATED O-Ring
seat seal assure true alignment, aided by full system pressure behind the Benefits
O-Ring, which effectively seals against leakage. Safety Relief Valve leakage which is aggravated by any cause is usually
costly. In many cases, expensive product is lost and maintenance costs
Corrosive Services increased. CONSOLIDATED O-Ring seat seal valves are designed to eliminate
In some services, corrosion of the seating surfaces is the cause of vaIve leakage in troublesome applications and reduce overall costs. Should
leakage. In this type of service, the CONSOLIDATED O-Ring seat seal will leakage occur, it is much simpler and less expensive to replace the O-Ring
protect the metal seat on the nozzle against contact of the corrosive fluid than to maintain metal-to-metal seats.
thereby maintaining greater tightness.
O-Ring Conversion
Foreign Matter and Slurry Service 1900 Series CONSOLIDATED metal seated valves can be converted to O-Ring
Many times foreign material such as pipe scale, welding beads, sand seat seals by installing a few basic parts provided in a conversion kit.
dust particles, etc. may damage the metal-to-metal seating surfaces in
a valve of this type when it is open and flowing.
The CONSOLIDATED O-Ring seat seal is designed to absorb the impact of
most foreign particles without damage.

1900-DA soft seats without bellows

1900.12
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Scope of Design

1900 Soft Seat (DA) Option

The Double Seal Soft Seat


The double seal design incorporates the merits of both a soft seat and a metal
seat design valve. The 45° metal seat provides the load bearing surface to
transmit spring force, the slotted O-Ring retainer allows the O-Ring to be
pressurized and accomplish the primary sealing function. This O-Ring seal
design can be used throughout the full pressure range of the valve. For
pressure/temperature ratings of the seal, refer to O-Ring Selection Table in this
section (pages 1900.35 and 1900.36).
Tightness: CONSOLIDATED O-Ring seat seal valves are bubble tight at 95% of set
pressures over 100 psig.
The following table reflects the percent of set pressure (popping pressure) at
which the valve will be bubble tight on air.

Set Pressure Percent of


(psig) Set Pressure
5 to 30 90%
31 to 50 92%
51 to 100 94%
101 to Max rating of valve 95%

CONSOLIDATED O-Ring seat seals provide positive closure at service pressures


closer to the set pressure than is possible with metal - to - metal seats
assuring continuous, trouble-free service, and complete valve tightness after
numerous “pops”.

NOTE: The CONSOLIDATED 1900 O - Ring design features a secondary metal-to-metal seat
which becomes effective if O - Ring integrity is lost due to external fire or other
causes. The retainer is lapped to the nozzle at assembly assuring seat tightness.

1900.13
1900 (SRV-1/Q2.02)
1900
Scope of Design

1900 Soft Seat (DA) Option


How the Double Seal Works

Two unique features distinguish the CONSOLIDATED O-Ring seat seal safety
valve from other designs. These are the 45° metal - to-metal load bearing
seats and the slotted O-Ring retainer.

45°

Three Essentials to a Tighter and More Secure Seal:

1) Concentric Alignment

The nozzle bore and O -Ring retainer are both machined to an angle of
45°. This ensures that as the valve disc opens and closes, the O -Ring
is aligned concentrically against the lip of the nozzle. Close tolerance
between the nozzle and the body, or the body and the disc guide and disc
holder, also help to ensure a tight seal when the valve is closed. Accurate
alignment coupled with the load bearing function of the O -Ring retainer
virtually eliminates O -Ring abrasion from valve action.

2) Maximum Sealing Force

On the back side of the O -Ring retainer there are two small slots. When
the valve is closed, process media enters between the machined seat of
the nozzle and the O -Ring retainer and proceeds up the slots behind the
O -Ring. This pressure forces the O -Ring against the lip of the nozzle and
the curved recess of the disc holder. As the pressure within the valve rises
to set point, the O -Ring is pressed tightly against the nozzle to maintain
maximum sealing force until break-away pressure is reached.

3) O-Ring Retention

When the valve opens, the pressure behind the O -Ring escapes from the
same two slots on the O -Ring retainer. This prevents the O -Ring from
being ejected. Additionally, the O -Ring encapsulating retainer prevents
the O -Ring from being pulled from its setting by the high velocity, low
pressure discharge inside the upper valve body.

1900.14
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Materials

Conventional Safety Relief Valves


1900 Series

Standard Material for


Conventional Type Safety Relief Valves

Part Material
1 Base: Types 1905 thru 1918 SA216 Grade WCC Carbon Steel
Base: Types 1920 thru 1928 SA217 Grade WC6 Alloy Steel
2 Nozzle 316 SS
3 Adjusting Ring 316 SS
4 Adjusting Ring Pin 316 SS
5 Adjusting Ring Pin Gasket Soft Iron
6 Disc 316 SS
7 Disc Retainer Ring Inconel X750
8 Disc Holder 316 SS
9 Guide 316 SS
10 Guide Gasket Soft Iron
11 Bonnet SA216 Grade WCC Carbon Steel
12 Bonnet Gasket Soft Iron
13 Base Stud B7 Alloy Steel
14 Base Stud Nut 2H Carbon Steel
15 Spindle 400 Series SS
16 Spindle Retainer Inconel X750
17 Spring Washer Carbon Steel
18 Spring - types 1900 (-75°F to 800°F) Alloy Steel
Spring - types 1920 (801°F to 1000°F) Inconel X750 or Tungsten
19 Adjusting Screw 416 SS
20 Adjusting Screw Locknut 416 SS
21 Screwed Cap Carbon Steel
27 Cap Gasket Soft Iron
40 Eductor Tube 304 SS
41 Vent Pipe Plug Carbon Steel

1900.15
1900 (SRV-1/Q4.04)
1900
Materials

For Gas, Vapor, and Liquid Service


1900 Series

19

21
20

27

17
11

15
18

13 41

17
14

16 12
10
9
8

7
40
6
5

4
3
2

1900.16
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Materials

1900-30 Series Bellows Assembly

Standard Material for


Bellows Type Safety Relief Valves

Part Material
1 Base: Types 1905-30 thru 1918-30 SA216 Grade WCC Carbon Steel
Base: Types 1920-30 thru 1928-30 SA217 Grade WC6 Alloy Steel
2 Nozzle 316 SS
3 Adjusting Ring 316 SS
4 Adjusting Ring Pin 316 SS
5 Adjusting Ring Pin Gasket Soft Iron
6 Disc 316 SS
7 Disc Retainer Ring Inconel X750
8 Disc Holder 316 SS
9 Guide 316 SS
10 Guide Gasket Soft Iron
11 Bonnet SA216 Grade WCC Carbon Steel
12 Bonnet Gasket Soft Iron
13 Base Stud B7 Alloy Steel
14 Base Stud Nut 2H Carbon Steel
15 Spindle 400 Series SS
16 Spindle Retainer Inconel X750
17 Spring Washer Carbon Steel
18 Spring - types 1900 (-75°F to 800°F) Alloy Steel
Spring - types 1920 (801°F to 1000°F) Inconel X750 or Tungsten
19 Adjusting Screw 416 SS
20 Adjusting Screw Locknut 416 SS
21 Screwed Cap Carbon Steel
27 Cap Gasket Soft Iron
40 Bellows Assembly —
Bellows Inconel 625 LCF
Bellows Ring & Bellows Flange 316L SS
41 Bellows Gasket Soft Iron

1900.17
1900 (SRV-1/Q4.04)
1900
Materials

For Gas, Vapor, and Liquid Service


1900-30 Series

21
19

20
27

17
11

15
18

VENT,
DO NOT PLUG
17 13
14

16 12
10
9
8
7 40
6 41
5

4 3

1900.18
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Materials

1900-35 Balanced Bellows


with Auxiliary Balancing Piston

Standard Material for


Balanced Piston Type Safety Relief Valves

Part Material
1 Base: Types 1905-35 Thru 1918-35 SA216 Grade WCC Carbon Steel
Base: Types 1920-35 Thru 1928-35 SA217 Grade WC6 Alloy Steel
2 Nozzle 316 SS
3 Adjusting Ring 316 SS
4 Adjusting Ring Pin 316 SS
5 Adjusting Ring Pin Gasket Soft Iron
6 Disc 316 SS
7 Disc Retainer Ring Inconel X750
8 Disc Holder 316 SS
9 Guide 316 SS
10 Guide Gasket Soft Iron
11 Piston Guide 304 SS
12 Piston Guide Lockscrew Carbon Steel
13 Piston 304 SS
14 Piston Lockscrew Carbon Steel
15 Seal Ring Graphitar Grade 67
16 Seal Ring Expander 400 Series SS
17 Bonnet SA216 Grade WCC Carbon Steel
18 Bonnet Gasket Soft Iron
19 Base Stud B7 Alloy Steel
20 Base Stud Nut 2H Carbon Steel
21 Spindle 400 Series SS
22 Spindle Retainer Inconel X750
23 Spring Washer Carbon Steel
24 Spring - types 1900 (-75°F to 800°F) Alloy Steel
Spring - types 1900 (801°F to 1000°F) Inconel X750 or Tungsten
25 Adjusting Screw 416 SS
26 Adjusting Screw Locknut 416 SS
27 Screwed Cap Carbon Steel
33 Cap Gasket Soft Iron
46 Bellows Assembly —
Bellows Inconel 625 LCF
Bellows Ring and Bellows Flange 316 L SS
47 Bellows Gasket Soft Iron

1900.19
1900 (SRV-1/Q4.04)
1900
Materials

For Gas, Vapor, and Liquid Service


1900-35 Series

27

25

26
33
17
23

24

21
23
19
22
20 14
12 18
11 13
15
8 16
9
10
7
46
6
47
5
4 3

1900.20
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Materials

1900 Soft Seat (DA) Option

Disc Holder

Retainer Lock Screw

O-Ring Seat Seal

O-Ring Retainer

Nozzle

D Thru J Orifice

Disc Holder

Disc Retainer

Disc

Retainer Lock Screw

O-Ring Seat Seal

O-Ring Retainer

Nozzle

K Thru T Orifice

Part Name Materials 2

Nozzle 316 SS
Disc 316 SS
Disc Holder 316 SS
Disc Retainer Inconel X750
O-Ring Retainer 316 SS
Retainer Lock Screw(s) 316 SS
O-Ring Seat Seal Select 1

NOTES: 1 Refer to pages 1900.35 & 1900.36 for O-Ring Selection (Durometer
and Temperature Limits). See Technical Information Section for application.
2 Balance of Materials same as 1900 standard construction

1900.21
1900 (SRV-1/Q2.02)
1900
Materials

1900 Steam Trim (TD) Option

Guide

Disc Holder

Disc Retainer

Thermodisc™

Nozzle
Adjusting Ring

Part Name Materials 1

Nozzle 316 SS
Thermodisc™ 616 SS
Disc Retainer Inconel X750
Disc Holder 316 SS
Guide 316 SS
Adjusting Ring 316 SS

NOTE: 1 Balance of materials same as 1900 standard construction.

1900.22
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Materials

1900 Liquid Trim (LA) Option

Disc Holder
Guide

Disc Retainer

Disc

Adjusting Ring
Nozzle

Part Name Materials 1

Nozzle 316 SS
Disc 316 SS
Disc Retainer Inconel X750
Disc Holder 316 SS
Guide 316 SS
Adjusting Ring 316 SS

NOTE 1: Balance of materials same as 1900 standard construction.

1900.23
1900 (SRV-1/Q2.02)
1900
Materials

1900 Special Material & Service Options

The 1900 Flanged Series offers various material options to satisfy customer needs and API standards. The most common options are listed in this section.

These material options are not the only available options however. Inquire of Dresser Consolidated for options not listed here.

Specify the material construction classification using the construction variations such as: S2, H4, etc.

Options included are:

PAGE NUMBER
Sour Gas Service (SG1, SG10, SG5, and SG15) 1900.25
Hydrofluoric Acid Service (HA) 1900.26
Stainless Steel (S2, S3, and S4) 1900.27
Alloy 20 (A1, A2, A3,and A4) 1900.28
Monel (M1, M1 (MB), M2, M3, and M4) 1900.29
Hastelloy C (H1, H2, H3, and H4) 1900.30
Low Temperature - Process Fluid (L1, L2, and L3) (For media temperatures to -450°F or -268°C) 1900.31
Low Temperature - Ambient (C1) (For ambient temperatures to -50°F or -45.6°C) 1900.32
High Temperature (T1 & T2) (For media temperatures to 1500°F or 816°C) 1900.33
Lethal Service 1900.34
O-Ring Selection 1900.35

Many other special options are available not necessarily of a material nature. These include, but are not limited to, special facings on connections or
special connections. Contact the factory for any special requirements you may have.

1900.24
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q4.05)
1900
Materials

1900 Sour Gas (SG) Trims

Material requirements of NACE Standard MR0103-2003 are applicable conditions, 50 psig secondary pressure would not normally be exceeded
to systems handling sour gas if the total operating pressure of the system until the valve set pressure exceeds 450 psig (31.0 Bar).
is 65 psia or greater and if the partial pressure of H2S in the gas is 0.05 The SG1 (non-bellows) and SG5 (bellows) material selections comply
psia or greater. with NACE standard MR0103-2003.
The SG10 (non-bellows) and SG15 (bellows) material selections are Specific applications may be referred to the factory for
satisfactory for applications in which the valve secondary pressure recommendations.
(outlet side) does not exceed 65 psia (50 psig). Under valve relieving

Special Materials, Sour Gas Service1

Construction Variation
Component Conventional Valves Bellows Valves
SG14 SG103 SG54 SG153
Base: Types 1905 thru 1918 SA216 WCC Carbon Steel SA216 WCC Carbon Steel SA216 WCC Carbon Steel SA216 WCC Carbon Steel
Base: Types 1920 thru 1928 SA217 WC6 Alloy Steel SA217 WC6 Alloy Steel SA217 WC6 Alloy Steel SA217 WC6 Alloy Steel
Nozzle 316 SS 316 SS 316 SS 316 SS
Disc 316 SS 316 SS 316 SS 316 SS
Bellows Assembly — — — —
Flange N/A N/A 316L SS 316L SS
Bellows N/A N/A Inconel 625 LCF5 Inconel 625 LCF
Ring N/A N/A 316L SS 316L SS
Adjusting Ring 316 SS 316 SS 316 SS 316 SS
Adjusting Ring Pin 316 SS 316 SS 316 SS 316 SS
Disc Holder 316 SS 316 SS 316 SS 316 SS
Guide 316 SS 316 SS 316 SS 316 SS
Spindle 316 SS 400 Series SS 400 Series SS 400 Series SS
Spindle Retainer Inconel X750 Inconel X750 Inconel X750 Inconel X750
Bonnet SA216 WCC Carbon Steel SA216 WCC Carbon Steel SA216 WCC Carbon Steel SA216 WCC Carbon Steel
Base Stud B7 Alloy Steel B7 Alloy Steel B7 Alloy Steel B7 Alloy Steel
Base Stud Nut 2H Carbon Steel 2H Carbon Steel 2H Carbon Steel 2H Carbon Steel
Spring Inconel X750 2 2 2
Spring Washer 316 SS Carbon Steel Carbon Steel Carbon Steel
Adjusting Screw 316 SS 416 SS 416 SS 416 SS
Adjusting Screw Locknut 316 SS 416 SS 416 SS 416 SS
Disc Retainer Inconel X750 Inconel X750 Inconel X750 Inconel X750
Cap Carbon Steel Carbon Steel Carbon Steel Carbon Steel
Cap Gasket Soft Iron Soft Iron Soft Iron Soft Iron
Bonnet Gasket Soft Iron Soft Iron Soft Iron Soft Iron
Bellows Gasket N/A N/A Soft Iron Soft Iron
Guide Gasket Soft Iron Soft Iron Soft Iron Soft Iron
Adj. Ring Pin Gasket Soft Iron Soft Iron Soft Iron Soft Iron
Eductor Tube 304 SS 304 SS N/A N/A
Base Plug: Types 1905 thru 1918 Carbon Steel Carbon Steel Carbon Steel Carbon Steel
Base Plug: Types 1920 thru 1928 316 SS 316 SS 316 SS 316 SS
Bonnet Plug Carbon Steel Carbon Steel N/A N/A

NOTES: 1 The materials in red denote variation from standard material construction.
2 Alloy springs are used for temperatures up to 800°F (426.7°C) and are aluminum metallized.
3 SG10 and SG15 are the same as standard valves except for springs being aluminum metallized.
4 SG1 and SG5 are NACE MR0103 and MR0175-2002 and prior editions compliant.
5 Heat treated.
6 Compliance with NACE MR0175-2003 requires media and materials evaluation. Please contact factory sales.
1900.25
1900 (SRV-1/Q4.05)
1900
Materials

1900 Hydrofluoric Acid (HA) Service

To meet the demanding requirements of the extremely corrosive HF Alky be minimized by stress relieving welded or cold formed parts.” The HA
service, Dresser Measurement has, in conjunction with major designers materials should not be confused with the M1 through the M4 materials
and users in this industry, developed the 1900 HA variation. Extensive used for other corrosive applications.
use of Monel Alloy 400, in the stress relieved condition for critical In addition to the special stress relieved conditioned Monel 400 materials,
components, has been utilized for this option. a bellows seal and litharged cured soft seat has been incorporated into
NACE document 5A171 states, “In practice, occurrence of stress corrosion this option. Long term applications have provided excellent results in the
cracking may either be avoided by complete exclusion of oxygen or may most severe, moist, aerated, HF Alky service.

Special Materials, Hydrofluoric Acid Service1,2

Construction Variation
Component
HA
Base SA216 WCC (radiographed per supplement S5)
Nozzle Monel 400 (stressed relieved)
Adjusting Ring Monel 400
Adjusting Ring pin Monel 400
Adj. Ring Pin Gasket Monel 400
Disc Monel 400 (stressed relieved)
Disc Retainer Inconel X750
O-Ring Viton A (litharge cured)
O-Ring Retainer Monel 400 (stressed relieved)
Retainer Lock Screw Monel 400
Disc Holder Monel 400 (stressed relieved)
Guide Monel 400
Guide Gasket Monel 400
Bellows Assembly Monel 400 (stressed relieved)
Flange Monel 400
Bellows Monel 400
Ring Monel 400
Bellows Gasket Garlock Gylon 35101
Bonnet SA216 WCC Carbon Steel
Bonnet Gasket Monel 400
Base Stud K Monel
Base Stud Nut K Monel
Spindle Monel 400
Spindle Retainer Inconel X750
Spring (-20°F to 800°F) Alloy Steel (nickel plated)
Spring Washer Carbon Steel
Adjusting Screw Monel 400
Adjusting Screw Locknut Monel 400
Cap Carbon Steel
Cap Gasket Monel 400
Limit Washer Monel 400

NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 1910L/HA or 1910-30L/HA.

1900.26
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q4.05)
1900
Materials

Corrosive Service

1,2
Corrosive Service, Stainless Steel Material

Construction Variation
Component
S2 S3 S4

Common Components
Nozzle 316 SS 316 SS 316 SS
Disc 316 SS 316 SS 316 SS
Disc Retainer Inconel X750 Inconel X750 Inconel X750
Disc Holder 316 SS 316 SS 316 SS
Adjusting Ring 316 SS 316 SS 316 SS
Adjusting Ring Pin 316 SS 316 SS 316 SS
Spindle Retainer Inconel X750 Inconel X750 Inconel X750
Adjusting Ring Pin Gasket Monel Monel Monel
Guide Gasket Monel Monel Monel
Base, Bonnet, Cap Carbon Steel 316 SS 316 SS
Base Studs B7 Alloy Steel Gr. B8M Gr. B8M
Base Stud Nuts 2H Carbon Steel Gr. 8M Gr. 8M

Non-Bellows Valve Components


Guide 316 SS 316 SS 316 SS
Spindle 316 SS 316 SS 316 SS
Adjusting Screw 316 SS 316 SS 316 SS
Adjusting Screw Locknut 316 SS 316 SS 316 SS
Spring Alloy Steel Alloy Steel 316 SS
Spring Washers Carbon Steel Carbon Steel 316 SS
Eductor Tube 304 SS 316 SS 316 SS
Bonnet Gasket Monel Monel Monel
Cap Gasket Monel Monel Monel

Bellows Valve Components


Guide 316 SS 316 SS 316 SS
Spindle 400 Series SS 316 SS 316 SS
Adjusting Screw 416 SS 316 SS 316 SS
Adjusting Screw Locknut 416 SS 316 SS 316 SS
Bellows Assembly — — —
Flange 316L SS 316L SS 316L SS
Bellows Inconel 625 LCF Inconel 625 LCF Inconel 625 LCF
Ring 316L SS 316L SS 316L SS
Bellows Gasket Monel Monel Monel
Spring Alloy Steel Alloy Steel 316 SS
Spring Washer Carbon Steel Carbon Steel 316 SS
Bonnet Gasket Soft Iron Monel Monel
Cap Gasket Monel Monel Monel
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 1910L/S3 or 1910-30L/S3.

1900.27
1900 (SRV-1/Q4.04)
1900
Materials

Corrosive Service

1,2
Corrosive Service, Alloy 20 Material

Construction Variation
Component
A1 A2 A3 A4

Common Components
Nozzle Alloy 20 Alloy 20 Alloy 20 Alloy 20
Disc Alloy 20 Alloy 20 Alloy 20 Alloy 20
Disc Retainer Inconel X750 Inconel X750 Inconel X750 Inconel X750
Disc Holder 316 SS Alloy 20 Alloy 20 Alloy 20
Adjusting Ring 316 SS Alloy 20 Alloy 20 Alloy20
Adjusting Ring Pin 316 SS Alloy 20 Alloy 20 Alloy 20
Spindle Retainer Inconel X750 Inconel X750 Inconel X750 Inconel X750
Adjusting Ring Pin Gasket Soft Iron Monel Monel Monel
Guide Gasket Soft Iron Monel Monel Monel
Base, Bonnet, Cap Carbon Steel Carbon Steel 3 3
Base Studs B7 Alloy Steel B7 Alloy Steel Alloy 20 Alloy 20
Base Stud Nuts 2H Carbon Steel 2H Carbon Steel Alloy 20 Alloy 20

Non-Bellows Valve Components


Guide 316 SS Alloy 20 Alloy 20 Alloy 20
Spindle 400 Series SS Alloy 20 Alloy 20 Alloy 20
Adjusting Screw 416 SS Alloy 20 Alloy 20 Alloy 20
Adjusting Screw Locknut 416 SS Alloy 20 Alloy 20 Alloy 20
Spring Alloy Steel Alloy Steel Alloy Steel Alloy 20
Spring Washers Carbon Steel Carbon Steel Carbon Steel Alloy 20
Eductor Tube 304 SS 304 SS Alloy 20 Alloy 20
Bonnet Gasket Soft Iron Monel Monel Monel
Cap Gasket Soft Iron Monel Monel Monel

Bellows Valve Components


Guide 316 SS 316 SS Alloy 20 Alloy 20
Spindle 400 Series SS 400 Series SS Alloy 20 Alloy 20
Adjusting Screw 416 SS 416 SS Alloy 20 Alloy 20
Adjusting Screw Locknut 416 SS 416 SS Alloy 20 Alloy 20
Bellows Assembly — — — —
Flange 316L SS Alloy 20 Alloy 20 Alloy 20
Bellows Inconel 625 LCF Alloy 20 Alloy 20 Alloy 20
Ring 316L SS Alloy 20 Alloy 20 Alloy 20
Bellows Gasket Soft Iron Monel Monel Monel
Spring Alloy Steel Alloy Steel Alloy Steel Alloy 20
Spring Washer Carbon Steel Carbon Steel Carbon Steel Alloy 20
Bonnet Gasket Soft Iron Soft Iron Monel Monel
Cap Gasket Soft Iron Monel Monel Monel
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 1910L/A3 or 1910-30L/A3.
3 ASME SA351 grade CN7M alloy steel.
1900.28
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q4.04)
1900
Materials

Corrosive Service

1,2
Corrosive Service, Monel Material

Construction Variation
Component
M1 MB ( M 1 ) M2 M3 M4

Common Components
Nozzle Monel Monel Monel Monel Monel
Disc Monel Monel Monel Monel Monel
Disc Retainer Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Disc Holder 316 SS Monel Monel Monel Monel
Adjusting Ring 316 SS Monel Monel Monel Monel
Adjusting Ring Pin 316 SS Monel Monel Monel Monel
Spindle Retainer Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Adjusting Ring Pin Gasket Soft Iron Monel Monel Monel Monel
Guide Gasket Soft Iron Monel Monel Monel Monel
Base, Bonnet, Cap Carbon Steel Carbon Steel Carbon Steel Monel Monel
Base Studs B7 Alloy Steel B7 Alloy Steel B7 Alloy Steel K Monel K Monel
Base Stud Nuts 2H Carbon Steel 2H Carbon Steel 2H Carbon Steel K Monel K Monel

Non-Bellows Valve Components


Guide 316 SS 316 SS Monel Monel Monel
Spindle 400 Series SS 400 Series SS Monel Monel Monel
Adjusting Screw 416 SS 416 SS Monel Monel Monel
Adjusting Screw Locknut 416 SS 416 SS Monel Monel Monel
Spring Alloy Steel Alloy Steel Alloy Steel Alloy Steel Inconel
Spring Washers Carbon Steel Carbon Steel Carbon Steel Carbon Steel Monel
Eductor Tube 304 SS 304 SS 304 SS Monel Monel
Bonnet Gasket Soft Iron Monel Monel Monel Monel
Cap Gasket Soft Iron Monel Monel Monel Monel

Bellows Valve Components


Guide 316 SS 316 SS 316 SS Monel Monel
Spindle 400 Series SS 400 Series SS 400 Series SS Monel Monel
Adjusting Screw 416 SS 416 SS 416 SS Monel Monel
Adjusting Screw Locknut 416 SS 416 SS 416 SS Monel Monel
Bellows Assembly — — — — —
Flange 316L SS 316L SS Monel Monel Monel
Bellows Inconel 625 LCF Inconel 625 LCF Monel Monel Monel
Ring 316L SS 316L SS Monel Monel Monel
Bellows Gasket Soft Iron Monel Monel Monel Monel
Spring Alloy Steel Alloy Steel Alloy Steel Alloy Steel Inconel
Spring Washers Carbon Steel Carbon Steel Carbon Steel Carbon Steel Monel
Bonnet Gasket Soft Iron Soft Iron Soft Iron Monel Monel
Cap Gasket Soft Iron Monel Monel Monel Monel
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 1910L/M3 or 1910-30L/M3.

1900.29
1900 (SRV-1/Q4.04)
1900
Materials

Corrosive Service

1,2
Corrosive Service, Hastelloy Material

Construction Variation
Component
H1 H2 H3 H4

Common Components
Nozzle Hastelloy C Hastelloy C Hastelloy C Hastelloy C
Disc Hastelloy C Hastelloy C Hastelloy C Hastelloy C
Disc Retainer Inconel X750 Inconel X750 Inconel X750 Inconel X750
Disc Holder 316 SS Hastelloy C Hastelloy C Hastelloy C
Adjusting Ring 316 SS Hastelloy C Hastelloy C Hastelloy C
Adjusting Ring Pin 316 SS Hastelloy C Hastelloy C Hastelloy C
Spindle Retainer Inconel X750 Inconel X750 Inconel X750 Inconel X750
Adjusting Ring Pin Gasket Soft Iron Monel Monel Monel
Guide Gasket Soft Iron Monel Monel Monel
Base, Bonnet, Cap Carbon Steel Carbon Steel Hastelloy C Hastelloy C
Base Studs B7 Alloy Steel B7 Alloy Steel Hastelloy C Hastelloy C
Base Stud Nuts 2H Carbon Steel 2H Carbon Steel Hastelloy C Hastelloy C

Non-Bellows Valve Components


Guide 316 SS Hastelloy C Hastelloy C Hastelloy C
Spindle 400 Series SS Hastelloy C Hastelloy C Hastelloy C
Adjusting Screw 416 SS Hastelloy C Hastelloy C Hastelloy C
Adjusting Screw Locknut 416 SS Hastelloy C Hastelloy C Hastelloy C
Spring Alloy Steel Alloy Steel Alloy Steel Hastelloy C
Spring Washers Carbon Steel Carbon Steel Carbon Steel Hastelloy C
Eductor Tube 304 SS 304 SS Hastelloy C Hastelloy C
Bonnet Gasket Soft Iron Monel Monel Monel
Cap Gasket Soft Iron Monel Monel Monel

Bellows Valve Components


Guide 316 SS 316 SS Hastelloy C Hastelloy C
Spindle 400 Series SS 400 Series SS Hastelloy C Hastelloy C
Adjusting Screw 416 SS 416 SS Hastelloy C Hastelloy C
Adjusting Screw Locknut 416 SS 416 SS Hastelloy C Hastelloy C
Bellows Assembly — — — —
Flange 316L SS Hastelloy C Hastelloy C Hastelloy C
Bellows Inconel 625 LCF Hastelloy C Hastelloy C Hastelloy C
Ring 316L SS Hastelloy C Hastelloy C Hastelloy C
Bellows Gasket Soft Iron Monel Monel Monel
Spring Alloy Steel Alloy Steel Alloy Steel Hastelloy C
Spring Washer Carbon Steel Carbon Steel Carbon Steel Hastelloy C
Bonnet Gasket Soft Iron Soft Iron Monel Monel
Cap Gasket Soft Iron Monel Monel Monel
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 1910L/H3 or 1910-30L/H3.

1900.30
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q4.04)
1900
Materials

Low Temperature

1,2
Special Materials for Low Process Fluid Temperature
-21°F to -75°F -76°F to -150°F -151°F to -450°F
-29°C to -59°C -60°C to -101°C -102°C to -268°C
Component
L13 L2 L3

Common Components
Nozzle 316 SS 316 SS 316 SS
Disc 316 SS 316 SS 316 SS
Disc Retainer Inconel X750 Inconel X750 Inconel X750
Disc Holder 316 SS 316 SS 316 SS
Adjusting Ring 316 SS 316 SS 316 SS
Adjusting Ring Pin 316 SS 316 SS 316 SS
Spindle Retainer Inconel X750 Inconel X750 Inconel X750
Cap Gasket Monel Monel Monel
Adjusting Ring Pin Gasket Monel Monel Monel
Guide Gasket Monel Monel Monel
Base 316 SS 316 SS 316 SS
Bonnet Carbon Steel 316 SS 316 SS
Cap Carbon Steel 316 SS 316 SS
Base Studs Gr. B8M Gr. B8M Gr. B8M
Base Stud Nuts Gr. 8M Gr. 8M Gr. 8M

Non-Bellows Valve Components


Guide 316 SS 316 SS 316 SS
Spindle 400 Series SS 316 SS 316 SS
Adjusting Screw 416 SS 316 SS 316 SS
Adjusting Screw Nut 416 SS 316 SS 316 SS
Spring Alloy Steel 316 SS 316 SS
Spring Washers 316 SS 316 SS 316 SS
Eductor Tube 304 SS 316 SS 316 SS
Bonnet Gasket Monel Monel Monel

Bellows Valve Components


Guide 316 SS 316 SS 316 SS
Spindle 400 Series SS 316 SS 316 SS
Adjusting Screw 416 SS 316 SS 316 SS
Adjusting Screw Nut 416 SS 316 SS 316 SS
Bellows Assembly — — —
Flange 316L SS 316L SS 316L SS
Bellows Inconel 625 LCF Inconel 625 LCF 316L SS
Ring 316L SS 316L SS 316L SS
Bellows Gasket Monel Monel Monel
Spring Alloy Steel 316 SS 316 SS
Spring Washer Carbon Steel 316 SS 316 SS
Bonnet Gasket Monel Monel Monel

NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 1910L/L3 or 1910-30L/L3.
3 SA 352LCC material can be utilized down to -50°F (-45°C) for bases, bonnets, or caps when requested.
1900.31
1900 (SRV-1/Q4.04)
1900
Materials

Low Temperature

Special Materials for Low Ambient Temperatures


(to -50°F or -45°C1,2)

Construction Variation
Component
C13

Common Components
Nozzle 316 SS
Disc 316 SS
Disc Retainer Inconel X750
Disc Holder 316 SS
Adjusting Ring 316 SS
Adjusting Ring Pin 316 SS
Spindle Retainer Inconel X750
Adjusting Ring Pin Gasket Soft Iron
Guide Gasket Soft Iron
Base, Bonnet, Cap LCC Carbon Steel
Base Studs B8M
Base Stud Nuts 8M

Non-Bellows Valve Components


Guide 316 SS
Spindle 400 Series SS
Adjusting Screw 416 SS
Adjusting Screw Nut 416 SS
Spring Alloy Steel
Spring Washers 316 SS
Eductor Tube 304 SS
Bonnet Gasket Soft Iron
Cap Gasket Soft Iron

Bellows Valve Components


Guide 316 SS
Spindle 400 Series SS
Adjusting Screw 416 SS
Adjusting Screw Nut 416 SS
Bellows Assembly —
Flange 316L SS
Bellows Inconel 625 LCF
Ring 316L SS
Bellows Gasket Soft Iron
Spring Alloy Steel
Spring Washers 316 SS
Bonnet Gasket Soft Iron
Cap Gasket Soft Iron
NOTES: 1 The materials in red denote variation from standard material construction.
2 Media temperature may impact valve temperature. Contact factory for assistance.
3 To specify valves, add material designation to the valve type, 1910L/C1 or 1910-30L/C1.
1900.32
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q4.04)
1900
Materials

High Temperature
1,2
Special Materials for High Process Fluid Temperature
1001°F to 1200°F 1201°F to 1500°F
538°C to 649°C 649°C to 815°C
Component
T1 T23,4

Common Components
Nozzle 316 SS 316 SS/Stellited
Disc 316 SS Inconel X750
Disc Retainer Inconel X750 Inconel X750
Disc Holder 316 SS Glide-Aloy Treated 316 SS Glide-Aloy Treated
Adjusting Ring 316 SS 316 SS
Adjusting Ring Pin 316 SS 316 SS
Spindle Retainer Inconel X750 Inconel X750
Cap Gasket Monel N/A
Adjusting Ring Pin Gasket Monel Monel
Guide Gasket Monel Monel
Base 316 SS 316 SS
Bonnet 316 SS Slotted 316 SS
Cap Carbon Steel Carbon Steel
Base Studs Gr. B8M Gr. B8M
Base Stud Nuts Gr. 8M Gr. 8M
Deflector Plate N/A 304 SS

Non-Bellows Valve Components


Guide 316 SS 316 SS Glide-Aloy Treated
Spindle 400 Series SS 316 SS/Stellited
Adjusting Screw 416 SS 416 SS
Adjusting Screw Locknut 416 SS 416 SS
Spring Inconel X750 or Tungsten Inconel X750 or Tungsten
Spring Washers Carbon Steel 410 SS
Eductor Tube 304 SS N/A
Bonnet Gasket Monel N/A

Bellows Valve Components


Guide 316 SS 316 SS Glide-Aloy Treated
Spindle 400 Series SS 316 SS/Stellited
Adjusting Screw 416 SS 416 SS
Adjusting Screw Locknut 416 SS 416 SS
Bellows Assembly
Flange Inconel 625 Inconel 625
Bellows Inconel 625 LCF Inconel 625 LCF
Ring Inconel 625 Inconel 625
Bellows Gasket Monel Monel
Spring Inconel X750 or Tungsten Inconel X750 or Tungsten
Spring Washer Carbon Steel 410 SS
Bonnet Gasket Monel N/A

NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 1920L/T2 or 1920-30L/T2.
3 All T2 valves have ANSI Class 300 outlet flanges.
4 Consult factory for temperatures above 1500°F (815°C).
1900.33
1900 (SRV-1/Q4.04)
1900
Materials

1900 Valves for Lethal Service

In some industries served by CONSOLIDATED, there are lethal service applications. These applications require special consideration as detailed below. Should you feel that your
application may be for lethal service, please review this information. “LETHAL SERVICE” should be prominently indicated in your discussions, inquiries, or purchase orders.

I. Definition III. Base, Bonnet, and Cap Casting Requirements


ASME B & PVC, Section VIII (Division 1) states that it is the responsibility of the A. Each casting requires 100% visual inspection
user to state that the valve will be in lethal service. B. Each casting requires complete surface examination either by magnetic
IMPORTANT particle for steel castings or liquid penetrant for stainless castings.
C. Each casting shall have radiographic examination.
CONSOLIDATED does not determine if a fluid is lethal. The customer must specify D. All repairs to base, bonnet, and cap castings must be documented.
the fluid is lethal and his paperwork should be clearly stamped, identifying the E. All threads must be inspected for continuity of threads
application as a lethal fluid. F. Hydrotest hold time for ten (10) minutes.
The ASME Code definition is as follows: G. The base drain plug is to be sealed by seal welding a plug of the same
Lethal Substance - Poisonous gases or liquids of such a nature that a very material as the base.
small amount of the gas or the vapor of the liquid, mixed or unmixed with H. The bonnet vent is to be sealed in accordance with paragraph G for
air, is dangerous to life when inhaled. conventional valves (non-bellows). Bellows valves are to have the vent
connection vented to a safe location.
ASME B31.3, a chemical plant and petroleum refining piping standard, supplies
a similar definition, which they call a “Category M Fluid Service”. IV. Additional Requirements
II. Valve Requirements for Lethal Service A. Each bellows requires a mass spectrometer leak test to 1 x 10-7 cc/sec
Application to be imposed.
B. It is necessary to seal the nozzle-base joint. The customer must state
A. Only closed bonnet valves with a screwed or bolted cap or packed lever
their preference between a seal weld or O-Ring joint, depending on
can be used for lethal service.
conformance of their maintenance practice.
B. Valve model numbers that are acceptable for lethal service after
C. The nozzle and disc require hydrotesting with a hold time for a minimum
modification are 1905/1910 conventional and bellows flanged valves.
of ten (10) minutes.
C. It is recommended that a soft seat design be used for improved tightness.
D. Cleaning procedures and lubricants used shall be acceptable for lethal
D. When service temperature exceeds 450°F (232°C), bolting material
service.
review is required by Dresser Measurement Engineering.
E. Back pressure testing is required. Documentation of test is required.
E. Use non-sparking material for flammable media. Examples are Bronze,
316 Stainless Steel, and Monel.

1900.34
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Materials

O-Ring Selection

O-Ring Selection Table - Durometer (USCS Units)

Set Pressure Range (psig)


Valve Type Teflon3 Teflon3
501 70 - 751 902
-300°F to 200°F 201°F to 500°F
1900D & E 5 to 350 120 to 800 265 to 2000 2000 to 6000 285 to 6000
1900F 5 to 350 120 to 800 265 to 2000 2000 to 6000 285 to 6000
1900G 5 to 375 125 to 780 375 to 1900 1900 to 3705 285 to 3705
1900H 5 to 375 140 to 780 330 to 1900 1900 to 2750 285 to 2750
1900J 5 to 315 45 to 780 150 to 1900 1900 to 2700 285 to 2700
1900K 5 to 235 125 to 580 255 to 1400 1400 to 2220 250 to 2220
1900L 5 to 235 75 to 580 155 to 1400 1400 to 1500 155 to 1500
1900M 5 to 235 70 to 580 140 to 1100 – 140 to 1100
1900N 5 to 235 40 to 580 90 to 1000 – 90 to 1000
1900P 5 to 200 30 to 500 75 to 1000 – 75 to 1000
1900Q 5 to 170 40 to 420 80 to 600 – 80 to 600
1900R 5 to 120 25 to 300 60 to 300 – 60 to 300
1900T 5 to 80 15 to 200 30 to 300 – 30 to 300
1900V – 15 to 300 15 to 300 15 to 300 15 to 300
1900W – 7 to 300 7 to 300 15 to 300 15 to 300
NOTES: 1 Maximum set pressure for silicone compounds is half of the maximum value.
2 The E962-90D 0-Ring can be used in steam service in applications down to 15 psig.
3 Teflon will not be supplied for conditions that deviate from these ranges.

1900.35
1900 (SRV-1/Q4.05)
1900
Materials

O-Ring Selection

O-Ring Temperature Limits

Materials Durometer Description5 Temp. Limits (°F) Temp. Limits (°C)


50 N299-50 or N1009-50 -45 to +225 -43 to +107
Nitrile 70 N674-70 -40 to +250 -40 to +121
90 N552-90 -40 to +350 -40 to +177
704 N1173-70 -25 to +300 -31 to +149
50 E981-50 -65 to +212 -53 to +100
70 E603-70 -65 to +212 -53 to +100
Ethylene/Propylene 75 & 802 E740-75 & E515-80 -70 to +250 -57 to +121
90 E962-901 -70 to +500 -57 to +260
75 E962-75 -60 to +250/400 -51 to +121/204
50 V986-50 -15 to +400 -26 to +204
Fluorocarbon 75 V747-75 or V884-75 -15 to +400 -26 to +204
90 V894-90 or V709-90 -15 to +400 -26 to +204

Neoprene 50 C267-50 -45 to +300 -43 to +149


70 C944-70 or C873-70 -45 to +300 -43 to +149
50 S595-50 -65 to +437 -53 to +225
Silicone
70 S604-70 -65 to +437 -53 to +225
Teflon N/A Teflon -300 to +500 -184 to +260
82 1050LF -42 to +550 -41 to +288
Kalrez3 75 4079 -58 to +601 -50 to +316
91 3018 -35 to +601 -37 to +316
65 1058 -40 to +500 -40 to +260

NOTES: 1 EPR962-90D can be used on steam service to lower pressure limit of 15 psig.
2 Set pressure ranges from durometer table shall apply to these compounds (for nuclear service, radiation environment).
3 Consult factory before selecting.
4 Consult factory before using. For use with freon 134A/ester oil service.
5 Refer to Technical Section for O - Ring Selection Tables for various fluids.

1900.36
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Accessories

1900 Caps, Levers, and Accessories

Lifting Mechanisms Packed Lever


The purpose of the lifting mechanism is to open the valve when the As indicated by the name, this lifting lever assembly is packed around
pressure under the valve disc is lower than the set pressure. These the lever shaft, so that leakage will not occur around the upper part of
mechanisms are made in three basic types: plain lever, packed lever, and the valve when the valve is open or when back pressure is present. The
air-operated lifting device. The lifting lever may be used as follows: packed lifting lever should be used when positive protection against
(1) to lift the disc from the valve seat periodically during the operation leakage is required.
of equipment to be sure that the disc holder is not frozen in the guide Bolted Cap
as a result of corrosion, coking, sulphur deposits, etc. This will ensure
protection of the unit at all times. Operating pressure under the disc should CONSOLIDATED Standard Safety Relief Valves are supplied with screwed
be approximately 75% of the set pressure when lifting in accordance with caps but bolted caps are available.
the ASME Code; otherwise the lever assembly could be damaged. Gag
(2) to remove foreign particles which are sometimes trapped under the The purpose of the gag is to hold the safety relief valve closed while
seat as the valve closes. Immediate cleaning of the valve seat with the equipment is being subjected to an operational hydrostatic test. This
pressure of the media, by use of the lifting lever, will correct an otherwise is the only purpose for which the gag is intended, and it can be
leaking valve, save maintenance costs at a later date and in some cases accomplished by pulling the gag hand - tight. Force should never be
will avoid a shutdown of the equipment. used. The gag should never be left in the valve during the operation
(3) to vent equipment to the atmosphere or discharge piping. of the equipment. It should be removed each time after using and
hung in a safe, convenient location and the sealing plug reinstated
Plain Lever and properly torqued.
This lever assembly is not pressure-tight and should not be used where
back pressure is present or where the escape of vapor discharging from
an open valve is undesirable around the lever assembly.

ASME B & PVC, Section VIII, Lever

ASME Codes require that a lifting lever must be supplied with the valve for steam, air, and hot water service over 140°F (60°C) applications.
However, it need not be a sealed lifting mechanism. The ASME Codes do recommend that sealed lifting mechanisms be used; however, they are
not mandatory. The lifting lever may be omitted under Code Case 2203. However, Dresser requires that all orders for pressure relief valves without
levers or blowdown valves for steam, air, and water over 140°F (60°C) state specifically that the valves are being purchased per Code Case 2203.
The purchaser is responsible for obtaining jurisdictional authorization for use of Code Case 2203.
Thermal Relief Valves: When ASME Code stamped valves are used for thermal relief applications, the ASME Code guidelines shall be followed in
regard to lifting levers.

1900.37
1900 (SRV-1/Q2.02)
1900
Accessories

Air Cylinder

Air-Operated Lifting Device


The Air Operated Lifting Device uses an air cylinder to Mounting Stud
obtain lifting power to open the valve from a remote
Stud Nut Mounting Plate
control station. Normal operation of the safety relief
valve is independent of the lifting device.
Pin Cap
Please specify actual required conditions, otherwise
Lever
the device will be supplied to operate with at least Release Locknut
75% of set pressure under the disc in accordance Clevis

with the ASME Code. Lifting Fork

Requirements for special application: valve size,


Lever Shaft
set pressure, minimum pressure at which the valve Release Nut
Lever Shaft Collar
must be kept open, air pressure for operator, or
Cap Bolt
electrical characteristics for solenoid operation. Collar Retaining Ring
Packing Nut
Regulated air, not to exceed 100 psig, is required Cap Gasket

for operation. Packing Lever Nut


Spindle

Valve Position Indicators


Valve Position Indicators in general, are a micro switch apparatus used for remote indication of the opening of a Safety Relief Valve. It is designed
to activate warning devices such as control panel lights or auditory indicators. This option enhances control function of operators located in remote
control stations. Please advise voltage requirements for proper selection of micro switch when ordering.

Slotted Bonnet Steam Jacket Vent Bug Screen Forged Body


(Available in 1900-30 bellows valve only) (Sevier Service, Speical Materials,
Special Dimensions)

1900.38
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q4.04)
1900
Accessories

Packed Lever
As indicated by the name, this lifting lever assembly is packed around the lever shaft, so that leakage will not occur around the upper part of
the valve when the valve is open or when back pressure is present. The packed lifting lever should be used when positive protection against
leakage is required.

23
29
28
32
33
34 30
25
31

27

Plain Lever
This lever assembly is not pressure-tight and should not be used where back pressure is present or where the escape of vapor discharging from an
open valve is undesirable around the lever assembly. It is designed with either a one or two -piece lever as illustrated below. The design is based
on valve size and/or valve set pressure.

24
29
28

35

26
40
36

One -Piece Lever Design Two -Piece Lever Design

1900.39 1900 (SRV-1/Q2.02)


1900
Accessories

Bolted Cap
CONSOLIDATED standard safety relief valves are supplied with screwed caps, but bolted caps are available.

22

25
27

Cap with Gag


The purpose of the gag is to hold the safety relief valve closed while equipment is being subjected to an operational hydrostatic test. This is the only
purpose for which the gag is intended, and it can be accomplished by pulling the gag hand -tight. Force should never be used. The gag should never
be left in the valve during the operation of the equipment. It should be removed each time after using and hung in a safe, convenient location.

37
38

39

1900.40
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Accessories

Cap and Lever Construction1


Standard, Alloy, and Hastelloy Material

Construction Variation
Cap Type Component Standard, A1, A2, H1, H2, Alloy 20 Hastelloy HF Alky
L1, M1, MB, M2, S2, T1, T2 A3 and A4 H3 and H4 HA

23 Cap Carbon Steel Alloy 20 Hastelloy C Carbon Steel


25 Cap Bolts Carbon Steel Alloy 20 Hastelloy C Carbon Steel
27 Cap Gasket2 Soft Iron Monel Monel Monel
30 Lever Malleable Iron Malleable Iron Malleable Iron Malleable Iron
32 Lever Shaft 410/416 SS 410/416 SS 410/416 SS 410/416 SS
Packed Lever 33 Packing Grafoil Grafoil Grafoil Grafoil or Graphlock
34 Packing Nut 410/416 SS 410/416 SS 410/416 SS 410/416 SS
31 Lifting Fork Malleable Iron Malleable Iron Malleable Iron Malleable Iron
28 Release Nut Carbon Steel Carbon Steel Carbon Steel Carbon Steel
29 Release Lock Nut Carbon Steel Carbon Steel Carbon Steel Carbon Steel

24 Cap Malleable Iron N/A N/A Malleable Iron


26 Cap Set Screw Carbon Steel N/A N/A Carbon Steel
35 Top Lever Malleable Iron N/A N/A Malleable Iron
Plain Lever 36 Drop Lever Malleable Iron N/A N/A Malleable Iron
28 Release Nut Carbon Steel N/A N/A Carbon Steel
29 Release Lock Nut Carbon Steel N/A N/A Carbon Steel
40 Plain Lever (One Piece) Malleable Iron N/A N/A Malleable Iron

22 Cap Carbon Steel Alloy 20 Hastelloy C Carbon Steel


Bolted Cap 25 Cap Bolts Carbon Steel Alloy 20 Hastelloy C Carbon Steel
27 Cap Gasket2 Soft Iron Monel Monel Monel

37 Gag Bolt Carbon Steel Carbon Steel Carbon Steel Carbon Steel
Gag 38 Sealing Plug Carbon Steel Alloy 20 Hastelloy C Carbon Steel
39 Plug Gasket2 Soft Iron Monel Monel Monel

NOTES: 1 The materials in red denote variation from standard material construction.
2 Gasket material is Monel for A2, H2, MB, M2 and S2 construction.

1900.41
1900 (SRV-1/Q2.02)
1900
Accessories

Cap and Lever Construction1


Monel, Stainless, and Low Temperature Material

Construction Variation
Cap Type Component Monel Stainless Low Temperature
M3 and M4 S3 and S4 L2 and L3

23 Cap Monel 316 SS 316 SS


25 Cap Bolts Monel K500 B8M B8M
27 Cap Gasket Monel Monel Monel
30 Lever Malleable Iron Malleable Iron Malleable Iron
32 Lever Shaft 410/416 SS 316 SS 410/416 SS
Packed Lever 33 Packing Grafoil Grafoil Grafoil
34 Packing Nut 410/416 SS 316 SS 410/416 SS
31 Lifting Fork Malleable Iron 316 SS 316 SS
28 Release Nut Carbon Steel 316 SS 316 SS
29 Release Lock Nut Carbon Steel 316 SS 316 SS

24 Cap N/A 316 SS 316 SS


26 Cap Set Screw N/A 316 SS 316 SS
35 Top Lever N/A Malleable Iron Malleable Iron
Plain Lever 36 Drop Lever N/A Malleable Iron Malleable Iron
28 Release Nut N/A Carbon Steel Carbon Steel
29 Release Lock Nut N/A Carbon Steel Carbon Steel
40 Plain Lever N/A Malleable Iron Malleable Iron

22 Cap Monel 316 SS 316 SS


Bolted Cap 25 Cap Bolts Monel K500 B8M B8M
27 Cap Gasket Monel Monel Monel

37 Gag Bolt Carbon Steel Carbon Steel Carbon Steel


Gag 38 Sealing Plug Monel 316 SS 316 SS
39 Plug Gasket Monel Monel Monel

NOTE: 1 The materials in red denote variation from standard material construction.

1900.42
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Accessories

Bolt-on Jackets

Jacketing of Relief Valves


CONSOLIDATED valve offers simple solutions to your heating problems: • Acrylic Acid
Bolt-on Jackets. • Ammonium Nitrate
Viscous materials that freeze or harden in relief valve nozzles create • Coal Tars
hazardous conditions. Process pipe jacketing or tracing may not provide • Caprolactam
sufficient heat to the area in and around the relief valve seat. During a • Cyanuric Chloride
pressure surge, some of the solid materials may stick in and around the • DMT
seating area, keeping the valve from functioning and re-seating properly. • DNT
This would result in leakage around the valve seating surface. • Fluoropolymers
• LLDPE
The solution to this problem is the Bolt-on Jacket. This jacket is a two • Olefins
piece aluminum casting with a steel pressure chamber embedded in • Phosphorous
the aluminum jacket casting. The pressure chamber is fabricated of • Polypropylene
standard pressure vessel materials for various heating fluids and service • Polystyrene Resins
temperatures. The chamber is designed and tested in accordance with • Phthalic Anhydride
the ASME B & PVC, Section VIII, Div. I. The jacket casting conducts heat • Sulphuric Acid
from the pressure chamber and rapidly distributes it evenly over the outer • Sulphur Dioxide
surface of the relief valve. • Some Surfactants
The aluminum casting distributes heat only. It carries no pressure load at • Tall Oils
any time. Heating fluid is transferred from one half of the jacket to the • TMA
other by an external connector. A thin layer of heat transfer cement is
used between the jacket and the relief valve to promote effective heat
transfer by filling any air gaps between the jacket and the relief valve.
Bolt-on Jacket halves bolt together for quick installation and unbolt for
ready access to the relief valve for easy maintenance. The jackets cover
the jacket fully from flange to flange providing uniform heat to all process
wetted surfaces. Standard service ratings for the jacket are 150 psig and
500°F. Higher ratings are available upon request.
Bolt-on Jackets may be ordered with adjacent flange coverage and with a
variety of heating medium connections. Canadian Registration is available
for all provinces.
Bolt-on Jackets are operating successfully on relief valves in many
different process service applications world wide. Customers should
consider jacketing the relief valves whenever the adjacent vessel or
piping is heated in some manner. The following lists process applications
that typically require jacketing of the relief valve.

1900.43
1900 (SRV-1/Q2.02)
1900
Accessories

Typical Bolt-on Jacket

To ensure we provide the proper jacket coverage; please answer the following questions:
(1) Is the process operating at elevated temperatures?
(2) What is the process?
(3) What is the temperature of the process being maintained?
(4) What heating medium is being used in your jacket? What pressure and temperature is this medium?
(5) What type of jacket connections are required?
(6) How is the temperature being maintained on the process piping and other equipment (valves, pumps, meters, etc.)?
The relief valve will probably need a Bolt - on Jacket if it is operating in one of the process services listed above or if the adjacent piping
and equipment is heated.
Contact the Factory for assistance.

1900.44
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Dimensions & Weights

1900 Flanged Series

This table applies to the standard 1900 Series regardless of materials If the valve you are reviewing has an inlet or outlet size different from that
of construction. stated, the dimensions “A” through “S” and weight may not apply.
The tables state the inlet flange size of the valve and the flange rating
followed by the outlet flange size and the flange rating. NOTE: “USCS” Units refers to “U.S. Customary System” Units, the adapted U.S.
standard formerly recognized as “English” Units.
EXAMPLE: 1 - 150 x 2 - 150

Inlet is 1" size with a Class 150 flange. Outlet is 2" size with a Class
150 flange.

1900
Conventional D
Valve C

A
Drain

1900.45
1900 (SRV-1/Q4.04)
1900
Dimensions & Weights

1900 Series Valves


USCS Dimensions (in.) and Weights (lbs.)

C Approx.
Size (in.) and Class Type A B D S Weight (lbs.)
STD Bellows
1 - 150 x 2 - 150 1905D 4-1/8 4-1/2 17 18 5-7/16 1-1/8 40
1 - 150 x 2 - 150 1905E 4-1/8 4-1/2 17 18 5-7/16 1-1/8 40
1-1/2 - 150 x 2 - 150 1905F 4-7/8 4-3/4 17-3/4 18-3/4 5-7/16 1-1/4 45
1-1/2 - 150 x 3 - 150* 1905G 4-7/8 4-3/4 17-3/4 19 5-7/16 1-1/4 55
1-1/2 - 150 x 3 - 150 1905H 5-1/8 4-7/8 19-1/2 19-1/2 6-5/16 1-1/4 60
2 - 150 x 3 - 150 1905J 5-3/8 4-7/8 21-1/4 21-1/4 6-7/8 1-5/16 75
3 - 150 x 4 - 150 1905K 6-1/8 6-3/8 24-1/2 24-1/2 7-3/8 1-7/16 110
3 - 150 x 4 - 150 1905L 6-1/8 6-1/2 28-3/4 28-3/4 8-7/8 1-7/16 140
4 - 150 x 6 - 150 1905M 7 7-1/4 29-3/4 29-3/4 9-3/8 1-5/8 185
4 - 150 x 6 - 150 1905N 7-3/4 8-1/4 33 33 10-1/8 1-5/8 220
4 - 150 x 6 - 150 1905P 7-1/8 9 34-1/4 34-1/4 11 1-5/8 260
6 - 150 x 8 - 150 1905Q 9-7/16 9-1/2 41 41 13-5/8 1-13/16 430
6 - 150 x 8 - 150 1905R 9-7/16 9-1/2 43 43 14-1/2 1-13/16 495
8 - 150 x 10 - 150 1905T 10-7/8 11 47-1/2 47-1/2 16-1/2 1-15/16 620
10 - 150 x 14 - 150 1905V 12 16 62 62 21-3/4 2 1600
12 - 150 x 16 - 150 1905W 14 16 70 70 24-1/2 2-13/16 2800
1 - 300 x 2 - 150 1906D 4-1/8 4-1/2 17 18 5-7/16 1-3/8 40
1 - 300 x 2 - 150 1906E 4-1/8 4-1/2 17 18 5-7/16 1-3/8 40
1-1/2 - 300 x 2 - 150 1906F 4-7/8 4-3/4 17-3/4 18-3/4 5-7/16 1-1/2 45
1-1/2 - 300 x 3 - 150* 1906G 4-7/8 4-3/4 17-3/4 19 5-7/16 1-1/2 55
1-1/2 - 300 x 3 - 150 1906H 5-1/8 4-7/8 19-1/2 19-1/2 6-5/16 1-9/16 60
2 - 300 x 3 - 150 1906J 5-3/8 4-7/8 21-1/4 21-1/4 6-7/8 1-9/16 75
3 - 300 x 4 - 150 1906K 6-1/8 6-3/8 24-1/2 24-1/2 7-3/8 1-13/16 115
3 - 300 x 4 - 150 1906L 6-1/8 6-1/2 28-3/4 28-3/4 8-7/8 1-13/16 145
4 - 300 x 6 - 150 1906M 7 7-1/4 29-3/4 29-3/4 9-3/8 1-15/16 190
4 - 300 x 6 - 150 1906N 7-3/4 8-1/4 33 33 10-1/8 1-15/16 225
4 - 300 x 6 - 150 1906P 7-1/8 9 34-1/4 34-1/4 11 1-15/16 270
6 - 300 x 8 - 150 1906Q 9-7/16 9-1/2 41 41 13-5/8 2-1/4 445
6 - 300 x 8 - 150 1906R 9-7/16 9-1/2 43 43 14-1/2 2-1/4 510
8 - 300 x 10 - 150 1906T 10-7/8 11 47-1/4 47-1/4 16-1/2 2-7/16 640
10 - 300 x 14 - 150 1906V 12 16 62 62 21-3/4 2-11/16 1700
12 - 300 x 16 - 150 1906W 14 16 70 70 24-1/2 2-15/16 2860

NOTE: Inlet and outlet combinations as well as orifices sizes shown in the table above are compliant with both API Standard 526, Third Edition, 1984 and Fourth
Edition, 1995, except those sizes marked * comply only with API 526, Fourth Edition, 1995. For replacement valves that do not comply with both editions,
contact the factory for verification of dimensions and inlet and outlet combinations. The V & W orifice valves are not an API approved orifice size.

D
C

Drain A
S

1900.46
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Dimensions & Weights

1900 Series Valves


USCS Dimensions (in.) and Weights (lbs.)

C Approx.
Size (in.) and Class Type A B D S Weight (lbs.)
STD Bellows
1 - 300 x 2 - 150 1910D 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1 - 300 x 2 - 150 1910E 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1-1/2 - 300 x 2 - 150 1910F 4-7/8 6 18-1/4 19-1/4 5-7/16 1-9/16 50
1-1/2 - 300 x 3 - 150* 1910G 4-7/8 6 18-1/4 19-1/2 5-7/16 1-9/16 60
2 - 300 x 3 - 150 1910H 5-1/8 4-7/8 20-1/4 20-1/4 6-5/16 1-11/16 65
3 - 300 x 4 - 150* 1910J 7-1/4 7-1/8 25-5/8 25-5/8 7-3/8 1-13/16 100
3 - 300 x 4 - 150 1910K 6-1/8 6-3/8 28 28 7-3/4 1-15/16 140
4 - 300 x 6 - 150 1910L 7-1/16 7-1/8 32 32 9-1/2 1-15/16 220
4 - 300 x 6 - 150 1910M 7 7-1/4 32 32 9-3/8 1-15/16 230
4 - 300 x 6 - 150 1910N 7-3/4 8-1/4 34-1/4 34-1/4 10-1/2 1-15/16 260
4 - 300 x 6 - 150 1910P 8-7/8 10 41 41 11-1/2 1-15/16 350
6 - 300 x 8 - 150 1910Q 9-7/16 9-1/2 43-1/4 43-1/4 14 2-1/4 530
6 - 300 x 10 - 150 1910R 9-7/16 10-1/2 45-1/2 45-1/2 14-1/2 2-1/4 550
8 - 300 x 10 - 150 1910T 10-7/8 11 53-3/8 53-3/8 16-1/2 2-7/16 840
10 - 300 x 14 - 150 1910V 12 16 66 66 24-1/2 2-11/16 2000
12 - 300 x 16 -150 1910W 14 16 70 70 24v1/2 2-15/16 2860
1 - 600 x 2 - 150 1912D 4-1/8 4-1/2 18-1/4 19-1/4 6-5/16 1-3/8 55
1 - 600 x 2 - 150 1912E 4-1/8 4-1/2 18-1/4 19-1/4 6-5/16 1-3/8 55
1-1/2 - 600 x 2 - 150 1912F 4-7/8 6 19 20 6-5/16 1-9/16 60
1-1/2 - 600 x 3 - 150* 1912G 4-7/8 6 19 20-1/4 6-5/16 1-9/16 65
2 - 600 x 3 - 150 1912H 6-1/16 6-3/8 23 23 7 1-11/16 85
3 - 600 x 4 - 150* 1912J 7-1/4 7-1/8 29-7/8 29-7/8 9 1-13/16 170
3 - 600 x 4 - 150 1912K 7-1/4 7-1/8 29-1/4 29-1/4 7-3/4 1-15/16 150
4 - 600 x 6 - 150 1912L 7-1/16 8 32 32 9-1/2 2-3/16 230
4 - 600 x 6 - 150 1912M 7 8 36-1/4 36-1/4 10-3/4 2-3/16 300
4 - 600 x 6 - 150 1912N 7-3/4 8-3/4 39 39 11-3/4 2-3/16 360
4 - 600 x 6 - 150 1912P 8-7/8 10 43-1/2 43-1/2 13-7/8 2-3/16 530
6 - 600 x 8 - 150 1912Q 9-7/16 9-1/2 46 46 14-1/4 2-11/16 645
6 - 600 x 10 - 150 1912R 9-7/16 10-1/2 47-1/2 47-1/2 15-1/8 2-11/16 675
NOTE: Inlet and outlet combinations as well as orifices sizes shown in the table above are compliant with both API Standard 526, Third Edition, 1984 and Fourth
Edition, 1995, except those sizes marked * comply only with API 526, Fourth Edition, 1995. For replacement valves that do not comply with both editions,
contact the factory for verification of dimensions and inlet and outlet combinations. The V & W orifice valves are not an API approved orifice size.

D
C

Drain A
S

1900.47
1900 (SRV-1/Q2.02)
1900
Dimensions & Weights

1900 Series Valves


USCS Dimensions (in.) and Weights (lbs.)

C Approx.
Size (in.) and Class Type A B D S Weight (lbs.)
STD Bellows
1-1/2 - 900 x 2 - 300 1914D 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 - 900 x 2 - 300 1914E 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 - 900 x 3 - 300* 1914F 4-7/8 6-1/2 22-1/2 23-1/2 7-13/16 1-15/16 100
1-1/2 - 900 x 3 - 300* 1914G 4-7/8 6-1/2 22-1/2 23-3/4 7-13/16 1-15/16 95
2 - 900 x 3 - 150 1914H 6-1/16 6-3/8 26 26 8-1/4 2-3/16 130
3 - 900 x 4 - 150 1914J 7-1/4 7-1/8 29-3/4 29-3/4 9 2-3/16 195
3 - 900 x 6 - 150 1914K 7-13/16 8-1/2 35-1/4 35-1/4 10-1/2 2-3/16 300
4 - 900 x 6 - 150 1914L 7-3/4 8-3/4 37-1/4 37-1/4 12-1/4 2-7/16 360
4 - 900 x 6 - 150 1914M 7-3/4 8-3/4 37 37 10-3/4 2-7/16 340
4 - 900 x 6 - 150 1914N 7-3/4 8-3/4 39 39 11-3/4 2-7/16 380
4 - 900 x 6 - 150 1914P 8-7/8 10 43-1/2 43-1/2 13-7/8 2-7/16 545
1-1/2 - 1500 x 2 - 300 1916D 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 - 1500 x 2 - 300 1916E 4-1/8 51/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 - 1500 x 3 - 300* 1916F 4-7/8 6-1/2 22-1/2 23-1/2 7-13/16 1-15/16 100
2 - 1500 x 3 - 300 1916G 6-1/8 6-3/4 23-3/4 25 7-13/16 2-3/16 100
2 - 1500 x 3 - 300 1916H 6-1/16 6-3/8 26 26 8-1/4 2-3/16 140
3 - 1500 x 4 - 300 1916J 7-1/4 7-1/8 29-3/4 29-3/4 9 2-9/16 220
3 - 1500 x 6 - 300 1916K 7-3/4 8-1/2 35-1/4 35-1/4 10-1/2 2-9/16 320
4 - 1500 x 6 - 150 1916L 7-3/4 8-3/4 37-1/4 37-1/4 12-1/4 2-13/16 370
1-1/2 - 2500 x 3 - 300* 1918D 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
1-1/2 - 2500 x 3 - 300* 1918E 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
1-1/2 - 2500 x 3 - 300* 1918F 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
2 - 2500 x 3 - 300 1918G 6-1/8 6-3/4 23-3/4 25 7-13/16 2-11/16 110
NOTE: Inlet and outlet combinations as well as orifices sizes shown in the table above are compliant with both API Standard 526, Third Edition, 1984 and Fourth
Edition, 1995, except those sizes marked * comply only with API 526, Fourth Edition, 1995. For replacement valves that do not comply with both editions,
contact the factory for verification of dimensions and inlet and outlet combinations. The V & W orifice valves are not an API approved orifice size.

D
C

Drain A
S

1900.48
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Dimensions & Weights

1900 Series Valves


USCS Dimensions (in.) and Weights (lbs.)

C Approx.
Size (in.) and Class Type A B D S Weight
STD Bellows
1 - 300 x 2 - 150 1920D 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1 - 300 x 2 - 150 1920E 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1-1/2 - 300 x 2 - 150 1920F 4-7/8 6 18-1/4 19-1/4 5-7/16 1-9/16 50
1-1/2 - 300 x 3 - 150* 1920G 4-7/8 6 18-1/4 19-1/2 5-7/16 1-9/16 60
2 - 300 x 3 - 150 1920H 5-1/8 4-7/8 20-1/4 20-1/4 6-5/16 1-11/16 65
3 - 300 x 4 - 150* 1920J 7-1/4 7-1/8 25-5/8 25-5/8 7-3/8 1-13/16 100
3 - 300 x 4 - 150 1920K 6-1/8 6-3/8 28 28 7-3/4 1-15/16 140
4 - 300 x 6 - 150 1920L 7-1/16 7-1/8 32 32 9-1/2 1-15/16 220
4 - 300 x 6 - 150 1920M 7 7-1/4 32 32 9-3/8 1-15/16 230
4 - 300 x 6 - 150 1920N 7-3/4 8-1/4 34-1/4 34-1/4 10-1/2 1-15/16 260
4 - 300 x 6 - 150 1920P 8-7/8 10 41 41 11-1/2 1-15/16 350
6 - 300 x 8 - 150 1920Q 9-7/16 9-1/2 41 41 13-5/8 2-1/4 445
6 - 300 x 8 - 150 1920R 9-7/16 9-1/2 43 43 14-1/2 2-1/4 510
8 - 300 x 10 - 150 1920T 10-7/8 11 53-3/8 53-3/8 16-1/2 2-7/16 840
10 - 300 x 14 - 150 1920V 12 16 66 66 24-1/2 2-11/16 2000
12 - 300 x 16 - 150 1920W 14 16 70 70 24-1/2 2-15/16 2860
1 - 600 x 2 - 150 1922D 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1 - 600 x 2 - 150 1922E 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1-1/2 - 600 x 2 - 150 1922F 4-7/8 6 18-1/4 19-1/4 5-7/16 1-9/16 50
1-1/2 - 600 x 3 - 150* 1922G 4-7/8 6 19 20-1/4 6-5/16 1-9/16 65
2 - 600 x 3 - 150 1922H 5-1/8 4-7/8 20-1/4 20-1/4 6-5/16 1-11/16 65
3 - 600 x 4 - 150* 1922J 7-1/4 7-1/8 25-5/8 25-5/8 7-3/8 1-13/16 100
3 - 600 x 4 - 150 1922K 6-1/8 6-3/8 28 28 7-3/4 1-15/16 140
4 - 600 x 6 - 150 1922L 7-1/16 8 32 32 9-1/2 2-3/16 230
4 - 600 x 6 - 150 1922M 7 8 36-1/4 36-1/4 10-3/4 2-3/16 300
4 - 600 x 6 - 150 1922N 7-3/4 8-3/4 39 39 11-3/4 2-3/16 360
6 - 600 x 8 - 150 1922Q 9-7/16 9-1/2 46 46 14-1/4 2-11/16 645
6 - 600 x 10 - 150 1922R 9-7/16 10-1/2 47-1/2 47-1/2 15-1/8 2-11/16 675
4 - 600 x 6 - 150 1923P 8-7/8 10 43-1/2 43-1/2 13-7/8 2-3/16 530
NOTE: Inlet and outlet combinations as well as orifices sizes shown in the table above are compliant with both API Standard 526, Third Edition, 1984 and Fourth
Edition, 1995, except those sizes marked * comply only with API 526, Fourth Edition, 1995. For replacement valves that do not comply with both editions,
contact the factory for verification of dimensions and inlet and outlet combinations. The V & W orifice valves are not an API approved orifice size.

D
C

Drain A
S

1900.49
1900 (SRV-1/Q2.02)
1900
Dimensions & Weights

1900 Series Valves


USCS Dimensions (in.) and Weights (lbs.)

C Approx.
Size (in.) and Class Type A B D S Weight (lbs.)
STD Bellows
1-1/2 - 900 x 2 - 300 1924D 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 - 900 x 2 - 300 1924E 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 - 900 x 3 - 300* 1924F 4-7/8 6-1/2 22-1/2 23-1/2 7-13/16 1-15/16 100
1-1/2 - 900 x 3 - 300* 1924G 4-7/8 6-1/2 22-1/2 23-3/4 7-13/16 1-15/16 95
2 - 900 x 3 - 150 1924H 6-1/16 6-3/8 23 23 7 2-3/16 90
3 - 900 x 4 - 150* 1924J 7-1/4 7-1/8 29-7/8 29-7/8 9 2-5/16 180
3 - 900 x 6 - 150* 1924K 7-13/16 8-1/2 35-1/4 35-1/4 10-1/2 2-3/16 300
4 - 900 x 6 - 150 1924L 7-3/4 8-3/4 37-1/4 37-1/4 12-1/4 2-7/16 360
4 - 900 x 6 - 150 1924M 7-3/4 8-3/4 37 37 10-3/4 2-7/16 340
4 - 900 x 6 - 150 1924N 7-3/4 8-3/4 39 39 11-3/4 2-7/16 380
4 - 900 x 6 - 150 1924P 8-7/8 10 43-1/2 43-1/2 13-7/8 2-7/16 545
1-1/2 - 1500 x 2 - 300 1926D 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 - 1500 x 2 - 300 1926E 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 - 1500 x 3 - 300* 1926F 4-7/8 6-1/2 22-1/2 23-1/2 7-13/16 1-15/16 100
2 - 1500 x 3 - 300 1926G 6-1/8 6-3/4 23-3/4 25 7-13/16 2-3/16 100
2 - 1500 x 3 - 300 1926H 6-1/16 6-3/8 26 26 8-1/4 2-3/16 140
3 - 1500 x 4 - 300 1926J 7-1/4 7-1/8 29-3/4 29-3/4 9 2-9/16 220
3 - 1500 x 6 - 300 1926K 7-3/4 8-1/2 35-1/4 35-1/4 10-1/2 2-9/16 320
4 - 1500 x 6 - 150 1926L 7-3/4 8-3/4 37-1/4 37-1/4 12-1/4 2-13/16 370
1-1/2 - 2500 x 3 - 300* 1928D 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
1-1/2 - 2500 x 3 - 300* 1928E 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
1-1/2 - 2500 x 3 - 300* 1928F 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
2 - 2500 x 3 - 300 1928G 6-1/8 6-3/4 23-3/4 25 7-13/16 2-11/16 110
NOTE: Inlet and outlet combinations as well as orifices sizes shown in the table above are compliant with both API Standard 526, Third Edition, 1984 and Fourth
Edition, 1995, except those sizes marked * comply only with API 526, Fourth Edition, 1995. For replacement valves that do not comply with both editions,
contact the factory for verification of dimensions and inlet and outlet combinations. The V & W orifice valves are not an API approved orifice size.

D
C

Drain A
S

1900.50
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Dimensions & Weights

1900 Series Valves


Metric Dimensions (mm) and Weights (Kg)

C Approx.
Size (in.) and Class Type A B D S Weight (Kg)
STD Bellows
1 - 150 x 2 - 150 1905D 104.8 114.3 431.8 457.2 138.1 28.6 18.1
1 - 150 x 2 - 150 1905E 104.8 114.3 431.8 457.2 138.1 28.6 18.1
1-1/2 - 150 x 2 - 150 1905F 123.8 120.7 450.9 476.3 138.1 31.8 20.4
1-1/2 - 150 x 3 - 150 1905G 123.8 120.7 450.9 482.6 138.1 31.8 24.9
1-1/2 - 150 x 3 - 150 1905H 130.2 123.8 495.3 495.3 160.3 31.8 27.2
2 - 150 x 3 - 150 1905J 136.5 123.8 539.8 539.8 174.6 33.3 34
3 - 150 x 4 - 150 1905K 155.6 161.9 622.3 622.3 187.3 36.5 49.9
3 - 150 x 4 - 150 1905L 155.6 165.1 730.3 730.3 225.4 36.5 63.5
4 - 150 x 6 - 150 1905M 177.8 184.2 755.7 755.7 238.1 41.3 83.9
4 - 150 x 6 - 150 1905N 196.9 209.6 838.2 838.2 257.2 41.3 99.8
4 - 150 x 6 - 150 1905P 181 228.6 870 870 279.4 41.3 117.9
6 - 150 x 8 - 150 1905Q 239.7 241.3 1041.4 1041.4 346.1 46 195
6 - 150 x 8 - 150 1905R 239.7 241.3 1092.2 1092.2 368.3 46 224.5
8 - 150 x 10 - 150 1905T 276.2 279.4 1206.5 1206.5 419.1 49.2 281.2
10 - 150 x 14 - 150 1905V 304.8 406.4 1574.8 1574.8 552.5 50.8 725.8
12 - 150 x 16 - 150 1905W 355.6 406.4 1778 1778 622.3 55.6 1270.1
1 - 300 x 2 - 150 1906D 104.8 114.3 431.8 457.2 138.1 34.9 18.1
1 - 300 x 2 - 150 1906E 104.8 114.3 431.8 457.2 138.1 34.9 18.1
1-1/2 - 300 x 2 - 150 1906F 123.8 120.7 450.9 476.3 138.1 38.1 20.4
1-1/2 - 300 x 3 - 150 1906G 123.8 120.7 450.9 482.6 138.1 38.1 24.9
1-1/2 - 300 x 3 - 150 1906H 130.2 123.8 495.3 495.3 160.3 39.7 27.2
2 - 300 x 3 - 150 1906J 136.5 123.8 539.8 539.8 174.6 39.7 34
3 - 300 x 4 - 150 1906K 155.6 161.9 622.3 622.3 187.3 46 52.2
3 - 300 x 4 - 150 1906L 155.6 165.1 730.3 730.3 225.4 46 65.8
4 - 300 x 6 - 150 1906M 177.8 184.2 755.7 755.7 238.1 49.2 86.2
4 - 300 x 6 - 150 1906N 196.9 209.6 938.2 838.2 257.2 49.2 102.1
4 - 300 x 6 -150 1906P 181 228.6 870 870 279.4 49.2 122.5
6 - 300 x 8 - 150 1906Q 239.7 241.3 1041.4 1041.4 346.1 57.2 201.9
6 - 300 x 8 -150 1906R 239.7 241.3 1092.2 1092.2 368.3 57.2 231.3
8 - 300 x 10 - 150 1906T 276.2 279.4 1200.2 1200.2 419.1 61.9 290.3
10 - 300 x 14 - 150 1906V 304.8 406.4 1574.8 1574.8 552.5 68.3 770.1
12 -300 x 16 - 150 1906W 355.6 406.4 1778 1778 622.3 74.6 1300

NOTE: Inlet and outlet combinations as well as orifices sizes shown in the table above are compliant with both API Standard 526, Third Edition, 1984 and Fourth
Edition, 1995, except those sizes marked * comply only with API 526, Fourth Edition, 1995. For replacement valves that do not comply with both editions,
contact the factory for verification of dimensions and inlet and outlet combinations. The V & W orifice valves are not an API approved orifice size.

D
C

Drain A
S

B
1900.51
1900 (SRV-1/Q2.02)
1900
Dimensions & Weights

1900 Series Valves


Metric Dimensions (mm) and Weights (Kg)
C Approx.
Size (in.) and Class Type A B D S Weight (Kg)
STD Bellows
1 - 300 x 2 - 150 1910D 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1 - 300 x 2 - 150 1910E 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1-1/2 - 300 x 2 - 150 1910F 123.8 152.4 463.6 489 138.1 39.7 22.7
1-1/2 - 300 x 3 - 150 1910G 123.8 152.4 463.6 495.3 138.1 39.7 27.2
2 - 300 x 3 - 150 1910H 130.2 123.8 514.4 514.4 160.3 42.8 29.5
3 - 300 x 4 - 150 1910J 184.2 181 651 651 187.3 46 45.4
3 - 300 x 4 - 150 1910K 155.6 161.9 711.2 711.2 196.9 49.2 63.5
4 - 300 x 6 - 150 1910L 179.4 181 812.8 812.8 241.3 49.2 99.8
4 - 300 x 6 - 150 1910M 177.8 184.2 812.8 812.8 238.1 49.2 104.3
4 - 300 x 6 - 150 1910N 196.9 209.6 870 870 266.7 49.2 117.9
4 - 300 x 6 - 150 1910P 225.4 254 1041.4 1041.4 292.1 49.2 158.8
6 - 300 x 8 - 150 1910Q 239.7 241.3 1098.6 1098.6 355.6 57.2 240.4
6 - 300 x 10 - 150 1910R 239.7 266.7 1155.7 1155.7 368.3 57.2 249.5
8 - 300 x 10 - 150 1910T 276.2 279.4 1355.7 1355.7 419.1 61.9 381
10 - 300 x 14 - 150 1910V 304.8 406.4 1676.4 1676.4 622.3 68.3 907.2
12 - 300 x 16 -150 1910W 355.6 406.4 1778 1778 622.3 74.6 1300
1 - 600 x 2 - 150 1912D 104.8 114.3 463.6 489 160.3 34.9 25
1 - 600 x 2 - 150 1912E 104.8 114.3 463.6 489 160.3 34.9 25
1-1/2 - 600 x 2 - 150 1912F 123.8 152.4 482.6 508 160.3 39.7 27.2
1-1/2 - 600 x 3 - 150 1912G 123.8 152.4 482.6 514.4 160.3 39.7 29.5
2 - 600 x 3 - 150 1912H 154 161.9 584.2 584.2 177.8 42.8 38.6
3 - 600 x 4 - 150 1912J 184.2 181 759 759 228.6 46 77.1
3 - 600 x 4 - 150 1912K 184.2 181 743 743 196.9 49.2 68
4 - 600 x 6 - 150 1912L 179.4 203.2 812.8 812.8 241.3 55.5 104.3
4 - 600 x 6 - 150 1912M 177.8 203.2 920.8 920.8 273.1 55.5 136.1
4 - 600 x 6 - 150 1912N 196.9 222.3 990.6 990.6 298.5 55.5 163.3
4 - 600 x 6 - 150 1912P 225.4 254 1104.9 1104.9 352.4 55.5 240.4
6 - 600 x 8 - 150 1912Q 239.7 241.3 1168.4 1168.4 362 68.3 292.6
6 - 600 x 10 - 150 1912R 239.7 266.7 1206.5 1206.5 384.2 68.3 306.5
NOTE: Inlet and outlet combinations as well as orifices sizes shown in the table above are compliant with both API Standard 526, Third Edition, 1984 and Fourth
Edition, 1995, except those sizes marked * comply only with API 526, Fourth Edition, 1995. For replacement valves that do not comply with both editions,
contact the factory for verification of dimensions and inlet and outlet combinations. The V & W orifice valves are not an API approved orifice size.

D
C

Drain A
S

B
1900.52
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Dimensions & Weights

1900 Series Valves


Metric Dimensions (mm) and Weights (Kg)
C Approx.
Size (in.) and Class Type A B D S Weight (Kg)
STD Bellows
1-1/2 - 900 x 2 - 300 1914D 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 - 900 x 2 - 300 1914E 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 - 900 x 3 - 300* 1914F 123.8 165.1 571.5 596.9 198.4 49.2 45.4
1-1/2 - 900 x 3 - 300* 1914G 123.8 165.1 571.5 603.3 198.4 49.2 43.1
2 - 900 x 3 - 150 1914H 154 161.9 660.4 660.4 209.6 55.5 59
3 - 900 x 4 - 150 1914J 184.2 181 755.7 755.7 228.6 55.5 88.5
3 - 900 x 6 - 150 1914K 198.4 215.9 895.4 895.4 266.7 55.5 136.1
4 - 900 x 6 - 150 1914L 196.9 222.3 946.2 946.2 311.2 61.9 163.3
4 - 900 x 6 - 150 1914M 196.9 222.3 939.8 939.8 273.1 61.9 154.2
4 - 900 x 6 - 150 1914N 196.9 222.3 990.6 990.6 298.5 61.9 172.4
4 - 900 x 6 - 150 1914P 225.4 254 1104.9 1104.9 352.4 61.9 247.2
1-1/2 - 1500 x 2 - 300 1916D 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 - 1500 x 2 - 300 1916E 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 - 1500 x 3 - 300* 1916F 123.8 165.1 571.5 596.9 198.4 49.2 45.4
2 - 1500 x 3 - 300 1916G 155.6 171.5 603.3 635.5 198.4 55.5 45.4
2 - 1500 x 3 - 300 1916H 154 161.9 660.4 660.4 209.6 55.5 63.5
3 - 1500 x 4 - 300 1916J 184.2 181 755.7 755.7 228.6 65.1 99.8
3 - 1500 x 6 - 300 1916K 196.9 215.9 895.4 895.4 266.7 65.1 145.2
4 - 1500 x 6 - 150 1916L 196.9 222.3 946.2 946.2 311.2 71.4 167.8
1-1/2 - 2500 x 3 - 300* 1918D 139.7 177.8 673.1 698.5 225.4 61.9 68
1-1/2 - 2500 x 3 - 300* 1918E 139.7 177.8 673.1 698.5 225.4 61.9 68
1-1/2 - 2500 x 3 - 300* 1918F 139.7 177.8 673.1 698.5 225.4 61.9 68
2 - 2500 x 3 - 300 1918G 155.6 171.5 603.3 635 198.4 68.2 49.9
NOTE: Inlet and outlet combinations as well as orifices sizes shown in the table above are compliant with both API Standard 526, Third Edition, 1984 and Fourth
Edition, 1995, except those sizes marked * comply only with API 526, Fourth Edition, 1995. For replacement valves that do not comply with both editions,
contact the factory for verification of dimensions and inlet and outlet combinations. The V & W orifice valves are not an API approved orifice size.

D
C

Drain A
S

1900.53
1900 (SRV-1/Q2.02)
1900
Dimensions & Weights

1900 Series Valves


Metric Dimensions (mm) and Weights (Kg)

C Approx.
Size (in.) and Class Type A B D S Weight (Kg)
STD Bellows
1 - 300 x 2 - 150 1920D 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1 - 300 x 2 - 150 1920E 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1-1/2 - 300 x 2 - 150 1920F 123.8 152.4 463.6 489 138.1 39.7 22.7
1-1/2 - 300 x 3 - 150* 1920G 123.8 152.4 463.6 495.3 138.1 39.7 27.2
2 - 300 x 3 - 150 1920H 130.2 123.8 514.4 514.4 160.3 42.8 29.5
3 - 300 x 4 - 150* 1920J 184.2 181 651 651 187.3 46 45.4
3 - 300 x 4 - 150 1920K 155.6 161.9 711.2 711.2 196.9 49.2 63.5
4 - 300 x 6 - 150 1920L 179.4 181 812.8 812.8 241.3 49.2 99.8
4 - 300 x 6 - 150 1920M 177.8 184.2 812.8 812.8 238.1 49.2 104.3
4 - 300 x 6 - 150 1920N 196.9 209.6 870 870 266.7 49.2 117.9
4 - 300 x 6 - 150 1920P 225.4 254 1041.4 1041.4 292.1 49.2 158.8
6 - 300 x 8 - 150 1920Q 239.7 241.3 1041.4 1041.4 346.1 57.2 201.9
6 - 300 x 8 - 150 1920R 239.7 241.3 1092.2 1092.2 368.3 57.2 231.3
8 - 300 x 10 - 150 1920T 276.2 279.4 1355.7 1355.7 419.1 61.9 381
10 - 300 x 14 - 150 1920V 304.8 406.4 1676.4 1676.4 622.3 68.3 907.2
12 - 300 x 16 - 150 1920W 355.6 406.4 1778 1778 622.3 74.6 1300
1 - 600 x 2 - 150 1922D 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1 - 600 x 2 - 150 1922E 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1-1/2 - 600 x 2 - 150 1922F 123.8 152.4 463.6 489 138.1 39.7 22.7
1-1/2 - 600 x 3 - 150* 1922G 123.8 152.4 482.6 514.4 160.3 39.7 29.5
2 - 600 x 3 - 150 1922H 130.2 123.8 514.4 514.4 160.3 42.8 29.5
3 - 600 x 4 - 150* 1922J 184.2 181 651 651 187.3 46 45.4
3 - 600 x 4 - 150 1922K 155.6 161.9 711.2 711.2 196.9 49.2 63.5
4 - 600 x 6 - 150 1922L 179.4 203.2 812.8 812.8 241.3 55.5 104.3
4 - 600 x 6 - 150 1922M 177.8 203.2 920.8 920.8 273.1 55.5 136.1
4 - 600 x 6 - 150 1922N 196.9 222.3 990.6 990.6 298.5 55.5 163.3
6 - 600 x 8 - 150 1922Q 239.7 241.3 1168.4 1168.4 362 68.3 292.6
6 - 600 x 10 - 150 1922R 239.7 266.7 1206.5 1206.5 384.2 68.3 306.2
4 - 600 x 6 - 150 1923P 225.4 254 1104.9 1104.9 352.4 55.5 240.4
NOTE: Inlet and outlet combinations as well as orifices sizes shown in the table above are compliant with both API Standard 526, Third Edition, 1984 and Fourth
Edition, 1995, except those sizes marked * comply only with API 526, Fourth Edition, 1995. For replacement valves that do not comply with both editions,
contact the factory for verification of dimensions and inlet and outlet combinations. The V & W orifice valves are not an API approved orifice size.

D
C

Drain A
S

1900.54
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900
Dimensions & Weights

1900 Series Valves


Metric Dimensions (mm) and Weights (Kg)
C Approx.
Size (in.) and Class Type A B D S Weight (Kg)
STD Bellows
1-1/2 - 900 x 2 - 300 1924D 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 - 900 x 2 - 300 1924E 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 - 900 x 3 - 300* 1924F 123.8 165.1 571.5 596.9 198.4 49.2 45.4
1-1/2 - 900 x 3 - 300* 1924G 123.8 165.1 571.5 603.3 198.4 49.2 43.1
2 - 900 x 3 - 150 1924H 154 161.9 584.2 584.2 177.8 55.5 40.8
3 - 900 x 4 - 150* 1924J 184.2 181 759 759 228.6 58.7 81.6
3 - 900 x 6 - 150* 1924K 198.4 215.9 895.4 895.4 266.7 55.5 136.1
4 - 900 x 6 - 150 1924L 196.9 222.3 946.2 946.2 311.2 61.9 163.3
4 - 900 x 6 - 150 1924M 196.9 222.3 939.8 939.8 273.1 61.9 154.2
4 - 900 x 6 - 150 1924N 196.9 222.3 990.6 990.6 298.5 61.9 172.4
4 - 900 x 6 - 150 1924P 225.4 254 1104.9 1104.9 352.4 61.9 247.2
1-1/2 - 1500 x 2 - 300 1926D 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 - 1500 x 2 - 300 1926E 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 - 1500 x 3 - 300* 1926F 123.8 165.1 571.5 596.9 198.4 49.2 45.4
2 - 1500 x 3 - 300 1926G 155.6 171.5 603.3 635 198.4 55.5 45.4
2 - 1500 x 3 - 300 1926H 154 161.9 660.4 660.4 209.6 55.5 63.5
3 - 1500 x 4 - 300 1926J 184.2 181 755.7 755.7 228.6 65.1 99.8
3 - 1500 x 6 - 300 1926K 196.9 215.9 895.4 895.4 266.7 65.1 145.2
4 - 1500 x 6 - 150 1926L 196.9 222.3 946.2 946.2 311.2 71.4 167.8
1-1/2 - 2500 x 3 - 300* 1928D 139.7 177.8 673.1 698.5 225.4 61.9 68
1-1/2 - 2500 x 3 - 300* 1928E 139.7 177.8 673.1 698.5 225.4 61.9 68
1-1/2 - 2500 x 3 - 300* 1928F 139.7 177.8 673.1 698.5 225.4 61.9 68
2 - 2500 x 3 - 300 1928G 155.6 171.5 603.3 635 198.4 68.2 49.9
NOTE: Inlet and outlet combinations as well as orifices sizes shown in the table above are compliant with both API Standard 526, Third Edition, 1984 and Fourth
Edition, 1995, except those sizes marked * comply only with API 526, Fourth Edition, 1995. For replacement valves that do not comply with both editions,
contact the factory for verification of dimensions and inlet and outlet combinations. The V & W orifice valves are not an API approved orifice size.

D
C

Drain A
S
B

1900.55
1900 (SRV-1/Q4.04)
1900
Pressure / Temperature

API Pressure / Temperature Tables

How To Use Rating Tables Procedure


The included tables specify important data about the valve including valve
Example
sizes, flange ratings, pressure and temperature limits, back pressure
ratings, and materials with allowable temperature ranges. Valve Set Pressure 500 psig
After determining valve size from the Valve Sizing section, or capacity Back Pressure 50 psig
tables in this section, select the proper set of tables and graphs (in the Temperature 100°F
following pages) for the size valve. Enter the pressure/temperature Valve “J”
graphs and determine valve type. Review the table of data for that size
valve to get other pertinent information. Enter the graph on page 1900.68 for the “J” size, select set pressure
on the bottom scale at 500 psig, follow this line vertically upward until it
NOTES: 1 The pressure/temperature limitations shown in the following tables are intersects the 100°F (38°C) line. The selection is a 1910Jc valve.
based on the limits specified in API526 applicable to the 1900 series
supplied in standard materials of construction. For pressure/temperature Results
limitations of valves made from special materials, consult the factory or the Referring to the table on page 1900.67, the valve is 3" - 300 x 4"
SRVS sizing program. (Note that 1900-30 bellows design valve supplied - 150 with a carbon steel body and spring. The back pressure limit is
with the standard Inconel 625 LCF bellows is limited to a temperature range satisfactory for 50 psig back pressure.
of -400°F to 1500°F.)
2 ASME Class 300 outlet flanges are permitted for mating purposes only Springs
on valves that are normally supplied with standard ASME Class 150 Within given temperature limits, alloy steel springs are specified.
pressure rating. For back pressure applications exceeding the ASME Class Because of material availability from vendors, most springs are of
150 pressure rating use SRVS sizing program or contact the factory for alloy steel construction which provides superior strength and corrosion
assistance.
resistant properties.
3 When soft seats are used, they may govern the valve pressure/temperature
rating. Materials
The operating temperature should be used to select the materials in
valves for fire sizing applications.
Minimum Set Pressures
The minimum set pressures of the 1900 flanged
valves

Low Set Pressure Limit2


Orifice Conventional Valve Bellows Valve1
(psig) (psig)
D 5 15
E 5 15
F 5 15
G 4 15
H 4 15
J 5 10
K 5 10
L 6 10
M 6 10
N 9 10
P 7 10
Q 7 10
R 7 10
T 9 10
V 15 15
W 7 15

NOTES: 1 The bonnet must be vented when a bellows is used.


2 Valves with set pressure less than 15 psig cannot be stamped with the ASME stamp.

1900.56
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q4.05)
1900.57
Inlet Pressure (psig) & Temperature Limits - °F Back Press. LimitsInlet
Valve Type Number ASME Flanged Ratings
1900

Valve Size (psig) at 100°F


-450 -150 -75 -20 Temp.
Inlet Outlet +450 +800 +1000 Standard Bellows Range (°F)
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. -151 -76 -21 +100

1900 (SRV-1/Q4.05)
1905Dc 1905-30Dc 1x2 150 150 — — — 285 185 — — 285 230
Pressure / Temperature

1906Dc 1906-30Dc 1x2 300 150 — — — 285 285 — — 285 230


1910Dc 1910-30Dc 1x2 300 150 — — — 740 615 — — 285 230 -20
1912Dc 1912-30Dc 1x2 600 150 — — — 1480 1235 — — 285 230 to
1914Dc 1914-30Dc 1-1/2 x 2 900 300 — — — 2220 1845 — — 600 500 450
D

1916Dc 1916-30Dc 1-1/2 x 2 1500 300 — — — 3705 3080 — — 600 500


1918Dc 1918-30Dc 1-1/2 x 3 2500 300 — — — 6000 5135 — — 740 500
1905Dt 1905-30Dt 1x2 150 150 — — — — 185 80 — 285 230
1906Dt 1906-30Dt 1x2 300 150 — — — — 285 285 — 285 230
1910Dt 1910-30Dt 1x2 300 150 — — — — 615 410 — 285 230 451
1912Dt 1912-30Dt 1x2 600 150 — — — — 1235 825 — 285 230 to
1914Dt 1914-30Dt 1-1/2 x 2 900 300 — — — — 1845 1235 — 600 500 800
1916Dt 1916-30Dt 1-1/2 x 2 1500 300 — — — — 3080 2060 — 600 500
1918Dt 1918-30Dt 1-1/2 x 3 2500 300 — — — — 5135 3430 — 740 500
1920Dt 1920-30Dt 1x2 300 150 — — — — — 510 225 285 230
1922Dt 1922-30Dt 1x2 600 150 — — — — — 1015 445 285 230 801
1924Dt 1924-30Dt 1-1/2 x 2 900 300 — — — — — 1525 670 600 500 to
1926Dt 1926-30Dt 1-1/2 x 2 1500 300 — — — — — 2540 1115 600 500 1000
1928Dt 1928-30Dt 1-1/2 x 3 2500 300 — — — — — 4230 1860 740 500
1905D/L1 1905-30D/L1 1x2 150 150 — — 275 — — — — 275 230
1906D/L1 1906-30D/L1 1x2 300 150 — — 275 — — — — 275 230
1910D/L1 1910-30D/L1 1x2 300 150 — — 720 — — — — 275 230 -21
1912D/L1 1912-30D/L1 1x2 600 150 — — 1440 — — — — 275 230 to
1900 & 1900-30 Series, D Orifice - API area: 0.110 Sq. in.

1914D/L1 1914-30D/L1 1-1/2 x 2 900 300 — — 2160 — — — — 600 500 -75


1916D/L1 1916-30D/L1 1-1/2 x 2 1500 300 — — 3600 — — — — 600 500
1918D/L1 1918-30D/L1 1-1/2 x 3 2500 300 — — 6000 — — — — 720 500
1905D/L2 1905-30D/L2 1x2 150 150 — 275 — — — — — 275 230
1906D/L2 1906-30D/L2 1x2 300 150 — 275 — — — — — 275 230
1910D/L2 1910-30D/L2 1x2 300 150 — 720 — — — — — 275 230 -76
1912D/L2 1912-30D/L2 1x2 600 150 — 1440 — — — — — 275 230 to
1914D/L2 1914-30D/L2 1-1/2 x 2 900 300 — 2160 — — — — — 600 500 -150
1916D/L2 1916-30D/L2 1-1/2 x 2 1500 300 — 3600 — — — — — 600 500
1918D/L2 1918-30D/L2 1-1/2 x 3 2500 300 — 4000 — — — — — 720 500
1905D/L3 1905-30D/L3 1x2 150 150 275 — — — — — — 275 230
1906D/L3 1906-30D/L3 1x2 300 150 275 — — — — — — 275 230
1910D/L3 1910-30D/L3 1x2 300 150 720 — — — — — — 275 230 -151
1912D/L3 1912-30D/L3 1x2 600 150 1440 — — — — — — 275 230 to
1914D/L3 1914-30D/L3 1-1/2 x 2 900 300 2160 — — — — — — 600 500 -450
1916D/L3 1916-30D/L3 1-1/2 x 2 1500 300 3600 — — — — — — 600 500
1918D/L3 1918-30D/L3 1-1/2 x 3 2500 300 4000 — — — — — — 720 500
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Dt 1922Dt 1924Dt 1926Dt 1928Dt

800
1906Dt
700
1910Dt 1912Dt 1914Dt 1916Dt 1918Dt
600
1905Dt
500

Alloy 400 1906Dc


Steel
Springs 300
1910Dc 1912Dc 1914Dc 1916Dc 1918Dc
200 1905Dc

100
1905D/L1
1900 & 1900-30 Series, D Orifice - API area: 0.110 Sq. in.

INLET TEMPERATURE °F
1906D/L1
0
1910D/L1 1912D/L1 1914D/L1 1916D/L1 1918D/L1
-100 1910D/L2 1912D/L2 1914D/L2 1916D/L2 1918D/L2

-200 1905D/L2
1906D/L2
Stainless
Spring -300 1910D/L3 1912D/L3 1914D/L3 1916D/L3 1918D/L3
1905D/L3
D

1906D/L3
-400

-450

Consolidated Spring Loaded Safety Relief Valves


0 200 400 600 800 1000 1200 1400 1600 1800 2000 3000 4000 5000 6000

SET PRESSURE - lbs./Sq. in.


1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.58
1900.59
Inlet Pressure (psig) & Temperature Limits - °F Back Press. LimitsInlet
Valve Type Number ASME Flanged Ratings (psig) at 100°F
1900

Valve Size Temp.


Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100

1900 (SRV-1/Q4.05)
1905Ec 1905-30Ec 1x2 150 150 — — — 285 185 — — 285 230
Pressure / Temperature

1906Ec 1906-30Ec 1x2 300 150 — — — 285 285 — — 285 230


1910Ec 1910-30Ec 1x2 300 150 — — — 740 615 — — 285 230 -20
1912Ec 1912-30Ec 1x2 600 150 — — — 1480 1235 — — 285 230 to
1914Ec 1914-30Ec 1-1/2 x 2 900 300 — — — 2220 1845 — — 600 500 450
E

1916Ec 1916-30Ec 1-1/2 x 2 1500 300 — — — 3705 3080 — — 600 500


1918Ec 1918-30Ec 1-1/2 x 3 2500 300 — — — 6000 5135 — — 740 500
1905Et 1905-30Et 1x2 150 150 — — — — 185 80 — 285 230
1906Et 1906-30Et 1x2 300 150 — — — — 285 285 — 285 230
1910Et 1910-30Et 1x2 300 150 — — — — 615 410 — 285 230 451
1912Et 1912-30Et 1x2 600 150 — — — — 1235 825 — 285 230 to
1914Et 1914-30Et 1-1/2 x 2 900 300 — — — — 1845 1235 — 600 500 800
1916Et 1916-30Et 1-1/2 x 2 1500 300 — — — — 3080 2060 — 600 500
1918Et 1918-30Et 1-1/2 x 3 2500 300 — — — — 5135 3430 — 740 500
1920Et 1920-30Et 1x2 300 150 — — — — — 510 225 285 230
1922Et 1922-30Et 1x2 600 150 — — — — — 1015 445 285 230 801
1924Et 1924-30Et 1-1/2 x 2 900 300 — — — — — 1525 670 600 500 to
1926Et 1926-30Et 1-1/2 x 2 1500 300 — — — — — 2540 1115 600 500 1000
1928Et 1928-30Et 1-1/2 x 3 2500 300 — — — — — 4230 1860 740 500
1905E/L1 1905-30E/L1 1x2 150 150 — — 275 — — — — 275 230
1906E/L1 1906-30E/L1 1x2 300 150 — — 275 — — — — 275 230
1910E/L1 1910-30E/L1 1x2 300 150 — — 720 — — — — 275 230 -21
1912E/L1 1912-30E/L1 1x2 600 150 — — 1440 — — — — 275 230 to
1914E/L1 1914-30E/L1 1-1/2 x 2 900 300 — — 2160 — — — — 600 500 -75
1916E/L1 1916-30E/L1 1-1/2 x 2 1500 300 — — 3600 — — — — 600 500
1900 and 1900-30 Series, E Orifice - API Area: 0.196 Sq. in.

1918E/L1 1918-30E/L1 1-1/2 x 3 2500 300 — — 6000 — — — — 720 500


1905E/L2 1905-30E/L2 1x2 150 150 — 275 — — — — — 275 230
1906E/L2 1906-30E/L2 1x2 300 150 — 275 — — — — — 275 230
1910E/L2 1910-30E/L2 1x2 300 150 — 720 — — — — — 275 230 -76
1912E/L2 1912-30E/L2 1x2 600 150 — 1440 — — — — — 275 230 to
1914E/L2 1914-30E/L2 1-1/2 x 2 900 300 — 2160 — — — — — 600 500 -150
1916E/L2 1916-30E/L2 1-1/2 x 2 1500 300 — 3600 — — — — — 600 500
1918E/L2 1918-30E/L2 1-1/2 x 3 2500 300 — 4000 — — — — — 720 500
1905E/L3 1905-30E/L3 1x2 150 150 275 — — — — — — 275 230
1906E/L3 1906-30E/L3 1x2 300 150 275 — — — — — — 275 230
1910E/L3 1910-30E/L3 1x2 300 150 720 — — — — — — 275 230 -151
1912E/L3 1912-30E/L3 1x2 600 150 1440 — — — — — — 275 230 to
1914E/L3 1914-30E/L3 1-1/2 x 2 900 300 2160 — — — — — — 600 500 -450
1916E/L3 1916-30E/L3 1-1/2 x 2 1500 300 3600 — — — — — — 600 500
1918E/L3 1918-30E/L3 1-1/2 x 3 2500 300 4000 — — — — — — 720 500
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Et 1922Et 1924Et 1926Et 1928Et

800

1906Et
700
1910Et 1912Et 1914Et 1916Et 1918Et
600
1905Et
500

Alloy 400 1906Ec


Steel
Springs 300

200 1905Ec 1910Ec 1912Ec 1914Ec 1916Ec 1918Ec

100
1905E/L1

INLET TEMPERATURE °F
1906E/L1
0
1910E/L1 1912E/L1 1914E/L1 1916E/L1 1918E/L1
1900 and 1900-30 Series, E Orifice - API Area: 0.196 Sq. in.

-100 1910E/L2 1912E/L2 1914E/L2 1916E/L2 1918E/L2

-200 1905E/L2
1906E/L2
Stainless
Spring -300 1910E/L3 1912E/L3 1914E/L3 1916E/L3 1918E/L3
1905E/L3
1906E/L3
-400
E

-450
0 200 400 600 800 1000 1200 1400 1600 1800 2000 3000 4000 5000 6000

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.60
1900.61
Inlet Pressure (psig) & Temperature Limits - °F Back Press. LimitsInlet
Valve Type Number ASME Flanged Ratings (psig) at 100°F
1900

Valve Size Temp.


Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100

1900 (SRV-1/Q4.05)
1905Ec 1905-30Fc 1-1/2 x 2 150 150 — — — 285 185 — — 285 230
Pressure / Temperature

1906Fc 1906-30Fc 1-1/2 x 2 300 150 — — — 285 285 — — 285 230


1910Fc 1910-30Fc 1-1/2 x 2 300 150 — — — 740 615 — — 285 230 -20
1912Fc 1912-30Fc 1-1/2 x 2 600 150 — — — 1480 1235 — — 285 230 to
1914Fc 1914-30Fc 1-1/2 x 3 900 300 — — — 2220 1845 — — 740 500 450
F

1916Fc 1916-30Fc 1-1/2 x 3 1500 300 — — — 3705 3080 — — 740 500


1918Fc 1918-30Fc 1-1/2 x 3 2500 300 — — — 5000 5000 — — 740 500
1905Ft 1905-30Ft 1-1/2 x 2 150 150 — — — — 185 80 — 285 230
1906Ft 1906-30Ft 1-1/2 x 2 300 150 — — — — 285 285 — 285 230
1910Ft 1910-30Ft 1-1/2 x 2 300 150 — — — — 615 410 — 285 230 451
1912Ft 1912-30Ft 1-1/2 x 2 600 150 — — — — 1235 825 — 285 230 to
1914Ft 1914-30Ft 1-1/2 x 3 900 300 — — — — 1845 1235 — 740 500 800
1916Ft 1916-30Ft 1-1/2 x 3 1500 300 — — — — 3080 2060 — 740 500
1918Ft 1918-30Ft 1-1/2 x 3 2500 300 — — — — 5135 3430 — 740 500
1920Ft 1920-30Ft 1-1/2 x 2 300 150 — — — — — 510 225 285 230
1922Ft 1922-30Ft 1-1/2 x 2 600 150 — — — — — 1015 445 285 230 801
1924Ft 1924-30Ft 1-1/2 x 3 900 300 — — — — — 1525 670 740 500 to
1926Ft 1926-30Ft 1-1/2 x 3 1500 300 — — — — — 2540 1115 740 500 1000
1928Ft 1928-3Ft 1-1/2 x 3 2500 300 — — — — — 4230 1860 740 500
1905F/L1 1905-30F/L1 1-1/2 x 2 150 150 — — 275 — — — — 275 230
1906F/L1 1906-30F/L1 1-1/2 x 2 300 150 — — 275 — — — — 275 230
1910F/L1 1910-30F/L1 1-1/2 x 2 300 150 — — 720 — — — — 275 230 -21
1912F/L1 1912-30F/L1 1-1/2 x 2 600 150 — — 1440 — — — — 275 230 to
1914F/L1 1914-30F/L1 1-1/2 x 3 900 300 — — 2160 — — — — 720 500 -75
1916F/L1 1916-30F/L1 1-1/2 x 3 1500 300 — — 3600 — — — — 720 500
1900 and 1900-30 Series, F Orifice - API Area: 0.307 Sq. in.

1918F/L1 1918-30F/L1 1-1/2 x 3 2500 300 — — 5000 — — — — 720 500


1905F/L2 1905-30F/L2 1-1/2 x 2 150 150 — 275 — — — — — 275 230
1906F/L2 1906-30F/L2 1-1/2 x 2 300 150 — 275 — — — — — 275 230
1910F/L2 1910-30F/L2 1-1/2 x 2 300 150 — 720 — — — — — 275 230 -76
1912F/L2 1912-30F/L2 1-1/2 x 2 600 150 — 1440 — — — — — 275 230 to
1914F/L2 1914-30F/L2 1-1/2 x 3 900 300 — 2160 — — — — — 720 500 -150
1916F/L2 1916-30F/L2 1-1/2 x 3 1500 300 — 2200 — — — — — 720 500
1918F/L2 1918-30F/L2 1-1/2 x 3 2500 300 — 3400 — — — — — 720 500
1905F/L3 1905-30F/L3 1-1/2 x 2 150 150 275 — — — — — — 275 230
1906F/L3 1906-30F/L3 1-1/2 x 2 300 150 275 — — — — — — 275 230
1910F/L3 1910-30F/L3 1-1/2 x 2 300 150 720 — — — — — — 275 230 -151
1912F/L3 1912-30F/L3 1-1/2 x 2 600 150 1440 — — — — — — 275 230 to
1914F/L3 1914-30F/L3 1-1/2 x 3 900 300 2160 — — — — — — 720 500 -450
1916F/L3 1916-30F/L3 1-1/2 x 3 1500 300 2200 — — — — — — 720 500
1918F/L3 1918-30F/L3 1-1/2 x 3 2500 300 3400 — — — — — — 720 500
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Ft 1922Ft 1924Ft 1926Ft 1928Ft

800

1906Ft
700
1910Ft 1912Ft 1914Ft 1916Ft 1918Ft
600
1905Ft
500

Alloy 400 1906Fc


Steel
Springs 300

200 1905Fc 1910Fc 1912Fc 1914Fc 1916Fc 1918Fc

100
1905F/L1
1906F/L1

INLET TEMPERATURE °F
0
1910F/L1 1912F/L1 1914F/L1 1916F/L1 1918F/L1
1900 and 1900-30 Series, F Orifice - API Area: 0.307 Sq. in.

-100 1910F/L2 1912F/L2 1914F/L2 1918F/L2

-200 1905F/L2
1906F/L2 1916F/L2
Stainless
Spring -300 1905F/L3 1910F/L3 1912F/L3 1914F/L3 1916F/L3
1906F/L3
-400 1918F/L3
F

-450
0 200 400 600 800 1000 1200 1400 1600 1800 2000 3000 4000 5000 6000

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.62
1900.63
Inlet Pressure (psig) & Temperature Limits - °F Back Press. LimitsInlet
Valve Type Number ASME Flanged Ratings
1900

Valve Size (psig) at 100°F


-450 -150 -75 -20 Temp.
Inlet Outlet +450 +800 +1000 Standard Bellows Range (°F)
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. -151 -76 -21 +100

1900 (SRV-1/Q4.05)
1905Gc 1905-30Gc 1-1/2 x 3 150 150 — — — 285 185 — — 285 230
Pressure / Temperature

1906Gc 1906-30Gc 1-1/2 x 3 300 150 — — — 285 285 — — 285 230


1910Gc 1910-30Gc 1-1/2 x 3 300 150 — — — 740 615 — — 285 230 -20
1912Gc 1912-30Gc 1-1/2 x 3 600 150 — — — 1480 1235 — — 285 230 to
1914Gc 1914-30Gc 1-1/2 x 3 900 300 — — — 2220 1845 — — 740 470 450
G

1916Gc 1916-30Gc 2x3 1500 300 — — — 3705 3080 — — 740 470


1918Gc 1918-30Gc 2x3 2500 300 — — — 3705 3705 — — 740 470
1905Gt 1905-30Gt 1-1/2 x 3 150 150 — — — — 185 80 — 285 230
1906Gt 1906-30Gt 1-1/2 x 3 300 150 — — — — 285 285 — 285 230
1910Gt 1910-30Gt 1-1/2 x 3 300 150 — — — — 615 410 — 285 230 451
1912Gt 1912-30Gt 1-1/2 x 3 600 150 — — — — 1235 825 — 285 230 to
1914Gt 1914-30Gt 1-1/2 x 3 900 300 — — — — 1845 1235 — 740 470 800
1916Gt 1916-30Gt 2x3 1500 300 — — — — 3080 2060 — 740 470
1918Gt 1918-30Gt 2x3 2500 300 — — — — 3705 3430 — 740 470
1920Gt 1920-30Gt 1-1/2 x 3 300 150 — — — — — 510 225 285 230
1922Gt 1922-30Gt 1-1/2 x 3 600 150 — — — — — 1015 445 285 230 801
1924Gt 1924-30Gt 1-1/2 x 3 900 300 — — — — — 1525 670 740 470 to
1926Gt 1926-30Gt 2x3 1500 300 — — — — — 2540 1115 740 470 1000
1928Gt 1928-30Gt 2x3 2500 300 — — — — — 3705 1860 740 470
1905G/L1 1905-30G/L1 1-1/2 x 3 150 150 — — 275 — — — — 275 230
1906G/L1 1906-30G/L1 1-1/2 x 3 300 150 — — 275 — — — — 275 230
1910G/L1 1910-30G/L1 1-1/2 x 3 300 150 — — 720 — — — — 275 230 -21
1912G/L1 1912-30G/L1 1-1/2 x 3 600 150 — — 1440 — — — — 275 230 to
1914G/L1 1914-30G/L1 1-1/2 x 3 900 300 — — 2160 — — — — 720 470 -75
1916G/L1 1916-30G/L1 2x3 1500 300 — — 3600 — — — — 720 470
1900 and 1900-30 Series, G Orifice - API Area: 0.503 Sq. in.

1918G/L1 1918-30G/L1 2x3 2500 300 — — 3600 — — — — 720 470


1905G/L2 1905-30G/L2 1-1/2 x 3 150 150 — 275 — — — — — 275 230
1906G/L2 1906-30G/L2 1-1/2 x 3 300 150 — 275 — — — — — 275 230
1910G/L2 1910-30G/L2 1-1/2 x 3 300 150 — 720 — — — — — 275 230 -76
1912G/L2 1912-30G/L2 1-1/2 x 3 600 150 — 1440 — — — — — 275 230 to
1914G/L2 1914-30G/L2 1-1/2 x 3 900 300 — 1600 — — — — — 720 470 -150
1916G/L2 1916-30G/L2 2x3 1500 300 — 2450 — — — — — 720 470
1918G/L2 1918-30G/L2 2x3 2500 300 — 2600 — — — — — 720 470
1905G/L3 1905-30G/L3 1-1/2 x 3 150 150 275 — — — — — — 275 230
1906G/L3 1906-30G/L3 1-1/2 x 3 300 150 275 — — — — — — 275 230
1910G/L3 1910-30G/L3 1-1/2 x 3 300 150 720 — — — — — — 275 230 -151
1912G/L3 1912-30G/L3 1-1/2 x 3 600 150 1440 — — — — — — 275 230 to
1914G/L3 1914-30G/L3 1-1/2 x 3 900 300 1600 — — — — — — 720 470 -450
1916G/L3 1916-30G/L3 2x3 1500 300 2450 — — — — — — 720 470
1918G/L3 1918-30G/L3 2x3 2500 300 2600 — — — — — — 720 470
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Gt 1922Gt 1924Gt 1926Gt 1928Gt

800
1906Gt
700
1910Gt 1912Gt 1914Gt 1916Gt 1918Gt
600
1905Gt
500

Alloy 400 1906Gc


Steel 1918Gc
Springs 300

200 1905Gc 1910Gc 1912Gc 1914Gc 1916Gc

100
1905G/L1

INLET TEMPERATURE °F
1906G/L1
0
1910G/L1 1912G/L1 1914G/L1 1916G/L1
1918G/L1
1900 and 1900-30 Series, G Orifice - API Area: 0.503 Sq. in.

-100 1910G/L2 1912G/L2 1916G/L2


1918G/L2
-200 1905G/L2
1906G/L2 1914G/L2
Stainless
Spring -300
1905G/L3 1910G/L3 1912G/L3 1916G/L3 1918G/L3
1906G/L3
-400
G

1914G/L3

-450
0 200 400 600 800 1000 1200 1400 1600 1800 2000 3000 4000 5000 6000

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.64
1900.65
1900

Inlet Pressure (psig) & Temperature Limits - °F Back Press. LimitsInlet


Valve Type Number ASME Flanged Ratings

1900 (SRV-1/Q4.05)
Valve Size (psig) at 100°F
-450 -150 -75 -20 Temp.
Inlet Outlet
Pressure / Temperature

Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
1905Hc 1905-30Hc 1-1/2 x 3 150 150 — — — 285 185 — — 285 230
1906Hc 1906-30Hc 1-1/2 x 3 300 150 — — — 285 285 — — 285 230
-20
H

1910Hc 1910-30Hc 2x3 300 150 — — — 740 615 — — 285 230


to
1912Hc 1912-30Hc 2x3 600 150 — — — 1480 1235 — — 285 230
450
1914Hc 1914-30Hc 2x3 900 150 — — — 2220 1845 — — 285 230
1916Hc 1916-30Hc 2x3 1500 300 — — — 2750 2750 — — 740 415
1905Ht 1905-30Ht 1-1/2 x 3 150 150 275 — — — 185 80 — 285 230
1906Ht 1906-30Ht 1-1/2 x 3 300 150 275 — — — 285 285 — 285 230
451
1910Ht 1910-30Ht 2x3 300 150 720 — — — 615 410 — 285 230
to
1912Ht 1912-30Ht 2x3 600 150 1440 — — — 1235 825 — 285 230
800
1914Ht 1914-30Ht 2x3 900 150 1485 — — — 1845 1235 — 285 230
1916Ht 1916-30Ht 2x3 1500 300 1600 — — — 2750 2060 — 740 415
1920Ht 1920-30Ht 2x3 300 150 — — — — — 510 225 285 230
— — — 445 801
1922Ht 1922-30Ht 2x3 600 150 — — 1015 285 230
— — — 670 to
1924Ht 1924-30Ht 2x3 900 150 — — 1225 285 230
— — — 1115 1000
1926Ht 1926-30Ht 2x3 1500 300 — — 2040 740 415
1905H/L1 1905-30H/L1 1-1/2 x 3 150 150 — — 275 — — — — 275 230
1906H/L1 1906-30H/L1 1-1/2 x 3 300 150 — — 275 — — — — 275 230
— — 720 —
-21
1910H/L1 1910-30H/L1 2x3 300 150 — — — 275 230
— — 1440 —
to
1912H/L1 1912-30H/L1 2x3 600 150 — — — 275 230
— — 2160 —
-75
1914H/L1 1914-30H/L1 2x3 900 150 — — — 275 230
1900 and 1900-30 Series, H Orifice - API Area: 0.785 Sq. in.

1916H/L1 1916-30H/L1 2x3 1500 300 — — 2750 — — — — 720 415


1905H/L2 1905-30H/L2 1-1/2 x 3 150 150 — 275 — — — — — 275 230
1906H/L2 1906-30H/L2 1-1/2 x 3 300 150 — 275 — — — — — 275 230
— 720 — —
-76
1910H/L2 1910-30H/L2 2x3 300 150 — — — 275 230
— 1440 — —
to
1912H/L2 1912-30H/L2 2x3 600 150 — — — 275 230
— 1485 — —
-150
1914H/L2 1914-30H/L2 2x3 900 150 — — — 275 230
1916H/L2 1916-30H/L2 2x3 1500 300 — 1600 — — — — — 720 415
1905H/L3 1905-30H/L3 1-1/2 x 3 150 150 — — — — — — — 275 230
1906H/L3 1906-30H/L3 1-1/2 x 3 300 150 — — — — — — — 275 230
— — — —
-151
1910H/L3 1910-30H/L3 2x3 300 150 — — — 275 230
— — — —
to
1912H/L3 1912-30H/L3 2x3 600 150 — — — 275 230
— — — —
-450
1914H/L3 1914-30H/L3 2x3 900 150 — — — 275 230
1916H/L3 1916-30H/L3 2x3 1500 300 — — — — — — — 720 415
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Ht 1922Ht 1924Ht 1926Ht

800
1906Ht
700
1910Ht 1912Ht 1914Ht 1916Ht
600
1905Ht
500

Alloy 400 1906Hc


Steel
Springs 300

200 1905Hc 1910Hc 1912Hc 1914Hc 1916Hc

100
1905H/L1 1914H/L2

INLET TEMPERATURE °F
1906H/L1
0
1910H/L1 1912H/L1 1914H/L1 1916H/L1
1900 and 1900-30 Series, H Orifice - API Area: 0.785 Sq. in.

-100 1910H/L2 1912H/L2 1916H/L2

-200 1905H/L2
1906H/L2 1914H/L3
Stainless
Spring -300 1910H/L3 1912H/L3 1916H/L3
1905H/L3
1906H/L3
-400
H

-450
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2400 2800

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.66
1900.67
1900

Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits


Valve Type Number ASME Flanged Ratings (psig) at 100°F Inlet
Valve Size Temp.

1900 (SRV-1/Q4.05)
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
Pressure / Temperature

1905Jc 1905-30Jc 2x3 150 150 — — — 285 185 — — 285 230


1906Jc 1906-30Jc 2x3 300 150 — — — 285 285 — — 285 230
-20
1910Jc 1910-30Jc 3x4 300 150 — — — 740 615 — — 285 230
J

to
1912Jc 1912-30Jc 3x4 600 150 — — — 1480 1235 — — 285 230
450
1914Jc 1914-30Jc 3x4 900 150 — — — 2220 1845 — — 285 230
1916Jc 1916-30Jc 3x4 1500 300 — — — 2700 2700 — — 600 230
1905Jt 1905-30Jt 2x3 150 150 — — — — 185 80 — 285 230
1906Jt 1906-30Jt 2x3 300 150 — — — — 285 285 — 285 230
451
1910Jt 1910-30Jt 3x4 300 150 — — — — 615 410 — 285 230
to
1912Jt 1912-30Jt 3x4 600 150 — — — — 1235 825 — 285 230
800
1914Jt 1914-30Jt 3x4 900 150 — — — — 1845 1235 — 285 230
1916Jt 1916-30Jt 3x4 1500 300 — — — — 2700 2060 — 600 230
1920Jt 1920-30Jt 3x4 300 150 — — — — — 510 225 285 230
801
1922Jt 1922-30Jt 3x4 600 150 — — — — — 815 445 285 230
to
1924Jt 1924-30Jt 3x4 900 150 — — — — — 1225 670 285 230
1000
1926Jt 1926-30Jt 3x4 1500 300 — — — — — 2040 1115 600 230
1905J/L1 1905-30J/L1 2x3 150 150 — — 275 — — — — 275 230
1906J/L1 1906-30J/L1 2x3 300 150 — —— 275 — — — — 275 230
-21
1910J/L1 1910-30J/L1 3x4 300 150 — — 720 — — — — 275 230
to
1912J/L1 1912-30J/L1 3x4 600 150 — — 1440 — — — — 275 230
-75
1914J/L1 1914-30J/L1 3x4 900 150 — — 2160 — — — — 275 230
1900 and 1900-30 Series, J Orifice - API Area: 1.287 Sq. in.

1916J/L1 1916-30J/L1 3x4 1500 300 — — 2700 — — — — 600 230


1905J/L2 1905-30J/L2 2x3 150 150 — 275 — — — — — 275 230
1906J/L2 1906-30J/L2 2x3 300 150 —— 275 — — — — — 275 230
-76
1910J/L2 1910-30J/L2 3x4 300 150 — 500 — — — — — 275 230
to
1912J/L2 1912-30J/L2 3x4 600 150 — 625 — — — — — 275 230
-150
1914J/L2 1914-30J/L2 3x4 900 150 — 800 — — — — — 275 230
1916J/L2 1916-30J/L2 3x4 1500 300 — 800 — — — — — 600 230
1905J/L3 1905-30J/L3 2x3 150 150 275 — — — — — — 275 230
1906J/L3 1906-30J/L3 2x3 300 150 275 — — — — — — 275 230
-151
1910J/L3 1910-30J/L3 3x4 300 150 500 — — — — — — 275 230
to
1912J/L3 1912-30J/L3 3x4 600 150 625 — — — — — — 275 230
-450
1914J/L3 1914-30J/L3 3x4 900 150 800 — — — — — — 275 230
1916J/L3 1916-30J/L3 3x4 1500 300 800 — — — — — — 600 230
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Jt 1922Jt 1924Jt 1926Jt

800
1906Jt
700
1910Jt 1912Jt 1914Jt 1916Jt
600
1905Jt
500

Alloy 400 1906Jc


Steel
Springs 300

200 1905Jc 1910Jc 1912Jc 1914Jc 1916Jc

100
1905J/L1

INLET TEMPERATURE °F
1906J/L1
0
1910J/L1 1912J/L1 1914J/L1 1916J/L1
1900 and 1900-30 Series, J Orifice - API Area: 1.287 Sq. in.

-100 1910J/L2 1914J/L2


1916J/L2
-200 1905J/L2
1906J/L2 1912J/L2
Stainless
-300 1912J/L3
Spring
1905J/L3
1910J/L3 1914J/L3
1906J/L3
-400 1916J/L3
J

-450
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2400 2800

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.68
1900.69
1900

Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits


Valve Type Number ASME Flanged Ratings (psig) at 100°F Inlet
Valve Size Temp.

1900 (SRV-1/Q4.05)
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
Pressure / Temperature

1905Kc 1905-30Kc 3x4 150 150 — — — 285 185 — — 285 150


1906Kc 1906-30Kc 3x4 300 150 — — — 285 285 — — 285 150
-20
1910Kc 1910-30Kc 3x4 300 150 — — — 740 615 — — 285 150
K

to
1912Kc 1912-30Kc 3x4 600 150 — — — 1480 1235 — — 285 200
450
1914Kc 1914-30Kc 3x6 900 150 — — — 2220 1845 — — 285 200
1916Kc 1916-30Kc 3x6 1500 300 — — — 2220 2220 — — 600 200
1905Kt 1905-30Kt 3x4 150 150 — — — — 185 80 — 285 150
1906Kt 1906-30Kt 3x4 300 150 — — — — 285 285 — 285 150
451
1910Kt 1910-30Kt 3x4 300 150 — — — — 615 410 — 285 150
to
1912Kt 1912-30Kt 3x4 600 150 — — — — 1235 825 — 285 200
800
1914Kt 1914-30Kt 3x6 900 150 — — — — 1845 1235 — 285 200
1916Kt 1916-30Kt 3x6 1500 300 — — — — 2220 2060 — 600 200
1920Kt 1920-30Kt 3x4 300 150 — — — — — 510 225 285 150
801
1922Kt 1922-30Kt 3x4 600 150 — — — — — 815 445 285 200
to
1924Kt 1924-30Kt 3x6 900 150 — — — — — 1225 670 285 200
1000
1926Kt 1926-30Kt 3x6 1500 300 — — — — — 2040 1115 600 200
1905K/L1 1905-30K/L1 3x4 150 150 — — 275 — — — — 275 150
1906K/L1 1906-30K/L1 3x4 300 150 — — 275 — — — — 275 150
-21
1910K/L1 1910-30K/L1 3x4 300 150 — — 720 — — — — 275 150
to
1912K/L1 1912-30K/L1 3x4 600 150 — — 1440 — — — — 275 200
-75
1914K/L1 1914-30K/L1 3x6 900 150 — — 2160 — — — — 275 200
1900 and 1900-30 Series, K Orifice - API Area: 1.838 Sq. in.

1916K/L1 1916-30K/L1 3x6 1500 300 — — 2220 — — — — 600 200


1905K/L2 1905-30K/L2 3x4 150 150 — 275 — — — — — 275 150
1906K/L2 1906-30K/L2 3x4 300 150 — 275 — — — — — 275 150
-76
1910K/L2 1910-30K/L2 3x4 300 150 — 525 — — — — — 275 150
to
1912K/L2 1912-30K/L2 3x4 600 150 — 600 — — — — — 275 200
-150
1914K/L2 1914-30K/L2 3x6 900 150 — 600 — — — — — 275 200
1916K/L2 1916-30K/L2 3x6 1500 300 — 750 — — — — — 600 200
1905K/L3 1905-30K/L3 3x4 150 150 275 — — — — — — 275 150
1906K/L3 1906-30K/L3 3x4 300 150 275 — — — — — — 275 150
-151
1910K/L3 1910-30K/L3 3x4 300 150 525 — — — — — — 275 150
to
1912K/L3 1912-30K/L3 3x4 600 150 600 — — — — — — 275 200
-450
1914K/L3 1914-30K/L3 3x6 900 150 600 — — — — — — 275 200
1916K/L3 1916-30K/L3 3x6 1500 300 750 — — — — — — 600 200
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Kt 1922Kt 1924Kt 1926Kt

800

700 1906Kt

1910Kt 1912Kt 1914Kt 1916Kt


600

500 1905Kt

Alloy 400 1906Kc 1916Kc


Steel
Springs 300

200 1905Kc 1910Kc 1912Kc 1914Kc

100
1905K/L1 1912K/L2

INLET TEMPERATURE °F
1906K/L1 1914K/L2
0
1910K/L1 1912K/L1 1914K/L1 1916K/L1
1900 and 1900-30 Series, K Orifice - API Area: 1.838 Sq. in.

-100 1910K/L2 1916K/L2

-200 1905K/L2 1912K/L3


1906K/L2 1914K/L3
Stainless
Spring -300
1905K/L3 1910K/L3 1916K/L3
1906K/L3
-400
K

-450
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.70
1900.71
1900

1900 (SRV-1/Q4.05)
Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits
Inlet
Pressure / Temperature

Valve Type Number ASME Flanged Ratings (psig) at 100°F


Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
1905Lc 1905-30Lc 3x4 150 150 — — — 285 185 — — 285 100
L

1906Lc 1906-30Lc 3x4 300 150 — — — 285 285 — — 285 100 -20
1910Lc 1910-30Lc 4x6 300 150 — — — 740 615 — — 285 170 to
1912Lc 1912-30Lc 4x6 600 150 — — — 1000 1000 — — 285 170 450
1914Lc 1914-30Lc 4x6 900 150 — — — 1500 1500 — — 285 170
1905Lt 1905-30Lt 3x4 150 150 — — — — 185 80 — 285 100
1906Lt 1906-30Lt 3x4 300 150 — — — — 285 285 — 285 100
451
1910Lt 1910-30Lt 4x6 300 150 — — — — 615 410 — 285 170
to
1912Lt 1912-30Lt 4x6 600 150 — — — — 1000 825 — 285 170
800
1914Lt 1914-30Lt 4x6 900 150 — — — — 1500 1235 — 285 170
1916Lt 1916-30Lt 4x6 1500 150 — — — — 1500 1500 — 285 170
1920Lt 1920-30Lt 4x6 300 150 — — — — — 510 225 285 170
801
1922Lt 1922-30Lt 4x6 600 150 — — — — — 1000 445 285 170
to
1924Lt 1924-30Lt 4x6 900 150 — — — — — 1500 670 285 170
1000
1926Lt 1926-30Lt 4x6 1500 150 — — — — — 1500 1115 285 170
1905L/L1 1905-30L/L1 3x4 150 150 — — 275 — — — — 275 100
1906L/L1 1906-30L/L1 3x4 300 150 — — 275 — — — — 275 100 -21
1910L/L1 1910-30L/L1 4x6 300 150 — — 720 — — — — 275 170 to
1912L/L1 1912-30L/L1 4x6 600 150 — — 1000 — — — — 275 170 -75
1900 and 1900-30 Series, L Orifice - API Area: 2.853 Sq. in.

1914L/L1 1914-30L/L1 4x6 900 150 — — 1500 — — — — 275 170


1905L/L2 1905-30L/L2 3x4 150 150 — 275 — — — — — 275 100
1906L/L2 1906-30L/L2 3x4 300 150 — 275 — — — — — 275 100 -76
1910L/L2 1910-30L/L2 4x6 300 150 — 535 — — — — — 275 170 to
1912L/L2 1912-30L/L2 4x6 600 150 — 535 — — — — — 275 170 -150
1914L/L2 1914-30L/L2 4x6 900 150 — 700 — — — — — 275 170
1905L/L3 1905-30L/L3 3x4 150 150 275 — — — — — — 275 100
1906L/L3 1906-30L/L3 3x4 300 150 275 — — — — — — 275 100 -151
1910L/L3 1910-30L/L3 4x6 300 150 535 — — — — — — 275 170 to
1912L/L3 1912-30L/L3 4x6 600 150 535 — — — — — — 275 170 -450
1914L/L3 1914-30L/L3 4x6 900 150 700 — — — — — — 275 170
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel 1926Lt
Steel Springs 900 1920Lt 1922Lt 1924Lt

800
1906Lt 1916Lt
700
1910Lt 1912Lt 1914Lt
600

500 1905Lt

Alloy 400 1906Lc


Steel
Springs 300

200 1905Lc 1910Lc 1912Lc 1914Lc

100
1905L/L1

INLET TEMPERATURE °F
1906L/L1
0
1910L/L1 1912L/L1 1914L/L1
1900 and 1900-30 Series, L Orifice - API Area: 2.853 Sq. in.

-100 1914L/L2

-200 1905L/L2
1906L/L2
1910L/L2
Stainless 1912L/L2
Spring -300
1905L/L3 1910L/L3
1906L/L3 1912L/L3 1914L/L3
-400
L

-450
0 200 400 600 800 1000 1200 1400 1600

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q2.02)
Selection Chart for Vapors, Gases and Liquids
Pressure / Temperature

1900.72
1900.73
1900

1900 (SRV-1/Q2.02)
Pressure / Temperature

Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits


Valve Type Number ASME Flanged Ratings (psig) at 100°F Inlet
M

Valve Size Temp.


Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
1905Mc 1905-30Mc 4x6 150 150 — — — 285 185 — — 285 80 -20
1906Mc 1906-30Mc 4x6 300 150 — — — 285 285 — — 285 80 to
1910Mc 1910-30Mc 4x6 300 150 — — — 740 615 — — 285 160 450
1912Mc 1912-30Mc 4x6 600 150 — — — 1100 1100 — — 285 160
1905Mt 1905-30Mt 4x6 150 150 — — — — 185 80 — 285 80
1906Mt 1906-30Mt 4x6 300 150 — — — — 285 285 — 285 80 451
1910Mt 1910-30Mt 4x6 300 150 — — — — 615 410 — 285 160 to
1912Mt 1912-30Mt 4x6 600 150 — — — — 1100 825 — 285 160 800
1914Mt 1914-30Mt 4x6 900 150 — — — — 1100 1100 — 285 160
1920Mt 1920-30Mt 4x6 300 150 — — — — — 510 225 285 160 801
1922Mt 1922-30Mt 4x6 600 150 — — — — — 1015 445 285 160 to
1924Mt 1924-30Mt 4x6 900 150 — — — — — 1100 670 285 160 1000
1905M/L1 1905-30M/L1 4x6 150 150 — — 275 — — — — 275 80
-21
1906M/L1 1906-30M/L1 4x6 300 150 — — 275 — — — — 275 80
to
1910M/L1 1910-30M/L1 4x6 300 150 — — 720 — — — — 275 160
-75
1912M/L1 1912-30M/L1 4x6 600 150 — — 1000 — — — — 275 160
1900 and 1900-30 Series, M Orifice - API Area: 3.60 Sq. in.

1905M/L2 1905-30M/L2 4x6 150 150 — 275 — — — — — 275 80


-76
1906M/L2 1906-30M/L2 4x6 300 150 — 275 — — — — — 275 80
to
1910M/L2 1910-30M/L2 4x6 300 150 — 525 — — — — — 275 160
-150
1912M/L2 1912-30M/L2 4x6 600 150 — 600 — — — — — 275 160
1905M/L3 1905-30M/L3 4x6 150 150 275 — — — — — — 275 80
-151
1906M/L3 1906-30M/L3 4x6 300 150 275 — — — — — — 275 80
to
1910M/L3 1910-30M/L3 4x6 300 150 525 — — — — — — 275 160
-450
1912M/L3 1912-30M/L3 4x6 600 150 600 — — — — — — 275 160
Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Mt 1922Mt 1924Mt

800
1906Mt 1914Mt
700
1910Mt 1912Mt
600
1905Mt
500

Alloy 400 1906Mc


Steel
Springs 300

200 1905Mc 1910Mc 1912Mc

100
1905M/L1

INLET TEMPERATURE °F
1906M/L1
0
1910M/L1 1912M/L1
1900 and 1900-30 Series, M Orifice - API Area: 3.60 Sq. in.

-100 1910M/L2 1912M/L2

-200 1905M/L2
1906M/L2
Stainless
Spring -300
1905M/L3
1906M/L3 1910M/L3 1912M/L3
-400
M

-450
0 200 400 600 800 1000 1200

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.74
1900.75
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits


Valve Type Number ASME Flanged Ratings (psig) at 100°F Inlet
N

Valve Size Temp.


Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
1905Nc 1905-30Nc 4x6 150 150 — — — 285 185 — — 285 80 -20
1906Nc 1906-30Nc 4x6 300 150 — — — 285 285 — — 285 80 to
1910Nc 1910-30Nc 4x6 300 150 — — — 740 615 — — 285 160 450
1912Nc 1912-30Nc 4x6 600 150 — — — 1000 1100 — — 285 160
1905Nt 1905-30Nt 4x6 150 150 — — — — 185 80 — 285 80
1906Nt 1906-30Nt 4x6 300 150 — — — — 285 285 — 285 80 451
1910Nt 1910-30Nt 4x6 300 150 — — — — 615 410 — 285 160 to
1912Nt 1912-30Nt 4x6 600 150 — — — — 1000 825 — 285 160 800
1914Nt 1914-30Nt 4x6 900 150 — — — — 1000 1000 — 285 160
1920Nt 1920-30Nt 4x6 300 150 — — — — — 510 225 285 160 801
1922Nt 1922-30Nt 4x6 600 150 — — — — — 1000 445 285 160 to
1924Nt 1924-30Nt 4x6 900 150 — — — — — 1000 670 285 160 1000
1905N/L1 1905-30N/L1 4x6 150 150 — — 275 — — — — 275 80
-21
1906N/L1 1906-30N/L1 4x6 300 150 — — 275 — — — — 275 80
to
1910N/L1 1910-30N/L1 4x6 300 150 — — 720 — — — — 285 160
-75
1912N/L1 1912-30N/L1 4x6 600 150 — — 1000 — — — — 285 160
1900 and 1900-30 Series, N Orifice - API Area: 4.34 Sq. in.

1905N/L2 1905-30N/L2 4x6 150 150 — 275 — — — — — 275 80


-76
1906N/L2 1906-30N/L2 4x6 300 150 — 275 — — — — — 275 80
to
1910N/L2 1910-30N/L2 4x6 300 150 — 450 — — — — — 285 160
-150
1912N/L2 1912-30N/L2 4x6 600 150 — 500 — — — — — 285 160
1905N/L3 1905-30N/L3 4x6 150 150 275 — — — — — — 275 80
-151
1906N/L3 1906-30N/L3 4x6 300 150 275 — — — — — — 275 80
to
1910N/L3 1910-30N/L3 4x6 300 150 450 — — — — — — 275 160
-450
1912N/L3 1912-30N/L3 4x6 600 150 600 — — — — — — 275 160
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Nt 1922Nt 1924Nt

800 1914Nt
1906Nt
700
1910Nt 1912Nt
600
1905Nt
500

Alloy 400 1906Nc


Steel
Springs 300

200 1905Nc 1910Nc 1912Nc

100
1905N/L1

INLET TEMPERATURE °F
1906N/L1
0
1910N/L1 1912N/L1
1900 and 1900-30 Series, N Orifice - API Area: 4.34 Sq. in.

-100 1910N/L2 1912N/L2

-200 1905N/L2
1906N/L2
Stainless
Spring -300
1905N/L3
1906N/L3 1910N/L3 1912N/L3
-400
N

-450
0 200 400 600 800 1000

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.76
1900.77
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits


Valve Type Number ASME Flanged Ratings (psig) at 100°F Inlet
P

Valve Size Temp.


Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
1905Pc 1905-30Pc 4x6 150 150 — — — 285 185 — — 285 80 -20
1906Pc 1906-30Pc 4x6 300 150 — — — 285 285 — — 285 80 to
1910Pc 1910-30Pc 4x6 300 150 — — — 525 525 — — 285 150 450
1912Pc 1912-30Pc 4x6 600 150 — — — 1000 1100 — — 285 150
1905Pt 1905-30Pt 4x6 150 150 — — — — 185 80 — 285 80
1906Pt 1906-30Pt 4x6 300 150 — — — — 285 285 — 285 80 451
1910Pt 1910-30Pt 4x6 300 150 — — — — 525 410 — 285 150 to
1912Pt 1912-30Pt 4x6 600 150 — — — — 1000 825 — 285 150 800
1914Pt 1914-30Pt 4x6 900 150 — — — — 1000 1000 — 285 150
1920Pt 1920-30Pt 4x6 300 150 — — — — — 510 225 285 150 801
1922Pt 1922-30Pt 4x6 600 150 — — — — — 1000 445 285 150 to
1924Pt 1924-30Pt 4x6 900 150 — — — — — 1000 670 285 150 1000
1905P/L1 1905-30P/L1 4x6 150 150 — — 275 — — — — 275 80
-21
1906P/L1 1906-30P/L1 4x6 300 150 — — 275 — — — — 275 80
to
1910P/L1 1910-30P/L1 4x6 300 150 — — 525 — — — — 275 150
-75
1912P/L1 1912-30P/L1 4x6 600 150 — — 1000 — — — — 275 150
1900 and 1900-30 Series, P Orifice - API Area: 6.38 Sq. in.

1905P/L2 1905-30P/L2 4x6 150 150 — 175 — — — — — 175 80


-76
1906P/L2 1906-30P/L2 4x6 300 150 — 175 — — — — — 175 80
to
1910P/L2 1910-30P/L2 4x6 300 150 — 300 — — — — — 275 150
-150
1912P/L2 1912-30P/L2 4x6 600 150 — 480 — — — — — 275 150
1905P/L3 1905-30P/L3 4x6 150 150 175 — — — — — — 175 80
-151
1906P/L3 1906-30P/L3 4x6 300 150 175 — — — — — — 175 80
to
1910P/L3 1910-30P/L3 4x6 300 150 300 — — — — — — 275 150
-450
1912P/L3 1912-30P/L3 4x6 600 150 480 — — — — — — 275 150
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Pt 1923Pt 1924Pt

800 1914Pt
1906Pt
700
1910Pt 1912Pt
600
1905Pt
500

Alloy 400 1906Pc


Steel
Springs 300

200 1905Pc 1910Pc 1912Pc

100
1905P/L1

INLET TEMPERATURE °F
1906P/L1
0
1910P/L1 1912P/L1
1900 and 1900-30 Series, P Orifice - API Area: 6.38 Sq. in.

-100 1912P/L2

-200 1905P/L2 1910P/L2


1906P/L2
Stainless 1910P/L3
Spring -300
1905P/L3
1906P/L3 1912P/L3
-400
P

-450
0 200 400 600 800 1000

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.78
1900.79
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature
Q

Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits


Valve Type Number ASME Flanged Ratings (psig) at 100°F Inlet
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
1905Qc 1905-30Qc 6x8 150 150 — — — 165 165 — — 115 70 -20
1906Qc 1906-30Qc 6x8 300 150 — — — 165 165 — — 115 70 to
1910Qc 1910-30Qc 6x8 300 150 — — — 300 300 — — 115 115 450
1912Qc 1912-30Qc 6x8 600 150 — — — 600 600 — — 115 115
1905Qt 1905-30Qt 6x8 150 150 — — — — 165 80 — 115 70
451
1906Qt 1906-30Qt 6x8 300 150 — — — — 165 165 — 115 70
to
1910Qt 1910-30Qt 6x8 300 150 — — — — 300 300 — 115 115
800
1912Qt 1912-30Qt 6x8 600 150 — — — — 600 600 — 115 115
1920Qt 1920-30Qt 6x8 300 150 — — — — — 165 165 115 115 801
to
1922Qt 1922-30Qt 6x8 600 150 — — — — — 600 445 115 115 1000
1905Q/L1 1905-30Q/L1 6x8 150 150 — — 165 — — — — 115 70
-21
1906Q/L1 1906-30Q/L1 6x8 300 150 — — 165 — — — — 115 70
to
1910Q/L1 1910-30Q/L1 6x8 300 150 — — 300 — — — — 115 115
-75
1912Q/L1 1912-30Q/L1 6x8 600 150 — — 600 — — — — 115 115
1905Q/L2 1905-30Q/L2 6x8 150 150 — 165 — — — — — 115 70
-76
1906Q/L2 1906-30Q/L2 6x8 300 150 — 165 — — — — — 115 70
1900 and 1900-30 Series, Q Orifice - API Area: 11.05 Sq. in.

to
1910Q/L2 1910-30Q/L2 6x8 300 150 — 250 — — — — — 115 115
-150
1912Q/L2 1912-30Q/L2 6x8 600 150 — 300 — — — — — 115 115
1905Q/L3 1905-30Q/L3 6x8 150 150 165 — — — — — — 115 70
-151
1906Q/L3 1906-30Q/L3 6x8 300 150 165 — — — — — — 115 70
to
1910Q/L3 1910-30Q/L3 6x8 300 150 250 — — — — — — 115 115
-450
1912Q/L3 1912-30Q/L3 6x8 600 150 300 — — — — — — 115 115
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Qt 1922Qt

800
1906Qt

700
1905Qt 1910Qt 1912Qt
600 1906Qt

500

Alloy 400
Steel
Springs 1905Qc
300 1906Qc

1910Qc 1912Qc
200

100
1905Q/L1

INLET TEMPERATURE °F
1906Q/L1
0
1910Q/L1 1912Q/L1
1900 and 1900-30 Series, Q Orifice - API Area: 11.05 Sq. in.

-100 1910Q/L2 1912Q/L2

-200 1905Q/L2
1906Q/L2
Stainless
Spring -300
1905Q/L3 1910Q/L3 1912Q/L3
1906Q/L3
-400
Q

-450
0 100 200 300 400 500 600

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.80
1900.81
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits


Valve Type Number ASME Flanged Ratings (psig) at 100°F Inlet
R

Valve Size Temp.


Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
1905Rc 1905-30Rc 6x8 150 150 — — — 100 100 — — 60 60 -20
1906Rc 1906-30Rc 6x8 300 150 — — — 100 100 — — 60 60 to
1910Rc 1910-30Rc 6 x 10 300 150 — — — 230 230 — — 100 100 450
1912Rc 1912-30Rc 6 x 10 600 150 — — — 300 300 — — 100 100
1905Rt 1905-30Rt 6x8 150 150 — — — — 100 80 — 60 60
451
1906Rt 1906-30Rt 6x8 300 150 — — — — 100 100 — 60 60
to
1910Rt 1910-30Rt 6 x 10 300 150 — — — — 230 230 — 100 100
800
1912Rt 1912-30Rt 6 x 10 600 150 — — — — 300 300 — 100 100
1920Rt 1920-30Rt 6x8 300 150 — — — — — 100 100 60 60 801
to
1922Rt 1922-30Rt 6 x 10 600 150 — — — — — 300 300 100 100 1000
1905R/L1 1905-30R/L1 6x8 150 150 — — 100 — — — — 60 60
-21
1906R/L1 1906-30R/L1 6x8 300 150 — — 100 — — — — 60 60
to
1910R/L1 1910-30R/L1 6 x 10 300 150 — — 230 — — — — 100 100
-75
1912R/L1 1912-30R/L1 6 x 10 600 150 — — 300 — — — — 100 100
1905R/L2 1905-30R/L2 6x8 150 150 — 55 — — — — — 55 55
-76
1906R/L2 1906-30R/L2 6x8 300 150 — 55 — — — — — 55 55
1900 and 1900-30 Series, R Orifice - API Area: 16.0 Sq. in.

to
1910R/L2 1910-30R/L2 6 x 10 300 150 — 150 — — — — — 100 100
-150
1912R/L2 1912-30R/L2 6 x 10 600 150 — 200 — — — — — 100 100
1905R/L3 1905-30R/L3 6x8 150 150 55 — — — — — — 55 55
-151
1906R/L3 1906-30R/L3 6x8 300 150 55 — — — — — — 55 55
to
1910R/L3 1910-30R/L3 6 x 10 300 150 150 — — — — — — 100 100
-450
1912R/L3 1912-30R/L3 6 x 10 600 150 200 — — — — — — 100 100
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Rt 1922Rt

800
1906Rt

700
1905Rt
1910Rt 1912Rt
1906Rt
600

500

Alloy 400
Steel
Springs 300
1905Rc
200 1910Rc 1912Rc
1906Rc

100
1905R/L1

INLET TEMPERATURE °F
1906R/L1
0
1910R/L1 1912R/L1
1900 and 1900-30 Series, R Orifice - API Area: 16.0 Sq. in.

-100 1910R/L2 1912R/L2

-200 1905R/L2
1906R/L2
Stainless
Spring -300 1910R/L3 1912R/L3
1905R/L3
-400 1906R/L3
R

-450
0 50 100 150 200 250 300

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.82
1900.83
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature
T

Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits


Valve Type Number ASME Flanged Ratings (psig) at 100°F Inlet
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
1905Tc 1905-30Tc 8 x 10 150 150 — — — 65 65 — — 30 30 -20
1906Tc 1906-30Tc 8 x 10 300 150 — — — 65 65 — — 30 30 to
1910Tc 1910-30Tc 8 x 10 300 150 — — — 300 300 — — 100 100 450
1905Tt 1905-30Tt 8 x 10 150 150 — — — — 65 65 — 30 30 451
1906Tt 1906-30Tt 8 x 10 300 150 — — — — 65 65 — 30 30 to
1910Tt 1910-30Tt 8 x 10 300 150 — — — — 300 300 — 100 100 800
1920Tt 1920-30Tt 8 x 10 300 150 — — — — — 300 225 100 100 801 to 1000
1905T/L1 1905-30T/L1 8 x 10 150 150 — — 65 — — — — 30 30 -21
1906T/L1 1906-30T/L1 8 x 10 300 150 — — 65 — — — — 30 30 to
1910T/L1 1910-30T/L1 8 x 10 300 150 — — 120 — — — — 100 100 -75
1900 and 1900-30 Series, T Orifice - Area: 26.00 Sq. in.

1905T/L2 1905-30T/L2 8 x 10 150 150 — 50 — — — — — 30 30 -76


1906T/L2 1906-30T/L2 8 x 10 300 150 — 50 — — — — — 30 30 to
1910T/L2 1910-30T/L2 8 x 10 300 150 — 65 — — — — — 60 60 -150
1905T/L3 1905-30T/L3 8 x 10 150 150 50 — — — — — — 30 30 -151
1906T/L3 1906-30T/L3 8 x 10 300 150 50 — — — — — — 30 30 to
1910T/L3 1910-30T/L3 8 x 10 300 150 65 — — — — — — 60 60 -450
API Selection Table for Vapors, Gases and Liquids
Tungsten 1,000
or Inconel
Steel Springs 900 1920Tt

800

700
1905Tt 1910Tt
600 1906Tt

500

Alloy 400
Steel
Springs 300

1905Tc 1910Tc
200 1906Tc

100
1905T/L1

INLET TEMPERATURE °F
1906T/L1
1900 and 1900-30 Series, T Orifice - Area: 30.21 Sq. in.

0
1910T/L1
-100 1910T/L2

-200 1905T/L2
1906T/L2
Stainless
Spring -300
1905T/L3
1906T/L3 1910T/L3
-400
T

-450
0 50 100 150 200 250 300

Consolidated Spring Loaded Safety Relief Valves


SET PRESSURE - lbs./Sq. in.
1900

1900 (SRV-1/Q4.05)
Pressure / Temperature

API Selection Chart for Vapors, Gases and Liquids

1900.84
1900
V&W
Pressure / Temperature

ASME Selection Table for Vapors, Gases and Liquids


1900 and 1900-30 Series, V Orifice - Area: 50.26 Sq. in.

Valve Type Number ASME Flanged Ratings Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits
Valve Size (psig) at 100°F
Inlet Outlet -20 +101 +451 +801
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. +100 +450 +800 +1000 Standard Bellows

1905V 1905-30V 10 x 14 150 150 154 154 80 — 30 72


1906V 1906-30V 10 x 14 300 150 154 154 154 — 30 72
1910V 1910-30V 10 x 14 300 150 300 300 300 — 100 72
1920V 1920-30V 10 x 14 300 150 — — — 154 30 72

ASME Selection Table for Vapors, Gases and Liquids


1900 and 1900-30 Series, W Orifice - Area: 78.996 Sq. in.

Valve Type Number ASME Flanged Ratings Inlet Pressure (psig) & Temperature Limits - °F Back Press. Limits
Valve Size (psig) at 100°F
Inlet Outlet -20 +101 +451 +801
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. +100 +450 +800 +1000 Standard Bellows

1905W 1905-30W 12 x 16 150 150 154 154 80 — 30 72


1906W 1906-30W 12 x 16 300 150 154 154 154 — 30 72
1910W 1910-30W 12 x 16 300 150 300 300 300 — 100 72
1920W 1920-30W 12 x 16 300 150 — — — 154 30 72

1900.85
1900 (SRV-1/Q4.05)
1900
Air
Capacities (USCS)

ds Capacities Based on Set Pressure plus 10%


1900 Flanged Valve Orifice Capacities for Air (USCS Units)
overpressure or 3 psig, whichever is greater.
ASME B & PVC, Section VIII Capacities in standard feet of air per minute @ 60°F.

Orifice Designation
Set Press. D E F G H J K L M N P Q R T V W
(psig) 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21 50.26 78.996

15 65 117 183 300 468 767 1097 1702 2148 2589 3806 6594 9544 15502 25792 40538
20 75 134 211 346 539 885 1264 1962 2476 2985 4388 7602 11004 17873 29735 46737
30 95 170 267 437 683 1119 1600 2483 3133 3778 5552 9619 13923 22614 37623 59134
40 117 209 328 538 840 1378 1969 3055 3856 4649 6832 11837 17134 27829 46229 72770
50 139 249 390 639 998 1636 2338 3628 4578 5520 8112 14055 20345 33044 54975 86407
60 161 288 451 740 1155 1894 2707 4200 5301 6391 9393 16273 23555 38259 63651 100044
70 184 327 513 841 1313 2152 3076 4773 6023 7263 10673 18492 26766 43474 72327 113681
80 206 367 575 942 1471 2411 3445 5346 6746 8134 11953 20710 29977 48689 81004 127318
90 228 406 636 1043 1628 2669 3814 5918 7469 9005 13234 22928 33188 53904 89680 140954
100 250 445 698 1144 1786 2927 4183 6491 8191 9876 14514 25146 36399 59119 98356 154591
120 294 524 821 1346 2101 3444 4922 7636 9637 11619 17075 29583 42821 69549 115708 181865
ds 140 338 603 944 1548 2416 3960 5660 8781 11082 13361 19636 34019 49242 79979 133061 209138
160 382 682 1067 1750 2731 4477 6398 9926 12527 15104 22196 38456 55664 90409 150413 236412
180 426 760 1190 1952 3046 4993 7136 11072 13972 16846 24757 42892 62086 100839 167766 263685
200 471 839 1314 2154 3361 5510 7874 12217 15417 18589 27318 47329 68507 111270 185118 290959
220 515 918 1437 2356 3676 6023 8612 13362 16863 20331 29879 51765 74929 121700 202470 318233
240 559 996 1560 2558 3991 6543 9351 14507 18308 22074 32439 56202 81351 132130 219823 345506
260 603 1075 1683 2760 4307 7059 10089 15652 19753 23816 35000 60638 87772 142560 237175 372780
280 647 1154 1806 2962 4622 7576 10827 16798 21198 25559 37561 65075 94194 152990 254528 400053
300 691 1232 1930 3164 4937 8092 11565 17943 22644 27301 40122 69511 100616 163420 271880 427327
320 736 1311 2053 3365 5252 8609 12303 19088 24089 29044 42682 73948 — — — —
340 780 1390 2176 3567 5567 9125 13041 20233 25534 30786 45243 78384 — — — —
360 824 1468 2299 3769 5882 9642 13779 21378 26979 32529 47804 82821 — — — —
380 868 1547 2422 3971 6197 10158 14518 22524 28424 34271 50365 87257 — — — —
400 912 1626 2546 4173 6512 10675 15256 23669 29870 36014 52925 91694 — — — —
420 956 1704 2669 4375 6827 11191 15994 24814 31315 37756 55486 96130 — — — —
440 1000 1783 2792 4577 7143 11708 16732 25959 32760 39499 58047 100567 — — — —
460 1045 1862 2915 4779 7458 12224 17470 27104 34205 41241 60608 105003 — — — —
480 1089 1940 3038 4981 7773 12741 18208 28250 35651 42984 63168 109440 — — — —
500 1133 2019 3161 5183 8088 13257 18946 29395 37096 44726 65729 113876 — — — —
600 1354 2413 3777 6193 9663 15840 22637 35121 44322 53439 78533 136059 — — — —
700 1575 2806 4393 7202 11239 18422 26328 40487 51548 62151 91336 — — — — —
800 1795 3199 5009 8212 12815 21005 30019 46573 58774 70863 104140 — — — — —
900 2016 3593 5625 9222 14390 23587 33709 52299 66000 79576 116944 — — — — —
1000 2237 3986 6241 10231 15966 26170 37400 58025 73227 88288 129747 — — — — —
1100 2458 4380 6875 11241 17541 28752 41091 63751 80453 — — — — — — —
1200 2678 4773 7473 12251 19117 31334 44782 69477 — — — — — — — —
1300 2899 5166 8089 13260 20692 33917 48472 75203 — — — — — — — —
1400 3120 5560 8705 14270 22268 36499 52163 80929 — — — — — — — —
1500 3341 5953 9321 15280 23843 39082 55854 86655 — — — — — — — —
2000 4445 7920 12400 20328 31721 51994 74308 — — — — — — — — —
2500 5549 9887 15480 25377 39599 64907 — — — — — — — — — —
3000 6653 11855 18560 30425 47477 77819 — — — — — — — — — —
4000 8861 15789 24719 — — — — — — — — — — — — —
5000 11068 19723 30878 — — — — — — — — — — — — —
6000 13276 23657 — — — — — — — — — — — — — —

NOTE: 1 Relieving capacities indicated are 90% of average capacity in accordance with the latest ASME Code requirements.
For temperatures other than 60° F and specific gravities other than air use formula sizing method.
SIZING: Refer to the sizing section for formulas for both ASME and API sizing. Valves may be sized for either ASME or API
applications.

1900.86
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q4.05)
1900
Steam
Capacities (USCS)

1900 and 1900TD Flanged Valve Orifice Capacities Capacities Based on Set Pressure plus 10%
for Steam (USCS Units) overpressure or 3 psig, whichever is greater.
ASME B & PVC, Section VIII Capacities in lbs. per hour of saturated steam

Orifice Designation
Set Press. D E F G H J K L M N P Q R T V W
(psig) 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21 50.26 78.996

15 184 328 513 842 1314 2154 3078 4776 6027 7266 10679 18502 26781 43498 72367 113743
20 212 378 592 970 1515 2483 3549 5506 6948 8378 12312 21331 30876 50149 83432 131135
30 268 478 749 1228 1916 3142 4490 6966 8792 10600 15578 26989 39066 63451 105563 165919
40 330 589 922 1511 2359 3866 5526 8573 10819 13045 19170 33213 48075 78084 129907 204181
50 392 699 1095 1795 2801 4591 6561 10180 12487 15489 22763 39437 57084 92716 154251 242443
60 454 809 1267 2078 3243 5315 7597 11786 14874 17934 26355 45661 66093 107348 178595 280706
70 516 920 1440 2361 3685 6040 8632 13393 16902 20378 29948 51885 75102 121981 202938 318968
80 578 1030 1613 2645 4127 6765 9668 14999 18929 22823 33540 58109 84111 136613 227282 357230
90 640 1140 1786 2928 4569 7489 10703 16606 20957 25267 37133 64333 93120 151246 251626 395493
100 702 1251 1959 3211 5011 8214 11739 18213 22984 27712 40725 70557 102129 165878 275970 433755
120 826 1472 2304 3778 5895 9663 13810 21426 27039 32601 47910 83005 120147 195143 342657 510280
140 950 1692 2650 4344 6779 11112 15881 24639 31094 37490 55095 95453 138166 224408 373345 586804
160 1073 1913 2996 4911 7663 12561 17952 27852 35149 42379 62280 107901 156184 253673 422033 663329
180 1197 2134 3341 5478 8548 14011 20023 31066 39204 47268 69465 120349 174202 282938 470720 739853
200 1321 2355 3687 6044 9432 15460 22095 34279 43259 52157 76650 132797 192220 312203 519408 816378
220 1445 2575 4032 6611 10316 16909 24166 37492 47314 57046 83835 145245 210238 341467 568095 892903
240 1569 2796 4378 7177 11200 18358 26237 40705 51370 61936 91020 157693 228256 370732 616783 969427
260 1693 3017 4724 7744 12084 19807 28308 43918 55425 66825 98205 170141 246274 399997 665471 1045952
280 1817 3238 5069 8311 12968 21257 30379 47132 59480 71714 105390 182589 264292 429262 714158 1122476
300 1941 3459 5415 8877 13852 22706 32450 50345 63535 76603 112575 195037 282310 458527 762846 1199001
320 2065 3679 5761 9444 14737 24155 34521 53558 67590 81492 119760 207485 — — — —
340 2189 3900 6106 10010 15621 25604 36592 56771 71645 86381 126945 219933 — — — —
360 2312 4121 6452 10577 16505 27053 38663 59985 75700 91270 134130 232381 — — — —
380 2436 4342 6798 11144 17389 28503 40735 63198 79755 96159 141315 244829 — — — —
400 2560 4562 7143 11710 18273 29952 42806 66411 83810 101048 148500 257277 — — — —
420 2684 4783 7489 12277 19157 31401 44877 69624 87865 105938 155685 269725 — — — —
440 2808 5004 7834 12843 20041 32850 46948 72838 91920 110827 162869 282173 — — — —
460 2932 5225 8180 13410 20926 34299 49019 76051 95975 115716 170054 294621 — — — —
480 3056 5446 8526 13977 21810 35749 51090 79264 100030 120605 177239 307069 — — — —
500 3180 5666 8871 14543 22694 37198 53161 82477 104085 125494 184424 319517 — — — —
600 3799 6770 10600 17376 27115 44444 63517 98543 124360 149939 220349 381757 — — — —
700 4419 7874 12328 20209 31535 51690 73872 114609 144365 174385 256274 — — — — —
800 5038 8978 14056 23042 35956 58936 84228 130676 164911 198831 292199 — — — — —
900 5658 10082 15784 25875 40377 66182 94583 146742 185186 223276 328124 — — — — —
1000 6277 11186 17512 28708 44798 73428 104939 162808 205461 247722 364048 — — — — —
1100 6897 12289 19241 31541 49218 80674 115295 178874 225736 — — — — — — —
1200 7516 13393 20969 34374 53639 87920 125650 194940 246011 — — — — — — —
1300 8136 14497 22697 37207 58060 95166 136006 211006 — — — — — — — —
1400 8755 15601 24425 40040 62481 102412 146361 227072 — — — — — — — —
1423 8898 15855 24822 40691 63496 104076 148740 230764 — — — — — — — —
1500 9420 16785 26279 43079 67222 110183 157468 244304 — — — — — — — —
2000 13024 23207 36334 59562 92943 152343 217720 — — — — — — — — —
2500 17235 30711 48082 78821 122995 201601 — — — — — — — — — —
2903 21551 38401 60121 98557 — — — — — — — — — — — —

NOTE 1: Relieving capacities indicated are 90% of average capacity in accordance with the latest ASME Code requirements. Maximum
permissible set pressure on steam is 2903 psig. 3000 psig capacities are included for interpolation purposes only.
NOTE 2: For Superheat Correction Factors refer to pages VS.18 and VS.19 in the Valve Sizing section of this catalog.
SIZING: Refer to the sizing section for formulas for both ASME and API sizing. Valves may be sized for either ASME or API
applications.

1900.87
1900 (SRV-1/Q4.04)
1900
Water
Capacities (USCS)

1900LA Flanged Valve Orifice Capacities Capacities based on Set Pressure plus 10% overpressure or
for Water (USCS Units) 3 psig, whichever is greater, zero psig back pressure. Capacities in gallons
ASME B & PVC, Section VIII of water per minute at 70°F, 90% of average capacity.

Orifice Designation
Set Press. D E F G H J K L M N P Q R T V W
(psig) 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21 50.26 78.996

15 13 24 38 63 98 161 230 357 451 544 799 1385 2006 3258 5420 8520
20 15 27 43 71 111 182 260 404 510 615 904 1566 2267 3683 6127 9631
30 18 33 52 85 133 218 312 484 611 737 1083 1876 2716 4411 7339 11536
40 21 38 60 98 153 252 360 559 705 851 1250 2166 3136 5094 8475 13321
50 24 42 67 110 172 282 403 625 789 951 1398 2422 3506 5695 9475 14893
60 26 47 73 120 188 308 441 685 864 1042 1531 2653 3841 6239 10380 16314
70 28 50 79 130 203 333 476 739 933 1125 1654 2866 4149 6739 11211 17622
80 30 54 85 139 217 356 509 791 998 1203 1768 3064 4435 7204 11985 18838
90 32 57 90 147 230 378 540 839 1058 1276 1876 3250 4704 7641 12713 19981
100 34 60 95 155 243 398 570 884 1116 1345 1977 3426 4959 8054 13400 21062
120 37 66 104 170 266 436 624 968 1222 1474 2166 3753 5432 8823 14679 23072
140 40 71 112 184 287 471 674 1046 1320 1592 2339 4053 5867 9530 15855 24921
160 43 76 120 197 307 504 721 1118 1411 1702 2501 4333 6273 10188 16950 26642
180 45 81 127 209 326 535 764 1186 1497 1805 2653 4596 6653 10806 17978 28258
200 48 85 134 220 344 564 806 1250 1578 1903 2796 4845 7013 11391 18951 29786
220 50 90 141 231 360 591 845 1311 1655 1995 2933 5081 7355 11947 19876 31240
240 52 94 147 241 377 617 883 1370 1729 2084 3063 5307 7682 12478 20760 32629
260 54 97 153 251 392 643 919 1426 1799 2169 3188 5524 7996 12988 21608 33962
280 57 101 159 260 407 667 953 1479 1867 2251 3309 5733 8298 13478 22423 35244
300 59 105 164 270 421 690 987 1531 1933 2330 3425 5934 8589 13951 23210 36481
320 61 108 170 278 435 713 1019 1582 1996 2407 3537 6128 — — — —
340 62 112 175 287 448 735 1051 1630 2058 2481 3646 6317 — — — —
360 64 115 180 295 461 756 1081 1678 2117 2553 3752 6500 — — — —
380 66 118 185 304 474 777 1111 1724 2175 2623 3855 6678 — — — —
400 68 121 190 311 486 797 1140 1768 2232 2691 3955 6852 — — — —
420 69 124 194 319 498 817 1168 1812 2287 2757 4052 7021 — — — —
440 71 127 199 327 510 836 1195 1855 2341 2822 4148 7186 — — — —
460 73 130 204 334 521 855 1222 1896 2393 2886 4241 7348 — — — —
480 74 133 208 341 533 873 1248 1937 2445 2948 4332 7506 — — — —
500 76 135 212 348 544 891 1274 1977 2495 3009 4422 7661 — — — —
600 83 148 233 382 596 977 1396 2166 2733 3296 4844 8392 — — — —
700 90 160 251 412 643 1055 1508 2339 2952 3560 5232 9064 — — — —
800 96 171 269 441 688 1128 1612 2501 3156 3806 5593 9690 — — — —
900 102 182 285 467 730 1196 1710 2653 3348 4037 5932 10278 — — — —
1000 107 192 300 493 769 1261 1802 2796 3529 4255 6253 10834 — — — —
1100 113 201 315 517 807 1322 1890 2933 3701 — — — — — — —
1200 118 210 329 540 842 1381 1974 3063 — — — — — — — —
1300 122 219 343 562 877 1438 2055 3188 — — — — — — — —
1400 127 227 355 583 910 1492 2132 3309 — — — — — — — —
1500 132 235 368 603 942 1544 2207 3425 — — — — — — — —
2000 152 271 425 697 1088 1783 2549 — — — — — — — — —
2500 170 303 475 779 1216 1994 — — — — — — — — — —
3000 186 332 521 854 1332 2184 — — — — — — — — — —
4000 215 384 601 986 — — — — — — — — — — — —
5000 241 429 672 — — — — — — — — — — — — —
6000 264 470 — — — — — — — — — — — — — —

NOTE: 1 Relieving capacities indicated are 90% of average capacity in accordance with the latest ASME Code requirements.
SIZING: Refer to the sizing section for formulas for both ASME and API sizing. Valves may be sized for either ASME or API
applications.
1900.88
Consolidated Spring Loaded Safety Relief Valves 1900 (SRV-1/Q2.02)
1900/P Series
Scope of Design

Table of Contents
Scope of Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900P.1
Materials
1900/P1 (Conventional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900P.3
1900/P1 (Balanced Bellows). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900P.5
1900/P3 (Conventional Exposed Spring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900P.7
Cap Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900P.9
Dimensions & Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900P.10
USCS Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900P.11
Metric Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900P.18
Pressure/ Temperature Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900P.25
Steam Capacities (USCS) ASME Code Section I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900P.53
(For organic fluid sizing, contact the factory.)

The 1900/P Series Safety Relief Valves are for the following applications only:
ASME B & PVC, Section I Steam and Flashing Water Applications and Organic Vapor Service
The P1 and P3 Series designs are not for ASME B & PVC, Section I Boiler Drum, Superheater or Reheater Applications.

1900/P1 Series
Conventional design - An exclusive with CONSOLIDATED valves, the Eductor Tube removes pressure from the bonnet when the valve is open. “D” through
“T” orifice sizes. The D & E orifice are restricted lift.

1900-30/P1 Series
Balanced bellows design - Sealing off the guiding area and upper valve parts protects the internal parts above the bellows from exposure to the
process fluid. The balanced bellows also cancels out the effects of variable or constant back pressure at the outlet side. “D” through “T” orifice sizes.
The D & E orifice are restricted lift.

1900/P3 Series
Exposed spring design - The spring in this design is exposed for atmospheric cooling. “D” through “T” orifice sizes.

Standard in all three types, the Thermodisc™ Seat is designed for a high degree of seat tightness for steam service or organic fluid applications.

1900/P1 Series 1900-30/P1 Series 1900/P3 Series


1900P.1
1900/P (SRV-1/Q2.02)
1900/P Series
Scope of Design

1900/P Series Overview

1900/P Inlet x Outlet Size (in.) & Flange Rating Combinations - Orifice Area (Sq. in.)
ASME 0.1279 0.2279 0.3568 0.5849 0.9127 1.496
API 0.11 0.196 0.307 0.503 0.7851 1.287
ORIFICE D E F G H J
1905 1 - 150 x 2 - 150 1 - 150 x 2 - 150 1-1/2 - 150 x 2 - 150 1-1/2 - 150 x 3 - 150 1-1/2 - 150 x 3 - 150 2 - 150 x 3 - 150
1906 1 - 300 x 2 - 150 1 - 300 x 2 - 150 1-1/2 - 300 x 2 - 150 1-1/2 - 300 x 3 - 150 1-1/2 - 300 x 3 - 150 2 - 300 x 3 - 150
1910 1 - 300 x 2 - 150 1 - 300 x 2 - 150 1-1/2 - 300 x 2 - 150 1-1/2 - 300 x 3 - 150 2 - 300 x 3 - 150 3 - 300 x 4 - 150
1912 1 - 600 x 2 - 150 1 - 600 x 2 - 150 1-1/2 - 600 x 2 - 150 1-1/2 - 600 x 3 - 150 2 - 600 x 3 - 150 3 - 600 x 4 - 150
1914 1-1/2 - 900 x 2 - 300 1-1/2 - 900 x 2 - 300 1-1/2 - 900 x 3 - 300 1-1/2 - 900 x 3 - 300 2 - 900 x 3 - 150 3 - 900 x 4 - 150
1916 1-1/2 - 1500 x 2 - 300 1-1/2 - 1500 x 2 - 300 1-1/2 - 1500 x 3 - 300 2 - 1500 x 3 - 300 2 - 1500 x 3 - 300 3 - 1500 x 4 - 300
1918 1-1/2 - 2500 x 3 - 300 1-1/2 - 2500 x 3 - 300 1-1/2 - 2500 x 3 - 300 2 - 2500 x 3 - 300 — —
1920 1 - 300 x 2 - 150 1 - 300 x 2 - 150 1-1/2 - 300 x 2 - 150 1-1/2 - 300 x 3 - 150 2 - 300 x 3 - 150 3 - 300 x 4 - 150
1921 — — — — — —
1922 1 - 600 x 2 - 150 1 - 600 x 2 - 150 1-1/2 - 600 x 2 - 150 1-1/2 - 600 x 3 - 150 2 - 600 x 3 - 150 3 - 600 x 4 - 150
1923 — — — — — —
1924 1-1/2 - 900 x 2 - 300 1-1/2 - 900 x 2 - 300 1-1/2 - 900 x 3 - 300 1-1/2 - 900 x 3 - 300 2 - 900 x 3 - 150 3 - 900 x 4 - 150
1926 1-1/2 - 1500 x 2 - 300 1-1/2 - 1500 x 2 - 300 1-1/2 - 1500 x 3 - 300 2 - 1500 x 3 - 300 2 - 1500 x 3 - 300 3 - 1500 x 4 - 300
1928 1-1/2 - 2500 x 3 - 300 1-1/2 - 2500 x 3 - 300 1-1/2 - 2500 x 3 - 300 2 - 2500 x 3 - 300 — —

1900/P Inlet x Outlet Size (in.) & Flange Rating Combinations - Orifice Area (Sq. in.)
ASME 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21
API 1.838 2.853 3.6 4.34 6.38 11.05 16 26
ORIFICE K L M N P Q R T
1905 3 - 150 x 4 - 150 3 - 150 x 4 - 150 4 - 150 x 6 - 150 4 - 150 x 6- 150 4 - 150 x 6 - 150 6 - 150 x 8 - 150 6 - 150 x 8 - 150 8 - 150 x 10 - 150
1906 3 - 300 x 4 - 150 3 - 300 x 4 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 6 - 300 x 8 - 150 6 - 300 x 8 - 150 8 - 300 x 10 - 150
1910 3 - 300 x 4 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 6 - 300 x 8 - 150 6 - 300 x 10 - 150 8 - 300 x 10 - 150
1912 3 - 600 x 4 - 150 4 - 600 x 6 - 150 4 - 600 x 6 - 150 4 - 600 x 6 - 150 4 - 600 x 6 - 150 6 - 600 x 8 - 150 6 - 600 x 10 - 150 8 - 600 x 10 - 150
1914 3 - 900 x 6 - 150 4 - 900 x 6 - 150 4 - 900 x 6 - 150 4 - 900 x 6 - 150 4 - 900 x 6 - 150 — -— —
1916 3 - 1500 x 6 - 300 4 - 1500 x 6 - 150 — — — — — —
1918 — — — — — — — —
1920 3 - 300 x 4 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 6 - 300 x 8 - 150 6 - 300 x 8 - 150 8 - 300 x 10 - 150
1921 — — — — — — — —
1922 3 - 600 x 4 - 150 4 - 600 x 6 - 150 4 - 600 x 6 - 150 4 - 600 x 6 - 150 — 6 - 600 x 8 - 150 6 - 600 x 10 - 150 8 - 300 x 10 - 150
1923 — — — — 4 - 600 x 6 - 150 — — —
1924 3 - 900 x 6 - 150 4 - 900 x 6 - 150 4 - 900 x 6 - 150 4 - 900 x 6 - 150 4 - 900 x 6 - 150 — — —
1926 3 - 1500 x 6 - 300 4 - 1500 x 6 - 150 — — — — — —
1928 — — — — — — — —

NOTES: Inlet and outlet size combinations as well as Orifice sizes shown in the table above are compliant with API standard 526 - Fourth Edition, 1995.
Inlet and outlet flange ratings per ANSI B16.5
For inlet facing selections refer to General Information Section.

1900P.2
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Materials

1900/P1 Conventional Safety Relief Valves


For Steam and Organic Fluids
ASME B & PVC, Section I Organic Fluid, Steam & Flashing Water Applications
Steel, Flat Seat, High Capacity, Stainless Steel Trim

Standard Material for 1900/P1


Conventional Safety Relief Valves

Part Material
1 Base: Types 1905 thru 1918 SA216 Grade WCC Carbon Steel
Base: Types 1920 thru 1928 SA217 Grade WC6 Alloy Steel
2 Nozzle 316 SS
3 Adjusting Ring 316 SS
4 Adjusting Ring Pin 316 SS
Class Ratings
5 Adjusting Ring Pin Gasket Soft Iron
150, 300, 600, 900, 1500, 2500 psig 6 Disc 616 SS
7 Disc Holder 316 SS
Temperature Ratings
8 Disc Holder Ring 410 SS
1905-1918 – 0°F(17.8°C) to 800°F(426.7°C) 9 Holder Ring Retainer Electroless Nickel Plated Carbon Steel
1920-1928 – 801°F(427.2°C) to 850°F(454.4°C) 10 Guide Alloy C97800 Leaded Nickel Silver
11 Guide Gasket Soft Iron
Orifice Sizes
12 Bonnet SA216 Grade WCC Carbon Steel
Lettered “D” through “T” 13 Bonnet Gasket Soft Iron
14 Base Stud B7 Alloy Steel
Inlets-Outlets
15 Base Stud Nut 2H Carbon Steel
1" x 2" through 8" x 10" ANSI Flanged 16 Spindle 410 SS
17 Spring Washer Carbon Steel
18 Spring: Types 1905 thru 1918 Alloy Steel
Spring: Types 1920 thru 1928 Inconel X750 or Tungsten Steel
19 Adjusting Screw 416 SS
20 Adjusting Screw Nut 416 SS
22 Plain Cap Malleable Iron
38 Eductor Tube 304 SS
39 Pipe Plug Carbon Steel
40 Limit Washer (D & E orifice only) 316 SS

NOTE: (1900/P1 Series design is not for ASME B & PVC Section I Boiler Drum, Superheater
or Reheater applications.)

1900P.3
1900/P (SRV-1/Q2.02)
1900/P Series
Materials

22
D & E Orifice only
For available cap options,
Restricted Lift
see page 1900P.9

40

20
The D and E valves are
restricted lift versions of the “F” 19
orifice valve. The lift is restricted 12
by a limit washer to provide
the equivalent effective orifice 17
area for a “D” or “E” orifice.
This design is available with a
balanced bellows configuration
and is designed for back 18
pressure applications.
16

39
14
17
15

13
10
11

7 38

8
9
5
6
4

1900/P1 Series

1900P.4
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Materials

1900-30/P1 Balanced Bellows Safety Relief


Valves For Steam and Organic Fluids

ASME B & PVC, Section I Organic Fluid, Steam & Flashing Water Applications
Steel, Flat Seat, High Capacity, Stainless Steel Trim
With Backpressure Compensating Bellows

Standard Material for 1900-30/P1


Bellows Safety Relief Valves

Part Material
1 Base: Types 1905-30 thru 1918-30 SA216 Grade WCC Carbon Steel
Base: Types 1920-30 thru 1928-30 SA217 Grade WC6 Alloy Steel
2 Nozzle 316 SS
3 Adjusting Ring 316 SS
4 Adjusting Ring Pin 316 SS
Class Ratings 5 Adjusting Ring Pin Gasket Soft Iron
150, 300, 600, 900, 1500, 2500 psig 6 Disc 616 SS
7 Disc Holder 316 SS
Temperature Ratings 8 Disc Holder Ring 410 SS
1905-1918 – 0°F(17.8°C) to 800°F(426.7°C) 9 Holder Ring Retainer Electroless Nickel Plated Carbon Steel
1920-1928 – 801°F(427.2°C) to 850°F(454.4°C) 10 Guide Alloy C97800 Leaded Nickel Silver
11 Guide Gasket Soft Iron
Orifice Sizes 12 Bonnet SA216 Grade WCC Carbon Steel
Lettered “D” through “T” 13 Bonnet Gasket Soft Iron
14 Base Stud B7 Alloy Steel
Inlets-Outlets 15 Base Stud Nut 2H Carbon Steel
1" x 2" through 8" x 10" ANSI Flanged 16 Spindle 410 Stainless Steel
17 Spring Washer Carbon Steel
18 Spring: Types 1905 thru 1918 Alloy Steel
Spring: Types 1920 thru 1928 Inconel X750 or Tungsten Steel
19 Adjusting Screw 416 SS
20 Adjusting Screw Nut 416 SS
22 Plain Cap Malleable Iron
38 Bellows Assembly —
Bellows Inconel 625 LCF
Bellows Flange & Bellows Ring 316L SS
39 Bellows Gasket Soft Iron
40 Seal Plate 304L SS
41 Limit Washer (D & E orifice only) 316 SS
NOTE: (1900-30/P1 Series design is not for ASME B & PVC Section I Boiler Drum, Superheater
or Reheater applications.)

1900P.5
1900/P (SRV-1/Q4.04)
1900/P Series
Materials

D & E Orifice only 22


Restricted Lift For available cap options,
see page 1900P.9

41

The D and E valves are restricted 20


lift versions of the “F” orifice 19
valve. The lift is restricted by
a limit washer to provide the 12
equivalent effective orifice area
17
for a “D” or “E” orifice. This
configuration is designed for
back pressure applications.
16

18
vent - do not plug

14 17
15

13
11
7
10
38
9
39
8 40
5
6
4

1900-30/P1 Series

1900P.6
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Materials

1900/P3 Exposed Spring Safety Relief Valves


for Steam Service
ASME B & PVC, Section I Steam Generator Applications
Steel, Flat Seat, High Capacity, Stainless Steel Trim

Standard Material for 1900/P3


Conventional Safety Relief Valves

Part Material
1 Base: Types 1905 thru 1918 SA216 Grade WCC Carbon Steel
Base: Types 1920 thru 1928 SA217 Grade WC6 Alloy Steel
2 Nozzle 316 SS
Class Ratings 3 Adjusting Ring 316 SS
150, 300, 600, 900, 1500, 2500 psig 4 Adjusting Ring Pin 316 SS
5 Adjusting Ring Pin Gasket Soft Iron
Temperature Ratings 6 Disc 616 SS
0°F(17.8°C) to 850°F(454.4°C) 7 Disc Holder 316 SS
8 Disc Holder Ring 410 SS
Orifice Sizes 9 Holder Ring Retainer Electroless Nickel Plated Carbon Steel
10 Guide Alloy C97800 Leaded Nickel Silver
Lettered “D” through “T”
11 Guide Gasket Soft Iron
Inlets-Outlets 12 Bonnet/Slotted SA216 Grade WCC Carbon Steel
14 Base Stud B7 Alloy Steel
1" x 2" through 8" x 10" ANSI Flanged
15 Base Stud Nut 2H Carbon Steel
16 Spindle 410 SS
17 Spring Washer Carbon Steel
18 Spring Alloy Steel
19 Adjusting Screw 416 SS
20 Adjusting Screw Nut 416 SS
21 Plain Cap Malleable Iron
22 Limit Washer (D & E orifice only) 316 SS

NOTE: (1900/P3 Series design is not for ASME B & PVC Section I Boiler Drum, Superheater
or Reheater applications.)

1900P.7
1900/P (SRV-1/Q2.02)
1900/P Series
Materials

21

D & E Orifice only


For available cap options,
Restricted Lift
see page 1900P.9

22

20

The D and E valves are 19


restricted lift versions of the “F” 12
orifice valve. The lift is restricted
by a limit washer to provide the 17
equivalent effective orifice area
for a “D” or “E” orifice.
16

18

14 17
15

11

10

7
9
6 8
5

1900/P3 Series

1900P.8
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Materials

Materials
21
27
29
26
Standard Material
30
31
Part Material
32 28 21 Packed Cap Carbon Steel
23 Cap Screw Carbon Steel
23 25 Cap Gasket Soft Iron
25 22
26 Release Nut Carbon Steel

Packed
27 Release Locknut Carbon Steel
27 26 28 Lever Malleable Iron
29 Lifting Fork Malleable Iron
33 30 Lever Shaft 410/416SS
Packed Lever - P1 31 Packing Grafoil
32 Packing Nut 410/416SS
35 24 22 Plain Cap Malleable Iron
34
24 Cap Set Screw Carbon Steel
26 Release Nut Carbon Steel

Plain
27 Release Locknut Carbon Steel
33 Top Lever Malleable Iron
36 Plain Lever - P1 & P3 34 Drop Lever Malleable Iron
37 35 Bolted Cap Carbon Steel
Bolted

36 Cap Screw Carbon Steel


41
37 Cap Gasket Soft Iron
38 Gag Bolt Carbon Steel
Gag

39 Sealing Plug Carbon Steel


40 Plug Gasket Soft Iron
Bolted Cap
Screwed

41 Screwed Cap Carbon Steel


Organic Fluid Vaporizer Application 42 Cap Gasket Soft Iron
42

39
38
40
Screwed Cap
Organic Fluid Vaporizer Application

Cap Selection

Safety Valve Valve Screwed Bolted Packed Plain


Gag2
Application Type Cap1 Cap1 Lever Lever
Steam Service - 1900/P1 X X X
Economizer
Steam Service - 1900/P3 X X
Steam Generator
Organic Fluid Vapor1 1900/P1 X X X

Cap with Gag NOTES: 1 ASME B & PVC, Section I (Part PVG-12) requires the safety valve to be a totally enclosed type that is designed
so that vapors escaping beyond the valve seat shall not discharge into atmosphere. Safety valves used to protect
organic fluid vaporizers are not to be equipped with lifting levers.
2 All caps may be supplied with a gag.
1900P.9
1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P Series

This table applies to the standard 1900/P Series regardless of materials of construction. If the valve you are reviewing has an inlet or outlet size different
from that stated, the dimensions “A” through “S” and weight may not apply.

NOTE: USCS Units refers to “U.S. Customary System” Units, the adapted U.S. standard formerly recognized as “English” Units.

D C D C

± 1/16
± 1/16 A
A ± 1.6 mm
± 1.6 mm

S S

± 1/16 ± 1/16
B ± 1.6 mm B ± 1.6 mm

1900/P1 Series 1900/P3 Series

1900P.10
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – USCS Units

1900 Steam Internal - Dimensions (in.) & Weights (lbs.) - USCS Units

C Approx.
Size Type A B D S Weight
STD Bellows
1905D / P1 4-1/8 4-1/2 17 18 5-7/16 1-1/8 45
1x2
1905D / P3 4-1/8 4-1/2 17 — 5-7/16 1-1/8 45
1905E / P1 4-1/8 4-1/2 17 18 5-7/16 1-1/8 45
1x2
1905E / P3 4-1/8 4-1/2 17 — 5-7/16 1-1/8 45
1905F / P1 4-7/8 4-3/4 17-3/4 18-3/4 5-7/16 1-1/4 45
1-1/2 x 2
1905F / P3 4-7/8 4-3/4 17-3/4 — 5-7/16 1-1/4 45
1905G / P1 4-7/8 4-3/4 17-3/4 19 5-7/16 1-1/4 55
1-1/2 x 3
1905G / P3 4-7/8 4-3/4 17-3/4 — 5-7/16 1-1/4 55
1905H / P1 5-1/8 4-7/8 19-1/2 19-1/2 6-5/16 1-1/4 60
1-1/2 x 3
1905H / P3 5-1/8 4-7/8 19-1/2 — 6-5/16 1-1/4 60
1905J / P1 5-3/8 4-7/8 21-1/4 21-1/4 6-7/8 1-5/16 75
2x3
1905J / P3 5-3/8 4-7/8 21-1/4 — 6-7/8 1-5/16 75
1905K / P1 6-1/8 6-3/8 24-1/2 24-1/2 7-1/4 1-7/16 110
3x4
1905K / P3 6-1/8 6-3/8 24-1/2 — 7-1/4 1-7/16 110
1905L / P1 6-1/8 6-1/2 28-3/4 28-3/4 8-7/8 1-7/16 140
3x4
1905L / P3 6-1/8 6-1/2 28-3/4 — 8-7/8 1-7/16 140
1905M / P1 7 7-1/4 29-3/4 29-3/4 9-3/8 1-5/8 185
4x6
1905M / P3 7 7-1/4 29-3/4 — 9-3/8 1-5/8 185
1905N / P1 7-3/4 8-1/4 33 33 10-1/8 1-5/8 220
4x6
1905N / P3 7-3/4 8-1/4 33 — 10-1/8 1-5/8 220
1905P / P1 7-1/8 9 34-1/4 34-1/4 11 1-5/8 260
4x6
1905P / P3 7-1/8 9 34-1/4 — 11 1-5/8 260
1905Q / P1 9-7/16 9-1/2 41 41 13-5/8 1-13/16 430
6x8
1905Q / P3 9-7/16 9-1/2 41 — 13-5/8 1-13/16 430
1905R / P1 9-7/16 9-1/2 43 43 14-1/2 1-13/16 495
6X8
1905R / P3 9-7/16 9-1/2 43 — 14-1/2 1-13/16 495
1905T / P1 10-7/8 11 47-1/4 47-1/4 16-1/2 1-15/16 620
8 x 10
1905T / P3 10-7/8 11 47-1/4 — 16-1/2 1-15/16 620
1906D / P1 4-1/8 4-1/2 17 18 5-7/16 1-3/8 45
1x2
1906D / P3 4-1/8 4-1/2 17 — 5-7/16 1-3/8 45
1906E / P1 4-1/8 4-1/2 17 18 5-7/16 1-3/8 45
1x2
1906E / P3 4-1/8 4-1/2 17 — 5-7/16 1-3/8 45
1906F / P1 4-7/8 4-3/4 17-3/4 18-3/4 5-7/16 1-1/2 45
1-1/2 x 2
1906F / P3 4-7/8 4-3/4 17-3/4 — 5-7/16 1-1/2 45
1906G / P1 4-7/8 4-3/4 17-3/4 19 5-7/16 1-1/2 55
1-1/2 x 3
1906G / P3 4-7/8 4-3/4 17-3/4 — 5-7/16 1-1/2 55
1906H / P1 5-1/8 4-7/8 19-1/2 19-1/2 6-5/16 1-9/16 60
1-1/2 x 3
1906H / P3 5-1/8 4-7/8 19-1/2 — 6-5/16 1-9/16 60
1906J / P1 5-3/8 4-7/8 21-1/4 21-1/4 6-7/8 1-9/16 75
2x3
1906J / P3 5-3/8 4-7/8 21-1/4 — 6-7/8 1-9/16 75
1906K / P1 6-1/8 6-3/8 24-1/2 24-1/2 7-1/4 1-13/16 115
3x4
1906K / P3 6-1/8 6-3/8 24-1/2 — 7-1/4 1-13/16 115

1900P.11
1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – USCS Units

1900 Steam Internal - Dimensions (in.) & Weights (lbs.) - USCS Units

C Approx.
Size Type A B D S Weight
STD Bellows
1906L / P1 6-1/8 6-1/2 28-3/4 28-3/4 8-7/8 1-13/16 145
3x4
1906L / P3 6-1/8 6-1/2 28-3/4 — 8-7/8 1-13/16 145
1906M / P1 7 7-1/4 29-3/4 29-3/4 9-3/8 1-15/16 190
4x6
1906M / P3 7 7-1/4 29-3/4 — 9-3/8 1-15/16 190
1906N / P1 7-3/4 8-1/4 33 33 10-1/8 1-15/16 225
4x6
1906N / P3 7-3/4 8-1/4 33 — 10-1/8 1-15/16 225
1906P / P1 7-1/8 9 34-1/4 34-1/4 11 1-15/16 270
4x6
1906P / P3 7-1/8 9 34-1/4 — 11 1-15/16 270
1906Q / P1 9-7/16 9-1/2 41 41 13-5/8 2-1/4 445
6x8
1906Q / P3 9-7/16 9-1/2 41 — 13-5/8 2-1/4 445
1906R / P1 9-7/16 9-1/2 43 43 14-1/2 2-1/4 510
6x8
1906R / P3 9-7/16 9-1/2 43 — 14-1/2 2-1/4 510
1906T / P1 10-7/8 11 47-1/4 47-1/4 16-1/2 2-7/16 640
8 x 10
1906T / P3 10-7/8 11 47-1/4 — 16-1/2 2-7/16 640
1910D / P1 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1x2
1910D / P3 4-1/8 4-1/2 17-1/2 — 5-7/16 1-3/8 50
1910E / P1 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1x2
1910E / P3 4-1/8 4-1/2 17-1/2 — 5-7/16 1-3/8 50
1910F / P1 4-7/8 6 18-1/4 19-1/4 5-7/16 1-9/16 50
1-1/2 x 2
1910F / P3 4-7/8 6 18-1/4 — 5-7/16 1-9/16 50
1910G / P1 4-7/8 6 18-1/4 19-1/2 5-7/16 1-9/16 60
1-1/2 x 3
1910G / P3 4-7/8 6 18-1/4 — 5-7/16 1-9/16 60
1910H / P1 5-1/8 4-7/8 20-1/4 20-1/4 6-5/16 1-11/16 65
2x3
1910H / P3 5-1/8 4-7/8 20-1/4 — 6-5/16 1-11/16 65
1910J / P1 7-1/4 7-1/8 25-5/8 25-5/8 7-3/8 1-15/16 100
3x4
1910J / P3 7-1/4 7-1/8 25-5/8 — 7-3/8 1-15/16 100
1910K / P1 6-1/8 6-3/8 28 28 7-3/4 1-15/16 140
3x4
1910K / P3 6-1/8 6-3/8 28 — 7-3/4 1-15/16 140
1910L / P1 7-1/16 7-1/8 32 32 9-1/2 1-15/16 220
4x6
1910L / P3 7-1/16 7-1/8 32 — 9-1/2 1-15/16 220
1910M / P1 7 7-1/4 32 32 9-3/8 1-15/16 230
4x6
1910M / P3 7 7-1/4 32 — 9-3/8 1-15/16 230
1910N / P1 7-3/4 8-1/4 34-1/4 34-1/4 10-1/2 1-15/16 260
4x6
1910N / P3 7-3/4 8-1/4 34-1/4 — 10-1/2 1-15/16 260
1910P / P1 8-7/8 10 41 41 11-1/2 1-15/16 350
4x6
1910P / P3 8-7/8 10 41 — 11-1/2 1-15/16 350
1910Q / P1 9-7/16 9-1/2 43-1/4 43-1/4 14 2-1/4 530
6x8
1910Q / P3 9-7/16 9-1/2 43-1/4 — 14 2-1/4 530
1910R / P1 9-7/16 10-1/2 45-1/2 45-1/2 14-1/2 2-1/4 550
6 x 10
1910R / P3 9-7/16 10-1/2 45-1/2 — 14-1/2 2-1/4 550
1910T / P1 10-7/8 11 53-3/8 53-3/8 16-1/2 2-7/16 840
8 x 10
1910T / P3 10-7/8 11 53-3/8 — 16-1/2 2-7/16 840

1900P.12
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – USCS Units

1900 Steam Internal - Dimensions (in.) & Weights (lbs.) - USCS Units

C Approx.
Size Type A B D S Weight
STD Bellows
1912D / P1 4-1/8 4-1/2 18-1/4 19-1/4 6-5/16 1-3/8 55
1x2
1912D / P3 4-1/8 4-1/2 18-1/4 — 6-5/16 1-3/8 55
1912E / P1 4-1/8 4-1/2 18-1/4 19-1/4 6-5/16 1-3/8 55
1x2
1912E / P3 4-1/8 4-1/2 18-1/4 — 6-5/16 1-3/8 55
1912F / P1 4-7/8 6 19 20 6-5/16 1-9/16 60
1-1/2 x 2
1912F / P3 4-7/8 6 19 — 6-5/16 1-9/16 60
1912G / P1 4-7/8 6 19 20-1/4 6-5/16 1-9/16 65
1-1/2 x 3
1912G / P3 4-7/8 6 19 — 6-5/16 1-9/16 65
1912H / P1 6-1/16 6-3/8 23 23 7 1-11/16 85
2x3
1912H / P3 6-1/16 6-3/8 23 — 7 1-11/16 85
1912J / P1 7-1/4 7-1/8 29-7/8 29-7/8 9 1-13/16 170
3x4
1912J / P3 7-1/4 7-1/8 29-7/8 — 9 1-13/16 170
1912K / P1 7-1/4 7-1/8 29-1/4 29-1/4 7-3/4 1-15/16 150
3x4
1912K / P3 7-1/4 7-1/8 29-1/4 — 7-3/4 1-15/16 150
1912L / P1 7-1/16 8 32 32 9-1/2 2-3/16 230
4x6
1912L / P3 7-1/16 8 32 — 9-1/2 2-3/16 230
1912M / P1 7 8 36-1/4 36-1/4 10-3/4 2-3/16 300
4x6
1912M / P3 7 8 36-1/4 — 10-3/4 2-3/16 300
1912N / P1 7-3/4 8-3/4 39 39 11-3/4 2-3/16 360
4x6
1912N / P3 7-3/4 8-3/4 39 — 11-3/4 2-3/16 360
1912P / P1 8-7/8 10 43-1/2 43-1/2 13-7/8 2-3/16 530
4x6
1912P / P3 8-7/8 10 43-1/2 — 13-7/8 2-3/16 530
1912Q / P1 9-7/16 9-1/2 46 46 14-1/4 2-11/16 645
6x8
1912Q / P3 9-7/16 9-1/2 46 — 14-1/4 2-11/16 645
1912R / P1 9-7/16 10-1/2 47-1/2 47-1/2 15-1/8 2-11/16 675
6 x 10
1912R / P3 9-7/16 10-1/2 47-1/2 — 15-1/8 2-11/16 675
1912T / P1 10-7/8 11 53-7/8 53-7/8 16-1/2 2-7/16 840
8 x 10
1912T / P3 10-7/8 11 53-7/8 — 16-1/2 2-7/16 840
1914D / P1 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 x 2
1914D / P3 4-1/8 5-1/2 21-3/4 — 7-13/16 1-15/16 95
1914E / P1 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 x 2
1914E / P3 4-1/8 5-1/2 21-3/4 — 7-13/16 1-15/16 95
1914F / P1 4-7/8 6-1/2 22-1/2 23-1/2 7-13/16 1-15/16 100
1-1/2 x 3
1914F / P3 4-7/8 6-1/2 22-1/2 — 7-13/16 1-15/16 100
1914G / P1 4-7/8 6-1/2 22-1/2 23-3/4 7-13/16 1-15/16 95
1-1/2 x 3
1914G / P3 4-7/8 6-1/2 22-1/2 — 7-13/16 1-15/16 95
1914H / P1 6-1/16 6-3/8 26 26 8-1/4 2-3/16 130
2x3
1914H / P3 6-1/16 6-3/8 26 — 8-1/4 2-3/16 130
1914J / P1 7-1/4 7-1/8 29-3/4 29-3/4 9 2-3/16 195
3x4
1914J / P3 7-1/4 7-1/8 29-3/4 — 9 2-3/16 195
1914K / P1 7-13/16 8-1/2 35-1/4 35-1/4 10-1/2 2-3/16 300
3x6
1914K / P3 7-13/16 8-1/2 35-1/4 — 10-1/2 2-3/16 300
1914L / P1 7-3/4 8-3/4 37-1/4 37-1/4 12-1/4 2-7/16 360
4x6
1914L / P3 7-3/4 8-3/4 37-1/4 — 12-1/4 2-7/16 360
1914M / P1 7-3/4 8-3/4 37 37 10-3/4 2-7/16 340
4x6
1914M / P3 7-3/4 8-3/4 37 — 10-3/4 2-7/16 340

1900P.13
1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – USCS Units

1900 Steam Internal - Dimensions (in.) & Weights (lbs.) - USCS Units

C Approx.
Size Type A B D S Weight
STD Bellows
1914N / P1 7-3/4 8-3/4 39 39 11-3/4 2-7/16 380
4x6
1914N / P3 7-3/4 8-3/4 39 — 11-3/4 2-7/16 380
1914P / P1 8-7/8 10 43-1/2 43-1/2 13-7/8 2-7/16 545
4x6
1914P / P3 8-7/8 10 43-1/2 — 13-7/8 2-7/16 545
1916D / P1 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 x 2
1916D / P3 4-1/8 5-1/2 21-3/4 — 7-13/16 1-15/16 95
1916E / P1 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 x 2
1916E / P3 4-1/8 5-1/2 21-3/4 — 7-13/16 1-15/16 95
1916F / P1 4-7/8 6-1/2 22-1/2 23-1/2 7-13/16 1-15/16 100
1-1/2 x 3
1916F / P3 4-7/8 6-1/2 22-1/2 — 7-13/16 1-15/16 100
1916G / P1 6-1/8 6-3/4 23-3/4 25 7-13/16 2-3/16 100
2x3
1916G / P3 6-1/8 6-3/4 23-3/4 — 7-13/16 2-3/16 100
1916H / P1 6-1/16 6-3/8 26 26 8-1/4 2-3/16 140
2x3
1916H / P3 6-1/16 6-3/8 26 — 8-1/4 2-3/16 140
1916J / P1 7-1/4 7-1/8 29-3/4 29-3/4 9 2-9/16 220
3x4
1916J / P3 7-1/4 7-1/8 29-3/4 — 9 2-9/16 220
1916K / P1 7-3/4 8-1/2 35-1/4 35-1/4 10-1/2 2-9/16 320
3x6
1916K / P3 7-3/4 8-1/2 35-1/4 — 10-1/2 2-9/16 320
1916L / P1 7-3/4 8-3/4 37-1/4 37-1/4 12-1/4 2-13/16 370
4x6
1916L / P3 7-3/4 8-3/4 37-1/4 — 12-1/4 2-13/16 370
1918D / P1 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
1-1/2 x 3
1918D / P3 5-1/2 7 26-1/2 — 8-7/8 2-7/16 150
1918E / P1 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
1-1/2 x 3
1918E / P3 5-1/2 7 26-1/2 — 8-7/8 2-7/16 150
1918F / P1 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
1-1/2 x 3
1918F / P3 5-1/2 7 26-1/2 — 8-7/8 2-7/16 150
1918G / P1 6-1/8 6-3/4 23-3/4 25 7-13/16 2-11/16 110
2x3
1918G / P3 6-1/8 6-3/4 23-3/4 — 7-13/16 2-11/16 110
1920D / P1 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1x2
1920D / P3 4-1/8 4-1/2 17-1/2 — 5-7/16 1-3/8 50
1920E / P1 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1x2
1920E / P3 4-1/8 4-1/2 17-1/2 — 5-7/16 1-3/8 50
1920F / P1 4-7/8 6 18-1/4 19-1/4 5-7/16 1-9/16 50
1-1/2 x 2
1920F / P3 4-7/8 6 18-1/4 — 5-7/16 1-9/16 50
1920G / P1 4-7/8 6 18-1/4 19-1/2 5-7/16 1-9/16 60
1-1/2 x 3
1920G / P3 4-7/8 6 18-1/4 — 5-7/16 1-9/16 60
1920H / P1 5-1/8 4-7/8 20-1/4 20-1/4 6-5/16 1-11/16 65
2x3
1920H / P3 5-1/8 4-7/8 20-1/4 — 6-5/16 1-11/16 65
1920J / P1 7-1/4 7-1/8 25-5/8 25-5/8 7-3/8 1-13/16 100
3x4
1920J / P3 7-1/4 7-1/8 25-5/8 — 7-3/8 1-13/16 100
1920K / P1 6-1/8 6-3/8 28 28 7-3/4 1-15/16 140
3x4
1920K / P3 6-1/8 6-3/8 28 — 7-3/4 1-15/16 140

1900P.14
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – USCS Units

1900 Steam Internal - Dimensions (in.) & Weights (lbs.) - USCS Units

C Approx.
Size Type A B D S Weight
STD Bellows
1920L / P1 7-1/16 7-1/8 32 32 9-1/2 1-15/16 220
4x6
1920L / P3 7-1/16 7-1/8 32 — 9-1/2 1-15/16 220
1920M / P1 7 7-1/4 32 32 9-3/8 1-15/16 230
4x6
1920M / P3 7 7-1/4 32 — 9-3/8 1-15/16 230
1920N / P1 7-3/4 8-1/4 34-1/4 34-1/4 10-1/2 1-15/16 260
4x6
1920N / P3 7-3/4 8-1/4 34-1/4 — 10-1/2 1-15/16 260
1920P / P1 8-7/8 10 41 41 11-1/2 1-15/16 350
4x6
1920P / P3 8-7/8 10 41 — 11-1/2 1-15/16 350
1920Q / P1 9-7/16 9-1/2 41 41 13-5/8 2-1/4 445
6x8
1920Q / P3 9-7/16 9-1/2 41 — 13-5/8 2-1/4 445
1920R / P1 9-7/16 9-1/2 43 43 14-1/2 2-1/4 510
6x8
1920R / P3 9-7/16 9-1/2 43 — 14-1/2 2-1/4 510
1920T / P1 10-7/8 11 53-3/8 53-3/8 16-1/2 2-7/16 840
8 x 10
1920T / P3 10-7/8 11 53-3/8 — 16-1/2 2-7/16 840
1922D / P1 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1x2
1922D / P3 4-1/8 4-1/2 17-1/2 — 5-7/16 1-3/8 50
1922E / P1 4-1/8 4-1/2 17-1/2 18-1/2 5-7/16 1-3/8 50
1x2
1922E / P3 4-1/8 4-1/2 17-1/2 — 5-7/16 1-3/8 50
1922F / P1 4-7/8 6 18-1/4 19-1/4 5-7/16 1-9/16 50
1-1/2 x 2
1922F / P3 4-7/8 6 18-1/4 — 5-7/16 1-9/16 50
1922G / P1 4-7/8 6 19 20-1/4 6-5/16 1-9/16 65
1-1/2 x 3
1922G / P3 4-7/8 6 19 — 6-5/16 1-9/16 65
1922H / P1 5-1/8 4-7/8 20-1/4 20-1/4 6-5/16 1-11/16 65
2x3
1922H / P3 5-1/8 4-7/8 20-1/4 — 6-5/16 1-11/16 65
1922J / P1 7-1/4 7-1/8 25-5/8 25-5/8 7-3/8 1-13/16 100
3x4
1922J / P3 7-1/4 7-1/8 25-5/8 — 7-3/8 1-13/16 100
1922K / P1 6-1/8 6-3/8 28 28 7-3/4 1-15/16 140
3x4
1922K / P3 6-1/8 6-3/8 28 — 7-3/4 1-15/16 140
1922L / P1 7-1/8 8 32 32 9-1/2 2-3/16 230
4x6
1922L / P3 7-1/8 8 32 — 9-1/2 2-3/16 230
1922M / P1 7 8 36-1/4 36-1/4 10-3/4 2-3/16 300
4x6
1922M / P3 7 8 36-1/4 — 10-3/4 2-3/16 300
1922N / P1 7-3/4 8-3/4 39 39 11-3/4 2-3/16 360
4x6
1922N / P3 7-3/4 8-3/4 39 — 11-3/4 2-3/16 360
1922Q / P1 9-7/16 9-1/2 46 46 14-1/4 2-11/16 645
6x8
1922Q / P3 9-7/16 9-1/2 46 — 14-1/4 2-11/16 645
1922R / P1 9-7/16 10-1/2 47-1/2 47-1/2 15-1/8 2-11/16 675
6 x 10
1922R / P3 9-7/16 10-1/2 47-1/2 — 15-1/8 2-11/16 675
1922T / P1 10-7/8 11 53-3/8 53-3/8 16-1/2 2-7/16 840
8 x 10
1922T / P3 10-7/8 11 53-3/8 — 16-1/2 2-7/16 840
1923P / P1 8-7/8 10 43-1/2 43-1/2 13-7/8 2-3/16 530
4x6
1923P / P3 8-7/8 10 43-1/2 — 13-7/8 2-3/16 530

1900P.15
1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – USCS Units

1900 Steam Internal - Dimensions (in.) & Weights (lbs.) - USCS Units

C Approx.
Size Type A B D S Weight
STD Bellows
1924D / P1 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 x 2
1924D / P3 4-1/8 5-1/2 21-3/4 — 7-13/16 1-15/16 95
1924E / P1 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 x 2
1924E / P3 4-1/8 5-1/2 21-3/4 — 7-13/16 1-15/16 95
1924F / P1 4-7/8 6-1/2 22-1/2 23-1/2 7-13/16 1-15/16 100
1-1/2 x 3
1924F / P3 4-7/8 6-1/2 22-1/2 — 7-13/16 1-15/16 100
1924G / P1 4-7/8 6-1/2 22-1/2 23-3/4 7-13/16 1-15/16 95
1-1/2 x 3
1924G / P3 4-7/8 6-1/2 22-1/2 — 7-13/16 1-15/16 95
1924H / P1 6-1/16 6-3/8 23 23 7 2-3/16 90
2x3
1924H / P3 6-1/16 6-3/8 23 — 7 2-3/16 90
1924J / P1 7-1/4 7-1/8 29-7/8 29-7/8 9 2-5/16 180
3x4
1924J / P3 7-1/4 7-1/8 29-7/8 — 9 2-5/16 180
1924K / P1 7-13/16 8-1/2 35-1/4 35-1/4 10-1/2 2-3/16 300
3x6
1924K / P3 7-13/16 8-1/2 35-1/4 — 10-1/2 2-3/16 300
1924L / P1 7-3/4 8-3/4 37-1/4 37-1/4 12-1/4 2-7/16 360
4x6
1924L / P3 7-3/4 8-3/4 37-1/4 — 12-1/4 2-7/16 360
1924M / P1 7-3/4 8-3/4 37 37 10-3/4 2-7/16 340
4x6
1924M / P3 7-3/4 8-3/4 37 — 10-3/4 2-7/16 340
1924N / P1 7-3/4 8-3/4 39 39 11-3/4 2-7/16 380
4x6
1924N / P3 7-3/4 8-3/4 39 — 11-3/4 2-7/16 380
1924P / P1 8-7/8 10 43-1/2 43-1/2 13-7/8 2-7/16 545
4x6
1924P / P3 8-7/8 10 43-1/2 - 13-7/8 2-7/16 545
1926D / P1 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 x 2
1926D / P3 4-1/8 5-1/2 21-3/4 — 7-13/16 1-15/16 95
1926E / P1 4-1/8 5-1/2 21-3/4 22-3/4 7-13/16 1-15/16 95
1-1/2 x 2
1926E / P3 4-1/8 5-1/2 21-3/4 — 7-13/16 1-15/16 95
1926F / P1 4-7/8 6-1/2 22-1/2 23-1/2 7-13/16 1-15/16 100
1-1/2 x 3
1926F / P3 4-7/8 6-1/2 22-1/2 — 7-13/16 1-15/16 100
1926G / P1 6-1/8 6-3/4 23-3/4 25 7-13/16 2-3/16 100
2x3
1926G / P3 6-1/8 6-3/4 23-3/4 — 7-13/16 2-3/16 100
1926H / P1 6-1/16 6-3/8 26 26 8-1/4 2-3/16 140
2x3
1926H / P3 6-1/16 6-3/8 26 — 8-1/4 2-3/16 140
1926J / P1 7-1/4 7-1/8 29-3/4 29-3/4 9 2-9/16 220
3x4
1926J / P3 7-1/4 7-1/8 29-3/4 — 9 2-9/16 220
1926K / P1 7-3/4 8-1/2 35-1/4 35-1/4 10-1/2 2-9/16 320
3x6
1926K / P3 7-3/4 8-1/2 35-1/4 — 10-1/2 2-9/16 320
1926L / P1 7-3/4 8-3/4 37-1/4 37-1/4 12-1/4 2-13/16 370
4x6
1926L / P3 7-3/4 8-3/4 37-1/4 — 12-1/4 2-13/16 370

1900P.16
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – USCS Units

1900 Steam Internal - Dimensions (in.) & Weights (lbs.) - USCS Units

C Approx.
Size Type A B D S Weight
STD Bellows
1928D / P1 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
1-1/2 x 3
1928D / P3 5-1/2 7 26-1/2 — 8-7/8 2-7/16 150
1928E / P1 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
1-1/2 x 3
1928E / P3 5-1/2 7 26-1/2 — 8-7/8 2-7/16 150
1928F / P1 5-1/2 7 26-1/2 27-1/2 8-7/8 2-7/16 150
1-1/2 x 3
1928F / P3 5-1/2 7 26-1/2 — 8-7/8 2-7/16 150
1928G / P1 6-1/8 6-3/4 23-3/4 25 7-13/16 2-11/16 110
2x3
1928G / P3 6-1/8 6-3/4 23-3/4 — 7-13/16 2-11/16 110

1900P.17
1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – Metric Units

1900 Steam Internal - Dimensions (mm) & Weights (kg) - Metric Units

C Approx.
Size Type A B D S Weight
STD Bellows
1905D / P1 104.8 114.3 431.8 457.2 138.1 28.6 20.4
1x2
1905D / P3 104.8 114.3 431.8 — 138.1 28.6 20.4
1905E / P1 104.8 114.3 431.8 457.2 138.1 28.6 20.4
1x2
1905E / P3 104.8 114.3 431.8 — 138.1 28.6 20.4
1905F / P1 123.8 120.7 450.9 476.3 138.1 31.8 20.4
1-1/2 x 2
1905F / P3 123.8 120.7 450.9 — 138.1 31.8 20.4
1905G / P1 123.8 120.7 450.9 482.6 138.1 31.8 24.9
1-1/2 x 3
1905G / P3 123.8 120.7 450.9 — 138.1 31.8 24.9
1905H / P1 130.2 123.8 495.3 495.3 160.3 31.8 27.2
1-1/2 x 3
1905H / P3 130.2 123.8 495.3 — 160.3 31.8 27.2
1905J / P1 136.5 123.8 539.8 539.8 174.6 33.3 34
2x3
1905J / P3 136.5 123.8 539.8 — 174.6 33.3 34
1905K / P1 155.6 161.9 622.3 622.3 184.2 36.5 49.9
3x4
1905K / P3 155.6 161.9 622.3 — 184.2 36.5 49.9
1905L / P1 155.6 165.1 730.3 730.3 225.4 36.5 63.5
3x4
1905L / P3 155.6 165.1 730.3 — 225.4 36.5 63.5
1905M / P1 177.8 184.2 755.7 755.7 238.1 41.3 83.9
4x6
1905M / P3 177.8 184.2 755.7 — 238.1 41.3 83.9
1905N / P1 196.9 209.6 838.2 838.2 257.2 41.3 99.8
4x6
1905N / P3 196.9 209.6 838.2 — 257.2 41.3 99.8
1905P / P1 181 228.6 870 870 279.4 41.3 117.9
4x6
1905P / P3 181 228.6 870 — 279.4 41.3 117.9
1905Q / P1 239.7 241.3 1041.4 1041.4 346.1 46 195
6x8
1905Q / P3 239.7 241.3 1041.4 — 346.1 46 195
1905R / P1 239.7 241.3 1092.2 1092.2 368.3 46 224.5
6x8
1905R / P3 239.7 241.3 1092.2 — 368.3 46 224.5
1905T / P1 276.2 279.4 1200.2 1200.2 419.1 49.2 281.2
8 x 10
1905T / P3 276.2 279.4 1200.2 — 419.1 49.2 281.2
1906D / P1 104.8 114.3 431.8 457.2 138.1 34.9 20.4
1x2
1906D / P3 104.8 114.3 431.8 — 138.1 34.9 20.4
1906E / P1 104.8 114.3 431.8 457.2 138.1 34.9 20.4
1x2
1906E / P3 104.8 114.3 431.8 — 138.1 34.9 20.4
1906F / P1 123.8 120.7 450.9 476.3 138.1 38.1 20.4
1-1/2 x 2
1906F / P3 123.8 120.7 450.9 — 138.1 38.1 20.4
1906G / P1 123.8 120.7 450.9 482.6 138.1 38.1 24.9
1-1/2 x 3
1906G / P3 123.8 120.7 450.9 — 138.1 38.1 24.9
1906H / P1 130.2 123.8 495.3 495.3 160.3 39.7 27.2
1-1/2 x 3
1906H / P3 130.2 123.8 495.3 — 160.3 39.7 27.2
1906J / P1 136.5 123.8 539.8 539.8 174.6 39.7 34
2x3
1906J / P3 136.5 123.8 539.8 — 174.6 39.7 34
1906K / P1 155.6 161.9 622.3 622.3 184.2 46 52.2
3x4
1906K / P3 155.6 161.9 622.3 — 184.2 46 52.2

1900P.18
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – Metric Units

1900 Steam Internal - Dimensions (mm) & Weights (kg) - Metric Units

C Approx.
Size Type A B D S Weight
STD Bellows
1906L / P1 155.6 165.1 730.3 730.3 225.4 46 65.8
3x4
1906L / P3 155.6 165.1 730.3 — 225.4 46 65.8
1906M / P1 177.8 184.2 755.7 755.7 238.1 49.2 86.2
4x6
1906M / P3 177.8 184.2 755.7 — 238.1 49.2 86.2
1906N / P1 196.9 209.6 838.2 838.2 257.2 49.2 102.1
4x6
1906N / P3 196.9 209.6 838.2 — 257.2 49.2 102.1
1906P / P1 181 228.6 870 870 279.4 49.2 122.5
4x6
1906P / P3 181 228.6 870 — 279.4 49.2 122.5
1906Q / P1 239.7 241.3 1041.4 1041.4 346.1 57.2 201.9
6x8
1906Q / P3 239.7 241.3 1041.4 — 346.1 57.2 201.9
1906R / P1 239.7 241.3 1092.2 1092.2 368.3 57.2 231.3
6x8
1906R / P3 239.7 241.3 1092.2 — 368.3 57.2 231.3
1906T / P1 276.2 279.4 1200.2 1200.2 419.1 61.9 290.3
8 x 10
1906T / P3 276.2 279.4 1200.2 — 419.1 61.9 290.3
1910D / P1 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1x2
1910D / P3 104.8 114.3 444.5 — 138.1 34.9 22.7
1910E / P1 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1x2
1910E / P3 104.8 114.3 444.5 — 138.1 34.9 22.7
1910F / P1 123.8 152.4 463.6 489 138.1 39.7 22.7
1-1/2 x 2
1910F / P3 123.8 152.4 463.6 — 138.1 39.7 22.7
1910G / P1 123.8 152.4 463.6 495.3 138.1 39.7 27.2
1-1/2 x 3
1910G / P3 123.8 152.4 463.6 — 138.1 39.7 27.2
1910H / P1 130.2 123.8 514.4 514.4 160.3 42.9 29.5
2x3
1910H / P3 130.2 123.8 514.4 — 160.3 42.9 29.5
1910J / P1 184.2 181 650.9 650.9 187.3 49.2 45.4
3x4
1910J / P3 184.2 181 650.9 — 187.3 49.2 45.4
1910K / P1 155.6 161.9 711.2 711.2 196.9 49.2 63.5
3x4
1910K / P3 155.6 161.9 711.2 — 196.9 49.2 63.5
1910L / P1 179.4 181 812.8 812.8 241.3 49.2 99.8
4x6
1910L / P3 179.4 181 812.8 — 241.3 49.2 99.8
1910M / P1 177.8 184.2 812.8 812.8 238.1 49.2 104.3
4x6
1910M / P3 177.8 184.2 812.8 — 238.1 49.2 104.3
1910N / P1 196.9 209.6 870 870 266.7 49.2 117.9
4x6
1910N / P3 196.9 209.6 870 — 266.7 49.2 117.9
1910P / P1 225.4 254 1041.4 1041.4 292.1 49.2 158.8
4x6
1910P / P3 225.4 254 1041.4 — 292.1 49.2 158.8
1910Q / P1 239.7 241.3 1098.6 1098.6 355.6 57.2 240.4
6x8
1910Q / P3 239.7 241.3 1098.6 — 355.6 57.2 240.4
1910R / P1 239.7 266.7 1155.7 1155.7 368.3 57.2 249.5
6 x 10
1910R / P3 239.7 266.7 1155.7 — 368.3 57.2 249.5
1910T / P1 276.2 279.4 1355.7 1355.7 419.1 61.9 381
8 x 10
1910T / P3 276.2 279.4 1355.7 — 419.1 61.9 381

1900P.19
1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – Metric Units

1900 Steam Internal - Dimensions (mm) & Weights (kg) - Metric Units

C Approx.
Size Type A B D S Weight
STD Bellows
1912D / P1 104.8 114.3 463.6 489 160.3 34.9 25
1x2
1912D / P3 104.8 114.3 463.6 — 160.3 34.9 25
1912E / P1 104.8 114.3 463.6 489 160.3 34.9 25
1x2
1912E / P3 104.8 114.3 463.6 — 160.3 34.9 25
1912F / P1 123.8 152.4 482.6 508 160.3 39.7 27.2
1-1/2 x 2
1912F / P3 123.8 152.4 482.6 — 160.3 39.7 27.2
1912G / P1 123.8 152.4 482.6 514.4 160.3 39.7 29.5
1-1/2 x 3
1912G / P3 123.8 152.4 482.6 — 160.3 39.7 29.5
1912H / P1 154 161.9 584.2 584.2 177.8 42.9 38.6
2x3
1912H / P3 154 161.9 584.2 — 177.8 42.9 38.6
1912J / P1 184.2 181 758.8 758.8 228.6 46 77.1
3x4
1912J / P3 184.2 181 758.8 — 228.6 46 77.1
1912K / P1 184.2 181 743 743 196.9 49.2 68
3x4
1912K / P3 184.2 181 743 — 196.9 49.2 68
1912L / P1 179.4 203.2 812.8 812.8 241.3 55.5 104.3
4x6
1912L / P3 179.4 203.2 812.8 — 241.3 55.5 104.3
1912M / P1 177.8 203.2 920.8 920.8 273.1 55.5 136.1
4x6
1912M / P3 177.8 203.2 920.8 — 273.1 55.5 136.1
1912N / P1 196.9 222.3 990.6 990.6 298.5 55.5 163.3
4x6
1912N / P3 196.9 222.3 990.6 — 298.5 55.5 163.3
1912P / P1 225.4 254 1104.9 1104.9 352.4 55.5 240.4
4x6
1912P / P3 225.4 254 1104.9 — 352.4 55.5 240.4
1912Q / P1 239.7 241.3 1168.4 1168.4 362 68.3 292.6
6x8
1912Q / P3 239.7 241.3 1168.4 — 362 68.3 292.6
1912R / P1 239.7 266.7 1206.5 1206.5 384.2 68.3 306.2
6 x 10
1912R / P3 239.7 266.7 1206.5 — 384.2 68.3 306.2
1912T / P1 276.2 279.4 1368.4 1368.4 419.1 61.9 381
8 x 10
1912 T / P3 276.2 279.4 1368.4 — 419.1 61.9 381
1914D / P1 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 x 2
1914D / P3 104.8 139.7 552.5 — 198.4 49.2 43.1
1914E / P1 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 x 2
1914E / P3 104.8 139.7 552.5 — 198.4 49.2 43.1
1914F / P1 123.8 165.1 571.5 596.9 198.4 49.2 45.4
1-1/2 x 3
1914F / P3 123.8 165.1 571.5 — 198.4 49.2 45.4
1914G / P1 123.8 165.1 571.5 603.3 198.4 49.2 43.1
1-1/2 x 3
1914G / P3 123.8 165.1 571.5 — 198.4 49.2 43.1
1914H / P1 154 161.9 660.4 660.4 209.6 55.5 59
2x3
1914H / P3 154 161.9 660.4 — 209.6 55.5 59
1914J / P1 184.2 181 755.7 755.7 228.6 55.5 88.5
3x4
1914J / P3 184.2 181 755.7 — 228.6 55.5 88.5
1914K / P1 198.4 215.9 895.4 895.4 266.7 55.5 136.1
3x6
1914K / P3 198.4 215.9 895.4 — 266.7 55.5 136.1
1914L / P1 196.9 222.3 946.2 946.2 311.2 61.9 163.3
4x6
1914L / P3 196.9 222.3 946.2 — 311.2 61.9 163.3
1914M / P1 196.9 222.3 939.8 939.8 273.1 61.9 154.2
4x6
1914M / P3 196.9 222.3 939.8 — 273.1 61.9 154.2

1900P.20
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – Metric Units

1900 Steam Internal - Dimensions (mm) & Weights (kg) - Metric Units

C Approx.
Size Type A B D S Weight
STD Bellows
1914N / P1 196.9 222.3 990.6 990.6 298.5 61.9 172.4
4x6
1914N / P3 196.9 222.3 990.6 — 298.5 61.9 172.4
1914P / P1 225.4 254 1104.9 1104.9 352.4 61.9 247.2
4x6
1914P / P3 225.4 254 1104.9 — 352.4 61.9 247.2
1916D / P1 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 x 2
1916D / P3 104.8 139.7 552.5 — 198.4 49.2 43.1
1916E / P1 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 x 2
1916E / P3 104.8 139.7 552.5 — 198.4 49.2 43.1
1916F / P1 123.8 165.1 571.5 596.9 198.4 49.2 45.4
1-1/2 x 3
1916F / P3 123.8 165.1 571.5 -— 198.4 49.2 45.4
1916G / P1 155.6 171.5 603.3 635 198.4 55.5 45.4
2x3
1916G / P3 155.6 171.5 603.3 — 198.4 55.5 45.4
1916H / P1 154 161.9 660.4 660.4 209.6 55.5 63.5
2x3
1916H / P3 154 161.9 660.4 — 209.6 55.5 63.5
1916J / P1 184.2 181 755.7 755.7 228.6 65.1 99.8
3x4
1916J / P3 184.2 181 755.7 — 228.6 65.1 99.8
1916K / P1 196.9 215.9 895.4 895.4 266.7 65.1 145.2
3x6
1916K / P3 196.9 215.9 895.4 — 266.7 65.1 145.2
1916L / P1 196.9 222.3 946.2 946.2 311.2 71.4 167.8
4x6
1916L / P3 196.9 222.3 946.2 — 311.2 71.4 167.8
1918D / P1 139.7 177.8 673.1 698.5 225.4 61.9 68
1-1/2 x 3
1918D / P3 139.7 177.8 673.1 — 225.4 61.9 68
1918E / P1 139.7 177.8 673.1 698.5 225.4 61.9 68
1-1/2 x 3
1918E / P3 139.7 177.8 673.1 — 225.4 61.9 68
1918F / P1 139.7 177.8 673.1 698.5 225.4 61.9 68
1-1/2 x 3
1918F / P3 139.7 177.8 673.1 — 225.4 61.9 68
1918G / P1 155.6 171.5 603.3 635 198.4 68.2 49.9
2x3
1918G / P3 155.6 171.5 603.3 — 198.4 68.2 49.9
1920D / P1 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1x2
1920D / P3 104.8 114.3 444.5 — 138.1 34.9 22.7
1920E / P1 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1x2
1920E / P3 104.8 114.3 444.5 — 138.1 34.9 22.7
1920F / P1 123.8 152.4 463.6 489 138.1 39.7 22.7
1-1/2 x 2
1920F / P3 123.8 152.4 463.6 — 138.1 39.7 22.7
1920G / P1 123.8 152.4 463.6 495.3 138.1 39.7 27.2
1-1/2 x 3
1920G / P3 123.8 152.4 463.6 — 138.1 39.7 27.2
1920H / P1 130.2 123.8 514.4 514.4 160.3 42.8 29.5
2x3
1920H / P3 130.2 123.8 514.4 — 160.3 42.8 29.5
1920J / P1 184.2 181 651 651 187.3 46 45.4
3x4
1920J / P3 184.2 181 651 — 187.3 46 45.4
1920K / P1 155.6 161.9 711.2 711.2 196.9 49.2 63.5
3x4
1920K / P3 155.6 161.9 711.2 — 196.9 49.2 63.5

1900P.21
1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – Metric Units

1900 Steam Internal - Dimensions (mm) & Weights (kg) - Metric Units

C Approx.
Size Type A B D S Weight
STD Bellows
1920L / P1 179.4 181 812.8 812.8 241.3 49.2 99.8
4x6
1920L / P3 179.4 181 812.8 -— 241.3 49.2 99.8
1920M / P1 177.8 184.2 812.8 812.8 238.1 49.2 104.3
4x6
1920M / P3 177.8 184.2 812.8 — 238.1 49.2 104.3
1920N / P1 196.9 209.6 870 870 266.7 49.2 117.9
4x6
1920N / P3 196.9 209.6 870 — 266.7 49.2 117.9
1920P / P1 225.4 254 1041.4 1041.4 292.1 49.2 158.8
4x6
1920P / P3 225.4 254 1041.4 — 292.1 49.2 158.8
1920Q /P1 239.7 241.3 1041.4 1041.4 346.1 57.2 201.9
6x8
1920Q / P3 239.7 241.3 1041.4 — 346.1 57.2 201.9
1920R / P1 239.7 241.3 1092.2 1092.2 368.3 57.2 231.3
6x8
1920R / P3 239.7 241.3 1092.2 -— 368.3 57.2 231.3
1920T / P1 276.2 279.4 1355.7 1355.7 419.1 61.9 381
8 x 10
1920T / P3 276.2 279.4 1355.7 — 419.1 61.9 381
1922D / P1 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1x2
1922D / P3 104.8 114.3 444.5 — 138.1 34.9 22.7
1922E / P1 104.8 114.3 444.5 469.9 138.1 34.9 22.7
1x2
1922E / P3 104.8 114.3 444.5 — 138.1 34.9 22.7
1922F / P1 123.8 152.4 463.6 489 138.1 39.7 22.7
1-1/2 x 2
1922F / P3 123.8 152.4 463.6 — 138.1 39.7 22.7
1922G / P1 123.8 152.4 482.6 514.4 160.3 39.7 29.5
1-1/2 x 3
1922G / P3 123.8 152.4 482.6 — 160.3 39.7 29.5
1922H / P1 130.2 123.8 514.4 514.4 160.3 42.8 29.5
2x3
1922H / P3 130.2 123.8 514.4 — 160.3 42.8 29.5
1922J / P1 184.2 181 650.9 650.9 187.3 46 45.4
3x4
1922J / P3 184.2 181 650.9 — 187.3 46 45.4
1922K / P1 155.6 161.9 711.2 711.2 196.9 49.2 63.5
3x4
1922K / P3 155.6 161.9 711.2 — 196.9 49.2 63.5
1922L / P1 181 203.2 812.8 812.8 241.3 55.6 104.3
4x6
1922L / P3 181 203.2 812.8 — 241.3 55.6 104.3
1922M / P1 177.8 203.2 920.8 920.8 273.1 55.6 136.1
4x6
1922M / P3 177.8 203.2 920.8 - 273.1 55.6 136.1
1922N / P1 196.9 222.3 990.6 990.6 298.5 55.6 163.3
4x6
1922N / P3 196.9 222.3 990.6 — 298.5 55.6 163.3
1922Q / P1 239.7 241.3 1168.4 1168.4 362 68.3 292.6
6x8
1922Q / P3 239.7 241.3 1168.4 — 362 68.3 292.6
1922R / P1 239.7 266.7 1206.5 1206.5 384.2 68.3 306.2
6 x 10
1922R / P3 239.7 266.7 1206.5 — 384.2 68.3 306.2
1922T / P1 276.2 279.4 1355.7 1355.7 419.1 61.9 381
8 x 10
1922T / P3 276.2 279.4 1355.7 — 419.1 61.9 381
1923P / P1 225.4 254 1104.9 1104.9 352.4 55.6 240.4
4x6
1923P / P3 225.4 254 1104.9 — 352.4 55.6 240.4

1900P.22
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – Metric Units

1900 Steam Internal - Dimensions (mm) & Weights (kg) - Metric Units

C Approx.
Size Type A B D S Weight
STD Bellows
1924D / P1 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 x 2
1924D / P3 104.8 139.7 552.5 — 198.4 49.2 43.1
1924E / P1 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 x 2
1924E / P3 104.8 139.7 552.5 — 198.4 49.2 43.1
1924F / P1 123.8 165.1 571.5 596.9 198.4 49.2 45.4
1-1/2 x 3
1924F / P3 123.8 165.1 571.5 — 198.4 49.2 45.4
1924G / P1 123.8 165.1 571.5 603.3 198.4 49.2 43.1
1-1/2 x 3
1924G / P3 123.8 165.1 571.5 — 198.4 49.2 43.1
1924H / P1 154 161.9 584.2 584.2 177.8 55.6 40.8
2x3
1924H / P3 154 161.9 584.2 — 177.8 55.6 40.8
1924J / P1 184.2 181 758.8 758.8 228.6 58.7 81.6
3x4
1924J / P3 184.2 181 758.8 — 228.6 58.7 81.6
1924K / P1 198.4 215.9 895.4 895.4 266.7 55.6 136.1
3x6
1924K / P3 198.4 215.9 895.4 — 266.7 55.6 136.1
1924L / P1 196.9 222.3 946.2 946.2 311.2 61.9 163.3
4x6
1924L / P3 196.9 222.3 946.2 — 311.2 61.9 163.3
1924M / P1 196.9 222.3 939.8 939.8 273.1 61.9 154.2
4x6
1924M / P3 196.9 222.3 939.8 — 273.1 61.9 154.2
1924N / P1 196.9 222.3 990.6 990.6 298.5 61.9 172.4
4x6
1924N / P3 196.9 222.3 990.6 — 298.5 61.9 172.4
1924P / P1 225.4 254 1104.9 1104.9 352.4 61.9 247.2
4x6
1924P / P3 225.4 254 1104.9 — 352.4 61.9 247.2
1926D / P1 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 x 2
1926D / P3 104.8 139.7 552.5 — 198.4 49.2 43.1
1926E / P1 104.8 139.7 552.5 577.9 198.4 49.2 43.1
1-1/2 x 2
1926E / P3 104.8 139.7 552.5 — 198.4 49.2 43.1
1926F / P1 123.8 165.1 571.5 596.9 198.4 49.2 45.4
1-1/2 x 3
1926F / P3 123.8 165.1 571.5 — 198.4 49.2 45.4
1926G / P1 155.6 171.5 603.3 635 198.4 55.6 45.4
2x3
1926G / P3 155.6 171.5 603.3 — 198.4 55.6 45.4
1926H / P1 154 161.9 660.4 660.4 209.6 55.6 63.5
2x3
1926H / P3 154 161.9 660.4 — 209.6 55.6 63.5
1926J / P1 184.2 181 755.7 755.7 228.6 65.1 99.8
3x4
1926J / P3 184.2 181 755.7 — 228.6 65.1 99.8
1926K / P1 196.9 215.9 895.4 895.4 266.7 65.1 145.2
3x6
1926K / P3 196.9 215.9 895.4 — 266.7 65.1 145.2
1926L / P1 196.9 222.3 946.2 946.2 311.2 71.4 167.8
4x6
1926L / P3 196.9 222.3 946.2 — 311.2 71.4 167.8

1900P.23
1900/P (SRV-1/Q2.02)
1900/P Series
Dimensions & Weights

1900/P1 & P3 Series Valves – Metric Units

1900 Steam Internal - Dimensions (mm) & Weights (kg) - Metric Units

C Approx.
Size Type A B D S Weight
STD Bellows
1928D / P1 139.7 177.8 673.1 698.5 225.4 61.9 68
1-1/2 x 3
1928D / P3 139.7 177.8 673.1 — 225.4 61.9 68
1928E / P1 139.7 177.8 673.1 698.5 225.4 61.9 68
1-1/2 x 3
1928E / P3 139.7 177.8 673.1 — 225.4 61.9 68
1928F / P1 139.7 177.8 673.1 698.5 225.4 61.9 68
1-1/2 x 3
1928F / P3 139.7 177.8 673.1 — 225.4 61.9 68
1928G / P1 155.6 171.5 603.3 635 198.4 68.2 49.9
2x3
1928G / P3 155.6 171.5 603.3 — 198.4 68.2 49.9

1900P.24
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.25
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
D

Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905D / P1 1905-30D / P1 285 210 80 — 285 230
1x2 150 150
1905D / P3 — 285 210 80 — — —
1906D / P1 1906-30D / P1 285 285 285 — 285 230
1x2 300 150
1906D / P3 — 285 285 285 — — —
1910D / P1 1910-30D / P1 740 625 410 — 285 230
1900 & 1900-30 P1 & P3 Series

1x2 300 150


D Orifice - API area: 0.110 Sq. in.

1910D / P3 — 740 625 410 — — -—


1912D / P1 1912-30D / P1 1480 1205 825 — 285 230
1x2 600 150
1912D / P3 — 1480 1205 825 — — —
1914D / P1 1914-30D / P1 2220 1740 1235 — 600 500
1-1/2 x 2 900 300
1914D / P3 — 2220 1740 1235 — — —
1916D / P1 1916-30D / P1 3705 2735 2060 — 600 500
1-1/2 x 2 1500 300
1916D / P3 — 3705 2735 2060 — — —
1918D / P1 1918-30D / P1 6000 4460 3430 — 740 500
1-1/2 x 3 2500 300
1918D / P3 — 6000 4460 3430 — — —
1920D / P1 1920-30D / P1 — — 510 485 285 230
1x2 300 150
1920D / P3 — — — 510 485 — —
1922D / P1 1922-30D / P1 — — 1015 975 285 230
1x2 600 150
1922D / P3 — — — 1015 975 — —
1924D / P1 1924-30D / P1 — — 1525 1460 600 500
1-1/2 x 2 900 300
1924D / P3 — — — 1525 1460 — —
1926D / P1 1926-30D / P1 — — 2540 2435 600 500
1-1/2 x 2 1500 300
1926D / P3 — — — 2540 2435 — —
Selection Table for Steam Service

1928D / P1 1928-30D / P1 — — 4230 4060 740 500


1-1/2 x 3 2500 300
1928D / P3 — — — 4230 4060 — —
1900/P Series
D
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
D Orifice - API area: 0.110 Sq. in.

1900P.26
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.27
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
E

Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905E / P1 1905-30E / P1 285 210 80 — 285 230
1x2 150 150
1905E / P3 — 285 210 80 — — —
1906E / P1 1906-30E / P1 285 285 285 — 285 230
1x2 300 150
1906E / P3 — 285 285 285 — — —
1910E / P1 1910-30E / P1 740 625 410 — 285 230
1900 & 1900-30 P1 & P3 Series

1x2 300 150


E Orifice - API area: 0.196 Sq. in.

1910E / P3 — 740 625 410 — — —


1912E / P1 1912-30E / P1 1480 1205 825 — 285 230
1x2 600 150
1912E / P3 — 1480 1205 825 — — —
1914E / P1 1914-30E / P1 2220 1740 1235 — 600 500
1-1/2 x 2 900 300
1914E / P3 — 2220 1740 1235 — — —
1916E / P1 1916-30E / P1 3705 2735 2060 — 600 500
1-1/2 x 2 1500 300
1916E / P3 — 3705 2735 2060 — — —
1918E / P1 1918-30E / P1 6000 4460 3430 — 740 500
1-1/2 x 3 2500 300
1918E / P3 — 6000 4460 3430 — — —
1920E / P1 1920-30E / P1 — — 510 485 285 230
1x2 300 150
1920E / P3 — — — 510 485 — —
1922E / P1 1922-30E / P1 — — 1015 975 285 230
1x2 600 150
1922E / P3 — — — 1015 975 — —
1924E / P1 1924-30E / P1 — — 1525 1460 600 500
1-1/2 x 2 900 300
1924E / P3 — — — 1525 1460 — —
1926E / P1 1926-30E / P1 — — 2540 2435 600 500
1-1/2 x 2 1500 300
1926E / P3 — — — 2540 2435 — —
Selection Table for Steam Service

1928E / P1 1928-30E / P1 — — 4230 4060 740 500


1-1/2 x 3 2500 300
1928E / P3 — — — 4230 4060 — —
1900/P Series
E
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
E Orifice - API area: 0.196 Sq. in.

1900P.28
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.29
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
F

Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905F / P1 1905-30F / P1 285 210 80 — 285 230
1-1/2 x 2 150 150
1905F / P3 — 285 210 80 — — —
1906F / P1 1906-30F / P1 285 285 285 — 285 230
1-1/2 x 2 300 150
1906F / P3 — 285 285 285 — — —
1910F / P1 1910-30F / P1 740 625 410 — 285 230
1900 & 1900-30 P1 & P3 Series

1-1/2 x 2 300 150


F Orifice - API area: 0.307 Sq. in.

1910F / P3 — 740 625 410 — — —


1912F / P1 1912-30F / P1 1480 1205 825 — 285 230
1-1/2 x 2 600 150
1912F / P3 — 1480 1205 825 — — —
1914F / P1 1914-30F / P1 2220 1740 1235 — 740 500
1-1/2 x 3 900 300
1914F / P3 — 2220 1740 1235 — — —
1916F / P1 1916-30F / P1 3705 2735 2060 — 740 500
1-1/2 x 3 1500 300
1916F / P3 — 3705 2735 2060 — — —
1918F / P1 1918-30F / P1 5000 4460 3430 — 740 500
1-1/2 x 3 2500 300
1918F / P3 — 5000 4460 3430 — — —
1920F / P1 1920-30F / P1 — — 510 485 285 230
1-1/2 x 2 300 150
1920F / P3 — — — 510 485 — —
1922F / P1 1922-30F / P1 — — 1015 975 285 230
1-1/2 x 2 600 150
1922F / P3 — — — 1015 975 — —
1924F / P1 1924-30F / P1 — — 1525 1460 740 500
1-1/2 x 3 900 300
1924F / P3 — — — 1525 1460 — —
1926F / P1 1926-30F / P1 — — 2540 2435 740 500
1-1/2 x 3 1500 300
1926F / P3 — — — 2540 2435 — —
Selection Table for Steam Service

1928F / P1 1928-30F / P1 — — 4230 4060 740 500


1-1/2 x 3 2500 300
1928F / P3 — — — 4230 4060 — —
1900/P Series
F
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
F Orifice - API area: 0.307 Sq. in.

1900P.30
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.31
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
G

Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905G / P1 1905-30G / P1 285 210 80 — 285 230
1-1/2 x 3 150 150
1905G / P3 — 285 210 80 — — —
1906G / P1 1906-30G / P1 285 285 285 -— 285 230
1-1/2 x 3 300 150
1906G / P3 — 285 285 285 — — —
1910G / P1 1910-30G / P1 740 625 410 — 285 230
1900 & 1900-30 P1 & P3 Series

1-1/2 x 3 300 150


G Orifice - API area: 0.503 Sq. in.

1910G / P3 — 740 625 410 — — —


1912G / P1 1912-30G / P1 1480 1205 825 — 285 230
1-1/2 x 3 600 150
1912G / P3 — 1480 1205 825 — — —
1914G / P1 1914-30G / P1 2230 1740 1235 — 740 470
1-1/2 x 3 900 300
1914G / P3 — 2230 1740 1235 -— — —
1916G / P1 1916-30G / P1 3600 2735 2060 — 740 470
2x3 1500 300
1916G / P3 — 3600 2735 2060 — — —
1918G / P1 1918-30G / P1 3600 3600 3430 -— 740 470
2x3 2500 300
1918G / P3 — 3600 3600 3430 — — —
1920G / P1 1920-30G / P1 — — 510 485 285 230
1-1/2 x 3 300 150
1920G / P3 — — — 510 485 — —
1922G / P1 1922-30G / P1 — — 1015 975 285 230
1-1/2 x 3 600 150
1922G / P3 — — — 1015 975 — —
1924G / P1 1924-30G / P1 — — 1525 1460 740 470
1-1/2 x 3 900 300
1924G / P3 — — — 1525 1460 — —
1926G / P1 1926-30G / P1 — — 2540 2435 740 470
2x3 1500 300
1926G / P3 — — — 2540 2435 — —
Selection Table for Steam Service

1928G / P1 1928-30G / P1 — — 3600 3600 740 470


2x3 2500 300
1928G / P3 — — -— 3600 3600 — —
1900/P Series
G
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
G Orifice - API area: 0.503 Sq. in.

1900P.32
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.33
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature
H

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905H / P1 1905-30H / P1 285 210 80 — 285 230
1-1/2 x 3 150 150
1905H / P3 — 285 210 80 — — —
1900 & 1900-30 P1 & P3 Series
H Orifice - API area: 0.785 Sq. in.

1906H / P1 1906-30H / P1 285 285 285 — 285 230


1-1/2 x 3 300 150
1906H / P3 — 285 285 285 — — —
1910H / P1 1910-30H / P1 740 625 410 — 285 230
2x3 300 150
1910H / P3 — 740 625 410 — — —
1912H / P1 1912-30H / P1 1480 1205 825 — 285 230
2x3 600 150
1912H / P3 — 1480 1205 825 — — —
1914H / P1 1914-30H / P1 2220 1740 1235 — 285 230
2x3 900 150
1914H / P3 — 2220 1740 1235 — — —
1916H / P1 1916-30H / P1 2750 2735 2060 — 740 415
2x3 1500 300
1916H / P3 — 2750 2735 2060 — — —
1920H / P1 1920-30H / P1 — — 510 485 285 230
2x3 300 150
1920H / P3 — — — 510 485 — —
1922H / P1 1922-30H / P1 — — 1015 975 285 230
2x3 600 150
1922H / P3 — — — 1015 975 — —
1924H / P1 1924-30H / P1 — — 1525 1460 285 230
2x3 900 150
1924H / P3 — — — 1525 1460 — —
1926H / P1 1926-30H / P1 — — 2540 2435 740 230
Selection Table for Steam Service

2x3 1500 300


1926H / P3 — — — 2540 2435 — -—
1900/P Series
H
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
H Orifice - API area: 0.785 Sq. in.

1900P.34
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.35
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature
J

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905J / P1 1905-30J / P1 285 210 80 — 285 230
2x3 150 150
1905J / P3 — 285 210 80 — — —
1900 & 1900-30 P1 & P3 Series
J Orifice - API area: 1.287 Sq. in.

1906J / P1 1906-30J / P1 285 285 285 — 285 230


2 x3 300 150
1906J / P3 — 285 285 285 — — —
1910J / P1 1910-30J / P1 740 625 410 — 285 230
3x4 300 150
1910J / P3 — 740 625 410 — — —
1912J / P1 1912-30J / P1 1480 1205 825 — 285 230
3x4 600 150
1912J / P3 — 1480 1205 825 — — —
1914J / P1 1914-30J / P1 2220 1740 1235 — 285 230
3x4 900 150
1914J / P3 — 2220 1740 1235 — — —
1916J / P1 1916-30J / P1 2700 2700 2060 — 600 230
3x4 1500 300
1916J / P3 — 2700 2700 2060 — — —
1920J / P1 1920-30J / P1 — — 510 485 285 230
3x4 300 150
1920J / P3 — — — 510 485 — —
1922J / P1 1922-30J / P1 — — 1015 975 285 230
3x4 600 150
1922J / P3 — — — 1015 975 — —
1924J / P1 1924-30J / P1 — — 1525 1460 285 230
3x4 900 150
1924J / P3 — — — 1525 1460 — —
1926J / P1 1926-30J / P1 — — 2540 2435 600 230
Selection Table for Steam Service

3x4 1500 300


1926J / P3 — — — 2540 2435 — —
1900/P Series
J
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
J Orifice - API area: 1.287 Sq. in.

1900P.36
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.37
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature
K

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905K / P1 1905-30K / P1 285 210 80 — 285 150
3x4 150 150
1905K / P3 — 285 210 80 — — —
1900 & 1900-30 P1 & P3 Series
K Orifice - API area: 1.838 Sq. in.

1906K / P1 1906-30K / P1 285 285 285 — 285 150


3x4 300 150
1906K / P3 — 285 285 285 — — —
1910K / P1 1910-30K / P1 740 625 410 — 285 150
3x4 300 150
1910K / P3 — 740 625 410 — — —
1912K / P1 1912-30K / P1 1480 1205 825 — 285 200
3x4 600 150
1912K / P3 — 1480 1205 825 — — —
1914K / P1 1914-30K / P1 2220 1740 1235 — 285 200
3x6 900 150
1914K / P3 — 2220 1740 1235 — — —
1916K / P1 1916-30K / P1 2160 2160 2060 — 600 200
3x6 1500 300
1916K / P3 — 2160 2160 2060 — — —
1920K / P1 1920-30K / P1 — — 510 485 285 150
3x4 300 150
1920K / P3 — — — 510 485 — —
1922K / P1 1922-30K / P1 — — 1015 975 285 200
3x4 600 150
1922K / P3 — — — 1015 975 — —
1924K / P1 1924-30K / P1 — — 1525 1460 285 200
3x6 900 150
1924K / P3 — — — 1525 1460 — —
1926K / P1 1926-30K / P1 — — 2160 2160 600 200
Selection Table for Steam Service

3x6 1500 300


1926K / P3 — — — 2160 2160 — —
1900/P Series
K
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
K Orifice - API area: 1.838 Sq. in.

1900P.38
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.39
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature
L

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905L / P1 1905-30L / P1 285 210 80 — 285 100
3x4 150 150
1905L / P3 — 285 210 80 — — —
1900 & 1900-30 P1 & P3 Series
L Orifice - API area: 2.853 Sq. in.

1906L / P1 1906-30L / P1 285 285 285 — 285 100


3x4 300 150
1906L / P3 — 285 285 285 — — —
1910L / P1 1910-30L / P1 740 625 410 — 285 170
4x6 300 150
1910L / P3 — 740 625 410 — — —
1912L / P1 1912-30L / P1 1000 1000 825 — 285 170
4x6 600 150
1912L / P3 — 1000 1000 825 — — —
1914L / P1 1914-30L / P1 1500 1500 1235 — 285 170
4x6 900 150
1914L / P3 — 1500 1500 1235 — — —
1916L / P1 1916-30L / P1 1500 1500 1500 — 285 170
4x6 1500 150
1916L / P3 — 1500 1500 1500 — — —
1920L / P1 1920-30L / P1 — — 510 485 285 170
4x6 300 150
1920L / P3 — — — 510 485 — —
1922L / P1 1922-30L / P1 — — 1015 975 285 170
4x6 600 150
1922L / P3 — — — 1015 975 — —
1924L / P1 1924-30L / P1 — — 1500 1235 285 170
4x6 900 150
1924L / P3 — — — 1500 1235 — —
1926L / P1 1926-30L / P1 — — 1500 1500 285 170
Selection Table for Steam Service

4x6 1500 150


1926L / P3 -— — — 1500 1500 — —
1900/P Series
L
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
L Orifice - API area: 2.853 Sq. in.

1900P.40
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.41
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature
M

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
M Orifice - API area: 3.60 Sq. in.
1900 & 1900-30 P1 & P3 Series

1905M / P1 1905-30M / P1 285 210 80 — 285 80


4x6 150 150
1905M / P3 — 285 210 80 — — —
1906M / P1 1906-30M / P1 285 285 285 — 285 80
4x6 300 150
1906M / P3 — 285 285 285 — — —
1910M / P1 1910-30M / P1 740 625 410 — 285 160
4x6 300 150
1910M / P3 — 740 625 410 — — —
1912M / P1 1912-30M / P1 1100 1100 825 — 285 160
4x6 600 150
1912M / P3 — 1100 1100 825 — — —
1914M / P1 1914-30M / P1 1100 1100 1100 — 285 160
4x6 900 150
1914M / P3 — 1100 1100 1100 — — —
1920M / P1 1920-30M / P1 — — 510 485 285 160
4x6 300 150
1920M / P3 — — — 510 485 — —
1922M / P1 1922-30M / P1 — — 1015 975 285 160
4x6 600 150
1922M / P3 — — — 1015 975 — —
1924M / P1 1924-30M / P1 — — 1100 1100 285 160
4x6 900 150
1924M / P3 — — — 1100 1100 — —
Selection Table for Steam Service
1900/P Series
M
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
M Orifice - API area: 3.60 Sq. in.

1900P.42
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.43
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature
N

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
N Orifice - API area: 4.34 Sq. in.
1900 & 1900-30 P1 & P3 Series

1905N / P1 1905-30N / P1 285 210 80 — 285 80


4x6 150 150
1905N / P3 — 285 210 80 — — —
1906N / P1 1906-30N / P1 285 285 285 — 285 80
4x6 300 150
1906N / P3 — 285 285 285 — — —
1910N / P1 1910-30N / P1 740 625 410 — 285 160
4x6 300 150
1910N / P3 — 740 625 410 — — —
1912N / P1 1912-30N / P1 1000 1000 975 — 285 160
4x6 600 150
1912N / P3 — 1000 1000 975 — — —
1914N / P1 1914-30N / P1 1000 1000 1000 — 285 160
4x6 900 150
1914N / P3 — 1000 1000 1000 — — —
1920N / P1 1920-30N / P1 — — 510 485 285 160
4x6 300 150
1920N / P3 — — — 510 485 — —
1922N / P1 1922-30N / P1 — — 1000 975 285 160
4x6 600 150
1922N / P3 — — — 1000 975 — —
1924N / P1 1924-30N / P1 — — 1000 1000 285 160
4x6 900 150
1924N / P3 — — — 1000 1000 — —
Selection Table for Steam Service
1900/P Series
N
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
N Orifice - API area: 4.34 Sq. in.

1900P.44
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.45
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature
P

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
Valve Size & Temperature Limits - °F (psig) at 100°F
Inlet Outlet
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
P Orifice - API area: 6.38 Sq. in.
1900 & 1900-30 P1 & P3 Series

1905P / P1 1905-30P / P1 285 210 80 — 285 80


4x6 150 150
1905P / P3 — 285 210 80 — — —
1906P / P1 1906-30P / P1 285 285 285 — 285 80
4x6 300 150
1906P / P3 — 285 285 285 — — —
1910P / P1 1910-30P / P1 525 525 410 — 285 150
4x6 300 150
1910P / P3 — 525 525 410 — — —
1912P / P1 1912-30P / P1 1000 1000 825 — 285 150
4x6 600 150
1912P / P3 — 1000 1000 825 — — —
1914P / P1 1914-30P / P1 1000 1000 1000 — 285 150
4x6 900 150
1914P / P3 — 1000 1000 1000 — — —
1920P / P1 1920-30P / P1 — — 510 485 285 150
4x6 300 150
1920P / P3 — — — 510 485 — —
1923P / P1 1923-30P / P1 — — 1000 975 285 150
4x6 600 150
1923P / P3 — — — 1000 975 — —
1924P / P1 1924-30P / P1 — — 1000 1000 285 150
4x6 900 150
1924P / P3 — — — 1000 1000 — —
Selection Table for Steam Service
1900/P Series
P
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
P Orifice - API area: 6.38 Sq. in.

1900P.46
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.47
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature
Q

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
1900 & 1900-30 P1 & P3 Series

Valve Size (psig) at 100°F


Q Orifice - API area: 11.05 Sq. in.

& Temperature Limits - °F


Inlet Outlet
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905Q / P1 1905-30Q / P1 165 165 80 — 115 70
6x8 150 150
1905Q / P3 — 165 165 80 — — —
1906Q / P1 1906-30Q / P1 165 165 165 — 115 70
6x8 300 150
1906Q / P3 — 165 165 165 — — —
1910Q / P1 1910-30Q / P1 300 300 300 — 115 115
6x8 300 150
1910Q / P3 — 300 300 300 — — —
1912Q / P1 1912-30Q / P1 600 600 600 — 115 115
6x8 600 150
1912Q / P3 — 600 600 600 — — —
1920Q / P1 1920-30Q / P1 — — 165 165 115 115
6x8 300 150
1920Q / P3 — — — 165 165 — —
1922Q / P1 1922-30Q / P1 — — 600 600 115 115
6x8 600 150
1922Q / P3 — — — 600 600 — —
Selection Table for Steam Service
1900/P Series
Q
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
Q Orifice - API area: 11.05 Sq. in.

1900P.48
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.49
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature
R

Inlet Pressure (psig) Back Press. Limits


R Orifice - API area: 16.0 Sq. in.

Valve Type Number ANSI Flanged Ratings


1900 & 1900-30 P1 & P3 Series

Valve Size & Temperature Limits - °F (psig) at 100°F


Inlet Outlet
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905R / P1 1905-30R / P1 100 100 80 — 60 60
6x8 150 150
1905R / P3 — 100 100 80 — — —
1906R / P1 1906-30R / P1 100 100 100 — 60 60
6x8 300 150
1906R / P3 — 100 100 100 — — —
1910R / P1 1910-30R / P1 230 230 230 — 100 100
6 x 10 300 150
1910R / P3 — 230 230 230 — — —
1912R / P1 1912-30R / P1 300 300 300 — 100 100
6 x 10 600 150
1912R / P3 — 300 300 300 — — —
1920R / P1 1920-30R / P1 — — 100 100 60 60
6x8 300 150
1920R / P3 — — — 100 100 — —
1922R / P1 1922-30R / P1 — — 300 300 100 100
6 x 10 600 150
1922R / P3 — — — 300 300 — —
Selection Table for Steam Service
1900/P Series
R
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
R Orifice - API area: 16.0 Sq. in.

1900P.50
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900P.51
1900/P Series

1900/P (SRV-1/Q2.02)
Pressure / Temperature
T

T Orifice - Area: 30.21 Sq. in.

Valve Type Number ANSI Flanged Ratings Inlet Pressure (psig) Back Press. Limits
1900 & 1900-30 P1 & P3 Series

Valve Size & Temperature Limits - °F (psig) at 100°F


Inlet Outlet
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. 100 Sat. Stm. 800 850 Standard Bellows
1905T / P1 1905-30T / P1 65 65 65 — 30 30
8 x 10 150 150
1905T / P3 — 65 65 65 — — —
1906T / P1 1906-30T / P1 65 65 65 — 30 30
8 x 10 300 150
1906T / P3 — 65 65 65 — — —
1910T / P1 1910-30T / P1 120 120 120 — 60 60
8 x 10 300 150
1910T / P3 — 120 120 120 — — —
1912T / P1 1912-30T / P1 300 300 300 — 100 100
8 x 10 300 150
1912T / P3 — 300 300 300 — — —
1920T / P1 1920-30T / P1 — — 120 120 60 60
8 x 10 300 150
1920T / P3 — — — 120 120 — —
1922T / P1 1922-30T / P1 — — 300 300 100 100
8 x 10 300 150
1922T / P3 — — — 300 300 — —
Selection Table for Steam Service
1900/P Series
T
Pressure / Temperature

Selection Chart for Steam Service


1900 & 1900-30 P1 & P3 Series
T Orifice - Area: 30.21 Sq. in.

1900P.52
Consolidated Spring Loaded Safety Relief Valves 1900/P (SRV-1/Q2.02)
1900/P Series
Steam
Orifice Capacities

1900 / P1 & P3 Flanged Valves Capacities based on Set Pressure plus 3%


STANDARD MATERIALS - ORIFICE CAPACITIES - STEAM or 2 psi overpressure, whichever is greater.
ASME B & PVC, Section I - (USCS Units) Capacities in lbs. per hour of saturated steam.

Orifice Area (Sq. in.)


Set Press. D E F G H J K L M N P Q R T
(psig) 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21

15 178 316 496 813 1268 2078 2970 4608 5816 7012 10304 17853 25841 41971
20 206 366 574 941 1468 2406 3439 5335 6733 8118 11930 20668 29917 48591
30 262 466 730 1197 1868 3062 4376 6789 8567 10330 15180 26300 38069 61831
40 318 566 887 1453 2268 3718 5313 8243 10402 12542 18431 31932 46220 75071
50 374 666 1043 1710 2668 4373 6250 9696 12237 14754 21682 37563 54372 88311
60 430 765 1199 1966 3068 5029 7187 11150 14071 16965 24932 43195 62524 101551
70 487 866 1357 2225 3472 5691 8133 12618 15924 19199 28215 48883 70757 114923
80 545 969 1518 2489 3884 6366 9098 14116 17814 21478 31563 54684 79153 128560
90 603 1072 1679 2753 4296 7042 10063 15613 19703 23756 34912 60485 87550 142197
100 660 1175 1841 3017 4708 7717 11029 17110 21593 26034 38260 66285 95946 155835
120 776 1380 2163 3545 5532 9068 12959 20105 25372 30591 44956 77886 112738 183109
140 891 1586 2485 4073 6356 10418 14889 23100 29151 35147 51652 89488 129531 210383
160 1007 1791 2807 4601 7180 11769 16819 26094 32931 39704 58348 101089 146324 237658
180 1123 1997 3129 5129 8004 13119 18750 29089 36710 44261 65045 112690 163116 264932
200 1238 2203 3451 5657 8828 14470 20680 32084 40489 48817 71741 124292 179909 292206
220 1354 2408 3773 6186 9652 15821 22610 35078 44268 53374 78437 135893 196701 319481
240 1469 2614 4095 6714 10476 17171 24540 38073 48048 57930 85134 147494 213494 346755
260 1585 2819 4418 7242 11300 18522 26471 41068 51827 62487 91830 159096 230286 374030
280 1700 3025 4740 7770 12124 19873 28401 44062 55606 67043 98526 170697 247079 401304
300 1816 3231 5062 8298 12948 21223 30331 47057 59385 71600 105222 182298 263871 428578
320 1932 3436 5384 8826 13772 22574 32261 50052 63164 76157 111919 193900 —- —
340 2047 3642 5706 9354 14596 23924 34192 53046 66944 80713 118615 205501 —- —
360 2163 3847 6028 9882 15420 25275 36122 56041 70723 85270 125311 217102 — —
380 2278 4053 6350 10410 16244 26626 38052 59036 74502 89826 132007 228704 — —
400 2394 4258 6672 10938 17068 27976 39982 62030 78281 94383 138704 240305 — —
420 2509 4464 6995 11466 17892 29327 41912 65025 82061 98939 145400 251906 — —
440 2625 4670 7317 11994 18716 30678 43843 68020 85840 103496 152096 263507 — —
460 2740 4875 7639 12522 19540 32028 45773 71014 89619 108052 158792 275109 — —
480 2856 5081 7961 13050 20364 33379 47703 74009 93398 112609 165489 286710 — —
500 2972 5286 8283 13578 21188 34729 49633 77004 97178 117166 172185 298311 — —
600 3549 6314 9894 16219 25308 41483 59285 91977 116074 139948 205666 356318 — —
700 4127 7342 11504 18859 29428 48236 68936 106951 134970 162731 239147 — — —
800 4705 8370 13115 21499 33548 54989 78587 121924 153866 185514 272629 — — —
900 5283 9398 14726 24140 37668 61742 88238 136897 172762 208297 306110 — — —
1000 5861 10426 16336 26780 41788 68495 97889 151871 191658 231080 339591 — — —
1100 6439 11454 17947 29420 45909 75248 107541 166844 210554 — — — — —
1200 7016 12482 19558 32061 50029 82001 117192 181817 — — — — — —
1300 7594 13510 21168 34701 54149 88755 126843 196791 — — — — — —
1400 8172 14538 22779 37341 58269 95508 136494 211764 — — — — — —
1500 8750 15566 24389 39982 62389 102261 146146 226737 — — — — — —
1520 8865 15771 24712 40510 63213 103611 148076 — — — — — — —
2000 12018 21380 33500 54917 85694 140460 200738 — — — — — — —
2500 15739 27999 43871 71918 112224 183945 — — — — — — — —
3000 20351 36203 56725 92989 145104 237838 — — — — — — — —
3100 21465 38185 59831 98081 153049 250862 — — — — — — — —
NOTES: 1 Relieving capacities indicated are 90% of average capacity in accordance with latest ASME code requirements.
2 For Superheat Correction Factors, refer to “Technical Information” section.

1900P.53
1900/P (SRV-1/Q2.02)
1982
Scope of Design

Table of Contents
Scope of Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1982.2
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1982.3
Dimensions & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1982.5
Capacities (USCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1982.7

1982

1982.1
1982 (SRV-1/Q2.02)
1982
Scope of Design

Scope of Design

This product is normally supplied with threaded inlet and oulet connections. The valve ranges in inlet sizes from 1/2" thru 2". Maximum pressure setting is 500
psig, minimum pressure setting is 10 psig. This valve is available with a screwed cap, packed lever, plain lever and gag. Unless otherwise specified, the valve is
shipped with a screwed cap. The 2" 1982 valve can be used for all service media except steam service above 100 psig.

Actual (ASME) Standard


Valve Size Valve Inlet Pressure Orifice Area Connections Back Pressure
(in) Type & Temperature Limits Limit
(in2) INLET OUTLET

1982c 500 psig to 400°F (204.4°C)


1/2 x 3/4 .121 Male Female 50 psig
1982t 500 psig to 800°F (426.6°C) Threaded Threaded

1982c 500 psig to 400°F (204.4°C) Male Female


3/4 x 1 .216 Threaded Threaded 50 psig
1982t 500 psig to 800°F (426.6°C)

1982c 500 psig to 400°F (204.4°C) Male Female


1 x 1-1/2 .332 Threaded Threaded 50 psig
1982t 500 psig to 800°F (426.6°C)

1982c 500 psig to 400°F (204.4°C) Male Female


1-1/2 x 2 .857 Threaded Threaded 50 psig
1982t 500 psig to 800°F (426.6°C)

1982c 500 psig to 400°F (204.4°C) Male Female


2 x 2-1/2 1.399 Threaded Threaded 50 psig
1982t 500 psig to 800°F (426.6°C)

1982.2
Consolidated Spring Loaded Safety Relief Valves 1982 (SRV-1/Q2.02)
1982
Materials

Materials

Standard material of construction shown below. Optional materials available. Consult factory.

15

14
13

Standard Material
12 Part Material

11 1 Base
1/2", 3/4", 1" 316 SS
8 1-1/2", 2" SA351 CF8M SS
2 Bonnet Gasket Soft Iron
10 3 Adjusting Ring Pin Gasket Soft Iron
4 Adjusting Ring Pin 416 SS
5 Adjusting Ring 316 SS
9
6 Disc Assembly
Disc Collar 316 SS
14A Disc Holder 316 SS
Disc 316 SS
8 Disc Retainer PH15-7 MO SS
7 Guide 410 SS
7 8 Spring Washer Carbon Steel (Phosphated)
6 9 Bonnet SA216 WCC Carbon Steel (Phospated)
10 Spring
1982c Alloy Steel (Phosphated)
5
1982 t Inconel X750
11 Cap Gasket Soft Iron
4 12 Adjusting Screw Locknut Carbon Steel (Phosphated)
13 Adjusting Screw 416 SS
3 14 Spindle Carbon Steel (Phosphated)
14A Spindle Collar 410 SS
2 15 Screwed Cap Carbon Steel (Phosphated)

1982.3
1982 (SRV-1/Q4.04)
1982
Materials

16
29
17
18 30
19

31

21

20

Plain Lever

Cap with Gag

22 Part Material
28
16 Plain Cap Malleable Iron
26
17 Release Locknut Carbon Steel
27 18 Release Nut 410/416 SS
24
19 Lever Pin Carbon Steel
20 Plain Lever Malleable Iron
25 21 Cap Screw Carbon Steel
23 22 Packed Cap Carbon Steel (Phosphated)
23 Packed Lever Malleable Iron
24 O-Ring Viton
25 Bushing 416 SS
26 Cam Shaft 410 SS
27 Drive Stud Carbon Steel (Nickel Plated)
28 Lever Gasket Soft Iron
29 Gag Carbon Steel
30 Sealing Plug Carbon Steel
31 Sealing Plug Gasket Soft Iron

Packed Lever

1982.4
Consolidated Spring Loaded Safety Relief Valves 1982 (SRV-1/Q2.02)
1982
Dimensions & Weights

Dimensions & Weights

D
F

C
C
G

A ± 1/16"
± 1.6 mm

2 - 5/8"
66.7 mm

B ± 1/16"
± 1.6 mm

1982.5
1982 (SRV-1/Q2.02)
1982
Dimensions & Weights

Dimensions & Weights

1982 Series Valves


USCS Dimensions (in.) and Weights (lbs.)

Approx.
Inlet x Outlet Size & Type A B C D E F G Weight
1/2 MNPT x 3/4 FNPT 1/2 - 1982 2 - 5/8 1- 1/4 7 - 1/8 7 - 1/4 1 - 3/8 2 - 3/4 2 - 3/8 2.2
3/4 MNPT x 1 FNPT 3/4 - 1982 2 - 3/4 1- 7/16 7 - 1/2 7 - 5/8 1 - 3/8 2 - 3/4 2 - 3/8 3.0
1 MNPT x 1-1/2 FNPT 1 - 1982 3 - 1/4 1- 7/8 9 - 1/8 9 - 1/8 2 - 1/8 4 - 5/8 3 - 1/2 5.0
1-1/2 MNPT x 2 FNPT 1-1/2 - 1982 3 - 7/8 2 - 5/8 12 11 - 7/8 3 - 11/16 5 - 13/16 4 - 3/4 12.0
2 MNPT x 2-1/2 FNPT 2 - 1982 4 - 3/8 3 - 1/4 14 - 1/16 13 - 7/8 3 - 11/16 5 - 13/16 4 - 3/4 18.5

1982 Series Valves


Metric Dimensions (mm) and Weights (kg)

Approx.
Inlet x Outlet Size & Type A B C D E F G Weight
1/2 MNPT x 3/4 FNPT 1/2 - 1982 66.7 31.8 181.0 184.2 34.9 69.8 60.3 1.0
3/4 MNPT x 1 FNPT 3/4 - 1982 69.9 36.5 190.5 193.7 34.9 69.8 60.3 1.4
1 MNPT x 1-1/2 FNPT 1 - 1982 82.6 47.6 231.8 231.8 54.0 117.5 88.9 2.3
1-1/2 MNPT x 2 FNPT 1-1/2 - 1982 98.4 66.7 304.8 301.6 93.6 147.6 120.7 5.4
2 MNPT x 2-1/2 FNPT 2 - 1982 111.1 82.6 357.2 352.4 93.6 147.6 120.7 8.4

1982.6
Consolidated Spring Loaded Safety Relief Valves 1982 (SRV-1/Q2.02)
1982 Air & Steam
Capacities

Capacities

1982 Valve Orifice Capacities


Set Pressure plus 10% overpressure
for Air & Steam (USCS Units)
or 3 psig, whichever is greater
ASME B & PVC, Section VIII

SCFM Air @ 60°F (15°C) Pounds of Saturated Steam Per Hour


Valve Size / Orifice Area (Sq. In.)

Set Press. 1/2" 3/4" 1" 1-1/2" 2" 1/2" 3/4" 1" 1-1/2" 2"
(psig) (0.121) (0.216) (0.332) (0.857) (1.399) (0.121) (0.216) (0.332) (0.857) (1.399)
15 62 110 170 439 717 174 311 478 1233 2014
20 71 127 196 507 827 200 358 551 1422 2322
30 90 161 248 641 1047 254 453 697 1800 2938
40 111 198 305 789 1288 312 558 858 2215 3616
50 132 236 363 937 1530 371 662 1018 2630 4293
60 153 273 420 1085 1771 429 767 1179 3045 4971
70 174 310 477 1233 2013 488 872 1340 3460 5648
80 195 348 535 1381 2254 547 946 1501 3875 6326
90 215 385 592 1529 2496 605 1081 1662 4290 7004
100 236 422 649 1677 2737 664 1186 1822 4705 7681
120 278 497 764 1972 3220 781 1395 2144 5535
140 320 571 878 2268 3703 898 1604 2466 6366
160 362 646 993 2564 4186 1016 1813 2787 7196
180 403 721 1108 2860 4669 1133 2022 3109 8026
200 445 795 1222 3156 5152 1250 2232 3431 8856
220 487 870 1337 3452 5635 1367 2441 3752 9686
240 529 944 1452 3748 6118 1484 2650 4074 10516
260 571 1019 1566 4044 6601 1602 2859 4395 11347
280 612 1093 1681 4340 7084 1719 3069 4717 12177
300 654 1168 1795 4635 7567 1836 3278 5039 13007
320 696 1243 1910 4931 8050 1953 3487 5360 13837
340 738 1317 2025 5227 8533 2070 3696 5682 14667
360 779 1392 2139 5523 9016 2188 3906 6003 15498
380 821 1466 2254 5819 9499 2305 4115 6325 16328
400 863 1541 2369 6115 9982 2422 4324 6647 17158
420 905 1615 2483 6411 10465 2539 4533 6968 17988
440 946 1690 2598 6707 10948 2657 4743 7290 18818
460 988 1765 2712 7002 11431 2774 4952 7612 19649
480 1030 1839 2827 7298 11914 2891 5161 7933 20479
500 1072 1914 2942 7594 12397 3008 5370 8255 21309

1982.7
1982 (SRV-1/Q2.02)
Water 1982
Capacities (USCS)

Capacities

1982 LS Valve Orifice Capacities Set Pressure Plus 10% overpressure


for Water (USCS Units) or 3 psig, whichever is greater,
ASME B & PVC, Section VIII 0 psig back pressure

GPM Water @ 70°F at 10% Overpressure


Valve Size / Orifice Area (Sq. In.)

Set Press. 1/2" 3/4" 1" 1-1/2" 2"


(psig) (0.121) (0.216) (0.332) (0.857) (1.399)
15 14.79 26.40 40.57 104.73 170.96
20 16.71 29.84 45.86 118.39 193.26
30 20.02 35.74 54.93 141.80 231.49
40 23.12 41.27 63.43 163.74 267.30
50 25.85 46.14 70.92 183.07 298.85
60 28.31 50.55 77.69 200.54 327.37
70 30.58 54.59 83.91 216.61 353.60
80 32.69 58.36 89.71 231.57 378.02
90 34.68 61.90 95.15 245.61 400.95
100 36.55 65.25 100.30 258.90 422.64
120 40.04 71.48 109.87 283.61 462.97
140 43.25 77.21 118.67 306.33 500.07
160 46.24 82.54 126.87 327.48 534.60
180 49.04 87.55 134.56 347.35 567.03
200 51.70 92.28 141.84 366.14 597.70
220 54.22 96.79 148.76 384.01 626.87
240 56.63 101.09 155.38 401.08 654.75
260 58.94 105.22 161.72 417.46 681.48
280 61.17 109.19 167.83 433.22 707.21
300 63.31 113.02 173.72 448.43 732.03
320 65.39 116.73 179.42 463.13 756.03
340 67.40 120.32 184.94 477.39 779.30
360 69.36 123.81 190.30 491.23 801.90
380 71.26 127.20 195.51 504.69 823.87
400 73.11 130.51 200.59 517.80 845.27
420 74.91 133.73 205.55 530.58 866.15
440 76.68 136.88 210.38 543.07 886.53
460 78.40 139.95 215.11 555.28 906.45
480 80.09 142.96 219.74 567.22 925.95
500 81.74 145.91 224.27 578.92 945.04

1982.8
Consolidated Spring Loaded Safety Relief Valves 1982 (SRV-1/Q2.02)
19000
Table of Contents

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.2
19000 Scope of Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.3
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.5
19000 DA (Soft Seat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.7
19000 MBP (Back Pressure Compensation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.9
Corrosive Service Material Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.11
Dimensions & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.15
Threaded Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.15
Socket Weld Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.17
Flanged Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.19
Pressure Temperature Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.23
O-Ring Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.23
Pressure Temperature Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.24
Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.26
Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.26
Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.27
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19000.28

19000 Series Threaded Safety Relief Valve

19000.1
19000 (SRV-1/Q2.02)
19000
Scope of Design

Introduction
The 19000 Series valves are designed and manufactured in compliance with ASME B & PVC, Section VIII and Section III (Class I, II and III) as well as being
CE compliant to the European Pressue Equipment Directive 97/23/EC. Seat tightness, blowdown and capacity on all types of media meets the industry needs
for overpressure protection in chemical, petrochemical, refinery, power generation (nuclear and conventional) and other commercial applications.

General Information
The 19000 Series threaded safety relief valve has 316 stainless steel trim as standard material.
Reliable performance and easy maintenance procedures are characteristics of this valve (when
properly installed in suitable applications for its design).
The 19000 Series valves has three pressure classes, 19000L (5 through 290 psig), 19000M
(291 through 2000 psig), and 19000H (2001 psig and up). Standard 19000 parts are used
for both liquid applications and gas applications. It is designed for short blowdown on all medias,
typically less than 10%.
All 19000 Series valves have fixed blowdown. This means that the parts are designed so that there
is no blowdown adjustment required when setting or testing the valve.
Design Options
a. O-Ring seat seal valves
All 19000 Series valves are available with an O-Ring seat seal, as a design option. This
optional design provides a bubble tightness in excess of 97% of the valve set pressure, in
order to meet application requirements beyond the normal capabilities of metal to metal
seat valves. 19000 Series valves with the O-Ring seat seal option are identified by the
suffix DA (e.g., 1-19096L-DA).
b. Lifting Levers, Caps and Gags
All 19000 Series valves are designed so that field conversion from the standard
screwed cap to a plain lifting lever cap, or to a packed lifting lever cap (or vice versa)
does not require valve assembly during resetting. The lifting lever option is designed to
open the valve at 75% of the valve set pressure, in compliance with ASME B & PVC,
Section VIII. Further, all available 19000 Series valve caps may be equipped with a
gag, upon customer request.
c. Inlet/Outlet Connections
All 19000 Series valves can be provided by CONSOLIDATED with flanges, threaded or
socket weld inlet/outlet connections upon customer request.

19000-2
Valve Closed
19000.2
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q4.04)
19000
Scope of Design

19000 Standard Valves

This product is normally supplied with threaded inlet and outlet Pressure Range Standard Standard Connections
connections. Socket weld or flanged end connections are Orifice (psig) Valve Type (in.)
available as well. 1/2-19096L 1/2 - MNPT x 1 - FNPT
Product type designations change depending on connection 3/4-19096L 3/4 - MNPT x 1 - FNPT
5 to 290
sizes, orifice sizes, pressure range, and whether connections 3/4 - FNPT x 1 - FNPT
are male or female. 1-19096L 1 - MNPT x 1 - FNPT
Unless otherwise specified, the valve is always supplied with a 1/2-19096M 1/2 - MNPT x 1 - FNPT
.096 Sq. in.
screwed cap. The exception to this would be where ASME requires 61.9 Sq. mm 3/4 - MNPT x 1 - FNPT
levers for steam, air and water service over 140°F (60°C). 291 to 2000 3/4-19096M
3/4 - FNPT x 1 - FNPT
Springs of precipitation hardened stainless steel are specified 1-19096M 1 - MNPT x 1 - FNPT
for -75°F to 800°F (-59°C to 426.6°C) and the valves
2001 to 5000 3/4-19096H 3/4 - FNPT x 1 - FNPT
carry a “c” suffix in that case. Inconel springs are used for
temperatures 801°F to 1100°F (427.2°C to 593.3°C) and 1/2-19096MBP 1/2 - MNPT x 1 - FNPT
.096 Sq. in.
the valve carries a “t” suffix. 61.9 Sq. mm 50 to 2000 3/4-19096MBP 3/4 - MNPT x 1 - FNPT
When selecting valves for back pressure applications, the 1-19096MBP 1 - MNPT x 1 - FNPT
following limits apply. 1/2-19110L 1/2 - MNPT x 1 - FNPT
• Constant back pressure: 400 psig maximum 5 to 290 3/4-19110L
3/4 - MNPT x 1 - FNPT
• Variable back pressure (superimposed or built-up): 3/4 - FNPT x 1 - FNPT
400 psig or 10% of set pressure whichever is smaller. .110 Sq. in. 1-19110L 1 - MNPT x 1 - FNPT
70.9 Sq. mm 1/2-19110M 1/2 - MNPT x 1 - FNPT
Product variations consist of:
3/4 - MNPT x 1 - FNPT
• 19000SG - Sour Gas Trim 291 to 2000 3/4-19110M
3/4 - FNPT x 1 - FNPT
• 19000DA - Soft Seat 1-19110M 1 - MNPT x 1 - FNPT
• 19000MBP - Back Pressure Compensation 2001 to 5000 3/4-19110H 3/4 - FNPT x 1 - FNPT
Product material variations include: 3/4 - MNPT x 1 - FNPT
3/4-19126L
• 316 Stainless Steel 5 to 290 3/4 - FNPT x 1 - FNPT
1-19126L 1 - MNPT x 1 - FNPT
• Monel .126 Sq. in.
81.3 Sq. mm 3/4 - MNPT x 1 - FNPT
• Hastelloy 3/4-19126M
291 to 2000 3/4 - FNPT x 1 - FNPT
• Alloy 20 1-19126M 1 - MNPT x 1 - FNPT
2001 to 8000 3/4-19126H 3/4 - FNPT x 1 - FNPT
1 - MNPT x 1-1/2 - FNPT
5 to 290 1-19226L
1 - FNPT x 1-1/2 - FNPT
.226 Sq. in.
145.8 Sq. mm 1 - MNPT x 1-1/2 - FNPT
291 to 2000 1-19226M
Pressure/Temperature ratings may vary 1 - FNPT x 1-1/2 - FNPT
from those for standard valves when other 2001 to 6400 1-19226H 1 - FNPT x 1-1/2 - FNPT
than standard materials are selected.
.357 Sq. in. 5 to 290 1 1/2-19357L 1-1/2 - FNPT x 2 - FNPT
Consult factory if you need assistance. 230.3 Sq. mm 291 to 1500 1 1/2-19357M 1-1/2 - FNPT x 2 - FNPT
.567 Sq. in. 5 to 290 2-19567L 2 - FNPT x 2-1/2 - FNPT
365.8 Sq. mm 291 to 1000 2-19567M 2 - FNPT x 2-1/2 - FNPT

19000.3
19000 (SRV-1/Q2.02)
19000
Scope of Design

19000 Standard Valves

19000-2 Male NPT Inlet 19000-2 Female NPT Inlet


19096L, 19110L, 19126L, 19226L, 19096L, 19110L, 19126L, 19226L, 19357L, 19567L,
19096M, 19110M, 19126M, 19226M 19096M, 19110M, 19126M, 19226M, 19357M,
19567M, 19096H, 19110H, 19126H, 19226H

19000SG (Sour Gas)


The standard 19000 valve has component materials The Inconel X750 disc, Inconel disc holder, Stellite® faced base and
selected which comply with NACE MR0103-2003 requirements Inconel spindle used in high pressure valves will meet the requirements
(except the valve spring). of MR0103-2003 when supplied with an Inconel X750 spring.
To fully comply with MR0103-2003, utilize the standard valve and 19000 SG also has components which comply with NACE
specify an Inconel X750 spring. MR0175-2002 and prior editions. For compliance with NACE
When service temperature exceeds 250°F an Inconel X750 disc will MR0175-2003, media and materials evaluation is required. Please
be the standard component material meeting the requirements of contact factory sales.
MR0103-2003. Under 250°F the standard component material for the
disc is 316SS.

19000.4
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q4.05)
19000
Materials

Materials

15

9
10

14

8
5

19000-2

Threaded End Connection


Extension, flange and nipples for flanged and socket-weld connections are not shown.

19000.5
19000 (SRV-1/Q2.02)
19000
Materials

Materials
22 16
24
21
23
17
18
Part Material 19 14
1 Base L & M 316 SS 20
Base H 316 SS/Stellite Hardfaced Seat
2 Disc L & M 316 SS
Disc L & M (Steam)* 616 SS
Disc H Inconel X750
3 Disc Holder 316 SS Packed Lever
4 Guide 316 SS
5 Bonnet SA216 WCC Carbon Steel (phosphated)
6 Spindle L & M 316 SS
Spindle H Inconel 25
7 Spring Washer Carbon Steel (phosphated)
8 Spring 19000c 17-7 PH SS 24 23
Spring 19000t Inconel X750
28
9 Adjusting Screw 316 SS
10 Adjusting Screw Locknut 316 SS
11 Gag Bolt Carbon Steel
26 27
12 Sealing Plug Carbon Steel
13 Sealing Plug Gasket Soft Iron
14 Cap Gasket Soft Iron
15 Screwed Cap Carbon Steel (phosphated)
16 Packed Cap Carbon Steel (phosphated)
17 Cam Shaft 410 SS
18 Bushing 416 SS Plain Lever
19 Bushing Gasket Soft Iron
20 Lever (Packed) Malleable Iron
21 Drive Pin Steel (Ni-Plated)
22 O-Ring Viton 70
12
23 Release Nut Carbon Steel 11
24 Release Lock Nut Carbon Steel 13
25 Plain Lever Cap Malleable Iron
26 Lifting Lever (Plain) Malleable Iron
27 Cap Screw Carbon Steel
28 Lever Pin Carbon Steel
* Supplied for steam service above 251°F (121.7°C)

Sour Gas (SG) or NACE applications


The 19000 valve materials are standard except for the spring,
which will be Inconel X750, and for service temperatures that Cap with Gag
exceed 250°F, an Inconel X750 disc will be provided.

19000.6
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q4.04)
19000DA
Scope of Design

19000 Soft Seats (DA)

Tightness Applications
CONSOLIDATED O-Ring seat valves are bubble tight at 97% of set The O-Ring design can be used for improved product performance in the
pressures over 100 psig. same manner as that stated for the 1900 Flanged Series.

Percent of set pressure (popping pressure) Features


at which valve will be bubble tight on air. • Leak tight seats
Set Pressure Percent of • Tight seats at high operating pressures
(psig) Set Pressure • Simple replacement of soft seat
5 to 30 90%
• Large selection of soft seat materials
31 to 50 92%
51 to 100 94% • Soft seats are in standard O-Ring sizes
101 to Max rating of valve 97% • Proven seat design
Benefits
CONSOLIDATED O-Ring seat seals provide positive seat tightness at service • Potential loss of system pressure and process media reduced
pressures closer to the set pressure than is possible with metal - to -metal • Maximizes process efficiency and product output
seats assuring continuous, trouble- free service, and complete valve
closure after numerous “pops”. • Reduces maintenance costs
• Suitable for varied process applications
• Replacement seats readily available
• Dependable performance

6
1
Part Material
1 Disc Holder 19000L 316 SS
2 4
Disc Holder 19000M & H Inconel
5 2 O-Ring Seat Seal Select
3 Base 316 SS
3
4 O-Ring Retainer 19000L & M 316 SS
O-Ring Retainer 19000H Inconel X750
5 Retainer Lockscrew 316 SS
6 Spindle 19000L 316 SS
Spindle 19000M & H Inconel
Soft Seat Material
Temperature Limits (°F)
Sour Gas (SG) or NACE applications
Material Temperature Limits (°F)
The 19000(DA) valve materials are standard except for the
Nitrile -45 to +350° spring which will be Inconel X750.
Ethylene/Propylene -70 to +500°
Fluoro-Carbon -15 to +400°
Fluoro-Silicone -100 to +350°
Neoprene -45 to +300°
Silicone -65 to +437°
Teflon -300 to +505°
NOTE: Contact factory for other O-Ring materials
and the respective temperature limitations.
19000.7
19000 (SRV-1/Q4.04)
19000DA
Scope of Design

Operation and Performance

Valve in Closed Position


• 90% of set pressure
Metal seat contains media
No leakage - bubble tight

Valve at Greater than 90% of set pressure


• Metal seats separate
• System pressure acts on O-Ring, pressure forces the O-Ring
against the lip of the nozzle and curved recess of the disc
holder. As the pressure within the valves rises to the set point,
the O-Ring is pressed tightly against the nozzle to maintain
maximum sealing force until break-away pressure is reached.
• Bubble tight seat to 97% of set pressure

Valve Flowing
• Full lift
• Flowing rated capacity
• O-Ring is protected from blowouts as the encapsulating
retainer prevents the O-Ring from being pulled from its
seat by the high velocity, low pressure discharge inside the
valve.

Set Pressure Percent of


Valve Returns to Closed Position (psig) Set Pressure
• 90% of set pressure 5 to 30 90%
Metal seat contains media 31 to 50 92%
No leakage - bubble tight
51 to 100 94%
• Seat tightness maintained at pressures 100 to max
above 90% after initial closure 97%
rating of valve

19000.8
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q2.02)
19096MBP
Scope of Design

19096MBP

The 19096MBP Series balanced design safety relief valve provides back pressure compensation characteristics that meet the needs of various plant
operating systems in today's industrial markets. This design is in compliance with ASME B & PVC, Section VIII requirements. The 19096MBP's
versatile design is for use in both compressible and incompressible services.

Features and Benefits 19096MBP Performance Criteria


Blowdown performance is typically less than 7% on compressible Typical Blowdown as a 1/2" through
Liquid:1"6%in toeither
20%threaded,
fluids and typically 15% for fixed blowdown on incompressible percent of set pressure socket weld
Gas: or3%1"toflanged
16% design
applications. This performance minimizes the loss of process fluids 1" threaded,
Allowable total Backpressure Liquid:socket
70% of weldSetorPressure
flanged design
during an overpressure excursion and assists in the reduction of .096 Sq.
NOTE: Thermal Reliefin.applications
(61.9 Sq. maymm)
be supplied
(The sum of the variable
operating costs. with backpressure up to 90% of set pressure.
50 50%
psig to
and constant backpressure, Gas: of 2000 psig
Set Pressure
An O-Ring seat design provides for leak-tight seals during normal superimposed and built-up).
-60°F tofor600°F
Total Backpressure liquid or(-51°C
gas shallto
not315°C)
exceed 400 psig
system operation and after cycling during a pressure-relieving mode. Set Pressure of 50Section
psig: 92%;
Media loss due to seat leakage is eliminated, resulting in savings from Seat Tightness ASME B & PVC, VIII
51 psig to 100 psig: 94%;
the cost of lost product. Bubble Tight 400 psig - Variable and/or Constant
101 psig to Maximum Rating: 97%
A simple design that is easily maintained contributes to reduced
maintenance costs and parts inventory. Scope of Design

Versatile Service Conditions Inlet Sizes 1/2" through 1" in either threaded, socket weld or
1" flanged design
• Compressible and incompressible media Outlet Sizes 1" threaded, socket weld or flanged design
• Upper spring chamber not exposed to process media Orifice Size .096 Sq. in. (61.9 Sq. mm)
• Corrosion resistant stainless steel trim Set Pressure Range 50 psig to 2000 psig
• Special alloy construction available Temperature Range -60°F to 600°F (-51°C to 315°C)
Certification ASME B & PVC, Section VIII
Increased Operating Efficiency Backpressure 400 psig - Variable and/or Constant
• Soft seat design provides maximum seat tightness
• Reduces product loss due to leakage Orifice Pressure Range Standard Standard Connections
(psig) Valve Type (in.) (in.)
• Consistent fixed blowdown
1/2-19096M-BP 1/2 - MNPT x 1 - FNPT
.096 Sq. in. 3/4 - MNPT x 1 - FNPT
50 to 2000 3/4-19096M-BP
(61.9 Sq. mm) 3/4 - FNPT x 1 - FNPT
1-19096M-BP 1 - MNPT x 1 - FNPT

Soft Seat Material


Temperature Limits (°F)

Material Temperature Limits (°F)

Nitrile -45 to +350°


Ethylene/Propylene -70 to +500°
Fluoro-Carbon -15 to +400°
Fluoro-Silicone -100 to +350°
Neoprene -45 to +300°
Silicone -65 to +437°
Teflon -300 to +505°
NOTE: Contact factory for other O-Ring materials and the
respective temperature limitations.

19000.9
19000 (SRV-1/Q2.02)
19096MBP
Materials

Materials Part Material


1 Base 316 SS
20
2 O-Ring Retainer 316 SS
3 Seat O-Ring (See O-Ring Seal Selection Table*)
4 Retainer Lockscrew 316 SS
8 5 Disc Holder Inconel
6 Guide 316 SS
7A Bonnet Top SA105 Carbon Steel (Phosphated)
7B Bonnet Bottom SA105 Carbon Steel (Phosphated)
8 Spindle Inconel
9 Spindle O-Ring (See O-Ring Selection*)
14 10 Spring Washer Carbon Steel (Phosphated)
15 11 Spring
19096c-BP 17-7 PH SS
19096t-BP Inconel X750
19
12 Backup Plate 316 SS
13 Backup Plate O-Ring (See O-Ring Selection*)
10 14 Adjusting Screw 316 SS
15 Adj. Screw Locknut 316 SS
16 Gag Bolt Carbon Steel
11 17 Sealing Plug Carbon Steel
18 Sealing Plug Gasket Soft Iron
7A 19 Cap Gasket Soft Iron
20 Screwed Cap Carbon Steel (Phosphated)
21 Release Nut Carbon Steel
22 Release Locknut Carbon Steel
23 Plain Lever Cap Malleable Iron
24 Lifting Lever Malleable Iron
7B 25 Cap Screw Carbon Steel
10
12 26 Lever Pin Carbon Steel
* Backup Plate and Spindle O-Ring material will be the same as the O-Ring
13
9 material selected for Seat O-Ring.

Sour Gas (SG) or NACE applications


5 The 19096MBP valve materials are standard except for the spring,
which will be Inconel X750.
2 3
23 17
4 16 18
21 22
6
26

25
1
24

19096MBP Plain Lever Cap with Gag


19000.10
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q4.04)
19000
Corrosive Service Materials

Standard and 316 Stainless Steel Variations


316 Stainless Steel Variations
Part Standard Valve
S2 S3 S4 C1
Base 19000L SA479 Type 316SS SA479 Type 316SS SA479 Type 316SS SA479 Type 316SS SA479 Type 316SS
Base 19000M SA479 Type 316SS SA479 Type 316SS SA479 Type 316SS SA479 Type 316SS SA479 Type 316SS
Base 19000H SA479 Type 316SS SA479 Type 316SS SA479 Type 316SS SA479 Type 316SS SA479 Type 316SS
Stellite Seats Stellite Seats Stellite Seats Stellite Seats Stellite Seats
Inlet Nipple 316SS 316SS 316SS 316SS 316SS
Outlet Nipple Carbon Steel Carbon Steel 316SS 316SS 316SS
Inlet Extension 316SS 316SS 316SS 316SS 316SS
Inlet Flange Carbon Steel Carbon Steel 316SS 316SS 316SS
Outlet Extension 316SS 316SS 316SS 316SS 316SS
Outlet Flange Carbon Steel Carbon Steel 316SS 316SS 316SS
Disc 19000 L & M 316SS 316SS 316SS 316SS 316SS
Disc 19000 L & M (Steam)* 616SS 616SS 616SS 616SS 616SS
Disc 19000H Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
O-Ring Retainer 19000L 316SS 316SS 316SS 316SS 316SS
O-Ring Retainer 19000M 316SS 316SS 316SS 316SS 316SS
O-Ring Retainer 19000H Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Retainer Lock Screw 316SS 316SS 316SS 316SS 316SS
O-Ring Disc Holder 19000L 316SS 316SS 316SS 316SS 316SS
O-Ring Disc Holder 19000M Inconel Inconel Inconel Inconel Inconel
O-Ring Disc Holder 19000H Inconel Inconel Inconel Inconel Inconel
MS Disc Holder 19000L 316SS 316SS 316SS 316SS 316SS
MS Disc Holder 19000M 316SS 316SS 316SS 316SS 316SS
MS Disc Holder 19000H 316SS 316SS 316SS 316SS 316SS
O-Ring Seat Seal Select Select Select Select Select
Guide 316SS 316SS 316SS 316SS 316SS
Bonnet SA216, WCC CS SA216, WCC CS SA351, CF8M SA351, CF8M SA352, LCC
O-Ring Spindle 19000L 316SS 316SS 316SS 316SS 316SS
O-Ring Spindle 19000M Inconel Inconel Inconel Inconel Inconel
O-Ring Spindle 19000H Inconel Inconel Inconel Inconel Inconel
MS Spindle 19000L 316SS 316SS 316SS 316SS 316SS
MS Spindle 19000M 316SS 316SS 316SS 316SS 316SS
MS Spindle 19000H Inconel Inconel Inconel Inconel Inconel
Spring Washer Carbon Steel Carbon Steel Carbon Steel 316SS 316SS
Spring 19000Lc 17-7PH 17-7PH 17-7PH 316SS 17-7PH
Spring 19000Lt Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Spring 19000Mc 17-7PH 17-7PH 17-7PH Inconel X750 17-7PH
Spring 19000Mt Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Spring 19000Hc 17-7PH 17-7PH 17-7PH Inconel X750 17-7PH
Spring 19000Ht Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Adjusting Screw 316SS 316SS 316SS 316SS 316SS
Adj. Screw Lock Nut 316SS 316SS 316SS 316SS 316SS
Cap Gasket Soft Iron Soft Iron Monel Monel Soft Iron
Screwed Cap Carbon Steel Carbon Steel 316SS 316SS 316SS
Packed Cap Carbon Steel Carbon Steel 316SS 316SS 316SS
Cam Shaft 410SS 410SS 316SS 316SS 410SS
Bushing 416SS 416SS 316SS 316SS 416SS
Bushing Gasket Soft Iron Soft Iron Monel Monel Soft Iron
Packed Lifting Lever Malleable Iron Malleable Iron 316SS 316SS Malleable Iron
Drive Pin Steel (Ni-Plated) Steel (Ni-Plated) 303SS 303SS Steel (Ni-Plated)
O-Ring (Packed Cap) Viton 70 Viton 70 Viton 70 Viton 70 EPR-70
Release Nut Carbon Steel Carbon Steel 316SS 316SS Carbon Steel
Release Lock Nut Carbon Steel Carbon Steel 316SS 316SS Carbon Steel
Plain Lever Cap Malleable Iron Malleable Iron 316SS 316SS Malleable Iron
Plain Lifting Lever Malleable Iron Malleable Iron 316SS 316SS Malleable Iron
Cap Screw Carbon Steel Carbon Steel 316SS 316SS Carbon Steel
Lever Pin Carbon Steel Carbon Steel 316SS 316SS Carbon Steel
Gag Bolt Carbon Steel Carbon Steel 316SS 316SS Carbon Steel
Sealing Plug Carbon Steel Carbon Steel 316SS 316SS Carbon Steel
Sealing Plug Gasket Soft Iron Soft Iron Monel Monel Soft Iron
Bottom Bonnet 19096MBP SA105, CS SA105, CS SA316, SS SA316, SS SA316, SS
Top Bonnet 19096MBP SA105, CS SA105, CS SA316, SS SA316, SS SA316, SS
Backup Plate 19096MBP 316SS 316SS 316SS 316 SS 316SS
Backup Plate O-Ring 19096MBP Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat
Spindle O-Ring 19096MBP Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat

* Supplied for steam service above 251°F (121.7°C)

19000.11
19000 (SRV-1/Q4.04)
19000
Corrosive Service Materials

Monel Variations
Monel
Part
M1 MB M2 M3 M4
Base 19000L Monel Monel Monel Monel Monel
Base 19000M Monel Monel Monel Monel Monel
Base 19000H Inconel 625 Inconel 625 Inconel 625 Inconel 625 Inconel 625
Stellite Seats Stellite Seats Stellite Seats Stellite Seats Stellite Seats
Inlet Nipple Monel Monel Monel Monel Monel
Outlet Nipple 316SS 316SS 316SS Monel Monel
Inlet Extension Monel Monel Monel Monel Monel
Inlet Flange Carbon Steel Carbon Steel Carbon Steel Monel Monel
Outlet Extension 316SS 316SS 316SS Monel Monel
Outlet Flange Carbon Steel Carbon Steel Carbon Steel Monel Monel
Disc 19000 L & M Monel Monel Monel Monel Monel
Disc 19000 L & M (Steam)* Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Disc 19000H Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
O-Ring Retainer 19000L Monel Monel Monel Monel Monel
O-Ring Retainer 19000M Monel Monel Monel Monel Monel
O-Ring Retainer 19000H Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Retainer Lock Screw Monel Monel Monel Monel Monel
O-Ring Disc Holder 19000L Monel Monel Monel Monel Monel
O-Ring Disc Holder 19000M Inconel Inconel Inconel Inconel Inconel
O-Ring Disc Holder 19000H Inconel Inconel Inconel Inconel Inconel
MS Disc Holder 19000L 316SS Monel Monel Monel Monel
MS Disc Holder 19000M 316SS Monel Monel Monel Monel
MS Disc Holder 19000H 316SS Monel Monel Monel Monel
O-Ring Seat Seal Select Select Select Select Select
Guide 316SS Monel Monel Monel Monel
Bonnet SA216, WCC SA216, WCC SA216, WCC A494 M35-1 Nickel A494 M35-1 Nickel
CS CS CS Copper Alloy Copper Alloy
O-Ring Spindle 19000L 316SS 316SS Monel Monel Monel
O-Ring Spindle 19000M Inconel Inconel Inconel Inconel Inconel
O-Ring Spindle 19000H Inconel Inconel Inconel Inconel Inconel
MS Spindle 19000L 316SS 316SS Monel Monel Monel
MS Spindle 19000M 316SS 316SS Monel Monel Monel
MS Spindle 19000H Inconel Inconel Inconel Inconel Inconel
Spring Washer Carbon Steel Carbon Steel Carbon Steel Carbon Steel Monel
Spring 19000Lc 17-7 PH 17-7 PH 17-7 PH 17-7 PH Inconel X750
Spring 19000Lt Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Spring 19000Mc 17-7 PH 17-7 PH 17-7 PH 17-7 PH Inconel X750
Spring 19000Mt Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Spring 19000Hc 17-7 PH 17-7 PH 17-7 PH 17-7 PH Inconel X750
Spring 19000Ht Inconel X750 Inconel X750 Inconel X750 Inconel X750 Inconel X750
Adjusting Screw 316SS 316SS 316SS Monel Monel
Adj. Screw Lock Nut 316SS 316SS 316SS Monel Monel
Cap Gasket Soft Iron Soft Iron Soft Iron Monel Monel
Screwed Cap Carbon Steel Carbon Steel Carbon Steel Monel Monel
Packed Cap Carbon Steel Carbon Steel Carbon Steel - -
Cam Shaft 410SS 410SS 410SS - -
Bushing 416SS 416SS 416SS - -
Bushing Gasket Soft Iron Soft Iron Soft Iron - -
Packed Lifting Lever Malleable Iron Malleable Iron Malleable Iron - -
Drive Pin Steel (Ni-Plated) Steel (Ni-Plated) Steel (Ni-Plated) - -
O-Ring (Packed Cap) Viton 70 Viton 70 Viton 70 - -
Release Nut Carbon Steel Carbon Steel Carbon Steel - -
Release Lock Nut Carbon Steel Carbon Steel Carbon Steel - -
Plain Lever Cap Malleable Iron Malleable Iron Malleable Iron - -
Plain Lifting Lever Malleable Iron Malleable Iron Malleable Iron - -
Cap Screw Carbon Steel Carbon Steel Carbon Steel - -
Lever Pin Carbon Steel Carbon Steel Carbon Steel - -
Gag Bolt Carbon Steel Carbon Steel Carbon Steel 316SS 316SS
Sealing Plug Carbon Steel Carbon Steel Carbon Steel Monel Monel
Sealing Plug Gasket Soft Iron Soft Iron Soft Iron Monel Monel
Bottom Bonnet 19096MBP SA105, CS SA105, CS SA105, CS Monel Monel
Top Bonnet 19096MBP SA105, CS SA105, CS SA105, CS Monel Monel
Backup Plate 19096MBP Same as O-Ring Seat Monel Monel Monel Monel
Backup Plate O-Ring 19096MBP Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat
Spindle O-Ring 19096MBP Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat
* Supplied for steam service above 251°F (121.7°C)

19000.12
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q4.04)
19000
Corrosive Service Materials

Hastelloy Variations
Hastelloy
Part
H1 H2 H3 H4
Base 19000L Hastelloy Hastelloy Hastelloy Hastelloy
Base 19000M Hastelloy Hastelloy Hastelloy Hastelloy
Base 19000H Inconel 625 Inconel 625 Inconel 625 Inconel 625
Stellite Seats Stellite Seats Stellite Seats Stellite Seats
Inlet Nipple Hastelloy Hastelloy Hastelloy Hastelloy
Outlet Nipple 316SS 316SS Hastelloy Hastelloy
Inlet Extension Hastelloy Hastelloy Hastelloy Hastelloy
Inlet Flange Carbon Steel Carbon Steel Hastelloy Hastelloy
Outlet Extension 316SS 316SS Hastelloy Hastelloy
Outlet Flange Carbon Steel Carbon Steel Hastelloy Hastelloy
Disc 19000 L & M Hastelloy Hastelloy Hastelloy Hastelloy
Disc 19000 L & M (Steam)* Inconel X750 Inconel X750 Inconel X750 Inconel X750
Disc 19000H Inconel X750 Inconel X750 Inconel X750 Inconel X750
O-Ring Retainer 19000L Hastelloy Hastelloy Hastelloy Hastelloy
O-Ring Retainer 19000M Hastelloy Hastelloy Hastelloy Hastelloy
O-Ring Retainer 19000H Inconel X750 Inconel X750 Inconel X750 Inconel X750
Retainer Lock Screw Hastelloy Hastelloy Hastelloy Hastelloy
O-Ring Disc Holder 19000L Hastelloy Hastelloy Hastelloy Hastelloy
O-Ring Disc Holder 19000M Inconel Inconel Inconel Inconel
O-Ring Disc Holder 19000H Inconel Inconel Inconel Inconel
MS Disc Holder 19000L 316SS Hastelloy Hastelloy Hastelloy
MS Disc Holder 19000M 316SS Hastelloy Hastelloy Hastelloy
MS Disc Holder 19000H 316SS Hastelloy Hastelloy Hastelloy
O-Ring Seat Seal Select Select Select Select
Guide 316SS Hastelloy Hastelloy Hastelloy
Bonnet SA216, WCC SA216, WCC SA494 CW12 MW SA494 CW12 MW
CS CS Nickel Alloy Nickel Alloy
O-Ring Spindle 19000L 316SS Hastelloy Hastelloy Hastelloy
O-Ring Spindle 19000M Inconel Inconel Inconel Inconel
O-Ring Spindle 19000H Inconel Inconel Inconel Inconel
MS Spindle 19000L 316SS Hastelloy Hastelloy Hastelloy
MS Spindle 19000M 316SS Hastelloy Hastelloy Hastelloy
MS Spindle 19000H Inconel Inconel Inconel Inconel
Spring Washer Carbon Steel Carbon Steel Carbon Steel Hastelloy
Spring 19000Lc 17-7 PH 17-7 PH 17-7 PH Hastelloy
Spring 19000Lt Inconel X750 Inconel X750 Inconel X750 Inconel X750
Spring 19000Mc 17-7 PH 17-7 PH 17-7 PH Inconel X750
Spring 19000Mt Inconel X750 Inconel X-750 Inconel X-750 Inconel X750
Spring 19000Hc 17-7 PH 17-7 PH 17-7 PH Inconel X750
Spring 19000Ht Inconel X750 Inconel X750 Inconel X750 Inconel X750
Adjusting Screw 316SS 316SS Hastelloy Hastelloy
Adj. Screw Lock Nut 316SS 316SS Hastelloy Hastelloy
Cap Gasket Soft Iron Soft Iron Monel Monel
Screwed Cap Carbon Steel Carbon Steel Hastelloy Hastelloy
Packed Cap Carbon Steel Carbon Steel - -
Cam Shaft 410SS 410SS - -
Bushing 416SS 416SS - -
Bushing Gasket Soft Iron Soft Iron - -
Packed Lifting Lever Malleable Iron Malleable Iron - -
Drive Pin Steel (Ni-Plated) Steel (Ni-Plated) - -
O-Ring (Packed Cap) Viton 70 Viton 70 - -
Release Nut Carbon Steel Carbon Steel - -
Release Lock Nut Carbon Steel Carbon Steel - -
Plain Lever Cap Malleable Iron Malleable Iron - -
Plain Lifting Lever Malleable Iron Malleable Iron - -
Cap Screw Carbon Steel Carbon Steel - -
Lever Pin Carbon Steel Carbon Steel - -
Gag Bolt Carbon Steel Carbon Steel 316SS 316SS
Sealing Plug Carbon Steel Carbon Steel Hastelloy Hastelloy
Sealing Plug Gasket Soft Iron Soft Iron Monel Monel
Bottom Bonnet 19096MBP SA105, CS SA105, CS Hastelloy Hastelloy
Top Bonnet 19096MBP SA105, CS SA105, CS Hastelloy Hastelloy
Backup Plate 19096MBP Same as O-Ring Seat Hastelloy Hastelloy Hastelloy
Backup Plate O-Ring 19096MBP Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat
Spindle O-Ring 19096MBP Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat

* Supplied for steam service above 251°F (121.7°C)

19000.13
19000 (SRV-1/Q4.04)
19000
Corrosive Service Materials

Alloy 20 Variations
Alloy 20
Part
A1 A2 A3 A4
Base 19000L Alloy 20 Alloy 20 Alloy 20 Alloy 20
Base 19000M Alloy 20 Alloy 20 Alloy 20 Alloy 20
Base 19000H Inconel 625 Inconel 625 Inconel 625 Inconel 625
Stellite Seats Stellite Seats Stellite Seats Stellite Seats
Inlet Nipple Alloy 20 Alloy 20 Alloy 20 Alloy 20
Outlet Nipple 316SS 316SS Alloy 20 Alloy 20
Inlet Extension Alloy 20 Alloy 20 Alloy 20 Alloy 20
Inlet Flange Carbon Steel Carbon Steel Alloy 20 Alloy 20
Outlet Extension 316SS 316SS Alloy 20 Alloy 20
Outlet Flange Carbon Steel Carbon Steel Alloy 20 Alloy 20
Disc 19000 L & M Alloy 20 Alloy 20 Alloy 20 Alloy 20
Disc 19000 L & M (Steam)* Inconel X750 Inconel X750 Inconel X750 Inconel X750
Disc 19000H Inconel X750 Inconel X750 Inconel X750 Inconel X750
O-Ring Retainer 19000L Alloy 20 Alloy 20 Alloy 20 Alloy 20
O-Ring Retainer 19000M Alloy 20 Alloy 20 Alloy 20 Alloy 20
O-Ring Retainer 19000H Inconel X750 Inconel X750 Inconel X750 Inconel X750
Retainer Lock Screw Alloy 20 Alloy 20 Alloy 20 Alloy 20
O-Ring Disc Holder 19000L Alloy 20 Alloy 20 Alloy 20 Alloy 20
O-Ring Disc Holder 19000M Inconel Inconel Inconel Inconel
O-Ring Disc Holder 19000H Inconel Inconel Inconel Inconel
MS Disc Holder 19000L 316SS Alloy 20 Alloy 20 Alloy 20
MS Disc Holder 19000M 316SS Alloy 20 Alloy 20 Alloy 20
MS Disc Holder 19000H 316SS Alloy 20 Alloy 20 Alloy 20
O-Ring Seat Seal Select Select Select Select
Guide 316SS Alloy 20 Alloy 20 Alloy 20
Bonnet SA216, WCC CS SA216, WCC CS SA351 CN7M SA351 CN7M
O-Ring Spindle 19000L 316SS Alloy 20 Alloy 20 Alloy 20
O-Ring Spindle 19000M Inconel Inconel Inconel Inconel
O-Ring Spindle 19000H Inconel Inconel Inconel Inconel
MS Spindle 19000L 316SS Alloy 20 Alloy 20 Alloy 20
MS Spindle 19000M 316SS Alloy 20 Alloy 20 Alloy 20
MS Spindle 19000H Inconel Inconel Inconel Inconel
Spring Washer Carbon Steel Carbon Steel Carbon Steel Alloy 20
Spring 19000Lc 17-7 PH 17-7 PH 17-7 PH Alloy 20
Spring 19000Lt Inconel X750 Inconel X750 Inconel X750 Inconel X750
Spring 19000Mc 17-7 PH 17-7 PH 17-7 PH Inconel X750
Spring 19000Mt Inconel X750 Inconel X750 Inconel X750 Inconel X750
Spring 19000Hc 17-7 PH 17-7 PH 17-7 PH Inconel X750
Spring 19000Ht Inconel X750 Inconel X750 Inconel X750 Inconel X750
Adjusting Screw 316SS 316SS Alloy 20 Alloy 20
Adj. Screw Lock Nut 316SS 316SS Alloy 20 Alloy 20
Cap Gasket Soft Iron Soft Iron Monel Monel
Screwed Cap Carbon Steel Carbon Steel Alloy 20 Alloy 20
Packed Cap Carbon Steel Carbon Steel - -
Cam Shaft 410SS 410SS - -
Bushing 416SS 416SS - -
Bushing Gasket Soft Iron Soft Iron - -
Packed Lifting Lever Malleable Iron Malleable Iron - -
Drive Pin Steel (Ni-Plated) Steel (Ni-Plated) - -
O-Ring (Packed Cap) Viton 70 Viton 70 - -
Release Nut Carbon Steel Carbon Steel - -
Release Lock Nut Carbon Steel Carbon Steel - -
Plain Lever Cap Malleable Iron Malleable Iron - -
Plain Lifting Lever Malleable Iron Malleable Iron - -
Cap Screw Carbon Steel Carbon Steel - -
Lever Pin Carbon Steel Carbon Steel - -
Gag Bolt Carbon Steel Carbon Steel 316SS 316SS
Sealing Plug Carbon Steel Carbon Steel Alloy 20 Alloy 20
Sealing Plug Gasket Soft Iron Soft Iron Monel Monel
Bottom Bonnet 19096MBP SA105 SA105 Alloy 20 Alloy 20
Top Bonnet 19096MBP SA105 SA105 Alloy 20 Alloy 20
Backup Plate 19096MBP Alloy 20 Alloy 20 Alloy 20 Alloy 20
Backup Plate O-Ring 19096MBP Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat
Spindle O-Ring 19096MBP Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat Same as O-Ring Seat

* Supplied for steam service above 251°F (121.7°C)

19000.14
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q4.04)
19000
Dimensions & Weights

19000 Threaded Connections

C A U T I O N
! Do not seal weld inlet
and outlet connections.

19096MBP Threaded Connections


D
C The key to selecting the appropriate dimensions is to use the numbers in the column D C
named “Type”. The “Size” column defines the valve by inlet size and connection
type, then by outlet size and connection type.
Example: 1/2 - MNPT x 1 - FNPT
Inlet size is 1/2" with a male NPT pipe thread and the outlet is 1" size with a female
NPT pipe thread. “SW” indicates socket weld. “Flanged Connections” show size of
A
flange and pressure rating.
A
NOTES: 1 ”USCS” Units refers to “U.S. Customary System” Units, the adopted
U.S. Standard formerly recognized as “English” Units.
2 Valves are provided with a male pipe threaded (MNPT) or a female
B pipe threaded (FNPT) inlet connection as specified in the table below. B
Threaded Connections (Inches & Pounds)
C D Approx. Weight
Size (in.) Type A B
19000 MBP 19000 MBP 19000 MBP
3/4 - FNPT x 1 - FNPT 19096L 3-1/8 1-7/8 10-1/4 N/A 2 N/A 4-1/2 N/A
1/2 - MNPT x 1 - FNPT 19096L 3-1/4 1-7/8 10-3/8 N/A 2 N/A 4-3/4 N/A
3/4 - MNPT x 1 - FNPT 19096L 3-1/4 1-7/8 10-3/8 N/A 2 N/A 4-3/4 N/A
1 - MNPT x 1 - FNPT 19096L 3-1/4 1-7/8 10-3/8 N/A 2 N/A 4-3/4 N/A
3/4 - FNPT x 1 - FNPT 19096M 3-1/8 2 12-1/16 12-3/4 2-9/16 3-3/4 6-1/2 11-1/2
1/2 - MNPT x 1 - FNPT 19096M 3-1/4 2 12-3/16 12-7/8 2-9/16 3-3/4 6-1/2 11-1/2
3/4 - MNPT x 1 - FNPT 19096M 3-1/4 2 12-3/16 12-7/8 2-9/16 3-3/4 6-1/2 11-1/2
1 - MNPT x 1 - FNPT 19096M 3-1/4 2 12-3/16 12-7/8 2-9/16 3-3/4 6-1/2 11-1/2
3/4 - FNPT x 1 - FNPT 19096H 3-1/8 2-3/8 12-1/2 N/A 3-1/8 N/A 11-1/2 N/A
3/4 - FNPT x 1 - FNPT 19110L 3-1/8 1-7/8 10-1/4 N/A 2 N/A 4-1/2 N/A
1/2 - MNPT x 1 - FNPT 19110L 3-1/4 1-7/8 10-3/8 N/A 2 N/A 4-3/4 N/A
3/4 - MNPT x 1 - FNPT 19110L 3-1/4 1-7/8 10-3/8 N/A 2 N/A 4-3/4 N/A
1 - MNPT x 1 - FNPT 19110L 3-1/4 1-7/8 10-3/8 N/A 2 N/A 4-3/4 N/A
3/4 - FNPT x 1 - FNPT 19110M 3-1/8 2 12-1/16 N/A 2-9/16 N/A 6-1/2 N/A
1/2 - MNPT x 1 - FNPT 19110M 3-1/4 2 12-3/16 N/A 2-9/16 N/A 6-1/2 N/A
3/4 - MNPT x 1 - FNPT 19110M 3-1/4 2 12-3/16 N/A 2-9/16 N/A 6-1/2 N/A
1 - MNPT x 1 - FNPT 19110M 3-1/4 2 12-3/16 N/A 2-9/16 N/A 6-1/2 N/A
3/4 - FNPT x 1 - FNPT 19110H 3-1/8 2-3/8 12-1/2 N/A 3-1/8 N/A 11-1/2 N/A
3/4 - FNPT x 1 - FNPT 19126L 3-1/8 1-7/8 10-1/4 N/A 2 N/A 5 N/A
3/4 - MNPT x 1 - FNPT 19126L 3-1/4 1-7/8 10-3/8 N/A 2 N/A 5-1/4 N/A
1 - MNPT x 1 - FNPT 19126L 3-1/4 1-7/8 10-3/8 N/A 2 N/A 5-1/4 N/A
3/4 - FNPT x 1 - FNPT 19126M 3-1/8 2 12-1/16 N/A 2-9/16 N/A 6-1/2 N/A
3/4 - MNPT x 1 - FNPT 19126M 3-1/4 2 12-3/16 N/A 2-9/16 N/A 6-1/2 N/A
1 - MNPT x 1 - FNPT 19126M 3-1/4 2 12-3/16 N/A 2-9/16 N/A 6-1/2 N/A
3/4 - FNPT x 1 - FNPT 19126H 3-1/8 3-1/8 15-15/16 N/A 4-5/8 N/A 30 N/A
1 - FNPT x 1-1/2 - FNPT 19226L 3-3/8 2-1/4 11-3/8 N/A 2-3/8 N/A 6-1/2 N/A
1- MNPT x 1-1/2 - FNPT 19226L 3-5/8 2-1/4 11-5/8 N/A 2-3/8 N/A 6-3/4 N/A
1 - FNPT x 1-1/2 - FNPT 19226M 3-3/8 2-3/8 12-3/4 N/A 3-1/8 N/A 11-1/2 N/A
1 - MNPT x 1-1/2 - FNPT 19226M 3-5/8 2-3/8 13 N/A 3-1/8 N/A 11-1/2 N/A
1 - FNPT x 1-1/2 - FNPT 19226H 3-1/8 3-1/8 15-15/16 N/A 4-5/8 N/A 30 N/A
1-1/2 - FNPT x 2 - FNPT 19357L 4-1/16 3-1/8 15-1/16 N/A 3-5/8 N/A 18 N/A
1-1/2 - FNPT x 2 - FNPT 19357M 4-1/16 3-1/8 16-7/8 N/A 4-5/8 N/A 30 N/A
2 - FNPT x 2-1/2 - FNPT 19567L 4-1/16 3-1/8 15-1/16 N/A 3-5/8 N/A 19 N/A
2 - FNPT x 2-1/2 - FNPT 19567M 4-1/16 3-1/8 16-7/8 N/A 4-5/8 N/A 30 N/A
19000.15
19000 (SRV-1/Q2.02)
19000
Dimensions & Weights

19000 Threaded Connections

C A U T I O N
D
C
! Do not seal weld inlet
and outlet connections.
D C

19096MBP Threaded Connections

A
A

B B
Threaded Connections (Millimeters & Kilograms)
C D Approx. Weight
Size (mm) Type A B
19000 MBP 19000 MBP 19000 MBP
3/4 - FNPT x 1 - FNPT 19096L 79.4 47.6 260.4 N/A 50.8 N/A 2.0 N/A
1/2 - MNPT x 1 - FNPT 19096L 82.6 47.6 263.5 N/A 50.8 N/A 2.2 N/A
3/4 - MNPT x 1 - FNPT 19096L 82.6 47.6 263.5 N/A 50.8 N/A 2.2 N/A
1 - MNPT x 1 - FNPT 19096L 82.6 47.6 263.5 N/A 50.8 N/A 2.2 N/A
3/4 - FNPT x 1 - FNPT 19096M 79.4 50.8 306.4 323.9 65.1 95.3 2.9 5.2
1/2 - MNPT x 1 - FNPT 19096M 82.6 50.8 309.6 327.0 65.1 95.3 2.9 5.2
3/4 - MNPT x 1 - FNPT 19096M 82.6 50.8 309.6 327.0 65.1 95.3 2.9 5.2
1 - MNPT x 1 - FNPT 19096M 82.6 50.8 309.6 327.0 65.1 95.3 2.9 5.2
3/4 - FNPT x 1 - FNPT 19096H 79.4 60.3 317.5 N/A 79.37 N/A 5.2 N/A
3/4 - FNPT x 1 - FNPT 19110L 79.4 47.6 260.4 N/A 50.8 N/A 2.0 N/A
1/2 - MNPT x 1 - FNPT 19110L 82.6 47.6 263.5 N/A 50.8 N/A 2.2 N/A
3/4 - MNPT x 1 - FNPT 19110L 82.6 47.6 263.5 N/A 50.8 N/A 2.2 N/A
1 - MNPT x 1 - FNPT 19110L 82.6 47.6 263.5 N/A 50.8 N/A 2.2 N/A
3/4 - FNPT x 1 - FNPT 19110M 79.4 50.8 306.4 N/A 65.1 N/A 2.9 N/A
1/2 - MNPT x 1 - FNPT 19110M 82.6 50.8 309.6 N/A 65.1 N/A 2.9 N/A
3/4 - MNPT x 1 - FNPT 19110M 82.6 50.8 309.6 N/A 65.1 N/A 2.9 N/A
1 - MNPT x 1 - FNPT 19110M 82.6 50.8 309.6 N/A 65.1 N/A 2.9 N/A
3/4 - FNPT x 1 - FNPT 19110H 79.4 60.3 317.5 N/A 79.4 N/A 5.2 N/A
3/4 - FNPT x 1 - FNPT 19126L 79.4 47.6 260.4 N/A 50.8 N/A 2.3 N/A
3/4 - MNPT x 1 - FNPT 19126L 82.6 47.6 263.5 N/A 50.8 N/A 2.4 N/A
1 - MNPT x 1 - FNPT 19126L 82.6 47.6 263.5 N/A 50.8 N/A 2.4 N/A
3/4 - FNPT x 1 - FNPT 19126M 79.4 50.8 306.4 N/A 65.1 N/A 2.9 N/A
3/4 - MNPT x 1 - FNPT 19126M 82.6 50.8 309.6 N/A 65.1 N/A 2.9 N/A
1 - MNPT x 1 - FNPT 19126M 82.6 50.8 309.6 N/A 65.1 N/A 2.9 N/A
3/4 - FNPT x 1 - FNPT 19126H 79.4 79.4 404.8 N/A 117.5 N/A 13.6 N/A
1 - FNPT x 1-1/2 - FNPT 19226L 85.7 57.2 288.9 N/A 60.3 N/A 2.9 N/A
1 - MNPT x 1-1/2 - FNPT 19226L 92.1 57.2 295.3 N/A 60.3 N/A 3.1 N/A
1 - FNPT x 1-1/2 - FNPT 19226M 85.7 60.3 323.9 N/A 79.4 N/A 5.2 N/A
1 - MNPT x 1-1/2 - FNPT 19226M 92.1 60.3 330.2 N/A 79.4 N/A 5.2 N/A
1 - FNPT x 1-1/2 - FNPT 19226H 79.4 79.4 404.8 N/A 117.5 N/A 13.6 N/A
1-1/2 - FNPT x 2 - FNPT 19357L 103.2 79.4 382.6 N/A 92.08 N/A 8.2 N/A
1-1/2 - FNPT x 2 - FNPT 19357M 103.2 79.4 428.6 N/A 117.5 N/A 13.6 N/A
2 - FNPT x 2-1/2 - FNPT 19567L 103.2 79.4 382.6 N/A 92.08 N/A 8.6 N/A
2 - FNPT x 2-1/2 - FNPT 19567M 103.2 79.4 428.6 N/A 117.5 N/A 13.6 N/A
19000.16
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q2.02)
19000
Dimensions & Weights

19000 Socket Weld

C A U T I O N

D
! Avoid excessive
weld deposits.

D C
G C

19096MBP Socket Weld G


H

H
A
A

E B B
E
F F

Socket Weld Connections (Inches & Pounds)


C D Approx. Weight
Size (in.) Type A B E F Dia. G H Dia.
19000 MBP 19000 MBP 19000 MBP
1/2 - SW x 1 - SW 19096L 3-1/2 1-7/8 10-5/8 N/A 2 N/A 1/2 .855 5/8 1.330 5-1/2 N/A
3/4 - SW x 1 - SW 19096L 3-1/2 1-7/8 10-5/8 N/A 2 N/A 1/2 1.065 5/8 1.330 5-1/2 N/A
1 - SW x 1 - SW 19096L 3-1/2 1-7/8 10-5/8 N/A 2 N/A 1/2 1.330 5/8 1.330 6-1/4 N/A
1/2 - SW x 1 - SW 19096M 3-1/2 2 12-7/16 13-1/8 2-9/16 3-3/4 1/2 .855 5/8 1.330 7 12
3/4 - SW x 1 - SW 19096M 3-1/2 2 12-7/16 13-1/8 2-9/16 3-3/4 1/2 1.065 5/8 1.330 7-1/2 12-1/2
1 - SW x 1 - SW 19096M 3-1/2 2 12-7/16 13-1/8 2-9/16 3-3/4 1/2 1.330 5/8 1.330 8 13
3/4 - SW x 1 - SW 19096H 4 2-3/8 13-3/8 N/A 3-1/8 N/A 1/2 1.065 5/8 1.330 12 N/A
1/2 - SW x 1 - SW 19110L 3-1/2 1-7/8 10-5/8 N/A 2 N/A 1/2 .855 5/8 1.330 5-1/2 N/A
3/4 - SW x 1 - SW 19110L 3-1/2 1-7/8 10-5/8 N/A 2 N/A 1/2 1.065 5/8 1.330 5-1/2 N/A
1 - SW x 1 - SW 19110L 3-1/2 1-7/8 10-5/8 N/A 2 N/A 1/2 1.330 5/8 1.330 6-1/4 N/A
1/2 - SW x 1 - SW 19110M 3-1/2 2 12-7/16 N/A 2-9/16 N/A 1/2 .855 5/8 1.330 7 N/A
3/4 - SW x 1 - SW 19110M 3-1/2 2 12-7/16 N/A 2-9/16 N/A 1/2 1.065 5/8 1.330 7-1/2 N/A
1 - SW x 1 - SW 19110M 3-1/2 2 12-7/16 N/A 2-9/16 N/A 1/2 1.330 5/8 1.330 8 N/A
3/4 - SW x 1 - SW 19110H 4 2-3/8 13-3/8 N/A 3-1/8 N/A 1/2 1.065 5/8 1.330 12 N/A
3/4 - SW x 1 - SW 19126L 3-1/2 1-7/8 10-5/8 N/A 2 N/A 1/2 1.065 5/8 1.330 6 N/A
1 - SW x 1 - SW 19126L 3-1/2 1-7/8 10-5/8 N/A 2 N/A 1/2 1.330 5/8 1.330 6-3/4 N/A
3/4 - SW x 1 - SW 19126M 3-1/2 2 12-7/16 N/A 2-9/16 N/A 1/2 1.065 5/8 1.330 7 N/A
1 - SW x 1 - SW 19126M 3-1/2 2 12-7/16 N/A 2-9/16 N/A 1/2 1.330 5/8 1.330 8 N/A
3/4 - SW x 1 - SW 19126H 4-1/2 3-1/8 17-5/16 N/A 4-5/8 N/A 5/8 1.065 5/8 1.330 32 N/A
1 - SW x 1-1/2 - SW 19226L 3-15/16 2-1/4 11-15/16 N/A 2-3/8 N/A 1/2 1.330 5/8 1.915 8 N/A
1 - SW x 1-1/2 - SW 19226M 3-15/16 2-3/8 13-5/16 N/A 3-1/8 N/A 1/2 1.330 5/8 1.915 12-1/2 N/A
1 - SW x 1-1/2 - SW 19226H 4-1/2 3-1/8 17-5/16 N/A 4-5/8 N/A 5/8 1.330 5/8 1.915 32 N/A
1-1/2 - SW x 2 - SW 19357L 4-3/4 3-1/8 15-3/4 N/A 3-5/8 N/A 5/8 1.915 5/8 2.406 18-1/4 N/A
1-1/2 - SW x 2 - SW 19357M 4-3/4 3-1/8 17-9/16 N/A 4-5/8 N/A 5/8 1.915 5/8 2.406 31 N/A
2 - SW x 2-1/2 - SW 19567L 5-3/8 3-1/8 16-3/8 N/A 3-5/8 N/A 5/8 2.406 5/8 2.906 24 N/A
2 - SW x 2-1/2 - SW 19567M 5-3/8 3-1/8 18-3/16 N/A 4-5/8 N/A 5/8 2.406 5/8 2.906 34 N/A

19000.17
19000 (SRV-1/Q2.02)
19000
Dimensions & Weights

19000 Socket Weld

C A U T I O N

D
! Avoid excessive
weld deposits.

D C
G C

19096MBP Socket Weld G


H

H
A
A

E B E B
F F

Socket Weld Connections (Millimeters & Kilograms)


C D Approx. Weight
Size (mm) Type A B E F Dia. G H Dia.
19000 MBP 19000 MBP 19000 MBP
1/2 - SW x 1 - SW 19096L 88.9 47.6 269.9 N/A 50.8 N/A 12.7 21.7 15.9 33.8 2.5 N/A
3/4 - SW x 1 - SW 19096L 88.9 47.6 269.9 N/A 50.8 N/A 12.7 27.1 15.9 33.8 2.5 N/A
1 - SW x 1 - SW 19096L 88.9 47.6 269.9 N/A 50.8 N/A 12.7 33.8 15.9 33.8 2.8 N/A
1/2 - SW x 1 - SW 19096M 88.9 50.8 315.9 333.4 65.1 95.3 12.7 21.7 15.9 33.8 3.2 5.4
3/4 - SW x 1 - SW 19096M 88.9 50.8 315.9 333.4 65.1 95.3 12.7 27.1 15.9 33.8 3.4 5.6
1 - SW x 1 - SW 19096M 88.9 50.8 315.9 333.4 65.1 95.3 12.7 33.8 15.9 33.8 3.6 5.9
3/4 - SW x 1 - SW 19096H 101.6 60.3 339.7 N/A 79.4 N/A 12.7 27.1 15.9 33.8 5.4 N/A
1/2 - SW x 1 - SW 19110L 88.9 47.6 269.9 N/A 50.8 N/A 12.7 21.7 15.9 33.8 2.5 N/A
3/4 - SW x 1 - SW 19110L 88.9 47.6 269.9 N/A 50.8 N/A 12.7 27.1 15.9 33.8 2.5 N/A
1 - SW x 1 - SW 19110L 88.9 47.6 269.9 N/A 50.8 N/A 12.7 33.8 15.9 33.8 2.8 N/A
1/2 - SW x 1 - SW 19110M 88.9 50.8 315.9 N/A 65.1 N/A 12.7 21.7 15.9 33.8 3.2 N/A
3/4 - SW x 1 - SW 19110M 88.9 50.8 315.9 N/A 65.1 N/A 12.7 27.1 15.9 33.8 3.4 N/A
1 - SW x 1 - SW 19110M 88.9 50.8 315.9 N/A 65.1 N/A 12.7 33.8 15.9 33.8 3.6 N/A
3/4 - SW x 1 - SW 19110H 101.6 60.3 339.7 N/A 79.4 N/A 12.7 27.1 15.9 33.8 5.4 N/A
3/4 - SW x 1 - SW 19126L 88.9 47.6 269.9 N/A 50.8 N/A 12.7 27.1 15.9 33.8 2.7 N/A
1 - SW x 1 - SW 19126L 88.9 47.6 269.9 N/A 50.8 N/A 12.7 33.8 15.9 33.8 3.1 N/A
3/4 - SW x 1 - SW 19126M 88.9 50.8 315.9 N/A 65.1 N/A 12.7 27.1 15.9 33.8 3.2 N/A
1 - SW x 1 - SW 19126M 88.9 50.8 315.9 N/A 65.1 N/A 12.7 33.8 15.9 33.8 3.6 N/A
3/4 - SW x 1 - SW 19126H 114.3 79.4 439.7 N/A 117.5 N/A 15.9 27.1 15.915. 33.8 14.5 N/A
1 - SW x 1-1/2 - SW 19226L 100.0 57.2 303.2 N/A 66.3 N/A 12.7 33.8 915.915 48.6 3.6 N/A
1 - SW x 1-1/2 - SW 19226M 100.0 60.3 338.1 N/A 79.4 N/A 12.7 33.8 .915.91 48.6 5.7 N/A
1-SW x 1-1/2 - SW 19226H 114.3 79.4 439.7 N/A 117.5 N/A 15.9 33.8 5.915.9 48.6 14.5 N/A
1-1/2 - SW x 2 - SW 19357L 120.7 79.4 400.1 N/A 92.08 N/A 15.9 48.6 15.9 61.1 8.3 N/A
1-1/2 - SW x 2 - SW 19357M 120.7 79.4 446.1 N/A 117.5 N/A 15.9 48.6 61.1 14.1 N/A
2 - SW x 2-1/2 - SW 19567L 136.5 79.4 415.9 N/A 92.08 N/A 15.9 61.1 73.8 10.9 N/A
2 - SW x 2-1/2 - SW 19567M 136.5 79.4 462.0 N/A 117.5 N/A 15.9 61.1 73.8 15.4 N/A

19000.18
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q2.02)
19000
Dimensions & Weights

19000 Flanged Connections (Inches & Pounds)

Inlet
Outlet A B C D E F G H Approx.
(RF or RJ) Class Class Weight
Size ANSI 150# 300#
Type Standard Female (RF or RJ)
(in.) Except NPT ANSI RF or RF or RF or RF or RF or Threaded Flanged
Thickness RJ RJ RJ RJ RJ
(in.) Standard NPT Flange Outlet Outlet
Except
Thickness (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)
(lbs.) (lbs.)

19096L 1/2 - 150 7/8 6-1/4 9-1/4


1/2 1 1 - 150 6 1-7/8 4-7/8 13-1/8 2 7/16 1-1/16 — 1/2
19110L 1/2 - 300 1 7-1/4 10-1/4
19096L 3/4 - 150 1 7 10
3/4 1 1 - 150 6-1/4 1-7/8 4-7/8 13-3/8 2 1/2 1-1/16 — 1/2
19110L 3/4 - 300 1-1/8 8-1/2 11-1/2
19096L 1 - 150 1-1/16 7-3/4 10-3/4
1 1 1 - 150 6-1/2 1-7/8 4-7/8 13-5/8 2 1/2 1-1/16 — 1/2
19110L 1 - 300 1-3/16 9-1/4 12-1/4
3/4 - 150 1 7-1/2 10-1/2
3/4 19126L 1 1 - 150 6-1/4 1-7/8 4-7/8 13-3/8 2 1/2 1-1/16 — 1/2
3/4 - 300 1-1/8 9 12
1 - 150 1-1/16 8-1/4 11-1/4
1 19126L 1 1 - 150 6-1/2 1-7/8 4-7/8 13-5/8 2 1/2 1-1/16 — 1/2
1 - 300 1-3/16 9-3/4 12-3/4
1 - 150 1-1/16 9-3/4 14-3/4
1 19226L 1-1/2 1-1/2 - 150 6-1/4 2-1/4 6-1/8 14-1/4 2-3/8 1/2 1-3/16 — 1/2
1 - 300 1-3/16 11-1/4 16-1/4
1-1/2 - 150 1-3/16 22-3/4 30-1/4
1-1/2 19357L 2 2 - 150 7-1/8 3-1/8 6-1/8 18-1/8 3-5/8 1/2 1-3/8 — 5/8
1-1/2 - 300 1-5/16 26-1/4 33-3/4
2 - 150 1-3/8 26-3/4 38-1/4
2 19567L 2-1/2 2-1/2 - 150 7-1/8 3-1/8 6-1/8 18-1/8 3-5/8 5/8 1-1/2 — 5/8
2 - 300 1-1/2 28-3/4 40-1/4
1/2 - 300 1 - 150 6 14-15/16 1 7/16 1-1/16 — 9 12
1/2 - 600 1 - 150 6 14-15/16 1 7/16 1-1/16 — 9 12
19096M
1/2 1 2 4-7/8 2-9/16 — 1/2
19110M 1/2 - 900 1 - 300 6-1/2 15-7/16 1-1/2 5/8 1-3/16 13-1/4 17-3/4
1/2 - 1500 1 - 300 6-1/2 15-7/16 1-1/2 5/8 — 1-3/16 13-1/4 17-3/4
3/4 - 300 1 - 150 6-1/4 15-3/16 1-1/8 1/2 1-1/16 — 10-1/4 13-1/4
3/4 - 600 1 - 150 6-1/4 15-3/16 1-1/8 1/2 1-1/16 — 10-1/4 13-1/4
19096M
3/4 1 2 4-7/8 2-9/16 — 1/2
19110M 3/4 - 900 1 - 300 6-3/4 15-11/16 1-5/8 5/8 1-3/16 13-1/2 18
3/4 - 1500 1 - 300 6-3/4 15-11/16 1-5/8 5/8 — 1-3/16 13-1/2 18
1 - 300 1 - 150 6-1/2 15-7/16 1-3/16 1/2 1-1/16 — 11 14
1 - 600 1 - 150 6-1/2 15-7/16 1-3/16 1/2 1-1/16 — 11 14
19096M
1 1 2 4-7/8 2-9/16 — 1/2
19110M 1 - 900 1 - 300 7-1/2 16-7/16 1-3/4 5/8 1-3/16 15-1/2 20
1 - 1500 1 - 300 7-1/2 16-7/16 1-3/4 5/8 — 1-3/16 15-1/2 20
3/4 - 300 1 - 150 6-1/4 15-3/16 1-1/8 1/2 1-1/16 — 10-1/4 13-1/4
3/4 - 600 1 - 150 6-1/4 15-3/16 1-1/8 1/2 1-1/16 — 10-1/4 13-1/4
3/4 19126M 1 2 4-7/8 2-9/16 — 1/2
3/4 - 900 1 - 300 6-3/4 15-11/16 1-5/8 5/8 1-3/16 13-1/2 18
3/4 - 1500 1 - 300 6-3/4 15-11/16 1-5/8 5/8 — 1-3/16 13-1/2 18
1 - 300 1 - 150 6-1/2 15-7/16 1-3/16 1/2 1-1/16 — 11 14
1 - 600 1 - 150 6-1/2 15-7/16 1-3/16 1/2 1-1/16 — 11 14
1 19126M 1 2 4-7/8 2-9/16 — 1/2
1 - 900 1 - 300 7-1/2 16-7/16 1-3/4 5/8 1-3/16 15-3/4 20-1/4
1 - 1500 1 - 300 7-1/2 16-7/16 1-3/4 5/8 — 1-3/16 15-3/4 20-1/4

19000.19
19000 (SRV-1/Q2.02)
19000
Dimensions & Weights

19000 Flanged Connections (Inches & Pounds)

Inlet
Outlet A B C D E F G H Approx.
(RF or RJ) Class Class Weight
Size ANSI 150# 300#
Type Standard Female (RF or RJ)
(in.) Except NPT ANSI RF or RF or RF or RF or RF or Threaded Flanged
Thickness RJ RJ RJ RJ RJ Outlet Outlet
(in.) Standard NPT Flange
Except
Thickness (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (lbs.) (lbs.)
19000 Flanged

G
1 - 300 1-1/2 - 150 6-1/4 15-5/8 1-3/16 1/2 1-3/16 — 16 21
1 - 600 1-1/2 - 150 6-1/4 15-5/8 1-3/16 1/2 1-3/16 — 16 21 D H
1 19226M 1-1/2 2-3/8 6-1/8 3-1/8 1/2
1 - 900 1-1/2 - 300 7-1/4 16-5/8 1-3/4 5/8 — 1-5/16 20-1/2 29
1 - 1500 1-1/2 - 300 7-1/4 16-5/8 1-3/4 5/8 — 1-5/16 20-1/2 29
1-1/2 - 300 2 - 150 7-1/8 19-15/16 1-5/16 1/2 1-3/8 — 38-1/4 45-3/4
C
1-1/2 - 600 2 - 150 7-1/8 19-15/16 1-3/8 1/2 1-3/8 — 38-1/4 45-3/4
1-1/2 19357M 2 3-1/8 6-1/8 4-5/8 5/8
1-1/2 - 900 2 - 300 8-1/4 21-1/16 1-7/8 5/8 — 1-1/2 46-3/4 56-1/4
1-1/2 - 1500 2 - 300 8-1/4 21-1/16 1-7/8 5/8 — 1-1/2 46-3/4 56-1/4 A
2 - 300 2-1/2 - 150 7-1/8 19-15/16 1-1/2 1-1/2 — 39-3/4 51-1/4
F
2 - 600 2-1/2 - 150 7-1/8 19-15/16 1-5/8 1-1/2 — 40-3/4 52-1/4
2 19567M 2-1/2 3-1/8 6-1/8 4-5/8 5/8 5/8
2 - 900 2-1/2 - 300 8-1/4 21-1/16 2-1/8 — 1-5/8 55-1/4 68-3/4 E

2 - 1500 2-1/2 - 300 8-1/4 21-1/16 2-1/8 — 1-5/8 55-1/4 68-3/4


B (Flanged)
3/4 - 1500 1-5/8 — 1-3/16 18-1/2 23 B (Threaded)
3/4 19096H/ 1 1 - 300 6-1/2 2-3/8 6-1/4 15-5/8 3-1/8 5/8 1/2
19110H 3/4 -2500 1-7/8 — 1-3/16 20-3/4 25-1/4
3/4 - 1500 1-5/8 — 1-3/16 37 41-1/2
3/4 19126H 1 1 - 300 6-1/2 3-1/8 6-1/4 19-1/16 4-5/8 5/8 1/2
3/4 - 2500 1-7/8 — 1-3/16 39 43-1/2
1 - 1500 1-3/4 — 1-5/16 39 47
1 19226H 1-1/2 1-1/2 - 300 7-1/4 3-1/8 6-1/8 16-3/8 4-5/8 5/8 1/2
1 - 2500 2 — 1-5/16 43-1/2 51-1/2

19096MBP Flanged Connections (Inches & Pounds)

Inlet
Outlet A B C D E F G H Approx.
(RF or RJ) Class Class Weight
Size ANSI 150# 300#
Type Standard Female (RF or RJ)
(in.) Except NPT ANSI RF or RF or RF or RF or RF or Threaded Flanged
Thickness RJ RJ RJ RJ RJ Outlet Outlet
(in.) Standard NPT Flange
Except 19096MBP Flanged
Thickness (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (lbs.) (lbs.)

1/2 - 150 1 - 150 6 15-5/8 7/8 7/16 1-1/16 — 13 16


1/2 - 300 1 - 150 6 15-5/8 1 7/16 1-1/16 — 14 17 D G
1/2 19096M 1/2 - 600 1 1 - 150 6 2 4-7/8 15-5/8 3-3/4 1 7/16 1-1/16 1/2 14 17 H
1/2 - 900 1 - 300 6-1/2 16-1/8 1-1/2 5/8 — 1-3/16 18-1/4 22-3/4
1/2 - 1500 1 - 300 6-1/2 16-1/8 1-1/2 5/8 — 1-3/16 18-1/4 22-3/4
3/4 - 150 1 - 150 6-1/4 15-7/8 1 1/2 1-1/16 — 13-3/4 16-3/4
C
3/4 - 300 1 - 150 6-1/4 15-7/8 1-1/8 1/2 1-1/16 — 15-1/4 18-1/4
3/4 19096M 3/4 - 600 1 1 - 150 6-1/4 2 4-7/8 15-7/8 3-3/4 1-1/8 1/2 1-1/16 — 1/2 15-1/4 18-1/4 A
3/4 - 900 1 - 300 6-3/4 16-3/8 1-5/8 5/8 — 20 23 F
1-3/16
3/4 - 1500 1 - 300 6-3/4 16-3/8 1-5/8 5/8 — 1-3/16 20 23 E
1 - 150 1 - 150 6-1/2 16-1/8 1-1/16 1/2 1-1/16 — 14-1/2 17-1/2
B (Flanged)
1 - 300 1 - 150 6-1/2 16-1/8 1-3/16 1/2 1-1/16 — 16 19
B (Threaded)
1 19096M 1 - 600 1 1 - 150 6-1/2 2 4-7/8 16-1/8 3-3/4 1-3/16 1/2 1-1/16 — 1/2 16 19
1 - 900 1 - 300 7-1/2 17-1/8 1-3/4 5/8 — 1-3/16 22 25
1 - 1500 1 - 300 7-1/2 17-1/8 1-3/4 5/8 — 1-3/16 22 25

19000.20
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q2.02)
19000
Dimensions & Weights

19000 Flanged Connections (Millimeters & Kilograms)

Inlet
Outlet A B C D E F G H Approx.
(RF or RJ) Class Class Weight
Size ANSI 150# 300#
Type Standard Female (RF or RJ)
(in.) Except NPT ANSI RF or RF or RF or RF or RF or Threaded Flanged
Thickness RJ RJ RJ RJ RJ
(in.) Standard NPT Flange Outlet Outlet
Except
Thickness (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(Kg) (Kg)

19096L 1/2 - 150 22.2 2.8 4.2


1/2 1 1 - 150 152.4 47.6 123.8 333.4 50.8 11.1 27.0 — 12.7
19110L 1/2 - 300 25.4 3.3 4.6

19096L 3/4 - 150 25.4 3.2 4.5


3/4 1 1 - 150 158.8 47.6 123.8 339.7 50.8 12.7 27.0 — 12.7
19110L 3/4 - 300 28.6 3.9 5.2

19096L 1 - 150 27.0 3.5 4.9


1 1 1 - 150 165.1 47.6 123.8 346.1 50.8 12.7 27.0 — 12.7
19110L 1 - 300 30.2 4.2 5.6
3/4 - 150 25.4 3.4 4.8
3/4 19126L 1 1 - 150 158.8 47.6 123.8 339.7 50.8 12.7 27.0 — 12.7
3/4 - 300 28.6 4.1 5.4
1 - 150 3.7 5.1
1 19126L 1 1 - 150 165.1 47.6 123.8 346.1 50.8 30.2 12.7 27.0 — 12.7
1 - 300 4.4 5.8
1 - 150 27.0 4.4 6.7
1 19226L 1-1/2 1-1/2 - 150 158.8 57.2 155.6 362.0 60.3 12.7 30.2 — 12.7
1 - 300 30.2 5.1 7.4
1-1/2 - 150 30.2 10.3 13.7
1-1/2 19357L 2 2 - 150 181.0 79.4 155.6 460.4 92.1 12.7 34.9 — 15.9
1-1/2 - 300 33.3 11.9 15.3
2 - 150 34.9 12.1 17.4
2 19567L 2-1/2 2-1/2 - 150 181.0 79.4 155.6 460.4 92.1 15.9 38.1 — 15.9
2 - 300 38.1 13.0 18.3
1/2 - 300 1 - 150 152.4 379.4 25.4 11.1 27.0 — 4.1 5.4

19096M 1/2 - 600 1 - 150 152.4 379.4 25.4 11.1 27.0 — 4.1 5.4
1/2 1 50.8 123.8 65.1 12.7
19110M 1/2 - 900 1 - 300 165.1 392.1 38.1 15.9 — 30.2 6.0 8.1
1/2 - 1500 1 - 300 165.1 392.1 38.1 15.9 — 30.2 6.0 8.1
3/4 - 300 1 - 150 158.8 385.8 28.6 12.7 27.0 — 4.6 6.0

19096M 3/4 - 600 1 - 150 158.8 385.8 28.6 12.7 27.0 — 4.6 6.0
3/4 1 50.8 123.8 65.1 12.7
19110M 3/4 - 900 1 - 300 171.5 398.5 41.3 15.9 — 30.2 6.1 8.2
3/4 - 1500 1 - 300 171.5 398.5 41.3 15.9 — 30.2 6.1 8.2
1 - 300 1 - 150 165.1 392.1 30.2 12.7 27.0 — 5.0 6.4

19096M 1 - 600 1 - 150 165.1 392.1 30.2 12.7 27.0 — 5.0 6.4
1 1 50.8 123.8 65.1 12.7
19110M 1 - 900 1 - 300 190.5 417.5 44.5 15.9 — 30.2 7.0 9.1
1 - 1500 1 - 300 190.5 417.5 44.5 15.9 — 30.2 7.0 9.1
3/4 - 300 1 - 150 158.8 385.8 28.6 12.7 27.0 — 4.6 6.0
3/4 - 600 1 - 150 158.8 385.8 28.6 12.7 27.0 — 4.6 6.0
3/4 19126M 1 50.8 123.8 65.1 12.7
3/4 - 900 1 - 300 171.5 398.5 41.3 15.9 — 30.2 6.1 8.2
3/4 - 1500 1 - 300 171.5 398.5 41.3 15.9 — 30.2 6.1 8.2
1 - 300 1 - 150 165.1 392.1 30.2 12.7 27.0 5.0 6.4
1 - 600 1 - 150 165.1 392.1 30.2 12.7 27.0 5.0 6.4
1 19126M 1 50.8 123.8 65.1 12.7
1 - 900 1 - 300 190.5 417.5 44.5 15.9 — 30.2 7.1 9.2
1 - 1500 1 - 300 190.5 417.5 44.5 15.9 — 30.2 7.1 9.2

19000.21
19000 (SRV-1/Q2.02)
19000
Dimensions & Weights

19000 Flanged Connections (Millimeters & Kilograms)

Inlet
Outlet A B C D E F G H Approx.
(RF or RJ) Class Class Weight
Size ANSI 150# 300#
Type Standard Female (RF or RJ)
(in.) Except NPT ANSI RF or RF or RF or RF or RF or Threaded Flanged
Thickness RJ RJ RJ RJ RJ Outlet Outlet
(in.) Standard NPT Flange
Except 19000 Flanged
Thickness (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (Kg) (Kg)
G
1 - 300 1-1/2 - 150 158.8 396.9 30.2 12.7 30.2 — 7.3 9.5
D H
1 - 600 1-1/2 - 150 158.8 396.9 30.2 12.7 30.2 — 7.3 9.5
1 19226M 1-1/2 60.3 155.6 79.4 12.7
1 - 900 1-1/2 - 300 184.2 422.3 44.5 15.9 — 33.3 9.3 13.2
1 - 1500 1-1/2 - 300 184.2 422.3 44.5 15.9 — 33.3 9.3 13.2
1-1/2 - 300 2 - 150 181.0 506.4 33.3 12.7 34.9 17.4 20.8 C
1-1/2 - 600 2 - 150 181.0 506.4 34.9 12.7 34.9 17.4 20.8
1-1/2 19357M 2 79.4 155.6 117.5 15.9
1-1/2 - 900 2 - 300 209.6 535.0 47.6 15.9 — 38.1 21.2 25.5
A
1-1/2 - 1500 2 - 300 209.6 535.0 47.6 15.9 — 38.1 21.2 25.5
2 - 300 2-1/2 - 150 181.0 506.4 38.1 15.9 38.1 — 18.0 23.2 F

2 - 600 2-1/2 - 150 181.0 506.4 41.3 15.9 38.1 — 18.5 23.7 E
2 19567M 2-1/2 79.4 155.6 117.5 15.9
2 - 900 2-1/2 - 300 209.6 535.0 54.0 15.9 — 41.3 25.1 31.2
B (Flanged)
2 - 1500 2-1/2 - 300 209.6 535.0 54.0 15.9 — 41.3 25.1 31.2
B (Threaded)
3/4 - 1500 165.1 396.9 41.3 15.9 — 30.2 8.4 10.4
3/4 19096H/ 1 1 - 300 60.3 158.8 79.4 12.7
19110H 3/4 - 2500 165.1 396.9 47.6 15.9 — 30.2 9.4 11.5
3/4 - 1500 165.1 484.2 41.3 15.9 — 30.2 16.8 18.8
3/4 19126H 1 1 - 300 79.4 158.8 114.3 12.7
3/4 - 2500 165.1 484.2 47.6 15.9 — 30.2 17.7 19.7
1 - 1500 184.2 415.9 44.5 15.9 — 33.3 17.7 21.3
1 19226H 1-1/2 1-1/2 - 300 79.4 155.6 114.3 12.7
1 - 2500 184.2 415.9 50.8 15.9 — 33.3 19.7 23.4

19096MBP Flanged Connections (Millimeters & Kilograms)

Inlet
Outlet A B C D E F G H Approx.
(RF or RJ) Class Class Weight
Size ANSI 150# 300#
Type Standard Female (RF or RJ)
(in.) Except NPT ANSI RF or RF or RF or RF or RF or Threaded Flanged
Thickness RJ RJ RJ RJ RJ Outlet Outlet
(in.) Standard NPT Flange
Except 19096MBP Flanged
Thickness (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (Kg) (Kg)

1/2 - 150 1 - 150 152.4 396.9 22.2 11.1 27.0 — 5.9 7.3
1/2 - 300 1 - 150 152.4 396.9 25.4 11.1 27.0 — 6.4 7.7 D G
1/2 19096M 1/2 - 600 1 1 - 150 152.4 50.8 123.8 396.9 95.3 25.4 11.1 27.0 — 12.7 6.4 7.7 H
1/2 - 900 1 - 300 165.1 409.6 38.1 15.9 — 30.2 8.3 10.3
1/2 - 1500 1 - 300 165.1 409.6 38.1 15.9 — 30.2 8.3 10.3
3/4 - 150 1 - 150 158.8 403.2 25.4 12.7 27.0 — 6.2 7.6
C
3/4 - 300 1 - 150 158.8 403.2 28.6 12.7 27.0 — 6.9 8.3
3/4 19096M 3/4 - 600 1 1 - 150 158.8 50.8 123.8 403.2 95.3 28.6 12.7 27.0 — 12.7 6.9 8.3 A
3/4 - 900 1 - 300 171.5 415.9 41.3 15.9 — 30.2 9.1 10.4 F

3/4 - 1500 1 - 300 171.5 415.9 41.3 15.9 — 30.2 9.1 10.4 E
1 - 150 1 - 150 165.1 409.6 27.0 12.7 27.0 — 6.5 7.9
B (Flanged)
1 - 300 1 - 150 165.1 409.6 30.2 12.7 27.0 — 7.3 8.6
B (Threaded)
1 19096M 1 - 600 1 1 - 150 165.1 50.8 123.8 409.6 95.3 30.2 12.7 27.0 — 12.7 7.3 8.6
1 - 900 1 - 300 190.5 435.0 44.5 15.9 — 30.2 10.0 11.3
1 - 1500 1 - 300 190.5 435.0 44.5 15.9 — 30.2 10.0 11.3

19000.22
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q2.02)
19000
Pressure / Temperature

O-Ring Selection Procedure


In addition to the rating of the valve based on materials and temperatures, 2. Refer to “Table A” (O-Ring Selection - Durometer). Using the valve set
it is possible that if the valve is equipped with O-Rings (soft seats), the pressure, determine the durometer hardness which will be needed.
O-Ring may limit the range of valve application. 3. Refer to “Table B”. Utilizing the material selected and the durometer
The following selection process is simple and straight forward and should hardness selected check the temperature limits of the material.
yield a satisfactory valve selection. 4. If the selected material is not adequate, select another material and
Use the following steps in the O-Ring selection process: repeat the procedure.
1. Refer to the Technical Information section in this catalog to select
appropriate O-Ring material for service media. NOTE: For fire applications use the operating temperature when selecting a material.

O-Ring Selection - Durometer


Table A
O-Ring Durometer Teflon
Valve Type 501 701 902 -300 to 200°F 201 to 500°F
Set Press. (psig) Set Press. (psig) Set Press. (psig) Set Press. (psig) Set Press. (psig)
19096 15 to 300 100 to 500 300 to 2500 1400 to 5000 15 to 5000
19110 15 to 300 100 to 500 300 to 2500 1400 to 5000 15 to 5000
19126 15 to 250 30 to 500 250 to 2250 1000 to 6000 15 to 6000
19226 15 to 200 15 to 450 200 to 2000 1000 to 6000 15 to 6000
19357 15 to 150 15 to 400 150 to 1500 – 15 to 1500
19567 15 to 150 15 to 400 100 to 1000 – 15 to 1000

NOTES: 1 Maximum set pressure for silicone compounds is half of the maximum value.
2 The E9 62-90D O-Ring can be used in steam service to a lower pressure limit of 15 psig.
O-Ring Temperature Limits
Table B
Temperature Limits
Material Durometer Description
°F °C
50 N299-50 OR N1009-50 -45 to +225° -43 to +107°
Nitrile 70 N674-70 -40 to +250° -40 to +121°
90 N552-90 -40 to +350° -40 to +177°
4
70 N1173-70 -25 to +300° -31 to +149°
50 E981-50 -65 to +212° -53 to +100°
70 E603-70 -65 to +212° -53 to +100°
2
Ethylene/Propylene 75 & 80 E740-75 & E515-80 -70 to +250° -57 to +121°
1
90 E962-90 -70 to +500° -57 to +260°
75 E962-75 -60 to +250/400° -51 to +121/204°
50 V986-50 -15 to +400° -26 to +204°
Fluorocarbon 75 V747-75 OR V884-75 -15 to +400° -26 to +204°
90 V894-90 OR V709-90 -15 to +400° -26 to +204°
Neoprene 50 C267-50 -45 to +300° -43 to +149°
70 C944-70 OR C873-70 -45 to +300° -43 to +149°
Silicone 50 S595-50 -65 to +437° -53 to +225°
70 S604-70 -65 to +437° -53 to +225°
Teflon N/A Teflon -300 to +500° -184 to +260°
Kalrez3 82 1050LF -42 to +550° -41 to +288°
Kalrez3 75 4079 -58 to +600° -50 to +315°
Kalrez3 91 3018 -35 to +550° -37 to +288°
Kalrez3 65 1058 -40 to +500° -40 to +260°
NOTES: 1 EPR962-90D can be used in steam service to a lower pressure limit of 15 psig. 3 Consult Factory before selecting. (4079 - Not for use in hot water or steam applications.)
2 Set Pressure Ranges per “Table B” For duromoter shall apply to these 4 Consult Factory before using. For use with Freon 134A/Ester Oil Service.
compounds (For Nuclear Service, Radiation Environment.)
19000.23
19000 (SRV-1/Q2.02)
19000
Pressure / Temperature

General Information

19000 & 19096MBP Series


These ratings apply to threaded or socket weld end connections.

When the valves are supplied with flanged connections the flange ratings may govern the range of valve pressure/temperature rating.

When selecting valves for back pressure applications the following limits apply:

• Constant back pressure - 400 psig


• Variable back pressure (superimposed or built-up) - 400 psig or 10% of set pressure whichever is smaller.

Valves with set pressures less than 15 psig cannot be stamped with the ASME Code stamp.

NOTE: When soft seats are used Elastometer material may govern the valve pressure/temperature rating.

19000.24
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q2.02)
19000.25
19000

19000 (SRV-1/Q4.04)
Pressure / Temperature

Pressure / Temperature Rating of 19000 Series Valves


Spring
5 250 500 750 1000 5 1000 2000 3000 4000 5000 6000 7000 8000 9000 Material
1100 1100 1100
19096M
1000 1000 19110M Inconel X750
19126M 19000t Series
900 900 19226M

800 800 800

700 700
Inconel X750
19000c-S4 Series
600 600

500 500
19096L
19110L 17-7 PH
400 19126L 400 19096H 400
19567M 19357M 19226H 19126H 19000c Series
19226L 19110H
300 19357L 300
19567L
200 200
316SS

Temperature (°F)
100 100 19000Lc-S4
Series Only
0 0
-75
-75
-100 -100 Inconel X750
19000c-S4 Series
-200 -200
316SS
-300 -300 19000Lc-S4
Series Only
-400 -400 -400
-425
-450 -450 316SS
5 250 500 750 1000 5 1000 2000 3000 4000 5000 6000 7000 8000 9000 19000Lc-S4
Series Only
Valve Maximum Set Pressure (psig)
19000
Air
Capacities (USCS)

ORIFICE CAPACITIES - AIR Orifice Area (Sq. in.)


(USCS Units) ASME B & PVC, Section VIII
Set Press. 19096 & MBP 19110 19126 19226 19357 19567
Set Pressure plus 10% overpressure or 3 psig, (psig) .0961 .110 .126 .226 .357 .567

whichever is greater. SCFM Air @ 60°F. 15 51 58 66 119 188 299


20 58 66 77 137 217 344
30 74 84 97 174 274 436
40 91 104 119 214 338 536
50 108 123 142 254 401 637
60 125 143 164 294 464 737
70 142 162 186 334 528 838
80 159 182 209 374 591 938
90 176 201 231 414 654 1039
100 193 221 253 454 717 1139
120 227 260 298 534 844 1340
140 261 299 343 614 971 1541
160 295 338 387 695 1097 1743
180 329 377 432 775 1224 1944
200 363 416 477 855 1350 2145
220 397 455 521 935 1477 2346
240 431 494 566 1015 1603 2547
260 465 533 611 1095 1730 2748
280 499 572 655 1175 1857 2949
300 533 611 700 1255 1983 3150
320 567 650 745 1336 2110 3351
340 601 689 789 1416 2236 3552
360 635 728 834 1496 2363 3753
380 669 767 879 1576 2489 3954
400 704 806 923 1656 2616 4155
420 737 845 968 1736 2743 4356
440 772 884 1013 1816 2869 4557
460 806 923 1057 1896 2996 4758
480 840 962 1102 1977 3122 4959
500 874 1001 1147 2057 3249 5160
600 1044 1196 1370 2457 3882 6165
700 1214 1391 1593 2858 4514 7170
750 1299 1489 1705 3058 4831 7673
800 1384 1586 1817 3259 5147 8175
900 1554 1781 2040 3659 5780 9180
1000 1725 1976 2264 4060 6413 10186
1100 1895 2171 2487 4460 7046 -
1200 2065 2366 2710 4861 7679 -
1300 2235 2561 2934 5262 8312 -
1400 2405 2756 3157 5662 8945 -
1500 2575 2951 3380 6063 9577 -
1600 2745 3146 3603 6463 - -
1700 2915 3341 3827 6864 - -
1800 3086 3536 4050 7264 - -
1900 3256 3731 4273 7665 - -
2000 3426 3926 4497 8066 - -
2500 4277 4901 5614 10069 - -
3000 5128 5876 6731 12072 - -
3500 5979 6851 7848 14076 - -
4000 6830 7826 8964 16078 - -
4500 7681 8801 10081 18082 - -
5000 8532 9776 11198 20085 - -
5500 - - 12315 22088 - -
6000 - - 13432 24091 - -
6400 - - 14325 25694 - -
6500 - - 14548 - - -
7000 - - 15665 - - -
7500 - - 16782 - - -
8000 - - 17899 - - -
SIZING: Refer to the sizing section for formulas for both ASME and API sizing. Valves may be sized for either ASME or API applications.
NOTE 1: 19096MBP set pressure limit 50 to 2000 psig.
19000.26
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q2.02)
19000
Steam
Capacities (USCS)

ORIFICE CAPACITIES - STEAM Orifice Area (Sq. in.)


(USCS Units) ASME B & PVC, Section VIII
Set Press. 19096 & MBP 19110 19126 19226 19357 19567
Set Pressure plus 10% overpressure (psig) .0961 .110 .126 .226 .357 .567
or 3 psig, whichever is greater, 15 142 162 186 334 527 838
lbs. per hour saturated steam 20 164 187 215 385 609 967
30 207 237 272 487 770 1223
40 255 292 334 600 948 1505
50 303 346 397 712 1125 1787
60 350 401 460 825 1303 2069
70 398 456 522 937 1480 2351
80 446 510 585 1049 1658 2633
90 494 565 648 1162 1835 2915
100 541 620 710 1274 2013 3197
120 637 729 836 1499 2368 3761
140 732 839 961 1724 2723 4325
160 828 948 1086 1949 3078 4889
180 923 1057 1212 2174 3434 5453
200 1019 1167 1337 2398 3789 6017
220 1114 1276 1463 2623 4144 6581
240 1210 1386 1588 2848 4499 7145
260 1305 1495 1713 3073 4854 7709
280 1401 1605 1839 3298 5209 8273
300 1496 1714 1964 3523 5564 8837
320 1592 1824 2089 3747 5919 9401
340 1687 1933 2215 3972 6275 9966
360 1783 2043 2340 4197 6630 10530
380 1878 2152 2465 4422 6985 11094
400 1974 2262 2591 4647 7340 11658
420 2069 2371 2716 4871 7695 12222
440 2165 2480 2841 5096 8050 12786
460 2260 2590 2967 5321 8405 13350
480 2356 2699 3092 5546 8761 13914
500 2451 2809 3217 5771 9116 14478
600 2929 3356 3844 6895 10891 17298
700 3406 3903 4471 8019 12667 20118
750 3645 4177 4784 8581 13555 21528
800 3884 4450 5097 9143 14443 22938
900 4361 4997 5724 10267 16218 25759
1000 4839 5544 6351 11391 17994 28579
1100 5316 6091 6978 12515 19770 -
1200 5794 6639 7604 13639 21545 -
1300 6271 7186 8230 14763 23321 -
1400 6748 7733 8857 15887 25096 -
1423 6858 7859 9002 16146 25505 -
1500 7261 8320 9530 17093 27001 -
1600 7792 8928 10227 18343 - -
1700 8334 9549 10938 19619 - -
1800 8888 10184 11665 20923 - -
1900 9455 10835 12410 22260 - -
2000 10039 11503 13176 23634 - -
2500 13285 15222 17437 31275 - -
2903 * 16611 19034 21803 39106 -
* 2903 psig is maximum allowable set pressure for steam. 3000 psig capacities are provided for interpolation purposes only.
SIZING: Refer to the sizing section for formulas for both ASME and API sizing. Valves may be sized for either ASME or API applications.
NOTE 1: 19096MBP set pressure limit 50 to 1528 psig saturated steam.

19000.27
19000 (SRV-1/Q2.02)
19000
Water
Capacities (USCS)

ORIFICE CAPACITIES - WATER Orifice Area (Sq. in.)


(USCS Units) ASME B & PVC, Section VIII
Set Press. 19096 & MBP 19110 19126 19226 19357 19567
Set Pressure plus 10% overpressure (psig) .0961 .110 .126 .226 .357 .567
or 3 psig, whichever is greater, 15 10 11 14 25 39 62
zero psig back pressure, GPM water @ 70°F. 20 12 13 15 28 44 70
30 14 16 19 33 52 83
40 16 18 21 38 61 96
50 18 20 24 43 68 108
60 20 22 26 47 74 118
70 22 24 28 51 80 127
80 23 26 30 54 86 136
90 24 28 32 58 91 144
100 26 29 34 61 96 152
120 28 32 37 66 105 167
140 30 34 40 72 113 180
160 33 37 43 77 121 192
180 35 39 45 81 128 201
200 36 41 48 86 135 215
220 38 43 50 90 142 226
240 40 45 52 94 148 236
260 42 47 54 98 154 245
280 43 49 57 101 160 254
300 45 51 59 105 166 263
320 46 52 60 108 171 272
340 47 54 62 112 177 280
360 49 56 64 115 182 289
380 50 57 66 118 187 296
400 51 59 68 121 192 304
420 53 60 69 124 196 312
440 54 62 71 127 201 319
460 55 63 72 130 205 326
480 56 64 74 133 210 333
500 58 66 76 136 214 340
600 63 72 83 148 235 373
700 68 78 89 160 253 402
750 71 81 93 166 262 416
800 73 83 96 171 271 430
900 77 89 101 182 287 456
1000 81 93 107 192 303 481
1100 85 98 112 201 318 -
1200 89 102 117 210 332 -
1300 93 106 122 219 345 -
1400 96 110 126 227 358 -
1500 100 114 131 235 371 -
1600 103 118 135 242 - -
1700 106 122 139 249 - -
1800 109 125 143 257 - -
1900 112 129 147 264 - -
2000 115 132 151 271 - -
2500 129 148 169 303 - -
3000 141 162 185 332 - -
3500 152 175 200 359 - -
4000 163 187 214 383 - -
4500 173 199 227 407 - -
5000 182 208 239 429 - -
5500 - - 251 450 - -
6000 - - 262 470 - -
6400 - - 270 485 - -
6500 - - 272 - - -
7000 - - 283 - - -
7500 - - 293 - - -
8000 - - 302 - - -
SIZING: Refer to the sizing section for formulas for both ASME and API sizing. Valves may be sized for either ASME or API applications.
NOTE 1: 19096MBP set pressure limit 50 to 2000 psig.
19000.28
Consolidated Spring Loaded Safety Relief Valves 19000 (SRV-1/Q2.02)
2900 MPV™

2900 Pilot Operated Relief Valve

Consolidated® offers a unique pilot valve design that combines top performance, capabilities and features within an economical, modular assembly.
Consolidated has accomplished this feat by successfully designing an optimized safety “system” that offers versatility of application, yet provides cost
effective standardization.

New Features
This product update of Consolidated’s 2900 POSRV covers the following changes and/or additions:

• Bonnet is now standard for all pilot valves.


• 39MV22 (751 – 3750 psig) – replaces the 39MV37
The 39MV22 modulator is built internally into the pilot valve. This design reduces product cost, improves modulating performance and
increases energized seal life.
• 39MV72 (3751 – 6250 psig)
Based on the same design as the 39MV22, this pilot allows Consolidated to expand its product offering into the 2500# Class pressure
range.
• Pilot Gag – prevents the pilot operated relief valve from opening while equipment is being subjected to an operational hydrostatic test.
• 2900 POSRV Backflow Preventer
When the 2900 Pilot Operated Relief Valve was initially released, a backflow preventer was required for high back pressure conditions.
During additional testing at Dresser’s Research and Development Lab, it was discovered that a
backflow preventer is not required for non-bellows valves equipped with standard piston o-ring.
Valves equipped with Teflon® energized seal will still require a backflow preventer

Please refer to the following tables for Pressure – Temperature Ratings, Dimensions and Weights,
and capacity charts for air and water.

2900
2900.1
2900 (SRV-1/Q4.04)
2900 MPV™

ASME Pressure - Temperature Rating Charts - SA216 WCC Carbon Steel


Maximum Allowable Pressure (PSIG)
PRESSURE Temperature (°F)
CLASS -20 to 100 200 300 400 500 600 700 800 900 1000
2905 290 260 230 200 170 140 110 80 50 20
2910 750 750 730 705 665 605 570 410 170 50
2912 1500 1500 1455 1410 1330 1210 1135 825 345 105
2914 2250 2250 2185 2115 1995 1815 1705 1235 515 155
2916 3750 3750 3640 3530 3325 3025 2840 2060 860 260
2918 6250 6250 6070 5880 5540 5040 4730 3430 1430 430

For temperatures between 1000° F and 1200° F, please contact the factory.

ASME Pressure - Temperature Rating Charts - SA351 Cf8M Stainless Steel


Maximum Allowable Pressure (PSIG)
PRESSURE Temperature (°F)
CLASS -20 to 100 200 300 400 500 600 700 800 900 1000
2905 275 235 215 195 170 140 110 80 50 20
2910 720 620 560 515 480 450 430 420 415 350
2912 1440 1240 1120 1025 955 900 870 845 830 700
2914 2160 1860 1680 1540 1435 1355 1305 1265 1245 1050
2916 3600 3095 2795 2570 2390 2255 2170 2110 2075 1750
2918 6000 5160 4660 4280 3980 3760 3620 3520 3460 2915

For temperatures between 1000° F and 1200° F, please contact the factory.

2918 Series - Dimensions & Weights


2500# Inlet, Single Outlet, Standard Bore
Valve Size (in.) Inlet Flange Outlet Flange A B C1 F Weight
& Type Size (in.) & Size (in.) & in. in. STD BELLOWS in. lb.
Class Class (mm) (mm) in. in. (mm) (kg)
(mm) (mm)

1-1/2 – 2918D 1-1/2 – 2500 3 – 300 5-1/2 7 24-5/8 25-5/8 10-15/32 150
(139.7) (177.8) (625.5) (650.9) (265.9) (68.0)
1-1/2 – 2918E 1-1/2 – 2500 3 – 300 5-1/2 7 24-5/8 25-5/8 10-15/32 150
(139.7) (177.8) (625.5) (650.9) (265.9) (68.0)
1-1/2 – 2918F 1-1/2 – 2500 3 – 300 5-1/2 7 24-3/4 25-3/4 10-15/32 150
(139.7) (177.8) (628.7) (654.1) (265.9) (68.0)
2 – 2918G 2 – 2500 3 – 300 6-1/8 6-3/4 25-3/16 26-7/16 10 110
(155.6) (171.5) (639.8) (671.5) (254.0) (49.9)
NOTE 1: When dirty service option is selected, add 7/8” to “C” dimension.

2900.2
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q4.04)
2900 MPV™

Air Capacity Chart - 2918 Series Type MV Pilots - Capacity in Standard Cubic Feet per Minute (SCFM)
SET PRESSURE D E F G
PSIG 0.1279 0.2279 0.3568 0.5849
4000 8861 15789 24719 40522
4250 9413 16772 26259 43046
4500 9965 17756 27799 45571
4750 10516 18739 29339 48095
5000 11068 19723 30878 50619
5250 11620 20706 32418 53143
5500 12172 21690 33958 55667
5750 12724 22673 35498 58192
6000 13276 23657 37038 60716
6250 13828 24641 38578 63240

Water Capacity Chart - 2918 Series Type MV Pilots - Capacity in Gallons of Water per Minute (GPM)
SET PRESSURE D E F G
PSIG 0.1279 0.2279 0.3568 0.5849
4000 216 384 602 987
4250 222 396 621 1018
4500 229 408 639 1047
4750 235 419 656 1076
5000 241 430 673 1104
5250 247 440 690 1131
5500 253 451 706 1158
5750 258 461 722 1184
6000 264 471 737 1209
6250 270 481 753 1234

2900.3
2900 (SRV-1/Q4.04)
2900 MPV™
Features / Scope of Design

Table of Contents
Features / Scope of Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.1
Main Valve Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.5
Special Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.13
Soft Goods Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.23
Pilot Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.25
Pilot Materials (PV). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.27
Pilot Special Materials (PV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.29
Pilot Materials (MV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.35
Pilot Special Materials (MV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.37
Pilot Design Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.43
Piping Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.48
Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.63
Dimensions & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.64
Pressure / Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.72
Capacities (USCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.105

2900 MPV

2900 Flanged Valves comply with:

• ASME B & PVC, Section VIII, Division I


• NACE MR0175
• D.O.T. Subchapter D Parts 192 and 195
• ISO 4126-4
• API 520, API 526, and API 527
• ANSI B16.34
• ANSI B16.5

CONSOLIDATED, the world leader in pressure relief valve technology,


introduces the new and innovative 2900 series pilot operated safety
relief valve. The technology used is a blend of two current products, the
1900 SRV (Safety Relief Valve) and the 3900 POSRV (Pilot Operated
Safety Relief Valve). Both products have a proven track record for
performance, versatility and ease of maintenance.

Performance Through Solutions


• Through its improved seat tightness to 98% of set pressure, and • Eliminate costly piping changes when replacing and/or upgrading
adjustable blowdown to 2% of set pressure, the 2900 allows higher the existing population of Safety Relief Valves.
system pressures that can increase the Yield of the Process.
• With the use of the Heat Exchanger Option, process temperatures
• Remote Sensing can eliminate problems caused when an inlet that range from -450°F to 1200°F can be met.
pressure drop to the SRV exceeds 3%.
• Ensure operation in dirty, precipitating and viscous fluids with the
• Retrofit Kits easily and economically convert an existing CONSOLIDATED Dirty Service Option.
1900 SRV to the new 2900 POSRV design.

2900.1
2900 (SRV-1/Q3.03)
2900 MPV™
Features / Scope of Design

2900 Flanged Series Overview


The CONSOLIDATED 2900 series pilot operated safety relief valve is supplied with the same non-flowing pilot valve used on the 3900 series pilot operated
safety relief valve. This single pilot design is suitable for both incompressible and compressible applications and performs equally well on liquid, vapor or
two-phase flow services. The set pressure will not require adjustment if the service condition changes. A metal seat on the main valve is standard. An O-Ring
option is available.
Product types covered in subsequent pages are noted below.
Product Type Pilot Type Service Description
2900 39PV gas/liquid pop action - non flowing
2900 39MV gas/liquid modulating - non flowing
2900 39PVSS steam pop action - non flowing
2900 39MVSS steam modulating - non flowing

Because of its modular design, the 39PV (pop pilot) can be converted to a 39MV (modulator pilot). With the addition of a heat exchanger the temperature
limit of the 2900 can be expanded to meet high and low temperature requirements. This makes the CONSOLIDATED 2900 Series pilot operated safety relief
valve the most versatile pilot operated safety relief valve on the market. The scope of the 2900 Series is outlined in this section.

2900 & 2900-30 Inlet x Outlet Size Combinations (Inches) - Orifice Area (Sq. In.)1 & 2
ASME 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317
API O.110 O.196 O.307 O.503 O.785 1.287 1.838 2.853
ORIFICE D E F G H J K L
2905 1 -150 x 2 - 150 1 - 150 x 2 - 150 1-1/2 - 150 x 2 - 150 1-1/2 - 150 x 3 - 150 1-1/2 - 150 x 3 - 150 2 - 150 x 3 - 150 3 - 150 x 4 - 150 3 - 150 x 4 - 150
2906 1 - 300 x 2 - 150 1 - 300 x 2 - 150 1-1/2 - 300 x 2 - 150 1-1/2 - 300 x 3 - 150 1-1/2 - 300 x 3 - 150 2 - 300 x 3 - 150 3 - 300 x 4 - 150 3 - 300 x 4 - 150
2910 1 - 300 x 2 - 150 1 - 300 x 2 - 150 1-1/2 - 300 x 2 - 150 1-1/2 - 300 x 3 - 150 2 - 300 x 3 - 150 3 - 300 x 4 - 150 3 - 300 x 4 - 150 4 - 300 x 6 - 150
2912 1 - 600 x 2 - 150 1 - 600 x 2 - 150 1-1/2 - 600 x 2 - 150 1-1/2 - 600 x 3 - 150 2 - 600 x 3 - 150 3 - 600 x 4 - 150 3 - 600 x 4 - 150 4 - 600 x 6 - 150
2914 1-1/2 - 900 x 2 - 300 1-1/2 - 900 x 2 - 300 1-1/2 - 900 x 3 - 300 1-1/2 - 900 x 3 - 300 2 - 900 x 3 - 150 3 - 900 x 4 - 150 3 - 900 x 6 - 150 4 - 900 x 6 - 150
2916 1-1/2 - 1500 x 2 - 300 1-1/2 - 1500 x 2 - 300 1-1/2 - 1500 x 3 - 300 2 - 1500 x 3 - 300 2 - 1500 x 3 - 300 3 - 1500 x 4 - 300 3 - 1500 x 6 - 300 4 - 1500 x 6 - 150
2918 1-1/2 - 2500 x 3 - 300 1-1/2 - 2500 x 3 - 300 1-1/2 - 2500 x 3 - 300 2 - 2500 x 3 - 300 — — — —
2920 1 - 300 x 2 - 150 1 - 300 x 2 - 150 1-1/2 - 300 x 2 - 150 1-1/2 - 300 x 3 - 150 2 - 300 x 3 - 150 3 - 300 x 4 - 150 3 - 300 x 4 - 150 4 - 300 x 6 - 150
2922 1 - 600 x 2 - 150 1 - 600 x 2 - 150 1-1/2 - 600 x 2 - 150 1-1/2 - 600 x 3 - 150 2 - 600 x 3 - 150 3 - 600 x 4 - 150 3 - 600 x 4 - 150 4 - 600 x 6 - 150
2923 — — — — — — — —
2924 1-1/2 - 900 x 2 - 300 1-1/2 - 900 x 2 - 300 1-1/2 - 900 x 3 - 300 1-1/2 - 900 x 3 - 300 2 - 900 x 3 - 150 3 - 900 x 4 - 150 3 - 900 x 6 - 150 4 - 900 x 6 - 150
2926 1-1/2 - 1500 x 2 - 300 1-1/2 - 1500 x 2 - 300 1-1/2 - 1500 x 3 - 300 2 - 1500 x 3 - 300 2 - 1500 x 3 - 300 3 - 1500 x 4 - 300 3 - 1500 x 6 - 300 4 - 1500 x 6 - 150
2928 1-1/2 - 2500 x 3 - 300 1-1/2 - 2500 x 3 - 300 1-1/2 - 2500 x 3 - 300 2 - 2500 x 3 - 300 — — — —

2900 & 2900-30 Inlet x Outlet Size Combinations (Inches) - Orifice Area (Sq. In.)1 & 2
ASME 4.186 5.047 7.417 12.85 18.60 30.21 50.26 78.996
API 3.60 4.34 6.38 11.05 16.00 26.00 N/A N/A
ORIFICE M N P Q R T V W
2905 4 - 150 x 6 - 150 4 - 150 x 6 - 150 4 - 150 x 6 - 150 6 - 150 x 8 - 150 6 - 150 x 8 - 150 8 - 150 x 10 - 150 10 - 150 x 14 - 150 12 - 150 x 16 - 150
2906 4 - 300 x 6 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 6 - 300 x 8 - 150 6 - 300 x 8 - 150 8 - 300 x 10 - 150 10 - 300 x 14 - 150 12 - 300 x 16 - 150
2910 4 - 300 x 6 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 6 - 300 x 8 - 150 6 - 300 x 10 - 150 8 - 300 x 10 - 150 10 - 300 x 14 - 150 12 - 300 x 16 - 150
2912 4 - 600 x 6 - 150 4 - 600 x 6 - 150 4 - 600 x 6 - 150 6 - 600 x 8 - 150 6 - 600 x 10 - 150 8 - 600 x 10 - 150 — —
2914 4 - 900 x 6 - 150 4 - 900 x 6 - 150 4 - 900 x 6 - 150 — — — — —
2916 — — — — — — — —
2918 — — — — — — — —
2920 4 - 300 x 6 - 150 4 - 300 x 6 - 150 4 - 300 x 6 - 150 6 - 300 x 8 - 150 6 - 300 x 8 - 150 8 - 300 x 10 - 150 10 - 300 x 14 - 150 12 - 300 x 16 - 150
2922 4 - 600 x 6 - 150 4 - 600 x 6 - 150 — 6 - 600 x 8 - 150 6 - 600 x 10 - 150 8 - 600 x 10 - 150 — —
2923 — — 4 - 600 x 6 - 150 — — — — —
2924 4 - 900 x 6 - 150 4 - 900 x 6 - 150 4 - 900 x 6 - 150 — — — — —
2926 — — — — — — — —
2928 — — — — — — — —

NOTES: 1 The center to face dimensions and the Inlet/Outlet combinations of the 2900 meet API Standard 526-1995 for Spring Loaded Valves.
2 In 1995 API was changed and the 2-1/2" Inlet/Outlet connections were eliminated. The 2-1/2" connections are available on application, for replacement valves.

2900.2
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Features / Scope of Design

2900 Flanged Series Overview

Pressure Limits 1, 2 & 5

Product Type Pilot Type Minimum (psig) Maximum (psig) Service

2900 39PV 15 3750 gas/liquid


2900 39MV 15 3750 gas/liquid
2900 w/ heat exchanger 39PV 15 3750 gas/liquid
2900 w/ heat exchanger 39MV 15 3750 gas/liquid
2900 39PVSS 15 750 steam
2900 39MVSS 15 750 steam
2900 w/ heat exchanger 39PVSS 15 2903 steam
2900 w/ heat exchanger 39MVSS 15 2903 steam

Temperature Limits 1, 2 & 5

Product Type Pilot Type Minimum (°F) Maximum (°F) Service

2900 39PV -40 505 gas/liquid


2900 39MV -40 505 gas/liquid
2900 w/ heat exchanger 39PV -450 1200 gas/liquid
2900 w/ heat exchanger 39MV -450 1200 gas/liquid
2900 39PVSS 212 505 steam
2900 39MVSS 212 505 steam
2900 w/ heat exchanger 39PVSS 212 1200 steam
2900 w/ heat exchanger 39MVSS 212 1200 steam

Soft Goods Guide 3, 4 & 5

Pilot Valve and Modulator Main Valve


Service Material
Temperature Range (°F) Pressure Range (psig) Temperature Range (°F) Pressure Range (psig)

liquid/gas Nitrile (Buna N) -40 to 250 15 to 3750 -40 to 250 15 to 2000


liquid/gas Fluorocarbon (Viton®) -15 to 400 15 to 3750 -15 to 400 15 to 2000
liquid/gas Ethylene Propylene -40 to 400 15 to 3750 -70 to 500 15 to 2000
liquid/gas Kalrez® -40 to 400 15 to 3750 -58 to 601 15 to 2000
liquid/gas Teflon® 212 to 505 50 to 3750 -300 to 505 50 to 3750
liquid/gas Neoprene N/A N/A -45 to 300 15 to 800
liquid/gas Silicone N/A N/A -65 to 437 15 to 400
liquid/gas Chemraz® N/A N/A -20 to 450 -20 to 450
steam Ethylene Propylene 212 to 500 15 to 49 212 to 500 15 to 49
steam Teflon® 212 to 505 50 to 3750 212 to 505 50 to 3750
NOTES: 1 The above table is general in nature and is to be used as a guideline only.
2 Refer to the Pressure/Temperature Tables beginning on page 2900.72 for actual pressure limits at a given temperature by orifice and materials of construction.
3 Refer to the Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and
orifice size.
4 When the pressure temperature limits of the soft goods in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the
media to within an acceptable range. A standard metal seat is used on the main base with the heat exchanger.
5 Sizing of the heat exchanger is required and may not be suitable for all applications.

2900.3
2900 (SRV-1/Q3.03)
2900 MPV™
Features / Scope of Design

2900 Flanged Series Overview

Options Applications
Pilot Type Pilot Type
Options Applications
39PV 39MV 39PV 39MV
Backflow Preventer Yes Yes Type
Bonnet (vented)2 Yes Yes Pop Action - Non Flowing Yes No
Dirty Service Yes Yes Modulating - Non Flowing No Yes
Dual Filters Yes Yes
Dual Pilots Yes Yes Media
Heat Exchanger 3 Yes Yes Air, Gas Yes Yes
High Capacity Line Filter (with flush valve) Yes Yes Vapor Yes Yes
Optional Sensing Line Filter (standard for steam service) Yes Yes Dirty Vapor (filter required) Yes Yes
Pilot Discharge to Body Bowl Yes Yes Steam Yes Yes
Pressure Differential Switch Yes Yes Liquid Yes Yes
Remote Actuated Blowdown Yes Yes
Remote Pilot Mounting Yes Yes Operational Conditions
Remote Sense (Standard)1 Yes Yes Icing Yes Yes
Sensing Ring Yes Yes Pulsations Yes Yes
Reduces Water Hammer (when valve closes) Yes Yes
NOTES: 1 The standard product is supplied with the remote sense connection.
It must be piped to the system pressure or the sensing ring option Operational Performance 1,2, 4
must be used.
Pressure Range: 15-3750 (Gas/Liquid/Steam) Yes Yes
2 When vented bonnet option is selected for steam service, an
Inconel X750 spring is supplied.
Blowdown: 2% to 7% adjustable Yes Yes
3 Use of a Heat Exchanger is subject to sizing and may not be
suitable for all applications.
Main Valve Seat Tightness (% of set pressure):
Metal Seat - Per API 527 98% 98%
Soft Seat - Bubble Tight 98% 98%

Back Pressure (with pilot vented to body bowl):5


Variable - % of Set Pressure 15% 65%
Constant - % of Set Pressure 65%3 65%

Back Pressure (with pilot vented to atmosphere): 5


Variable - % of Set Pressure 97% 97%
Constant - % of Set Pressure 97% 97%

Temperature: Without Heat Exchanger -40°F to 505°F -40°F to 505°F


With Heat Exchanger 4 -450° F to 1200°F -450°F to 1200°F

NOTES: 1 Review Pressure/Temperature tables.


2 Review Outlet Flange Ratings and Capacity Correction Factor.
3 A Cold Differential Test Pressure (CDTP) must be applied for a 39PV
when the constant back pressure is over 15% of set pressure.
4 Use of a Heat Exchanger is subject to sizing and may not be suitable
for all applications.
5 If backflow preventer is installed, total backpressure is limited to
65%.

2900.4
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Main Valve Materials

2900 Conventional Type Main Valve

Standard Material for 2900


Conventional Type Main Valve

Part Material

1 Base: Types 2905 Thru 2918 SA216 Grade WCC Carbon Steel
Base: Types 2920 Thru 2928 SA217 Grade WC6 Alloy Steel
1A Base Plug: Types 2905 Thru 2918 (not shown) Carbon Steel
Base Plug: Types 2920 Thru 2928 (not shown) 316 Stainless Steel
2 Nozzle 316 Stainless Steel
3 Disc 316 Stainless Steel
Thermodisc (option) 616 Stainless Steel
4 Disc Retainer Inconel® X750
5 Disc Holder 316 Stainless Steel
6 Guide 316 Stainless Steel
7 Guide Gasket Soft Iron
8 Cover Plate SA351 Grade CF8M Stainless Steel
9 Cover Plate Gasket Soft Iron
10 Base Stud B7 Alloy Steel
11 Base Stud Nut 2H Carbon Steel
12 Piston 316 Stainless Steel
13 Piston O-Ring (when used) Select
14 Guide Ring Teflon®
15 Plug /Adaptor 316 Stainless Steel
16 Plug / Adaptor Gasket Soft Iron
17 Piston Seal (when used) Teflon® Energized
Bracket (not shown) Carbon Steel
Sensing Ring (option) 316 Stainless Steel
Sensing Tube (option) 316 Stainless Steel
Heat Exchanger (option) 316 Stainless Steel
39PV or 39MV Pilot Material Option CC

NOTE: The energized seal has a spring except for set pressures below 50 psig on the D, E, F, G, H, J, K, L,
M, N, and P valve sizes.

2900.5
2900 (SRV-1/Q3.03)
2900 MPV™
Main Valve Materials

2900 Conventional Type Main Valve

12 17
12
13 Based on service conditions.
14
10
11
8
9
7

5
4

3
16

15

2900.6
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Main Valve Materials

Main Valve Materials

Bellows Option
A bellows option is available on the 2900 MPV™. It's primary use is to isolate and protect the guiding surfaces between the disc holder and guide from
particulate or a corrosive media. It can also be used when the temperature on superimposed or built -up backpressure is less than -40°F or greater than
505°F. In this event, a factory engineer should be consulted to review the application to determine if the bellows option is a suitable solution.
The bellows is not required for variable or built- up backpressure on a 2900 MPV™ as it is on a 1900 safety relief valve. For backpressure operational
performance, review the Applications Table on page 2900.4.

Standard Material for 2900-30


Bellows Type Main Valve

Part Material

1 Base: Types 2905 Thru 2918 SA216 Grade WCC Carbon Steel
Base: Types 2920 Thru 2928 SA217 Grade WC6 Alloy Steel
1A Base Plug: Types 2905 Thru 2918 (not shown) Carbon Steel
Base Plug: Types 2920 Thru 2928 (not shown) 316 Stainless Steel
2 Nozzle 316 Stainless Steel
3 Disc 316 Stainless Steel
Thermodisc (option) 616 Stainless Steel
4 Disc Retainer Inconel® X750
5 Bellows Assembly
Bellows Inconel® 625 LCF
Bellows Ring and Bellows Flange 316L Stainless Steel
6 Bellows Gasket Soft Iron
7 Disc Holder 316 Stainless Steel
8 Guide 316 Stainless Steel
9 Guide Gasket Soft Iron
10 Cover Plate SA351 Grade CF8M Stainless Steel
11 Cover Plate Gasket Soft Iron
12 Base Stud B7 Alloy Steel
13 Base Stud Nut 2H Carbon Steel
14 Piston 316 Stainless Steel
15 Piston O-Ring (when used) Select
16 Guide Ring Teflon®
17 Plug / Adaptor 316 Stainless Steel
18 Plug / Adaptor Gasket Soft Iron
19 Piston Seal (when used) Teflon®- Energized
Bracket (not shown) Carbon Steel
Sensing Ring (option) 316 Stainless Steel
Sensing Tube (option) 316 Stainless Steel
Heat Exchanger (option) 316 Stainless Steel
39PV or 39MV Pilot Material Option CC

NOTE: The energized seal has a spring except for set pressures below 50 psig on the D, E, F, G, H, J, K, L,
M, N, and P valve sizes.

2900.7
2900 (SRV-1/Q3.03)
2900 MPV™
Main Valve Materials

2900-30 Bellows Type Main Valve

10

14 19
14
15 Based on service conditions.
16
12
13
10
11
9
8
7
5
6
4
3
18

17

2
1

2900.8
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Main Valve Materials

2900 Soft Seats (DA)

The Double Seal Soft Seat


The double seal design incorporates the merits CONSOLIDATED O-Ring seat seals provide positive closure . . . assuring
of both a soft seat and a metal seat design valve. The 45° metal seat continuous, trouble-free service, and complete valve tightness after
provides the load bearing surface to transmit piston pressure force, the numerous “pops”.
slotted O-Ring retainer allows the O-Ring to be pressurized and accomplish
the primary sealing function. For pressure/temperature ratings of the
seal, refer to Soft Goods Selection beginning on page 2900.23.
NOTE: The CONSOLIDATED 2900 O-Ring design features a secondary metal-to-metal seat
Tightness: CONSOLIDATED O-Ring seat seal valves are bubble tight at 98%. which becomes effective if O-Ring integrity is lost due to external fire or other
causes. The retainer is lapped to the nozzle at assembly assuring seat tightness.

2900.9
2900 (SRV-1/Q3.03)
2900 MPV™
Main Valve Materials

How the Double Seal Works

Two unique features distinguish the CONSOLIDATED O-Ring seat seal safety
valve from other designs. These are the 45° metal-to-metal load bearing
seats and the slotted O-Ring retainer.

45°

Three Essentials to a Tighter and More Secure Seal:

1) Concentric Alignment

The nozzle bore and O-Ring retainer are both machined to an angle of
45°. This ensures that as the valve disc opens and closes, the O-Ring
is aligned concentrically against the lip of the nozzle. Close tolerance
between the nozzle and the body, or the body and the disc guide and disc
holder, also help to ensure a tight seal when the valve is closed. Accurate
alignment coupled with the load bearing function of the O-Ring retainer
virtually eliminates O-Ring abrasion from valve action.

2) Maximum Sealing Force

On the back side of the O-Ring retainer there are two small slots. When
the valve is closed, process media enters between the machined seat of
the nozzle and the O-Ring retainer and proceeds up the slots behind the
O-Ring. This pressure forces the O-Ring against the lip of the nozzle and
the curved recess of the disc holder. As the pressure within the valve rises
to set point, the O-Ring is pressed tightly against the nozzle to maintain
maximum sealing force until break-away pressure is reached.

3) O-Ring Retention

When the valve opens, the pressure behind the O-Ring escapes from the
same two slots on the O-Ring retainer. This prevents the O-Ring from
being ejected. Additionally, the O-Ring encapsulating retainer prevents
the O-Ring from being pulled from its setting by the high velocity, low
pressure discharge, inside the upper valve body.

2900.10
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Main Valve Materials

Soft Seat (DA) Materials

Disc Holder

Retainer Lock Screw

O -Ring Seat Seal

O -Ring Retainer

Nozzle

D Thru J Orifice

Disc Holder

Disc Retainer

Disc

O-Ring Seat Seal

Retainer Lock Screw

O-Ring Retainer

Nozzle

K Thru W Orifice

Soft Seat Materials

Part Name Materials

Nozzle 316 Stainless Steel


Disc 316 Stainless Steel
Disc Holder 316 Stainless Steel
Disc Retainer Inconel® X750
O-Ring Retainer 316 Stainless Steel
Retainer Lock Screws 316 Stainless Steel
O-Ring Seat Seal Select

2900.11
2900 (SRV-1/Q3.03)
2900 MPV™
Main Valve Materials

2900 Steam Trim (TD) Valves

The 2900 TD option is specifically designed for steam service and organic A ThermodiscTM is required for steam service.
heat transfer media and is certified to ASME Code Section Vlll. The martensitic stainless steel disc construction allows for high
For consistent performance on these medias specify the “TD” design strength and toughness. As the set point of the valve is approached,
which utilizes the exclusive ThermodiscTM design. the pressure sealing effect of the ThermodiscTM assists in the tightness
ThermodiscTM is a specifically designed disc for use on high temperature of the seat, as does the rapid thermal equalization that occurs due to
fluids. This concept has more than 40 years of field proven performance the thin sealing section.
that ensures the tightest valves in the world.

Disc Holder

Disc Retainer

Thermodisc™

Nozzle

2900 Steam Trim Internals

2900.12
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Special Materials

2900 Special Material Options

The 2900 series requires various material options to satisfy customer needs and API standards. The most common options are listed in this section. For
options not listed here, contact the factory. Specify the material construction classification using the construction variations, such as: S2, H4, etc.

Options included are:

PAGE NUMBER
A1 - Alloy 20 - Wetted Parts when valve is in closed position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.14
A2 - Alloy 20 - Internal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.14
A4 - Alloy 20 - Complete Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.14
C1 - LCC Carbon Steel - Ambient Temperatures to -50°F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.15
D1 - Duplex - Wetted Parts when valve is in closed position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.16
D2 - Duplex - Internal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.16
D4 - Duplex - Complete Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.16
H1 - Hastelloy C - Wetted Parts when valve is in closed position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.17
H2 - Hastelloy C - Internal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.17
H4 - Hastelloy C - Complete Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.17
L1 - Low Temperature Service (-21°F to -75°F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.18
L2 - Low Temperature Service (-76°F to -150°F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.18
L3 - Low Temperature Service (-151°F to -450°F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.18
M1 - Monel - Wetted Parts when valve is in closed position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.19
MB - (M1 1/2) - Wetted Parts when valve is in closed position plus disc holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.19
M2 - Monel - Internal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.19
M4 - Monel - Complete Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.19
S2 - Stainless Steel - Internal Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.20
S4 - Stainless Steel - Complete Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.20
SG - Sour Gas Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.21
T1 - High Temperature Service - (1001°F to 1200°F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.22

Many other special options are available not necessarily of a material nature. These include, but are not limited to, special facings on connections or
special connections. Contact the factory for special requirements.

2900.13
2900 (SRV-1/Q3.03)
2900 MPV™
Special Materials

Alloy 20

Corrosive Service, Alloy Materials1, 2

Construction Variation
Component
A1 A2 A4
Common Components

Base: Types 2905 thru 2918 SA216 Grade WCC Carbon Steel SA216 Grade WCC Carbon Steel SA351 Grade CN7M Alloy Steel
Base: Types 2920 thru 2928 SA217 Grade WC6 Alloy Steel SA217 Grade WC6 Alloy Steel SA351 Grade CN7M Alloy Steel
Base Plug: Types 2905 thru 2918 Carbon Steel Carbon Steel Alloy 20
Base Plug: Types 2920 thru 2928 316 Stainless Steel 316 Stainless Steel Alloy 20
Nozzle Alloy 20 Alloy 20 Alloy 20
Disc Alloy 20 Alloy 20 Alloy 20
Thermodisc™ (option) ®
Inconel X750 Inconel® X750 Inconel® X750
Disc Retainer ®
Inconel X750 Inconel® X750 Inconel® X750
Plug / Adaptor 316 Stainless Steel Alloy 20 Alloy 20
Disc Holder 316 Stainless Steel Alloy 20 Alloy 20
Cover Plate SA351 Grade CN7M Alloy Steel SA351 Grade CN7M Alloy Steel SA351 Grade CN7M Alloy Steel
Base Stud B7 Alloy Steel B7 Alloy Steel Alloy 20
Base Stud Nut 2H Carbon Steel 2H Carbon Steel Alloy 20
Guide Ring Teflon Teflon® Teflon®
Piston O-Ring (when used) Select Select Select
Piston Seal (when used) Teflon® Energized Teflon® Energized Teflon® Energized
Guide Gasket Soft Iron Monel Monel®
Plug / Adaptor Gasket Soft Iron Monel Monel®
Bracket Carbon Steel Carbon Steel Alloy 20
Sensing Ring (option) Alloy 20 Alloy 20 Alloy 20
Sensing Tube (option) Alloy 20 Alloy 20 Alloy 20
Heat Exchanger (option) Alloy 20 Alloy 20 Alloy 20
39PV or 39MV Pilot Material Option A1 Material Option A1 Material Option A4
Non-Bellows Components
Guide 316 Stainless Steel Alloy 20 Alloy 20
Piston Alloy 20 Alloy 20 Alloy 20
Cover Plate Gasket Soft Iron Monel® Monel®
Bellows Components
Guide 316 Stainless Steel 316 Stainless Steel Alloy 20
Piston Alloy 20 Alloy 20 Alloy 20
Cover Plate Gasket Soft Iron Soft Iron Monel®
Bellows Assembly — — —
- Bellows ®
Inconel 625 LCF Alloy 20 Alloy 20
- Bellows Ring and Flange 316L Stainless Steel Alloy 20 Alloy 20
Bellows Gasket Soft Iron Monel® Monel®
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 2910L/A4 or 2910-30L/A4.

2900.14
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Special Materials

Low Temperatures

Special Materials for Low Ambient Temperatures (to -50° F)1, 2


Construction Variation
Component LCC Carbon Steel
C13
Common Components

Base SA352 Grade LCC Carbon Steel


Base Plug 316 Stainless Steel
Nozzle 316 Stainless Steel
Disc 316 Stainless Steel
Thermodisc™ (option) 616 Stainless Steel
Disc Retainer Inconel® X750
Plug / Adaptor 316 Stainless Steel
Disc Holder 316 Stainless Steel
Cover Plate SA351 Grade CF8M Stainless Steel
Base Stud B8M Stainless Steel
Base Stud Nut 8M Stainless Steel
Guide Ring Teflon®
Piston O-Ring (when used) Select
Piston Seal (when used) Teflon® Energized
Guide Gasket Soft Iron
Plug / Adaptor Gasket Soft Iron
Bracket 316 Stainless Steel
Sensing Ring (option) 316 Stainless Steel
Sensing Tube (option) 316 Stainless Steel
Heat Exchanger (option) 316 Stainless Steel
39PV or 39MV Pilot Material Option CC
Non-Bellows Valve Components

Guide 316 Stainless Steel


Piston 316 Stainless Steel
Cover Plate Gasket Soft Iron
Bellows Valve Components

Guide 316 Stainless Steel


Piston 316 Stainless Steel
Cover Plate Gasket Soft Iron
Bellows Assembly —
- Bellows Inconel® 625 LCF
- Bellows Ring and Flange 316L Stainless Steel
Bellows Gasket Soft Iron

NOTES: 1 The materials in red denote variation from standard material construction.
2 Media temperature may impact valve temperature. Consult factory for assistance.
3 To specify valves, add material designation to the valve type, 2910L/C1 or 2910-30L/C1.

2900.15
2900 (SRV-1/Q3.03)
2900 MPV™
Special Materials

Duplex

Corrosive Service, Duplex Materials1, 2

Construction Variation
Component
D1 D2 D4
Common Components

Base: Types 2905 thru 2918 SA216 Grade WCC Carbon Steel SA216 Grade WCC Carbon Steel SA351 Grade CK-3MCUN Duplex
Base: Types 2920 thru 2928 SA217 Grade WC6 Alloy Steel SA217 Grade WC6 Alloy Steel SA351 Grade CK-3MCUN Duplex
Base Plug: Types 2905 thru 2918 Carbon Steel Carbon Steel Duplex
Base Plug: Types 2920 thru 2928 316 Stainless Steel 316 Stainless Steel Duplex
Nozzle Duplex Duplex Duplex
Disc Duplex Duplex Duplex
Thermodisc™ (option) ®
Inconel X750 Inconel® X750 Inconel® X750
Disc Retainer ®
Inconel X750 Inconel® X750 Inconel® X750
Plug / Adaptor 316 Stainless Steel Duplex Duplex
Disc Holder 316 Stainless Steel Duplex Duplex
Cover Plate SA351 Grade CK-3MCUN Duplex SA351 Grade CK-3MCUN Duplex SA351 Grade CK-3MCUN Duplex
Base Stud B7 Alloy Steel B7 Alloy Steel Duplex
Base Stud Nut 2H Carbon Steel 2H Carbon Steel Duplex
Guide Ring Teflon® Teflon® Teflon®
Piston O-Ring (when used) Select Select Select
Piston Seal (when used) Teflon® Energized Teflon® Energized Teflon® Energized
Guide Gasket Soft Iron Monel® Monel
Plug / Adaptor Gasket Soft Iron Monel® Monel
Bracket Carbon Steel Carbon Steel Duplex
Sensing Ring (option) Duplex Duplex Duplex
Sensing Tube (option) Duplex Duplex Duplex
Heat Exchanger (option) Duplex Duplex Duplex
39PV or 39MV Pilot Material Option D1 Material Option D1 Material Option D4
Non-Bellows Components
Guide 316 Stainless Steel Duplex Duplex
Piston Duplex Duplex Duplex
Cover Plate Gasket Soft Iron Monel® Monel®
Bellows Components
Guide 316 Stainless Steel 316 Stainless Steel Duplex
Piston Duplex Duplex Duplex
Cover Plate Gasket Soft Iron Soft Iron Monel®
Bellows Assembly - - -
- Bellows Inconel® 625 LCF Duplex Duplex
- Bellows Ring and Flange 316L Stainless Steel Duplex Duplex
Bellows Gasket Soft Iron Monel® Monel®
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 2910L/D4 or 2910-30L/D4.

2900.16
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Special Materials

Hastelloy® C

Corrosive Service, Hastelloy Materials1, 2

Construction Variation
Component
H1 H2 H4
Common Components

Base: Types 2905 thru 2918 SA216 Grade WCC Carbon Steel SA216 Grade WCC Carbon Steel SA494 CW12MW Nickel Alloy
Base: Types 2920 thru 2928 SA217 Grade WC6 Alloy Steel SA217 Grade WC6 Alloy Steel SA494 CW12MW Nickel Alloy
Base Plug: Types 2905 thru 2918 Carbon Steel Carbon Steel Hastelloy® C
Base Plug: Types 2920 thru 2928 316 Stainless Steel 316 Stainless Steel Hastelloy® C
Nozzle Hastelloy® C Hastelloy® C Hastelloy® C
Disc Hastelloy® C Hastelloy® C Hastelloy® C
Thermodisc™ (option) Inconel® X750 Inconel® X750 Inconel® X750
Disc Retainer ®
Inconel X750 Inconel® X750 Inconel® X750
Plug / Adaptor 316 Stainless Steel Hastelloy® C Hastelloy® C
Disc Holder 316 Stainless Steel Hastelloy® C Hastelloy® C
Cover Plate SA494 CW12MW Nickel Alloy SA494 CW12MW Nickel Alloy SA494 CW12MW Nickel Alloy
Base Stud B7 Alloy Steel B7 Alloy Steel Hastelloy® C
Base Stud Nut 2H Carbon Steel 2H Carbon Steel Hastelloy® C
Guide Ring Teflon® Teflon® Teflon®
Piston O-Ring (when used) Select Select Select
Piston Seal (when used) Teflon® Energized Teflon® Energized Teflon® Energized
Guide Gasket Soft Iron Monel® Monel®
Plug / Adaptor Gasket Soft Iron Monel® Monel®
Bracket Carbon Steel Carbon Steel Hastelloy® C
Sensing Ring (option) Hastelloy® C Hastelloy® C Hastelloy® C
Sensing Tube (option) Hastelloy® C Hastelloy® C Hastelloy® C
Heat Exchanger (option) Hastelloy® C Hastelloy® C Hastelloy® C
39PV or 39MV Pilot Material Option H1 Material Option H1 Material Option H4
Non-Bellows Components
Guide 316 Stainless Steel Hastelloy® C- Hastelloy® C
Piston ®
Hastelloy C Hastelloy® C Hastelloy® C
Cover Plate Gasket Soft Iron Monel® Monel®
Bellows Components
Guide 316 Stainless Steel 316 Stainless Steel Hastelloy® C
Piston Hastelloy® C Hastelloy® C Hastelloy® C
Cover Plate Gasket Soft Iron Soft Iron Monel®
Bellows Assembly — — —
- Bellows Inconel® 625 LCF Hastelloy® C Hastelloy® C
- Bellows Ring and Flange 316L Stainless Steel Hastelloy® C Hastelloy® C
Bellows Gasket Soft Iron Monel® Monel®
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 2910L/H4 or 2910-30L/H4.

2900.17
2900 (SRV-1/Q3.03)
2900 MPV™
Special Materials

Low Temperatures

Special Materials for Low Process Fluid Temperature1, 2


Construction Variation - Low Temperature Service
Component -21°F to -75°F -76°F to -150°F -151°F to -450°F
L13 L2 L3
Common Components

Base: Types 2905 thru 2918 SA351 Grade CF8M Stainless Steel SA351 Grade CF8M Stainless Steel SA351 Grade CF8M Stainless Steel
Base Plug 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Nozzle 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Disc 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Thermodisc (option) Inconel® X750 Inconel® X750 Inconel® X750
Disc Retainer Inconel® X750 Inconel® X750 Inconel® X750
Plug / Adaptor 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Disc Holder 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Cover Plate SA351 Grade CF8M Stainless Steel SA351 Grade CF8M Stainless Steel SA351 Grade CF8M Stainless Steel
Base Stud B8M Stainless Steel B8M Stainless Steel B8M Stainless Steel
Base Stud Nut 8M Stainless Steel 8M Stainless Steel 8M Stainless Steel
Guide Ring Teflon® Teflon® Teflon®
Piston O-Ring (when used) Select Select Select
Piston Seal (when used) Teflon® Energized Teflon® Energized Teflon® Energized
Guide Gasket Monel® Monel® Monel®
Plug / Adaptor Gasket Monel ® Monel® Monel®
Bracket Carbon Steel Carbon Steel 316 Stainless Steel
Sensing Ring (option) 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Sensing Tube (option) 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Heat Exchanger4 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
39PV or 39MV Pilot Material Option CC Material Option CC Material Option CC
Non-Bellows Components
Guide 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Piston 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Cover Plate Gasket Monel® Monel® Monel®
Bellows Components
Guide 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Piston 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel
Cover Plate Gasket Monel® Monel® Monel®
Bellows Assembly — — —
- Bellows Inconel® 625 LCF Inconel® 625 316L Stainless Steel
- Bellows Ring and Flange 316L Stainless Steel 316L Stainless Steel 316L Stainless Steel
Bellows Gasket Monel® Monel® Monel®
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 2910L/L3 or 2910-30L/L3.
3 SA352 Grade LCC material can be utilized down to -50°F for bases.
4 For temperatures -40°F and below a heat exchanger must be specified.

2900.18
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Special Materials

Monel®

Corrosive Service, Monel® Materials1, 2

Construction Variation
Component
M1 MB M2 M4
Common Components

Base: Types 2905 thru 2918 SA216 Grade WCC Carbon Steel SA216 Grade WCC Carbon Steel SA216 Grade WCC Carbon Steel SA494 Gr. M35-1 Nickel Copper Alloy
Base: Types 2920 thru 2928 SA217 Grade WC6 Alloy Steel SA217 Grade WC6 Alloy Steel SA217 Grade WC6 Alloy Steel SA494 Gr. M35-1 Nickel Copper Alloy
Base Plug: Types 2905 thru 2918 Carbon Steel Carbon Steel Carbon Steel Monel®
Base Plug: Types 2920 thru 2928 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel Monel®
Nozzle Monel® Monel® Monel® Monel®
Disc Monel® Monel® Monel® Monel®
Thermodisc™ (option) ®
Inconel X750 ®
Inconel X750 ®
Inconel X750 Inconel® X750
Disc Retainer ®
Inconel X750 ®
Inconel X750 ®
Inconel X750 Inconel® X750
Plug / Adaptor 316 Stainless Steel 316 Stainless Steel Monel® Monel®
Disc Holder 316 Stainless Steel Monel® Monel® Monel®
Cover Plate SA494 Gr. M35-1 Nickel Copper Alloy SA494 Gr. M35-1 Nickel Copper Alloy SA494 Gr. M35-1 Nickel Copper Alloy SA494 Gr. M35-1 Nickel Copper Alloy
Base Stud B7 Alloy Steel B7 Alloy Steel B7 Alloy Steel Monel K500
Base Stud Nut 2H Carbon Steel 2H Carbon Steel 2H Carbon Steel Monel K500
Guide Ring Teflon® Teflon® Teflon® Teflon®
Piston O-Ring (when used) Select Select Select Select
Piston Seal (when used) Teflon® Energized Teflon® Energized Teflon® Energized Teflon® Energized
Guide Gasket Soft Iron Monel® Monel® Monel®
Plug / Adaptor Gasket Soft Iron Monel® Monel® Monel®
Bracket Carbon Steel Carbon Steel Carbon Steel Monel®
Sensing Ring (option) Monel ® Monel ® Monel ® Monel®
Sensing Tube (option) Monel® Monel® Monel® Monel®
Heat Exchanger (option) Monel® Monel® Monel® Monel®
39PV or 39MV Pilot Material Option M1 Material Option M1 Material Option M1 Material Option M4
Non-Bellows Components
Guide 316 Stainless Steel 316 Stainless Steel Monel® Monel®
Piston Monel® Monel® Monel® Monel®
Cover Plate Gasket Soft Iron Monel® Monel® Monel®
Bellows Components
Guide 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel Monel®
Piston Monel® Monel® Monel® Monel®
Cover Plate Gasket Soft Iron Soft Iron Soft Iron Monel®
Bellows Assembly — — — —
- Bellows Inconel® 625 LCF Inconel® 625 LCF Monel® Monel®
- Bellows Ring and Flange 316L Stainless Steel 316L Stainless Steel Monel® Monel®
Bellows Gasket Soft Iron Monel® Monel® Monel®
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 2910L/M4 or 2910-30L/M4.

2900.19
2900 (SRV-1/Q3.03)
2900 MPV™
Special Materials

Stainless Steel

Corrosive Service, Stainless Steel Materials1, 2

Construction Variation
Component
S2 S4
Common Components

Base: Types 2905 thru 2918 SA216 Grade WCC Carbon Steel SA351 Grade CF8M Stainless Steel
Base: Types 2920 thru 2928 SA217 Grade WC6 Alloy Steel SA351 Grade CF8M Stainless Steel
Base Plug: Types 2905 thru 2918 Carbon Steel 316 Stainless Steel
Base Plug: Types 2920 thru 2928 316 Stainless Steel 316 Stainless Steel
Nozzle 316 Stainless Steel 316 Stainless Steel
Disc 316 Stainless Steel 316 Stainless Steel
Thermodisc™ (option) 616 Stainless Steel 616 Stainless Steel
Disc Retainer Inconel® X750 Inconel® X750
Plug / Adaptor 316 Stainless Steel 316 Stainless Steel
Disc Holder 316 Stainless Steel 316 Stainless Steel
Guide 316 Stainless Steel 316 Stainless Steel
Cover Plate SA351 Grade CF8M Stainless Steel SA351 Grade CF8M Stainless Steel
Base Stud B7 Alloy Steel B8M Stainless Steel
Base Stud Nut 2H Carbon Steel 8M Stainless Steel
Piston 316 Stainless Steel 316 Stainless Steel
Guide Ring Teflon® Teflon®
Piston O-Ring (when used) Select Select
Piston Seal (when used) Teflon Energized Teflon® Energized
Guide Gasket Monel® Monel®
Plug / Adaptor Gasket Monel® Monel®
Bracket Carbon Steel 316 Stainless Steel
Sensing Ring (option) 316 Stainless Steel 316 Stainless Steel
Sensing Tube (option) 316 Stainless Steel 316 Stainless Steel
Heat Exchanger (option) 316 Stainless Steel 316 Stainless Steel
39PV or 39MV Pilot Material Option CC Material Option CC
Non-Bellows Components
Cover Plate Gasket Monel® Monel®
Bellows Components
Cover Plate Gasket Soft Iron Monel®
Bellows Assembly — —
- Bellows Inconel® 625 LCF Inconel® 625 LCF
- Bellows Ring and Flange 316L Stainless Steel 316L Stainless Steel
Bellows Gasket Monel® Monel®
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 2910L/S4 or 2910-30L/S4.

2900.20
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Special Materials

2900 Sour Gas Trim (SG)

Material requirements of NACE Standard MR-01-75 Special Materials for Sour Gas Service1, 2
are applicable to systems handling sour gas if the total
operating pressure of the system is 65 psia or greater Construction Variation
and if the partial pressure of H2S in the gas is 0.05 Component
psia or greater. SG
The 2900 Standard Material of Construction Component Material
is satisfactory for applications in which the valve
secondary pressure (outlet side) does not exceed 65 Base: Types 2905 thru 2918 SA216 Grade WCC Carbon Steel
psia (50 psig). Under valve relieving conditions 50 psig Base: Types 2920 thru 2928 SA217 Grade WC6 Alloy Steel
secondary pressure would not normally be exceeded Base Plug: Types 2905 thru 2918 Carbon Steel
until the valve set pressure exceeds 450 psig. Base Plug: Types 2920 thru 2928 316 Stainless Steel
Nozzle 316 Stainless Steel
The SG (Non-Bellows) and SG (Bellows) material
selections comply with NACE MR-01-75. Disc 316 Stainless Steel
Thermodisc™ (option) Inconel® X750
Specific applications may be referred to the factory for Disc Retainer Inconel® X750
recommendations. Plug / Adaptor 316 Stainless Steel
Disc Holder 316 Stainless Steel
Cover Plate SA351 Grade CF8M Stainless Steel
Base Stud B7 Alloy Steel
Base Stud Nut 2H Carbon Steel
Guide Ring Teflon®
Piston O-Ring (when used) Select
Piston Seal (when used) Teflon® Energized
Guide Gasket Soft Iron
Plug / Adaptor Gasket Soft Iron
Bracket 316 Stainless Steel
Sensing Ring (option) 316 Stainless Steel
Sensing Tube (option) 316 Stainless Steel
Heat Exchanger (option) 316 Stainless Steel
39PV or 39MV Pilot Material Option SG
Non-Bellows Valve Components
Guide 316 Stainless Steel
Piston 316 Stainless Steel
Cover Plate Gasket Soft Iron
Bellows Valve Components
Guide 316 Stainless Steel
Piston 316 Stainless Steel
Cover Plate Gasket Soft Iron
Bellows Assembly —
- Bellows Inconel® 625 LCF
- Bellows Ring and Flange 316L Stainless Steel
Bellows Gasket Soft Iron
NOTE: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 2910L/SG or 2910-30L/SG.

2900.21
2900 (SRV-1/Q3.03)
2900 MPV™
Special Materials

High Temperatures

Special Materials for High Temperature Service (1001°F to 1200°F)

Construction Variation
Component
T11, 2
Common Components

Base SA351 Grade CF8M Stainless Steel


Base Plug 316 Stainless Steel
Nozzle 316 Stainless Steel
Disc 316 Stainless Steel
Thermodisc (option) Inconel® X750
Disc Retainer Inconel® X750
Plug / Adaptor 316 Stainless Steel
Disc Holder 316 Stainless Steel /Glide-Aloy Treated
Cover Plate SA351 Grade CF8M Stainless Steel
Base Stud B8M Stainless Steel
Base Stud Nut 8M Stainless Steel
Guide Ring Teflon®
Piston O-Ring (when used) Select
Piston Seal (when used) Teflon® Energized
Guide Gasket Monel®
Plug / Adaptor Gasket Monel®
Bracket Carbon Steel
Sensing Ring (option) 316 Stainless Steel
Sensing Tube (option) 316 Stainless Steel
Heat Exchanger3 316 Stainless Steel
39PV or 39MV Pilot Material Option CC
Non-Bellows Valve Components
Guide 316 Stainless Steel
Piston 316 Stainless Steel
Cover Plate Gasket Monel®
Bellows Valve Components
Guide 316 Stainless Steel
Piston 316 Stainless Steel
Cover Plate Gasket Monel®
Bellows Assembly —
- Bellows Inconel® 625 LCF
- Bellows Ring and Flange Inconel® 625
Bellows Gasket Monel®
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type, 2910L/T1 or 2910-30L/T1.
3 For temperatures 505°F and above, a heat exchanger must be specified.

2900.22
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Soft Goods Selection

Soft Goods Selection Chart

2900 Soft Goods Selection Chart4

Service
Component Description Liquid/Gas 3 Steam

15 to 3750 psig 15 to 49 psig 50 to 3750 psig

Seat O-Ring Option SELECT ethylene/propylene 90 Teflon®


Piston Spring Seal Teflon® N/A Teflon®
Main Valve1, 2 or {
O-Ring SELECT ethylene/propylene 90 N/A
Piston Guide Ring Teflon® Teflon® Teflon®

Adjuster Bottom O-Ring SELECT ethylene/propylene 90 Teflon®


Adjuster Top O-Ring SELECT ethylene/propylene 90 Teflon®
Insert O-Ring SELECT ethylene/propylene 90 Teflon®
Pilot Valve Base O-Ring SELECT ethylene/propylene 90 Teflon®
Piston Spring Seal Teflon® Teflon® Teflon®
Adjuster Top Spring Seal Teflon® Teflon® Teflon®
Insert Spring Seal Teflon® Teflon® Teflon®

Base O-Ring SELECT ethylene/propylene 90 Teflon®


Stop O-Ring SELECT ethylene/propylene 90 Teflon®
Modulator Seat O-Ring SELECT ethylene/propylene 90 Teflon®
Piston Bottom O-Ring SELECT ethylene/propylene 90 Teflon®
Piston Bottom Spring Seal Teflon® Teflon® Teflon®
Piston Top Spring Seal Teflon® Teflon® Teflon®

NOTES: 1 When main valve is equipped with O-Ring seat, O-Rings for seat and piston shall be of the same material and durometer.
2 When Teflon® material is selected, piston shall be equipped with a Teflon®Z energized seal instead of an O-Ring.
3 Select soft good using charts for fluid, pressure and temperature. See selection instructions below.
4 When a Heat Exchanger is required, use the exit temperature of the Heat Exchanger to select the soft goods.
(A standard metal seat is used on the main base with the heat exchanger.)

Soft Goods selection for liquid and gas service is accomplished as follows:

A) Material Selection C) Main Valve Temperature Limits


- Refer to Technical Information Section, O-Ring Selection beginning - Refer to Table 2 on page 2900.24.
on page TI.22. - Locate the material and durometer and verify the temperature limits.
- Locate valve fluid and read the applicable O-Ring material. - If temperature limits are exceeded, repeat Steps A & B.
- For fluids not listed, the customer must specify the O-Ring - If an O-Ring cannot be selected, contact the application engineer.
material.
D) Pilot Valve Pressure and Temperature Limits
- Refer to Table 3 on page 2900.24.
B) Main Valve Pressure Limits
- Locate the service and review the pressure and temperature ranges,
- Refer to Table 1 on page 2900.24. then select the material and durometer.
- Locate the valve orifice and select the durometer for the required
set pressure.

2900.23
2900 (SRV-1/Q3.03)
2900 MPV™
Soft Goods Selection

Pressure and Temperature Limits


Main Valve and Pilot Valve/Modulator

Table 1 - Main Valve Pressure Limits (psig)


Durometer 2 Teflon3
Orifice 50 70-75 1 90 (-300°F to 200°F) (201°F to 505°F)
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
2900 D N/A N/A 15 800 265 2000 2000 3750 50 3750
E N/A N/A 15 800 265 2000 2000 3750 50 3750
F N/A N/A 15 800 265 2000 2000 3750 50 3750
G N/A N/A 15 780 375 1900 1900 3705 50 3705
H N/A N/A 15 780 330 1900 1900 2750 50 2750
J N/A N/A 15 780 150 1900 1900 2700 50 2700
K N/A N/A 15 580 255 1400 1400 2220 50 2220
L N/A N/A 15 580 155 1400 1400 1500 50 1500
M N/A N/A 15 580 140 1100 - - 50 1100
N N/A N/A 15 580 90 1000 - - 50 1000
P N/A N/A 15 500 75 1000 - - 50 1000
Q N/A N/A 15 420 80 600 - - 50 600
R N/A N/A 15 300 60 300 - - 50 300
T N/A N/A 15 200 30 300 - - 50 300
V N/A N/A 15 300 15 300 - - 50 300
W N/A N/A 15 300 15 300 - - 50 300

NOTES: 1 Maximum set pressure for silicone compounds is 1/2 of the maximum value.
2 When main valve is equipped with O-Ring seat, O-Rings for seat and piston shall be of the same material and durometer.
3 When Teflon® material is selected, piston shall be equipped with a Teflon® energized seal instead of an O-Ring.

Table 2 - Main Valve Temperature Limits (°F)


Temperature Limits Temperature Limits
Material Durometer NOTES Material Durometer NOTES
Min. Max. Min. Max.

70 2 -40 250 Silicone® 70 -65 437


Nitrile (Buna-N)
90 -40 250
Teflon® N/A -300 505
Ethylene/Propylene 70 -65 212
82 1 -42 550
90 -70 500
Kalrez® 75 1 -58 601
Fluorocarbon (Viton) 75 -15 400 91 1 -35 601
90 -15 400
75 1 -20 450
Neoprene® 70 -45 300 Chemraz® 90 1 -20 450

NOTES: 1 Consult application engineer before selecting.


2 Standard O-Ring Material.

Table 3 - Pilot Valve and Modulator Pressure/Temperature Limits2

Service O-Ring Material Durometer Temperature Limit (°F) Pressure Limit (psig)
Min. Max. Min. Max.
LS/GS Nitrile (Buna-N)3 70 -40 250 15 3750
LS/GS Fluorocarbon (Viton) 75 -15 400 15 3750
LS/GS Ethylene Propylene 70 -40 400 15 3750
LS/GS Kalrez® 1 -40 400 15 3750
LS/GS Teflon® N/A 212 505 50 3750
SS Ethylene Propylene 90 212 500 15 49
SS Teflon® N/A 212 505 50 3750
NOTES: 1 Consult application engineer before selecting.
2 Other materials are on application. Consult applications engineer.
3 Standard O-Ring Material.

2900.24
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Designs

2900 Pilot Designs

Introduction Remote Sensing at the Source of System Pressure


CONSOLIDATED'S pilot valve is a unique modular design capable of being On the standard product, the sensing line is not connected directly at the
supplied for applications that require a pop or a modulating action. The main valve inlet. The system pressure is sensed remotely or at the pressure
modular design concept allows the pop pilot to be used for modulation by vessel and equipment being protected.
simply adding a small compact modulator to the pop pilot. By removing the If the pressure drop from the equipment being protected to the relief valve
modulator the pilot valve is returned to a pop pilot. End users can modify inlet exceeds 3%, remote sensing can provide a solution. Remote sensing
their pilot valve population to meet the ever-changing requirements at a minimizes the effects of excessive inlet pressure loss and eliminates the
minimum of expense. resulting valve chatter. The modulator is suggested when the POSRV could
A pilot design is selected primarily on the following: relieve at various capacity levels.
1) Need for either “pop” action or “modulating” action which describes The 2900 with remote sensing is ideal for upgrading current 1900 safety
the operating motion of the disc. relief valves and competitors safety relief valves to the new 2900 pilot
2) Set pressure limits operated safety relief valve, because the center to face dimensions on both
the inlet and outlet are the same.
3) Temperature limits
The length, size, and maximum change in height of the remote sensing line
4) The service application should be verified through analysis, taking into account the requirement to
recharge the dome through the pilot valve. On request, Dresser will assist
This section describes the following pilot designs: in the analysis to determine the appropriate length, size, and maximum
change in height for the sensing line and to determine the correct capacity
39PV Pop Action - Non-Flowing
of the pressure relief valve. The customer needs to provide the information
39MV Modulating Action - Non-Flowing
in the form below.

Remote Sensing Line Sizing - Input Form

Date:
Customer:
For Valve Model Number:
Gas & Liquid Input Required

P1 = Set Pressure (psig) psig


= Fluid density of the media in the condensed state lbs/ft 3
Installation Input Required

Total length of the sensing line in feet feet


The change in vertical height from the point of sensing to the pilot valve inlet in feet (+ or -)
Plus (+) = pilot above sensing point feet
Minus (-) = pilot below sensing point
Elbows
Quantity used:
Type used:
Size used:
Valves
Quantity used:
Type used:
Size used:

2900.25
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Designs

2900 Series
Non-Flowing Pilot Operated Safety Relief Valves

2900 with

39PV Pop Action


• Remote Sensing
• Vented to Atmosphere

Pipe to system pressure.

2900 with

39MV Modulating Action


• Remote Sensing
• Vented to Body Bowl

Pipe to system pressure.

2900.26
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Materials (PV)

2900 Series Type 39PV Pilot


Pop Action, Non-Flowing
For Set Pressures 15 psig to 3750 psig

Part Material
1 Main Base SA351 Grade CF8M Stainless Steel
2 Adjuster Cap 316 Stainless Steel
3 Adjuster Top 316 Stainless Steel
4 Adjuster Bottom 316 Stainless Steel
5 Adjuster Lock Nut 316 Stainless Steel
6 Compression Screw 316 Stainless Steel
7 Compression Screw Lock Nut 316 Stainless Steel
8 Spring Washer 316 Stainless Steel
9 Spring1 Chrome Steel (Phosphated)
10 Insert Top 316 Stainless Steel
11 Insert Bottom 316 Stainless Steel
12 Main Piston 316 Stainless Steel
13 Compression Screw Cap 316 Stainless Steel
14 Yoke Cap Screw 316 Stainless Steel
15 Adjuster Bottom O-Ring Select
16 Adjuster Top O-Ring Select
17 Insert O-Ring Select
18 Main Base O-Ring Select
19 Yoke SA351 Grade CF8M Stainless Steel
20 Main Piston Spring Seal Teflon®
21 Adjuster Top Spring Seal Teflon®
22 Insert Spring Seal Teflon®
23 Field Test Connector -
- Ball 316 Stainless Steel
- Seat O-Ring Select
Pipe to system pressure. - Plug O-Ring Select
- Base 316 Stainless Steel
- Plug 316 Stainless Steel
- Tube Filter 316 Stainless Steel
2900 with 24 Vent Assembly/Bug Screen -

39PV
- Male Elbow 316 Stainless Steel
Pop Action - Screen 304 Stainless Steel
25 Vent Assembly -
- Male Elbow 316 Stainless Steel
- Screen 304 Stainless Steel
26 Pipe Plug 316 Stainless Steel
36 Spring Cover Peek (Polyetheretherketone)
47 Vent Assembly -
- Male Elbow 316 Stainless Steel
- Screen 304 Stainless Steel
48 Top Plate 316 Stainless Steel
49 Set Screw 316 Stainless Steel
50 Bonnet SA351 Grade CF8M Stainless Steel
NOTE: 1 When vented bonnet option is selected for steam service, an
Inconel® X750 spring is supplied.
2900.27
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Materials (PV)

Description

The CONSOLIDATED 39PV pop action non-flowing pilot provides excellent the 39MV modulating pilot by simply installing the Modulator Assembly.
performance with full lift at set pressure with minimal blowdown. Buna N This simple, modular design allows for easier maintenance and fewer
O-Rings and 316 stainless steel construction throughout are standard. spare parts.
The pilot is non-flowing at full open, improving its capabilities to handle Set pressures are field adjustable, and testing is easily performed using
dirty conditions and reduce icing problems. There are two unique features the standard field test connection. Manual blowdown, sensing line filter,
of the 39PV. It has the ability to be used on liquid, gas or steam service backflow preventer, and remote sensing are available as options.
without any adjustments. The 39PV pop action pilot may be converted to

13

6
50 7
9 47
49
48 19
26
25
36
BONNET OPTION

9
12
20 8
14
20 23
24 18
12

10
11 17
3
HIGH PRESSURE 22
(751 - 3750 psig)
4
21
16 5
1
15
2
LOW PRESSURE
(15 - 750 psig)
2900.28
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (PV)

2900 Series Type 39PV Pilot


Special Materials - Alloy 20

Corrosive Service - Alloy Materials1, 2


Construction Variation
Component
A1 A4
1 Main Base Alloy 20 Alloy 20
2 Adjuster Cap 316 Stainless Steel Alloy 20
3 Adjuster Top Alloy 20 Alloy 20
4 Adjuster Bottom Alloy 20 Alloy 20
5 Adjuster Lock Nut 316 Stainless Steel Alloy 20
6 Compression Screw 316 Stainless Steel Alloy 20
7 Compression Screw Lock Nut 316 Stainless Steel Alloy 20
8 Spring Washer 316 Stainless Steel Alloy 20
9 Spring Chrome Steel Inconel® X750
10 Insert Top Alloy 20 Alloy 20
11 Insert Bottom Alloy 20 Alloy 20
12 Main Piston Alloy 20 Alloy 20
13 Compression Screw Cap 316 Stainless Steel Alloy 20
14 Yoke Cap Screw 316 Stainless Steel Alloy 20
15 Adjuster Bottom O-Ring Select Select
16 Adjuster Top O-Ring Select Select
17 Insert O-Ring Select Select
18 Main Base O-Ring Select Select
19 Yoke Alloy 20 Alloy 20
20 Main Piston Spring Seal Teflon® Teflon®
21 Adjuster Top Spring Seal Teflon® Teflon®
22 Insert Spring Seal Teflon® Teflon®
23 Field Test Connector
- Ball Alloy 20 Alloy 20
- Seat O-Ring Select Select
- Plug O-Ring Select Select
- Base Alloy 20 Alloy 20
- Plug Alloy 20 Alloy 20
- Tube Filter Alloy 20 Alloy 20
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel Alloy 20
- Screen 304 Stainless Steel 304 Stainless Steel
25 Vent Assembly
- Male Elbow 316 Stainless Steel Alloy 20
- Screen 304 Stainless Steel 304 Stainless Steel
26 Pipe Plug Alloy 20 Alloy 20
36 Spring Cover Peek (Polyethretheketone) Peek (Polyethretheketone)
47 Vent Assembly
- Male Elbow 316 Stainless Steel Alloy 20
- Screen 304 Stainless Steel 304 Stainless Steel
48 Top Plate Alloy 20 Alloy 20
49 Set Screw 316 Stainless Steel Alloy 20
50 Bonnet SA351 Grade CF8M Stainless Steel Alloy 20

NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type 39PV/A4.

2900.29
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (PV)

2900 Series Type 39PV Pilot


Special Materials - Duplex

Corrosive Service - Duplex Materials1, 2


Construction Variation
Component
D1 D4
1 Main Base Duplex Duplex
2 Adjuster Cap 316 Stainless Steel Duplex
3 Adjuster Top Duplex Duplex
4 Adjuster Bottom Duplex Duplex
5 Adjuster Lock Nut 316 Stainless Steel Duplex
6 Compression Screw 316 Stainless Steel Duplex
7 Compression Screw Lock Nut 316 Stainless Steel Duplex
8 Spring Washer 316 Stainless Steel Duplex
9 Spring Chrome Steel Inconel® X750
10 Insert Top Duplex Duplex
11 Insert Bottom Duplex Duplex
12 Main Piston Duplex Duplex
13 Compression Screw Cap 316 Stainless Steel Duplex
14 Yoke Cap Screw 316 Stainless Steel Duplex
15 Adjuster Bottom O-Ring Select Select
16 Adjuster Top O-Ring Select Select
17 Insert O-Ring Select Select
18 Main Base O-Ring Select Select
19 Yoke Duplex Duplex
20 Main Piston Spring Seal Teflon® Teflon®
21 Adjuster Top Spring Seal Teflon® Teflon®
22 Insert Spring Seal Teflon® Teflon®
23 Field Test Connector
- Ball Duplex Duplex
- Seat O-Ring Select Select
- Plug O-Ring Select Select
- Base Duplex Duplex
- Plug Duplex Duplex
- Tube Filter Duplex Duplex
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel Duplex
- Screen 304 Stainless Steel 304 Stainless Steel
25 Vent Assembly
- Male Elbow 316 Stainless Steel Duplex
- Screen 304 Stainless Steel 304 Stainless Steel
26 Pipe Plug Duplex Duplex
36 Spring Cover Peek (Polyethretheketone) Peek (Polyethretheketone)
47 Vent Assembly
- Male Elbow 316 Stainless Steel Duplex
- Screen 304 Stainless Steel 304 Stainless Steel
48 Top Plate Duplex Duplex
49 Set Screw 316 Stainless Steel Duplex
50 Bonnet SA351 Grade CF8M Stainless Steel Duplex
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type 39PV/D4.

2900.30
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (PV)

2900 Series Type 39PV Pilot


Special Materials - Hastelloy®

Corrosive Service - Hastelloy® Materials1, 2


Construction Variation
Component
H1 H4
1 Main Base SA494 CW12MW Nickel Alloy SA494 CW12MW Nickel Alloy
2 Adjuster Cap 316 Stainless Steel Hastelloy®
3 Adjuster Top Hastelloy® Hastelloy®
4 Adjuster Bottom Hastelloy® Hastelloy®
5 Adjuster Lock Nut 316 Stainless Steel Hastelloy®
6 Compression Screw 316 Stainless Steel Hastelloy®
7 Compression Screw Lock Nut 316 Stainless Steel Hastelloy®
8 Spring Washer 316 Stainless Steel Hastelloy®
9 Spring Chrome Steel Inconel® X750
10 Insert Top Hastelloy® Hastelloy®
11 Insert Bottom Hastelloy® Hastelloy®
12 Main Piston Hastelloy® Hastelloy®
13 Compression Screw Cap 316 Stainless Steel Hastelloy®
14 Yoke Cap Screw 316 Stainless Steel Hastelloy®
15 Adjuster Bottom O-Ring Select Select
16 Adjuster Top O-Ring Select Select
17 Insert O-Ring Select Select
18 Main Base O-Ring Select Select
19 Yoke SA494 CW12MW Nickel Alloy SA494 CW12MW Nickel Alloy
20 Main Piston Spring Seal Teflon® Teflon®
21 Adjuster Top Spring Seal Teflon® Teflon®
22 Insert Spring Seal Teflon® Teflon®
23 Field Test Connector
- Ball Hastelloy® Hastelloy®
- Seat O-Ring Select Select
- Plug O-Ring Select Select
- Base Hastelloy® Hastelloy®
- Plug Hastelloy® Hastelloy®
- Tube Filter Hastelloy® Hastelloy®
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel Hastelloy®
- Screen 304 Stainless Steel 304 Stainless Steel
25 Vent Assembly
- Male Elbow 316 Stainless Steel Hastelloy®
- Screen 304 Stainless Steel 304 Stainless Steel
26 Pipe Plug Hastelloy® Hastelloy®
36 Spring Cover Peek (Polyethretheketone) Peek (Polyethretheketone)
47 Vent Assembly
- Male Elbow 316 Stainless Steel Hastelloy®
- Screen 304 Stainless Steel 304 Stainless Steel
48 Top Plate Hastelloy® Hastelloy®
49 Set Screw 316 Stainless Steel Hastelloy®
50 Bonnet SA351 Grade CF8M Stainless Steel Hastelloy®
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type 39PV/H4.

2900.31
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (PV)

2900 Series Type 39PV Pilot


Special Materials - Monel®

Corrosive Service - Monel® Materials1, 2


Construction Variation
Component
M1 M4
1 Main Base SA494 Gr. M35-1 Nickel Copper Alloy SA494 Gr. M35-1 Nickel Copper Alloy
2 Adjuster Cap 316 Stainless Steel Monel
3 Adjuster Top Monel® Monel®
4 Adjuster Bottom Monel® Monel®
5 Adjuster Lock Nut 316 Stainless Steel Monel®
6 Compression Screw 316 Stainless Steel Monel®
7 Compression Screw Lock Nut 316 Stainless Steel Monel®
8 Spring Washer 316 Stainless Steel Monel®
9 Spring Chrome Steel Inconel® X750
10 Insert Top Monel® Monel®
11 Insert Bottom Monel® Monel®
12 Main Piston Monel® Monel®
13 Compression Screw Cap 316 Stainless Steel Monel®
14 Yoke Cap Screw 316 Stainless Steel Monel®
15 Adjuster Bottom O-Ring Select Select
16 Adjuster Top O-Ring Select Select
17 Insert O-Ring Select Select
18 Main Base O-Ring Select Select
19 Yoke SA494 Gr. M35-1 Nickel Copper Alloy SA494 Gr. M35-1 Nickel Copper Alloy
20 Main Piston Spring Seal Teflon® Teflon®
21 Adjuster Top Spring Seal Teflon® Teflon®
22 Insert Spring Seal Teflon® Teflon®
23 Field Test Connector
- Ball Monel® Monel®
- Seat O-Ring Select Select
- Plug O-Ring Select Select
- Base Monel® Monel®
- Plug Monel® Monel®
- Tube Filter Monel® Monel®
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel Monel®
- Screen 304 Stainless Steel 304 Stainless Steel
25 Vent Assembly
- Male Elbow 316 Stainless Steel Monel®
- Screen 304 Stainless Steel 304 Stainless Steel
26 Pipe Plug Monel® Monel®
36 Spring Cover Peek (Polyethretheketone) Peek (Polyethretheketone)
47 Vent Assembly
- Male Elbow 316 Stainless Steel Monel®
- Screen 304 Stainless Steel 304 Stainless Steel
48 Top Plate Monel® Monel®
49 Set Screw 316 Stainless Steel Monel®
50 Bonnet SA351 Grade CF8M Stainless Steel SA494 Gr. M35-1 Nickel Copper Alloy
NOTES: 1 The materials in red denote variation from standard material construction.
2 To specify valves, add material designation to the valve type 39PV/M4.

2900.32
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (PV)

2900 Series Type 39PV Pilot


Special Materials - Sour Gas Trim (SG)

Materials for Sour Gas Service1, 2


Construction Variation
Component
SG
1 Main Base SA351 Grade CF8M Stainless Steel
2 Adjuster Cap 316 Stainless Steel
3 Adjuster Top 316 Stainless Steel
4 Adjuster Bottom 316 Stainless Steel
5 Adjuster Lock Nut 316 Stainless Steel
6 Compression Screw 316 Stainless Steel
7 Compression Screw Lock Nut 316 Stainless Steel
8 Spring Washer 316 Stainless Steel
9 Spring Inconel® X750
10 Insert Top 316 Stainless Steel
11 Insert Bottom 316 Stainless Steel
12 Main Piston 316 Stainless Steel
13 Compression Screw Cap 316 Stainless Steel
14 Yoke Cap Screw 316 Stainless Steel
15 Adjuster Bottom O-Ring Select
16 Adjuster Top O-Ring Select
17 Insert O-Ring Select
18 Main Base O-Ring Select
19 Yoke SA351 Grade CF8M Stainless Steel
20 Main Piston Spring Seal Teflon®
21 Adjuster Top Spring Seal Teflon®
22 Insert Spring Seal Teflon®
23 Field Test Connector -
- Ball 316 Stainless Steel
- Seat O-Ring Select
- Plug O-Ring Select
- Base 316 Stainless Steel
- Plug 316 Stainless Steel
- Tube Filter 316 Stainless Steel
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel
- Screen 304 Stainless Steel
25 Vent Assembly -
- Male Elbow 316 Stainless Steel
- Screen 304 Stainless Steel
26 Pipe Plug 316 Stainless Steel
36 Spring Cover Peek (Polyetheretherketone)
47 Vent Assembly -
- Male Elbow 316 Stainless Steel
- Screen 304 Stainless Steel
48 Top Plate 316 Stainless Steel
49 Set Screw 316 Stainless Steel
50 Bonnet SA351 Grade CF8M Stainless Steel
NOTES: 1 The materials in red denote variation from standard material
construction.
2 To specify valves, add material designation to the valve type 39PV/SG.

2900.33
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (PV)

13

6
7
50
9 47
19
49
48
26
36
25

BONNET OPTION
9
12
20 8
14
23
24 18
20
12
10
11 17
3
22 4
HIGH PRESSURE 21
16 5
(751 - 3750 psig) 1
15
2

LOW PRESSURE
(15 - 750 psig)

2900.34
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Materials (MV)

2900 Series Type 39MV Pilot


Modulating Action, Non-Flowing
For Set Pressures 15 psig to 3750 psig
Part Material
1 Main Base SA351 Grade CF8M Stainless Steel
2 Adjuster Cap 316 Stainless Steel
3 Adjuster Top 316 Stainless Steel
4 Adjuster Bottom 316 Stainless Steel
5 Adjuster Lock Nut 316 Stainless Steel
6 Compression Screw 316 Stainless Steel
7 Compression Screw Lock Nut 316 Stainless Steel
8 Spring Washer 316 Stainless Steel
9 Spring1 Chrome Steel (Phosphated)
10 Insert Top 316 Stainless Steel
11 Insert Bottom 316 Stainless Steel
12 Main Piston 316 Stainless Steel
13 Compression Screw Cap 316 Stainless Steel
14 Yoke Cap Screw 316 Stainless Steel
15 Adjuster Bottom O-Ring Select
16 Adjuster Top O-Ring Select
17 Insert O-Ring Select
18 Main Base O-Ring Select
19 Yoke SA351 Grade CF8M Stainless Steel
20 Main Piston Spring Seal Teflon®
21 Adjuster Top Spring Seal Teflon®
22 Insert Spring Seal Teflon®
23 Field Test Connector -
- Ball 316 Stainless Steel
- Seat O-Ring Select
- Plug O-Ring Select
- Base 316 Stainless Steel
- Plug 316 Stainless Steel
- Tube Filter 316 Stainless Steel
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel
Pipe to system pressure. - Screen 304 Stainless Steel
25 Modulator Base SA351 Grade CF8M Stainless Steel
26 Modulator Stop SA351 Grade CF8M Stainless Steel
27 Modulator Piston Top 316 Stainless Steel
2900 with 28 Modulator Piston Bottom 316 Stainless Steel
29 O-Ring Retainer 316 Stainless Steel

39MV Modulating Action 30


31
Retainer Lock Screw
Modulator Cap Screw
316 Stainless Steel
316 Stainless Steel
32 Socket Head Cap Screw 316 Stainless Steel
33 Modulator Base O-Ring Select
34 Modulator Stop O-Ring Select
35 Modulator Seat O-Ring Select
36 Modulator Piston Bottom O-Ring Select
37 Piston Bottom Spring Seal Teflon®
38 Piston Top Spring Seal Teflon®
49 Spring Cover Peek (Polyetheretherketone)
60 Vent Assembly -
- Male Elbow 316 Stainless Steel
- Screen 304 Stainless Steel
61 Top Plate 316 Stainless Steel
62 Set Screw 316 Stainless Steel
63 Bonnet SA351 Grade CF8M Stainless Steel
NOTE: 1 When vented bonnet option is selected for steam service, an
Inconel X750® spring is supplied.
2900.35
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Materials (MV)

Description

The CONSOLIDATED 39MV Pilot Operated Safety Relief Valve is a non-flowing modulating pilot valve that provides exceptional performance and stable
operation. The 39MV design controls the attached main valve so as to relieve only enough system pressure to control the system upset, thereby minimizing
the media lost. This patented technology is the latest advancement in pilot design within the pressure range of 15 psig to 3750 psig for vapor, liquid and
steam service. The 39MV design is the only non-flowing modulating valve of its kind available with adjustable blowdown.
This unique modulator is a simple addition to the 39PV pop action design. The simplicity of design allows for easier maintenance and for lower spare parts
inventory.

13

6
7

63
60 19
9
62
61 32 49

BONNET OPTION
9 8
12 14
20 18

20 23 33 25 38
12 24
27
36
10 37
11 28
17 35
22 29
HIGH PRESSURE 3 34
(751 - 3750 psig) 16 4 34 30
21 33 26 31
15 5
1
2
LOW PRESSURE
(15 - 750 psig)

2900.36
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (MV)

2900 Series Type 39MV Pilot


Special Materials - Alloy 20
Corrosive Service - Alloy Materials1, 2
Construction Variation
Component
A1 A4
1 Main Base Alloy 20 Alloy 20
2 Adjuster Cap 316 Stainless Steel Alloy 20
3 Adjuster Top Alloy 20 Alloy 20
4 Adjuster Bottom Alloy 20 Alloy 20
5 Adjuster Lock Nut 316 Stainless Steel Alloy 20
6 Compression Screw 316 Stainless Steel Alloy 20
7 Compression Screw Lock Nut 316 Stainless Steel Alloy 20
8 Spring Washer 316 Stainless Steel Alloy 20
9 Spring Chrome Steel (Phosphated) Inconel® X750
10 Insert Top Alloy 20 Alloy 20
11 Insert Bottom Alloy 20 Alloy 20
12 Main Piston Alloy 20 Alloy 20
13 Compression Screw Cap 316 Stainless Steel Alloy 20
14 Yoke Cap Screw 316 Stainless Steel Alloy 20
15 Adjuster Bottom O-Ring Select Select
16 Adjuster Top O-Ring Select Select
17 Insert O-Ring Select Select
18 Main Base O-Ring Select Select
19 Yoke Alloy 20 Alloy 20
20 Main Piston Spring Seal Teflon® Teflon®
21 Adjuster Top Spring Seal Teflon® Teflon®
22 Insert Spring Seal Teflon® Teflon®
23 Field Test Connector — —
- Ball Alloy 20 Alloy 20
- Seat O-Ring Select Select
- Plug O-Ring Select Select
- Base Alloy 20 Alloy 20
- Plug Alloy 20 Alloy 20
- Tube Filter Alloy 20 Alloy 20
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel Alloy 20
- Screen 304 Stainless Steel 304 Stainless Steel
25 Modulator Base Alloy 20 Alloy 20
26 Modulator Stop Alloy 20 Alloy 20
27 Modulator Piston Top Alloy 20 Alloy 20
28 Modulator Piston Bottom Alloy 20 Alloy 20
29 O-Ring Retainer Alloy 20 Alloy 20
30 Retainer Lock Screw Alloy 20 Alloy 20
31 Modulator Cap Screw 316 Stainless Steel Alloy 20
32 Socket Head Cap Screw (not shown) 316 Stainless Steel Alloy 20
33 Modulator Base O-Ring Select Select
34 Modulator Stop O-Ring Select Select
35 Modulator Seat O-Ring Select Select
36 Modulator Piston Bottom O-Ring Select Select
37 Piston Bottom Spring Seal Teflon® Teflon® NOTES:
38 Piston Top Spring Seal Teflon® Teflon® 1 The materials in red
49 Spring Cover Peek (Polyetheretherketone) Peek (Polyetheretherketone) denote variation from
60 Vent Assembly — — standard material
- Male Elbow 316 Stainless Steel Alloy 20 construction.
- Screen 304 Stainless Steel 304 Stainless Steel 2 To specify valves, add
61 Top Plate Alloy 20 Alloy 20 material designation to
62 Set Screw 316 Stainless Steel Alloy 20 the valve type 39MV/
63 Bonnet 316 Stainless Steel Alloy 20 A4.
2900.37
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (MV)

2900 Series Type 39MV Pilot


Special Materials - Duplex
Corrosive Service - Duplex Materials1, 2
Construction Variation
Component
D1 D4
1 Main Base Duplex Duplex
2 Adjuster Cap 316 Stainless Steel Duplex
3 Adjuster Top Duplex Duplex
4 Adjuster Bottom Duplex Duplex
5 Adjuster Lock Nut 316 Stainless Steel Duplex
6 Compression Screw 316 Stainless Steel Duplex
7 Compression Screw Lock Nut 316 Stainless Steel Duplex
8 Spring Washer 316 Stainless Steel Duplex
9 Spring Chrome Steel (Phosphated) Inconel® X750
10 Insert Top Duplex Duplex
11 Insert Bottom Duplex Duplex
12 Main Piston Duplex Duplex
13 Compression Screw Cap 316 Stainless Steel Duplex
14 Yoke Cap Screw 316 Stainless Steel Duplex
15 Adjuster Bottom O-Ring Select Select
16 Adjuster Top O-Ring Select Select
17 Insert O-Ring Select Select
18 Main Base O-Ring Select Select
19 Yoke Duplex Duplex
20 Main Piston Spring Seal Teflon® Teflon®
21 Adjuster Top Spring Seal Teflon® Teflon®
22 Insert Spring Seal Teflon® Teflon®
23 Field Test Connector — —
- Ball Duplex Duplex
- Seat O-Ring Select Select
- Plug O-Ring Select Select
- Base Duplex Duplex
- Plug Duplex Duplex
- Tube Filter Duplex Duplex
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel Duplex
- Screen 304 Stainless Steel 304 Stainless Steel
25 Modulator Base Duplex Duplex
26 Modulator Stop Duplex Duplex
27 Modulator Piston Top Duplex Duplex
28 Modulator Piston Bottom Duplex Duplex
29 O-Ring Retainer Duplex Duplex
30 Retainer Lock Screw Duplex Duplex
31 Modulator Cap Screw 316 Stainless Steel Duplex
32 Socket Head Cap Screw 316 Stainless Steel Duplex
33 Modulator Base O-Ring Select Select
34 Modulator Stop O-Ring Select Select
35 Modulator Seat O-Ring Select Select
36 Modulator Piston Bottom O-Ring Select Select
37 Piston Bottom Spring Seal Teflon® Teflon® NOTES:
38 Piston Top Spring Seal Teflon® Teflon® 1 The materials in red
49 Spring Cover Peek (Polyetheretherketone) Peek (Polyetheretherketone) denote variation from
60 Vent Assembly — — standard material
- Male Elbow 316 Stainless Steel Duplex construction.
- Screen 304 Stainless Steel 304 Stainless Steel 2 To specify valves, add
61 Top Plate Duplex Duplex material designation to
62 Set Screw 316 Stainless Steel Duplex the valve type 39MV/
63 Bonnet 316 Stainless Steel Duplex D4.
2900.38
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (MV)

2900 Series Type 39MV Pilot


Special Materials - Hastelloy®
Corrosive Service - Hastelloy® Materials1, 2
Construction Variation
Component
H1 H4
1 Main Base SA494 CW12MW Nickel Alloy SA494 CW12MW Nickel Alloy
2 Adjuster Cap 316 Stainless Steel Hastelloy®
3 Adjuster Top Hastelloy® Hastelloy®
4 Adjuster Bottom Hastelloy® Hastelloy®
5 Adjuster Lock Nut 316 Stainless Steel Hastelloy®
6 Compression Screw 316 Stainless Steel Hastelloy®
7 Compression Screw Lock Nut 316 Stainless Steel Hastelloy®
8 Spring Washer 316 Stainless Steel Hastelloy®
9 Spring Chrome Steel (Phosphated) Inconel® X750
10 Insert Top Hastelloy® Hastelloy®
11 Insert Bottom Hastelloy® Hastelloy®
12 Main Piston Hastelloy® Hastelloy®
13 Compression Screw Cap 316 Stainless Steel Hastelloy®
14 Yoke Cap Screw 316 Stainless Steel Hastelloy®
15 Adjuster Bottom O-Ring Select Select
16 Adjuster Top O-Ring Select Select
17 Insert O-Ring Select Select
18 Main Base O-Ring Select Select
19 Yoke SA494 CW12MW Nickel Alloy SA494 CW12MW Nickel Alloy
20 Main Piston Spring Seal Teflon® Teflon®
21 Adjuster Top Spring Seal Teflon® Teflon®
22 Insert Spring Seal Teflon® Teflon®
23 Field Test Connector — —
- Ball Hastelloy® Hastelloy®
- Seat O-Ring Select Select
- Plug O-Ring Select Select
- Base Hastelloy® Hastelloy®
- Plug Hastelloy® Hastelloy®
- Tube Filter Hastelloy® Hastelloy®
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel Hastelloy®
- Screen 304 Stainless Steel 304 Stainless Steel
25 Modulator Base SA494 CW12MW Nickel Alloy SA494 CW12MW Nickel Alloy
26 Modulator Stop SA494 CW12MW Nickel Alloy SA494 CW12MW Nickel Alloy
27 Modulator Piston Top Hastelloy® Hastelloy®
28 Modulator Piston Bottom Hastelloy® Hastelloy®
29 O-Ring Retainer Hastelloy® Hastelloy®
30 Retainer Lock Screw Hastelloy® Hastelloy®
31 Modulator Cap Screw 316 Stainless Steel Hastelloy®
32 Socket Head Cap Screw 316 Stainless Steel Hastelloy®
33 Modulator Base O-Ring Select Select
34 Modulator Stop O-Ring Select Select
35 Modulator Seat O-Ring Select Select
36 Modulator Piston Bottom O-Ring Select Select
37 Piston Bottom Spring Seal Teflon® Teflon® NOTES:
38 Piston Top Spring Seal Teflon® Teflon® 1 The materials in red
49 Spring Cover Peek (Polyetheretherketone) Peek (Polyetheretherketone) denote variation from
60 Vent Assembly — — standard material
- Male Elbow 316 Stainless Steel Hastelloy® construction.
- Screen 304 Stainless Steel 304 Stainless Steel 2 To specify valves, add
61 Top Plate Hastelloy® Hastelloy® material designation to
62 Set Screw 316 Stainless Steel Hastelloy® the valve type 39MV/
63 Bonnet 316 Stainless Steel Hastelloy® H4.
2900.39
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (MV)

2900 Series Type 39MV Pilot


Special Materials - Monel®
Corrosive Service - Monel® Materials1, 2
Construction Variation
Component
M1 M4
1 Main Base SA494 Gr. M35-1 Nickel Copper Alloy SA494 Gr. M35-1 Nickel Copper Alloy
2 Adjuster Cap 316 Stainless Steel Monel®
3 Adjuster Top Monel® Monel®
4 Adjuster Bottom Monel® Monel®
5 Adjuster Lock Nut 316 Stainless Steel Monel®
6 Compression Screw 316 Stainless Steel Monel®
7 Compression Screw Lock Nut 316 Stainless Steel Monel®
8 Spring Washer 316 Stainless Steel Monel®v
9 Spring Chrome Steel (Phosphated) Inconel® X750
10 Insert Top Monel® Monel®
11 Insert Bottom Monel® Monel®
12 Main Piston Monel® Monel®
13 Compression Screw Cap 316 Stainless Steel Monel®
14 Yoke Cap Screw 316 Stainless Steel Monel®
15 Adjuster Bottom O-Ring Select Select
16 Adjuster Top O-Ring Select Select
17 Insert O-Ring Select Select
18 Main Base O-Ring Select Select
19 Yoke SA494 Gr. M35-1 Nickel Copper Alloy SA494 Gr. M35-1 Nickel Copper Alloy
20 Main Piston Spring Seal Teflon® Teflon®
21 Adjuster Top Spring Seal Teflon® Teflon®
22 Insert Spring Seal Teflon® Teflon®
23 Field Test Connector — —
- Ball Monel® Monel®
- Seat O-Ring Select Select
- Plug O-Ring Select Select
- Base Monel® Monel®
- Plug Monel® Monel®
- Tube Filter Monel® Monel®
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel Monel®
- Screen 304 Stainless Steel 304 Stainless Steel
25 Modulator Base SA494 Gr. M35-1 Nickel Copper Alloy SA494 Gr. M35-1 Nickel Copper Alloy
26 Modulator Stop SA494 Gr. M35-1 Nickel Copper Alloy SA494 Gr. M35-1 Nickel Copper Alloy
27 Modulator Piston Top Monel®v Monel®
28 Modulator Piston Bottom Monel® Monel®
29 O-Ring Retainer Monel® Monel®
30 Retainer Lock Screw Monel® Monel®
31 Modulator Cap Screw 316 Stainless Steel Monel®
32 Socket Head Cap Screw 316 Stainless Steel Monel®
33 Modulator Base O-Ring Select Select
34 Modulator Stop O-Ring Select Select
35 Modulator Seat O-Ring Select Select
36 Modulator Piston Bottom O-Ring Select Select
37 Piston Bottom Spring Seal Teflon® Teflon® NOTES:
38 Piston Top Spring Seal Teflon® Teflon® 1 The materials in red
49 Spring Cover Peek (Polyetheretherketone) Peek (Polyetheretherketone) denote variation from
60 Vent Assembly — — standard material
- Male Elbow 316 Stainless Steel Monel® construction.
- Screen 304 Stainless Steel 304 Stainless Steel 2 To specify valves, add
61 Top Plate Monel® Monel® material designation to
62 Set Screw 316 Stainless Steel Monel® the valve type 39MV/
63 Bonnet 316 Stainless Steel Monel® M4.
2900.40
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (MV)

2900 Series Type 39MV Pilot


Special Materials - Sour Gas Trim (SG)
Materials for Sour Gas Service1, 2
Construction Variation
Component
SG
1 Main Base SA351 Grade CF8M Stainless Steel
2 Adjuster Cap 316 Stainless Steel
3 Adjuster Top 316 Stainless Steel
4 Adjuster Bottom 316 Stainless Steel
5 Adjuster Lock Nut 316 Stainless Steel
6 Compression Screw 316 Stainless Steel
7 Compression Screw Lock Nut 316 Stainless Steel
8 Spring Washer 316 Stainless Steel
9 Spring Inconel® X750
10 Insert Top 316 Stainless Steel
11 Insert Bottom 316 Stainless Steel
12 Main Piston 316 Stainless Steel
13 Compression Screw Cap 316 Stainless Steel
14 Yoke Cap Screw 316 Stainless Steel
15 Adjuster Bottom O-Ring Select
16 Adjuster Top O-Ring Select
17 Insert O-Ring Select
18 Main Base O-Ring Select
19 Yoke SA351 Grade CF8M Stainless Steel
20 Main Piston Spring Seal Teflon®
21 Adjuster Top Spring Seal Teflon®
22 Insert Spring Seal Teflon®
23 Field Test Connector —
- Ball 316 Stainless Steel
- Seat O-Ring Select
- Plug O-Ring Select
- Base 316 Stainless Steel
- Plug 316 Stainless Steel
- Tube Filter 316 Stainless Steel
24 Vent Assembly/Bug Screen
- Male Elbow 316 Stainless Steel
- Screen 304 Stainless Steel
25 Modulator Base SA351 Grade CF8M Stainless Steel
26 Modulator Stop SA351 Grade CF8M Stainless Steel
27 Modulator Piston Top 316 Stainless Steel
28 Modulator Piston Bottom 316 Stainless Steel
29 O-Ring Retainer 316 Stainless Steel
30 Retainer Lock Screw 316 Stainless Steel
31 Modulator Cap Screw 316 Stainless Steel
32 Socket Head Cap Screw 316 Stainless Steel
33 Modulator Base O-Ring Select
34 Modulator Stop O-Ring Select
35 Modulator Seat O-Ring Select
36 Modulator Piston Bottom O-Ring Select
37 Piston Bottom Spring Seal Teflon®
38 Piston Top Spring Seal Teflon®
49 Spring Cover Peek (Polyetheretherketone)
60 Vent Assembly —
- Male Elbow 316 Stainless Steel
- Screen 304 Stainless Steel
NOTES:
61 Top Plate 316 Stainless Steel 1 The materials in red denote variation
62
from standard material construction.
Set Screw 316 Stainless Steel
63
2 To specify valves, add material
Bonnet SA351 Grade CF8M Stainless Steel designation to the valve type 39MV/SG.
2900.41
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Special Materials (MV)

13

6
7

63
60 19
9
62
61 32
49

BONNET OPTION
9 8
12 14
20 18

20 23 33 25 38
27
12 24
36
10 37
11 28
17 35
22 29
HIGH PRESSURE 3
(751 - 3750 psig)
34
16 4 34 30
21 33 26 31
15 5
1
2
LOW PRESSURE
(15 - 750 psig)

2900.42
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Design Options

Options and Accessories

Option Page Option Page

Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.43 Manual Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.43


Bonnet (Vented) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.44 Pressure Differential Switch . . . . . . . . . . . . . . . . . . . . . 2900.44
Dirty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.47 Pilot Valve Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.44
Dual Pilots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.44 Remote Pilot Mounting . . . . . . . . . . . . . . . . . . . . . . . . 2900.44
Field Test Connection . . . . . . . . . . . . . . . . . . . . . . . . . 2900.43 Sensing Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.45
Filters (Sensing Line, High Capacity & Dual) . . . . . . . . . 2900.43 Spring Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.44
Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.46

Manual Blowdown Valve Filters


An optional manual blowdown valve is available for relieving the pilot Filter options are available for dirty applications. These filters are installed
operated safety relief valve. Consult factory for applications requiring a in the pilot inlet sensing line.
pneumatic or electrical solenoid blowdown valve which may be connected For the 39PV and 39MV, an optional sensing line filter is available. This
to a distant location, such as an operator station, for remote actuation. filter has a 316 stainless steel body, Teflon® seals, and a 40-50 micron
The blowdown valve is ported directly to the main dome area, so that stainless steel filter element. This filter is standard for steam service.
the media in the dome is vented when the blowdown valve is actuated,
thus allowing the main valve to open. Other high capacity filter options include: (1) a carbon steel
cadmium coated filter body with a 35 micron stainless steel
For all applications on air, water over 140°F, or steam service, ASME element, (2) a stainless steel filter body, and (3) an entirely
Section VIII - Division 1 requires each pressure relief valve to have a lifting stainless steel filter arrangement. The O-Ring in the filters for steam
device such as a blowdown valve or a means of connecting or applying service will be Teflon®. These filters may be equipped with a manually
pressure to the pilot to verify that the moving parts essential to good operated needle valve which allows for purging the filtered material while
operation are free to move. (Reference UG 136(a)(3)). the valve is in operation.
The lifting lever or blowdown valve may be omitted under Code Case All filter elements are stainless steel, and all filters, including
2203. However, Dresser requires that all orders for pressure relief carbon steel, conform to NACE Standard MR0175.
valves without levers or blowdown valves for steam, air and water over
140°F state specifically that the valves are being purchased per Code A dual filter arrangement is available for applications in which the
Case 2203. The purchaser is responsible for obtaining jurisdictional customer is unsure of the filter maintenance requirements. In these
authorization for use of Code Case 2203. cases, a preventive maintenance program may be developed by
monitoring the filters, without taking the valve off line.
Field Test Connection
Backflow Preventer
A 1/4” FNPT field test connection is standard on all pilot valve types.
This allows the stroking of the valve with an auxiliary media, e.g. When the pilot operated safety relief valve is not vented directly to
air or nitrogen. An internal check valve is present in the field test atmosphere, it is possible to build up back pressure in the discharge line.
connection isolating the inlet media from the test media and at the This is typical in situations where several valves manifold into a common
same time, allowing the valve to open normally in the event of a system discharge header. Should the discharge line pressure exceed the valve
overpressurization during a field test. inlet pressure, it could cause the piston to lift and allow reverse flow
through the main valve. This situation can be eliminated through the
use of the Backflow Preventer.

2900.43
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Design Options

Pilot Valve Tester


The pilot valve test indicator is available for the modulating and pop action
pilot valves. The valve test indicator measures the set pressure of the
pilot, while maintaining pressure on the main valve dome area; thereby,
allowing only the pilot to actuate. The system shown below is available
for remote or local testing.
Spring Cover
An optional metal spring cover that fits over the yoke arms.
Bonnet
A vented Bonnet that replaces the Yoke provides protection of personnel. The
bonnet will protect the spring from external debris and weather conditions
(See page 2900.28 or 2900.36).
Pressure Differential Switch
Electrical: A pressure differential switch is available which may be wired to
an operator station or some other remote location. The switch will provide
a signal that indicates when the main valve is opening. The standard
pressure differential switch is a single pole, double throw, rate at 5 amps
and 30 volts DC with a NEMA 4 enclosure. (For other configurations,
consult the factory.)
Pneumatic: For applications that do not permit an electrical differential
switch, an option is available to provide pneumatic signal to indicate when
the main valve opens.
Remote Pilot Mounting
The 39PV and 39MV pilots can be mounted separately from the main
valve. Remote pilot mounting will allow heating or cooling the pilot in case
Pipe to system pressure. ambient conditions are outside the scope of the pilot. It will also enable
the user to group several pilots together for control of ambient conditions
in a smaller space. In addition, this promotes easier maintenance.
Dual Pilots
A dual pilot arrangement is available for applications in which the pilot
valve O-Rings require monitoring and/or maintenance more often than
the main valve. In this installation, the pilot valves may be alternated for
maintenance, without bringing the system down.

NOTE: For all option and accessory material variations, contact the factory.

Spring Cover (optional)

2900.44
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Design Options

Sensing Ring Option

Remote sensing is the standard pressure connection to the pilot valve The center to face dimensions for a 1900 valve being replaced or
used on the 2900 pilot operated relief valve. However, with the converted should be reviewed. The 2900 Center to Outlet dimension
sensing ring option, the pilot valve pressure can be picked up through a remains the same as a 1900 valve. However, the Center to Inlet
sensing ring located just before the inlet of the main valve. dimension increases by 1-1/2" due to the test ring requirement. In
This is required because the base, unlike the 3900 series pilot operated addition, the thicknesses of two inlet gaskets need to be added. The
safety relief valve, utilizes a through or full nozzle design. As a result two gaskets are supplied by the customer and go in between the inlet
of using the through nozzle design, all metal wetted parts in the closed nozzle flange and the sensing ring and also in between the sensing ring
position for the 2900 series pilot operated safety relief valve are made and the system flange.
of 316SS material. These parts consist of the sensing ring, nozzle,
disc, dome coverplate, dome piston, tubing, and pilot valve. By simply
upgrading the base material to 316SS, the valve would become an all NOTE: For closed systems where the Takeout dimensions cannot be changed, remote
316SS design. sensing should be used.

2900 Pilot Valve 2900 Pilot Valve


with Remote Sensing (Standard) with Inlet Sensing through the Sensing Ring

2900.45
2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Design Options

Heat Exchanger Option


Pilot valves are traditionally limited to the service ranges on its the acceptable temperature range of the pilot and soft goods(see
elastomers and Teflon® products. illustrations below). It is sized to maintain seal integrity, proper valve
The 2900 series pilot valve, metal seat design, is able to operate at function and performance.
a design temperature above 505°F and below -40°F with the use of The Heat Exchanger is sized and selected to meet the service conditions
an air-cooled or air-warmed Heat Exchanger. For temperatures from for each application and valve size. The following information is needed
506°F to 1200°F, or temperatures from -41°F to -450°F, consult to properly size a Heat Exchanger by a Factory Engineer.
factory. The Heat Exchanger is located upstream of the pilot valve
in order to condition the temperature of the process fluid to within

Heat Exchanger Sizing - Input Form

Date:
Customer:
For Valve Model Number:
Steam Input Required

P1 = Set Pressure (psig) psig


Ta max. = Maximum temperature of ambient air °F 1 °F
Ta min. = Minimum temperature of ambient air °F 1 °F
T1 = media temperature before it enters the heat exchanger °F °F
T2 = built-up or superimposed backpressure temperature °F if applicable2 °F
Gas and Liquid Input Required

P1 = Set Pressure (psig) psig


p = density of media at inlet conditions lbm/ft3 lbm/ft3
Cp = specific heat of media at inlet conditions (btu/lbm*°R) btu/lbm*°R
Ta max. = Maximum temperature of ambient air °F 1 °F
Ta min. = Minimum temperature of ambient air °F 1 °F
T1 = media temperature before it enters the heat exchanger °F °F
T2 = built- up or superimposed backpressure temperature °F if applicable2 °F

NOTES: 1 Over time, the fluid temperature in a Heat Exchanger may approach the ambient temperature. Special
consideration should be given to the freezing point of a condensed fluid.
2 Special consideration should be given to back pressure temperature to determine if the application can be met.

Pipe to system pressure.

Heat Exchanger Heat Exchanger Flow and Convection


with Remote Sensing (Standard) with Sensing Ring
(Picture shows High Temperature Configuration) (Picture shows High Temperature Configuration)

2900.46
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Pilot Design Options

Dirty Service Option

Severe dirty service, precipitation and viscous fluid problems can be pilot, the pilot is stroked by the increase in the dirty process pressure
solved using the dirty service option offered on the 2900 POSRV. A and the pilot performs the block and bleed operations to effect opening
dirty service option can be added to the standard pilot valve. The kit of the main valve. When the dirty process pressure reaches the set
contains a 316 SS chamber, an isolation seal and an extended pilot to close pressure of the pilot, the pilot is stroked by the reduction in
piston. The module is positioned at the top of the pilot valve body the dirty process pressure and the pilot performs the block and bleed
and below the pilot valve yoke. Crucial valve components such as the operations to effect the closing of the main valve.
modulator, dome assembly, vent, and inlet seals never come in contact The dirty service module is a closed chamber. The flow of dirty process
with the dirty system media. The process media pressure still controls media to the pilot valve is only that volume required to stroke the pilot
the set pressure and blowdown of the POSRV. in response to increasing dirty process pressure. The limited volume of
For applications requiring the main valve to relieve the dirty fluid, an flowing dirty media entering the pilot makes plugging of the module an
alternate clean media supply is piped to the pilot. The alternate clean unlikely possibility. However, if plugging of the module is a concern,
media must be set at the same pressure as the set pressure of the pilot the module can be filled with a compatible clean liquid and a siphon
valve, but cannot exceed 3750 psig, which is the design limit of the pilot tube can be fitted in the connection line between the pilot module and
valve. In the event that the alternate clean media supply is lost, the main the dirty process.
valve will fail in the open position. The dirty service option can provide some cost savings in material
For applications requiring the main valve to relieve clean fluid upstream selection for corrosive service. It is possible that only the material of
of the dirty process in order to maintain the dirty process pressure at construction for the dirty service option will need to be upgraded. The
safe levels, the dirty process pressure is supplied to the dirty service remaining parts in contact with clean media could use standard materials
module. The sensing line from the main valve and the connection to of construction.
the main valve dome is connected to the pilot in the normal manner.
The pilot is set to operate at the design pressure of the dirty process.
When the dirty process pressure reaches the set to open pressure of the NOTE: For special material options on the dirty service option consult the factory.

Process media controls the


set pressure & blowdown.

Clean media supply


piped to pilot.

MPV Dirty Service Pilot


2900.47
2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

Alternate Piping Arrangements

39PV with Pilot Valve Vented to Atmosphere


Standard Field Test Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.49
Manual Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.49
Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.50
Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.50
Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.51
Backflow Preventer, Manual Blowdown, and Pilot Supply Filter. . . . . . . . . . . . . . . . . . . . . . 2900.51

39MV with Pilot Valve Vented to Atmosphere


Standard Field Test Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.52
Manual Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.52
Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.53
Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.53
Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.54
Backflow Preventer, Manual Blowdown, and Pilot Supply Filter. . . . . . . . . . . . . . . . . . . . . . 2900.54

39 PV with Pilot Valve Vented to Body Bowl


Standard Field Test Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.55
Manual Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.55
Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.56
Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.56
Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.57
Backflow Preventer, Manual Blowdown, and Pilot Supply Filter. . . . . . . . . . . . . . . . . . . . . . 2900.57

39 MV with Pilot Valve Vented to Body Bowl


Standard Field Test Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.58
Manual Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.58
Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.59
Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.59
Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2900.60
Backflow Preventer, Manual Blowdown, and Pilot Supply Filter. . . . . . . . . . . . . . . . . . . . . . 2900.60
Manual Blowdown, Pilot Supply Filter, and Heat Exchanger for Hot Service . . . . . . . . . . . . . 2900.61
Manual Blowdown, Pilot Supply Filter, and Heat Exchanger for Cold Service . . . . . . . . . . . . . 2900.62

2900.48
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39PV Pop Pilot


(Vented to Atmosphere)

28 28

41

28 28

23 23 41

} 30 } 30

27 27
Pipe to
System
29 Pipe to
System
29
Pressure Pressure

Sensing Ring Sensing Ring


(optional) (optional)

38 39 38 39

Pilot Valve w/ Standard Field Test Connection Pilot Valve w/ Manual Blowdown
(Standard For All Media Applications) (Optional For All Media Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
38 Sensing Tube 316 Stainless Steel 38 Sensing Tube 316 Stainless Steel
39 Sensing Ring 316 Stainless Steel 39 Sensing Ring 316 Stainless Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel

2900.49
2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39PV Pop Pilot


(Vented to Atmosphere)

28 28
45

46

28 28 45

23 23

} 30 } 30

42 27
29 Pipe to
System 29
Pressure

27 46
Pipe to
System
Pressure

Sensing Ring Sensing Ring


(optional) (optional)

38 39 38 39

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional For All Media Applications) (Optional For Liquid & Gas Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
38 Sensing Tube 316 Stainless Steel 38 Sensing Tube 316 Stainless Steel
39 Sensing Ring 316 Stainless Steel 39 Sensing Ring 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel

2900.50
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39PV Pop Pilot


(Vented to Atmosphere)

28 28 41

46
41 45

28 28 45

23 41 23
41
} 30 } 30

42 42
29 29
46
27 27
Pipe to Pipe to
System System
Pressure Pressure

Sensing Ring Sensing Ring


(optional) (optional)

38 39 38 39

Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Backflow Preventer,
(Standard for Steam Applications) Manual Blowdown and Pilot Supply Filter
(Optional for Liquid & Gas Applications) (Optional For Steam Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
38 Sensing Tube 316 Stainless Steel 38 Sensing Tube 316 Stainless Steel
39 Sensing Ring 316 Stainless Steel 39 Sensing Ring 316 Stainless Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel 41 Needle Valve (Manual Blowdown) 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 42 Pilot Supply Filter 316 Stainless Steel
45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel
2900.51
2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39MV Modulating Pilot


(Vented to Atmosphere)

40 40

54

40 40

23 23 54

} 42 } 42

39
41 Pipe to 41
39 System
Pressure
Pipe to
System
Pressure

Sensing Ring Sensing Ring


(optional) (optional)

51 52 51 52

Pilot Valve w/ Standard Field Test Connection Pilot Valve w/ Manual Blowdown
(Standard for All Media Applications) (Optional for All Media Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
39 Sensing Line 316 Stainless Steel 39 Sensing Line 316 Stainless Steel
40 Dome Line 316 Stainless Steel 40 Dome Line 316 Stainless Steel
41 Bracket Carbon Steel 41 Bracket Carbon Steel
42 Bracket Cap Screw 316 Stainless Steel 42 Bracket Cap Screw 316 Stainless Steel
51 Sensing Tube 316 Stainless Steel 51 Sensing Tube 316 Stainless Steel
52 Sensing Ring 316 Stainless Steel 52 Sensing Ring 316 Stainless Steel
54 Needle Valve (Manual Blowdown) 316 Stainless Steel

2900.52
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39MV Modulating Pilot


(Vented to Atmosphere)
40 40 58

59

40 40

23 23
58
} 42 } 42

55 39
41 Pipe to 41
System

39
Pressure 59
Pipe to
System
Pressure

Sensing Ring Sensing Ring


(optional) (optional)

51 52 51 52

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional for All Media Applications) (Optional for Liquid & Gas Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
39 Sensing Line 316 Stainless Steel 39 Sensing Line 316 Stainless Steel
40 Dome Line 316 Stainless Steel 40 Dome Line 316 Stainless Steel
41 Bracket Carbon Steel 41 Bracket Carbon Steel
42 Bracket Cap Screw 316 Stainless Steel 42 Bracket Cap Screw 316 Stainless Steel
51 Sensing Tube 316 Stainless Steel 51 Sensing Tube 316 Stainless Steel
52 Sensing Ring 316 Stainless Steel 52 Sensing Ring 316 Stainless Steel
55 Pilot Supply Filter 316 Stainless Steel 58 Backflow Preventer 316 Stainless Steel
59 Backflow Preventer Line 316 Stainless Steel

2900.53
2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39MV Modulating Pilot


(Vented to Atmosphere)
40 40
54

59
54
58

40 40 58

23 54 23
54
} 42 } 42

55 55
41 41

39 39
Pipe to Pipe to
System System
Pressure Pressure

Sensing Ring Sensing Ring


(optional) (optional)

51 52 51 52

Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Backflow Preventer,
(Standard for Steam Applications) Manual Blowdown and Pilot Supply Filter
(Optional for Liquid & Gas Applications) (Optional for Steam Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
39 Sensing Line 316 Stainless Steel 39 Sensing Line 316 Stainless Steel
40 Dome Line 316 Stainless Steel 40 Dome Line 316 Stainless Steel
41 Bracket Carbon Steel 41 Bracket Carbon Steel
42 Bracket Cap Screw 316 Stainless Steel 42 Bracket Cap Screw 316 Stainless Steel
51 Sensing Tube 316 Stainless Steel 51 Sensing Tube 316 Stainless Steel
52 Sensing Ring 316 Stainless Steel 52 Sensing Ring 316 Stainless Steel
54 Needle Valve (Manual Blowdown) 316 Stainless Steel 54 Needle Valve (Manual Blowdown) 316 Stainless Steel
55 Pilot Supply Filter 316 Stainless Steel 55 Pilot Supply Filter 316 Stainless Steel
58 Backflow Preventer 316 Stainless Steel
59 Backflow Preventer Line 316 Stainless Steel

2900.54
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39PV Pop Pilot


(Vented to Body Bowl)

28 28

51 51 41

28 28

23 23 41

} 30 } 30

27 27
Pipe to
System
29 Pipe to
System 29
Pressure Pressure

51 51
Sensing Ring Sensing Ring
(optional) (optional)

38 39 38 39

Pilot Valve w/ Standard Field Test Connection Pilot Valve w/ Manual Blowdown
(Standard For All Media Applications) (Optional For All Media Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
38 Sensing Tube 316 Stainless Steel 38 Sensing Tube 316 Stainless Steel
39 Sensing Ring 316 Stainless Steel 39 Sensing Ring 316 Stainless Steel
51 Discharge Line 316 Stainless Steel 41 Needle Valve (Manual Blowdown) 316 Stainless Steel
51 Discharge Line 316 Stainless Steel

2900.55
2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39PV Pop Pilot


(Vented to Body Bowl)

28 28
45

51 46
51

28 28 45

23 46
23

} 30 } 30

42 27
29 Pipe to
System
29
27
Pressure

Pipe to
System 51 51
Pressure

Sensing Ring Sensing Ring


(optional) (optional)

38 39 38 39

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional For All Media Applications) (Optional For Liquid and Gas Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
38 Sensing Tube 316 Stainless Steel 38 Sensing Tube 316 Stainless Steel
39 Sensing Ring 316 Stainless Steel 39 Sensing Ring 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 45 Backflow Preventer 316 Stainless Steel
51 Discharge Line 316 Stainless Steel 46 Backflow Preventer Line 316 Stainless Steel
51 Discharge Line 316 Stainless Steel

2900.56
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39PV Pop Pilot


(Vented to Body Bowl)
28 28 41

51 41 46 45
51

28 28 45 46

23 41 23
41
} 30 } 30

42 42
29 29

27 27
Pipe to 51 Pipe to 51
System System
Pressure Pressure

Sensing Ring Sensing Ring


(optional) (optional)

38 39 38 39

Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Backflow Preventer,
(Standard for Steam Applications) Manual Blowdown and Pilot Supply Filter
(Optional for Liquid & Gas Applications) (Optional For Steam Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel 41 Needle Valve (Manual Blowdown) 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 42 Pilot Supply Filter 316 Stainless Steel
38 Sensing Tube 316 Stainless Steel 38 Sensing Tube 316 Stainless Steel
39 Sensing Ring 316 Stainless Steel 39 Sensing Ring 316 Stainless Steel
51 Discharge Line 316 Stainless Steel 45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel
51 Discharge Line 316 Stainless Steel

2900.57
2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39MV Modulating Pilot


(Vented to Body Bowl)
40 40

43 43 54

40 40

23 23 54

} 42 } 42

39 39
Pipe to Pipe to
System 41 System 41
Pressure Pressure

43 43

Sensing Ring Sensing Ring


(optional) (optional)

51 52 51 52

Pilot Valve w/ Standard Field Test Connection Pilot Valve w/ Manual Blowdown
(Standard for All Media Applications) (Optional for All Media Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
39 Sensing Line 316 Stainless Steel 39 Sensing Line 316 Stainless Steel
40 Dome Line 316 Stainless Steel 40 Dome Line 316 Stainless Steel
41 Bracket Carbon Steel 41 Bracket Carbon Steel
42 Bracket Cap Screw 316 Stainless Steel 42 Bracket Cap Screw 316 Stainless Steel
43 Discharge Line 316 Stainless Steel 43 Discharge Line 316 Stainless Steel
51 Sensing Tube 316 Stainless Steel 51 Sensing Tube 316 Stainless Steel
52 Sensing Ring 316 Stainless Steel 52 Sensing Ring 316 Stainless Steel
54 Needle Valve (Manual Blowdown) 316 Stainless Steel

2900.58
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39MV Modulating Pilot


(Vented to Body Bowl)
40 40 58

59
43 43

40 40
59
23 23
58
} 42 } 42

55 39
41 Pipe to
System
41
Pressure
39
Pipe to
System 43 43
Pressure

Sensing Ring Sensing Ring


(optional) (optional)

51 52 51 52

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional for All Media Applications) (Optional for Liquid & Gas Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
39 Sensing Line 316 Stainless Steel 39 Sensing Line 316 Stainless Steel
40 Dome Line 316 Stainless Steel 40 Dome Line 316 Stainless Steel
41 Bracket Carbon Steel 41 Bracket Carbon Steel
42 Bracket Cap Screw 316 Stainless Steel 42 Bracket Cap Screw 316 Stainless Steel
43 Discharge Line 316 Stainless Steel 43 Discharge Line 316 Stainless Steel
51 Sensing Tube 316 Stainless Steel 51 Sensing Tube 316 Stainless Steel
52 Sensing Ring 316 Stainless Steel 52 Sensing Ring 316 Stainless Steel
55 Pilot Supply Filter 316 Stainless Steel 58 Backflow Preventer 316 Stainless Steel
59 Backflow Preventer Line 316 Stainless Steel

2900.59
2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39MV Modulating Pilot


(Vented to Body Bowl)
40
40 54

59 58
54 43
43

40
40 58 59

23 54 23
54
} 42 } 42

55 55
41 41
39 39
Pipe to 43 Pipe to 43
System System
Pressure Pressure

Sensing Ring Sensing Ring


(optional) (optional)

51 52 51 52
Pilot Valve w/ Manual Blowdown and Pilot Supply Filter Pilot Valve w/ Backflow Preventer,
(Standard for Steam Applications) Manual Blowdown and Pilot Supply Filter
(Optional for Liquid and Gas Applications) (Optional for Steam Applications)

Part Material Part Material

23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
39 Sensing Line 316 Stainless Steel 39 Sensing Line 316 Stainless Steel
40 Dome Line 316 Stainless Steel 40 Dome Line 316 Stainless Steel
41 Bracket Carbon Steel 41 Bracket Carbon Steel
42 Bracket Cap Screw 316 Stainless Steel 42 Bracket Cap Screw 316 Stainless Steel
43 Discharge Line 316 Stainless Steel 43 Discharge Line 316 Stainless Steel
51 Sensing Tube 316 Stainless Steel 51 Sensing Tube 316 Stainless Steel
52 Sensing Ring 316 Stainless Steel 52 Sensing Ring 316 Stainless Steel
54 Needle Valve (Manual Blowdown) 316 Stainless Steel 54 Needle Valve (Manual Blowdown) 316 Stainless Steel
55 Pilot Supply Filter 316 Stainless Steel 55 Pilot Supply Filter 316 Stainless Steel
58 Backflow Preventer 316 Stainless Steel
59 Backflow Preventer Line 316 Stainless Steel

2900.60
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

Alternate Piping Arrangements


2900 Series Type 39MV Modulating Pilot with Heat Exchanger
Hot Service (Also available with Pop Pilot)
Pipe to
System
Pressure

41
65
40

43
39
Pipe to
System
Pressure

23 44

} 42
64 43
45
41
43

Sensing Ring Sensing Ring


(optional) (optional)

53 54 53 54
Pilot Valve w/ Manual Blowdown,
Pilot Supply Filter and Heat Exchanger
High Temp. (Media above 505°F)

Part Material

23 Field Test Connection 316 Stainless Steel


39 Sensing Line 316 Stainless Steel
40 Dome Line 316 Stainless Steel
41 Bracket Carbon Steel
42 Bracket Cap Screw 316 Stainless Steel
43 Discharge Line 316 Stainless Steel
44 Needle Valve (Manual Blowdown) 316 Stainless Steel
45 Pilot Supply Filter 316 Stainless Steel
53 Sensing Tube 316 Stainless Steel
54 Sensing Ring 316 Stainless Steel
64 Heat Exchanger 316 Stainless Steel
65 Heat Exchanger U-Bolt 316 Stainless Steel

2900.61
2900 (SRV-1/Q3.03)
2900 MPV™
Piping Configurations

2900 Series Type 39MV Modulating Pilot with Heat Exchanger


Cold Service (Also available with Pop Pilot)

Pipe to
System
Pressure

41
65
40

43

45
23 44

} 42
64
43
41
Pipe to
43 System
Pressure

39
Sensing Ring Sensing Ring
(optional) (optional)

53 54 53 54
Pilot Valve w/ Manual Blowdown,
Pilot Supply Filter and Heat Exchanger
Low Temp. (Media below -40°F)

Part Material

23 Field Test Connection 316 Stainless Steel


39 Sensing Line 316 Stainless Steel
40 Dome Line 316 Stainless Steel
41 Bracket Carbon Steel
42 Bracket Cap Screw 316 Stainless Steel
43 Discharge Line 316 Stainless Steel
44 Needle Valve (Manual Blowdown) 316 Stainless Steel
45 Pilot Supply Filter 316 Stainless Steel
53 Sensing Tube 316 Stainless Steel
54 Sensing Ring 316 Stainless Steel
64 Heat Exchanger 316 Stainless Steel
65 Heat Exchanger U-Bolt 316 Stainless Steel

2900.62
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Valve Installation

Valve Installation

Valve Connections Inlet Piping


The CONSOLIDATED 2900 Series flanged valves are equipped with ANSI Pilot operated safety relief valves must be installed in a vertical upright
B16.5 flanges. For other standards, contact Dresser for your needs. position. The inlet piping to the valve should be short and direct from the
The facing on raised flanges is a spiral finish, 125 to 250 micro inch vessel or equipment being protected. The connection to the vessel should
roughness (Ra). be provided with a radius to permit smooth flow to the valve. Sharp
corners should be avoided. Should this not be practical, then the inlet
All flanged drilling straddle the centerlines of the valve. should be swaged out at least one additional pipe diameter.
Handling and Storage In any event, the pressure drop from the vessel to the valve should not
Safety relief valves should be handled carefully. The internal parts of exceed 3% of set pressure when the valve is flowing full capacity. In
a pilot operated safety relief valve are precision machined and fitted no event should the inlet piping be smaller in diameter than the inlet
together to maintain perfect alignment. Rough handling may damage the connection of the valve.
external tubing, pilot, and main valve seats or may cause misalignment Outlet Piping
sufficient to incur leakage or erratic operation. Safety relief valves are
shipped with a protective covering over the inlet and the outlet. This is to Alignment of the internal parts of a pilot operated safety relief valve
prevent damage to the flanged surfaces and to prevent entry of foreign is important to ensure proper operation. Although the valve body will
material into the valve. If the valves are to be stored before installation, withstand a considerable mechanical load, unsupported discharge piping
the protective covering should be left intact until installation. A clean, dry should not impose loads any higher than that stated in the Technical
storage area is recommended. Valves should always be protected with a Information Section of this catalog, consisting of more than a companion
suitable covering to prevent entry of foreign material. flange, long radius elbow and a short vertical pipe. Care should be taken
to ensure thermal expansion of piping and supports does not produce
strains in a valve. Spring supports are recommended where necessary to
avoid this condition. The discharge piping should be designed to allow for
vessel expansion as well as expansion of the discharge pipe itself. This
is particularly important on long discharge lines.
Consideration should be given to discharge pipe movement resulting
from wind loads. Any oscillation of the discharge piping introduces stress
distortion in the valve body, and the resultant movement of the internal
parts may cause leakage.

NOTE: In no event should the outlet piping be smaller in diameter than the outlet
connection of the valve.

2900.63
2900 (SRV-1/Q3.03)
2900 MPV™
Dimensions & Weights

2900 Series Type 39PV Pop Pilot


(Pilot Vented to Atmosphere)

G ± 1/4 G ± 1/4
± 6.4 mm ± 6.4 mm

C ± 1/4 C ± 1/4
± 6.4 mm ± 6.4 mm

A ± 1/16 A ± 1/16
± 1.6 mm ± 1.6 mm
E E
D H D
B ± 1/16 B ± 1/16
F ± 1/2 ± 1.6 mm F ± 1/2 ± 1.6 mm
± 12.7 mm ± 12.7 mm

With Sensing Ring Option With Standard Remote Sensing

2900.64
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Dimensions & Weights

2900 Series Type 39MV Modulating Pilot


(Pilot Vented to Atmosphere)

G ± 1/4 G ± 1/4
± 6.4 mm ± 6.4 mm

C ± 1/4 C ± 1/4
± 6.4 mm ± 6.4 mm

A ± 1/16 A ± 1/16
± 1.6 mm ± 1.6 mm
E E
D H D
B ± 1/16 B ± 1/16
F ± 1/2 ± 1.6 mm F ± 1/2 ± 1.6 mm
± 12.7 mm ± 12.7 mm

With Sensing Ring Option -----With Standard Remote Sensing

2900.65
2900 (SRV-1/Q3.03)
2900 MPV™
Dimensions & Weights

2900 Series with Type 39PV & 39MV Pilot Valve


USCS Dimensions (in.) and Weights (lbs.)

C2 Approx.
Size and Class Type A B D E F G H1 Weight
STD Bellows
1 - 150# x 2 - 150# 2905D 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-1/8 8-1/4 4-7/8 1-1/2 40
1 - 150# x 2 - 150# 2905E 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-1/8 8-1/4 4-7/8 1-1/2 40
1-1/2 - 150# x 2 - 150# 2905F 4-7/8 4-3/4 23-1/4 24-1/4 11/16 1-1/4 8-1/4 4-7/8 1-1/2 45
1-1/2 - 150# x 3 - 150# 2905G 4-7/8 4-3/4 23-1/4 24-1/4 11/16 1-1/4 8-1/4 4-7/8 1-1/2 55
1-1/2 - 150# x 3 - 150# 2905H 5-1/8 4-7/8 24-9/16 24-9/16 11/16 1-1/4 8-1/4 4-7/8 1-1/2 60
2 - 150# x 3 - 150# 2905J 5-3/8 4-7/8 25-11/32 25-11/32 11/16 1-5/16 9-1/4 5-7/8 1-1/2 75
3 - 150# x 4 - 150# 2905K 6-1/8 6-3/8 25-7/8 25-7/8 11/16 1-7/16 9-3/8 6 1-1/2 110
3 - 150# x 4 - 150# 2905L 6-1/8 6-1/2 26-7/8 26-7/8 11/16 1-7/16 10-1/4 6-7/8 1-1/2 140
4 - 150# x 6 - 150# 2905M 7 7-1/4 27-7/8 27-7/8 11/16 1-5/8 10-7/16 7-1/16 1-1/2 185
4 - 150# x 6 - 150# 2905N 7-3/4 8-1/4 29-1/16 29-1/16 11/16 1-5/8 10-5/8 7-1/4 1-1/2 220
4 - 150# x 6 - 150# 2905P 7-1/8 9 30-1/4 30-1/4 11/16 1-5/8 10-7/8 7-1/2 1-1/2 260
6 - 150# x 8 - 150# 2905Q 9-7/16 9-1/2 32-1/2 32-1/2 13/16 1-13/16 12-5/8 9-1/4 1-1/2 430
6 - 150# x 8 - 150# 2905R 9-7/16 9-1/2 34-5/8 34-5/8 13/16 1-13/16 12-15/16 9-9/16 1-1/2 495
8 - 150# x 10 - 150# 2905T 10-7/8 11 35 35 13/16 1-15/16 13-3/4 10-3/8 1-1/2 620
10 - 150# x 14 - 150# 2905V 12 16 43-1/2 43-1/2 13/16 2 16-15/16 13-1/4 1-1/2 1600
12 - 150# x 16 - 150# 2905W 14 16 49-1/4 49-1/4 13/16 2-13/16 17-15/16 14-1/4 1-1/2 2800
1 - 300# x 2 - 150# 2906D 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-3/8 8-1/4 4-7/8 1-1/2 40
1 - 300# x 2 - 150# 2906E 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-3/8 8-1/4 4-7/8 1-1/2 40
1-1/2 - 300# x 2 - 150# 2906F 4-7/8 4-3/4 23-1/4 24-1/4 11/16 1-1/2 8-1/4 4-7/8 1-1/2 45
1-1/2 - 300# x 3 - 150# 2906G 4-7/8 4-3/4 23-1/4 24-1/4 11/16 1-1/2 8-1/4 4-7/8 1-1/2 55
1-1/2 - 300# x 3 - 150# 2906H 5-1/8 4-7/8 24-9/16 24-9/16 11/16 1-9/16 8-1/4 4-7/8 1-1/2 60
2 - 300# x 3 - 150# 2906J 5-3/8 4-7/8 25-11/32 25-11/32 11/16 1-9/16 9-1/4 5-7/8 1-1/2 75
3 - 300# x 4 - 150# 2906K 6-1/8 6-3/8 25-7/8 25-7/8 11/16 1-13/16 9-3/8 6 1-1/2 115
3 - 300# x 4 - 150# 2906L 6-1/8 6-1/2 26-7/8 26-7/8 11/16 1-13/16 10-1/4 6-7/8 1-1/2 145
4 - 300# x 6 - 150# 2906M 7 7-1/4 27-7/8 27-7/8 11/16 1-15/16 10-7/16 7-1/16 1-1/2 190
4 - 300# x 6 - 150# 2906N 7-3/4 8-1/4 29-1/16 29-1/16 11/16 1-15/16 10-5/8 7-1/4 1-1/2 225
4 - 300# x 6 - 150# 2906P 7-1/8 9 30-1/4 30-1/4 11/16 1-15/16 10-7/8 7-1/2 1-1/2 270
6 - 300# x 8 - 150# 2906Q 9-7/16 9-1/2 32-1/2 32-1/2 13/16 2-1/4 12-5/8 9-1/4 1-1/2 445
6 - 300# x 8 - 150# 2906R 9-7/16 9-1/2 34-5/8 34-5/8 13/16 2-1/4 12-15/16 9-9/16 1-1/2 510
8 - 300# x 10 - 150# 2906T 10-7/8 11 35 35 13/16 2-7/16 13-3/4 10-3/8 1-1/2 640
10 - 300# x 14 - 150# 2906V 12 16 43-1/2 43-1/2 13/16 2-11/16 16-15/16 13-1/4 1-1/2 1700
12 - 300# x 16 - 150# 2906W 14 16 49-1/4 49-1/4 13/16 2-15/16 17-15/16 14-1/4 1-1/2 2860
1 - 300# x 2 - 150# 2910D 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-3/8 8-1/4 4 7/8 1-1/2 50
1 - 300# x 2 - 150# 2910E 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-3/8 8-1/4 4 7/8 1-1/2 50
1-1/2 - 300# x 2 - 150# 2910F 4-7/8 6 23-1/4 24-1/4 11/16 1-9/16 8-1/4 4 7/8 1-1/2 50
1-1/2 - 300# x 3 - 150# 2910G 4-7/8 6 23-1/4 24-1/2 11/16 1-9/16 8-1/4 4 7/8 1-1/2 60
2 - 300# x 3 - 150# 2910H 5-1/8 4-7/8 24-9/16 24-9/16 11/16 1-11/16 9-3/16 5 13/16 1-1/2 65
3 - 300# x 4 - 150# 2910J 7-1/4 7-1/8 25-3/32 25-3/32 11/16 1-13/16 9-3/8 6 1-1/2 100
3 - 300# x 4 - 150# 2910K 6-1/8 6-3/8 26-1/16 26-1/16 11/16 1-15/16 10 6 5/8 1-1/2 140
4 - 300# x 6 - 150# 2910L 7-1/16 7-1/8 28-3/16 28-3/16 11/16 1-15/16 10-5/8 7 1/4 1-1/2 220
4 - 300# x 6 - 150# 2910M 7 7-1/4 28-1/8 28-1/8 11/16 1-15/16 10-7/16 7 1/16 1-1/2 230
4 - 300# x 6 - 150# 2910N 7-3/4 8-1/4 29-7/16 29-7/16 11/16 1-15/16 10-15/16 7 9/16 1-1/2 260
4 - 300# x 6 - 150# 2910P 8-7/8 10 32-7/16 32-7/16 11/16 1-15/16 11-3/16 7 13/16 1-1/2 350
6 - 300# x 8 - 150# 2910Q 9-7/16 9-1/2 33-1/8 33-1/8 13/16 2-1/4 12-7/8 9 1/2 1-1/2 530
6 - 300# x 10 - 150# 2910R 9-7/16 10-1/2 34-5/8 34-5/8 13/16 2-1/4 12-15/16 9 9/16 1-1/2 550
8 - 300# x 10 - 150# 2910T 10-7/8 11 35-1/4 35-1/4 13/16 2-7/16 13-3/4 10 3/8 1-1/2 840
10 - 300# x 14 - 150# 2910V 12 16 46-3/8 46-3/8 13/16 2-11/16 17-15/16 14-1/4 1-1/2 2000
12 - 300# x 16 - 150# 2910W 14 16 49-1/4 49-1/4 13/16 2-15/16 17-15/16 14-1/4 1-1/2 2860

NOTES: 1 Does not include thickness of two gaskets required.


2 When dirty service option is selected, add 7/8" to C dimension.

2900.66
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Dimensions & Weights

2900 Series with Type 39PV & 39MV Pilot Valve


USCS Dimensions (in.) and Weights (lbs.)
C2 Approx.
Size and Class Type A B D E F G H1 Weight
STD Bellows
1 - 600# x 2 - 150# 2912D 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-3/8 9-5/32 5-3/4 1-1/2 50
1 - 600# x 2 - 150# 2912E 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-3/8 9-5/32 5-3/4 1-1/2 50
1-1/2 - 600# x 2 - 150# 2912F 4-7/8 6 23-1/4 24-1/4 11/16 1-9/16 9-5/32 5-3/4 1-1/2 60
1-1/2 - 600# x 3 - 150# 2912G 4-7/8 6 23-1/4 24-1/2 11/16 1-9/16 9-5/32 5-3/4 1-1/2 65
2 - 600# x 3 - 150# 2912H 6-1/16 6-3/8 25-5/8 25-5/8 11/16 1-11/16 9-1/4 5-7/8 1-1/2 85
3 - 600# x 4 - 150# 2912J 7-1/4 7-1/8 27-13/16 27-13/16 11/16 1-13/16 10-1/2 7-1/8 1-1/2 170
3 - 600# x 4 - 150# 2912K 7-1/4 7-1/8 27-3/16 27-3/16 11/16 1-15/16 10 6-5/8 1-1/2 150
4 - 600# x 6 - 150# 2912L 7-1/16 8 28-3/16 28-3/16 11/16 2-3/16 10-5/8 7-1/4 1-1/2 230
4 - 600# x 6 - 150# 2912M 7 8 28-11/16 28-11/16 11/16 2-3/16 11-3/4 8-3/8 1-1/2 300
4 - 600# x 6 - 150# 2912N 7-3/4 8-3/4 29-15/16 29-15/16 11/16 2-3/16 12-1/8 8-3/4 1-1/2 360
4 - 600# x 6 - 150# 2912P 8-7/8 10 32-15/16 32-15/16 11/16 2-3/16 12-3/4 9-3/8 1-1/2 530
6 - 600# x 8 - 150# 2912Q 9-7/16 91/2 33-3/4 33-3/4 13/16 2-11/16 12-15/16 9-9/16 1-1/2 645
6 - 600# x 10 - 150# 2912R 9-7/16 10-1/2 34-7/8 34-7/8 13/16 2-11/16 13-1/4 9-7/8 1-1/2 675
8 - 600# x 10 - 150# 2912T 10-7/8 11 35-1/4 35-1/4 13/16 3 13-3/4 10-3/8 1-1/2 925
1-1/2 - 900# x 2 - 300# 2914D 4-1/8 5-1/2 23-1/4 24-1/4 11/16 1-15/16 10 6-5/8 1-1/2 70
1-1/2 - 900# x 2 - 300# 2914E 4-1/8 5-1/2 23-1/4 24-1/4 11/16 1-15/16 10 6-5/8 1-1/2 70
1-1/2 - 900# x 3 - 300# 2914F 4-7/8 6-1/2 23-15/16 24-15/16 11/16 1-15/16 10 6-5/8 1-1/2 100
1-1/2 - 900# x 3 - 300# 2914G 4-7/8 6-1/2 23-15/16 25-3/16 11/16 1-15/16 10 6-5/8 1-1/2 95
2 - 900# x 3 - 150# 2914H 6-1/16 6-3/8 26-1/8 26-1/8 11/16 2-3/16 10-5/16 6-15/16 1-1/2 130
3 - 900 x 4 - 150# 2914J 7-1/4 7-1/8 27-13/16 27-13/16 11/16 2-3/16 10-1/2 7-1/8 1-1/2 195
3 - 900# x 6 - 150# 2914K 7-13/16 8-1/2 28-9/16 28-9/16 11/16 2-3/16 10-7/8 7-1/2 1-1/2 300
4 - 900# x 6 - 150# 2914L 7-3/4 8-3/4 29-1/2 29-1/2 11/16 2-7/16 12-3/16 8-13/16 1-1/2 360
4 - 900# x 6 - 150# 2914M 7-3/4 8-3/4 29-7/16 29-7/16 11/16 2-7/16 11-3/4 8-3/8 1-1/2 340
4 - 900# x 6 - 150# 2914N 7-3/4 8-3/4 29-15/16 29-15/16 11/16 2-7/16 12-1/8 8-3/4 1-1/2 380
4 - 900# x 6 - 150# 2914P 8-7/8 10 32-15/16 32-15/16 11/16 2-7/16 12-3/4 9-3/8 1-1/2 545
1-1/2 - 1500# x 2 - 300# 2916D 4-1/8 5-1/2 23-1/4 24-1/4 11/16 1-15/16 10 6-5/8 1-1/2 70
1-1/2 - 1500# x 2 - 300# 2916E 4-1/8 5-1/2 23-1/4 24-1/4 11/16 1-15/16 10 6-5/8 1-1/2 70
1-1/2 - 1500# x 3 - 300# 2916F 4-7/8 6-1/2 23-15/16 24-15/16 11/16 1-15/16 10 6-5/8 1-1/2 100
2 - 1500# x 3 - 300# 2916G 6-1/8 6-3/4 25-3/16 26-7/16 11/16 2-3/16 10 6-5/8 1-1/2 100
2 - 1500# x 3 - 300# 2916H 6-1/16 6-3/8 26-1/8 26-1/8 11/16 2-3/16 10-5/16 6-15/16 1-1/2 140
3 - 1500# x 4 - 300# 2916J 7-1/4 7-1/8 27-13/16 27-13/16 11/16 2-9/16 10-1/2 7-1/8 1-1/2 220
3 - 1500# x 6 - 300# 2916K 7-3/4 8-1/2 28-1/2 28-1/2 11/16 2-9/16 10-7/8 7-1/2 1-1/2 320
4 - 1500# x 6 - 150# 2916L 7-3/4 8-3/4 29-1/2 29-1/2 11/16 2-13/16 12-3/16 8-13/16 1-1/2 370
1-1/2 - 2500# x 3 - 300# 2918D 5-1/2 7 24-5/8 25-5/8 11/16 2-7/16 10-15/32 7-3/32 1-1/2 150
1-1/2 - 2500# x 3 - 300# 2918E 5-1/2 7 24-5/8 25-5/8 11/16 2-7/16 10-15/32 7-3/32 1-1/2 150
1-1/2 - 2500# x 3 - 300# 2918F 5-1/2 7 24-3/4 25-3/4 11/16 2-7/16 10-15/32 7-3/32 1-1/2 150
2 - 2500# x 3 - 300# 2918G 6-1/8 6-3/4 25-3/16 26-7/16 11/16 2-11/16 10 6-5/8 1-1/2 110

NOTES: 1 Does not include thickness of two gaskets required.


2 When dirty service option is selected, add 7/8" to C dimension.

2900.67
2900 (SRV-1/Q3.03)
2900 MPV™
Dimensions & Weights

2900 Series with Type 39PV & 39MV Pilot Valve


USCS Dimensions (in.) and Weights (lbs.)

C2 Approx.
Size and Class Type A B STD Bellows
D E F G H1 Weight
1 - 300# x 2 - 150# 2920D 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-3/8 8-1/4 4-7/8 1-1/2 50
1 - 300# x 2 - 150# 2920E 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-3/8 8-1/4 4-7/8 1-1/2 50
1-1/2 - 300# x 2 - 150# 2920F 4-7/8 6 23-1/4 24-1/4 11/16 1-9/16 8-1/4 4-7/8 1-1/2 50
1-1/2 - 300# x 3 - 150# 2920G 4-7/8 6 23-1/4 24-1/2 11/16 1-9/16 8-1/4 4-7/8 1-1/2 60
2 - 300# x 3 - 150# 2920H 5-1/8 4-7/8 24-9/16 24-9/16 11/16 1-11/16 9-3/16 5-13/16 1-1/2 65
3 - 300# x 4 - 150# 2920J 7-1/4 7-1/8 25-3/32 25-3/32 11/16 1-13/16 9-3/8 6 1-1/2 100
3 - 300# x 4 - 150# 2920K 6-1/8 6-3/8 26-3/16 26-3/16 11/16 1-15/16 10 6-5/8 1-1/2 140
4 - 300# x 6 - 150# 2920L 7-1/16 7-1/8 28-3/16 28-3/16 11/16 1-15/16 10-5/8 7-1/4 1-1/2 220
4 - 300# x 6 - 150# 2920M 7 7-1/4 28-1/8 28-1/8 11/16 1-15/16 10-7/16 7-1/16 1-1/2 230
4 - 300# x 6 - 150# 2920N 7-3/4 8-1/4 29-7/16 29-7/16 11/16 1-15/16 10-15/16 7-9/16 1-1/2 260
4 - 300# x 6 - 150# 2920P 8-7/8 10 32-7/16 32-7/16 11/16 1-15/16 11-3/16 7-13/16 1-1/2 350
6 - 300# x 8 - 150# 2920Q 9-7/16 9-1/2 32-1/4 32-1/4 13/16 2-1/4 12-5/8 9-1/4 1-1/2 445
6 - 300# x 8 - 150# 2920R 9-7/16 9-1/2 34-5/8 34-5/8 13/16 2-1/4 12-15/16 9-9/16 1-1/2 510
8 - 300# x 10 - 150# 2920T 10-7/8 11 35-1/4 35-1/4 13/16 2-7/16 13-3/4 10-3/8 1-1/2 840
10 - 300# x 14 - 150# 2920V 12 16 46-3/8 46-3/8 13/16 2-11/16 17-15/16 14-1/4 1-1/2 2000
12 - 300# x 16 - 150# 2920W 14 16 49-1/4 49-1/4 13/16 2-15-16 17-15-16 14-1/4 1-1/2 2860
1 - 600# x 2 - 150# 2922D 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-3/8 8-1/4 4-7/8 1-1/2 50
1 - 600# x 2 - 150# 2922E 4-1/8 4-1/2 22-5/8 23-5/8 11/16 1-3/8 8-1/4 4-7/8 1-1/2 50
1-1/2 - 600# x 2 - 150# 2922F 4-7/8 6 23-1/4 24-1/4 11/16 1-9/16 8-1/4 4-7/8 1-1/2 50
1-1/2 - 600# x 3 - 150# 2922G 4-7/8 6 23-1/4 24-1/2 11/16 1-9/16 9-5/32 5-3/4 1-1/2 65
2 - 600# x 3 - 150# 2922H 5-1/8 4-7/8 24-9/16 24-9/16 11/16 1-11/16 9-3/16 5-13/16 1-1/2 65
3 - 600# x 4 - 150# 2922J 7-1/4 7-1/8 27-11/16 27-11/16 11/16 1-13/16 10-1/2 7-1/8 1-1/2 100
3 - 600# x 4 - 150# 2922K 6-1/8 6-3/8 26-3/16 26-3/16 11/16 1-15/16 10 6-5/8 1-1/2 140
4 - 600# x 6 - 150# 2922L 7-1/8 8 28-3/16 28-3/16 11/16 2-3/16 10-5/8 7-1/4 1-1/2 230
4 - 600# x 6 - 150# 2922M 7 8 28-11/16 28-11/16 11/16 2-3/16 10-7/16 7-1/16 1-1/2 300
4 - 600# x 6 - 150# 2922N 7-3/4 8-3/4 29-15/16 29-15/16 11/16 2-3/16 12-1/8 8-3/4 1-1/2 360
6 - 600# x 8 - 150# 2922Q 9-7/16 9-1/2 33-3/4 33-3/4 13/16 2-11/16 12-15/16 9-9/16 1-1/2 645
6 - 600# x 10 - 150# 2922R 9-7/16 10-1/2 34-7/8 34-7/8 13/16 2-11/16 13-1/4 9-7/8 1-1/2 675
8 - 600# x 10 - 150# 2922T 10-7/8 11 35-1/4 35-1/4 13/16 3 13-3/4 10-3/8 1-1/2 925
4 - 600# x 6 - 150# 2923P 8-7/8 10 32-15/16 32-15/16 11/16 2-3/16 12-3/4 9-3/8 1-1/2 530
1-1/2 - 900# x 2 - 300# 2924D 4-1/8 5-1/2 23-1/4 24-1/4 11/16 1-15/16 10 6-5/8 1-1/2 70
1-1/2 - 900# x 2 - 300# 2924E 4-1/8 5-1/2 23-1/4 24-1/4 11/16 1-15/16 10 6-5/8 1-1/2 70
1-1/2 - 900# x 3 - 300# 2924F 4-7/8 6-1/2 23-15/16 24-15/16 11/16 1-15/16 10 6-5/8 1-1/2 100
1-1/2 - 900# x 3 - 300# 2924G 4-7/8 6-1/2 23-15/16 25-3/16 11/16 1-15/16 10 6-5/8 1-1/2 95
2 - 900# x 3 - 150# 2924H 6-1/16 6-3/8 25-11/16 25-11/16 11/16 2-3/16 9-1/4 5-7/8 1-1/2 90
3 - 900# x 4 - 150# 2924J 7-1/4 7-1/8 27-13/16 27-13/16 11/16 2-3/16 10-1/2 7-1/8 1-1/2 180
3 - 900# x 6 - 150# 2924K 7-13/16 8-1/2 28-9/16 28-9/16 11/16 2-3/16 10-7/8 7-1/2 1-1/2 300
4 - 900# x 6 - 150# 2924L 7-3/4 8-3/4 29-1/2 29-1/2 11/16 2-7/16 12-3/16 8-13/16 1-1/2 360
4 - 900# x 6 - 150# 2924M 7-3/4 8-3/4 29-7/16 29-7/16 11/16 2-7/16 11-3/4 8-3/4 1-1/2 340
4 - 900# x 6 - 150# 2924N 7-3/4 8-3/4 29-15/16 29-15/16 11/16 2-7/16 12-1/8 8-3/4 1-1/2 380
4 - 900# x 6 - 150# 2924P 8-7/8 10 32-15/16 32-15/16 11/16 2-7/16 12-3/4 9-3/8 1-1/2 545
1-1/2 - 1500# x 2 - 300# 2926D 4-1/8 5-1/2 23-1/4 24-1/4 11/16 1-15/16 10 6-5/8 1-1/2 70
1-1/2 - 1500# x 2 - 300# 2926E 4-1/8 5-1/2 23-1/4 24-1/4 11/16 1-15/16 10 6-5/8 1-1/2 70
1-1/2 - 1500# x 3 - 300# 2926F 4-7/8 6-1/2 23-15/16 24-15/16 11/16 1-15/16 10 6-5/8 1-1/2 100
2 - 1500# x 3 - 300# 2926G 6-1/8 6-3/4 25-3/16 26-7/16 11/16 2-3/16 10 6-5/8 1-1/2 100
2 - 1500# x 3 - 300# 2926H 6-1/16 6-3/8 26-1/8 26-1/8 11/16 2-3/16 10-5/16 6-15/16 1-1/2 140
3 - 1500# x 4 - 300# 2926J 7-1/4 7-1/8 27-13/16 27-13/16 11/16 2-9/16 10-1/2 7-1/8 1-1/2 220
3 - 1500# x 6 - 300# 2926K 7-3/4 8-1/2 28-1/2 28-1/2 11/16 2-9/16 10-7/8 7-1/2 1-1/2 320
4 - 1500# x 6 - 150# 2926L 7-3/4 8-3/4 29-1/2 29-1/2 11/16 2-13/16 12-3/16 8-13/16 1-1/2 370
1-1/2 - 2500# x 3 - 300# 2928D 5-1/2 7 24-5/8 25-5/8 11/16 2-7/16 10-15/32 7-3/32 1-1/2 150
1-1/2 - 2500# x 3 - 300# 2928E 5-1/2 7 24-5/8 25-5/8 11/16 2-7/16 10-15/32 7-3/32 1-1/2 150
1-1/2 - 2500# x 3 - 300# 2928F 5-1/2 7 24-3/4 25-3/4 11/16 2-7/16 10-15/32 7-3/32 1-1/2 150
2 - 2500# x 3 - 300# 2928G 6-1/8 6-3/4 25-3/16 26-7/16 11/16 2-11/16 10 6-5/8 1-1/2 110

NOTES: 1 Does not include thickness of two gaskets required.


2 When dirty service option is selected, add 7/8" to C dimension.

2900.68
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Dimensions & Weights

2900 Series with Type 39PV & 39MV Pilot Valve


Metric Dimensions (mm) and Weights (kg)

C2 Approx.
Size and Class Type A B D E F G H1 Weight
STD Bellows
1 - 150# x 2 - 150# 2905D 104.8 114.3 574.7 600.1 17.5 28.6 209.6 123.8 38.1 18.1
1 - 150# x 2 - 150# 2905E 104.8 114.3 574.7 600.1 17.5 28.6 209.6 123.8 38.1 18.1
1-1/2 - 150# x 2 - 150# 2905F 123.8 120.7 590.6 616.0 17.5 31.8 209.6 123.8 38.1 20.4
1-1/2 - 150# x 3 - 150# 2905G 123.8 120.7 590.6 616.0 17.5 31.8 209.6 123.8 38.1 24.9
1-1/2 - 150# x 3 - 150# 2905H 130.2 123.8 623.9 623.9 17.5 31.8 209.6 123.8 38.1 27.2
2 - 150# x 3 - 150# 2905J 136.5 123.8 643.7 643.7 17.5 33.3 235.0 149.2 38.1 34.0
3 - 150# x 4 - 150# 2905K 155.6 161.9 657.2 657.2 17.5 36.5 238.1 152.4 38.1 49.9
3 - 150# x 4 - 150# 2905L 155.6 165.1 682.6 682.6 17.5 36.5 260.4 174.6 38.1 63.5
4 - 150# x 6 - 150# 2905M 177.8 184.2 708.0 708.0 17.5 41.3 265.1 179.4 38.1 83.9
4 - 150# x 6 - 150# 2905N 196.9 209.6 738.2 738.2 17.5 41.3 269.9 184.2 38.1 99.8
4 - 150# x 6 - 150# 2905P 181.0 228.6 768.4 768.4 17.5 41.3 276.2 190.5 38.1 117.9
6 - 150# x 8 - 150# 2905Q 239.7 241.3 825.5 825.5 20.6 46.0 320.7 235.0 38.1 195.0
6 - 150# x 8 - 150# 2905R 239.7 241.3 879.5 879.5 20.6 46.0 328.6 242.9 38.1 224.5
8 - 150# x 10 - 150# 2905T 276.2 279.4 889.0 889.0 20.6 49.2 349.3 263.5 38.1 281.2
10 - 150# x 14 - 150# 2905V 304.8 406.4 1104.9 1104.9 20.6 50.8 430.2 336.6 38.1 725.8
12 - 150# x 16 - 150# 2905W 355.6 406.4 1251.0 1251.0 20.6 71.4 455.6 362.0 38.1 1270.1
1 - 300# x 2 - 150# 2906D 104.8 114.3 574.7 600.1 17.5 34.9 209.6 123.8 38.1 18.1
1 - 300# x 2 - 150# 2906E 104.8 114.3 574.7 600.1 17.5 34.9 209.6 123.8 38.1 18.1
1-1/2 - 300# x 2 - 150# 2906F 123.8 120.7 590.6 616.0 17.5 38.1 209.6 123.8 38.1 20.4
1-1/2 - 300# x 3 - 150# 2906G 123.8 120.7 590.6 616.0 17.5 38.1 209.6 123.8 38.1 24.9
1-1/2 - 300# x 3 - 150# 2906H 130.2 123.8 623.9 623.9 17.5 39.7 209.6 123.8 38.1 27.2
2 - 300# x 3 - 150# 2906J 136.5 123.8 643.7 643.7 17.5 39.7 235.0 149.2 38.1 34.0
3 - 300# x 4 - 150# 2906K 155.6 161.9 657.2 657.2 17.5 46.0 238.1 152.4 38.1 52.2
3 - 300# x 4 - 150# 2906L 155.6 165.1 682.6 682.6 17.5 46.0 260.4 174.6 38.1 65.8
4 - 300# x 6 - 150# 2906M 177.8 184.2 708.0 708.0 17.5 49.2 265.1 179.4 38.1 86.2
4 - 300# x 6 - 150# 2906N 196.9 209.6 738.2 738.2 17.5 49.2 269.9 184.2 38.1 102.1
4 - 300# x 6 - 150# 2906P 181.0 228.6 768.4 768.4 17.5 49.2 276.2 190.5 38.1 122.5
6 - 300# x 8 - 150# 2906Q 239.7 241.3 825.5 825.5 20.6 57.2 320.7 235.0 38.1 201.9
6 - 300# x 8 - 150# 2906R 239.7 241.3 879.5 879.5 20.6 57.2 328.6 242.9 38.1 231.3
8 - 300# x 10 - 150# 2906T 276.2 279.4 889.0 889.0 20.6 61.9 349.3 263.5 38.1 290.3
10 - 300# x 14 - 150# 2906V 304.8 406.4 1104.9 1104.9 20.6 68.3 430.2 336.6 38.1 771.1
12 - 300# x 16 - 150# 2906W 355.6 406.4 1251.0 1251.0 20.6 74.6 455.6 362.0 38.1 1297.3
1 - 300# x 2 - 150# 2910D 104.8 114.3 574.7 600.1 17.5 34.9 209.6 123.8 38.1 22.7
1 - 300# x 2 - 150# 2910E 104.8 114.3 574.7 600.1 17.5 34.9 209.6 123.8 38.1 22.7
1-1/2 - 300# x 2 - 150# 2910F 123.8 152.4 590.6 616.0 17.5 39.7 209.6 123.8 38.1 22.7
1-1/2 - 300# x 3 - 150# 2910G 123.8 152.4 590.6 616.0 17.5 39.7 209.6 123.8 38.1 27.2
2 - 300# x 3 - 150# 2910H 130.2 123.8 623.9 623.9 17.5 42.8 233.4 147.6 38.1 29.5
3 - 300# x 4 - 150# 2910J 184.2 181.0 637.4 637.4 17.5 46.0 238.1 152.4 38.1 45.4
3 - 300# x 4 - 150# 2910K 155.6 161.9 662.0 662.0 17.5 49.2 254.0 168.3 38.1 63.5
4 - 300# x 6 - 150# 2910L 179.4 181.0 716.0 716.0 17.5 49.2 269.9 184.2 38.1 99.8
4 - 300# x 6 - 150# 2910M 177.8 184.2 714.4 714.4 17.5 49.2 265.1 179.4 38.1 104.3
4 - 300# x 6 - 150# 2910N 196.9 209.6 747.7 747.7 17.5 49.2 277.8 192.1 38.1 117.9
4 - 300# x 6 - 150# 2910P 225.4 254.0 823.9 823.9 17.5 49.2 284.2 198.4 38.1 158.8
6 - 300# x 8 - 150# 2910Q 239.7 241.3 841.4 841.4 20.6 57.2 327.0 241.3 38.1 240.4
6 - 300# x 10 - 150# 2910R 239.7 266.7 879.5 879.5 20.6 57.2 328.6 242.9 38.1 249.5
8 - 300# x 10 - 150# 2910T 276.2 279.4 895.4 895.4 20.6 61.9 349.3 263.5 38.1 381.0
10 - 300# x 14 - 150# 2910V 304.8 406.4 1177.9 1177.9 20.6 68.3 455.6 362.0 38.1 907.2
12 - 300# x 16 - 150# 2910W 355.6 406.4 1251.0 1251.0 20.6 74.6 455.6 362.0 38.1 1297.3

NOTES: 1 Does not include thickness of two gaskets required.


2 When dirty service option is selected, add 22.2 mm to C dimension.

2900.69
2900 (SRV-1/Q3.03)
2900 MPV™
Dimensions & Weights

2900 Series with Type 39PV & 39MV Pilot Valve


Metric Dimensions (mm) and Weights (kg)

C2 Approx.
Size and Class Type A B D E F G H1 Weight
STD Bellows
1 - 600# x 2 - 150# 2912D 104.8 114.3 574.7 600.1 17.5 34.9 232.6 146.1 38.1 22.7
1 - 600# x 2 - 150# 2912E 104.8 114.3 574.7 600.1 17.5 34.9 232.6 146.1 38.1 22.7
1-1/2 - 600# x 2 - 150# 2912F 123.8 152.4 590.6 616.0 17.5 39.7 232.6 146.1 38.1 27.2
1-1/2 - 600# x 3 - 150# 2912G 123.8 152.4 590.6 622.3 17.5 39.7 232.6 146.1 38.1 29.5
2 - 600# x 3 - 150# 2912H 154.0 161.9 650.9 650.9 17.5 42.8 235.0 149.2 38.1 38.6
3 - 600# x 4 - 150# 2912J 184.2 181.0 706.4 706.4 17.5 46.0 266.7 181.0 38.1 77.1
3 - 600# x 4 - 150# 2912K 184.2 181.0 690.6 690.6 17.5 49.2 254.0 168.3 38.1 68.0
4 - 600# x 6 - 150# 2912L 179.4 203.2 716.0 716.0 17.5 55.6 269.9 184.2 38.1 104.3
4 - 600# x 6 - 150# 2912M 177.8 203.2 728.7 728.7 17.5 55.6 298.5 212.7 38.1 136.1
4 - 600# x 6 - 150# 2912N 196.9 222.3 760.4 760.4 17.5 55.6 308.0 222.3 38.1 163.3
4 - 600# x 6 - 150# 2912P 225.4 254.0 836.6 836.6 17.5 55.6 323.9 238.1 38.1 240.4
6 - 600# x 8 - 150# 2912Q 239.7 241.3 857.3 857.3 20.6 68.3 328.6 242.9 38.1 292.6
6 - 600# x 10 - 150# 2912R 239.7 266.7 885.8 885.8 20.6 68.3 336.6 250.8 38.1 306.2
8 - 600# x 10 - 150# 2912T 276.2 279.4 895.4 895.4 20.6 76.2 349.3 263.5 38.1 419.6
1-1/2 - 900# x 2 - 300# 2914D 104.8 139.7 590.6 616.0 17.5 49.2 254.0 168.3 38.1 31.8
1-1/2 - 900# x 2 - 300# 2914E 104.8 139.7 590.6 616.0 17.5 49.2 254.0 168.3 38.1 31.8
1-1/2 - 900# x 3 - 300# 2914F 123.8 165.1 608.0 633.4 17.5 49.2 254.0 168.3 38.1 45.4
1-1/2 - 900# x 3 - 300# 2914G 123.8 165.1 608.0 639.8 17.5 49.2 254.0 168.3 38.1 43.1
2 - 900# x 3 - 150# 2914H 154.0 161.9 663.6 663.6 17.5 55.6 261.9 176.2 38.1 59.0
3 - 900 x 4 - 150# 2914J 184.2 181.0 706.4 706.4 17.5 55.6 266.7 181.0 38.1 88.5
3 - 900# x 6 - 150# 2914K 198.4 215.9 725.5 725.5 17.5 55.6 276.2 190.5 38.1 136.1
4 - 900# x 6 - 150# 2914L 196.9 222.3 749.3 749.3 17.5 61.9 309.6 223.8 38.1 163.3
4 - 900# x 6 - 150# 2914M 196.9 222.3 747.7 747.7 17.5 61.9 298.5 212.7 38.1 154.2
4 - 900# x 6 - 150# 2914N 196.9 222.3 760.4 760.4 17.5 61.9 308.0 222.3 38.1 172.4
4 - 900# x 6 - 150# 2914P 225.4 254.0 836.6 836.6 17.5 61.9 323.9 238.1 38.1 247.2
1-1/2 - 1500# x 2 - 300# 2916D 104.8 139.7 590.6 616.0 17.5 49.2 254.0 168.3 38.1 31.8
1-1/2 - 1500# x 2 - 300# 2916E 104.8 139.7 590.6 616.0 17.5 49.2 254.0 168.3 38.1 31.8
1-1/2 - 1500# x 3 - 300# 2916F 123.8 165.1 608.0 633.4 17.5 49.2 254.0 168.3 38.1 45.4
2 - 1500# x 3 - 300# 2916G 155.6 171.5 639.8 671.5 17.5 55.6 254.0 168.3 38.1 45.4
2 - 1500# x 3 - 300# 2916H 154.0 161.9 663.6 663.6 17.5 55.6 261.9 176.2 38.1 63.5
3 - 1500# x 4 - 300# 2916J 184.2 181.0 706.4 706.4 17.5 65.1 266.7 181.0 38.1 99.8
3 - 1500# x 6 - 300# 2916K 196.9 215.9 723.9 723.9 17.5 65.1 276.2 190.5 38.1 145.2
4 - 1500# x 6 - 150# 2916L 196.9 222.3 749.3 749.3 17.5 71.4 309.6 223.8 38.1 167.8
1-1/2 - 2500# x 3 - 300# 2918D 139.7 177.8 625.5 650.9 17.5 61.9 265.9 180.2 38.1 68.0
1-1/2 - 2500# x 3 - 300# 2918E 139.7 177.8 625.5 650.9 17.5 61.9 265.9 180.2 38.1 68.0
1-1/2 - 2500# x 3 - 300# 2918F 139.7 177.8 628.7 654.1 17.5 61.9 265.9 180.2 38.1 68.0
2 - 2500# x 3 - 300# 2918G 155.6 171.5 639.8 671.5 17.5 68.3 254.0 168.3 38.1 49.9

NOTES: 1 Does not include thickness of two gaskets required.


2 When dirty service option is selected, add 22.2 mm to C dimension.

2900.70
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Dimensions & Weights

2900 Series with Type 39PV & 39MV Pilot Valve


Metric Dimensions (mm) and Weights (kg)

C2 Approx.
Size and Class Type A B D E F G H1 Weight
STD Bellows
1 - 300# x 2 - 150# 2920D 104.8 114.3 574.7 600.1 17.5 34.9 209.6 123.8 38.1 22.7
1 - 300# x 2 - 150# 2920E 104.8 114.3 574.7 600.1 17.5 34.9 209.6 123.8 38.1 22.7
1-1/2 - 300# x 2 - 150# 2920F 123.8 152.4 590.6 616.0 17.5 39.7 209.6 123.8 38.1 22.7
1-1/2 - 300# x 3 - 150# 2920G 123.8 152.4 590.6 622.3 17.5 39.7 209.6 123.8 38.1 27.2
2 - 300# x 3 - 150# 2920H 130.2 123.8 623.9 623.9 17.5 42.9 233.4 147.6 38.1 29.5
3 - 300# x 4 - 150# 2920J 184.2 181.0 637.4 637.4 17.5 46.0 238.1 152.4 38.1 45.4
3 - 300# x 4 - 150# 2920K 155.6 161.9 665.2 665.2 17.5 49.2 254.0 168.3 38.1 63.5
4 - 300# x 6 - 150# 2920L 179.4 181.0 716.0 716.0 17.5 49.2 269.9 184.2 38.1 99.8
4 - 300# x 6 - 150# 2920M 177.8 184.2 714.4 714.4 17.5 49.2 265.1 179.4 38.1 104.3
4 - 300# x 6 - 150# 2920N 196.9 209.6 747.7 747.7 17.5 49.2 277.8 192.1 38.1 117.9
4 - 300# x 6 - 150# 2920P 225.4 254.0 823.9 823.9 17.5 49.2 284.2 198.4 38.1 158.8
6 - 300# x 8 - 150# 2920Q 239.7 241.3 819.2 819.2 20.6 57.2 320.7 235.0 38.1 201.9
6 - 300# x 8 - 150# 2920R 239.7 241.3 879.5 879.5 20.6 57.2 328.6 242.9 38.1 231.3
8 - 300# x 10 - 150# 2920T 276.2 279.4 895.4 895.4 20.6 61.9 349.3 263.5 38.1 381.0
10 - 300# x 14 - 150# 2920V 304.8 406.4 1177.9 1177.9 20.6 68.3 455.6 362.0 38.1 907.2
12 - 300# x 16 - 150# 2920W 355.6 406.4 1251.0 1251.0 20.6 74.6 455.6 362.0 38.1 1297.3
1 - 600# x 2 - 150# 2922D 104.8 114.3 574.7 600.1 17.5 34.9 209.6 123.8 38.1 22.7
1 - 600# x 2 - 150# 2922E 104.8 114.3 574.7 600.1 17.5 34.9 209.6 123.8 38.1 22.7
1-1/2 - 600# x 2 - 150# 2922F 123.8 152.4 590.6 616.0 17.5 39.7 209.6 123.8 38.1 22.7
1-1/2 - 600# x 3 - 150# 2922G 123.8 152.4 590.6 622.3 17.5 39.7 232.6 146.1 38.1 29.5
2 - 600# x 3 - 150# 2922H 130.2 123.8 623.9 623.9 17.5 42.9 233.4 147.6 38.1 29.5
3 - 600# x 4 - 150# 2922J 184.2 181.0 703.3 703.3 17.5 46.0 266.7 181.0 38.1 45.4
3 - 600# x 4 - 150# 2922K 155.6 161.9 665.2 665.2 17.5 49.2 254.0 168.3 38.1 63.5
4 - 600# x 6 - 150# 2922L 181.0 203.2 716.0 716.0 17.5 55.6 269.9 184.2 38.1 104.3
4 - 600# x 6 - 150# 2922M 177.8 203.2 728.7 728.7 17.5 55.6 265.1 179.4 38.1 136.1
4 - 600# x 6 - 150# 2922N 196.9 222.3 760.4 760.4 17.5 55.6 308.0 222.3 38.1 163.3
6 - 600# x 8 - 150# 2922Q 239.7 241.3 857.3 857.3 20.6 68.3 328.6 242.9 38.1 292.6
6 - 600# x 10 - 150# 2922R 239.7 266.7 885.8 885.8 20.6 68.3 336.6 250.8 38.1 306.2
8 - 600# x 10 - 150# 2922T 276.2 279.4 895.4 895.4 20.6 76.2 349.3 263.5 38.1 419.6
4 - 600# x 6 - 150# 2923P 225.4 254.0 836.6 836.6 17.5 55.6 323.9 238.1 38.1 240.4
1-1/2 - 900# x 2 - 300# 2924D 104.8 139.7 590.6 616.0 17.5 49.2 254.0 168.3 38.1 31.8
1-1/2 - 900# x 2 - 300# 2924E 104.8 139.7 590.6 616.0 17.5 49.2 254.0 168.3 38.1 31.8
1-1/2 - 900# x 3 - 300# 2924F 123.8 165.1 608.0 633.4 17.5 49.2 254.0 168.3 38.1 45.4
1-1/2 - 900# x 3 - 300# 2924G 123.8 165.1 608.0 639.8 17.5 49.2 254.0 168.3 38.1 43.1
2 - 900# x 3 - 150# 2924H 154.0 161.9 652.5 652.5 17.5 55.6 235.0 149.2 38.1 40.8
3 - 900# x 4 - 150# 2924J 184.2 181.0 706.4 706.4 17.5 55.6 266.7 181.0 38.1 81.6
3 - 900# x 6 - 150# 2924K 198.4 215.9 725.5 725.5 17.5 55.6 276.2 190.5 38.1 136.1
4 - 900# x 6 - 150# 2924L 196.9 222.3 749.3 749.3 17.5 61.9 309.6 223.8 38.1 163.3
4 - 900# x 6 - 150# 2924M 196.9 222.3 747.7 747.7 17.5 61.9 298.5 222.3 38.1 154.2
4 - 900# x 6 - 150# 2924N 196.9 222.3 760.4 760.4 17.5 61.9 308.0 222.3 38.1 172.4
4 - 900# x 6 - 150# 2924P 225.4 254.0 836.6 836.6 17.5 61.9 323.9 238.1 38.1 247.2
1-1/2 - 1500# x 2 - 300# 2926D 104.8 139.7 590.6 616.0 17.5 49.2 254.0 168.3 38.1 31.8
1-1/2 - 1500# x 2 - 300# 2926E 104.8 139.7 590.6 616.0 17.5 49.2 254.0 168.3 38.1 31.8
1-1/2 - 1500# x 3 - 300# 2926F 123.8 165.1 608.0 633.4 17.5 49.2 254.0 168.3 38.1 45.4
2 - 1500# x 3 - 300# 2926G 155.6 171.5 639.8 671.5 17.5 55.6 254.0 168.3 38.1 45.4
2 - 1500# x 3 - 300# 2926H 154.0 161.9 663.6 663.6 17.5 55.6 261.9 176.2 38.1 63.5
3 - 1500# x 4 - 300# 2926J 184.2 181.0 706.4 706.4 17.5 65.1 266.7 181.0 38.1 99.8
3 - 1500# x 6 - 300# 2926K 196.9 215.9 723.9 723.9 17.5 65.1 276.2 190.5 38.1 145.2
4 - 1500# x 6 - 150# 2926L 196.9 222.3 749.3 749.3 17.5 71.4 309.6 223.8 38.1 167.8
1-1/2 - 2500# x 3 - 300# 2928D 139.7 177.8 625.5 650.9 17.5 61.9 265.9 180.2 38.1 68.0
1-1/2 - 2500# x 3 - 300# 2928E 139.7 177.8 625.5 650.9 17.5 61.9 265.9 180.2 38.1 68.0
1-1/2 - 2500# x 3 - 300# 2928F 139.7 177.8 628.7 654.1 17.5 61.9 265.9 180.2 38.1 68.0
2 - 2500# x 3 - 300# 2928G 155.6 171.5 639.8 671.5 17.5 68.3 254.0 168.3 38.1 49.9

NOTES: 1 Does not include thickness of two gaskets required.


2 When dirty service option is selected, add 22.2 mm to C dimension.

2900.71
2900 (SRV-1/Q3.03)
2900 MPV™
Pressure / Temperature

Pressure/Temperature Tables

How To Use Rating Tables Procedure


The Pressure/Temperature limitations of the 2900 series valves are Enter the graph on page 2900.84 for the “J” size, select set pressure
based on the ASME B16.5, 1996 Edition, the design limit of the pilot on the bottom scale at 500 psig, follow this line vertically upward until it
(3750 psig) and by the base coverplate bolting material. The following intersects the 100°F (38°C) line. The selection is a 2910J valve.
tables give the ratings for standard valves. For valves made from
special materials, the maximum pressure may exceed the pressure Results
stated in the following tables, but may be limited to the pressure ratings Referring to the table on page 2900.83, the valve is 3"-300 x 4"-150
given in ANSI B16.5. without a Heat Exchanger. The back pressure limit is satisfactory for 50
The included tables specify important data about the valve sizes, flange psig back pressure.
ratings, pressure and temperature limits, back pressure ratings, and Heat Exchanger
materials with allowable temperature ranges.
For temperatures below -40°F and above 505°F, a Heat Exchanger
After determining valve size from the Valve Sizing section, or capacity must be used.
tables in this section, select the proper set of tables and graphs (in the
following pages) for the size valve. Enter the pressure/temperature Important Information
graphs and determine valve type. Review the table of data for that size The lowest temperature for valves with Inconel® 625 LCF Bellows is
valve to get other pertinent information. -400°F. In 1995, API made a change in the centerline dimensions
for safety relief valves eliminating the 2-1/2" connections. Wherever
CONSOLIDATED Safety Relief Valves specifies 2-1/2" inlets or outlets,
NOTE: All information stated here for the 2900 valve is based on ASME Section VIII these have been changed to 3". The 2-1/2" connections specified in
Code and ANSI B16.5.
API 526 Third Edition, February 1984 are available on special order for
NOTE: When soft seats are used, they may govern the valve pressure/temperature
rating.
replacement of existing valves. In these cases the pressure/temperature
NOTE: Not every application is suitable for using a heat exchanger. The heat limits are the same for either size.
exchanger must be sized to meet the service conditions for each application.

Example

Valve Set Pressure 500 psig


Back Pressure 50 psig
Temperature 100° F
Valve “J”

2900.72
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.73
2900 MPV™

2900 (SRV-1/Q3.03)
Inlet Pressure (psig) & Temperature Limits - °F Back Pressure
Inlet
Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Pressure / Temperature

Standard Bellows Inlet x Outlet R.F. or R.J. -151 -76 -21 +100 +450 +800 +1000 Standard Bellows Range (°F)
R.F.
2905D 2905-30D 1x2 150 150 - - - 290 185 80 - 280 280
2906D 2906-30D 1x2 300 150 - - - 750 685 410 - 290 290
D

2910D 2910-30D 1x2 300 150 - - - 750 685 410 - 290 290 -20
2912D 2912-30D 1x2 600 150 - - - 1500 1370 825 - 290 290 to
2914D 2914-30D 1-1/2 x 2 900 300 - - - 2250 2055 1235 - 750 750 800
2916D 2916-30D 1-1/2 x 2 1500 300 - - - 3750 3425 2060 - 750 750
2918D 2918-30D 1-1/2 x 3 2500 300 - - - 3750 3750 3430 - 750 750
2920D 2920-30D 1x2 300 150 - - - - - 510 215 290 290
2922D 2922-30D 1x2 600 150 - - - - - 1015 430 290 290 801
2924D 2924-30D 1-1/2 x 2 900 300 - - - - - 1525 650 750 750 to
2926D 2926-30D 1-1/2 x 2 1500 300 - - - - - 2540 1080 750 750 1000
2928D 2928-30D 1-1/2 x 3 2500 300 - - - - - 3750 1800 750 750
2905D/L1 2905-30D/L1 1x2 150 150 - - 275 - - - - 265 265
2906D/L1 2906-30D/L1 1x2 300 150 - - 720 - - - - 275 275
2910D/L1 2910-30D/L1 1x2 300 150 - - 720 - - - - 275 275 -21
2912D/L1 2912-30D/L1 1x2 600 150 - - 1440 - - - - 275 275 to
2914D/L1 2914-30D/L1 1-1/2 x 2 900 300 - - 2160 - - - - 720 720 -75
2916D/L1 2916-30D/L1 1-1/2 x 2 1500 300 - - 3600 - - - - 720 720
2900 Series, D Orifice - ASME Area: 0.1279 Sq. in.

2918D/L1 2918-30D/L1 1-1/2 x 3 2500 300 - -- 3750 - - - - 720 720


2905D/L2 2905-30D/L2 1x2 150 150 - 275 - - - - - 265 265
2906D/L2 2906-30D/L2 1x2 300 150 - 720 - - - - - 275 275
2910D/L2 2910-30D/L2 1x2 300 150 - 720 - - - - - 275 275 -76
2912D/L2 2912-30D/L2 1x2 600 150 - 1440 - - - - - 275 275 to
2914D/L2 2914-30D/L2 1-1/2 x 2 900 300 - 2160 - - - - - 720 720 -150
2916D/L2 2916-30D/L2 1-1/2 x 2 1500 300 - 3600 - - - - - 720 720
2918D/L2 2918-30D/L2 1-1/2 x 3 2500 300 - 3750 - - - - - 720 720
2905D/L3 2905-30D/L3 1x2 150 150 275 - - - - - - 265 265
2906D/L3 2906-30D/L3 1x2 300 150 720 - - - - - - 275 275
2910D/L3 2910-30D/L3 1x2 300 150 720 - - - - - - 275 275 -151
2912D/L3 2912-30D/L3 1x2 600 150 1440 - - - - - - 275 275 to
2914D/L3 2914-30D/L3 1-1/2 x 2 900 300 2160 - - - - - - 720 720 -450
2916D/L3 2916-30D/L3 1-1/2 x 2 1500 300 3600 - - - - - - 720 720
2918D/L3 2918-30D/L3 1-1/2 x 3 2500 300 3750 - - - - - - 720 720

NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable
range. A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
D
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, D Orifice - ASME Area: 0.1279 Sq. in.

2900.74
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.75
2900 MPV™

2900 (SRV-1/Q3.03)
Inlet Pressure (psig) & Temperature Limits - °F Back Pressure
Inlet
Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Pressure / Temperature

Standard Bellows Inlet x Outlet R.F. or R.J. -151 -76 -21 +450 +800 +1000 Standard Bellows Range (°F)
R.F. +100
Liquids

2905E 2905-30E 1x2 150 150 - - - 290 185 80 - 280 280


2906E 2906-30E 1x2 300 150 - - - 750 685 410 - 290 290
E

2910E 2910-30E 1x2 300 150 - - - 750 685 410 - 290 290 -20
2912E 2912-30E 1x2 600 150 - - - 1500 1370 825 - 290 290 to
2914E 2914-30E 1-1/2 x 2 900 300 - - - 2250 2055 1235 - 750 750 800
2916E 2916-30E 1-1/2 x 2 1500 300 - - - 3750 3425 2060 - 750 750
2918E 2918-30E 1-1/2 x 3 2500 300 - - - 3750 3750 3430 - 750 750
2920E 2920-30E 1x2 300 150 - - - - - 510 215 290 290
2922E 2922-30E 1x2 600 150 - - - - - 1015 430 290 290 801
2924E 2924-30E 1-1/2 x 2 900 300 - - - - - 1525 650 750 750 to
2926E 2926-30E 1-1/2 x 2 1500 300 - - - - - 2540 1080 750 750 1000
2928E 2928-30E 1-1/2 x 3 2500 300 - - - - - 3750 1800 750 750
2905E/L1 2905-30E/L1 1x2 150 150 - - 275 - - - - 265 265
2906E/L1 2906-30E/L1 1x2 300 150 - - 720 - - - - 275 275
2910E/L1 2910-30E/L1 1x2 300 150 - - 720 - - - - 275 275 -21
2912E/L1 2912-30E/L1 1x2 600 150 - - 1440 - - - - 275 275 to
2914E/L1 2914-30E/L1 1-1/2 x 2 900 300 - - 2160 - - - - 720 720 -75
2916E/L1 2916-30E/L1 1-1/2 x 2 1500 300 - - 3600 - - - - 720 720
2918E/L1 2918-30E/L1 1-1/2 x 3 2500 300 - -- 3750 - - - - 720 720
2900 Series, E Orifice - ASME Area: 0.2279 Sq. in.

2905E/L2 2905-30E/L2 1x2 150 150 - 275 - - - - - 265 265


2906E/L2 2906-30E/L2 1x2 300 150 - 720 - - - - - 275 275
2910E/L2 2910-30E/L2 1x2 300 150 - 720 - - - - - 275 275 -76
2912E/L2 2912-30E/L2 1x2 600 150 - 1440 - - - - - 275 275 to
2914E/L2 2914-30E/L2 1-1/2 x 2 900 300 - 2160 - - - - - 720 720 -150
2916E/L2 2916-30E/L2 1-1/2 x 2 1500 300 - 2600 - - - - - 720 720
2918E/L2 2918-30E/L2 1-1/2 x 3 2500 300 - 3750 - - - - - 720 720
2905E/L3 2905-30E/L3 1x2 150 150 275 - - - - - - 265 265
2906E/L3 2906-30E/L3 1x2 300 150 720 - - - - - - 275 275
2910E/L3 2910-30E/L3 1x2 300 150 720 - - - - - - 275 275 -151
2912E/L3 2912-30E/L3 1x2 600 150 1440 - - - - - - 275 275 to
2914E/L3 2914-30E/L3 1-1/2 x 2 900 300 2160 - - - - - - 720 720 -450
2916E/L3 2916-30E/L3 1-1/2 x 2 1500 300 3600 - - - - - - 720 720
2918E/L3 2918-30E/L3 1-1/2 x 3 2500 300 3750 - - - - - - 720 720
Selection Table for Vapors, Gases and

NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable range.
A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
2900 MPV™
E
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, E Orifice - ASME Area: 0.2279 Sq. in.

2900.76
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.77
2900 MPV™

2900 (SRV-1/Q3.03)
Inlet Pressure (psig) & Temperature Limits - °F Back Pressure
Inlet
Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Inlet -450 -150 -75 -20
Pressure / Temperature

Outlet +450 +800 +1000 Standard Bellows Range (°F)


Standard Bellows Inlet x Outlet R.F. or R.J. R.F. -151 -76 -21 +100
2905F 2905-30F 1-1/2 x 2 150 150 - - - 290 185 80 - 280 280
2906F 2906-30F 1-1/2 x 2 300 150 - - - 750 685 410 - 290 290
F

2910F 2910-30F 1-1/2 x 2 300 150 - - - 750 685 410 - 290 290 -20
2912F 2912-30F 1-1/2 x 2 600 150 - - - 1500 1370 825 - 290 290 to
2914F 2914-30F 1-1/2 x 3 900 300 - - - 2250 2055 1235 - 750 750 800
2916F 2916-30F 1-1/2 x 3 1500 300 - - - 3750 3425 2060 - 750 750
2918F 2918-30F 1-1/2 x 3 2500 300 - - - 3750 3750 3430 - 750 750
2920F 2920-30F 1-1/2 x 2 300 150 - - - - - 510 215 290 290
2922F 2922-30F 1-1/2 x 2 600 150 - - - - - 1015 430 290 290 801
2924F 2924-30F 1-1/2 x 3 900 300 - - - - - 1525 650 750 750 to
2926F 2926-30F 1-1/2 x 3 1500 300 - - - - - 2540 1080 750 750 1000
2928F 2928-30F 1-1/2 x 3 2500 300 - - - - - 3750 1800 750 750
2905F/L1 2905-30F/L1 1-1/2 x 2 150 150 - - 275 - - - - 265 265
2906F/L1 2906-30F/L1 1-1/2 x 2 300 150 - - 720 - - - - 275 275
2910F/L1 2910-30F/L1 1-1/2 x 2 300 150 - - 720 - - - - 275 275 -21
2912F/L1 2912-30F/L1 1-1/2 x 2 600 150 - - 1440 - - - - 275 275 to
2914F/L1 2914-30F/L1 1-1/2 x 3 900 300 - - 2160 - - - - 720 720 -75
2916F/L1 2916-30F/L1 1-1/2 x 3 1500 300 - - 3600 - - - - 720 720
2900 Series, F Orifice - ASME Area: 0.3568 Sq. in.

2918F/L1 2918-30F/L1 1-1/2 x 3 2500 300 - - 3750 - - - - 720 720


2905F/L2 2905-30F/L2 1-1/2 x 2 150 150 - 275 - - - - - 265 265
2906F/L2 2906-30F/L2 1-1/2 x 2 300 150 - 720 - - - - - 275 275
2910F/L2 2910-30F/L2 1-1/2 x 2 300 150 - 720 - - - - - 275 275 -76
2912F/L2 2912-30F/L2 1-1/2 x 2 600 150 - 1440 - - - - - 275 275 to
2914F/L2 2914-30F/L2 1-1/2 x 3 900 300 - 2160 - - - - - 720 720 -150
2916F/L2 2916-30F/L2 1-1/2 x 3 1500 300 - 2200 - - - - - 720 720
2918F/L2 2918-30F/L2 1-1/2 x 3 2500 300 - 3400 - - - - - 720 720
2905F/L3 2905-30F/L3 1-1/2 x 2 150 150 275 - - - - - - 265 265
2906F/L3 2906-30F/L3 1-1/2 x 2 300 150 720 - - - - - - 275 275
2910F/L3 2910-30F/L3 1-1/2 x 2 300 150 720 - - - - - - 275 275 -151
2912F/L3 2912-30F/L3 1-1/2 x 2 600 150 1440 - - - - - - 275 275 to
2914F/L3 2914-30F/L3 1-1/2 x 3 900 300 2160 - - - - - - 720 720 -450
2916F/L3 2916-30F/L3 1-1/2 x 3 1500 300 3600 - - - - - - 720 720
2918F/L3 2918-30F/L3 1-1/2 x 3 2500 300 3400 - - - - - - 720 720
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable range.
A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
F
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, F Orifice - ASME Area: 0.3568 Sq. in.

2900.78
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.79
2900 MPV™

2900 (SRV-1/Q3.03)
Inlet Pressure (psig) & Temperature Limits - °F Back Pressure
Inlet
Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Pressure / Temperature

Inlet Outlet -450 -150 -75 -20


Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
2905G 2905-30G 1-1/2 x 3 150 150 - - - 290 185 80 - 280 280
2906G 2906-30G 1-1/2 x 3 300 150 - - - 750 685 410 -
G

290 290
2910G 2910-30G 1-1/2 x 3 300 150 - - - 750 685 410 - 290 290 -20
2912G 2912-30G 1-1/2 x 3 600 150 - - - 1500 1370 825 - 290 290 to
2914G 2914-30G 1-1/2 x 3 900 300 - - - 2250 2055 1235 - 750 750 800
2916G 2916-30G 2x3 1500 300 - - - 3750 3425 2060 - 750 750
2918G 2918-30G 2x3 2500 300 - - - 3750 3750 3430 - 750 750
2920G 2920-30G 1-1/2 x 3 300 150 - - - - - 510 215 290 290
2922G 2922-30G 1-1/2 x 3 600 150 - - - - - 1015 430 290 290 801
2924G 2924-30G 1-1/2 x 3 900 300 - - - - - 1525 650 750 750 to
2926G 2926-30G 2x3 1500 300 - - - - - 2540 1080 750 750 1000
2928G 2928-30G 2x3 2500 300 - - - - - 3750 1800 750 750
2905G/L1 2905-30G/L1 1-1/2 x 3 150 150 - - 275 - - - - 265 265
2906G/L1 2906-30G/L1 1-1/2 x 3 300 150 - - 720 - - - - 275 275
2910G/L1 2910-30G/L1 1-1/2 x 3 300 150 - - 720 - - - - 275 275 -21
2912G/L1 2912-30G/L1 1-1/2 x 3 600 150 - - 1440 - - - - 275 275 to
2914G/L1 2914-30G/L1 1-1/2 x 3 900 300 - - 2160 - - - - 720 720 -75
2916G/L1 2916-30G/L1 2x3 1500 300 - - 3600 - - - - 720 720
2918G/L1 2918-30G/L1 2x3 2500 300 - - 3750 - - - -
2900 Series, G Orifice - ASME Area: 0.5849 Sq. in.

720 720
2905G/L2 2905-30G/L2 1-1/2 x 3 150 150 - 275 - - - - - 265 265
2906G/L2 2906-30G/L2 1-1/2 x 3 300 150 - 720 - - - - - 275 275
2910G/L2 2910-30G/L2 1-1/2 x 3 300 150 - 720 - - - - - 275 275 -76
2912G/L2 2912-30G/L2 1-1/2 x 3 600 150 - 1440 - - - - - 275 275 to
2914G/L2 2914-30G/L2 1-1/2 x 3 900 300 - 2160 - - - - - 720 720 -150
2916G/L2 2916-30G/L2 2x3 1500 300 - 3600 - - - - - 720 720
2918G/L2 2918-30G/L2 2x3 2500 300 - 3750 - - - - - 720 720
2905G/L3 2905-30G/L3 1-1/2 x 3 150 150 275 - - - - - - 265 265
2906G/L3 2906-30G/L3 1-1/2 x 3 300 150 720 - - - - - - 275 275
2910G/L3 2910-30G/L3 1-1/2 x 3 300 150 720 - - - - - - 275 275 -151
2912G/L3 2912-30G/L3 1-1/2 x 3 600 150 1440 - - - - - - 275 275 to
2914G/L3 2914-30G/L3 1-1/2 x 3 900 300 2160 - - - - - - 720 720 -450
2916G/L3 2916-30G/L3 2x3 1500 300 3600 - - - - - - 720 720
2918G/L3 2918-30G/L3 2x3 2500 300 3750 - - - - - - 720 720
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable range.
A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
G
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, G Orifice - ASME Area: 0.5849 Sq. in.

2900.80
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.81
2900 MPV™

2900 (SRV-1/Q3.03)
Inlet Pressure (psig) & Temperature Limits - °F Back Pressure Inlet
Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size
Pressure / Temperature

-450 -150 -75 -20 Temp.


Inlet Outlet +450 +800 +1000 Standard Bellows Range (°F)
Standard Bellows Inlet x Outlet R.F. or R.J. R.F. -151 -76 -21 +100
2905H 2905-30H 1-1/2 x 3 150 150 - - - 290 185 80 - 280 280
H

2906H 2906-30H 1-1/2 x 3 300 150 - - - 750 685 410 - 290 290
-20
2910H 2910-30H 2x3 300 150 - - - 750 685 410 - 290 290
to
2912H 2912-30H 2x3 600 150 - - - 1500 1370 825 - 290 290
800
2914H 2914-30H 2x3 900 150 - - - 2250 2055 1235 - 290 290
2916H 2916-30H 2x3 1500 300 - - - 3750 3425 2060 - 750 750
2920H 2920-30H 2x3 300 150 - - - - - 510 215 290 290
801
2922H 2922-30H 2x3 600 150 - - - - - 1015 430 290 290
to
2924H 2924-30H 2x3 900 150 - - - - - 1525 650 290 290
1000
2926H 2926-30H 2x3 1500 300 - - - - - 2540 1080 750 750
2905H/L1 2905-30H/L1 1-1/2 x 3 150 150 - - 275 - - - - 265 265
2906H/L1 2906-30H/L1 1-1/2 x 3 300 150 - - 720 - - - - 275 275
-21
2910H/L1 2910-30H/L1 2x3 300 150 - - 720 - - - - 275 275
to
2912H/L1 2912-30H/L1 2x3 600 150 - - 1440 - - - - 275 275
-75
2914H/L1 2914-30H/L1 2x3 900 150 - - 2160 - - - - 275 275
2900 Series, H Orifice - ASME Area: 0.9127 Sq. in.

2916H/L1 2916-30H/L1 2x3 1500 300 - - 3600 - - - - 720 720


2905H/L2 2905-30H/L2 1-1/2 x 3 150 150 - 275 - - - - - 265 265
2906H/L2 2906-30H/L2 1-1/2 x 3 300 150 - 720 - - - - - 275 275
-76
2910H/L2 2910-30H/L2 2x3 300 150 - 720 - - - - - 275 275
to
2912H/L2 2912-30H/L2 2x3 600 150 - 1440 - - - - - 275 275
-150
2914H/L2 2914-30H/L2 2x3 900 150 - 2160 - - - - - 275 275
2916H/L2 2916-30H/L2 2x3 1500 300 - 3600 - - - - - 720 720
2905H/L3 2905-30H/L3 1-1/2 x 3 150 150 275 - - - - - - 265 265
2906H/L3 2906-30H/L3 1-1/2 x 3 300 150 720 - - - - - - 275 275
-151
2910H/L3 2910-30H/L3 2x3 300 150 720 - - - - - - 275 275
to
2912H/L3 2912-30H/L3 2x3 600 150 1440 - - - - - - 275 275
-450
2914H/L3 2914-30H/L3 2x3 900 150 2160 - - - - - - 275 275
2916H/L3 2916-30H/L3 2x3 1500 300 3600 - - - - - - 720 720
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable
range. A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
H
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, H Orifice - ASME Area: 0.9127 Sq. in.

2900.82
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.83
2900 MPV™

2900 (SRV-1/Q3.03)
Inlet Pressure (psig) & Temperature Limits - °F Back Pressure Inlet
Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Pressure / Temperature

Inlet Outlet -450 -150 -75 -20


Standard Bellows Inlet x Outlet R.F. or R.J. -151 -76 -21 +450 +800 +1000 Standard Bellows Range (°F)
R.F. +100
2905J 2905-30J 2x3 150 150 - - - 290 185 80 - 280 280
J

2906J 2906-30J 2x3 300 150 - - - 750 685 410 - 290 290
-20
2910J 2910-30J 3x4 300 150 - - - 750 685 410 - 290 290
to
2912J 2912-30J 3x4 600 150 - - - 1500 1370 825 - 290 290
800
2914J 2914-30J 3x4 900 150 - - - 2250 2055 1235 - 290 290
2916J 2916-30J 3x4 1500 300 - - - 3750 3425 2060 - 750 635
2920J 2920-30J 3x4 300 150 - - - - - 510 215 290 290
801
2922J 2922-30J 3x4 600 150 - - - - - 1015 430 290 290
290 290 to
2924J 2924-30J 3x4 900 150 - - - - - 1525 650
750 635 1000
2926J 2926-30J 3x4 1500 300 - - - - - 2540 1080
2905J/L2 2905-30J/L1 2x3 150 150 - - 275 - - - - 265 265
2906J/L1 2906-30J/L1 2x3 300 150 - - 720 - - - - 275 275
275 275 -21
2910J/L1 2910-30J/L1 3x4 300 150 - - 720 - - - -
275 275 to
2912J/L1 2912-30J/L1 3x4 600 150 - - 1440 - - - -
275 275 -75
2914J/L1 2914-30J/L1 3x4 900 150 - - 2160 - - - -
2900 Series, J Orifice - ASME Area: 1.496 Sq. in.

2916J/L1 2916-30J/L1 3x4 1500 300 - - 3600 - - - - 720 635


2905J/L2 2905-30J/L2 2x3 150 150 - 275 - - - - - 265 265
2906J/L2 2906-30J/L2 2x3 300 150 - 720 - - - - - 275 275
275 275 -76
2910J/L2 2910-30J/L2 3x4 300 150 - 720 - - - - -
275 275 to
2912J/L2 2912-30J/L2 3x4 600 150 - 1440 - - - - -
275 275 -150
2914J/L2 2914-30J/L2 3x4 900 150 - 2160 - - - - -
2916J/L2 2916-30J/L2 3x4 1500 300 - 3600 - - - - - 720 635
2905J/L3 2905-30J/L3 2x3 150 150 275 - - - - - - 265 265
2906J/L3 2906-30J/L3 2x3 300 150 720 - - - - - - 275 275
275 275 -151
2910J/L3 2910-30J/L3 3x4 300 150 720 - - - - - -
275 275 to
2912J/L3 2912-30J/L3 3x4 600 150 1440 - - - - - -
275 275 -450
2914J/L3 2914-30J/L3 3x4 900 150 2160 - - - - - -
2916J/L3 2916-30J/L3 3x4 1500 300 3600 - - - - - - 720 635
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable range.
A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
J
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, J Orifice - ASME Area: 1.496 Sq. in.

2900.84
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.85
2900 MPV™

2900 (SRV-1/Q3.03)
Inlet Pressure (psig) & Temperature Limits - °F Back Pressure Inlet
Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Pressure / Temperature

Inlet Outlet -450 -150 -75 -20


Standard Bellows Inlet x Outlet R.F. or R.J. -151 -76 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -21 +100
2905K 2905-30K 3x4 150 150 - - - 290 185 80 - 280 280
K

2906K 2906-30K 3x4 300 150 - - - 750 685 410 - 290 290
-20
2910K 2910-30K 3x4 300 150 - - - 750 685 410 - 290 290
to
2912K 2912-30K 3x4 600 150 - - - 1500 1370 825 - 290 290
800
2914K 2914-30K 3x6 900 150 - - - 2250 2055 1235 - 290 290
2916K 2916-30K 3x6 1500 300 - - - 3750 3425 2060 - 750 535
2920K 2920-30K 3x4 300 150 - - - - - 510 215 290 290
801
2922K 2922-30K 3x4 600 150 - - - - - 1015 430 290 290
to
2924K 2924-30K 3x6 900 150 - - - - - 1525 650 290 290
1000
2926K 2926-30K 3x6 1500 300 - - - - - 2540 1080 750 535
2905K/L1 2905-30K/L1 3x4 150 150 - - 275 - - - - 265 265
2906K/L1 2906-30K/L1 3x4 300 150 - - 720 - - - - 275 275
-21
2910K/L1 2910-30K/L1 3x4 300 150 - - 720 - - - - 275 275
to
2912K/L1 2912-30K/L1 3x4 600 150 - - 1440 - - - - 275 275
-75
2914K/L1 2914-30K/L1 3x6 900 150 - - 2160 - - - - 275 275
2900 Series, K Orifice - ASME Area: 2.136 Sq. in.

2916K/L1 2916-30K/L1 3x6 1500 300 - - 3600 - - - - 720 535


2905K/L2 2905-30K/L2 3x4 150 150 - 275 - - - - - 265 265
2906K/L2 2906-30K/L2 3x4 300 150 - 720 - - - - - 275 275
-76
2910K/L2 2910-30K/L2 3x4 300 150 - 720 - - - - - 275 275
to
2912K/L2 2912-30K/L2 3x4 600 150 - 1440 - - - - - 275 275
-150
2914K/L2 2914-30K/L2 3x6 900 150 - 2160 - - - - - 275 275
2916K/L2 2916-30K/L2 3x6 1500 300 - 3600 - - - - - 720 535
2905K/L3 2905-30K/L3 3x4 150 150 275 - - - - - - 265 265
2906K/L3 2906-30K/L3 3x4 300 150 720 - - - - - - 275 275
-151
2910K/L3 2910-30K/L3 3x4 300 150 720 - - - - - - 275 275
to
2912K/L3 2912-30K/L3 3x4 600 150 1440 - - - - - - 275 275
-450
2914K/L3 2914-30K/L3 3x6 900 150 2160 - - - - - - 275 275
2916K/L3 2916-30K/L3 3x6 1500 300 3600 - - - - - - 720 535
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable range.
A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
K
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, K Orifice - ASME Area: 2.136 Sq. in.

2900.86
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.87
2900 MPV™

2900 (SRV-1/Q3.03)
Pressure / Temperature

Inlet Pressure (psig) & Temperature Limits - °F Back Pressure Inlet


Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
L

2905L 2905-30L 3x4 150 150 - - - 290 185 80 - 280 280


2906L 2906-30L 3x4 300 150 - - - 750 685 410 - 290 290 -20
2910L 2910-30L 4x6 300 150 - - - 750 685 410 - 290 290 to
2912L 2912-30L 4x6 600 150 - - - 1500 1370 825 - 290 290 800
2914L 2914-30L 4x6 900 150 - - - 2250 2055 1235 - 290 290
2916L 2916-30L 4x6 1500 150 - - - 3750 3425 2060 - 290 290
2920L 2920-30L 4x6 300 150 - - - - - 510 215 290 290
801
2922L 2922-30L 4x6 600 150 - - - - - 1015 430 290 290
to
2924L 2924-30L 4x6 900 150 - - - - - 1525 650 290 290
1000
2926L 2926-30L 4x6 1500 150 - - - - - 2540 1080 290 290
2905L/L1 2905-30L/L1 3x4 150 150 - - 275 - - - - 265 265
2906L/L1 2906-30L/L1 3x4 300 150 - - 720 - - - - 275 275 -21
2910L/L1 2910-30L/L1 4x6 300 150 - - 720 - - - - 275 275 to
2900 Series, L Orifice - ASME Area: 3.317 Sq. in.

2912L/L1 2912-30L/L1 4x6 600 150 - - 1440 - - - - 275 275 -75


2914L/L1 2914-30L/L1 4x6 900 150 - - 2160 - - - - 275 275
2905L/L2 2905-30L/L2 3x4 150 150 - 275 - - - - - 265 265
2906L/L2 2906-30L/L2 3x4 300 150 - 720 - - - - - 275 275 -76
2910L/L2 2910-30L/L2 4x6 300 150 - 720 - - - - - 275 275 to
2912L/L2 2912-30L/L2 4x6 600 150 - 1440 - - - - - 275 275 -150
2914L/L2 2914-30L/L2 4x6 900 150 - 2160 - - - - - 275 275
2905L/L3 2905-30L/L3 3x4 150 150 275 - - - - - - 265 265
2906L/L3 2906-30L/L3 3x4 300 150 720 - - - - - - 275 275 -151
2910L/L3 2910-30L/L3 4x6 300 150 720 - - - - - - 275 275 to
2912L/L3 2912-30L/L3 4x6 600 150 1440 - - - - - - 275 275 -450
2914L/L3 2914-30L/L3 4x6 900 150 2160 - - - - - - 275 275
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable
range. A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
L
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, L Orifice - ASME Area: 3.317 Sq. in.

2900.88
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.89
2900 MPV™

2900 (SRV-1/Q3.03)
Pressure / Temperature
M

Inlet Pressure (psig) & Temperature Limits - °F Back Pressure Inlet


Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
2905M 2905-30M 4x6 150 150 - - - 290 185 80 - 280 280
2906M 2906-30M 4x6 300 150 - - - 750 685 410 - 290 290 -20
2910M 2910-30M 4x6 300 150 - - - 750 685 410 - 290 290 to
2912M 2912-30M 4x6 600 150 - - - 1500 1370 825 - 290 290 800
2914M 2914-30M 4x6 900 150 - - - 2250 2055 1235 - 290 290
2920M 2920-30M 4x6 300 150 - - - - - 510 215 290 290 801
2922M 2922-30M 4x6 600 150 - - - - - 1015 430 290 290 to
2924M 2924-30M 4x6 900 150 - - - - - 1525 650 290 290 1000
2905M/L1 2905-30M/L1 4x6 150 150 - - 275 - - - - 265 265
-21
2906M/L1 2906-30M/L1 4x6 300 150 - - 720 - - - - 275 275
to
2910M/L1 2910-30M/L1 4x6 300 150 - - 720 - - - - 275 275
2900 Series, M Orifice - ASME Area: 4.186 Sq. in.

-75
2912M/L1 2912-30M/L1 4x6 600 150 - - 1440 - - - - 275 275
2905M/L2 2905-30M/L2 4x6 150 150 - 275 - - - - - 265 265
-76
2906M/L2 2906-30M/L2 4x6 300 150 - 720 - - - - - 275 275
to
2910M/L2 2910-30M/L2 4x6 300 150 - 720 - - - - - 275 275
-150
2912M/L2 2912-30M/L2 4x6 600 150 - 1440 - - - - - 275 275
2905M/L3 2905-30M/L3 4x6 150 150 275 - - - - - - 265 265
-151
2906M/L3 2906-30M/L3 4x6 300 150 720 - - - - - - 275 275
to
2910M/L3 2910-30M/L3 4x6 300 150 720 - - - - - - 275 275
-450
2912M/L3 2912-30M/L3 4x6 600 150 1440 - - - - - - 275 275
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable
range. A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
M
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, M Orifice - ASME Area: 4.186 Sq. in.

2900.90
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.91
2900 MPV™

2900 (SRV-1/Q3.03)
Pressure / Temperature
N

Inlet Pressure (psig) & Temperature Limits - °F Back Pressure Inlet


Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
2905N 2905-30N 4x6 150 150 - - - 290 185 80 - 280 280
2906N 2906-30N 4x6 300 150 - - - 750 685 410 - 290 290 -20
2910N 2910-30N 4x6 300 150 - - - 750 685 410 - 290 290 to
2912N 2912-30N 4x6 600 150 - - - 1500 1370 825 - 290 290 800
2914N 2914-30N 4x6 900 150 - - - 2250 2055 1235 - 290 290
2920N 2920-30N 4x6 300 150 - - - - - 510 215 290 290 801
2922N 2922-30N 4x6 600 150 - - - - - 1015 430 290 290 to
2924N 2924-30N 4x6 900 150 - - - - - 1525 650 290 290 1000
2905N/L1 2905-30N/L1 4x6 150 150 - - 275 - - - - 265 265
-21
2906N/L1 2906-30N/L1 4x6 300 150 - - 720 - - - - 275 275
to
2910N/L1 2910-30N/L1 4x6 300 150 - - 720 - - - - 275 275
2900 Series, N Orifice - ASME Area: 5.047 Sq. in.

-75
2912N/L1 2912-30N/L1 4x6 600 150 - - 1440 - - - - 275 275
2905N/L2 2905-30N/L2 4x6 150 150 - 275 - - - - - 265 265
-76
2906N/L2 2906-30N/L2 4x6 300 150 - 720 - - - - - 275 275
to
2910N/L2 2910-30N/L2 4x6 300 150 - 720 - - - - - 275 275
-150
2912N/L2 2912-30N/L2 4x6 600 150 - 1440 - - - - - 275 275
2905N/L3 2905-30N/L3 4x6 150 150 275 - - - - - - 265 265
-151
2906N/L3 2906-30N/L3 4x6 300 150 720 - - - - - - 275 275
to
2910N/L3 2910-30N/L3 4x6 300 150 720 - - - - - - 275 275
-450
2912N/L3 2912-30N/L3 4x6 600 150 1440 - - - - - - 275 275
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable range.
A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
N
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, N Orifice - ASME Area: 5.047 Sq. in.

2900.92
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.93
2900 MPV™

2900 (SRV-1/Q3.03)
Pressure / Temperature
P

Inlet Pressure (psig) & Temperature Limits - °F Back Pressure Inlet


Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
2905P 2905-30P 4x6 150 150 - - - 290 185 80 - 280 280
2906P 2906-30P 4x6 300 150 - - - 750 685 410 - 290 290 -20
2910P 2910-30P 4x6 300 150 - - - 750 685 410 - 290 290 to
2912P 2912-30P 4x6 600 150 - - - 1500 1370 1370 - 290 290 800
2914P 2914-30P 4x6 900 150 - - - 2250 2055 2055 - 290 290
2920P 2920-30P 4x6 300 150 - - - - - 510 215 290 290 801
2923P 2923-30P 4x6 600 150 - - - - - 1015 430 290 290 to
2924P 2924-30P 4x6 900 150 - - - - - 1525 650 290 290 1000
2905P/L1 2905-30P/L1 4x6 150 150 - - 275 - - - - 265 265
-21
2906P/L1 2906-30P/L1 4x6 300 150 - - 720 - - - - 275 275
to
2910P/L1 2910-30P/L1 4x6 300 150 - - 720 - - - - 275 275
2900 Series, P Orifice - ASME Area: 7.417 Sq. in.

-75
2912P/L1 2912-30P/L1 4x6 600 150 - - 1440 - - - - 275 275
2905P/L2 2905-30P/L2 4x6 150 150 - 275 - - - - - 265 265
-76
2906P/L2 2906-30P/L2 4x6 300 150 - 720 - - - - - 275 275
to
2910P/L2 2910-30P/L2 4x6 300 150 - 720 - - - - - 275 275
-150
2912P/L2 2912-30P/L2 4x6 600 150 - 1440 - - - - - 275 275
2905P/L3 2905-30P/L3 4x6 150 150 275 - - - - - - 265 265
-151
2906P/L3 2906-30P/L3 4x6 300 150 720 - - - - - - 275 275
to
2910P/L3 2910-30P/L3 4x6 300 150 720 - - - - - - 275 275
-450
2912P/L3 2912-30P/L3 4x6 600 150 1440 - - - - - - 275 275
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable range.
A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
P
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, P Orifice - ASME Area: 7.417 Sq. in.

2900.94
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.95
2900 MPV™

2900 (SRV-1/Q3.03)
Pressure / Temperature
Q

Inlet Pressure (psig) & Temperature Limits - °F Back Pressure Inlet


Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
2905Q 2905-30Q 6x8 150 150 - - - 290 185 80 - 280 205 -20
2906Q 2906-30Q 6x8 300 150 - - - 750 685 410 - 290 205 to
2910Q 2910-30Q 6x8 300 150 - - - 750 685 410 - 290 205 800
2912Q 2912-30Q 6x8 600 150 - - - 1500 1370 825 - 290 205
2920Q 2920-30Q 6x8 300 150 - - - - - 510 215 290 205 801
to
2922Q 2922-30Q 6x8 600 150 - - - - - 1015 430 290 205 1000
2905Q/L1 2905-30Q/L1 6x8 150 150 - - 275 - - - - 265 205
-21
2906Q/L1 2906-30Q/L1 6x8 300 150 - - 720 - - - - 275 205
to
2910Q/L1 2910-30Q/L1 6x8 300 150 - - 720 - - - - 275 205
-75
2912Q/L1 2912-30Q/L1 6x8 600 150 - - 1440 - - - - 275 205
2900 Series, Q Orifice - ASME Area: 12.85 Sq. in.

2905Q/L2 2905-30Q/L2 6x8 150 150 - 275 - - - - - 265 205


-76
2906Q/L2 2906-30Q/L2 6x8 300 150 - 720 - - - - - 275 205
to
2910Q/L2 2910-30Q/L2 6x8 300 150 - 720 - - - - - 275 205
-150
2912Q/L2 2912-30Q/L2 6x8 600 150 - 1440 - - - - - 275 205
2905Q/L3 2905-30Q/L3 6x8 150 150 275 - - - - - - 265 205
-151
2906Q/L3 2906-30Q/L3 6x8 300 150 720 - - - - - - 275 205
to
2910Q/L3 2910-30Q/L3 6x8 300 150 720 - - - - - - 275 205
-450
2912Q/L3 2912-30Q/L3 6x8 600 150 1440 - - - - - - 275 205
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable range.
A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
Q
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, Q Orifice - ASME Area: 12.85 Sq. in.

2900.96
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.97
2900 MPV™

2900 (SRV-1/Q3.03)
Pressure / Temperature
R

Inlet Pressure (psig) & Temperature Limits - °F Back Pressure Inlet


Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
2905R 2905-30R 6x8 150 150 - - - 290 185 80 - 280 145 -20
2906R 2906-30R 6x8 300 150 - - - 750 685 410 - 290 145 to
2910R 2910-30R 6 x 10 300 150 - - - 750 685 410 - 290 145 800
2912R 2912-30R 6 x 10 600 150 - - - 1500 1370 825 - 290 145
2920R 2920-30R 6x8 300 150 - - - - - 510 215 290 145 801
to
2922R 2922-30R 6 x 10 600 150 - - - - - 1015 430 290 145 1000
2905R/L1 2905-30R/L1 6x8 150 150 - - 275 - - - - 265 145
-21
2906R/L1 2906-30R/L1 6x8 300 150 - - 525 - - - - 275 145
to
2910R/L1 2910-30R/L1 6 x 10 300 150 - - 525 - - - - 275 145
-75
2912R/L1 2912-30R/L1 6 x 10 600 150 - - 1440 - - - - 275 145
2900 Series, R Orifice - ASME Area: 18.60 Sq. in.

2905R/L2 2905-30R/L2 6x8 150 150 - 275 - - - - - 265 145


-76
2906R/L2 2906-30R/L2 6x8 300 150 - 525 - - - - - 275 145
to
2910R/L2 2910-30R/L2 6 x 10 300 150 - 525 - - - - - 275 145
-150
2912R/L2 2912-30R/L2 6 x 10 600 150 - 1440 - - - - - 275 145
2905R/L3 2905-30R/L3 6x8 150 150 275 - - - - - - 265 145
-151
2906R/L3 2906-30R/L3 6x8 300 150 525 - - - - - - 275 145
to
2910R/L3 2910-30R/L3 6 x 10 300 150 525 - - - - - - 275 145
-450
2912R/L3 2912-30R/L3 6 x 10 600 150 1440 - - - - - - 275 145
NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable range.
A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
R
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, R Orifice - ASME Area: 18.60 Sq. in.

2900.98
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.99
2900 MPV™

2900 (SRV-1/Q3.03)
Pressure / Temperature
T

Inlet Pressure (psig) & Temperature Limits - °F Back Pressure Inlet


Valve Type Number ANSI Flanged Ratings Limits at 100°F
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
2905T 2905-30T 8 x 10 150 150 - - - 290 185 80 - 280 145
-20
2906T 2906-30T 8 x 10 300 150 - - - 750 685 410 - 290 145
to
2910T 2910-30T 8 x 10 300 150 - - - 750 685 410 - 290 145
800
2912T 2912-30T 8 x 10 600 150 - - - 905 905 825 - 290 145
2920T 2920-30T 8 x 10 300 150 - - - - - 510 215 290 145 801 to
2922T 2922-30T 8 x 10 600 150 - - - - - 905 430 290 145 1000
2905T/L1 2905-30T/L1 8 x 10 150 150 - - 275 - - - - 265 145
-21
2906T/L1 2906-30T/L1 8 x 10 300 150 - - 650 - - - - 275 145
to
2910T/L1 2910-30T/L1 8 x 10 300 150 - - 655 - - - - 275 145
-75
2912T/L1 2912-30T/L1 8 x 10 600 150 - - 655 - - - - 275 145
2900 Series, T Orifice - ASME Area: 30.21 Sq. in.

2905T/L2 2905-30T/L2 8 x 10 150 150 - 275 - - - - - 265 145


-76
2906T/L2 2906-30T/L2 8 x 10 300 150 - 650 - - - - - 275 145
to
2910T/L2 2910-30T/L2 8 x 10 300 150 - 655 - - - - - 275 145
-150
2912T/L2 2912-30T/L2 8 x 10 600 150 - 655 - - - - - 275 145
2905T/L3 2905-30T/L3 8 x 10 150 150 275 - - - - - - 265 145
2906T/L3 2906-30T/L3 8 x 10 300 150 650 - - - - - - 275 145 -151
2910T/L3 2910-30T/L3 8 x 10 300 150 655 - - - - - - 275 145 to
2912T/L3 2912T-30/L3 8 x 10 600 655 - - - - - - 275 145 -450

NOTES: Refer to the ‘Soft Goods Selection Table on page 2900.23 for material selection for a given pressure, temperature, fluid type, durometer hardness and orifice size.
When the pressure temperature limits of the software in the pilot valve and main valve are exceeded, the heat exchanger must be used to condition the media to within an acceptable range.
A standard metal seat is used on the main base with the heat exchanger. Sizing of the heat exchanger is required and may not be suitable for all applications.
Selection Table for Vapors, Gases and Liquids
2900 MPV™
T
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, T Orifice - ASME Area: 30.21 Sq. in.

2900.100
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.101
2900 MPV™

2900 (SRV-1/Q3.03)
Pressure / Temperature
V

Inlet Pressure (psig) & Temperature Limits - °F Back Pressure


Valve Type Number ANSI Flanged Ratings Limits at 100°F Inlet
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
2905V 2905-30V 10 x 14 150 150 - - - 290 185 80 - 280 70
2906V 2906-30V 10 x 14 300 150 - - - 675 675 410 - 290 70 -20
to
2910V 2910-30V 10 x 14 300 150 - - - 675 675 410 - 290 70
800
2920V 2920-30V 10 x 14 300 150 - - - - - - 215 290 70
2905V/L1 2905V-30/L1 10 x 14 150 150 - - 275 - - - - 265 70 801
2906V/L1 2906V-30/L1 10 x 14 300 150 - - 450 - - - - 275 70 to
2910V/L1 2910V-30/L1 10 x 14 300 150 - - 450 - - - - 275 70 1000
2900 Series, V Orifice - ASME Area: 50.26 Sq. in.

2905V/L2 2905V-30/L2 10 x 14 150 150 - 275 - - - - - 265 70 -21


2906V/L2 2906V-30/L2 10 x 14 300 150 - 450 - - - - - 275 70 to
2910V/L2 2910V-30/L2 10 x 14 300 150 - 450 - - - - - 275 70 -75
2905V/L3 2905V-30/L3 10 x 14 150 150 275 - - - - - - 265 70 -76
2906V/L3 2906V-30/L3 10 x 14 300 150 450 - - - - - - 275 70 to
2910V/L3 2910V-30/L3 10 x 14 300 150 450 - - - - - - 275 70 -150
Selection Table for Vapors, Gases and Liquids
2900 MPV™
V
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, V Orifice - ASME Area: 50.26 Sq. in.

2900.102
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900.103
2900 MPV™

2900 (SRV-1/Q3.03)
Pressure / Temperature
W

Inlet Pressure (psig) & Temperature Limits - °F Back Pressure


Valve Type Number ANSI Flanged Ratings Limits at 100°F Inlet
Valve Size Temp.
Inlet Outlet -450 -150 -75 -20
Standard Bellows Inlet x Outlet R.F. or R.J. -151 +450 +800 +1000 Standard Bellows Range (°F)
R.F. -76 -21 +100
2905W 2905-30W 12 X 16 150 150 - - - 290 185 80 - 280 70
2906W 2906-30W 12 X 16 300 150 - - - 535 535 410 - 290 70 -20
to
2910W 2910-30W 12 X 16 300 150 - - - 535 535 410 - 290 70
800
2920W 2920-30W 12 X 16 300 150 - - - - - 510 215 290 70
2905W/L1 2905W-30/L1 12 X 16 150 150 - - 275 - - - - 265 70 801
2906W/L1 2906W-30/L1 12 X 16 300 150 - - 385 - - - - 275 70 to
2910W/L1 2910W-30/L1 12 X 16 300 150 - - 385 - - - - 275 70 1000
2905W/L2 2905W-30/L2 12 X 16 150 150 - 275 - - - - - 265 70 -21
2900 Series, W Orifice - ASME Area: 78.996 Sq. in.

2906W/L2 2906W-30/L2 12 X 16 300 150 - 385 - - - - - 275 70 to


2910W/L2 2910W-30/L2 12 X 16 300 150 - 385 - - - - - 275 70 -75
2905W/L3 2905W-30/L3 12 X 16 150 150 275 - - - - - - 265 70 -76
2906W/L3 2906W-30/L3 12 X 16 300 150 385 - - - - - - 275 70 to
2910W/L3 2910W-30/L3 12 X 16 300 150 385 - - - - - - 275 70 -150
Selection Table for Vapors, Gases and Liquids
2900 MPV™
W
Pressure / Temperature

Selection Chart for Vapors, Gases and Liquids


2900 Series, W Orifice - ASME Area: 78.996 Sq. in.

2900.104
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Air
Capacities (USCS)

Capacities Based on Set Pressure plus 10%


2900 Orifice Capacities for Air (USCS Units)
overpressure or 3 psig, whichever is greater.
ASME B & PVC, Section VIII Capacities in standard feet of air per minute @ 60°F.

Orifice Designation
Set Press. D E F G H J K L M N P Q R T V W
(psig) 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21 50.26 78.996

15 65 116 183 300 468 767 1097 1702 2148 2589 3806 6594 9545 15502 25792 40538
20 75 134 211 346 539 885 1264 1962 2476 2986 4388 7602 11004 17873 29735 46737
30 95 170 267 437 683 1119 1600 2483 3133 3778 5552 9619 13923 22614 37623 59134
40 117 209 328 538 840 1378 1969 3055 3856 4649 6832 11837 17134 27829 46299 72771
50 139 249 390 639 998 1636 2338 3628 4578 5520 8112 14055 20345 33044 54975 86407
60 161 288 451 740 1155 1894 2707 4200 5301 6391 9393 16273 23556 38259 63651 100044
70 184 327 513 841 1313 2152 3076 4773 6023 7263 10673 18492 26766 43474 72328 113681
80 206 367 575 942 1471 2411 3445 5346 6746 8134 11954 20710 29977 48689 81004 127318
90 228 406 636 1043 1628 2669 3814 5918 7469 9005 13234 22928 33188 53904 89680 140955
100 250 445 698 1144 1786 2927 4183 6491 8191 9876 14514 25146 36399 59119 98356 154592
120 294 524 821 1346 2101 3444 4922 7636 9637 11619 17075 29583 42821 69549 115709 181865
140 338 603 944 1548 2416 3960 5660 8781 11082 13361 19636 34019 49242 79980 133061 209139
160 382 682 1067 1750 2731 4477 6398 9926 12527 15104 22197 38456 55664 90410 150414 236413
180 426 760 1190 1952 3046 4993 7136 11072 13972 16846 24757 42892 62086 100840 167766 263686
200 471 839 1314 2154 3361 5510 7874 12217 15418 18589 27318 47329 68508 111270 185119 290960
220 515 918 1437 2356 3676 6026 8612 13362 16863 20331 29879 51766 74929 121700 202471 318234
240 559 996 1560 2558 3991 6543 9351 14507 18308 22074 32440 56202 81351 132130 219824 345507
260 603 1075 1683 2760 4307 7059 10089 15652 19753 23816 35000 60639 87773 142560 237176 372781
280 647 1154 1806 2962 4622 7576 10827 16798 21198 25559 37561 65075 94194 152990 254528 400055
300 691 1232 1930 3164 4937 8092 11565 17943 22644 27301 40122 69512 100616 163420 271881 427328
320 736 1311 2053 3365 5252 8609 12303 19088 24089 29044 42683 73948 107038 173851 289233 454602
340 780 1390 2176 3567 5567 9125 13041 20233 25534 30786 45243 78385 113460 184281 306586 481876
360 824 1468 2299 3769 5882 9642 13779 21378 26979 32529 47804 82821 119881 194711 323938 509149
380 868 1547 2422 3971 6197 10158 14518 22524 28425 34271 50365 87258 126303 205141 341291 536423
400 912 1626 2546 4173 6512 10675 15256 23669 29870 36014 52925 91694 132725 215571 358643 563697
420 956 1704 2669 4375 6827 11191 15994 24814 31315 37756 55486 96131 139147 226001 375996 590970
440 1000 1783 2792 4577 7143 11708 16732 25959 32760 39499 58047 100567 145568 236431 393348 618244
460 1045 1862 2915 4779 7458 12224 17470 27104 34206 41241 60608 105004 151990 246861 410701 645518
480 1089 1940 3038 4981 7773 12741 18208 28250 35651 42984 63168 109440 158412 257292 428053 672791
500 1133 2019 3161 5183 8088 13257 18947 29395 37096 44726 65729 113877 164833 267722 445405 700065
600 1354 2413 3777 6193 9663 15840 22637 35121 44322 53439 78533 136059 196942 319872 532168 836433
700 1575 2806 4393 7202 11239 18422 26328 40847 51548 62151 91337 158242 229051 372023 618930 —
800 1795 3199 5009 8212 12815 21005 30019 46573 58774 70864 104140 180424 261159 424173 — —
900 2016 3593 5625 9222 14390 23587 33710 52299 66001 79576 116944 202607 293268 476324 — —
1000 2237 3986 6241 10231 15966 26170 37400 58025 73227 88289 129748 224789 325376 528475 — —
1100 2458 4380 6857 11241 17541 28752 41091 63751 80453 97001 142552 246972 357485 — — —
1200 2678 4773 7473 12251 19117 31335 44782 69477 87679 105714 155355 269155 389594 — — —
1300 2899 5166 8089 13260 20692 33917 48473 75203 94905 114426 168159 291337 421702 — — —
1400 3120 5560 8705 14270 22268 36500 52163 80929 102131 123139 180963 313520 453811 — — —
1500 3341 5953 9321 15280 23844 39082 55854 86655 109358 131851 193767 335702 485919 — — —
2000 4445 7920 12400 20328 31721 51995 74308 115285 145488 175413 257785 — — — — —
2500 5549 9887 15480 25377 39599 64907 92762 143916 181619 218976 321804 — — — — —
3000 6653 11855 18560 3042 47477 77820 111216 172546 — — — — — — — —
4000 8861 15789 24719 — — — — — — — — — — — — —

NOTES: Relieving capacities indicated are 90% of average capacity in accordance with the latest ASME Code requirements. For temperatures other than
60°F and specific gravities other than air use formula sizing method.
Maximum pressure is 3750. 4000 is shown for interpolation purposes only.
For maximum allowable set pressure at a given temperature, review Pressure/Temperature Tables.

2900.105
2900 (SRV-1/Q3.03)
2900 MPV™
Steam
Capacities (USCS)

2900 Orifice Capacities Capacities Based on Set Pressure plus 10%


for Steam (USCS Units) overpressure or 3 psig, whichever is greater.
ASME B & PVC, Section VIII Capacities in lbs. per hour of saturated steam

Orifice Designation
Set Press. D E F G H J K L M N P Q R T V W
(psig) 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21 50.26 78.996

15 184 328 513 842 1314 2154 3078 4776 6027 7266 10679 18502 26781 43498 72367 113743
20 212 378 592 970 1515 2483 3549 5506 6948 8378 12312 21331 30876 50149 83432 131135
30 268 478 749 1228 1916 3142 4490 6966 8792 10600 15578 26989 39066 63451 105563 165919
40 330 589 922 1511 2359 3866 5526 8573 10819 13045 19170 33213 48075 78084 129907 204181
50 392 699 1095 1795 2801 4591 6561 10180 12487 15489 22763 39437 57084 92716 154251 242443
60 454 809 1267 2078 3243 5315 7597 11786 14874 17934 26355 45661 66093 107348 178595 280706
70 516 920 1440 2361 3685 6040 8632 13393 16902 20378 29948 51885 75102 121981 202938 318968
80 578 1030 1613 2644 4127 6765 9668 14999 18929 22823 33540 58109 84111 136613 227282 357230
90 640 1140 1786 2928 4569 7489 10703 16606 20957 25267 37133 64333 93120 151246 251626 395493
100 702 1251 1959 3211 5011 8214 11739 18213 22984 27712 40725 70557 102129 165878 275970 433755
120 826 1472 2304 3778 5895 9663 13810 21426 27039 32601 47910 83005 120147 195143 324657 510280
140 950 1692 2650 4344 6779 11112 15881 24639 31094 37490 55095 95453 138166 224408 373345 586804
160 1073 1913 2996 4911 7663 12561 17952 27852 35149 42379 62280 107901 156184 253673 422033 663329
180 1197 2134 3341 5478 8548 14011 20023 31066 39204 47268 69465 120349 174202 282938 470720 739853
200 1321 2355 3687 6044 9432 15460 22095 34279 43259 52157 76650 132797 192220 312203 519408 816378
220 1445 2575 4032 6611 10316 16909 24166 37492 47314 57046 83835 145245 210238 341467 568095 892903
240 1569 2796 4378 7177 11200 18358 26237 40705 51369 61936 91020 157693 228256 370732 616783 969427
260 1693 3017 4724 7744 12084 19807 28308 43918 55425 66825 98205 170141 246274 399997 665471 1045952
280 1817 3238 5069 8311 12968 21257 30379 47132 59480 71714 105390 182589 264292 429262 714158 1122476
300 1941 3459 5415 8877 13852 22706 32450 50345 63535 76603 112575 195037 282310 458527 762846 1199001
320 2065 3679 5761 9444 14737 24155 34521 53558 67590 81492 119760 207485 300328 487792 811534 1275526
340 2189 3900 6106 10010 15621 25604 36592 56771 71645 86381 126945 219933 318347 517057 860221 1352050
360 2312 4121 6452 10577 16505 27053 38663 59985 75700 91270 134130 232381 336365 546322 908909 1428575
380 2436 4342 6798 11144 17389 28503 40735 63198 79755 96159 141315 244829 354383 575586 957596 1505099
400 2560 4562 7143 11710 18273 29952 42806 66411 83810 101048 148500 257277 372401 604851 1006284 1581624
420 2684 4783 7489 12277 19157 31401 44877 69624 87865 105938 155685 269725 390419 634116 1054972 1658149
440 2808 5004 7834 12843 20041 32850 46948 72838 91920 110827 162869 282173 408437 663381 1103659 1734673
460 2932 5225 8180 13410 20926 34299 49019 76051 95975 115716 170054 294621 426455 692646 1152347 1811198
480 3056 5445 8526 13977 21810 35749 51090 79264 100030 120605 177239 307069 444473 721911 1201034 1887722
500 3180 5666 8871 14543 22694 37198 53161 82477 104085 125494 184424 319517 462491 751176 1249722 1964247
600 3799 6770 10600 17376 27115 44444 63517 98543 124360 149939 220349 381757 552582 897500 1493160 2346870
700 4419 7874 12328 20209 31535 51690 73872 114609 144365 174385 256274 443997 642672 1043825 1736598 —
800 5038 8978 14056 23042 35956 58936 84228 130676 164911 198830 292199 506237 732763 1190149 — —
900 5658 10082 15784 25875 40377 66182 94583 146742 185186 223276 328124 568476 822853 1336473 — —
1000 6277 11186 17512 28708 44798 73428 104939 162808 205461 247722 364048 630716 912944 1482798 — —
1100 6897 12289 19241 31541 49218 80674 115295 178874 225736 272167 399973 692956 1003034 — — —
1200 7516 13393 20969 34374 53639 87920 125650 194940 246011 296613 435898 755196 1093125 — — —
1300 8136 14497 22697 37207 58060 95166 136006 211006 266287 321058 471823 817436 1183215 — — —
1400 8743 15579 24391 39984 62393 102268 146156 226754 286160 345019 507035 878442 1271519 — — —
1423 8898 15855 24822 40691 63496 104076 148740 230764 291220 351120 516001 893976 1294004 — — —
1500 9420 16785 26279 43079 67222 110183 157468 244304 308308 371723 546279 946432 1369933 — — —
2000 13024 23207 36334 59562 92943 152343 217721 337783 426276 513956 755302 — — — — —
2500 17235 30711 48082 78821 122995 201601 288117 447000 564107 680136 999518 — — — — —
2910 18110 33269 50521 82819 129234 211826 302730 469671 — — — — — — — —

NOTES: Relieving capacities indicated are 90% of average capacity in accordance with the latest ASME Code requirements.
Maximum permissible set pressure on steam is 2903 psig. 3000 psig capacities are included for interpolation purposes only.
For superheat correction factors, refer to Technical Information Section.
For maximum allowable set pressure at a given temperature, review Pressure/Temperature Tables.

2900.106
Consolidated Pilot Operated Safety Relief Valves 2900 (SRV-1/Q3.03)
2900 MPV™
Water
Capacities (USCS)

2900 Orifice Capacities Capacities based on Set Pressure plus 10% overpressure or
for Water (USCS Units) 3 psig, whichever is greater, 0 psig back pressure. Capacities in
ASME B & PVC, Section VIII gallons of water per minute at 70°F, 90% of average capacity.

Orifice Designation
Set Press. D E F G H J K L M N P Q R T V W
(psig) 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21 50.26 78.996

15 13 24 38 63 98 161 230 358 452 545 801 1387 2009 3263 5428 8532
20 15 27 43 71 111 182 261 404 511 616 905 1568 2271 3688 6136 9645
30 18 33 52 85 133 218 312 485 612 738 1084 1879 2720 4418 7350 11553
40 21 38 60 98 154 252 361 560 706 852 1252 2170 3141 5101 8487 13340
50 24 43 67 110 172 282 403 626 790 952 1400 2426 3511 5703 9489 14915
60 26 47 73 120 188 309 442 686 865 1043 1534 2657 3847 6248 10395 16338
70 28 50 79 130 203 334 477 741 935 1127 1656 2870 4155 6749 11228 17648
80 30 54 85 139 217 357 510 792 999 1205 1771 3068 4442 7215 12003 18866
90 32 57 90 148 231 378 541 840 1060 1278 1878 3255 4711 7652 12731 20010
100 34 60 95 156 243 399 570 885 1117 1347 1980 3431 4966 8066 13420 21093
120 37 66 104 171 266 437 625 970 1224 1476 2169 3758 5440 8836 14701 23106
140 40 72 112 184 288 472 675 1047 1322 1594 2343 4059 5876 9544 15879 24958
160 43 76 120 197 308 505 722 1120 1413 1704 2505 4340 6282 10203 16975 26681
180 45 81 127 209 326 535 765 1188 1499 1808 2657 4603 6663 10822 18005 28299
200 48 86 134 220 344 564 807 1252 1580 1905 2800 4852 7023 11407 18979 29830
220 50 90 141 231 361 592 846 1313 1657 1998 2937 5089 7366 11964 19905 31286
240 52 94 147 241 377 618 884 1372 1731 2087 3068 5315 7694 12496 20790 32677
260 55 98 153 251 392 644 920 1428 1802 2173 3193 5532 8008 13007 21639 34012
280 57 101 159 261 407 668 955 1482 1870 2255 3313 5741 8310 13498 22456 35296
300 59 105 165 270 422 691 988 1534 1935 2334 3430 5942 8602 13971 23244 36534
320 61 108 170 279 435 714 1021 1584 1999 2410 3542 6137 8884 14430 24007 37733
340 62 112 175 287 449 736 1052 1633 2061 2484 3651 6326 9157 14874 24745 38894
360 64 115 180 296 462 757 1083 1680 2120 2556 3757 6510 9423 15305 25463 40021
380 66 118 185 304 475 778 1112 1726 2178 2627 3860 6688 9681 15724 26161 41118
400 68 121 190 312 487 798 1141 1771 2235 2695 3960 6862 9933 16133 26840 42186
420 69 124 195 320 499 818 1169 1815 2290 2761 4058 7031 10178 16531 27503 43228
440 71 127 199 327 511 837 1197 1857 2344 2826 4154 7197 10417 16920 28150 44245
460 73 130 204 334 522 856 1224 1899 2397 2890 4247 7359 10652 17300 28783 45240
480 74 133 208 342 533 875 1250 1940 2448 2952 4339 7517 10881 17673 29402 46213
500 76 136 213 349 544 893 1276 1980 2499 3013 4428 7672 11105 18037 30008 47166
600 83 149 233 382 596 978 1398 2169 2737 3301 4851 8404 12165 19759 32873 51668
700 90 161 252 413 644 1056 1510 2343 2957 3565 5239 9078 13140 21342 35506 —
800 96 172 269 441 689 1129 1614 2505 3161 3811 5601 9704 14047 22815 — —
900 102 182 285 468 731 1198 1712 2657 3353 4042 5941 10293 14899 24199 — —
1000 107 192 301 493 770 1263 1805 2800 3534 4261 6262 10850 15705 25508 — —
1100 113 201 315 517 808 1324 1893 2937 3707 4469 6568 11379 16472 — — —
1200 118 210 330 541 844 1383 1977 3068 3871 4668 6860 11885 17204 — — —
1300 123 219 343 563 878 1440 2058 3193 4030 4858 7140 12371 17907 — — —
1400 127 227 356 584 911 1494 2136 3313 4182 5042 7410 12838 18583 — — —
1500 132 235 368 604 943 1547 2211 3430 4328 5219 7670 13288 19235 — — —
2000 152 272 426 698 1089 1786 2553 3960 4998 6026 8856 — — — — —
2500 170 304 476 780 1218 1997 2854 4428 5588 6738 9902 — — — — —
3000 187 333 521 855 1334 2187 3126 4851 — — — — — — — —
4000 215 384 602 — — — — — — — — — — — — —

NOTES: Relieving capacities indicated are 90% of average capacity in accordance with the latest ASME Code requirements.
Maximum pressure is 3750. 4000 is shown for interpolation purposes only.
For maximum allowable set pressure at a given temperature, review Pressure/Temperature Tables.

2900.107
2900 (SRV-1/Q3.03)
3900 MPV™

3900 Pilot Operated Relief Valve

Consolidated® offers a unique pilot valve design that combines top performance, capabilities and features within an economical, modular assembly.
Consolidated has accomplished this feat by successfully designing an optimized safety “system” that offers versatility of application, yet provides cost
effective standardization.

New Features
This product update of Consolidated’s 3900 POSRV covers the following changes and/or additions:

• Bonnet is now standard for all pilot valves.


• 39MV22 (751 – 3750 psig) – replaces the 39MV37
The 39MV22 modulator is built internally into the pilot valve. This design reduces product cost, improves modulating performance and
increases energized seal life.
• 39MV72 (3751 – 6250 psig)
Based on the same design as the 39MV22, this pilot allows Consolidated to expand its product offering into the 2500# Class pressure
range.
• 3900 POSRV (main valve) metal seat option
The metal seat option incorporates proven technology from the 1900 SRV metal seat design. With the addition of the 2900 POSRV
heat exchanger, the metal seat option will increase the temperature range for the 3900 POSRV product line to -320 °F to 650 °F.
• Pilot Gag – prevents the pilot operated relief valve from opening while equipment is being subjected
to an operational hydrostatic test.

Please refer to the following tables for Pressure – Temperature Ratings, Dimensions and Weights,
and capacity charts for air, water and steam.

3900
3900.1
3900 (SRV-1/Q4.04)
3900 MPV™

ASME Pressure - Temperature Rating Charts - SA216 WCC Carbon Steel


Maximum Allowable Pressure (PSIG)
PRESSURE Temperature (°F)
CLASS -20 to 100 200 300 400 500 600 650
3905 290 260 230 200 170 140 125
3910 750 750 730 705 665 605 590
3912 1500 1500 1455 1410 1330 1210 1175
3914 2250 2250 2185 2115 1995 1815 1765
3916 3750 3750 3640 3530 3325 3025 2940
3918 6250 6250 6070 5880 5540 5040 4905

ASME Pressure - Temperature Rating Charts - SA351 Cf8M Stainless Steel


Maximum Allowable Pressure (PSIG)
PRESSURE Temperature (°F)
CLASS -20 to 100 200 300 400 500 600 650
3905 275 235 215 195 170 140 125
3910 720 620 560 515 480 450 445
3912 1440 1240 1120 1025 955 900 890
3914 2160 1860 1680 1540 1435 1355 1330
3916 3600 3095 2795 2570 2390 2255 2220
3918 6000 5160 4660 4280 3980 3760 3700

3918 Series Type 39PV & 39MV - Dimensions & Weights


2500# Inlet, Single Outlet, Standard Bore
Valve Size (in.) Orifices Inlet Flange Outlet Flange A B C D Weight
& Type Size (in.) & Size (in.) & in. in. in. in. lb.
Class Class (mm) (mm) (mm) (mm) (kg)
1 – 3918 D, E, F 1 – 2500 2 – 300 4-15/16 4-3/4 22 8-1/2 56
(125.4) (120.7) (558.8) (215.9) (25.4)
1-1/2 – 3918 D, E, F 1-1/2 – 2500 2 – 300 5-7/8 5-1/2 22-15/16 8-1/2 67
(149.2) (139.7) (582.6) (215.9) (30.4)
1-1/2 – 3918 G, H 1-1/2 – 2500 3 – 300 6-3/8 6-3/4 24-9/16 9-5/16 80
(161.9) (171.5) (623.9) (236.5) (36.3)
2 – 3918 G, H, J 2 – 2500 3 – 300 7 6-3/4 25-3/16 9-5/16 106
(177.8) (171.5) (639.8) (236.5) (48.1)
3 – 3918 J, K, L 3 – 2500 4 – 300 8-3/4 9 28-1/16 11-11/16 185
(222.3) (228.6) (712.8) (296.9) (83.9)

3900.2
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q4.04)
3900 MPV™

3918 Series Type 39PV & 39MV - Dimensions & Weights


2500# Inlet, Single Outlet, Full Bore
Valve Size (in.) Orifices Inlet Flange Outlet Flange A B C D Weight
& Type Size (in.) & Size (in.) & in. in. in. in. lb.
Class Class (mm) (mm) (mm) (mm) (kg)
1-1/2 – 3918 1-1/2" 1-1/2 – 2500 2 – 300
Full Bore
2 – 3918 2" 2 – 2500 3 – 300 Please contact factory at (318) 640-2250
Full Bore for dimensions and weight.
3 – 3918 3" 3 – 2500 4 – 300
Full Bore

Air Capacity Chart - 3918 Series Type MV Pilots - Capacity in Standard Cubic Feet per Minute (SCFM)
SET PRESSURE D E F G H J K L 1-1/2FB 2FB 3FB
PSIG 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 1.622 2.764 6.321
4000 9099 16213 25384 41612 64934 106432 152107 235987 115397 196644 449707
4250 9666 17223 26965 44204 68978 113062 161583 250688 122585 208894 477720
4500 10233 18233 28547 46796 73023 119692 171058 265388 129773 221143 505733
4750 10799 19243 30128 49389 77068 126322 180533 280088 136962 233392 533746
5000 11366 20253 31709 51981 81113 132952 190008 294788 144150 245642 561759
5250 11933 21263 33290 54573 85158 139582 199483 309488 151338 257891 589772
5500 12500 22273 34872 57165 89203 146212 208958 324188 158526 270140 617786
5750 13067 23283 36453 59757 93248 152842 218433 338888 165715 282390 645799
6000 13634 24293 38034 62349 97292 159472 227908 353588 172903 294639 673812
6250 14200 25303 39615 64941 101337 166102 237383 368289 180091 306889 701825

Water Capacity Chart - 3918 Series Type MV Pilots - Capacity in Gallons of Water per Minute (GPM)
SET PRESSURE D E F G H J K L 1-1/2FB 2FB 3FB
PSIG 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 1.622 2.764 6.321
4000 239 426 668 1095 1709 2801 4004 6212 3037 5176 11838
4250 246 439 688 1129 1761 2887 4127 6403 3131 5335 12202
4500 254 452 708 1161 1813 2971 4247 6589 3222 5490 12556
4750 261 465 728 1193 1862 3053 4363 6769 3310 5640 12900
5000 267 477 747 1224 1911 3132 4476 6945 3396 5787 13235
5250 274 488 765 1254 1958 3209 4587 7116 3480 5930 13562
5500 280 500 783 1284 2004 3285 4695 7284 3562 6069 13881
5750 287 511 801 1313 2049 3359 4800 7448 3642 6206 14193
6000 293 522 818 1341 2093 3431 4904 7608 3720 6339 14498
6250 299 533 835 1369 2136 3502 5005 7765 3797 6470 14797

3900.3
3900 (SRV-1/Q4.04)
3900 MPV™

Steam Capacity Chart - Standard Bore - 3912 – 3916 Series with Metal Seats and Heat Exchanger
Capacity in Pounds per Hour of Saturated Steam (Lb/hr)
SET D E F G H J K L M N P Q R T-4
PRESSURE
PSIG 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21
800 5174 9219 14434 23662 36923 60521 86494 134191 169347 204179 300059 519855 752475 1222165
900 5810 10353 16209 26571 41463 67962 97128 150689 190167 229282 336950 583769 844989 1372425
1000 6446 11486 17983 29480 46003 75403 107762 167188 210988 254385 373841 647683 937503 1522686
1100 7082 12620 19758 32390 50542 82844 118396 183686 231809 279489 410733 711597 1030017 1672947
1200 7718 13754 21533 35299 55082 90285 129030 200184 252629 304592 447624 775512 1122531 1823207
1300 8355 14887 23307 38208 59622 97726 139664 216683 273450 329695 484515 839426 1215044 1973468
1400 8991 16021 25082 41117 64161 105167 150298 233181 294271 354798 521406 903340 1307558 2123728
1500 9627 17154 26857 44027 68701 112608 160933 249679 315091 379901 558297 967254 1400072 2273989
1750 11217 19988 31294 51300 80050 131210 187518 290925 367143 442659 650525
2000 12808 22822 35730 58573 91399 149812 214103 332171 419194 505417 742753
2250 14398 25656 40167 65846 102748 168414 240689 373417 471246 568174 834981
2500 15988 28490 44604 73119 114097 187017 267274 414662
2750 17579 31323 49040 80392 125447 205619 293859 455908
2903 18552 33058 51756 84843 132392 217003 310130 481151

Steam Capacity Chart - Full Bore - 3912 – 3916 Series with Metal Seats and Heat Exchanger
Capacity in Pounds per Hour of Saturated Steam (Lb/hr)
SET PRESSURE 1-1/2 FB 2FB 3FB 4FB 6FB 8FB
PSIG 1.622 2.764 6.321 10.760 24.950 44.180
800 65619 111819 255720 435302 1009368 1787330
900 73686 125567 287159 488821 1133466 2007076
1000 81754 139314 318599 542340 1257564 2226821
1100 89821 153062 350039 595859 1381662 2446567
1200 97889 166810 381479 649378 1505760 2666312
1300 105957 180558 412919 702896 1629858 2886058
1400 114024 194306 444359 756415 1753956 3105804
1500 122092 208053 475798 809934 1878054 3325549
1750 142261 242423 554398 943731
2000 162430 276792 632998 1077528
2250 182599 311162 711597 1211325
2500 202768 345531 790197 1345123
2750 222937 379901 868796 1478920
2903 235281 400935 916899 1560804

3900.4
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q4.04)
3900 MPV™
Features / Scope of Design

Table of Contents
Features / Scope of Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.1
Main Valve Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.7
O-Ring Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.9
Pop Pilot Product Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.11
Pop Pilot Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.13
Modulating Pilot Product Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.15
Modulating Pilot Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.17
Pilot Design Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.19
Piping Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.22
Dimensions & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.47
Pressure / Temperature (USCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.55
Capacities (USCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.56
Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.62

3900 MPV

3900 Flanged Valves comply with:

39PV • ASME B & PVC, Section VIII, Division I 39MV


• NACE MR0175
• D.O.T. Subchapter D Parts 192 and 195
• ISO 4126-4
• API 520, API 526, and API 527
• ANSI B16.34

Standard Features 39PV Pop Pilot 39MV Modulating Pilot

Convertible valve action To Modulating To Pop


Full Lift at Set Pressure 110% of Set Pressure
Adjustable blowdown 2% to 7% 2% to 7%
Leak tight seats at % of set pressure 95% to 98% 96% to 99%
Main valve seat tight to set point Yes Yes
Field test connection Yes Yes
Gas, liquid and steam service (ASME B & PVC, Section VIII) Yes Yes
Non-Flowing pilot Yes Yes
Pilot construction entirely stainless steel Yes Yes
Set point repeatability to within +/-2% Yes Yes
100 micron filter protects pilot Yes Yes
Designed for ease of maintenance Yes Yes

3900.1
3900 (SRV-1/Q2.02)
3900 MPV™
Features / Scope of Design

3900 Flanged Series Overview

CONSOLIDATED, world leader in providing safety and safety relief valve assembly suitable for incompressible and compressible fluids including
solutions, offers the new CONSOLIDATED Modular Pilot Valve (MPV), a steam.
pilot operated safety relief valve. The 39MPV is a unique pilot valve CONSOLIDATED MPV pilot operated safety relief valves meet API 526
design; combining top performance, capabilities and features within requirements. For higher capacity requirements, full bore sizes are
an economical, modular assembly. CONSOLIDATED has accomplished this available up to 69.94 sq. inches, some with dual outlets. Available
feat by successfully designing an optimized safety “system” that offers pressure class ratings are ANSI Class 150 to Class 1500.
versatility of application, yet provides cost effective standardization.
Proven concepts and principles refined from over 100 years of successful Total Service
design and application experience have been integrated into the The MPV is manufactured by CONSOLIDATED, a TOTAL solutions provider
CONSOLIDATED MPV, resulting in the production of a new and highly of pressure relief products offering unmatched application expertise and
reliable pilot operated safety relief valve which is easy to operate and after sales support on a world wide basis.
maintain.
Global concern for the environment continues to expand. The need
Introduction
to improve the operational efficiency of all types of process plants is CONSOLIDATED 39MPV Series Pilot Operated Safety Relief Valves are
worldwide. The need for relief valves that provide bubble tight operation designed to provide reliable protection for a broad range of pressurized
and precise opening and closing pressures is increasing due to this trend. systems applications. The operating characteristics and design of pilot
CONSOLIDATED Pilot Operated Safety Relief Valves offer high quality actuated relief valves differ significantly from spring loaded pressure
production products, performance characteristics and features that are relief valves. It is extremely important that the user recognizes the
consistent with today’s industry demands. merits of each design and select valves based on a valid comparison.
The CONSOLIDATED pressure relief valve designs meet the needs of most
The combining of our pilots into one unique design provides major
applications found in the markets we currently serve.
benefits. This new design pilot valve is suitable for incompressible
and compressible applications including steam. Adapting to various CONSOLIDATED strives to provide the best available information, data
applications will require only the appropriate selection of soft goods and and assistance to its customers in the selection and application of our
options to meet the service conditions. products. It is impractical, however, for CONSOLIDATED personnel to be
trained in all systems and processes in which our products might be
Versatility used. Ultimate responsibility remains with the customer as the process
The CONSOLIDATED MPV is the FIRST true modular pilot operated safety relief owner or designer.
valve design that combines pop and modulating functions within a single

The CONSOLIDATED 3900 series pilot operated safety relief valve is supplied with a non-flowing pilot valve. This single pilot design is suitable for
both incompressible and compressible applications and performs equally well on liquid, vapor or two-phase flow services. The set pressure
will not require adjustment if the service condition changes.

Because of its modular design, the 39PV (pop pilot) can be converted to a 39MV (modulator pilot). This makes the CONSOLIDATED 39PV and 39MV pilot
valve the most versatile pilot valve on the market.

Product types covered in subsequent pages are noted below.


Product Type Pilot Type Service Description
3900 39PV gas/liquid pop action - non flowing
3900 39MV gas/liquid modulating - non flowing
3900 39PVSS steam pop action - non flowing
3900 39MVSS steam modulating - non flowing

3900.2
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Features / Scope of Design

3900 Flanged Series Overview

Pressure Limits 1

Product Type Pilot Type Minimum (psig) Maximum (psig) Service


3900 39PV 15 3750 gas/liquid
3900 39MV 15 3750 gas/liquid
3900 39PVSS 15 750 steam
3900 39MVSS 15 750 steam

Temperature Limits 1 & 2

Product Type Pilot Type Minimum (°F) Maximum (°F) Service


3900 39PV -40 505 gas/liquid
3900 39MV -40 505 gas/liquid
3900 39PVSS 212 505 steam
3900 39MVSS 212 505 steam

Soft Goods Guide 3

Pilot Valve and Modulator Main Valve


Service Material Temperature Range (°F) Pressure Range (psig) Temperature Range (°F) Pressure Range (psig)

liquid/gas nitrile (Buna N) -40 to 250 15 to 3750 -40 to 250 15 to 1500


liquid/gas fluorocarbon (Viton) -15 to 400 15 to 3750 -15 to 400 15 to 1500
liquid/gas ethylene propylene -40 to 400 15 to 3750 -40 to 500 15 to 1500
liquid/gas Kalrez® -40 to 400 15 to 3750 -40 to 505 15 to 1500
liquid/gas Teflon 212 to 505 50 to 3750 -40 to 505 50 to 3750
liquid/gas neoprene N/A N/A -45 to 300 15 to 800
liquid/gas silicone N/A N/A -40 to 437 15 to 400
liquid/gas Chemraz® N/A N/A -20 to 450 15 to 1500
steam ethylene propylene 212 to 500 15 to 49 212 to 500 15 to 49
steam Teflon® 212 to 505 50 to 3750 212 to 505 50 to 750

NOTES: 1 The above table is general in nature and is to be used as a guideline only.
2 Refer to the “Pressure/Temperature” Chart on page 3900.55 for actual pressure limits at a given temperature by pressure class and materials of construction.
3 Refer to the “Soft Goods Selection” Chart on page 3900.9 for material selection for a given pressure, temperature, fluid type, durometer hardness, and orifice size.

3900.3
3900 (SRV-1/Q2.02)
3900 MPV™
Features / Scope of Design

3900 Flanged Series Overview

Options Applications

Options 39PV 39MV Options 39PV 39MV

Manual Blowdown Valve (standard for steam service) Yes Yes Type
Backflow Preventer Yes Yes Pop Action - Non Flowing Yes No
Remote Sensing Yes Yes Modulating - Non Flowing No Yes
Remote Pilot Mounting Yes Yes
Optional Sensing Line Yes Yes Media
Dual Pilots Yes Yes Air, Gas Yes Yes
Dual Filters Yes Yes Vapor Yes Yes
Pressure Differential Switch Yes Yes Dirty Vapor (filter required) Yes Yes
Bonnet (vented) Yes Yes Steam Yes Yes
Metal Spring Cover (encloses yoke & spring) Yes Yes Liquid Yes Yes
High Capacity Line Filter (with flush valve) Yes Yes
Remote Actuated Blowdown Yes Yes Operational Conditions
Icing Yes Yes
Pulsations Yes Yes
Reduces Water Hammer (when valve closes) Yes Yes

Operational Performance
Pressure Range: 15 - 3750 (Gas/Liquid/Steam) Yes Yes
15 - 750 (Steam) Yes Yes
Blowdown: 3% Yes
5% Yes
Main Valve Seat Tightness:
Bubble tight at 99% of set pressure Yes Yes

* Back Pressure (vent piped to main valve outlet):


Variable - % of Set Pressure 15% 65%
Constant - % of Set Pressure ** 65%

* Back Pressure (with pilot vented to atmosphere):


Variable - % of Set Pressure 65% 65%
Constant - % of Set Pressure 65% 65%

* Back Pressure (with pilot vented to body bowl):


Variable - % of Set Pressure 15% 65%
Constant - % of Set Pressure 65% 65%

* Back Pressure (vent not piped to main valve outlet): *** ***

NOTES: * Review the outlet flange rating and review the capacity correction factor.
** A cold differential test pressure (CDTP) must be applied for a 39PV with constant back
pressure over 15% of set pressure.
*** Contact factory for permissible backpressure limits when pilot vent is piped to valve outlet.

3900.4
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Pop Pilot Product Operation

Valve Selection
Inlet x Outlet Size Combinations - Standard Bore

Valve Size (in.) Orifices Inlet Flange Outlet Flange Outlet Type
& Type Size (in.) & Class Size (in.) & Class
1 - 3905 D,E,F 1 - 150 2 - 150 Single
1 - 3910 D,E,F 1 - 300 2 - 150 Single
1 - 3912 D,E,F 1 - 600 2 - 150 Single
1 - 3914 D,E,F 1 - 900 2 - 300 Single
1 - 3916 D,E,F 1 - 1500 2 - 300 Single
1 - 3918 D,E,F 1 - 2500 2 - 300 Single
1-1/2 - 3905 D,E,F 1-1/2 - 150 2 - 150 Single
1-1/2 - 3910 D,E,F 1-1/2 - 300 2 - 150 Single
1-1/2 - 3912 D,E,F 1-1/2 - 600 2 - 150 Single
1-1/2 - 3914 D,E,F 1-1/2 - 900 2 - 300 Single
1-1/2 - 3916 D,E,F 1-1/2 - 1500 2 - 300 Single
1-1/2 - 3918 D,E,F 1-1/2 - 2500 2 - 300 Single
1-1/2 - 3905 G,H 1-1/2 - 150 3 - 150 Single
1-1/2 - 3910 G,H 1-1/2 - 300 3 - 150 Single
1-1/2 - 3912 G,H 1-1/2 - 600 3 - 150 Single
1-1/2 - 3914 G,H 1-1/2 - 900 3 - 300 Single
1-1/2- 3916 G,H 1-1/2 - 1500 3 - 300 Single
1-1/2- 3918 G,H 1-1/2 - 2500 3 - 300 Single
2 - 3905 G,H,J 2 - 150 3 - 150 Single
2 - 3910 G,H,J 2 - 300 3 - 150 Single
2 - 3912 G,H,J 2 - 600 3 - 150 Single
2 - 3914 G,H,J 2 - 900 3 - 300 Single
2 - 3916 G,H,J 2 - 1500 3 - 300 Single
2 - 3918 G,H,J 2 - 2500 3 - 300 Single
3 - 3905 J,K,L 3 - 150 4 - 150 Single
3 - 3910 J,K,L 3 - 300 4 - 150 Single
3 - 3912 J,K,L 3 - 600 4 - 150 Single
3 - 3914 J,K,L 3 - 900 4 - 300 Single
3 - 3916 J,K,L 3 - 1500 4 - 300 Single

4 - 3905 L,M,N,P 4 - 150 6 - 150 Single


4 - 3910 L,M,N,P 4 - 300 6 - 150 Single
4 - 3912 L,M,N,P 4 - 600 6 - 150 Single
4 - 3914 L,M,N,P 4 - 900 6 - 300 Single
4 - 3916 L,M,N,P 4 - 1500 6 - 300 Single

6 - 3905 Q,R 6 - 150 8 - 150 Single


6 - 3910 Q,R 6 - 300 8 - 150 Single
6 - 3912 Q,R 6 - 600 8 - 150 Single

8 - 3905 T 8 - 150 10 - 150 Single


8 - 3910 T 8 - 300 10 - 150 Single
8 - 3912 T 8 - 600 10 - 150 Single

3900 Standard Bore Orifice Area (Sq. in.)1

ASME 0.0129 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21
API 0.110 0.196 0.307 0.503 0.785 1.287 1.838 2.853 3.6 4.34 6.38 11.05 16 26
ORIFICE D E F G H J K L M N P Q R T
NOTE 1 The center line to face dimensions and the Inlet/Outlet combinations of the 3900 meet API Standard 527-1995 for pilot operated valves.
3900.5
3900 (SRV-1/Q2.02)
3900 MPV™
Features / Scope of Design

Valve Selection
Inlet x Outlet Size Combinations - Full Bore

Valve Size (in.)


Orifices
Orifices Inlet Flange Outlet
Outlet Flange
Flange Outlet Type
& Type Class
Size (in.) & Class Size (in.) & Class
1-1/2 - 3905 1-1/2 FB 1-1/2 - 150 2 - 150 Single
1-1/2 - 3910 1-1/2 FB 1-1/2 - 300 2 - 150 Single
1-1/2 - 3912 1-1/2 FB 1-1/2 - 600 2 - 150 Single
1-1/2 - 3914 1-1/2 FB 1-1/2 - 900 2 - 300 Single
1-1/2 - 3916 1-1/2 FB 1-1/2 - 1500 2 - 300 Single

2 - 3905 2 FB 2 - 150 3 - 150 Single


2 - 3910 2 FB 2 - 300 3 - 150 Single
2 - 3912 2 FB 2 - 600 3 - 150 Single
2 - 3914 2 FB 2 - 900 3 - 300 Single
2 - 3916 2 FB 2 - 1500 3 - 300 Single

3 - 3905 3 FB 3 - 150 4 - 150 Single


3 - 3910 3 FB 3 - 300 4 - 150 Single
3 - 3912 3 FB 3 - 600 4 - 150 Single
3 - 3914 3 FB 3 - 900 4 - 300 Single
3 - 3916 3 FB 3 - 1500 4 - 300 Single

4 - 3905 4 FB 4 - 150 6 - 150 Single


4 - 3910 4 FB 4 - 300 6 - 150 Single
4 - 3912 4 FB 4 - 600 6 - 150 Single
4 - 3914 4 FB 4 - 900 6 - 300 Single

6 - 3905 6 FB 6 - 150 8 - 150 Double


6 - 3910 6 FB 6 - 300 8 - 150 Double
6 - 3912 6 FB 6 - 600 8 - 150 Double

8 - 3905 8 FB 8 - 150 10 - 150 Double


8 - 3910 8 FB 8 - 300 10 - 150 Double
8 - 3912 8 FB 8 - 600 10 - 150 Double

10 - 3905 10 FB 10 - 150 10 - 150 Double


10 - 3910 10 FB 10 - 300 10 - 150 Double

3900 Standard Full Bore Orifice Area (Sq. in.)

ASME 1.622 2.764 6.321 10.76 24.95 44.18 69.94


ORIFICE 1.5" FB 2" FB 3" FB 4" FB 6" FB 8" FB 10" FB

3900.6
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Main Valve Materials

3900 Materials Overview

The main valve has six basic components. Assembly and disassembly There are three essentials to a tighter and more secure seal:
are accomplished through top entry. This means that as long as there
1. Concentric Alignment
is no pressure in the system, routine maintenance, such as replacement The nozzle bore and O-Ring retainer are both machined to an
of O-Rings and seals, may be done with the valve in place, virtually angle of 50 degrees. This ensures that as the valve disc opens
eliminating the need for cranes and additional manpower. and closes the O-Ring is aligned concentrically against the lip of
Base the nozzle. Close tolerance between the nozzle and the body
also helps to ensure a tight seal when the valve is closed.
The base is cast with integral flanges. It forms the main structure and
is a pressure boundary component since it will be exposed to process 2. Maximum Sealing Force
media. To ensure integrity and reliability, all base castings are produced On the back side of the O-Ring retainer, there are two small
to the latest addition to the ASME Boiler & Pressure Vessel Codes. The slots. When the valve is closed; process media enters between
standard materials are Grade WCC carbon steel, and Grade CF8M 316 the machined seat of the nozzle and the O-Ring retainer, and
proceeds up the slots behind the O-Ring. This pressure forces the
stainless steel. Other materials such as Monel, Hastelloy, and additional
O-Ring against the lip of the nozzle and the curved recess of the
code-approved materials are available to satisfy more demanding disc. As the pressure within the valve rises to set point, the O-
requirements. The discharge side of the body is drilled and tapped for Ring is pressed tightly against the nozzle to maintain maximum
pilot venting. If the pilot is vented to the atmosphere, a pipe plug is sealing force until valve set pressure is reached.
installed to secure this area.
3. O-Ring Retention
Nozzle When the valve opens, the pressure behind the O-Ring escapes from
The 316 stainless steel nozzle performs two functions: First, it forms the these same two slots on the O-Ring retainer. This prevents the O-Ring
lower sealing surface. Second, the nozzle controls the capacity. The orifice is from being ejected. Additionally, the O-Ring encapsulating retainer
machined into the nozzle ensuring that rated flow capacities will be obtained prevents the O-Ring from being ejected by the high velocity, low
pressure discharge inside the upper valve body.
should an overpressure condition occur. The nozzle is threaded or bolted into
the body and sealed with an O-Ring. By threading or bolting the nozzle it Cover Plate
may be removed easily for repair or replacement. The cover plate secures the guide and seals the main body. Each cover
Guide plate is drilled and tapped for eye bolts which are used for ease of
assembly or disassembly of the main valve and for handling the assembled
This one piece guide of 316 stainless steel ensures true alignment of
valve.
the disc and nozzle for positive, bubble tight sealing. The heavy guide
construction is designed to prevent warping or egging when the valve Sensing Tube
is in service. The sensing tube is machined from 316 stainless hex bar stock and is
Disc threaded into the main body at a location below the nozzle. The sensing
tube picks up media pressure and feeds this pressure through the sensing
The disc is 316 stainless steel. An O-Ring (part 10) is used for isolating
line to the pilot. To ensure proper orientation, one side of the hex is
the dome chamber when used on air, gas or liquid service. A spring
marked UP. This marking is to be oriented upward when the valve is sitting
energized Teflon® seal (part 17) is used on the top side of the disc
on its inlet flange. The pilot valve can also be installed in applications
for steam service. A graphite impregnated Teflon® guide ring (or rings)
where remote sensing of pressure is used to actuate the pilot. In this case,
(part 16) provides a low coefficient of friction for the guiding function
the sensing tube is installed at the desired sensing location and connected
between the disc and guide. An O-Ring seat (part 12) performs the
by the sensing line to the pilot. The sensing tube port in the main valve is
primary sealing function for the disc to ensure bubble tightness. The
then sealed with a pipe plug.
metal-to-metal stop for the seat allows the valve to still function, even if
the O-Ring is damaged or destroyed. Other
Two unique features distinguish the CONSOLIDATED O-Ring seat seal safety The remaining parts: studs, nuts, spring, nameplate, and lead seal
relief valve from any other design. These are the 50 degree metal-to- complete the assembly of the main valve. A wire and lead seal are affixed
metal load bearing seats and the slotted O-Ring retainer. to the pilot to protect the pilot valve adjustments.

3900.7
3900 (SRV-1/Q2.02)
3900 MPV™
Main Valve Materials

Main Valve Materials3

Part Standard Material Entirely Stainless (S4) NACE (SG1) - Internal Service
Only
1 Base ASME SA216 WCC Carbon Steel ASME SA351CF8M Stainless Steel ASME SA216 WCC Carbon Steel
2 Nozzle 316 SS 316 SS 316 SS
3 Nozzle O-Ring Teflon® Teflon® Teflon®
4 Cover Plate ASME SA516-70 Carbon Steel ASME SA240 316 Stainless Steel ASME SA516-70 Carbon Steel
5 Cover Plate O-Ring Teflon® Teflon® Teflon®
6 Spring Inconel X750 Inconel X750 Inconel X750
7 Guide 316 SS 316 SS 316 SS
8 Guide O-Ring Teflon® Teflon® Teflon®
9 Disc 316 SS 316 SS 316 SS
10 Disc O-Ring1 Select - See Chart pg. 3900.9 Select - See Chart pg. 3900.9 Select - See Chart pg. 3900.9
11 O-Ring Retainer 316 SS 316 SS 316 SS
12 O-Ring Seat Select - See Chart pg. 3900.9 Select - See Chart pg. 3900.9 Select - See Chart pg. 3900.9
13 Lock Screw 304 SS 316 SS 304 SS
14A* Cap Screw - (Inlet sizes 1" & 2") SA193 B7 Alloy Steel SA193 B8M Alloy Steel SA193 B7 Alloy Steel
14B Stud (Inlet size 3" & above) SA193 B7 Alloy Steel SA193 B8M Alloy Steel SA193 B7 Alloy Steel
15 Nut (Inlet size 3" & above) SA194 2H Alloy Steel SA194 8M Alloy Steel SA194 2H Alloy Steel
16 Guide Ring(s) Teflon® Teflon® Teflon®
17 Disc Seal or Disc Upper O-Ring2 Select - See Chart pg. 3900.9 Select - See Chart pg. 3900.9 Select - See Chart pg. 3900.9

NOTES: 1 Disc O-Ring (10) is not required for steam service.


2 Disc Seal (17) is provided for steam service and when O-Ring Seat (12) is Teflon®.
3 Main base assemblies can be provided in special materials. Contact the factor for availability.
* Not shown.

14 6
15
4
5
8
9
10
16
7 17
9 9
7
12 11

3
Steam Service
2 50 psig and above
13
Liquid, Gas and Air Service
1 when O-Ring Seat (12) is Teflon®

Liquid, Gas, & Air Service


Except when O-Ring seat (12) is Teflon® and steam service below 50 psig
3900.8
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
O-Ring Materials

Soft Goods Selection Chart

3900 Soft Goods Selection Chart

Service
Component Description Liquid/Gas3 Steam
15 to 3750 psig 15 to 49 psig 50 to 3750 psig
Nozzle O-Ring Teflon® Teflon® Teflon®
Cover Plate O-Ring Teflon® Teflon® Teflon®
Guide O-Ring Teflon® Teflon® Teflon®
Main Valve Disc O-Ring SELECT1 Not Required Not Required
O-Ring Seat SELECT2 ethylene/propylene 90 Teflon®
Guide Ring Teflon® Teflon® Teflon®
Disc Seal or Disc Upper O-Ring SELECT1 ethylene/propylene 90 Teflon energized seal
Adjuster Bottom O-Ring SELECT ethylene/propylene 90 Teflon®
Adjuster Top O-Ring SELECT ethylene/propylene 90 Teflon®
Insert O-Ring SELECT ethylene/propylene 90 Teflon®
Pilot Valve Base O-Ring SELECT ethylene/propylene 90 Teflon®
Piston Spring Seal Teflon® Teflon® Teflon®
Adjuster Top Spring Seal Teflon® Teflon® Teflon®
Insert Spring Seal Teflon® Teflon® Teflon®
Base O-Ring SELECT ethylene/propylene 90 Teflon®
Stop O-Ring SELECT ethylene/propylene 90 Teflon®
Seat O-Ring SELECT ethylene/propylene 90 Teflon®
Modulator
Piston Bottom O-Ring SELECT ethylene/propylene 90 Teflon®
Piston Bottom Spring Seal Teflon® Teflon® Teflon®
Piston Top Spring Seal Teflon® Teflon® Teflon®

NOTES: 1 Disc O-Ring (10) or Disc Upper O-Ring (17) shall be one of the same material and durometer as that selected for the O-Ring Seat (12).
2 When Teflon® is selected for O-Ring Seat (12) the Disc Seal (17) shall be a Teflon® energized seal.
3 Select soft good using charts for fluid, pressure and temperature. See selection instructions below.

Soft Goods selection for liquid and gas service is accomplished as follows:
A) Material Selection C) Main Valve Temperature Limits
- Refer to Technical Information Section, O-Ring Selection beginning - Refer to Table 2 on page 3900.10.
on page TI.22. - Locate the material and durometer and verify the temperature limits.
- Locate valve fluid and read the applicable O-Ring material. - If temperature limits are exceeded, repeat Steps A & B.
- For fluids not listed, the customer must specify the O-Ring material. - If an O-Ring cannot be selected, contact the factory.

B) Main Valve Pressure Limits D) Pilot Valve Pressure and Temperature Limits
- Refer to Table 1 on page 3900.10. - Refer to Table 3 on page 3900.10.
- Locate the valve orifice and select the durometer for the required - Locate the service and review the pressure and temperature ranges,
set pressure. then select the material and durometer.

3900.9
3900 (SRV-1/Q2.02)
3900 MPV™
O-Ring Materials

Pressure and Temperature Limits


Main Valve and Pilot Valve/Modulator

Table 1 - Main Valve Pressure Limits (psig)1


Durometer Teflon®3
Inlet Size
Orifice 50 70 - 752 90 -40°F to +200°F +201°F to +505°F
(in.)
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
1 D, E, F N/A N/A 15 800 200 1500 1000 3750 50 3750
1-1/2 D, E, F N/A N/A 15 800 200 1500 1000 3750 50 3750
1-1/2 G, H N/A N/A 15 780 150 1500 1000 3750 50 3750
2 G, H, J N/A N/A 15 780 150 1500 1000 3750 50 3750
3 J, K, L N/A N/A 15 580 150 1500 1000 3750 50 3750
4 L, M, N, P N/A N/A 15 580 75 1500 1000 3750 50 3750
6 Q, R N/A N/A 15 420 60 600 600 1500 50 1500
8 T N/A N/A 15 200 30 300 300 1500 50 1500
3 Full Bore N/A N/A 15 580 75 1500 1000 1500 50 1500
4 Full Bore N/A N/A 15 580 75 1500 1000 1500 50 1500
6 Full Bore N/A N/A 15 200 30 300 300 1500 50 1500
8 Full Bore N/A N/A 15 200 30 300 300 1500 50 1500
10 Full Bore N/A N/A 15 200 30 300 300 750 50 750
NOTES: 1 Disc O-Ring will be of the same material and durometer as that selected for the Seat O-Ring.
2 Maximum set pressure for silicone compounds is half of the maximum value.
3 When Teflon® material is selected for the Seat O-Ring a Teflon® energized seal will be provided for the Disc Seal.

Table 2 - Main Valve Temperature Limits (°F)


Temperature Limits Temperature Limits
Material Durometer NOTES Material Durometer NOTES
Min. Max. Min. Max.
70 2 -40 250 Silicone 70 -40 437
Nitrile (Buna-N)
90 -40 250
Teflon® N/A -40 505
Ethylene/Propylene 70 -65 212
82 1 -40 505
90 -40 500
Kalrez® 75 1 -40 505
Fluorocarbon (Viton) 75 -15 400 91 1 -35 505
90 -15 400
75 1 -20 450
Neoprene 70 -40 300 Chemraz® 90 1 -20 450

NOTES: 1 Consult factory concerning the use of Kalrez® and Chemraz®.


2 Standard O-Ring Material

Table 3 - Pilot Valve and Modulator Pressure/Temperature Limits

Service O-Ring Material2 Durometer Temperature Limit (°F) Pressure Limit (psig)
Min. Max. Min. Max.
Liquid / Gas Nitrile (Buna-N)3 70 -40 250 15 3750
Liquid / Gas Fluorocarbon (Viton) 75 -15 400 15 3750
Liquid / Gas Ethylene / Propylene 70 -40 400 15 3750
Liquid / Gas Kalrez®1 — -40 400 15 3750
Liquid / Gas Teflon® N/A 212 505 50 3750
Steam Ethylene / Propylene 90 212 500 15 49
Steam Teflon® N/A 212 505 50 750
NOTES: 1 Consult factory concerning the use of Kalrez®.
2 Other materials are on application. Consult factory for availability of other materials.
3 Standard O-Ring Material

3900.10
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Pop Pilot Product Operation

Pop Pilot (PV) -


Operating Principles and Performance

The CONSOLIDATED MPV™ (Modular Pilot Valve) Pilot Operated Safety Relief Valve is offered as both a non-flowing pop pilot and a non-flowing
modulating pilot within a single assembly. The unique modular design construction allows for an open yoke or vented bonnet and easy field conversion
from one configuration to the other. The pilot valve operates by sensing system pressure and using this pressure to control the closing force on the main
valve disc. Increasing inlet valve pressure results in increased closing force until the pilot valve opens. Pressure is relieved at a designated set point as
process media is allowed to discharge through the main valve. Use of the pop pilot configuration will result in a main valve disc “pop” action from the
seated position to 100% open. When the overpressure condition is relieved, the main valve disc will reseat due to the increased media pressure directed
through the pilot valve to the top of the valve disc (dome).
Pop Pilot Performance

Pilot Tightness: 98% of set point


Blowdown: 2% to 5%, or 2psi (whichever is greater) depending
upon ramp rate.
Longer Blowdown Results from:
Fast ramp up increasing the set point or fast ramp down
decreasing the reseat point.
Shorter Blowdown Results from:
Slow ramp up or slow ramp down.
Pilot Tightness after Main Valve Pop: 95% of set point
Pilot Tightness after Pilot Reseats: 98% of set point
Vent to Main Valve Outlet if:
Back Pressure is constant or no back pressure

Common Characteristics

Pressure Ranges: 15 psig - 3750 psig (liquid or gas)


15 psig - 750 psig (steam)
Temperature Range: -40°F to 505°F

Compatible for liquid, gas, or steam service

3900.11
3900 (SRV-1/Q2.02)
3900 MPV™
Pop Pilot Product Operation

Pop Pilot Operation

Dome
area

PV Valve Closed (Normal Position) PV Valve Open (Relieving Position)

System pressure from the main valve inlet is fed to the dome area by As inlet pressure increases, the pilot piston strokes and seals off
the pilot through interconnecting tubing. This equalizes the pressure on the main valve inlet pressure from the dome pressure. The pilot
the top of the disc with inlet pressure on the seating surface (bottom) simultaneously opens the vent seal to relieve the dome pressure to
of the disc. Since the area of the top of the disc is larger than the area atmospheric pressure.
of the seating surface, the differential area results in a net downward
force keeping the main valve tightly closed.

Discharge Through Main Valve Return to Normal Position

The main valve disc is allowed to lift off the seat as the fluid force When the discharging main valve reduces the inlet pressure to the
overcomes the now removed pressure load above the main valve preset blowdown pressure of the pilot, the pilot piston closes the vent
disc. The valve discharges to relieve system pressure. seal. Simultaneously, the inlet seal is reopened in the pilot. The main
valve inlet pressure is again allowed to enter the dome above the main
valve disc. As the dome pressure equalizes with the inlet pressure, the
downward force created by the differential areas of the disc closes the
main valve.
3900.12
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Pop Pilot Materials (PV)

3900 Series Type 39PV Pilot


Pop Action, Non-Flowing
For Set Pressures 15 psig to 3750 psig

Part Material1
1 Main Base SA351 Grade CF8M Stainless Steel
2 Adjuster Cap 316 SS
3 Adjuster Top 316 SS
4 Adjuster Bottom 316 SS
5 Adjuster Lock Nut 316 SS
6 Compression Screw 316 SS
7 Compression Screw Lock Nut 316 SS
8 Spring Washer 316 SS
9 Spring1 Chrome Steel (Phosphated)
10 Insert Top 316 SS
11 Insert Bottom 316 SS
12 Main Piston 316 SS
13 Compression Screw Cap 316 SS
14 Yoke Cap Screw 316 SS
15 Adjuster Bottom O-Ring Select
16 Adjuster Top O-Ring Select
17 Insert O-Ring Select
18 Main Base O-Ring Select
19 Yoke SA351 Grade CF8M Stainless Steel
®
20 Main Piston Spring Seal Teflon
®
21 Adjuster Top Spring Seal Teflon
®
22 Insert Spring Seal Teflon
23 Field Test Connector -
- Ball 316 SS
- Seat O-Ring Select
- Plug O-Ring Select
- Base 316 SS
- Plug 316 SS
- Tube Filter 316 SS
3900 with 24 Vent Assembly/Bug Screen -

39PV
- Male Elbow 316 SS
Pop Action - Screen 304 SS
25 Vent Assembly -
- Male Elbow 316 SS
- Screen 304 SS
26 Pipe Plug 316 SS
36 Spring Cover Peek (Polyetheretherketone)
47 Vent Assembly -
- Male Elbow 316 SS
- Screen 304 SS
48 Top Plate 316 SS
49 Set Screw 316 SS
50 Bonnet SA351 Grade CF8M Stainless Steel
NOTE: 1 Pilot valves are available in materials other than those shown above. Refer to the
2900 section of this catalog for alternate materials of construction.

3900.13
3900 (SRV-1/Q2.02)
3900 MPV™
Pop Pilot Materials (PV)

Description

The CONSOLIDATED 39PV pop action non-flowing pilot provides excellent the 39MV modulating pilot by simply installing the Modulator Assembly.
performance with full lift at set pressure with minimal blowdown. Buna This simple, modular design allows for easier maintenance and fewer
N O-Rings and 316 stainless steel construction throughout are standard. spare parts.
The pilot is non-flowing at full open, improving its capabilities to handle Set pressures are field adjustable, and testing is easily performed using
dirty conditions and reduce icing problems. There are two unique features the standard field test connection. Manual blowdown, sensing line filter,
of the 39PV. It has the ability to be used on liquid, gas or steam service backflow preventer, and remote sensing are available as options.
without any adjustments. The 39PV pop action pilot may be converted to

13

6
50 7

9 47
49
48 19
26
25
36

BONNET OPTION

12

20 8
14
20 23
18
12 24

10

11 17
3
HIGH PRESSURE 22
4
21
16 5
1
15
2

3900.14
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Modulating Pilot Product Operation

Modulating Pilot (MV) -


Operating Principles and Performance

The CONSOLIDATED MPV (Modular Pilot Valve) Pilot Operated Safety Relief Valve is also offered as a non-flowing modulating pilot design, using a unique
modular configuration which allows for easy field conversion from pop operation to modulating operation. The modulating pilot operation is very similar to
the pop pilot operation with the added ability to hold a percentage of system pressure above the main valve disc, producing a modulating action. Increasing
system pressure results in reduced closing force due to venting through the pilot valve. Pressure relief begins at a designated set point as process media
is discharged through the main valve. However, the actual lift of the main valve disc is based on the specific system overpressure condition instead of
“popping” instantaneously to the 100% open position as with the pop pilot. This “modulating” action results in improved operating efficiencies through
reduced media loss and lower emissions.

Modulating Pilot Performance

Pilot Tightness: 99% of set point


Blowdown: 1% to 4%, or 2 psi (whichever is greater)
depending upon ramp rate.
Pilot Tightness after Pop: 96% of set point
Pilot Tightness after Reseat: 99% of set point
Note: Tightness is defined as zero bubbles per minute.

Common Characteristics

Pressure Ranges: 15 psig - 3750 psig (liquid or gas)


15 psig - 750 psig (steam)

Temperature Range: -40°F to 505°F


For liquid, gas, or steam service

3900.15
3900 (SRV-1/Q2.02)
3900 MPV™
Modulating Pilot Product Operation

Modulating Pilot Operation

Dome
area

MV Valve Closed (Normal Position)

System pressure from the main valve inlet is fed to the dome area by
the pilot through interconnecting tubing. This equalizes the pressure on
the top of the disc with inlet pressure on the seating surface (bottom) Modulating Position
of the disc. Since the area of the top of the disc is larger than the area
of the seating surface, the differential area results in a net downward As inlet pressure increases, the pilot piston strokes and seals off
force keeping the main valve tightly closed. the main valve inlet pressure from the dome pressure. The pilot
simultaneously opens the vent seal to relieve the dome pressure
to the bottom of the modulator piston. The modulator piston has a
differential area with the smaller area being on top. The top of this
piston always sees the main valve inlet pressure. When the dome
pressure is applied to the bottom of the modulator piston, there
is a net upward force. This is due to both pressures being equal
(at this point), and the lower area is larger than the upper area.
The modulator relieves pressure from the dome to the atmosphere
until force from the inlet pressure on top of the modulator piston
is sufficient to move it to the closed position. A certain amount of
pressure remains in the dome. This pressure is controlled by the
differential area in the modulator. Since the dome pressure has not
been dropped to atmospheric pressure, the main valve only partially
opens at the set point. The modulator piston will remain closed
until the main valve disc is forced into higher lift by increasing inlet
pressure. As this occurs, the modulator piston may relieve further
pressure from the dome as necessary to achieve the required main
disc lift within 10% overpressure.

MV Fully Open Return to Normal Position

As the inlet pressure increases further, the net upward force on the main When the discharging valve reduces the inlet pressure to the pre-set
valve increases, allowing the main valve to relieve more pressure. The blowdown pressure of the pilot, the pilot piston closes the vent seal.
disc obtains full lift (full capacity) within 10% of set pressure. Simultaneously, the inlet seal is reopened in the pilot. The main valve
inlet pressure is again allowed to enter the dome above the main
valve disc. As the dome pressure equalizes with the inlet pressure,
the downward force created by the differential areas of the disc closes
the main valve.
3900.16
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Modulating Pilot Product Operation

3900 Series Type 39MV Pilot


Modulating Action, Non-Flowing
For Set Pressures 15 psig to 3750 psig
Part Material1
1 Main Base SA351 Grade CF8M Stainless Steel
2 Adjuster Cap 316 SS
3 Adjuster Top 316 SS
4 Adjuster Bottom 316 SS
5 Adjuster Lock Nut 316 SS
6 Compression Screw 316 SS
7 Compression Screw Lock Nut 316 SS
8 Spring Washer 316 SS
9 Spring1 Chrome Steel (Phosphated)
10 Insert Top 316 SS
11 Insert Bottom 316 SS
12 Main Piston 316 SS
13 Compression Screw Cap 316 SS
14 Yoke Cap Screw 316 SS
15 Adjuster Bottom O-Ring Select
16 Adjuster Top O-Ring Select
17 Insert O-Ring Select
18 Main Base O-Ring Select
19 Yoke SA351 Grade CF8M Stainless Steel
20 Main Piston Spring Seal Teflon®
21 Adjuster Top Spring Seal Teflon®
22 Insert Spring Seal Teflon®
23 Field Test Connector -
- Ball 316 SS
- Seat O-Ring Select
- Plug O-Ring Select
- Base 316 SS
- Plug 316 SS
- Tube Filter 316 SS
24 Vent Assembly/Bug Screen
- Male Elbow 316 SS
- Screen 304 SS
25 Modulator Base SA351 Grade CF8M Stainless Steel
26 Modulator Stop SA351 Grade CF8M Stainless Steel
27 Modulator Piston Top 316 SS
3900 with 28 Modulator Piston Bottom 316 SS
29 O-Ring Retainer 316 SS

39MV Modulating Action 30


31
Retainer Lock Screw
Modulator Cap Screw
316 SS
316 SS
32 Socket Head Cap Screw 316 SS
33 Modulator Base O-Ring Select
34 Modulator Stop O-Ring Select
35 Modulator Seat O-Ring Select
36 Modulator Piston Bottom O-Ring Select
37 Piston Bottom Spring Seal Teflon®
38 Piston Top Spring Seal Teflon®
49 Spring Cover Peek (Polyetheretherketone)
60 Vent Assembly -
- Male Elbow 316 SS
- Screen 304 SS
61 Top Plate 316 SS
62 Set Screw 316 SS
63 Bonnet SA351 Grade CF8M Stainless Steel
NOTE: 1 Pilot valves are available in materials other than those shown above. Refer to the
2900 section of this catalog for alternate materials of construction.
3900.17
3900 (SRV-1/Q2.02)
3900 MPV™
Modulating Pilot Product Operation

Description

The CONSOLIDATED 39MV Pilot Operated Safety Relief Valve is a non-flowing modulating pilot valve that provides exceptional performance and stable
operation. The 39MV design controls the attached main valve so as to relieve only enough system pressure to control the system upset, thereby minimizing
the media lost. This patented technology is the latest advancement in pilot design within the pressure range of 15 psig to 3750 psig for vapor, liquid and
steam service. The 39MV design is the only non-flowing modulating valve of its kind available with adjustable blowdown.
This unique modulator is a simple addition to the 39PV pop action design. The simplicity of design allows for easier maintenance and for lower spare parts
inventory.

13

63
60 19
9
62
61
32 49

BONNET OPTION
9 8
12 14
20 18

20 23 33 25 38
27
12 24
36
10 37
11 28
17 35
22 29
HIGH PRESSURE 3 34
16 4 34 30
21 33 26 31
15 5
1
2
3900.18
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Pilot Design Options

Options and Accessories

Option Page Option Page

Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.19 Manual Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.19


Bonnet (Vented) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.20 Pressure Differential Switch . . . . . . . . . . . . . . . . . . . . . 3900.20
Dirty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.21 Pilot Valve Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.20
Dual Pilots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.20 Remote Pilot Mounting . . . . . . . . . . . . . . . . . . . . . . . . 3900.20
Field Test Connection . . . . . . . . . . . . . . . . . . . . . . . . . 3900.19 Spring Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.20
Filters (Sensing Line, High Capacity & Dual) . . . . . . . . . 3900.19 Remote Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.20

Manual Blowdown Valve Filters


An optional manual blowdown valve is available for relieving the pilot Filter options are available for dirty applications. These filters are installed
operated safety relief valve. Consult factory for applications requiring a in the pilot inlet sensing line.
pneumatic or electrical solenoid blowdown valve which may be connected For the 39PV and 39MV, an optional sensing line filter is available. This
to a distant location, such as an operator station, for remote actuation. filter has a 316 stainless steel body, Teflon® seals, and a 40-50 micron
The blowdown valve is ported directly to the main dome area, so that stainless steel filter element. This filter is standard for steam service.
the media in the dome is vented when the blowdown valve is actuated,
thus allowing the main valve to open. Other high capacity filter options include: (1) a carbon steel
cadmium coated filter body with a 35 micron stainless steel
For all applications on air, water over 140°F, or steam service, ASME element, (2) a stainless steel filter body, and (3) an entirely
Section VIII - Division 1 requires each pressure relief valve to have a lifting stainless steel filter arrangement. The O-Ring in the filters for steam
device such as a blowdown valve or a means of connecting or applying service will be Teflon®. These filters may be equipped with a manually
pressure to the pilot to verify that the moving parts essential to good operated needle valve which allows for purging the filtered material while
operation are free to move. (Reference UG 136(a)(3)). the valve is in operation.
The lifting lever or blowdown valve may be omitted under Code Case 2203. All filter elements are stainless steel, and all filters, including
All orders for pressure relief valves without levers or blowdown valves for carbon steel, conform to NACE Standard MR0175.
steam, air and water over 140°F must state specifically that the valves
are being purchased per Code Case 2203. The purchaser is responsible for A dual filter arrangement is available for applications in which the
obtaining jurisdictional authorization for use of Code Case 2203. customer is unsure of the filter maintenance requirements. In these
cases, a preventive maintenance program may be developed by
Field Test Connection monitoring the filters, without taking the valve off line.
A 1/4” FNPT field test connection is standard on all pilot valve types. Backflow Preventer
This allows the stroking of the valve with an auxiliary media, e.g.
air or nitrogen. An internal check valve is present in the field test When the pilot operated safety relief valve is not vented directly to
connection isolating the inlet media from the test media and at the atmosphere, it is possible to build up back pressure in the discharge line.
same time, allowing the valve to open normally in the event of a system This is typical in situations where several valves manifold into a common
overpressurization during a field test. discharge header. Should the discharge line pressure exceed the valve
inlet pressure, it could cause the piston to lift and allow reverse flow
through the main valve. This situation can be eliminated through the
use of the Backflow Preventer.

3900.19
3900 (SRV-1/Q2.02)
3900 MPV™
Pilot Design Options

Pilot Valve Tester Spring Cover


The pilot valve test indicator is available for the modulating and pop An optional metal spring cover that fits over the yoke arms.
action pilot valves. The valve test indicator measures the set pressure
of the pilot, while maintaining pressure on the main valve dome area; Bonnet
thereby, allowing only the pilot to actuate. The system shown below is A vented Bonnet that replaces the Yoke provides protection of personnel. The
available for remote or local testing. bonnet will protect the spring from external debris and weather conditions
(See page 3900.14 or 3900.18).
Pressure Differential Switch
Electrical: A pressure differential switch is available which may be wired to
an operator station or some other remote location. The switch will provide
a signal that indicates when the main valve is opening. The standard
pressure differential switch is a single pole, double throw, rate at 5 amps
and 30 volts DC with a NEMA 4 enclosure. (For other configurations,
consult the factory.)
Pneumatic: For applications that do not permit an electrical differential
switch, an option is available to provide pneumatic signal to indicate when
the main valve opens.
Remote Pilot Mounting
The 39PV and 39MV pilots can be mounted separately from the main
valve. Remote pilot mounting will allow heating or cooling the pilot in case
ambient conditions are outside the scope of the pilot. It will also enable
the user to group several pilots together for control of ambient conditions
in a smaller space. In addition, this promotes easier maintenance.
Dual Pilots
A dual pilot arrangement is available for applications in which the pilot
valve O-Rings require monitoring and/or maintenance more often than
the main valve. In this installation, the pilot valves may be alternated for
maintenance, without bringing the system down.

NOTE: For all option and accessory material variations, contact the factory.

Remote Sensing
The pilot valve inlet may be piped to a location remote from the main
valve. In this application, the customer may pipe the inlet sensing line to
some location other than where the main valve is located and where the
pressure will be relieved (for tubing size and maximum length, consult
factory for recommendations.)

Spring Cover (optional)

3900.20
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Pilot Design Options

Dirty Service Option

Severe dirty service, precipitation and viscous fluid problems can be pilot, the pilot is stroked by the increase in the dirty process pressure
solved using the dirty service option offered on the 3900 POSRV. A and the pilot performs the block and bleed operations to effect opening
dirty service option can be added to the standard pilot valve. The kit of the main valve. When the dirty process pressure reaches the set
contains a 316 SS chamber, an isolation seal and an extended pilot to close pressure of the pilot, the pilot is stroked by the reduction in
piston. The module is positioned at the top of the pilot valve body the dirty process pressure and the pilot performs the block and bleed
and below the pilot valve yoke. Crucial valve components such as the operations to effect the closing of the main valve.
modulator, dome assembly, vent, and inlet seals never come in contact The dirty service module is a closed chamber. The flow of dirty process
with the dirty system media. The process media pressure still controls media to the pilot valve is only that volume required to stroke the pilot
the set pressure and blowdown of the POSRV. in response to increasing dirty process pressure. The limited volume of
For applications requiring the main valve to relieve the dirty fluid, an flowing dirty media entering the pilot makes plugging of the module an
alternate clean media supply is piped to the pilot. The alternate clean unlikely possibility. However, if plugging of the module is a concern,
media must be set at the same pressure as the set pressure of the pilot the module can be filled with a compatible clean liquid and a siphon
valve, but cannot exceed 3750 psig, which is the design limit of the pilot tube can be fitted in the connection line between the pilot module and
valve. In the event that the alternate clean media supply is lost, the main the dirty process.
valve will fail in the open position. The dirty service option can provide some cost savings in material
For applications requiring the main valve to relieve clean fluid upstream selection for corrosive service. It is possible that only the material of
of the dirty process in order to maintain the dirty process pressure at construction for the dirty service option will need to be upgraded. The
safe levels, the dirty process pressure is supplied to the dirty service remaining parts in contact with clean media could use standard materials
module. The sensing line from the main valve and the connection to of construction.
the main valve dome is connected to the pilot in the normal manner.
The pilot is set to operate at the design pressure of the dirty process.
When the dirty process pressure reaches the set to open pressure of the NOTE: For special material options on the dirty service option consult the factory.

Process media controls the


set pressure & blowdown.

Clean media supply


piped to pilot.

MPV Dirty Service Pilot

3900.21
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

Alternate Piping Arrangements

Main Valve
39PV with Pilot Valve Vented to Atmosphere Single Outlet Double Outlet
Standard Field Test Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.23 . . . . . . . . . . . . 3900.26
Manual Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.23 . . . . . . . . . . . . 3900.26
Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.24 . . . . . . . . . . . . 3900.27
Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.24 . . . . . . . . . . . . 3900.27
Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.25 . . . . . . . . . . . . 3900.28
Backflow Preventer, Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.25 . . . . . . . . . . . . 3900.28

39MV with Pilot Valve Vented to Atmosphere


Standard Field Test Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.29 . . . . . . . . . . . . 3900.32
Manual Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.29 . . . . . . . . . . . . 3900.32
Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.30 . . . . . . . . . . . . 3900.33
Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.30 . . . . . . . . . . . . 3900.33
Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.31 . . . . . . . . . . . . 3900.34
Backflow Preventer, Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.31 . . . . . . . . . . . . 3900.34

39PV with Pilot Valve Vented to Body Bowl


Standard Field Test Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.35 . . . . . . . . . . . . 3900.38

Manual Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.35 . . . . . . . . . . . . 3900.38


Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.36 . . . . . . . . . . . . 3900.39
Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.36 . . . . . . . . . . . . 3900.39
Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.37 . . . . . . . . . . . . 3900.40
Backflow Preventer, Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.37 . . . . . . . . . . . . 3900.40

39MV with Pilot Valve Vented to Body Bowl


Standard Field Test Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.41 . . . . . . . . . . . . 3900.44
Manual Blowdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.41 . . . . . . . . . . . . 3900.44
Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.42 . . . . . . . . . . . . 3900.45
Backflow Preventer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.42 . . . . . . . . . . . . 3900.45
Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.43 . . . . . . . . . . . . 3900.46
Backflow Preventer, Manual Blowdown and Pilot Supply Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.43 . . . . . . . . . . . . 3900.46

3900.22
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

Alternate Piping Arrangements


3900 Series Type 39PV Pilot with Single Outlet
[ Pilot Vented to Atmosphere ]

29 29 41

33 33

29 29 41

23 23
31 31

30 30
28 33 28 33

32 27 32 27

Pilot Valve w/ Standard Field Test Connection Pilot Valve w/ Manual Blowdown
(Standard For All Media Applications) (Optional For All Media Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
32 Plug Filter 316 Stainless Steel 32 Plug Filter 316 Stainless Steel
33 Pipe Plug Carbon Steel 33 Pipe Plug Carbon Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel

3900.23
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39PV Pilot with Single Outlet


[ Pilot Vented to Atmosphere ]

29 29

45 46
33

29 29

23 23 45
31
31

42
30 30
46
33
28 28

27 32 27

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional For All Media Applications) (Optional For Liquid & Gas Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
33 Pipe Plug Carbon Steel 32 Plug Filter 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel

3900.24
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39PV Pilot with Single Outlet


[ Pilot Vented to Atmosphere ]

29 29
41 41

45 46
33

31

29 41 29
45
23 23
31 41

42 42
30 30
46
33
28 28

27 27

Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Manual Blowdown &
(Standard for Steam Applications) Pilot Supply Filter & Backflow Preventer
(Optional for Liquid & Gas Applications) (Optional For Steam Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
33 Pipe Plug Carbon Steel 41 Needle Valve (Manual Blowdown) 316 Stainless Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel 42 Pilot Supply Filter 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel

3900.25
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39PV Pilot with Double Outlet


[ Pilot Vented to Atmosphere ]

29 29

41

33 33

31 29 31 29 41

23 23

28 30 28 30

32 27 32 27

Pilot Valve w/ Field Test Connection Pilot Valve w/ Manual Blowdown


(Standard For All Media Applications) (Optional For Liquid & Gas Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
32 Plug Filter 316 Stainless Steel 32 Plug Filter 316 Stainless Steel
33 Pipe Plug Carbon Steel 33 Pipe Plug Carbon Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel

3900.26
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39PV Pilot with Double Outlet


[ Pilot Vented to Atmosphere ]

29
29 45

33 46

31
31 29
46 29
23 23 45

28 28
30 30

42

27 32 27

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional For All Media Applications) (Optional For Liquid & Gas Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
33 Pipe Plug Carbon Steel 32 Plug Filter 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel

3900.27
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39PV Pilot with Double Outlet


[ Pilot Vented to Atmosphere ]

29
29 45

41 41

33 46

31 29 41 31
46 29
23 45
23
41

28 30 28
30

42 42

27 27
Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Manual Blowdown &
(Standard for Steam Applications) Pilot Supply Filter & Backflow Preventer
(Optional for Liquid & Gas Applications) (Optional For Steam Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
33 Pipe Plug Carbon Steel 41 Needle Valve (Manual Blowdown) 316 Stainless Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel 42 Pilot Supply Filter 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel

3900.28
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Single Outlet


[ Pilot Vented to Atmosphere ]

28 28 53

38 38
53
23 28 23 28
30 30
37 37

29 29
27 33 27 33

25 26 25 26

Pilot Valve w/ Standard Field Test Connection Pilot Valve w/ Manual Blowdown
(Standard for All Media Applications) (Optional for All Media Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
25 Plug Filter 316 Stainless Steel 25 Plug Filter 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
33 Pipe Plug Carbon Steel 33 Pipe Plug Carbon Steel
37 Mod. Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
38 Soc. Head Cap Screw 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
53 Needle Valve (Manual Blowdown) 316 Stainless Steel

3900.29
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Single Outlet


[ Pilot Vented to Atmosphere ]

28 28 57

38 38 58
28 30
23 23
28
30
37 37 57
54 29
29
33 33
27 27

26 25 26

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional for All Media Applications) (Optional for Liquid & Gas Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 25 Plug Filter 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
28 Dome Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
29 Bracket Carbon Steel 28 Dome Line 316 Stainless Steel
30 Bracket Cap Screw 316 Stainless Steel 29 Bracket Carbon Steel
33 Pipe Plug Carbon Steel 30 Bracket Cap Screw 316 Stainless Steel
37 Mod. Cap Screw 316 Stainless Steel 33 Pipe Plug Carbon Steel
38 Soc. Head Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
54 Pilot Supply Filter 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
57 Backflow Preventer 316 Stainless Steel
58 Backflow Preventer Line 316 Stainless Steel

3900.30
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Single Outlet


[ Pilot Vented to Atmosphere ]

28 57
28 53

53

58

38 38 58
57 30
28
23 53 23 28
30 53
37 37
54 54 29
29
33 33
27 27

26 26

Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Manual Blowdown &
(Standard for Steam Applications) Pilot Supply Filter & Backflow Preventer
(Optional for Liquid & Gas Applications) (Optional For Steam Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
33 Pipe Plug Carbon Steel 33 Pipe Plug Carbon Steel
37 Mod. Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
38 Soc. Head Cap Screw 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
53 Needle Valve (Manual Blowdown) 316 Stainless Steel 53 Needle Valve (Manual Blowdown) 316 Stainless Steel
54 Pilot Supply Filter 316 Stainless Steel 54 Pilot Supply Filter 316 Stainless Steel
57 Backflow Preventer 316 Stainless Steel
58 Backflow Preventer Line 316 Stainless Steel
3900.31
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Double Outlet


[ Pilot Vented to Atmosphere ]

28 28

53

33 33

38 38
53
28 28
23 23
30 30
37 37

29 29

27 27

25 26 25 26

Pilot Valve w/ Field Test Connection Pilot Valve w/ Manual Blowdown


(Standard for All Media Applications) (Optional for All Media Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
25 Plug Filter 316 Stainless Steel 25 Plug Filter 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
33 Pipe Plug Carbon Steel 33 Pipe Plug Carbon Steel
37 Mod. Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
38 Soc. Head Cap Screw 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
53 Needle Valve (Manual Blowdown) 316 Stainless Steel

3900.32
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Double Outlet


[ Pilot Vented to Atmosphere ]

28
28

57

33 33

58

38 38 58
28 57 30
28
23 23
30
37 37
27 27
29 29

54

26 25 26

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional for All Media Applications) (Optional for Liquid & Gas Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 25 Plug Filter 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
28 Dome Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
29 Bracket Carbon Steel 28 Dome Line 316 Stainless Steel
30 Bracket Cap Screw 316 Stainless Steel 29 Bracket Carbon Steel
33 Pipe Plug Carbon Steel 30 Bracket Cap Screw 316 Stainless Steel
37 Mod. Cap Screw 316 Stainless Steel 33 Pipe Plug Carbon Steel
38 Soc. Head Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
54 Pilot Supply Filter 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
57 Backflow Preventer 316 Stainless Steel
58 Backflow Preventer Line 316 Stainless Steel

3900.33
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Double Outlet


[ Pilot Vented to Atmosphere ]

28
28

53 53

57
33 33

58

38 38 58 30 57
53 28
28
23 23
30 53
37 37
27 27
29 29

54 54

26 26
Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Manual Blowdown &
(Standard for Steam Applications) Pilot Supply Filter & Backflow Preventer
(Optional for Liquid & Gas Applications) (Optional for Steam Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
33 Pipe Plug Carbon Steel 33 Pipe Plug Carbon Steel
37 Mod. Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
38 Soc. Head Cap Screw 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
53 Needle Valve (Manual Blowdown) 316 Stainless Steel 53 Needle Valve (Manual Blowdown) 316 Stainless Steel
54 Pilot Supply Filter 316 Stainless Steel 54 Pilot Supply Filter 316 Stainless Steel
57 Backflow Preventer 316 Stainless Steel
58 Backflow Preventer Line 316 Stainless Steel
3900.34
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

Alternate Piping Arrangements


3900 Series Type 39PV Pilot with Single Outlet
[ Pilot Vented to Body Bowl ]

29 29 41

39 39

29 29 41

23 23
31 31

30 39 30
28 28 39

32 27 32 27

Pilot Valve w/ Standard Field Test Connection Pilot Valve w/ Manual Blowdown
(Standard For All Media Applications) (Optional For All Media Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
32 Plug Filter 316 Stainless Steel 32 Plug Filter 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel

3900.35
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39PV Pilot with Single Outlet


[ Pilot Vented to Body Bowl ]

29 29

45

46
39 39

29 29

23 23 45
31
31

42 30
30
39
46
28 28 39

27 32 27

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional For All Media Applications) (Optional For Liquid & Gas Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 32 Plug Filter 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel

3900.36
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39PV Pilot with Single Outlet


[ Pilot Vented to Body Bowl ]

29 29
41 41

45
46
39 39

31

29 41 29
45
23 23
31 41

42 42
30 30
39
46
28 39
28

27 27

Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Manual Blowdown &
(Standard for Steam Applications) Pilot Supply Filter & Backflow Preventer
(Optional for Liquid & Gas Applications) (Optional For Steam Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel 41 Needle Valve (Manual Blowdown) 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 42 Pilot Supply Filter 316 Stainless Steel
45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel

3900.37
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39PV Pilot with Double Outlet


[ Pilot Vented to Body Bowl ]

29 29

41

39 39

31 29 31 29 41

23 23

28 28
30 30
39 39

32 27 32 27

Pilot Valve w/ Field Test Connection Pilot Valve w/ Manual Blowdown


(Standard For All Media Applications) (Optional For Liquid & Gas Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
32 Plug Filter 316 Stainless Steel 32 Plug Filter 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel

3900.38
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39PV Pilot with Double Outlet


[ Pilot Vented to Body Bowl ]

29
29

45
39
39
46

31
31 29
46 29
23 23 45

28 28
30 30
39 39

42

27 32 27

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional For All Media Applications) (Optional For Liquid & Gas Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 32 Plug Filter 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel

3900.39
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39PV Pilot with Double Outlet


[ Pilot Vented to Body Bowl ]

29
29 45

41 41
39
39 46

31 29 41 31
46 29
23 45
23
41

28 28
30 30
39 39
42 42

27 27
Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Manual Blowdown &
(Standard for Steam Applications) Pilot Supply Filter & Backflow Preventer
(Optional for Liquid & Gas Applications) (Optional For Steam Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
27 Sensing Tube 316 Stainless Steel 27 Sensing Tube 316 Stainless Steel
28 Sensing Line 316 Stainless Steel 28 Sensing Line 316 Stainless Steel
29 Dome Line 316 Stainless Steel 29 Dome Line 316 Stainless Steel
30 Bracket Carbon Steel 30 Bracket Carbon Steel
31 Bracket Cap Screw 316 Stainless Steel 31 Bracket Cap Screw 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
41 Needle Valve (Manual Blowdown) 316 Stainless Steel 41 Needle Valve (Manual Blowdown) 316 Stainless Steel
42 Pilot Supply Filter 316 Stainless Steel 42 Pilot Supply Filter 316 Stainless Steel
45 Backflow Preventer 316 Stainless Steel
46 Backflow Preventer Line 316 Stainless Steel

3900.40
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Single


Outlet

28 28 53

39 39

38 38
53
23 28 23 28
30 30
37 37

29 39 29 39
27 27

25 26 25 26

Pilot Valve w/ Standard Field Test Connection Pilot Valve w/ Manual Blowdown
(Standard for All Media Applications) (Optional for All Media Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
25 Plug Filter 316 Stainless Steel 25 Plug Filter 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
37 Mod. Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
38 Soc. Head Cap Screw 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
53 Needle Valve (Manual Blowdown) 316 Stainless Steel

3900.41
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Single Outlet


[ Pilot Vented to Body Bowl ]

28 28 57

39 39

38 38 58
28
23 30
23
28
30
37 37 57
54 29
29 39
39
27 27

26 25 26

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional for All Media Applications) (Optional for Liquid & Gas Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 25 Plug Filter 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
28 Dome Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
29 Bracket Carbon Steel 28 Dome Line 316 Stainless Steel
30 Bracket Cap Screw 316 Stainless Steel 29 Bracket Carbon Steel
37 Mod. Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
38 Soc. Head Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
54 Pilot Supply Filter 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
57 Backflow Preventer 316 Stainless Steel
58 Backflow Preventer Line 316 Stainless Steel

3900.42
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Single Outlet


[ Pilot Vented to Body Bowl ]

28 57
28 53

53

58 39
39

38 38 28 58 57 30

23 28 53 23
30 53
37 37
54 54 29
29 39
39
27 27

26 26

Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Manual Blowdown &
(Standard for Steam Applications) Pilot Supply Filter & Backflow Preventer
(Optional for Liquid & Gas Applications) (Optional For Steam Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
37 Mod. Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
38 Soc. Head Cap Screw 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
53 Needle Valve (Manual Blowdown) 316 Stainless Steel 53 Needle Valve (Manual Blowdown) 316 Stainless Steel
54 Pilot Supply Filter 316 Stainless Steel 54 Pilot Supply Filter 316 Stainless Steel
57 Backflow Preventer 316 Stainless Steel
58 Backflow Preventer Line 316 Stainless Steel
3900.43
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Double Outlet


[ Pilot Vented to Body Bowl ]

28 28

53

39 39

38 38
53
28 28
23 23
30 30
37 37

29 29
39 39
27 27

25 26 25 26

Pilot Valve w/ Field Test Connection Pilot Valve w/ Manual Blowdown


(Standard for All Media Applications) (Optional for All Media Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
25 Plug Filter 316 Stainless Steel 25 Plug Filter 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
37 Mod. Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
38 Soc. Head Cap Screw 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
53 Needle Valve (Manual Blowdown) 316 Stainless Steel

3900.44
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Double Outlet


[ Pilot Vented to Body Bowl ]

28
28

57

39 39
58

38 38 28 58 30 57
28
23 23
30
37 37
27 27
29 29
39 39
54

26 25 26

Pilot Valve w/ Pilot Supply Filter Pilot Valve w/ Backflow Preventer


(Optional for All Media Applications) (Optional for Liquid & Gas Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 25 Plug Filter 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
28 Dome Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
29 Bracket Carbon Steel 28 Dome Line 316 Stainless Steel
30 Bracket Cap Screw 316 Stainless Steel 29 Bracket Carbon Steel
37 Mod. Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
38 Soc. Head Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
54 Pilot Supply Filter 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
57 Backflow Preventer 316 Stainless Steel
58 Backflow Preventer Line 316 Stainless Steel

3900.45
3900 (SRV-1/Q2.02)
3900 MPV™
Piping Configurations

39MPV Series Type 39MV Pilot with Double Outlet


[ Pilot Vented to Body Bowl ]

28
28

53 53

57

39 39
58

38 38 28 58 30 57
53
28
23 23
30 53
37 37
27 27
29 29
39 39
54 54

26 26
Pilot Valve w/ Manual Blowdown & Pilot Supply Filter Pilot Valve w/ Manual Blowdown &
(Standard for Steam Applications) Pilot Supply Filter & Backflow Preventer
(Optional for Liquid & Gas Applications) (Optional For Steam Applications)

Part Material Part Material


23 Field Test Connection 316 Stainless Steel 23 Field Test Connection 316 Stainless Steel
26 Sensing Tube 316 Stainless Steel 26 Sensing Tube 316 Stainless Steel
27 Sensing Line 316 Stainless Steel 27 Sensing Line 316 Stainless Steel
28 Dome Line 316 Stainless Steel 28 Dome Line 316 Stainless Steel
29 Bracket Carbon Steel 29 Bracket Carbon Steel
30 Bracket Cap Screw 316 Stainless Steel 30 Bracket Cap Screw 316 Stainless Steel
37 Mod. Cap Screw 316 Stainless Steel 37 Mod. Cap Screw 316 Stainless Steel
38 Soc. Head Cap Screw 316 Stainless Steel 38 Soc. Head Cap Screw 316 Stainless Steel
39 Discharge Line 316 Stainless Steel 39 Discharge Line 316 Stainless Steel
53 Needle Valve (Manual Blowdown) 316 Stainless Steel 53 Needle Valve (Manual Blowdown) 316 Stainless Steel
54 Pilot Supply Filter 316 Stainless Steel 54 Pilot Supply Filter 316 Stainless Steel
57 Backflow Preventer 316 Stainless Steel
58 Backflow Preventer Line 316 Stainless Steel
3900.46
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Dimensions & Weights

3900 Dimensions & Weights Index

39MPV Series with Type 39PV (Pop) Pilot


Single Outlet - Standard Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.47
Single Outlet - Full Bore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.49
Double Outlet - Full Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.49

39MPV Series with Type 39MV (Modulating) Pilot


Single Outlet - Standard Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.51
Single Outlet - Full Bore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.53
Double Outlet - Full Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3900.53

39MPV Series Type 39PV Pilot


Single Outlet, Standard Bore & Full Bore*

C ± 1/4
± 6.4 mm

A ± 1/16
± 1.6 mm

B ± 1/16
D ± 1/2 ± 1.6 mm
± 12.7 mm

39PV w/ Single Outlet - Standard Bore


*See page 3900.49 for full bore single outlet dimensions and weights.
NOTE: All weights listed in this document are approximations.

3900.47
3900 (SRV-1/Q2.02)
3900 MPV™
Dimensions & Weights

39MPV Series Type 39PV - Dimensions & Weights


Single Outlet, Standard Bore

Valve Size (in.) INLET FLANGE OUTLET FLANGE A B C D WEIGHT


ORIFICES Size (in.) & Size (in.) & in. in. in. in. lb.
& Type (mm) (mm) (mm) (mm) (kg)
Class Class
4-1/8 4-1/2 21-3/16 8-1/2 39
1 - 3905 D,E,F 1 - 150 2 - 150 (104.8) (114.3) (538.2) (215.9) (17.7)
4-3/8 4-1/2 21-7/16 8-1/2 40
1 - 3910 D,E,F 1 - 300 2 - 150 (111.1) (114.3) (544.5) (215.9) (18.1)
4-3/8 4-1/2 21-7/16 8-1/2 43
1 - 3912 D,E,F 1 - 600 2 - 150 (111.1) (114.3) (544.5) (215.9) (19.5)
4-15/16 4-3/4 22 8-1/2 49
1 - 3914 D,E,F 1 - 900 2 - 300 (125.4) (120.7) (558.8) (215.9) (22.2)
4-15/16 4-3/4 22 8-1/2 49
1 - 3916 D,E,F 1 - 1500 2 - 300 (125.4) (120.7) (558.8) (215.9) (22.2)
4-7/8 4-3/4 21-15/16 8-1/2 46
1-1/2 - 3905 D,E,F 1-1/2 - 150 2 - 150 (123.8) (120.7) (557.2) (215.9) (20.9)
4-7/8 4-3/4 21-15/16 8-1/2 47
1-1/2 - 3910 D,E,F 1-1/2 - 300 2 - 150 (123.8) (120.7) (557.2) (215.9) (21.3)
4-7/8 4-3/4 21-15/16 8-1/2 48
1-1/2 - 3912 D,E,F 1-1/2 - 600 2 - 150 (123.8) (120.7) (557.2) (215.9) (21.8)
5-7/8 5-1/2 22-15/16 8-1/2 61
1-1/2 - 3914 D,E,F 1-1/2 - 900 2 - 300 (149.2) (139.7) (582.6) (215.9) (27.7)
5-7/8 5-1/2 22-15/16 8-1/2 61
1-1/2 - 3916 D,E,F 1-1/2 - 1500 2 - 300 (149.2) (139.7) (582.6) (215.9) (27.7)
5-1/8 4-7/8 23-5/16 9-5/16 53
1-1/2 - 3905 G,H 1-1/2 - 150 3 - 150 (130.2) (123.8) (592.1) (236.5) (24.0)
5-1/8 4-7/8 23-5/16 9-5/16 55
1-1/2 - 3910 G,H 1-1/2 - 300 3 - 150 (130.2) (123.8) (592.1) (236.5) (24.9)
5-1/8 4-7/8 23-5/16 9-5/16 57
1-1/2 - 3912 G,H 1-1/2 - 600 3 - 150 (130.2) (123.8) (592.1) (236.5) (25.9)
6-3/8 6-3/4 24-9/16 9-5/16 66
1-1/2 - 3914 G,H 1-1/2 - 900 3 - 300 (161.9) (171.5) (623.9) (236.5) (29.9)
6-3/8 6-3/4 24-9/16 9-5/16 66
1-1/2 - 3916 G,H 1-1/2 - 1500 3 - 300 (161.9) (171.5) (623.9) (236.5) (29.9)
5-3/8 4-7/8 23-9/16 9-5/16 53
2 - 3905 G,H,J 2 - 150 3 - 150 (136.5) (123.8) (598.5) (236.5) (24.0)
5-3/8 4-7/8 23-9/16 9-5/16 55
2 - 3910 G,H,J 2 - 300 3 - 150 (136.5) (123.8) (598.5) (236.5) (24.9)
5-3/8 4-7/8 23-9/16 9-5/16 57
2 - 3912 G,H,J 2 - 600 3 - 150 (136.5) (123.8) (598.5) (236.5) (25.9)
6-9/16 6-3/4 24-3/4 9-5/16 80
2 - 3914 G,H,J 2 - 900 3 - 300 (166.7) (171.5) (628.7) (236.5) (36.3)
6-9/16 6-3/4 24-3/4 9-5/16 80
2 - 3916 G,H,J 2 - 1500 3 - 300 (166.7) (171.5) (628.7) (236.5) (36.3)
6-1/8 6-3/8 25-1/8 9-3/4 80
3 - 3905 J,K,L 3 - 150 4 - 150 (155.6) (161.9) (638.2) (247.7) (36.3)
6-1/8 6-3/8 25-1/8 9-3/4 83
3 - 3910 J,K,L 3 - 300 4 - 150 (155.6) (161.9) (638.2) (247.7) (37.6)
6-3/8 6-3/8 25-3/8 9-3/4 87
3 - 3912 J,K,L 3 - 600 4 - 150 (161.9) (161.9) (644.5) (247.7) (39.5)
7-1/2 7-1/8 26-13/16 9-13/16 140
3 - 3914 J,K,L 3 - 900 4 - 300 (190.5) (181.0) (681.0) (249.2) (63.5)
7-1/2 7-1/8 26-13/16 9-13/16 157
3 - 3916 J,K,L 3 - 1500 4 - 300 (190.5) (181.0) (681.0) (249.2) (71.2)
7-3/4 8-1/4 28-1/2 11-7/16 191
4 - 3905 L,M,N,P 4 - 150 6 - 150 (196.9) (209.6) (723.9) (290.5) (86.6)
7-3/4 8-1/4 28-1/2 11-7/16 199
4 - 3910 L,M,N,P 4 - 300 6 - 150 (196.9) (209.6) (723.9) (290.5) (90.3)
7-3/4 8-1/4 28-1/2 11-7/16 206
4 - 3912 L,M,N,P 4 - 600 6 - 150 (196.9) (209.6) (723.9) (290.5) (93.4)
9-13/16 9-3/16 31-1/16 11-3/8 240
4 - 3914 L,M,N,P 4 - 900 6 - 300 (249.2) (233.4) (789.0) (288.9) (108.9)
9-13/16 9-3/16 31-1/16 11-3/8 259
4 - 3916 L,M,N,P 4 - 1500 6 - 300 (249.2) (233.4) (789.0) (288.9) (117.5)
9-7/16 9-1/2 31-15/16 12-5/16 348
6 - 3905 Q,R 6 - 150 8 - 150 (239.7) (241.3) (811.2) (312.7) (157.9)
9-7/16 9-1/2 31-15/16 12-5/16 367
6 - 3910 Q,R 6 - 300 8 - 150 (239.7) (241.3) (811.2) (312.7) (166.5)
9-11/16 9-1/2 32-3/16 12-5/16 415.7
6 - 3912 Q,R 6 - 600 8 - 150 (246.1) (241.3) (817.6) (312.7) (188.6)
10-7/8 11 35-7/16 13-1/4 516.7
8 - 3905 T 8 - 150 10 - 150 (276.2) (279.4) (900.1) (336.6) (234.4)
10-7/8 11 35-7/16 13-1/4 544.7
8 - 3910 T 8 - 300 10 - 150 (276.2) (279.4) (900.1) (336.6) (247.1)
11-11/16 11 36-1/4 13-1/4 601
8 - 3912 T 8 - 600 10 - 150 (296.9) (279.4) (920.8) (336.6) (272.6)

3900.48
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Dimensions & Weights

39MPV Series Type 39PV Pilot


Full Bore

B ± 1/16
± 1.6 mm

C ± 1/4
± 6.4 mm B ± 1/16
± 1.6 mm

A ± 1/16
± 1.6 mm

B ± 1/16
D ± 1/2 ± 1.6 mm
± 12.7 mm

39PV w/ Single Outlet - Full Bore


C ± 1/4
NOTE: All weights listed in this document are approximations. ± 6.4 mm

A ± 1/16
± 1.6 mm

D ± 1/2
± 12.7 mm

39PV w/ Double Outlet - Full Bore


NOTE: All weights listed in this document are approximations.

3900.49
3900 (SRV-1/Q2.02)
3900 MPV™
Dimensions & Weights

39MPV Series Type 39PV - Dimensions & Weights


Single Outlet, Full Bore

Valve Size (in.) INLET FLANGE OUTLET FLANGE A B C D WEIGHT


ORIFICES Size (in.) & Size (in.) & OUTLET in. in. in. in. lb.
& Type TYPE
Class Class (mm) (mm) (mm) (mm) (kg)
5-9/16 7 28-3/8 11-7/16 191
3 - 3905B 3" Full Bore 3 - 150 4 - 150 Single (141.3) (177.8) (720.7) (290.5) (86.6)
5-13/16 7 28-5/8 11-7/16 199
3 - 3910B 3" Full Bore 3 - 300 4 - 150 Single (147.6) (177.8) (727.1) (290.5) (90.3)
6-1/8 7 28-15/16 11-7/16 206
3 - 3912B 3" Full Bore 3 - 600 4 - 150 Single (155.6) (177.8) (735.0) (290.5) (93.4)
6-15/16 7-3/8 28-11/16 11-7/16 191
4 - 3905B 4" Full Bore 4 - 150 6 - 150 Single (176.2) (187.3) (728.7) (290.5) (86.6)
7-7/16 7-3/8 29-3/16 11-7/16 199
4 - 3910B 4" Full Bore 4 - 300 6 - 150 Single (188.9) (187.3) (741.4) (290.5) (90.3)
7-15/16 7-3/8 29-11/16 11-7/16 206
4 - 3912B 4" Full Bore 4 - 600 6 - 150 Single (201.6) (187.3) (754.1) (290.5) (93.4)

NOTE: For Dimensions For 1-1/2" & 2" Full Bore Valves, Contact Factory.

39MPV Series Type 39PV - Dimensions & Weights


Double Outlet, Full Bore

Valve Size (in.) INLET FLANGE OUTLET FLANGE A B C D WEIGHT


OUTLET in. in. in. in. lb.
& Type ORIFICES Size (in.) & Size (in.) &
TYPE
Class Class (mm) (mm) (mm) (mm) (kg)
8-7/8 8-1/4 34-7/16 13-1/4 516.7
6 - 3905B 6" Full Bore 6 - 150 8 - 150 Double (225.4) (209.6) (874.7) (336.6) (234.4)
9-5/16 8-1/4 34-7/8 13-1/4 544.7
6 - 3910B 6" Full Bore 6 - 300 8 - 150 Double (236.5) (209.6) (885.8) (336.6) (247.1)
10 8-1/4 35-9/16 13-1/4 601.0
6 - 3912B 6" Full Bore 6 - 600 8 - 150 Double (254.0) (209.6) (903.3) (336.6) (272.6)
10-1/4 11-1/16 37-5/8 14-5/8 975.2
8 - 3905B 8" Full Bore 8 - 150 10 - 150 Double (260.4) (281.0) (955.7) (371.5) (442.4)
10-15/16 11-1/16 38-5/16 14-5/8 985.2
8 - 3910B 8" Full Bore 8 - 300 10 - 150 Double (277.8) (281.0) (973.1) (371.5) (446.9)
11-3/4 11-1/16 39-1/8 14-5/8 1005.2
8 - 3912B 8" Full Bore 8 - 600 10 - 150 Double (298.5) (281.0) (993.8) (371.5) (456.0)
10-1/4 12-3/4 40-1/2 16-1/16 1282.2
10 - 3905B 10" Full Bore 10 - 150 10 - 150 Double (260.4) (323.9) (1028.7) (408.0) (581.6)
10-15/16 12-3/4 41-3/16 16-1/16 1292.2
10 - 3910B 10" Full Bore 10 - 300 10 - 150 Double (277.8) (323.9) (1046.2) (408.0) (586.1)

3900.50
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Dimensions & Weights

39MPV Series Type 39MV Pilot


Single Outlet, Standard Bore and Full Bore

C ± 1/4
± 6.4 mm

A ± 1/16
± 1.6 mm

B ± 1/16
D ± 1/2 ± 1.6 mm
± 12.7 mm

39MV w/ Single Outlet - Standard Bore


*See page 3900.53 for full bore single outlet dimensions and weights.
NOTE: All weights listed in this document are approximations.

3900.51
3900 (SRV-1/Q2.02)
3900 MPV™
Dimensions & Weights

39MPV Series Type 39MV - Dimensions & Weights


Single Outlet, Standard Bore

Valve Size (in.) INLET FLANGE OUTLET FLANGE A B C D WEIGHT


& Type ORIFICES Size (in.) & Size (in.) & in. in. in. in. lb.
Class Class (mm) (mm) (mm) (mm) (kg)
4-1/8 4-1/2 21-3/16 8-1/2 42
1 - 3905 D,E,F 1 - 150 2 - 150 (104.8) (114.3) (538.2) (215.9) (19.1)
4-3/8 4-1/2 21-7/16 8-1/2 43
1 - 3910 D,E,F 1 - 300 2 - 150 (111.1) (114.3) (544.5) (215.9) (19.5)
4-3/8 4-1/2 21-7/16 8-1/2 46
1 - 3912 D,E,F 1 - 600 2 - 150 (111.1) (114.3) (544.5) (215.9) (20.9)
4-15/16 4-3/4 22 8-1/2 52
1 - 3914 D,E,F 1 - 900 2 - 300 (125.4) (120.7) (558.8) (215.9) (23.6)
4-15/16 4-3/4 22 8-1/2 52
1 - 3916 D,E,F 1 - 1500 2 - 300 (125.4) (120.7) (558.8) (215.9) (23.6)
4-7/8 4-3/4 21-15/16 8-1/2 48.4
1-1/2 - 3905 D,E,F 1-1/2 - 150 2 - 150 (123.8) (120.7) (557.2) (215.9) (22.0)
4-7/8 4-3/4 21-15/16 8-1/2 50.0
1-1/2 - 3910 D,E,F 1-1/2 - 300 2 - 150 (123.8) (120.7) (557.2) (215.9) (22.7)
4-7/8 4-3/4 21-15/16 8-1/2 50.2
1-1/2 - 3912 D,E,F 1-1/2 - 600 2 - 150 (123.8) (120.7) (557.2) (215.9) (22.8)
5-7/8 5-1/2 22-15/16 8-1/2 63.2
1-1/2 - 3914 D,E,F 1-1/2 - 900 2 - 300 (149.2) (139.7) (582.6) (215.9) (28.7)
5-7/8 5-1/2 22-15/16 8-1/2 63.2
1-1/2 - 3916 D,E,F 1-1/2 - 1500 2 - 300 (149.2) (139.7) (582.6) (215.9) (28.7)
5-1/8 4-7/8 23-5/16 9-5/16 56
1-1/2 - 3905 G,H 1-1/2 - 150 3 - 150 (130.2) (123.8) (592.1) (236.5) (25.4)
5-1/8 4-7/8 23-5/16 9-5/16 58
1-1/2 - 3910 G,H 1-1/2 - 300 3 - 150 (130.2) (123.8) (592.1) (236.5) (26.3)
5-1/8 4-7/8 23-5/16 9-5/16 60
1-1/2 - 3912 G,H 1-1/2 - 600 3 - 150 (130.2) (123.8) (592.1) (236.5) (27.2)
6-3/8 6-3/4 24-9/16 9-5/16 69
1-1/2 - 3914 G,H 1-1/2 - 900 3 - 300 (161.9) (171.5) (623.9) (236.5) (31.3)
6-3/8 6-3/4 24-9/16 9-5/16 69
1-1/2 - 3916 G,H 1-1/2 - 1500 3 - 300 (161.9) (171.5) (623.9) (236.5) (31.3)
5-3/8 4-7/8 23-9/16 9-5/16 56
2 - 3905 G,H,J 2 - 150 3 - 150 (136.5) (123.8) (598.5) (236.5) (25.4)
5-3/8 4-7/8 23-9/16 9-5/16 58
2 - 3910 G,H,J 2 - 300 3 - 150 (136.5) (123.8) (598.5) (236.5) (26.3)
5-3/8 4-7/8 23-9/16 9-5/16 60
2 - 3912 G,H,J 2 - 600 3 - 150 (136.5) (123.8) (598.5) (236.5) (27.2)
6-9/16 6-3/4 24-3/4 9-5/16 83
2 - 3914 G,H,J 2 - 900 3 - 300 (166.7) (171.5) (628.7) (236.5) (37.6)
6-9/16 6-3/4 24-3/4 9-5/16 83
2 - 3916 G,H,J 2 - 1500 3 - 300 (166.7) (171.5) (628.7) (236.5) (37.6)
6-1/8 6-3/8 25-1/8 9-3/4 83
3 - 3905 J,K,L 3 - 150 4 - 150 (155.6) (161.9) (638.2) (247.7) (37.6)
6-1/8 6-3/8 25-1/8 9-3/4 86
3 - 3910 J,K,L 3 - 300 4 - 150 (155.6) (161.9) (638.2) (247.7) (39.0)
6-3/8 6-3/8 25-3/8 9-3/4 90
3 - 3912 J,K,L 3 - 600 4 - 150 (161.9) (161.9) (644.5) (247.7) (40.8)
7-1/2 7-1/8 26-13/16 9-13/16 143
3 - 3914 J,K,L 3 - 900 4 - 300 (190.5) (181.0) (681.0) (249.2) (64.9)
7-1/2 7-1/8 26-13/16 9-13/16 160
3 - 3916 J,K,L 3 - 1500 4 - 300 (190.5) (181.0) (681.0) (249.2) (72.6)
7-3/4 8-1/4 28-1/2 11-7/16 194
4 - 3905 L,M,N,P 4 - 150 6 - 150 (196.9) (209.6) (723.9) (290.5) (88.0)
7-3/4 8-1/4 28-1/2 11-7/16 202
4 - 3910 L,M,N,P 4 - 300 6 - 150 (196.9) (209.6) (723.9) (290.5) (91.6)
7-3/4 8-1/4 28-1/2 11-7/16 209
4 - 3912 L,M,N,P 4 - 600 6 - 150 (196.9) (209.6) (723.9) (290.5) (94.8)
9-13/16 9-3/16 31-1/16 11-3/8 243
4 - 3914 L,M,N,P 4 - 900 6 - 300 (249.2) (233.4) (789.0) (288.9) (110.2)
9-13/16 9-3/16 31-1/16 11-3/8 262
4 - 3916 L,M,N,P 4 - 1500 6 - 300 (249.2) (233.4) (789.0) (288.9) (118.8)
9-7/16 9-1/2 31-15/16 12-5/16 351
6 - 3905 Q,R 6 - 150 8 - 150 (239.7) (241.3) (811.2) (312.7) (159.2)
9-7/16 9-1/2 31-15/16 12-5/16 370
6 - 3910 Q,R 6 - 300 8 - 150 (239.7) (241.3) (811.2) (312.7) (167.8)
9-11/16 9-1/2 32-3/16 12-5/16 418.7
6 - 3912 Q,R 6 - 600 8 - 150 (246.1) (241.3) (817.6) (312.7) (189.9)
10-7/8 11 35-7/16 13-1/4 519.7
8 - 3905 T 8 - 150 10 - 150 (276.2) (279.4) (900.1) (336.6) (235.7)
10-7/8 11 35-7/16 13-1/4 547.7
8 - 3910 T 8 - 300 10 - 150 (276.2) (279.4) (900.1) (336.6) (248.4)
11-11/16 11 36-1/4 13-1/4 604
8 - 3912 T 8 - 600 10 - 150 (296.9) (279.4) (920.8) (336.6) (274.0)

3900.52
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Dimensions & Weights

39MPV Series Type 39MV Pilot


Full Bore

B ± 1/16
± 1.6 mm

C ± 1/4 B ± 1/16
± 6.4 mm ± 1.6 mm

A ± 1/16
± 1.6 mm

B ± 1/16
D ± 1/2 ± 1.6 mm
± 12.7 mm

39MV w/ Single Outlet - Full Bore C ± 1/4


± 6.4 mm
NOTE: All weights listed in this document are approximations.

A ± 1/16
± 1.6 mm

D ± 1/2
± 12.7 mm

39MV w/ Double Outlet - Full Bore


NOTE: All weights listed in this document are approximations.

3900.53
3900 (SRV-1/Q2.02)
3900 MPV™
Dimensions & Weights

39MPV Series Type 39MV - Dimensions & Weights


Single Outlet, Full Bore

Valve Size (in.) INLET FLANGE OUTLET FLANGE A B C D WEIGHT


ORIFICES Size (in.) & Size (in.) & OUTLET in. in. in. in. lb.
& Type TYPE
Class Class (mm) (mm) (mm) (mm) (kg)
5-9/16 7 28-3/8 11-7/16 194
3 - 3905B 3" Full Bore 3 - 150 4 - 150 Single (141.3) (177.8) (720.7) (290.5) (88.0)
5-13/16 7 28-5/8 11-7/16 202
3 - 3910B 3" Full Bore 3 - 300 4 - 150 Single (147.6) (177.8) (727.1) (290.5) (91.6)
6-1/8 7 28-15/16 11-7/16 209
3 - 3912B 3" Full Bore 3 - 600 4 - 150 Single (155.6) (177.8) (735.0) (290.5) (94.8)
6-15/16 7-3/8 28-11/16 11-7/16 194
4 - 3905B 4" Full Bore 4 - 150 6 - 150 Single (176.2) (187.3) (728.7) (290.5) (88.0)
7-7/16 7-3/8 29-3/16 11-7/16 202
4 - 3910B 4" Full Bore 4 - 300 6 - 150 Single (188.9) (187.3) (741.4) (290.5) (91.6)
7-15/16 7-3/8 29-11/16 11-7/16 209
4 - 3912B 4" Full Bore 4 - 600 6 - 150 Single (201.6) (187.3) (754.1) (290.5) (94.8)

Note: For Dimensions For 1-1/2" & 2" Full Bore Valves, Contact Factory.

39MPV Series Type 39MV - Dimensions & Weights


Double Outlet, Full Bore

Valve Size (in.) INLET FLANGE OUTLET FLANGE A B C D WEIGHT


OUTLET in. in. in. in. lb.
& Type ORIFICES Size (in.) & Size (in.) &
TYPE
Class Class (mm) (mm) (mm) (mm) (kg)
8-7/8 8-1/4 34-7/16 13-1/4 519.7
6 - 3905B 6" Full Bore 6 - 150 8 - 150 Double (225.4) (209.6) (874.7) (336.6) (235.7)
9-5/16 8-1/4 34-7/8 13-1/4 547.7
6 - 3910B 6" Full Bore 6 - 300 8 - 150 Double (236.5) (209.6) (885.8) (336.6) (248.4)
10 8-1/4 35-9/16 13-1/4 604
6 - 3912B 6" Full Bore 6 - 600 8 - 150 Double (254.0) (209.6) (903.3) (336.6) (274.0)
10-1/4 11-1/16 37-5/8 14-5/8 978.2
8 - 3905B 8" Full Bore 8 - 150 10 - 150 Double (260.4) (281.0) (955.7) (371.5) (443.7)
10-15/16 11-1/16 38-5/16 14-5/8 988.2
8 - 3910B 8" Full Bore 8 - 300 10 - 150 Double (277.8) (281.0) (973.1) (371.5) (448.2)
11-3/4 11-1/16 39-1/8 14-5/8 1008.2
8 - 3912B 8" Full Bore 8 - 600 10 - 150 Double (298.5) (281.0) (993.8) (371.5) (457.3)
10-1/4 12-3/4 40-1/2 16-1/16 1285.2
10 - 3905B 10" Full Bore 10 - 150 10 - 150 Double (260.4) (323.9) (1028.7) (408.0) (583.0)
10-15/16 12-3/4 41-3/16 16-1/16 1295.2
10 - 3910B 10" Full Bore 10 - 300 10 - 150 Double (277.8) (323.9) (1046.2) (408.0) (587.5)

3900.54
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Pressure / Temperature

USCS Pressure -
Temperature Rating Charts

SA216 WCC Carbon Steel SA351 CF8M Stainless Steel

Type 3905 3910 3912 3914 3916 3905 3910 3912 3914 3916
Pressure Class 150 300 600 900 1500 150 300 600 900 1500
From
-20°F to:
100 290 750 1500 2250 3750 275 720 1440 2160 3600
110 287 750 1500 2250 3750 272 710 1420 2130 3550
120 284 750 1500 2250 3750 268 700 1400 2100 3499
130 281 750 1500 2250 3750 265 690 1380 2070 3449
140 278 750 1500 2250 3750 261 680 1360 2040 3398
150 275 750 1500 2250 3750 258 670 1340 2010 3348
160 272 750 1500 2250 3750 254 660 1320 1980 3297
170 269 750 1500 2250 3750 251 650 1300 1950 3247
180 266 750 1500 2250 3750 247 640 1280 1920 3196
190 263 750 1500 2250 3750 244 630 1260 1890 3146
200 260 750 1500 2250 3750 240 620 1240 1860 3095
210 257 748 1496 2244 3739 238 614 1228 1842 3065
220 254 746 1491 2237 3728 235 608 1216 1824 3035
230 251 744 1487 2231 3717 233 602 1204 1806 3005
240 248 742 1482 2224 3706 230 596 1192 1788 2975
250 245 740 1478 2218 3695 228 590 1180 1770 2945
260 242 738 1473 2211 3684 225 584 1168 1752 2915
270 239 736 1469 2205 3673 223 578 1156 1735 2885
280 236 734 1464 2198 3662 220 572 1144 1716 2855
290 233 732 1460 2192 3651 218 566 1132 1698 2825
300 230 730 1455 2185 3640 215 560 1120 1680 2795
310 227 728 1451 2178 3629 213 556 1111 1666 2773
320 224 725 1446 2171 3618 211 551 1102 1652 2750
330 221 723 1442 2164 3607 209 547 1093 1638 2728
340 218 720 1437 2157 3596 207 542 1084 1624 2705
350 215 718 1433 2150 3585 205 538 1075 1610 2683
360 212 715 1428 2143 3574 203 533 1066 1596 2660
370 209 713 1424 2136 3563 201 529 1058 1582 2638
380 206 710 1419 2129 3552 199 524 1048 1568 2615
390 203 708 1415 2122 3541 197 520 1039 1554 2593
400 200 705 1410 2115 3530 195 515 1030 1540 2570
505 168 662 1324 1986 3310 168 478 952 1431 2383

3900.55
3900 (SRV-1/Q2.02)
3900 MPV™
Air Capacities (USCS)

Series 3905 - 3916 Type PV & MV Pilots Capacities based on set pressure plus 10%
STANDARD BORE - ORIFICE CAPACITIES - AIR or 3 psi overpressure, whichever is greater.
(USCS Units) Capacities in standard cubic feet per minute @ 60°F.

Orifice Area (Sq. in.)


Set Press. D E F G H J K L M N P Q R T
(psig) 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21

15 67 120 188 308 481 788 1126 1748 2205 2659 3908 6771 9801 15920
20 77 138 216 355 554 908 1299 2015 2543 3066 4506 7807 11300 18354
30 98 175 274 449 701 1150 1643 2549 3217 3879 5701 9877 14298 23222
40 121 215 337 553 863 1415 2022 3137 3959 4774 7016 12155 17595 28578
50 143 256 400 657 1025 1680 2401 3725 4701 5669 8331 14433 20892 33933
60 166 296 464 760 1187 1945 2780 4313 5444 6563 9646 16711 24189 39288
70 189 336 527 864 1348 2210 3159 4901 6186 7458 10960 18989 27486 44644
80 211 377 590 968 1510 2476 3538 5489 6928 8353 12275 21267 30784 49999
90 234 417 653 1071 1672 2741 3917 6077 7670 9247 13590 23545 34081 55354
100 257 458 717 1175 1834 3006 4296 6665 8412 10142 14905 25823 37378 60710
120 302 538 843 1382 2157 3536 5054 7841 9896 11931 17534 30379 43973 71420
140 347 619 970 1590 2481 4067 5812 9017 11380 13721 20164 34935 50567 82131
160 393 700 1096 1797 2804 4597 6570 10193 12864 15510 22794 39491 57162 92842
180 438 781 1223 2004 3128 5127 7328 11369 14348 17300 25423 44046 63756 103552
200 483 862 1349 2212 3452 5658 8086 12545 15832 19089 28053 48602 70351 114263
220 529 942 1476 2419 3775 6188 8844 13721 17316 20878 30683 53158 76945 124974
240 574 1023 1602 2627 4099 6719 9602 14898 18801 22668 33312 57714 83539 135685
260 619 1104 1729 2834 4422 7249 10360 16074 20285 24457 35942 62270 90134 146395
280 665 1185 1855 3041 4746 7779 11118 17250 21769 26246 38571 66826 96728 157106
300 710 1266 1982 3249 5070 8310 11876 18426 23253 28036 41201 71382 103323 167817
320 755 1346 2108 3456 5393 8840 12634 19602 24737 29825 43831 75937 109917 178527
340 801 1427 2235 3663 5717 9371 13392 20778 26221 31614 46460 80493 116512 189238
360 846 1508 2361 3871 6040 9901 14150 21954 27705 33404 49090 85049 123106 199949
380 891 1589 2488 4078 6364 10431 14908 23130 29189 35193 51720 89605 129701 210659
400 937 1670 2614 4286 6688 10962 15666 24306 30673 36983 54349 94161 136295 221370
420 982 1750 2741 4493 7011 11492 16424 25482 32158 38772 56979 98717 142890 232081
440 1027 1831 2867 4700 7335 12023 17182 26658 33642 40561 59609 103273 149484 242791
460 1073 1912 2994 4908 7658 12553 17940 27834 35126 42351 62238 107828 156079 253502
480 1118 1993 3120 5115 7982 13083 18698 29010 36610 44140 64868 112384 162673 264213
500 1163 2074 3247 5322 8306 13614 19456 30186 38094 45929 67497 116940 169268 274924
600 1390 2478 3879 6359 9923 16266 23246 36066 45515 54876 80646 139719 202240 328477
700 1617 2882 4512 7396 11541 18918 27036 41946 52935 63823 93794 162499 235212 382031
750 1730 3084 4828 7915 12350 20244 28931 44886 56645 68297 100368 173888 251698 408807
800 1844 3286 5144 8433 13159 21570 30826 47826 60356 72770 106942 185278 268185 435584
900 2070 3690 5777 9470 14777 24222 34616 53706 67776 81717 120090 208057 301157 489137
1000 2297 4094 6409 10507 16395 26874 38407 59586 75197 90664 133238 230836 334129 542691
1100 2524 4498 7042 11544 18013 29526 42197 65466 82617 99611 146386 253616 367102 596244
1200 2751 4902 7674 12580 19631 32178 45987 71346 90038 108557 159535 276395 400074 649798
1300 2977 5306 8307 13617 21249 34830 49777 77226 97458 117504 172683 299174 433046 703351
1400 3204 5710 8939 14654 22867 37482 53567 83106 104879 126451 185831 321954 466019 756905
1500 3431 6114 9572 15691 24485 40133 57357 88986 112299 135398 198979 344733 498991 810458
1600 3658 6518 10204 16728 26103 42785 61147 94866 119720 144345 212127 — — —
1700 3884 6922 10837 17765 27721 45437 64937 100746 127141 153292 225275 — — —
1800 4111 7326 11469 18802 29339 48089 68727 106627 134561 162238 238424 — — —
1900 4338 7730 12102 19838 30957 50741 72517 112507 141982 171185 251572 — — —
2000 4564 8134 12734 20875 32575 53393 76307 118387 149402 180132 264720 — — —
2500 5698 10154 15897 26060 40664 66653 95257 147787 186505 224866 330461 — — —
3000 6832 12174 19059 31244 48754 79913 114207 177187 223608 269601 396202 — — —
3750 8532 15204 23803 39020 60889 99803 142633 221288 279262 336702 494813 — — —
APPROVED: ASME Boiler & Pressure Vessel Code, Section VIII (for set pressure 15 psig and above).
CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.

3900.56
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Capacities (USCS) Air

Series 3905 - 3916 Type PV & MV Pilots Capacities based on set pressure plus 10%
FULL BORE - ORIFICE CAPACITIES - AIR or 3 psi overpressure, whichever is greater.
(USCS Units) Capacities in standard cubic feet per minute @ 60°F.

Orifice Area (Sq. in.)


Set Press. 1.5" FB 2" FB 3" FB 4" FB 6" FB 8" FB 10" FB
(psig) 1.622 2.764 6.321 10.76 24.95 44.18 69.94
15 854 1456 3331 5670 13148 23281 36856
20 985 1679 3840 6537 15158 26841 42492
30 1246 2124 4859 8271 19179 33961 53763
40 1534 2614 5979 10178 23602 41793 66161
50 1821 3104 7100 12086 28025 49625 78560
60 2109 3594 8220 13993 32448 57457 90958
70 2397 4084 9341 15901 36870 65288 103356
80 2684 4574 10461 17808 41293 73120 115755
90 2972 5064 11582 19715 45716 80952 128153
100 3259 5554 12702 21623 50139 88784 140551
120 3834 6534 14943 25438 58985 104448 165348
140 4409 7514 17184 29253 67831 120111 190145
160 4984 8494 19425 33067 76677 135775 214941
180 5559 9474 21666 36882 85522 151438 239738
200 6134 10454 23908 40697 94368 167102 264534
220 6710 11434 26149 44512 103214 182766 289331
240 7285 12414 28390 48327 112060 198429 314128
260 7860 13394 30631 52142 120906 214093 338924
280 8435 14374 32872 55957 129751 229757 363721
300 9010 15354 35113 59772 138597 245420 388517
320 9585 16334 37354 63586 147443 261084 413314
340 10160 17314 39595 67401 156289 276748 438111
360 10735 18293 41836 71216 165135 292411 462907
380 11310 19273 44077 75031 173980 308075 487704
400 11885 20253 46318 78846 182826 323738 512501
420 12460 21233 48559 82661 191672 339402 537297
440 13035 22213 50800 86476 200518 355066 562094
460 13610 23193 53041 90290 209364 370729 586890
480 14185 24173 55282 94105 218209 386393 611687
500 14760 25153 57523 97920 227055 402057 636484
600 17636 30053 68729 116995 271284 480375 760467
700 20511 34953 79934 136069 315513 558693 884450
750 21949 37403 85537 145606 337628 597852 946441
800 23386 39852 91139 155143 359742 637011 —
900 26262 44752 102344 174217 403971 715329 —
1000 29137 49652 113550 193292 448200 793647 —
1100 32012 54552 124755 212366 492429 871966 —
1200 34888 59451 135960 231440 536659 950284 —
1300 37763 64351 147166 250515 580888 1028602 —
1400 40638 69251 158371 269589 625117 1106920 —
1500 43514 74151 169576 288663 669346 1185238 —
1600 46389 79051 180781 307738 — — —
1700 49264 83950 191987 326812 — — —
1800 52140 88850 203192 345886 — — —
1900 55015 93750 214397 364961 — — —
2000 57890 98650 225603 384035 — — —
2500 72267 123148 281629 479407 — — —
3000 86644 147647 337655 574778 — — —
3750 108209 184395 421695 717836 — — —
APPROVED: ASME Boiler & Pressure Vessel Code, Section VIII (for set pressure 15 psig and above).
CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.

3900.57
3900 (SRV-1/Q2.02)
3900 MPV™
Water Capacities (USCS)

Series 3905 - 3916 Type PV & MV Pilots Capacities based on set pressure plus 10%
or 3 psi overpressure, whichever is greater.
STANDARD BORE - ORIFICE CAPACITIES - WATER Capacities in gallons of water per minute @ 70°F,
(USCS Units) and 0 psig back pressure.

Orifice Area (Sq. in.)


Set Press. D E F G H J K L M N P Q R T
(psig) 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21

15 15 27 42 70 109 179 256 397 501 604 888 1539 2228 3618
20 17 30 48 79 123 202 289 449 566 683 1004 1740 2518 4090
30 20 37 57 94 148 242 346 538 678 818 1203 2084 3016 4899
40 24 42 66 109 170 280 400 621 784 945 1389 2406 3483 5657
50 26 47 74 122 191 313 447 694 876 1056 1553 2690 3894 6325
60 29 52 81 134 209 343 490 760 960 1157 1701 2947 4266 6929
70 31 56 88 144 226 370 529 821 1037 1250 1837 3183 4608 7484
80 33 60 94 154 241 396 566 878 1108 1336 1964 3403 4926 8001
90 35 64 100 164 256 420 600 931 1176 1417 2083 3609 5225 8486
100 37 67 105 173 270 443 633 982 1239 1494 2196 3805 5507 8945
120 41 73 115 189 296 485 693 1076 1357 1637 2406 4168 6033 9799
140 44 79 125 204 319 524 749 1162 1466 1768 2598 4502 6517 10584
160 47 85 133 219 341 560 800 1242 1567 1890 2778 4813 6966 11315
180 50 90 141 232 362 594 849 1317 1663 2005 2946 5105 7389 12002
200 53 95 149 244 382 626 895 1389 1753 2113 3106 5381 7789 12651
220 56 100 156 256 400 657 939 1456 1838 2216 3257 5644 8169 13268
240 58 104 163 268 418 686 980 1521 1920 2315 3402 5894 8532 13858
260 61 108 170 279 435 714 1020 1583 1998 2409 3541 6135 8881 14424
280 63 112 176 289 452 741 1059 1643 2074 2500 3675 6367 9216 14969
300 65 116 183 300 468 767 1096 1701 2147 2588 3804 6590 9539 15494
320 67 120 189 309 483 792 1132 1757 2217 2673 3928 6806 9852 16002
340 69 124 194 319 498 816 1167 1811 2285 2755 4049 7016 10156 16495
360 71 128 200 328 512 840 1201 1863 2351 2835 4167 7219 10450 16973
380 73 131 206 337 526 863 1234 1914 2416 2913 4281 7417 10736 17438
400 75 135 211 346 540 886 1266 1964 2479 2989 4392 7610 11015 17891
420 77 138 216 355 553 907 1297 2013 2540 3062 4501 7798 11287 18333
440 79 141 221 363 566 929 1328 2060 2600 3134 4607 7981 11553 18764
460 81 144 226 371 579 950 1357 2106 2658 3205 4710 8161 11813 19186
480 83 147 231 379 592 970 1387 2152 2715 3274 4811 8336 12067 19599
500 84 150 236 387 604 990 1415 2196 2771 3341 4911 8508 12315 20003
600 92 165 258 424 662 1085 1550 2406 3036 3660 5379 9320 13491 21912
700 100 178 279 458 715 1172 1675 2598 3279 3954 5810 10067 14572 23668
750 103 184 289 474 740 1213 1733 2690 3394 4092 6014 10420 15083 24499
800 107 190 298 489 764 1253 1790 2778 3506 4227 6212 10762 15578 25302
900 113 202 317 519 810 1329 1899 2946 3718 4483 6589 11415 16523 26837
1000 119 213 334 547 854 1400 2002 3106 3919 4726 6945 12032 17417 28289
1100 125 223 350 574 896 1469 2099 3257 4111 4956 7284 12620 18267 29669
1200 131 233 366 600 936 1534 2193 3402 4294 5177 7608 13181 19079 30989
1300 136 243 380 624 974 1597 2282 3541 4469 5388 7919 13719 19858 32254
1400 141 252 395 648 1011 1657 2368 3675 4638 5592 8217 14237 20608 33472
1500 146 261 409 670 1046 1715 2452 3804 4800 5788 8506 14737 21331 34647
1600 151 269 422 692 1081 1772 2532 3928 4958 5978 8785 — — —
1700 156 278 435 714 1114 1826 2610 4049 5110 6162 9055 — — —
1800 160 286 448 734 1146 1879 2686 4167 5259 6340 9318 — — —
1900 165 294 460 755 1178 1931 2759 4281 5403 6514 9573 — — —
2000 169 301 472 774 1208 1981 2831 4392 5543 6683 9822 — — —
2500 189 337 528 866 1351 2215 3165 4911 6197 7472 10981 — — —
3000 207 369 578 948 1480 2426 3467 5379 6789 8185 12029 — — —
3750 231 413 647 1060 1655 2712 3877 6014 7590 9152 13449 — — —
APPROVED: ASME Boiler & Pressure Vessel Code, Section VIII (for set pressure 15 psig and above).
CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.

3900.58
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Capacities (USCS) Water

Series 3905 - 3916 Type PV & MV Pilots Capacities based on set pressure plus 10%
or 3 psi overpressure, whichever is greater.
FULL BORE - ORIFICE CAPACITIES - WATER Capacities in gallons of water per minute @ 70° F,
(USCS Units) and zero psig back pressure.

Orifice Area (Sq. in.)


Set Press. 1.5" FB 2" FB 3" FB 4" FB 6" FB 8" FB 10" FB
(psig) 1.622 2.764 6.321 10.76 24.95 44.18 69.94
15 194 331 757 1288 2988 5292 8377
20 219 374 855 1457 3378 5982 9470
30 263 448 1025 1745 4046 7165 11343
40 303 517 1183 2015 4672 8274 13098
50 339 578 1323 2253 5224 9250 14644
60 372 634 1449 2468 5722 10133 16042
70 401 684 1566 2665 6181 10945 17327
80 429 732 1674 2849 6608 11701 18524
90 455 776 1775 3022 7009 12411 19647
100 480 818 1871 3186 7388 13082 20710
120 526 896 2050 3490 8093 14331 22687
140 568 968 2214 3770 8741 15479 24505
160 607 1035 2367 4030 9345 16548 26197
180 644 1098 2511 4274 9912 17552 27786
200 679 1157 2647 4506 10448 18501 29289
220 712 1214 2776 4726 10958 19404 30718
240 744 1268 2899 4936 11445 20267 32084
260 774 1319 3018 5137 11913 21095 33395
280 803 1369 3132 5331 12362 21891 34655
300 831 1417 3242 5518 12796 22659 35872
320 859 1464 3348 5699 13216 23402 37048
340 885 1509 3451 5875 13626 24123 38188
360 911 1553 3551 6045 14018 24822 39295
380 936 1595 3648 6211 14402 25502 40372
400 960 1637 3743 6372 14776 26165 41421
420 984 1677 3836 6529 15141 26811 42444
440 1007 1716 3926 6683 15497 27442 43443
460 1030 1755 4014 6833 15845 28059 44419
480 1052 1793 4100 6980 16186 28662 45374
500 1074 1830 4185 7124 16520 29253 46310
600 1176 2004 4584 7804 18097 32045 50730
700 1270 2165 4952 8430 19547 34613 54795
750 1315 2241 5126 8725 20233 35828 56718
800 1358 2315 5294 9012 20897 37003 —
900 1440 2455 5615 9558 22164 39247 —
1000 1518 2588 5919 10075 23363 41370 —
1100 1593 2714 6208 10567 24503 43390 —
1200 1663 2835 6484 11037 25593 45319 —
1300 1731 2951 6748 11488 26638 47170 —
1400 1797 3062 7003 11921 27644 48950 —
1500 1860 3170 7249 12340 28614 50668 —
1600 1921 3273 7487 12745 — — —
1700 1980 3374 7717 13137 — — —
1800 2037 3472 7941 13518 — — —
1900 2093 3567 8158 13888 — — —
2000 2148 3660 8370 14249 — — —
2500 2401 4092 9358 15931 — — —
3000 2630 4483 10252 17451 — — —
3750 2941 5012 11462 19511 — — —
APPROVED: ASME Boiler & Pressure Vessel Code, Section VIII (for set pressure 15 psig and above).
CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.

3900.59
3900 (SRV-1/Q2.02)
3900 MPV™
Steam Capacities (USCS)

Series 3905 - 3916 Type PV & MV Pilots Capacities based on set pressure plus 10%
STANDARD BORE - ORIFICE CAPACITIES - STEAM or 3 psi overpressure, whichever is greater.
(USCS Units) Capacities in pounds per hour saturated steam.

Orifice Area (Sq. in.)


Set Press. D E F G H J K L M N P Q R T
(psig) 0.1279 0.2279 0.3568 0.5849 0.9127 1.496 2.138 3.317 4.186 5.047 7.417 12.85 18.6 30.21

15 189 337 527 864 1349 2212 3161 4904 6189 7462 10966 19000 27501 44668
20 218 388 608 997 1555 2550 3644 5654 7135 8603 12643 21905 31707 51498
30 275 491 769 1261 1968 3226 4611 7154 9028 10885 15997 27715 40117 65158
40 339 604 947 1552 2422 3970 5674 8804 11110 13395 19686 34107 49368 80184
50 403 718 1124 1843 2876 4714 6738 10453 13192 15906 23375 40498 58620 95210
60 466 831 1302 2134 3330 5458 7801 12103 15274 18416 27064 46889 67871 110236
70 530 945 1479 2425 3784 6203 8865 13753 17356 20926 30753 53281 77123 125262
80 593 1058 1656 2716 4238 6947 9928 15403 19438 23437 34443 59672 86374 140288
90 657 1171 1834 3007 4692 7691 10991 17053 21520 25947 38132 66064 95625 155314
100 721 1285 2011 3298 5146 8435 12055 18703 23603 28457 41821 72455 104877 170340
120 848 1511 2366 3879 6054 9923 14182 22002 27767 33478 49199 85238 123380 200393
140 975 1738 2721 4461 6962 11411 16308 25302 31931 38499 56577 98021 141882 230445
160 1102 1965 3076 5043 7870 12899 18435 28602 36095 43519 63955 110804 160385 260497
180 1230 2191 3431 5625 8778 14388 20562 31901 40259 48540 71334 123586 178888 290549
200 1357 2418 3786 6207 9686 15876 22689 35201 44423 53560 78712 136369 197391 320601
220 1484 2645 4141 6789 10593 17364 24816 38501 48587 58581 86090 149152 215894 350653
240 1611 2872 4496 7370 11501 18852 26943 41800 52751 63602 93468 161935 234396 380705
260 1739 3098 4851 7952 12409 20340 29069 45100 56916 68622 100847 174718 252899 410757
280 1866 3325 5206 8534 13317 21828 31196 48400 61080 73643 108225 187501 271402 440810
300 1993 3552 5561 9116 14225 23317 33323 51699 65244 78664 115603 200284 289905 470862
320 2120 3778 5916 9698 15133 24805 35450 54999 69408 83684 122981 213066 308408 500914
340 2248 4005 6271 10280 16041 26293 37577 58299 73572 88705 130360 225849 326910 530966
360 2375 4232 6626 10862 16949 27781 39704 61598 77736 93725 137738 238632 345413 561018
380 2502 4459 6980 11443 17857 29269 41830 64898 81900 98746 145116 251415 363916 591070
400 2629 4685 7335 12025 18765 30758 43957 68198 86064 103767 152494 264198 382419 621122
420 2756 4912 7690 12607 19673 32246 46084 71497 90229 108787 159873 276981 400922 651174
440 2884 5139 8045 13189 20581 33734 48211 74797 94393 113808 167251 289763 419424 681227
460 3011 5365 8400 13771 21489 35222 50338 78097 98557 118829 174629 302546 437927 711279
480 3138 5592 8755 14353 22397 36710 52465 81396 102721 123849 182007 315329 456430 741331
500 3265 5819 9110 14934 23304 38198 54591 84696 106885 128870 189386 328112 474933 771383
600 3902 6952 10885 17844 27844 45639 65225 101194 127706 153973 226277 392026 567447 921644
700 4538 8086 12659 20753 32384 53080 75860 117693 148526 179076 263168 455940 659961 1071904
750 4856 8653 13547 22207 34654 56801 81177 125942 158937 191628 281614 487898 706218 1147034
APPROVED: ASME Boiler & Pressure Vessel Code, Section VIII (for set pressure 15 psig and above).
CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.

3900.60
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
3900 MPV™
Capacities (USCS) Steam

Series 3905 - 3916 Type PV & MV Pilots Capacities based on set pressure plus 10%
FULL BORE - ORIFICE CAPACITIES - STEAM or 3 psi overpressure, whichever is greater.
(USCS Units) Capacities in pounds per hour saturated steam.

Orifice Area (Sq. in.)


Set Press. 1.5" FB 2" FB 3" FB 4" FB 6" FB 8" FB 10" FB
(psig) 1.622 2.764 6.321 10.76 24.95 44.18 69.94
15 2398 4086 9346 15909 36891 65324 103413
20 2765 4711 10775 18342 42531 75312 119225
30 3498 5961 13633 23207 53813 95289 150850
40 4305 7336 16777 28559 66223 117264 185637
50 5111 8711 19921 33911 78633 139238 220424
60 5918 10085 23065 39263 91042 161213 255211
70 6725 11460 26209 44615 103452 183187 289999
80 7532 12835 29353 49967 115862 205162 324786
90 8339 14210 32497 55319 128272 227137 359573
100 9145 15585 35641 60670 140682 249111 394360
120 10759 18334 41929 71374 165501 293060 463935
140 12372 21084 48217 82078 190321 337009 533509
160 13986 23833 54505 92782 215140 380958 603084
180 15599 26583 60793 103486 239960 424908 672658
200 17213 29332 67081 114189 264780 468857 742233
220 18826 32082 73369 124893 289599 512806 811807
240 20440 34831 79657 135597 314419 556755 881382
260 22053 37581 85945 146301 339239 600704 950956
280 23667 40331 92233 157004 364058 644653 1020531
300 25281 43080 98521 167708 388878 688602 1090105
320 26894 45830 104809 178412 413697 732551 1159680
340 28508 48579 111096 189116 438517 776501 1229254
360 30121 51329 117384 199819 463337 820450 1298829
380 31735 54078 123672 210523 488156 864399 1368403
400 33348 56828 129960 221227 512976 908348 1437978
420 34962 59577 136248 231931 537795 952297 1507552
440 36575 62327 142536 242635 562615 996246 1577127
460 38189 65077 148824 253338 587435 1040195 1646701
480 39802 67826 155112 264042 612254 1084144 1716276
500 41416 70576 161400 274746 637074 1128093 1785850
600 49483 84323 192840 328265 761172 1347839 2133723
700 57551 98071 224280 381784 885270 1567585 2481595
750 61585 104945 240000 408543 947319 1677457 2655531
APPROVED: ASME Boiler & Pressure Vessel Code, Section VIII (for set pressure 15 psig and above).
CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.

3900.61
3900 (SRV-1/Q2.02)
3900 MPV™
Valve Installation

Valve Installation
Valve Connections Outlet Piping
The CONSOLIDATED 39MPV Series flanged valves are equipped with Alignment of the internal parts of a pilot operated safety relief valve
ANSI B16.5 flanges. For other standards, contact the factory for is important to ensure proper operation. Although the valve body will
your needs. withstand a considerable mechanical load, unsupported discharge piping
The facing on raised flanges is a spiral finish, 125 to 250 micro inch should not impose loads any higher than that stated in the Technical
roughness (Ra). Information section of this catalog, consisting of more than a companion
flange, long radius elbow and a short vertical pipe. Care should be taken
All flange drilling straddles the centerlines of the valve. to ensure thermal expansion of piping and supports does not produce
Handling and Storage strains on the valve. Spring supports are recommended where necessary
to avoid this condition. The discharge piping should be designed to allow
Safety relief valves should be handled carefully. The internal parts of
for vessel expansion as well as expansion of the discharge pipe itself.
a pilot operated safety relief valve are precision machined and fitted
This is particularly important on long discharge lines.
together to maintain perfect alignment. Rough handling may damage the
external tubing, pilot, and main valve seats or may cause misalignment Consideration should be given to discharge pipe movement resulting
sufficient to incur leakage or erratic operation. Safety relief valves are from wind loads. Any oscillation of the discharge piping introduces stress
shipped with a protective covering over the inlet and the outlet. This is to distortion in the valve body, and the resultant movement of the internal
prevent damage to the flanged surfaces and to prevent entry of foreign parts may cause leakage.
material into the valve. If the valves are to be stored before installation,
the protective covering should be left intact until installation. A clean, dry
storage area is recommended. Valves should always be protected with a
suitable covering to prevent entry of foreign material.
Inlet Piping
Pilot operated safety relief valves must be installed in a vertical upright
position. The inlet piping to the valve should be short and direct from the
vessel or equipment being protected. The connection to the vessel should
be provided with a radius to permit smooth flow to the valve. Sharp
corners should be avoided. Should this not be practical, then the inlet
should be swaged out at least one additional pipe diameter.
In any event, the pressure drop from the vessel to the valve should not
exceed 3% of set pressure when the valve is flowing full capacity. In
no event should the inlet piping be smaller in diameter than the inlet
connection of the valve.

3900.62
Consolidated Pilot Operated Safety Relief Valves 3900 (SRV-1/Q2.02)
4900 MPV™
Table of Contents

Table of Contents

Features / Scope of Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.2


Pressure / Temperature (USCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.6
Dimensions & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.7
Main Valve Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.9
Soft Goods Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.11
Pop Pilot Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.13
Modulating Pilot Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.14
Pilot Materials 49PV07 & 49MV07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.15
Pilot Materials 49MV22 & 49MV72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.17
Pilot Valve Standard Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.19
Pilot Valve Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.20
Capacities (USCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4900.21

4900 MPV

4900 Flanged Valves comply with:


• ASME B & PVC, Section VIII, Division I
• ASME Section II
• NACE MR0103
• D.O.T. Subchapter D Parts 192 and 195
• ISO 4126-4
• API 520, API 526, and API 527
• ANSI B16.34
• ANSI B16.5

49PV07 49MV07 49MV22 49MV72

4900.1
4900 (SRV-1/Q4.04)
4900 MPV™
Features/Scope of Design

4900 Flanged Series Overview

Tubeless Design
Consolidated®, the world leader in providing pressure relief valve solutions, was the first manufacture of a tubeless pilot operated safety relief valve. That
design has now been improved upon with the introduction of the new high performance tubeless 4900 MPV™.
No longer does the end user have to worry about tube damage that may occur during shipping, installation or operation. The need to review and approve
customized tubing arrangements is eliminated. The effects on tubing, from vibration or atmospheric conditions, is no longer a major consideration. And when
it comes time to maintain the product, the tubeless design is less complex and easier to disassemble and reassemble ensuring confidence in its continued
performance.
Environmentally Friendly
The 4900 MPV with its tubeless design is well suited in applications where there are environmental concerns. The 4900 pilot valve is a non-flowing pilot
that only vents the dome volume and does not continue to vent when the main valve is fully open. The pilot is vented into the body bowl, without the use
of tubing, and not into the atmosphere provided that a closed discharge system is being used. The modulating design allows the valve to open in proportion
to the overpressure further reducing media loss and stabilizing system pressure. The reduced number of fittings and connections means fewer potential
leakage points.
High Performance Pilot Valve
The 4900 MPV is a high performance pilot valve that can be used where other spring loaded and pilot operated pressure relief valves fall short on performance.
With excellent seat tightness and the ability to externally adjust blowdown, the 4900 MPV can perform within the demands of most operating requirements. It
can continue to function at this high standard on single phase or multi-phase applications, such as water and steam, without affecting set pressure or blowdown
settings.
There are several features on the new design that are considered standard and are provided at no extra cost. The following tables list the standard features and
the available options for the 4900 MPV.

Standard Features 49PV07 49MV07 49MV22 49MV72

Tubeless Design Yes Yes Yes Yes


Field Test Connection Yes Yes Yes Yes
Bonnet Vented w/ breather filter Yes Yes Yes Yes
Backflow Preventer Yes Yes Yes Yes
Manual Blowdown Valve Yes Yes Yes Yes
100 micron in-body filter protects pilot Yes Yes Yes Yes
Pilot Body entirely stainless steel Yes Yes Yes Yes
Non-Flowing pilot vented to the outlet Yes Yes Yes Yes
Designed for ease of maintenance Yes Yes Yes Yes
Pop Action Design Yes NoNote 2 No No
Modulating Design NoNote 1 Yes Yes Yes
Notes: 1. Can be converted to a 49MV07 with the addition of a modulator assembly. 2. Can be converted to a 49PV07 with the removal of the modualtor assembly.

Optional Features 49PV07 49MV07 49MV22 49MV72

Remote Sensing Yes Yes Yes Yes


Pilot Valve Tester Yes Yes Yes Yes
Pressure Differential Switch Yes Yes Yes Yes
High Capacity Canister Filter (with flush valve)Note: 1&2 Yes Yes Yes Yes
Pneumatic or Electrical Blowdown Yes Yes Yes Yes
Notes: 1. A high capacity filter is recommended for steam service. 2. A special Inlet Adaptor is required with the Canister Filter Option.
4900.2
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
4900 MPV™
Features/Scope of Design

4900 Flanged Series Overview

Applications 49PV07 49MV07 49MV22 49MV72


Type
Pop Action - Non Flowing Yes NoNote 2 No No
Modulating - Non Flowing NoNote 1 Yes Yes Yes

Media
Air Service Yes Yes Yes Yes
Gas Service Yes Yes Yes Yes
Liquid Service Yes Yes Yes Yes
Steam Service Yes Yes No No
Dry Vapor (filter required) Yes Yes Yes Yes

Operational Conditions
Icing Yes Yes Yes Yes
Pulsation Yes Yes Yes Yes
Reduces Water Hammer (when valve closes) Yes Yes Yes Yes
Dirty Service Option No No No No

Operational PerformanceNote: 3, 4, 5 & 6


Pressure Range (PSIG) 15-750 15-750 751-3750 3751-7200
Full Lift at ___% of Set Pressure 100% 110% 110% 110%
Set point repeatability to within +/-2% +/-2% +/-2% +/-2%
Standard Factory Blowdown Setting 4% 3% 3% 3%
Adjustable Blowdown Range 2% to 7% 2% to 7% 3% to 7% 3% to 7%
Standard Factory Seat Tightness per API-527 96% 96% 96% 96%
Back Pressure (pilot vented to main valve)
Constant Backpressure 65% 65% 65% 65%
Variable Backpressure 15% 65% 65% 65%

NOTES: 1. Can be converted to a 49MV07 with the addition of a modulator assembly.


2. Can be converted to a 49PV07 with the removal of the modulator assembly.
3. Seat Tightness requirements above 90% of set pressure and relieving temperature above 400°F de-rate the allowable piping loads for the valve outlet.
It is preferable that exhaust piping loads be a value of zero.
4. Review the outlet flange rating and the capacity correction factor for valves with backpressure.
5. A cold differential test pressure (CDTP) must be applied on all 49PVs with a constant back pressure that is over 15% of set pressure.
6. Consult the factory for performance requirements that are different then those stated.

4900.3
4900 (SRV-1/Q4.04)
4900 MPV™
Features/Scope of Design

4900 Flanged Series Overview

Pressure Limits Note: 1 & 2

Product Type Pilot Type Minimum (psig) Maximum (psig) Service


4900 49PV07 15 750 gas/liquid
4900 49MV07 15 750 gas/liquid
4900 49MV22 751 3750 gas/liquid
4900 49MV72 3751 7200 gas/liquid
4900 49PV07-SS 15 750 steam
4900 49MV07-SS 15 750 steam

Temperature Limits Note: 1 & 2

Product Type Pilot Type Minimum (°F) Maximum (°F) Service


4900 49PV07 -40 505 gas/liquid
4900 49MV07 -40 505 gas/liquid
4900 49MV22 -40 505 gas/liquid
4900 49MV72 -40 505 gas/liquid
4900 49PV07-SS 212 505 steam
4900 49MV07-SS 212 505 steam

Soft Goods Guide Note: 1 & 3

Pilot Valve and Modulator Main Valve


Service Material Temperature Range (°F) Pressure Range (psig) Temperature Range (°F) Pressure Range (psig)

liquid/gas nitrile (Buna N) -40 to 250 15 to 7200 -40 to 250 15 to 3750


liquid/gas fluorocarbon (Viton) -15 to 400 15 to 7200 -15 to 400 15 to 3750
liquid/gas ethylene propylene -40 to 400 15 to 7200 -40 to 400 15 to 3750
liquid/gas Kalrez® -40 to 505 15 to 7200 -40 to 505 15 to 3750
liquid/gas Teflon 212 to 505 50 to 7200 -40 to 505 50 to 7200
liquid/gas neoprene N/A N/A -40 to 300 15 to 800
liquid/gas silicone N/A N/A -40 to 437 15 to 400
liquid/gas Chemraz® N/A N/A -20 to 425 15 to 3750
steam ethylene propylene 212 to 500 15 to 680 212 to 500 15 to 680
steam Teflon® 212 to 505 50 to 750 212 to 505 50 to 750

NOTES: 1. The above table is general in nature and is to be used as a guideline only.
2. Refer to the “Pressure/Temperature” Chart on page 4900.6 for actual pressure limits at a given temperature by pressure class and materials of construction.
3. Refer to the “Soft Goods Selection” Chart on page 4900.11 & 4900.12 for material selection for a given pressure, temperature, fluid type, durometer
hardness, and orifice size.

4900.4
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
4900 MPV™
Features/Scope of Design

4900 Valve Selection


Inlet x Outlet Size Combinations - Standard BoreNote: 1

Valve Size (in.) Orifices Inlet Flange Outlet Flange Outlet Type
& Type Size (in.) & Class Size (in.) & Class
1 - 4905 D,E,F 1 - 150 2 - 150 Single
1 - 4910 D,E,F 1 - 300 2 - 150 Single
1 - 4912 D,E,F 1 - 600 2 - 150 Single
1 - 4914 D,E,F 1 - 900 2 - 300 Single
1 - 4916 D,E,F 1 - 1500 2 - 300 Single
1 - 4918 D,E,F 1 - 2500 2 - 300 Single
1-1/2 - 4905 D,E,F 1-1/2 - 150 2 - 150 Single
1-1/2 - 4910 D,E,F 1-1/2 - 300 2 - 150 Single
1-1/2 - 4912 D,E,F 1-1/2 - 600 2 - 150 Single
1-1/2 - 4914 D,E,F 1-1/2 - 900 2 - 300 Single
1-1/2 - 4916 D,E,F 1-1/2 - 1500 2 - 300 Single
1-1/2 - 4918 D,E,F 1-1/2 - 2500 2 - 300 Single
1-1/2 - 4905 G,H 1-1/2 - 150 3 - 150 Single
1-1/2 - 4910 G,H 1-1/2 - 300 3 - 150 Single
1-1/2 - 4912 G,H 1-1/2 - 600 3 - 150 Single
1-1/2 - 4914 G,H 1-1/2 - 900 3 - 300 Single
1-1/2- 4916 G,H 1-1/2 - 1500 3 - 300 Single
1-1/2- 4918 G,H 1-1/2 - 2500 3 - 300 Single
2 - 4905 G,H,J 2 - 150 3 - 150 Single
2 - 4910 G,H,J 2 - 300 3 - 150 Single
2 - 4912 G,H,J 2 - 600 3 - 150 Single
2 - 4914 G,H,J 2 - 900 3 - 300 Single
2 - 4916 G,H,J 2 - 1500 3 - 300 Single
2 - 4918 G,H,J 2 - 2500 3 - 300 Single
3 - 4905 J,K,L 3 - 150 4 - 150 Single
3 - 4910 J,K,L 3 - 300 4 - 150 Single
3 - 4912 J,K,L 3 - 600 4 - 150 Single
3 - 4914 J,K,L 3 - 900 4 - 300 Single
3 - 4916 J,K,L 3 - 1500 4 - 300 Single
3 - 4918 J,K,L 3 - 2500 4 - 300 Single
4 - 4905 L,M,N,P 4 - 150 6 - 150 Single
4 - 4910 L,M,N,P 4 - 300 6 - 150 Single
4 - 4912 L,M,N,P 4 - 600 6 - 150 Single
4 - 4914 L,M,N,P 4 - 900 6 - 300 Single
4 - 4916 L,M,N,P 4 - 1500 6 - 300 Single
6 - 4905 Q,R 6 - 150 8 - 150 Single
6 - 4910 Q,R 6 - 300 8 - 150 Single
6 - 4912 Q,R 6 - 600 8 - 150 Single
8 - 4905 T 8 - 150 10 - 150 Single
8 - 4910 T 8 - 300 10 - 150 Single
8 - 4912 T 8 - 600 10 - 150 Single

4900 Standard Bore Orifice Area (Sq. in.)

ASME 0.1314 0.228 0.359 0.594 0.930 1.513 2.160 3.350 4.229 5.098 7.491 12.979 18.783 30.542
API 0.110 0.196 0.307 0.503 0.785 1.287 1.838 2.853 3.60 4.34 6.38 11.05 16.00 26.00
ORIFICE D E F G H J K L M N P Q R T
NOTE: 1. The center line to face dimensions and the Inlet/Outlet combinations of the 4900 meet API Standard 526-2002 for pilot operated valves.
4900.5
4900 (SRV-1/Q4.04)
4900 MPV™
Pressure/Temperature

USCS Pressure -
Temperature Rating Charts

SA216 WCC Carbon Steel SA351 CF8M Stainless Steel

Type 4905 4910 4912 4914 4916 4918 4905 4910 4912 4914 4916 4918
Pressure Class 150 300 600 900 1500 2500 150 300 600 900 1500 2500
From
-20°F to:
100 290 750 1500 2250 3750 6250 275 720 1440 2160 3600 6000
110 287 750 1500 2250 3750 6250 271 710 1420 2130 3549 5916
120 284 750 1500 2250 3750 6250 268 700 1400 2100 3499 5832
130 281 750 1500 2250 3750 6250 264 690 1380 2070 3448 5748
140 278 750 1500 2250 3750 6250 261 680 1360 2040 3398 5664
150 275 750 1500 2250 3750 6250 257 670 1340 2010 3347 5580
160 272 750 1500 2250 3750 6250 254 660 1320 1980 3297 5496
170 269 750 1500 2250 3750 6250 250 650 1300 1950 3246 5412
180 266 750 1500 2250 3750 6250 247 640 1280 1920 3196 5328
190 263 750 1500 2250 3750 6250 243 630 1260 1890 3145 5244
200 260 750 1500 2250 3750 6250 240 620 1240 1860 3095 5160
210 257 748 1495 2243 3739 6232 237 614 1228 1842 3065 5110
220 254 746 1491 2237 3728 6214 235 608 1216 1824 3035 5060
230 251 744 1486 2230 3717 6196 232 602 1204 1806 3005 5010
240 248 742 1482 2224 3706 6178 230 596 1192 1788 2975 4960
250 245 740 1477 2217 3695 6160 227 590 1180 1770 2945 4910
260 242 738 1473 2211 3684 6142 225 584 1168 1752 2915 4860
270 239 736 1468 2204 3673 6124 222 578 1156 1734 2885 4810
280 236 734 1464 2198 3662 6106 220 572 1144 1716 2855 4760
290 233 732 1459 2191 3651 6088 217 566 1132 1698 2825 4710
300 230 730 1455 2185 3640 6070 215 560 1120 1680 2795 4660
310 227 727 1450 2178 3629 6051 213 555 1111 1666 2772 4622
320 224 725 1446 2171 3618 6032 211 551 1102 1652 2750 4584
330 221 722 1441 2164 3607 6013 209 546 1093 1638 2727 4546
340 218 720 1437 2157 3596 5994 207 542 1084 1624 2705 4508
350 215 717 1432 2150 3585 5975 205 537 1075 1610 2682 4470
360 212 715 1428 2143 3574 5956 203 533 1066 1596 2660 4432
370 209 712 1423 2136 3563 5937 201 528 1057 1582 2637 4394
380 206 710 1419 2129 3552 5918 199 524 1048 1568 2615 4356
390 203 707 1414 2122 3541 5899 197 519 1039 1554 2592 4318
400 200 705 1410 2115 3530 5880 195 515 1030 1540 2570 4280
410 197 701 1402 2103 3509 5846 192 511 1022 1529 2552 4250
420 194 697 1394 2091 3489 5812 190 508 1015 1519 2534 4220
430 191 693 1386 2079 3468 5778 187 504 1007 1508 2516 4190
440 188 689 1378 2067 3448 5744 185 501 1000 1498 2498 4160
450 185 685 1370 2055 3427 5710 182 497 992 1487 2480 4130
460 182 681 1362 2043 3407 5676 180 494 985 1477 2462 4100
470 179 677 1354 2031 3386 5642 177 490 977 1466 2444 4070
480 176 673 1346 2019 3366 5608 175 487 970 1456 2426 4040
490 173 669 1338 2007 3345 5574 172 483 962 1445 2408 4010
500 170 665 1330 1995 3325 5540 170 480 955 1435 2390 3980
505 168 662 1324 1986 3310 5515 168 478 952 1431 2383 3969

4900.6
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
4900 MPV™
Dimensions & Weights

49MPV Series - Dimensions & Weights


Single Outlet, Standard Bore

Valve Size (in.) Inlet Flange Outlet Flange A B C D WEIGHT


Orifices in. in. in. in. lb.
& Type Size (in.) & Class Size (in.) & Class (mm) (mm) (mm) (mm) (kg)
1 - 4905 D,E,F 1 - 150 2 - 150 4-1/8 4-1/2 7-11/16 10-7/8 42
(104.8) (114.3) (195.3) (276.2) (19.1)
1 - 4910 D,E,F 1 - 300 2 - 150 4-3/8 4-1/2 8 10-7/8 43
(111.1) (114.3) (203.2) (276.2) (19.5)
1 - 4912 D,E,F 1 - 600 2 - 150 4-3/8 4-1/2 8 10-7/8 46
(111.1) (114.3) (203.2) (276.2) (20.9)
1 - 4914 D,E,F 1 - 900 2 - 300 4-15/16 4-3/4 8-1/2 10-7/8 52
(125.4) (120.7) (215.9) (276.2) (23.6)
1 - 4916 D,E,F 1 - 1500 2 - 300 4-15/16 4-3/4 8-1/2 10-7/8 52
(125.4) (120.7) (215.9) (276.2) (23.6)
1 - 4918 D,E,F 1 - 2500 2 - 300 4-15/16 4-3/4 7-13/16 10-7/8 58
(125.4) (120.7) (198.4) (276.2) (26.3)
1-1/2 - 4905 D,E,F 1-1/2 - 150 2 - 150 4-7/8 4-3/4 8-7/16 10-7/8 48
(123.8) (120.7) (214.3) (276.2) (22.0)
1-1/2 - 4910 D,E,F 1-1/2 - 300 2 - 150 4-7/8 4-3/4 8-7/16 10-7/8 50
(123.8) (120.7) (214.3) (276.2) (22.7)
1-1/2 - 4912 D,E,F 1-1/2 - 600 2 - 150 4-7/8 4-3/4 8-7/16 10-7/8 50.2
(123.8) (120.7) (214.3) (276.2) (22.8)
1-1/2 - 4914 D,E,F 1-1/2 - 900 2 - 300 5-7/8 5-1/2 9-7/16 10-7/8 63.2
(149.2) (139.7) (239.7) (276.2) (28.7)
1-1/2 - 4916 D,E,F 1-1/2 - 1500 2 - 300 5-7/8 5-1/2 9-7/16 10-7/8 63.2
(149.2) (139.7) (239.7) (276.2) (28.7)
1-1/2 - 4918 D,E,F 1-1/2 - 2500 2 - 300 5-7/8 5-1/2 10-1/2 10-7/8 76
(149.2) (139.7) (266.7) (276.2) (34.5)
1-1/2 - 4905 G,H 1-1/2 - 150 3 - 150 5-1/8 4-7/8 11-15/16 10-7/8 53
(130.2) (123.8) (303.2) (276.2) (24.0)
1-1/2 - 4910 G,H 1-1/2 - 300 3 - 150 5-1/8 4-7/8 11-15/16 10-7/8 55
(130.2) (123.8) (303.2) (276.2) (24.9)
1-1/2 - 4912 G,H 1-1/2 - 600 3 - 150 5-1/8 4-7/8 11-15/16 10-7/8 57
(130.2) (123.8) (303.2) (276.2) (25.9)
1-1/2 - 4914 G,H 1-1/2 - 900 3 - 300 6-3/8 6-3/4 13-3/16 10-7/8 66
(161.9) (171.5) (335.0) (276.2) (29.9)
1-1/2- 4916 G,H 1-1/2 - 1500 3 - 300 6-3/8 6-3/4 13-3/16 10-7/8 66
(161.9) (171.5) (335.0) (276.2) (29.9)
1-1/2- 4918 G,H 1-1/2 - 2500 3 - 300 6-3/8 6-3/4 12-7/8 10-7/8 78
(161.9) (171.5) (327.0) (276.2) (35.4)
2 - 4905 G,H,J 2 - 150 3 - 150 5-3/8 4-7/8 10-1/16 10-7/8 56
(136.5) (123.8) (255.6) (276.2) (25.4)
2 - 4910 G,H,J 2 - 300 3 - 150 5-3/8 4-7/8 10-1/16 10-7/8 58
(136.5) (123.8) (255.6) (276.2) (26.3)
2 - 4912 G,H,J 2 - 600 3 - 150 5-3/8 4-7/8 10-1/16 10-7/8 60
(136.5) (123.8) (255.6) (276.2) (27.2)
2 - 4914 G,H,J 2 - 900 3 - 300 6-9/16 6-3/4 11-1/4 10-7/8 83
(166.7) (171.5) (285.8) (276.2) (37.6)
2 - 4916 G,H,J 2 - 1500 3 - 300 6-9/16 6-3/4 11-1/4 10-7/8 83
(166.7) (171.5) (285.8) (276.2) (37.6)
2 - 4918 G,H,J 2 - 2500 3 - 300 7 6-3/4 13-1/4 10-7/8 105
(177.8) (171.5) (336.6) (276.2) (47.6)
3 - 4905 J,K,L 3 - 150 4 - 150 6-1/8 6-3/8 11-5/8 10-7/8 83
(155.6) (161.9) (295.3) (276.2) (37.6)
3 - 4910 J,K,L 3 - 300 4 - 150 6-1/8 6-3/8 11-5/8 10-7/8 86
(155.6) (161.9) (295.3) (276.2) (39.0)
3 - 4912 J,K,L 3 - 600 4 - 150 6-3/8 6-3/8 11-7/8 10-7/8 90
(161.9) (161.9) (301.6) (276.2) (40.8)
3 - 4914 J,K,L 3 - 900 4 - 300 7-1/2 7-1/8 13-9/16 10-7/8 143
(190.5) (181.0) (344.5) (276.2) (64.9)
3 - 4916 J,K,L 3 - 1500 4 - 300 7-1/2 7-1/8 13-9/16 10-7/8 160
(190.5) (181.0) (344.5) (276.2) (72.9)
3 - 4918 J,K,L 3 - 2500 4 - 300 8-3/4 9 16-1/16 10-7/8 183
(222.3) (228.6) (408.0) (276.2) (83.0)

4900.7
4900 (SRV-1/Q4.04)
4900 MPV™
Dimensions & Weights

49MPV Series - Dimensions & Weights (Continued)


Single Outlet, Standard Bore

Valve Size (in.) Inlet Flange Outlet Flange A B C D WEIGHT


Orifices in. in. in. in. lb.
& Type Size (in.) & Class Size (in.) & Class (mm) (mm) (mm) (mm) (kg)
4 - 4905 L,M,N,P 4 - 150 6 - 150 7-3/4 8-1/4 15 10-7/8 194
(196.9) (209.6) (381.0) (276.2) (88.0)
4 - 4910 L,M,N,P 4 - 300 6 - 150 7-3/4 8-1/4 15 10-7/8 202
(196.9) (209.6) (381.0) (276.2) (91.6)
4 - 4912 L,M,N,P 4 - 600 6 - 150 7-3/4 8-1/4 15 10-7/8 209
(196.9) (209.6) (381.0) (276.2) (94.8)
4 - 4914 L,M,N,P 4 - 900 6 - 300 9-13/16 9-3/16 17-15/16 10-7/8 243
(249.2) (233.4) (455.6) (276.2) (110.2)
4 - 4916 L,M,N,P 4 - 1500 6 - 300 9-13/16 9-3/16 17-15/16 10-7/8 262
(249.2) (233.4) (455.6) (276.2) (118.8)
6 - 4905 Q,R 6 - 150 8 - 150 9-7/16 9-1/2 18-7/16 10-7/8 351
(239.7) (241.3) (468.3) (276.2) (159.2)
6 - 4910 Q,R 6 - 300 8 - 150 9-7/16 9-1/2 18-7/16 10-7/8 370
(239.7) (241.3) (468.3) (276.2) (167.8)
6 - 4912 Q,R 6 - 600 8 - 150 9-11/16 9-1/2 18-11/16 10-7/8 419
(246.1) (241.3) (474.7) (276.2) (190.1)
8 - 4905 T 8 - 150 10 - 150 10-7/8 11 21-7/16 10-7/8 520
(276.2) (279.4) (544.5) (276.2) (235.9)
8 - 4910 T 8 - 300 10 - 150 10-7/8 11 21-7/16 10-7/8 548
(276.2) (279.4) (544.5) (276.2) (248.6)
8 - 4912 T 8 - 600 10 - 150 11-11/16 11 22-1/4 10-7/8 604
(296.9) (279.4) (565.2) (276.2) (274.0)

C ± 1/4"
± 6.4 mm

A ± 1/16"
± 1.6 mm

B ± 1/16"
D ± 1/16" ± 1.6 mm
± 1.6 mm

4900MPV Series w/ Single Outlet - Standard Bore


(Typical 49MV22 shown above)
Note: All weights listed in this document are approximations.

4900.8
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
4900 MPV™
Main Valve Materials

4900 Materials Overview - Main Valve

The main valve has six basic components. Assembly and disassembly function, even if the O-Ring is damaged or destroyed. Two unique
are accomplished through top entry. This means that as long as there features distinguish the Consolidated O-Ring seat seal safety relief valve
is no pressure in the system, routine maintenance, such as replacement from any other design. These are the 50-degree load bearing seats and
of O-Rings and seals, may be done with the valve in place, virtually the slotted O-Ring retainer.
eliminating the need for cranes and additional manpower. There are three essentials to a tighter and more secure seal:
Base 1. Concentric Alignment
The base is cast with integral flanges. It forms the main structure and The nozzle bore and O-Ring retainer are both machined to an
is a pressure boundary component since it will be exposed to process angle of 50 degrees. This ensures that as the valve disc opens
media. To ensure integrity and reliability, all base castings are produced and closes the O-Ring is aligned concentrically against the lip of
to the latest edition to the ASME & Pressure Vessel Codes. The standard the nozzle. Close tolerance between the nozzle and the body
materials are Grade WCC carbon steel and Grade CF8M stainless steel. also helps to ensure a tight seal when the valve is closed.
Other materials such as Monel, Hastelloy, and additional code approved 2. Maximum Sealing Force
materials are available to satisfy more demanding requirements. On the backside of the O-Ring retainer, there are two small
slots. When the valve is closed, process media enters between
Nozzle the machined seat of the nozzle and O-Ring retainer, and
The 316 stainless steel nozzle performs two functions: First, it forms the proceeds up the slots behind the O-Ring. This pressure forces
lower seating surface. Second, the orifice is machined into the nozzle and the O-Ring against the lip of the nozzle and the curved recess
controls the capacity when full lift is reached. The nozzle is threaded or of the disc. As the pressure within the valve rises to set point,
bolted into the body and sealed with an O-Ring. By threading or bolting the the O-Ring is pressed tightly against the nozzle to maximizing
nozzle into the base, it may be removed easily for repair or replacement. the sealing force until the set pressure is reached.

Guide 3. O-Ring Retention


When the valve opens, the pressure behind the O-Ring escapes
This one-piece guide of 316 stainless steel ensures true alignment of from the same slots on the O-Ring retainer. This prevents the O-Ring
the disc and nozzle for positive, bubble tight sealing. The heavy guide from being ejected. Additionally, the O-Ring encapsulating retainer
construction is designed to prevent warping or egging when the valve prevents the O-Ring from being ejected by the high velocity, low-
is in service. pressure, discharge inside the upper valve body.
Cover Plate
The cover plate secures the guide and seals the main body. Through Sensing Tube (Retainer Nose, item 18) or (Retainer, item 23)
passages in the cover plate and inlet adapter, the main valve is connected
The sensing tube is machined from 316 stainless steel barstock and is
to the pilot valve eliminating the need for external tubing. Pressure
threaded into the main valve disc. It extends downward to a location
sensing, backflow prevention and venting of the pilot to the base are
below the nozzle level. The sensing tube picks up the media pressure and
accomplished through these passages. Each cover plate is drilled and
feeds this pressure internally through the main valve to the pilot.
tapped for eyebolts that are used for ease of assembly or disassembly of
the main valve and for handling the assembled valve.
Disc
The disc is 316 stainless steel. An O-Ring is used for isolating the dome
chamber when used on air, gas or liquid service. A spring energized
Teflon® seal is used on the topside of the disc for steam service
and when Teflon® material is chosen for air, gas or liquid. Graphite
impregnated Teflon guide ring (or rings) provide a low coefficient of
friction for the guiding function between the disc and guide. An O-Ring
Seat performs the primary sealing function for the disc to ensure bubble
tightness. The metal-to-metal stop for the seat allows the valve to still

4900.9
4900 (SRV-1/Q4.04)
4900 MPV™
Main Valve Materials

Main Valve MaterialsNote: 3

Part Standard Material Entirely Stainless (S4) NACE (SG1) - Internal Service Only
1 Base ASME SA216 WCC Carbon Steel ASME SA351CF8M WCC Stainless Steel ASME SA216 WCC Carbon Steel
2 Cover Plate ASME SA516-70 Carbon Steel ASME SA240 316 Stainless Steel ASME SA516-70 Carbon Steel
3 Cover Plate Cap Screw (inlet sizes 1" & 2") SA193 B7 Alloy Steel SA193 B8M Stainless Steel SA193 B7 Alloy Steel
4 Cover Plate Nut (inlet size 3" & above) SA194 2H Alloy Steel SA194 8M Stainless Steel SA194 2H Alloy Steel
5 Cover Plate O-Ring Teflon® Teflon® Teflon®
6 Cover Plate Pipe Plug 316 SS 316 SS 316 SS
7 Cover Plate Stud (inlet size 3" & above) SA193 B7 Alloy Steel SA193 B8M Stainless Steel SA193 B7 Alloy Steel
8 Disc 316 SS 316 SS 316 SS
9 Disc Energized Seal (When Used)Note: 1 Teflon® Teflon® Teflon®
10 Disc O-Ring (When Used)Note: 1 Select Select Select
11 Guide 316 SS 316 SS 316 SS
12 Guide O-Ring Teflon® Teflon® Teflon®
13 Guide Ring(s) Teflon® Teflon® Teflon®
14 Inlet Base Pipe Plug 316 SS 316 SS 316 SS
15 Nozzle 316 SS 316 SS 316 SS
16 Nozzle O-Ring Teflon® Teflon® Teflon®
17 Outlet Base Pipe Plug (Not Shown) 316 SS 316 SS 316 SS
18 Retainer Nose (inlet size 3" & above) 316 SS 316 SS 316 SS
19 Retainer Nut 316 SS 316 SS 316 SS
20 Retainer Nut O-Ring Teflon® Teflon® Teflon®
21 Retainer (inlet size 3" & above) 316 SS 316 SS 316 SS
22 Retainer Screw (inlet size 3" & above) 304 SS 304 SS 304 SS
23 Retainer, Integral Nose (inlet size 1" & 2") 316 SS 316 SS 316 SS
24 Seat O-RingNote: 2 Select Select Select
25 Sensing Element 316 SS 316 SS 316 SS

NOTES: 1 Disc Seal (9) or a Disc-O-Ring (10) is required based on the service conditions. Refer to the O-Ring Selection Charts beginning on page 4900.11.
2 For the O-Ring Seat Selection, refer to the O-Ring Selection Charts beginning on page 4900.11.
3 Main base assemblies can be provided in special materials. Contact the factory for availability.

7
4 23
2 6 15
5 25
12 19
20 D, E, & F Orifice valves
10
13 11
8
11
21 22
9
16 24
15 8
14 18
Steam Service
1 50 psig and above
Liquid, Gas and Air Service
G Through T Orifice Valves when O-Ring Seat (24) is Teflon®

4900.10
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
4900 MPV™
Soft Goods Selection

Soft Goods Selection Chart

4900 Soft Goods Selection Chart

Service
Component Description Liquid/GasNOTE 3 Steam (49PV07 & 49MV07)
15 to 7200 psig 15 to 680 psig 50 to 750 psig
Guide Ring Teflon® Teflon® Teflon®
O-Ring (Cover Plate) Teflon® Teflon® Teflon®
O-Ring (Disc) Note 1 & 2 ethylene/propylene 90 Not Required
Main Valve O-Ring (Guide) Teflon® Teflon® Teflon®
O-Ring (Nozzle) Teflon® Teflon® Teflon®
O-Ring (Retainer Nut) Teflon® Teflon® Teflon®
O-Ring (Seat) SELECT ethylene/propylene 90 Teflon®
Spring Seal (Disc) Note 2 Not Required Teflon®
O-Ring (Adjuster Bottom) SELECT ethylene/propylene 90 Teflon®
O-Ring (Adjuster Top) SELECT ethylene/propylene 90 Teflon®
O-Ring (Back Flow Preventer Body) SELECT ethylene/propylene 90 Teflon®
O-Ring (Ball Seat) SELECT ethylene/propylene 90 Teflon®
O-Ring (Field Test Body) SELECT ethylene/propylene 90 Teflon®
O-Ring (Inlet Adaptor) SELECT ethylene/propylene 90 Teflon®
O-Ring (Insert) SELECT ethylene/propylene 90 Teflon®
Pilot Valve
O-Ring (Main Base) SELECT ethylene/propylene 90 Teflon®
O-Ring (Top Plate) SELECT ethylene/propylene 90 Teflon®
O-Ring (Vent Port Assembly) SELECT ethylene/propylene 90 Teflon®
Spring Seal (Adjuster Top) Teflon® Teflon® Teflon®
Spring Seal (Insert) Teflon® Teflon® Teflon®
Spring Seal (Main Piston) Teflon® Teflon® Teflon®
Spring Seal (Vent Seal Adaptor) Teflon® (49MV22 & 49MV72 only) N/A N/A
O-Ring (Modulator Base) SELECT ethylene/propylene 90 Teflon®
O-Ring (Modulator Stop) SELECT ethylene/propylene 90 Teflon®
Modulator O-Ring (Modulator Seat) SELECT ethylene/propylene 90 Teflon®
(49MV07) O-Ring (Piston Bottom) SELECT ethylene/propylene 90 Teflon®
Spring Seal (Piston Bottom) Teflon® Teflon® Teflon®
Spring Seal (Piston Top) Teflon® Teflon® Teflon®

NOTES: 1 The Disc O-Ring (10) will be the same material and durometer as that selected for the Seat O-Ring(24).
2 When Teflon® material is selected for the Seat O-Ring(24), a Teflon® energized Disc Seal (9) will be provided rather then the Disc O-Ring (10).
3 Select soft good using charts for pressure, temperature & service. See selection instructions below.

Soft Goods selection for liquid and gas service is accomplished as follows:
A) Material Selection C) Main Valve Temperature Limits
- Refer to Technical Information Section, O-Ring Selection beginning - Refer to Table 2 on page 4900.12.
on page TI.22. - Locate the material and durometer and verify the temperature limits.
- Locate valve fluid and read the applicable O-Ring material. - If temperature limits are exceeded, repeat Steps A & B.
- For fluids not listed, the customer must specify the O-Ring material. - If an O-Ring cannot be selected, contact the factory.

B) Main Valve Pressure Limits D) Pilot Valve Pressure and Temperature Limits
- Refer to Table 1 on page 4900.12. - Refer to Table 3 on page 4900.12.
- Locate the valve orifice and select the durometer for the required - Locate the service and review the pressure and temperature ranges,
set pressure. then select the material and durometer.
4900.11
4900 (SRV-1/Q4.04)
4900 MPV™
Soft Goods Selection

Soft Goods Selection (Continued)

Table 1 - Main Valve Pressure Limits (psig)NOTE: 1


Durometer Teflon® NOTE: 3
Inlet Size -40°F to +200°F +201°F to +505°F
Orifice 50 70 - 75NOTE: 2 90
(in.)
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
1 D, E, F N/A N/A 15 800 200 3750 1000 7200 50 7200
1-1/2 D, E, F N/A N/A 15 800 200 3750 1000 7200 50 7200
1-1/2 G, H N/A N/A 15 780 150 3750 1000 7200 50 7200
2 G, H, J N/A N/A 15 780 150 3750 1000 7200 50 7200
3 J, K, L N/A N/A 15 580 150 3750 1000 7200 50 7200
4 L, M, N, P N/A N/A 15 580 75 3750 1000 3750 50 3750
6 Q, R N/A N/A 15 420 60 1500 600 1500 50 1500
8 T N/A N/A 15 200 30 1500 300 1500 50 1500
NOTES: 1 Disc O-Ring (10) will be of the same material and durometer as that selected for the Seat O-Ring (24).
2 Maximum set pressure for silicone compounds is half of the maximum value.
3 When Teflon® material is selected for the Seat O-Ring (24) a Teflon® energized seal will be provided for the Disc Seal (9).

Table 2 - Main Valve Temperature Limits (°F)


Temperature Limits Temperature Limits
Material Durometer NOTES Material Durometer NOTES
Min. Max. Min. Max.

70 2 -40 250 Silicone 70 -40 437


Nitrile (Buna-N)
90 -40 250
Teflon® N/A -40 505
Ethylene/Propylene 70 3 -40 212
82 1 -40 505
90 -40 250
Kalrez® 75 1 -4 505
Fluorocarbon (Viton) 75 -15 400 91 1 -35 505
90 -15 400
75 1 -20 425
Neoprene 70 -40 300 Chemraz® 90 1 -20 425

NOTES: 1 Consult factory concerning the use of Kalrez® and Chemraz®.


2 Standard O-Ring Material
3 For steam, 90 durometer Ethylene/Propylene has a maximum temperature of 500°F.

Table 3 - Pilot Valve and Modulator Pressure/Temperature Limits

Service O-Ring MaterialNOTE 2 Durometer Temperature Limit (°F) Pressure Limit (psig)
Min. Max. Min. Max.
Liquid / Gas Nitrile (Buna-N)NOTE 3 70 -40 250 15 3750
Liquid / Gas Nitrile (Buna-N) 90 -40 250 3751 7200
Liquid / Gas Fluorocarbon (Viton) 75 -15 400 15 3750
Liquid / Gas Fluorocarbon (Viton) 90 -15 400 3751 7200
Liquid / Gas Ethylene / Propylene 70 -40 212 15 3750
Liquid / Gas Ethylene / Propylene 90 -40 250 3751 7200
Liquid / Gas Kalrez®NOTE 1 — -40 505 15 7200
Liquid / Gas Teflon® N/A 212 505 50 7200
Steam Ethylene / Propylene 90 212 500 15 680
Steam Teflon® N/A 212 505 50 750

NOTES: 1 Consult factory concerning the use of Kalrez®.


2 Other materials are on application. Consult factory for availability of other materials.
3 Standard O-Ring Material

4900.12
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
4900 MPV™
Operation

Pop Pilot Operation


In the operation of a pop pilot valve, there are two main components that control the operation of the valve. They are the main valve and the pilot valve.
In the main valve, system pressure is in direct contact with the seating surface on the bottom of the main valve disc; and at the same time, system pressure
is fed through the pilot valve and interconnecting pipe to the dome area on the top of the disc. This equalizes the dome pressure on the top of the disc with
the inlet pressure on bottom of the disc. Since the area of the top of the disc is larger than the area of the seating surface, the differential area results in a
net downward force keeping the main valve tightly closed. In effect, as the system pressure increases, the downward sealing force increases on the main
valve disc and the main valve disc becomes even tighter.
The adjustable spring compression on the pilot valve determines the set pressure of the valve. The system pressure acts against the effective seating area
of the pilot valve piston and produces an opening force that counters the closing force of the pilot valve spring. As inlet pressure increases, the pilot piston
strokes and seals off the main valve inlet pressure from the dome pressure. The pilot simultaneously opens the vent seal that relieves the dome pressure to
atmospheric pressure. The main valve disc is allowed to lift off the seat as the fluid force overcomes the now vented pressure load above the main valve
disc. The valve discharges to relieve system pressure. (The pilot is a non-flowing pilot and only the initial dome volume is vented.)
When the discharging main valve reduces the inlet pressure to the adjusted blowdown pressure of the pilot, the pilot piston closes the vent seal.
Simultaneously, the inlet seal is reopened in the pilot. The main valve inlet pressure is again allowed to enter the dome above the main valve disc. As the
dome pressure equalizes with the inlet pressure, the downward force created by the differential areas of the disc closes the main valve.
In chart (A) it can be seen that as dome pressure above the main valve disc increases with an increase in system pressure, the main valve sealing force
also increases. Then the pilot valve vents the dome pressure eliminating the main disc sealing force and the main valve opens at its set pressure. Chart (B)
shows that the system pressure increases and when the set pressure is reached, the valve immediately opens to full lift. The closing point of the valve can
be adjusted within a range of 98% to 93% of the set pressure in order to meet the system requirements.

120% Chart A - Sealing Force vs. System Pressure


% Main Disc Sealing Force
Main Disc Sealing Force (%)

100% Initial Pilot Vent Pressure

80%

60%

40%

20%

0%
Dome Pressure (psig)

120% Chart B - Main Valve Operating Cycle - Pop Pilot


Opening Cycle
100% Full Lift
Adjustable Closing Cycle Min.
80% Blowdown
Closing Cycle Max.
Range
Lift (%)

60%

40%

20%
Set Pressure
0%
System Pressure (psig)
4900.13
4900 (SRV-1/Q4.04)
4900 MPV™
Operation

Modulating Pilot Operation


In the operation of a modulating pilot valve (49MV07), there are three main components that control the operation of the valve. They are the main valve, the pilot
valve and the modulator. (For the 49MV22 and 49MV72, the modulator is built internally into the pilot valve.)
In the main valve, system pressure is in direct contact with the seating surface on the bottom of the main valve disc; and at the same time, system pressure is fed through
the pilot valve and interconnecting pipe to the dome area on the top of the disc. This equalizes the dome pressure on the top of the disc with the inlet pressure on bottom
of the disc. Since the area on top of the disc is larger than the area of the seating surface, the differential area results in a net downward force keeping the main valve
tightly closed. In effect, as the system pressure increases, the downward sealing force increases on the main valve disc and the main valve disc becomes even tighter.
As inlet pressure increases, the pilot piston strokes and seals off the main valve inlet pressure from the dome pressure. In the 49MV07, the pilot simultaneously opens
the adjuster top seal and connects the dome pressure to the modulator. The modulator vents the dome pressure incrementally in proportion to the overpressure until
set pressure and then full lift is reached. (In the 49MV22 and 49MV72, the dome pressure and adjuster bottom pressure are equal. As the system pressure increases,
the vent seat adaptor seal opens and vents the dome pressure incrementally in proportion to the overpressure until set pressure and finally full lift is reached.)
When the discharging valve reduces the inlet pressure, the modulator or vent seat adaptor seal incrementally closes the main valve until the adjusted blowdown setting of the
pilot is reached then the pilot piston closes the vent seal. Simultaneously, the inlet seal is reopened in the pilot. The main valve inlet pressure is again allowed to enter the dome
above the main valve disc. As the dome pressure equalizes with the inlet pressure, the downward force created by the differential areas of the disc closes the main valve.
In chart (C) it can be seen that as dome pressure increases with an increase in system pressure, the main valve sealing force also increases. The pilot valve opens
and then the valve modulator will incrementally vent dome pressure. The main disc sealing force is reduced in stages and at set point the main valve opens. As the
system pressure continues to increase, the modulator continues to incrementally vent dome pressure thereby further reducing the main valve sealing force until full
lift is achieved. Chart (D) shows that when the set pressure is reached, the main valve begins to open gradually with increases in system pressure until full lift is
obtained. In order to meet the specific requirements of the operating system, the closing point of the valve can be adjusted within a range of 93% to 98% of the set
pressure for the 49MV07. (For the 49MV22 and 49MV72 the adjustable blowdown range is from 93% to 97% of set pressure.)

120% Chart C - Sealing Force vs. System Pressure


% Main Disc Sealing Force
Main Disc Sealing Force (%)

100% Initial Pilot Vent Pressure

80%

60%

40%

20%

0%
Dome Pressure (psig)

120% Chart D - Main Valve Operating Cycle - Modulating Pilot


Opening Cycle
100% Full Lift
Adjustable Closing Cycle Min.
80% Blowdown
Closing Cycle Max.
Range
Lift (%)

60%

40%

20%
Set Pressure
0%
System Pressure (psig)
4900.14
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
49PV07 & 49MV07
Pilot Materials

4900 Series Type 49PV07


Pop Action, Non-Flowing For Set Pressures 15 psig to 750 psig Pop ActionNOTE: 1

Part Material
1 Adjuster Bottom 316 SS
2 O-Ring (Adjuster Bottom) Select
3 Adjuster Cap 316 SS
4 Adjuster Lock Nut 316 SS
5 Adjuster Top 316 SS
6 O-Ring (Adjuster Top) Select
7 Spring Seal (Adjuster Top) Teflon®
8 Backflow Preventer Assembly -
a Backflow Preventer Body 316 SS
b Backflow Preventer Guide 316 SS
c Ball 316 SS
49PV07 Pop Action d
e
O-Ring (Backflow Preventer Body) Small
O-Ring (Backflow Preventer Body) Large
Select
Select
f O-Ring (Ball Seat) (2) Select
g Pipe Plug 316 SS
9 Bonnet SA351 Grade CF8M SS
10 Breather Filter Vent (Bonnet) Bronze/Steel
4900 Series Type 49MV07 11 Cap Screw (Top Plate) (4) 316 SS
12 Cap Screw (Inlet Adaptor) (8) 316 SS
Modulating Action, Non-Flowing For Set Pressures 15 psig to 750 psig 13 Compression Screw 316 SS
14 Compression Screw Cap 316 SS
15 Compression Screw Lock Nut 316 SS
16 Field Test Connection Assembly -
a Field Test Body 316 SS
b Ball 316 SS
c Tube Filter 316 SS
d O-Ring (Field Test Body) Small Select
e O-Ring (Field Test Body) Large Select
f O-Ring (Ball Seat) (2) Select
g Pipe Plug 316 SS
17 Inlet Adaptor 316 SS
18 O-Ring (Inlet Adaptor) 3 Sizes Select
19 Insert Bottom 316 SS
20 O-Ring (insert) Select
49MV07 Modulating Action 21
22
Spring Seal (Insert)
Insert Top
Teflon®
316 SS
23 Main Base 316 SS
24 O-Ring (Main Base) (3) Select
25 Needle Valve (not shown) 316 SS
Modulating Assembly (49MV07 only)NOTE: 1 & 3 26 Pipe Plug (not shown) 316 SS
27 Piston Assembly -
Part Material a Main Piston 316 SS
1 Modulator Base SA351 Grade CF8M Stainless Steel b Spring Seal (Main Piston) Teflon®
2 Modulator Piston Bottom 316 SS 28 Set Screw (Bonnet) 316 SS
29 Spring (Phosphated)NOTE: 2 Chrome Steel
3 Modulator Piston Top 316 SS
30 Spring Washer (2) 316 SS
4 Modulator Stop SA351 Grade CF8M Stainless Steel 31 316 SS
Top Plate
5 O-Ring Retainer 316 SS 32 O-Ring (Top Plate) Select
6 Modulator Cap Screw (2) 316 SS 33 Vent Port Assembly -
7 Lock Screw 316 SS a Ball 316 SS
O-Ring (Modulator Stop) (2) b Cap Screw (2) (not shown) 316 SS
8 Select
c O-Ring (Ball Seat) Select
9 O-Ring (Modulator Base) (2) Select d Pipe Plug (49PV07 Only)NOTE: 3 316 SS
10 O-Ring (Modulator Seat) Select e Port Adaptor (49PV07 Only)NOTE: 3 316 SS
11 O-Ring (Modulator Piston Bottom) Select f Spring 316 SS
12 Spring Seal (Modulator Piston Bottom) Teflon® g O-Ring Vent Port Assembly (2) Select
13 Spring Seal (Modulator Piston Top) Teflon® NOTE: 1 Pilot assemblies can be provided in special materials. Contact the factory for availability.
14 Cap Screws (2) (not shown) 316 SS 2 A 316 Stainless Steel spring is supplied on steam service.
15 Pipe Plug 316 SS 3 Items 33d and 33e are not used when the Modulator Assembly is installed for a
49MV07.
4900.15
4900 (SRV-1/Q4.04)
49PV07 & 49MV07
Pilot Materials

Description
28 32 16 20 6
9 11 10 9 8
7
8
2
5

6
1
7 27a 33f

33a
3 4 27b

33d
13 12 15 2 33g 33e
21 33c 33g
Modulator Assembly Close-up Pilot Assembly
For 49MV07 49PV07 and 49MV07Note: 3

9 11 23 22 19
13 5

3
14 15
4
30 29 10
49PV07 and 49MV07Note: 3 30 31

16c 24 24 24 8b
8d

16d 8e

16e 8a
12
8g
16g
17 8f
16a
8c
16f 18 8f
16f 16b 18
18
16 Field Test Connection Assembly 8 Backflow Preventer Assembly

4900.16
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
49MV22 & 49MV72
Pilot Materials

4900 Series Type


49MV22 & 49MV72 Pilot
Modulating ActionNOTE: 1
Modulating Action, Non-Flowing For Set Pressures 751 psig to 7200 psig
Part Material
1 Adjuster Bottom 316 SS
2 O-Ring (Adjuster Bottom) Select
3 Adjuster Cap 316 SS
4 Adjuster Lock Nut 316 SS
5 Adjuster Top 316 SS
6 O-Ring (Adjuster Top) Select
7 Spring Seal (Adjuster Top) Teflon®
8 Backflow Preventer Assembly -
a Backflow Preventer Body 316 SS
b Backflow Preventer Guide 316 SS
c Ball 316 SS
d O-Ring (Backflow Preventer Body) Small Select
e O-Ring (Backflow Preventer Body) Large Select
f O-Ring (Ball Seat) (2) Select
g Pipe Plug 316 SS
9 Bonnet SA351 Grade CF8M SS
10 Breather Filter Vent (Bonnet) Bronze/Steel
11 Cap Screw (Top Plate) (4) 316 SS
12 Cap Screw (Inlet Adaptor) (8) 316 SS
13 Compression Screw 316 SS
14 Compression Screw Cap 316 SS
15 Compression Screw Lock Nut 316 SS
16 Field Test Connection Assembly -
a Field Test Body 316 SS
b Ball 316 SS
c Tube Filter 316 SS
49MV22 d O-Ring (Field Test Body) Small Select
Modulating Action e O-Ring (Field Test Body) Large Select
49MV72 f
g
O-Ring (Ball Seat) (2)
Pipe Plug
Select
316 SS
17 Inlet Adaptor 316 SS
18 O-Ring (Inlet Adaptor) 3 Sizes Select
19 Insert Bottom 316 SS
20 O-Ring (insert) Select
21 Spring Seal (Insert) Teflon®
22 Insert Top 316 SS
23 Main Base 316 SS
24 O-Ring (Main Base) (3) Select
25 Needle Valve (Manual Blowdown) 316 SS
26 Pipe Plug (not shown) 316 SS
27 Piston Assembly -
a Main Piston 316 SS
b Spring Seal (Main Piston) Teflon®
c Piston Nut 316 SS
d Piston Nose Inconel X750
e Set Screw (Piston Nut) 316 SS
28 Set Screw (Bonnet) 316 SS
29 Spring (Phosphated)NOTE: 2 Chrome Steel
30 Spring Washer (2) 316 SS
31 Top Plate 316 SS
32 O-Ring (Top Plate) Select
33 Vent Seat Adaptor 316 SS
34 Spring Seal (Vent Seat Adaptor) Teflon®

NOTE: 1 Pilot assemblies can be provided in special materials. Contact the factory for availability.
2 49MV22 Dual Springs 2751-3750 PSIG. 49MV72 Dual Springs 5501-7200 PSIG.

4900.17
4900 (SRV-1/Q4.04)
4900MV22 & 49MV72
Pilot Materials

Description
28 27e 25 21 7
34

27b

32 20 6 2
Close-up Pilot Assembly

9 27a 27c 27d 22 19 33


13 5

3
14 15
4
11
30 29 10
30 31 23
49MV22 and 49MV72

16c 24 24 24 8b
8d

16d 8e

16e 8a
12
8g
16g
17 8f
16a
8c
16f 18 8f
16f 16b 18
18
16 Field Test Connection Assembly 8 Backflow Preventer Assembly

4900.18
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
4900 MPV™
Pilot Valve Standard Accessories

Standard Accessories
Manual Blowdown Valve Backflow Preventer
A manual blowdown valve is supplied as standard for relieving the pilot When the pilot operated safety relief valve is not vented directly to
operated safety relief valve. The blowdown valve is ported directly to atmosphere, it is possible to build up backpressure in the discharge line.
the main dome area, so that the media in the dome is vented when the This is typical in situations where several valves manifold into a common
blowdown valve is actuated, thus allowing the main valve to open. discharge header. Should the discharge line pressure exceed the valve inlet
pressure, it could cause the disc to lift and allow reverse flow through the
For all applications on air, water over 140°F, or steam service, ASME
main valve. This potential situation will be eliminated through the use of the
Section VIII-Division 1 requires each pressure relief valve to have a lifting
Backflow Preventer that is standard when a 4900 MPV is purchased.
device. This can be a blowdown valve or other means of connecting or
applying pressure to the pilot to verify that the moving parts essential to Bonnet
good operation are free to move. (Reference: UG 136(a)(3)). A vented bonnet with a breather filter vent provides protection of
personnel. The bonnet and breather filter will protect the spring from
The lifting lever or blowdown valve may be omitted under Code Case 2203.
external debris and weather conditions.
All orders for pressure relief valves that are without levers or blowdown
valves for steam, air and water over 140°F must state specifically that
the valves are being purchased per Code Case 2203. The purchaser is
responsible for obtaining jurisdictional authorization for use of Code Case
2203. Replacement Filter
Field Test Connection
A 1/4” FNPT field test connection is standard on all pilot valve types. This
allows the stroking of the valve with an auxiliary media, e.g. air or nitrogen.
An internal check valve is present in the field test connection isolating the inlet
media from the test media and at the same time, allowing the valve to open
normally in the event of a system over-pressurization during a field test.
Filter - In Body
For all your applications, a 100-micron in-body filter is standard. These Field Test Connection
filters are installed in the body of the field test connection and are easily
replaceable. The pilot valve body is made of 316 stainless steel with
the replaceable stainless steel filter element. O-rings in the field test
connection are selected for the service condition.

Manual
Blowdown
Valve

Backflow
Preventer

Vented
Bonnet

Field Test
Connection

Backflow Preventer

4900.19
4900 (SRV-1/Q4.04)
4900 MPV™
Pilot Valve Optional Accessories

Optional Accessories
Pressure Differential Switch All filter elements are stainless steel, and all filters, including carbon steel,
conform to NACE Standard MR0175.
(Tubing and Fittings Required)
A canister filter is recommended for use on steam service.
Electrical: A pressure differential switch is available which may be wired to
an operator station or some other remote location. The switch will provide a Pilot Valve Tester
signal that indicates when the main valve is opening. The standard pressure The pilot valve test indicator is available for the modulating and pop-action
differential switch is a single pole, double throw, rated at 5 amps and pilot valves. The valve test indicator measures the set pressure of the
30 volts DC with a NEMA 4 enclosure. (For other configurations, consult pilot, while maintaining pressure on the main valve dome area; thereby,
the factory.) Pneumatic: For applications that do not permit an electrical allowing only the pilot to actuate. The system shown below is available
differential switch, an option is available to provide pneumatic signal to for remote or local testing.
indicate when the main valve opens.
Pneumatic or Electrical Blowdown
Consult the factory for applications that require a pneumatic or electrical
solenoid blowdown valve for remote actuation from a distant location, such
as an operator station.
Remote Sensing
The pilot valve inlet may be piped to a location remote from the main
valve at the pressure vessel or equipment being protected. Remote
sensing can minimize the effects of excessive inlet pressure loss.
For tubing size and maximum length, provide the factory with the
information located on page 2900.25.
Filter Options - Canister (Special Inlet Adaptor Required)
High capacity filters come in four variations: (1) Carbon steel cadmium
coated filter body, (2) Stainless steel filter body, (3) Carbon steel cadmium
coated filter body with stainless steel needle valve and (4) Stainless steel Pilot Valve Tester
filter body with stainless steel needle valve.
All four variations have a 35-micron stainless steel element. The standard
O-ring in the filter is Viton. The O-Ring in the filters for steam service will
be Teflon®. The needle valve provided in variation (3) & (4) is manually
operated and allows for purging the filtered material while the valve
remains in operation.

Internal View High Capacity Canister Filter High Capacity Canister Filter

4900.20
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
4900 MPV™
Capacities (USCS)
Steam

Series 4905 - 4918 Capacities are based on set pressure plus 10%
Standard Bore - Orifice Capacities - ASME SECTION VIII or 3 psi overpressure, whichever is greater.
(USCS Units) Capacities are in pounds per hour saturated steam.

Orifice Area (Sq. in.)


Set Press. D E F G H J K L M N P Q R T
(psig) 0.1314 0.228 0.359 0.594 0.930 1.513 2.160 3.350 4.229 5.098 7.491 12.979 18.783 30.542

15 194 337 530 878 1375 2237 3193 4953 6252 7537 11076 19190 27772 45159
20 223 388 611 1012 1585 2579 3682 5710 7209 8690 12769 22125 32019 52064
30 283 491 774 1281 2005 3263 4658 7225 9121 10995 16156 27993 40512 65874
40 348 605 952 1576 2468 4015 5733 8891 11224 13531 19882 34449 49854 81065
50 414 718 1131 1872 2931 4768 6807 10557 13328 16066 23608 40904 59196 96256
60 479 831 1309 2167 3393 5520 7881 12224 15431 18602 27334 47360 68539 111448
70 544 945 1488 2462 3856 6273 8956 13890 17535 21138 31060 53816 77881 126639
80 610 1058 1667 2758 4318 7026 10030 15556 19638 23674 34786 60271 87224 141830
90 675 1172 1845 3053 4781 7778 11104 17222 21742 26209 38512 66727 96566 157021
100 740 1285 2024 3349 5243 8531 12179 18889 23845 28745 42238 73182 105909 172212
120 871 1512 2381 3940 6169 10036 14328 22221 28052 33816 49690 86094 124593 202595
140 1002 1739 2738 4531 7094 11541 16476 25554 32259 38888 57142 99005 143278 232977
160 1133 1966 3095 5121 8019 13046 18625 28886 36466 43959 64594 111916 161963 263360
180 1263 2192 3452 5712 8944 14551 20774 32219 40673 49030 72045 124827 180648 293742
200 1394 2419 3809 6303 9869 16056 22922 35551 44879 54102 79497 137738 199333 324124
220 1525 2646 4166 6894 10794 17561 25071 38884 49086 59173 86949 150649 218018 354507
240 1655 2873 4524 7485 11719 19066 27220 42216 53293 64244 94401 163561 236702 384889
260 1786 3100 4881 8076 12644 20571 29368 45549 57500 69316 101853 176472 255387 415271
280 1917 3326 5238 8667 13570 22076 31517 48881 61707 74387 109305 189383 274072 445654
300 2048 3553 5595 9258 14495 23582 33666 52214 65914 79458 116756 202294 292757 476036
320 2178 3780 5952 9849 15420 25087 35815 55546 70121 84530 124208 215205 311442 506419
340 2309 4007 6309 10440 16345 26592 37963 58879 74328 89601 131660 228116 330127 536801
360 2440 4234 6666 11030 17270 28097 40112 62211 78535 94673 139112 241028 348811 567183
380 2570 4460 7023 11621 18195 29602 42261 65544 82742 99744 146564 253939 367496 597566
400 2701 4687 7381 12212 19120 31107 44409 68876 86948 104815 154016 266850 386181 627948
420 2832 4914 7738 12803 20046 32612 46558 72209 91155 109887 161468 279761 404866 658331
440 2963 5141 8095 13394 20971 34117 48707 75541 95362 114958 168919 292672 423551 688713
460 3093 5368 8452 13985 21896 35622 50856 78874 99569 120029 176371 305583 442236 719095
480 3224 5594 8809 14576 22821 37127 53004 82206 103776 125101 183823 318495 460921 749478
500 3355 5821 9166 15167 23746 38633 55153 85539 107983 130172 191275 331406 479605 779860
520 3485 6048 9523 15758 24671 40138 57302 88871 112190 135243 198727 344317 498290 810243
540 3616 6275 9880 16349 25596 41643 59450 92204 116397 140315 206179 357228 516975 840625
560 3747 6502 10238 16939 26522 43148 61599 95536 120604 145386 213631 370139 535660 871077
580 3878 6728 10595 17530 27447 44653 63748 98869 124811 150457 221082 383050 554345 901390
600 4008 6955 10952 18121 28372 46158 65897 102201 129017 155529 228534 395962 573030 931772
620 4139 7182 11309 18712 29297 47663 68045 105533 133224 160600 235986 408873 591714 962154
640 4270 7409 11666 19303 30222 49168 70194 108866 137431 165672 243438 421784 610399 992537
660 4400 7636 12023 19894 31147 50673 72343 112198 141638 170743 250890 434695 629084 1022919
680 4531 7863 12380 20485 32072 52178 74491 115531 145845 175814 258342 447606 647769 1053302
700 4662 8089 12737 21076 32998 53683 76640 118863 150052 180886 265794 460518 666454 1083684
720 4793 8316 13095 21667 33923 55189 78789 122196 154259 185957 273245 473429 685139 1114066
740 4923 8543 13452 22257 34848 56694 80938 125528 158466 191028 280697 486340 703823 1144449
750 4989 8656 13630 22553 35310 57446 82012 127195 160569 193564 284423 492795 713166 1159640

APPROVED: ASME Boiler & Pressure Vessel Code, Section VIII (for set pressure 15 psig and above).
CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.

4900.21
4900 (SRV-1/Q4.04)
4900 MPV™
Air Capacities (USCS)

Series 4905 - 4918 Capacities are based on set pressure plus 10%
Standard Bore - Orifice Capacities - ASME SECTION VIII or 3 psi overpressure, whichever is greater.
(USCS Units) Capacities are in standard cubic feet per minute @ 60°F.

Orifice Area (Sq. in.)


Set Press. D E F G H J K L M N P Q R T
(psig) 0.1314 0.228 0.359 0.594 0.930 1.513 2.160 3.350 4.229 5.098 7.491 12.979 18.783 30.542
15 69 119 188 312 489 796 1136 1763 2225 2683 3942 6830 9885 16074
20 79 138 217 360 564 918 1310 2032 2566 3093 4545 7875 11396 18531
30 100 175 275 456 713 1161 1658 2571 3246 3913 5750 9964 14419 23447
40 124 215 339 561 878 1429 2040 3164 3995 4816 7077 12261 17745 28854
50 147 255 402 666 1043 1697 2423 3758 4744 5718 8403 14559 21070 34261
60 170 296 466 771 1207 1965 2805 4351 5492 6621 9729 16857 24396 39669
70 193 336 529 876 1372 2233 3187 4944 6241 7524 11055 19155 27721 45076
80 217 376 593 981 1537 2500 3570 5537 6990 8426 12382 21453 31046 50483
90 240 417 656 1086 1701 2768 3952 6130 7738 9329 13708 23751 34372 55890
100 263 457 720 1192 1866 3036 4335 6723 8487 10231 15034 26048 37697 61297
120 310 538 847 1402 2195 3572 5099 7909 9985 12036 17686 30644 44348 72112
140 356 619 974 1612 2525 4108 5864 9095 11482 13841 20339 35240 50998 82926
160 403 699 1101 1823 2854 4643 6629 10281 12979 15647 22991 39835 57649 93740
180 449 780 1228 2033 3183 5179 7394 11468 14477 17452 25644 44431 64300 104555
200 496 861 1356 2243 3512 5715 8159 12654 15974 19257 28296 49026 70951 115369
220 542 941 1483 2454 3842 6250 8924 13840 17472 21062 30948 53622 77601 126183
240 589 1022 1610 2664 4171 6786 9688 15026 18969 22867 33601 58218 84252 136998
260 635 1103 1737 2874 4500 7322 10453 16212 20466 24672 36253 62813 90903 147812
280 682 1184 1864 3085 4830 7858 11218 17399 21964 26477 38906 67409 97553 158627
300 728 1264 1991 3295 5159 8393 11983 18585 23461 28282 41558 72005 104204 169441
320 775 1345 2118 3505 5488 8929 12748 19771 24959 30087 44211 76600 110855 180255
340 822 1426 2245 3716 5818 9465 13512 20957 26456 31892 46863 81196 117506 191070
360 868 1507 2373 3926 6147 10001 14277 22143 27953 33698 49515 85791 124156 201884
380 915 1587 2500 4136 6476 10536 15042 23329 29451 35503 52168 90387 130807 212698
400 961 1668 2627 4347 6805 11072 15807 24516 30948 37308 54820 94983 137458 223513
420 1008 1749 2754 4557 7135 11608 16572 25702 32446 39113 57473 99578 144108 234327
440 1054 1830 2881 4767 7464 12143 17336 26888 33943 40918 60125 104174 150759 245141
460 1101 1910 3008 4977 7793 12679 18101 28074 35440 42723 62778 108770 157410 255956
480 1147 1991 3135 5188 8123 13215 18866 29260 36938 44528 65430 113365 164061 266770
500 1194 2072 3262 5398 8452 13751 19631 30446 38435 46333 68082 117961 170711 277584
550 1310 2274 3580 5924 9275 15090 21543 33412 42179 50846 74713 129450 187338 304620
600 1426 2475 3898 6450 10098 16429 23455 36377 45922 55359 81345 140939 203965 331656
650 1543 2677 4216 6976 10922 17769 25367 39343 49666 59872 87976 152428 220592 358692
700 1659 2879 4533 7501 11745 19108 27279 42308 53409 64384 94607 163917 237218 385728
750 1775 3081 4851 8027 12568 20447 29191 45274 57153 68897 101238 175406 253845 412764
800 1892 3283 5169 8553 13391 21786 31103 48239 60896 73410 107869 186895 270472 439800
900 2124 3686 5805 9605 15038 24465 34927 54170 68384 82435 121131 209873 303726 493872
1000 2357 4090 6440 10656 16684 27144 38751 60101 75871 91461 134393 232851 336979 547943
1100 2590 4494 7076 11708 18331 29822 42575 66032 83358 100487 147655 255830 370233 602015
1200 2822 4897 7711 12760 19977 32501 46400 71962 90845 109512 160917 278808 403486 656087
1300 3055 5301 8347 13811 21624 35108 50224 77893 98332 118538 174179 301786 436740 710159
1400 3287 5705 8983 14863 23270 37858 54048 83824 105819 127563 187442 324764 469993 764231
1500 3520 6108 9618 15914 24917 40537 57872 89755 113306 136589 200704 347742 503247 818302
1600 3753 6512 10254 16966 26563 43215 61696 95686 120793 145614 213966 370720 536501 872374
1700 3985 6916 10889 18018 28210 45894 65520 101617 128280 154640 227228 393698 569754 926446
1800 4218 7319 11525 19069 29856 48573 69344 107548 135767 163665 240490 416676 603008 980518
1900 4451 7723 12160 20121 31503 51251 73168 113479 143254 172691 253752 439655 636261 1034590
2000 4683 8127 12796 21172 33149 53930 76992 119409 150741 181716 267014 462633 669515 1088661
2500 5846 10145 15974 26431 41382 67323 96113 149064 188176 226844 333325 577523 835783 1359020
3000 7010 12163 19152 31689 49614 80716 115233 178718 225612 271972 399636 692414 1002051 1629379
3500 8173 14181 22330 36947 57846 94109 134353 208372 263047 317100 465946 807305 1168318 1899738
4000 9336 16200 25507 42205 66079 107503 153474 238027 300482 362227 532257 922195 1334586 2170097
4500 10499 18218 28685 47463 74311 120896 172594 267681 337918 407355 598567 1037086 1500854 2440456
5000 11662 20236 31863 52721 82544 134289 191715 297335 375353 452483 664878 1151976 1667122 2710815
5500 12825 22254 35041 57979 90776 147682 210835 326990 412788 497610 731189 1266867 1833390 2981174
6000 13988 24273 38219 63237 99008 161075 229955 356644 450223 542738 797499 1381758 1999658 3251533
6500 15152 26291 41397 68495 107241 174468 249076 386298 487659 587866 863810 1496648 2165926 3521892
7000 16315 28309 44575 73754 115473 187861 268196 415953 525094 632993 930121 1611539 2332194 3792251
7500 17478 30327 47753 79012 123705 201255 287317 445607 562529 678121 996431 1726430 2498461 4062610
APPROVED: ASME Boiler & Pressure Vessel Code, Section VIII (for set pressure 15 psig and above). CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.
4900.22
Consolidated Pilot Operated Safety Relief Valves 4900 (SRV-1/Q4.04)
4900 MPV™
Capacities (USCS)
Water

Series 4905 - 4918 Capacities are based on set pressure plus 10% or 3 psi
Standard Bore - Orifice Capacities - ASME SECTION VIII overpressure, whichever is greater. Capacities are in gallons
(USCS Units) of water per minute @ 70°F and 0 psig backpressure.

Orifice Area (Sq. in.)


Set Press. D E F G H J K L M N P Q R T
(psig) 0.1314 0.228 0.359 0.594 0.930 1.513 2.160 3.350 4.229 5.098 7.491 12.979 18.783 30.542
15 16 27 43 72 113 185 264 410 518 624 917 1590 2301 3742
20 18 31 49 82 128 209 299 463 585 706 1037 1797 2601 4230
30 21 37 59 98 154 251 358 555 701 845 1242 2153 3116 5066
40 25 43 68 113 178 289 413 641 810 976 1434 2486 3598 5850
50 28 48 76 127 199 324 462 717 905 1091 1604 2779 4022 6541
60 30 53 84 139 218 354 506 785 992 1196 1757 3045 4406 7165
70 33 57 90 150 235 383 547 848 1071 1291 1898 3289 4759 7739
80 35 61 97 160 251 409 585 907 1145 1381 2029 3516 5088 8274
90 37 65 103 170 267 434 620 962 1215 1464 2152 3729 5397 8776
100 39 69 108 179 281 458 654 1014 1280 1544 2268 3931 5689 9250
120 43 75 119 197 308 502 716 1111 1403 1691 2485 4306 6232 10133
140 47 81 128 212 333 542 774 1200 1515 1827 2684 4651 6731 10945
160 50 87 137 227 356 579 827 1283 1620 1953 2869 4972 7196 11701
180 53 92 145 241 377 614 877 1361 1718 2071 3044 5274 7632 12411
200 56 97 153 254 398 648 925 1434 1811 2183 3208 5559 8045 13082
220 59 102 161 266 417 679 970 1504 1899 2290 3365 5830 8438 13721
240 61 106 168 278 436 709 1013 1571 1984 2392 3515 6090 8813 14331
260 64 111 175 290 454 738 1054 1636 2065 2489 3658 6338 9173 14916
280 66 115 181 301 471 766 1094 1697 2143 2583 3796 6578 9519 15479
300 68 119 188 311 487 793 1133 1757 2218 2674 3929 6808 9853 16022
320 71 123 194 321 503 819 1170 1815 2291 2762 4058 7032 10177 16548
340 73 127 200 331 519 845 1206 1870 2361 2847 4183 7248 10490 17057
360 75 131 206 341 534 869 1241 1925 2430 2929 4304 7458 10794 17552
380 77 134 211 350 549 893 1275 1977 2496 3010 4422 7663 11090 18033
400 79 138 217 359 563 916 1308 2029 2561 3088 4537 7862 11378 18501
420 81 141 222 368 577 939 1340 2079 2625 3164 4649 8056 11659 18958
440 83 144 228 377 590 961 1372 2128 2686 3238 4759 8246 11933 19404
460 85 148 233 385 604 982 1403 2176 2747 3311 4866 8431 12201 19840
480 87 151 238 394 617 1004 1433 2223 2806 3382 4970 8612 12464 20267
500 88 154 243 402 629 1024 1462 2268 2864 3452 5073 8790 12721 20685
550 93 161 255 421 660 1074 1534 2379 3003 3621 5321 9219 13342 21694
600 97 169 266 440 689 1122 1602 2485 3137 3782 5557 9629 13935 22659
650 101 176 277 458 718 1168 1667 2586 3265 3936 5784 10022 14504 23584
700 105 182 287 476 745 1212 1730 2684 3388 4085 6003 10400 15052 24475
750 108 189 297 492 771 1255 1791 2778 3507 4228 6213 10765 15580 25334
800 112 195 307 508 796 1296 1850 2869 3622 4367 6417 11119 16091 26165
900 119 207 326 539 845 1374 1962 3044 3842 4632 6806 11793 17067 27752
1000 125 218 343 568 890 1449 2068 3208 4050 4882 7174 12431 17990 29253
1100 131 229 360 596 934 1519 2169 3365 4248 5121 7525 13038 18868 30681
1200 137 239 376 623 975 1587 2266 3514 4437 5348 7859 13617 19707 32045
1300 143 248 392 648 1015 1652 2358 3658 4618 5567 8180 14174 20512 33354
1400 148 258 406 673 1053 1714 2447 3796 4792 5777 8489 14709 21286 34613
1500 154 267 421 696 1090 1774 2533 3929 4960 5980 8787 15225 22033 35828
1600 159 276 434 719 1126 1833 2616 4058 5123 6176 9075 15724 22756 37003
1700 164 284 448 741 1161 1889 2697 4183 5281 6366 9355 16208 23456 38141
1800 168 292 461 763 1195 1944 2775 4304 5434 6551 9626 16678 24136 39247
1900 173 301 473 784 1227 1997 2851 4422 5583 6730 9890 17135 24798 40323
2000 177 308 486 804 1259 2049 2925 4537 5728 6905 10146 17580 25442 41370
2500 198 345 543 899 1408 2291 3271 5073 6404 7720 11344 19655 28445 46253
3000 217 378 595 985 1542 2510 3583 5557 7015 8457 12427 21531 31160 50668
3500 235 408 643 1064 1666 2711 3870 6002 7577 9135 13423 23257 33657 54728
4000 251 436 687 1137 1781 2898 4137 6417 8101 9765 14349 24862 35981 58506
4500 266 463 729 1206 1889 3074 4388 6806 8592 10358 15220 26371 38163 62056
5000 281 488 768 1272 1991 3240 4626 7174 9057 10918 16043 27797 40228 65412
5500 295 512 806 1334 2089 3398 4851 7524 9499 11451 16826 29154 42191 68605
6000 308 534 842 1393 2181 3549 5067 7859 9921 11960 17575 30450 44067 71656
6500 320 556 876 1450 2271 3694 5274 8180 10327 12449 18292 31694 45867 74582
7000 332 577 909 1505 2356 3834 5473 8489 10716 12919 18983 32890 47598 77397
7500 344 598 941 1558 2439 3968 5665 8787 11092 13372 19649 34044 49269 80113
APPROVED: ASME Boiler & Pressure Vessel Code, Section VIII (for set pressure 15 psig and above). CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.
4900.23
4900 (SRV-1/Q4.04)
13900
Features & Benefits

Table of Contents
Features & Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13900.1
Scope of Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13900.2
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13900.3
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13900.5
Dimensions & Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13900.6
Capacities (USCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13900.7

Introduction Description
The CONSOLIDATED 13900 pilot operated safety relief valve The 13900 pilot operated safety valve is an ASME Section VIII
series is designed to contribute to the overall efficiency and approved valve intended for use on compressible fluids. The valve
profitability of plant operations. design is simple. It consists of a small conventional, fail-safe pilot
For system applications that require the releasing of large discharge safety valve and main valve.
capacities, the CONSOLIDATED 13900 valve series provides maximum Overcompression of the main valve seat O -Ring, located between
reliable working economy and a simple efficient valve design. It also the disc and bushing, is eliminated by the metal-to-metal contact
features a valve configuration that facilitates valve installation and bearing surfaces between the disc and bushing. O -Ring seal blowout is
in-line valve maintenance. eliminated by removing the pressure from behind the O-Ring via two
small slots when the valve is open and flowing. A condensate drain hole
Greater Total System Efficiency in the disc facilitates drainage of any accumulated moisture in the upper
The main valve can handle extremely large relieving capacities, in excess disc cavity.
of 3,000,000 lbs of steam per hour. It has a seven to one discharge The spring loaded U -shaped Teflon® guide seal provides increased seat
capacity over “T” type orifice, and a two to one discharge capacity over tightness as system pressure increases. The teflon material minimizes
“W” type orifice. friction on the main disc and allows for reliable, dependable, and
repeatable disc action. The seal spring load insures sealing at all times.
Improved Design
Teflon® guide rings eliminate metal-to-metal contact between the
The total valve external configuration is considerably smaller in size, and disc and guide, and eliminates friction. Main valve disc action is
the valve is lighter in weight than a comparable spring loaded valve. repeatable and reliable.
Because of these features, less space is required for valve installation.
The pilot valve action directly controls the pressure forces on the main
A simple, efficient, and reliable direct acting valve design with few valve disc and eliminates the need for a transfer valve. System pressure
components, eliminates the need for excessive spare parts inventory and which actuates the pilot valve is transmitted through a simple, full flow
reduces maintenance time. design sensing tube. The sensing tube eliminates small orifice control
parts and their possible clogging characteristics and is enclosed within the
Easy Installation and Maintenance valve body which protects it from damage and freezing.
Valve configuration is considerably smaller in size and lighter in Pilot valve blowdown adjustment can be set independently of the main
weight than a comparable spring loaded valve. This facilitates ease of valve. Adjustment and setting can be made prior to installing on the
installation, field handling, testing, and valve maintenance. main valve.
Valve maintenance is relatively simple and straightforward. The simple The pilot valve disc is a metal seated design that is easily serviced and
valve design means fewer parts and a reduction in required parts provides a seat tightness to 95% of set pressure.
inventory. Fewer valve parts mean that less can go wrong, malfunctions
can be readily diagnosed, and maintenance cost and process downtime The main unloading valve has a large orifice up to 200 sq. inches,
can be kept to a minimum. which reduces the number of valves required for overpressure
protection. Installation costs for additional header nozzles and exhaust
To facilitate valve maintenance, all main valve components are lines are eliminated.
removable through the top bonnet of the valve. The pilot valve can
be field tested and repaired without breaking inlet and outlet piping The O -Ring seat seal design and the spring loaded Teflon® rings assure
connections on the main valve. The pilot valve opening and closing is tightness, valve integrity, and facilitate valve maintenance.
easily adjusted on a small test facility.

13900.1
13900 (SRV-1/Q2.02)
13900
Scope of Design

Application
The 13900 pilot operated safety relief valve is designed for steam For those applications where discharge pressures at the valve outlet
applications where pressures range from 50 psig to 300 psig and exceeds 10% of the pilot valve set pressure, or where economics
temperature ranges from 250°F (121°C) to 550°F (288°C). The dictate that higher discharge pressures be required, the pilot valve can
temperature limit is applied to the valve to insure that the Teflon® seal be exhausted separately and the discharge pressure of the main valve
rings will maintain sealing integrity. can be allowed to increase above the limit of 10% of the pilot valve set
The 13900 valve can be used on any compressible fluid within the pressure.
pressure and temperature limits of the valve provided the fluid media Typical valve applications include, boiler feed pump turbines, flash tanks,
exhibits characteristics similar to saturated steam. For applications other steam lines and deareators.
than steam, the open lift lever cap should be reviewed for adequacy. If
another cap design is required, it should be so stated. CAUTION: These valves are not to be used on power boilers.
The 13900 series of valves are available in four sizes, 114, 143, 176,
and 200 Sq. in. For all sizes except the 200 the largest possible relieving
capacity is supplied for the valve inlet size specified.

13900 Scope of Design

Inlet Outlet Inlet Pressure /


Valve Type Orifice Area ANSI B16.5 ANSI B16.5 Temperature Limits
50 psig - 300 psig
13906-114 114.0 Sq. in. 16" 300# R.F. 18" 150# R.F.2
250°F - 550°F
50 psig - 300 psig
13906-143 143.1 Sq. in. 18" 300# R.F. 22" 150# R.F.1
250°F - 550°F
50 psig - 300 psig
13906-176 176.7 Sq. in. 20" 300# R.F. 24" 150# R.F.
250°F - 550°F
50 psig - 300 psig
13906-200 201.0 Sq. in. 20" 300# R.F. 24" 150# R.F.
250°F - 550°F

NOTES: 1 22" 150# flange is not covered by ANSI B16.5. Drilling is (20) 1-3/8 dia. holes on a 27-1/4
dia. bolt circle.
2 Two holes on outlet drilling are tapped and threaded 1-1/8 - 7UNC - 2B TH’D, 1-1/2 deep.

13900.2
Consolidated Pilot Operated Safety Relief Valves 13900 (SRV-1/Q2.02)
13900
Materials

12
43A
44
17A
45
43B
26
21
24 20
22 17C 52
23 43A

19 46
18
12
56
17B
8
13
16
8
9 14

7 15
6 57
11 5
49
4 2 10
3

Part Material Part Material


1 Main Base SA216 Grade WCC Carbon Steel 18 Bonnet Gasket 304SS Nobestos Filled
2 Seat Bushing CPF8M Stainless Steel 19 Bonnet SA216 Grade WCC Carbon Steel
3 Seat Bushing Screw Jam Nut Carbon Steel (Cadmium Plated) 20 Pilot Base 304 SS
4 Retainer Lock Ring Carbon Steel (Nickel Plated) 21 Pilot Base Flange SA105 Carbon Steel
5 O-Ring Retainer 410 Cond. A Stainless Steel 22 Base Stud B7 Alloy Steel
6 Disc Drain Plug 316 SS 23 Base Stud Nut 2H Steel
7 Main Disc CA6NM Stainless Steel 24 Eye Bolt Lock Nut Carbon Steel
8 Main Guide CA15 Stainless Steel 25 Pilot Bonnet Gasket Soft Iron
9 Back-up Ring Teflon (Glass Filled) 26 Eye Bolt Carbon Steel
10 Seat Bushing Retainer Screw 416 Cond. A Stainless Steel 27 Adjusting Ring Pin 416 Cond. A Stainless Steel
11 O-Ring Seat Seal Teflon 28 Adjusting Ring CA15 Stainless Steel
12 Discharge Fitting Seal Teflon Pilot Bonnet Assembly
13 Guide Seal Virgin Teflon Cover Elgiloy Spring 29A Bonnet SA216 Grade WCC Carbon Steel
14 Floating Washer 410 Cond. T Stainless Steel 29B Guide 316L SS
15 Floating Washer Retainer 410 Cond. T Stainless Steel 29C Pin 304 SS
16 Floating Washer Retainer Lock Ring PH15-7MO Stainless Steel 30 Bottom Spring Washer Carbon Steel (Zinc Plated)
Sensing Tube Assembly Spindle Assembly
17A Upper Tube 304 SS 31A Spindle 1213 Carbon Steel
17B Lower Tube TP304 Stainless Steel 31B Spindle Collar 410 Cond. T Stainless Steel
17C Tube Flange 1020 Carbon Steel 32 Top Spring Washer 1213 Carbon Steel

13900.3
13900 (SRV-1/Q2.02)
13900
Materials

37
36
35 38
33

34 39
32 40
31A

41 30
29A

31B

29C
29B
42D
42B
42A
42C
27
28
53
25

Part Material Part Material


33 Lever Malleable Iron Discharge Tube Assembly
34 Compression Screw Locknut 1213 Carbon Steel 43A Fitting SA105 Carbon Steel
35 Release Nut 410 Cond. T Stainless Steel 43B Discharge Tube SA105 Carbon Steel
36 Release Locknut Carbon Steel 44 Bonnet Stud B7 Alloy Steel
37 Cap Malleable Iron 45 Bonnet Stud Nut 2H Steel
38 Lever Pin Steel (Zinc Plated) 46 Main Bonnet Plug 304 SS
39 Cap Lock Screw Carbon Steel 49 Main Base Plug 304 SS
40 Compression Screw 416 SS 52 Sensing Tube Flange Gasket 304SS Nobestos Filled
41 Spring: 250°F - 400°F Chrome Alloy 53 Adjusting Ring Pin Gasket Soft Iron
Spring: 401°F - 550°F Inconel 56 Disc Spring X750 Nickel Steel
42 Pilot Disc Assembly 57 Disc Spring Ring 410 Cond. A Stainless Steel
42A Disc 410 Cond. T Stainless Steel
42B Disc Holder 304 SS
42C Disc Collar 304 SS
42D Retainer Ring PH15-7MO Stainless Steel

13900.4
Consolidated Pilot Operated Safety Relief Valves 13900 (SRV-1/Q4.04)
13900
Options

Standard Options
The CONSOLIDATED 13900 Series Valves are available with the following options:

Omit Pilot Discharge Piping


Pilot Valve Vent to area other than main valve outlet.

Dump Valve Design


Rather than having a spring loaded safety valve as its pilot valve, which opens automatically at the pre-determined set pressure, the dump valve has a
pilot which is operated by an electrical signal so that the valve may be opened at any time independently of the steam pressure.

13900.5
13900 (SRV-1/Q2.02)
13900
Dimensions & Weights

13900 Series - Dimensions & Weights - (USCS Units)


Dimensions (Inches) and Weights (pounds)

Size Type A B C D Weight


16 x 18 13906-114 17 21 48 2-1/4 1900
18 x 22 13906-143 18 22 49-1/2 2-3/8 2500
20 x 24 13906-176 20 25 54 2-1/2 3850
20 x 24 13906-200 20 25 54 2-1/2 3850

13900 Series - Dimensions & Weights - (Metric Units)


Dimensions (Millimeters) and Weights (Kilograms)

Size Type A B C D Weight


16 x 18 13906-114 431.8 533.4 1219.2 57.2 861.8
18 x 22 13906-143 457.2 558.8 1257.3 60.3 1134.0
20 x 24 13906-176 508.0 635.0 1371.6 63.5 1746.0
20 x 24 13906-200 508.0 635.0 1371.6 63.5 1746.0

D
B

13900.6
Consolidated Pilot Operated Safety Relief Valves 13900 (SRV-1/Q2.02)
13900
Capacities (USCS)
Steam

Series 13900 Pilot Operated Safety Relief Valves Capacities based on Set Pressure Plus 10% or
ORIFICE CAPACITIES - STEAM 3 psi overpressure, whichever is greater.
(USCS Units) Capacities in Pounds per Hour saturated steam.

Set Press. - psig 114.0 Sq. in. 143.1 Sq. in. 176.7 Sq. in. 201.0 Sq. in.
50 358876 450483 556257 613274
60 415513 521578 644046 710061
70 472151 592673 731834 806847
80 528788 663768 819622 903634
90 585426 734863 907410 1000420
100 642063 805958 995198 1097207
120 755338 948148 1170775 1290780
140 868613 1090338 1346351 1484353
160 981888 1232529 1521927 1677926
180 1095164 1374719 1697504 1871499
200 1208439 1516909 1873080 2065072
220 1321714 1659099 2048656 2258645
240 1434989 1801289 2224233 2452218
260 1548264 1943479 2399809 2645791
280 1661539 2085669 2575386 2839364
300 1774814 2227859 2750962 3032937

13900.7
13900 (SRV-1/Q4.04)
13900
Air Capacities (USCS)

Series 13900 Pilot Operated Safety Relief Valves Capacities based on Set Pressure Plus 10% or
ORIFICE CAPACITIES - AIR 3 psi overpressure, whichever is greater.
(USCS Units) Capacities in standard Cubic Feet per Minute Air @ 60°F.

Set Press. - psig 114.0 Sq. in. 143.1 Sq. in. 176.7 Sq. in. 201.0 Sq. in.
50 127904 160553 197578 218572
60 148090 185892 228760 253067
70 168276 211230 259942 287562
80 188461 236569 291123 322057
90 208647 261907 322305 356552
100 228833 287246 353487 391047
120 269204 337923 415850 460037
140 309576 388600 478214 529027
160 349948 439276 540577 598017
180 390319 489953 602941 667007
200 430691 540630 665304 735997
220 471062 591307 727668 804987
240 511434 641984 790031 873977
260 551805 692661 852394 942967
280 592177 743338 914758 1011957
300 632549 794015 977121 1080947

13900.8
Consolidated Pilot Operated Safety Relief Valves 13900 (SRV-1/Q4.04)
Codes and Standards

The following codes and standards are applicable to the design, selection and use of pressure relief valves. Some of these are applicable to specific
industries, such as those set up by the American Petroleum Institute (API), American Gas Association (AGA), American National Standards Institute (ANSI),
American Society of Mechanical Engineers (ASME) and Manufacturers Standardization Society of the Valve and Fittings Industry (MSS). Other codes and
standards may apply depending on the country in which pressure relief valves will be installed. When specifying pressure relief valves consideration must
be given to local codes that apply to a specific industry and the application in question.
The following is a listing of organizations that supply standards that are applicable to pressure relief valves for product intended for installation within the
United States and those countries that recognize these standards.

American National Standards Institute


11 West 42nd Street, New York, NY 10036
(212) 642-4900
(212) 764-3274
http://www.ansi.org

American Gas Association


1515 Wilson Boulevard Suite 100, Arlington, VA 22209
(703) 841-8400
http://www.aga.org

American Petroleum Institute


1220 L Street Northwest Suite 900, Washington, DC 20005
(202) 682-8000
http://api-ec.api.org

American Society of Mechanical Engineers


3 Park Avenue Fl 21, New York, NY 10016
(212) 591-7000
http://www.asme.org

Manufacturers Standardization Society of Valve


and Fittings Industry
127 Park Street Northeast, Vienna, VA 22180
(703) 281-6613
http://www.mss-hq.com

CS.1
Codes & Standards (SRV-1/Q4.04)
Codes and Standards

NACE International - The Corrosion Society


1440 South Creek Drive
Houston, Texas 77084-4906
281-228-6200
http://nace.org

National Board of Boiler and Pressure Vessel Inspectors


1055 Crupper Avenue
Columbus, OH 43229
614-888-8320
http://www.nationalboard.org

NFPA (National Fire Protection Association)


1 Batterymarch Park Quincy, MA 02269-9101
Telephone: (617) 770-3000
http://www.nfpa.org

U.S. Department of Transportation Library


400 7th St. SW, Room 2200
Washington, DC 20590
202-366-0746
http://www.dot.gov

CS.2
Consolidated Safety Relief Valves Codes & Standards (SRV-1/Q2.02)
Technical Information
Conversion

Table of Contents
Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.1
Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.3
Reaction Forces and Valve Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.5
Rupture Disks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.6
Seat Tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.7
Piping Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.10
Temperature Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.13
Flange Finishes and Natural Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.14
Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.15
API RP 520, Part II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.16
O-Ring Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TI.22

Equivalents and Conversion Factors

Pressure (psi = pounds per square inch) Weights


kPa x 0.145 = psi Pound x 0.4536 = kilogram
bar x 14.504 = psi Kilograms x 35.27 = ounces
Atmosphere x 14.7 = psi Pounds x 0.0005 = short tons (2000 lbs)
Inches of mercury x 0.4912 = psi Pounds x 0.000454 = metric tons
Kilograms per square centimeter x 14.22 = psi Pounds x 16 = ounces
Atmosphere x 1.033 = kilograms per square centimeter Tons (metric) x 1.102 = short tons (2000 lbs)
Inches of mercury x 0.0345 = kilograms per square centimeter Short tons x 907.2 = kilograms

Dimensions Temperature
Centimeters x 0.3937 = inches
Centimeters x 0.01 = meters
Cubic inches x 16.39 = cubic centimeters
Feet x 0.3048 = meters
Inches x 25.4 = millimeters
Feet x 12 = inches
Meters x 100 = centimeters
Meters x 39.37 = inches
Yards x 0.9144 = meters
Square inches x 6.4516 = square centimeters
Square inches x 645.16 = square millimeters

TI.1
Technical Information (SRV-1/Q2.02)
Technical Information
Conversion

Flowrate (All gallons are U.S. unless otherwise noted) Barrels (petroleum) x 42 = gallons
Other
Pounds per hour x 0.4536 = kilogram per hour
Kilograms per minute x 132.3 = pounds per hour Foot pounds x 0.001286 = BTU
Barrels per day x 0.0292 = gallons per minute Gallons of water x 8.345 = pounds (70˚F)
Cubic feet per second x 448.833 = gallons per minute Horsepower (boiler) x 34.5 = pounds water per hour evaporation
Cubic meters per hour x 4.4 = gallons per minute Specific Gravity (gas or vapor) x 28.97 = molecular weight

Gallons of liquid per minute x 500 x specific gravity = pounds per hour Use of SI Units
of liquid (70˚F)
The ASME Code has adopted the following practice for the use of
Liters per hour x 0.0044 = gallons per minute “English” and Metric Units. A reprint of that statement is given below:
Pounds per hour x 6.32 / molecular weight = cubic feet per minute
It is the policy of ASME Council that SI units of measurement be
Pounds per hour liquid x 0.002 / specific gravity = gallons per minute included in all papers, publications, and revisions of ASME Codes and
of liquid (70˚F) Standards. In accordance with this policy, each ASME Policy Board,
Technical Division, or Committee has the option of giving preference to
Tons (metric) per day x 91.8 = pounds per hour U.S. customary or SI Units.
Gallons per minute x 0.06309 = liters per second
Gallons per minute x 3.7854 = liters per minute When U.S. customary units are given preference, the SI equivalent
Gallons per minute x 0.2271 = cubic meters per hour shall be given in parentheses or in a supplementary table. When
Gallons per minute x 500 = pounds per hour preference is given to SI units, the U.S. customary units may be
omitted or given in parentheses. Each Transactions Journal has specific
SCFM (Standard Cubic Feet Per Minute) x 1.608 = normal cubic meter instructions as to which of these options to use. This manual illustrates
per hour (760 mmHG and 0˚C) use of the second option: SI (U.S. customary).

SCFM x 0.02679 = normal cubic meter per minute (760 mmHG and For complete details regarding SI usage, consult ASME Guide SI-1,
0˚C) “ASME Orientation and Guide for Use of SI (Metric) Units”, available
from the ASME Order Department.
SCFM x 1.699 = cubic meters per hour (101 kPa and 16˚C)

SCFM x 1.725 = cubic meters per hour (1 ATM and 20˚C)

Volumes (All gallons are U.S. unless otherwise noted)


Cubic centimeters x 0.06102 = cubic inches
Cubic feet x 7.48055 = gallons
Cubic meters x 264.17 = gallons
Gallons x 231 = cubic inches
Gallons (Imperial) x 277.4 = cubic inches
Gallons x 3785 = cubic centimeters
Gallons x 0.833 = gallons (Imperial)
Gallons x 3.785 = liters
Liters x 1000 = cubic centimeters
Liters x 0.2642 = gallons

TI.2
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
Terminology

Terminology For Safety Relief Valves

Accumulation
Accumulation is the pressure increase over the maximum allowable working pressure of the vessel during discharge through the pressure relief valve,
expressed as a percentage of that pressure, or actual pressure units.

Back Pressure
Back pressure is the pressure on the discharge side of a safety relief valve. (Also see “Built-Up Back Pressure” and “Superimposed Back Pressure”, below).

Blowdown
Blowdown is the difference between set pressure and reseating pressure of a pressure relief valve, expressed as a percentage of the set pressure, or actual
pressure units.

Built-Up Back Pressure


Built-up back pressure is pressure which develops at the valve outlet as a result of flow, after the safety relief valve has been opened.

Chatter
Chatter is the abnormal, rapid reciprocating motion of the movable parts of a valve in which the disc contacts the seat.

Closing Pressure
Closing pressure is the point at which the valve re-closes. Closing pressure on a test stand may differ from the blowdown, which is the closing pressure
under actual service conditions.

Cold Differential Test Pressure (CDTP)


Cold differential test pressure is the set pressure at which the valve is adjusted to open on the test stand. This pressure includes the corrections for back
pressure and/or temperature service conditions. (CDPT replaces former term CDS. For Consolidated series 1900 setting instructions, refer to maintenance
manual CON-2).

Differential Between Operating and Set Pressures


Valves in process service will generally give best results if the operating pressure does not exceed 90% of the set pressure. However, on pump and
compressor discharge lines, the differential required between the operating and set pressures may be greater because of pressure pulsations coming from
a reciprocating piston. It is recommended that the valve be set as high above the operating pressure as possible.

Flutter
Flutter is the abnormal, rapid reciprocating motion of the movable parts of a valve in which the disc does not contact the seat.

Lift
Lift is the actual travel of the disc away from the closed position when a valve is relieving.

Maximum Allowable Working Pressure


Maximum allowable working pressure is the maximum gauge pressure permissible in a vessel at a designated temperature. A vessel may not be operated
above this pressure, or its equivalent, at any metal temperature other than that used in its design. Consequently, for that metal temperature, it is the
highest pressure at which the primary safety relief valve is set to open.

Operating Pressure
The operating pressure is the gauge pressure to which the vessel is normally subjected in service.

TI.3
Technical Information (SRV-1/Q2.02)
Technical Information
Terminology

Overpressure
Overpressure is a pressure increase over the set pressure of the primary relieving device. Overpressure is similar to accumulation when the relieving device
is set at the maximum allowable working pressure of the vessel. Normally, overpressure is expressed as a percentage of set pressure.

Rated Capacity
Rated capacity is the percentage of measured flow at an authorized percent overpressure permitted by the applicable code. Rated capacity is generally
expressed in pounds per hour (lb/hr), kilograms per hour (kg/hr) for vapors; standard cubic feet per minute (SCFM), normal cubic meters per minute
(LNCM/min) or m3/min for gasses; and in gallons per minute (GPM), or liters per minute (L/min) for liquids.

Relief Valve
A relief valve is an automatic pressure-relieving device, actuated by static pressure upstream from the valve. This type of valve is used primarily for
liquid service.

Safety Relief Valve


A safety relief valve is an automatic pressure-relieving device which may be used as either a safety or relief valve, depending upon application.

Safety Valve
A safety valve is an automatic pressure-relieving device actuated by the static pressure upstream of the valve, and characterized by rapid opening or pop
action. This type of valve is used for steam, gas or vapor service.

Seat Tightness Pressure


Seat tightness pressure is the specified inlet static pressure at which a quantitative seat leakage test is performed in accordance with a standard procedure.

Set Pressure
Set pressure is the gauge pressure at the valve inlet, for which the safety relief valve has been adjusted to open under service conditions. In liquid service,
set pressure is determined by the inlet pressure at which the valve starts to discharge. In gas or vapor service, the set pressure is determined by the inlet
pressure at which the valve pops.

Simmer
Simmer is characterized by the audible passage of a gas or vapor across the seating surfaces just prior to “pop”. The difference between this “start to
open pressure” and the set pressure is simmer, and is generally expressed as a percentage of set pressure.

Superimposed Back Pressure


Superimposed back pressure is the pressure in the discharge header before the safety relief valve opens. This can be further defined as follows:

Constant Superimposed
This type of back pressure remains essentially at a fixed value (constant) and exists (superimposed) continuously prior to and during opening of the
valve. (e.g., 20 psig/1.38 bar).

Variable Superimposed
This type of back pressure varies or changes over a range from a minimum to a maximum, or vice versa. (e.g., 0 to 20 psig/1.38 bar). The actual
back pressure at any specific time depends on conditions in the piping system to which the outlet of the valve is connected.

Valve Trim
Valve trim includes the nozzle and disc.

TI.4
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
Reaction Forces and Valve Lift

Reaction Forces Due to Valve Discharge


( Gases & Vapors )
A thrust is exerted on a pressure relief valve when it is discharging. CONSOLIDATED ’s sizing program SRVS provides valve specific calculation
This thrust is equal to the mass flow rate times exit velocity, plus outlet of reaction forces.
flange area, times the difference between exit pressure and atmospheric Determination of outlet reaction forces is the resposnsibility of the
pressure. This thrust, acting opposite to the direction of flow, may designer of vessel and/or piping.
be significant, particularly when relieving gases or vapors. Although
CONSOLIDATED safety relief valves are designed to withstand this thrust, Reaction force information obtained from SRVS is for technical advice and
stresses developed in piping or equipment should be investigated. It is assistance only. No obligation or liability for this advice and assistance is
especially important when the valve is discharging to atmosphere through assumed. Use of the valve specific information is at the buyer’s risk.
an unsupported stack.

Lift and Closing Curves


for Safety Relief Valves

For various reasons, information is needed concerning the response of the valve lift with respect to pressure beneath the valve. The following information
supplies general data.

Chart 6, below, applies to 1900, 1982, and 19000 series valves on compressible fluids. These valves achieve approximately 65% of their total rated
lift at opening pressure and achieve full rated lift at 10% overpressure.

SRV Compressible Fluid Lift Curve


P = Set Pressure
100

90

80

70
65%
Rate of increase or decrease
% Lift or Capacity

60 depends on the rate of


pressure increase or decrease.

50

40

30

20

10

0
0 0.93P 0.98P P 1.1P Pressure

Blowdown Overpressure

TI.5
Technical Information (SRV-1/Q4.04)
Technical Information
Rupture Disks

Valves Used in Combination with Rupture


Disks / Valves for Closed Water Heaters
Pressure Relief Valves Used in Combination with (f) Name of the organization responsible for this
Rupture Disks marking (this could be the valve Manufacturer,
rupture disk Manufacturer, vessel user, or vessel
In all pressurized systems, the overpressure relief can be handled with a Manufacturer).
variety of mechanisms which include pressure relief valves, rupture disks (2) The space between the rupture disk and pressure relief valve
or combinations of the two devices. shall be provided with a pressure gauge, a try cock, free vent or
The following guidelines apply when pressure relief valves are used in suitable telltale indicator. This arrangement permits detection of
combination with rupture disks. disk rupture or leakage.
ASME B & PVC, Section VIII Rules: Safety Relief Valves for Closed Water Heaters
Paragraph UG -132 of the ASME Code does permit the use of rupture Heat exchangers, which utilize tubes as a method of transferring heat,
disks. The use of rupture disks at the valve inlet, in combination with present unique sizing problems. The tube side (flow through the
pressure relief valves, will fall into one of the two following categories: tubes) is generally not a problem area, but the shell side sizing can be
complicated by the fact that tube ruptures can occur.
(1) The rupture disk is not capacity certified in combination with
the pressure relief valve. The following techniques apply to valve sizing on shell sides of heat
exchangers:
(a) In that case, the ASME stamped rated capacity of the
pressure relief valve must be multiplied by 0.9 (reducing (1) When pressure, temperature and flow conditions are specified,
the valve’s rated capacity). Therefore, only 90% of the valves will be sized in accordance with ASME B & PVC, Section
valve capacity can be used as credit in determining available VIII rules. For flashing water, valves will be sized on the basis of
relieving capacity for the system. estimating back pressure due to flashing. That back pressure will be
used in calculations for required orifice area calculations.
(2) The rupture disk is capacity certified in combination with the
pressure relief valve. (2) When it is stated that valves are to be sized in accordance
with the Heat Exchanger Institute Standard for Closed Feedwater
(a) It is permitted to use a combination capacity factor Heaters, Section 6, specifications must supply all appropriate
determined by tests conducted under ASME rules. The ASME information to allow verification of sizing. If valve sizing under
stamped rated capacity of the pressure relief valve must be HEI guidelines results in valves smaller than that stated in (1), the
multiplied by this factor when determining allowable relieving sizing must be resolved before an ASME Code stamp is allowed on
capacity of the valve/rupture disk combination. The capacity the valve nameplate.
calculated using the combination capacity factor is to be used
in valve sizing requirements. (3) The following information is necessary to ensure proper sizing:
(b) Each rupture disk design must be tested in combination (a) Set pressure or shell design pressure
with each pressure relief valve design so that a combination (b) Normal operating temperature
capacity factor can be determined. Factors are valid for only
the materials tested. (c) Relieving temperature at the valve inlet in event of
tube rupture
Other ASME B & PVC, Section VIII Guidelines:
(d) Shell design temperature
(1) Pressure relief valves used in combination with rupture disks
are to be marked with the capacity established under 2(a) above. (e) Relieving capacity required at relieving temperature (GPM
The markings may be placed on the valve or the rupture disk or lb/hr)
device. The markings shall include the following:
(f) Back pressure condition
(a) Name of the valve Manufacturer - at normal conditions
- at relieving conditions
(b) Design or type number of the valve
(g) Specify percentage of flashing occurring
(c) N ame of the rupture disk Manufacturer
(h) Specify the valves to have “UV” symbols stamped on the
(d) Design or type number of the rupture disk nameplate and the capacity indicated in “GPM” at 70˚F
(e) Capacity or combination capacity factor (i) Liquid trim components to be installed in the valve

TI.6
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
Seat Tightness

Seat Tightness of Pressure Relief Valves


( Reprint of API RP 527 )

Section 1 - Scope bubbles per minute shall be determined with the test pressure at
the valve inlet held at 90% of the set pressure. For a valve set at
This standard describes methods of determining the seat tightness 50 pounds per square inch gauge (345 kilopascals gauge) or less,
of metal and soft seated pressure relief valves, including those of the test pressure shall be held at 5 pounds per square inch (34.5
conventional, bellows, and pilot operating designs. kilopascals) less than the set pressure.
2.2.4 Leakage Test
The maximum acceptable leakage rates are defined for pressure relief
Before the leakage test, the set pressure shall be demonstrated,
valves with set pressures from 15 pounds per square inch gauge (103 and all valve body joints and fittings should be checked with a
kilopascals gauge) to 6,000 pounds per square inch gauge (41,379 suitable solution to ensure that all joints are tight.
kilopascals gauge). If greater seat tightness is required, the purchaser
shall specify it in the purchase order. Before the bubble count, the test pressure shall be applied for at
least one minute for a valve whose nominal pipe size is two inches
The test medium for determining the seat tightness - air, steam, or water (50 millimeters) or smaller; two minutes for a valve whose nominal
shall be the same as that used for determining the set pressure of the pipe size is 2 , 3 or 4 inches (65, 80, or 100 millimeters); and
valve. five minutes for a valve whose nominal pipe size is six inches (150
millimeters) or larger. The valve shall then be observed for leakage
For dual service valves, the test medium - air, steam, or water - shall be
for at least one minute.
the same as the primary relieving medium.
To ensure safety, the procedures outlined in this standard shall be 2.3 Acceptance Criteria
performed by persons experienced in the use and functions of pressure For a valve with a metal seat, the leakage rate in bubbles per minute
relief valves. shall not exceed the appropriate value in Table 1. For a soft seated valve,
there shall be no leakage for one minute (zero bubbles per minute).
Section 2 - Testing with Air
Fig. 1 - Apparatus to Test Seat Tightness with Air
2.1 Test Apparatus
A test arrangement for determining seat tightness with air is shown
Flanged or threaded outlet adapter
in Figure 1. Leakage shall be measured using a tube with an outside for pressure relief valve
diameter inch (7.9 millimeters) and a wall thickness of 0.035 inch
(0.89 millimeter). The tube end shall be cut square and smooth. The
tube opening shall be inch (12.7 millimeters) below the surface of the
water. The tube shall be perpendicular to the surface of the water. Tube with outside diameter of 5/16 inch (7.9 mm)
and wall thickness of 0.035 inch (0.89 mm)
Arrangement shall be made to safely relieve or contain body pressure in
case the valve accidentally pops (see Figure 2).
2.2 Procedure
2.2.1 Test Medium
The test medium shall be air (or nitrogen) near ambient 1/2 inch
(12.7 mm)
temperature.
2.2.2 Test Configuration Water
The valve shall be vertically mounted on the test stand, and the test
apparatus shall be attached to the valve outlet, as shown in Figure 1. NOTE: See Figure 2 for an example of a device to relieve body pressure in case the
All openings - including but not limited to caps, drain holes, vents, valve accidentally pops.
and outlets shall be closed.
2.2.3 Test Pressure
For a valve whose set pressure is greater than 50 pounds per
square inch gauge (345 kilopascals gauge), the leakage rate in

TI.7
Technical Information (SRV-1/Q2.02)
Technical Information
Seat Tightness

Table 1 - Air Test - Maximum Seat Leakage Rates for Metal-Seated Pressure

Effective Orifice Sizes Effective Orifice Sizes


0.307 Inch and Smaller Larger than 0.307 Inch
Set Pressure
at 60˚F (15.6˚C) Approximate Leakage Approximate Leakage
per 24 Hours per 24 Hours
Pounds per Leakage Rate Standard Standard Leakage Rate Standard Standard
Megapascals
Square Inch Gauge (bubbles per minute) Cubic Feet Cubic Meters (bubbles per minute) Cubic Feet Cubic Meters

15 - 1000 0.103 - 6.896 40 0.60 0.017 20 0.30 0.0085


1500 10.3 60 0.90 0.026 30 0.45 0.013
2000 13.0 80 1.20 0.034 40 0.60 0.017
2500 17.2 100 1.50 0.043 50 0.75 0.021
3000 20.7 100 1.50 0.043 60 0.90 0.026
4000 27.6 100 1.50 0.043 80 1.20 0.034
5000 38.5 100 1.50 0.043 100 1.50 0.043
6000 41.4 100 1.50 0.043 100 1.50 0.043

Fig. 2 - Air Test - Device to Relieve Body Pressure Caused by Accidental Popping of the Valve

Soft Rubber Gasket - attach to face


of detector to prevent leakage
Safety Valve
Outlet Tube - cut end
smooth and square

Water Level Control Hole - maintain


1/2 inch (12.7 mm) from bottom
of tube to bottom of hole

1/2 inch
(12.7 mm)

Cup - weld to detector

Membrane - seals during test and


bursts if valve accidentally opens
C Clamp

Air Pressure

TI.8
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
Seat Tightness

Section 3 - Testing with Steam 4.2 Acceptance Criteria


For a metal seated valve whose inlet has a nominal pipe size of one inch
3.1 Procedure
or larger, the leakage rate shall not exceed 10 cubic centimeters per hour
3.1.1 Test Medium per inch of nominal inlet size. For a metal seated valve whose inlet has a
The test medium shall be saturated steam. nominal pipe size of less than one inch, the leakage rate shall not exceed
3.1.2 Test Configuration 10 cubic centimeters per hour. For soft seated valves, there shall be no
The valve shall be vertically mounted on the steam test stand. leakage for one minute.
3.1.3 Test Pressure Section 5 - Testing with Air - Another Method
For a valve whose set pressure is greater than 50 pounds per
5.1 Type of Valve to be Tested
square inch gauge (345 kilopascals gauge), the seat tightness shall
be determined with the test pressure at the valve inlet held at 90 Valves with open bonnets - bonnets that cannot be readily sealed, as
percent of the set pressure. For a valve set at 50 pounds per square specified in 2.2.2 - may be tested in accordance with this section instead
inch gauge (345 kilopascals gauge) or less, the test pressure shall of Section 2.
be held at five pounds per square inch (34.5 kilopascals) less than This alternative method shall not be used to test valves in which air
set pressure. bubbles can travel to the open bonnet through any passageway inside
3.1.4 Leakage Test the valve guide without being observed at the valve outlet.
Before starting the seat tightness test, the set pressure shall be 5.2 Procedure
demonstrated, and the set pressure shall be held for at least three 5.2.1 Test Medium
minutes. Any condensate in the body bowl shall be removed before the The test medium shall be air (or nitrogen)near ambient temperature.
seat tightness test. Air (or nitrogen) may be used to dry condensate.
5.2.2 Test Configuration
After any condensate has been removed, the inlet pressure shall The valve shall be vertically mounted on the air test stand. The
be increased to the test pressure. Tightness shall then be checked valve outlet shall be partially sealed with water to about inch
visually using a black background. The valve shall then be observed (12.7 millimeters) above the nozzle’s seating surface.
for leakage for at least one minute.
5.2.3 Test Pressure
3.2 Acceptance Criteria For a valve whose set pressure is greater than 50 pounds per square
For both metal and soft seated valves, there shall be no audible or visible inch gauge (345 kilopascals gauge), the leakage rate in bubbles
leakage for one minute. per minute shall be determined with the test pressure at the valve
inlet held at 90 percent of the set pressure. For a valve set at 50
Section 4 - Testing with Water pounds per square inch gauge (345 kilopascals gauge) or less, the
4.1 Procedure test pressure shall be held at five pounds per square inch (34.5
4.1.1 Test Medium kilopascals) less than the set pressure.
The test medium shall be water near ambient temperature. 5.2.4 Leakage Test
4.1.2 Test Configuration Before starting the seat tightness test, the set pressure shall be
The valve shall be vertically mounted on the water test stand. demonstrated, and the outlet body bowl shall be filled with water
to the level of the partial seal. The inlet pressure shall then be
4.1.3 Test Pressure increased to the test pressure and held at this pressure for one
For a valve whose set pressure is greater than 50 pounds per square minute before the bubble count. The valve shall then be observed
inch gauge (345 kilopascals gauge), the seat tightness shall be for leakage for at least one minute.
determined with the test pressure at the valve inlet held at 90
percent of the set pressure. For a valve set at 50 pounds per square Caution: When looking for leakage, the observer shall use a mirror
inch gauge (345 kilopascals gauge) or less, the test pressure shall or some other indirect means of observation so that the observer’s
be held at 5 pounds per square inch (34.5 kilopascals) less than face is not in line with the outlet of the valve, in case the valve
the set pressure. accidentally pops.
4.1.4 Leakage Test 5.3 Acceptance Criteria
Before starting the seat tightness test, the set pressure shall be For a valve with a metal seat, the leakage rate in bubbles per minute shall
demonstrated, and the outlet body bowl shall be filled with water, not exceed 50% of the appropriate value in Table 1. For a soft-seated
which shall be allowed to stabilize with no visible flow from the valve valve, there shall be no leakage for one minute (zero bubbles per minute).
outlet. The inlet pressure shall then be increased to the test pressure.
The valve shall then be observed for one minute at the test pressure.

TI.9
Technical Information (SRV-1/Q2.02)
Technical Information
Piping Loads

Allowable Piping Loads for


1900 Flanged Safety Relief Valves

Exhaust piping loads on the valve outlet should be minimized and Fig. 3 - Vertical Force Fv
preferably be a value of zero.
Since most installations will include exhaust piping, we have tabulated
allowable piping loads on our 1900 flanged safety relief valves in Table 2
(page TI.11). It is the user’s responsibility to ensure that inlet piping to
the valve and the attachment to a pressure vessel can adequately support
the load (Fv) plus other effects of pressure and temperature.
The allowable load (Fv ) is the vertical force shown in Figure 3. It is
assumed that (Fv ) acts through the centerline of the valve outlet and
body. The limiting value of (Fv ) is not based on the maximum allowable
stresses of material in the valve body. (Fv ) is based on the structural
Fv
rigidity of the body which could cause the valve to leak if a given amount
of strain is exceeded. CONSOLIDATED

The allowable load (Fv ) applies up to the limit of set pressure for each
valve type.
The allowable load (Fv ) is based on the valve maintaining API -527
tightness, i.e., leakage point is 90% of set pressure. If the leak tightness
pressure required is higher than 90%, then allowable piping loads must
be derated in accordance with the following:

Leak Tightness Pressure Derating Factor for


as a % of Set Pressure Value Given in Table 2
90% 1.0 Fig. 4 - Temperature Derating Factor
91% 0.9
92% 0.8
93% 0.7
94% 0.6
95%
1.00
0.5

In addition to the above, the valve allowable load (Fv ) must also be .90
derated as a result of high temperature effects. The allowable piping loads
must be derated in accordance with Figure 4.
Derating Factor

.80
The effects of required valve tightness and temperature are additive and
must be included. Example:
.70
(1) 1905K, set pressure 200 psig, 92% seat tightness, relieving
temperature 500˚F.
.60
(2) Allowable load (Fv ) = 500
Derating for tightness = 500 (0.8) = 400 lb.
Derating for temperature = 400 (.98) = 392 lb. .50
(3) That valve should not be subject to a force exceeding 392 lb. when 400 500 600 700 800 900 1000
installed under the stated conditions. Temperature (˚F)

TI.10
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
Piping Loads

Allowable Piping Loads for:


1900 Flanged Safety Relief Valves
Table 2

Orifice
D E F G H J K L
Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb)
Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load

1905 85 1905 85 1905 150 1905 150 1905 150 1905 250 1905 500 1905 500
1906 85 1906 85 1906 150 1906 150 1906 150 1906 250 1906 500 1906 500
1910 85 1910 85 1910 150 1910 150 1910 260 1910 500 1910 600 1910 800
1912 85 1912 85 1912 150 1912 150 1912 260 1912 500 1912 600 1912 800
1914 158 1914 158 1914 158 1914 158 1914 330 1914 800 1914 800 1914 1000
1916 158 1916 158 1916 158 1916 158 1916 330 1916 800 1916 800
1918 230 1918 230 1918 230 1918 230

Orifice
M N P Q R T V W
Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb)
Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load

1905 1000 1905 1000 1905 1000 1905 1200 1905 1200 1905 2400 1905 3300 1905 5300
1906 1000 1906 1000 1906 1000 1906 1200 1906 1200 1906 2400 1906 3300 1906 5300
1910 1200 1910 1200 1910 1200 1910 1500 1910 1500 1910 2400 1910 3300 1910 5300
1912 1500 1912 1500 1912 1500 1912 2000 1912 2000

Allowable Piping Loads for:


19000 Threaded Safety Relief Valves
Valves with threaded base-to-bonnet joints should not have discharge The maximum allowable vetical piping loads that can be applied at the
piping installed that would induce a torsional load when the valve relieves. outlet face and not adversely affect the performance of the 19000 series
All discharge piping should be parallel to the vertical axis of the valve. valve is as follows:

Valve Type Maximum Load (lb)

19096L, M
19126L, M 411
19110L, M
19226L, M 427
19096H - 19110H 427
19126H - 19226H 4232
19357L, M 1072
19567L, M 1072

TI.11
Technical Information (SRV-1/Q4.04)
Technical Information
Piping Loads

Allowable Piping Loads for:


Pilot Operated 3900 Flanged Safety Relief Valves

Exhaust piping loads on the valve outlet should be minimized, and The allowable load (Fv) is the vertical force at the valve outlet. It is
preferably be a value of zero. This will be the total allowed load on the assumed that Fv acts through the centerline of the valve outlet and
single outlet valves and the total allowable differential load between the body. The limiting value of Fv is not based on the maximum allowable
two outlets on the dual outlet valves. stresses of material in the valve body. Fv is based on the structural
rigidity of the body.
Since most installations will include exhaust piping, allowable piping
loads are tabulated for the 3900 flanged safety relief valves in Table The allowable load (Fv ) applies up to the limit of set pressure for each
3 and Table 4. It is the user’s responsibility to ensure that inlet piping valve type.
to the valve and the attachment to a pressure vessel can adequately
support the load Fv .

Table 3 - Standard Bore Piping Loads

Orifice
D E F G H J K
Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb)
Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load

3905 150 3905 150 3905 150 3905 150 3905 150 3905 250 3905 250
3910 150 3910 150 3910 150 3910 260 3910 260 3910 500 3910 500
3912 150 3912 150 3912 150 3912 260 3912 260 3912 500 3912 500
3914 158 3914 158 3914 158 3914 330 3914 330 3914 800 3914 800
3916 158 3916 158 3916 158 3916 330 3916 330 3916 800 3916 800

Orifice
L M N P Q R T
Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb)
Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load

3905 500 3905 1000 3905 150 3905 150 3905 1200 3905 1200 3905 2400
3910 800 3910 1200 3910 150 3910 260 3910 1500 3910 1500 3910 2400
3912 800 3912 1500 3912 150 3912 260 3912 2000 3912 2000 3912 3000
3914 1100 3914 1800 3914 158 3914 330
3916 1100 3916 1800 3916 158 3916 330

Table 4 - Full Bore Piping Loads

Orifice
3x4 4x6 6x8x8 8 x 10 x 10 10 x 10 x 10
Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb) Valve Fv (lb)
Type Max. Load Type Max. Load Type Max. Load Type Max. Load Type Max. Load
3905 500 3905 1000 3905 2400 3905 2400 3905 3600
3910 800 3910 1200 3910 2400 3910 2400 3910 3600
3912 800 3912 1500 3912 3000 3912 3000

TI.12
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
Temperature Selections

Temperatures Used in
Selecting Pressure Relief Valves

In all safety relief valve protected pressurized systems, the possibility In determining proper valve selection, temperature is one of the variables
exists to have elevated temperatures present. Generally, temperatures used both for structural considerations and valve sizing. The following
in such situations can be categorized as stated below: guidelines are provided for use in temperature considerations and
determining a valve selection.
(1) Operating Temperature
(A) Capacities should be based upon the relieving temperature
This is the temperature normally found in the system and exists by and flowing pressures.
virtue of the processes in the system. It is normally fairly constant
when averaged over a period of time. If the relieving temperature is not given, the maximum of the
temperatures given should be used.
(2) Relieving Temperature
This is the temperature that exists in the system at the time that the (B) The CDTP (cold differential test pressure) should be based
pressure relief valve opens in response to a system pressure increase. upon the operating temperature.
It generally results from some type of system upset condition. This If the operating temperature is not given, the CDTP should be based
temperature is usually higher than operating temperature, but may on the lower of the temperatures given.
be higher or lower than design temperature.
The nameplate should be stamped with the temperature used to
(3) Design Temperature calculate the CDTP.
This is the specified temperature for which the structural components
of the system must be designed. The value of this temperature level (C) For the selection of springs, bellows and O -Ring materials,
is based on several factors including the length of time at which the most critical of the operating or relieving temperature is used,
various temperature levels are expected to occur. It may be higher except in the case of fire - sizing. If only the design temperature is
or lower than relieving temperature. given, it should be used.
For fire - sizing, the operating temperature is used to select the
materials for the bellows, springs and O- Rings. If the operating
temperature is not given, the minimum of the temperatures given
should be used.
This is the temperature which is used to select the “t” or “c”
design valve.
(D) The flange rating should be based upon the design temperature
(reference ASME Section VIII, UG -20, UG -21). If the design
temperature is not given, the most critical of the temperatures given
should be used.
When conditions are not clear about which temperatures are to be used,
additional guidance should be requested.

TI.13
Technical Information (SRV-1/Q2.02)
Technical Information
Flange Finishes / Natural Frequency

Flange Finishes and Natural Frequency

Flange Finishes Natural Frequency of Pressure Relief Valves


Standard Raised Face Flange Finish All piping and mechanical systems exhibit a characteristic known as
(a) CONSOLIDATED’s standard flange face finish is 125 to 250 micro a natural frequency. This natural frequency is determined in many
inch roughness (Ra). A spiral finish having 24 to 40 grooves per ways, but actually subjecting the valve to a test on a vibrating table
inch is machined using a cutting tool with a minimum radius of is the most reliable.
.062". The resultant finish is 125 to 250 Ra with a minimum of In general, valves with lower natural frequencies indicate a relatively
torn surface when compared with the visual comparison standard. flexible product in its structural design. Valves which have a high natural
(b) Acceptance of finish is based on use (visual and tactile) of frequency are indicative of valves with a stiff structural design.
the Rubert 119 comparator. In accordance with ASME/ANSI It is not advisable to install a valve on a system header where the valve
B16.5, the finish of contact faces of valves will be judged by and the piping system both have the same natural frequency. This
visual comparison with Ra standards (see ANSI B46.1) and not by would eventually lead to major vibration problems causing the valve to
instruments having stylus tracers and electronic amplification. open at a very low set pressure and leak continuously. Usually, valve
natural frequencies are much higher than the natural frequency of the
NOTE: Ra, AARH, AA and CLA are the same. piping system on which they are installed, so problems related to natural
Nonstandard Designations frequency of the valve are not common.
(a) When a finish other than CONSOLIDATED’s standard is desired,
the customer should supply the following information:
(1) Finish: serrated or smooth
(2) Serrations: spiral or concentric
(3) For smooth finish specify roughness, e.g., 63 Ra
(4) Acceptance standard, e.g., Rubert 119 comparator
References
(a) ASME/ANSI B16.5 - 1996, Pipe Flanges and Flanged Fittings
(b) ASME/ANSI B16.34 - 1996, Valves - Flanged, Threaded, and
Buttwelding End
(c) ASME/ANSI B46.1 - 1985, Surface Texture

TI.14
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
Valve Installation

Valve Installation

General Outlet Piping


Alignment of the internal parts of a safety relief valve is important
Valve Connections
to ensure proper operation. Although the valve body will withstand a
1900 flanged valves are equipped with ANSI B16.5 flanges and comply considerable mechanical load, unsupported discharge piping should not
with ANSI/API STD 526. For other standards, contact CONSOLIDATED for involve loads any higher than that stated in the Piping Loads section
your needs. of this catalog. They should also avoid loads consisting of more than
The facing on raised flanges is a spiral finish, 125 to 250 micro inch a companion flange, long radius elbow and a short vertical pipe. Care
roughness (Ra). should be taken to ensure thermal expansion of piping and support does
All flange drillings straddle the centerlines of the valve. not produce strains in a valve. Spring supports are recommended where
this may be the case. The discharge piping should be designed to allow
19000 valves are supplied with threaded, socket weld or flanged for vessel expansion as well as expansion of the discharge pipe itself.
connections. Centerline to face dimensions are consistent with good This is particularly important on long discharge lines.
installation practices. These flanges also comply with B16.5.
Consideration should be given to discharge pipe movement resulting
Handling and Storage from wind loads. A continual oscillation of the discharge piping introduces
The internal parts of safety relief valves are precision machined and fitted stress distortion in the valve body. The resultant movement of the
together to maintain perfect alignment. Rough handling may damage internal parts may cause leakage.
the seats or cause misalignment sufficient to incur leakage or erratic Where possible, drains should be piped away to prevent the collection of
operation. Safety relief valves should be handled carefully. Safety water or corrosive liquid in the valve body. Attention should be given to
relief valves are shipped with a protective covering over the inlet and the the support of the drainage piping.
outlet to prevent damage to the flanged surfaces and to prevent entry When two or more valves are piped to discharge into a common header,
of foreign material into the valve. If the valves are to be stored before the built -up back pressure resulting from the opening of one (or more)
installation, the protective covering should be left intact until installation. valve(s) may cause a superimposed back pressure in the remaining
Furthermore, clean, dry covered storage is recommended. If this is not valves connected to the header. This back pressure will increase the set
practical, valves should at least be protected with a suitable covering to pressure of the remaining valves by the amount of the back pressure,
prevent entry of foreign material. unless the bonnet is vented. Under these conditions, use of bellows
Inlet Piping valves is recommended. Bellows valves may also permit use of a smaller
size manifold.
The safety relief valve should be installed in a vertical upright position.
The inlet piping to the valve should be short and direct from the vessel It is recommended that the smaller orifice valve be set at the lower set
or equipment being protected. The connection to the vessel should be pressure and that it be installed upstream of other valves.
provided with a radius to permit smooth flow to the valve. Sharp corners
should be avoided. Should this not be practical, then the inlet should be
wedged out at least one additional pipe diameter.
In any event, the pressure drop from the vessel to the valve should not
exceed 3% when the valve is flowing full capacity. In no event should the
inlet piping be smaller in diameter than the inlet connection of the valve.

TI.15
Technical Information (SRV-1/Q4.04)
Technical Information
API RP 520, Part II

API Recommended Practice the flow induced pressure drop in the inlet piping. Excessive
pressure losses in the piping system between the protected
for the Design and Installation of vessel and the pressure relief valve will adversely affect the
Pressure Relieving Systems in Refineries valve performance. In addition, the effect of stresses derived
(Excerpts from API RP 520 Part II) from both valve operation and externally applied loads must
be considered. For more complete piping design guidelines,
1. General see ASME B31.1 or B31.3.
2.1.2 Vibration Considerations
1.1 Scope Vibrations in inlet piping systems may cause leakage in the
This recommended practice is intended to cover methods of seats of pressure relief valves or fatigue failure of the piping;
installation for pressure relieving devices. Pressure relief valves under certain conditions, both results may occur.
or rupture disks may be used independently or in combination Most vibrations that occur in inlet piping systems are random
with each other to provide the required protection against and complex. These vibrations may cause the seat on the
excessive overpressure. As used in this recommended practice, valve disc to slide back and forth across the seat on the valve
the term pressure relief valve includes safety relief valves used nozzle, resulting in damage to the seating surfaces; they may
in compressible fluid service and relief valves used in liquid cause actual separation of the seating surfaces; or they may
service. This recommended practice covers gas, vapor, and liquid cause premature fatigue failure of certain valve parts.
service; it does not cover special applications that require unusual
installation considerations. Regardless of the amplitude, high - frequency vibrations are
more detrimental to the tightness of the pressure relief
valve than are low - frequency movements. This effect can be
2. Inlet Piping minimized by providing greater pressure differentials between
2.1 General Requirements the operating pressure and the set pressure, particularly under
high -frequency conditions.
For general requirements of inlet piping, see Fig. 5 and Fig. 6.
2.2 Pressure Drop Limitations and Piping Configurations
2.1.1 Flow and Stress Considerations
The valve inlet piping should be designed to provide for proper For pressure drop limitations and piping configurations,
valve performance. This requires design consideration of see Figures 5 - 8.

Fig.5 - Typical Pressure Relief Valve Without a Stop Fig. 6 - Typical Pressure Relief Valve With a Stop Valve

Weather cap
Support to resist weight (may be required)
and reaction forces If pressure relief valve is Pressure relief valve Purge or vent valve may
connected to a closed system, be required at stop valve
Long -radius elbow or in spool piece
care should be taken to keep
piping strains away from the
valve under all conditions of
Pressure drop See note
Pressure relief valve process operation.
not more than 3%
of set pressure
Body drain
Support to resist weight and reaction forces
Pressure drop not
more than 3% of Optional low-point drain Vessel
set pressure
Nominal pipe
Vessel
diameter no less than
valve inlet size
NOTE: The stop valve must have a full port area greater than or equal to the inlet
size of the pressure relief valve. The stop valve should be used only as
permitted by the applicable codes.

TI.16
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
API RP 520, Part II

2.2.1 Pressure Loss at the Valve Inlet flow should be avoided. Foreign matter may accumulate, or
Excessive pressure loss due to friction at the inlet of a pressure liquid may be trapped, creating interference with the valve’s
relief valve will cause rapid opening and closing of the valve, operation or requiring more frequent valve maintenance.
or chattering. Chattering may result in lowered capacity and 2.3 Inlet Stresses that Originate from Discharge Piping
damage to the seating surfaces. Pressure loss is caused by
friction within, or entering into, the inlet piping of the pressure Improper design or construction of the discharge piping from a
relief valve. pressure relief valve can set up stresses that will be transferred
to the valve and its inlet piping. These stresses may cause the
2.2.2 Size and Length of Inlet Piping valve to leak or malfunction. The valve Manufacturer should be
The inlet piping between the protected equipment and the consulted about permissible loads and moments.
inlet flange of the pressure relief valve should be designed
so that the total pressure loss does not exceed 3% of the set 2.3.1 Thermal Stresses
pressure of the valve. The pressure loss should be calculated Fluid flowing from the discharge of a pressure relieving device
using the maximum rated capacity of the pressure relief valve. may cause a change in the temperature of the discharge
Pressure losses can be reduced materially by rounding the piping. A change in temperature may also be caused by
entrance to the inlet piping or by using larger inlet piping. prolonged exposure to the sun or to heat radiated from nearby
equipment. Any change in the temperature of the discharge
The nominal size of the inlet piping must be the same as or piping will cause a change in the length of the piping and
larger than the nominal size of the valve inlet flange. may cause stresses that will be transmitted to the pressure
When a rupture disk device is used in combination with a relieving device and its inlet piping. The pressure relieving
pressure relief valve, the pressure drop calculation must device should be isolated from piping stresses through proper
include the additional pressure drop developed by the disk. support, anchoring, or flexibility of the discharge piping. Fixed
Pilot operated valves can tolerate higher inlet pipe pressure supports should not be used because they may cause stresses
losses when the pilot senses the system’s pressure at a point in the pressure relief valve as a result of thermal changes.
that is not affected by the inlet pipe pressure drop (see Figure 2.3.2 Mechanical Stresses
9). The reduced capacity of the main valve, caused by the Discharge piping should be independently supported and
increased pressure drop, should not be reduced below the carefully aligned. Discharge piping that is supported by only
capacity required to protect the equipment or system. the pressure relief valve will induce stresses in the pressure
relief valve and the inlet piping. Forced alignment of the
2.2.3 Configuration of Inlet Piping discharge piping will also induce such stresses.
The installation of a pressure relief valve at the end of a
long horizontal inlet pipe through which there is normally no

Fig. 7 - Typical Pressure Relief Valve Mounted on a Process Fig. 8 - Typical Pressure Relief Valve Mounted on a Long Inlet

Pressure relief valve


See 2.2.2 for
pressure -loss limitation Discharge Piping

Inlet piping sized


so that pressure
Vessel drop from vessel to
Pressure relief valve pressure relief valve
inlet flange does
not exceed 3% of
valve set pressure

Vessel

TI.17
Technical Information (SRV-1/Q2.02)
Technical Information
API RP 520, Part II

2.6 Rupture Disks entrance where the lateral outlet nozzle joins the main run should
A rupture disk device may be used as the sole pressure relieving have a well rounded, smooth corner that minimizes turbulence
device, or it may be installed between the pressure relief valve and resistance to flow.
and the vessel or on the outlet side of the valve. For ASME
Code applications, the capacity of a pressure relief valve used in
3. Discharge Piping
combination with a rupture disk mounted as shown in Figure 10
must be derated by 20% unless that particular combination has a 3.1 General Requirements
capacity factor derived from testing and certified by ASME. The discharge piping installation must provide for proper valve
When a rupture disk device is used downstream from the valve or performance and adequate drainage, with consideration given to
between the pressure relief valve and the protected vessel, a pressure the effect of back pressure on the particular design of the valve.
gauge, try cock, free vent, or suitable telltale indicator should be provided Consideration should be given to the type of discharge system
to permit detection of disk rupture or leakage. Unless this requirement is used, the design of the pressure relief valve, and the set pressure
complied with, the user is cautioned that any pressure buildup between relationship of the valves in the system.
the rupture disk and the pressure relief valve will increase the opening Auto-refrigeration during discharge can severely cool the outlet of
pressure of the device (see Figure 10). the valve and the discharge piping. Materials must be selected
Only rupture disks that have a non-fragmenting design may be used to avoid sensitivity to brittle fracture.
beneath a pressure relief valve. 3.2 Safe Disposal of Relieving Fluids
When reverse buckling disks are used in liquid service, some Manufacturers For a comprehensive source of information about the safe
recommend a vapor space that is required to provide the dynamic energy disposal of various relieving fluids, see API RP 521.
necessary to ensure complete rupture and full opening of the disk.
3.3 Back Pressure Limitations and Sizing of Pipe
2.7 Process Laterals
When discharging piping is designed, the combined effect of
Process laterals should generally not be connected to the inlet superimposed and built -up back pressure on the operating
piping of pressure relief valves. Exceptions should be analyzed characteristics of the valves should be considered. The discharge
carefully to ensure that the allowable pressure drop at the inlet piping system should be designed so that the amount of back
of the pressure relief valve is not exceeded under simultaneous pressure does not exceed the value established by the pressure
conditions of rated flow through the pressure relief valve and relief valve that has the lowest back pressure limitation in the
maximum possible flow through the process lateral (see Figure system.
11).
2.8 Pressure Relief Valve Inlets
Inlets of pressure relief valves should not be located where
excessive turbulence is present (see Figure 12). The branch

Fig. 10 - Typical Rupture Disk Assembly Installed in


Fig.9 - Typical Pilot Operated Pressure Relief Valve Installation
Combination with a Pressure Relief Valve

Main valve
Pilot valve

Integral pressure
pickup

Optional remote
pressure pick-up

Pressure gauge
Vessel
Excess flow valve
(optional)
Bleed valve
(may be car-sealed open)

TI.18
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
API RP 520, Part II

In every case, the nominal discharge pipe should be as large as 4.3 Balanced Piston Valves
or larger than the nominal size of the pressure relief valve outlet The bonnets of balanced piston seal valves should always be
flange; in the case of long discharge piping, the pipe size must vented because of the flow past the piston. Under conditions of
sometimes be much larger. normally low back pressure, the flow is small and may possibly
Sizing of discharge piping for vapor or gas service is covered in be safely discharged to the atmosphere; however, when the
API RP 521. valve is operating, the flow will increase as a result of the higher
3.4 Stresses that Originate from Discharge Piping body pressure. This factor must be considered in the design of the
bonnet venting.
The effects of stresses that originate from discharge piping are
discussed in 2.3.1 and 2.3.2. 4.4 Pilot Operated Valves
The pilot is normally vented to the atmosphere under operating
conditions, since the discharge during operation is slight. When
4. Bonnet or Pilot Vent Piping
vent discharge to the atmosphere is not permissible, the pilot
4.1 Conventional Valves should be vented through a supplementary piping system to a
Following are two types of conventional valves: safe location. When vent piping is designed, precautions should
be taken to avoid the possibility of back pressure on the pilot
a) Closed Bonnet. The normal closed bonnet valve requires unless the pilot is of the balanced design.
no special precautions except that it should be properly
chosen for the particular conditions of installation.
b) Vented Bonnet. The location of the valve and the design 6. Valve Location and Position
of the discharge piping system are the main considerations in 6.1 Inspection and Maintenance
venting the valve bonnets into the atmosphere.
For optimum performance, pressure relief valves must be serviced
Considerations must be given to the qualities of the fluids that and maintained regularly. Details for the care and servicing of
are discharged to the atmosphere through the bonnet vents, since specific valves are provided in the Manufacturer’s maintenance
some fluids may have hazardous properties. bulletins and in Chapter XVI of the API Guide for Inspection of
4.2 Balanced Bellows Valves Refinery Equipment.
The bonnets of bellows seal valves should always be vented to Pressure relief valves should be located for easy access and
ensure proper functioning of the valve and to provide a telltale removal so that servicing can be properly handled. Sufficient
in the event of a bellows failure. The vent must be designed working space should be provided around the valve.
to avoid plugging caused by ice, insects, or other obstructions.
When the fluid is flammable, toxic, or corrosive, the bonnet vent
should be piped to a safe location.

Fig. 11 - Recommended Typical Installation to Avoid Process Fig. 12 - Typical Installation Avoiding Excessive
Laterals Connected to Pressure Relief Valve Inlet Turbulence at Pressure Relief Valve Inlet

Process laterals generally


should not be connected to Pressure relief valve
pressure relief valve inlet
piping - consult text
Inlet Flanges

Branch
Connection Inlet Pipe

Vessel Run Pipe

Not less than 10 pipe diameters


from any device that causes turbulence
TI.19
Technical Information (SRV-1/Q2.02)
Technical Information
API RP 520, Part II

6.2 Proximity to Pressure Source 7. Bolting and Gasketing


The Pressure relieving device should normally be placed close to 7.1 Care in Installation
the protected equipment so that the valve will be “fed” properly
under flowing conditions. For example, where protection of Before a pressure relief valve is installed, the flanges on the
a pressure vessel is involved, mounting the pressure relieving valve and the mounting nozzle should be thoroughly cleaned to
device directly on a nozzle on top of the vessel is strongly remove any foreign material that may cause leakage. Where
recommended; however, on installations that have pressure valves are too heavy for ready lifting by hand, the use of proper
fluctuations at the pressure source (as with valves on the handling devices will avoid damage to the flange gasket facing.
compressor discharge) that peak close to the set pressure of the Ring joint and tongue and groove facing should be handled with
valve, the pressure relief valve should be located farther from the extreme care so that the mating sections are not damaged.
source and in a more stable pressure region. 7.2 Proper Gasketing and Bolting for Service Requirements
6.3 Proximity to Other Valve Equipment The gasket used must be dimensionally correct for the specific
The valves should be mounted downstream from any of the flange, and must fully clear the valve’s inlet and outlet openings.
devices in 6.3.1 through 6.3.3 at a distance sufficient to avoid Gaskets, flange facings, and bolting should meet the service
turbulence (see Figure 12). requirements for the pressure and temperature involved. This
6.3.1 Reducing Stations information can be obtained by referring to other national
Pressure relief valves are often used to protect piping standards and to Manufacturers’ technical catalogs.
downstream from pressure reducing valves, where turbulence When a rupture disk device is installed in the pressure relieving
usually occurs. Other valves and appurtenances in the system system, the flange gasket material and bolting loads may be
may also be effective in disturbing the flow. This condition critical. The disk Manufacturer’s instructions should be followed
cannot be evaluated readily, but turbulence at valve inlets for proper performance.
tends to generate instability.
6.3.2 Orifice Plate and Flow Nozzle 8. Multiple Pressure Relief Valves
Proximity to orifice plates and flow nozzles may cause with Staggered Settings
adverse operation of the pressure relief valves.
8.1 Advantages of Multiple Valves
6.3.3 Other Valves and Fittings
The use of other fittings, such as elbows, may create turbulent In many instances, valves are sized to handle the total quantity
areas that could result in adverse performance of pressure of fluid that results from a maximum emergency condition;
relief valves. however, during mild system upsets, only a fraction of that
amount is discharged through the valve. If the fluid volume
6.4 Mounting Position under the valve is insufficient to sustain the flow, the valve
Pressure relief valves should be mounted in a vertical upright operation will be cyclic and will result in poor performance. The
position. Installing a pressure relief valve in other than a vertical valve’s ability to reseat tightly may be affected. This type of
upright position will adversely affect its operation. The valve service condition can exist in a pressure reducing station where
Manufacturer should be consulted about any other mounting the requirement for a pressure relief valve is based on the wide
position, since mounting a pressure relief valve in other positions open failure of a reducing valve, but under conditions of lesser
may cause a shift in the set pressure and a reduction in the flow, the pressure relief valve works only at partial capacity.
degree of seat tightness. When capacity variations of the foregoing types are frequently
6.5 Test or Lifting Levers encountered in normal operation, the use of multiple smaller pressure
Test or lifting levers should be provided on pressure relief valves as relief devices with staggered settings is recommended. With this
required by the applicable code. Where simple levers are provided, arrangement, the pressure relief valve with the lowest setting will be
they should hang down, and the lifting fork must not contact the capable of handling minor upsets, and additional valves will be put
lifting nuts on the valve spindle (see Figure 13, Panel A). Uploads in operation as the capacity requirement increases.
caused by the lifting mechanism bearing on the spindle will cause
the valve to open below the set pressure.

TI.20
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
API RP 520, Part II

8.2 Code Requirements for Staggered Settings 9.3 Inspection of Rupture Disk Devices
For ASME Code applications, one pressure relief device must All rupture disk devices should be thoroughly inspected before
be set at or below the maximum allowable working pressure installation. The Manufacturer’s instruction manuals should be
of the protected vessel. Additional devices may be set to open followed with respect to the specific disk. The seating surfaces of
at higher pressures, but in no case except under fire conditions the rupture disk holder must be clean, smooth, and undamaged.
should the setting be more than 105% of the maximum Rupture disks should be checked for physical damage to the
allowable working pressure. seating surfaces or the prebulged disk area. Damaged or
When a pressure vessel is exposed to fire or another unexpected dented disks should not be used. The safety heads of bolted
source of external heat, any supplemental pressure relieving construction should be checked for proper torque as recommended
devices may be set to open at a pressure not more than 110% by the Manufacturer.
of the maximum allowable working pressure of that vessel. On reverse buckling disks that have knife blade assemblies, the
knife blades should be checked for physical damage and sharpness.
9. Preinstallation, Handling, and Inspection Nicked or dull blades must not be refurbished or replaced.
9.4 Inspection and Cleaning of Systems Before Installation
9.1 Storage and Handling of Pressure Relief Valves
Because foreign materials that pass into and through pressure
Because cleanliness is essential to the satisfactory operation and
relief valves are damaging, the systems on which the valves are
tightness of a pressure relief valve, precautions should be taken to
tested and finally installed must also be inspected and cleaned.
keep out all foreign materials. Valves should be closed off properly
New systems in particular are prone to contain welding beads,
at both inlet and outlet flanges. Particular care should be taken
pipe scale, and other foreign objects that inadvertently get
to keep the valve inlet absolutely clean. Valves should preferably
trapped during construction and will destroy the seating surface
be stored indoors or in a location where dirt and other forms of
when the valve opens. Wherever possible, the system should be
contamination are at a minimum. Valves should not be thrown on
thoroughly purged before the valve is installed.
a pile or placed on the bare ground while they await installation.
The valve should be isolated during pressure testing of the
Valves should be handled carefully and should not be subjected to
system, either by blanking or closing a stop valve.
shocks. If attention is not paid to this point, considerable internal
damage or misalignment can result, and seat tightness may be
adversely affected. Fig. 13 - Typical Positions for Pressure Relief Valve Lifting Lever
9.2 Inspection and Testing of Pressure Relief Valves
The conditions of all pressure relief valves should be visually
inspected before installation. The Manufacturer’s instruction
manuals should be consulted for details relating to the specific
valve. Caution should be taken to ensure that all protective
material on the valve flanges and any extraneous materials inside
the valve body and nozzle are completely removed. Bonnet
shipping plugs must be removed from balanced pressure relief
valves. The inlet surface must be cleaned, since foreign materials
clinging to the inside of the nozzle will be blown across the seats
when the valve is operated. Some of these materials may damage
the seats or get trapped between the seats in such a way that
they cause leakage. Valves should be tested before installation to Panel A: Remote operation not required
confirm their opening pressure setting.

Panel B: Counterbalanced for remote operation


TI.21
Technical Information (SRV-1/Q2.02)
Technical Information
O-Ring Selection

O-Ring Selection
O-Ring Selection Tables - Media

Ethylene
Fluid Nitrile Propylene Fluorocarbon Neoprene Silicone Teflon
Acetaldehyde X X X
Acetamide X X X X X X
Acetic acid X X
Acetic anhydride X X X X
Acetone X X
Acetophenone X X
Acetyl acetone X X
Acetyl chloride X X
Acetylene X X X X X X
Acetylene tetrabromide X X X X
Air X X X X X X
Alkazene X X
Amines-mixed X X X
Ammonia, gas X X X X X
Ammonia, liquid (anhydrous) X X X X X
Ammonium hydroxide X X X X X
Amyl alcohol X X X X X
Amyl borate X X X X
Amyl chloride X X
Amyl chloronaphthalene X X
Amyl naphthalene X X
Anhydrous ammonia X X X X X
Anhydrous hydrazine X X X
Anilene X X
Argon X X X X X X
Asphalt X X X X
ASTM oil X X X
Automatic transmission fluid X X X X

Beer X X X X X X
Beet sugar liquors X X X X X X
Benzaldehyde X X X
Benzene X X
Benzochloride X X X
Benzoic acid X X X
Benzophenone X X X
Benzyl alcohol X X X X X
Benzyl benzoate X X
Benzyl chloride X X
Bleach liquor X X X X X
Boric acid X X X X X X
Brake fluid (non-petroleum) X X X
Bromine X X
Bromobenzene X X
Bromochloro trifluoroethane X X X
Bunker oil X X X X
Butadiene (monomer) X X
Butane X X X X
Butane, 2, 2-dimethyl X X X X
Butane, 2, 3-dimethyl X X X X
Butanol (butyl alcohol) X X X X X X
1-Butene, 2-ethyl X X X
N-butyl acetate X X
Butyl alcohol X X X X X X

TI.22
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
O-Ring Selection

O-Ring Selection
O-Ring Selection Tables - Media

Ethylene
Fluid Nitrile Propylene Fluorocarbon Neoprene Silicone Teflon
Butyl amine or N-butyl amine X X
N-butyl benzoate X X X
N-butyl butyrate X X X
Butylene X X X
Butyraldehyde X X
Butyric acid X X X

Calcium acetate X X X X
Calcium bisulfite X X X X X
Calcium carbonate X X X X X X
Calcium chloride X X X X X X
Calcium cyanide X X X X X
Calcium hydroxide X X X X X X
Calcium hypochlorite X X X X X X
Calcium nitrate X X X X X X
Calcium phosphate X X X X X X
Cane sugar liquors X X X X X X
Carbolic acid phenol X X X
Carbon bisulfide X X X
Carbon dioxide X X X X X X
Carbon disulfide X X
Carbon monoxide X X X X X X
Carbon tetrachloride X X X
Carbonic acid X X X X X X
Castor oil X X X X X X
Cetane (hexadecane) X X X X
Chloracetic acid X X
Chlorinated salt brine X X
Chlorine, dry X X X
Chlorine dioxide X X
Chloroacetone X X
Chlorobenzene X X
Chlorobromo methane X X X
Chlorobutadiene X X
Chlorododecane X X
Chloroform X X
O-chloronaphthalene X X
Chlorotoluene X X
Chlorox™ X X X X X
O-chlorphenol X X
Chrome plating solutions X X X X
Citric acid X X X X X X
Corn oil X X X X
Cottonseed oil X X X X X X
Crude oil X X X
Cyclohexane X X X
Cyclohexanol X X X X
Cyclohexanone X X

Decalin X X
Decane X X X X
Denatured alcohol X X X X X X
Detergent, water solution X X X X X X
Dexron™ X X X X

TI.23
Technical Information (SRV-1/Q2.02)
Technical Information
O-Ring Selection

O-Ring Selection
O-Ring Selection Tables - Media

Ethylene
Fluid Nitrile Propylene Fluorocarbon Neoprene Silicone Teflon
Diacetone X X X
Diacetone alcohol X X X
Dibenzyl ether X X
Dibenzyl sebacate X X X
Dibromoethyl benzene X X
Dibutyl phthalate X X X
Dibutyl sebacate X X X X
O-dichlorobenzene X X
P-dichlorobenzene X X
Dichloro-butane X X X
Diesel oil X X X
Di-ester synthetic lubricants X X X
Diethylamine X X X X
Diethyl sebacate X X X X X
Diethylene glycol X X X X X X
Diisobutylene X X X
Diisopropyl ketone X X X X
Dimethyl formamide (DMF) X X X
Dimethyl phthalate X X X
Dioctyl phthalate X X X
Dioctyl sebacate X X X
Dioxane X X
Dioxolane X X
Dipentene X X X
Diphenyl X X X X X X
Diphenyl oxides X X X X X X
Dowtherm, A X X
Dowtherm, E X X

Epichlorohydrin X X
Ethane X X X X
Ethanol X X X X
Ethanol amine X X X X X
Ethyl acetate-organic ester X X X
Ethyl acetoacetate X X X
Ethyl acrylate X X X
Ethyl alcohol X X X X X
Ethyl benzene X X
Ethyl benzoate X X
Ethyl bromide X X X
Ethyl cellosolve X X
Ethyl cellulose X X X X X
Ethyl chloride X X X
Ethyl chlorocarbonate X X X
Ethyl chloroform, ATE X X
Ethycyclopentane X X X
Ethylene chloride X X
Ethylene chlorohydrin X X X X
Ethylene diamine X X X X X
Ethylene dibromide X X
Ethylene dichloride X X
Ethyl formate X X X X
Ethylene glycol X X X X X X

TI.24
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
O-Ring Selection

O-Ring Selection
O-Ring Selection Tables - Media

Ethylene
Fluid Nitrile Propylene Fluorocarbon Neoprene Silicone Teflon
Ethylene trichloride X X
Ethyl hexanol X X X X X X
Ethyl mercaptan X X
Ethyl oxalate X X X
Ethyl pentachlorobenzene X X
Ethyl silicate X X X X X

Fatty acids X X X X
Ferric chloride X X X X X X
Ferric nitrate X X X X X X
Formaldehyde X X X
Freon, 11™ X X X
Freon, 12™ X X X X
Freon, 13™ X X X X X
Freon, 13B1™ X X X X X
Freon, 14™ X X X X X
Freon, 22™ X X X X
Freon, 31™ X X
Freon, 32™ X X
Freon, 112™ X X X X
Freon, 113™ X X X X
Freon, 114™ X X X X X
Fuel oil X X X X
Fuel oil, acidic X X X X X
Fuel oil, #6 X X X X
Fumaric acid X X X X X X
Furfural X X
Furfuraldehyde X X
Furfurl alcohol X X
Furyl carbinol X X

Gallic acid X X X X X
Gasoline X X X X
Gelatin X X X X X X
Glucose X X X X X X
Glycerine-glycerol X X X X X X
Glycols X X X X X

Halothane X X
Halowax oil X X
Helium X X X X X X
N-Heptane X X X X
N-Hexaldehyde X X X X
N-Hexane X X X X
N-Hexane-1 X X X X
Hexyl alcohol X X X X
Hydraulic oil, petroleum base X X X X X
Hydrazine X X X X X
Hydrobromic acid X X X
Hydrocarbons X X X X
Hydrochloric acid to 158˚F X X X X X
Hydrocyanic acid X X X X X
Hydrofluosilicic acid X X X X X
Hydrogen gas X X X X X

TI.25
Technical Information (SRV-1/Q2.02)
Technical Information
O-Ring Selection

O-Ring Selection
O-Ring Selection Tables - Media

Ethylene
Fluid Nitrile Propylene Fluorocarbon Neoprene Silicone Teflon
Hydrogen peroxide (1) X X
Hydrogen sulfide X X X
Hydyne X X X X
Hypochlorous acid X X X X

Iodine X X X X X
Isobutyl alcohol X X X X X X
Iso-butyl N-butyrate X X X
Isododecane X X X X
Isooctane X X X X
Isophorone (ketone) X X
Isopropanol X X X X X X
Isopropyl acetate X X
Isopropyl alcohol X X X X X X
Isopropyl chloride X X
Isopropyl ether X X

JP-3 to JP-10 X X

Kerosene X X X X

Lactic acid X X
Lactones X X
Linoleic acid X X X X X
Linseed oil X X X X
Liquid petroleum gas (LPG) X X X X
Lubricating oils X X X
Lye solutions X X X X X X

Magnesium hydroxide X X X X X
Malathion™ X X X
Maleic acid X X
Maleic anhydride X X
Malic acid X X X X X X
Mesityl oxide (ketone) X X
Methane X X X X
Methanol X X X X
Methyl acetate X X X
Methyl acetoacetate X X X
Methyl acrylate X X X
Methylacrylic acid X X X
Methyl alcohol X X X X X
Methyl benzoate X X
Methyl bromide X X X
Methyl butyl ketone X X
Methyl carbonate X X
Methyl chloride X X
Methyl chloroformate X X
Methylcyclopentane X X
Methylene chloride X X
Methyl ether X X X X
Methyl ethyl ketone (MEK) X X
Methyl formate X X X
Methyl isopropyl ketone X X

TI.26
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
O-Ring Selection

O-Ring Selection
O-Ring Selection Tables - Media

Ethylene
Fluid Nitrile Propylene Fluorocarbon Neoprene Silicone Teflon
Methyl mercaptan X X
N-methyl-2-pyrrolidone X X
Methyl oleate X X
Methyl salicylate X X
Milk X X X X X X
Mineral oils X X X X X
Mono bromobenzene X X X
Monochlorobenzene X X
Mono ethanolamine X X X
Monomethylaniline X X X X
Monomethyl hydrazine X X X X
Monovinyl acetylene X X X X X X

Naptha X X X
Napthalene X X
Napthenic acid X X X
Natural gas X X X X
Neon X X X X X X
Nickel acetate X X X X
Nickel chloride X X X X X X
Nickel salts X X X X X X
Nickel sulfate X X X X X X
Nitrobenzene X X X
Nitroethane X X X
Nitrogen X X X X X X
Nitromethane X X
Nitropropane X X
Nitrous oxide X X

Octadecane X X X X
N-octane X X X
Octyl alcohol X X X X X
Oleic acid X X
Olive oil X X X X X
Orthochloro ethylbenzene X X
Ortho-dichlorobenzene X X
Oxalic acid X X X X X X
Oxygen X X X X X X

Palmitic acid X X X X X
Para-dichlorobenzene X X
Peanut oil X X X X X X
Pentane X X X X
N-pentane X X X X
Perchloroethylene X X X
Petrolatum X X X X
Petroleum oil X X X
Phenol X X
Phenylbenzene X X
Phenylhydrazine X X X
Phosphoric acid to 158˚F X X X
Phosphorous trichloride X X X
Pinene X X X
Pine oil X X X

TI.27
Technical Information (SRV-1/Q2.02)
Technical Information
O-Ring Selection

O-Ring Selection

O-Ring Selection Tables - Media

Ethylene
Fluid Nitrile Propylene Fluorocarbon Neoprene Silicone Teflon
Plating solutions X X X
Potassium acetate X X X X
Potassuim chloride X X X X X X
Potassium cupro cyanide X X X X X X
Potassium cyanide X X X X X X
Potassium dichromate X X X X X X
Potassium nitrate X X X X X X
Potassium salts X X X X X X
Potassium sulphate X X X X X X
Potassium sulphite X X X X X X
Propane X X X X
Propane propionitrile X X X X
Propyl acetate X X X
N-propyl acetone X X
Propyl alcohol X X X X X X
Propylene X X
Propylene oxide X X
Propyl nitrate X X X

Rapeseed oil X X X X X

Salicylic acid X X X X X X
Sea (salt) water X X X X X X
Silicone oils X X X X X
Silver nitrate X X X X X X
Soap solutions X X X X X X
Sodium acetate X X X X
Sodium bicarbonate X X X X X X
Sodium borate X X X X X X
Sodium carbonate X X X X X X
Sodium bisulfate or bisulfite X X X X X X
Sodium chloride X X X X X X
Sodium cyanide X X X X X
Sodium hydroxide, 3 molar X X X X X X
Sodium hypochlorite X X X X X X
Sodium metaphosphate X X X X X
Sodium nitrate X X X X
Sodium perborate X X X X X X
Sodium peroxide X X X X X
Sodium phosphate X X X X X
Sodium silicate X X X X X
Sodium sulphate X X X X X X
Sodium sulphide and sulfite X X X X X X
Sodium thiosulfate X X X X X X
Soybean oil X X X X X X
Stannic chloride X X X X X
Steam X X
Stearic acid X X X X X
Stoddard solvent X X X X
Styrene X X
Sucrose solutions X X X X X X

TI.28
Consolidated Safety Relief Valves Technical Information (SRV-1/Q2.02)
Technical Information
O-Ring Selection

O-Ring Selection

O-Ring Selection Tables - Media

Ethylene
Fluid Nitrile Propylene Fluorocarbon Neoprene Silicone Teflon
Sulfur X X X
Sulfur chloride X X
Sulfur dioxide X X X
Sulfuric acid to 158˚F X X X X X X
Sulfurous acid X X X X X
Sulfur trioxide, dry X X X X X

Tar, bituminous X X X X X X
Tartaric acid X X X X X X
Terpineol X X X
Tertiary butyl alcohol X X X X X X
P-tertiary butyl catechol X X X X
Tertiary butyl mercaptan X X
Tetrabromoethane X X
Tetrabutyl titaniate X X X X X
Tetrachoroethane X X
Tetrachloroethylene X X
Tetrahydrofuran X X
Tetralin X X
Therminol VP-1, 44, 55, 60, 66 X X
Toluene X X
Toluene diisocyanate X X
Triacetin X X X X
Triaryl phosphate X X X
Tributoxyethyl phosphate X X X
Tributyl mercaptan X X
Tributyl phosphate X X
Trichloroacetic acid X X X
Trichloroethane X X
Trichloroethylene X X
Tricresyl phosphate X X X
Triethanol amine X X X
Trifluoroethane X X
Trioctyl phosphate X X X
Tripoly phosphate X X X
Tung oil, china wood oil X X X X
Turpentine X X X

Varnish X X X
Vegetable oil X X X
Vinegar X X X X

Water X X X X X X
Whiskey and wines X X X X X X

Xylene X X
Xylol X X
Xenon X X X X X X
Zinc acetate X X X X
Zinc chloride X X X X X
Zinc salts X X X X X X
Zinc sulfate X X X X X X

TI.29
Technical Information (SRV-1/Q2.02)
Valve Sizing

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.1
Formula Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.2
Set Pressure and Overpressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.3
API Sizing Formulas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.5
Correction Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.8
Fluid Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.11
API Standard Orifice Areas
1900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.13
2900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.14
3900 and 4900. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.15
19000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.16
1982 and 13900. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.17
Superheat Correction Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.18
ASME Saturated Water Valve Sizing / Rupture Disk Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.20
Thermal Expansion / API Fire Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.21
Sizing for Multiple Fluids Per API . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.26
Organic Fluid Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.27

Introduction
API Sizing Flow Coefficient K (Coefficient of Discharge)
API establishes rules for sizing of pressure relief devices in the standard The K value has been established at the time valves are certified by
API RP 520. This recommended practice addresses only flanged spring ASME and are published for all ASME certified valves in “Pressure Relief
loaded and pilot operated safety relief valves with a D - T orifice. Valves Device Certifications” by the National Board of Boiler and Pressure Vessel
smaller or larger than those with a D - T orifice are not addressed by API Inspectors, 1055 Crupper Ave., Columbus, Ohio 43229.
RP 520. Relating to sizing, API RP 526 details an effective discharge area.
The API rules are generic for pressure relief devices, and API recognizes The sizing formulas listed on page VS.5 are in agreement with those
that Manufacturers of pressure relief devices may have criteria such as published in API RP 520 for determining the required Consolidated valve
discharge coefficients and correction factors that differ from those listed series. On page VS.7, the equations of page VS.6 are modified to metric
in API RP 520. The API RP 520 equations and rules are intended for the units with a units conversion factor Ku. The information listed in Tables
estimation of pressure relief device requirements only. Final selection of 6-8 describing “API Standard Orifice Area” is in accordance with those
the pressure relief device is accomplished by using the Manufacturer's listed in API RP 526.
specific parameters, which are based on actual testing. The data given in Consolidated has elected to use its actual bellows back pressure
this catalog is specific for Consolidated valves. correction factor for sizing and selection of the appropriate Consolidated
It is traditional to size and select pressure relief valves specified per API valve series per API recommendations for using the Manufacturer’s actual
RP 526 for gas, vapor and steam applications using the API RP 520 K d parameters. Consolidated has elected to use the ASME certified liquid K d
value of 0.975 and the effective areas of API RP 526. Although the of 0.744 for types 1900 and 2900; 0.825 is used for type 3900; and
API K d values exceed the ASME certified K values, the ASME certified 0.844 is used for 4900 instead of the API recommended K d of 0.65, as
areas exceed the effective areas of API RP 526 with the product of the the ASME certified coefficient pre-dates the API recommended value.
ASME certified K and area exceeding the product of the API RP 520 K d ASME Capacity Calculation
and API RP 526 effective areas. This allows selection of a Consolidated
valve series using the API K d and area while still maintaining compliance ASME codes establish the certified relieving capacities and corresponding
with ASME flow certification. media, which must be stamped on the valve name plates.
The Consolidated 2900 series is a hybrid of the 1900 and 3900 series. Computer Sizing Program Information
The 2900 series meets the dimension requirements for spring loaded Dresser Measurement has a computer sizing program which performs
valves and the effective areas for both spring loaded and pilot actuated sizing and selection functions. Additionally, it will select materials,
valves per API RP 526. Although the 2900 is not a true API RP 526 configure the complete value and provide a data sheet with a certified
pressure relief valve, it may be used as a replacement for API RP 526 drawing including dimensions, weights, and materials.
spring loaded pressure relief valves.
NOTE: “USCS” indicates the U.S. Customary System Designation, which is similar to English Units.

VS.1
VI.1
Valve Sizing (SRV-1/Q4.04)
Valve Sizing

Formula Symbols
Prior to sizing Safety Relief Valves, the user should understand the symbols used in the sizing and capacity calculation formulas.

Ac The safety relief valve area required to prevent the vessel or system P2 The pressure at the outlet of the valve in absolute pressure units
pressure from exceeding prescribed limits above the vessel or (psia). This value is coincident with the rated flowing pressure value.
system MAWP. The units used are USCS (in2) and metric (mm2).
Q Capacity in volume per time units.
C Dimensionless, whole number value determined from an
expression of the ratio of specific heats of the gas or vapor (see R Reynolds number. A dimensionless number used in obtaining the
Tables 4 and 5). viscosity correction factor K v.

k Dimensionless ratio of the constant pressure specific heat C p to the Density of gas or vapor:
constant volume specific heat C v. , for vapors = (SG) x (Density of Air)
K Flow Coefficient (K d x 0.9). Select the value based on valve type , for liquids = (SG) x (Density of Water)
and type of media (refer to sizing formulas for proper values.)
Density of Air = 0.0763 lb/ft3 at 14.7 psia, and 60°F (USCS)
Kb Dimensionless value used to correct for the reduction in the
safety relief valve capacity due to the effects of back pressure Density of Air = 1.2932 kg/m3 at 760 mm Hg and 0°C (metric)
on conventional and balanced bellows valves. See Figure 3 for
balanced bellows valve corrections and Figure 2 for non-bellows Density of Water = 62.305 lb/ft3 at 70°F (USCS)
valves. Types 1900-30D-1 and E-1 are unbalanced bellows valves Density of Water = 998 kg/m3 at 20°C (metric)
and should not be used for any back pressure applications.
Kc Pressure relief valve - rupture disk combination capacity factor. SG Specific Gravity. A dimensionless number that relates the densities
of a fluid to that of a standard fluid. The value of SG is 1.0 for
Kd Dimensionless value relating the actual vs. theoretical safety relief the following standard conditions:
valve flow rate. Select the value based on valve type and type of
media (refer to sizing formulas for proper values.) Liquid Standard: Water at 70°F (USCS)
Water at 20°C (metric)
Ksh Dimensionless value to correct for superheated system. For
saturated steam K sh = 1.0 (refer to Table 12.) Gas Standard: Air at 14.696 psia and 60°F (USCS)
Air at 760 mm Hg and 0°C (metric)
Kv Dimensionless value used to correct for the reduction in the safety
relief valve capacity due to viscosity effects for liquid applications T The temperature at the inlet of the valve in absolute temperature
(see Figure 4.) units. This value is coincident with the rated flowing pressure
Ku Dimensionless factor used to adjust for the type of units used in value, for example °F + 460.
the sizing equation. W Capacity in Mass Per Time Units.
Kw Dimensionless value used to correct for the reduction in the Z Compressibility factor for gas or vapor. If unknown, use Z=1.
safety relief valve capacity due to back pressure for balanced
bellows valves (only when used on liquid applications, see Figure Kn Napier Factor. A dimensionless correction factor to the Napier
3.) Types 1900-30D-1 and E-1 are unbalanced bellows valves steam flow equation used only for steam and only in the range
and should not be used for any back pressure applications (no of P1 = 1580 to 3208 psia flowing pressure. Calculate Kn from
correction for liquid conventional valves.) the equation:
MW Molecular Weight of the gas or vapor. This value should be
obtained from process data (refer to Table 5.)
MAWP Maximum Allowable Working Pressure
If P is 1423 psig or less, Kn = 1.0. If P is more than 1423 psig,
P The set pressure of the safety relief valve in gauge pressure units. up to and including 3223 psig, Kn is calculated. Note that P1 is
Pb The pressure at the outlet of the valve in gauge pressure units. This the flowing pressure and is in absolute pressure units.
value is coincident with the rated flowing pressure value.
P1 The rated flowing pressure at the inlet of the safety relief valve
in absolute pressure units (psia). This value is the stamped set
pressure of the safety relief valve plus the overpressure plus the
atmospheric pressure. Refer to the section “Set Pressure and
Overpressure Relationships for Sizing”.
VS.2
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q4.04)
Valve Sizing

Set Pressure and Overpressure


Relationships for Sizing

Set pressure and overpressure requirements vary with the installation and Multiple Valve Installations
application of the pressure relief valve(s). The installation may require Applies when more than one pressure relief valve is required for system
one or more pressure relief valves per ASME Section VIII and API RP overpressure protection.
520. The application will require the pressure relief valve(s) to provide
overpressure protection caused by non-fire or fire-related events. 1) If the overpressure is not due to a fire exposure event:
In all cases the overpressure of the pressure relief valve will be the a) The set pressure of at least one valve must be equal to or less
difference between the accumulation of the system and the pressure than the MAWP of the protected system. The set pressure of
relief valve’s set pressure. In determining the required pressure relief any of the remaining valve(s) must not exceed 1.05 times the
valve orifice area, the flowing pressure value (P1) will be set equal to MAWP.
the system accumulation value. b) The accumulation of the system must not exceed the larger of
4 psi or 16% above the MAWP (see Table 3.)
Single Valve Installations 2) If the overpressure is due to a fire exposure event on a vessel:
Used when only one pressure relief valve is required for system a) The set pressure of at least one valve must be equal to or less
overpressure protection. than the MAWP of the protected system. The set pressure of
1) If the overpressure is not due to a fire exposure event: any of the remaining valve(s) must not exceed 1.10 times the
a) The set pressure may be equal to or less than the MAWP of MAWP.
the protected system. b) The accumulation of the system must not exceed 21% above
b) The accumulation of the system must not exceed the larger of MAWP (see Table 2.)
3 psi or 10% above the MAWP (see Table 1.)
2) If the overpressure is due to a fire exposure event on a vessel:
a) The set pressure may be equal to or less than the MAWP of
the protected system.
b) The accumulation of the system must not exceed 21% above
MAWP (see Table 2.)

VS.3
Valve Sizing (SRV-1/Q2.02)
Valve Sizing

Set Pressure and Overpressure


Relationships for Sizing

Table 1 - Flowing Pressure for Single Valve Installations

MAWP of 15 psig to 30 psig P1 = MAWP + 3 + 14.7

MAWP of 1.02 barg up to and including 2.06 barg P1 = MAWP + 0.206 + 1.01

MAWP of 1.05 kg/cm2g up to and including 2.11 kg/cm2g P1 = MAWP + 0.211 + 1.03

MAWP higher than 30 psig P1 = 1.1(MAWP) + 14.7

MAWP higher than 2.06 barg P1 = 1.1(MAWP) + 1.01

MAWP higher than 2.11 kg/cm2g P1 = 1.1(MAWP) + 1.03

Table 2 - Flowing Pressure for FireSizing

MAWP higher than 15 psig P1 = 1.21(MAWP) + 14.7

MAWP higher than 1.02 barg P1 = 1.21(MAWP) + 1.01

MAWP higher than 1.05 kg/cm2g P1 = 1.21(MAWP) + 1.03

Table 3 - Flowing Pressure for Multiple Valve Installations

MAWP of 15 psig to 25 psig P1 = MAWP + 4 + 14.7

MAWP of 1.02 barg up to and including 1.72 barg P1 = MAWP + 0.275 + 1.01

MAWP of 1.05 kg/cm2 g up to and including 1.75 kg/cm2 g P1 = MAWP + 0.281 + 1.03

MAWP higher than 25 psig P1 = 1.16(MAWP) + 14.7

MAWP higher than 1.72 barg P1 = 1.16(MAWP) + 1.01

MAWP higher than 1.75 kg/cm2 g P1 = 1.16(MAWP) + 1.03

VS.4
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q4.04)
Valve Sizing

API Sizing Formulas - USCS

API RP 520 Sizing Formulas


USCS Units

Refer to Tables 6 - 8a and select the next larger size above the A c value calculated.
The value of A c shall be compared to the API effective orifice areas.

VAPORS OR GASES STEAM


Mass Flow Rate Sizing Mass Flow Rate Sizing
(W = lb/hr) (W = lb/hr)

VAPORS OR GASES LIQUIDS


Volumetric Flow Rate Sizing Certified Volumetric Flow Rate Sizing
(If Q = U.S. Gallons per minute, K u = 38)
(Q = Standard ft 3/Min Flow Rate at 14.7 psia & 60°F)
(If Q = Cubic feet per hour, K u = 5.2143)

( = density at standard conditions)

AIR Kd Factors
Volumetric Flow Rate Sizing
Valve Series Steam, Gas or Vapor Liquid
Kd Kd
(Q = Standard ft3/min Flow Rate at 14.7 psia & 60°F)
1900 .975
1/2 .744

2900 .975
3/4 .744

3900 .975
1 .826
4900 .975 .844

VS.5
Valve Sizing (SRV-1/Q4.04)
Valve Sizing

ASME Sizing Formulas - USCS

ASME Section VIII Sizing Formulas


USCS Units

Refer to Tables 6 - 11 and select the next larger size above the A c value calculated.
The value of A c shall be compared to the ASME actual orifice areas.

VAPORS OR GASES STEAM


Mass Flow Rate Sizing Mass Flow Rate Sizing
(W = lb/hr) (W = lb/hr)

VAPORS OR GASES LIQUIDS


Volumetric Flow Rate Sizing Certified Volumetric Flow Rate Sizing
(If Q = U.S. Gallons per minute, K u = 38)
(Q = Standard ft 3/Min Flow Rate at 14.7 psia & 60°F)
(If Q = Cubic feet per hour, K u = 5.2143)

( = density at standard conditions)

K Factors (K x 0.9)
AIR Steam, Gas or Vapor Liquid
Volumetric Flow Rate Sizing Valve Series
K K

1900 .855 .670


(Q = Standard ft3/Min Flow Rate at 14.7 psia & 60°F) 1/2
1982 .855 .758
2900 3/4
.855 .670
3900 .878 .743
1
4900 .878 .760
13900 (all except 201 in2) .877 N/A
13900 (201 in2 only) .850 N/A
19000 .878 .673

VS.6
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q4.04)
Valve Sizing

ASME Sizing Formulas - Metric


ASME Section VIII Sizing Formulas
Metric Units
ASME permits metric unit stamping of name plates (ASME Code Case 2116).
Refer to Tables 6 - 11 and select the next larger size above the A c value calculated.
The value of A c shall be compared to the ASME actual effective orifice areas.

VAPORS OR GASES STEAM


Mass Flow Rate Sizing Mass Flow Rate Sizing
(W = kg/hr) (W = kg/hr)

If P1 = bara, K u = 131.7 If P1 = bara, K u = 0.5245


If P1 = kg/cm2 a, K u = 134.26 If P1 = kg/cm2 a, K u = 0.5144

VAPORS OR GASES LIQUIDS


Volumetric Flow Rate Sizing Certified Volumetric Flow Rate Sizing
(Q = Normal m3/hr Flow Rate at 760 mm Hg at 0°F)

If P1 & P2 = bara and Q = liters/min, K u = 0.849


If P1 = bara, K u = 131.7 If P1 & P2 = kg/cm2a and Q = liters/min, K u = 0.841
If P1 = kg/cm2 a, K u = 134.26 If P1 & P2 = bara and Q = m3/hr, K u = 0.0509
( = density at standard conditions) If P & P = ka/cm2a and Q = m3/hr, K = 0.0504
1 2 u

K Factors (K x 0.9)
AIR
Steam, Gas or Vapor Liquid
Volumetric Flow Rate Sizing Valve Series
K K

(Q = Normal m3/hr Flow Rate at 760 mm Hg at 0°C) 1900 .855 .670


1/2
1982 .855 .758
2900 3/4
.855 .670
3900 .878 .743
1
4900 .878 .760
13900 (all except 201 in2) .877 Not applicable
If P1 = bara, Ku = 131.71
13900 (201 in2 only) .850 Not applicable
If P1 = kg/cm2a, Ku = 134.26 19000 .878 .673

VS.7
Valve Sizing (SRV-1/Q4.04)
Valve Sizing

Correction Factors

Figure 1 - 1900 Balanced Bellows Valves and 19096M-BP Valves


Vapors & Gases - Correction Factor K b

Kb at Total Variable
Back Pressures

1.0

0.9
21% Over
Correction Factor Kb

Pressure
10% Over
0.8 Pressure

0.7

Example:
Set Pressure - 75 psig 16% Over
0.6 Total Variable Back Pressure - 0 to 40 psig Pressure
Back Pressure Percentage 40 = 53.3%
75
Follow dashed example line from 53.3%
Back Pressure to the 10% Over Pressure line
0.5 and find that flow will be 72% of rated capacity
at 10% over pressure. Correction K b = 0.72

0.4
0 10 20 30 40 45 50 60 70 80 90
Pb
Total Back Pressure Percentage = x 100
P

VS.8
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q2.02)
Valve Sizing

Correction Factors

Figure 2 - Non-Bellows Valves


Vapor or Gas Flow Curve at All Back Pressures, Correction Factor K b
Capacity Curve Kb at Total
1.0 Back Pressures

0.9 Example:

0.8
Correction Factor Kb

0.7

0.6

0.5
Example:
0.4
Set Pressure - 100 psig
Flowing Pressure at 10% OverPressure = 100 + 10 = 110 psig or 124.7 psia
0.3
Total Back Pressure (Constant + Built up) = 75 psig or 89.7 psia
0.2 Back Pressure Percentage 89.7 = 71.9%
124.7
Follow dotted line from back pressure percentage scale to
0.1 correction factor Kb scale and find that Kb equals 0.93

0.0
0 10 20 30 40 50 60 70 80 90 100
P2
Back Pressure Percentage = x 100
P1

Figure 3 - 1900 Balanced Bellows and 19096M-BP Only - Liquids - Correction Factor Kw
Capacity Curve Kw at Constant and Varying Back Pressures
1.0

0.9

0.8
Correction Factor K w

0.7
Example:
0.6

0.5
Example:
0.4 Set Pressure - 100 psig
Variable Back Pressure - 0 to 50 psig
0.3
Back Pressure Percentage 50 = 50%
100
0.2 Follow dotted example line from 50% Back Pressure
to the Capacity Curve and find that flow will be 65.8%
0.1 of rated capacity. Correction Factor Kw = 0.658

0.0
0 10 20 30 40 50 60 70 80 90
Pb
Back Pressure Percentage = x 100
P
VS.9
Valve Sizing (SRV-1/Q4.04)
Valve Sizing

Correction Factors
When using the following method, it is suggested that the safety relief Where:
valve be sized first with available application data in order to obtain a
preliminary required discharge area (A c). From the standard orifice sizes, Q = actual flow rate at the flowing temperature (U.S. gallons
the next larger orifice size should be used in determining the Reynolds per minute)
number (R) from either of the following relationships: SG = specific gravity of the liquid at the flowing temperature
referred to water = 1.00 at 70°F
Cp = absolute viscosity at the flowing temperature (in centipoises)
A = valve orifice discharge area (square inches)
SSU = Saybolt Seconds Universal (viscosity at the flowing temperature)
OR
After the value of R is determined, the factor K v is obtained from Figure 4.
Factor K v is applied to correct the “preliminary required discharge area.” If
the corrected area exceeds the “chosen standard orifice area”, the above
calculations should be repeated using the next larger standard orifice size.

Figure 4
1.0

.9

.8
Viscosity Correction Factor K v

.7

.6

.5

.4

.3
10 20 30 50 70 100 200 300 500 700 1000 2000 4000 6000 10000 20000 40000 60000 100000

R = Reynolds Number

VS.10
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q4.04)
Valve Sizing

Fluid Properties

Table 4 - Gas Constant C

k C k C k C
0.50 238 1.02 318 1.52 366
0.52 242 1.04 320 1.54 368
0.54 246 1.06 322 1.56 369
0.56 250 1.08 325 1.58 371
0.58 254 1.10 327 1.60 373
0.60 257 1.12 329 1.62 374
0.62 261 1.14 331 1.64 376
0.64 264 1.16 333 1.66 377
0.66 268 1.18 335 1.68 379
0.68 271 1.20 337 1.70 380
0.70 274 1.22 339 1.72 382
0.72 277 1.24 341 1.74 383
0.74 280 1.26 343 1.76 384
0.76 283 1.28 345 1.78 386
0.78 286 1.30 347 1.80 387
0.80 289 1.32 349 1.82 389
0.82 292 1.34 351 1.84 390
0.84 295 1.36 353 1.86 391
0.86 297 1.38 354 1.88 393
0.88 300 1.40 356 1.90 394
0.90 303 1.42 358 1.92 395
0.92 305 1.44 360 1.94 397
0.94 308 1.46 361 1.96 398
0.96 310 1.48 363 1.98 399
0.98 313 1.50 365 2.00 400
1.01 317

The relationship of “k” and “C” are expressed by the equation:

VS.11
Valve Sizing (SRV-1/Q4.04)
Valve Sizing

Fluid Properties

Table 5 - Constant and Capacity Conversion Factors for Common Fluids

GAS & VAPOR PHASE LIQUID PHASE


G* G G BOILING CRITICAL
FLUID k* MW WATER = 1 POINT* °F
AIR = 1 TEMP °F TEMP °F
Acetaldehyde 1.14 44.05 1.521 0.783 64 68 370
Acetic Acid 1.15 60.05 2.073 1.049 68 245 611
Acetone - - - 0.791 68 133 455
Acetylene 1.26 26.04 0.899 - - -119 97
Air 1.40 28.97 1.00 - - - -222
Ammonia 1.33 17.03 0.588 0.817 -110 -27 270
Argon 1.67 39.94 1.388 1.65 -387 -301 -188
Benzene 1.12 78.11 2.696 0.879 68 176 551
Butadiene 1,3 1.12 54.09 1.867 0.621 68 24 306
Butane N- 1.094 58.12 2.006 0.579 68 31 307
Butane ISO- 1.094 58.12 2.006 0.557 68 11 273
Carbon Dioxide 1.30 44.01 1.519 1.101 -35 SUBL. 88
Carbon Disulfide 1.21 76.13 2.628 1.263 68 116 523
Carbon Monoxide 1.40 28.00 0.966 0.814 -318 -314 -218
Chlorine 1.36 70.90 2.45 1.58 -29 -30 291
Cyclohexane 1.09 84.16 2.905 0.779 69 177 538
Ethane 1.22 30.07 1.04 0.546 -126 -127 90
Ethyl Alcohol 1.13 46.07 1.59 0.789 68 173 469
Ethyl Chloride 1.19 64.52 2.227 0.903 50 54 369
Ethylene (Ethene) 1.26 28.05 0.968 0.566 -152 -155 49
Helium 1.66 4.00 0.138 - - -452 -450
N-Hexane 1.06 86.17 2.974 0.659 68 156 454
Hydrogen Chloride 1.41 36.50 1.26 - - -118 124
Hydrogen 1.41 2.016 0.069 0.0709 -423 -423 -400
Hydrogen Sulfide 1.32 34.07 1.176 - - -76 213
Kerosene - - - 0.815 60 - -
Methane 1.31 16.04 0.554 0.415 -263 -258 -116
Methyl Alcohol 1.20 32.04 1.11 0.792 68 149 464
Methyl Butane 1.08 72.15 2.49 0.625 60 82 370
Methyl Chloride 1.20 50.49 1.743 0.952 32 -11 290
Natural Gas (typical) 1.27 19.00 0.656 - - - -
Nitric Acid (HNO3) - - - 1.502 60 187 -
Nitric Oxide 1.40 30.00 1.0036 1.269 -239 -240 -137
Nitrogen 1.40 28.00 0.967 1.026 -422 -321 -233
Nitrous Oxide 1.30 44.00 1.519 1.226 -128 -131 98
Oxygen 1.40 32.00 1.104 1.426 -422 -297 -182
N-Pentane 1.07 72.15 2.49 0.631 60 97 386
Propane 1.13 44.09 1.522 0.585 -49 -44 206
Propylene 1.15 42.08 1.453 0.609 -53 -54 197
Styrene 1.07 104.14 3.60 0.906 68 293 706
Sulfur Dioxide 1.29 64.06 2.21 1.434 32 14 315

* Value at 14.7 pounds per square inch, absolute.

VS.12
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q2.02)
Valve Sizing

API Standard Orifice Areas - 1900

Table 6 - 1900 Series (USCS)


(Ac) API Orifice (Ac) ASME API Set Available
Effective Letter and Actual Pressure Set
Orifice Size Orifice Range Pressure
Area ** Area (psig) Range
(In2) (In2) (psig)
0.110 D 0.1279 5 - 6000 5 - 6250
0.196 E 0.2279 5 - 6000 5 - 6250
0.307 F 0.3568 5 - 5000 5 - 6250
0.503 G 0.5849 4 - 3705 4 - 5000
0.785 H 0.9127 4 - 2750 4 - 3418
1.287 J 1.4960 5 - 2700 5 - 2700
1.838 K 2.1380 5 - 2200 5 - 2540
2.853 L 3.3170 5 - 1500 5 - 2200
3.600 M 4.1860 5 - 1100 5 - 1600
4.340 N 5.0470 6 - 1000 6 - 1600
6.380 P 7.4170 7 - 1000 7 - 1500
11.050 Q 12.8500 7 - 600 7 - 900
16.000 R 18.6000 7 - 300 7 - 650
26.000 T 30.2100* 9 - 300 9 - 300
N/A V 50.26 N/A 15 - 300
N/A W 78.996 N/A 15 - 300
* Prior to 1999 this area was 28.62 in2. Consult factory for clarification.
** V and W orifices should be sized using ASME formula and orifice area.

VS.13
Valve Sizing (SRV-1/Q4.04)
Valve Sizing

API Standard Orifice Areas - 2900

Table 7 - 2900 Series (USCS)


(Ac) API Orifice (Ac) ASME API Set Available
Effective Letter and Actual Pressure Set
Orifice Size Orifice Range Pressure
Area * Area (psig) Range
(in 2) (in 2) (psig)
0.110 D 0.1279 15 - 6000 15 - 6250
0.196 E 0.2279 15 - 6000 15 - 6250
0.307 F 0.3568 15 - 5000 15 - 6250
0.503 G 0.5849 15 - 3705 15 - 6250
0.785 H 0.9127 15 - 2750 15 - 3750
1.287 J 1.4960 15 - 2700 15 - 3750
1.838 K 2.1380 15 - 2220 15 - 3750
2.853 L 3.3170 15 - 1500 15 - 3750
3.600 M 4.1860 15 - 1100 15 - 2250
4.340 N 5.0470 15 - 1000 15 - 2250
6.380 P 7.4170 15 - 1000 15 - 2250
11.050 Q 12.8500 15 - 600 15 - 1500
16.000 R 18.6000 15 - 300 15 - 1500
26.000 T 30.2100 15 - 300 15 - 905
N/A V 50.26 N/A 15 - 675
N/A W 78.996 N/A 15 - 535
* V and W orifices should be sized using ASME formula and orifice area.

VS.14
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q4.04)
Valve Sizing

API Standard Orifice Areas - 3900 and 4900

Table 8 - 3900 Series (USCS)

(Ac ) API Orifice (Ac ) ASME API Set Available


Effective Letter and Actual Pressure Set
Orifice Size Orifice Range Pressure
Area Area (psig) Range
(in 2) (in 2) (psig)
0.110 D 0.1279 15 - 3705 15 - 6250
0.196 E 0.2279 15 - 3705 15 - 6250
0.307 F 0.3568 15 - 3705 15 - 6250
0.503 G 0.5849 15 - 3705 15 - 6250
0.785 H 0.9127 15 - 3705 15 - 6250
1.287 J 1.496 15 - 3705 15 - 6250
1.838 K 2.138 15 - 3705 15 - 6250
2.853 L 3.317 15 - 3705 15 - 6250
3.600 M 4.186 15 - 3705 15 - 3750
4.340 N 5.047 15 - 3705 15 - 3750
6.380 P 7.417 15 - 3705 15 - 3750
11.050 Q 12.85 15 - 1480 15 - 1500
16.000 R 18.6 15 - 915 15 - 1500
26.000 T 30.21* 15 - 900 15 - 1500
* Prior to 1999 this area was 28.62 in2. Consult factory for clarification.

Table 8a - 4900 Series (USCS)

(Ac ) API Orifice (Ac ) ASME API Set Available


Effective Letter and Actual Pressure Set
Orifice Size Orifice Range Pressure
Area Area (psig) Range
(in 2) (in 2) (psig)
0.110 D 0.1314 15 - 3705 15 - 7200
0.196 E 0.288 15 - 3705 15 - 7200
0.307 F 0.359 15 - 3705 15 - 7200
0.503 G 0.594 15 - 3705 15 - 7200
0.785 H 0.930 15 - 2750 15 - 7200
1.287 J 1.513 15 - 2700 15 - 7200
1.838 K 2.160 15 - 2200 15 - 7200
2.853 L 3.350 15 - 1500 15 - 7200
3.60 M 4.229 15 - 1100 15 - 3750
4.34 N 5.098 15 - 1100 15 - 3750
6.38 P 7.491 15 - 1000 15 - 3750
11.05 Q 12.979 15 - 600 15 - 1500
16.00 R 18.783 15 - 300 15 - 1500
26.00 T 30.542 15 - 300 15 - 1500

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Valve Sizing (SRV-1/Q4.04)
Valve Sizing

Standard Orifice Areas - 19000

Table 9 - 19000 Series (USCS)

(Ac)
Inlet Set
Actual (ASME)
Size Model Number Pressure
Orifice
(in) Range
Area
(psig)
(in2)
1/2, 3/4, 1 19096L .096 5 - 290
1/2, 3/4, 1 19110L .110 5 - 290
3/4, 1 19126L .126 5 - 290
1 19226L .226 5 - 290
1-1/2 19357L .357 5 - 290
2 19567L .567 5 - 290
1/2, 3/4, 1 19096M .096 291 - 2000
3/4, 1 19126M .126 291 - 2000
1 19226M .226 291 - 2000
1-1/2 19357M .357 291 - 1500
2 19567M .567 291 - 1500
3/4 19096H .096 2001 - 5000
3/4 19126H .126 2001 - 8000
1 19226H .226 2001 - 6400

VS.16
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q2.02)
Valve Sizing

Standard Orifice Areas


1982 and 13900

Table 10 - 1982 Series (USCS)


(Ac) Actual (ASME) Set Pressure
Inlet Size Orifice Area Range
(in) (in2) (psig)

1/2 0.121 10 - 500


3/4 0.216 10 - 500
1 0.332 10 - 500
1-1/2 0.857 10 - 500

Table 11 - 13900 Series (USCS)


(Ac) Actual (ASME) Set Pressure
Inlet Size Orifice Area Range
(in) (in2) (psig)

16 114.0 50 - 300
18 143.1 50 - 300
20 176.7 50 - 300
22 201.0 50 - 300

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Valve Sizing (SRV-1/Q4.04)
Valve Sizing

Superheat Correction Factors

Table 12 - Superheat Correction Factor K sh

Flowing Superheat Correction Factor Ksh , Total Temperature in ˚F of Superheated Steam


Press.
(psia) 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200
50 0.987 0.957 0.930 0.905 0.882 0.861 0.841 0.823 0.805 0.789 0.774 0.759 0.745 0.732 0.719 0.708 0.696
100 0.998 0.963 0.935 0.909 0.885 0.864 0.843 0.825 0.807 0.790 0.775 0.760 0.746 0.733 0.720 0.708 0.697
150 0.984 0.970 0.940 0.913 0.888 0.866 0.846 0.826 0.808 0.792 0.776 0.761 0.747 0.733 0.721 0.709 0.697
200 0.979 0.977 0.945 0.917 0.892 0.869 0.848 0.828 0.810 0.793 0.777 0.762 0.748 0.734 0.721 0.709 0.698
250 - 0.972 0.951 0.921 0.895 0.871 0.850 0.830 0.812 0.794 0.778 0.763 0.749 0.735 0.722 0.710 0.698

300 - 0.968 0.957 0.926 0.898 0.874 0.852 0.832 0.813 0.796 0.780 0.764 0.750 0.736 0.723 0.710 0.699
350 - 0.968 0.963 0.930 0.902 0.877 0.854 0.834 0.815 0.797 0.781 0.765 0.750 0.736 0.723 0.711 0.699
400 - - 0.963 0.935 0.906 0.880 0.857 0.836 0.816 0.798 0.782 0.766 0.751 0.737 0.724 0.712 0.700
450 - - 0.961 0.940 0.909 0.883 0.859 0.838 0.818 0.800 0.783 0.767 0.752 0.738 0.725 0.712 0.700
500 - - 0.961 0.946 0.914 0.886 0.862 0.840 0.820 0.801 0.784 0.768 0.753 0.739 0.725 0.713 0.701

550 - - 0.962 0.952 0.918 0.889 0.864 0.842 0.822 0.803 0.785 0.769 0.754 0.740 0.726 0.713 0.701
600 - - 0.964 0.958 0.922 0.892 0.867 0.844 0.823 0.804 0.787 0.770 0.755 0.740 0.727 0.714 0.702
650 - - 0.968 0.958 0.927 0.896 0.869 0.846 0.825 0.806 0.788 0.771 0.756 0.741 0.728 0.715 0.702
700 - - - 0.958 0.931 0.899 0.872 0.848 0.827 0.807 0.789 0.772 0.757 0.742 0.728 0.715 0.703
750 - - - 0.958 0.936 0.903 0.875 0.850 0.828 0.809 0.790 0.774 0.758 0.743 0.729 0.716 0.703

800 - - - 0.960 0.942 0.906 0.878 0.852 0.830 0.810 0.792 0.774 0.759 0.744 0.730 0.716 0.704
850 - - - 0.962 0.947 0.910 0.880 0.855 0.832 0.812 0.793 0.776 0.760 0.744 0.730 0.717 0.704
900 - - - 0.965 0.953 0.914 0.883 0.857 0.834 0.813 0.794 0.777 0.760 0.745 0.731 0.718 0.705
950 - - - 0.969 0.958 0.918 0.886 0.860 0.836 0.815 0.796 0.778 0.761 0.746 0.732 0.718 0.705
1000 - - - 0.974 0.959 0.923 0.890 0.862 0.838 0.816 0.797 0.779 0.762 0.747 0.732 0.719 0.706

1050 - - - - 0.960 0.927 0.893 0.864 0.840 0.818 0.798 0.780 0.763 0.748 0.733 0.719 0.707
1100 - - - - 0.962 0.931 0.896 0.867 0.842 0.820 0.800 0.781 0.764 0.749 0.734 0.720 0.707
1150 - - - - 0.964 0.936 0.899 0.870 0.844 0.821 0.801 0.782 0.765 0.749 0.735 0.721 0.708
1200 - - - - 0.966 0.941 0.903 0.872 0.846 0.823 0.802 0.784 0.766 0.750 0.735 0.721 0.708
1250 - - - - 0.969 0.946 0.906 0.875 0.848 0.825 0.804 0.785 0.767 0.751 0.736 0.722 0.709

1300 - - - - 0.973 0.952 0.910 0.878 0.850 0.826 0.805 0.786 0.768 0.752 0.737 0.723 0.709
1350 - - - - 0.977 0.958 0.914 0.880 0.852 0.828 0.807 0.787 0.769 0.753 0.737 0.723 0.710
1400 - - - - 0.982 0.963 0.918 0.883 0.854 0.830 0.808 0.788 0.770 0.754 0.738 0.724 0.710
1450 - - - - 0.987 0.968 0.922 0.886 0.857 0.832 0.809 0.790 0.771 0.754 0.739 0.724 0.711
1500 - - - - 0.993 0.970 0.926 0.889 0.859 0.833 0.811 0.791 0.772 0.755 0.740 0.725 0.711

1550 - - - - - 0.972 0.930 0.892 0.861 0.835 0.812 0.792 0.773 0.756 0.740 0.726 0.712
1600 - - - - - 0.973 0.934 0.894 0.863 0.836 0.813 0.792 0.774 0.756 0.740 0.726 0.712
1650 - - - - - 0.973 0.936 0.895 0.863 0.836 0.812 0.791 0.772 0.755 0.739 0.724 0.710
1700 - - - - - 0.973 0.938 0.895 0.863 0.835 0.811 0.790 0.771 0.754 0.738 0.723 0.709
1750 - - - - - 0.974 0.940 0.896 0.862 0.835 0.810 0.789 0.770 0.752 0.736 0.721 0.707

VS.18
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q2.02)
Valve Sizing

Superheat Correction Factors

Table 12 - Superheat Correction Factor K sh

Flowing Superheat Correction Factor Ksh , Total Temperature in ˚F of Superheated Steam


Press.
(psia) 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200
1800 - - - - - 0.975 0.942 0.897 0.862 0.834 0.810 0.788 0.768 0.751 0.735 0.720 0.705
1850 - - - - - 0.976 0.944 0.897 0.862 0.833 0.809 0.787 0.767 0.749 0.733 0.718 0.704
1900 - - - - - 0.977 0.946 0.898 0.862 0.832 0.807 0.785 0.766 0.748 0.731 0.716 0.702
1950 - - - - - 0.979 0.949 0.898 0.861 0.832 0.806 0.784 0.764 0.746 0.729 0.714 0.700
2000 - - - - - 0.982 0.952 0.899 0.861 0.831 0.805 0.782 0.762 0.744 0.728 0.712 0.698

2050 - - - - - 0.985 0.954 0.899 0.860 0.830 0.804 0.781 0.761 0.742 0.726 0.710 0.696
2100 - - - - - 0.988 0.956 0.900 0.860 0.828 0.802 0.779 0.759 0.740 0.724 0.708 0.694
2150 - - - - - - 0.956 0.900 0.859 0.827 0.801 0.778 0.757 0.738 0.722 0.706 0.692
2200 - - - - - - 0.955 0.901 0.859 0.826 0.799 0.776 0.755 0.736 0.720 0.704 0.690
2250 - - - - - - 0.954 0.901 0.858 0.825 0.797 0.774 0.753 0.734 0.717 0.702 0.687

2300 - - - - - - 0.953 0.901 0.857 0.823 0.795 0.772 0.751 0.732 0.715 0.699 0.685
2350 - - - - - - 0.952 0.902 0.856 0.822 0.794 0.769 0.748 0.729 0.712 0.697 0.682
2400 - - - - - - 0.952 0.902 0.855 0.820 0.791 0.767 0.746 0.727 0.710 0.694 0.679
2450 - - - - - - 0.951 0.902 0.854 0.818 0.789 0.765 0.743 0.724 0.707 0.691 0.677
2500 - - - - - - 0.951 0.902 0.852 0.816 0.787 0.762 0.740 0.721 0.704 0.688 0.674

2550 - - - - - - 0.951 0.902 0.851 0.814 0.784 0.759 0.738 0.718 0.701 0.685 0.671
2600 - - - - - - 0.951 0.903 0.849 0.812 0.782 0.756 0.735 0.715 0.698 0.682 0.664
2650 - - - - - - 0.952 0.903 0.848 0.809 0.779 0.754 0.731 0.712 0.695 0.679 0.664
2700 - - - - - - 0.952 0.903 0.846 0.807 0.776 0.750 0.728 0.708 0.691 0.675 0.661
2750 - - - - - - 0.953 0.903 0.844 0.804 0.773 0.747 0.724 0.705 0.687 0.671 0.657

2800 - - - - - - 0.956 0.903 0.842 0.801 0.769 0.743 0.721 0.701 0.684 0.668 0.653
2850 - - - - - - 0.959 0.902 0.839 0.798 0.766 0.739 0.717 0.697 0.679 0.663 0.649
2900 - - - - - - 0.963 0.902 0.836 0.794 0.762 0.735 0.713 0.693 0.675 0.659 0.645
2950 - - - - - - - 0.902 0.834 0.790 0.758 0.731 0.708 0.688 0.671 0.655 0.640
3000 - - - - - - - 0.901 0.831 0.786 0.753 0.726 0.704 0.684 0.666 0.650 0.635

3050 - - - - - - - 0.899 0.827 0.782 0.749 0.722 0.699 0.679 0.661 0.645 0.630
3100 - - - - - - - 0.896 0.823 0.777 0.744 0.716 0.693 0.673 0.656 0.640 0.625
3150 - - - - - - - 0.894 0.819 0.772 0.738 0.711 0.688 0.668 0.650 0.634 0.620
3200 - - - - - - - 0.889 0.815 0.767 0.733 0.705 0.682 0.662 0.644 0.628 0.614

VS.19
Valve Sizing (SRV-1/Q2.02)
Valve Sizing

ASME Saturated Water Valve


Sizing / Rupture Disk Combinations

Below is a copy of Appendix 11, Para. 11-2 and Flow Capacity Two possibilities exist for sizing safety relief valves in conjunction with
Curve Fig. 11-2 from the ASME Code, Section VIII, which is used rupture disks at their inlet. First, the rupture disk has not been ASME
in determining valve relieving orifice areas required for saturated certified in combination with the safety relief valve; second, the rupture
water service. disk has been ASME certified in combination with the safety relief
valve.
(a) Since it is realized that the saturated water capacity is configuration
sensitive, the following applies only to those safety valves that have ASME Rupture Disk Combinations Kc
a nozzle type construction (throat to inlet area ration of 0.25 to
0.80 with a continuously contoured change) and have exhibited A) Rupture Disk not Certified with the Safety Relief Valve
a coefficient K d in excess of 0.90. No saturated water rating shall For those situations, the safety relief valve is sized in accordance with
apply to other types of construction. previously identified methods. However, this combination of rupture
disk and pressure relief valve can only be credited with 90% of its ASME
NOTE: The manufacturer, user and Inspector are all cautioned that for the following rating certified relieving capacity.
to apply, the valve shall be continuously subjected to saturated water. If, after
initial relief the flow media changes to quality steam, the valve shall be rated as
B) Rupture Disk is certified with the Safety Relief Valve K c
per dry saturated steam. Valves installed on vessels or lines containing steam- In this case, the particular type of safety relief valve has been actually
water mixture shall be rated on dry saturated steam. flow tested in combination with a unique rupture disk supplier’s design
type and a combination capacity factor established. The combination
capacity factor is published by the National Board of Boiler & Pressure
(b) To determine the saturated water capacity of a valve currently rated Vessels.
under UG-131 and meeting the requirement of (a) above, refer
to Fig. 5. Enter the graph at the set pressure of the valve, move The safety relief valve ASME certified relieving capacity must be multiplied
vertically upward to the saturated water line and read horizontally by the combination capacity factor to obtain the allowable ASME relieving
the relieving capacity. This capacity is the theoretical, isentropic capacity for the combination of the safety relief valve and rupture disk.
value arrived at by assuming equilibrium flow and calculated values C) In all cases ASME installation requirements must be followed.
for the critical pressure ratio. Refer to ASME Code Section VIII, paragraph UG-127.
Example of the method for sizing safety relief valves using this
curve: Figure 5
Flow Capacity Curve for Rating Nozzle
Fluid . . . . . . . . . . . . . Saturated Water Type Safety Valves on Saturated Water
Required Capacity. . . . . 183,795 lb/Hr 26
(Based on 10% Overpressure)
Allowable Overpressure . . . . . . . . 10% 24
Set Pressure . . . . . . . . . . . . . . 600 psig
Flow Capacity x 10-4 (lb/hr/in2)

22
Relieving Temperature . . . . . . . . 470°F
20
18
Calculations:
16
1. Consult Saturated Water Capacity Curve (Fig. 5) for capacity of one
14
square inch of orifice area at given set pressure.
12
Capacity of one square inch = 84,000 lb/hr (at 600 psig set pressure) 10
2. Divide required capacity by the capacity of one square inch to get the 8
required orifice area: 6
4
2
0
0 200 600 1000 1400 1800 2200 2600 3000

3. Therefore, in this case, an “L” orifice valve is required that has a Set Pressure (psig)
relieving orifice (ASME) area of 3.317 square inches.

VS.20
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q2.02)
Valve Sizing

Thermal Expansion / API Fire Sizing

Sizing Formula for In the event that an open fire occurs around equipment or vessels,
Thermal Expansion of Trapped Liquids* heat will naturally be absorbed by anything coming in contact with the
flames and/or hot gases of the fire. If this heat absorption in a vessel
Flow rates for relieving devices protecting heat exchangers, condensers continues for a long enough time, the vessel contents will be heated and
and coolers against thermal expansion of trapped liquids can be the pressure will rise until the safety relief valve opens.
approximated by use of the following:
Therefore it is necessary, when determining the safety relief valve size,
to consider the probability of fire exposure.
A. Fire Sizing For Liquid Hydrocarbons

Where: 1) The following information is necessary prior to fire sizing a


vessel containing a liquid.
GPM = Flow rate in U.S. gallons per minute at the flowing temperature.
Tank Size (dimensions describing shape)
B = Cubical expansion coefficient per degree Fahrenheit for the liquid Mounting (horizontal or vertical; height above ground)
at the expected temperature differential. It is best to obtain this Fluid (composition by names)
information from the process design data: however, shown here are Normal liquid level (NLL): % full, depth of fluid or liquid-full
typical values for hydrocarbon liquids and for water:
F factor - See Table A1; if not known, use a factor of 1
B Operating pressure
3° to 35° API gravity . . . . . . . . . . . .0.0004 Set pressure
35° to 51° API gravity . . . . . . . . . . .0.0005 Operating temperature
51° to 64° API gravity . . . . . . . . . . .0.0006 Saturation temperature at P1
64° to 79° API gravity . . . . . . . . . . .0.0007 K (ratio of specific heats)
79° to 89° API gravity . . . . . . . . . . .0.0008 M (molecular weight)
89° to 94° API gravity . . . . . . . . . . .0.00085 Z (compressibility factor); if not known, assume Z = 1
94° to 100° API gravity& lighter . . . .0.0009
Water . . . . . . . . . . . . . . . . . . . . . . . .0.0001 Table A1 - Type of Equipment - Factor F a
H = Total heat transfer rate, in BTU/hr. This should be taken as the Bare vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0
maximum exchanger duty during operation. Insulated vessel b (These arbitrary insulation conductance values are shown as
examples and are in British Thermal Units per hour per square foot per degree
G = Specific gravity referred to water = 1.00 at 60˚. Compressibility of
Fahrenheit):
liquid is usually ignored.
4. . . . . . . . . . . . . . . . . . . . . 0.3
C = Specific heat in BTU/lb/˚F of the trapped fluid. 2. . . . . . . . . . . . . . . . . . . . . 0.15
*Extracted from API RP 520 Part 1 - Design
1. . . . . . . . . . . . . . . . . . . . . 0.075
0.67 . . . . . . . . . . . . . . . . . . 0.05
0.5 . . . . . . . . . . . . . . . . . . . 0.0376
API Fire Sizing 0.4 . . . . . . . . . . . . . . . . . . . 0.03
0.33 . . . . . . . . . . . . . . . . . . 0.026
The hazard of fire in operating plants that handle or process flammable
liquids or gases must be a consideration in the sizing of safety relief valves. Water application facilities, on bare vessel c . . . . . . . . . . . . . . . . . . . . . 1.0
Any pressure vessel, or other pressure containing equipment protected by Depressurizing and emptying facilities d . . . . . . . . . . . . . . . . . . . . . . . . 1.0
pressure relief valves under normal operating conditions, should be fire sized a These are suggested values for the conditions assumed in A.2. When these conditions do not exist,
in the event that the equipment may be exposed to fire (although contents engineering judgment should be exercised either in selecting a higher factor or in providing means of
of the vessel are not flammable.) protecting vessels from fire exposure as suggested in API RP 520, Part 1 - Sizing and Selection, D.8.
A fire may occur due to leakage of flammable material from equipment b Insulation shall resist dislodgement by fire-hose streams. For the examples, a temperature difference
and pipe lines, or may be caused by operational mishaps. If accidentally of 1600°F was used. These conductance values are based on insulation having thermal conductivity
ignited, this burning material will immediately endanger adjacent vessels of 4 BTU/hr-ft 2 -˚F per inch at 1600°F and correspond to various thicknesses of insulation between
1 and 12 inches.
and equipment. Burning material can become an open, free burning fire c No reduction is given due to the inherent variables present, e.g. freezing weather, high winds
quickly and carried some distance from the source of the leak by the slope clogged systems, etc.
of the ground in the case of liquids and by air currents with gas or vapor. d No reduction is given due to the inherent variables present, e.g. inaccessibility of manual controls,
timing of depressurization, direction of automated controls, etc.

VS.21
Valve Sizing (SRV-1/Q2.02)
Valve Sizing

API Fire Sizing

2) Determine Heat Absorption 4) Determination of orifice area requirements


Valves are to be sized in accordance with previously defined
Q = 21,000 FA0.82 methods given in “Sizing Formulas” (see pages VS.5 - VS.7.)
Where:
Q = Total heat absorption (input) into the wetted surface in
BTU(British Thermal Units) per hour API Fire Sizing Example
F = Environment Factor (see Table A1) (for vessels containing liquid hydrocarbons)
A = Total wetted surface area in square feet
a) Sample Vessel Information
When adequate draining and fire fighting equipment do not exist, Tank size: 6' dia. x 12' long, seam to seam, elliptical ends
Mounting: Horizontal and 3' above ground
Q = 34,500 FA0.82 Fluid: Propane
Normal liquid level: 80% filled
The determination of the total wetted surface area can become
lengthy for certain vessel configurations, such as a horizontal F factor: 1 (no insulation) (from Table A1)
cylindrical vessel with elliptical ends. Total surface area formulas for Operating Pressure: 100 psig
several different vessel shapes are listed in Table A2. Set Pressure: 250 psig
Operating Pressure: 80°F
Total wetted surface area (A) = Fwp x Total vessel surface area Saturation Temperature: 142°F
(Fwp = Wetted Perimeter factor) K: 1.13
For horizontal vessels, use Table A2 and Figure 6. For vertical M (molecular weight): 44.09
vessels, use Table A2 and Figure 7. Z (compressibility factor): 1
Latent Heat of vaporization: 110 BTU/lb
3) Determination of vapor discharge capacity in lb/hr
b) Solution
Wetted surface area:
Enter 80% filled on Figure 6 to determine that Fwp = .67
Select total surface area formula from Table A2 for a horizontal
Determine Q from step (2). cylinder with elliptical ends.
Determine latent heat of vaporization from the fluid properties. A = Fwp x [ π DL + 2.61 D2]
A = .67 x (π x 6 x 12 + 2.61 x 6 x 6) = 214.5 sq. ft.
Table A2 - Total Surface Area Formulas* Heat absorbed:
SPHERE A = πD2 Q = 21000 FA0.82
Vertical cylinder with flat ends . . . . . . . . . . . A = π(DL + D2/2) Q = 21000 (1) 214.50.82 = 1,713,940 BTU/hr
Vertical cylinder with elliptical ends . . . . . . . . A = π DL + 2.61D2 Vapor generated:
Vertical cylinder with hemispherical ends . . . . . . A = π(DL + D2)
Horizontal cylinder with flat ends . . . . . . . . . A = π(DL + D2/2)
Horizontal cylinder with elliptical ends . . . . . . A = π DL + 2.61D2
Horizontal cylinder with hemispherical ends . . . . . A = π(DL+D2)
π = 3.1416
* It is recommended that the total wetted surface (“A” in the above formulas) is at least that
wetted surface included within a height of 25 feet above grade, or in the case of spheres and
spheroids, at least the elevation of the maximum horizontal diameter or a height of 25 feet,
whichever is greater. The term “grade” usually refers to ground grade, but may be at any level
at which a sizable fire could be sustained.

VS.22
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q4.04)
Valve Sizing

API Fire Sizing

B. Fire Sizing For Vessels Containing Gases T = vessel wall temperature, in degrees Rankine.
1) The following information is necessary prior to fire sizing a T1 = gas temperature, absolute, in degrees Rankine, at the
vessel containing a vapor or gas. upstream pressure, determined from the following relationship:

Tank Size: Dimensions describing shape


Mounting: Horizontal or vertical; height above ground
Fluid: Composition by names of specific heats Where:
Operating pressure: P° (psia)
Set pressure, P (psig) P = normal operating gas pressure, in pounds per square inch
Operating temperature: T° (˚F + 460) absolute.
Relieving temperature: If not known calculate as shown below: T  = normal operating gas temperature, in degrees Rankine.
P = Set pressure, psig The recommended maximum vessel wall temperature for the
P1 = Flowing pressure, psia = (P x 1.21) + 14.7 usual carbon steel plate materials is 1100°F. Where vessels are
P = Normal Operating pressure, psia fabricated from alloy materials, the value for T should be changed
°
T = Normal operating temperature absolute (˚R) to a more appropriate recommended maximum.
°
T1 = Relieving temperature = T1 - 460

NOTE: Use caution when T1 exceeds 1100°F for carbon steel. API Fire Sizing Example
(for vessels containing gases)

a) Information required
Tank size: 5' dia. x 12' long seam-to-seam, flat ends.
2) Determine orifice area requirement. Mounting: Horizontal and 2" above grade
The required orifice area for a safety relief valve on a gas- Fluid: ISOBUTANE VAPOR
containing vessel exposed to an open fire can be determined by k: for isobutane = 1.094
the following formula. C: 327
Operating pressure: 110 psig
Set pressure: 150 psig
Operating temperature: 160°F
Relieving temperature: Not known
F' can be determined from the following relationship. The T: 1025°F
recommended minimum value of F' is 0.01; when the minimum
value is unknown, F' = 0.045 should be used. b) Solution
Calculate flowing pressure:
P1 = 150 x 1.21 + 14.7 = 196.2 psia
P = 110 + 14.7 = 124.7 psia
°
T = 160 + 460 = 620° R absolute
°
Calculate flowing temperature:
Where:
A = effective discharge area of the valve, in square inches.
A1 = exposed surface area of the vessel, in square feet.
P1 = upstream relieving pressure, in pounds per square inch
absolute. This is the set pressure plus the allowable overpressure
Fahrenheit flowing temperature or gas temperature at P1:
plus the atmospheric pressure.
C = coefficient determined by the ratio of the specific heat of the gas
at standard conditions. This can be obtained from Tables 4 and 5.

VS.23
Valve Sizing (SRV-1/Q4.04)
Valve Sizing

API Fire Sizing

Determination of Relief Valve Factor F 1 :

F ' = 0.012

Determination of exposed vessel surface area:


Select wetted surface area formula from Table A2 for “horizontal
cylinder with flat ends”:

Now put values in the formula as follows:

VS.24
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q2.02)
Valve Sizing

API Fire Sizing

1.0

0.8
Wetted Perimeter Factor Fwp

0.6

0.4

0.2

0% 20% 40% 60% 80% 100%

Volume of Liquid (% of Tank Volume)

Figure 6 - Horizontal Tank Figure 7 - Vertical Tank

VS.25
Valve Sizing (SRV-1/Q2.02)
Valve Sizing

Sizing for Multiple Fluids (Gas / Liquid )


Per API (not a Diers Methodology)

To properly size for a mixed flow application per API guidelines, the
following steps are required:
1. Determine the quantity of gas flow required.
2. Determine the quantity of liquid flow required.

NOTE: Refer to Page VS.3 for definition of formula symbols.

3. Use the applicable flow equations for each media to determine the
orifice area required to flow each media.
4. The orifice area of valve selected must equal or exceed the sum of
the flow area required for the gas and the flow area required for the
liquid. B. Solve for orifice area required for water capacity.
5. The proper selection would be an H orifice, which has an orifice Q = 35 gpm
area of 0.785 sq. in. G = 1
6. Due to the calculated orifice area required in the example, additional P = 100
calculations should be considered utilizing the 1982 or 19000 Series Pb = 0
formulas. This may allow a less expensive valve selection. Kd = .62
Kv = 1
Kw = 1

Example:
NOTE: Formula used in ASME - Liquid Trim

Given:
Set Pressure: 100 psig
Overpressure: 10%
Specific Gravity: 1 for Water
Rel. Temp: 68°F
Required Capacity: Air - 800 SCFM
Water - 35 GPM
Back Pressure: 0 psig

A. Solve for orifice area required for air capacity


Q = 800 SCFM
P1 = 100 (1.1) + 14.7 = 124.7 C. Total orifice required = .37 sq. in. (air) + 0.132 sq. in.
Ta = 68 + 460 = 528 (water) or .502 sq. in.
Z = 1
Kb = 1
K d = .95

VS.26
Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q4.04)
Valve Sizing

Organic Fluid Systems


The use of Organic Fluid Systems falls under special rules for sizing and
valve selection. Organic fluids are known under a variety of trade names
as noted below:

TRADE NAME COMPANY


Thermia Shell Oil Co.
Dowtherm Dow Chemical Co.
Therminol Monsanto Chemical Co.
Caloria Exxon Corp.
Mobiltherm Mobil Corp.
Ucon Union Carbide Corp.

Depending on the type of system in which the fluid is used, valve


selection may be affected. The following criteria should be used in valve
selections:
Vapors
Organic vapor pressure relief valve requirements are specified in
ASME Section I PVG. See the 1900P section in this catalog.
Liquids
In cases where the fluid is not vaporized, as would be the case when
heat transfer is involved, the valve must be sized on the basis of
liquid. The LA liquid trim valves must be supplied and applicable sizing
equations used.
The pressure relief valve requirements for these applications are contained
in ASME Section VIII.

VS.27
Valve Sizing (SRV-1/Q2.02)
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