SIX MONTH INDUSTRIAL TRAINING

ON

PRODUCTION OF
WATER TREATMENT PLANT
COMPLETED AT

JAI BEVERAGES PVT.LTD.JAMMU

BY

MANIKJEET

(UNIV ROLL NO-1501269)

(COLL ROLL NO – 3009/15)

DEPARTMENT OF CHEMICAL ENGINEERING

BEANT COLLEGE OF ENGINEERING AND TECHNOLOGY, GURDASPUR

 ACKNOWLEGEMENT

I am grateful to the staff and management for letting me pursue SIX-

MONTH INDUSTRIAL TRAINING at the JAI BEVERAGES PVT.LTD.JAMMU.

I grateful for the explanation given to me by the officers and the staff of
the ACCPL and helpful me become aware of the technology in the real
world.The training I had received here has helped me immensely in
understanding the particles concepts of PRODUCTION OF WATER
TREATMENT PLANT.

I extended my heartfelt thanks to Mr. ANIL SHARMA (Quality objective)

for always me to undertake the traning under their guidance. I thank
him for helping and guiding me at every stage.

This report would have been incomplete without the help of Mr.ANIL
SHARMA who gave a complete insight of water treatment lab
 INTRODUCTION
The Jai Beverage .Pvt. Ltd. is the franchise of operation of Pepsico
India holdings. The Jai Puri group is the biggest bottler in country
having around 20 plants in India. The Jai Beverage Pvt. Ltd. Jammu
was established in April 1999. The plant is spread over 16 acres of land,
having total employee strength of 150. Jai Beverage Pvt. Ltd. Make the
Pepsico products like:-

 Pepsi
 Marinda Orange
 Mountain Dew
 Lehar Soda
 Nimbooz
 Nimbooz Masala Soda
 7Up
 Slice
 Aquafina
 TGP (MIRINDA, ORANGE, LEMON)
 TATA FRUSKY
 B GRADE PRODUCTS

1. SLICE FIZZY
2. APPLE FIZZY
3. CLOUDY LEMON FIZZY
4. CLEARLY LEMON FIZZY
5. ORANGE FIZZY
6. ZERA FIZZY

PLANT 1

LINE 1: CSD (GLASS BOTTLE LINE)

LINE 2: CARBONATED LINE (PET)

LINE 3: SLICE AMBROSIA (GLASS BOTTLE LINE)

LINE 4: AQUAFINA

LINE 5: SLICE TETRAPACK

LINE 6: CARBONATED SOFT DRINK

LINE 7: SLICE NIMBOOZ (NCP)

LINE 8: TATA GLUCO PLUS (CUP LINE)
 3D QUALITY

FOOD SAFETY TRADE QUALITY

PLANT QUALITY

FOOD SAFETY:
1. Ingradient water
.Physio risk parameters
2. Finished product
.BM Physio risk parametres
.BM Micro risk parametres
3. Foreign Matter
4. Bottle washer Remediation
5. Critical packaging Deflects
6. AIB Audit
PLANT QUALITY:
1. Finished product
2. CSD Quality Parametres
.NCB Quality Parametres
.BW Quality parametres
.CAT 3 Micro quality parametres
.BW Micro quality parametres
3. Ingradient water
4. Physio quality parametres
 5. Quality Audit compliance 6. Lab proficiency score
TRADE QUALITY:
1. Sensory
2. Package Apperance
3. Technical shelf life
4. Torque
PRODUCT DESCRIPTION :
1. Carbonated beverages
2. Non carbonated beverages

Carbonated beverage are PEPSI, MOUNTAIN DEW, 7UP,

MIRINDA ORANGE, STING, MASALA SODA

Non- Carbonated beverage are SLICE, TRIPICANO.

 MACHINES/APPRATUS

 BOTTLE WASHER

 BLOW MOLDING MACHINES

 REFRACTOMETER

 AUTOTITRATOR

 PH METER

 TURBIDITY METER

 CONDUCTIVITY METER

 CANDLING UNIT

 TORQUE

 DEGASSER

 DIGITAL WEIGHING BALANCE

 SPECTROPHOTOMETER

 BOTTLE CUTTER

 TOP LOAD TESTER

 FILTERATION UNIT
  THICKNESS TESTER

 MAGNETIC STIRRE

WATER TREATMENT PLANT

Water is essential component of earth. It is used for many purposes like

in manufacturing of various products like fruit juices ,beer ,wine ,soft
drink and other beverages.Water is a major ingradient in carbonated soft
drinks accounting for as much as 92% by volume is water.
It is essential that water be as nearly chemically pure as is commercially
feasible, since trace of impurities react with each other constituents of
drink. The alkalinity to the beverage water must be low to prevent
neutralization of acid used in beverage, which would after favor and
decrease the preservative property of the beverage.
Iron and manganese must be in low quantities to prevent reaction with
coloring agents and flavor components.
Turbidity and color must be low for an attractive appearance of the drink
to achieve high water standards. Bottling plants generally condition
water with additional treatments such as chemical precipitation of
minerals , deionization addition of activated charcoal to remove odors,
flavors and residual chlorine ,final paper filteration to remove traces that
my pass the carbon filter and de- aeration to remove oxygen.
 WATER TREAMENT

BOREWELL
4,5,6,8

RAW WATER TANK

Aquafina 90 KL, Treated Water 60 Kl, Soft Water 150 Kl

INTERMEDIATE TANK (40KL)

(2, 4 PPM CL)
SAND FILTER (UNIT 1 AND 2)
(2,4PPM CL)
ACTIVITED CORBON FILTER (3 UNITS)

LEAD&LAG

5 MICRON FILTER

UV1/ UV2

BAG FILTER

5 MICRON FILTER

RO PLANT

UV4

PRODUCT WATER STORAGE TANK (40KL)

 WATER TESTING
 HARDNESS
 CHLORINE
 ALKALINITY

WATER TEST

WATER HARDNESS CHLORINE ALKALINITY

SOFT WATER 0-10 1-2 UPTO 1000

TREATED WATER 0-10 - 20-50

RO WATER 0-10 2-4 20-50

RAW WATER - 4-6 -

RECOVERY WATER - 6-8 -

 TREAT WATER SPECIFICATIONS

 CHLORINE NIL

 ALKALINITY <30

 HARDNESS 100 TO 150 PPM

 TDS <500MG/LT

 PH 6.5 TO 8.5

 IRON 0.1MG/LT

 MAGNESIUM <0.1PPM

 TURBIDITY 0.3 NTU

 TOTAL COLIFORM 0 CFU/100ML

TREATED WATER PROCESS TESTING:

1. CHLORINE: NIL

2. TDS:93.7PPM

3. PH:6.81

4. ALKALINITY:25

5. HARDNESS:67
 FOR SOFT WATER UNIT -1

SOFTWATER

150 KL (6-8 PPM CL)

SAND FILTER (30 KL PER /HR)

ACTIVATED CARBON FILTER 1 AND 2 (30 KL PER /HR)

SOFTNER RESIN 1 AND 2 (30 KL PER/HR)

(HARDNESS REMOVE)

SOFTWATER STORAGE TANK (CAP 60 KL)

 FOR SOFT WATER UNIT -2

SOFTWATER

150KL (6-8PPM CL)

SAND FILTER (20 KL PER/HR)

ACTIVATED CARBON FILTER 1 AND 2 (20 KL PER/HR)

SOFTENER RESIN 1 AND 2 (20 KL PER/HR)

(HARDNESS REMOVE)

SOFT WATER STORAGE TANK (CAP 60 KL)

SOFTENER SAMPLE PROCESS TESTING:

1. CHLORINE: NIL

2. TDS:322PPM

3. PH:7.40

4. ALKALINITY:182

5. HARDNESS:14
 AQUAFINA

AQUAFINA (90 KL)

SAND FILTER (2-4PPM) (CL)

ACTIVATED CARBON FILTER (IstA)

SOFTNER

SOFTWATER STORAGE TANK

(2-4PPM CL)

ACTIVATED CARBON FILTER (IInd AND IIIrd)

5 MICRON FILTER

UV

RO1/RO2

1 MICRON FILTER

PWST TANK (0.2-0.4PPM OZONE MIX.)

FILLER

LABEL

COOLING

FINAL
 TESTING
 ALKALINITY
 CHLORINE TEST
 TURBIDITY
 TDS
 HARDNESS
 OZONE
 TORQUE
 NET CONTENT

AQUAFINA TESTING PROCESS SPECIFICATIONS:

1. TDS LESS THAN 10PPM
2. PH 6.0 TO 8.5
3. OZONE 0.2 TO 0.4PPM
4. TURBIDITY LESS THAN .2
5. HARDNESS LESS THAN 5
5. CHLORINE NIL
6. ALKALINITY LESS THAN 30
CHLORINE TESTING METRE:

TDS TESTING METER:

ALKALINITY TESTING EQUIPMENT:

TURBIDITY TESTING METRE: