Вы находитесь на странице: 1из 69

COMPETENCY BASED CURRICULUM

FOR THE TRADE OF

WIREMAN
UNDER

CRAFTSMAN TRAINING SCHEME (CTS)


IN SEMESTER PATTERN

BY

GOVERNMENT OF INDIA
MINISTRY OF SKILL DEVELOPMENT AND ENTREPRENEURSHIP
DIRECTORATE GENERAL TRAINING

1
CONTENTS
Sl. Topics Page No.
No.
1. Introduction 3-4
2. Job roles: reference NOS & NCO 5
3. NSQF compliance block 6
4. Learning outcome 7-8
5. General information 9
6. Course structure 10
7. General Training Plan, Examination & Pass Regulation 11
8. Assessment criteria 12-20
9. Syllabus content with time structure
9.1 Syllabus content for Professional Skill & Knowledge 21 – 35
9.2 Syllabus content of core skills 36 - 44
10. Employability skills
10.1 General information 45
10.2 Distribution of topics between semesters for employability skill 46
10.3 Syllabus content of Employability Skill 47 - 51
11. Infrastructure 52
12. Assessment standard
12.1Assessment guideline 53 - 54
12.2 Internal assessments (Formative assessment) 55 - 57
12.3 Final assessment- All India Trade Test (Summative assessment) 58
13. List of trade committee members 59 - 60
14. List of Tools & Equipment-Annexure-I 61-68
15. Guidelines for instructors and paper setters- Annexure-II 69

2
1. INTRODUCTION

The Ministry of Skill Development & Entrepreneurship is the apex organization for
development and coordination at National level for the programmes relating to vocational
training including Women's Vocational Training and Employment Services. Employment
service is operated through a countrywide network of Employment Exchanges. Industrial
Training Institutes are under the administrative and financial control of State Governments
or Union Territory Administrations. The Ministry also operates Vocational Training
Schemes in some of the specialized areas through field institutes under its direct control.
Development of these programmes at national level, particularly in the area concerning
common policies, common standards and procedures, training of instructors and trade
testing are the responsibility of the Ministry. But, day-to-day administration of employment
Exchanges and Industrial Training Institutes rests with the State Governments/ Union
Territories Administrations.

CSTARI one of the field institute of the Ministry is mandated to develop curricula for
various courses under different schemes viz., CTS, ATS, MES, CoE& CITS. All the courses are
certificate level and run on pan India basis under the ageis of NCVT. The curricula
developed so far by this institute are skill based which catered the need of the industry
manpower there by contributing significantly in the development of technical manpower.
Hence vocational training provides country wide manpower and this trained manpower
actually builds the wealth for the nation.

The broad concept of industry competency concerns the ability to perform


particular tasks and duties to the standard of performance expected in the workplace.
Competency requires the application of specified skills, knowledge and attitudes relevant
to effective participation in an industry, industry sector or enterprise.

Competency covers all aspects of workplace performance and involves performing


individual tasks; managing a range of different tasks; responding to contingencies or
breakdowns; and dealing with the responsibilities of the workplace, including working
with others. Workplace competency requires the ability to apply relevant skills, knowledge
and attitudes consistently over time and in the required workplace situations and
environments.

In line with this concept of competency based curriculum focus on what is expected
of a competent individual in the workplace as an outcome of learning, rather than focusing
on the learning process itself.

3
“The Competency Based Training” establishes a direct link between the things
which trainees must learn in institutions and knowledge and skills expected from them for
employability “The Competency Based Training” is a means of instruction which :

i) Identifies the competencies required for work performance,


ii) Prepares the trainees through precise learning objectives,
iii) Is based on the realities of the world of work

When learning deals with performance type activities, it is necessary to analyse each
job performed under a particular vocation. Skills required for doing a job may be
manipulative and may require sequential and chronological order of performance.
Therefore, teaching and learning content shall be presented in a psychological and
methodological manner. Hence, identification of competencies becomes an essential
exercise for planning and design a curriculum for vocational courses.

The elements of competency are the basic building blocks of the unit of competency.
They describe in terms of outcomes the significant functions and tasks that make up the
competency.

The performance criteria specify the required performance in relevant tasks, roles,
skills and in the applied knowledge that enables competent performance. They are usually
written in passive voice. Critical terms or phrases may be written in bold italics and then
defined in range statement, in the order of their appearance in the performance criteria.

The essential skills and knowledge are either identified separately or combined.
Knowledge identifies what a person needs to know to perform the work in an informed and
effective manner. Skills describe the application of knowledge to situations where
understanding is converted into a workplace outcome.
The procedure followed for this purpose is as follows:

I) listing of job opportunities,


II) identification of duties for each job,
III) analyzing the elements of competencies and setting Performance criteria
against each elements of competencies,
IV) determining courses objectives,
V) Preparing course content by projecting elements of competencies,
Performance criteria, skills and knowledge and personality traits.

4
2. JOB ROLES: Reference NOS & NCO

Brief description of Job roles:

Wireman, Light and Power installs various kinds of electrical wiring such as cleat, conduit,
casing, concealed etc. in houses, factories, workshops and other establishments for light
and power supply. Studies diagram and plan of wiring and marks light, power and other
points accordingly. Fixes wooden pegs, sizes tubes, saws casings, etc. by common carpentry
fitting and other processes, according to type of wiring needed. Erects switch boards and
fixes switch box casings cleats, conduits ceiling roses, switches, meters etc. according to
type and plan of wiring. Draws wire in two way or three-way wiring system as prescribed
and makes electrical connections through plugs and switches to different points exercising
great care for safety and avoiding short circuit and earthing at any stage of wiring. Fixes
fuses and covers as per diagram and insulates all naked wires at diversions and junctions
to eliminate chances of short circuit and earthing. Fits light brackets, holders, shades, tube
and mercury lights, fans etc, and makes electrical connection as necessary. Tests checks
installed wiring for leakage and continuity using megger, removes faults if any and certifies
wiring as correct for connecting mains. Checks existing wiring for defects and restores
current supply by replacing defective switches, plug sockets, blown fuse etc. or removing
short circuits and faulty wiring as necessary. May repair simple electrical domestic
appliances.

Reference NCO :

i) NCO-2004: 7137.20 ( 855.10)

5
3. NSQF COMPLIANCE BLOCK

NSQF level for Wireman trade under CTS: Level 4


As per notification issued by Govt. of India dated- 27.12.2013 on National Skill
Qualification Framework total 10 (Ten) Levels are defined.
Each level of the NSQF is associated with a set of descriptors made up of five
outcome statements, which describe in general terms, the minimum knowledge,
skills and attributes that a learner needs to acquire in order to be certified for that
level.
Each level of the NSQF is described by a statement of learning outcomes in five
domains, known as level descriptors. These five domains are:
a. Process
b. professional knowledge,
c. professional skill,
d. core skill and
e. Responsibility.

The Broad Learning outcome of Wireman trade under CTS mostly matches with the
Level descriptor at Level- 4.
. The NSQF level-4 descriptor is given below:

LEVEL Process required Professional Professional Core skill Responsibility


knowledge skill
Level 4 work in familiar, factual recall and language to Responsibility
predictable, knowledge demonstrate communicate for own work
routine, situation of field of practical skill, written or oral, and
of clear choice knowledge routine and with required learning.
or study repetitive in clarity, skill to
narrow range basic Arithmetic
of and algebraic
application, principles, basic
using understanding of
appropriate social political
rule and and natural
tool, using environment
quality
concepts

6
4. Learning outcome

The following are minimum broad general learning outcome after completion of the
Wireman course of 02 years duration:

A. GENERIC OUTCOME

1. Recognize & comply safe working practices, environment regulation and


housekeeping.
2. Work in a team, understand and practice soft skills, technical English to communicate
with required clarity.
3. Demonstrate knowledge of concept and principles of basic arithmetic, algebraic,
trigonometric and apply knowledge of specific area to perform practical operations.
4. Understand and explain basic science in the field of study including friction,
simple machine and heat and temperature.
5. Read and apply engineering drawing for different application in the field of work.
6. Understand and explain the concept in productivity, quality tools and labour welfare
legislation and apply such in day to day work to improve productivity & quality.
7. Explain energy conservation, global warming and pollution and contribute in day to
day work by optimally using available resources.
8. Explain personnel finance, entrepreneurship and manage/organize related task in day
to day work for personal & societal growth.
9. Understand and apply basic computer working, basic operating system and uses
internet services to get accustomed & take benefit of IT developments in the industry.

B. SPCIFIC OUTCOME

10. Make good quality electrical wire joints for single and multistrand conductors
suitable for applications with soldering and taking suitable care and safety.
11. Draw and set up DC and AC circuits including R-L-C circuits with accurate
measurement of voltage, current, resistance, power, power factor and energy using
ammeter, voltmeter, ohm-meter, watt-meter, energy meter, power factor meter and
phase sequence tester with proper care and safety.
12. Make choices to carry out basic jobs of marking out the components for filing,
drilling, and riveting, fitting and assembled using different components
independently.
13. Identify the type of batteries, construction, working and application of Ni-cadmium,
lithium cell, lead acid cell etc. Demonstrate their charging and discharging, choosing
appropriate method and carryout the installation and routine maintenance with due
care and safety.

7
14. Plan and install Pipe & Plate earthing. Measure earth resistance by earth tester.
15. Select and perform electrical/ electronic measurements with appropriate instrument.
16. Plan, draw, estimate material, wire up and test different type of domestic wiring
circuits as per Indian Electricity rules and taking care of quality .Construction and
working of MCB & ELCB. Test a domestic wiring installation using Megger.
17. Plan, draw, estimate material, wire up and test different type of industrial wiring
circuits as per Indian Electricity rules and taking care of quality.
18. Plan, draw, estimate material, wire up and test different type of commercial and
computer networking wiring circuits as per Indian Electricity rules and taking care of
quality.
19. Plan and execute electrical illumination system viz. FL tube, HPMV lamp, HPSV
lamp, Halogen & metal halide lamp, CFL, LED lamp etc.
20. Construct and test Half–wave, full-wave, and bridge rectifiers with filter & without
filter. Trouble shoot and service of DC regulated power supply.
21. Understand the constructional features, working principles of DC machine. Starting
with suitable starter, running, forward and reverse operation and speed control of DC
motors. Conduct the load performance test of DC machine with due care and safety.
Maintain and troubleshoot of DC machines.
22. Understand the constructional features, working principles of Alternator set. Test,
Wire-up and run alternator. Synchronization of Alternator with due care and safety.
23. Understand the constructional features, working principles of single phase and 3
phase AC motors. Starting with suitable starter, running, forward and reverse
operation and speed control of AC motors with due care and safety.
24. Understand the types, constructional features, working principles of transformer
(single & three phase) Connect and test Transformer.
25. Prepare single line diagram and layout plan of electrical transmission & distribution
systems and power plants with knowledge of principle applied. Make and test power
connection to substation equipments with care and safety.
26. Select, assemble, test and wire-up control panel.
27. Plan, estimate and costing of different types of wiring system as per Indian Electricity
rule.

NOTE: Learning outcomes are reflection of total competencies of a trainee. Each


learning outcome may include multiple assessment components. However assessment
will be carried out as per assessable outcome and assessment criteria.

8
5. GENERAL INFORMATION

1. Qualification : WIREMAN

2. Ref. N.C.O. /NOS Code No. : 7137.20 ( 855.10)

3. NSQC Level : Level - IV

4. Duration of Craftsmen Training : 2 Years (4 Semesters each of six months


duration)

5. Entry Qualification : Passed 8th class

6. Trainees per unit : 16 ( Max. supernumeraries seats : 5)

Distribution of training on Hourly basis:

Total hours Trade Trade Work Engg. Employability Extracurricular


/week practical theory shop Cal. Drawing skills activity
& Sc.
40 Hours 25 Hours 6 Hours 2 Hours 3 Hours 2 Hours 2 Hours

9
6. COURSE STRUCTURE

1. Name of the Qualification :- WIREMAN

2. Total duration of the course: - 24 Months

3. Training duration details : -


COURSE ELEMENTS HOURLY DISTRIBUTION
A PROFESSIONAL SKILL 2200 HRS
B PROFESSIONAL KNOWLEDGE 530 HRS
C WORKSHOP CALCULATION & SCIENCE 180 HRS
D ENGINEERING DRAWING 265 HRS
E EMPLOYABILITY SKILLS 110 HRS
F EXTRA CURRICULAR ACTIVITIES/LIB. 180 HRS
G INPLANT TRG./PROJECT WORK 240 HRS
H ADMISSION & EXAMINATION 160 HRS

PIE-CHART

Hourly distribution Prof. Skill

Prof. Knowledge

Workshop Calculation & Science

Engineering Drawing

Extra Curr. Activities

Admission & Examination

10
7. General Training Plan, Examination & Pass regulation

General Training Plan

The skills stated in Learning outcome are to be imparted in


accordance with the instructions contained within Section 9 in respect
of the content and time structure of the vocational education and
training (General Training Plan).

Examination

Each Semester examination is to take place after the end of the six
months of training. The each semester examination encompasses such
skills as are listed for that period of training (Detail in Section -9) and
also includes theoretical knowledge, Core skills & E/S. The E/S will be
covered in first two semesters only.

Candidates are to demonstrate that they are able to:

1. Read & interpret technical parameters/documentation, plan and


organize work processes, identify necessary materials and tools;
2. Perform task with due consideration to safety rules, accident
prevention regulations and environmental protection stipulations;
3. Apply professional knowledge, core skills & employability skills while
performing the task.
4. Check the job as per drawing/assembly for functioning, identify and
rectify errors in job/assembly.
5. Document the technical parameters related to the task undertaken.

The details of the examination and assessment standard are as per


section - 12

Pass regulation

For the purposes of determining the overall result, weighting of


25 percent is applied to each semester examination. The minimum pass
percent for Practical is 60% & minimum pass percent for Theory
subjects 40%.
11
8. ASSESSABLE OUTCOME WITH ASSESSMENT CRITERIA

ASSESSABLE OUTCOME ALONGWITH ASSESSMENT CRITERIA TO BE


ACHIEVED AFTER EACH SEMESTER & COMPLETION OF
QUALIFICATION

i) The training shall be conducted as per syllabus defined in reference no: Section 10.
ii) The trainee shall demonstrate the competencies which are defined below in assessable
outcome and assessment criteria.
iii) All the assessable outcomes are to be tested during formative assessment, Theory &
Practical examinations, various observation and viva-voce.
iv) Assessable outcome of Employability Skills, Workshop Calculation & Science and
Engineering Drawing shall be tested separately and also be applied in Theory and
Practical examinations.
v) These assessable outcomes and assessment criteria will serve as guide lines for
Trainers, Paper setters, Moderators and Assessors.

GENERIC ASSESSABLE OUTCOME:

ASSESSABLE ASSESSMENT CRITERIA


OUTCOMES
1. Recognize & comply 1.1 Follow and maintain procedures to achieve a safe working
safe working practices, environment in line with occupational health and safety
environment regulation regulations and requirements and according to site policy.
and housekeeping. 1.2 Recognize and report all unsafe situations according to site
policy.
1.3 Identify and take necessary precautions on fire and safety
hazards and report according to site policy and procedures.
1.4 Identify, handle and store / dispose off dangerous goods and
substances according to site policy and procedures following
safety regulations and requirements.
1.5 Identify and observe site policies and procedures in regard to
illness or accident.
1.6 Identify safety alarms accurately.
1.7 Report supervisor/ Competent of authority in the event of
accident or sickness of any staff and record accident details
correctly according to site accident/injury
procedures.
1.8 Identify and observe site evacuation procedures according to

12
site policy.
1.9 Identify Personal Productive Equipment (PPE) and use the
same as per related working environment.
1.10 Identify basic first aid and use them under different
circumstances.
1.11 Identify different fire extinguisher and use the same as per
requirement.
1.12 Identify environmental pollution & contribute to the avoidance
of instances of environmental pollution.
1.13 Deploy environmental protection legislation & regulations
1.14 Take opportunities to use energy and materials in an
environmentally friendly manner
1.15 Avoid waste and dispose waste as per procedure
1.16 Recognize different components of 5S and apply the same in
the working environment.
2. Interpret & use company 2.1 Obtain sources of information and recognize information.
and technical 2.2Use and draw up technical drawings and documents.
communication 2.3 Use documents and technical regulations and occupationally
related provisions.
2.4 Conduct appropriate and target oriented discussions with higher
authority and within the team.
2.5 Present facts and circumstances, possible solutions &use
English special terminology.
2.6 Resolve disputes within the team
2.7 Conduct written communication.
3. Demonstrate knowledge 3.1 Semester examination to test basic skills on arithmetic, algebra,
of concept and principles of trigonometry and statistics.
basic arithmetic, algebraic, 3.2 Their applications will also be assessed during execution of
trigonometric, and statistics assessable outcome and also tested during theory and practical
and apply knowledge of examination.
specific area to perform
practical operations.

4. Understand and explain 4.1 Semester examination to test basic skills on science in the field
basic science in the field of of study including friction, simple machine and heat and
study including friction, temperature.
simple machine and heat
4.2 Their applications will also be assessed during execution of
and temperature
assessable outcome and also tested during theory and practical
examination.

5. Read and apply 5.1 Semester examination to test basic skills on engineering
engineering drawing for drawing.

13
different application in the 5.2 Their applications will also be assessed during execution of
field of work. assessable outcome and also tested during theory and practical
examination.
6. Understand and explain 6.1 Semester examination to test the concept in productivity,
the concept in productivity, quality tools and labour welfare legislation.
quality tools, and labour
6.2 Their applications will also be assessed during execution of
welfare legislation and
assessable outcome.
apply such in day to day
work to improve
productivity & quality.
7. Explain energy 7.1 Semester examination to test knowledge on energy
conservation, global conservation, global warming and pollution.
warming and pollution and 7.2 Their applications will also be assessed during execution of
contribute in day to day assessable outcome.
work by optimally using
available resources.
8. Explain personnel 8.1 Semester examination to test knowledge on personnel finance,
finance, entrepreneurship entrepreneurship.
and manage/organize 8.2 Their applications will also be assessed during execution of
related task in day to day assessable outcome.
work for personal & societal
growth.
9. Understand and apply 9.1 Semester examination to test knowledge on basic computer
basic computer working, working, basic operating system and uses internet services.
basic operating system and 9.2 Their applications will also be assessed during execution of
uses internet services to get assessable outcome.
accustomed & take benefit
of IT developments in the
industry.

14
SPECIFIC ASSESSABLE OUTCOME:
Semester-I
ASSESSABLE OUTCOMES ASSESSMENT CRITERIA
10. Make good quality 10.1 Observe safety/ precaution during joints & soldering.
electrical wire joints for 10.2 Make simple straight twist and rat-tail joints in single strand
single and multistrand conductors.
conductors suitable for 10.3 Make married and ‘T’ (Tee) joint in stranded conductors.
applications with 10.4 Prepare a Britannia straight and ‘T’ (Tee) joint in bare conductors.
soldering and taking 10.5 Prepare western union joint in bare conductor.
suitable care and safety. 10.6 Solder the finished copper conductor joints with precaution.
10.7 Prepare termination of cable lugs by using crimping tool.
11. Draw and set up DC 11.1 Identify types of wires, cables and verify their specifications.
and AC circuits including 11.2 Verify the characteristics of series, parallel and its combination
R-L-C circuits with circuit.
accurate measurement of 11.3 Analyze the effect of the short and open in series and parallel
voltage, current, circuits.
resistance, power, power 11.4 Verify the relation of voltage components of R.L.C. series
factor and energy using circuit in AC.
ammeter, voltmeter, 11.5 Determine the power factor by direct and indirect methods in
ohm-meter, watt-meter, an AC single phase R, L, C parallel circuit.
energy meter, power 11.6 Identify the phase sequence of a 3 ø supply using a phase-
factor meter and phase sequence meter.
sequence tester with 11.7 Prepare / connect a lamp load in star and delta and determine
proper care and safety. relationship between line and phase values with precaution.
11.8 Connect balanced and unbalanced loads in 3 phase star system
and measure the power of 3 phase loads with safety/ precaution.
12. Make choices to carry 12.1 Identify the trade hand tools; practice their uses with safety, care
out basic jobs of marking & maintenance.
out the components for 12.2 Prepare a simple half lap joint using firmer chisel with safety.
filing, drilling, riveting, 12.3 Prepare tray using sheet metal with the safety
fitting and assembled 12.4 Practice on fixing surface mounting type of accessories.
using different 12.5 Practice on connecting of electrical accessories.
components 12.6 Make and wire up of a test board and test it.
independently.
13. Identify the type of 13.1 Assemble a DC source 6V/500 mA using 1.5V cells.
batteries, construction, 13.2 Determine the internal resistance of cell and make grouping of
working and application cells.
of Ni-cadmium, lithium 13.3 Identify the parts of a battery charger and test for its operation.
cell, lead acid cell etc. 13.4 Practice on charging of battery and test for its condition with
Demonstrate their safety/ precaution.
charging and discharging, 13.5 Installation and maintenance of batteries.
choosing appropriate 14. 6 Maintain, service and trouble shoot a battery charger.
method and carryout the

15
installation and routine
maintenance with due
care and safety.
14. Plan and install Pipe 14.1 Measure soil conductivity
& Plate earthing. 14.2 Install the pipe earthing and test it.
Measure earth resistance 14.3 Install the plate earthing and test it.
by earth tester. 14.4 Measure the earth electrode resistance using earth tester.
14.5 Carry out earth resistance improvement.

Semester-II

ASSESSABLE OUTCOMES ASSESSMENT CRITERIA


15. Select and perform 15.1 Identify the type of electrical instruments.
electrical/ electronic
15.2 Determine the measurement errors while measuring
measurements with
resistance by voltage drop method.
appropriate instrument.
15.3 Extend the range of MC voltmeter and ammeter.
.
15.4 Measure the power and energy in a single & three phase
circuit using wattmeter and energy meter with CT and PT.
15.5 Test single phase energy meter for its errors.
15.6 Measure the value of resistance, voltage and current using
digital multimeter.
15.7 Measure the power factor in poly-phase circuit and verify the
same with voltmeter, ammeter, wattmeter readings.
15.8 Calibrate analog instruments.
15.9 Measure frequency by frequency meter.
15.10 Use meggar for insulation testing
16. Plan, draw, estimate 16.1 Comply with safety & IE rules when performing the domestic
material, wire up, test wiring.
different type of domestic 16.2 Identify the parts of MCB & ELCB and test its operation.
wiring circuits as per
Indian Electricity rules 16.3 Identify the types of fuses their ratings and applications.
and taking care of quality. 16.4 Prepare and mount the energy meter board with due care.
Construction and
16.5 Draw and wire up the consumers main board with ICDP switch
working of MCB & ELCB.
and distribution fuse box.
Test a domestic wiring
installation using Megger. 16.6 Draw and wire-up to control lamp controlled from 2 places
(stair case wiring) on batten wiring as per IE rule.
16.7 Draw and wire-up single phase domestic pump set in PVC
conduit wiring as per IE rule.
16.8 Draw and wire-up in casing capping one lamp controlled from
3 different places using intermediate switch as per IE rule.

16
16.9 Wire –up in PVC conduit wiring for calling bell/buzzer & test
them.
16.10 Estimate the material for wiring in PVC casing & capping for
two lamps, one fan and one 6A socket outlet & wire-up.
16.11 Test a domestic wiring installation by using Megger.
17.1 Comply with safety & IE rules when performing the Industrial
wiring.
17.2 Wire-up PVC Conduit wiring for lighting circuit & 3 phase
motor circuit with due care and safety.
17. Plan, draw, estimate 17.3 Estimate the material required for the given layout for metal
material, wire up, test conduit wiring for 3 phase 3 HP squirrel cage induction motor &
different type of wire-up as per IE rule.
industrial wiring circuits
as per Indian Electricity 17.4 Make termination to the feeder cable in bus bar & to service
rules and taking care of cable through plug-in box with due care and safety.
quality. 17.5 Erect a bus bar chamber on an angle iron board and wire-up
for 3 phase induction motor with due care and safety.
17.6 Determine the size of cable for main & distribution board of a
workshop.
17.7 Test an industrial wiring installation by using Megger.
18.1 Estimate the material for PVC channel wiring for telephone
intercom having 5 instruments from main distribution frame (MDF)
with due care.
18.2 Estimate the material and wire-up PVC concealed conduit
18. Plan, draw, estimate wiring of three phase installation of 3 stores office building having 4
material, wire up and test lamps, 2 fans, one 5 A socket outlet and one buzzer in each room
different type of with ELCB protection as per IE rule.
commercial and 18.3 Draw and wire up a bank/hostel/hospital/commercial
computer networking establishment in PVC conduit as per IE rule.
wiring circuits as per
18.4 Test a commercial wiring installation by using Megger.
Indian Electricity rules
and taking care of quality. 18.5 Wire up and test LAN wiring with due care.
18.6 Install co axial cable from dish antenna to Television set.
18.6 Prepare and connect batteries with UPS with due care and
safety.
18.7 Install and test UPS in the circuit with due care and safety.

19. Plan and execute 19.1 Install light fitting with reflectors for direct and indirect
electrical illumination lighting.
system viz. FL tube, 19.2 Assemble and connect a & single twin tube F.L.
HPMV lamp, HPSV lamp, 19.3 Connect, install and test the H.P.M.V, H.P.S.V, Halogen & metal
Halogen & metal halide hallide lamp with accessories.

17
lamp, CFL, LED lamp etc. 19.4 Prepare and test a decorative serial lamp set for 190 V using
6V bulb and flasher.
19.5 Connect the neon sign with the accessories and test it.
19.6 Assemble and install solar photo voltaic light.
19.7 Install light fitting for show case window lighting.
19.8 Install & test CFL & LED lamps.
19.9 Measure intensity of light using LUX Meter.

Semester-III

ASSESSABLE ASSESSMENT CRITERIA


OUTCOMES
20. Construct and test 20.1 Practice soldering of components.
Half–wave, full-wave, 20.2 Identify passive /active components by visual appearance, Code
and bridge rectifiers number and test for their condition.
with filter & without
filter. Trouble shoot and 20.3 Construct and test a half wave, full wave and bridge rectifiers
service of DC regulated with and without filter circuits.
power supply. 20.4 Identify the control and functional switches in CRO and measure
the D.C. / A.C. voltage, frequency and time period.
20.5 Identify the parts, trouble shoot & service a DC regulated power
supply.
21. Understand the 21 .1 Plan work in compliance with standard safety norms related
constructional features, with DC machines.
working principles of DC 21.2 Identify the parts of DC machine and measure armature & field
machine. resistances and insulation resistance.
Starting with suitable
starter, running, forward 21.3 Connect a DC generator, build up the voltage & load with proper
and reverse operation safety.
and speed control of DC 21.4 Disassemble, service and assemble a DC generator with due
motors. Conduct the load care.
performance test of DC 21.5 Connect the DC motor through 2/3/4 point starter, run, adjust
machine with due care the speed & change direction of rotation.
and safety. 21.6 Trouble shoot & maintain a DC machine.
Maintain and
troubleshoot of DC
machines.

22. Understand the 22.1Plan work in compliance with standard safety norms related
constructional features, with Alternator.

18
working principles of 22.2 Identify the parts of an Alternator, measure armature & field
Alternator set. resistances and insulation resistance
Test, Wire-up and run
22.3 Wire-up, start and run an alternator and build up the voltage.
alternator.
Synchronization of 22.4 Load the Alternator & find out regulation at different loads.
Alternator with due care 22.5 Synchronise the Alternators with mains.
and safety.

23. Understand the 23.1 Plan work in compliance with standard safety norms related
constructional features, with AC motors.
working principles of 23.2 Connect start, run and reverse the DOR of different type of
single phase and 3 phase single phase motors.
AC motors. 23.3 Identify the terminals of 3 phase squirrel cage induction motor,
Starting with suitable wire up, run using different types of starters and change the
starter, running, forward direction of rotation.
and reverse operation 23.4 Determine the efficiency of 3 phase squirrel cage induction
and speed control of AC motor by no load test/ blocked rotor test and brake test.
motors with due care
23.5 Wire up, start, run and adjust the speed of a slip-ring induction
and safety.
motor.
23.6 Construct DOL, Forward/Reverse starter circuits using push
button switches, contactors, overload relays etc.
23.7 Practice power connections to motors.

Semester-IV

ASSESSABLE ASSESSMENT CRITERIA


OUTCOMES
24. Understand the 24.1 Plan work in compliance with standard safety norms related
types, constructional with transformer.
features, working 24.2 Identify the types of transformers and their specifications.
principles of 24.3 Measure winding resistance & Insulation resistance of single
transformer ( single & phase & 3 phase transformer.
three phase) 24.4 Identify the terminals; verify the transformation ratio of a single
Connect and test phase and 3 phase transformer.
Transformer. 24.5 Connect and test a single phase auto- transformer.
24.6 Determine the losses (iron loss and copper loss) efficiency and
regulation of a single phase transformer at different loads.
24.7 Connect transformers in parallel.
25. Prepare single line 25.1 Plan work in compliance with standard safety norms related
diagram and layout plan with substation & over head lines.
of electrical 25.2 Prepare layout plan, single line diagram of different type of

19
transmission & power plant and project report of all equipment’s and machineries of
distribution systems and the visited plant.
power plants with 25.3 Prepare single line diagram of the institute’s electrical
knowledge of principle substation & distribution system.
applied. Make and test 25.4 Demonstrate testing and use of line protecting devices as per IE
power connection to rules.
substation equipments 25.4. Make power connection to substation equipments.
with care and safety.
25.5 Identify the parts of substation equipments like circuit breakers
and operate them.
25.6 Practice crimping of lugs to underground cable and connect the
cable to bus bars & equipments with due care.
25.7 Start the generator, build up voltage and synchronise with
mains by observing due care and safety.
26. Select, assemble, test 26.1 Draw the layout diagram of 3 phase AC motor control cabinet.
and wire-up control
26.2 Mount the control elements and wiring accessories on the
panel wiring.
control panel.
26.3 Practice wiring the control cabinet for local and remote control
of induction motor.
26.4 Draw and wire up the control panel for forward/ reverse
operation of induction motor.
26.5 Test the control panel for all the required logics.
27. Plan, estimate and 27.1 Prepare layout and wiring diagram of domestic, commercial and
costing of different types industrial installation using IER symbols.
of wiring system as per
27.2 Record the various electrical wiring accessories available in
Indian Electricity rule.
market with price list and compare it.
.
27.3 Plan, Estimate and Costing of Domestic wiring as per layout.
27. 4 Plan, Estimate and Costing of commercial wiring as per layout.
27.5 Plan, Estimate and Costing of Industrial wiring as per layout.

20
9. SYLLABUS CONTENT WITH TIME STRUCTURE

9.1 SYLLABUS CONTENT FOR PROFESSIONAL SKILL & KNOWLEDGE


First Semester
(Semester Code no. WM - 01)
Duration: Six Month

LEARNING OBJECTIVES OF 1ST SEMESTER

1. Apply safe working practices.


2. Comply environment regulation and housekeeping
3. Interpret & use Company terminology and technical communication
4. To make simple wiring circuit with common electrical accessories with domestic
electrical appliances for a specified voltage and current.
5. To carry out the necessary test for charging secondary battery individually,
installation and grouping of batteries, care and maintenance of batteries.
6. To make a job profile according to the drawing.
7. Able to carry out earthing installation.

Week Professional Skills Professional Knowledge


No.
Trade Practical Trade Theory
1 Implementation in the shop Occupational Safety & Health
floor of the various safety Basic safety introduction,
measures. Visit to the different Personal protection:-
sections of the Institute Basic injury prevention, Basic first aid, Hazard
Demonstration on elementary identification and avoidance, safety signs for
first aid. Artificial Respiration. Danger, Warning, caution & personal safety
Practice on use of fire message.
extinguishers. Use of Fire extinguishers.
Occupational Safety & Health Visit & observation of sections.
Importance of housekeeping & Various safety measures involved in the Industry.
good shop floor practices. Elementary first Aid. Concept of Standard
Health, Safety and Soft Skills: its importance and Job area after
Environment guidelines, completion of training. Introduction of First aid.
legislations & regulations as Operation of electrical mains. Introduction of PPEs.
applicable. Disposal procedure Introduction to 5S concept & its application.
of waste materials like cotton Response to emergencies eg; power failure, fire, and
waste, metal chips/burrs etc. system failure.
Basic safety introduction,

21
Personal protective
Equipment(PPE):-
Basic injury prevention, Basic
first aid, Hazard identification
and avoidance, safety signs for
Danger, Warning, caution &
personal safety message.
Preventive measures for
electrical accidents & steps to
be taken in such accidents.
Use of Fire extinguishers.
2 Demonstration of Trade hand Identification of Trade-Hand tools-Specifications
tools. Identification of simple
types- screws, nuts & bolts,
chassis, clamps, rivets etc. Use,
care & maintenance of various
hand tools. Familiarization
with signs and symbols of
Electrical accessories
3-4 Practice in using cutting pliers, Fundamental of electricity. Electron theory- free
screw drivers etc. skinning the electron, Fundamental terms, definitions, units &
cables, and joint practice on effects of electric current
single strand.
Demonstration & Practice on
bare conductors joints--such as
rat tail, Britannia, straight, Tee,
Western union. Joints
5 Practice in soldering & Solders, flux and soldering technique. Resistors
brazing- Measurement of types of resistors & properties of resistors.
Resistant and Measurement of
specific Resistant. Application
of Wheatstone bridge in
measurement of Resistance
6 Demonstration and Introduction of National Electrical Code 2011
identification of types of Explanation, Definition and properties of
cables. Demonstration & conductors, insulators and semi-conductors. Voltage
practice on using standard grading of different types of Insulators, Temp. Rise
wire gauge & micrometer. permissible
Practice on crimping thimbles, Types of wires & cables standard wire gauge
Lugs. Specification of wires & Cables-insulation & voltage
Examination and checking of grades
cables and conductors and -Low , medium & high voltage
verification of materials Precautions in using various types of cables /
according to the span. Ferrules

22
7 Verification of Ohm’s Law, Ohm’s Law -
Verification of Kirchhoff’s Simple electrical circuits and problems.
Laws. Reading of simple Electrical Layout.
Verification of laws of series Resistors -Law of Resistance.
and parallel circuits. Series and parallel circuits.
Verification of open circuit and
closed circuit network. Kirchoff’s Laws and applications.
Measuring unknown Wheatstone bridge principle
resistance using Wheatstone And its applications.
bridge, voltage drop method. Effect of variation of temperature on resistance.
Experiment to demonstrate Different methods of measuring the values of
the variation of resistance of resistance
A metal with the change in
temperature.

8. Practice on installation and Common Electrical Accessories, their specifications


overhauling common electrical in line with NEC 2011-Explanation of switches lamp
accessories as per simple holders, plugs and sockets. Developments of
Electrical circuit / Layout. domestic circuits, Alarm & switches, with individual
Fixing of switches, holder switches, Two way switch .Security surveillance,
plugs etc. in T.W. boards. Fire alarm, MCB, ELCB, MCCB.
-Identification and use of
wiring accessories concept of
switching.
9 Assembly of a Dry cell- Chemical effect of electric current-Principle of
Electrodes-Electrolytes. electrolysis. Faraday’s Law of electrolysis. Basic
Grouping of Dry cells for a principles of Electro-plating and Electro chemical
specified voltage and current, equivalents. Explanation of Anodes and cathodes.
Ni cadmium & Lithium cell. Lead acid cell-description, methods of charging-
Practice on Battery Charging, Precautions to be taken & testing equipment,
Preparation of battery Ni-cadmium & Lithium cell, Cathodic protection.
charging, Electroplating, Anodising.
Testing of cells, Installation of Different types of lead acid cells.
batteries, Charging of batteries
by different methods.
Practice on Electroplating and
anodising, Cathodic protection.
10 Routine care & maintenance of Rechargeable dry cell, description advantages and
Batteries disadvantages.
Care and maintenance of cells
Grouping of cells of specified voltage & current,
Sealed Maintenance free Batteries, Solar battery.
11 Charging of a Lead acid cell, Inverter, Battery Charger, UPS-Principle of working.
filling of electrolytes- Testing Lead Acid cell, general defects & remedies.
of charging checking of Nickel Alkali Cell-description charging. Power &
discharged and fully charged capacity of cells. Efficiency of cells.

23
battery

12-13 Marking use of chisels and ALLIED TRADES:


hacksaw on flats, sheet metal Introduction of fitting trade. Safety precautions to
filing practice, filing true to be observed Description of files, hammers, chisels
line. hacksaw frames & blades-their specification &
Sawing and planning practice. grades. Care & maintenance of steel rule try square
Practice in using firmer chisel and files.
and preparing simple half lap Marking tools description & use. Description of
joint. carpenter’s common hand tools such as saws planes,
chisels mallet claw hammer, marking, dividing &
holding tools-their care and maintenance.

14 Drilling practice in hand Types of drills description & drilling machines,


drilling & power drilling proper use, care and maintenance.
machines. Grinding of drill bits. Description of taps & dies, types in rivets & riveted
Practice in using taps & dies, joints.
threading hexagonal & square Use of thread gauge.
nuts etc. cutting external
threads on stud and on pipes,
riveting practice.
15 Practice in using snips, Description of marking & cutting tools such as snubs
marking & cutting of straight & shears punches & other tools like hammers,
curved pieces in sheet metals. mallets etc. used by sheet metal workers. Types of
Bending the edges of sheets soldering irons-their proper uses.
metals. Riveting practice in Use of different bench tools used by sheet metal
sheet metal. Practice in making worker. Soldering materials, fluxes and process.
different joints in sheet metal
in soldering the joints.
16-17 Trace the magnetic field. Magnetism -
Assembly / winding of a simple Classification of magnets, methods of magnetising,
electro magnet. magnetic materials. Properties, care and
Use of magnetic compass. maintenance.
Identification of different types Para and Diamagnetism and Ferro magnetic
of Capacitors. Charging and materials. Principle of electro-magnetism, Maxwell’s
discharging of capacitor, corkscrew rule, Fleming’s left and right hand rules,
Testing of Capacitors using DC Magnetic field of current carrying conductors, loop
voltage and lamp. and solenoid. MMF, Flux density, reluctance. B.H.
curve, Hysteresis, Eddy current. Principle of electro-
magnetic Induction, Faraday’s Law, Lenz’s Law.
Electrostatics: Capacitor- Different types, functions
and uses.

24
18-18 Determine the characteristics of Alternating Current -Comparison and Advantages
RL, RC and RLC in A.C. Circuits D.C and A.C. Related terms
both in series and parallel. frequency
Experiment on poly phase Instantaneous value, R.M.S. value Average value,
circuits. Current, voltage, power Peak factor, form factor.
and power factor measurement Generation of sine wave, phase and phase
in single & poly- phase circuits. difference.
Measurement of energy in Inductive and Capacitive reactance Impedance (Z),
single and poly-phase circuits. - power factor (p.f).
Use of phase sequence meter. Active and Reactive power, Simple problems on A.C.
circuits, single
Phase and three-phase system etc.
Problems on A.C. circuits.
Power consumption in series and parallel, P.F. etc.
Concept three-phase Star and Delta connection.
Line and phase voltage, current and power in a 3
phase circuits with balanced and unbalanced load.
20 Practice on Earthing - Earthing - Principle of different methods of
different methods of earthing. earthing. i.e. Pipe, Plate, etc
Measurement of Earth Importance of Earthing.
resistance by earth tester. Improving of earth resistance
Testing of Earth Leakage by Earth Leakage circuit breaker (ELCB).
ELCB and relay. In absence of latest revision in respective BIS
provision for Earthing it is recommended to follow
IEC guidelines.
21 Determine the resistance by Basic electronics- Semiconductor energy level,
Colour coding atomic structure ‘P’ type and ‘N’ type.
Identification of active/passive Type of materials –P-N-junction. Classification of
components. Diodes – Reverse and Forward Bias,
Diodes-symbol - Tests - Heat sink.
Construct & Test Half wave Specification of Diode
rectifier ckt. PIV rating.
Full wave rectifier ckt. Explanation and importance of D.C. rectifier circuit.
Bridge rectifier ckt. Half wave, Full wave and Bridge circuit.
Filter circuits-passive filter.

22-23 (i) Project work


(ii) Industrial visit (optional)
24-25 Examination

26 Semester Gap

25
Second Semester
(Semester Code no. WM - 02)
Duration: Six Month

LEARNING OBJECTIVES OF 2nd SEMESTER

1. Apply safe working practices.


2. Comply environment regulation and housekeeping.
3. Interpret & use Company terminology and technical communication
4. Able to select and perform electrical/ electronic measurements.
5. Able to plan, Execute and test domestic wiring system.
6. Able to execute and test electrical illumination (lighting) system.
7. Able to plan, Execute and test Industrial wiring system.
8. Able to plan, Execute and test commercial wiring system.
9. Able to execute and test wiring for computer network.

Week Professional Skills Professional Knowledge


No.
Trade Practical Trade Theory

1-2 ELECTRICAL MEASURING Type of measuring instruments – MC & MI,


INSTRUMENTS- Measurement Construction & working principles of Ammeter,
of voltage, current & resistance Voltmeter, Ohm-meter ,Wattmeter, Energy meter,
in different circuits. Direct & P.F. meter, frequency meter, multi meter, clamp
indirect measurement of meter, Megger & earth tester. Introduction of
electrical power & energy. Digital meters. CT & PT. Tong tester / Clip on
Calibration of energy meters. Meter.
Measurement of current and
voltage using CT & PT,
Measurement of 3 Phase energy
using CT & PT. Phase sequence
meter, measure current and
voltage using Tong tester.
Power measurement by Two &
Three watt meter method
Insulation resistance test by
Megger.
Measurement of earth
resistance by earth tester.
Calibration of indicating type
analogue instruments:
voltmeter, ammeter, and
wattmeter. Measurement of soil
conductivity. Introduction of

26
Digital meters.
3-4 DOMESTIC WIRING - Introduction and explanation of electrical wiring
METHODS, INSTALLATION & systems, cleat wiring, casing & Capping, CTS,
TESTING- Conduit and concealed etc.,
Demonstration & Practice on I. E. Rules. Related to wiring, National Building
connecting common electrical codes for house wiring, specification and types,
accessories in circuits and rating & material.
testing them in series board.
Demonstration on Testing &
replacement of different types
of fuses.
Identification of different
wiring materials and their
specifications.
Removing of insulation from
assorted wires and cables.
Demonstration and practice
crimping thimbles/lugs of
various sizes. Jointing practice
with single and multi-stranded
conductors of different wires
and cables.
5 Layout on wiring boards. Branching of circuits with respect to loads such as
Practice in P.V.C. insulated cable lighting and power.
wiring on wood buttons with CTS/PVC Conduit-surface and concealed/metal
distribution board and number conduit/PVC casing and capping.
of points. IE rules regarding clip distance. Fixing of screws,
cable bending etc
6 Practice of wiring: A) One lamp Description of different electrical fittings and
controlled by one SP switch, (B) accessories such as lamp holders, switches, plugs
Two lamps controlled by two brackets, ceiling rose, cut out etc. IS 732-
independent switches, (C) One 1863.Wiring materials used for P.V.C. cables I.E.
lamp controlled by two 2way rules, Indian standards regarding the above wiring
switches (Staircase wiring), such as-clip distance fixing of screws, cable bending
(D)One lamp controlled by etc.
intermediate switch from three
different locations, (E)Hospital
wiring, (F)Tunnel/Godown
wiring, (G)Hostel wiring,
(H)Bell Buzzer Indicator wiring
(I)Domestic wiring practice

7 Demonstration and practice of Description of Rowel tools and Rowel plugs, their
using Rowel tools, sizes, plugging, compound, plugs- wall jumper and
Demonstration and practice of their sizes and uses.

27
casing and capping wiring. Introduction to estimation procedure, P.V.C. casing
Testing of wiring installation by and capping materials, sizes and grades etc.
using Megger.

8 Demonstration and practice in Conduit pipe wiring materials and accessories,


cutting and threading conduit types and sizes of conduit.
pipes. Cold and hot bending of
pipes. Fitting of conduit
accessories.

9 Preparation of conduit threads Layout of Light points, fan points etc. Layout of
using different fittings and use heating leads etc.- their controls, main switches,
of running threads wiring in distribution boards as per I.E. rules. I. E. Rules for
conduit, using metal clad 3 pin earthing conduits using earth clips and earth wire
plug, Earthing the conduit using as per IS 732-1863.
earth clips and earth wire.

10 ILLUMINATION:- Introduction of Illumination- Terms & definitions,


Installation of - Neon Sign tube, laws of illumination, illumination factors, intensity
Mercury vapour (H.P. & L.P.), of light –importance of light, colour available.
Sodium vapour, Halogen Lamps, Construction, working & applications of –
single tube, double tube, Metal Incandescent lamp, Fluorescent tube, CFL, Neon
halide lamps. Emergency light. sign, Halogen, Mercury vapour and types, sodium
Practice on decoration lighting . vapour etc.
Practice on using LUX Meter. Decoration lighting, Drum Switches etc.
Installation and testing of CFL
Lamps and LED Lamps
11-13 INDUSTRIAL WIRING- Connections of different types of motors used in
Tests on insulating materials. industry, their normal methods of wiring, Control ,
Measurement of insulation starting and protection devices-their connections,
resistance, of commercial and layouts and earthing Code practice for earthing of
industrial installation Industrial Wiring.
Additional practice in conduit Wiring methods & types in workshop & factories.
wiring. Industrial power wiring
involving single phase & 3phase
motors with switches &
starters.
14 COMMERCIAL WIRING- Wiring in commercial building- their special
Inverter wiring./ Control panel precautions as per I.E. rules.
wiring / multi-storeyed Introduction to LAN wiring.
building wiring.
Introduction to LAN wiring.

28
15-16 Installation of 1 ph. and 3 ph. on Power drives - Introduction, types, advantages &
line / off line UPS wiring. disadvantages.
Testing of Industrial wiring and UPS- Introduction, types, Load calculation, Backup
UPS wiring installation. time calculation.
17 Straight and cross crimping of Computer networking - Identification of network
RJ-45 cable. hardware / component. CAT-6 cable, RJ-45.
crimping of co-axial cable, DTH- Introduction of direct to home system, Music
proper installation of co-axial channel wiring/interconnecting couplers.
cable from dish antenna to
Television set.
18 Industrial wiring General idea of fixing meter boards & taking
installations for mixed load, service connection. Sealing of I.C. cut out & meters
both light and power. as per I.E. Rules, General Electric Appliances using
Layout of L.V. AC/DC machines heating effect – their capacities, voltage ranges,
and their panels. Wiring of Low Calculation of current
power A.C./ D.C. machines in
metal conduit system as per I.E.
Rules.
Testing of wiring installation
18 Wiring of different circuit using Explanation of inter connection wiring circuits in
Single core cable use for 2 ways, the main building and auxiliary blocks, meter
intermediate master switches boards and its locations. Study of layout symbols in
etc. the preparation of layout diagrams
Testing of wiring installation
20-21 COMPUTER AWARNESS: Block diagram of computer, main parts inside the
Identification of Computer system unit, ports & connectors, of PC parts &
Parts, Switching ON/OFF of PC, peripherals associated with PC like-keyboard,
Safety Precautions. Mouse, Printers, Scanners, Camera, Modem,
Identifying and using Windows, External Storage Devices & UPS.
like folders, files, Editing and Features of Operating System like M.S. Windows,
saving. Windows Explorer, Components of Windows- Calculator, Notepad,
Notepad, Paint and calculator. Paint, Windows Explorer.
OFFICE PACKAGE& INTERNET : Websites, Browsing, Downloading
INTERNET: Creating and Using E-mail ID’s Using it for
Using /Practicing WORD, Communications.
EXCEL, POWER POINT for
communication.
Documentation.
Internet Practicing – Browsing/
Creating Email, Downloading.
22-23 Implant training / Project work/work in a team
24-25 NCVT Examination

26 Semester Gap

29
Third Semester
(Semester Code no. WM - 03)
Duration: Six Month

LEARNING OBJECTIVES OF 3rd SEMESTER

1. Apply safe working practices.


2. Comply environment regulation and housekeeping.
3. Interpret and use Company terminology and technical communication
4. Able to construct, test and trouble shoot DC power supplies.
5. Able to connect, test and run DC machine.
6. Able to connect, test and run alternator.
7. Able to connect, test and run AC motor.

Week Professional Skills Professional Knowledge


No.
Trade Practical Trade Theory
1 Identify the terminals of LED, LED , Diode, types of transistor, UJT, SCR, regulator
Diode , transistor, Zener diode, ICs and Zener diode uses and its application
UJT, SCR , regulator ICs and test
it.

2 Construct and test variable DC IC - voltage regulator pin configurations and


power supply and trouble shoot applications.
the defects in a simple power
supply.

3-4 Construction & testing of Common Electrical Accessories, their


various electrical circuits with specifications-Explanation of switches, lamp
different accessories. holders, plugs and sockets etc. Development of
Connection of Calling Bell, domestic circuits using switches, fuse, MCB,
Buzzer, Electric Iron, Heater, sockets, lamp, fan, calling bell/buzzer, Two way
Light & Fan etc. Practice in switch, I.C.T.P, I.C.D.P, MCCB, ELCB, RCCB etc.
soldering and brazing by Importance of Neutral, effect of opening of neutral
following Indian Electricity wire
rules. Soldering- Solders, flux and soldering techniques.
Types of soldering irons-their proper use.
5 D.C. GENERATORS, Introduction to D.C Generators and working
Identification of the parts of principle, parts of D.C. Generator.
D.C. Generators. Testing and Classification of Generators- Self excited and
measuring the field and separately excited- their application in practical

30
Armature resistances. field.
Dismantle the D.C. Generator
and Reassemble and test for its
working.
6-7 Identification of different parts Types and characteristics of D.C. Generators –
of generators testing fields & Series, Shunt and compound, their applications.
Apparatus. Insulation Explanation of Armature reaction, interlopes,
resistance measurements. commutation and EMF equation of DC generators.
Building up of voltage and Parallel operation of Generators
loading generators. Servicing of
generators including replacing
of carbon brushes.

8 MOTORS & STARTER: Practice Introduction to D.C. Motor-Working principle,


in connecting generators- types of motors Explanation of terms used Torque,
Generators- Testing of D.C. speed, Back E.M.F. etc.
Machines by Megger. General Characteristics, Speed control of DC motors
maintenance of D.C. machines.

9-10 Testing of D.C. Motors - connect Necessity of starter- Types of starters, 2 point 3
run and change direction of point and 4 point starters, Protective devices used.
rotation. Study of DC starters- 2 Methods of speed control, advantages,
point 3 point and 4 point speed disadvantages & Industrial applications. Trouble
control of D.C. Motors and shooting and fault rectification.
speed measurement. Use
Revolution counter. Trouble
shooting and fault rectification.
Identify and test different types
of D.C motors.

11-12 Tests on 3 phase circuit. – Introduction to A.C. Poly phase systems-


Current and voltage advantages, 3 phase star delta. Terms used in 3Ø
measurement in star and delta systems, connection and their relations w.r.t.
connections. Measurement A.C. current and voltage. Principle of measurement of
3 ph. power. Determine the V A.C. 3 ph. Power. Simple calculation of A.C. 3 phase
and I relation in Star/Delta circuit parameter - I, V, Z & P.F. etc
connections in a 3-Ph motor.

13-14 A.C. GENERATORS, MOTORS & Parts and construction of Alternators, principle of
STARTERS working, types of Alternators, EMF equation.
Identification of Alternator of Various applications and power rating of
parts. Running of Alternator by alternators. General idea of loading and regulation
prime mover and loading it to of Alternator. Parallel operation of Alternators,
find out regulation at different synchronising methods.
loads. Testing of alternators (IR

31
tests). Connect and test Parallel
operation of alternators.
15 Demonstration and practice on Introduction to A.C single phase motors and types.
A.C single phase motors starting Capacitors start/run- start and run. FHP motors
and running for specific and their uses. Various application of A.C single
requirements. phase motors.

16-18 Constructional details of three Three phase Induction motor: - Construction,


phase squirrel cage induction Principle of operation of Three phase induction
motor and slip ring induction motor.
motor. Determination of slip Squirrel cage induction motor and slip ring
and efficiency. Familiarisation induction motor. Rotor slip, rotor frequency and
of DOL starter, Star- delta rotor torque. factors affecting torque.
starter, Autotransformer starter Effect of variation in applied voltage. Starting
and slip ring IM starter. Phase methods. Speed control methods. Importance of
sequence test on three phase IM phase sequence in three phase induction motor.
motors, Single phasing Single phasing preventer.
preventer. Identification of A.C
and D.C motors (identify
motors from the stock/scrap).
Construction of simple control
circuits using push button and
contactors.

18 Connect and run the A.C single Starters - DOL starter, Star – delta starter and Auto
phase and 3-Ph motors by using transformer starter.
starters.

20-21 A.C. motor panel wiring (slip Description of starter delta starter (manual, semi
ring Induction type) and Auto). Internal arrangement of a motor
POWER WIRING FOR DC & AC resistance starter for slip ring induction motor.
MOTORS Motor control circuit and starting devices.
Practice power and control Power and control wiring circuits of AC motors.
circuits on boards. Assembly &
testing of the frame for a panel
– suitable for motor generator
set. I.S. 3072 Part-II of 1861.
Erection of panel board, fixing
of controlling and starting
equipment, necessary meters.
22-23 Implant training/Project work/work in a team

24-25 NCVT EXAMINATION


26 Semester Gap

32
Fourth Semester
(Semester Code no. WM - 04)
Duration: Six Month

LEARNING OBJECTIVES OF 4th SEMESTER

1. Apply safe working practices.


2. Comply environment regulation and housekeeping
3. Interpret & use Company terminology and technical communication
4. Able to connect and test transformers.
5. Able to connect and operate Electrical substation equipments
6. Able to perform control panel wiring and test.
7. Able to plan, estimate & costing of wiring system.

Week Professional Skills Professional Knowledge


No.
Trade Practical Trade Theory

1-4 Identification of types of TRANSFORMERS –


transformers. Power Transformer – Its construction, working,
To test / check the polarity of performance, parallel operation of transformer,
single phase transformer. their connections. Cooling of transformer,
Insulation Testing of single S.C. & O.C. tests. Regulation and efficiency,
phase and Three Phase. Specifications, problems on e.m.f. Equation,
Conducting No-load/O.C. & transformation ratio.
short circuit tests. Characteristics of ideal transformer.
Connection of transformers, Construction of core, winding shielding, auxiliary
efficiencies of transformers, parts breather, conservator. Buchholz’s relay, other
parallel operation of protective devices.
transformer. Ratio test and Transformer oil testing and Tap changing off load
voltage regulation. and on load.
Transformer bushings and termination. Auto
transformer- Its construction, working,
performance & uses.
5-7 Familiarize and practice GENERATION, TRANSMISSION AND
operation of OH line DISTRIBUTION OF ELECTRICAL POWER
components. Visit to generating Generation of Electricity and their types.
station (Thermal/ General idea about overhead transmission,
Hydro/Nuclear) distribution (LV,MV& HV) and their types of
Visit to a sub-station to accessories used. General arrangement and
familiarize OH line components. maintenance of outdoor type of substation.
Prepare a line diagram of the Explanation of overhead bus bar, side by bar. Bus

33
institute/ ITI supply system. trunking and rising mains.
I.E. rules regarding panel erection, bus bar, spacing
bus bar chamber, danger boards. Connection of
high voltage metering equipment used with bus
bar.

8 Demonstration, testing and use Types of Distribution, Explanation of line


of line protecting devices as per protecting devices and their general principle. Brief
I.E. Rules. description of connection of places of use.
Visit to Distribution - station.

9-10 Familiarization and operation SUBSTATION EQUIPMENTS


of various CBs ACB, VCB, SF6, Switchgear-CBs – ACB,VCB, SF6, OCB etc.
OCB etc. visit to sub-station. protection schemes, CT/PT-Protective relays,
Demonstration and Tests on lightning arrestors,
Multi range switches, Rotary Explanation of different types of switches and
switches. Cooker control Panel, switches gears multi Range switches, rotary
Power circuit switches switches, cooker control panels, power circuit
Thermostats. Mercury switches, switches, thermostat, mercury switches etc.
visit/in plant training in a
industry.
11 Familiarize the parts of TYPES OF SUBSTATIONS - INDOOR, OUTDOOR &
substations low and high POLE MOUNTING
voltages Substation construction:
i. Outdoor and Indoor substation.
ii. E.H.T. substation
iii. H.T. substation
iv. Medium & low voltage substation (Pole
mounting type)
12-13 Demonstration and practice in U.G. CABLE
terminating an U.G. cable to a Construction of cable, Types , Application &
bus bar chamber. Crimping lugs methods of jointing UG cable & testing
to the conductors of U.G. cable General idea of laying method and jointing
and connection to bus bar Loop precautions to be observed and different
connection for other circuit. accessories used for medium voltage termination.
14 Synchronizing Need of Synchronizing, various methods,
Building up the alternator precautions to be observed while Synchronizing
output voltage, Synchronizing
of bus bar voltage with
generated voltage
15-16 Control panel wiring Control Panel elements, types and specifications.
Preparation of control panel Layout and installation of panel board , Panel
board and its layout board wiring methods, colour coding of cables for

34
Fixing of indicating meters its easy identification. Grouping and numbering of
/Instruments, Control devices, cables by
Protection devices. Fixing of using ferrules.
cable entry and exit points

17 Preventive maintenance and Importance and advantages of maintenance. Points


routine tests. to be observed to maintain the installation,
Fault location and remedy preventive maintenance and routine tests.
practice both in domestic and Common faults, causes and remedies in domestic
industrial wirings. Practice in and industrial wiring installation, Methods of
fixing conduit along with the Locating faults.
girder, steel structures station
etc.
18-20 Planning , Estimation and Concept and Principle of plan, estimation and cost.
Costing of Wiring- Preparation of complete house wiring layout,
Planning and Preparation of industrial wiring, commercial wiring for office
layout for domestic, Lodge, Hospital, Bank, Hotels etc.
commercial, Multi storied I.E. rules for Multi-storied buildings.
building wiring and workshop
electrical wiring.
Estimation and costing of
Labour, materials and
accessories as per layout.
21-22 Project Work (work in a team)
1. Over hauling and Testing of 3 phase Induction motor
2. Over hauling and testing of Ceiling / Table Fan.
3. Preparation of series test board with indicating digital metres.
4. Construction and test regulated power supply of 6-12 Volt DC.
5. Construct and Test Decorative running LED lamp assembly.
6. Installation of Pumpset.

22-23 Industrial visit

24-25 NCVT EXAMINATION

26 Semester Gap

35
9.2 SYLLABUS CONTENT OF CORE SKILLS
First Semester
(Semester Code no. WM - 01)
Duration: Six Month

LEARNING OBJECTIVES OF 1ST SEMESTER

1. Demonstrate basic arithmetic to derive value of unknown quantity / variable.


2. Understand & apply engineering material, their classification, properties and
applications in the day to day technical application.
3. Explain & apply speed, velocity, work, power & energy for application in field of
work.
4. Understand & explain importance of engineering drawing, drawing instruments,
their standard & uses.
5. Draw lines, geometrical figures, free hand sketches.
6. Understand and apply sizes & layout of drawing sheet, method of presentation of
engineering drawing & symbolic representation as per BIS standards

Professional Knowledge Professional Knowledge & Skills


Sl.
No. Workshop Calculation and Science Engineering Drawing

1. Unit: Systems of unit- FPS, CGS, Engineering Drawing: Introduction and its
MKS/SI unit, unit of length, Mass and importance
time, Conversion of units
- Relationship to other technical drawing types
- Conventions
- Viewing of engineering drawing sheets.
- Method of Folding of printed Drawing Sheet
as per BIS SP:46-2003
2. Fractions : Fractions, Decimal Drawing Instruments : their Standard and uses
fraction, L.C.M., H.C.F., Multiplication - Drawing board, T-Square, Drafter (Drafting
and Division of Fractions and M/c), Set Squares, Protractor, Drawing
Decimals, conversion of Fraction to Instrument Box (Compass, Dividers, Scale,
Diagonal Scales etc.), Pencils of different
Decimal and vice versa. Simple
Grades, Drawing pins / Clips.
problems using Scientific Calculator.

3. Square Root : Square and Square Lines :


Root, method of finding out square - Definition, types and applications in Drawing
roots, Simple problem using as per BIS SP:46-2003
- Classification of lines (Hidden, centre,

36
calculator. construction, Extension, Dimension, Section)
- Drawing lines of given length (Straight,
curved)
- Drawing of parallel lines, perpendicular line
- Methods of Division of line segment
4. Ratio & Proportion : Simple Drawing of Geometrical Figures: Definition,
calculation on related problems. nomenclature and practice of
- Angle: Measurement and its types, method
of bisecting.
- Triangle -different types
- Rectangle, Square, Rhombus, Parallelogram.
- Circle and its elements.
5. Percentage : Introduction, Simple Lettering and Numbering as per BIS SP46-2003:
calculation. Changing percentage to
- Single Stroke, Double Stroke, inclined, Upper
decimal and fraction and vice-versa.
case and Lower case.
6. Material Science : properties - Dimensioning:
Physical & Mechanical, Types –
- Definition, types and methods of
Ferrous & Non-Ferrous, difference
dimensioning (functional, non-functional
between Ferrous and Non-Ferrous and auxiliary)
metals, introduction of Iron, Cast - Types of arrowhead
Iron, Wrought Iron, Steel, difference - Leader Line with text
between Iron and Steel, Alloy steel,
carbon steel, stainless steel, Non-
Ferrous metals, Non-Ferrous Alloys.

7. Mass, Weight and Density : Mass, Free hand drawing of


Unit of Mass, Weight, difference
- Lines, polygons, ellipse, etc.
between mass and weight, Density,
- geometrical figures and blocks with dimension
unit of density, specific gravity of - Transferring measurement from the given
metals. object to the free hand sketches.
8. Speed and Velocity: Rest and Sizes and Layout of Drawing Sheets
motion, speed, velocity, difference
- Basic principle of Sheet Size
between speed and velocity, - Designation of sizes
acceleration, retardation, equations - Selection of sizes
of motions, simple related problems. - Title Block, its position and content
- Borders and Frames (Orientation marks and
graduations)
- Grid Reference
- Item Reference on Drawing Sheet (Item List)

37
9. Work, Power and Energy: work, Method of presentation of Engineering Drawing
unit of work, power, unit of power,
- Pictorial View
Horse power of engines, mechanical
- Orthogonal View
efficiency, energy, use of energy, - Isometric view
potential and kinetic energy,
examples of potential energy and
kinetic energy.

10. Symbolic Representation (as per BIS SP:46-2003)


of :

----- - Fastener (Rivets, Bolts and Nuts)


- Bars and profile sections
- Weld, brazed and soldered joints.
- Electrical and electronics element
- Piping joints and fittings

38
Second Semester
(Semester Code no. WM - 02)

Duration: Six Month

LEARNING OBJECTIVES OF 2ND SEMESTER

1. Demonstrate basic algebraic, mensuration, trigonometric facts and formulas to


derive value of unknown quantity / variable.
2. Apply the factual knowledge of basic heat & temperature, basic electricity for day to
day practical application.
3. Explain & apply principles of simple machine & levers for mechanical advantage,
efficiency for practical application.
4. Draw & practice dimensioning, construction of solid figures and projections as per
IS specifications.

Sl. Professional Knowledge Professional Knowledge & Skills


No.
Workshop Calculation and Science Engineering Drawing

1. Algebra : Addition, Subtraction, Construction of Scales and diagonal scale


Multiplication, Division, Algebraic
formula, Linear equations (with two
variables).
2. Mensuration : Area and perimeter Practice of Lettering and Title Block
of square, rectangle, parallelogram,
triangle, circle, semi circle,
Volume of solids – cube, cuboid,
cylinder and Sphere.
Surface area of solids – cube, cuboid,
cylinder and Sphere.

3. Trigonometry: Trigonometrical Dimensioning practice:


ratios, measurement of angles. - Position of dimensioning (unidirectional, aligned,
Trigonometric tables oblique as per BIS SP:46-2003)
- Symbols preceding the value of dimension and
dimensional tolerance.
- Text of dimension of repeated features,
equidistance elements, circumferential objects.

4. Heat & Temperature: Heat and Construction of Geometrical Drawing Figures:


temperature, their units, difference - Different Polygons and their values of included
between heat and temperature, angles. Inscribed and Circumscribed polygons.

39
boiling point, melting point, scale of - Conic Sections (Ellipse & Parabola)
temperature, relation between
different scale of temperature,
Thermometer, pyrometer,
transmission of heat, conduction,
convection, radiation.

5. Basic Electricity: Introduction, use Drawing of Solid figures (Cube, Cuboids, Cone,
of electricity, how electricity is Prism, Pyramid, Frustum of Cone and Pyramid.)
produced, Types of current_ AC, DC, with dimensions.
their comparison, voltage, resistance,
their units. Conductor, insulator,
Types of connections – series,
parallel, electric power, Horse
power, energy, unit of electrical
energy
6. Levers and Simple Machines: Free Hand sketch of hand tools and measuring
levers and its types. tools used in respective trades.
Simple Machines, Effort and Load,
Mechanical Advantage, Velocity
Ratio, Efficiency of machine,
Relationship between Efficiency,
velocity ratio and Mechanical
Advantage.

7. ----- Projections:
- Concept of axes plane and quadrant.
- Orthographic projections
- Method of first angle and third angle projections
(definition and difference)
- Symbol of 1st angle and 3rd angle projection as
per IS specification

8. ----- Drawing of Orthographic projection from


isometric/3D view of blocks

9. ----- Orthographic Drawing of simple fastener (Rivet,


Bolts, Nuts & Screw)

10. Drawing details of two simple mating blocks and


----- assembled view.

40
Third Semester
(Semester Code no. WM - 03)
Duration: Six Month

LEARNING OBJECTIVES OF 3rd SEMESTER

1. The trainee will acquire the knowledge, explain and apply the basic terms and law
related with elasticity & materials, magnetism, pressure and heat treatment process.
2. The trainee will able to explain and solve the problem related to Laws of indices &
Quadratic Equation.
3. The trainee will acquire knowledge of electrical circuit of capacitors, resistors and
inductors for series and parallel operation and apply in the practical field of
operation of electrical circuit in routine and repetitive in various range of
applications.
4. The trainee will acquire knowledge about fundamental of AC waveforms for
calculation of r.m.s, average, instantaneous value and peak value etc.
5. Able to draw & understand freehand sketch/ diagram of Alternating current,
electronic component, wiring, earthing, DC machine, transformer and illumination
and apply in routine work of electrical field.

Professional Knowledge Professional Knowledge & Skills


Sl.
No. Workshop Calculation and Science Engineering Drawing

1. Elasticity: Stress, strain, Modulus of


Sign & Symbol Trade related
elasticity, elastic limit, Hooks law,Alternating Current
young’s modulus. Drawing of simple electrical circuit using electrical
symbols.
Drawing of sine square & triangular waves.
Diagram of battery charging circuit.
Practice in reading typical example of circuit
containing R, L & C.
Reading of electrical drawing.
2. Material: Introduction, types and Electronic components
properties. Uses of Conducting, Semi- Symbols for electronic components. Diode,
conducting and insulating materials. Transistor, Zener diode, S.C.R., UJT, FET, I.C. Diac,
Triac, Mosfet I.G.B.T etc.
Drawing of half wave, Full wave and Bridge
rectifier circuit.
Drawing circuit for a single stage Amplifiers and
Multi stage Amplifies and types of signals.
Drawing of circuit containing UJT, FET & Simple
power control circuits.

41
Free hand drawing of Logic gates and circuits.
3. Magnetism: Magnetic material, Electric wirings & Earthing
magnetic field, flux density, magnetic Detailed diagram of calling bell, & Buzzers etc
moment, m.m.f. Reluctance, Free hand sketching of Staircase wiring.
permeability, susceptibility, Drawing the schematic diagram of plate and pipe
electromagnet, solenoid and its earthing.
practical applications. Diagram for electroplating from A.C and D.C
source.
4. Pressure:- Pneumatic pressure, PSI, DC machines
bar, atmospheric pressure, pressure Graphic symbols for Rotating machines.
gauge and absolute pressure, Heat Sketching of brush and brush gear of D.C.
treatment process. machines.
Sketching of D.C. 3-point and 4-point starter .
Layout arrangement of D.C. Generators & motors,
control panel.
Exercises on connection to motors through
Ammeter, voltmeter & K.W. meters of electrical
wiring diagram.
Drawing the schematic diagram of D.C. motor
speed control by Thyristor / DC Drive.
5. Indices: Laws of indices related Transformer
problems. Graphic symbols for Transformers.
Free hand sketching of transformer and auxiliary
Quadratic Equation: Introduction, parts and sectional views.
solution of simple Quadratic Sketching a breather.
equation and related problems. Drawing the diagram of typical marking plate of a
distribution transformer.

6. Solution of simple A.C. circuit with Illumination


R.L.C. Calculation of power factor etc. Free hand sketching of Mercury vapour lamp,
sodium vapour lamp, Fluorescent tube (Single &
Twine), MHL lamp and their connection.

7. A.C Waveform Calculation:


Calculation of r.m.s, average,
instantaneous value, peak value. -----
Peak to peak value, Frequency and
wavelength calculation and their
relationship
8. Series And Parallel Connection of -----
Electrical and Electronic
components:
1. Calculation Series and parallel
connection of Resistors.

42
2. Calculation Series and parallel
connection of Capacitors.
3. Calculation Series and parallel
connection of Inductors.
4. Calculation Series and parallel
connection of Batteries.
Conversion of power flow to H.P.
Calculation of KVA.

Fourth Semester
(Semester Code no. WM - 04)
Duration: Six Month

LEARNING OBJECTIVES OF 4th SEMESTER

1. The trainee will acquire the knowledge friction, force and centre of gravity and their
related terms for application in the practical field.
2. Ale to explain and apply different types of Number system & conversions.
3. The trainee will acquire the knowledge of calculation on estimation and costing for
requirement of materials in the field.
4. The trainee will acquire the knowledge of personnel finance by learning simple
problems solution on Profit & Loss, simple and compound interest.
5. Able to draw freehand sketch/ diagram of 1 & 3 phase AC motors, alternators,
synchronous motors, winding, control panel & distribution of power and apply in the
routine work of electrical field.

Professional Knowledge Professional Knowledge & Skills


Sl.
No. Workshop Calculation and Science Engineering Drawing

1. Friction: - Laws of friction, co- Three phase Induction motor


efficient of friction, angle of friction, Free hand sketching of Slip-ring and Squirrel cage
simple problems related to friction. Induction motor.
Lubrication Typical wiring diagram for drum controller
operation of A.C. wound rotor motor.
Concept on terms like pressure, Drawing the schematic diagram of
atoms-pheric pressure, gauge Autotransformer starter, DOL starter and Star
pressure. Delta Starter.
Heat treatment necessity difference Drawing the schematic diagram of A.C. motor
methods. speed control by SCR /AC Drive.

43
2. Forces: - Resolution and Alternator
composition of forces.
Representation of force by vectors, Tracing of panel wiring diagram of an alternator.
simple problems on lifting tackles Drawing the schematic diagram of automatic
like jib wall, crane-Solution of voltage regulators of A.C. generators.
problems with the aid of vectors.
General condition of equilibriums for
series of forces on a body. Law of
parallelogram, Triangle Law, Lami’s
theorem.

3. Centre of gravity:- Centre of gravity Winding


concept and C.G. of different lamina.
Equilibrium different kinds stable, Drawing the development diagram for D.C.
unstable and neutral. Law of Simplex Lap & Wave winding
parallelogram force. Triangle law, with brush position. Drawing the development
Lami’s theorem stable, unstable and diagram of A.C 3 – Phase, 4 Pole 24 slots single
neutral equilibrium. layer winding.
4. Number system:- decimal and Control Panel
binary, Octal Hexa decimal. BCD
code, conversion from decimal to Practice in reading panel diagram.
binary and vice-versa, all other Local & Remote control of Induction motor with
conversions. Practice on conversions. inching.
Forward & Reverse operation of Induction motor
Automatic Star Delta Starter
Automatic star delta starter with change of
direction of rotation
Sequential control of three motors.
5. Estimation & costing:-Simple Distribution of Power
estimation of the requirement of Types of insulator used in over head line. (Half
materials etc. as applicable to the sectional views)
trade. Problems on estimation and Different type of distribution systems and
costing. methods of connections.
Layout diagram of a substation.
Further Mensuration:- Single line diagram of substation feeders.
Volumes of frustums including
conical frustums.
Graph- Basics, abscissa, co-ordinate
etc.

Y = mx and Y= mx + c graph

6. Simple Problems on Profit & Loss. -----

Simple and compound interest.

44
10. EMPLOYABILITY SKILLS

10.1 GENERAL INFORMATION

1. Name of the subject : EMPLOYABILITY SKILLS

2. Applicability :
 CTS- Mandatory for all trades
 ATS- Mandatory for fresher only

3. Hours of Instruction : 110 Hrs.

4. Examination : The examination will be held at the


end of semesters.

5. Instructor Qualification :

MBA OR BBA with two years experience OR Graduate in Sociology/ Social


Welfare/ Economics with Two years experience OR Graduate/ Diploma with
Two years experience and trained in Employability Skills from DGET institutes
AND
Must have studied English/ Communication Skills and Basic Computer at 12th /
Diploma level and above

OR

Existing Social Studies Instructors duly trained in Employability Skills from DGET
institutes

6. Instructor :
 One full time instructor is required
for 1000 seats and above
 For seats less than 1000, the
instructor may be out sourced/
hired on contract basis.

45
10.2 DISTRIBUTION OF TOPICS BETWEEN SEMESTERS FOR
EMPLOYABILITY SKILL

Course Semester1 Semester2


Duration Topics Topics Examination

01 Year (Two 1. English Literacy 4. Entrepreneurship Skills


semesters) 2. I.T. Literacy 5. Productivity Final examination
3. Communication 6. Occupational safety , Health at the end of
and Environment
Skills second semester
Education
7. Labour Welfare
Legislation
8. Quality Tools

02 Years (Four 1. English Literacy 4. Entrepreneurship Skills


Semesters) 2. I.T. Literacy 5. Productivity Final examination at
3. Communication 6. Occupational safety , Health the end of second
and Environment Education
Skills semester
7. Labour Welfare
Legislation
8. Quality Tools

46
10.3 SYLLABUS CONTENT OF EMPLOYABILITY SKILL

SEMESTER – I

LEARNING OBJECTIVES OF 1ST SEMESTER

1. Read, write and communicate in English language for day to day work.
2. Communicate in written and oral and with required clarity ensuring that the
information communicated is clear, concise and accurate.
3. Understand and apply basic computer working, basic operating system and uses
internet services to get accustomed & take benefit of IT developments in the
industry.

1. English Literacy
Hours of Instruction: 20 Hrs. Marks Allotted: 09

Pronunciation Accentuation (mode of pronunciation) on simple words, Diction (use


of word and speech)
Functional Transformation of sentences, Voice change, Change of tense,
Grammar Spellings.
Reading Reading and understanding simple sentences about self, work and
environment
Writing Construction of simple sentences
Writing simple English
Speaking / Speaking with preparation on self, on family, on friends/ classmates,
Spoken English on know, picture reading gain confidence through role-playing and
discussions on current happening job description, asking about
someone’s job habitual actions. Cardinal (fundamental) numbers
ordinal numbers. Taking messages, passing messages on and filling
in message forms Greeting and introductions office hospitality,
Resumes or curriculum vita essential parts, letters of application
reference to previous communication.

2. I.T. Literacy
Hours of Instruction: 20 Hrs. Marks Allotted: 09

Basics of Introduction, Computer and its applications, Hardware and


Computer peripherals, Switching on-Starting and shutting down of computer.
Computer Basics of Operating System, WINDOWS, The user interface of
Operating System Windows OS, Create, Copy, Move and delete Files and Folders, Use of

47
External memory like pen drive, CD, DVD etc, Use of Common
applications.
Basic operating of Word Processing, Creating, opening and closing
Word processing Documents, use of shortcuts, Creating and Editing of Text,
and Worksheet Formatting the Text, Insertion & creation of Tables. Printing
document.
Basics of Excel worksheet, understanding basic commands, creating
simple worksheets, understanding sample worksheets, use of simple
formulas and functions, Printing of simple excel sheets
Basic of computer Networks (using real life examples), Definitions of
Computer Local Area Network (LAN), Wide Area Network (WAN), Internet,
Networking and Concept of Internet (Network of Networks),
Meaning of World Wide Web (WWW), Web Browser, Web Site, Web
INTERNET
page and SeARCh Engines. Accessing the Internet using Web
Browser, Downloading and Printing Web Pages, Opening an email
account and use of email. Social media sites and its implication.
Information Security and antivirus tools, Do’s and Don’ts in
Information Security, Awareness of IT – ACT, types of cyber crimes.

3. Communication Skills

Hour of Instruction: 15 Hrs. Marks Allotted: 07

Topic Contents
Communication and its importance
Principles of Effective communication
Types of communication – verbal, nonverbal, written, email, talking
on phone.
Introduction to Nonverbal communication –characteristics, components-Para-
Communication language
Skills Body – language
Barriers to communication and dealing with barriers.
Handling nervousness/ discomfort.
Listening-hearing and listening, effective listening, barriers to
effective listening guidelines for effective listening.
Listening Skills Triple- A Listening – Attitude, Attention & Adjustment.
Active Listening Skills.
Characteristics Essential to Achieving Success
The Power of Positive Attitude

48
Self-awareness
Importance of Commitment
Motivational Ethics and Values
Training Ways to Motivate Oneself
Personal Goal setting and Employability Planning.
Manners, Etiquettes, Dress code for an interview
Facing Interviews Do’s & Don’ts for an interview
Problem Solving
Behavioral Skills Confidence Building
Attitude

SEMESTER-II

LEARNING OBJECTIVES OF 2ND SEMESTER

1. Knowledge of business activities, ability to interact with consumers for development


of businesses.
2. Understand and apply productivity, its benefits and factors affecting the
productivity.
3. Follow and maintain procedures to achieve a safe working environment in line with
occupational health, safety, environment regulations and Labour welfare legislation
and requirements.
4. Understand and apply quality concepts as per ISO and BIS system and its
importance.
5. Recognize different components of 5S and apply the same in the working
environment.

4. Entrepreneurship skill

Hour of Instruction: 15 Hrs. Marks Allotted: 06

Topic Content
Business & Types of business in different trades and the importance of skill,
Consumer: Understanding the consumer, market through consumer behavior,
market survey, Methods of Marketing, publicity and advertisement

Self Employment: Need and scope for self-employment, Qualities of a good Entrepreneur
(values attitude, motive, etc.), SWOT and Risk Analysis

49
Govt. Institutions : Role of various Schemes and Institutes for self-employment i.e. DIC,
SIDBI, MSME, NSIC, Financial institutions and banks

Initiation Project Formation, Feasibility, Legal formalities i.e., Shop Act, Estimation
Formalities : & Costing, Investment Procedure - Loan Procurement - Agencies -
banking Process

5. Productivity

Hour of Instruction: 10 Hrs. Marks Allotted: 05

Productivity Definition, Necessity, Meaning of GDP.

Benefits Personal / Workman – Incentive, Production linked Bonus,


Improvement in living standard.
Industry
Nation.
Affecting Factors Skills, Working Aids, Automation, Environment, Motivation
How improves or slows down.

Comparison with Comparative productivity in developed countries (viz. Germany,


developed countries Japan and Australia) in selected industries e.g. Manufacturing,
Steel, Mining, Construction etc.
Living standards of those countries, wages.
Personal Finance Banking processes, Handling ATM, KYC registration, safe cash
Management handling, Personal risk and Insurance.

6. Occupational Safety, Health & Environment

Hour of Instruction: 15 Hrs. Marks Allotted: 06

Safety & Health : Introduction to Occupational Safety and Health and its importance
at workplace

Occupational Hazards : Occupational health, Occupational hygiene, Occupational Diseases/


Disorders & its prevention

Accident & safety : Accident prevention techniques- control of accidents and safety
measures

First Aid : Care of injured & Sick at the workplaces, First-aid & Transportation

50
of sick person

Basic Provisions : Idea of basic provisions of safety, health, welfare under legislation
of India

7.Labour Welfare Legislation

Hour of Instruction: 05 Hrs. Marks Allotted: 03

Labour Welfare Benefits guaranteed under various acts- Factories Act,


Legislation Apprenticeship Act, Employees State Insurance Act (ESI), Payment
Wages Act, Employees Provident Fund Act, The Workmen‟s
Compensation Act

8.Quality Tools

Hour of Instruction: 10 Hrs. Marks Allotted: 05

Quality Consciousness : Meaning of quality, Quality Characteristic

Quality Circles : Definition, Advantage of small group activity, objectives of Quality


Circle, Roles and Functions of Quality Circles in organisation,
Operation of Quality Circle, Approaches to Starting Quality Circles,
Steps for Continuation Quality Circles
Quality Management Idea of ISO 9000 and BIS systems and its importance in maintaining
System: qualities.

House Keeping : Purpose of Housekeeping, Practice of good Housekeeping.5S


Principles of Housekeeping: SEIRI – Segregation, SEITON –
Arrangement, SEISO – Cleaning, SEIKETSU – maintenance of
Standards, SHITSUKE - Discipline

51
11. INFRASTRUCTURE

1. Instructors Qualification : Degree in Electrical / Electrical and Electronics


Engineering from recognized Engineering
College/ university with one year experience in
the relevant field OR

Diploma in Electrical / Electrical and


Electronics Engineering from recognized board
of technical education with two years
experience in the relevant field
OR
NTC/NAC in the Trade of Electrician/ Wireman
with three years’ post qualification experience in
the relevant field and one year Craftsman
instructor training under CITS in ‘Wireman’.

2. Desirable qualification : Preference will be given to a candidate with


CIC (Craft Instructor Certificate) in wireman
trade.

3. Space norms : 88 Sq. metres. ( 11 X 8 Meters)

4. Power norms : 5 KW

5. Tools, Equipment & Machinery : ( As per Annexure – I )

Note:

(i) Out of two Instructors required for the unit of 2(1+1), one must have
Degree/Diploma in the field.
(ii) Instructor qualification for WCS and E.D, as per the training manual.
(iii) The list of Tools, Equipment & General Machinery listed in Annexure – I
are for a particular trade (Electrician) comprising of four semesters and not
for single semester.

52
12. ASSESSMENT STANDARD

12.1 Assessment guideline:


Appropriate arrangements should be made to ensure that there will be no artificial barriers
to assessment. The nature of special needs should be taken into account while undertaking
assessment. Due consideration to be given while assessing for team work,
avoidance/reduction of scrap/wastage and disposal of scarp/wastage as per procedure,
behavioral attitude, sensitive to environment and regularity in training. The sensitivity
towards OSHE and self-learning attitude to be considered while assessing competency.
Assessment will be evidence based comprising the following:
i) Job carried out in labs/workshop
ii) Record book/ daily diary
iii) Answer sheet of assessment
iv) Viva-voce
v) Progress chart
vi) Attendance and punctuality
vii) Assignment
viii) Project work
Evidence of internal assessment to be preserved until forthcoming semester examination
for audit and verification by examination body.
The following marking pattern to be adopted while assessing:
a) Weightage in the range of 60-75% to be allotted during assessment under following
performance level:

For this grade, the candidate with occasional guidance and showing due regard for
safety procedures and practices, has produced work which demonstrates attainment of an
acceptable standard of craftsmanship.
In this work there is evidence of:
 good skill levels in the use of hand tools, machine tools and workshop equipment
 many tolerances while undertaking different work are in line with those demanded by
the component/job.
 a fairly good level of neatness and consistency in the finish
 occasional support in completing the project/job.
b) Weightage in the range of above75%- 90% to be allotted during assessment under
following performance level:

For this grade, the candidate, with little guidance and showing due regard for safety
procedures and practices, has produced work which demonstrates attainment of a
reasonable standard of craftsmanship.

In this work there is evidence of:


 good skill levels in the use of hand tools, machine tools and workshop equipment
 the majority of tolerances while undertaking different work are in line with those
demanded by the component/job.
 a good level of neatness and consistency in the finish
 little support in completing the project/job

53
c) Weightage in the range of above 90% to be allotted during assessment under following
performance level:

For performance in this grade, the candidate, with minimal or no support in


organization and execution and with due regard for safety procedures and practices, has
produced work which demonstrates attainment of a high standard of craftsmanship.
In this work there is evidence of:
 high skill levels in the use of hand tools, machine tools and workshop equipment
 tolerances while undertaking different work being substantially in line with those
demanded by the component/job.
 a high level of neatness and consistency in the finish.
 minimal or no support in completing the project

54
12.2 INTERNAL ASSESSMENTS (FORMATIVE ASSESSMENT)

ASSESSABLE ASSESSABLE OUTCOME Internal


OUTCOME Assessment
NO. Marks
GENERIC

1. Recognize & comply safe working practices, environment


regulation and housekeeping.
2. Interpret & use company and technical communication.
3. Demonstrate knowledge of concept and principles of basic
arithmetic, algebraic, trigonometric, and statistics and apply
knowledge of specific area to perform practical operations.

4. Understand and explain basic science in the field of study


including friction, simple machine and heat and temperature.

5. Read and apply engineering drawing for different application


in the field of work.
6. Understand and explain the concept in productivity, quality
tools, and labour welfare legislation and apply such in day to
day work to improve productivity & quality.

7. Explain energy conservation, global warming and pollution


and contribute in day to day work by optimally using available
resources.
8. Explain personnel finance, entrepreneurship and
manage/organize related task in day to day work for personal
& societal growth.

9. Understand and apply basic computer working, basic


operating system and uses internet services to get accustomed
& take benefit of IT developments in the industry.

SPECIFIC

10. Make good quality electrical wire joints for single and
multistrand conductors suitable for applications with
soldering and taking suitable care and safety.

11. Draw and set up DC and AC circuits including R-L-C circuits


with accurate measurement of voltage, current, resistance,

55
power, power factor and energy using ammeter, voltmeter,
ohm-meter, watt-meter, energy meter, power factor meter and
phase sequence tester with proper care and safety.
12. Make choices to carry out basic jobs of marking out the
components for filing, drilling, riveting, fitting and assembled
using different components independently..
13. Identify the type of batteries, construction, working and
application of Ni-cadmium, lithium cell, lead acid cell etc.
Demonstrate their charging and discharging, choosing
appropriate method and carryout the installation and routine
maintenance with due care and safety.
14. Plan and install Pipe & Plate earthing.
Measure earth resistance by earth tester.
Sub-Total of Internal assessment for Semester- I 100
15. Select and perform electrical/ electronic measurements with
appropriate instrument.
16. Plan, draw, estimate material, wire up and test different type
of domestic wiring circuits as per Indian Electricity rules and
taking care of quality.Construction and working of MCB &
ELCB. Test a domestic wiring installation using Megger.
17. Plan, draw, estimate material, wire up and test different type
of industrial wiring circuits as per Indian Electricity rules and
taking care of quality.
18. Plan, draw, estimate material, wire up and test different type
of commercial and computer networking wiring circuits as
per Indian Electricity rules and taking care of quality.
19. Plan and execute electrical illumination system viz. FL tube,
HPMV lamp, HPSV lamp, Halogen & metal halide lamp, CFL,
LED lamp etc.
Sub-Total of Internal assessment for Semester- II 100
20. Construct and test Half–wave, full-wave, and bridge rectifiers
with filter & without filter. Trouble shoot and service of DC
regulated power supply.
21. Understand the constructional features, working principles of
DC machine. Starting with suitable starter, running, forward
and reverse operation and speed control of DC motors.
Conduct the load performance test of DC machine with due
care and safety.
Maintain and troubleshoot of DC machines.
22. Understand the constructional features, working principles of
Alternator set. Test, Wire-up and run alternator.
Synchronization of Alternator with due care and safety.
23. Understand the constructional features, working principles of
single phase and 3 phase AC motors.
Starting with suitable starter, running, forward and reverse

56
operation and speed control of AC motors with due care and
safety.
Sub-Total of Internal assessment for Semester- III 100
24. Understand the types, constructional features, working
principles of transformer ( single & three phase)
Connect and test Transformer.
25. Prepare single line diagram and layout plan of electrical
transmission & distribution systems and power plants with
knowledge of principle applied. Make and test power
connection to substation equipments with care and safety.
26. Select, assemble, test and wire-up control panel.
27. Plan, estimate and costing of different types of wiring system
as per Indian Electricity rule.
Sub-Total of Internal assessment for Semester- IV 100
Total of Internal assessment 400

57
12.3 FINAL ASSESSMENT- ALL INDIA TRADE TEST (SUMMATIVE
ASSESSMENT)

a) There will be a single objective type Examination paper for the subjects Engineering
drawing and Workshop Calculation & Science.
b) There will be a single objective type Examination paper for the subjects Trade
Theory and Employability Skills.
c) The two objective type Examination papers as mentioned above will be conducted
by National Council for Vocational Training (NCVT), whereas examination for the
subject Trade Practical will be conducted by the State Government. NCVT shall
supply the Question Paper for the subject Trade Practical.

Marking Pattern
Sl. No. Subject for the trade test Maximum marks for the each subject
a) Practical 300

b) Trade Theory 200


Objective type Written test of 200 marks
c) Employability Skills (Trade Theory 150 marks &
Employability Skills 50 marks)
d) Work shop Calculation and Science. 100
Objective Type Written test of 100
e) Engineering Drawing marks
(Engineering Drawing 50 marks & Work
shop Calculation and Science 50 marks)
f) Internal assessment 100

TOTAL: 700

58
13. LIST OF TRADE COMMITTEE MEMBERS

Sl. No. Name Organization Mentor Council


Designation
Members of Sector Mentor council
1. Dr. S.P. Gupta Professor, IIT Roorkee, Chairman
2. Dr. P. Mahanto Professor, IIT, Guwahati Member
3. K. K. Seth Ex. Director, BHEL, Noida Member
4. N. Chattopadhyay Sr. DGM, BHEL, Kolkatta Member
5. A K Gohshal Professor, IIT, Guwahati Member
6. Dr. Bharat Singh Asst. Professor, IIT, Himachal Pradesh Member
Rajpurohit
7. Sunand Sharma Chairman ALSTOM Projects India Member
Ltd.
8. Dinesh Singhal Rithani, Delhi road, Meerut Member
9. J S S Rao Principal Director, NTPC, Faridabad Member
10. Bhim Singh Professor, IIT Delhi Member
Mentor
11. Amrit Pal Singh Dy. Director, DGET, New Delhi Mentor
Member of Core Group
12. R. Senthil Kumar Director, ATI, Chennai Member
13. R.N. Bandopadhyay Director, CSTARI, Kolkata Member
14. S. Mathivanan Dy. Director, ATI, Chennai, Team Leader
15. L K Mukherjee Dy. Director, CSTARI, Kolkata Member
16. B.N. Sridhar Dy Director, FTI, Bangalore Member
17. Ketan Patel Dy Director, RDAT, Mumbai Member
18. B. Ravi Dy Director, CTI, Chennai Member
18. A.S. Parihar Dy Director, RDAT, Kolkata Member
20. Nirmalya Nath Asst Director, CSTARI, Kolkata Member
21. Parveen Kumar Asst Director, ATI-EPI, Hyderabad Member
22. C.C. Jose Trg Officer, ATI, Chennai Member
23. L.M. Pharikal Trg Officer, ATI, Kolkata Member
24. C.M. Diggewadi Trg Officer, RDAT, Mumbai Member
25. Mohan Raj Trg Officer, NIMI Chennai Member
26. M. Asokan Trg Officer, CTI, Chennai Member
27. U.K. Mishra Trg Officer, ATI, Mumbai Member
28. Prasad U.M. Voc Instructor, MITI, Calicut Member
29. D. Viswanathan ATO. Govt ITI, North Chennai Member
30. B. Navaneedhan ATO, ITI. North Chennai Member
31. R. Rajasekar ATO, ITI, Ambattur, Chennai Member
32. K. Amaresan ATO, Govt ITI, Guindy, Chennai Member
Other industry representatives
33. Surendu Adhikari OTIS Elevator Co. India Ltd, Kolkata Member
59
34. K. Raju Consultant- Energy Area, ASCI, Member
Hyderabad
35. Ravi G Deshmukh Certified Energy Auditor, PPS Energy Member
solutions,
36. R. Thiruppathi JTS, IIT, Madras, Chennai Member
37. M.N. Krishnamurthy Retd. Ex Engineer, TNEB, Chennai Member
38. S. Kirubanandam Asst. Ex Engineer, TANTRANSCO, Member
Chennai
39. R. Kasi, Asst. Ex Engineer, TANTRANSCO, Member
Chennai
40. L.R. Sundarajan Jr. Works Manager, Heavy vehicles Member
factory
41. B.S. Sudheendara Consultant, VI micro systems pvt ltd, Member
Chennai.
42. S. Ganesh Manager, L&T , Chennai Member
43. G. Neethimani Vice principal, Rane engine valves ltd, Member
Chennai.

60
Annexure - I
TRADE: WIREMAN

LIST OF TOOLS AND EQUIPMENTS


TRAINEES TOOL KIT FOR 16 TRAINEES + 1 INSTRUCTOR

(COMMON FOR ALL SEMSTERS)


Sl. Description Broad Qty Expected Approx.
No Specification life cost in
Rs/one
Unit
1 Steel rule 300mm 17 Nos 5 years 78.00
2 Screw Driver 200mm 17 Nos 5 years 36.00
3 Screw Driver 100mm 17 Nos 5 years 30.00
4 Terminal screw Driver 75 mm 5 years 20.00
17 Nos
(Connector)
5 Knife Electrician D.B. 17 Nos 5 years 15.00
6 Hammer Ball peen. 0.25 Kg 17 Nos 5 years 115.00
7 Plumb bob 115grams 17 Nos 5 years 110.00
8 Combination pliers 5 years 150.00
200 mm 17Nos
insulated
9 Neon tester pencil bit 2 years 120.00
500 volt 17 Nos
type
10 Try square 200 mm 17 Nos 5 years 60.00
11 Small crimping tools 10 – 100 mm 5 years 250.00
17 Sets
(assorted) (5nos)
12 Spanner set DE Set of 6 from 5 years 500.00
17 Sets
6x7 to 16x7
13 Screw driver set (set of 5) 100-300 mm 17 Sets 5 years 250.00
14 File half round 2nd cut 250 mm 17 Nos 5 years 200.00
15 File round 2nd cut 150 mm 17 Nos 5 years 200.00
16 Soldering iron 60 w/230 v 17 Nos 2 years 300.00
17 Neon tester 230 v 17 Nos 1 year 50.00

61
Tools common for all semesters and
EQUIPMENT & MACHINERY IS COMMON FOR
SEMESTER I

Sl. Description Broad Qty Expected Approx.


No Specification life cost in
Rs/one Unit
1. Forge with hand blower 1 5 years 200

2. Conduit pipe cutting and for 15mm to 1 5 years 3500


threading machines 30mm.
adjustable
3. Conduit pipe bending for 1 5 years 2000
machine, suitable 15mm,18mm,
25mm and
30mm pipe
4. Bar magnet 1 5 years 25

5. Drill bit 6mm, 8mm & 1 each 2 years 50


10 mm
6. Horse shoe magnet 1 5 years 25

7. Crimping tool 25mm 1no 5 years 175

8. Crimping tool for 1no 5 years 100


telephone/LAN cable
9. Rubber matting 2 meter x 1 2 nos. 5 years 180
meter x 9mm
10. Wiring board on stand 3 meter x1 16 5 years 675
meter with 0.5
meter
projection on
the top
11. Fire extinguishers Dry chemical 5 2 5 years 2600
Kg
12. Set of Rowel punch 8,10mm 16 1year 100.00
13. Rawal tool holder & Bit No.8, 10, 14, & 2 set 2 years 175.00
16
14. Set of Wall jumper 37mm X 4 sets 2 years 250.00
octagonal 450mm and 37
X 600mm
15. Center punch 100mm 2 2 years 35.00
16. Combination pliers 200 mm 16 5 years 175.00
insulated insulated
17. Rule four fold wood 600 mm 16 5 years 35.00

18. Spanner set DE Set of 6 16 5 years 180.00


6X7,8X9,10X11,12X13,1
4X15,16X17
62
19. Bradawl 150 mm X 6mm 16 5 years 200.00
square pointed
20. Set of Rowel punch 8,10mm 16 1year 100.00

21. wooden mallet 1kg.(75mm 16 1 year 45.00


x15mm)
22. Pliers side cutting 200mm 5 5 years 150.00
insulated
23. Pliers flat nose insulated 150mm 5 5 years 85.00

24. Pliers round nose 200mm 5 5 years 135.00


insulated
25. Pliers long nose insulated 200mm 5 5 years 135.00

26. Screw driver heavy duty 200mm 2 5 years 125.00

27. Screw driver heavy duty 300 mm 5 5 years 65.00

28. Firmer chisel 1” 10 2 years 100.00


29. Firmer chisel ½” 10 2 years 75.00
30. Hammer Ball Peen 0.50 kg. 5 2 years 85.00
31. Wire stripper 150mm 5 2 years 85.00
32. Hammer Ball Peen 1.00 kg 5 2 years 135.00
33. Hammer cross Peen 0.50 kg. 5 2 years 135.00
34. Rawal tool holder & Bit No.8, 10, 14, & 2 set 2 years 175.00
16
35. Set of Wall jumper 37mm X 4 sets 2 years 250.00
octagonal 450mm and 37
X 600mm
36. Scriber 150mm 2 2 years 35.00
37. File flat 300mm rough 5 2 years 225.00
38. File flat round 150mm smooth 5 2 years 85.00
39. File round 300mm 2nd cut 5 2 years 165.00
40. File triangular 150mm 2nd cut 5 2 years 95.00

41. Spanner set of 6 Double ended 2 sets 5 years 300.00


18X18,20X22,21X23,24
X27,25X27,30X32,
42. Adjustable spanner 300mm 1 5 years 180
43. Foot print Grip 250mm 2 5 years 65
44. Allen keys Set 5 to 11 1 set 5 years 225
45. Spirit level 300mm 1 2 years 240
46. Electric soldering iron 125 watts 230- 2 2 years 125
250 V
47. Blow lamp 1 liter capacity 2 5 years 275

48. Forge with hand blower 1 5 years 200

49. Bench vice 150mm 5 5 years 1300.00


50. Hand vice 50mm jaw 5 5 years 225.00
63
51. Rubber gloves 5000volts 2 pairs 1 year 225.00

52. Safety belt with provision 10 2 years 350.00


for keeping tools
53. Tower ladder on type Min 10ft-Max 2 10 years 3500.00
wheels 30ft
54. Portable extension ladder Aluminum 6 to 1 10 years 5500.00
9 meters
55. Trowel 150mm 2 45.00
56. All types C.F.L. lamp sets 5watt,15watt,2 3each 5 years 150 each
5watt

EQUIPMENT & MACHINERY

LIST OF METERS & EQUIPMENTS FOR SEMESTER - II


Sl. Description Broad Qty Expected Approx.
No Specification life cost in
Rs/one Unit
1. Multi meter 0-5, 100, 200, 4 5 years 1650
500 milli
amperes 0-100-
1000, 10000
ohms. 0-150,
300, 600 V
AC/DC
2. Hot wire Ammeter 0-15 Amps. 1 5 years 375
3. Wheatstone Bridge 1 5 years 3500

4. Electrical power drilling 12mm, capacity 1 5 years 3500


machine 250 volts
universal type
5. Megger (Insulation tester 500 volts 2 5 years 750
)
6. Voltmeter M.C. O.-300 volts 1 5 years 75
7. Voltmeter M.C/ Multi 0.70, 150,300 1 5 years 1050
range & 600 V
8. Voltmeter M.C. Multi 0-15,30,50 & 1 5 years 1050
range 75 V
9. Voltmeter centre zero 15-0-15 volts 1 5 years 130
10. Voltmeter M.I. multi- 0-150, 300, 600 2 5 years 750
range V
11. Voltmeter M.I. multi- 0-50, 75, 150 1 5 years 750
range V
12. Ammeter M.I. 0-30 Amp, 2 5 years 75
panel board

64
type
13. Ammeter M.I. 0-5Amp. Panel 2 5 years 75
board type
14. Ammeter M.I 0 - 10 Amp. 1 5 years 75
panel board
mounting type
15. Ammeter M.C. Centre 5-0-5Amp 1 5 years 75
zero
16. Ammeter MC 0 – 1 Amp 1 5 years 75
17. Field regulator 0 – 1000 1 5 years 100
ohmic, 2 Amps
18. Single phase K.W.H 5A, 250 V A. C 4 5 years 450
meter digital
19. Single phase K.W.H 5A, 250 V A. C 4 5 years 450
meter analog
20. 3 Phase KW meter 15A 440 v 1 5 years 750

21. Watt meter Dynamo meter 5 Amps. and 1 5 years 750


type 250 v, 1.25 kw
22. Personal computer system 1 4 years 35000
with printer
23. LCD projector 1 4 years 80000

24. Clamp on ammeter 0-25A,0-200A 2 5 years 800


25. Three phase K.W.H meter 25A,415 V A. 4 5 years 700
analog C
26. Three phase K.W.H meter 25A,415 V A. 4 5 years 750
digital C
27. UPS 500VA with battery 230V 1 5 years 10000

EQUIPMENTS FOR SEMESTER III

Sl. No. 1-17 of Semester – II to be utilized


28. D.C. compound motor 3 H.P 250 V with 1 10 years 45000
4 point starter and
field regulator
(Laboratory type)
29. D.C. shunt motor 3 H.P 250 v with 3 1 10 years 40000
point starter and
speed regulator
(Laboratory type
30. D. C. series motor with 3 H.P 250 v with 3 1 10 years 30000
2 point starter point starter and
speed regulator
(Laboratory type
31. DC Power supply 250v DC , 25 Amp 1 5 years 5000
32. Capacitor motor 1/2 H.P. single 1 10 years 3500
phase 250 V

65
33. Split phase motor 1/2 H.P. single 1 10 years 3000
phase 250 V
34. Universal motor 1/2 H.P.AC/DC 1 10 years 4500
250 V
35. M.G. Set consisting of 60000
squirrel cage induction 1. 3 phase air 1set
motor 5 H.P. 400 V circuit breakers
cycle with directly 2. Star Delta 1 no
coupled compound starter (contact
generator 3K.W. 250 V type 8 point) &
with built in panel Automatic type
board consisting of : 3. D.C circuit 1
breaker
4. Suitable 1
voltmeter on A.C.
& D.C. side
5. Sunk field 1
regulators
6. Suitable line 1
ammeters on A.C.
and D.C. side
7. Field circuit 1
ammeter
8. Indicating 1
lamps on both the
sides (AC &DC)

36. Squirrel cage induction 1 10 years 12000


motor 3 H.P. 400 V
with D.O.L. starter
37. Squirrel cage induction 1 10 years 12000
motor 5 H.P. 400 V
with star delta starter
38. Manual star Delta 1 5 years 2500
starter
39. Semi-automatic star 1 5 years 3000
Delta starter
40. Automatic star Delta 1 5 years 3500
starter
41. Automatic Reverse 1 5 years 3500
Forward starter
42. Single phasing 415V 3 5 years 1500
preventer
43. D.O.L starter 1 5 years 2500

44. Two point starter for 1 5 years 3000


DC series motor
45. Soft starter 1ph 1 5 years 1600

66
46. Tachometer digital Non contact type 1 no 5 years 3000
type 0-6000 RPM
47. Flux meter 1no 5 years 3000

48. 2KVA Alternator 1 no 10 years 30,000


with 3 ph induction
motor
49. 5 HP Slip ring 1 no 10 years 30,000
induction motor with
rotor resistance starter
50. Lux meter 1 no 5 years 2500
51. Lead Acid battery 12V 1No 4 years 2500
75Ah
52. Battery Charger 15V,Current 1No 4 years 3500
controlled
53. Solar street light lamp 12v , 18 / 24 watts 4 no 5 years 12000
set
54. Hydraulic crimping 20 sq mm to 1no 5 years 10000
tool for UG cable 250sq mm
crimping with bits

EQUIPMENTS FOR SEMESTER IV


Sl. No. 1-18 of Semester – II to be utilized
55. Transformer single 1 K.V.A. 250/100 2 5 years 5000.00
phase v each
56. Transformer Three 5 K.V.A. 440/220 2 5 years 8000.00
phase (oil cooled) v each
57. Transformer oil testing Automati 1 5 years 10000
kit c 60kv
58. Autotransformer Single phase 0- 2 5 years 8000
300V 1kVA
59. Autotransformer Three phase 0- 2 5 years 10000
500V 1kVA
60. Current transformer 10/1, 1each 5 years 800
20/1,30/1,50/5,
100/5 and 300/5A
61. Potential transformer 220/110, 300/110, 1 each 5 years 1000
440/110, 600/110
62. Miniature circuit 220V/ 6 Amps 2 5 years 500
breaker(MCB)
63. Earth leakage circuit 220V/25mA 2 5 years 1000
breaker (ELCB)
64. Metal clad circuit 220V/1A 2 5 years 2000
breaker (MCCB)

67
: WORKSHOP FURNITURES :

Sl.no Name of the items Quantity


1 Instructors table (Junior Executive) 1
2 Instructors chair – Full Arm, Caned Back & 2
Seat
3 Metal rack 100x150x45 cm 4
4 Lockers with 16 drawers standard size with key 1
5 Steel almirah 2.5x1.20x0.50 m 2
6 White board 1
7 Computer table 1
8 Computer chair - Revolving 2
9 Printer and computer table 1
10 Work bench , 2.5x1.20x0.75meters 2
11 Steel locket standard size with 8 Drawers in 2
each
12 Almirah , 1.8 x 1.2 x 0.45meters 2
13 Demonstration table , 2.5 x 1.25 x 0.75 meter 2
14 Blackboard with easel, 3’ x 6’ 1
15 Stools, 1’ x 1’x 1.5’ 16
16 Metal rack , 180 x 150 x 45cm 1

68
ANNEXURE-II

GUIDELINES FOR INSTRUCTORS AND PAPER SETTERS

1. All the questions of theory paper for the trade will be in objective type format.

2. Due care to be taken for proper & inclusive delivery among the batch. The following
some method of delivery may be adopted:

A) LECTURE
B) LESSON
C) DEMONSTRATION
D) PRACTICE
E) GROUP DISCUSSION
F) DISCUSSION WITH PEER GROUP
G) PROJECT WORK
H) INDUSTRIAL VISIT

3. Maximum utilization of latest form of training viz., audio visual aids, integration of IT,
etc. may be adopted.

4. The total hours to be devoted against each topic may be decided with due diligence to
safety & with prioritizing transfer of required skills.

5. Questions may be set based on following instructions:-

Sl. Question on different Weightage Key Words may be like


No. aspect in %age

1 Information received 25 What, Who, When


Define, Identify, Recall, State,
2 Knowledge 50 Write, List & Name
Describe, Distinguish, Explain,
3 Understanding 15 Interpret & Summarize
Apply, Compare, Demonstrate,
4 Application 10 Examine, Solve & Use

6. Due weightage to be given to all the topics under the syllabus while setting the
question paper.

69

Вам также может понравиться