Академический Документы
Профессиональный Документы
Культура Документы
Section
1001
TABLE OF CONTENTS
SAFETY..................................................................................................................................................................... 3
TWIN WHEELS ......................................................................................................................................................... 5
Safety rules ........................................................................................................................................................... 5
Safety instructions................................................................................................................................................. 5
GENERAL INFORMATION .......................................................................................................................................6
CORRECT USE OF TORQUE WRENCHES ............................................................................................................ 7
HARDWARE TIGHTENING ORDER ........................................................................................................................ 8
STANDARD SCREW A TORQUE SPECIFICATIONS.............................................................................................. 9
Correct screw identification ................................................................................................................................... 9
METAL CAP REFERENCES...................................................................................................................................10
PLASTIC PLUG AND CAP REFERENCE CHART .................................................................................................11
SAFETY
WARNING: This symbol means WARNING ! BE VIGILANT ! YOUR SAFETY IS AT RISK. The message
that follows the symbol contains important safety information. Read it carefully. Be sure you understand
! the possible risks of injury or even death.
WARNING: Fine sprays of hydraulic oil WARNING: Exhaust fumes can cause death.
under pressure can penetrate the skin and If it is necessary to start up the engine in a
cause serious infection. If hydraulic oil under closed building, evacuate exhaust fumes
pressure penetrates the skin, see a doctor ! using an exhaust pipe extension. Open the
immediately. Maintain all hoses and pipes in doors and let fresh air into the building.
good condition. Make sure that all connec-
! tions are properly tightened. Change all
hoses or pipes that have been damaged or WARNING: When battery liquid is frozen,
that are suspect. DO NOT CHECK for leaks the battery can explode if : (1) you try to
with bare hands. Use a piece of cardboard charge the battery or (2) you try to start the
or wood. engine by connecting an auxiliary power
! source. To prevent battery electrolyte from
freezing keep the battery fully charged. If
WARNING: To remove a hardened pin such you do not follow these instructions, you or
as a pivot pin, or a hardened shaft, use a others nearby may be injured.
soft head hammer (brass or bronze) or a
! brass or bronze strip and a steel head ham-
mer. WARNING: Batteries contain acid and explo-
sive gases. A spark, a flame or an improper
cable connection may cause an explosion.
WARNING: When using a hammer to For proper connection of cables to the bat-
remove or reassemble pivot pins, or when ! tery of this machine see the Operator’s Man-
using compressed air, or when using a
! grinder make sure to wear safety glasses
ual. If you do not follow these instructions,
you risk severe injury.
that protect the eyes from all sides.
TWIN WHEELS
Safety rules Safety instructions
WARNING: In all cases, before removing twin • Use appropriate, good quality tools to disassemble
! wheels, always deflate both tyres completely. the various wheel components. Never use a ham-
mer. Use a rubber, plastic or copper-faced mallet.
WARNING: If a tyre bursts it can cause seri- IMPORTANT: Never remove the inner tyre valve
ous injury. Check tyres regularly to see that extension, as this will be necessary afterwards for
! they are in good condition and always be sure inflating and deflating the tyre.
to inflate them to the correct pressure. IMPORTANT: If the valve or the valve extension are
no longer accessible, take the necessary precautions
WARNING: Never face a tyre when checking and then, imperatively, puncture the tyre.
pressure or adding air. Always stand in front of • Use suitable grease to facilitate the installation and
the tread. Use an inflation cage if the wheel removal of the tyre.
! has been removed from the machine. Make
sure all people standing in the area move well • Never re-inflate a tyre on the machine which has
away. been used at a pressure lower than 5.6 bar.
• Check the various components: tyre, rim, shoulder,
WARNING: Never weld near a tyre.If this can retaining ring and replace any defective items.
! not be avoided, it is mandatory to remove the
tyre before performing any welding operations.
• Never reuse a retaining ring which is distorted or
rusty.
GENERAL INFORMATION
CLEANING SEAL RINGS, O-RINGS, GASKETS
Clean all metal parts except bearings with white spirit Always use new seal rings. O-rings and gaskets.
or steam. Do not use caustic soda when steam Coat sealing rings and O-rings with vaseline.
cleaning. After cleaning, dry and lubricate all parts.
SHAFTS
Clean hydraulic lines with compressed air. Clean
bearings with kerosene, then dry them and lubricate Check all shafts showing signs of wear or damage.
them. Check that the surface of a shaft running in a bearing
is not damaged.
INSPECTION
SPARE PARTS
Check all parts when disassembled. Change all parts
showing wear or damage. Scratches that are not too Always use original CASE spare parts. To order
deep can be removed by honing or with a rag dipped spare parts, see the Spare Parts Catalogue to indi-
into buffing compound. A full visual inspection to cate the proper reference of original CASE spare
detect wear and pitting and subsequent changing of parts. Failures caused by the use of parts that are not
parts will prevent premature failure. original CASE spare parts are not covered by the
warranty.
BEARINGS
LUBRICATION
Check that bearings rotate freely. If their adjustment
is too loose or if they do not run regularly, change Use only oils and lubricants specified in the Opera-
them. Wash bearings with a good solvent or kero- tor’s and Service Manuals. Failures due to the use of
sene and let them dry. DO NOT DRY BEARINGS oils and lubricants not specified are not covered by
WITH COMPRESSED AIR. the warranty.
NEEDLE BEARINGS
Before inserting needle bearings into a bore, remove
all metal particles from the edge of the bore. Prior to
mounting bearings with a press, coat the inside and
the outside of the bearing with vaseline.
GEARS
Check all the gears for wear or damage. Change
worn or damaged gears.
Manipulator
CORRECT USE
NO
PDG0317
INITIAL TORQUE
a - Torque wrench.
PDG0318
FINAL TORQUE
PDG0319
Torque
Nm lb.ft
Diameter x Key
thread size
Grade 8.8
Zinc bichromate
Phosphate
13 mm - D5327838 E5327839
19 mm - F5327840 G5327841
25 mm - H5327842 J5327843
32 mm - K5327844 L5327845
38 mm - M5327846 N5327847
- 13 mm U5327830 V5327831
- 19 mm W5327832 X5327833
- 25 mm Z5327834 A5327835
- 32 mm B5327836 C5327837
PDG0323
NP = Nominal pressure
NP = Nominal diameter
PDG0324
PDG0325
S.A.E tube or hose collars = external plugs NP 250 bar NP 400 bar
30.2 J2537460 31.8 P2537465
38.1 K2537461 41.3 Q2537466
44.5 L2537462 47.6 R2537467
50.8 M2537463 54 S2537468
60.4 N2537464 63.6 T2537469
PDG0326
S.A.E orifices = caps for installation into NP 250 bar NP 400 bar
tapped fitting orifices L= L=
38.1 A2340480 40.5 K1640415
47.65 B2340481 50.8 R1640421
52.35 C2340482 57.15 S1640422
58.07 D2340483 66.7 T1640423
69.85 E2340484 79.4 Z1640479
PDG0327
NP = Nominal pressure
ND = Nominal diameter
SPECIFICATIONS
588 CRAWLER EXCAVATORS
TABLE OF CONTENTS
FLUIDS AND LUBRICANTS .................................................................................................................................... 3
Hydraulic fluid....................................................................................................................................................... 3
Transmission component oil ................................................................................................................................ 3
Grease ................................................................................................................................................................. 3
Engine oil ............................................................................................................................................................. 4
Oil viscosity/Oil range........................................................................................................................................... 4
Fuel ...................................................................................................................................................................... 5
Anti-freeze/Anti-corrosion..................................................................................................................................... 5
Environment ......................................................................................................................................................... 5
Plastic and resin parts .......................................................................................................................................... 5
MACHINE GENERAL SPECIFICATIONS ................................................................................................................ 6
Engine .................................................................................................................................................................. 6
Hydraulic system .................................................................................................................................................. 6
Electrical system .................................................................................................................................................. 7
Upperstructure ..................................................................................................................................................... 7
Cab....................................................................................................................................................................... 7
Operation ............................................................................................................................................................. 7
Undercarriage (depending on version)................................................................................................................. 8
Safety devices...................................................................................................................................................... 8
Indicators.............................................................................................................................................................. 8
Warning and indicator lamps................................................................................................................................ 8
Attachments ......................................................................................................................................................... 8
Noise level............................................................................................................................................................ 8
Ground pressure .................................................................................................................................................. 8
Travel ................................................................................................................................................................... 9
WEIGHTS ...............................................................................................................................................................10
Machine.............................................................................................................................................................. 10
Attachments ....................................................................................................................................................... 10
Counterweight .................................................................................................................................................... 10
Cab..................................................................................................................................................................... 10
BUCKETS ...............................................................................................................................................................11
CLAMSHELLS ........................................................................................................................................................12
MACHINE OVERALL DIMENSIONS ......................................................................................................................13
TRANSPORTATION OVERALL DIMENSIONS .....................................................................................................14
WARNING : This symbol is used in this manual to indicate important safety messages. Whenever you see this
! symbol, carefully read the message that follows, as there is a risk of serious injury.
WARNING : The conditions of use for individual fluids and lubricants must be respected.
!
Hydraulic fluid Grease
CASE hydraulic fluid is specially designed for high The type of grease to use depends on ambient tem-
pressure applications and for the CASE hydraulic perature.
system. The type of fluid to be used depends on the
ambient temperature.
Temperate and hot climates
-20°C to +60°C
Temperate climates
EP NLGI grade 2 extreme pressure grease, containing
-20°C to +40°C molybdenum disulphide.
Fluid type ISO VG 46
CASE Reference POHYDR
Cold climates
-40°C to +20°C
Hot climates
EP NLGI grade 0 extreme pressure grease.
0°C to +60°C
Fluid type ISO VG 100
CASE Reference POHYPC
Cold climates
-40°C to +20°C
Fluid type ISO VG 22
CASE Reference POHYPF
These different fluid grades must be in conformity
with CASE France specification P9903201Z.
Temperate country biodegradable fluid :
This yellow fluid is compatible with standard fluid. If
adopted, it is advisable to drain the circuit completely.
Fluid type ISO VG 46
CASE Reference CASYNTH46
This fluid grade must be in conformity with CASE
France specification P9903203B.
Engine oil
CASE No 1 motor oil is the oil recommended for your
engine. This oil ensures correct lubrication of your
engine in all working conditions.
If CASE No 1 Multiperformance or Performance
engine oil cannot be obtained, use only oil of the API/
CE category.
NOTE: Do not put any Performance Additive or other
additive in the sump. Oil change intervals shown in
this manual are based on tests carried out on CASE
lubricants.
RF97F136
RB97F100
CS98M561
(A) FAHRENHEIT TEMPERATURE (2) WINTER
(B) CELSIUS TEMPERATURE (3) TROPICAL
(1) ALL SEASONS (4) ARTIC
(*) USE OF AN ENGINE OIL HEATER, OR AND ENGINE COOLANT HEATER IS REQUIRED.
Fuel Environment
Use fuel which is to ASTM (American Society for Before carrying out any maintenance operation on
Testing and Materials) D975 standard. this machine and before disposing of used fluids or
lubricants, always think of the environment. Never
Use Grade No 2 fuel. The use of other types of fuel
pour oil or fluid onto the ground and never place it in
can result in a loss of power and may cause high fuel
leaking receptacles.
consumption.
Contact your local ecological recycling centre or to
When the temperature is very cold, the use of a mix-
obtain information on the correct method of disposing
ture of No 1 and No 2 fuel is permitted. See your fuel
of these materials.
vendor for winter fuel requirements in your area.
If the temperature falls below the fuel cloud point Plastic and resin parts
(point at which wax begins to form) the wax crystals
When cleaning polycarbonate windows, the console,
will cause power loss or will prevent the engine from
instrument panel, indicators, etc., do not use petrol,
starting.
paraffin, paint solvents, etc. Use only water, soap and
IMPORTANT : In cold weather, fill the fuel tank at the a soft cloth.
end of the day’s work, in order to prevent the forma-
The use of petrol, paraffin, paint solvents, etc. will
tion of condensation.
cause discoloration, cracks or warping of these parts.
Fuel storage
Long storage can lead to the accumulation of impuri-
ties and condensation in the fuel. Engine trouble can
often be traced to the presence of water in the fuel.
The storage tank must be placed outside and the
temperature of the fuel should be kept as low as pos-
sible. Drain off water and impurities regularly.
Anti-freeze/Anti-corrosion
Use anti-freeze in all seasons to protect the cooling
system from corrosion and all risk of freezing.
For areas where ambient temperature is over -36°C,
use a blend of 50% ethylene-glycol based anti-freeze.
For areas where the temperature is below -36°C, it is
advisable to use a blend of 40% water and 60% anti-
freeze.
Hydraulic system
Variable flow circuit with all fuinctions independent and simultaneous.
Working pressure ............................................................................................................................................350 bar
Total capacity of hydraulic reservoir ................................................................................................................... 115 L
Total capacity of system ..................................................................................................................................... 184 L
2-body pump :
1 variable displacement body for the attachment and travel circuits ....................................................flow 210 L/min
1 fixed flow body for the upperstructure frame swing .............................................................................flow 44 L/min
Direct drive by flexible coupling.
Installed hydraulic power ................................................................................................................ 55.5 kW (75.4 hp)
Fixed displacement pumps for servo-duties.
Attachment and travel control valves, parallel, closed centre, acting on the “Load Sensing” pump regulation.
Flow rates per function independent of pressures.
Oil cooler with air cooling from engine.
High pressure, multi-spiral hoses
minimum safety factor .............................................................................................. 2 to 4 times working pressure
Self-lubricating hydraulic swivel.
Electrical system
System voltage .......................................................................................................................24 volts, negative earth
Batteries .........................................................................................................two 12-volt, low maintenance batteries
All electrical system safety functions are grouped in an electrical cabinet with a printed circuit.
Instrument panel with printed circuit.
Automatic instrument panel lamp testing.
Two-stage alarm system.
Upperstructure electrical power connection (24 V, 15 Amp.).
Battery master switch.
Upperstructure
All welded frame
Modular structure.
Transverse access walkway to different components.
Sound-proofed, lockable cowling meeting all current regulations.
Tool box with tool set.
Swing
Hydraulic motor with reduction gear and automatic static brake.
Swing speed ................................................................................................................................................... 7.6 rpm
Turntable bearing............................................................................................. Alternate rollers, inner ring gear teeth
Bearing race and ring gear tooth lubrication.............................................................................................. centralized
Cab
Removable, sound-proofed, on flexible mounting blocks.
Up and over windshield.
Tinted windshield.
Pre-fitted for radio installation.
Sliding window on door.
Transparent roof hatch ................................................................................................................................... optional
Polycarbonate windows.................................................................................................................................. optional
Cab safety guard .........................................................................................................................available on request
Cab elevator ................................................................................................................................available on request
Anti-vandal cab............................................................................................................................................... optional
Operation
De-luxe seat with armrests and multi-position adjustment (vibration level III/ISO 7096).
Hydraulically assisted controls.
Attachment and swing .................................................................................................................................... 2 levers
Travel............................................................................................................................................................. 2 pedals
Speed programmer, also providing automatic speed range change on the two-speed version.
Single-speed windshield wiper, plus intermittent action, windshield washer, heating system, de-frosting, two-speed venti-
lation, cab light, cigarette lighter, sun shield.
Working/lights :
On upperstructure ................................................................................................................................2 x 70/75 W
On attachment................................................................................................................................................ 70 W
Rear (on cab) ................................................................................................................................................. 70 W
Front (on cab)............................................................................................................................................. optional
Air conditioning ............................................................................................................................................... optional
Cab visor ........................................................................................................................................................ optional
Cab fan ........................................................................................................................................................... optional
Safety devices
In the event of engine failure, the attachment can be lowered, under control, to the ground.
Cancellation of controls by lifting the left-hand control arm.
Tinted safety-glass windows, horn.
Cab safety guard .........................................................................................................................available on request
Safety valves .................................................................................................................................................. optional
Overload indicator .......................................................................................................................................... optional
Inertia type safety belt .................................................................................................................................... optional
Fire extinguisher ............................................................................................................................................. optional
Rotary light ...................................................................................................................... specific to certain countries
Indicators
Engine coolant solution temperature, hydraulic fluid temperature, fuel level and hourmeter.
Attachments
Sealed linkaged, all linkages greased from ground level or from the walkway.
Double acting cylinders fitted with end-of-stroke shock absorbers
Noise level
Certified by the manufacturer.
In accordance with European directive 86/662/EEC.
Internal noise level (LpA)...........................................................................................................................77 decibels
External noise level (LwA) ...................................................................................................................... 101 decibels
Ground pressure
With attachment : 4.30 m boom, 2.10 m dipper and 480 L bucket
Machine fitted with 0.50 m pads ...................................................................................................................0.420 bar
Machine fitted with 0.60 m pads ...................................................................................................................0.350 bar
Machine fitted with 0.70 m pads ...................................................................................................................0.310 bar
Machine fitted with 0.85 m pads ...................................................................................................................0.260 bar
Travel
Drive sprockets powered by hydraulic motors.
Each track driven independently.
Manually controlled travel control block for fine adjustment of travel speed regardless of force exerted on travel pedals.
Travel speed :
(Mono-speed machine). Max. speed............................................................................................from 0 to 3.6 kph
(Two-speed machine). Max. speed .......................................................................... first speed : from 0 to 3.6 kph
second speed : from 0 to 5.5 kph
Motor-mounted brakes (automatic static braking).
Gradeability ..........................................................................................................................................................77%
Tractive effort............................................................................................................................................ 10 380 daN
Automatic hydraulic motor speed limiter on downhill slopes.
WEIGHTS
Machine
Pads
Boom Dipper
0.50 m 0.60 m 0.70 m 0.85 m
Attachments
Booms (with dipper cylinder)
Monoblock.................................................................................................................................................. 1015 kg
Articulated .................................................................................................................................................. 1270 kg
Offset.......................................................................................................................................................... 1335 kg
Dipper (with yoke, connecting link and bucket cylinder)
1.50 m .......................................................................................................................................................... 505 kg
2.10 m .......................................................................................................................................................... 525 kg
2.65 m .......................................................................................................................................................... 575 kg
Quick Coupler (optional)................................................................................................................................... 210 kg
Counterweight
2100 kg
Cab
291 kg
BUCKETS
NOTE: The selection of bucket capacity depends on the density of the material and the attachment configuration in
addition to the compactness and structure of the ground.
Earthmoving buckets
Width CECE Capacity Weight
0.60 m...........................................................................370 L .......................................................................... 330 kg
0.75 m...........................................................................480 L .......................................................................... 380 kg
0.85 m...........................................................................560 L .......................................................................... 400 kg
0.95 m...........................................................................630 L .......................................................................... 425 kg
1.05 m...........................................................................710 L .......................................................................... 460 kg
All earthmoving buckets are equipped with teeth with removable tooth tips.
Heavy duty supplement optional (add 5% to the capacity shown).
Side cutters optional (add 8 cm to the width shown).
V-shaped bucket
Width CECE Capacity Weight
0.35 - 2.10 m ................................................................340 L .......................................................................... 330 kg
0.50 - 2.60 m ................................................................400 L .......................................................................... 395 kg
(1) Small profile
(2) Large profile
CLAMSHELLS
Trench clamshell with ejector
Width Opening Capacity Weight
0.32 m....................................... 1.45 m ............................................. 100 L..................................................... 430 kg
0.47 m....................................... 1.45 m ............................................. 145 L..................................................... 490 kg
0.65 m....................................... 1.45 m ............................................. 210 L..................................................... 660 kg
Earthmoving clamshells
Width Opening Capacity Weight
0.79 m....................................... 1.36 m ............................................. 250 L..................................................... 535 kg
0.96 m....................................... 1.48 m ............................................. 400 L..................................................... 635 kg
Rehandling clamshells
Width Opening Capacity Weight
0.97 m....................................... 1.40 m ............................................. 400 L..................................................... 525 kg
1.08 m....................................... 1.47 m ............................................. 550 L..................................................... 530 kg
Timber grab
Width Opening Capacity Weight
0.72 m....................................... 2.30 m ........................................ 0.1 - 0.9 m2 ................................................ 650 kg
CS96H024
B
PDH0256
Boom Dipper A B
SPECIFICATIONS
588 WHEELED EXCAVATORS
TABLE OF CONTENTS
FLUIDS AND LUBRICANTS .................................................................................................................................... 3
Hydraulic fluid....................................................................................................................................................... 3
Transmission component oil ................................................................................................................................ 3
Grease ................................................................................................................................................................. 3
Engine oil ............................................................................................................................................................. 4
Oil viscosity/Oil range........................................................................................................................................... 4
Fuel ...................................................................................................................................................................... 5
Anti-freeze/Anti-corrosion..................................................................................................................................... 5
Environment ......................................................................................................................................................... 5
Plastic and resin components .............................................................................................................................. 5
MACHINE GENERAL SPECIFICATIONS ................................................................................................................ 6
Engine .................................................................................................................................................................. 6
Hydraulic system .................................................................................................................................................. 6
Electrical system .................................................................................................................................................. 7
Upperstructure ..................................................................................................................................................... 7
Cab....................................................................................................................................................................... 7
Operation ............................................................................................................................................................. 7
Undercarriage (depending on version)................................................................................................................. 8
Tyres .................................................................................................................................................................... 8
Brakes .................................................................................................................................................................. 8
Safety devices...................................................................................................................................................... 8
Indicators.............................................................................................................................................................. 8
Warning and indicator lamps................................................................................................................................ 8
Travel ................................................................................................................................................................... 9
Attachments ......................................................................................................................................................... 9
Noise level............................................................................................................................................................ 9
Vibration levels in Operator’s compartment ......................................................................................................... 9
WEIGHTS ...............................................................................................................................................................10
Machine.............................................................................................................................................................. 10
Attachments ....................................................................................................................................................... 10
Counterweight .................................................................................................................................................... 10
Cab..................................................................................................................................................................... 10
BUCKETS ...............................................................................................................................................................11
CLAMSHELLS ........................................................................................................................................................12
MACHINE OVERALL DIMENSIONS ......................................................................................................................13
P Version............................................................................................................................................................ 13
PL Version.......................................................................................................................................................... 14
P2A Version ....................................................................................................................................................... 15
P2AL Version ..................................................................................................................................................... 16
TRANSPORTATION OVERALL DIMENSIONS .....................................................................................................17
P - PL - P2A versions ......................................................................................................................................... 17
PL Version.......................................................................................................................................................... 17
WARNING : This symbol is used in this manual to indicate important safety messages. Whenever you see this
! symbol, carefully read the message that follows, as there is a risk of serious injury.
WARNING : The conditions of use for individual fluids and lubricants must be respected.
!
Hydraulic fluid Grease
CASE hydraulic fluid is specially designed for high The type of grease to use depends on ambient tem-
pressure applications and for the CASE hydraulic perature.
system. The type of fluid to be used depends on the
ambient temperature. Temperate and hot climates
Temperate climates -20°C to +60°C
EP NLGI grade 2 extreme pressure grease, containing
-20°C to +40°C
molybdenum disulphide.
Fluid type ISO VG 46
CASE Reference POHYDR Cold climates
Hot climates -40°C to +20°C
EP NLGI grade 0 extreme pressure grease.
0°C to +60°C
Fluid type ISO VG 100
CASE Reference POHYPC
Cold climates
-40°C to +20°C
Fluid type ISO VG 22
CASE Reference POHYPF
These different fluid grades must be in conformity
with CASE France specification P9903201Z.
Temperate country biodegradable fluid :
This yellow fluid is compatible with standard fluid. If
adopted, it is advisable to drain the circuit completely.
Fluid type ISO VG 46
CASE Reference CASYNTH46
This fluid grade must be in conformity with CASE
France specification P9903203B.
Engine oil
CASE No 1 motor oil is the oil recommended for your
engine. This oil ensures correct lubrication of your
engine in all working conditions.
If CASE No 1 Multiperformance or Performance
engine oil cannot be obtained, use only oil of the API/
CE category.
NOTE: Do not put any Performance Additive or other
additive in the sump. Oil change intervals shown in
this manual are based on tests carried out on CASE
lubricants.
RF97F136
RB97F100
CS98M561
(A) FAHRENHEIT TEMPERATURE (2) WINTER
(B) CELSIUS TEMPERATURE (3) TROPICAL
(1) ALL SEASONS (4) ARTIC
(*) USE OF AN ENGINE OIL HEATER, OR AND ENGINE COOLANT HEATER IS REQUIRED.
Fuel Environment
Use fuel which is to ASTM (American Society for Before servicing this machine and before disposing of
Testing and Materials) D975 standard. used fluids or lubricants, always think of the environ-
ment. Never pour oil or fluids on the ground or into
Use Grade No 2 fuel. The use of other types of fuel
leaking containers.
can result in a loss of power and may cause high fuel
consumption. Consult your local environmental recycling center for
the proper procedure for disposing of these materials.
When the temperature is very cold, the use of a mix-
ture of No 1 and No 2 fuel is permitted. See your fuel Plastic and resin components
vendor for winter fuel requirements in your area.
When cleaning polycarbonate windows, the console,
If the temperature falls below the fuel cloud point
the instrument panel, the gauges, etc., do not use
(point at which wax begins to form) the wax crystals
petrol, paraffin, paint solvents etc. Use only water,
will cause power loss or will prevent the engine from
soap and a soft cloth.
starting.
The use of petrol, paraffin, paint solvents or similar
IMPORTANT : In cold weather, fill the fuel tank at the
products, will cause discoloration, cracks or deforma-
end of the day’s work, in order to prevent the forma-
tion of these components.
tion of condensation.
Fuel storage
Long storage can lead to the accumulation of impuri-
ties and condensation in the fuel. Engine trouble can
often be traced to the presence of water in the fuel.
The storage tank must be placed outside and the
temperature of the fuel should be kept as low as pos-
sible. Drain off water and impurities regularly.
Anti-freeze/Anti-corrosion
Use anti-freeze in all seasons to protect the cooling
system from corrosion and all risk of freezing.
For areas where ambient temperature is over -36°C,
use a blend of 50% ethylene-glycol based anti-freeze.
For areas where the temperature is below -36°C, it is
advisable to use a blend of 40% water and 60% anti-
freeze.
Hydraulic system
Variable output system with independent and simultaneous operation of all functions.
Working pressure ............................................................................................................................................350 bar
Total capacity of hydraulic reservoir ................................................................................................................... 115 L
Total capacity of system ..................................................................................................................................... 184 L
2-body pump :
1 variable displacement body for the attachment and travel ................................................................flow 210 L/min
1 fixed displacement body for upperstructure swing ..............................................................................flow 44 L/min
Direct drive by flexible coupling.
Installed hydraulic power ................................................................................................................ 55.5 kW (75.4 hp)
Multibody fixed displacement pump for the steering, braking and servo functions.
Attachment and travel control valves, closed centre, acting on the “Load Sensing” pump regulation.
Flow rates per function independent of pressures.
Oil cooler with air cooling from engine.
High pressure multispiral hoses
minimum safety factor .............................................................................................. 2 to 4 times working pressure
Self-lubricating hydraulic swivel.
Electrical system
System voltage .......................................................................................................................24 volts, negative earth
Batteries .........................................................................................................two 12-volt, low maintenance batteries
All electrical system safety functions are grouped in an electrical cabinet with a printed circuit.
Instrument panel with printed circuit.
Automatic instrument panel lamp testing.
Two-stage alarm system.
Upperstructure electrical power connection (24 V, 15 Amp.).
Battery master switch.
Upperstructure
All welded frame
Modular structure.
Transverse access walkway to different components.
Sound-proofed, lockable cowling meeting all current regulations.
Tool box with tool set.
Swing
Hydraulic motor with reduction gear and automatic static brake.
Swing speed ................................................................................................................................................... 7.6 rpm
Turntable bearing............................................................................................. Alternate rollers, inner ring gear teeth
Bearing race and ring gear tooth lubrication.............................................................................................. centralized
Cab
Removable, sound-proofed, on flexible mounting blocks.
Tilting steering column.
Up and over windshield.
Tinted windshield.
Pre-fitted for radio installation.
Sliding window on door
Transparent roof hatch ................................................................................................................................... optional
Polycarbonate windows.................................................................................................................................. optional
Cab safety guard .........................................................................................................................available on request
Cab elevator ................................................................................................................................available on request
Anti-vandal cab............................................................................................................................................... optional
Operation
De-luxe seat with armrests and multi-position adjustment (vibration level III/ISO 7096).
Hydraulically assisted controls.
Attachment and swing .................................................................................................................................... 2 levers
Hydraulically assisted steering ............................................................................................................Orbitrol system
Single-speed windshield wiper, plus intermittent action, windshield washer, heating, de-frosting, two-speed ventilation,
cab light, cigarette lighter, sun shield.
Working/headlights :
On upperstructure ................................................................................................................................2 x 70/75 W
On attachment................................................................................................................................................ 70 W
Rear (on cab) ................................................................................................................................................. 70 W
Front (on cab)............................................................................................................................................. optional
Air conditioning ............................................................................................................................................... optional
Cab visor ........................................................................................................................................................ optional
Cab fan ........................................................................................................................................................... optional
Tyres
4 wheels 15 x 22.5XF
4 wheels 18-19,5XF
8 wheels 9.00 x 20PR14 (with dual wheel spacers)
IMPORTANT: It is mandatory for machines with a set of 4 wheels and fitted with articulated boom to be equipped
with 18 x 19.5 XF type wheels (excpet Germany).
Brakes
Multi-disc, oil-bath brakes.
Service brakes : double rear circuit, controlled hydraulically by foot pedal.
Parking and working brake : manual control by electro-hydraulic action on all 4 wheels.
Hydrostatic engine brake.
Safety devices
For travel or transport, the upperstructure can be locked from the driving position.
In the event of engine failure, the attachment can be lowered, under control, to the ground.
Cancellation of controls by lifting the left-hand control arm.
Tinted safety-glass windows, horn, flashing marker light.
Cab safety guard .........................................................................................................................available on request
Safety valves .................................................................................................................................................. optional
Overload indicator .......................................................................................................................................... optional
Inertia type safety belt .................................................................................................................................... optional
Fire extinguisher ............................................................................................................................................. optional
Rotary light ...................................................................................................................... specific to certain countries
Indicators
Engine coolant solution temperature, hydraulic fluid temperature, fuel level and hourmeter.
Travel
Hydromechanical transmission with variable displacement hydraulic motor and range selector providing
continuous speed variation ................................................................................from 0 to 7.5 kph (job site range)
from 0 to 25 kph (road range)
from 0 to 20 kph (special for Germany)
Control by pedal and manual inverter with gradual action, enabling any desired speed to be set.
Hydraulic speed limiter, automatic when descending slopes.
Gradeability - continuous......................................................................................................................................41%
Outer turning radius......................................................................................................................................... 6.49 m
Hydraulically assisted steering with safety system.
Attachments
Sealed linkages, greasing of all linkages possible from the ground, double acting cylinders fitted with end-of-stroke
shock absorbers.
Noise level
Certified by the manufacturer.
In accordance with European directive 86/662/EEC.
Internal noise level (LpA)...........................................................................................................................79 decibels
External noise level (LwA) .......................................................................................................................101 decibels
WEIGHTS
Machine
Version
Boom Dipper
P PL P2A P2AL
NOTE: Weights are given in kilograms, with a 480 liter backhoe bucket and 8 wheel configuration, 9.00 X 20 (P, PL,
P2 versions) or 8 wheel configuration, 10.00 X 20 (P2AL version); with 4 wheels, 15 X 22.5: subtract 290 kg (P, PL,
P2A versions); with 4 wheels, 18 X 19.5: subtract 255 kg (P, PL, P2A versions) or 400 kg (P2AL version).
IMPORTANT: It is mandatory for machines with 4 wheel configuration and articulated boom to be equipped with
wheels type 18 x 19.5XF (except Germany).
Attachments
Booms (with dipper cylinder)
Monoblock.................................................................................................................................................. 1015 kg
Articulated .................................................................................................................................................. 1270 kg
Offset backhoe .......................................................................................................................................... 1,335 kg
Dipper (with yoke, connecting link and bucket cylinder)
1.50 m .......................................................................................................................................................... 505 kg
2.10 m .......................................................................................................................................................... 525 kg
2.65 m .......................................................................................................................................................... 575 kg
Quick Coupler (optional)................................................................................................................................... 210 kg
Counterweight
2100 kg
Cab
291 kg
BUCKETS
NOTE: The selection of bucket capacity depends on the density of the material and the attachment configuration in
addition to the compactness and structure of the ground.
Earthmoving buckets
Width CECE Capacity Weight
0.60 m...........................................................................379 L .......................................................................... 330 kg
0.75 m...........................................................................480 L .......................................................................... 380 kg
0.85 m...........................................................................560 L .......................................................................... 400 kg
0.95 m...........................................................................630 L .......................................................................... 425 kg
1.05 m...........................................................................710 L .......................................................................... 460 kg
All earthmoving buckets are equipped with teeth with removable tooth tips.
Heavy duty supplement optional (add 5% to the capacity shown).
Side cutters optional (add 8 cm to the width shown).
V-shaped bucket
Width CECE Capacity Weight
0.35 - 2.10 m ................................................................340 L .......................................................................... 330 kg
0.50 - 2.60 m ................................................................400 L .......................................................................... 395 kg
(1) Small profile
(2) Large profile
CLAMSHELLS
Trench clamshell with ejector
Width Opening Capacity Weight
0.32 m....................................... 1.45 m ............................................. 100 L..................................................... 430 kg
0.47 m....................................... 1.45 m ............................................. 145 L..................................................... 490 kg
0.65 m....................................... 1.45 m ............................................. 210 L..................................................... 660 kg
Earthmoving clamshells
Width Opening Capacity Weight
0.79 m....................................... 1.36 m ............................................. 250 L..................................................... 535 kg
0.96 m....................................... 1.48 m ............................................. 400 L..................................................... 635 kg
Rehandling clamshells
Width Opening Capacity Weight
0.97 m....................................... 1.40 m ............................................. 400 L..................................................... 525 kg
1.08 m....................................... 1.47 m ............................................. 550 L..................................................... 530 kg
Timber grab
Width Opening Capacity Weight
0.72 m....................................... 2.30 m ........................................ 0.1 - 0.9 m2 ................................................ 650 kg
CS96H019
A .......................................................................................................................................................................2.44 m
B .......................................................................................................................................................................3.25 m
C .......................................................................................................................................................................0.34 m
D .......................................................................................................................................................................2.47 m
E (radius) ..........................................................................................................................................................2.05 m
F .......................................................................................................................................................................2.64 m
G.......................................................................................................................................................................1.23 m
H .......................................................................................................................................................................0.95 m
J........................................................................................................................................................................2.30 m
K .......................................................................................................................................................................3.93 m
L........................................................................................................................................................................3.51 m
PL Version
CS96H020
A .......................................................................................................................................................................2.44 m
B .......................................................................................................................................................................3.25 m
C .......................................................................................................................................................................0.34 m
D .......................................................................................................................................................................2.48 m
E (radius) ..........................................................................................................................................................2.05 m
F .......................................................................................................................................................................2.64 m
G.......................................................................................................................................................................1.23 m
H .......................................................................................................................................................................0.47 m
J........................................................................................................................................................................0.18 m
K .......................................................................................................................................................................0.95 m
L........................................................................................................................................................................2.30 m
M.......................................................................................................................................................................1.23 m
N .......................................................................................................................................................................4.10 m
P .......................................................................................................................................................................4.23 m
P2A Version
CS96H021
A .......................................................................................................................................................................2.44 m
B .......................................................................................................................................................................3.25 m
C .......................................................................................................................................................................0.34 m
D .......................................................................................................................................................................2.49 m
E .......................................................................................................................................................................3.70 m
F (radius) ..........................................................................................................................................................2.05 m
G.......................................................................................................................................................................2.64 m
H .......................................................................................................................................................................1.23 m
J........................................................................................................................................................................0.95 m
K .......................................................................................................................................................................2.30 m
L........................................................................................................................................................................1.08 m
M.......................................................................................................................................................................3.90 m
N .......................................................................................................................................................................4.08 m
P2AL Version
CS97K027
A .......................................................................................................................................................................2.44 m
B .......................................................................................................................................................................3.25 m
C .......................................................................................................................................................................0.34 m
D .......................................................................................................................................................................2.49 m
E .......................................................................................................................................................................3.70 m
F (radius) ..........................................................................................................................................................2.05 m
G.......................................................................................................................................................................2.54 m
H .......................................................................................................................................................................1.24 m
J........................................................................................................................................................................0.95 m
K .......................................................................................................................................................................2.30 m
L........................................................................................................................................................................1.08 m
M.......................................................................................................................................................................4.70 m
N .......................................................................................................................................................................4.73 m
P .......................................................................................................................................................................0.49 m
Q.......................................................................................................................................................................0.18 m
B
PDH0126
ELECTRICAL SCHEMATICS
588 CRAWLER EXCAVATORS
TABLE OF CONTENTS
SPECIFICATIONS.................................................................................................................................................... 2
SCHEMATIC SYMBOLS .......................................................................................................................................... 3
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD EQUIPMENT) ............................. 4
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD) ..................................................................... 4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ..................................................... 6
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL) ...................................................................... 6
PRINTED CIRCUIT SCHEMATIC GUIDE................................................................................................................ 8
P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1)..................................................................... 10
INSTRUMENT PANEL WIRING............................................................................................................................. 11
INSTRUMENT PANEL (FRONT FACE)................................................................................................................. 11
RIGHT-HAND CONTROL ARM, LEFT-HAND CONTROL ARM (STANDARD EQUIPMENT) .............................. 13
RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL)............................................................ 15
ELECTRICAL SCHEMATIC (PLATE 2) ................................................................................................................. 16
ELECTRICAL SCHEMATIC (PLATE 3) ................................................................................................................. 18
ELECTRICAL SCHEMATIC (PLATE 4) ................................................................................................................. 20
ELECTRICAL SCHEMATIC (PLATE 5) ................................................................................................................. 22
ELECTRICAL SCHEMATIC (PLATE 6) ................................................................................................................. 24
CAB FLOOR WIRING (STANDARD) ..................................................................................................................... 27
ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)................................................................ 27
CAB FLOOR WIRING (OPTIONAL)....................................................................................................................... 29
ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL) ................................................................. 29
CAB AND CAB OPTION WIRING .......................................................................................................................... 30
ALPHABETICAL INDEX......................................................................................................................................... 31
SPECIFICATIONS
System voltage ..........................................................................24 Volts negative earth and 12 Volts negative earth
Batteries ...................................................................................... 2 x 12 Volts 120 A/hrs, low maintenance batteries
Alternator ........................................................................................................................ BOSCH, 28 Volts, 45 Amps
Starter motor...................................................................................................................... BOSCH, 24 Volts, 4.0 kW
A (n) Radio/housing
B (n) Indicators/pressure switches/loudspeakers/pressostats/detectors/heat sender/gauge 1 Wire number
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators NC Closed circuit
H (n) Warning devices (visible and audible)
K (n) Relays
M (n) Motors NO Open circuit
P (n) Instruments
R (n) Resistors/heater plugs
S (n) Switches/battery master switch Intersection of two wires with connection point
Sh (n) Shunt resistors
V (n) Diodes
X (n) Supply line connections Intersection of two wires without connection point
Y (n) Solenoid valves, solenoids
NOTA : The (n) shows the component number. 1
Example : K2 is relay N°2. Link with following plate
1
Link with preceding plate
(n) Supply on printed circuit
A
Return to another plate with the same letter
(n) Battery terminal
Bulbs
(n) Printed circuit connection terminal
Test bulb
Printed circuit earth connector
Regulator
1 or 1 or 1 Harness identification
3 2
The installation position for the harness connector (1) on connector (2) of the
printed circuit is identified by a red mark (3) followed by the figure 1 on the
printed circuit. This identification corresponds to the position of path 1 of the
1 1 2 3 4 5 6 7 8 9 10
harness connector (1). This position is completed when the path 1 line is
shown by a red ring (4) located on line 1 wire, or by a red paint mark on the
housing.
1
4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD EQUIPMENT) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD)
2 4 terminal strip
7
1 Harness 10-way connector, floor harness
∆5 ∆ 37 V12
AAA
V10 5A
∆ 35 ∆ 36 2
V20 V7
V3 6 Harness 8-way connector, floor harness
AAA
V13
∆6 ∆ 16
k15
V23
AAA
F20 5A F21 5A
∆ 24 ∆ 21
K 20 F25 V9 5
AAA
7,5A
F9
8 Safety clips, upperstructure working light
∆9
AAA F1 30A
F13 5A
10A
F16
∆ 43 1 1
F23 5A F24
20 Harness, 6-way connector, cab power point
5A V6 5A
k2 k1 F17
V5 21 Harness, 6-way connector, cab power point
k5 5A
F12 26 Harness, 6-way connector, windshield wiper (K20 intermittent action)
∆ 38 3 F22 F18
AA
10A
S4
5A 5A S2
27 Harness, 2-way connector, windshield washer
k9
V11
3 F33
7,5A
AAA
Ø5 Ø2 ∆ 31 V2
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A
AAA
1 Harness, 8-way connector, common harness
K 53 F6
AAA
∆ 44 k4
F8
15A
F2
5A
15A V18 4 Harness, 8-way connector, engine
∆ 30
AAA
V1 V16
4 3
F5
10A ∆ 23
AA k7
AA
S7 V17 V19 k6
1 V21
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
V22 k21
∆ 20
Ø4 N° 2 ∆ 27
A
A
1 2 3 4 5 20 30
2
F14 5A
N° 3
∆ 26
6 7 9 11 12 14 16 28 42 8 V4
CM96J005
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 1 2 3 4 5 6
AAAA
AA
26 144 142 128 133 134
0 31 38 132 135
AAAA
AAA
AAA
AAA AAA ∆ 20
AAA ∆ 21 33
AAA
AAA
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
∆5 ∆ 37 V12 7 1
∆10 ∆ 33 ∆ 39 ∆ 40
S8 V8 F19 13 11 18 64 6 40 136 5 48 7
V10 5A 23 15 35 24 141 28 41 92 22
V20 V7
∆ 35 ∆ 36 2 V3
V13
∆6 ∆16
AA
1 2 3 4 5 6 k15
V23
F20 5A F21 5A
∆ 24 ∆ 21
AA
AAA
F25 V9 5
7,5A
AAA
144 0 141 F9
∆
K 20 40 136 142 9 10A
∆ 43 1
AAA
F13 5A 1
F1 30A F16 F23 5A F24
5A V6 5A
AAA
AA AAA AAA AAAA
k2 k1 V5
F17
k5 5A
A
k9
V11
3 F33 29 31 167 147
7,5A
Ø5 Ø2 ∆ 31 168 38 105 148
V2
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A
F6
33 15A ∆ 44 k4
F8 F2 V18
15A 5A ∆ 30
V1 V16
2 F5
10A
4 3
23
A AAAA
k7
K 53 33 33
AAAA
S7 V17 V19 k6
1 V21
3 2 5 1 F31 F4 F3 F10 F11 F27
6
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
V22 k21
0 14 ∆ 20
Ø4 N° 2 ∆ 27
A
2
1 2 3 4 5 20 30
2
F14 5A
N° 3
∆ 26
6 7 9 11 12 14 16 28 42 8 V4
0
N° 3 N° 1 N° 2
6 7 9 11 12 14 16 28 42 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 1 2 3 4 5 20 30 38
0 33 0 0 0 0
A 1 2 3 4 5 6 7 8
A 5
1 2
AA 1 2 3 4 5 6 7 8
A 2
70 16 137 36 0 40 18 14 11 4
55 33 19 138 14 15 23 13
0
0 33
AA
AA ∆8
AAA
AAA ∆ 27
AAAAAAA
AAAAAAA 1 AAAAAAAA
AAAAAAAA 4
CM96J004
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL)
1 Adjustable boom raising and lowering range limitation detector cable (specific to certain countries)
2 Harness, adjustable boom raising and lowering range limitation electro-control (specific to certain countries)
3 Strip (specific to certain countries)
4 Harness quick-attach control
5 Harness quick-attach control switch
∆5 ∆ 37 V12 7
∆10 ∆ 33
∆ 39 ∆ 40
S8
V8 F19
Cable adjustable boom raising height limiter (to terminal N°3)
V10 5A
V20 V7
K 20
k15 ∆6 ∆ 16
∆ 35 ∆ 36
V13
2 V3
K50 6 Harness, adjustable boom, (specific for Germany)
V23
F25
∆ 24 ∆ 21
F20 5A F21 5A
5
7 Harness, hood lighting (optional)
V9
∆9
7,5A
F9
10A
9 Harness, cold start assistance (optional)
∆ 43 1
F1 30A
F13 5A
F16
5A
1
F23 5A
V6
F24
5A
10 Harness, adjustable boom, (specific for Germany)
V5
k2 k1
k5
F17
5A 12 Harness, fuel heating device (optional)
F12
∆ 38 3 F22 F18
10A
S4 5A 5A S2
k9
15 Wire, adjustable boom raising and lowering range limitation (specific to certain countries)
a3 F33
7,5A
V11
16 Harness, overload indicator (optional)
∆ 31
Ø5 Ø2
F7
10A
F32
10A
F30
15A
F26
7,5A
F15
15A
4
V2
22 Harness, cold start assistance glow plug (optional)
K51
F8 F2
F6
15A ∆ 44
V18
k4 23 Harness, cold start assistance heating element (optional)
15A 5A ∆ 30
V1 V16
4 3
K53 24 Harness, front working lights on cab (optional)
F5
10A
23
33 Harness, overload indicator (optional)
k7
S7 V17 V19 k6
a1 V21
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
V22 k21
∆ 20
R 10 Ø4 N° 2 ∆ 27
2
1 2 3 4 5 20 30 38
a2
F14 5A
N° 3
∆ 26
6 7 9 11 12 14 16 28 42 8 V4
PDH0245
∆ 23
∆5 ∆ 37 V12 7
1 2 ∆10 ∆ 33 K53
∆ 39 ∆ 40
V8 F19
S8
V20 V7 V10 5A 3 2 5 1
123 119 ∆ 35 ∆ 36 2 V3
V13
k15 ∆6 ∆ 16
V23
F20 5A F21 5A 41 41
∆ 24 ∆ 21
F25 V9 5
7,5A
F9
∆9
10A
1
∆ 23 F1 30A
F13 5A
F16
∆ 43 1
F23 5A F24
5A V6 5A
k2 k1 V5
F17
k5 5A K51 K50
F12
10A ∆ 38 3 F22 F18
5A 5A S2 85 86 30 87A 87
S4 85 86 30 87A 87
k9
V11
a3 F33
7,5A
Ø5 Ø2 ∆ 31 V2 0 126 59 124 0 126 56 125
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A
∆ 23 F6
15A ∆ 44 k4
F8 F2 V18
15A 5A ∆ 30 56 126126 124 0 0 0
V1 V16
4 3
F5
10A 23
3 123 119 k7
S7 V17 V19 k6
a1 V21
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
100 102 98 219 S5 S6 S3 6
56 56 56 126 59 0 0 0
R 10 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3 3
V22 k21
∆ 20
Ø4 N° 2 ∆ 27
100 102 98 219
2
1 2 3 4 5 20 30 38
a2
F14 5A
N° 3
∆ 26
6 7 9 11 12 14 16 28 42 8 V4
1
0 0 41 56 229
N° 3 N° 1
6 7 9 11 12 14 16 28 42 24 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8
0 0 0 0 0 0 26 56 229 229
56 229 119
∆ 10 ∆ 33 ∆9 ∆ 24 ∆ 6 ∆ 16
1 2 1 2 1 2 1 2 3 1 2 1 2
4 5 41
0
0
0 26
59
∆ 12 ∆ 10 ∆ 33 ∆ 24 ∆7 ∆ 6 ∆ 16 ∆ 22
∆9
CM96J006
CM95F016
B3 B5 C4 C6 F2 A4 C2 D3 A7 A2 B1
AA
+
AA
AA
(30s)
–
+
A AAAA AAAA 8 7 9 6 11
AA (2s)
AAAA AAA 13
AAA
12 14 15
AA A AA AAA
AAA A5
A AA AAA
AA
A
2 1
A AAAAAAAA
AA AAA
AA
A
AA AA AA AA
A
AAAA
AAA
AAAAAA AAA A
3
+ P2 + P1 + P3
AAA A A B4 B7 B6 A3
PDH0233
A2 Minimum pilot pressure red warning lamp connector 1 Stop alarm red warning lamp
A3 Hydraulic oil temperature indicator connector 2 Alarm orange indicator lamp
A4 Battery charge red warning lamp connector 3 Audible warning stop push button
A5 Audible warning red, orange indicator lamp connector 6 Engine oil pressure red warning lamp
A7 Engine oil pressure red warning lamp connector 7 Air filter restriction red warning lamp
8 Battery charge red warning lamp
B1 24 Volts supply
9 Hydraulic oil filter restriction red warning lamp
B3 Earth
11 Minimum pilot pressure red warning lamp
B4 Fuel level indicator connector
12 Overload indicator orange indicator lamp (optional)
B5 Indicator lighting connector
13 Instrument panel lamp
B6 Engine coolant temperature indicator connector
14 Not used
B7 Fuel minimum level connector
15 Rotary light orange indicator lamp (optional)
C2 Air filter restriction red warning lamp connector
C4 Overload indicator orange warning lamp connector (optional)
C6 Connector, not used
D3 Hydraulic oil filter restriction red warning lamp connector
F2 Rotary light orange indicator lamp connector (specific to certain countries)
P1 Engine coolant temperature indicator
P2 Fuel level indicator
P3 Hydraulic oil temperature indicator
5 4 5 4
1 2 3
6 7 3 6 7 3
1 2
A B 1 2
P3
AAAAAA
AAA
C D
140 23 17 138 13 29 18 11 137 0 19 P1
C D
5 4
6 7 3
5 4
6 7 3 STOP
1 2 1 2
13
15 168 16
F
P2 C
5 4
6 7 3
1 2
F 8
E
167 1/2
AAAAA
6
9
AA A AA
AA AAA
AA
A 7 way connector : minimum pilot pressure red warning lamp, hydraulic oil temperature indicator, battery charge
PDH0235
11
AA 7
red warning lamp, audible warning cut-out push button, engine oil pressure red warning lamp, alarm orange
warning lamp, stop alarm red warning lamp.
B 7 way connector : 24 Volts supply, earth, fuel level indicator, indicator lighting, engine coolant temperature indi-
cator. 15
12
C 7 way connector : air filter restriction red warning lamp, overload indicator orange indicator lamp (optional).
D 7 way connector : hydraulic oil filter restriction red warning lamp. PDH0234
F 7 way connector : rotary light orange indicator lamp (optional). 1 Stop alarm red warning lamp P1 Engine coolant temperature indicator
2 Alarm orange indicator lamp P2 Fuel level indicator
3 Audible warning stop push button P3 Hydraulic oil temperature indicator
6 Engine oil pressure red warning lamp
7 Air filter restriction red warning lamp
8 Battery charge red warning lamp
9 Hydraulic oil filter restriction red warning lamp
11 Minimum pilot pressure red warning lamp
12 Overload indicator orange indicator lamp
(optional)
13 Instrument panel lamp
15 Rotary light orange indicator lamp (optional)
38
29
10 9 0
AAA H11
141
AAA
8
136
AAA
6 5
37
AAA
4 3
H15 S6
AAA
1
AAA
38
AAA
V V
C C
141
0 140
AAA
29
0
AAA 10 9 0
AAA
0
H12
AAA
22 22 6
3
AAA
S3 5
AAAAA
AA AA
AAA
22
S26
AAAAA
AA AA
AAA
1 37
AAAAA
AAAAAAA 40
45
29
10 9 0
H13
5
3 1
S27 1
46
41
28
29
10 9 0
H10 2
S1 5
S4
S24 7 1
6
5 29
C C C C
105 105 64 147 6 7
6 2
CM96J007
AA
101
AA
29
+ -
H53 10 9
AA
AA
101 0 10 9 0
H31
AA 8
AA
5 100 102 140
6 5 28
S53
1 AA
AA
S25 4 3
1 31
0
AA
H30 229
229
128
AA
AA
127
AAAAAAA AA AA
10 9 0
AAAAAAA AA AA
AA
AAAAAAAAAAA
AAAAA AA
AA
S20
5 3
3
62
1
S30
56
90 59
H58 S56 0
0
H32 229 10 9
229 10 9
7 100 S21 5
5 1
3 56
1 102 145 91
24 16 6 6
9
CM96J008
A
WIRING CONNECTIONS BETWEEN SCHEMATICS
F1 - F2 - K1 - K2
K3 - K15 - R10 - V1
S20
H30
PDH0237
+12 V +12 V 97
K
+24V +24V 2
97 J
2 +24V 9
1 I
F2 F1
5A 30A
G1
8 3
11
1 2 H
V1
5 2 9
S20 9 (2)
2 (5)
H30 13
S1
30 9 5 G
R012
58 50 15 10 1 3
1 K3
9 (1)
3 (9) 2 (9) 7 2 K3 5 4
62 24
4 6 13 14 F
2 3
K1 K15
5 1 4
1 1 K15 5 4 4 (8)
2 4 (6)
123 4 (4)
3 K1 2 2 K2 3 K2
30 B+ D+ W
23 (1)
M1 G2
50 R10
S2
23 (2)
119 2
229 Y1 24
22 1
0
9
R11
A B 4 4 E N1
CM96J009
A
B1
WIRING CONNECTIONS BETWEEN SCHEMATICS
See schematic plate 2 page See schematic plate 5 page See schematic plate 4 page
F M T
16 22 20
See schematic plate 2 page See schematic plate 4 page See schematic plate 4 page
G N U
16 20 20
See schematic plate 2 page See schematic plate 4 page See schematic plate 5 page
H P V
16 20 22
B2
See schematic plate 2 page See schematic plate 4 page See schematic plate 5 page
I Q W
16 20 22
H15 B21 See schematic plate 2 page See schematic plate 6 page See schematic plate 3 page
J R X
16 24 20
X1 (K) See schematic plate 5 page See schematic plate 4 page See schematic plate 6 page
L S M1
22 20 24
H26
F3 - F4 - F7 - K5
S3 P4
B3
PDH0237
2 +24V +24V 2
J U
9 +24V +24V 9
I T
F3 F4 F7
7.5A 5A 10A
W V
11
11 26 34
H 168
3 (3)
2 (10)
B1 E1 E3 F7 E5 F6 F5 D2 C4 E6 F1 E2 A6 29
B5 S
13 22
G A4 P10 B3
3 (1)
B6
C2 D3 A2 A7 B7 B4 A3 A5 D1 F2 S3
h P4
2 3
3 (10) 3 (4) 1 (4) 3 (2) 1 (2) 1 (3) 1 (1) 167 3 (5) 20 (1) K5
24 1 K5 5 4
F 15 16 17 23 137 19 138 140 18
35
X1 (K) R
4 (5) 1 (5) 4 (7) 1 (7) 1 (6) 1 (8) 4 (2) 3 (8)
E1
X10 (B) X10 (A)
148
P P P P S10
B21 B22
B1 B2 B3 B4 H15 H26
P11 X10 (C)
0
Q
0
P
4
M1 L M X N
CM96J010
A F31
K6
K20
Sh3
15A Fuse, windshield wiper intermittent action
Working light relay
Windshield wiper intermittent action
Shunt
E2 Attachment working light (on boom)
E3 Upperstructure working light
X5 (A), (C) Attachment working light power connection
Sh6 Shunt
V22 Rotary light indicator diode (optional)
1 Strip
: See page 4.
WIRING CONNECTIONS BETWEEN SCHEMATICS
E3
B See schematic plate 2 page 16 Y See schematic plate 6 page 24
PDH0237B
ROTARY LIGHT (OPTIONAL) WORKING LIGHTS WINDSHIELD WIPER WINDSHIELD WASHER BLOWER CIGARETTE LIGHTER
HEATER
UPPERSTRUCTURE REAR WORKING LIGHT
EQUIPMT AIR CONDITIONING
2 +24V +24V 2
U D1
9 +24V +24V 9
T C1
10 1 10 1 10 4 8 3 7 10 2 10 5 1 E7
136 38
29
S
31 29 2 (3) 6 (4) 2 (2)
142 26 (6) 40 ème ére
6 (3) 20 (3) 2 1
26 (4) 26 (5) A1
K1 2 (1) 45
20 (6)
Sh3 141 26 (1) 46
19 19 26 (2) 27 (2)
30
20 (2) V22 19
2 3 2B
4B
1A 20 (5)
X1 (F) 1 K6 5 4 K6 3B X1 (E) M3 M4
6 (5) 33 K20 5B X1 (L)
1B X1 (J)
X1 (M)
1(10) 8 1(4) 8
33
H57 X5 (G)
167 X5 (C) M2
E51
E3 E3 E2
0 X5 (A) 0
Q Z
0
P
1
8
26 (3) 20 27 (1)
X E1 E F1 P1 B Y N
CM96J011
A
V51 Quick-attach diode E12 Engine compartment light (optional)
V52 Quick-attach diode S28 Engine compartment lighting switch (optional)
1 4 terminal standard strip
: see page 4
PDH0237
UPPERSTRUCTURE FUEL FILLER PUMP OVERLOAD INDICATOR (OPTIONAL) FRONT CAB WORKING LIGHTS ENGINE COM- CAB FAN RADIO QUICK ATTACH
POWER SOCKET PARTMENT (OPTIONAL) (OPTIONAL)
(OPTIONAL)
LIGHTING
97 12V
K
2 24V
D1
9 24V 24V 9
C1 H1
V B1 L M
97
48
101 140 V51
F8 F13 F30 F14 102
15A 5A 15A X14 (1) 5A V50
100
91 127
26 V52
16 (2) 24 (1) 93 7 1 9
S21 H53
S53 1 0 2
H32
9 5 9 5
7 V4
36 92
10 1 10 1 3 10
2 (8) S56 229
16 (1) H58 E1
+ 56
229 145
24 (3)
33 (1) A1
G1
128
5 -
1 (7) 1 (8) 1 (6) 1 (9) 102 100
21 (1)
132 134 133 135
P B23
Y53 X1 (H) 21 (4) 21 (5) 21 (3) 21 (6)
S29 2 2
S28
146 X1 (D) X1 (C) X1 (B) X1 (A)
4 1 Y51 1 Y52
M M6
33 (2) E12 + +
1 X2 E50 0 - -
16 7 14
F1 W Z
CM96J012
A
Y2 Pilot safety solenoid valve
PDH0237
ADJUSTABLE BOOM BOOM RAISING RANGE LIMIT PILOT SAFETY FUEL HEATING DEVICE
OR ARTICULATED (OPTIONAL) (OPTIONAL)
BOOM (OPTIONAL)
A1
9 +24V
H1
F27
5A F12
10A
14 41
49
56
15
Sh4
S30
2 6 (6)
1
90
4 S24
B56 3
126 NO NC
3 1 K53
59
3 (7) 6 (7)
56 4 5 2
6 (2) 64 147
6 (1) R50
10 (2)
Sh2 T°
K21 3
10 (1) 1
30 K51 30 K50
86 2 5 4
86 55
85 85
87A 87 87 87A
148
124 125
1 (2) 6 (8) 14
59
2 2 2
Y7 1 Y8 1 1 Y50 2
0 0
1 Y2
0
6
G1 Y A R 12 M1 N1
CM96J013
CAB FLOOR WIRING (STANDARD) ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)
E2
E3
H26 B A
0 33 35 0 E3
33 0
33 0
P10
A B
H11 P11
S6 19 A
C D 137 B
H12
S26 0 C
X10
0 H15
S3 H13
Y2
S27
F
E
H10
22 22 S4
0 140
55 0
1 K53 8
4 1
B3 X2
M3 P4 M4
1 2 3 36 0 S2
16
17 148 S1 B2
40 0 24 11 45 46 0
7 5 B21
6
+
S24
0 138 Y1
105 144 31 G1 G1
132 11
X1 E7
+
142 B22 18
64 105 D
E
147 134 C L
M
F
G
33
133 B
K H 48 B1
A J
0 G2
B+
A1 15 0 B4
M1 D+
135 26 38 0 W
128
92
23 0 2 14 13
135 2 2 4
0 133
20
40 21
27 1 2 3 6 134
27 20 132
0
CM96J014
CAB FLOOR WIRING (STANDARD) ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)
20, 20, 21, 27, 27 : See page 4 24 Volts supply before contact
1, 2, 3, 6 et 0 : See page 4 1, 4 et 8
FLOOR UPPERSTRUCTURE
A1 Radio (optional) B1 Air filter restriction pressostat
B3 Pilot pressure pressostat B2 Hydraulic oil filter pressostat
E3 Upperstructure working light B21 Hydraulic oil temperature sender
E7 Cigarette lighter E2 Attachment working light
H10 Working light switch lighting E3 Upperstructure working light
H11 Windshield wiper switch lighting G1 Batteries
H12 Windshield washer switch lighting P11 Fuel level indicator
H13 Heater blower switch lighting S2 Battery master switch
H15 Instrument panel audible warning X2 Upperstructure power socket
H26 Horn X5 Attachment working light power socket
M3 Windshield washer motor X10 Fuel level indicator connector
M4 Heater blower motor Y2 Pilot safety solenoid valve
P4 Hourmeter
ENGINE
P10 Instrument panel
S1 Key switch B4 Engine oil pressure pressostat
S3 Horn switch B22 Engine coolant temperature sender
S4 Working light switch G2 Alternator
S6 Windshield wiper switch K53 Fuel heater device (relay only fitted as standard)
S24 Pilot safety switch M1 Starter motor
S26 Windshield washer switch Y1 Engine cut-out solenoid valve
S27 Heater blower switch
X1 Cab floor/cab connector
CAB FLOOR WIRING (OPTIONAL) ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)
V51
AA
101 B23
AA
AA
+ - H15
AA
V52 101 0
145 146
100 102 V50
AA 140
Y53
AA
AAAAAAA
AAAAAAA AA
AAAAA 82 90
0 Y7
7 K53
ø5
H58 H30 H53 H31 59
22 10 Y8
0 0
S56 S20 S53 S25 23 (1) K50
1 R10 125
124 33 102
23 (2) 12 Y52
56 0
K51
S30 41 100
56 0 Y51
56
B56
126
90 59 0 125
Y50
0
0
E12 26
41
R50
0
R11 S28
119
H32 + - + -
S21
9 24 6 16 15 6
102
100
14 19 14 1
CM96J015
CAB FLOOR WIRING (OPTIONAL) ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)
ELECTRICAL CABINET ELECTRICAL CABINET
1 4 terminal strip 1 4 terminal strip
6, 9, 14, 16, 19, 24, 15, 14 et 6 7, 10, 12, 22, 23 (1) (2), 33
INSTRUMENT PANEL UPPERSTRUCTURE
H30 Cold start assistance switch lighting B23 Overload indicator
H31 Rotary switch lighting B56 Boom raising range limitation detector
H32 Overload indicator switch lighting K50 Adjustable boom raising range limitation relay
H53 Front working light switch lighting K51 Adjustable or articulated boom lowering limitation relay
H58 Quick-attach switch lighting K53 Fuel heater relay
S20 Cold start assistance switch R50 Fuel heating device
S21 Overload indicator switch Y7 Adjustable or articulated boom extending solenoid valve
S25 Rotary light switch (specific to certain countries) Y8 Adjustable or articulated boom retracting solenoid valve
S30 Adjustable or articulated boom switch Y50 Adjustable boom raising range limitation solenoid valve
S53 Front working light switch Y51 Quick-attach solenoid valve
S56 Quick-attach switch Y52 Quick-attach solenoid valve
V50 Quick-attach diode Y53 Fuel filler pump
V51 Quick-attach diode
ENGINE
V52 Quick-attach diode
H15 Audible warning E12 Engine compartment light
R10 Cold start assistance resistor
R11 Cold start assistance glow plug
S28 Engine compartment working light switch
E50 E50
127 0 128 0
A
B
M2 C
D
142
144
38
0
0
26
S10
A
E1 M6 S29
X14 (2) X14 (1)
0 E7 48
0 33 X1
31 F
G H 128
M J
144 E K
38 2 (7)
B6 132 D
L A 135 B5
133
- C B
-
132
135 134
+ 142 134 133 26 +
0 31 0 33
H57 E51
PDH0228
INDEX
A C
Adjustable boom lowering range limitation Cold start assistance relay............................. 6, 8, 16
relay .........................................................6, 24, 29 Cold start assistance resistor................................. 29
Adjustable boom raising height limiter Cold start assistance switch............................. 15, 29
solenoid valve ....................................................24 Cold start assistance switch lighting ................ 15, 29
Adjustable boom raising range limitation relay ...6, 29 Cold start assistance switch lighting (optional) ...... 16
Adjustable boom raising range limitation relay Connector cab floor/cab front (optional) and rear
(optional) ............................................................24 (standard) working lights ................................... 30
Adjustable boom raising range limitation Connector (10 way)................................................ 30
solenoid valve ....................................................29
D
Adjustable boom range limiter detector ..................24
Adjustable or articulated boom extending Description of electrical cabinet printed circuit
electro valve .......................................................29 (optional equipment) ............................................ 6
Adjustable or articulated boom extending Description of electrical cabinet printed circuit
solenoid valve ....................................................24 (standard equipment) .......................................... 4
Adjustable or articulated boom retracting
E
solenoid valve ..............................................24, 29
Adjustable or articulated boom switch ........15, 24, 29 Electrical cabinet printed circuit wiring (optional
Air conditioning .......................................................21 equipment)........................................................... 6
Air filter restriction pressostat ...........................18, 27 Electrical cabinet printed circuit wiring (standard
Alternator ....................................................16, 17, 27 equipment)........................................................... 4
Attachment working light ........................................27 Electrical schematic (plate 2) ................................. 16
Attachment working light (on boom) .......................20 Electrical schematic (plate 3) ................................. 18
Attachment working light power connection ...........20 Electrical schematic (plate 4) ................................. 20
Attachment working light power socket ..................27 Electrical schematic (plate 5) ................................. 22
Audible warning ................................................15, 29 Electrical schematic (plate 6) ................................. 24
Engine compartment light ................................ 22, 29
B
Engine compartment light switch ........................... 29
Batteries ...........................................................16, 27 Engine compartment lighting switch ...................... 22
Battery charge warning lamp..................................19 Engine coolant solution temperature sender ......... 27
Battery master switch .................................16, 17, 27 Engine coolant temperature sender....................... 18
Boom raising range limitation detector ...................29 Engine cut-out control ............................................ 17
Engine cut-out solenoid valve ................................ 27
C
Engine module and upperstructure wiring
Cab and cab option wiring ......................................30 (optional)...................................................... 28, 29
Cab fan motor.........................................................30 Engine module and upperstructure wiring
Cab fan plug ...........................................................30 (standard) .................................................... 26, 27
Cab fan switch ........................................................30 Engine oil pressure pressostat......................... 18, 27
Cab floor wiring (Optional)......................................29
F
Cab floor wiring (optional).......................................28
Cab floor wiring (standard) ...............................26, 27 Fan......................................................................... 21
Cab floor/cab connector .........................................27 Fan motor............................................................... 22
Cab floor/cab LH and RH loudspeaker connector ..30 Fan motor connector.............................................. 22
Cab floor/cab operator’s compartment lighting .......30 Fan switch.............................................................. 22
Cab floor/cab rotary light connector........................30 Floor connector cab/rear cab working light ............ 20
Cab floor/cab windshield wiper and working light Front working light connector................................. 22
power connector.................................................30 Front working light switch........................... 15, 22, 29
Cab lighting.................................................18, 19, 30 Front working light switch lighting .............. 15, 22, 29
Cab lighting switch............................................18, 30 Front working lights.......................................... 22, 30
Cab rear working light.............................................20 Fuel filler pump ................................................ 22, 29
Cab/Cab floor, cab lighting connector ....................18 Fuel heater device (relay only fitted as standard) .. 27
Cigarette lighter ....................................20, 21, 27, 30 Fuel heater relay ...................................... 4, 6, 24, 29
Cold start assistance glow plug ..............................29 Fuel heating device.......................................... 24, 29
Cold start assistance momentary switch (optional) 16 Fuel level indicator ........................................... 18, 27
ELECTRICAL SCHEMATICS
Crawler excavators
TABLE OF CONTENTS
SCHEMATIC SYMBOLS ......................................................................................................................................... 3
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD) ................................................... 4
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD) .................................................................... 4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) .................................................... 6
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL) ..................................................................... 6
PRINTED CIRCUIT SCHEMATIC GUIDE ............................................................................................................... 8
P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1) .................................................................... 10
INSTRUMENT PANEL WIRING ............................................................................................................................ 11
INSTRUMENT PANEL (FRONT FACE) ................................................................................................................ 11
RIGHT-HAND CONTROL ARM AND LEFT-HAND CONTROL ARM WIRING (STANDARD) ............................. 13
RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL) ........................................................... 15
ELECTRICAL SCHEMATIC (PLATE 2) ................................................................................................................. 16
ELECTRICAL SCHEMATIC (PLATE 3) ................................................................................................................. 18
ELECTRICAL SCHEMATIC (PLATE 4) ................................................................................................................. 20
ELECTRICAL SCHEMATIC (PLATE 5) ................................................................................................................. 22
ELECTRICAL SCHEMATIC (PLATE 6) (788C/988C/1188C) ............................................................................... 24
ELECTRICAL SCHEMATIC (PLATE 7) ................................................................................................................. 26
ELECTRICAL SCHEMATIC (PLATE 8) ................................................................................................................. 28
CAB FLOOR WIRING (STANDARD) .................................................................................................................... 30
ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD) ............................................................... 31
788C-988C-1188C ELECTRONIC WIRING CIRCUIT ......................................................................................... 32
DETAILS OF 35 PINS CONNECTOR X3 ON 788C-988C-1188C EXCAVATORS ............................................... 33
788C-988C-1188C ELECTRONIC WIRING CIRCUIT .......................................................................................... 33
CAB FLOOR WIRING (OPTIONAL) ...................................................................................................................... 34
ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL) ................................................................ 35
CAB AND CAB OPTION WIRING ......................................................................................................................... 36
ALPHABETICAL INDEX ........................................................................................................................................ 37
SPECIFICATIONS
Circuit voltage ............................................................................... 24 volt negative earth and 12 volt negative earth
Batteries .......................................................................................................2 x 12 Volt 120 A/hrs, low maintenance
Alternator ..............................................................................................................................Bosch, 28 volt, 45 amps
Starter motor........................................................................................................................... Bosch, 24 volt, 4.0 kW
A (n) Radio/housings
B (n) Indicators/pressure switches/loud-speakers/detectors/thermal detector/gauge Wire number
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators Closed circuit
H (n) Warning devices (lighted and audible)
K (n) Relays
M (n) Motors Open circuit
P (n) Instruments
R (n) Resistors/heating elements/heating plugs
S (n) Switches/rotating switches/main circuit breaker Intersection of two wires with connection point
Sh (n) Shunt resistors
V (n) Diodes
X (n) Supply line connections Intersection of two wires without connection point
Y (n) Solenoid valves, solenoid shut-off valves
NOTE: The (n) shows the component number.
Example: K2 is relay N°2. Link with following plate
A
Return to another plate with the same letter
(n) Battery terminal
Bulbs
(n) Printed circuit connection terminal
Test bulb
Printed circuit earth connector
Regulator
1 or 1 or 1 Identification of harness
3 2
The installation position for the harness connector (1) on connector (2) of the
printed circuit is identified by a red mark (3) followed by the figure 1 on the
printed circuit. This identification corresponds to the position of path 1 of the
1 harness connector (1). This position is completed when the path 1 line is
shown by a red ring (4) located on line 1 wire, or by red paint marking on the
housing.
1
4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD)
1 Floor harness, 10 way connector
2 Floor harness, 10 way connector
3 Floor harness, 10 way connector
6 Floor harness, 10 way connector
8 Floor harness, 2 way connector
A Standard earth
B Optional earth 1
C Option 1
CI99K501
PDH0232
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL)
6 Adjustable boom harness, 2-way connector
7 Hood lighting harness, clip
9 Cold start switch harness, 2-way connector
10 Adjustable boom harness, 2-way connector
12 Air conditioner harness, 5-way connector
16 Overload indicator switch harness, 2-way connector
22 Cold start plug harness, clip
23 Thermostart element harness, 2-way connector
24 Front cab light switch harness, 2-way connector
33 Overload indicator pressure switch harness
46 Fuel pump harness, clip
47 Fuel heater harness, clip
48 Quick coupler solenoid valve harness, clip
B Optional earth
C Option 1
CI99J044
F1 Fuse, 30 A, starter motor solenoid, thermostart V21 Overload indicator lamp diode on instrument
F4 Fuse, 5 A, cab lighting, horn (control), hood panel
lighting V22 Rotary light diode on instrument panel
F5 Fuse, 10 A, working lights (control), rotary light V52 Quick coupler switch diode
(std), night lighting for switch on instrument
panel and electronics 1 Connection strip
F8 Fuse, 15 A, upperstructure socket, fuel pump
F11 Fuse, 7.5 A, cigar lighter, cab blower
F13 Fuse, 15 A, air conditioner
F27 Fuse, 5 A, remote controlled or articulated
boom, tool quick coupler, air suspension seat,
speed threshold detector (788P heavy lift)
F29 Fuse, 10 A, cab front working light
F31 Fuse, 10 A, fuel heater
K15 Thermostart relay
K50 Adjustable boom raising limiter relay
K51 Adjustable boom retracting limitation relay
K53 Fuel heater relay
K59 Air conditioning compressor relay
K60 Air conditioning condenser relay
K61 Battery relay (heater/air conditioner)
R10 Resistor, 0.85 Ohms
1 3 2
CM99K019
CM99K032
PDH0233
A2 Minimum pilot pressure red warning lamp connector 1 Stop alarm red warning lamp
A3 Hydraulic oil temperature warning lamp connector 2 Alarm orange warning lamp
A4 Battery charge red warning lamp 3 Audible warning device stop push-button
A5 Red and orange warning lamp connector for audible warning device 6 Engine oil pressure red warning lamp
A7 Engine oil pressure red warning lamp connector 7 Air filter restriction red warning lamp
8 Battery charge red warning lamp
B1 24 volt power supply
9 Hydraulic oil filter restriction red warning lamp
B3 Earth
11 Minimum pilot pressure red warning lamp
B4 Fuel level warning lamp connector
12 Overload indicator orange warning lamp (option)
B5 Gauge lighting connector
13 Gauge lighting indicator lamp
B6 Engine coolant solution temperature gauge connector
14 Not used
B7 Fuel minimum connector
15 Rotary light orange indicator lamp (optional)
C2 Air filter restriction red warning lamp connector
C4 Overload indicator orange warning lamp connector (optional)
C6 Connector not used
D3 Hydraulic oil filter restriction red warning lamp connector
F2 Rotary light orange indicator lamp connector (special for certain countries)
P1 Engine coolant solution temperature indicator lamp
P2 Fuel level gauge
P3 Hydraulic oil temperature indicator
1 2 3
P3
P1
13
P2
PDG0235
11
7
A 7 way connector: Minimum pilot pressure red warning lamp, hydraulic oil temperature indicator lamp, battery
charge red warning lamp, audible warning cancellation push-button, engine oil pressure red warning lamp,
orange alarm warning lamp, red stop alarm warning lamp
B 7 way connector: 24 Volts supply, earth, fuel level gauge, gauge lighting, engine coolant temperature indicator.
15
C 7 way connector: air filter restriction red warning lamp, overload indicator orange indicator lamp (optional). 12
D 7 way connector: hydraulic oil filter restriction red warning lamp. CS99K502
F 7 way connector: rotary light orange indicator lamp (optional). 1 Stop alarm red warning lamp P1 Engine coolant solution temperature indicator
2 Alarm orange warning lamp lamp
3 Audible warning device stop push-button P2 Fuel level gauge
6 Engine oil pressure red warning lamp P3 Oil temperature indicator
7 Air filter restriction red warning lamp
8 Battery charge red warning lamp
9 Hydraulic oil filter restriction red warning lamp
11 Minimum pilot pressure red warning lamp
12 Overload indicator orange warning lamp
(optional)
13 Gauge lighting indicator lamp
15 Rotary light orange indicator lamp (optional)
H11
S6
H15
H12
S3 S26
H13
S27
H10
S4
S1 S22
S24
CM99K020
H31
H53
H30
S25
S53
S20
S30
H58
S56
H32
S21
CM99K021
G1 Y55
P10
S4
B25 F1-F2-F3-F27-F28-F31
P4 K1-K2-K3-K13-K15-K53-K54-K55-K61
S20 R10-V1-V24-V25
H30 Sh6
CM99K022
CM99K009
B1
B23
B2
B21
P10 F3 - F12
S24 K21
V21 - V26 - V30
H15
B3 SH4 - SH6
CM99K022
INSTRUMENT PANEL
INSTRUMENT
HYDRAULIC OIL ENGINE HYDR. OVERLOAD INDICATOR PILOT SAFETY SYSTEM
AIR FILTER FUEL LEVEL PANEL ENGINE
FILTER OIL FLUID
RESTRICTION RESERVE ALARM AUDIBLE TEMPERATURE
RESTRICTION PRESSURE TEMP.
WARNING
CM99K010
E3
P10
H26 E3
S3 M3 F4-F5-F6-F9-F29-F30
K5-K6-K20
Sh3-Sh6
S4-H10 V22
S6-H11
S25-H31
S26-H12
CM99K022
CM99K011
B6
S4-S27
H13
F2-F4-F8-F10-F11-F13-F14
Sh6
G3
X5
M4
E7 A1
CM99K022
UPPERSTRUCTURE
24V - 12V STEP-DOWN RADIO FUEL CIGARETTE CAB HOOD
POWER LINE CAB HEATER
TRANSFORMER LH AND RH LOUDSPEAKERS FILLER PUMP LIGHTER VENTILATION LIGHTING
CONNECTION
CM99K012
B9-X6
F2-F32
K4
A2 - X3 H14
V1
B10-X7
Sh6
B7
B11-X8 X4
CM99K022
TROU- PRESSURE
DRE4 SWING TRAV. BLE- SWITCH +28V
ENGINE TROUBLE- WA- U/STRUCTURE
SERVO-MOTOR PRESSURE +28V BK. REL. 0V SPEED SHOO INST. CONTROL PRESSURE
SPEED SHOOTING TER SWING SPEED
INJECTION PUMP REDUCTION BATTERIES SOL. BAT. CH. TING PANEL PANEL SENDER
DETECTOR SOCKET T° DETECTOR
VALVE VALVE SOL.V. TEST SWING TRAVEL LIGHTG.
LED
CM99K013
F27
K50-K51
V52
Sh6
S56-H58
CM99K022
ADJUSTABLE BOOM
ADJUSTABLE BOOM
OR QUICK TOOL COUPLER
RANGE LIMITATION
ARTICULATED BOOM
CM99K014
F2-F13
K59-K60-K61
CM99K022
CM99K015
See page 4
FLOOR
A1 Radio
B3 Pilot pressure switch
B25 Threshold detector (788)
E3 Upperstructure working lights
E7 Cigarette lighter
G3 Step-down transformer 24V / 12V
H10 Working brake switch lighting
H11 Windshield wiper switch lighting
H12 Windshield washer switch lighting
H13 Heater blower switch lighting
H15 Instrument panel audible warning
H26 Horn
K20 Windshield wiper intermittent action
M3 Windshield washer motor
M4 Heater blower motor
P4 Hourmeter
P10 Instrument panel
S1 Key switch
S3 Horn switch
S4 Working light switch
S6 Windshield wiper switch
S22 Control keyboard (788-988-1188)
S24 Pilot safety switch
S26 Windshield washer switch
S27 Heater blower switch
X1 Cab floor/cab connector
X4 Troubleshooting test socket (788-988-1188)
X5 12V accessories socket
CM99K023
See page 4
UPPERSTRUCTURE
B1 Air filter restriction pressure switch
B2 Hydraulic oil filter restriction pressure switch
B21 Hydraulic oil temperature sender
E2 Attachment working light on boom
E3 Upperstructure working lights
G1 Batteries
P11 Fuel level gauge
S2 Battery master switch
X2 Upperstructure power line connection
X5 Attachment working light power connection
X10 Fuel level indicator connector
Y2 Pilot safety solenoid valve
Y55 Heavy lift solenoid valve (788)
ENGINE
B4 Engine oil pressure switch
B22 Engine coolant temperature sender
G2 Alternator
M1 Starter motor
Y1 Engine shut-down solenoid valve
CM99K027
X9
4
1 Y4 6
2 B22
3
B10
X6
5
B9
M5 - P12
X7
Y5
7
8
28
X4
B7
9
Y6
9
25 27 10
26 B8
24 12
18
11 10
23 0
∆4 0
22
A2 ∆31
21
∆30
20
16 X8
19 B11
X3
17 S22
14
13
15
CM99K026 CS99K540
CS99K546
CM99K024
CM99K028
A White wire X1 (A) (B) (C) (D) Cab floor/cab LH and RH loud-
B Grey wire speaker connector
C Blue wire X1 (H) (G) Cab floor/cab front and rear working lights
D Black wire connector (optional)
E1 Cab lighting X1 (E) (J) (M) (L) Cab floor/cab working light, wind-
E7 Cigarette lighter shield wiper motor connector
E50 Cab front working lights X1 (F) Cab floor/cab rotary light connector (specific to
E51 Cab rear working light certain countries)
H57 Standard or Italian rotary light X1 (K) Cab floor/cab interior lighting connector.
B5 RH loudspeaker (optional) X14 (1) (2) Cab blower plug (optional)
B6 LH loudspeaker (optional) 2 (7) 10 way connector (see printed circuit wiring on
M2 Windshield wiper motor page 5)
M6 Cab blower motor (optional)
S10 Cab lighting switch
S29 Cab blower switch (optional)
CM99J052
ALPHABETICAL INDEX
Numerics (optional)......................................................................6
Description of electrical cabinet printed circuit
12V accessories socket.........................................22, 30
(standard) ....................................................................4
35-way connector (788-988-1188) ......................24, 33
Details of 35 pins connector x3 on 788c-988c-1188c
788c-988c-1188c Electronic wiring circuit ................ 32
excavators .................................................................33
788c-988c-1188c electronic wiring circuit ................ 33
Diode less engine running .............................................8
A DRE4 proportional pressure reduction valve..... 24, 33
Adjustable boom raising height limiter solenoid valve E
(optional) .............................................................26, 35
Electrical cabinet printed circuit wiring (optional).......6
Adjustable boom raising limiter relay ..............6, 26, 34
Electrical cabinet printed circuit wiring (standard) .....4
Adjustable boom retracting limitation relay ....6, 26, 34
Electrical schematic (Plate 2)......................................16
Adjustable or articulated boom control switch
Electrical schematic (Plate 3)......................................18
(optional) .......................................................15, 26, 34
Electrical schematic (Plate 4)......................................20
Adjustable or articulated boom extending electro-
Electrical schematic (Plate 5)......................................22
valve (optional)...................................................26, 35
Electrical schematic (Plate 6) (788C/988C/1188C).24
Adjustable or articulated boom retracting electro-valve
Electrical schematic (Plate 7)......................................26
(optional) .............................................................26, 35
Electrical schematic (Plate 8)......................................28
Air conditioning compressor relay......................6, 8, 28
Electronic control box (788-988-1188) ............... 24, 33
Air conditioning condenser relay........................6, 8, 28
Electronic supply relay ........................................ 4, 8, 24
Air filter restriction pressure switch................18, 28, 31
Engine compartment light (optional) ................... 22, 35
Alternator .................................................................16, 31
Engine compartment lighting switch (optional) . 22, 35
Attachment working light on boom ......................20, 31
Engine coolant temperature sender........18, 24, 31, 33
Attachment working light power connection............. 31
Engine module and upperstructure wiring (optional) .
B 35
Engine module and upperstructure wiring (standard)
Batteries ...................................................................16, 31
31
Battery master switch ............................................16, 31
Engine oil pressure switch.................................... 18, 31
Battery relay ..........................................................4, 8, 16
Engine shut-down solenoid valve........................ 16, 31
Battery relay (heater/air conditioner)...... 4, 6, 8, 16, 28
Engine speed detector (788-988-1188) ............. 24, 33
Boom raising range limitation detector (optional)...26,
Engine speed detector connector (788-988-1188) 24,
35
33
Buzzer diode ...............................................................4, 8
Engine stop solenoid relay ................................. 4, 8, 16
C
F
Cab and cab option wiring .......................................... 36
Frequency threshold detector relay .................. 4, 8, 16
Cab blower motor (optional) .................................22, 36
Front working lights switch (optional) ........................34
Cab blower switch (optional) ................................22, 36
Fuel filler pump (optional) ..................................... 22, 35
Cab floor wiring (optional) ........................................... 34
Fuel heater (optional) ............................................ 16, 35
Cab floor wiring (standard).......................................... 30
Fuel heater relay .................................................. 6, 8, 16
Cab floor/cab connector ........................................30, 36
Fuel level gauge..................................................... 18, 31
Cab front working light switch lighting (optional)15, 34
Fuel level indicator connector .....................................31
Cab front working lights .........................................20, 36
Fuse, 10 A, cab front working light.................... 6, 8, 20
Cab lighting..............................................................20, 36
Fuse, 10 A, fuel heater........................................ 6, 8, 16
Cab lighting switch .................................................20, 36
Fuse, 10 A, heater ............................................... 4, 8, 22
Cab rear working light............................................20, 36
Fuse, 10 A, horn (power) .......................................... 4, 8
Cigarette lighter ................................................22, 30, 36
Fuse, 10 A, pilot safety, overload indicator...... 4, 8, 18
Cold start assistance plug (optional) ...................16, 35
Fuse, 10 A, step-down transformer / radio ...... 4, 8, 22
Cold start assistance switch (optional)..........15, 16, 34
Fuse, 10 A, windshield washer, windshield wiper (BAT
Cold start assistance switch lighting (optional).15, 16,
+ R).................................................................... 4, 8, 20
34
Fuse, 10 A, windshield wiper (BAT +) .............. 4, 8, 20
Control keyboard (788-988-1188)........... 13, 24, 30, 33
Fuse, 10 A, working lights (control), rotary light (std),
D night lighting for switch on instrument panel and
electronics ....................................................4, 6, 8, 20
Description of electrical cabinet printed circuit
ELECTRICAL SCHEMATICS
588 WHEELED EXCAVATORS
TABLE OF CONTENTS
SPECIFICATIONS..................................................................................................................................................... 2
SCHEMATIC SYMBOLS ........................................................................................................................................... 3
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD)..................................................... 4
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD) ...................................................................... 4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ...................................................... 6
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL) .......................................................................6
PRINTED CIRCUIT SCHEMATIC GUIDE................................................................................................................. 8
P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1)......................................................................10
INSTRUMENT PANEL WIRING..............................................................................................................................11
INSTRUMENT PANEL (FRONT FACE)..................................................................................................................11
RIGHT-HAND CONTROL ARM, LEFT-HAND CONTROL ARM AND COMMODO WIRING (STANDARD) ..........13
RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL).............................................................15
ELECTRICAL SCHEMATIC (PLATE 2) ..................................................................................................................16
ELECTRICAL SCHEMATIC (PLATE 3) ..................................................................................................................18
ELECTRICAL SCHEMATIC (PLATE 4) ..................................................................................................................20
ELECTRICAL SCHEMATIC (PLATE 5) ..................................................................................................................22
ELECTRICAL SCHEMATIC (PLATE 6) ..................................................................................................................24
ELECTRICAL SCHEMATIC (PLATE 7) ..................................................................................................................26
ELECTRICAL SCHEMATIC (PLATE 8) ..................................................................................................................28
ELECTRICAL SCHEMATIC (PLATE 9) ..................................................................................................................30
CAB FLOOR WIRING (STANDARD) ......................................................................................................................33
ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD).................................................................33
CAB FLOOR WIRING (OPTIONAL)........................................................................................................................35
ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL) ..................................................................35
CAB AND CAB OPTION WIRING ...........................................................................................................................36
INDEX......................................................................................................................................................................37
SPECIFICATIONS
System voltage ...........................................................................24 Volts negative earth and 12 Volts negative earth
Batteries ....................................................................................... 2 x 12 Volts 120 A/hrs, low maintenance batteries
Alternator ......................................................................................................................... BOSCH, 28 Volts, 45 Amps
Starter motor....................................................................................................................... BOSCH, 24 Volts, 4.0 kW
A (n) Auto-radio/boîtiers
B (n) Indicators/pressure switches/loudspeakers/pressostats/detectors/heat sender/gauge 1 Wire number
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators NC Closed circuit
H (n) Warning devices (visible and audible)
K (n) Relays
M (n) Motors NO Open circuit
P (n) Instruments
R (n) Resistors/heater plugs
S (n) Shunt resistors/switches/battery master switch Intersection of two wires with connection point
Sh (n) Shunt
V (n) Diodes
X (n) Supply line connections Intersection of two wires without connection point
Y (n) Solenoid valves, solenoids
NOTE : The (n) shows the component number. 1
Example : K2 is relay N°2. Link with following plate
1
Link with preceding plate
(n) Supply on printed circuit
A
Return to another plate with the same letter
(n) Battery terminal
Bulbs
(n) Printed circuit connection terminal
Test bulb
Printed circuit earth connector
Regulator
1 or 1 or 1 Harness identification
3 2
The installation position for the harness connector (1) on connector (2) of the
printed circuit is identified by a red mark (3) followed by the figure 1 on the
1 1 2 3 4 5 6 7 8 9 10
printed circuit. This identification corresponds to the position of path 1 of the
harness connector (1). This position is completed when the path 1 line is
shown by a red ring (4) located on line 1 wire, or by a red paint mark on the
housing.
4 1
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD) V1 General contact diode V12 2nd speed indicator lamp diode
V2 K3 relay diode V13 1st speed indicator lamp diode
V3 Dipped headlight diode V20 RH direction indicator diode
V6 Main beam headlight diode V23 Hazard warning diode
∆ 37
V7 RH direction indicator green indicator lamp Ø2 Starter motor connecting point
∆5 V12 7
∆ 10 ∆ 33
∆ 39 ∆ 40
V8 LH direction indicator green indicator lamp Ø4 Printed circuit earth
S8
V8 F19
5A
V9 Hazard warning diode Ø5 Upperstructure power socket connecting point
V20 V7 V10
K 20 ∆ 35 ∆ 36
V13
2 V3
K 53
V10 LH direction indicator diode
k15 ∆6 ∆ 16
V23
F20 5A F21 5A
∆ 24 ∆ 21
∆9
F25
7,5A
F9
V9 5
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD)
10A
F13 5A ∆ 43 1 1
F1 30A F16
5A
F23 5A
V5
V6
F24
5A 1 Harness 10-way connector, floor harness
k2 k1 F17
k5 5A 2 Harness 10-way connector, floor harness
F12
∆ 38
10A
S4
3 F22
5A
F18
5A S2 3 Harness 10-way connector, floor harness
K 14
a3 F33
V11
k9
4 Harness 10-way connector, floor harness
Ø5 Ø2
7,5A
∆ 31
V2
5 Harness 10-way connector, floor harness
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A
6 Harness 8-way connector, floor harness
F6
F8 F2
15A ∆ 44
V18
k4
7 Harness 10-way connector, floor harness
15A 5A ∆ 30
V1
K 10 V16
4 3
F5
10A ∆ 23
k7
5 Harness, 3 way connector, direction indicator, hazard warning
S7 V17 V19 k6
20 Harness, 6-way connector, cab power socket
a1 V21
F31
15A
F4
5A
F3 F10 F11 F27
7,5A 15A 7,5A 5A N° 1
21 Harness, 6-way connector, cab power socket
S5 S6 S3 6
26 Harness, 6-way connector, windshield wiper (K20 intermittent action)
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
27 Harness, 2-way connector, windshield washer
V22 k21
Ø4 N° 2 ∆ 27
∆ 20
28 Safety clip, working brake, parking brake
2
37 Harness, 5 way connector, two-speed
1 2 3 4 5 20 30 38
a2
39 Harness, 2-way connector, parking brake pressure switch
F14 5A
6 7 9 11 12 14 16 28 42 8
N° 3 ∆ 26
40 Harness, 5 way connector, two-speed control
V4
44 Harness, 3 way connector, flasher unit
CM96J016
1 24 Volts supply before contact F24 5A Fuse, LH main beam headlight 1 Harness, 8-way connector, common harness
2 12 Volts supply before contact (radio) F25 7.5A Fuse, parking brake 2 Harness, 10 way connector, lighting and electro
3 Not used F26 7.5A Fuse, direction indicators, hazard warning 3 Harness, 6 way connector, brake unit
F2 5A Fuse, starter switch F31 15A Fuse, windshield wiper intermittent action 4 Harness, 8-way connector, engine
F3 7.5A Fuse, instrument panel F32 10A Fuse, not used 1 Clip, common harness
F4 5A Fuse, cab lighting, horn relay F33 7.5A Fuse, not used 2 Clip, lighting and electro
F6 15A Fuse, upperstructure headlights and cab H14 Not used 3 Clip, brake unit
rear working light 4 Clip, engine
K1 Starter motor relay
F7 10A Fuse, horn
K2 General contact relay 24V, 50A 28Clip, working brake, parking brake
F8 15A Fuse, upperstructure power socket
K3 Hourmeter relay 5 Clip, direction indicator, hazard warning
F9 10A Fuse, windshield washer, windshield wiper
K4 Not used 20 Clip, cab power socket
F10 15A Fuse, fan, heater, fuel heater
K5 Horn relay
F11 7.5A Fuse, cigarette lighter
K6 Working light relay
F12 10A Fuse, pilot safety
K7 Upperstructure and attachment working light
F15 15A Fuse, main beam headlight
relay
F16 5A Fuse, RH stop light
K9 Axle unlocking relay
F17 5A Fuse, LH stop light
K10 Flasher unit relay
F18 5A Fuse, RH front position light
K14 Speed change relay
F19 5A Fuse, LH front position light
K53 Fuel heater relay
F20 5A Fuse, RH front dipped headlight
K20 Windshield wiper intermittent action
F21 5A Fuse, LH front dipped headlight
K21 LH control arm pilot safety relay
F23 5A Fuse, RH main beam headlight
Sh2, Sh4, Sh5 Shunt
Sh1, Sh3, Sh6, Sh7, Sh8 Not used
1 2 1 2 3 4 5 1 2 3
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 1 2 3 4 5 6
121 121 0 158 68 165
49 122 157 71
99 87 88 160 165
71 89 162 163 165
0 26 144 142 128 133 134
31 38 132 135
∆ 39 ∆ 40
∆5
33
∆ 20 ∆ 21
∆5 ∆ 37 V12 7
∆ 10 ∆ 33 ∆ 39 ∆ 40
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
V8
7
S8 F19
V10 5A
V20 V7
∆ 35 ∆ 36 2 V3
V13 65 84 63 159 156 54 51 161 77 69
k15 ∆6 ∆ 16 82 83 86 94 79 50 72 74 166 164
V23
F20 5A F21 5A
∆ 24 ∆ 21
1 2 3 4 5 6 F25 V9 5
7,5A
∆9 F9
10A
F13 5A ∆ 43 1 1
144 0 141 F1 30A F16 F23 5A F24
5A V6 5A
K 20 40 136 142 V5
k2 k1 F17
k5 5A
F12
∆ 38 3 F22 F18
10A
5A 5A S2
S4
∆ 26 V11
k9
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
a3 F33 4 5
1 2 3 4 5 7,5A
Ø5 Ø2 ∆ 31
F7 F32 F30 F26 F15 V2
4
10A 10A 15A 7,5A 15A 13 11 18 35 24 138 19 37 132 135
F6 23 15 64 6 137 16 133 134
98 52 15A ∆ 44 k4
F8 F2 V18
0 49 106 15A 5A ∆ 30
V1 V16
3
K 14 4
F5
10A ∆ 23
∆ 37
k7
S7 V17 V19 k6
a1 V21
1 2 3
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10
3 1
85 86 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
0 K 10
V22 k21
∆ 20 29 31 167 147 40 135 5 48 7
Ø4 N° 2 ∆ 27 168 38 105 148 141 28 41 92 22
2
1 2 3 4 5 20 30 38
a2
∆ 44 N° 3
F14 5A
∆ 26
6 7 9 11 12 14 16 28 42 0 8 V4
K 53 1 2 3 4 5
14 0 6 2
N° 3 N° 1 N° 2
6 7 9 11 12 14 16 28 42 24 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 1 2 3 4 5 20 30 38
0 94 33 0 0 0 0 0 0
1 2 3 4 5 6 7 8 1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10
5 2
70 16 137 36 0 40 14 11 0 4 66 83 82 67 106 70 73 50
55 33 19 138
18
15 23 13 63 84 65 58 52 169 51 78
14
∆ 28 ∆ 27
1 4 3 2
CM96J017
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL)
1 Adjustable boom raising and lowering range limitation detector cable (specific to certain countries)
2 Harness, adjustable boom raising and lowering range limitation electro-control (specific to certain countries)
3 Strips (specific to certain countries)
∆5 ∆ 37 V12 7
4 Quick-attach control harness
∆ 10 ∆ 33
∆ 39 ∆ 40 5 Quick-attach control switch harness
V8 F19
S8
5A
K 20 ∆ 35 ∆ 36 2
V20 V7 V10
V3
Cable, adjustable boom raising range limitation (to terminal N°3)
V13 K50
k15 ∆6 ∆ 16
∆ 24 ∆ 21
V23
F20 5A F21 5A 6 Harness, adjustable boom (special to certain countries)
F25
7,5A
V9 5
7 Harness, hood lighting (optional)
F9
∆9
F13 5A
10A
F16
∆ 43 1 1
F24
9 Harness, cold start assistance (optional)
F1 30A F23 5A
k2 k1
5A
F17
V5
V6 5A
K53 10 Harness, adjustable boom (special to certain countries)
k5 5A
F12
∆ 38 3 F22 F18
11 Rear foglight harness (special to certain countries)
10A
K 14
S4 5A 5A S2
k9
12 Harness, fuel heating device (optional)
V11
a3 F33
7,5A
15 Wire to terminal N°1, adjustable boom raising and lowering range limitation (special to certain countries)
Ø5 Ø2 ∆ 31
F7
10A
F32
10A
F30
15A
F26
7,5A
F15
15A
4
V2
16 Harness, overload indicator (optional)
F8 F2
F6
15A ∆ 44 ∆ 30
V18
k4 17 Harness, upperstructure rotary light (special to certain countries)
V1
15A 5A
22 Harness, cold start assistance glow plug (optional)
K 10
F5
V16
4 3
3 23 Harness, cold start assistance heating element (optional)
10A ∆ 23
S7 V17 V19 k6
33 Harness, overload indicator (optional)
a1 V21
F31
15A
F4
5A
F3 F10 F11 F27
7,5A 15A 7,5A 5A N° 1
38 Harness, pilot system cancellation (special to certain countries)
S5 S6 S3 6
42 Cable, pilot system cancellation (special to certain countries)
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3 6
k21
43 Rear foglight harness (special to certain countries)
V22
∆ 20
R 10 Ø4 N° 2 ∆ 27
2
1 2 3 4 5 20 30 38
a2
F14 5A
N° 3 ∆ 26
6 7 9 11 12 14 16 28 42 8 V4
CM96J018
∆ 23
∆5 ∆ 37 V12 7
1 2 ∆ 10 ∆ 33 ∆ 39 ∆ 40
V8 F19
S8
V10 5A
V20 V7
123 119 ∆ 35 ∆ 36 2 V3
V13
k15 ∆6 ∆ 16
V23
F20 5A F21 5A
∆ 24 ∆ 21
F25 V9 5
7,5A
∆9 F9
10A
1 K51 K50 K53
∆ 23 F1 30A
F13 5A
F16
∆ 43 1
F23 5A F24
5A V6 5A
V5
k2 k1 F17 85 86 30 87A 87 85 86 30 87A 87 3 2 5 1
k5 5A
F12
10A ∆ 38 3 F22 F18
S4 5A 5A S2
k9 0 126 59 124 0 126 56 125 41 41
V11
a3 F33
7,5A
Ø5 Ø2 ∆ 31 V2
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A 56 126126 124 0 0 0
∆ 23
F6
15A ∆ 44 k4
F8 F2 V18
15A 5A ∆ 30
V1 V16
4 3
F5
10A ∆ 23
3 123 119
k7
56 56 56 126 0 0
F31 F4 F3 F10 F11 F27
a1
S7 V17 V19
V21
k6
3 59 0
100 102
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6 2
R 10 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
V22 k21
100 102
Ø4 N° 2 ∆ 27
∆ 20
1
2
1 2 3 4 5 20 30 38
a2
F14 5A
N° 3
∆ 26
6 7 9 11 12 14 16 28 42 8 V4
229
0 0 0 0 76 41 56 229 229 229
N° 3 N° 1 N° 2
6 7 9 11 12 14 16 28 42 24 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 1 2 3 4 5 20 30 38
∆ 43 ∆ 10 ∆ 33 ∆9 ∆ 24 ∆6 ∆ 16 ∆ 38
1 2 1 2 1 2 1 2 3 1 2 1 2
1 2
1 2 3
31 0 26
∆ 11 ∆ 12 ∆ 43 ∆ 10 ∆ 33 ∆ 24 ∆ 17 ∆7 ∆6 ∆ 16 ∆ 42 ∆ 22
∆9 ∆ 38
CM96J019
CM95F016
B5 B3 A4 C2 D3 A7 A2 F7 E3 E1 B1
AA
+
AA –
+
AA AAAAAA AAAAAAA
(30s)
8 7 9 6 11 25 26 27
AA AA AAA
39
(2s)
AA A AA AAA
AAA
AAA A5
A AA
A
AA
2 1
A AAAAAAAAAAAAA
A
AAA
AAAA AA
AA AA
AAAAA
A
AAA
AA
AAAA AA
AA AA
AAAAA
AA
3
16 30 29 31 24 32 33
+ P2 + P1 + P3
AA
AA A
A A
A AA
AA
AAA AAA AAA AAAAAAA A A A A
12 13 14 28
PDH0217
A2 Minimum pilot pressure red warning lamp connector E1 Minimum braking pressure red warning lamp connector 9 Hydraulic oil filter restriction red warning lamp
A3 Hydraulic oil temperature indicator connector E2 Hazard warning red warning lamp connector 11 Minimum pilot pressure red warning lamp
A4 Battery charge red warning lamp connector E3 Parking brake red warning lamp connector 12 Overload indicator orange indicator lamp (optional)
A5 Audible warning red, orange indicator lamp connector E5 Rear fog light indicator orange indicator lamp connector (specific to 14 Pilot system cancellation green indicator lamp (specific to certain countries)
A6 Front axle unlocking orange indicator lamp connector certains countries) 16 Front axle unlocking orange indicator lamp
A7 Engine oil pressure red warning lamp connector E6 RH direction indicator green indicator lamp connector 24 Rotary light orange indicator lamp (specific to certain countries)
25 Minimum steering pressure red warning lamp
B1 24 Volts supply F1 LH direction indicator green indicator lamp connector
26 Parking brake and working brake red warning lamp
B3 Earth F2 Rotary light orange indicator lamp connector (specific to certain coun-
27 Minimum braking pressure red warning lamp
B4 Fuel level indicator connector tries)
28 Rear foglight orange indicator lamp (specific to certain countries)
B5 Indicator lighting connector F5 Dipped headlight green indicator lamp connector
29 LH direction indicator green indicator lamp
B6 Engine coolant temperature indicator connector F6 Main beam blue indicator lamp connector
30 Main beam blue indicator lamp
thermique F7 Minimum steering pressure red warning lamp connector
31 Dipped headlight green indicator lamp
B7 Fuel minimum level connector
P1 Engine coolant temperature indicator 32 Hazard warning red warning lamp
C2 Air filter restriction red warning lamp connector P2 Fuel level indicator 33 RH direction indicator green indicator lamp
C4 Overload indicator orange warning lamp connector (optional) P3 Hydraulic oil temperature indicator 39 Instrument panel lamp
D2 Pilot system cancellation green indicator lamp connector (specific to cer- 1 Stop alarm red warning lamp
tain countries) 2 Alarm orange indicator lamp
D3 Hydraulic oil filter restriction red warning lamp connector 3 Audible warning stop push button
6 Engine oil pressure red warning lamp
7 Air filter restriction red warning lamp
Cre 7-80640GB
8 Battery charge red warning lamp Issued 09-97 Printed in U.K.
4001-11
A B 1 2 3
P1
6
5
7
4
3 6
5
7
4
3
P3
1 2
A B 1 2
39
C D
140 159 23 17 138 13 71 18 11 137 0 19 P2 6
5 4 C D 5 4
6 7 3 6 7 3
1 2 1 2
11 7
15 168
156 16
E F
8
5 4 5 4
6 7 3 6 7 3 9
1 2 1 2
F
E 14
161 162 84 164 83 160 166 163 82 167
12
16
26
25
24 28
29 33
PDH0218
30 31 32 27
A 7 way connector : minimum pilot pressure red warning lamp, hydraulic oil temperature gauge, battery charge PDH0219
red warning lamp, audible warning stop push button, front axle unlocking orange indicator lamp, engine oil
pressure red warning lamp, alarm orange warning lamp, stop alarm red warning lamp. 1 Stop alarm red warning lamp 25 Minimum steering pressure red warning lamp
2 Alarm orange indicator lamp 26 Parking brake and working brake red warning
B 7 way connector : 24 Volts supply, earth, fuel level indicator, indicator lighting, engine coolant temperature 3 Audible warning stop push button lamp
indicator. 6 Engine oil pressure red warning lamp 27 Minimum braking pressure red warning lamp
C 7 way connector : air filter restriction red warning lamp, overload indicator orange indicator lamp (optional). 7 Air filter restriction red warning lamp 28 Rear foglight orange indicator lamp (specific to
8 Battery charge red warning lamp certain countries)
D 7 way connector : pilot system cancellation green indicator lamp (specific to certain countries), hydraulic oil fil- 9 Hydraulic oil filter restriction red warning lamp 29 LH direction indicator green indicator lamp
ter restriction red warning lamp. 11 Minimum pilot pressure red warning lamp 30 Main beam blue indicator lamp
E 7 way connector : minimum braking pressure red warning lamp, hazard warning red warning lamp, parking 12 Overload indicator orange indicator lamp 31 Dipped headlight green indicator lamp
brake red warning lamp, rear foglight orange indicator lamp (specific to certain countries), RH direction indi- (optional) 32 Hazard warning red warning lamp
cator green indicator lamp. 14 Pilot system cancellation green indicator lamp 33 RH direction indicator green indicator lamp
(specific to certain countries) 39 Instrument panel lamp
F 7 way connector : LH direction indicator green indicator lamp, rotary light orange indicator lamp (specific to 16 Front axle unlocking orange indicator lamp
certain countries), dipped headlight green indicator lamp, main beam blue indicator lamp, minimum steering P1 Engine coolant temperature indicator
24 Rotary light orange indicator lamp (specific to
pressure red warning lamp. P2 Fuel level indicator
certain countries)
P3 Hydraulic oil temperature indicator
AA
0
AA AA 10 9
AA AA
71
SC2
AA
141
8
AA
AA
6
4
5
3
136
37
AA AA
V V
C C
140 0
AA
38
S3 141
AA
0 40
0
AA
65 66
AA
10 9 71
22 22 0 3
H51 22 0 22
B51
84
AA
AAAAAAAAAAA
AAAA
AAAAA
H12 6
AA
AAAAAAAAAAA
AAAA
AAA
82 0 5
10 9 AA 1 S26
S51 37
B53 45
0
6 5
10 9 71
2 1
3
H13
5
3 1
H50 10 9
1 S27
A 46
8 63 0
0 83 41
6 B 28
STOP
0
S50 4 3
AA
2 1 10 9 71
S1
AA
AA
2
AA
5 7 5
6 3 6 3 6 3
Y15 B50
6
1 29
5 2 5 2 5 2
C C C C
105 105 64 147 63 71 0 63 99 94 94 48 86 71 0 86 89 165 4 1 4 1 5 6 7
4 1
H10 S4
J14 87
J13 J15
2
0 6 3 72 6 3 54 6 3 50
6 7 4 2 122
65 86 51 121
88
S24 2
0 121 0
158 122 157
40
40
CM96J020
H31 S25
AA
101
AA
0
H53 + -
82 0 10 9
AA 71
AA
101 0 10 9
S53
AA V50
8
AA
5 100 102 140 28
6 5
82 0
1 AA
AA
4 3
1 31
0
AA
229
229
128 AA
AA
229
127
AAAAAAA AA AA
AAAAAAA AA AA
10 9 0
H30 10 9 0 3
AA
AAAAAAAAAAA
AAAAA AA
AA
8
6 5 75
S20 5 3
4 3
3
1 76
1 62
H55 S55
56
STOP
0 10 9
H58 S56 0
7 105
0 5 106
229 10 9
H32
1 109
229 10 9
5
7 100 S21
1
3 56
1 102 145 91
38 24 16 6 43 6
9
2 1
CM96J021
A
G1 Batteries
S2 Battery master switch
PDH0221
BATTERY MASTER STARTER MOTOR BATTERY RELAY BATTERY RELAY THERMOSTART ASSISTANCE ENGINE CUT-OUT ALTERNATOR
SWITCH BATTERIES STARTER SWITCH KEY (OPTIONAL)
+12 V +12 V 97
A
+24V +24V 2
97 B
2 +24V 9
1 C
F2 F1
5A 30A
G1
8 3
11
1 2 D
V1
5 2 9
S20 9 (2)
2 (5)
H30 13
S1
30 9 5
E
R012
58 50 15 10 1 3
1 K3
9 (1)
3 (9) 2 (9) 7 2 K3 5 4
62 24
4 6 13 14 F
2 3
K1 K15
5 1 4
1 1 K15 5 4 4 (8)
2 4 (6)
123 4 (4)
3 K1 2 2 K2 3 K2
30 B+ D+ W
0 23 (1)
M1 G2
50 R10
S2
23 (2)
119 2
229 Y1
22 1
0
9
R11
L K 4 4 H A4
CM96J022
See schematic plate 2 page See schematic plate 7 page See schematic plate 7 page
C U F1
16 26 26
See schematic plate 2 page See schematic plate 4 page See schematic plate 6 page
D V G1
16 20 24
See schematic plate 2 page See schematic plate 4 page See schematic plate 5 page
E X H1
16 20 22
B2
See schematic plate 2 page See schematic plate 5 page See schematic plate 8 page
F Y I1
16 22 28
B21
H15 See schematic plate 4 page See schematic plate 5 page See schematic plate 8 page
M Z J1
20 22 28
X1 (K) See schematic plate 4 page See schematic plate 7 page See schematic plate 8 page
N 20
A1 26
K1 28
F3 - F4 - F7 - K5
H26 See schematic plate 4 page See schematic plate 7 page See schematic plate 6 page
P 20
B1 26
L1 24
S3
P4
B3
See schematic plate 6 page See schematic plate 7 page See schematic plate 8 page
Q 24
C1 26
B4 28
2 +24V +24V 2
B M
9 +24V +24V 9
C N
F3 F4 F7
7.5A 5A 10A
A1 B1 C1 D1 E1 F1 G1 H1 I1 J1 K1 L1 T
11
11 26 34
D 160 164
84 83 82 161 168 162
3 (3) 166 156 163 159
2 (10)
B1 E1 E3 F7 E5 F6 F5 D2 C4 E6 F1 E2 A6 71
B5 P
13 22
E A4 P10 B3
3 (1)
B6
C2 D3 A2 A7 B7 B4 A3 A5 D1 F2 S3
h P4
2 3
3 (10) 3 (4) 1 (4) 3 (2) 1 (2) 1 (3) 1 (1) 167 3 (5) 20 (1) K5
24 1 K5 5 4
F 15 16 17 23 137 19 138 140 18
35
X1 (K) Q
4 (5) 1 (5) 4 (7) 1 (7) 1 (6) 1 (8) 4 (2) 3 (8)
E1
X10 (C) X10 (A)
148
P P P P S10
B21 B22
B1 B2 B3 B4 H15 H26
P11 X10 (B)
0
R
0
S
4
B4 Z Y X V U
CM96J023
A
F11 7.5A Fuse, cigarette lighter
UPPERSTRUCTURE
F31 15A Fuse, windshield wiper intermittent action
K6 Working light relay E2 Attachment working light (on boom)
K7 Upperstructure and attachment working light H57 Standard rotary light (optional)
relay H56 Rotary light (specific to certain countries)
K20 Windshield wiper intermittent action X5 (A), (C) Attachment working light power connection
V22 Rotary light diode (specific to certain countries)
Ø1, Ø2, Ø3, Ø4 : see page 4
K See schematic plate 2 page V See schematic plate 3 page See schematic plate 9 page
16 18 S1 30
X5(A),(C) See schematic plate 3 page See schematic plate 3 page See schematic plate 5 page
M X V1
18 18 22
See schematic plate 3 page See schematic plate 6 page See schematic plate 9 page
N N1 W1
18 24 30
H10 - H11 - H12 - H13 - H31 X1(E), (F), (J), (L), (M), (G)
S4 - S6 - S26 - S27 - S25 See schematic plate 3 page See schematic plate 8 page See schematic plate 5 page
P P1 T1
18 28 22
F5 - F6 - F9 - F10 - F11
M4 M3 F31 - K6 - K20 - K7 - V22
See schematic plate 3 page See schematic plate 5 page See schematic plate 5 page
R Q1 U1
18 22 22
PDH0221B
ROTARY LIGHT (OPTIONAL) ATTACHMENT WORKING LIGHTS WINDSHIELD WIPER WINDSHIELD WASHER BLOWER CIGARETTE LIGHTER
REAR WORKING LIGHT HEATER
ITALY STANDARD
AIR CONDITIONING
2 +24V +24V 2
M U1
9 +24V +24V 9
N T1
10 1 10 1 10 4 8 3 7 10 10 5 1 E7
5
136 38
71 71
P S1
31 29 2 (3) 6 (4) 2 (2)
26 (6) 40 ére
6 (3) 6 (1) 142
20 (3) 2 ème 1
26 (4) 26 (5) R1
2 (1) 45
3 20 (6)
167 K7 141 26 (1) 46
4 5 26 (2) 27 (2)
17 20 (2) V22 30
2 3 2B
4B
5 4 K6 1A 20 (5)
X1 (F) 1 K6 3B X1 (E) M3 M4
6 (5) 33 K20 5B X1 (L)
1B X1 (J)
1(4) X1 (M)
8
33 X5 (C)
H56 H57
X1 (G) M2
E51 E2
0 X5 (A) 0
R Q1
0
S
26 (3) 20 27 (1)
X K N1 P1 V
CM96J024
A
S56 Rear foglight switch (optional)
E12 Engine compartment light (optional)
V50 Quick-attach diode
S28 Engine compartment lighting switch (optional)
V51 Quick-attach diode
V52 Quick-attach diode
1 Standard 4 terminal strip
See schematic plate 2 page See schematic plate 4 page See schematic plate 8 page
A T1 A2
16 20 28
See schematic plate 3 page See schematic plate 4 page See schematic plate 8 page
Y U1 B2
B23 18 20 28
See schematic plate 3 page See schematic plate 4 page See schematic plate 7 page
B6 Z V1 C2
18 20 26
X1(A),(B),(C),(D),(H)
See schematic plate 3 page See schematic plate 7 page See schematic plate 6 page
H32 - S21 T X1 E2
18 26 24
V50 - V51 - V52
F8 - F13 - F14 See schematic plate 3 page See schematic plate 7 page See schematic plate 6 page
H1 18
Y1 26 24
A1 F30 - V4 - V21
H58 - S56 See schematic plate 8 page
See schematic plate 4 page See schematic plate 9 page D2 28
Q1 Z1
S53 - H53 20 30 See schematic plate 9 page
30
PDH0221C
UPPERSTRUCTURE FUEL PUMP OVERLOAD INDICATOR (OPTIONAL) FRONT CAB WORKING LIGHTS ENGINE COM- CAB FAN RADIO QUICK ATTACH
POWER SOCKET PARTMENT (OPTIONAL) (OPTIONAL)
(OPTIONAL)
LIGHTING
97 12V
A
2 24V 24V 2
U1 E2
9 24V 24V 9
T1 D2
T V1 Z Y
97
48
101 140 V51
F8 F13 F30 F14 102
15A 5A 15A 5A V50
X14 (1)
100
91 127
26 V52
16 (2) 24 (1) 93 7 1 9
S21 H53
S53 1 0 2
H32
9 5 9 5
7 V4
36 92
10 1 10 1 3 10
2 (8) S56 229
16 (1) H58 C2
+ 56
229 145
24 (3)
33 (1) A1
B2
128
5 -
1 (7) 1 (8) 1 (6) 1 (9) 102 100
21 (1)
132 134 133 135
P B23
Y53 X1 (H) 21 (4) 21 (5) 21 (3) 21 (6)
S29 2 2
S28
X1 (D) X1 (C) X1 (B) X1 (A)
4 146 1 Y51 1 Y52
M M6
E12 + +
1 X2 33 (2) E50 0 - -
16 7 14
X1 H1 Q1 Y1 Z1 A2
CM96J025
J15(2),(3),(4),(5),(6) S24 N1 See schematic plate 4 page 20 N2 See schematic plate 7 page 26
S52
H52 See schematic plate 5 page 22 P2 See schematic plate 7 page 26
D2 See schematic plate 8 page 29
B54 See schematic plate 9 page 30
PDH0221D
2 24V 24V 2
E2 P2
9 24V 24V 9
D2 N2
F12
10A
49
Sh4 105
42 4 (9)
2 (3) 2 (4) 110 2 (2) 1 (2) 6 (8) 2 (9) 2 (8)
37 (3)
2 2 2 2 2 2 2
M2
24
42
J2 L1 L G1 G N1 Q 2 L2
CM96J026
A
E19 LH main beam headlight
beam and dip switch, side lights and headlight
flasher switch
See schematic plate 2 page See schematic plate 5 page See schematic plate 8 page
H C2 R3
16 22 28
See schematic plate 3 page See schematic plate 9 page See schematic plate 8 page
U G2 S3
18 30 28
E12
See schematic plate 3 page See schematic plate 9 page See schematic plate 8 page
E16 - E18 E1 H2 T3
18 30 28
See schematic plate 3 page See schematic plate 6 page See schematic plate 8 page
X5(B) E11 - E15
F1 J2 U3
18 24 28
B51 - B52 - B53 See schematic plate 3 page See schematic plate 6 page See schematic plate 8 page
A1 L2 V3
18 24 28
J14(1),(2),(3),(4),(5),(6) See schematic plate 3 page See schematic plate 6 page See schematic plate 8 page
F15 - F16 - F17 - F18 - F19 B1 18 M2 24 W3 28
F20 - F21 - F23 - F24
K7 - Sh5 - V3 - V6
See schematic plate 3 page See schematic plate 6 page See schematic plate 8 page
C1 18 N2 24 X3 28
E17 - E19 B50
B55 See schematic plate 5 page See schematic plate 6 page See schematic plate 8 page
E14
X1 22 P2 24 Y3 28
PDH0221E
2 +24V 2 +24V
P2 Y3
9 +24V 9 +24V
N2 X3
F15
15A
65 U
22 C1 B1 A1
4 (1)
3 (6) SC1 J14 (1) J14 (5)
P 0123
B51 77
66
J14 (2)
3 (1) J14 (3) J14 (6) J14 (4) 4 (2) 4 (4) 4 (3)
5 (9) P B55
69 5 (4) 72 5 (7)
0
W3
V3
U3
T3
5 3
M2 L2 Q3 G2 Y1 H X1 R3 J2 C2 F1 S3 E1 H2
CM96J027
A
V5 Foglight indicator lamp diode Y50 Adjustable boom range limitation solenoid valve
(optional)
: see page 4
ENGINE
CAB
R50 Fuel heating device
H51 Hazard warning switch lighting
H55 Rear foglight switch lighting (specific to certain
countries)
SC1 Direction indicator (dipped headlights, main
beam headlights, parking lights and headlight
flasher selection combination switch)
E20
S30 Adjustable or articulated boom switch
S51 Hazard warning switch
S55 Rear foglight switch (specific to certain coun-
tries)
E22 - E25
WIRING CONNECTIONS BETWEEN SCHEMATICS
X5(A) D1 See schematic plate 3 page 18 B2 See schematic plate 5 page 22 U3 See schematic plate 7 page 26
J1 See schematic plate 3 page 18 See schematic plate 5 page 22 V3 See schematic plate 7 page 26
J13(1),(2),(3) F22 - F26 - F27 - K10
V5 - V7 - V8 - V9 - V10 - V20 D2 See schematic plate 6 page 24
V23 - K50 - K51 - K53 I1 See schematic plate 3 page 18 See schematic plate 9 page 30 W3 See schematic plate 7 page 26
SC1
E23
H51 K1 See schematic plate 3 page 18 F2 See schematic plate 9 page 30 X3 See schematic plate 7 page 26
S51
E32 P1 See schematic plate 4 page 20 Q3 See schematic plate 7 page 26 Y3 See schematic plate 7 page 26
R1 See schematic plate 4 page 20 R3 See schematic plate 7 page 26 A4 See schematic plate 2 page 16
A2 See schematic plate 5 page 22 S3 See schematic plate 7 page 26 B4 See schematic plate 3 page 18
FLASHING LIGHT WARNING ADJUSTABLE BOOM ADJUSTABLE BOOM RANGE LIMITATION FUEL HEATING FOGLIGHT DIPPER LIGHTING
OR (OPTIONAL) DEVICE LICENCE PLATE LIGHTING
ARTICULATED BOOM
2 +24V
Y3 J1 K1 R1 S3 R3 R3 Q3
9 +24V
X3 D2 72
85 F27 41 F22
F26 5A
7.5A 5A
49 31
K10
49A 14 75 229 229 70
44 (1) 56
44 (3)
163 15
4 (6)
J13 (1) 86 S30
164 2 43 (2)
3
6 5 10 1 1
SC1 90 K53
0 4 2
5
0
1 1 9 5
J13 (2) J13 (3) 3 4
I1 B56 S55
1 9 126 14
8 2 7
59 H55
162 88 S51 10 1
7 (6) 7 (3) 7 (5) 7 (8) 7 (4) 7 (9) H51 5(10) 56
6 (2) 76
6 (1) R50
V7 87 V8 V9
89 10 (2)
V10 T°
165 43 (1)
10 (1)
V20
K51 30 K50
30 86
86 V5
V23
2 (6) 5 (3) 7 (10) 5 (5) 11
44 (2)
71 85 85
0 87A 87 87 87A
124 125
59
2 2 2 E25 E29 E24
E20 E31 E21 E22 E23 E32
Y7 1 Y8 1 1 Y50 0 0 161 0 0
W3 X5 (A)
V3 0
0
6 11
U3 F2 A2 B2 12 B4 A4 D1 P1
T3
CM96J028
A D2
See schematic plate 5 page 22
See schematic plate 6 page 24
See schematic plate 8 page 28
Y15 F25
S50
H50
PDH0221D
99 99 99
7 (1) 7 (1)
7 (1)
0
Z1 0
0
Z1 Z1
H50 H50
H50 10 3 4 8
S50 S50
7
S50 0 1 0 10 1 7 2 8 10 1 7 2 8
1
2 2
1 0 1 0 1 0 1 0
9 1 5 2 6
9 5 6 9 5 6
48
W1
71 71 71
S1 S1 S1
2 2 2 2 2 2 2
1 1 1 1 1 1 1
Y18 Y17 Y15 Y15 Y16 Y15 Y16
28
H2 28 28
H2 H2
CM96J029
CAB FLOOR WIRING (STANDARD) ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)
H26 E2
0 165 71 0 79 74 35 0
E32 E16 - E18
E12 - E20
B51 B52 B53
C A X5
1 2 3
4 5 6 33 0 7078 73 169 169 E31
65 66 84 0 82 0 0
169
49 0
J14 J13 J15 P10
B50 3 21 3 2 1 3 2 1
0 6 5 4 6 5 4 6 5 4
A B
H11 121
72 22 65 88 50 53 0 S6 P11
83 69 0 77 87 86 105 54 51
19 A
Y15 C D
0
H12 137 B
S26 52 0 C
63 Y12
H15 0 X10
H13
S3 S27
F Y11 Y27 Y26 Y13 Y2
E
H10
22 22 0 S4
H51 0 140
S51
K53 106 0 51 0 50 0 58 0 55 0
5 1 2
4 1 28 39
B3 H18 S12 H1 94
M3 P4 Y17
7 0 X2
M4
94
0 Y18
17 0 S1 36 0 S2
40 0
H50 24
16 94
Y16
11 46 45 0 0
S50 B2
0 158 157 0
122 122 7 5
B54 B21
6
S24
+
105 144 31
132 0 138 Y1
53 105 G1 G1
X1 E7 11
142
64 105 E
+
D
147 134 C
F
B22 18
L M
G
33
133 B
K H 48
A J
0 B1
A1 G2
12 12
15 0 B+
135 26 38 128 0 34 B4 34
M1 D+
W
92
0
71 68 165 70 67 0 169
135 23 0 2 14 13
0 133 2 2 4
20 3 4
0 21
40 4 0
1 2 3 4 3 134 E11 -E15 - E22 E10 - E13 - E21
27 27 20 0
132
5 6 7
CM96J030
CAB FLOOR WIRING (STANDARD) ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)
3, 3, 20, 20, 21, 27, 40, 40, 24 Volts supply before contact
1, 2, 3, 4, 5, 6, 7 et 0 1, 2, 3, 4, 5 28 et 39
FLOOR UPPERSTRUCTURE
A1 Radio (optional) B1 Air filter restriction pressostat
B3 Pilot pressure pressostat B2 Hydraulic oil filter restriction pressostat
B50 Parking brake pressure switch B12 Two-speed brake pressure switch
B51 Stop light pressure switch B21 Hydraulic oil temperature sender
B52 Braking minimum pressure switch E2 Attachment working light on boom
B53 Steering pressure switch E10 RH rear stop light
B54 Front axle unlocking pressure switch E11 LH rear stop light
E7 Cigarette lighter E12 Front RH side light
E14 Front LH side light E13 Rear RH side light
E17 Front LH dipped headlight E15 Rear LH side light
E19 LH main beam headlight E16 Front RH dipped headlight
E23 LH front direction indicator E18 RH main beam headlight
E32 LH side-mounted direction indicator E20 RH front direction indicator
H10 Working light switch lighting E21 RH rear direction indicator
H11 Windshield wiper switch lighting E22 LH rear direction indicator
H12 Windshield washer switch lighting E31 RH side-mounted direction indicator
H13 Heater blower switch lighting G1 Batteries
H15 Instrument panel audible warning P11 Fuel level indicator
H17 1st speed green indicator lamp S2 Battery master switch
H18 2nd speed blue indicator lamp X2 Upperstructure power socket
H26 Horn X5 Attachment working light power connection
H50 Parking brake and working brake switch lighting X10 Fuel level indicator connector
H51 Hazard warning switch lighting Y2 Pilot safety solenoid valve
J13 Steering column connector (commodo) Y11 Gear box solenoid valve (first speed)
J14 Steering column connector (commodo) Y12 Gear box solenoid valve (second speed)
J15 Steering column connector (commodo) Y13 Front axle unlocking solenoid valve
M3 Windshield washer motor Y15 Parking brake and working brake solenoid valve
M4 Heater blower motor Y16 Working brake solenoid valve (Standard)
P4 Hourmeter Y17-Y18 Working brake solenoid valves (specific to certain countries)
P10 Instrument panel Y26-Y27 Stabilizer raising and lowering solenoid valves
S1 Key switch
ENGINE
S3 Horn switch
S4 Working light switch B4 Engine oil pressure pressostat
S6 Windshield wiper switch B22 Engine coolant temperature sender
S12 Two-speed switch G2 Alternator
S24 Pilot safety switch K53 Fuel heating device
S26 Windshield washer switch M1 Starter motor
S27 Heater blower switch Y1 Engine cut-out solenoid valve
S50 Parking brake and working brake switch
S51 Hazard warning switch
X1 Cab floor/cab power connector
CAB FLOOR WIRING (OPTIONAL) ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)
E24
AA
101 B23
AA X5
AA
+ - H15 0 70
AA
V52 101 0
145 146
100 102 V50
82 82 AA
AA
140
Y53
A A AA
A AA
0 0
V51
A A AA
A AA
AAA AAAA ø5 1 90
Y7
7 4 42 0
H58 H52 H30 H53 H55 H31 11 59
22 K53 10 Y8
0 0
S56 S52 S20 S53 S55 S25 23 (1) K50 110
1 R10 19 125 0 Y14
12 33 102
23 (2) 124 Y51
0
S30 K51
100
56 56 0 Y52
56
B56
126
90 59 0 125
Y50
0
B55
0
0
82
E12 26
41
R50
0
R11 S28
119
+ - + -
H32
S21
0
76 229
38 9 3 24 15 6 16 43 6 E25
102
100
229 0
14 19 14 1
E29
CM96J031
CAB FLOOR WIRING (OPTIONAL) ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)
ELECTRICAL CABINET ELECTRICAL CABINET
1 4 terminal strip 1 4 terminal strip
3, 6, 9, 14, 14, 15, 16, 19, 24, 38, 43 et 6 1, 4, 10, 11, 12, 19, 22, 23 (1) (2), 33, 42 et ∅ 5
INSTRUMENT PANEL UPPERSTRUCTURE
B55 Steering brake pressure switch B23 Overload indicator
H30 Cold start assistance switch lighting B56 Boom raising range limitation detector
H31 Rotary switch lighting E24 Dipper lighting
H32 Overload indicator switch lighting E25 Rear foglight
H52 Pilot system cancellation switch lighting E29 Licence plate lighting
H53 Front working light switch lighting K50 Adjustable boom raising range limitation relay
H55 Foglight switch lighting K51 Adjustable boom lowering range limitation relay
H58 Quick-attach switch lighting K53 Fuel heating device relay (fitted standard)
S20 Cold start assistance switch R50 Fuel heating device
S21 Overload indicator switch Y3 Fuel filler pump
S25 Rotary light switch (specific to certain countries) Y7 Adjustable or articulated boom extending solenoid valve
S30 Adjustable or articulated boom switch Y8 Adjustable or articulated boom retracting solenoid valve
S52 Pilot system cancellation switch Y14 Pilot system cancellation solenoid valve
S53 Front working lights switch Y50 Adjustable boom raising range limitation solenoid valve
S55 Foglight switch Y51 Quick-attach solenoid valve
S56 Quick-attach switch Y52 Quick-attach solenoid valve
V50 Quick-attach diode Y53 Fuel filler pump
V51 Quick-attach diode X5 Steering column connector
V52 Quick-attach diode
ENGINE
H15 Audible warning
E12 Engine compartment light
R10 Cold start assistance resistor
R11 Cold start assistance glow plug
S28 Engine compartment working light switch
127 0 128 0
A
B
M2 C
D
142
144
38
0
0
26
S10
A
E1 M6 S29
X14 (2) X14 (1)
0 E7 48
0 33 X1
31 F
G H 128
M J
144 E K
38 2 (7)
B6 132 D
L A 135 B5
133
- C B
-
132
135 134
+ 142 134 133 26 +
0 31 0 33
H56-H57 E51
CM95F014
INDEX
A C
Adjustable...............................................................15 Cab floor/cab operator’s compartment lighting ...... 36
Adjustable boom.....................................................29 Cab floor/cab power connector .............................. 33
Adjustable boom lowering range Cab floor/cab rear working light connector ............ 20
limitation relay ..........................................6, 28, 35 Cab floor/cab rotary light connector ....................... 20
Adjustable boom raising range limitation Cab floor/cab rotary light connector ....................... 36
detector ..............................................................28 Cab floor/cab windshield wiper motor black connector
Adjustable boom raising range limitation 20
relay .........................................................6, 28, 35 Cab floor/cab windshield wiper motor blue
Adjustable boom raising range limitation connector ........................................................... 20
solenoid valve ..............................................28, 35 Cab floor/cab windshield wiper motor
Adjustable or articulated boom extending connector ........................................................... 36
solenoid valve ..............................................28, 35 Cab floor/cab windshield wiper motor grey
Adjustable or articulated boom retracting connector ........................................................... 20
solenoid valve ....................................................35 Cab floor/cab windshield wiper motor white connector
Adjustable or articulated boom switch ........15, 28, 35 20
Air conditioning .......................................................21 Cab front working lights ......................................... 23
Air filter restriction pressostat ...........................18, 33 Cab lighting ...................................................... 18, 36
Alternator ....................................................16, 17, 33 Cab lighting switch ........................................... 18, 36
Articulated boom.....................................................29 Cab rear working light ............................................ 20
Attachment working light ........................................21 Cab/cab floor connector......................................... 18
Attachment working light (on boom) .......................20 Cigarette lighter.................................... 20, 21, 33, 36
Attachment working light on boom .........................33 Cold........................................................................ 15
Attachment working light power connection .....20, 33 Cold start assistance glow plug ............................. 35
Audible warning ................................................15, 35 Cold start assistance momentary switch
Axle unlocking ........................................................25 (optional)............................................................ 16
Axle unlocking relay..............................................4, 8 Cold start assistance relay............................. 6, 8, 16
Cold start assistance resistor................................. 35
B
Cold start assistance switch............................. 15, 35
Batteries ...........................................................16, 33 Cold start assistance switch lighting ................ 15, 35
Battery charge warning lamp..................................19 Cold start assistance switch lighting (optional) ...... 16
Battery master switch .................................16, 17, 33 Combination switch................................................ 27
Battery relay ...........................................................17 Combined switch for direction indicator
Blower.....................................................................21 (commodo),dipped headlights, main beam
Boom raising range limitation detector ...................35 headlights, sidelights, headlight flasher
Braking minimum pressure switch..........................33 and horn .........................................................13
Braking unit harness (standard) .............................15 Connector (10 way)................................................ 36
C D
Cab and cab option wiring ......................................36 Description of electrical cabinet printed circuit
Cab fan motor.........................................................36 (optional equipment) ............................................ 6
Cab fan plug ...........................................................36 Description of electrical cabinet printed circuit
Cab fan switch ........................................................36 (standard equipment) .......................................... 4
Cab floor wiring (optional).......................................35 Dipped headlight diode .................................. 4, 8, 26
Cab floor wiring (optional).......................................34 Dipped headlights .................................................. 27
Cab floor wiring (standard) ...............................32, 33 Dipper lighting ............................................ 28, 29, 35
Cab floor/Cab front (optional) and rear Dipper lighting connector ....................................... 28
(standard) working light ......................................36 Direction indicator .................................................. 29
Cab floor/Cab front working light connector Direction indicator (dipped headlights, main beam
(optional) ............................................................22 headlights, parking lights and headlight flasher
Cab floor/cab LH and RH loadspeaker connector selection combination switch).........................28
(optional) ............................................................22
Cab floor/cab lh and RH loudspeaker connector
(optional) ............................................................36
ELECTRICAL SCHEMATICS
Wheeled excavators
TABLE OF CONTENTS
SCHEMATIC SYMBOLS .......................................................................................................................................... 3
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD).................................................... 4
PRINTED CIRCUIT WIRING (STANDARD)............................................................................................................. 4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) .................................................... 6
PRINTED CIRCUIT WIRING (OPTIONAL) .............................................................................................................. 6
PRINTED CIRCUIT SCHEMATIC GUIDE ................................................................................................................ 8
P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1)..................................................................... 10
INSTRUMENT PANEL WIRING............................................................................................................................ 11
INSTRUMENT PANEL (FRONT SIDE) ................................................................................................................. 11
RIGHT-HAND CONTROL ARM, LEFT-HAND CONTROL ARM AND COMMODO WIRING (STANDARD) ........ 13
RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL............................................................. 15
ELECTRICAL SCHEMATIC (PLATE 2) ................................................................................................................ 16
ELECTRICAL SCHEMATIC (PLATE 3) ................................................................................................................ 18
ELECTRICAL SCHEMATIC (PLATE 4) ................................................................................................................ 20
ELECTRICAL SCHEMATIC (PLATE 5) ................................................................................................................ 22
ELECTRICAL SCHEMATIC (PLATE 6) ................................................................................................................ 24
ELECTRICAL SCHEMATIC (PLATE 7) ................................................................................................................ 26
ELECTRICAL SCHEMATIC (PLATE 8) ................................................................................................................ 28
ELECTRICAL SCHEMATIC (PLATE 9) ................................................................................................................ 30
ELECTRICAL SCHEMATIC (PLATE 10) .............................................................................................................. 32
ELECTRICAL SCHEMATIC (PLATE 11) ............................................................................................................... 34
ELECTRICAL SCHEMATIC (PLATE 12) .............................................................................................................. 36
ELECTRICAL SCHEMATIC (PLATE 13) .............................................................................................................. 38
ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD) ............................................................... 41
ELECTRONIC CIRCUIT WIRING (788P/988P/1188P) ......................................................................................... 42
ELECTRONIC CIRCUIT WIRING (788P/988P/1188P) ......................................................................................... 43
DETAILS OF 35 PIN CONNECTOR X3 EXCAVATORS 788P/988P/1188P.......................................................... 43
CAB FLOOR WIRING (OPTIONAL)...................................................................................................................... 44
ENGINE AND UPPERSTRUCTURE MODULE WIRING (OPTIONAL) ................................................................ 45
CAB AND CAB OPTIONS WIRING ....................................................................................................................... 46
ALPHABETICAL INDEX ........................................................................................................................................ 47
SPECIFICATIONS
Circuit voltage ............................................................................... 24 volt negative earth and 12 volt negative earth
Batteries .......................................................................................................2 x 12 Volt 120 A/hrs, low maintenance
Alternator ..............................................................................................................................Bosch, 28 volt, 45 amps
Starter motor........................................................................................................................... Bosch, 24 volt, 4.0 kW
A (n) Radio/housings
B (n) Indicators/pressure switches/loud-speakers/detectors/thermal detector/gauge Wire number
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators Closed circuit
H (n) Warning devices (lighted and audible)
K (n) Relays
M (n) Motors Open circuit
P (n) Instruments
R (n) Resistors/heating elements/heating plugs
S (n) Shunt resistors/switches/rotating switches/main switch Intersection of two wires with connection point
Sh (n) Shunt
V (n) Diodes
X (n) Supply line connections Intersection of two wires without connection point
Y (n) Solenoid valves, solenoids
NOTE: The (n) shows the component number.
Example: K2 is relay N°2. Link with following plate
Bulbs
(n) Printed circuit connection terminal
Test bulb
Printed circuit earth connector
Regulator
1 or 1 or 1 Identification of harness
3 2
The installation position for the harness connector (1) on connector (2) of the
printed circuit is identified by a red mark (3) followed by the figure 1 on the
printed circuit. This identification corresponds to the position of path 1 of the
harness connector (1). This position is completed when the path 1 line is
shown by a red ring (4) located on line 1 wire, or by red paint marking.
4 1
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD) K52 Speed change relay (except 588) K56 Reverse travel relay
K54 Frequency threshold detector relay (threshold: 1 = K57 Forward travel relay
1600 rpm) K58 Two-speed supply relay
K55 Frequency threshold detector relay (threshold: 2 = K61 Battery relay (heater/air conditioner)
1400 rpm) Sh4, Sh5, Sh9 Shunt
Sh6, Sh8, Sh10, Sh11 Not used V13 1st speed indicator lamp diode on 588P
V1 Starter key switch diode V14 Stab lowering diode
V2 Diode less engine running V15 Stab raising diode
V3 Dipped headlight indicator lamp diode on instru- V18 Axle unlocking indicator lamp diode on instru-
ment panel ment panel
V6 Main beam headlight indicator lamp diode on V20 RH flasher diode
instrument panel V22 Rotary light diode on instrument panel
V7 RH flashing indicator lamp diode on instrument V23 Warning diode
panel V24 K54 relay diode
V8 LH flashing indicator lamp diode on instrument V25 K55 relay diode
panel V26 Axle unlocking diode
V9 Warning indicator lamp diode on instrument panel V30 Buzzer diode
V10 LH flasher diode V31 K58 relay diode
V12 2nd speed indicator lamp diode on 588P
1 (1) 24 volt printed circuit supply 36 12V socket harness, 2-way connector
1 (2) 24 volt printed circuit supply 37 Bi-stable relay harness on 588, 5-way connector
39 Brake pressure switch harness on 588, 2-way
4 (1) Printed circuit earth connector
4 (2) Printed circuit earth 40 Two-speed control box harness, 5-way connec-
tor (588)
CI99J043 1 Floor harness, 10 way connector
44 Flasher unit harness, 3-way connector
2 Floor harness, 10 way connector 45 Upperstructure socket harness
F1 Fuse, 30 A, starter motor solenoid, thermostart F23 Fuse, 5 A, RH main beam headlight 3 Floor harness, 10 way connector
50 Threshold detector harness, 5-way connector
F2 Fuse, 5 A, starter switch 4 Floor harness, 10 way connector
F24 Fuse, 5 A, LH main beam headlight (788)
F3 Fuse, 7.5 A, instrument panel, hourmeter 5 Floor harness, 10 way connector 51 Heavy lift solenoid valve harness (788), clip
F25 Fuse, 7.5 A, parking brake electro, working brake 6 Floor harness, 10 way connector
F4 Fuse, 5 A, cab lighting, horn (control), hood lighting electro (std/D/I)
F5 Fuse, 10 A, working lights (control), rotary light (std), 7 Floor harness, 10 way connector
F26 Fuse, 7.5 A, flasher, warning 8 Floor harness, 2 way connector
rotary light (Italy) 1 Floor harness earth, clip
F27 Fuse, 5 A, remote controlled or articulated boom, 9 Floor harness, 2 way connector
F6 Fuse, 15 A, attachment working light, rear cab light 2 Floor harness earth, clip
tool quick coupler, air suspension seat, speed
F7 Fuse, 10 A, horn (power)
threshold detector (788P heavy lift)
F8 Fuse, 15 A, upperstructure socket, fuel pump 1 Common harness, 8-way connector
F28 Fuse, 40 A, engine stop/start solenoid (injection) 2-1 Lighting / solenoid valve harness, 5-way connec- 1 Common harness earth, clip
F9 Fuse, 10 A, windshield washer, windshield wiper 2 Lighting / solenoid valve harness earth, clip
F30 Fuse, 10 A, windshield wiper (BAT +) tor
(BAT + R) 3 Brake unit earth harness, clip
F32 Fuse, 5 A, (BAT +) electronics 2-2 Lighting / solenoid valve harness, 6-way connec-
F10 Fuse, 10 A, heater 4 Engine harness earth, clip
F11 Fuse, 7,5 A, cigarette-lighter, cab blower, batt.+ H14 Troubleshooting test LED tor
5 LH rear harness earth, clip
K1 Starter motor relay 3 Central brake harness, 6-way connector
working brake for Germany 20 Cab socket harness, clip
4 Engine harness, 8-way connector
F12 Fuse, 10 A, two-speed electro, axle unlocking, pilo- K2 Battery relay 28 Working brake solenoid valve harness, clip
5 LH rear lighting harness, 4-way connector
ting neutralisation (std - Italy), stabilizers, direc- K3 Hourmeter + transmission brake pressure switch 30 Electronic harness earth, clip
20 Cab socket harness, 5-way connector
tion of travel control, overload indicator + two-speed supply relay 51 Heavy lift solenoid valve harness, clip
21 Cab socket harness, 6-way connector
F14 Fuse, 10 A, step-down transformer / radio K4 Electronic supply relay 26 Windshield wiper time delay harness, 6-way con-
F15 Fuse, 15 A, general lighting K5 Horn relay A Standard earth
nector
K6 Working light relay B Optional earth
F16 Fuse, 5 A, RH rear brake light 27 Windshield washer, 2-way connector
28 Working brake solenoid valve harness, clip C option
F17 Fuse, 5 A, LH rear brake light K7 Relay authorizing working lights if sidelights on
F18 Fuse, 5 A, RH front/rear sidelight, dipper lighting + K9 Pilot safety relay/axle unlocking 30 Electronic harness, 8-way connector (788/988/
cassette K10 Flasher unit relay 1188)
F19 Fuse, 5 A, LH front/rear sidelight + night lighting K13 Engine stop solenoid relay 31 Diagnostic plug harness, 3-way connector (788/
K14 Speed change relay (588) 988/1188)
F20 Fuse, 5 A, RH front dipped headlight
35 Step-down transformer harness 24V - 12V, 4-way
F21 Fuse, 5 A, LH front dipped headlight K20 Windshield wiper intermittent action
connector
F22 Fuse, 5 A, rear fog light K21 Safety relay piloting pressure switch piloting
CM99J047
1 2 3
CM99J048
CM99K032
CM97G029
E1 Brake minimum pressure red warning lamp connector 9 Hydraulic oil filter restriction red warning lamp
A2 Minimum pilot pressure red warning lamp connector E2 Hazard warning red indicator lamp connector 11 Minimum pilot pressure red warning lamp
A3 Hydraulic oil temperature warning lamp connector E3 Parking brake red warning lamp connector 12 Overload indicator orange warning lamp (option)
A4 Battery charge red warning lamp E5 Rear fog light orange indicator lamp connector (special for 14 Pilot system cancellation green indicator lamp (special for certain coun-
A5 Red and orange warning lamp connector for audible warning device certain countries) tries)
A6 Orange warning lamp connector for front axle unlocking E6 Right-hand direction indicator green indicator lamp connector 16 Front axle unlocking orange warning lamp
A7 Engine oil pressure red warning lamp connector 24 Rotary light orange indicator lamp (special for certain countries)
F1 Left-hand direction indicator green indicator lamp connector
25 Minimum steering pressure red warning lap
B1 24 volt power supply F2 Rotary light orange indicator lamp connector (special for certain countries)
26 Parking brake and working brake red warning lamp
B3 Earth F5 Dipped headlight green indicator lamp connector
27 Minimum braking pressure red warning lamp
B4 Fuel level warning lamp connector F6 Main beam headlight blue connector
28 Rear fog light orange indicator lamp (special for certain countries)
B5 Gauge lighting connector F7 Steering minimum pressure red warning lamp connector
29 Left-hand direction indicator green indicator lamp
B6 Engine coolant solution temperature gauge connector
P1 Engine coolant solution temperature indicator 30 Main beam headlight blue indicator lamp
B7 Fuel minimum connector
P2 Fuel level gauge 31 Dipped headlight green indicator lamp
C2 Air filter restriction red warning lamp connector P3 Hydraulic oil temperature indicator 32 Hazard warning light red warning lamp
C4 Overload indicator orange warning lamp connector (optional) 33 Right-hand direction indicator green indicator lamp
1 Stop alarm red warning lamp
39 Gauge lighting indicator lamp
D2 Pilot system cancellation green indicator lamp (special for certain coun- 2 Orange alarm warning lamp
tries) 3 Audible warning device stop push-button
D3 Hydraulic oil filter restriction red warning lamp connector 6 Engine oil pressure red warning lamp
7 Air filter restriction red warning lamp
8 Battery charge red warning lamp
Cre 7-26540GB Issued 11-99
4001-11
1 2 3
P3
P1
39
6
P2
11 8
9 12
14 16
27
25
24 28
29 33
CM97G031
A 7 way connector: minimum pilot pressure red warning lamp, hydraulic oil temperature indicator, battery charge
red warning lamp, audible warning stop push button, front axle unlocking orange indicator lamp, engine oil
pressure red warning lamp, alarm orange warning lamp, stop alarm red warning lamp.
B 7 way connector: 24 Volts supply, earth, fuel level gauge, gauge lighting, engine coolant temperature indicator.
30 31 26 32
C 7 way connector: air filter restriction red warning lamp, overload indicator orange indicator lamp (optional).
CS9K501
D 7 way connector: pilot system cancellation green indicator lamp (specific to certain countries), hydraulic oil fil-
ter restriction red warning lamp. 1 Stop alarm red warning lamp 27 Minimum braking pressure red warning lamp
E 7 way connector: minimum braking pressure red warning lamp, hazard warning red warning lamp, parking 2 Alarm orange warning lamp 28 Rear fog light orange indicator lamp (special for
brake red warning lamp, rear fog light orange indicator lamp (specific to certain countries), RH direction indica- 3 Audible warning device stop push-button certain countries)
tors green indicator lamp. 6 Engine oil pressure red warning lamp 29 Left-hand direction indicator green indicator
7 Air filter restriction red warning lamp lamp
F 7 way connector: LH direction indicator green indicator lamps, rotary light orange indicator lamp (specific to 8 Battery charge red warning lamp 30 Headlight main beam blue indicator lamp
certain countries), side light green indicator lamp, main beam blue indicator lamp, minimum steering pressure 9 Hydraulic oil filter restriction red warning lamp 31 Dipped headlight green indicator lamp
red warning lamp. 11 Minimum pilot pressure red warning lamp 32 Hazard warning light red warning lamp
12 Overload indicator orange warning lamp 33 Right-hand direction indicator green indicator
(optional) lamp
14 Pilot cancellation green indicator lamp (special 39 Gauge lighting indicator lamp
for certain countries)
P1 Engine coolant solution temperature indicator
16 Front axle unlocking orange indicator lamp
lamp
24 Rotary light orange indicator lamp (special for
P2 Fuel level gauge
certain countries)
P3 Oil temperature indicator
25 Minimum steering pressure red warning lamp
26 Parking brake red warning lamp
SC2 S6
H15
SC3
H12
S3
H51 S26
S51
H13
S22
H50 S27
S50
H10
S4
S25
S24
CM99J045
30 Electronic harness
40 Two-speed control box harness (588)
H53
S53
H30
S20
H52 S30
H58
S52
S56
H32
1 S21
CM99J046
8 Floor harness
Y55
G1
B25 F1 - F2 - F3 - F19
SC1 F27 - F28 - F31 -
K1 - K2 - K3 -K13
S20 - H30 K15 - K53 - K54 - K55
P4
R10 - V1 - V24 - V25
Sh5
CM99K025
CM99H001
B23
H15 -V30
CM99K025
INSTRUMENT PANEL
PARKING BRAKE
HYDRAULIC FUEL LEVEL HYDR. INST. PANEL ORBITROL COMBINATION SWITCH
AIR FILTER ENGINE OIL BRAKE MINIMUM OVERLOAD INDICATOR
OIL FILTER RESERVE FLUID AUDIBLE ENGINE TEMPERATURE PRESSURE (COMMODO)
RESTRICTION PRESSURE PRESSURE PRESSURE
RESTRICTION ALARM TEMP. WARNING
CM99H002
CM99K025
CM99H003
CM99K025
CM99H004
X1
X5
E2
F4 - F5 - F6 - F9
F18 - F19 - F29 - F30
K6 - K7 - K20
P10 V22
S4 - S6 - S25 - S26 - S53 SC1 Sh5
M3
H10 - H11 - H12 - H31 - H53
CM99K025
CAB FRONT
CAB ROTARY ROTARY LIGHT ATTACHMENT WORKING COMBINATION SWITCH
CAB REAR WORKING LIGHT WINDSHIELD WIPER WINDSHIELD WASHER WORKING LIGHTS
LIGHTING LIGHT INDICATOR LAMP LIGHT (COMMODO)
(OPTIONAL)
CM99H005
X1
CM99K025
UPPER-
STEP-DOWN
RADIO (OPTIONAL) STRUCTURE FUEL FILLER COMBINATION SWITCH CIGARETTE CAB BLOWER
TRANSFORMER VENTILATION/HEATING
ACCESSORY SOCKET POWER LINE PUMP (OPTIONAL) (COMMODO) LIGHTER (OPTIONAL)
24V - 12V
CONNECTION
CM99H006
B9 - X6
B57 X4 G1
CM99K025
CM99H007
H15
F19 - F27
K50 - K51
Sh5
SC1 V30 - V52
S56 - H58
CM99K025
ADJUSTABLE BOOM
ADJUSTABLE BOOM RANGE
OR QUICK COUPLER (OPTIONAL)
LIMITATION (OPTIONAL)
ARTICULATED BOOM (OPTIONAL)
CM99H008
CM99K025
CM99H009
CM99K025
UPPER-
AXLE
FIRST SPEED PILOT WORKING STRUCTURE REGISTRA- STEERING
SECOND SPEED UNLOCKING AXLE UNLOCKING CAB ROTARY
SOLENOID MAIN BEAM POSITION FOR ITALY SAFETY STABILIZER PARKING BRAKE BRAKE FOR ROTARY TION PLATE BRAKE
SOLENOID VALVE SOLENOID CONTROL LIGHT
VALVE SYSTEM ITALY LIGHT FOR FOR ITALY PRESSURE
VALVE
ITALY
CM99H010
E23 SC1
CM99K025
ENGINE COMPART-
FRONT RIGHT-HAND FRONT LEFT-HAND DIRECTION REAR FOG LIGHT
STEERING BRAKE MENT LIGHTING REGISTRATION PLATE LIGHTING FOR FOG LIGHT FOR
WORKING BRAKE FOR SWITZERLAND PARKING BRAKE DIRECTION INDICATOR FOR INDICATOR INDICATOR LAMP
PRESSURE FOR NORTHERN BELGIUM BELGIUM
SWITZERLAND FOR SWITZERLAND FOR BELGIUM
EUROPE
CM99H011
ON FLOOR
B55 Upperstructure steering brake pressure
SWITCH
E24 Dipper lighting (optional)
X5(A), X5(B) Dipper lighting connector (optional)
Y15 Parking brake solenoid valve
Y17 Working brake solenoid valve (Germany) (optio-
nal)
P10 Y18 Working brake solenoid valve (Germany) (optio-
P10 nal)
E24 - X5
P10 Y15
Y17 - Y18
S50 - H50
SC1
CM99K025
CM99H012
See page 4
UPPERSTRUCTURE
B1 Air filter restriction pressure switch
B2 Hydraulic oil filter restriction pressure switch
B21 Hydraulic oil temperature sender
E2 Attachment working light on boom
E10 RH rear brake light
E11 LH rear brake light
E12 Front RH side light
E13 Rear RH side light
E15 Rear LH side light
E16 Front RH dipped headlight
E18 RH main beam headlight
E20 RH front direction indicator
E21 RH rear direction indicator
E22 LH rear direction indicator
E25 Rear fog light
E31 RH side-mounted direction indicator
G1 Batteries
P11 Fuel level gauge
S2 Battery master switch
X2 Upperstructure power line connection
X5 Attachment working light power connection
X10 Fuel level indicator connector
Y2 Pilot safety solenoid valve
Y11 Gear box solenoid valve (first speed)
Y12 Gear box solenoid valve (second speed)
Y13 Front axle unlocking solenoid valve
Y16 Working brake solenoid valve
Y17 Working brake solenoid valve (Germany) (optional)
Y18 Working brake solenoid valve (Germany) (optional)
Y26 Stabilizer raising solenoid valve
Y27 Stabilizer lowering solenoid valve
Y55 Heavy lift solenoid valve (788)
ENGINE
B4 Engine oil pressure switch
B22 Engine coolant temperature sender
G2 Alternator
M1 Starter motor
Y1 Engine shut-down solenoid valve
CM99K029
X9
6
1 2
3 4 B22
Y4
B10 5
X6
X7 7
M5 - P12
B9
9 8
Y5
X4
28 9
B8 B7
9
B57
27 10
25
26 10
24 12
11 10
23
4
22
31
21 A2 18
30
16
20 B11
14
19
X3 17 X8
S22
13
15
CM99J050 CS99J591
CS99K546
CM99J051
CM99K030
A White wire X1 (A) (B) (C) (D) Cab floor/cab LH and RH loud-
B Grey wire speaker connector
C Blue wire X1 (H) (G) Cab floor/cab front and rear working lights
D Black wire connector (optional)
B5 RH loudspeaker (optional) X1 (E) (J) (M) (L) Cab floor/cab windshield wiper
B6 LH loudspeaker (optional) motor connector
E1 Cab lighting X1 (F) Cab floor/cab rotary light connector (specific to
E7 Cigarette lighter certain countries)
E50 Cab front working lights X1 (K)Cab floor/cab interior lighting connector
E51 Cab rear working light X14 (1) (2) Cab blower plug (optional)
H57 Standard or Italian rotary light 2 (7) 10 way connector (see printed circuit wiring on
M2 Windshield wiper motor page 5)
M6 Cab blower motor (optional)
S10 Cab lighting switch
S29 Cab blower switch (optional)
CM99J052
TESTS, ADJUSTMENTS
AND HYDRAULIC SCHEMATICS
588 Crawler Excavators
TABLE OF CONTENTS
TOOLS REQUIRED ................................................................................................................................................. 3
TOOLS REQUIRED
1 Test equipment sure differential (Delta P), temperature, temperature
There are three possible choices: differential, rotational speed and volumetric flow,
a) Multi-Handi test kit 2051.........................E5444449 amperage, voltage, connection to PC and printer,
memory capacity 60000.
The test kit includes:
1 Multi-Test 4020 unit................................. Q5344455
2 pressure detectors 0-600 bar.................. V5344460
2 straight adaptors for detector ................. W5344461
1 elbow adaptor for detector ...................... X5344462
1 rotational speed detector ........................ Z5344463
1 temperature sender................................. B3144469
2 double PT cables .................................... B5344465
4 cables length 5 m.................................... E3144472
1 x 220V 50Hz power supply ..................... D5344467
1 cigarette lighter cable.............................. E5344468
1 instruction manual.................................... -------------
1 carry-case ............................................... P5344477
CP96E001
The Multi-Handi test kit is recommended as the basic c) Multi-System 5000 test kit ..................... U5344459
tool of the mechanic.
The Multi-Handi can be used to carry out the follow-
ing tests:
Two pressure measurements, pressure peaks, pres-
sure differential (Delta P), temperature, rotational
speed and volumetric flow.
The test kit includes:
1 Multi-Handi 2051 unit ............................. D5444448
2 pressure detectors 0-600 bar ..................V5344460
2 straight adaptors for detector..................W5344461
1 elbow adaptor for detector.......................X5344462
1 rotational speed detector .........................Z5344463
2 cables length 5 m ....................................E3144472
1 x 220 V 50 Hz power supply .................. D5344467
1 cigarette lighter cable ..............................E5344468 CP96E002
CP96E004 PG04005
TEMPERATURE SENDER A5344464 ONE PRESSURE TEST POINT M14 X 1,5
A3237549
Use with Multi-Handi 2051 test kit
MAGNETIC BASE G5344470
Use with Multi-Handi 2051, Multi-Test 4020 and Multi-
System 5000 test kits
PE18402
TWO MINIMESS HOSES LENGTH 2500 mm P2144487
TWO HOSE UNIONS C5144412
PF01410
600 LITRES FLOWMETER, ORDER THE FOLLOW-
ING:
ONE FLOWMETER RE3 Z5344486
TWO PLATES (M45 X 2) D4323359
TWO FLANGES (DIA. 24) B8230183
ONE HIGH PRESSURE HOSE DN25 W5431976
TWO SEALS D330421
FOUR HALF-FLANGES D4024267
EIGHT SCREWS (12 X 75) Z1232983
ONE HIGH PRESSURE HOSE DN19 Q5931990
ONE LOW PRESSURE HOSE DN12 B8031969 PG04006
TWO PLUGS 27X200 Q3337452
ONE FEMALE UNION 27X200 P4234556
ONE MALE/FEMALE UNION D12 L3237536
PDH0505 PG04012
TWO REDUCTION GEARS DN25 - DN19 G1037352 ONE PLUG Q3337498 + T3843639
(SEALS: N1245232 + J30460)
PDH0506
TOOLS TO BE MANUFACTURED
PDG0239
CM99K001
CM99K002
CM99K003
Installing the flowmeter on the A1 pump body (for the attachment and travel)
Install the flowmeter with the hose specified in the tools list
CM99K004
Safety valves on travel control valve Checking the swing brake release
Lock the tracks mechanically in both travel directions. Connect the two outlets of the multitester at M2 and
Run the engine at full speed and set the inching valve M7.
lever on maximum. With the upperstructure immobilised, feather the
Supply each track, one after another, in both direc- swing control lever.
tions The pressure at M7 should be 35 (bar) before the
The pressures read should be between 385 and pressure rises at M2.
415 (bar). If it is not, check the brake release circuit.
Checking excess flow on each track Adjusting the track speeds in forward
Operate each track in both directions of travel. travel
Read the flows at the flowmeter or count the number Assemble the springs and push-rods on each section
of sprocket revolutions. Operate each forward travel.
The flows should be between Adjust the flows between:
- 115 and 125 (l/min). - 115 and 125 (l/min).
The number of sprocket revolutions should be The number of sprocket revolutions between:
between - 34 to 38 (rpm)
- 34 and 38 (rpm). WARNING! Unscrew to increase flow and vice versa.
IF THE FLOWS OR THE NUMBER OF REVOLU- Adjusting the anti-excess flow valve
TIONS OF THE SPROCKETS ARE INCORRECT.
Remove the valve.
Cancel the effect of the spool stops Untighten the pressure adjustment screw a quarter
Disconnect the pilot pipes. turn.
Unscrew the spool mechanical stops in the caps and Install the valve.
put them in contact with the installations. Operate one forward travel.
Reconnect the pilot lines.
The flow should be between:
Cancel the action of the flow adjustment valve - 110 and 120 (l/min)
springs The number of sprocket revolutions should be
between:
Remove the springs and push-rods.
- 33 to 36 (rpm)
Measure the flow on each track.
If they are not so, carry out the adjustment of the anti-
Use the attachment to raise each track in turn. excess flow valve again.
Operate each track in both directions of travel.
WARNING! Screw in to increase flow and vice versa.
Read the flows at the flowmeter or count the number
of sprocket revolutions. Then carry out a complete check again.
Note these values.
Adjusting so as to provide symmetrical
flows
TAKE THE LOWEST FLOW VALUE OR NUMBER
OF SPROCKET REVOLUTIONS INTO CONSIDER-
ATION
For the 3 other flows:
Disconnect the pilot line opposite to the spool move-
ment.
Operate the direction of travel concerned.
Read the flow or count the number of sprocket revo-
lutions.
Tighten the stop until the flow or the number of
sprocket revolutions is equal to the value found on
the slowest track
NOTE: It is normal to find leaks at the caps during
these adjustments. They are due to the pilot heating
system.
A complete adjustment of the flow adjustment valves Disconnect the pilot line opposite to the spool move-
and the anti-excess flow valve can be performed by ment.
this method. Operate the direction of travel concerned.
This procedure should be applied when the control Read the flow or count the number of sprocket revo-
valve has been completely misadjusted or when an lutions.
in-depth inspection is taking place. Screw in the stop until the flow or the number of
sprocket revolutions is equal to the value shown for
It can be applied by means of either of the two follow- the slower of the two tracks.
ing methods:
NOTE: It is normal to find leaks at the caps during
- measuring the flow by means of a flowmeter.
- measuring the number of sprocket revolutions per
these adjustments
They are due to the pilot heating system.
minute.
BASIC ASSUMPTIONS Adjusting flows or track speeds in
forward travel
- The following values are correct:
a) Max engine speed. Assemble the springs and push-rods on each section
b) Pilot pressures. Operate each forward travel.
c) ∆p L.S. Adjust the flows between:
d) Max main pump output. - 115 and 125 (l/min).
e) Spool pilot pressures ≥ 24 bar. The number of sprocket revolutions between:
- The hydraulic oil is at 50°C. - 34 to 38 (rpm)
METHODS WARNING! Unscrew to increase flow and vice versa.
Preparation for the various adjustments.
Adjusting the anti-excess flow valve
Overtighten the anti-excess flow valve fully home.
Remove the valve.
Disassemble the springs and push-rods from the flow
Untighten the pressure adjustment screw a quarter
adjustment valves.
turn.
Disconnect the pilot pipes.
Install the valve.
Untighten the spool mechanical stops in the caps and
Operate one forward travel.
place them in contact with the Installations.
Reconnect the pilot lines. The flow should be between:
- 110 and 120 (l/min)
Measure the flows on each track.
The number of sprocket revolutions should be
Use the attachment to raise each track in turn. between
Operate each track in both directions of travel. - 33 to 36 (rpm)
Read the flows at the flowmeter or count the number
If they are not, carry out the adjustment of the anti-
of sprocket revolutions.
excess flow valve again.
Note these values.
WARNING! Screw in to increase flow and vice versa.
Then carry out a complete check again.
TESTS, ADJUSTMENTS
AND HYDRAULIC SCHEMATICS
588 wheeled excavators
TABLE OF CONTENTS
TOOLS REQUIRED .................................................................................................................................................. 3
TOOLS REQUIRED
1 Test equipment The Multi-Test can be used to carry out the following
There are three possible choices: tests:
a) Multi-Handi test kit 2051.........................E5444449 Two pressure measurements, pressure peaks, pres-
sure differential (Delta P), temperature, temperature
differential, rotational speed and volumetric flow,
amperage, voltage, connection to PC and printer,
memory capacity 60000.
The test kit includes:
1 Multi-Test 4020 unit................................. Q5344455
2 pressure detectors 0-600 bar.................. V5344460
2 straight adaptors for detector ................. W5344461
1 elbow adaptor for detector ...................... X5344462
1 rotational speed detector ........................ Z5344463
1 temperature sender................................. B3144469
2 double PT cables .................................... B5344465
4 cables length 5 m.................................... E3144472
1 x 220V 50Hz power supply ..................... D5344467
1 cigarette lighter cable.............................. E5344468
CP96E001 1 instruction manual.................................... -------------
The Multi-Handi test kit is recommended as the basic 1 carry-case ............................................... P5344477
tool of the mechanic. c) Multi-System 5000 test kit ..................... U5344459
The Multi-Handi can be used to carry out the follow-
ing tests:
Two pressure measurements, pressure peaks, pres-
sure differential (Delta P), temperature, rotational
speed and volumetric flow.
The test kit includes:
1 Multi-Handi 2051 unit ............................. D5444448
2 pressure detectors 0-600 bar ..................V5344460
2 straight adaptors for detector..................W5344461
1 elbow adaptor for detector.......................X5344462
1 rotational speed detector .........................Z5344463
2 cables length 5 m ....................................E3144472
1 x 220 V 50 Hz power supply .................. D5344467
1 cigarette lighter cable ..............................E5344468
CP96E002
1 instruction manual ................................... -------------
The Multi-System is recommended for specialist
1 carry-case............................................... N5344476
departments (Engineering Design Office and tests at
b) Multi-Test 4020 test kit .......................... T5344458 customer’s premises).
The Multi-System can carry out the following tests:
Two pressure measurements, pressure peaks, pres-
sure differential (Delta P), temperature, temperature dif-
ferential, rotational speed and volumetric flow,
amperage, voltage, torque, force, movement, speed,
connection to PC and printer, memory capacity 120000.
The test kit includes:
1 Multi-System 5000 unit ........................... R5344456
2 pressure detectors 0-600 bar.................. V5344460
2 straight adaptors for detector ................. W5344461
1 elbow adaptor for detector ...................... X5344462
1 rotational speed detector ........................ Z5344463
1 temperature sender................................. A5344464
2 double PT cables .................................... B5344465
4 cables length 5 m.................................... E3144472
CP96E003 1 x 220V 50Hz power supply ..................... D5344467
The Multi-Test is recommended to carry out in-depth 1 cigarette lighter cable.............................. E5344468
diagnostics. Values read can be recorded in its mem- 1 instruction manual.................................... -------------
ory and transferred to a PC and a printer. 1 carry-case ............................................... P5344477
Cre 7-80781GB Issued 12-99
8001-4
CP96E004 PG04005
PE18402
PDH0505
PDH0506
TOOLS TO BE MANUFACTURED
PDG0239
CM99K005
T
2 F5
F3
0,4 bar 3 3,1 bar 16 F1
B2 43 F2
P 120 F L G2 M1 82
F4
+
F6
B A
T2
4 40 42 T4
T3
T1 T5
X M2
M
M1 P3
1 G B 9
P2 P4 92
P1
B21 Θ T
3bar
LS
10
44 87
7 B1 T3 A1
A1
T T Zb1 B B1
10
R2
6 M A1 A S1 41
Za1 A1
R1 T2 B2
36
S B B1 A A2
16 T
107 X6 P
P 89 88
12 4
M3
1 2 A2
9 Zb2
B B1
B2
3 Za2
8 85
M 10 A2 86
X3 C 21 B2 A
9 A1
X4
Zb1 Za1
M2 P
A
B 45 T A3
Za'4 Zb'4 1 4 Zb3 A B
Za3
83
2
Zb4
B3
3 84
Za4
A
81
A1
48
90 C1
5
61 C
11
MF MP
B5
61f
Y13
26 T7
F12 P2 P3 P5 T0 T5 T3 T9 T4
P0
1(6) B4 Zb6
P1 P7 P4 P8 P6 T11 T2 T8 T1 T10 T6
+ 49 55 A4 Za6
9 1
58 61e 108
Y27 M4
K9 2,35 22
Y26 10
54 64 17 P
F 23
B3
27 25 T
12
54 105 A3 B5 A P
7
S24 Y12 Y11 61d P B
B P A
M6 8 B
61c 9 32a
SC 3 T B2 106 C
57 105 4 A
53
16
A2 A
manu 15 107
B1 T 9 MB G G P Z
F G T
SC 2 6 P M
auto W + B
54 ALTER (12V) M 18
5 B'
A1 B1 B
53
53 61b Y2 29 Za1
R Zb1 A
105 SC 4 98 K3
50 A1 A
51 A 86 35 34 105
52 106 2 3
M7
101 A'
K14
P3 Y G G'
P B53
49 LS
49 MA
B 82
122 B2 X
63 61a 63 P Za6 2 Za6
49 Zb'
4 104 103
Sh Zb Za' Za F P DS Zb6 M 22 110
49 Zb6 3
4 4 4
S12 33a P PP A2' A2 F2 F1 A4 A1 P1 P S
94 83 P P
84 91 A2 B
121 M8 9 65 102 9
49 B50 66
63 B12 33b
B52
P
49 49 B51 30b
11 T1 A
F
112
P II
31 30a 111 B A
94 9 203
60
Y15
62
B
MF MP
202
P
90b 90c 32b L 14 201
Ø : 2,5
28
205
T
R 109
13 204
204 205
CM99K006
588P GENERAL HYDRAULIC SYSTEM: 81 - Attachment control valve (boom, dipper, bucket)
82 - P10 counter-pressure valve
LIST OF HYDRAULIC COMPONENTS
83 - Braking valve on dipper cylinder small chamber
1 - Reservoir 31 - Braking pressure switch for travel speed 84 - Dipper cylinder with dashpot on large and small chamber
2 - Reservoir filler cap with self-pressurizing valve change 85 - Backhoe/clamshell selector lever valve (optional)
and screen filter 32a - Travel pilot pressure switch (automatic front 86 - Bucket cylinder with dashpot on small chamber
3 - Return manifold with element type filters and axle unlocking) 87 - Boom cylinder supply block with flow limiter on the large chambers
restriction indicator 32b - Pressure switch (brake lights) 88 - Boom cylinders with dashpot on large chambers
4 - Element type filter on functional leak return 33a - Parking brake pressure switch 89 - Lever valve on boom cylinder large chambers (for transportation position)
lines 33b - Minimum braking pressure switch 90 - Pressure selector on attachment and travel/stabilizer LS circuits
5 - Block with filter on LS2 circuit (travel / 34 - Minimum steering pressure switch 90b and 90C - Pressure selector on braking circuits (Working brake and service brake)
stabilizers) 35 - Parking brake control electro-control valve 91 - 16 passage hydraulic swivel
6 - High pressure pump with: block 92 - Return circuit restriction
1 fixed flow body for the swing 36 - Boom - bucket function manual control block
1 variable flow body for the attachment, travel 101 - Travel and stabilizer/blade control valve block
41 - Swing control valve block
and option 102 - Variable displacement hydraulic travel motors
42 - Hydraulic swing motor safety/force-feed flange
7 - Low pressure pump 103 - Travel motor force-feed flange
43 - Fixed displacement hydraulic swing motor (with
1 body for the steering/braking system 104 - Speed limiter and safety block
static brake)
1 body for the pilot systems 105 - Two-speed box with parking brake and speed range change cylinder
44 - 3 bar check valve for swing force-feed
8 - Hose/accumulator on the pump LS information 106 - Speed range change indexing and safety block
45 - Braking valves on swing control valve pilot cir-
circuit 107 - Hydraulic travel motor pressure release block (for speed range change)
cuits
9 - Pressure test points 108 - Calibrated orifice on the parking brake circuit
48 - Restriction in swing circuit
M1 - Pressure test point for travel and 109 - Brakes on front axle
options, if any 61 - Hydraulic piloting block including: - Steering cylinder
M2 - Pressure test point for swing 61a - Swing braking and brake release valve 110 - Brakes on rear axle
M3 - Pressure test point for LS circuit 61b - Y2 electro-control valve for control arm 111 - Front axle locking cylinder
M4 - Pressure test point for pilot circuits raising safety system 112 - Stabilizer/blade selector lever valve
M6 - Pressure test point for travel manual 61c - P35 pressure limiter 120 - Oil-cooler
control block outlet 61d - Displacement change electro-control
M7 - Pressure test point for swing braking valve (Y11 work-site speed Y12 road 201 - Blade cylinder
and brake release speed) 202 - Calibrated orifice on blade cylinder large chamber
M8 - Pressure test point for braking unit 61e - Stabilizer and blade electro-control 203 - Flow limiter on stabilizer cylinder small chambers
M18 - Pressure test point for travel and stabi- valve (Y26: raising - Y27: lowering) 204 - Stabilizer cylinder
lizer control valve 61f - Front axle locking and unlocking elec- 205 - Stabilizer cylinder piloted check valve (on the small chambers)
M22 - Pressure test point for hydraulic travel tro-control valve (Y13)
motor displacement change circuit 62 - Working brake electro-control valve (Y15)
10 - Anti-surge valve and filter on the attachment
LS1 circuit
11 - Steering/braking system filter
12 - Filter on pilot circuit
21 - Dipper and swing function manual control block
22 - Travel control pedal
23 - Travel direction reverser (INCHING)
25 - Pressure release pump (foot control)
26 - Pilot circuits manifold
27 - Pilot circuit minimum pressure switch
28 - Steering box (ORBITROL)
29 - Braking unit
30a - Accumulator on the front axle braking circuit
CM99K007
PDH0509