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PT.

TORISHIMA GUNA ENGINEERING App'd By Check'd By Made By

TOTAL HEAD CALCULATION SHEET

ISO 9606 -- SNI 05-0141.2-1998 -- JIS 8301:2000 Date 18-Mar-19


Customer Project
PT. REKADAYA ELEKTRIKA CWP – TJ. BALAI KARIMUN
Phone Fax. Service Item No.
CIRCULATING WATER PUMP (CWP)
Liquid Data
Fluid Name RAW WATER 1 2
Temp. Norm 50 o
C
Viscosity 1 cP
Density 1000 kg/m3
Ps 1.033 kgf/cm2
Pv 0.024 kgf/cm2
g 9.81 m2/s

1 **Please choice the system available


Line condition

Suction Line Discharge Line Formula

Q 1300 m /h
3
0.36111 m /s Q
3
1300 m /h
3
0.36111 m /s3 SystemT . Head( H )=H d ± H s m
Hs 2 m 2.00000 m Hd 40 m 40.00000 m L pipe 2
V
Size Size H l− pipe = λ . x m
D pipe 2g
Dia Pipe 1 2 3 4 Pipe 1 2 3 4
Inch 18 0 0 0 Inch 20 0 0 0 2
V
m 0.457 0 0 0 m 0.508 0 0 0 H l−elbow , fitting∧valve =ξ m
Lpipe Lpipe 2g
m 3 0 0 0 m 5700 0 0 0
Elbow Quantity Elbow Quantity H 1 =Hs+Suc .TotH loss m
22.5 0 0 0 0 22.5 4 0 0 0
45 0 0 0 0 45 3 0 0 0 H 1 =H d +disch .TotH loss m
90 1 0 0 0 90 2 0 0 0
Fitting Fitting V .D Ps Pv
Tee 0 0 0 0 Tee 1 0 0 0 Re= NPSH av = − ±Hs−H loss m
v γ γ
Expansion 0 0 0 0 Expansion 0 0 0 0
Reducer 1 0 0 0 Reducer 1 0 1 0 Re <2300 (laminar flow)
Flex. Joint 2 0 0 0 Flex. Joint 1 0 0 0 64
λ=
Valve Valve Re
Gate(butterfly) 1 0 0 0 Gate(butterfly) 1 0 0 0 Re >2300 (Turbulance flow)
Globe 0 0 0 0 Globe 0 0 0 0 0. 0005
λ=0 . 02 +
Check(swing) 0 0 0 0 Check(swing) 1 0 0 0 D
Foot+Stryner 1 0 0 0 Nozzle 1 0 0 0

CALCULATION RESULT

SUCTION LINE DISCHARGE LINE


Loss in Fitting, elbow & Valve Loss in Fitting, elbow & Valve

0.90 (m) 1.34 (m)

Loss in Pipe Loss in Pipe

0.03 (m) 38.13 (m)

Total Loss in suction line (Suc. Tot. H) Total Loss in discharge line (Disch. Tot. H)

0.94 (m) 39.47 (m)

Suction Total Head (H1) Dischrage Total Head (H2)

2.94 (m) 79.47 (m)

NPSH available System Total Head(H)*

7.15 (m) 90.65 (m)

Liquid Power Shaft Power of Pump (w/ assummed 90% eff)

320.16 (kW) 355.74 (kW)


* System Total head x 1.1 safety factor

412285037.xls
Page 1 of 4
SUCTION CONDITION
PRESSURE DROP OF STRAIGHT PIPE (SUCTION)
STRAIGHT PIPE ID Lenght A v Re f DP V2 2xg
m m m2 m/s kg/cm2
0.36111114 m3/s Size 1 0.4572 3.00 0.16409 2.20 ### 0.021 0.03417 4.84 19.62
1 Cp Size 2 0.0000 0.00 0.0000 0.00 0.00 0.00 0.00 0.00 19.62
1000 kg/m3 Size 3 0.0000 0.00 0.0000 0.00 0.00 0.00 0.00 0.00 19.62
1.033 Kg/cm2 Size 4 0.0000 0.00 0.0000 0.00 0.00 0.00 0.00 0.00 19.62
0.0238 kg/cm2 SUBTOTAL 0.03
9.81 m2/s (SUCTION)
PRESSURE DROP OF FITTING AND ELBOWS
FITTING AND Size 1 Size 2 Size 3 Size 4
ELBOWS Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP
m m kg/cm2 kg/cm2
Elbow
22.5 0.00 0.15 0.00 0.00 0.15 0.00 0.00 0.15 0.00 0.00 0.15 0.00
45 0.00 0.32 0.00 0.00 0.32 0.00 0.00 0.32 0.00 0.00 0.32 0.00
90 1.00 1.27 0.31 0.00 1.27 0.00 0.00 1.27 0.00 0.00 1.27 0.00
Fitting
Tee 0.00 1.25 0.00 0.00 1.25 0.00 0.00 1.25 0.00 0.00 1.25 0.00
Expansion 0.00 1.05 0.00 0.00 1.05 0.00 0.00 1.05 0.00 0.00 1.05 0.00
Reducer 1.00 0.18 0.00 0.00 0.18 0.00 0.00 0.18 0.00 0.00 0.18 0.00
Flex. Joint 2.00 0.15 0.07 0.00 0.15 0.00 0.00 0.15 0.00 0.00 0.15 0.00
Valve
Gate(butterfly) 1.00 0.60 0.15 0.00 0.60 0.00 0.00 0.60 0.00 0.00 0.60 0.00
Globe 0.00 0.05 0.00 0.00 0.05 0.00 0.00 0.05 0.00 0.00 0.05 0.00
Check(swing) 0.00 1.20 0.00 0.00 1.20 0.00 0.00 1.20 0.00 0.00 1.20 0.00
Foot+Stryner 1.00 1.50 0.37 0.00 1.50 0.00 0.00 1.50 0.00 0.00 1.50 0.00
SUBTOTAL 0.90 SUBTOTAL 0.00 SUBTOTAL 0.00 SUBTOTAL 0.00
(SUCTION)
Total Head loss
In Pipe 0.034 m
In Fitting,elbow&valve 0.905 m

DISCHARGE CONDITION
PRESSURE DROP OF STRAIGHT PIPE (SUCTION)
STRAIGHT PIPE ID Lenght A v Re f DP V2 2xg v
m m m2 m/s kg/cm2
Size 1 0.51 5700.00 0.2026 1.78 905539.75 0.02 38.13 3.18 19.62
Size 2 0.00 0.00 0.0000 0.00 0.00 0.00 0.00 0.00 19.62
Size 3 0.00 0.00 0.0000 0.00 0.00 0.00 0.00 0.00 19.62
Size 4 0.00 0.00 0.0000 0.00 0.00 0.00 0.00 0.00 19.62
SUBTOTAL 38.13
(SUCTION)
PRESSURE DROP OF FITTING AND ELBOWS
FITTING AND Size 1 Size 2 Size 3 Size 4
ELBOWS Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP
m m kg/cm2 kg/cm2
Elbow
22.5 4.00 0.15 0.10 0.00 0.15 0.00 0.00 0.15 0.00 0.00 0.15 0.00
45 3.00 0.32 0.16 0.00 0.32 0.00 0.00 0.32 0.00 0.00 0.32 0.00
90 2.00 1.26 0.41 0.00 1.26 0.00 0.00 1.26 0.00 0.00 1.26 0.00
Fitting
Tee 1.00 1.25 0.20 0.00 1.25 0.00 0.00 1.25 0.00 0.00 1.25 0.00
Expansion 0.00 1.05 0.00 0.00 1.05 0.00 0.00 1.05 0.00 0.00 1.05 0.00
Reducer 1.00 0.18 0.00 0.00 0.18 0.00 1.00 0.18 0.00 0.00 0.18 0.00
Flex. Joint 1.00 0.15 0.02 0.00 0.15 0.00 0.00 0.15 0.00 0.00 0.15 0.00
Valve
Gate(butterfly) 1.00 0.60 0.10 0.00 0.60 0.00 0.00 0.60 0.00 0.00 0.60 0.00
Globe 0.00 0.05 0.00 0.00 0.05 0.00 0.00 0.05 0.00 0.00 0.05 0.00
Check(swing) 1.00 1.20 0.19 0.00 1.20 0.00 0.00 1.20 0.00 0.00 1.20 0.00
Nozzle 1.00 1.00 0.16 0.00 1.00 0.00 0.00 1.00 0.00 0.00 1.00 0.00
SUBTOTAL 1.34 SUBTOTAL 0.00 SUBTOTAL 0.00 SUBTOTAL 0.00
(SUCTION)
Total Head loss
In Pipe 38.132
In Fitting,elbow&valve 1.342

NPSH Calculation
Ps Pv Ps/dens Pv/Dens (Ps/dens)-(Pv/dens)
kgf/m2 kgf/m2 kg/m3 kg/m3

10330 238 10.33 0.238 10.092

412285037.xls
Page 2 of 4
PT. TORISHIMA GUNA ENGINEERING App'd By Check'd By Made By
TOTAL HEAD CALCULATION SHEET ARS ARS RSW
Date 18-Mar-19
Customer Project
PERTAMINA KAMOJANG Water Injection Pumps
Address Tag No. Item
OPTION 4

Liquid Data
Fluid Name WATER
Temp. Norm 45 o
C
Viscosity 1 cP
Density γ 1000 kg/m3
Pressure Ps 3.83 kgf/cm2 = 38,300 kgf/m2
Saturated Vapour Press. Pv 0.0977 kgf/cm2 = 977 kgf/m2
Gravity g 9.81 m2/s

Design Flow Rate Q = 150 m3/hr

H elevation Hs = 15 m 1 m

HEAD LOSS Discharge Suction


Pipe
Flow Rate Q = 0.042 m3/s 0.042 m3/s
Pipe length L = 2500 m 5 m
Pipe Diameter d = 200 mm 200 mm
Friction Factor f = 0.0201 0.0201 FORMULA
Flow Velocity in pipe V = 1.326 m/s 1.326 m/s L pipe V 2
V2/2g = 0.090 m 0.090 m H l− pipe = λ . x
D pipe 2 g
Major Head Loss H l-pipe = 22.549 m 0.0451 m
2
V
Minor Head Loss H l-elbow,fitting&valve = 0.734 m 0.163 m H l−elbow , fitting∧valve =ξ
include here: ξ 2g
Pipe Suction Suct 0.02 = 0.000 m 0.002 m
Ps Pv
Strainer Str 1.5 = 0.000 m 0.135 m NPSH av = − ±Hs−H loss
Reducer Red 0.18 = 0.016 m 0.000 m γ γ
90 deg Elbow 90e 0.3 = 0.269 m 0.027 m
45 deg elbow 45e 0.28 = 0.135 m 0.000 m
Gate Valve GV 0.5 = 0.045 m 0.000 m
Flexible Coupling FC 0.15 = 0.000 m 0.000 m
Check Valve CV 2 = 0.179 m 0.000 m
Butterfly Valve BV 5 = 0.000 m 0.000 m
Exit loss = 0.090
TOTAL Head Loss H loss = 23.283 m 0.208 m

TOTAL HEAD T.H. = 23.283 + 15 + 0.208 + 1 m


= 39.49 m

REFERENCE
PT. TORISHIMA GUNA ENGINEERING App'd By Check'd By Made By
LOSS IN STRAINER CALCULATION SHEET YS
ISO 9606 -- SNI 05-0141.2-1998 -- JIS 8301:2000 Date 18-Mar-19
Customer Project
PT. REKADAYA ELEKTRIKA CWP – TJ. BALAI KARIMUN
Phone Fax. Service Item No.
CIRCULATING WATER PUMP (CWP)

Screen Type :
1 Wd = mm

S = mm

Ar =

2 S1 = 8 mm

S2 = 10 mm
Ar = 35.325
do = 6 mm

3 Sv = mm

Sh = mm
Ar =
t = mm

Ar = 35.3

ko = 1.0 for new, perfectly clean screens to 1.3 for normal screens

= 1.3

K1 = resistance coefficient

= 4.19

V1 = average velocity in the conduit approaching the obstruction

= 2.14 m/s

g = acceleration of gravity, 9.807m/s2

h = loss of head through screen

= 1 m