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W E L D IN G
MMA WELDING
3
WELDING TOOLS AND ACCESSORIES
Electrode holders ......................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 52 to 55
MMA kits(electrode holder with cable+ clampwith cable) ........................... 56
Gouging torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Gouging electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Ovens / Quivers. . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 59 to 62
Welding accessories . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 63
51
EN 60974-11
ELECTRODE HOLDERS
The choice of an electrode
holder follows several criteria. Selection criteriafor the different type of
electrode holders can be seen on the
enclosed pages. Obviously the electrode
InEurope, the supplier has to conformto the European standards on these holder will accept all sizesof electrode to
products, for health and safety reasons. the stated maximal diameter.
The CE marking confirms the conformity of the product to these standards. The levertype electrode holders are divided
DON’T BUY ELECTRODE HOLDERS WITHOUT THIS MARKING. into two sections, large opening type - that
has the optional pre-defined angles and
Choose yourholderaccording to the maximal electrode diameter youuse. closedhead type - that has only a single
This diameter dictates the maximum amperage and subsequentlythe size position option.
of the welding cable.
r5
2004-493
15
-21
04
2004-215r
52
ELECTRODE HOLDERS Choice criteria
Maximum Maximum
TWIST 200 3.2 25
Screw type electrode holders TWIST 400 5.0 50
Screw VESTALETTE 250 4.0 35
type straight STUBBY 400 6.3 50
TWIST 200 / 400 MASTER 400
VESTALE 500
8.0
8.0
95
95
Screw CURVA 400 5.0 50
type curve 6.3 70
2004-488
CURVA 600
Customer’s benefit:
Economical electrode holders.
MASTER 500
Well balanced,
Insulation class: rubber
A. handle,left hand thread.
Technical characteristics:
MMA WELDING
TWIST 200
TWIST 200 TWIST 400
Amperage 200 at 35% 300 at 35% To order W000010565
Cable Ø (mm) 25 max. 50 max. Customer’s benefit: Technical characteristics:
3
Electrode Ø (mm) 3.2 max. 5.0 max. TWIST 400
Well known, fibre glass Amperage 500 at 35%
Weight 335 g 480 g To order W000010566 Cable Ø (mm) 95 max.
single part head.
Spare parts available, Electrode Ø (mm) 8.0 max.
right hand thread. Weight 530 g
To order W000010035 W000010883* The heavy duty electrode Amperage 500 at 35%
holder. Cable Ø (mm) 95 max.
High resistance. Electrode Ø (mm) 8.0 max.
Customer’s benefit:
To order W000010036 W000010879*
Curved electrode holders.
Insulation class: B.
Spare parts To order Technical
characteristics: CURVA 400
MASTER - Head W000011082
STUBBY - Head W000260716 CURVA 400 CURVA 600 To order W000010573
MASTER - Insulation W000011083 Amperage 400 at 35% 600 at 35%
STUBBY/MASTER - Spring W000011084 Cable Ø (mm) 50 max. 70 max. CURVA 600
STUBBY/MASTER - Handle W000011077 Electrode Ø (mm) 5.0 max. 6.3 max. To order W000010574
STUBBY - Body W000011085 Weight 540 g 720 g
VESTALE - Handle W000011086
VESTALE - Head W000011087
* Cat. number for display
53
EN 60974-11
ELECTRODE HOLDERS
Lever type closed head electrode holders
Choice criteria
Maximum Maximum
Technical characteristics:
OPTIMUS 300 / 400 / 500
SEGURA 300 SEGURA 400 SEGURA 600
Amperage 300at 35% 400 at 35% 600 at 35%
Cable Ø (mm2) 35 max. 50 max. 70max.
Electrode Ø (mm2) 4.0 max. 5.0 max. 6.3 max.
Weight 415 g 570 g 590 g
2004-647
Customer’s benefit:
OPTIMUS 300
Economical models. To order W000010410
High quality electrode holder.
Well-known for intensive use and OPTIMUS 400
powerful
workswith grip on the electrodes.
a comfortable handle. To order 500
OPTIMUS W000010411
Specially
Insulationdesigned
class: A.for heavy duty To order
2011-032
W000010412
Technical characteristics:
Customer’s benefit: Technical characteristics: OPTIMUS 300 OPTIMUS 400 OPTIMUS 500
Light and multi purpose. Amperage 300 at 35% Amperage 300at 35% 400 at 35% 500 at 35%
Insulation class: A. Cable Ø (mm2) 50 max. Cable Ø (mm2) 35 max. 50 max. 70max.
Electrode Ø (mm2) 6.3 max. Electrode Ø (mm2) 4.0 max. 5.0 max. 6.3 max.
Weight 420 g Weight 415 g 570 g 590 g
ELECTRODE HOLDERS
MMA WELDING
To order W000010567 To order W000010622
Customer’s benefit:
Economical electrode holders. CAÏMAN 400
Polyamide handle,fibre glass
To order W000010568
reinforced.
Brassjaws. CAÏMAN 600
3
2004-648
Insulation class: B.
To order W000010569
Technical characteristics:
Customer’s benefit: Technical characteristics:
CAÏMAN 200 CAÏMAN 400 CAÏMAN 600 Light version, well known Amperage 300 at 35%
Amperage 200at 35% 400 at 35% 600 at 35% SAMSON electrode grip. Cable Ø (mm2) 70 max.
Cable Ø (mm2) 25 max. 50 max. 70max. Insulation class: A. Electrode Ø (mm2) 6.3 max.
Electrode Ø (mm2) 3.2 max. 5.0 max. 6.3 max. Weight 450 g
Weight 370 g 425 g 500 g
2004-496
CAÏMY 200 To order W000010576
55
MMA KITS Plug
at 35% meter
IT 50C50+ 400 A 13 mm
Advantages:
“Ready to weld”.
A simpleand full range in relation
with allwelding machines.
2009-163
Save30 minutes of assembly time,
before welding.
Recommendations in relation
to welding processes.
The range:
Firstdigits describe cable diameter.
Second digits describe type of connector.
56
EN 60974-11 type B
EN 60245-6
GOUGING TORCHES
FLAIR® 600
2007-805
Theairflow canbe regulatedon the torch.
Therecommended air pressureis7 bar.
Technical characteristics:
FLAIR® 600 FLAIR® 1600
Current 600 A 1600 A
Electrode Ø max. 10 mm - 3/8“ 19 mm - 3/4“ A D
B H
MMA WELDING
Spare parts FLAIR® 600 FLAIR® 1600
E G
A Screw MRX 4 x 10 mm (10 pieces) W000010124
B Insulation cap (2 pieces) W000010125 F
C
C Injection nozzle completewith taptite W000010127 W000011130
3
D Leverinsulation W000010128
B
E Valve W000010129
A
F Safetyring(10 pieces) W000010131
G Handle W000010132 FLAIR® 1600
H Push-button and link W000010133 To order W000010118
Monocable W000010134 W000011128
2007-804
ARCAIR K4000® process.
A well-known brandname ingouging
Technical characteristics:
Current 1000 A
ARCAIR K4000®
Electrode Ø max. 13 mm - 1/2“
1311-01
To order W000010992
B Spring - W000010990
C Cable 2.1 m - W000010993
57
GOUGING ELECTRODES
WELDLINE offers a complete
range of graphite (carbon)
electrodes for gouging.
Description Quantity per box Gross weight I I Air pressure Airflow To order
diameter x lenght (mm) (thousand) per box (kg) mini (A) maxi (A) (bars) (m3/h)
CARBONAIR 4x 305 0.100 0.78 150 250 4.0 15 W000010645
CARBONAIR 5 x 305 0.100 1.08 200 250 4.0 15 W000010443
CARBONAIR 6.4 x 305 0.050 0.98 320 370 4.0 15 W000010444
CARBONAIR 8 x 305 0.050 1.34 400 450 5.5 40 W000010445
CARBONAIR 10 x 305 0.050 2.15 500 550 5.5 40 W000010446
CARBONAIR 13 x 305 0.050 3.55 800 1 000 5.5 50 W000010447
CARBONAIR PLUS
Jointed electrodes (no stub loss)
This processrequiresa MMA direct current (DC) power source,a gouging torch and a compressedair source.
Pleasefind hereunder a selectiontable.
Description Quantity per box Gross weight I I Air pressure Airflow To order
diameter x lenght (mm) (thousand) per box (kg) mini (A) maxi (A) (bars) (m3/h)
CARBONAIR PLUS 8 x 355 0.050 1.80 500 550 5.5 40 W000010448
CARBONAIR PLUS 10 x430 0.050 3.22 600 650 5.5 40 W000010449
CARBONAIR PLUS 13 x 430 0.050 4.97 800 1 000 5.5 50 W000010450
CARBONAIR PLUS 16 x 430 0.025 3.70 1 000 1 200 6.9 60 W000010451
CARBONAIR PLUS 19 x 430 0.025 5.17 1 200 1 400 6.9 60 W000010452
58
EN 61000-6-2
EN 61000-6-3
EN 60204-1
OVENS / QUIVERS
Portable quivers
MMA WELDING
against the reservoir electrodes which allows a good repartition of
temperature.
3
MADE IN FRANCE
2008-578
To order W000383150
2014-698
WELDRY PW8
To order W000120427
WELDRY PW15
To order (24 V) W000371464
To order W000120428
On request: other models
- Without thermostat
- With thermometer
- With different power supply
- Stainless steel or lacquered finishing
OVENS / QUIVERS
WELDRY MW
MW ovensare used to keep the treatment of electrodes
after the drying cycle and before the welding process.
They preservethe electrodes from moisture,avoiding
hydrogeninclusion in the welding joint.
2008-576
Equipped with a digital controlpanel and two adjustable
thermoregulators for air and heating elements protection,
positioned in front of the oven.
WELDRY MW2
To order W000120430
2008-577
WELDRY MW4
To order W000120431
2008-616
CAUTION: WELDRY MW6
before use, carefully read To order W000120454
and understand the safety
datasheet available on
our websites
All WELDRY
ovens are
supplied
with 2 m long
cable
OVENS / QUIVERS
WELDRY CW
This oven isused for electrode re-baking treatment, heating
the electrodes between 350 °C and 420 °C for a fixed time.
Inthis way the moisture isremoved and a good quality
2008-569
welding without hydrogenintrusionis guaranteed.
Equipped with a digital controlpanel and two adjustable
thermoregulators for air and heating elements protection,
positioned in front of the oven,allows to set both drying
and keeping cycles. WELDRY CW3
MMA WELDING
To order W000120466
3
2008-570
WELDRY CW6
To order W000120467
2008-571
CAUTION:
before use, carefully read
and understand the safety
datasheet available on On request: other models
our websites (withfan ventilation system) WELDRY CW9
To order W000120468
All WELDRY
ovens are
supplied
with 2 m long
cable
OVENS / QUIVERS
WELDRY FW
This model of oven is used for re-baking submerged arc welding fluxes,
heating the flux between 350°C and 420 °C for a fixed time. The inside
tank isstainlesssteel made to prevent from the risk of pollution.
2008-572
The resistancesare positioned inside the hopper for a direct contact to
flux in order to obtain an optimalheating.
The built-in digital control equipment with doublethermoregulator for
air and resistances protection avoids the flux beingdamaged and
allows to set both drying and keeping cycles.
a
WELDRY FW100
To order W000120469
2008-573
2008-574
WELDRY FW200
To order W000120470
WELDRY FW400
a
To order W000120471
CAUTION:
before use, carefully read
62
WELDING ACCESSORIES See more
page 48
2004-632
0951-013
0951-012
MMA WELDING
To order W000010801
3
63