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SPV
Photovoltaic
Inverter
Environmental statement
Emerson is committed to minimizing the environmental impacts of its manufacturing operations and of its products
throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to
the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other relevant
information is available on request, or can be found at www.greendrives.com.
When the products eventually reach the end of their useful life, they must not be discarded but should instead be recycled
by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle into their major
component parts for efficient recycling. Many parts snap together and can be separated without the use of tools, while
other parts are secured with conventional fasteners. Virtually all parts of the product are suitable for recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller
products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these
containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the
same way. Emersons' packaging strategy favours easily-recyclable materials of low environmental impact, and regular
reviews identify opportunities for improvement.
When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.
EN 60439-1:1999 Low-voltage switchgear and controlgear assemblies. Type-tested and partially type-tested assemblies
Electromagnetic compatibility (EMC) - Part 3-4: Limits - Limitation of emission of harmonic currents in low-voltage power
IEC 61000-3-4:1998
supply systems for equipment with rated current greater than 16 A
EN 61000-6-2:2005 Electromagnetic compatibility (EMC). Generic standards. Immunity standard for industrial environments
EN 61000-6-4:2007 Electromagnetic compatibility (EMC). Generic standards. Emission standard for industrial environments
These products comply with the Low Voltage Directive 2006/95/EC and the Electromagnetic Compatibility (EMC) Directive 2004/108/EC
T. Alexander
VP Technology
Date: 15th June 2010
These inverter products are intended to be used with appropriate photo-voltaic arrays, electrical protection components and other equip-
ment to form complete systems. Compliance with safety and EMC regulations depends upon installing and configuring inverters correctly.
The inverters must be installed only by professional assemblers who are familiar with requirements for safety and EMC. The assembler is
responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used. Refer to
the Installation Guide.
1.5 Access
Access must be restricted to authorized personnel only. Safety
regulations which apply at the place of use must be complied with.
2 Product introduction
The SPV inverter is a utility scale central inverter for photovoltaic applications covering a power range of 145 kWp to 1.76 MWp.
Figure 2-1 Photovoltaic overview
The SPV inverter converts the DC voltage produced by the PV array into AC. The medium voltage (MV) transformer then transforms the AC output
from the SPV inverter to the electricity grid voltage.
The SPV inverter is a modular system containing a number of power modules operating in parallel to provide the required power rating. To reduce
losses and increase efficiency, only the minimum number of power modules necessary to cope with the available power from PV array is switched
into circuit at any given time. SPV248 and SPV300 inverters contain a single module, SPV600 and larger inverters utilize multiple power modules.
Figure 2-2 SPV inverter single line overview
There are two main pieces of controller software present in the SPV inverter system, one for each of the two levels of control. The highest level of
control is assigned to the system controller module which is responsible for the overseeing and ultimate sequencing control of the entire SPV inverter.
The System controller module controls functions such as the maximum power point tracking, active power control and reactive current/power control.
The second level of control is implemented on each of the power modules in the system.
The HMI data transfer module is effectively a sub-module of the System controller module providing monitoring functions and control of a limited
number of parameters. The HMI data transfer module can be installed with an external communications interface to provide a hub for communication
between the SPV inverter and an external controller or HMI. The HMI data transfer module also allows for customized local I/O configuration for
customer and power authority requirements or regulations.
The system controller module and HMI data transfer module are both SP control platforms with relevant Solution Modules installed.
Listed below are some of the key features of the SPV inverter
High efficiency Due to the modular design of the SPV inverter, where only the necessary number of power modules are switched
into circuit, the SPV inverter has a high conversion efficiency of 98.0 % peak and 97.6 % EU factor.
Maximum inverter The modular design makes the inverter very tolerant against power module faults allowing a faulty power module to
availability and built in be switched out and another power module brought on-line in its place. This modular design also allows for
redundancy additional power modules to be incorporated into the inverter for redundancy to ensure that the availability of the
inverter is maximized.
Maximum Power Point A maximum power point tracking (MPPT) algorithm is implemented within the SPV inverter to track the maximum
Tracking (MPPT) power point of the PV array at all ambient temperatures and irradiance conditions.
Maximum inverter lifetime The lifetime of the power modules in the inverter is maximized by rotating which power module is the first to be
turned on each day.
Automatic reactive and The SPV inverters allow full control of the reactive power flow and power factor between 0.8 inductive and 0.8
power factor control capacitive.
Low switch on point Due to the low power loss of the SPV inverter, it can start generating when the available power from the PV array
exceeds approximately 900 W.
Low standby power The standby night time power loss is less than 100 W.
Anti-islanding protection Islanding occurs when part of the power distribution network becomes separated from the power grid and is
unintentionally maintained by a distributed generator source, such as a PV inverter.
The SPV inverter can detect the presence of an island and shut itself down. It will then wait for the line voltage to
return to within the specified range before attempting to reconnect. See section 7.3 Anti-islanding on page 85 for
more information.
Very low total current The total current harmonic distortion produced by the SPV inverter is typically less than 2.28 % which means that no
harmonic distortion (ITHD) derating of the MV transformer is required.
Inverter protection The SPV inverter contains a comprehensive protection scheme to protect itself against over voltage, over current
and over temperature.
Auto phase rotation
The SPV inverter automatically detects the phase rotation of the AC supply
detection
Up to 1000Vdc switch-on The SPV inverter can be switched on to a PV array with an open circuit voltage of up to 1000 Vdc. This requires an
(option) optional chopper and resistor to be installed to bring the open circuit voltage of the PV array down to the controllable
range of the power modules.
Ride-through / grid support A ride-through / grid support version of the SPV inverter is available containing additional components
(option) which allow the SPV to remain synchronized to the grid during a fault. Additionally the SPV can be
configured to aid fault recovery by delivering voltage support. See section 7.4 Grid fault (low voltage) ride-through on
page 86.
Ground fault protection of The SPV inverter is supplied with PV array ground fault protection for when the PV array is floating with respect to
the PV array ground. If the DC supply from the PV array is to be grounded to either the positive or negative legs, then a ground
fault detector and interrupter (GFDI) is installed in the SPV inverter.
Remote monitoring The SPV inverter can be installed with various communication interfaces such as Ethernet to allow for remote
monitoring of the inverter.
Inverter layout The SPV inverter can be supplied in a single or two piece format depending on customer requirements. The two
piece format allows the inverter to be mounted against the shelter walls providing additional rigidity during transport
while allowing the shelter width to be kept to a minimum.
A two piece format is only available with SPV600 and larger. In the two piece inverter format, the AC grid connection
and inverter sections form one piece, and the auxiliary section and DC sections form the other piece. See section
4.4.2 Split enclosure configuration on page 26 for more information.
3 Product information
3.1 Order code
The customer order code can be specified using the data in Table 3-1. This will call up a complete SPV system. A typical order code as shown in the
table would therefore be: 400-000-18-0-0-0-6-1-1-111111.
Table 3-1 Order code numbering scheme
Typical order
Option Code
code example
Product code 400 – SPV product family. 400
Customer 000 – Customer identification number 000
02 – SPV0248
03 – SPV0300
06 – SPV0600
09 – SPV0900
12 – SPV1200
SPV size 18
15 – SPV1500
18 – SPV1800
21 – SPV2100
24 – SPV2400
27 – SPV2700
0 – CE
1 – UL
Standards and grid connection codes 2 - BDEW 0
3 – G59/2
4 – PEA
0 – 340 V
1 – 260 V
AC Supply Voltage 0
2 – 300 V
Inverter 3 – 400 V
options
0 - Ungrounded
DC Grounding 1 - Positive leg grounded 0
2 - Negative leg grounded
0 - Braking chopper only
1 - No options
4 - Braking chopper and 125 A MCBs
Braking Chopper, Fuse Holders, 5 - 125 A MCBs
6
Fuses, MCBs Options 6 - Braking chopper, fuse holders and string fuses 200 A
7 - Fuse holders and string fuses 200 A
8 - Braking chopper and fuse holders
9 – Fuse holders
0 - Single cubicle without doors installed on Aux section
1 - Double cubicle without doors installed on Aux section
Cubicle construction 1
2 - Single cubicle with doors installed on Aux section
3 - Double cubicle with doors installed on Aux section
0 - No plinths, with lifting beams
1 - 100 mm (4 in) transportation plinths, with lifting beams
Transportation Plinth and Lifting
2 - 200 mm (4 in) transportation plinths, with lifting beams 1
Beam
3 - 100 mm (4 in) transportation plinths, without lifting beams
4 - 200 mm (4 in) transportation plinths, without lifting beams
Shelter 1 - Yes, 0 - No 1
System SCADA interface 1 - Yes, 0 - No 1
options String connection box 1 - Yes, 0 - No 1
Transformer 1 - Yes, 0 - No 1
MV/HV switchgear 1 - Yes, 0 - No 1
3.4.2 MPPT voltage (also DC operating voltage) See section 3.1 Order code on page 10 for information on how to order
the various options.
The MPPT (Maximum Power Point Tracking) voltage range is the DC
operating voltage with a range of (√2 x AC voltage) + 30 V to 800 Vdc Table 3-4 Factory installed options
with an absolute range of 400 Vdc to 800 Vdc. Item Description
3.4.3 Maximum DC switch-on voltage The 1000 V turn-on option allows the SPV
With 1000 Vdc turn-on (chopper) option: 1000 Vdc inverter to start with an open circuit DC voltage
Without 1000 Vdc turn-on (chopper) option: 800 Vdc on the PV array of up to 1000 Vdc. A chopper
is utilized to temporarily reduce the DC voltage
If the open circuit voltage of the PV array exceeds 1000 Vdc with the 1000 V turn-on
down to 800 Vdc, in order that the SPV
1000 Vdc turn-on option installed or 800 Vdc without the 1000 Vdc turn-
inverter may start to feed power from the PV
on option installed, then the SPV inverter will not attempt to start.
array into the grid, at which point the chopper
is disabled.
3.5 AC frequency ratings
SPV600 and larger inverters may be supplied
The nominal AC frequency range is: 50 Hz to 60 Hz as either single or split configurations. In the
The absolute maximum AC frequency range is: 30 Hz to 100 Hz split configuration, the AC and DC sections of
Single or split inverter
(normally restricted to required limits) the inverter are separated which allows the
configuration
two sections to be installed on opposite walls
(SPV600 and larger)
3.6 Power factor of a shelter. This has the benefit of reducing
The SPV power factor is fully controllable, priority is given to reactive the width (W) of the shelter as illustrated in
Figure 3-3 below.
current over active current. The maximum reactive current before active
current is limited (in order to maintain the SPV total current rating) is The plinth the inverter enclosures are mounted
approximately the vector difference of inverter current rating and active Plinth on can be either 100 mm (4") or 200 mm (8")
current. i.e. high.
Option of fuse holders only, fuses and fuse
Ireactive_max2 = Irated2 - Iactive2 DC protection
holders, or MCBs for string protection.
For example, an SPV600 operating at 500 A active current has a The DC supply from the PV array can be
maximum reactive current of 332 A before any reduction in active floating or grounded at either the positive or
current occurs. Beyond this point the SPV will provide further reactive negative legs. If the DC is to be floating, then
current up to rated current, the impact this has on active current is an isolation monitor is installed in the inverter.
DC grounding
approximated by the following; If the DC is to be grounded to either the
positive or negative legs, then a ground fault
Iactive_max2 = Irated2 - Ireactive2
detector and interrupter is installed in the
In terms of power factor, a PF of 0.95 lagging or leading will result in inverter.
approximately 5 % reduction in available active power. This reduction in A ride-through / grid support version of the
available active power can be avoided by over sizing the SPV by 5 % SPV inverter is available containing additional
during the planning stage. components which allow the SPV to remain
synchronized to the grid during a fault.
NOTE
Additionally this SPV version can be
Adjustment of voltage relay thresholds may be necessary due to the Ride-through / grid
configured to aid fault recovery by delivering
rise/fall of AC voltage due to power factor settings other than unity, refer support.
voltage support. See section 7.4 Grid fault
to section 6.12.6 AC Voltage management on page 75. (low voltage) ride-through on page 86 for more
information. This option is selected by
3.7 Protective class specifying the BDEW grid connection code in
the order code numbering scheme.
The SPV inverter is protective class I according to IEC 62103 and IEC
61140. The P.E/ground terminal provided must be connected to an
appropriate ground as described in section 5.3 on page 47.
660 mm Access
W Access W
1000 mm
400 mm
Access
PV inverter enclosure
Working space around the enclosure
Access
This zone has no doors. Any electrical connection must only be made when the all supplies to the SPV inverter have been isolated. It is
possible to use the various programmable devices in this zone (such as the System controller module, voltage and frequency relays, etc)
CAUTION
while the SPV inverter is powered up.
Minimum power
test resistor System controller
module
HMI data
transfer module
Hygrostat
Isolation/ground
fault indicator
Power analyzer
Isolation monitor
(floating PV array
only)
Control terminals
Transformer -T56
3.10.2 DC zone
Isolation
The SPV inverter is supplied from multiple sources which include the PV array, the main electrical grid, the auxiliary power supply and
internal UPS where installed. All supplies must be disconnected from the inverter using approved isolation devices before any cover is
removed from the inverter or before servicing work is permitted in this zone. Please note that pressing an E-stop button will not isolate the
WARNING
SPV inverter. It will rapidly disable the inverter and open the power contactors but contactors are not approved isolation devices and must
not be relied on to provide isolation for personnel.
Access
This zone has covers and due to the stored charge in the SPV inverter, access must only be granted at least 10 minutes after the both the
DC source from the PV array and the main AC grid connections have been isolated. If it is not possible to isolate the DC source from the
WARNING
PV array, then access to this zone must only be granted at night.
DC contactors
DC filters
Power module
DC fuses
Chopper units
(optional)
String connection
points (fuse holders
or MCBs not shown)
Contactor - K293
(used to connect
one pole of the chopper
resistor/s)
Isolation
This zone has covers and due to the stored charge in the SPV inverter, access must only be granted at least 10 minutes after the both the
DC source from the PV array and the main AC grid connections have been isolated. If it is not possible to isolate the DC source from the
PV array, then access to this zone must only be granted at night.
WARNING
Current transformers
for the power
analyzer
Grounding point
(on side wall of enclosure)
Access
This zone has covers, and due to the stored charge in the SPV inverter, access must only be granted at least 10 minutes after the both the
DC source from the PV array and the main AC grid connections have been isolated. If it is not possible to isolate the DC source from the
WARNING
PV array, then access to this zone must only be granted at night.
AC contactor
DC charging
contactors
Power module
(AC filters behind)
Line inductor
1000mm
(39.37in)
Rear of enclosure
CONTROL DC DC
Front of enclosure
AC PM 3 PM 2 PM 1 PM 0
Rear of enclosure
4 Mechanical installation enclosure is greater than 45 ° in conformity with DIN 580 (see Figure
4-1). Using slings that are too short places excessive stress on the
This chapter details the following: lifting eyes and could result in damage.
• Handling the SPV inverter • Ensure the enclosure does not swing on the rope during lifting by
• SPV inverter layouts checking the crane is correctly centred above the enclosure prior to
• Terminal locations and torque settings lifting.
• Enclosures installed with optional 100 or 200 mm plinths can also be
4.1 Safety information lifted as shown in Figure 4-3 on page 22. Lifting arms should be
Follow the instructions inserted as far apart as possible for a particular plinth structure. The
lifting arms must be long enough to support the load. Abrasion
The mechanical and electrical installation instructions must
protection for the enclosure paintwork should be provided at the
be adhered to. Any questions or doubt should be referred to
the supplier of the equipment. It is the responsibility of the enclosure top edge as shown in Figure 4-5 on page 36.
WARNING Figure 4-1 Four point lift cable angle
owner or user to ensure that the installation of the inverter
and any external option unit, and the way in which they are
operated and maintained, comply with the requirements of
the Health and Safety at Work Act in the United Kingdom or
applicable legislation and regulations and codes of practice
in the country in which the equipment is used.
Stored charge
The SPV inverter contains capacitors that remain charged to
a potentially lethal voltage after the AC or DC supply has
been disconnected. If the SPV inverter has been energized,
WARNING
the AC and DC supply must be isolated at least ten minutes
before work may continue.
Normally, the capacitors are discharged by an internal
resistor. Under certain, unusual fault conditions, it is possible
that the capacitors may fail to discharge, or be prevented
from being discharged by a voltage applied to the terminals.
If the inverter has failed in a manner that causes the display
to go blank immediately, it is possible the capacitors will not
be discharged. In this case, consult the manufacturer or their
authorized distributor.
4.3.3 Cooling
The inlet and outlet vents on the inverter must not be restricted or
covered. The ambient temperature must not exceed the specified
operating temperature of the inverter. See section 4.6 for further details.
4.3.4 Electrical safety
The installation must be safe under normal and fault conditions.
Electrical installation instructions are given in Chapter 5 Electrical
installation .
4.3.5 Hazardous areas
The inverter must not be located in a classified hazardous area.
600 mm
(23.62 in) CONTROL PM 0 DC
Figure 4-5 SPV248 and SPV300 single enclosure (including optional chopper) plan view
600 mm
(23.62 in) CONTROL PM 0 DC CH
AC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1
AC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2
AC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3
1200 mm 400 mm
(47.24 in) (15.75 in)
2800 mm
(110.24 in)
AC DC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3 PM 4
1200 mm 400 mm
(47.24 in) (15.75 in)
3200 mm
(125.98 in)
AC DC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3 PM 4 PM 5
AC DC DC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3 PM 4 PM 5 PM 6
AC DC DC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3 PM 4 PM 5 PM 6 PM 7
AC DC DC DC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3 PM 4 PM 5 PM 6 PM 7 PM 8
Rear of enclosure
Front of enclosure
600 mm
660 mm (23.62 in)
(25.98 in)
Figure 4-15 SPV600 split enclosure (without optional chopper) plan view
Rear of enclosure
Front of enclosure
600 mm
660 mm (23.62 in)
(25.98 in)
Rear of enclosure
Figure 4-16 SPV900 split enclosure (including optional chopper) plan view
400 mm
(15.75 in) CONTROL DC DC
Front of enclosure
600 mm
660 mm (23.62 in) AC PM 2 PM 1 PM 0
(25.98 in)
Rear of enclosure
Figure 4-17 SPV900 split enclosure (without optional chopper) plan view
400 mm
(15.75 in) CONTROL DC
Front of enclosure
600 mm
660 mm (23.62 in) AC PM 2 PM 1 PM 0
(25.98 in)
Rear of enclosure
Figure 4-18 SPV1200 split enclosure (including optional chopper) plan view
400 mm
(15.75 in) CONTROL DC DC
Front of enclosure
800 mm 400 mm
(31.50 in) (15.75 in)
660 mm 600 mm PM 3 PM 2 PM 1 PM 0
AC
(25.98 in) (23.62 in)
Rear of enclosure
Figure 4-19 SPV1200 split enclosure (without optional chopper) plan view
Rear of enclosure
2800 mm (110.24 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC
Front of enclosure
800 mm 400 mm
(31.50 in) (15.75 in)
660 mm 600 mm
AC PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Rear of enclosure
Figure 4-20 SPV1500 split enclosure (including optional chopper) plan view
Top view (including optional chopper)
Rear of enclosure
3600 mm (141.73 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Figure 4-21 SPV1500 split enclosure (without optional chopper) plan view
400 mm
(15.75 in) CONTROL DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Figure 4-22 SPV1800 split enclosure (with optional chopper) plan view
Top view (including optional chopper)
Rear of enclosure
4000 mm (157.48 in)
1200 mm (47.24 in) 800 mm (31.50 in) 800 mm (31.50 in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
600 mm
660 mm
(23.62 in) AC PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in)
Figure 4-23 SPV1800 split enclosure (without optional chopper) plan view
400 mm
(15.75 in) CONTROL DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
600 mm
660 mm
(23.62 in) AC PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in)
Figure 4-24 SPV2100 split enclosure (with optional chopper) plan view
Top view (including optional chopper)
Rear of enclosure
4400 mm (173.22 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
600 mm
660 mm AC PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(23.62 in)
(25.98 in)
Rear of enclosure
Figure 4-25 SPV2100 split enclosure (without optional chopper) plan view
Top view (without optional chopper)
Rear of enclosure
400 mm
(15.75 in) CONTROL DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
600 mm
660 mm AC PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(23.62 in)
(25.98 in)
Rear of enclosure
Figure 4-26 SPV2400 split enclosure (with optional chopper) plan view
1200 mm (47.24 in) 800 mm (31.50 in) 800 mm (31.50 in) 800 mm (31.50 in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 7 PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Figure 4-27 SPV2400 split enclosure (without optional chopper) plan view
Top view (without optional chopper)
Rear of enclosure
4400 mm (173.22 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 7 PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Figure 4-28 SPV2700 split enclosure (with optional chopper) plan view
Top view (including optional chopper)
Rear of enclosure
5200 mm (204.72 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 8 PM 7 PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Figure 4-29 SPV2700 split enclosure (without optional chopper) plan view
Top view (without optional chopper)
Rear of enclosure
4800 mm (188.98 in)
1200 mm (47.24 in) 800 mm (31.50 in) 800 mm (31.50 in) 800 mm (31.50 in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 8 PM 7 PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
NOTE
If extra inverter power modules are requested for redundancy purposes the width will increase by 400 mm for each power module added.
4.5.2 Split enclosure solution
Table 4-3 Split enclosure dimensions (AC grid connection and power module enclosure)
Width Height* Depth Weight
Model
mm mm mm kg
SPV600 1600 2000 660 900
SPV900 2000 2000 660 1250
SPV1200 2400 2000 660 1600
SPV1500 2800 2000 660 1950
SPV1800 3200 2000 660 2300
SPV2100 3600 2000 660 2650
SPV2400 4000 2000 660 3000
SPV2700 4400 2000 660 3350
*The height does not include optional 100 or 200 mm plinths.
Table 4-4 Split enclosure dimensions (DC and auxiliary enclosure)
Width** Height* Depth Weight
Model
mm mm mm kg
SPV600 2000 2000 400 900
SPV900 2400 2000 400 1050
SPV1200 2800 2000 400 1200
SPV1500 3200 2000 400 1350
SPV1800 3600 2000 400 1500
SPV2100 4000 2000 400 1650
SPV2400 4400 2000 400 1800
SPV2700 4800 2000 400 1950
*The height does not include optional 100 or 200 mm plinths.
**This dimension increases by 400 mm if the 1000 V turn-on (chopper) option is requested.
NOTE
If extra inverter power modules are requested for redundancy purposes, the width will increase by 400 mm for each power module added.
4.6 Ventilation
4.6.1 Minimum clearance to shelter / E-house walls
Space is only required to the front and above the SPV inverter installation for ventilation purposes. No clearance is required between the sides or the
rear of the SPV inverter to the walls of the shelter or E-house.
4.6.2 Air flow management
The SPV draws cool air in from the open front of the enclosure and hot air is expelled from the top of the enclosure as shown in Figure 4-30 and
Figure 4-31 on page 36. No air flow is required to the rear of the enclosure. It is recommended that a ventilation duct is built on top of the enclosures
to produce a defined air flow.
The required ducted air flow rates are shown in Table 4-5 below.
Table 4-5 Typical cooling air flow requirements to AC and DC sections of the SPV inverter
Air flow on AC section Airflow on DC section
Type
m3/h m3/h
SPV248 2000
SPV300 2600
SPV600 4676 374
SPV900 6780 720
SPV1200 8890 1010
SPV1500 11043 1407
SPV1800 13082 1818
SPV2100 15285 2065
SPV2400 16988 2812
SPV2700 19090 3160
The air flow values above are at 1.01325 bar, 0 % humidity and 15 °C (normalized conditions from ISO2533). It is recommended that these airflow
values are achieved using ducting and fans.
The typical airflow values above are based on the total (Inverter + Auxiliary) losses from section 10-7 Worst case cooling losses on
page 170 and ΔT of 6 °C. These figures should only be used for first approximation of shelter design, a full CFD Flotherm analysis should
be carried out for the detail design, refer to section 4.6.4 CFD Flotherm Thermal Analysis on page 37 for further information.
CAUTION
NOTE
The cooling air must be filtered for particles >10 µm. It is recommended that a class G4 filter from EN 779 is used. Concentrations of corrosive gases
must not exceed the levels given in:
• Table A2 of EN 50178:1998
• Class 3C2 of IEC 60721-3-3
4.6.3 Shelter / E-house cooling airflow (first approximations for initial shelter quote only)
The Shelter/E-house cooling airflow requirements can be calculated as described below.
Calculate the temperature rise:
Temperature rise (ΔT) = Allowable SPV ambient – Max external ambient
If the allowable SPV ambient temperature is greater than 45 °C, the SPV must be operated at a de-rated current level (1 % / °C between 45 and
50 °C, see Table 3-3 on page 11). This is applied by setting the module rated current Pr 18.18 appropriately. Where operation is required with external
ambient temperatures greater than 49 °C, shelter cooling with airflow alone is not sufficient and other methods such as air conditioning must be used.
NOTE
The SPV inverter must be de-rated for altitudes greater than 1000 m as described in section 10.17 by setting Pr 18.18 appropriately. If other losses
affecting shelter temperature such as solar gain are significant, their loss value should be increased by a value of 0.666 % / 100 m above sea level.
Calculate the airflow requirements:
V = 3Pr/dT
Where:
V = Total shelter airflow in m3 / h
Pr = losses affecting shelter temperature (W)
ΔT = Temperature rise (°C)
NOTE
Pr should include ALL losses affecting shelter temperature. For a typical installation this would include;
SPV losses (including auxiliary losses), losses of any other equipment installed in the shelter and shelter solar gain. The total shelter airflow
requirement is achieved using ducting and fans as shown in Figure 4-30 Ventilation example (AC section) on page 35. The total shelter airflow must
be divided between SPV AC side and DC side in the proportions given in Table 4-6.
Table 4-6 Cooling airflow proportions
Airflow on AC side Airflow on DC side
(% total airflow) (% total airflow)
SPV248
100 N/A
SPV300
SPV600 92.6 7.4
SPV900 90.4 9.6
SPV1200 89.8 10.2
SPV1500 88.7 11.3
SPV1800 87.8 12.2
SPV2100 88.1 11.9
SPV2400
85.8 14.2
SPV2700
NOTE
The cooling air must be filtered for particles >10 µm. It is recommended that a class G4 filter from EN 779 is used.
4.6.4 CFD Flotherm Thermal Analysis
Conditions vary considerably world-wide and the shelter supplier may choose specific plenum designs & fans which would alter the critical air flows
required through the AC inverter units. Dependent on the structure of the shelter and layout of ancillary equipment, the position of the air-intakes to
the shelter and the filters chosen by the shelter supplier may also vary considerably. For this reason, the final configuration of the forced air cooling
system shall be determined by a CFD software analysis program, specifically Flotherm.
Control Techniques can provide assistance, where the particular shelter configuration under consideration is similar to those already analysed.
SPV248
17 mm M10 hex nut
20 N m F48 fuses
SPV300
DC filter 17 mm M10 hex nut
19 mm M12 hex nut 25 N m
SPV600 25 N m
DC contactors
SPV900 Clamps 13 mm M8 hex nut
17 mm M10 hex bolt 9 N m
SPV1200 15 N m
Power module
String fuse holder 13 mm M8 hex nut 17 mm M10 hex nut
17 mm M10 hex nut
Power module 17 mm M10 hex nut 9Nm 15 N m
SPV1500 25 N m
19 mm M12 hex nut 17 mm M10 hex nut 25 N m
25 N m 25 N m
SPV1800 String fuse holder -
Main grounding DC bus bar
SPV2100 point
8 mm hex key Clamps M10 hex
30 N m bolt
SPV2400 15 N m
SPV2700
Insulator
17 mm M10 hex nut
15 N m
Contactor
13 mm M8 hex nut
9Nm
DC filter grounding point
19 mm M12 hex nut
25 N m
Power Module
17 mm M10 hex nut
25 N m
4.7.2 Auxiliary
The maximum recommended torque setting when securing the auxiliary terminal -X16 is 4 N m.
4.7.3 Control terminals
The maximum recommended torque setting when securing the control terminals -X2, -X5 and -X6 is 1 N m.
The chopper resistor can reach high temperature. Ensure contact with any hot surface is prevented.
WARNING
The chopper resistor housing must be mounted outside of the external enclosure in the open air to avoid fire risk and allow sufficient
cooling.
WARNING
The dimensions of the chopper resistor housing are the same for all SPV models. A total of up to three resistors are mounted in each housing.
520 mm 460 mm
(20.47 in) (18.11 in)
Terminals
Plate for
cable entry
(undrilled)
Installation
∅10.50
Mount on a
horizontal surface
380 mm
Do not mount unit (14.96 in)
on its side
It is recommended that the chopper resistor housing is mounted high up on the outside of the building to prevent the risk of burns to personnel,
livestock and to reduce the risk of fire as shown in Figure 4-38.
The clamp is attached to the threaded insert in the bus bar using a 6 mm hex key. The cable is clamped by tightening the 19 mm (M12) nut.
5.2.3 Typical AC grid connection zone layout
Figure 5-2 below shows a typical AC grid connection zone (SPV2700) complete with fuse carriers. Up to 10 cables per phase (see table Table 5-1
above) can be used to provide the total required cross sectional area. In this example the cables enter the AC grid connection zone from below via an
underground distribution chamber.
Figure 5-2 AC grid connection zone layout (SPV2700 shown)
AC fuses
AC connection
points
5.3 Grounding
The PE or ground cable(s) should be connected to the location indicated in Figure 5-3.
Figure 5-3 Location of the grounding point
Grounding busbar
(mounted on the
side wall of the
enclosure)
Figure 5-4 Grounding point on the side wall of the AC grid connection zone
Grounding
busbar
The connection is made using the cable clamp type termination (Wohner part no. 01760). The recommended cable cross sectional area per clamp is
120 mm2 to 300 mm2 (copper or aluminium conductor). An 8 mm hex key is required.
The tightening torque is 30 N m, see Figure 5-5.
51 mm (2.01 in)
10.0 mm 42.0 mm
(0.39 in) (1.65 in)
85.5 mm (3.37 in)
43.0 mm
(1.69 in)
33 mm (1.30 in)
41 mm (1.61 in)
5.4 Fuses
5.4.1 AC supply fuses
The SPV inverter is supplied with the correct AC fuses to protect the inverter. The installer must ensure that the AC supply cables are suitably
protected.
5.4.2 DC fuses
It is the responsibility of the installer to ensure that the correct DC string fuses are installed for the cable size and the type of PV cell being used.
Array connections
The SPV inverter is designed to have DC PV array connections made by connecting multiple cables to fuse carriers spaced along the
length of the DC bus bars. This method utilizes current sharing to ensure that the bus bar current rating is not exceeded in some product
WARNING ratings. Care must be taken NOT to connect to the SPV in any other way i.e. large cross section cables at one end of the bus bar.
The SPV can be prepared for direct connection to optional string connection boxes. When this is requested fuse carriers or MCB’s are built into the
enclosure.
5.5.1 Maximum number of SCB points
Table 5-2 below shows the maximum number connection points possible with each SPV model. The actual number is customized for each application
depending on the array configuration.
Table 5-2 Maximum number of fuse carriers and string connection points
Model Maximum number of fuse carriers Maximum number of landing points
SPV248 4 2
SPV300 4 2
SPV600 12 6
SPV900 18 9
SPV1200 24 12
SPV1500 30 15
SPV1800 36 18
SPV2100 42 21
SPV2400 48 24
SPV2700 54 27
82 mm (3.22 in)
35 mm (1.37 in)
205 mm (8.07 in) 55 mm (2.16 in)
The fuse must be correctly chosen to match the characteristics of the cable used
WARNING
104
103
102
1 00
1 25
200
160
50
63
80
A
A
A
A
A
A
A
Virtual 101
pre-arcing
time (s)
100
10-1
10-2
5.6 Connecting the split enclosure Figure 5-8 Location of the power connections on the AC side (AC
zone)
configuration
The SPV inverter can be supplied in a split enclosure format. This allows
sections of the inverter to be installed against opposite walls of a shelter,
therefore requiring only one access path between the two sections. In
this configuration the front of the enclosure sections face each other as
opposed to being back-to-back with the single enclosure solution.
SPV inverters ordered in the split enclosure configuration must be
connected together with power and control cables as detailed in the
following sections, refer to section 4.7.1 Torque settings on page 38 for
torque settings and tooling requirements.
Cable routing
Care must be taken when routing power cables to ensure
they are physically separated from control cables. The power
cables supplied are the correct length (5 m) for routing via the
CAUTION
ceiling of the building and are supplied with the appropriate
terminations. Ideally control cables (10 m long) should be
routed under the floor of the building to ensure physical
separation from power cables.
Figure 5-9 Location of the power connections on the DC side (DC zone)
Cable routing
Care must be taken when routing power cables to ensure they are physically separated from control cables. The power cables supplied
are the correct length (5 m) for routing via the ceiling of the building and are supplied with the appropriate terminations. Ideally control
CAUTION cables (10 m long) should be routed under the floor of the building to ensure physical separation from power cables.
A number of control signal and low current power connections must be made between the two enclosures of the split enclosure configuration as
detailed below.
All cables are prepared with the appropriate terminations.
Table 5-4 Control and low power cable connections for split enclosure configuration
AC side connection (all
Number of
Description located in Grid connection Auxiliary / DC side connection
ways
zone)
Control signals (pluggable cable supplied) Up to 92 -X88 -X88 Auxiliary zone
Current transformer connections (pluggable
6 -X99 -X99 Auxiliary zone
cable supplied)
Cable supplied all ready
Internal communication (CT-NET) 3 System controller module SLOT1 terminals 6,7,8
connected at this end
Internal AC auxiliary power supply
3 -X1 -X1 Auxiliary zone
(Cable supplied for the screw type terminals)
24Vdc power (Cable supplied for the screw
Up to 8 -X88 -X88 Auxiliary zone
type terminals)
Cable supplied all ready
High voltage DC 2 DC zone, main charging circuit fuse (F41)
connected at this end
For the control signal connections -X88 and -X90, the number of ways depends on the number of power modules in the SPV inverter.
Figure 5-10 Location of the control and low power connections on Figure 5-11 Control and low power connections
the AC side (AC grid connection zone)
-X1 Internal AC
auxiliary power
supply
-X88 24Vdc
power supply
L1 L2 L3
-X88 Control
signals
-X99 Current
transformer
All the terminals detailed in Figure 5-10 are mounted vertically on the signals
inside wall of the enclosure. See Figure 5-11 on page 52 for connection
details.
Figure 5-12 Cables supplied already connected
CT-Net cable
High voltage DC
for pre-charge circuit
Figure 5-13 Location of the control and low power connections on the control side (auxiliary zone)
Figure 5-14 Control and low power connections on the control side (auxiliary zone)
-X1 Internal AC -X88 24Vdc -X88 Control -X99 Current
auxiliary power power signals transformer
supply connections
Figure 5-15 Location of the high voltage DC connections in the DC zone (models with chopper installed)
High voltage DC connections
Figure 5-16 High voltage DC connections in the DC Zone (models with chopper installed)
F41
Figure 5-17 Location of the high voltage DC connections in the DC Zone (models without a chopper installed)
High voltage
DC connections
Figure 5-18 High voltage DC connections in the DC Zone (models without chopper installed)
F41
NOTE
The fuse rating for the external supply is 25 A gL/gG type. To convert the
SPV inverter from using the default internal auxiliary power supply to an
external auxiliary supply, the links on terminal -X16 must be changed as
detailed in section 5.7.1 Internal auxiliary supply on page 56 and section
5.7.2 External auxiliary supply on page 56. Terminal -X16 is located in
the lower section of the auxiliary zone.
5.7.1 Internal auxiliary supply
When using an internal auxiliary supply, link terminals 1 to 2, 4 to 5 and 7
to 8 on terminal -X16 as shown in Figure 5-19 below. This is the default
state when the SPV inverter is manufactured.
Figure 5-19 Links on terminal -X16 for internal auxiliary supply
1 2 3 4 5 6 7 8 9 PE
1 2 3 4 5 6 7 8 9 PE
L1 L2 L3
Where X16 is configured for 400V external auxiliary supply, transformer T56 should be tapped and Q56 set as follows:
Winding Primary Secondary Q56 setting
Connections Input Links Output Links Setting (A)
400 Vac ext supply 1U4, 1V4 and 1W4 1U2 to 1V2 to 1W2 2U1, 2V1 and 2W1 2U2 to 2V2 to 2W2 6.4
NOTE
Transformer -T56 is located in the lower section of the auxiliary zone.
E-stop system
The emergency stop switches must be of the Double Pole Normally Closed (DPNC) latching type. During commissioning correct E-stop
operation must be verified as described in the commissioning section of this document.
WARNING
The local emergency stop switches are shown in Figure 5-21 below.
Figure 5-21 Local emergency stop connections
11 21 11 21 11 21
12 22 12 22 12 22
Table 5-5 Emergency stop connections (terminal -X2) 5.10 User control signals (terminal -X6)
Terminal block number The SPV inverter contains nine external inputs which can be user
Description defined. These inputs have no predetermined function in the SPV
(-X2)
inverter. The status of these inputs can be seen in Pr 20.38 on the HMI
1
Emergency stop switch 1 contact 1 data transfer module.
2
These inputs are provided for use with the user programmable SM-
3
Emergency stop switch 1 contact 2 Applications module installed in the HMI data transfer module.
4
Table 5-8 User control signal description (terminal -X6)
5
Emergency stop switch 2 contact 1 Terminal Status bit number in
6 Description
number Pr 20.38
7
Emergency stop switch 2 contact 2 1 Control voltage +24 V
8
9 2 Input 1 Bit 1
Emergency stop switch 3 contact 1 3 Input 2 Bit 2
10
11 4 Input 3 Bit 3
Emergency stop switch 3 contact 2 5 Input 4 Bit 4
12
6 Input 5 Bit 5
7 Input 6 Bit 6
5.9 Power control signals from the
8 Input 7 Bit 7
electricity supply company (terminal - 9 Input 8 Bit 8
X5) 10 Input 9 Bit 9
The SPV inverter is designed to allow four signals for power control to be
connected. The interface is designed for relay contacts. For description Table 5-9 Electrical input characteristics for terminal -X6
of functionality see Pr 18.20 to Pr 18.23 in section 8.2 System controller
module on page 107. Description Specification
Nominal voltage range 0 - 24 V
Table 5-6 Power control signals description (terminal -X5)
Absolute maximum applied voltage range ± 30 V
Terminal number Description
Input load 2.2 mA
1 Control voltage +24V
Threshold +10.0V ±1V
2 Input 1 – Maximum Output Power Limit 1 select
3 Input 2 – Maximum Output Power Limit 2 select
4 Input 3 – Maximum Output Power Limit 3 select 5.11 1000Vdc turn-on (chopper) option
5 Input 4 – Maximum Output Power Limit 4 select The 1000 Vdc turn-on option utilizes a chopper and resistor to allow the
SPV inverter to be connected to a PV array with up to 1000 Vdc open
6 Spare
circuit voltage. The chopper is used to temporarily dissipate power into a
Connect terminal 1 to terminals 2 through 5 to select the relevant resistor bringing the open circuit voltage down to 800 Vdc so that the
maximum output power limit. These terminals are typically used to inverter can be connected and become active.
connect a Radio Ripple Control Receiver. The status of the chopper is monitored by the system controller module
Table 5-7 Electrical input characteristics for terminal -X5 and is displayed in Pr 18.48.
Description Specification Table 5-10 Chopper models used in each SPV inverter
Nominal voltage range 0 - 24 V SPV inverter model Chopper model Quantity used
Absolute maximum applied SPV248 A 1
± 30 V
voltage range SPV300 A 1
Input load <2 mA @ 15 V SPV600 B 1
Threshold +10.0 V +/-0.8 V SPV900 B 2
SPV1200 B 2
SPV1500 B 3
SPV1800 B 3
SPV2100 C 1
SPV2400 C 1
SPV2700 C 1
The chopper(s) are located in the DC zone.
Figure 5-22 Location of the chopper unit(s) in the SPV inverter (example of a SPV1500 or SPV1800 shown)
Chopper 1
Chopper 2
Chopper 3
The resistor should be connected to the chopper using 35 mm2 cables. The connection on the resistor is provided by a M10 lug. The resistor must be
connected between terminal X55 and a terminal on contactor -K293 as specified in Table 5-15 on page 56.
NOTE
Where multiple resistors are used, a resistor must be connected between the terminal on contactor K293 and terminal X55 as detailed in Table 5-11
below. Ensure that the connections given in Table 5-11 are followed exactly. For example, resistor 3 on an SPV1500 or SPV1800 must only be
connected between terminal 5 on contactor -K293 and terminal X55:3.
Table 5-11 Resistor connection
Resistor Terminal on contactor -K293 /
SPV inverter model Resistor terminal Terminal X55
number X55
11 K293 terminal 1
SPV248 to SPV1800 1
12 X55:1
21 K293 terminal 3
SPV900, SPV1200, SPV1500 & SPV1800 2
22 X55:2
31 K293 terminal 5
SPV1500 and SPV1800 3
32 X55:3
11 X55:1
SPV2100, SPV2400 and SPV2700 1
12 X55:2
Where multiple choppers are installed, the choppers are numbered 1 to 3 from top to bottom as shown in Figure 5-22 on page 59.
K293
Chopper 1
2 4 6
Chopper 2
-X55:1 Resistor 1
12 11
H
-X55:2 Resistor 2
Chopper 3 22 21
H
-X55:3 Resistor 3
32 31
K293
H G PE G H
A2
12 11
In operation, the chopper resistor generates heat which results in elevated temperature levels within the resistor housing. The maximum permissible
resistor temperature is 400 °C above the ambient temperature. Cooling of the resistor is by convection only, so if the resistor mounting is poor, or
where there is insufficient cooling the resistor or surrounding devices could suffer damage.
Table 5-12 Chopper resistance and power ratings
Resistance Rated power Peak power Weight
Model
Ω kW kW kg
SPV248
9.4 1 69 12
SPV300
SPV600 4.8 2 139 16
SPV900
2 x 4.8 2x2 2 x 139 21
SPV1200
SPV1500
3 x 4.8 3x2 3 x 139 25
SPV1800
SPV2100
SPV2400 1.09 69 554 30
SPV2700
6 Commissioning
This first section offers a practical guide to the setting up and commissioning of Control Techniques SPV inverter systems based on practical
experience gained in the field. For more general commissioning topics refer to section 6.12 Further commissioning on page 72.
Installation and removal of string fuses must only be performed at night during darkness unless the PV array can be isolated from the SPV
inverter by other means.
WARNING
Before power is applied to the system for the first time, it is good practise to check all cable terminations for mechanical strength to ensure a reliable
connection under load conditions. This is done by physically moving all cables near the termination point, to ensure there are no loose or slack
connections. In addition it is a good idea to check the torque settings of the terminating nuts and bolts with a torque wrench. In situations where a nut
or bolt may have been cross threaded, simply checking the torque alone does not establish if the cable connection beneath the bolt is a secure
electrical connection; always move cables to ensure a secure connection.
6.2.2 SPV Zones
Figure 6-1 Typical layout of SPV zones
Current
transformers
AC grid
connection zone
Ensure the AC grid connections to the main AC bus bars have been tightened to the correct torque. Manually moving the cables and checking the
torque of the nuts/bolts with a torque wrench as required.
NOTE
Throughout this section, and where torque settings are discussed, the user should refer to Table 4.7.1 Torque settings on page 38 for specific torque
settings.
The AC bus bars are located in the AC Grid Connection Zone as shown in Figure 6-1 on page 62. Verify the CT Net, CT Sync and system power
analyzer communications cables are connected correctly and have the appropriate terminating resistor installed. Use an 82 Ω resistor for CT Net and
120 Ω resistor for CT Sync and system power analyzer communications. The termination resistors are located in the Auxiliary zone and on the final
power module on the CTNet cable in the Power Module Zone.
Verify that all control relays are seated correctly in the auxiliary section in the DC zone (Figure 6-1 on page 62). Make sure that the relays are not at
an angle in their holder and that the mechanical restraint / closing lever is in the correct position. If a relay has fallen out during transit, ensure that the
connection pins have not been bent and that they are straight when re-inserting the relay. This type of control relay is found in the Auxiliary Zone,
Power Module Zone and the DC Zone.
Figure 6-3 Check relay seating and insertion
Check that: the E-Stop has been pressed and the other trips the E-stop relay off.
• All auxiliary section MCBs are in the ON position (red indicator After checking, verify the continuity of the E-Stop terminals X2 T1 to
shown), and that all fuse carriers contain a fuse and are closed. This T10, and X2 T3 to T12. The E-stop terminals are located in the
includes the Auxiliary Zone and DC Zone, together with the DC Auxiliary section. Refer to section 5.8 Emergency stop switches
braking chopper and GFDI fuse (if installed). (terminal -X2) on page 57.
• The AC main fuse (F11) carriers have been bolted on to the AC bus • Any power company remote power limit inputs have been wired
bars using the correct torque. This is particularly important, since a correctly to terminal X5. The power company remote input terminals
loose connection cannot easily be seen as the fuse obscures the are located in the Auxiliary section
connection point between the carrier and the AC bus bars. The fuse • For systems installed with a chopper (in the DC zone) also check
carriers are located in the AC Grid Connection Zone. that:
• The main AC fuses are installed correctly. The fuse holder must not • All power connections have been made correctly and are making
be raised when compared to the carrier mechanism. Take extra care good contact
when checking the fuse on the right, as it is covered by the fuse • The general installation including any water proof seals, and
carrier handle and it is not obvious that the fuse is not properly physical mounting brackets and bolts
seated. The main AC fuses are located in the AC Grid Connection • The resistor is of the correct value. The correct resistor values can
Zone. be found in Table 5-12 Chopper resistance and power ratings on
• The power module DC fuses, (F41 & F42), have been tightened to page 61
the correct torque. This must be a physical check using suitable • K148 "activate chopper" is NC, T11 to T12
tools to verify how tight the connection is. It is recommended that a
• K295 "delay relay" inhibit chopper is NO, T15 to T18
marker pen is used to indicate a checked connection. The power
• The power module control connections are still plugged in correctly.
module DC fuses are located in the DC Zone.
The power module control connections are located in the Power
6.3.1 Check all critical connections Module zone
A critical connection is defined as any un-fused length of cable or • A SMARTCARD is installed in to the SystemController and HMI
connection point. Transfer data module SMARTCARD ports. Both modules are
These connections include: located in the Auxiliary zone
• Between the AC busbars and F11 for all power modules (Grid • User emergency stop interlock check. Look for NC X46 T1 to T2 in
connection zone) the Auxiliary zone
• Between the AC busbars and F21 (Auxiliary zone) • Set the Hygrostat percentage humidity to 90 %. The Hygrostat is
• Between the DC busbars and F46 (Auxiliary zone) located in the Auxiliary zone
• Between the DC busbars and F48 for all power modules (DC zone) • Verify that the air filters are installed to the E-house air inlet to
• Between the DC busbars and F41 (DC zone) prevent dust ingress when running the inverter. The filter must also
• Between the DC busbars and chopper 1 fuses F11 & F13 where be verified as being fit for purpose i.e. capable of removing >10
chopper 1 is installed (DC zone) micron particles; a class G4 (EN779) filter is recommended
• Between the DC busbars and chopper 2 fuses F21 & F23 where • Check the independent AC auxiliary power supply jumpers are in the
chopper 2 is installed (DC zone) correct position, (X16). Refer to user guide Figure 5.7.1 Internal
• Between the DC busbars and chopper 3 fuses F31 & F33 where auxiliary supply and Figure 5.7.2 External auxiliary supply on
chopper 3 is installed (DC zone) page 56
• Between the DC busbars and F396 (DC zone) • Check that the blade fuses are installed to the UPS batteries, where
a UPS is installed. The UPS is located in the Auxiliary zone
• All string fuse / MCB connections to the main DC bus bars. To
perform this check the string supply cables must be isolated. • Where a UPS is installed, check that the UPS dip switches have
been set correctly. Refer to section 6.14.3 Uninterruptable power
• All ground connections
supply-UPS (ride-through / grid support version only) on page 84 for
6.4 Power module zone (contactor more information on the UPS setup. Figure 6-4 shows the default dip
switch settings.
section) checks:
Check that: Figure 6-4 UPS dip switch settings
• The main AC contactor coil supply is plugged in properly On / Off
• The main AC contactor auxiliary contacts are seated properly 1
• The main AC input and output cables are installed correctly 2
• The control relays are inserted and seated correctly 3
4
• The DC pre-charge fuses are present and inserted in the carrier
correctly. Ensure that the input and output cables are fully secured 5
When all the above checks are complete and before applying power, 6.5.2 Tests when AC is supplied to the auxiliary
ensure that the system guards have been replaced to prevent accidental 1. Verify the E-house cooling fans are installed and working with the
contact with live conductors. In particular, make sure the power module thermostat. When the cooling system is verified, set the thermostat
regen choke steel guard mesh is tightened down properly as this can to the design set-point e.g. approx 30 °C.
make a loud rattling noise when large currents flow through the choke 2. Check the voltage present at the system main transformer T56.
which can sound like there is a problem with the power module or with Refer to section 5.7.3 Configuration of transformer T56 on page 57.
the regen choke itself. 3. Check that the displays are lit on the following devices:
• System Control Module
6.5 Additional pre-power up checks for • HMI Data Transfer Module
split systems • All power modules
NOTE • The HMI touch screen
Make sure the CT Net communication cable and any other control cable • The voltage and frequency relays
that goes from side to side has not been routed in close proximity to the • The system power analyzer
main DC conductors. • The ground isolation monitoring device (if installed)
Make sure that the polarity of the side to side main DC cables is correct. 4. Check that the AC voltage is read correctly on all 3 phases in the
This should be done with a multimeter to avoid issues with incorrect system power analyser voltage measurement page.
cable marking. 5. Check the power analyzer settings. Verify communications between
Where a chopper is installed, check that the control connectors for the the power analyzer and system controller module are functioning by
chopper(s) are installed correctly. checking bit 14 of the control module status word in Pr 19.21 (bit 14
will be set if communications have failed). See section 6.13.4 Power
Ensure that the DC cables between the DC main contactors in the DC
analyzer on page 81 for more information. Check that the AC
zone to the top of the matching power module in the Power Module zone
voltage seen on the display of the power analyzer, matches Pr 18.02
have been terminated with the correct polarity. Here again, it is on the system controller module, and Pr 3.28 on the power modules.
recommended that a physical check is made by moving the cables by
6. Check the voltage monitoring relay settings are applicable to the
hand and checking to see if the cable crimps are secure.
voltage of the AC grid and comply with local regulations. See section
This must be performed at both ends of the DC cable; at the DC main 6.13.1 Voltage monitoring relay on page 76 for information on
contactors, and the DC terminals of the power module. setting the relay parameters. Check the frequency monitoring relay
The power module DC connections can be checked by removing the settings are applicable to the frequency of the AC grid and comply
white terminal cover, leaving the gland plate in place. If the gland plate with local regulations. During manufacture of the SPV inverter, the
needs to be removed, care must be taken as it is easy to drop the gland settings in the frequency monitoring relay will be based on a grid
plate screw into the Power Module electronics. It is recommended to with a frequency of 50 Hz. If the SPV inverter is to be used on a grid
either use a magnetized screwdriver for this operation, or to pull the with a frequency of 60 Hz, the settings in the frequency monitoring
gland plate and screwdriver together when undoing so that the screw is relay will need to be changed before the SPV inverter can be
captive. See also Figure 6-5 on page 65. enabled. See section 6.13.2 Frequency monitoring relay on page 79
for information on setting the relay parameters.
Figure 6-5 Gland plate cover removal
7. Check the setup of the ground isolation monitoring device:
• For floating PV arrays, check the isolation relay settings and
perform a self test. See section 6.14.1 Isolation monitor on
Gland Plate Cover
page 81 for information on setting the isolation device
parameters.
• For grounded PV arrays, check the Ground Fault Detector and
Interrupter (GFDI). See section 6.14.2 Ground fault detector
interrupter on page 83. Check the SM-Ethernet module
communication settings. Set the IP address to 192.168.178.111
and is set Pr 16.10 to Pr 16.13 in the HMI Data Transfer module
located in the Auxiliary section.
8. Verify that the power module SPV system software (Pr 15.49) and
the power module PV firmware (Pr 11.29) are the correct version.
Check with your local drive centre for the latest software version
information.
9. Verify that the System Controller and HMI data transfer module have
the correct SPV system software (Pr 15.49). This should match the
software version seen in Pr 15.49 on the power modules; if it does
not match update the software so that it is the latest version in all
locations.
10. Verify that the E-Stop system works correctly using the following
Ensure that the side to side control cables have been plugged in steps:
correctly as described in section 5.6.2 Control cables on page 51. Also • Set Pr 20.20 to 1 on the HMI data transfer module to disable comms
check that both halves of the split inverter have been grounded correctly. calls to the PV control module.
• Set Pr 18.31 to 0 on the PV control module to disable the inverter.
6.5.1 Power connection AC auxiliary
Press the E-stop button to ensure the inverter will not start. • Release the E-stop
• Set Pr 18.39 to 1 and then 0 on the PV control module to reset the E-
Remove all main power module AC fuses (F11).
stop relay.
Apply AC power to the auxiliary section. • Wait for the E-stop relay to reset. All lights on the relay will illuminate
Make sure the E-stop relay is tripped off. When the E-stop relay is following a reset.
tripped only one green LED will be lit. • Press the E-stop button, and make sure that the E-stop relay trips off
after 0.5 s. The relay is shown to have tripped off when only 1 LED is
lit.
6.6 Power connection DC 4. On the system controller module, set Pr 18.13 to 1 or ON, so that the
system will run with a single power module.
Isolation 5. On the system controller module, set Pr 18.12 to the number
The SPV inverter is supplied from multiple sources which appropriate for the power module being tested. See the following
include the PV array, the main electrical grid, the auxiliary table:
power supply and internal UPS where installed. All supplies Table 6-1 Power module testing
WARNING
must be disconnected from the inverter using approved
isolation devices before any cover is removed from the Power Module to test Value to set in Pr 18.12
inverter or before servicing work is permitted in this zone. PM0 1
Please note that pressing an E-stop button will not isolate the PM1 2
SPV inverter. It will rapidly disable the inverter and open the
PM2 4
power contactors but contactors are not approved isolation
devices and must not be relied on to provide isolation for PM3 8
personnel. PM4 16
PM5 32
Installing and removal of string fuses must only be performed PM6 64
at night unless the PV array can be isolated from the SPV PM7 128
inverter by other means. PM8 256
WARNING
PM9 512
SPV inverters with the chopper option installed, have capacitance PM10 1024
permanently connected to the DC bus. Insertion of string fuses during
PM11 2048
daylight without isolating the PV array must not be attempted even with
the isolated insertion tool from the fuse manufacturer, as the fuse may PM12 4096
blow or become welded to the holder due to the inrush current in the PM13 8192
capacitors. 6. On the system controller module, set Pr 18.31 to 1 or ON to turn the
Only fit enough DC PV array fuses to provide 200 A to 250 A. This limits system on. When the system starts and is running Pr 18.01 in the
the current that can be passed to the SPV during the initial testing. system controller module will show state 11 (the running state), and
Tests when AC and DC are supplied (SPV is disabled) the power module being tested will show 8 in Pr 19.05.
7. On the power module under test check that Pr 4.02, the active
Check the DC voltage monitoring works correctly as shown in Pr 18.03.
current, shows an expected and stable value.
Confirm the DC voltage seen with a multimeter. If the voltage measured
8. Run for the system for 5 minutes, and observe the system
is not accurate, adjust the scaling using Pr 17.45 on the PV control
performance.
module. Save the new scaling when finished.
9. Shut the system down by setting Pr 18.31 = 0 or OFF and repeat
When undertaking this test, the multimeter used must be a cat IV type in steps 5 to 9 changing Pr 18.12 as required till all power modules
voltage mode with fused probes. The installer is responsible for have had an individual test.
complying with all relevant regulations relating to accident prevention If the system or an individual power module fails to start during this
and safety when completing this test. testing, look at the state machine indication and the status words to
Check that the current controller gains for the power modules are set to determine where the fault is. The state machine indication for the system
appropriate values. For V01.01.01 system software the current loop controller module is Pr 18.01, and for the power modules is Pr 19.05.
gains are set by Pr 19.14 to Pr 19.17, where Pr 19.14 is the starting The status words for the system controller module are Pr 19.20 and Pr
current loop P gain, Pr 19.15 is the starting current loop I gain, Pr 19.16 19.21, and for the power modules are Pr 19.02 and Pr 19.07.
is the running current loop P Gain, and Pr 19.17 is the running current As a starting point it can be helpful to use CT Scope to monitor Pr 18.01
loop I gain. Pr 19.14 and Pr 19.16 as a starting point should be set to 53, on the PV control module and Pr 19.05 for the power module under test
and the current loop I gain should be set to 1000. as this will accurately track the changes in state.
Check that the voltage controller gain is set to an appropriate level in all
power modules. Pr 3.06 sets the voltage controller P gain, where a value
6.7 Low power complete inverter tests
of 1000 is good starting point. The purpose of these tests is to verify at low current that the SPV is
capable of turning on with all power modules running together, and that
For systems that have to be de-rated due to high ambient temperatures the current controller gains and voltage controller gains are optimized
or altitudes >1000 m, adjust Pr 18.18 in the PV control module to the correctly.
appropriate per module current rating in amp units. This decision is
made when the system is specified, please ask the local drive centre 6.7.1 Low power test 1
representative for the de-rated current value. The purpose of test 1 is to gradually add power modules to a started
system i.e. voltage master power module is running, and verify that the
6.6.1 Individual module power test power modules share the current without oscillating. When performing
The purpose of this test is to make sure each individual inverter can run this test, it is helpful to have a power analyzer such as a Fluke 434 or
correctly on its own, proving that the power module is fully functional and 435 available with Rogowski high current transducers in order that the
all its associated auxiliary switch gear and protection. To do this use the AC voltage and current waveform may be observed for oscillation as
method described below: described in the following steps:
1. Verify Pr 20.20 on the HMI data transfer module is set to 1 in order to 1. Verify Pr 20.20 on the HMI data transfer module is set to 1 to disable
disable the communications to the system control module. the communications to the system control module.
2. On the system controller module, set 18.26 to: 2. On the system controller module, set Pr 18.31 to 0 or OFF so that
√2* AC supply voltage (Pr 18.17) + 30 V the SPV is disabled.
This is the minimum recommended MPP voltage. 3. On the system controller module, set Pr 18.42 to 1 or ON so that the
3. On the system controller module, switch off the MPP tracker by rated number of power modules, when available, will start.
setting Pr 18.36 = 0 or OFF. This will prevent the pulses caused by 4. On the system controller module, set Pr 18.13 to the number of
MPP tracking from being seen in Pr 4.02 in the active power power modules in the system. For a system with redundancy
modules when the system is running. modules this will be the number of power modules minus the
number of redundancy modules.
5. On the system controller module, set MPP start voltage Pr 18.26 to 6.8 High power complete inverter test
(√2 x Pr 18.17) +30.
The purpose of the high power test is to prove that the system runs
6. On the system controller module, switch off the MPP tracker by correctly at maximum output.
setting Pr 18.36 = 0 or OFF. This will prevent the pulses caused by
MPP tracking from being seen in Pr 4.02 when the system is When performing this test, it is helpful to have a power analyzer such as
running. the Fluke 434 or 435 available with Rogowski high current transducers
7. On the system controller module, set Pr 18.12 to 1 so that the so that the AC voltage and current waveform may be monitored for
system voltage master is forced to be power module 0. oscillation.
8. On all power modules except the voltage master (power module 0) For this test all PV array DC MCBs/fuses must be closed/installed so
set Pr 19.01 to 1 to disable those particular power modules. This will that full power is available. For systems installed with PV array fuses
allow the modules to be added individually later in the test. these must be installed at night to avoid arcing during the fitting process
9. On the system controller module, set Pr 18.31 to 1 or ON to turn the as described in the following steps:
system on. When the system starts and is running, Pr 18.01 in the 1. Verify Pr 20.20 on the HMI data transfer module is set to 1, to
system controller module will show state 11 (the running state), and disable the communications to the system control module
the voltage master power module will show state 8 in Pr 19.05. 2. On the system controller module, verify that Pr 18.31 is set to 0 or
10. When power module 0 has started, gradually introduce the other OFF so that the SPV is disabled
power modules by setting Pr 19.01 to 0, enabling each current slave 3. On the system controller module, set Pr 18.42 to 0 or OFF so that
power module individually. When a current slave power module has the system will automatically optimise the number of power
started, observe the current in Pr 4.02 and make sure it is a stable modules.
value when compared to Pr 4.02 on the voltage master power 4. On the system controller module, set Pr 18.13 to the number of
module 0. Continue this process until all power modules are started power modules in the system. For a system with redundancy
and running. modules this will be the number of power modules minus the
11. Shut the system down by setting Pr 18.31 = 0 or OFF. number of redundancy modules.
6.7.2 Low power test 2 5. On the system controller module, set MPP start voltage Pr 18.26 to
The purpose of test 2 is to make sure that after the system is started and (√2 x Pr 18.17) + 30.
during the first 10 s of operation, the current slave modules that are 6. On the system controller module, switch off the MPP tracker by
running are not causing oscillations in the AC supply. setting Pr 18.36 = 0 or OFF. This will prevent the pulses caused by
MPP tracking from being seen in Pr 4.02 when the system is
When performing this test it is helpful to have a power analyzer such as
running.
the Fluke 434 or 435 available with Rogowski high current transducers
so that the AC voltage and current waveform may be monitored for 7. On the system controller module, set Pr 18.12 to the number shown
in the table below for the number of power modules in the inverter,
oscillation as described in the following steps:
so that the any power module can become the voltage master.
1. Verify Pr 20.20 on the HMI data transfer module is set to 1, to
disable the communications to the system control module
2. On the system controller module, verify that Pr 18.31 is set to 0 or
OFF so that the SPV is disabled
3. On the system controller module, set Pr 18.42 to 0 or OFF so that
the system will automatically optimize the number of power
modules.
4. On the system controller module, set Pr 18.13 to the number of
power modules in the system. For a system with redundancy
modules this will be the number of power modules minus the
number of redundancy modules.
5. On the system controller module, set MPP start voltage Pr 18.26 to
(√2 x Pr 18.17) +30.
6. On the system controller module, switch off the MPP tracker by
setting Pr 18.36 = 0 or OFF. This will prevent the pulses caused by
MPP tracking from being seen in Pr 4.02 when the system is
running.
7. On the system controller module, set Pr 18.12 to 1 so that the
system voltage master is forced to be power module 0.
8. On the system controller module, set Pr 18.31 to 1 or ON to turn the
system on. When the system starts and is running Pr 18.01 in the
system controller module will show state 11 (the running state), and
the voltage master power module show 8 in Pr 19.05.
9. Observe the current going to the AC supply and make sure there are
no low frequency oscillations (low frequency is <50 Hz typically in
the order of 1 Hz to 5 Hz). Typically low frequency oscillations can
be corrected by modifying the starting current loop I gain, Pr 19.15,
and the voltage controller P gain, Pr 3.06. When modifying the
gains, all power modules must have the same gains as each other.
Failure to ensure finalised common gain values can result in
unwanted oscillations. When modifying the gain values when
running, provided small steps are made e.g. steps of 100 for current
loop I term and voltage controller P term, and steps of 5 for the
Current loop P term, the system will handle the change during
tuning.
10. Shut the system down by setting Pr 18.31 = 0 or OFF.
NOTE
The node address order is left to right where node 1 is the node on the left, and the highest node number is to the right.
8. On the system controller module, set Pr 18.31 to 1 or ON to turn the system on. When the system starts and is running Pr 18.01 in the system
controller module will show state 11 (the running state), and the voltage master power module show 8 in Pr 19.05. The current slaves in the
system will show 9 in Pr 19.05 provided they are assisting the voltage master and handling a share of the total current from the array.
9. Observe Pr 4.02 and make sure that the current is stable on all active power.
10. If a power analyzer is available e.g. Fluke 434 / 435, observe the current and voltage waveforms looking for high frequency, >50 Hz components,
and low frequency <50 Hz components. Typically but not exclusively, excessive high frequency components are affected by the current loop P
and I gain, where the current loop P gain should be modified first if there is an issue. Typically but not exclusively, excessive low frequency
components are affected by the voltage controller P gain and the current loop I gain, where the I gain should be modified first if there is an issue.
The running current loop P gain is Pr 19.16, the running current loop I gain is Pr 19.17, and the voltage controller gain is Pr 3.06.
11. Run the system for 1 hour. If the performance is good, shut down by setting Pr 18.31 = 0. Observe all of the high power connections looking for
signs of over heating if a laser temperature probe is available use it to check for excessive heating of the connection points.
This should include:
• The AC Grid connection points on the Main AC bus bars, and any local switch gear, and on the low voltage side of the grid connection
transformer.
Isolate the main AC Grid connection before making the next check
WARNING
• The AC fuse carrier input connection behind the Main AC fuses, and the output connection to the individual power modules. The fuses must be
removed to view the input connection. The power module AC main contactor connections.
• The AC connections to the power module, AC filter, regen choke
• The array DC string fuse / MCB connections.
• The power module main DC fuse connections.
• The power module DC filter connections
• The DC main contactor and bus bar connections
• The DC connections to the power module. The terminal cover must be removed for this check.
• Close the main AC Grid isolator provided it is safe to do so.
12. Press the E-stop to prevent an unexpected system start. Pressing the E-stop does not isolate the system.
13. Enable the MPP tracker by setting Pr 18.36 = 1. Note that when Pr 4.02 is monitored when the system is enabled, there will be regular but small
changes in the active current caused by the process of MPP tracking.
14. Set Pr 20.20 to 0 to allow the HMI Data Transfer module to take control of the SPV.
15. Release the E-stop and wait for the user control system to reset the E-stop relay, and to start the inverter.
Pr 4.40
Reactive current
demand
Pr 4.08
Reactive current + +
reference + -
Pr 4.17
Anti-island
Reactive current
Reference feedback
Pr 4.04
DC Bus Voltage
Active current
Following Error demand
Pr 3.05
DC Bus Voltage
DC bus voltage + Controller +
setpoint - -
Pr 3.06 Pr 4.13
Pr 5.05 Pr 4.02
DC bus voltage Controller P
DC Bus Voltage Active current
controller P gain
feedback feedback
gain
Internal Pr 4.14
DC bus voltage Controller I
Controller I Gain gain
Power Module
Description
Parameter
Starting current loop P gain. This controls Pr 4.13 the current loop P gain when the power module state machine is in a
lower numbered state than the running state (<8 on voltage master and <9 on the current slave). This allows the user to
Pr 19.14 tune the behaviour to the given supply on start up.
This includes when current slave modules are waiting to be fast started for systems with >=2 power modules, during the
first 10 s after the voltage master has closed its DC main contactor.
Starting current loop I gain. This controls the Pr 4.14 the current loop I gain when the power module state machine is in a
lower numbered state than the running (<8 on voltage master and <9 on the current slave). This allows the user to tune the
Pr 19.15 behaviour to the given supply on start up.
This includes when current slave modules are waiting to be fast started for systems with >=2 power modules, during the
first 10 s after the voltage master has closed its DC main contactor.
Running current loop P gain. This controls Pr 4.13 the current loop P gain when the power module state machine is in the
Pr 19.16 running state or a higher numbered state (>=8 on voltage master and <9 on the current slave). This allows the user to tune
the behaviour to the given supply when running.
Running current loop I gain. This controls Pr 4.14 the current loop I gain when the power module state machine is in the
Pr 19.17 running state or higher numbered state (>=8 on voltage master and >=9 on the current slave). This allows the user to tune
the behaviour to the given supply when running.
Pr 3.06, the voltage controller gain may be set directly since it is not manipulated by the PV System software.
6.9.1 Practical Gain Settings
The current controller gain and the voltage controller gain must have identical settings across the power modules e.g. Pr 3.06 on power module 1
must equal Pr 3.06 on power module 2. Failure to set common gains can cause system instability.
As a guide, the following settings are recommended:
• Voltage controller P gain can be set within a practical range of 500 to 2500, and is defaulted to 1000 when the power module defaults are
applied by setting Pr 19.50 to 1 or ON.
• Current controller P gain can be set within a practical range of 40 to 60, and is defaulted to 53 when the power module defaults are applied by
setting Pr 19.50 to 1 or ON.
• Current controller I gain can be set within a practical range of 500 to 3000, and is defaulted to 1000 when the power module defaults are
applied by setting Pr 19.50 to 1 or ON.
If the power analyzer used measures TDD (Total Demand Distortion) as defined in IEEE519, then the issue highlighted in this note is avoided.
Under voltage (Alarm 1) Under voltage (Alarm 2) Over voltage (Alarm 1) Over voltage (Alarm 2)
Voltage Threshold 153 V 272 V 408 V 408 V
Hysteresis 170V (323 V Reset) 51 (323 V Reset) 51 (357 V Reset) 51 (357 V Reset)
Alarm Delay 0.3 s 1.5 s 0.1 s 0.1 s
Reset Delay 9.5 s 9.5 s 9.5 s 9.5 s
NOTE
BDEW guidelines do not specify a second set of frequency thresholds so make Alarm 1 and Alarm 2 settings the same.
Inverter Settings Related to Grid Support
1. Enable ride through mode with Pr 18.40 = 1.
2. Set a K factor of 2. Pr 19.14 must be setup to implement a given K factor using the following formula;
Pr 19.14 = (10000 x K) / #18.17.
3. For a 340 Vn system and a K factor of 2, Pr 19.14 = 59 which is 0.59 % reactive current / volt error from nominal, this ensures that we are
producing rated reactive current when voltage is at 170 V (50 % for a 340 Vn system).
4. Set percentage dead band voltage in Pr 19.19. For a 340 Vn system with a 10 % dead band Pr 19.19 = 34 (10 % Vn at 340 V to enter ride through
mode).
6.11.2 Other Inverter Settings Required by BDEW Table 6-6 Parameters controlled by the HMI data transfer module
• Enable 10 % system rated active power / minute limitation feature when remote control is selected
with Pr 19.46 = 1.
Parameter Description
• Set up the BDEW active power reduction with over frequency
scheme. The following parameters must be set: Overriding maximum output power limit
This parameter defines the maximum output power
• Pr 19.11 = 5020 (50.20 Hz, This value is set by default)
limit of the SPV inverter as a percentage of the rated
• Pr 19.12 = 5005 (50.05 Hz, This value is set by default) 18.19
output power of the SPV inverter. See section
• Pr 19.13 = 400 (40.0 %, This value is set by default)
6.12.2 Overriding maximum output power limit below
• Pr 19.15 = 2 (Enables FGW TR8 mode required for BDEW) for more information.
Figure 6-8 BDEW required settings Maximum Power Point Tracker (MPPT) minimum
Pr 19.12 Active DC voltage
Power Control This sets the bottom limit for the operating range of the
“OFF” Threshold MPP tracker, and the MPP initial DC voltage, Pr 18.26.
In 0.01 Hz Units
18.24 The internally used absolute bottom limit is calculated
AC Line from:
Power
Frequency (√2 x Vac) + 30 V Where Vac = Pr 18.17.
This parameter can be used to force the MPP bottom
Pr 19.13
0.1% Sampled limit to a higher value if required.
Power / 1 Hz Maximum Power Point Tracker (MPPT) initial
Units Above voltage
Pr 19.11
18.26 This parameter defines the initial value of the MPPT
when it is first enabled. This parameter should normally
Lowest active power be set to a value which is: AC grid voltage x √2 + 30.
Pr 19.11 Active reached is held
Power Control System enable
“ON” Threshold This parameter controls the SPV inverter. Setting this
In 0.01 Hz Units 18.31 parameter to On (1) will enable the SPV inverter.
Setting this parameter to OFF (0) will shut down and
disconnect the SPV inverter from the AC grid.
6.11.3 Inverter Setting 'Recommended' by BDEW
Set an AC voltage settling time in Pr 19.17 of 600 s to give a 10 minute Manual system E-Stop reset
settling delay after voltage or frequency relay trip. The delay on after a 18.39 This parameter will reset the SPV inverter after an
fault (DOF) setting for Ziehl voltage relay can only be set to a maximum Emergency Stop condition.
of 9.5 s so Pr 19.17 must be used to achieve the recommended delay. AC voltage feedback / Dynamic power factor
control stop power threshold
6.12 Further commissioning This parameter is used define the AC voltage feedback
or the end active power depending on the reactive
This section describes the configuration of the additional SPV inverter
reference mode selected in Pr 19.29 on the System
features. 19.23
controller module. If AC grid voltage based reactive
• Local/Remote control power control (Pr 19.29 set to 3) is selected, then the
• Overriding maximum output power limit current AC grid voltage must be continuously written to
• Remote disconnect command this parameter. See section 6.12.5 Reactive current/
• Selectable maximum output power limits power control for more information.
• Reactive current/power control
Reactive reference
• Active power control
This parameter is used to change the reactive
• Automatic island detection
19.30 reference when one of the reactive reference modes
6.12.1 Local/Remote control has been enabled. See section 6.12.5 Reactive
Remote control of the SPV inverter is where the HMI data transfer current/power control for more information.
module is in overall control of the SPV inverter. In this mode the HMI Reset all power module trip logs
data transfer module parameters listed in Table 6-6 are mapped to the 19.48 This parameter is used to clear the trip logs in all power
parameter of the same number in the System control module. The modules in the SPV inverter.
equivalent parameter in the System controller module then effectively
Active power mode enable
becomes read only.
This parameter enables the active power mode. See
19.49
section 6.12.6 AC Voltage management for more
information.
Local control of the SPV inverter is where the System controller module
is in overall control of the SPV inverter.
Pr 20.20 on the HMI data transfer module determines whether the SPV
inverter is under local or remote control. Setting Pr 20.20 to 0 enables
remote control, i.e. the HMI data transfer module is in control of the
parameters in Table 6-3 on page 70.
6.12.2 Overriding maximum output power limit
Pr 18.19 in the HMI data transfer module or System controller module
can be used to limit the maximum output power from the SPV inverter.
Which module has overall control over Pr 18.19 depends on Pr 20.20 in
the HMI data transfer module as detailed in section 6.12.1 Local/Remote
control above.
Pr 18.19 defines the maximum output power limit of the SPV inverter as
NOTE
a percentage of the rated output power of the SPV inverter in 0.1 %
The power analyzer considers the SPV inverter to be a generator rather
units, i.e. Pr 18.19 set to 900 will limit the maximum output power of the
than a load. Therefore, when the SPV inverter is producing negative
SPV inverter to 90 % of it rated value.
reactive current/power, the power analyzer will show positive reactive
If Pr 18.19 is set to zero the SPV inverter will shut down and will not current/power and vice versa.
restart until Pr 18.19 is set to a value greater than 0.
Reactive current control, Pr 19.29 = 0
6.12.3 Remote disconnect command In this mode the SPV inverter will produce reactive current. Pr 19.30
As standard, the SPV inverter provides a method of shutting down and
defines the reactive current reference in units of 0.1 % of the total rated
disconnecting the inverter from the grid using a 24 Vdc digital input. This
current of the SPV inverter. For example, a setting of 100 in Pr 19.30
could be used by the electricity supply company to disable the SPV
would mean that 10 % of the total current rating of the SPV inverter is
inverter in the event of an island condition occurring.
used for reactive current. A positive value in Pr 19.30 will produce a
Terminal -X5:5 can be used as a remote disconnect input. Applying 24 lagging current which will import reactive power from the AC grid. A
Vdc to terminal -X5:5 or connecting terminal -X5:1 to -X5:5 will shutdown negative value in Pr 19.30 will produce a leading current which will
the SPV inverter and disconnect it from the AC grid. The state of export reactive power to the AC grid.
terminal -X5:5 can be monitored in Pr 18.35 on the System controller
The rate of change of reactive current is set by Pr 19.28 with units of 0.1
module. Pr 18.35 equal to On(1) indicates that terminal -X5:5 is active.
% of the total rated current of the SPV inverter per second.
For this feature to work correctly Pr 18.23 on the System controller
module must be set to 0. Reactive power control, Pr 19.29 = 1
In this mode the SPV inverter controls the reactive power at the AC
6.12.4 Selectable maximum output power limits terminals of the inverter. Pr 19.30 defines the reactive power reference
It is possible to limit the output power of the SPV inverter to one of four
in units of 0.1 % of the rating power of the SPV inverter. For example, a
settings via digital inputs. This can be used by the electricity company to
setting of 100 in Pr 19.30 would mean that 10 % of the total power rating
limit the power the SPV inverter feeds into the AC grid.
of the SPV inverter is used for reactive power. A positive value in
Pr 18.20 to Pr 18.23 on the System controller module are used to define Pr 19.30 will import reactive power from the AC grid and a negative
four maximum output power limits. value in Pr 19.30 will export reactive power to the AC grid. Setting
The digital inputs on terminals -X5:2 to -X5:5 are used to select one of Pr 19.30 to 0 will ensure that the reactive power flow at the AC terminals
the four output power limits. The states of terminals -X5:2 to -X5:5 can of the SPV inverter is 0, hence ensuring the power factor of the SPV
be monitored in Pr 18.32 to Pr 18.35 on the System controller module. A inverter is unity for all load levels.
value of On(1) in these parameters indicates that the input is active. The reactive power at the AC terminals is measured by the power
Table 6-7 Output power limits, terminals and parameters analyzer and is used by the SPV inverter to ensure the reactive power at
Parameter Parameter AC terminals equals that set in Pr 19.30. A simple proportional term
Terminal
containing showing the controller is used for this control with a proportional gain in Pr 19.27 and
number Description
the output state of the proportional gain clamp in Pr 19.28 with units of 0.1 % of the total rated
on –X5
power limit digit input current of the SPV inverter per second.
2 Output power limit 1 18.20 18.32 Set-point power factor control, Pr 19.29 = 2
3 Output power limit 2 18.21 18.33 In this mode the SPV inverter controls the power factor at the AC
4 Output power limit 3 18.22 18.34 terminals of the inverter. Pr 19.30 defines the power factor set-point
offset to a resolution of 0.001. A setting of +50 in Pr 19.30 would mean a
Output power limit 4
capacitive power factor of -0.950 and a value of -50 in Pr 19.30 would
5 (or remote 18.23 18.35
mean an inductive power factor of +0.950. Pr 19.30 is limited to a range
disconnection input)
of ±200 giving a power factor set point range of -0.800 to +0.800. If
If a remote disconnection input is required in addition to the selectable Pr 19.30 is set to 0, the power factor set point will be 1.000.
maximum output power limits, then only three selectable power limits are The power factor at the AC terminals is measured by the power analyzer
available. This is because terminal -X5:5 is used as the remote and is used by the SPV inverter to ensure the power factor at AC
disconnection digital input and Pr 18.23 must then be set to 0. terminals equals that defined by the power factor offset set in Pr 19.30. A
6.12.5 Reactive current/power control simple proportional term controller is used for this control with a
The SPV inverter has five different modes for controlling the reactive proportional gain in Pr 19.27 and proportional gain clamp in Pr 19.28
current, reactive power or power factor. These modes are selected by with units of 0.1 % of the total rated current of the SPV inverter per
Pr 19.29 in the System controller module as follows. second.
Table 6-8 Reactive reference modes
Setting of Pr
Description
19.29
0 Reactive current control
1 Reactive power control
2 Set-point power factor control
3 AC grid voltage based reactive power control
4 Dynamic power factor control
AC grid voltage based reactive power control
5
with dead band
AC grid voltage based reactive power control, Pr 19.29 = 3 equate to a negative or inductive power factor of 0.950 (i.e. the SPV
In this mode the SPV inverter controls the level of reactive power it inverter would import reactive power from the grid).
produces depending on the voltage of the AC grid. Figure 6-10 Output power based power factor control
If the grid voltage in Pr 19.23 increases above the reference defined in Power Factor
Pr 19.22, the SPV inverter will produce negative reactive power or Start Power
Factor Pr 19.25
import reactive power from the grid. If the grid voltage in Pr 19.23
decreases below the reference defined in Pr 19.22 the SPV inverter will Overexcited
Voltage increase
produce positive reactive power or export reactive power to the grid. Export VArs
Figure 6-9 AC grid voltage based reactive power control PF +Ve
Voltage decrease
Export VArs
Overexcited
Import VArs
PF +Ve
PF -Ve
Stop Power
Factor Pr 19.26
Start Active
AC Line Voltage Error Power Pr 19.22
0 (Pr 19.22 – Pr 19.23) Stop Active
Voltage decrease
Power Pr 19.23
Under excited
Import VArs
Vac Error Pr 19.30 The SPV inverter uses a simple proportional term controller for this
control with a proportional gain in Pr 19.27 and proportional gain clamp
in Pr 19.28 with units of 0.1 % of the total rated current of the SPV
Negative Reactive
Power Limit Pr 19.26
inverter per second.
AC grid voltage based reactive power control with dead band,
The user must continuously write the voltage of the AC grid to Pr 19.23. Pr 19.29 = 5
Pr 19.23 is available on the HMI data transfer module to allow the user to In this mode, the reactive reference, Pr 19.30, is used to set a
interface with the voltage feedback via digital communications, or analog relationship of percentage of system rated power / volt, where deviation
signal. Pr 19.24 defines the scaling factor used for the AC grid voltages from the AC supply set point (Pr 19.22) when compared with the AC
defined in Pr 19.22 and Pr 19.23. For example, an AC grid voltage of supply feedback (Pr 19.23) outside of the dead band, will result in
132000 V could be represented by setting Pr 19.22 to 132 and Pr 19.24 reactive power being generated using the relationship set up in Pr 19.30
to 1000. plus any power generated in the dead band.
Pr 19.30 defines the reactive power produced by the SPV inverter per Pr 19.24 sets the dead band reactive power per volt error rate inside the
volt of deviation from the AC voltage reference in Pr 19.22, in units of dead band in 0.1 % / volt error units. Setting Pr 19.24 to 0 will give 0
0.1 % of the rated power of the SPV inverter per volt. For example, a reactive power output in the dead band. The symmetrical width of the
value of 50 in Pr 19.30 means that the SPV inverter will produce 5 % of dead band is set by Pr 19.25 in 1 V units.
the rated power of the SPV inverter as reactive power for a deviation of 1
The symmetrical reactive power limit is set by Pr 19.26 in 0.1 % of
V between the AC voltage reference in Pr 19.22 and the AC voltage
system rated power units e.g. a value of 1 represents 0.1 % of system
feedback in Pr 19.23.
rated power = Power module rated current (Pr 18.18) x power modules
Pr 19.25 defines the positive reactive power limit and Pr 19.26 defines required for rated current (Pr 18.13) x system rated AC voltage
the negative reactive power limit in units of 0.1 % of the rating power of (Pr 18.17) x √3. The final internal reactive power reference after limits is
the SPV inverter. then held by the same reactive power holding loop used in mode 1.
The SPV inverter uses a simple proportional term controller for this The user may select between external voltage feedback via Pr 19.23, or
control with a proportional gain in Pr 19.27 and proportional gain clamp to use the internal voltage feedback Pr 18.02 via Pr 19.44, where if
in Pr 19.28 with units of 0.1% of the total rated current of the SPV Pr 19.44 = 0 feedback is from Pr 19.23, but if Pr 19.44 = 1 feedback is
inverter per second. from Pr 18.02.
Dynamic power factor control, Pr 19.29 = 4
In this mode the SPV inverter controls the power factor of the inverter 0.1% Rated power /
depending on the active output power of the inverter. Vac error Pr 19.24
in dead band
Pr 19.22 defines the percentage of active output power at which control
Symmetrical
of the power factor should start, and Pr 19.23 defines the percentage of reactive power
(Inductive on DIRIS) (Capacitive on DIRIS)
active output power at which control of the power factor should stop. The limit Pr 19.26
voltage increase
Overexcited
export Vars
active output power values defined by Pr 19.22 and Pr 19.23 are in units
PF +Ve
of 0.1% of the rated power of the SPV inverter. For example, a value of Reactive power
100 in Pr 19.22 or Pr 19.23 would equate to an active output power of AC line voltage error
If Pr 19.44 = 0
10 %. (Pr 19.22 - Pr 19.23)
or if Pr 19.44 = 1
If the active output power of the SPV inverter is less than the value set in 0 (Pr 19.22 - Pr 18.02
voltage decrease
Pr 19.22, the power factor of the SPV inverter will be equal to the start
Under excited
import Vars
PF -Ve
The power factor values defined by Pr 19.25 and Pr 19.25 are in units of
0.001. For example, a value of -950 in Pr 19.25 or Pr 19.26 would
Max Power
Pr 19.14 Nominal AC
Frequency 0.01Hz
Pr 19.49 must be set to On (1) in the HMI data transfer module to enable
active power control. The electricity supply company could remotely
control this parameter via either communications or a digital input.
Figure 6-13 Voltage monitoring relay display, keypad and status Figure 6-14 Parameter navigation on the voltage monitoring relay
LEDs
Table 6-13 details the parameter values set in the frequency monitoring
relay during manufacture of the SPV inverter. These settings are based
on a grid frequency of 50 Hz. If the grid has a frequency of 60 Hz then
these settings will need to be changed before the SPV inverter can be
enabled.
Table 6-12 Description of the frequency monitoring relay display
Item Description
1 LED indicating the state of the relay
2 Five digit 7-segment LED display
3 LED indicating speed measurement (1/min)
4 LED indicating frequency measurement (Hz)
5 Up button
6 Set/Reset button
7 Down button
Communication test
Bit 14 of the control module status word in Pr 19.21 on the System
controller module indicates if there is a communications problem
between the power meter and the System controller module. Bit 14 of
Pr 19.21 will be set if communications have failed. If communications
has failed and bit 14 of Pr 19.21 is set to 1, then the decimal value in
Pr 19.21 will be in the ranges of:
16384 <= Pr 19.21 <=32767
Or
-16384 <= Pr 19.21 <= -1
To exit programming mode, press and hold the 'PROG' button for 3
seconds.
Figure 6-20 Isolation monitor coupling device (AGH150W-4) Table 6-17 Isolation monitor error messages
Error
Description Steps to be taken
message
1) Check wiring of terminals
No low resistance KE and PE
Connection
connection of the 2) Press TEST button
PE?
terminals KE and PE 3) Switch the supply voltage
off and on
1) Press TEST button
Device 2) Switch the supply voltage
Internal device error
error x off and on
3) Contact BENDER
Basic settings
Please refer to the menu structure diagram in Figure 6-22 below.
Figure 6-22 Isolation monitor menu structure
Table 6-18 details the parameters values set in the Isolation monitor during manufacture of the SPV inverter.
Table 6-18 Isolation monitor parameter setting
Parameter values set in the Isometer during manufacture of
Menu Parameter
the SPV inverter
ISO Advanced AGH 150AK160
ISO Advanced Ce max 500 µF
ISO Setup Alarm1 010 kΩ
ISO Setup Alarm2 010 kΩ
ISO Setup K1 N.O.
ISO Setup K2 N.O.
change in reactive current. This is detected by the inverter and used to 7.4.1 Effect of a voltage dip on the inverter
trip and disconnect the system. Normally the standard protection relay disconnects the inverter if the
This method of island detection is very sensitive. Its performance is voltage deviation exceeds the permitted range. The low voltage
limited by the need to restrict the modulation of reactive current in order disconnect setting of the relay, i.e. the disconnect voltage level and the
to avoid lighting flicker limits from being exceeded. time, must be adapted to the desired ride-through range. In the following
description, it is assumed that the low voltage disconnect settings have
The function meets the anti-islanding requirements of VDE 0126-1-1 and
been adjusted appropriately. The relay is also typically arranged to
IEEE 1547-1. The level of reactive current modulation is fixed at 5%
prevent a re-connection until a defined time has elapsed. This always
peak. The modulation frequency can be selected from values of 1 Hz, 2
takes precedence over inverter ride-through capability.
Hz and 4 Hz using PV system controller Pr 19.16. The factory set value
is 1 Hz. The table shows the recommended modulation frequency and If the supply voltage falls below the rated minimum continuous supply
maximum detection time for these two standards. voltage, the capability to export power is limited to the product of the
inverter rated current and the actual voltage. Therefore if the voltage falls
Table 7-2 Island detection modulation frequency and relevant
below the nominal range the power export capability of the inverter is
standard
restricted.
Maximum time to detect If the power produced by the PV array at the moment of the voltage dip
Modulation
and exceeds the inverter capability, then the inverter limits the current, and
frequency Recommended
disconnect from an the array voltage moves upwards and away from the optimum power
Pr 19.16 for standard
island point. Usually a new stable operating point is then achieved
Hz s automatically.
1 5 VDE 0126-1-1 With a very low array temperature and high irradiance the natural array
voltage might then exceed the inverter over-voltage trip protection level.
2 2 IEEE 1547-1
If the "1000 V turn-on" option is installed then the surplus power is
4 2 -
absorbed in the chopper-controlled resistor and the inverter remains
After a disconnection caused by a detected island condition, the inverter ready to re-start as soon as grid conditions permit. If this option is not
system reverts to the normal state following a loss of supply. It waits for installed then the inverter will trip and will not re-start until the voltage
the line voltage to return to the specified range before attempting to re- has fallen below the maximum start-up level.
synchronize. If there had been a simple island, the disconnection would Assuming that the array voltage is correctly managed, then a voltage dip
have resulted in a total loss of power, and re synchronization will not of up to 35 % has no other effects on the inverter.
occur until the grid connection is reinstated.
An instantaneous voltage dip exceeding 35 % may result in an over
There is a small possibility that in normal operation a supply frequency current trip of the inverter because of the high transient current. The
variation from other causes might give a false correlation with the anti- current is limited to 2.25 times the inverter rated current, and is
islanding modulation and result in an unwanted disconnection. For this terminated in about 0.7 ms. It therefore has no effect on the fault current
reason it is recommended that the automatic anti-islanding function flowing into a fault close to the inverter terminals. The trip occurs if the
should only be enabled when it is a requirement of the power company voltage dip fall-time is less than about 1 ms, so it applies to a fault
to whose network the inverter is connected. The lowest acceptable sufficiently close to the inverter terminals for the current to rise rapidly.
modulation frequency should be selected, since this causes the least Following the trip, the inverter immediately attempts to resynchronize
voltage modulation and therefore the least flicker. itself and recover the load. Table 7-3 on page 87 shows the sequence of
It is not recommended that automatic island detection be used in events for a system of N modules.
combination with grid fault (low voltage) ride-through. The two
NOTE
requirements are contradictory, and whereas island detection is slow
compared with typical fault episodes, there is a risk that it might cause a If a further voltage step (dip or swell) exceeding 35 % occurs during the
disconnection during a grid fault. recovery sequence, the inverter trips again and the sequence re-starts.
7.4.2 Inverter recovery behavior following a grid fault
7.4 Grid fault (low voltage) ride-through The effect of the under-voltage disconnection relay is not included here,
A variety of regulations exist for distributed generators, inverters and PV see above.
power plant giving requirements for behavior during and after grid faults. (a) Non-ride-through version
The requirements are also evolving as power company experience of
1. The inverter is inactive until the supply voltage recovers to
distributed generation is gained and predictions of the future level of
approximately 80 % of its rated value. This voltage is not defined
distributed generation are established.
exactly, except by the under-voltage disconnection relay setting.
This section describes the behavior of the inverter system under grid Operation is only guaranteed when the voltage is within its normal
fault conditions resulting in large temporary voltage deviations at the working range.
inverter terminals. It covers both the standard and ride-through versions. 2. The inverter control system starts up as a "cold start". The inverter
The standard version of the inverter has no special facilities for DC bus is charged (if required). Various internal test processes are
managing ride-through, but behaves during and after a fault in the same run. Synchronization of the first inverter power module is initiated.
way as for a long term loss of power. It is designed for rapid Time from recovery of power to commencement of export from
synchronization and in many applications this will be adequate for the module 1 is less than 20 s.
requirements. 3. Power export from the first inverter module begins.
4. The remaining inverter modules are synchronized in sequence, and
The ride-through version has additional components which allow it to
each starts to export power as it becomes available from the PV
maintain synchronization to the grid during a fault and deliver voltage
support if required. This includes a UPS which maintains the control array. Time from power export by module (x-1) to export by module x
= 200 ms.
system operation throughout the voltage drop.
NOTE
Synchronization may be delayed if the voltage is still unstable because
of continuing dynamic fault behavior or phase imbalance. The inverter
continuously attempts to re-synchronize unless a severe disturbance
causes over-current trip, in which case it waits for 100 ms before
repeating the attempt.
(Pr 4.08)
Under excited
Import VArs
For SPV versions not installed with a chopper (Pr 19.41 = 0) if a power
Analyzer)
PF -Ve
Voltage increase
The HMI data transfer module can be used to display status information
Export VArs
Overexcited
Analyzer)
PF +Ve
on any one of the power modules installed in the SPV inverter. Table 7-3
details the power module information that is available on the HMI data
transfer module.
-100%
Reactive To request information on a particular power module set Pr 20.01 in the
Current HMI data transfer module to the power module number. When the
0.1% Rated Symmetrical (Pr 4.08) information is ready, Pr 20.02 on the data transfer module will be set to
Power / VAC Voltage Error
Error Pr 19.14 Dead Band
the module number in Pr 20.01, at which point the parameters listed in
outside of the Table 7-3 will be updated with the relevant information.
Pr 19.19
Dead Band Table 7-3 Power module information available on the HMI data
For balanced faults, the maximum reactive current available for dynamic transfer module
grid support is the sum of the active power module’s current ratings. For HMI data transfer
Description
unbalanced faults (negative phase sequence voltage exceeds dead module Parameter
band), the maximum reactive current available is 40% of the active 20.03 Status word 1 for module x
power module’s rating. The reactive current injection will continue until
20.04 Last alarm code for module x
one of the following occur;
20.05 Highest temperature for module x
• The settings of the voltage relay cause the SPV to be disconnected.
20.06 Reactive current for module x
• The AC line voltage recovers to a level that is inside the dead band.
20.07 Power module state for module x
• The AC line voltage has remained less that 50% of rated AC voltage 20.08 Last power module trip for module x
(Pr 18.17) for greater than 2 s, at which point the system will disconnect
20.09 Status word 2 for module x
to avoid islanded operation (see section 7.3 for more information).
8 Parameters
This chapter details the parameters in the HMI data transfer module, the System controller module and the Power modules.
Figure 8-1 below provides an overview of the control structure on the SPV inverter.
Figure 8-1 SPV inverter control overview
The System controller, the HMI data transfer module and all power modules are connected to each other via a CTNet communications network.
There are two main pieces of controller software present in the SPV inverter system, one for each of the two levels of control. The highest level of
control is assigned to the System controller module which is responsible for the overseeing and ultimate sequencing control of the entire SPV inverter.
The System controller module controls functions such as the maximum power point tracking, active power control and reactive current/power control.
The second level of control is implemented on each of the power modules in the system.
The HMI data transfer module is effectively a sub-module of the System controller module providing monitoring functions and control of a limited
number of parameters. The HMI data transfer module can be installed with an external communications interface to provide a hub for communication
between the SPV inverter and an external controller or HMI. The HMI data transfer module also allows for customized local I/O configuration for
customer and power authority requirements or regulations.
The HMI data transfer module, the System control module and all the power modules are installed with identical control software. The CTNet module
address determines the function of the module.
If the MPP tracker is disabled, [Pr 18.36 = OFF (0)], or when the MPP tracker is first enabled [Pr 18.36 changes OFF (0) to On (1)], this value sets the
DC bus set-point for the voltage master power module.
When Pr 20.20 on the HMI data transfer module is set to 0, the value set in this parameter will overwrite the parameter of the same number in the
System controller module. When Pr 20.20 on the HMI data transfer module is set to 1, the value set in this parameter does not overwrite the
parameter of the same number in the System controller module, allowing local control via the parameters on the System controller module.
On a rising edge, this parameter will cause the E-stop reset source to become set, resetting the E-stop relay, provided Pr 18.38 = On (1) and
Pr 18.37 = On (1). If the E-stop buttons are not pressed on power up [Pr 18.38 = On (1)] then the system will automatically reset the E-stop relay. See
Figure 8-2 for a complete diagram of the reset logic.
Reset on
power up
Pr 18.39
Pr 18.38 E-stop reset
E -stop reset
E -stop reset
Pr 18.37 Pr 18.46
When Pr 20.20 on the HMI data transfer module is set to OFF (0), the value set in this parameter will overwrite the parameter of the same number in
the System controller module. When Pr 20.20 on the HMI data transfer module is set to On (1), the value set in this parameter does not overwrite the
parameter of the same number in the System controller module, allowing local control via the parameters on the System controller module.
19.23 AC Voltage Feedback / Dynamic power factor control stop power threshold
Location HMI data transfer module
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1 1
Range 0 to 32767 / 0 to 1000
Default 340
Update rate 4 ms Read
When Pr 20.20 on the HMI data transfer module is set to 0, the value set in this parameter will overwrite the parameter of the same number in the
System controller module. When Pr 20.20 on the HMI data transfer module is set to 1, the value set in this parameter does not overwrite the parame-
ter of the same number in the System controller module, allowing local control via the parameters on the System controller module.
When set to a 1 (On), this parameter will enable the active power control mode selected by Pr 19.15. When set to a 0 (OFF) this parameter will
disable the active power control mode selected by Pr 19.15.
This parameter is a copy of Pr 19.49 in the System controller module.
When Pr 20.20 on the HMI data transfer module is set to 0, the value set in this parameter will overwrite the parameter of the same number in the
System controller module. When Pr 20.20 on the HMI data transfer module is set to 1, the value set in this parameter does not overwrite the
parameter of the same number in the System controller module, allowing local control via the parameters on the System controller module.
This parameter indicates status word 1 of the power module selected in Pr 20.01. This parameter is a copy of Pr 19.02 in the power module.
This shows the active current (Pr 4.02) in 0.01 A units for the power module selected in Pr 20.01.
HMI parameter read value. The range of the returned value is limited at the PV control module to be within the range of Pr 20.18 (limited to a signed
16bit range). In the event of an invalid read pointer i.e. Pr 20.19 bit 8 = 1, Pr 20.18 will be set to 0.
Pr 20.20 = 1
System controller module control is selected (local control)
In this condition the parameters in the System controller module listed above are not overwritten hence the System controller module has overall
control of the SPV inverter.
Apparent
power
(kVA)
Pr 20.30
Active
power
(kW)
Pr 20.28 Ø
Reactive
power
(kVAr)
Pr 20.29
2 2 2
Active power + Reactive power = Apparent power
Cos ø = Power factor (Pr 20.31)
This parameter indicates the power analyzer three phase apparent power in kVA.
State Description
This state performs an initial CTNet network discovery, to determine how many power modules there are in the system. If no
0 power module modules are detected the System controller module will trip “tr42”, and will continue to perform the initial network
discovery until at least one power module is found.
This is the idle state. The control software will wait in this state after the power nodes have been discovered in State 0. The system
will only start if:
• A system enable is seen (Pr 18.31 = 1 or On)
• If the system controller is ok
• If the chopper resistor temperature is ok
• If none of the power limits are active and set to 0 (Pr 18.19 to Pr 18.23)
1 • If the power analyzer comms are ok
• If the AC mains settling time is not counting down (Pr 19.20.1 = 0) or Pr 20.10 is counting up. The AC mains settling time
counter is activated when the system is powered up for the first time, if a GFDI is installed and it has detected a ground fault,
if the voltage or frequency relay has tripped, if the voltage and frequency relay supply MCB has tripped, if the E-stop button is
pressed, or if the E-stop relay is reset.
• If the DC voltage measured from the array is <=1000 V, and if the chopper resistor protection timer is not active (Pr 19.20 bit 5
is reset).
If AC low voltage ride through is not selected, Pr 18.40 = OFF (0), the system will wait here until >80 % and <120 % of system
rated AC voltage is reached before attempting to start again. If AC low voltage ride through is selected, Pr 18.40 = On (1), the
2 system will wait here until >20 % and <120 % of system rated AC voltage is reached before attempting to start again.
When the AC voltage is out of tolerance in this state bit 0 of Pr 19.21 will be set, and when the AC voltage is back in tolerance bit
0 of Pr 19.21 will be set to OFF (0).
The minimum power test contactor is closed.
3 If the minimum power test contactor fails to close, the System controller module will trip “tr63”. The feedback for the minimum
power test contactor is shown in Pr 18.50 on the System controller module.
The minimum power test is performed.
The System controller will remain in this state until approximately 900 W of power is present continuously over a period of 5
seconds. The user can exit this state by setting the user enable bit to zero [Pr 18.31 = OFF (0)].
4
The minimum power of 900 W flows when the voltage across the minimum power detection resistor equals ( Pr 18.19 x √2 ) + 35
V. Pr 18.19 is set to the Rated AC voltage, i.e. 400 V x √2 = 565 V, 565 V + 35 V = 600 Vdc.
With a voltage of 400 Vac, the minimum power threshold is achieved when the DC voltage reaches 600 Vdc.
The minimum power test contactor is open.
5 If the minimum power test contactor fails to open the System controller module will trip “tr64”. The feedback for the minimum
power test contactor is shown in Pr 18.50 in the System controller module.
This state performs the system enable CTNet network discovery. This test is performed every time the system starts to ensure the
6 latest information is available on the modules present in the system. In the event that the module that was due to become the
voltage master is not available for duty, another module will be selected and saved as the next voltage master module.
7 This state de-selects the voltage master, turning it into a current slave and then selects the next voltage master module.
8 This state waits until all detected power modules become ok after the change from master to slave.
State Description
The voltage master module is selected in this state if the following conditions are met:
• The module has not exceeded the maximum number of starts (Pr 18.16)
• The module is physically capable of being selected as a voltage master (Pr 18.12)
• The selected module is available for work (Pr 18.05).
9
If any of the above conditions are not met, the next module in sequence will be selected and tested.
Any available slaves will be pre-charged and the AC contactor is closed. This is to allow fast turn on of the whole system in the
event that the system is switched on in the middle of the day, or if the AC supply fails with high irradiation levels, when there is a
large amount of power to absorb by the system.
In this state the selected voltage master module is engaged. If the voltage master module does not engage, the system will time
out, and the process will start again using the next voltage master module in sequence, starting from state 1. The system looks for
bit 2 of the selected modules status word to become set (Pr 19.02 on the selected power module).
Up to 3 additional power modules will be pre-charged in this state if Pr 18.13 > 1, and will become synchronised but with the DC
main contactor opened such that they may be started very rapidly in state 11 if required. This is done to rapidly unload the chopper
10
resistor in situations with a high open circuit voltage and high irradiance.
The chopper is enabled in this state, to bring down the array open circuit voltage to 825 Vdc, so that the voltage master module
can be started. If the voltage master module fails to bring the voltage down in time, the system will time out and the power module
will trip on "tr61". If the array voltage is seen to be above 825 Vdc, and if the chopper healthy status bit is reset (Pr 18.48 = 0 or
OFF) the system controller will trip "tr62".
This is the main running state in which the following operations are performed:
• The voltage master module load current is monitored to detect when additional current slaves are required. The power
thresholds for connecting additional current slave modules are fixed. Pr 18.15 on the System controller module sets the power
thresholds at which the current slave power modules are disconnected. After 10 seconds the pre-charged slaves will be
disconnected if not in use to reduce power losses.
• The voltage master module ok status (Pr 18.04) is confirmed as being a 1 (On). If the status is tripped 0 or OFF) another
module is selected.
• The current slave module(s) ok status (Pr 18.04) is confirmed as being a 1 (On). If the status is tripped (0 or OFF) another
module is selected.
• The chopper ok status ( Pr 18.48) ) is confirmed as being a 1 (On). If the status is tripped (0 or OFF) and the array voltage is
11
>825 Vdc, the system is stopped, and the System controller module is tripped on “tr62”.
• If the system enable bit (Pr 18.31 on the System controller module) is set to a 0 or OFF the system will be stopped.
• If the system begins to draw power from the AC line power supply, and only the voltage master is enabled, the end of the day
is detected, and the system will be stopped.
• If the voltage master module is the only module connected and the system draws power continuously from the AC grid for a
period of 10 seconds the system is shut down. Disconnection of the current slave modules is determined by the hysteresis set
in Pr 18.15 and the time set in Pr 18.14 on the System controller module.
• If the percentage load threshold (see Pr 18.15 for more details on the threshold level) is exceeded during the first 10 seconds
of operation then the number of slave modules that are available for work (not exceeding Pr 18.13) will be started very quickly
(approx 200 ms/ module) to absorb the array energy.
When the system is running (state 11) and the system is requested to stop [disabled by setting Pr 18.31 = 0 (OFF)], this state
12
disables the current slave modules in the system. The slave modules must be disabled first to prevent an over voltage condition.
13 This state stops the master power module if it has not been tripped.
This state determines if the amount of time that system has been running for in total, is long enough that it is likely that an entire
day has elapsed (15 minutes). If it has been running for the minimum time of 15 minutes the system off delay in state 15 will be 15
minutes is applied to allow the irradiation levels to drop completely at the end of the day avoiding spurious re-starts.
If the voltage master has failed during the first 15 minutes of operation, a 15 minute system off delay is introduced to allow the
14
chopper resistor time to cool down (Pr 19.41 = 1 or On), or where a chopper is not installed (Pr 19.41 = 0 or OFF) it is 1 minute .
If the voltage master has failed and an OV trip has been detected in any power module, a 15 minute delay is used to allow the
chopper resistor time to cool down. If the system has a trip during starting the master, but before the chopper has been used a
minimal delay of 500 ms is used, allowing the system to re-start quickly using a different voltage master module.
15 This state applies the delay chosen in state 14.
This state determines if the power module cycling interval, (Pr 18.11), has been reached. If it has, the master module will be
moved on to the next available master module. It also handles indexing the master module in the event of a voltage master power
16
module trip while running. After the next voltage master module is selected, the system will return to Idle state 1 if the System
controller module is ok, if not the system will move to the error state.
This is the error state, in which any power modules that are still on will be turned off, and the system will wait here if a System
17 controller module trip has happened, until the system enable bit becomes not set, [Pr 18.31 = OFF (0)], which in turn resets the
system.
This is the DC voltage measured across the incoming connections from the solar field, read from the DC voltage analog input level parameter,
Pr 18.30, on the System controller module.
This bit-field parameter indicates whether a particular power module has exceeded the maximum number of attempts to run, and is no longer
considered available for use by the System controller module. Bit zero, the least significant bit, relates to the power module at CTNet module address
1 and bit 13 relates to the power module at CTNet module address 14. This is reset, when the system enable bit is set to 0, [Pr 18.31 = OFF (0)] i.e.
a value of 00010 indicates modules 1,3,4 and 5 status is number of start attempts has not been exceeded, module 2 status is number of start
attempts has been exceeded.
During normal operation, there will be a period of time when the SPV inverter will not be regenerating power to the electricity grid, i.e. at night where
the power available from the solar field reduces to such a low value. The System controller module detects this low power state and assumes that this
is the end of the day and increments the internal days counter. If the days counter is equal to the Module Cycling Interval set in this parameter (and
the interval value is greater than zero), the system controller will dynamically reconfigure the SPV inverter system so that when it restarts the next day
a different module is used first. As modules are then brought online in order of their CTNet module address (looping at each end of the range) all
modules in the system will be used for a similar amount of time over the lifetime of the system.
Example
An SPV inverter with five modules using CTNet module numbers one to five and a module cycling interval of one day will use the modules in the order
illustrated below (the numbers in the boxes are the CTNet module number of the module).
Increasing available power
Day 1 1 2 3 4 5
Day 2 2 3 4 5 1
Day 3 3 4 5 1 2
Master/Slave module
If a system has more than eight power modules the module cycling scheme is different.
The maximum number of unit loads on the CTsync network is 32. Each transmitter is 2 unit loads and each receiver is two unit loads. Each module
configured as a voltage master or a current slave is 4 unit loads. Each module configured as a current slave only is 2 unit loads.
For systems with greater than eight modules the number of slave only modules required is given by:
Number of slave only modules = ((Total modules × 4) – 32) / 2
Typical combinations are given in the table below.
Number of power Number of master/slave Number of slave only
modules power modules power modules
≤8 8 0
9 7 2
10 6 4
11 5 6
12* 4 8
*Eleven power modules is the maximum number of modules which can run at any point in time. In a twelve module system, the additional module is
for redundancy purposes. SPV2700 consisting of nine modules is the largest standard system described in this manual.
It is recommended that for systems where there are slave only power modules that the slave only modules be interleaved with the master/slave
modules to ensure that the modules are aged evenly. This is illustrated in the diagram below (the numbers in the boxes are the CTNet module
number of the module).
If the SPV inverter is designed to include one or more redundant power modules then this system cycles through all of the available modules up to the
maximum number modules defined by the parameter Pr 18.12. This means that all modules are aged evenly over time but there is always at least
one module not being used that can be called upon in the event of a module not being operational.
Day 1 1 2 3 4 5 6 7 8 9 10
Day 2 3 4 5 6 7 8 9 10 1 2
Day 3 5 6 7 8 9 10 1 2 3 4
The status of the power module cycle is saved to the SMARTCARD in data locations 499 (Voltage master module) and 498 (days operation counter),
which must be reserved for the PV software. On power up the last saved voltage master module number and days service counter will be restored
from the SMARTCARD. In the event that the data location has been deleted, module 1 will be used as the voltage master. If the SMARTCARD is not
installed bit 4 of the control module alarm word will be set (Pr 19.21.4 = 1), and upon power up module 1 will be selected as the first voltage master
module (provided it is ok and available for work).
This parameter is setup to tell the system controller which of the installed modules can be used as the voltage master module. The parameter value is
a bit field with each bit of the value representing an installed power module. Bit 0, the least significant bit, is used for the power module with CTNet
module address 1, bit 1 relates the CTNet module 2 and so on.
For example, a system with ten power modules (of which six modules can be selected as a master or a slave) is to be configured as in the example
given above for Pr 18.11. The Master power module mask would be as follows: -
Bit number 9 8 7 6 5 4 3 2 1 0
Decimal equivalent 512 256 128 64 32 16 8 4 2 1
Mask 0 1 0 1 1 0 1 0 1 1
Value entered into Pr 18.12 = 1 + 2 + 8 + 32 + 64 + 256 = 363
The system controller will use this mask to determine the next module to be used as the voltage master for the system when the Module cycling
interval in Pr 18.11 is non-zero.
Table 8-2 Voltage master module selection
Pr 18.12
Number of modules in system Voltage master and current slave module numbers Dedicated slave modules
value
1 1
2 3
3 7
4 15
All N/A
5 31
6 63
7 127
8 255
9 1,2,3,4,6,7,8 5,9 239
10 1,2,4,6,7,9 3,5,8,10 363
11 1,4,6,9,11 2,3,5,7,8,10 1321
12 1,4,7,10 2,3,5,6,8,9,11,12 585
13 1,5,9 2,3,4,6,7,8,10,11,12,13 273
14 1,8 2,3,4,5,6,7,9,10,11,12,13,14 129
NOTE
The module order is left to right where module 1 is the module at the far left, and the highest module number is to the far right.
For example if only one module is running, the efficiency switching percentage current is 70 % then as soon as the available current rises above this
value the next module will be brought online. This will then reduce the power per module to 35 % each.
Once all modules are connected and running the system power will be allowed to increase above the value set here until 100 % of the total SPV
inverter rating is reached. The efficiency switching threshold shown in the table must be exceeded for 1 s, before other modules will be applied. The
hysteresis threshold set by Pr 18.15 must be exceeded for at least Pr 18.14 seconds to allow the next inverter to be brought off line. Having a
minimum continuous threshold time prevents momentary changes in irradiation from bringing drives on or off line. These thresholds are based on the
total current (Pr 4.01).
This parameter defines the rated current for all of the power modules in the system. Setting this parameter directly affects the maximum output power
available for the system.
This value is transferred to Pr 5.07 in all power modules in the system with a 15 % headroom added. i.e. for a 300 A rated current, Pr 5.07 is set to
345 A. The overall system power is restricted back to 300 A at the power module terminals using the active current limit (Pr 4.07). The over-riding
maximum output power limit (Pr 18.19) and maximum power output limit (Pr 18.20 to Pr 18.23) set the power limit via Pr 4.07.
Where the SPV inverter must be de-rated due to ambient temperatures >45 °C or altitudes >1000 m, the de-rating is implemented by reducing
Pr 18.18.
For example, in a system with a SPV900 (3 x 300 A power modules), if a 50 % current limit was applied at a point where there was only sufficient
irradiation for 40 % of system rated current, and two modules were selected, the current limit of the voltage master would be set to 75 % or 225 A.
With the selected current slave this would give a total capability of 450 A for the SPV inverter (225 A per power module), however because at 40 %
load the current from the array is only 360 A the power modules will not reach overriding maximum output power limit and hence will not go in to
current limit.
If Pr 18.19 is set to 0, the system will shut down, and cannot be started until it is >0.
When Pr 20.20 on the HMI data transfer module is set to 0, the value set in this parameter will be overwritten by the parameter of the same number in
the HMI data transfer module. When Pr 20.20 on the HMI data transfer module is set to 1, the value set in this parameter is not overwritten by the
parameter of the same number in the HMI data transfer module, allowing local control via this parameter on the System controller module.
If the MPP tracker is disabled, [Pr 18.36 = OFF (0)], or when the MPP tracker is first enabled [Pr 18.36 changes from OFF (0) to On (1)], this value
sets the DC bus set-point for the voltage master power module.
Internally this value is limited to be no less than Pr 18.24, therefore it is possible that with the MPP tracker disabled, and this parameter set to 400,
that the actual DC voltage set point may be higher due to the limit of Pr 18.24 and an AC grid voltage greater than 260 Vac.
When Pr 20.20 on the HMI data transfer module is set to 0, the value set in this parameter will be overwritten by the parameter of the same number in
the HMI data transfer module. When Pr 20.20 on the HMI data transfer module is set to 1, the value set in this parameter is not overwritten by the
parameter of the same number in the HMI data transfer module, allowing local control via this parameter on the System controller module.
The maximum power point tracker (MPPT) will attempt to find the optimal array operating voltage to be able to draw the maximum power from the
solar array.
To prevent undesirable operation and constrain the behavior of the MPPT parameters Pr 18.24 and Pr 18.25 can be used to set the lower and upper
limits of the array voltage that the MPPT will search for the maximum power point between. These two parameters combined with Pr 18.26 allow the
operating area of the MPPT to be tuned for the solar array being used and thus reduce the initial MPP search time.
If the maximum value in Pr 18.25 is less than the minimum value in Pr 18.24 then a value of 800 V will be used, similarly if the minimum value is
greater than or equal to the maximum value then a minimum value of 400 V will be used.
For acceptable behavior of the MPPT, the difference between Pr 18.24 and Pr 18.25 should be at least four times the step magnitude defined in
Pr 18.27.
The MPPT can be enabled or disabled using the Maximum Power Point Tracker Enable parameter, Pr 18.36. If the MPPT is disabled then the array
voltage will be controlled to the value set in Pr 18.26.
Range 0 to 32767
Update rate 4 ms Read
This parameter displays the PV array voltage measurement data directly from the instrument connected to analog input 2 (terminal 10) on the SM-I/O
plus module installed on the System Controller module. The parameter has fixed scaling where 32767=1200 Vdc. The actual PV array voltage (in volt
units) can be seen in Pr 18.03, the relationship is as follows:
Pr 18.03 = Pr 18.30 x (1200 / 32767)
On a rising edge, this parameter will attempt an E-stop reset thereby resetting the E-stop relay provided Pr 18.38 = On (1) and Pr 18.37 = On (1). If
the Estop buttons are not pressed on power up [Pr 18.38 = On (1)], the system will automatically reset the E-stop relay. Figure 8-4 shows the
complete diagram for the logic reset logic function.
When Pr 20.20 on the HMI data transfer module is set to 0, the value set in this parameter will be overwritten by the parameter of the same number in
the HMI data transfer module. When Pr 20.20 on the HMI data transfer module is set to 1, the value set in this parameter is not overwritten by the
parameter of the same number in the HMI data transfer module, allowing local control via this parameter on the System controller module.
Figure 8-4 Reset logic (System module
Reset On
Power Up
Pr 18.39
Pr 18.38 E -Stop Reset
E -Stop Reset
E -Stop Reset
Pr 18.37 Pr 18.46
SPV Start-up
When set, mains loss ride-through is selected and if the measured AC supply voltage is <20 % or >120 % of Pr 18.17 (system rated AC voltage),
then the system will wait until the voltage is within tolerance in PV Control State 2.
When reset, if the measured AC supply voltage is <80 % or >120 % of Pr 18.17 (system rated AC voltage), then the system will wait until the voltage
is within tolerance in PV Control State 2.
When the supply is out of tolerance Pr 19.21 bit 0 = 1, and when in tolerance Pr 19.21 bit 0 = 0.
Dynamic Grid Support / Ride Through
When the SPV is running (PV Control in State 11), and Pr 18.40 = 1, the following diagram shows the behavior with different AC line voltages in
accordance with BDEW dynamic grid support / ride through.
Where a grid connection code such as BDEW calls for a particular K factor, Pr 19.14 can easily be set to the appropriate value using the following
formula:
Pr 19.14 = (10000 x K) / Pr 18.17
When the SPV is running (PV Control in State 11), and Pr 18.40 = 0, there are no ride through functions active. A dip of >=80 % can be tolerated,
however a dip of <80 % will result in an over current trip in the system power modules, and an automated shutdown of the system.
18.48 Chopper ok
Location System controller module
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1 1
Update rate 4 ms read
When set to a 1 (On), this parameter indicates that the chopper status is OK. When set to a 0 (OFF), this parameter indicates that the chopper has
tripped. The chopper status is connected to digital input 6 (terminal 8) of the SM-I/O plus module.
The table below details the function of Pr 19.11 depending on the value of the active power mode selector Pr 19.15:
Pr 19.15 Pr 19.11 functional description
0 Not used.
This sets the active power control “ON” threshold in 0.01 Hz units. For compliance with BDEW set to 5020 (i.e. 50.2 Hz). In this
1
mode the parameter is limited from 3000 to 10000.
This sets the active power control "ON" threshold in 0.01 Hz units. For compliance with FGW TR8 set to 5020 (i.e. 50.2 Hz). In this
2
mode the parameter is limited from 3000 to 10000.
The table below details the function of Pr 19.12 depending on the value of the active power mode selector Pr 19.15:
Pr 19.15 Pr 19.12 functional description
0 Not used.
This sets the active power control “OFF” threshold in 0.01 Hz units. For compliance with BDEW set to 5005 (i.e. 50.05 Hz). In this
1
mode the parameter is limited from 3000 to 10000.
This sets the active power control "OFF" threshold in 0.01 Hz units. For compliance with FGW TR8 set to 5005 (i.e. 50.05 Hz). In
2
this mode the parameter is limited from 3000 to 10000.
The table below details the function of Pr 19.13 depending on the value of the active power mode selector Pr 19.15:
Pr 19.15 Pr 19.13 functional description
0 Not used.
This sets the active power control restriction rate per 1 Hz deviation above Pr 19.11 Hz, in 0.1 % of sampled power units. For
1
compliance with BDEW set to 400 (i.e. 40.0 % per 1 Hz deviation). In this mode the parameter is limited from 0 to 1000.
This sets the active power control restriction rate per 1 Hz deviation above Pr 19.11 Hz, in 0.1 % of sampled power units. For
2
compliance with FGW TR8 set to 400 (i.e. 40.0 % per 1 Hz deviation). In this mode the parameter is limited from 0 to 1000.
Pr 19.15 Description
0 No active power control.
BDEW active power control (Germany). In this mode when the measured mains frequency rises above the frequency set in
Pr 19.11, active power control will be enabled, where the active power is sampled and stored, and then the active power will be
limited at a rate of Pr 19.13 % / 1 Hz deviation above Pr 19.11 Hz. When the mains frequency drops between Pr 19.11 and Pr 19.12
Hz the active power will be held at the stored value. When the frequency drops below Pr 19.12 Hz the active power control will
release and the SPV will run under normal limitations.
Pr 19.12 Active
power control
“OFF” threshold 0.01 Hz units
AC Line
Power
frequency
1
Pr 19.13
0.1% Sampled power/
1Hz above Pr 19.11
Pr 19.11 Active
power control
“On”threshold 0.01Hz units
FGW TR8 active power control (Germany). In this mode when the measured mains frequency rises above the frequency set in
Pr 19.11, active power control will be enabled, where the active power is sampled and stored, and then the active power will be
limited at a rate of Pr 19.13 % / 1Hz deviation above Pr 19.11 Hz. When the mains frequency drops between Pr 19.11 and Pr 19.12
Hz the active power will be held at the at the lowest value reached in the envelope. When the frequency drops below Pr 19.12 Hz
the active power control will release and the SPV will run under normal limitations.
Pr 19.12 Active
power control
“OFF” threshold 0.01 Hz units
AC Line
Power
2 frequency
Pr 19.13
0.1% Sampled power/
1Hz above Pr 19.11
This value is used to select the test frequency used when anti-island detection is enabled, Pr 18.41 = 1, where 0 is 1 Hz, 1 is 2 Hz and 2 is 4 Hz. This
value is placed into Pr 3.31 on the voltage master power module when the SPV inverter is running and anti-island detection has been enabled. See
also section 7.3 Anti-islanding on page 85.
Ride-through symmetrical dead band voltage. This specifies a voltage band either side of the rated AC volts Pr 18.17, where inside of the voltage
band the reactive reference specified by Pr 19.29 will be active, but outside of the band the reference selected by Pr 19.29 will be ignored, and
reactive current will be applied at the rate specified by Pr 19.14 in <20 ms.
This setting is made in Volt units. The default setting of 34 V equates to a 10 % symmetrical dead band (if the AC voltage is 340) covering the range
306 V to 374 V.
Bit Description
0 Indicates that the System controller module has tripped, i.e. not OK.
Indicates that the AC voltage settling time is counting down, and during this period the SPV inverter cannot be started. The settling time
1 is set in Pr 19.17. This will also be set on power up, after a voltage/frequency trip has been reset and after an E-stop reset if Pr 19.17 is
greater than 0.
2 Indicates that the active current has been limited by the selected active power mode. See Pr 19.15 for the mode that has been selected.
3 Indicates that the system cannot be started because Vdc is >1000 V
4 Indicates that the active current has been limited by the BDEW Active power ramping function (Pr 19.46 = 1).
Indicates that the chopper resistor timer protection has switched on and is allowing the chopper resistor time to cool down. The system
5
will not start until this bit returns to 0 (OFF).
Indicates that the temperature sensor connected to analog input 2 (terminal 7) on the System controller module may have a fault. The
6
alarm condition is raised if temperature is at minimum, maximum, or has not changed by at least ±1 °C in 24 hrs.
7 Indicates the user E-stop relay has been triggered via the HMI data transfer module.
8 Indicates the system is in high speed transient ride through mode.
Indicates that the DC section temperature sensor connected to System controller module analog input 3 T8 may be faulty. The alarm
9
condition is raised if temperature is at min (<=-28), max (>=58), or has not changed by at least ±1 °C in 24 hrs.
AC voltage reference set point / Dynamic power factor control start power
19.22
threshold
Location System controller module
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1
Range 0 to 32767 / 0 to 1000
Default 340
Update rate 4 ms Read
When Pr 19.29 = 3 or 5
This parameter is the AC voltage reference set point. The reference and feedback parameters are scaled in Pr 19.24.
The value entered determines the voltage at which the power factor is one i.e. no reactive power flows.
If the AC voltage feedback (Pr 19.23) < > the set point (Pr 19.22), reactive power flows according to the relationship:
System rated reactive power (0.1 % units) = (Pr 19.22 - Pr 19.23) x Reactive reference (Pr 19.30) i.e. System rated reactive power = 500 = 50 % of
system rated reactive power. See Pr 19.29 for more information.
When Pr 19.29 = 4
This parameter is the start threshold for dynamic power factor control based on the output active power level.
The units are 0.1 % of system rated power i.e. 500 = 50.0 %. See Pr 19.29 for more information.
19.23 AC voltage feedback / Dynamic power factor control stop power threshold
Location System controller module
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1
Range 0 to 32767 / 0 to 1000
Default 340
Update rate 4 ms Read
When Pr 19.29 = 3 or 5 and Pr 19.44=0
This parameter is the AC voltage feedback.
The reference and feedback parameters are scaled in Pr 19.24.
If the AC voltage feedback (Pr 19.23) < > the set point (Pr 19.22), reactive power flows according to the relationship:
System rated reactive power (0.1 % units) = (Pr 19.22 - Pr 19.23) x Reactive reference (Pr 19.30)
i.e. System rated reactive power = 500 = 50 % of system rated reactive power. See Pr 19.29 for more information.
When Pr 19.29 = 4
This parameter is the stop threshold for dynamic power factor control based on the output active power level.
The units are 0.1 % of system rated power i.e. 500 = 50.0 %. See Pr 19.29 for more information.
When Pr 20.20 on the HMI data transfer module is set to 0, the value set in this parameter will overwrite the parameter of the same number in the
System controller module. When Pr 20.20 on the HMI data transfer module is set to 1, the value set in this parameter does not overwrite the
parameter of the same number in the System controller module, allowing local control via the parameters on the System Controller module.
NOTE
Scaling allows for the feedback device to be placed on the high voltage side of the transformer in which case both the reference and feedback
parameters need to be scaled accordingly in this parameter.
When Pr 19.29=5
This value sets the reactive power per volt error rate in 0.1 % of system rated power units applied inside the dead band. Outside of the dead band
(defined by Pr 19.25) the reactive power per volt error rate is set by Pr 19.30.
Positive reactive power limit / Dynamic power factor control start power factor
19.25
threshold / voltage error dead band
Location System controller module
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1
Range 0 to 1000 / 1000 to 800 / 0 to 32767
Default 300
Update rate 4 ms Read
When Pr 19.29 = 3
This parameter is the positive reactive power limit.
The units are 0.1 % of system rated power i.e. 500 = 50.0 %. See Pr 19.29 for more information.
When Pr 19.29 = 4
This parameter is the dynamic power factor control start power factor.
The units are in 0.001 power factor units i.e. 950 = 0.95 pf. See Pr 19.29 for more information.
When Pr 19.29 = 5
This parameter sets the symmetrical voltage error dead band.
The units used are 1 V units i.e. a value of 100 will give a dead band of ±100 V error, where the error is Pr 19.22 - Pr 19.23.
Negative reactive power limit / Dynamic power factor control stop power factor
19.26
threshold / symmetrical reactive power limit
Location System controller module
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1
Range -1000 to 0 / -1000 to -800 / 0 to 1000
Default -300
Update rate 4 ms Read
When Pr 19.29 = 3
This parameter is the negative reactive power limit.
The units are 0.1 % of system rated power i.e. 500 = 50.0 %. See Pr 19.29 for more information
When Pr 19.29 = 4
This parameter is the dynamic power factor control stop power factor.
The units are in 0.001 power factor units i.e. 950 = 0.95 pf. See Pr 19.29 for more information.
When Pr 19.29 = 5
This parameter sets the symmetrical reactive power limit.
The units used are 0.1 % system rated power units. i.e. a value of 300 is a limit ± 30 % of system rated reactive power.
This value is used to select the reactive reference mode, from 0 to 5. All of the closed loop modes (1, 2, 3, 4 and 5) have reference feed forward with
a slow P term trim. Pr 19.45 may be used to disable the feed forward term if a slow response is required. The table below describes the operation of
each of the modes.
Mode Description
Reactive current control
In this mode, the reactive reference, Pr 19.30, sets the reactive current reference in 0.1 % of total system rated current units, e.g. a value
0 of 1 represents 0.1 % of system rated current.
System rated current= Power module rated current (Pr 18.18) x number of power modules required for rated current (Pr 18.13).
The rate of change of reactive current may be set by Pr 19.28, in 0.1 % of system rated current per second units.
Reactive power control
In this mode, the reactive reference, Pr 19.30, sets the reactive power reference in 0.1 % of system rated power units e.g. a value of 1
represents 0.1 % of system rated power.
1 System rated power = Power module rated current (Pr 18.18) x number of power modules required for rated current (Pr 18.13) x system
rated AC voltage (Pr 18.17) x √3.
The reactive power loop is a simple P term controller with P gain (Pr 19.27), and P gain clamp (Pr 19.28), set in 0.1 % of system rated
current per second units.
Set-point power factor control
In this mode, the reactive reference, Pr 19.30, sets the power factor set-point offset in 0.001 power factor units, e.g. an offset value of 50
represents a capacitive power factor of -0.950, and an offset value of -50 represents an inductive power factor of 0.950. Pr 19.30 is
internally limited to ± 200, offering a power factor set-point range of - 0.800 to + 0.800. If Pr 19.30 is set to 0, the power factor set-point will
2
be 1.000. The final power factor set-point is then used to derive the equivalent reactive power for the given power factor, and the same
reactive power holding loop used in mode 1 is then used to hold the internal reactive power reference.
The reactive power loop is a simple P term controller with P gain (Pr 19.27), and P gain clamp (Pr 19.28), set in 0.1 % of system rated
current per second units.
Mode Description
AC grid voltage based reactive power control with dead band
In this mode, the reactive reference, Pr 19.30, is used to set a relationship of percentage of system rated power / volt, where deviation
from the AC supply set-point (Pr 19.22) when compared with the AC supply feedback (Pr 19.23), will result in reactive power being
generated using the relationship set up in Pr 19.30. The positive (capacitive) reactive power limit is set by Pr 19.25 in 0.1 % of system
rated power units, e.g. a value of 1 represents 0.1 % of system rated power = Power module rated current (Pr 18.18) x number of power
modules required for rated current (Pr 18.13) x system rated AC voltage (Pr 18.17) x √3.
The negative (inductive) reactive power limit is set by Pr 19.26 in 0.1 % of system rated power units.
The final internal reactive power reference after limits is then held by the same reactive power holding loop used in mode 1.
Positive
Reactive Power
Limit
Overexcited
voltage increase
3 Reactive power export Vars AC line
PF +Ve voltage error
(inductive on Power analyzer) If Pr 19.44 = 0
(Pr 19.22 - Pr 19.23)
or if Pr 19.44 = 1
0 (Pr 19.22 - Pr 18.02)
Under excited 0.1% Rated
Voltage decrease power / Vac
Import VArs error Pr 19.30
PF -Ve
(Capacitive on Power analyzer)
Negative
reactive power
limit Pr 19.26
Dynamic power factor control
In this mode, the user specifies a relationship between output active power in kW and power factor. Pr 19.22 sets the start power in 0.1%
of system rated power; when the power is at or below this level the power factor is fixed at the value set in Pr 19.25 in 0.001 power factor
units. Pr 19.23 sets the end power in 0.1% of system rated power; when the power is at or above this level the power factor is fixed at the
value set in Pr 19.26 in 0.001 power factor units. When the actual active power is between the powers set in Pr 19.22 and Pr 19.23 a linear
relationship is formed with the power factor. Pr 19.30 and Pr 19.24 are not used in this mode.
p
factor threshold
Overexcited Pr 19.25
Voltage increase
Power Factor Export VArs
PF +Ve
(Capacitive on Power analyzer)
% of System
0 rated power
Under excited
Voltage decrease
4
Import VArs
PF -Ve
(Capacitive on Power analyzer)
Stop power
factor threshold
Pr 19.26
Start active power
threshold Pr 19.22
Stop active power
The start and end active power set in Pr 19.22 and Pr 19.23 in 0.1 % of system rated power units (where a value of 1 represents 0.1 % of
system rated power).
System rated power = Power module rated current (Pr 18.18) x
Power modules required for rated current (Pr 18.13) x
system rated AC voltage (Pr 18.17) x √3.
The final internal reactive power reference after limits is then held by the same reactive power holding loop used in mode 1. The reactive
power loop is a simple P term controller with P Gain (Pr 19.27), and P gain clamp (Pr 19.28), set in 0.1 % of system rated current per
second units.
Mode Description
AC grid voltage based reactive power control with dead band
In this mode, the reactive reference, Pr 19.30, is used to set a relationship of percentage of system rated power / volt, where deviation
from the AC supply set point (Pr 19.22) when compared with the AC supply feedback (Pr 19.23) outside of the dead band, will result in
reactive power being generated using the relationship set up in Pr 19.30 plus any power generated in the dead band.
Pr 19.24 sets the dead band reactive power per volt error rate inside the dead band in 0.1 % / volt error units. Setting Pr 19.24 to 0 will give
0 reactive power output in the dead band. The symmetrical width of the dead band is set by Pr 19.25 in 1V units.
The symmetrical reactive power limit is set by Pr 19.26 in 0.1 % of system rated power units e.g. a value of 1 represents 0.1 %
of system rated power = Power module rated current (Pr 18.18) x power modules required for rated current (Pr 18.13) x system rated AC
voltage (Pr 18.17) x √3. The final internal reactive power reference after limits is then held by the same reactive power holding loop used
in mode 1.
The user may select between external voltage feedback via Pr 19.23, or to use the internal voltage feedback Pr 18.02 via Pr 19.44, where
if Pr 19.44 = 0 feedback is from Pr 19.23, but if Pr 19.44 = 1 feedback is from Pr 18.02.
Symmetrical
reactive power
5
(Inductive on DIRIS) (Capacitive on DIRIS)
limit Pr 19.26
voltage increase
Overexcited
export Vars
PF +Ve
Reactive power
AC line voltage error
If Pr 19.44 = 0
(Pr 19.22 - Pr 19.23)
or if Pr 19.44 = 1
0 (Pr 19.22 - Pr 18.02
voltage decrease
Under excited
import Vars
PF -Ve
-Symmetrical
reactive power
limit Pr 19.26
Symmetrical
voltage error
dead band
Pr 19.25
The power analyzer is used to measure the power when using the closed loop references.
This parameter is used to set the reactive reference. Changing this parameter may cause additional power modules to be switched on or off.
The units of the reactive reference change depending on the reactive reference mode. See Pr 19.29 for more information.
When the reactive current reference is used it is dominant over the active current due to possible contractual obligations to provide reactive power to
the energy authority. This means that the active current limit will be reduced to allow the reactive current to be generated, such that the vector sum of
the active and reactive currents will not exceed the connected modules continuous current rating.
When Pr 20.20 on the HMI data transfer module is set to 0, the value set in this parameter will be overwritten by the parameter of the same number in
the HMI data transfer module. When Pr 20.20 on the HMI data transfer module is set to 1, the value set in this parameter is not overwritten by the
parameter of the same number in the HMI data transfer module, allowing local control via this parameter on the System controller module.
Total
current
(A)
Pr 4.01
Active
current
(A)
Pr 4.02 Ø
Reactive
current
(A)
Pr 4.17
When reset to 0 (OFF), 100 % of the rated reactive current reference is available for the closed reactive current control loop used when Pr 19.29=1,
2, 3, 4 or 5. When set to 1 (On), 20 % of system rated reactive current limit is applied to the closed reactive current control loop, this may be used to
limit the control loop response in the event of a power analyzer failure.
When reset to 0 (OFF), after the first 15 minutes of operation, if the power analyzer measures active power import from the grid, the SPV will turn off.
This is the standard behavior at the end of a day.
When set to 1 (On), the active power is not used to turn off the system, allowing reactive power to be generated even after sunset, provided the
system was still running when the array voltage collapsed at the end of the day, since the system is started using energy from the array. When this is
set to 1 (On), the only mechanisms to turn the system off will be error conditions or if the user enable is removed via Pr 18.31, or a power limit is set
to 0. This also prevents power module cycling since the act of shutting down allows the power modules to be re-assigned as current slave and voltage
master.
This is set by the user to indicate whether the system has a chopper installed or not.
When set to 1(On);
The system is informed that a chopper is installed, which means that tr61 and tr62 will be allowed, and Pr 19.21 bit8 will indicate that the health of the
chopper resistor, Pr 19.20 bit5 will indicate when the resistor protection has switched on.
When reset to 0 (OFF);
The SPV will only be allowed to start if the array DC voltage is <825 V. All chopper trips are cancelled and all chopper alarm bits will report OK status.
The output which enables the chopper is disabled when Pr 19.41=0 i.e. Pr 18.47=0 and SM-IO Plus relay 1 output is turned off.
Indicates when the user E-stop trigger relay has been operated, causing the main E-stop relay to operate. This relay is controlled by user software in
the HMI data transfer module. The system can only be reset after a user E-stop has been triggered, by resetting the user E-stop relay (Pr 19.43 =
OFF), and toggling Pr 18.39 = OFF to ON. (Manual system E-stop reset).
When reset to 0 (OFF), the reactive power feed forward term is used, allowing rapid and large reactive power changes with closed loop trim for
accuracy.
When set to 1 (On), the reactive power feed forward is disabled, such that the rate of change of reactive power can be slowed down by setting the
reactive rate of change limit Pr 19.28.
If Pr 19.38 is set to 1 (On) and Pr 19.45 is set to 1 (On), the maximum reactive current capability will be 20 % of the system rating.
This parameter clears the trip log in all the power modules.
A power module can be prevented from starting if the trip log in the power module contains a HF trip or a Solution Module trip (i.e. SLx.yy trips). This
parameter will clear all trips including HF and Solutions Module trips from the trip logs on all power modules in the SPV inverter. If a power module
has tripped on a HF trip, then this HF trip must be cleared by cycling the power to the SPV inverter (including auxiliary supplies) before Pr 19.48 can
be used to clear the trip log.
When Pr 20.20 on the HMI data transfer module is set to 0, the value set in this parameter will be overwritten by the parameter of the same number in
the HMI data transfer module. When Pr 20.20 on the HMI data transfer module is set to 1, the value set in this parameter is not overwritten by the
parameter of the same number in the HMI data transfer module, allowing local control via this parameter on the System controller module.
When set to 1 (On), this parameter will load default values in the system controller parameters, provided the system is in the idle state (Pr 18.01=1).
When the defaults have been applied, this parameter will be reset to 0 (OFF). A parameter save is performed automatically.
This parameter indicates the current AC supply settling time progress in seconds, 0 to the time set in Pr 19.17.
Bit Description
When set, one of the user power limits, (Pr 18.19 to Pr 18.23), was set to 0 at the time that the system shut down. When any of
0 these power limits are set to 0, the system will shut down since no power is required. Pr 18.20 to Pr 18.23 have an associated digital
input to trigger the limit; see Pr 18.20 to Pr 18.23 for more details.
1 When set, the power analyser comms have failed and the system has shut down since this is a system critical component.
When set, the system controller module has tripped, causing the system to shut down. If Pr 18.31 is reset to 0 or OFF Pr 20.11 will
2
become reset to 0, therefore it is important to read Pr 20.11 before resetting the system by Pr 18.31 = 0 or OFF.
When set, the system has automatically shut down because negative active power has been drawn, the system has run for more
3
than 15 min and only a single power module is active.
When set, the internal combined system enable has been requested to shut the system down. So this can be further examined, bits
4
5 to 11 are provided which are ANDed together to create this bit.
5 When set, the user enable (Pr 18.31) has been reset, shutting the system down.
When set, the voltage and/or frequency relay has tripped shutting the system down. When this shut down mechanism happens it is
6
likely that bits 9, 12, 13, and 14 will also become set.
When set, the E-Stop button has been pressed, shutting the system down. When this shut down mechanism happens it is likely that
7
bits 12, 13, and 14 will also become set.
8 When set, the voltage and frequency relay supply MCB has tripped, shutting the system down.
9 When set, the E-Stop relay has tripped, shutting the system down.
When set, the GFDI fuse indicator shows that there is a blown fuse, shutting the system down. This can only cause a system
10
shutdown when Pr 19.42 = 1.
When set, the user E-Stop relay has been triggered, shutting the system down. This relay is controlled by the user software SM-
11
Applications Plus module resident in Slot 3 of the HMI data transfer module.
When set, the system has shut down because the voltage master has failed during operation. So this can be further examined the
12
following bits (13 and 14) are used to generate a voltage master system shut down.
13 When set, the voltage master is not engaged. This is the equivalent of voltage master status word 1 (Pr 19.21 bit 2).
When set, the voltage master is not available for work. This may be due to a CTNet comms failure, the power module may have
14 been disabled by setting Pr 19.01, the power module may have tripped, the local fan supply MCB may have tripped, or the high
speed E-Stop relay healthy line to the power module SM-Applications Plus module has gone low.
15 Reserved
This shows the temperature from a 4-20 mA DC section sensor connected to the System Controller module analog input 3 (T8). The temperature is
shown in 0.1 °C units only.
NOTE
This sensor is only installed to SPV’s with complete metal covers i.e. UL compliant systems.
This indicates the HMI parameter write pointer in MMPP format where 1811 = Pr 18.11. Refer to HMI data transfer module Pr 20.15 for more details.
20.22 HMI read value, integrity check and comms status word
Location System controller module
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1
Range Signed 32bit
Update rate 4 ms Read
The lower 16 bits contain the value of the parameter pointed to by the lower 16 bits of Pr 20.21, the lower byte of the upper 16 bits is the returned
comms integrity check counter value, and the upper byte of the upper 16 bits is the comms status word where the following bits are assigned:
Bit Description
When set, this indicates that parameter writing at the system controller module has completed so it is ok to change the value to
write, and then to change the write pointer to a new value. It is important to make sure that writing has been disabled before altering
0
the write value to make sure that the last parameter written to is left with the last set value i.e. Pr 20.16 remains set in the parameter
pointed to by Pr 20.15. To stop writing, the user must set the parameter pointer directly to -1.
1 The current write pointer is an invalid location.
2 The current read pointer is an invalid location.
This parameter shows the state of all the inputs on terminal -X6 via the SM-I/O 32 Solutions module installed in slot 2 of the System controller module.
Bit State of terminal Description
0 Reserved
1 -X6:2 User input 1
2 -X6:3 User input 2
3 -X6:4 User input 3
4 -X6:5 User input 4
5 -X6:6 User input 5
6 -X6:7 User input 6
7 -X6:8 User input 7
8 -X6:9 User input 8
9 -X6:10 User input 9
10 - 31 Reserved
This parameter should be set to a 1 to prevent a power module from being selected by the System controller module. This parameter provides a
method to prevent a known faulty module from being selected by the System controller module. If this parameter is set to a 1 (On) when the module
is enabled, it will be disabled and disconnected.
This parameter displays the DC voltage measured on the terminals of the PV array. This voltage is measured by the System controller and sent to the
power module via communications.
Parameter value
Description
(error code)
The local power module was a voltage master, and the last problem which caused it to stop was a power module trip. Check
1
the power module trip log Pr 10.20.
The local power module was a voltage master, and the last problem which caused it to stop was a CTNet watchdog error. This
2 can be caused by a connection problem to the system controller, or an incorrect module assignment e.g. The CTNet module
must be >0 and <15.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
3
controller disable in master state 2. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
4
controller disable in master state 3. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
5
controller disable in master state 4. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
6
controller disable in master state 5. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
7
controller disable in master state 6. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
8
controller disable in master state 7. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop was the pre-charge contactor failed
9
to open.
The local power module was a voltage master, and the last problem which caused it to stop was the main AC contactor failed to
10
open.
The local power module was a voltage master, and the last problem which caused it to stop was the main DC contactor failed to
11
open.
The local power module was a voltage master, and the last problem which caused it to stop was either the main AC or main DC
12
contactor opened while in the running state (state 8)
The local power module was a current slave, and the last problem which caused it to stop was a power module trip. Check the
101
power module trip log Pr 10.20
The local power module was a current slave, and the last problem which caused it to stop was a CTNet watchdog error. This
102 can be caused by a connection problem to the System controller, or an incorrect module assignment e.g. The CTNet module
must be >0 and <15.
103 The local power module was a current slave, and the last problem which caused it to stop was a CTSync loss error.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
104
controller disable in slave state 2. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
105
controller disable in slave state 3. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
106
controller disable in slave state 4. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
107
controller disable in slave state 5. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
108
controller disable in slave state 6. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
109
controller disable in slave state 7. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
110
controller disable in slave state 8. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop was the pre-charge contactor failed
111
to open.
The local power module was a current slave, and the last problem which caused it to stop was the main AC contactor failed to
112
open.
The local power module was a current slave, and the last problem which caused it to stop was the main DC contactor failed to
113
open.
The local power module was a current slave, and the last problem which caused it to stop was either the main AC or main DC
114
contactor opened while in the running state (state 9)
This parameter displays the local power module active RMS current, with the offset present in Pr 4.02 corrected.
This parameter indicates the status of the local power module as shown in the following table.
Bit Description
0 Indicates that the local power module has tripped over voltage (O V)
Indicates that the local power module has detected a difference greater than the maximum of the MPP test step or 10 V,
1
between the PV array voltage and the MPP voltage.
2 Indicates that the local power module is active and synchronized to the AC grid
Indicates that a trip with a trip code greater than or equal to 200 was seen in the trip log which could be a power module HF fault
or a Solutions Module fault, and that the power module cannot be run as part of the SPV system.
In the event of a HF trip, the SPV inverter must be disabled by setting Pr 18.31 to OFF (0) on the System controller module, and
the SPV inverter must be completely powered down (including removing any auxiliary power supplies) to clear the HF trip.
3 In the event of a fault :
• The system must be disabled [Pr 18.31 = 0 (OFF)] on the System controller module)
• The trip log must be cleared [Pr 6.28 set to a 1 (On) and then back to a 0 (OFF)] so that Pr 10.20 = no.tr.
• If the trip is an HFXX type, the power must be cycled to attempt to clear the fault
• If the trip is SLX.df (indicating that a new Solutions Module has been installed), parameters must be saved (Pr x.00 to 1000)
and the red reset button pressed.
4 Indicates that the local power module is in current limit.
5 Indicates that the local switching frequency is 3 kHz. When set indicates that the local switching frequency is 4 kHz.
6 Indicates the DC charge contactor operated correctly but the DC voltage did not rise to the turn on threshold of √2 x Vac +35.
7 Indicates that the local power module has gone in to high speed ride-through mode.
Indicates that there is >10 % difference between Pr 4.02 and Pr 4.04 that has been present for longer than 5 s. This indicates a
8
potential hardware problem.
Indicates that there is >10 % difference between Pr 4.17 and Pr 4.40 that has been present for longer than 5 s. This indicates a
9
potential hardware problem.
This indicates the fan speed reference where 0 to 32767 represents 0 to 10 V. PV Inverter analog output 1 T9 uses this reference. When the power
module is running, this will be set to 32767. When the system is stopped there is a 5 minute fan overrun to ensure the hot power modules are cooled
before power is removed. This is only relevant if the system has individual centrifugal fans installed per power module.
Setting this parameter to zero will cause the power module to wait for a signal (via Pr 19.32) to confirm that the charging contactor has successfully
closed. If this parameter is greater than zero then the module will wait the number of milliseconds set here before assuming that the contactor has
closed.
Setting this parameter to zero will cause the power module to wait for a signal (via Pr 19.34) to confirm that the AC contactor has successfully closed.
If this parameter is greater than zero then the module will wait the number of milliseconds set here before assuming that the contactor has closed.
Setting this parameter to zero will cause the power module to wait for a signal (via Pr 19.36) to confirm that the DC line contactor has successfully
closed. If this parameter is greater than zero then the module will wait the number of milliseconds set here before assuming that the contactor has
closed.
Starting current loop P gain. This controls Pr 4.13 the current loop P gain when the power module state machine is in a lower numbered state than
running (<8 on voltage master and <9 on the current slave). This allows the user to tune the behavior to the given supply on start up.
Starting current loop I gain. This controls the Pr 4.14 the current loop I gain when the power module state machine is in lower numbered state than
running (<8 on voltage master and <9 on the current slave). This allows the user to tune the behavior to the given supply on start up.
Running current loop P gain. This controls Pr 4.13 the current loop P gain when the power module state machine is in the running state or higher
numbered state (>=8 on voltage master and <9 on the current slave). This allows the user to tune the behavior to the given supply when running.
This parameter will be set to one when the power module charging contactor should be closed. Pr 20.01 bit 14 is set at the same time as Pr 19.31
where Pr 20.01 controls the digital output since it is a volatile parameter and cannot be saved to 1 (On).
This parameter will be set to one when the power module AC contactor should be closed. Pr 20.02 bit 14 is set at the same time as Pr 19.33 where Pr
20.02 controls the digital output since it is a volatile parameter and cannot be saved to 1 (On).
This parameter will be set to one when the power module DC line contactor should be closed. Pr 20.03 bit 14 is set at the same time as Pr 19.35
where Pr 20.03 controls the digital since it is a volatile parameter and cannot be saved to 1 (On).
When set to 1 (On), this parameter will load default values in the power module parameters.
When the defaults have been applied this parameter will be reset to 0 (OFF). A parameter save is performed automatically. Power module parameter
defaults must be loaded with the SPV in the idle state, Pr 18.31=0 (OFF).
Range 0 to 32767
Update rate 4 ms read
This parameter will be set to 32767 when the inverter module charging contactor should be closed. Pr 20.01 is used since it is volatile and cannot be
saved to 1 (On).
Range 0 to 32767
Update rate 4 ms read
This parameter will be set to 32767 when the power module AC main contactor should be closed. Pr 20.02 is used since it is volatile and cannot be
saved to 1 (On).
Range 0 to 32767
Update rate 4 ms read
This parameter will be set to 32767 when the power module DC main contactor should be closed. Pr 20.03 is used since it is volatile and cannot be
saved to 1 (On).
9 Diagnostics
This chapter details the various trip and alarm conditions for the SPV inverter.
Users must not attempt to repair an SPV inverter if it is faulty, nor carry out fault diagnosis other than through the use of the diagnostic
features described in this chapter.
If an SPV inverter is faulty, please contact an authorized Emerson Drive Center or distributor for repair.
WARNING
Trip Description
PSAVE.Er Power down save parameters in the EEPROM are corrupt
Indicates that the power was removed when power down save parameters were being saved.
The nodule will revert back to the power down parameter set that was last saved successfully.
37
Perform a user save (Pr xx.00 to 1001 and reset the module) to ensure this trip does or occur the next time the module is
powered up.
SAVE.Er User save parameters in the EEPROM are corrupt
Indicates that the power was removed when user parameters were being saved.
The module will revert back to the user parameter set that was last saved successfully.
36
Perform a user save (Pr xx.00 to 1001 and reset the module) to ensure this trip does or occur the next time the module is
powered up.
SLX.dF Solutions Module slot X trip: Solutions Module type installed in slot X changed
204, 209, 214 Save parameters and reset
SLX.Er Solutions Module slot X trip: Solutions Module in slot X has detected a fault
202, 207, 212 Refer to the user guide for the solutions module in the relevant slot
SLX.HF Solutions Module slot X trip: Solutions Module X hardware fault
Ensure Solutions Module is installed correctly
200, 205, 210
Return Solutions Module to supplier
SLX.nF Solutions Module slot X trip: Solutions Module has been removed
Ensure Solutions Module is installed correctly
203, 208, 213 Reinstall Solutions Module
Save parameters and reset
SLX.tO Solutions Module slot X trip: Solutions Module watchdog timeout
Press reset.
201, 206, 211
If the trip persists, contact the supplier of the power module
t042 No power modules detected in the system on power up
Check CTNet network physical connections.
42
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of all the power modules.
t043 All start attempts have been used
43 Check power module trip logs and local power module alarm code Pr 19.04
t044 All master start attempts have been used
44 Check power module trip logs and local power module alarm code Pr 19.04
t045 CTNet network discovery has timed out
Check CT Net network physical connections.
45
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of all the power modules.
t046 All of the CTNet modules detected on system have a watchdog failure
Check CT Net network physical connections.
46
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of all the power modules.
t047 CTNet module 1 is no longer present on the network
Check CT Net network physical connections.
47
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t048 CTNet module 2 is no longer present on the network
Check CT Net network physical connections.
48
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t049 CTNet module 3 is no longer present on the network
Check CT Net network physical connections.
49
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t050 CTNet module 4 is no longer present on the network
Check CT Net network physical connections.
50
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t051 CTNet module 5 is no longer present on the network
Check CT Net network physical connections.
51
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t052 CTNet module 6 is no longer present on the network
Check CT Net network physical connections.
52
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
Trip Description
t053 CTNet module 7 is no longer present on the network
Check CT Net network physical connections.
53
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t054 CTNet module 8 is no longer present on the network
Check CT Net network physical connections.
54
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t055 CTNet module 9 is no longer present on the network
Check CT Net network physical connections.
55
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t056 CTNet module 10 is no longer present on the network
Check CT Net network physical connections.
56
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t057 CTNet module 11 is no longer present on the network
Check CT Net network physical connections.
57
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t058 CTNet module 12 is no longer present on the network
Check CT Net network physical connections.
58
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t059 CTNet module 13 is no longer present on the network
Check CT Net network physical connections.
59
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t060 CTNet module 14 is no longer present on the network
Check CT Net network physical connections.
60
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the power module.
t061 Chopper has failed to operate, before the system timed out
61 Check for chopper resistor over-temperature, faulty chopper unit, faulty interface relays and fault SM-I/O Plus relay.
t062 Chopper was tripped when the DC bus voltage was >825 Vdc
62 Check for chopper resistor over-temperature, faulty chopper unit, faulty interface relays and fault SM-I/O Plus relay.
t063 The minimum load relay failed to close before the system timed out
Check for minimum power test resistor over-temperature, faulty interface relay, faulty contactors and faulty System controller
63
module relay.
t064 The minimum load relay failed to open before the system timed out
Check for minimum power test resistor over-temperature, faulty interface relay, faulty contactors and faulty System controller
64
module relay.
t065 A contactor has been detected that is stuck in the closed position on module 1
65 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t066 A contactor has been detected that is stuck in the closed position on module 2
66 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t067 A contactor has been detected that is stuck in the closed position on module 3
67 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t068 A contactor has been detected that is stuck in the closed position on module 4
68 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t069 A contactor has been detected that is stuck in the closed position on module 5
69 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t070 A contactor has been detected that is stuck in the closed position on module 6
70 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t071 A contactor has been detected that is stuck in the closed position on module 7
71 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t072 A contactor has been detected that is stuck in the closed position on module 8
72 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t073 A contactor has been detected that is stuck in the closed position on module 9
73 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t074 A contactor has been detected that is stuck in the closed position on module 10
74 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
Trip Description
t075 A contactor has been detected that is stuck in the closed position on module 11
75 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t076 A contactor has been detected that is stuck in the closed position on module 12
76 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t077 A contactor has been detected that is stuck in the closed position on module 13
77 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t078 A contactor has been detected that is stuck in the closed position on module 14
78 Refer to the local power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
Parameter value
Description
(error code)
The local power module was a voltage master, and the last problem which caused it to stop was a power module trip. Check the
1
power module trip log Pr 10.20.
The local power module was a voltage master, and the last problem which caused it to stop was a CTNet watchdog error. This
2 can be caused by a connection problem to the system controller, or an incorrect module assignment e.g. The CTNet module
must be >0 and <15.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
3
controller disable in master state 2. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
4
controller disable in master state 3. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
5
controller disable in master state 4. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
6
controller disable in master state 5. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
7
controller disable in master state 6. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop when powering up was a timeout or
8
controller disable in master state 7. See Pr 19.05 for the description of all master states.
The local power module was a voltage master, and the last problem which caused it to stop was the pre-charge contactor failed
9
to open.
The local power module was a voltage master, and the last problem which caused it to stop was the main AC contactor failed to
10
open.
The local power module was a voltage master, and the last problem which caused it to stop was the main DC contactor failed to
11
open.
The local power module was a voltage master, and the last problem which caused it to stop was either the main AC or main DC
12
contactor opened while in the running state (state 8).
The local power module was a current slave, and the last problem which caused it to stop was a power module trip. Check the
101
power module trip log Pr 10.20
The local power module was a current slave, and the last problem which caused it to stop was a CTNet watchdog error. This can
102 be caused by a connection problem to the System controller, or an incorrect module assignment e.g. The CTNet module must
be >0 and <15.
103 The local power module was a current slave, and the last problem which caused it to stop was a CTSync loss error.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
104
controller disable in slave state 2. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
105
controller disable in slave state 3. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
106
controller disable in slave state 4. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
107
controller disable in slave state 5. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
108
controller disable in slave state 6. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
109
controller disable in slave state 7. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop when powering up was a timeout or
110
controller disable in slave state 8. See Pr 19.05 for the description of all slave states.
The local power module was a current slave, and the last problem which caused it to stop was the pre-charge contactor failed to
111
open.
The local power module was a current slave, and the last problem which caused it to stop was the main AC contactor failed to
112
open.
The local power module was a current slave, and the last problem which caused it to stop was the main DC contactor failed to
113
open.
The local power module was a current slave, and the last problem which caused it to stop was either the main AC or main DC
114
contactor opened while in the running state (state 9)
This parameter indicates the status of the local power module as shown in the following table.
Bit Description
0 Indicates that the local power module has tripped over voltage (O V)
Indicates that the local power module has detected a difference greater than the maximum of the MPP test step or 10V, between
1
the PV array voltage and the MPP voltage.
2 Indicates that the local power module is active and synchronized to the AC grid
Indicates that a trip with a trip code greater than or equal to 200 was seen in the trip log which could be a power module HF fault
or a Solutions Module fault, and that the power module cannot be run as part of the SPV system.
In the event of a HF trip, the SPV inverter must be disabled by setting Pr 18.31 to OFF (0) on the System controller module, and
the SPV inverter must be completely powered down (including removing any auxiliary power supplies) to clear the HF trip.
3 In the event of a fault :
• The system must be disabled [Pr 18.31 = 0 (OFF)] on the System controller module)
• The trip log must be cleared [Pr 6.28 set to a 1 (On) and then back to a 0 (OFF)] so that Pr 10.20 = no.tr.
• If the trip is an HFXX type, the power must be cycled to attempt to clear the fault
• If the trip is SLX.df (indicating that a new Solutions Module has been installed), parameters must be saved (Pr x.00 to 1000)
and the red reset button pressed.
4 Indicates that the local power module is in current limit.
5 Indicates that the local switching frequency is 3 kHz. When set indicates that the local switching frequency is 4 kHz.
6 Indicates the DC charge contactor operated correctly but the DC voltage did not rise to the turn on threshold of √2 x Vac +35.
7 Indicates that the local power module has gone in to high speed ride-through mode.
Indicates that there is >10 % difference between Pr 4.02 and Pr 4.04 that has been present for longer than 5 s. This indicates a
8
potential hardware problem.
Indicates that there is >10 % difference between Pr 4.17 and Pr 4.40 that has been present for longer than 5 s. This indicates a
9
potential hardware problem.
Trip Description
L.SYnC Power module failed to synchronize to the supply voltage
The reasons for an L.SYnC trip are either because the supply frequency is out of range or the PLL (phase lock loop) within the
power module cannot synchronize to the AC waveforms. The power module will attempt to re-synchronize for 30 s before
tripping.
If an L.SYnC trip occurs, Pr 3.03 on the power module details the reason for the trip as follows.
Bit Status
39 0 Tripped during synchronization
1 Tripped while running
2 Reason for trip was supply frequency <30.0Hz
3 Reason for trip was supply frequency >100.0Hz
4 Reason for trip was PLL could not be synchronized
Trip Description
PS.10V 10 V user power supply current greater than 10mA
Check wiring to terminal 4
8
Reduce load on terminal 4
PS.24V 24V power supply overload
The total user load of the inverter and Solutions Modules has exceeded the internal 24 V power supply limit.
9
Ensure that the 24 V supply to the module is within specification
PSAVE.Er Power down save parameters in the EEPROM are corrupt
Indicates that the power was removed when power down save parameters were being saved.
The nodule will revert back to the power down parameter set that was last saved successfully.
37
Perform a user save (Pr xx.00 to 1001 and reset the module) to ensure this trip does or occur the next time the module is
powered up.
SAVE.Er User save parameters in the EEPROM are corrupt
Indicates that the power was removed when user parameters were being saved.
The module will revert back to the user parameter set that was last saved successfully.
36
Perform a user save (Pr xx.00 to 1001 and reset the module) to ensure this trip does or occur the next time the module is
powered up.
SLX.dF Solutions Module slot X trip: Solutions Module type installed in slot X changed
204, 209, 214 Save parameters and reset
SLX.Er Solutions Module slot X trip: Solutions Module in slot X has detected a fault
202, 207, 212 Refer to the user guide for the solutions module in the relevant slot
SLX.HF Solutions Module slot X trip: Solutions Module X hardware fault
Ensure Solutions Module is installed correctly
200, 205, 210
Return Solutions Module to supplier
SLX.nF Solutions Module slot X trip: Solutions Module has been removed
Ensure Solutions Module is installed correctly
203, 208, 213 Reinstall Solutions Module
Save parameters and reset
SLX.tO Solutions Module slot X trip: Solutions Module watchdog timeout
Press reset.
201, 206, 211
If the trip persists, contact the supplier of the power module
The local module has been found to be incorrect i.e. not PV variant. Only PV variants of Unidrive SP can be used in a
t040
PV system.
40 Replace power module control sub assembly with correct type.
th Line inductor thermistor trip
Check line inductor temperature
Check enclosure fans are functioning correctly
24 Check enclosure ventilation paths
Check enclosure door filters
Increase ventilation
Unid.P Power module unidentified trip
110 Hardware fault - return power module to supplier
UV DC bus under voltage threshold reached
The power module will be in this condition if the System controller module has not commanded the DC or AC contactors to
close.
1
Inverter voltage rating UV trip threshold UV trip reset threshold
400 Vac 330 Vdc 350 Vdc
The maximum symmetrical fault current of the AC grid connection must Adjustment of voltage relay thresholds may be necessary due to the
be limited to 100 kA. rise/fall of AC voltage due to power factor settings other than unity, refer
to section 6.12.6 AC Voltage management on page 75.
10.1.3 Input of short circuit current to the grid
The SPV inverter produces a maximum peak short circuit current of 10.5 MV / HV transformer requirements
260% of the rated current of the SPV. In the case of an SPV1800, the The SPV has an ac filter installed which means the current is virtually
rated current is 1800 A, which results in a short circuit current of 4680 A. sinusoidal, therefore there are no special requirements for the
This current is interrupted by the power semiconductors and decays to a transformer other than the points below;
negligible value within 4 ms. The non ride-through version ceases
• The low voltage star point of the transformer must not be grounded.
operation at this time. The ride-through version produces reactive
IT type grounding must be used.
current up to 100% of the SPV rated current.
• Each SPV system installed on a site must either have a separate
10.2 Voltage ratings isolating transformer or a separate isolated winding on a common
transformer.
10.2.1 AC voltage • Additional consumers must have galvanic isolation from the SPV
The SPV inverter is available in four models suitable for the following inverter.
voltages; 260, 300, 340 and 400 Vac ±10%. • Suitable MV / HV transformers typically have 4.5 to 6.5 % per unit
reactance.
82 mm (3.22 in)
35 mm (1.37 in)
The fuse must be correctly chosen to match the characteristics of the cable used.
WARNING
104
103
102
200
1 00
1 25
160
50
63
80
A
A
A
A
A
A
A
Virtual 101
pre-arcing
time (s)
100
10-1
10-2
Order %IN Order %IN Variation of ITHD with active current, shown as a proportion of
rated current and actual current
1 100.00 26 0.083 35
2 0.751 27 0.057
30
3 0.791 28 0.137
25
4 0.378 29 0.099
20
5 1.779 30 0.033
15
6 0.135 31 0.124
10
7 0.677 32 0.075
8 0.075 33 0.065 5
9 0.040 34 0.059 0
10 30 50 70 90
10 0.040 35 0.092 %Active Current Output
11 0.149 36 0.030 ITHD (% of fundamental) ITHD (% of rated)
12 0.028 37 0.054
13 0.096 38 0.019
14 0.034 39 0.012
10.11 Flicker
Flicker can be caused in an SPV inverter installation by three
15 0.034 40 0.012
mechanisms:
16 0.022 41 0.028
17 0.113 42 0.009 1. Natural fluctuations in irradiance, e.g. from clouds. This is a region-
and site-specific effect, evidence from countries with a large installed
18 0.016 43 0.022
base suggests that it is insignificant.
19 0.103 44 0.013
2. The action of the maximum power point tracking function (MPPT).
20 0.020 45 0.014 3. The action of automatic island detection and protection according to
21 0.019 46 0.011 IEEE 1547 and VDE 0126-1-1 - only if this option is enabled (system
22 0.017 47 0.011 controller module Pr 18.41 = 1).
23 0.165 48 0.010 Item 1 is beyond the scope of the inverter supplier.
24 0.022 49 0.009
For item 2, the SPV inverter causes a flicker severity value PST of 0.023
25 0.175 50 0.013
for each 1 % of source resistance (based on the inverter rating). This
The values in Table 10-1 and Table 10-2 can be used to estimate a means that flicker is negligible for any realistic value of source
particular harmonic current in amps for any SPV inverter, an example is resistance.
shown below;
For item 3 (only when this option is enabled), for each 1 % of source
Example reactance the SPV inverter causes a PST of:
Estimate the third harmonic current for an SPV300 inverter 0.0625 for an injection frequency of 1 Hz (VDE 0126-1-1 anti-island).
In = 300 A 0.109 for an injection frequency of 2 Hz (IEEE 1547 anti-island).
%In = 0.791 % Notes:
0.791 x 300/100 = 2.37 A • Since the inverter operates continuously PST and PLT (short-term
and long-term severity values) are identical.
• A PST of 0.5 is generally accepted as tolerable without considering
possible cumulative effects with other flicker sources. The maximum
tolerable value of PLT considering all sources is 0.8.
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
10.15 Losses
10.15.1 Loss data
The values in Table 10-7 are full load losses at 600 Vdc operation for the calculation of cooling requirements.
Table 10-7 Worst case cooling losses
Inverter losses Auxiliary losses
Model
kW kW
SPV248 3.5 0.5
SPV300 4.7 0.5
SPV600 9.4 0.7
SPV900 14.1 0.9
SPV1200 18.8 1.0
SPV1500 23.6 1.3
SPV1800 28.3 1.5
SPV2100 33.0 1.7
SPV2400 37.7 1.9
SPV2700 42.4 2.1
The air flow values above are at 1.01325 bar, 0 % humidity and 15 °C (normalized conditions from ISO2533). It is recommended these airflow values
are achieved using ducting and fans, please refer to section 4.6 Ventilation on page 34 for more details.
The typical airflow values above are based on the total (Inverter + Auxiliary) losses from section 10-7 Worst case cooling losses on
page 170 and ΔT of 6 °C. These figures should only be used for first approximation of shelter design, a full CFD Flotherm analysis should
be carried out for the detail design, refer to section 4.6.4 CFD Flotherm Thermal Analysis on page 37 for further information.
CAUTION
NOTE
The cooling air must be filtered for particles >10 μm. It is recommended that a class G4 filter from EN 779 is used.
C V
Chopper Resistor ....................................................................42 Ventilation ............................................................................... 34
Commissioning ........................................................................62 Voltage ................................................................................. 161
Compliance ...............................................................................6
Conformance and safety .......................................................172
Cooling airflow requirements .................................................170
Corrosive gasses ..................................................................172
Crane lifting .............................................................................21
D
Declaration of Conformity ..........................................................5
Dimensions and weight ...........................................................33
E
Efficiency ratings ...................................................................165
Electrical data ........................................................................161
Electrical safety .......................................................................22
Electromagnetic compatibility ................................................172
Enclosure ................................................................................21
Enclosure plan views ..............................................................23
Environmental data ...............................................................171
Environmental limits ..................................................................6
Environmental protection ........................................................22
F
Forklift lifting ............................................................................22
G
Grounding .............................................................................162
H
Humidity ................................................................................172
I
Ingress Protection .................................................................172
L
Location ...................................................................................21
Loss data ...............................................................................170
M
Mechanical data ....................................................................171
Minimum clearance .................................................................34
O
Operation ................................................................................85
P
Power factor ..........................................................................161
S
Safety information .....................................................................6
Safety of personal .....................................................................6
Stored charge ..........................................................................21