TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

1. No. of Units 2
2. Turbine make/design ABB
3. Rated Capacity (MW) 500 MW
4. VWO Capacity (MW) 537
5. Rated Condenser Vacuum (MM of 77
Hg abs)
6. Rated CW Inlet Temp.0C 320C#1, 360C#2
7. Number of turbine cylinders 3
HP/IP/LP
8. Barring gear
a) Type Motorised
b) Speed (RPM) 11
c) Location On brg. No. 2
9. Critical Speeds (RPM) I II III
a) HP Rotor - - 2450
b) IP Rotor - - 2100
c) LP Rotor 1300 4250 -
d) Combined 700 2150 -

10. Operation Frequency Regime

a) Continuous Operation 47.5 - 53 Hz
b) Limited Operation range <47.5 for l0 secs ,>53.0 Hz width no time
continuous at a stretch & total delay
life time
11. Droop/Regulation
a) Standard droop % 6%
b) Droop ineffective range 47.5-52.5 Hz

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 TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

12. Governing
a) Type Nozzle
b) Operation modes Combined EHC
c) Overspped tripping Speed i)+10% ii) 12% (mech. overspeed)
d) Dead band 47.5-52.5 Hz
e) Speed sensing device Inductive (works on principle of eddy
current)
13. Turbine type Impulse HP/IP/LP

14. HP
a) Type
b) No. of casings Split
c) No. of flows 2
d) Blade carrier/blade type Single
e) Inlet parameter -
i) Pressure (KG/cm2) 170
ii) Temperature 0C 537
iii) Wheel chamber pressure 140.4 (during PG test )
f) Exhaust Parameter
i) Pressure (KG/cm2) 46
iv) Temperature 0C 343
15. IP Casing
a) Type Split
b) No. of casings 2
c) No. of flows Double
d) Blade carrier/blade type -
e) Inlet parameter
i) Pressure (Kg/cm2) 40.57

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 TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

ii) Temperature 0C 537

f) Exhaust Parameter
i) Pressure (Kg/cm2) 6.47
ii) Temperature 0C 276.8
16. LP Casing
a) Type Split
b) No. of casings 2
c) No. of flows Double
d) Blade carrier/blade type -
e) Inlet parameter
i) Pressure (Kg/cm2) 6.147
0
ii) Temperature C 276.8
f) Exhaust Parameter
i) Pressure (Kg/cm2) 0.121
ii) Temperature 0C 49.3
17. Bearing Pedestals Type
a) HP front Fixed
b) Between HP/IP Sliding
c) Between IP/LP Fixed
d) LP-1&LP-2 (if applicable) Not applicable
e) Between LP & Generator Fixed
18. Bearing Type/Size (mm x mm dia)
I. HP front 157 x 200
II. Between HP & IP 260 x 315
III. Between IP & LP 371 x 525
IV. Between LP & Gen. 421 x 475
V. Between Gen. & Exciter 371 x 425 (Bet gen & Exc.)
VI. Exciter Rear 211 x 250 (Exc rear)
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 TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

19. Bearing Seating Type

a) Bearing no. 1
b) Bearing no. 2 NA
c) Bearing no. 3
d) Bearing no. 4
20. Turbine rotors
a) HP rotor
i) Type Disc. Type
ii) Weight 10.60 tonnes
iii) Length (coupling to 5500 mm
coupling)
b) IP rotor
Disc. type
i) Type
20.00 tonne
ii) Weight
4667mm
iii) Length (coupling to coupling)
c) LP rotor
Disc
i) Type
53.7 tonnes
ii) Weight
6462
iii)Length (coupling to coupling)
21. HP stage blading
a) No. of blades /Stage No. NA
b) Shroud type/section All integral
c) Root type/section All dove Tail
22. IP stage blading
a) No. of blades / stage NA
b) Shroud type/section All Integral shroud
c) Root type/section All dove. Tail

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 TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

23. LP stage blading

a) No. of blades / stage NA
b) Shroud type/section All integral except last 2 stages which are
Free standing.
All dove tail except last 2 stages which are
c) Root type/section FIR TREE type.
24. Stop & Control Valves
a) Type Combined/Separate In HPT-Separate, In IPT-Combined
b) Location : Mounted on turbine Mounted on Turbine
away from turbine
c) Number of valves
i) HP i) 2 nos S/V & 4 nos. S/V
ii) IP ii) 2 nos. combine SV & CV
d) Actuating servomotor
Common/dedicated to each
valve
i) HP Dedicated to each valve
ii) IP
e) Pilot/Relief valves-Yes/No Yes
(Integral)
f) Valve
HPCV - 49.0 mm HPSV - 83.3 mm
Travel (m.m)
IPCV – 172.0 mm IPSV – 153.7 mm
g) Facility for individual valve
Auto
testing manual automatic/not
available
25. Couplings Type
i) HP/IP Rigid
ii) IP/LP Rigid
iii) LP/Gen Rigid
iv) HP/MOP Rigid

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 TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

26. Turbovisory

a) Total expn. At HP front

27.90 mm
b) Expansion at IP pedestal
11.70 mm
c) Differential expn limits
+ 8.31 mm to – 0.52 mm
HP
+ 13.95 mm to – 1.48 mm
IP
+ 16.00 mm to – 4.0 mm
LP
+ 0.8 mm
d) Axial shift trip valve (Limit)
27. Automatic Turbine Run up System
(ATRS)
Incorporated / not incorporated
Incorporated
28. Automatic testing
of protection devices (ATT)
a) Incorporated / not incorporated Incorporated
b) If incorporated testing envisaged
- Overspeed at operating speed Yes
- Axial shift/high thrust wear Yes
- Stop valves Yes
- Vacuum protection Yes
- Any other protection Lube oil pr. & MOT Level low protection
29. Design heat rate (Kcal/Kwhr) Heat Rate At rated conditions
Make up % Conds. Vac.
At 100% load 1988.1 0% 77 mmHg
At 80% load 2006.4 0% 77 mmHg
At 60% load 2047.1 0% 77 mmHg
30. Extraction : Extr. Heater Pr. Temp. Flow
No. TerminalKg/CM2 C T/hr

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 TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

Location – Turbine & Stage No.

a) H.P. Turbine Stage - - - - -

b) H.P. Exhaust 6 HPH-6A 44.67 342.6 108.6
& 6B
c) I.P. Turbine (5th stage towards 5 HPH-5A 25.83 470.6 109.26
HPT) & 5B
d) I.P. Turbine Stage 4 Dear. + 9.826 337.7 160.6
(13th stage towards LPT) TDBFP 89.76
+70.85)
e) L.P. Turbine (Ist stage) x 2 3 LPH-3 3.596 221.4 8.802
f) L.P. Turbine (3rd stage) x 2 2 LPH-2 1.366 120.2 56.696
g) L.P. Turbine (4th stage) x 2 1 LPH-1 0.573 81.5 62.534
31. Extractions NRV No. of NRV’s type
1 No valve Make
2 1 swing CHK V/V (Pneumatic)
1 swing CHK V/V (Mech.)
3 1 swing CHK V/V (Pneumatic) -
1 swing CHK V/V (Mech.)
4 4 swing CHK V/V (Pneumatic) -
5 2 swing CHK V/V (Pneumatic) -
6 2 swing CHK V/V (Pneumatic) -
CRH Line 2 swing CHK V/V (Pneumatic) -
32. HP Bypass
Type ARS-100 Actuator ASM – 160 – 11
Size Flow area – 42.44 CM2, seat dia –100 mm
Sulzer

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 TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

Make 270.4 tonnes/hr per valve

Capacity (Rated % flow) No
Jacking Cooling Provided
Downstream Parameter 33 Kg/cm2
i) Pr 3100C
ii) Temperature
33. Oil System
33.1 Main Oil Tank (Lube Oil)
i) Tank Capacity (m3) 40
ii) Oil requirement for NWL (m3) 40
iii) Type of strainer Basket
iii) Size of strainer -
32.2 Oil vapour exhauster
i) No. & Location 2 nos. on MOT
33.3 Centrifuge
i) Type & make WHPX 40 g/Alpha Laval
ii) Capacity (Ltrs/hr) 8000 ltr/hr
33.4 Oil Cooler
i) Nos. & standby 2 (1 standby)
ii) Type of Tubes arrangement U- Tubes
iii) Material of tubes Admirality Brass

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 TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

33.5 Main oil pump

i) Speed 1410 rpm
ii) Coupling arrangement Gear coupling
iii) Discharge Pr. 4.0 Kg/cm2
iv) Flow / capacity 2200 ltr/minute
v) No. & type of bearing -
33.6 Auxiliary Oil Pump
i ) Numbers Two (AC Driven)
ii) Make Allweiler (NSS-8-200)
iii) Speed 3000 rpm
iv) Discharge Pressure 4.0 Kg/cm2
v) Rated flow 1980 lit/min
vi) Mounting location Top of main oil tank
vii) Type of mounting (V/H) Vertical
viii) Motor make & rating 24.2 KW

33.7 Emergency oil pump (DC)

a) Make Allweiler
b) Speed (RPM) 1500
c) Discharge PR (ata) 1.3 kg/cm2
d) Rated flow (dm3/Sec) 1020 lit/min
e) Mounting location On Top of MOT
f) Mounting arrangement (V/H) Vertical
g) Motor, make, rating 3.8 KW

33.8 Jacking Oil Pump

a) No. of pumps AC/DC 2 a.c and 1 d.c. each for bearing 3, 4 & 5
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 TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

b) Type of pump/make Q34-010R BDZ

c) Discharge pressure Maximum pr. 250 kg/cm2
d) Speed rpm 1450 rpm
e) Capacity 1.5 lit/min.
f) Motor make, rating, frame size 8.7 KW
34. Fire Resistant Fluid System Yes
34.1 Type & make of fluid (Unit wise if Fyrquel EHC/Shell HTGD 690, 149
different)
34.2 Tank Details
a) Tank capacity 6000 litres
b) Fluid requirement for NWL First filling 6900 lits
c) No. of strainer Two
d) Strainer size
e) Heater nos. Nil
f) Type of heaters Nil
34.5 FRF Pumps
a) Numbers Two
b) Make & Type Aliweiler SNDAT 1300-42
c) Rated flow 876 lit/min
d) Rated pressure 40 Kg/cm2
e) Speed 1500 rpm
f) Motor
i) Make -
ii) Rating 81KW
iii) Frame size -
34.6 FRF Regenerative System
a) Type of system Fuller’s earth Rotring,
b) Details of filter Attha pulgus clay

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 TALCHER 2 X 500 MW STEAM TURBINE

S. PARAMETER TALCHER
NO. (2 X 500 MW)

Earth filter -
Fine mesh filter -
c) Type Rotring fine filter
d) Filter size -

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