Beltwaylit PDF

Belt-Way Conveyor Belt Scales for Every Application
Easy to Install
The unique Belt-Way modular design is Belt-Way
very simple to install. Patented Load Cell
Assemblies bolt to your existing idler. This
eliminates removing the idler, jacking up the
belt, or other mechanical alterations to your
conveyor. The Digital Speed Sensor installs
easily on standard scale support pipes.
NEMA 4X Enclosure
Controls are housed in a NEMA 4X-fiberglass
enclosure, featuring a full “o”-ring sealed
waterproof door and corrosion-resistant
hardware. An atomized metal interior coating
protects against the harmful effects of electro-
static discharge from lightning, EMI, and “RF”
interference.
Inexpensive
Low cost is the result of the versatility and
simplicity of our modular design.
Self-Aligning
Load Cell Assemblies align automatically.
Non-linearity associated with levers and
torsion tubes, used in other scale designs, is
eliminated.
Fits Any Width Conveyor
The Belt-Way Modular design fits any width
conveyor. The free-floating weigh-bridge is
suspended from 1-1/4” pipes. Move scale
from one conveyor to another by simply
adjusting pipe length if needed.
Simple, Rugged Design
Scale components are produced from heavy
carbon steel. All steel parts are cleaned and
painted to provide years of service.
Stainless Steel Construction also
available.
Low Maintenance
Material build-up on the scale produces
inaccuracy. The low-profile Belt-Way
design reduces the potential for material
build-up. Ideal for Portable Equipment
Belt-Way Scales, Inc., One Belt Way Rock Falls, IL 61071 – USA www.beltwayscales.com
Phone (815) 625-5573 Fax (815) 625-5593 email sales@beltwayscales.com
Accuracy Junction Box (OPTION)

The Patented Belt-Way Load Cell Assembly houses This option provides an easy way to mount the
OIML certified Load Cells. Expected margin of error integrator up to 1,200 ft. from the scale. It includes
using a Single Idler Weighing System is +0.5 percent terminal strips and waterproof cord grips for easy field
to +1 (dual idler weighing systems +0.25 percent to wiring.
+0.5%) with belt loads from 25% to 100% of rated
scale capacity. Optimum scale performance requires Remote Start / Stop Station (OPTION)
conformance to installation and calibration guidelines. This Option will allow you to
start and stop a feeder
Wiring Versatility conveyor from a remote
Power with 120 VAC, 220 VAC, 12VDC or 24VDC location to load trucks, barges,
and railcars. An automatic
Easy to Read Display stop feature will stop feeding
Our display provides four lines of information. It after reaching the selected
simplifies calibration and makes data easy to preset weight for your load.
understand. Normal viewing provides accumulated You can connect a ticket
weight, rate, belt speed, and percent of load on the belt printer to the system and print
for either short tons or metric tons. a ticket at the push of a
button.
Production Tracking
Use this feature to record the amount of time the scale
is running at, or above, your programmed rate.
Ticket Printer (OPTION)
RS-232 Serial Output The Surface Mount Printer
The RS-232 Serial Output connects to a modem (for provides a convenient way to
remote production monitoring), a scoreboard display, print tickets for Load-Out or
Large LCD Display, or Printer. production records. Mounted
in a NEMA 4X enclosure with
AUTO ZERO quick release latches and
This standard feature automatically tracks the weight of clear Lexan window.
the empty belt and idler to compensate for material
build-up on the belt.
Master Total Automatic Angle Compensator (OPTION)

This unique option will maintain calibration when
Keep track of monthly, quarterly, yearly, or job totals
installed on a conveyor that is raised or lowered
with the easy to access Master Total. As daily totals
frequently. Simply bolt onto the frame of the conveyor
are cleared, they are transferred to the Master Total.
to track changes in the conveyor’s angle of elevation.
Maximum weight accumulation exceeds 92,000,000 The necessary changes in the controller’s internal logic
tons. are performed automatically, maintaining proper
calibration after (or while)
High-Speed NETWORK moving the conveyor.
Belt-Way Scales are equipped with a built-in High- This option is most useful
Speed computer network that will interface with a P.C. when a scale is mounted
or Belt-Way Remote Display. This expandable network on a stacker or on
allows interconnection of up to 200 scales for data portable equipment. It can
collection or automated blending. be added at any time.
Collect Production Data Via the Internet – Download Demo www.beltwayscales.com

Belt-Way Scales, Inc. Rock Falls, IL 61071- USA.
Standard Single Idler Scale Components
NEMA 4X Enclosure
The Belt-Way Integrator is housed in a weather-proof, corrosion-resistant, fiberglass
enclosure. Dimensions are 8” x 6” x 4”. An interior atomized metal coating resists
Electromagnetic and Radio Frequency Interference.
Power Supply
A power supply is included for use with 120
volt AC or 220 volt AC. Direct connection to a
12 volt DC or 24 volt DC source requires no
power supply.
4 line by 20 Character Display

The easy to read Vacuum Fluorescent Display
provides accumulated weight, current
production rate (in English, or Metric tons per
hour), belt speed, and percentage of scale
capacity. Master totals, calibration settings,
and a wide variety of production info are
accessible from the touch-sensitive keypad.
Data Collection
Log data to a Printer, P.C., Modem, or
Scoreboard style display using our standard
RS-232 Output.
The Belt-Way NETWORK

The Belt-Way NETWORK transmits
information via coaxial cable. Collect data
from one or multiple scales to monitor
production on site or via the internet.
MICROSOFT WINDOWS 98, 2K, ME or XP
required.
Auto Zero Function

Automatically compensates for variance, due to build-up of material on the empty belt, or
changes in belt tension due to temperature.
The Belt-Way 2 Channel I/O Option Board outputs production information to a P.L.C., Variable
Frequency Drive, Chart Recorder, Scoreboard Display, or Printer.
Low Speed Alarm / Speed Interlock:
Output P4.3 turns ON when

your belt goes below a
programmed speed. Use
this output to alert the
operator to belt problems
(broken or slipping belt).
The Speed Interlock
function turns output P4.3
ON when the Belt goes
OVER the programmed
Speed. Use this output to
turn on an Alarm to indicate
conveyor is running, or start
another device.
Remote Clear Weight:
Use a Momentary Push-

Button to ground input P4.4
to clear the accumulated
weight total from a remote
location.
Remote Print:
Use a Momentary Push-Button to print a ticket from a remote location
Analog Rate Output:
2 Independent Analog Outputs may be used in conjunction with a Chart Recorder, Variable
Frequency Drive, or PLC to track production or control material flow.
Digital Pulse Output:
May be connected to external counters or a PLC. Pulse width adjustable or True Quadrature
Digital Pulse Output.
The Belt-Way Automatic Angle Compensator is ideal for use on portable crushers, portable
screeners, and stacking conveyors. This device eliminates the need for re-calibration due to a
change in the conveyor’s angle of elevation. Just set up at the new jobsite and run!
Installation:
The Automatic Angle

Compensator simply bolts
on to the frame of the
conveyor.
Wiring:
1. LOCATE ANGLE
SENSOR CONNECTOR
ON TERMINAL STRIP
INSIDE CONTROL BOX.
2. REMOVE JUMPER FROM TERMINALS MARKED SIG AND A-GND.
3. CONNECT CABLE TO ANGLE SENSOR CONNECTOR IN SCALE CONTROL.
Black Wire – GND
Red Wire - +5VDC
White Wire – A-GND
Green Wire – SIG
Calibration:
1. TURN ON SW1 POSITION 5. This switch enables the Angle Compensator Input and is
located on the inside of the Scale Control Door.
2. START CALIBRATION WITH BELT STOPPED AND EMPTY
3. PRESS “SET TARE” KEY, then simply follow the instructions on the Scale Control
Display
Printing Tickets using the Belt-Way Ticket Printer
Print in ticket format on demand or automatically log data to the printer at programmed intervals.
OPTION “A”: To print ticket format on demand: Sample Ticket
From the Belt-Way Controller:

1. Press the F7 Key.
2. Press the SELECT key. The cursor appears on line 1 by
RS-232.
3. Press the UP ARROW key to change OFF to TICKETS.
4. Line 1 now reads “RS-232 TICKETS”
5. Press SELECT again. The cursor jumps to line 2 by the
word USE
6. Press the UP ARROW on the Keypad to adjust the number
of line feeds.
7. Line 2 now reads Use X line Feeds
8. Press F8 to print in ticket.
OPTION B: Log production data to the printer at programmed intervals (from 1 to 255
minute intervals):
From the Belt-Way Controller:
1. Press F7.
2. Press the SELECT key. The cursor appears on line 1
by RS-232
3. Press the UP arrow on the keypad to select WEIGHT,
RATE, or WEIGHT and RATE. If you select
WEIGHT, only WEIGHT will be printed. If you select
RATE, only RATE will be printed. If you select
WEIGHT and RATE, both will be printed.
4. Press SELECT key two more times. The cursor
jumps to LF after CR.
5. Press the UP arrow key to select BOTH.
6. Press the SELECT key once more. The cursor jumps
to the words LOG DATA.
7. Press the UP Arrow Key to select the interval (in
minutes) between records.
8. Note – If Log Data OFF is selected in this mode,
production data will automatically print one record per
second.
The Belt-Way Serial Remote Display is housed in a Nema 4X enclosure. The 4

line by 20-character Liquid
Crystal Display provides
WEIGHT, RATE (in tons
per hour), BELT SPEED,
and dynamic percentage of
LOAD CELL CAPACITY.
Hard-wire to the scale
control for monitoring 1
scale, or go wireless to
monitor up to 16 scales.
Packages includes:
1-Serial Remote Display

1-5VDC 1 Amp Power Supply
Connection of the Remote Display Requires:
Hard Wire
*CBL0003---2 Individually Shielded Twisted Pair Cable. Maximum cable length is
50 ft. RS-232 to RS-485 Converter required for greater distances.
(This cable is available per foot, or in 1000 foot spools.)
Wireless
Monitor up to 16 scales via RS-232 Radio-link – Requires Line of Sight between
antennas. Range of up to 14 miles available.
The LCD Remote Display is in stock and available for immediate shipment.
The Belt-Way Remote Display is housed in a Nema 4X enclosure. The 4 line by 20-character
Vacuum Fluorescent Display provides WEIGHT, RATE (in tons per hour), BELT SPEED, and
dynamic percentage of LOAD CELL CAPACITY for one or multiple scales.
Scroll data from multiple scales Manually or Automatically. A SCROLL LOCK feature holds
readings from a single scale until the AUTO-SCROLL feature is resumed.
Display Format:
WEIGHT 7485.093
RATE 250.251
SPEED 350.048
BOX 1 LOAD 52.8 %
Packages includes:
1-Remote Display
1-12VDC 800mA power supply
2-BNC Terminators
Connection of the Remote

Display Requires:
*CBL0004---RG 62 A/U Coaxial

Cable.
(This cable is available per foot or
in 1,000 foot spools.)
*CON0003---BNC Connectors –
solder on (2 required per scale)
*PRD0062---8 Port Active Hub

(Required where cable exceeds
1000’, or where more than 8 scales
and / or Remote Displays are
connected on the network).
The Remote Display is in stock and available for immediate shipment.
Optional Cable Configurations:
BUS Configuration
Maximum Cable length for connection of 1 Scale to 1 Remote

Display is 2,000 ft.
Maximum cable length for connection of up to 8 Scales and/or
Remote Displays is 1,000 ft.
An ACTIVE HUB may be used to extend cable length and
number of devices on the NETWORK. You can connect up to
8 stations on one bus.
STAR Configuration
Connect up to
8 devices,
each one
connecting to
an individual port. Up to 2000-ft can be
run for each device.
STAR / BUS Configuration
Connect up to 56 Scales using ONE 8-

Port ACTIVE HUB with a maximum
cable length of 4 Miles.
Monitor Production Data

On-Site
or VIA THE INTERNET
Monitor Production
On-Site or via the Internet
Download Free Demo

www.beltwayscales.com
View Real-Time
Production Data
for up to 20 Scales
per location
Access “Live”
Production from
Anywhere via the
Internet
Log Data by
Product for
Analysis of
Production per
Day, Week, or YTD
Use WINDOWS 98
or Higher
Need to Track Production? No Computer On Site?
Store Production Data

from one or more
Belt-Way Scales
Direct to a
Compact Flash !
REMOTE START / STATION

The Belt-Way Remote Start / Stop Station automates Truck, Barge or Rail Car Load-Out.
2 Channel I/O Board Required
Easy Setup of Belt-Way Scale Control for Automated Load-Out:
1. Press F5 on the Keypad to enter 8 different Load-Out amounts.
Note – A CUTOFF amount may also be entered to allow for material between
cutoff point (i.e. hopper gate or feed belt) and scale.
Operating Instructions for the Belt-Way Remote Start / Stop Station:
2. SELECT DESIRED LOAD-OUT AMOUNT

using the 8 position Selector Switch (lower
right)
3. PRESS ENTER LOAD BUTTON (lower left):

The selected Load-Out amount appears on
line one of the Scale Control Display
4. PRESS CLEAR “READY” BUTTON (upper

left): The “READY” light will turn on and scale
weight will appear as .000 on line two of the
Scale Control Display
5. PRESS START “RUN” BUTTON (upper

right): The “RUN” light will turn on and
material flow begins.
When the scale weight reaches the Load-Out

amount (minus the CUTOFF weight), the scale
material flow stops automatically.
You may stop the conveyor, or pre-feed device at any time during Load-Out by pressing the
STOP button (middle right). Load-Out is resumed by pressing the START “RUN” button (upper
right). Load-Out may be aborted entirely by clearing LOAD WT on the Scale Control
PRESS PRINT (middle left) on Remote Start / Stop Station to print a ticket using
the Belt-Way Panel Mount Printer.
Belt-Way SUPER-BRIGHT OUTDOOR L.E.D. DISPLAY
Conveyor Belt Scales
The Belt-Way SCOREBOARD DISPLAY is designed for outdoor industrial

environments. Typical applications include truck load-out and dredging operations where
weight totals and / or flow rate is displayed.
Recommended viewing distance:
1” High Characters: Indoor

2” High Characters: Maximum 75 feet
4” High Characters: Maximum 150 feet
6” High Characters: Maximum 250 feet 2” through 6”
Outdoor
1” Indoor
Setup of the Belt-Way SCOREBOARD DISPLAY is very simple.
Installation:
A Mounting Bracket and Visor are included for wall or pole mounting.
Wiring:
Simply connect the cable from the display to the scale’s removable
RS-232 connector. White Wire to GND, Green Wire to TXD.
Calibration / Programming:
1. Open the Belt-Way Integrator

2. Locate the DIP SWITCHES on the Door labeled SW1
3. Turn on Position 1
4. Press the F7 key
5. Press the SELECT KEY until the cursor (=) appears on line 1
6. Press the UP arrow (;) on the keypad until the line 1 displays RS-232 WEIGHT
(for WEIGHT only), RS-232 RATE (for RATE only), or RS-232 WEIGHT & RATE
(to display both WEIGHT & RATE simultaneously).
For more information call us direct, contact the Belt-Way dealer in your area, or visit:
http://www.beltwayscales.com
Belt-Way Scales, Inc. One Belt Way, Rock Falls, IL – USA

Phone (815) 625-5573 Fax (815) 625-5593
email sales@beltwayscales.com website www.beltwayscales.com

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Belt-Way Conveyor Belt Scales for Every Application

Accuracy Junction Box (OPTION)

Master Total Automatic Angle Compensator (OPTION)

Collect Production Data Via the Internet – Download Demo www.beltwayscales.com

Standard Single Idler Scale Components

4 line by 20 Character Display

The Belt-Way NETWORK

Auto Zero Function

Low Speed Alarm / Speed Interlock:

Output P4.3 turns ON when

Remote Clear Weight:

Use a Momentary Push-

Use a Momentary Push-Button to print a ticket from a remote location

Analog Rate Output:

Digital Pulse Output:

The Automatic Angle

2. REMOVE JUMPER FROM TERMINALS MARKED SIG AND A-GND.

3. CONNECT CABLE TO ANGLE SENSOR CONNECTOR IN SCALE CONTROL.

Black Wire – GND

Red Wire - +5VDC

White Wire – A-GND

Green Wire – SIG

2. START CALIBRATION WITH BELT STOPPED AND EMPTY

Printing Tickets using the Belt-Way Ticket Printer

OPTION “A”: To print ticket format on demand: Sample Ticket

From the Belt-Way Controller:

From the Belt-Way Controller:

The Belt-Way Serial Remote Display is housed in a Nema 4X enclosure. The 4

1-Serial Remote Display

Connection of the Remote Display Requires:

Connection of the Remote

*CBL0004---RG 62 A/U Coaxial

*PRD0062---8 Port Active Hub

The Remote Display is in stock and available for immediate shipment.

Optional Cable Configurations:

Maximum Cable length for connection of 1 Scale to 1 Remote

STAR / BUS Configuration

Connect up to 56 Scales using ONE 8-

Monitor Production Data

Download Free Demo

Need to Track Production? No Computer On Site?

Store Production Data

REMOTE START / STATION

Easy Setup of Belt-Way Scale Control for Automated Load-Out:

1. Press F5 on the Keypad to enter 8 different Load-Out amounts.

Operating Instructions for the Belt-Way Remote Start / Stop Station:

2. SELECT DESIRED LOAD-OUT AMOUNT

3. PRESS ENTER LOAD BUTTON (lower left):

4. PRESS CLEAR “READY” BUTTON (upper

5. PRESS START “RUN” BUTTON (upper

When the scale weight reaches the Load-Out

Conveyor Belt Scales

The Belt-Way SCOREBOARD DISPLAY is designed for outdoor industrial

Recommended viewing distance:

1” High Characters: Indoor

Setup of the Belt-Way SCOREBOARD DISPLAY is very simple.

1. Open the Belt-Way Integrator

Belt-Way Scales, Inc. One Belt Way, Rock Falls, IL – USA

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