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Product - catalogue BRONZE BARS AND BEARINGS Your first choice in bronze

Product-

catalogue

BRONZE BARS AND BEARINGS

Your first choice in bronze

Product - catalogue BRONZE BARS AND BEARINGS Your first choice in bronze

Sisällys

Contents

Sisällys Contents The design of Slide Bearings Bars alloy JM1 pages 3 – 4 JM3 JM5

The design of Slide Bearings

Bars

alloy

JM1

pages 3 – 4 JM3 JM5
pages 3 – 4
JM3
JM5

JM7

Round Bars

page

5

9

12

14

Hollow Bars

page

6

10

13

15

Rectangular Bars

page

8

11

Hexagonal Bars

page

8

11

Bearings

Johnson bearings J

page

16

Johnson flanged bearings JF

page

17

Oil

bronze

bearings,

straight

pages

18 – 19

Oil bronze bearings, flanged

page

20

Drymet Radial bearings

page

21

Drymet Thrust bearings

page

22

Frimet

Radial

bearings,

straight pages

 

23 – 24

Frimet Radial bearings, flanged pages

25

Frimet Thrust bearings

page

26

Rolled bronze bearings

page

27

Rolled flanged bearings

page

28

Technical data

pages

30 – 37

The design of Slide Bearings

Loading capacity

The design of Slide Bearings Loading capacity The loading capacity of a bearing with an inside

The loading capacity of a bearing with an inside diameter of d mm, length 1 mm and load F Newton, is calculated as follows:

p

=

F

d x l

N/mm 2

With sliding speed < 1m/min, in intermittent operation, a surface pressu- re of half of the yield stress value of the material is permitted.

With sliding speed >1m/min, or continuous operation – the so-called PV- value, Pressure Velocity, (N/mm 2 x m/sec) is used to determine maximum load capacity. For most bronze grades a PV value of 1.75 N/mm x m/sec

is permitted. An axial movement normally allows for a greater PV value.

Lubrication

The lubrication groove is very important in mounted bearings. Poor lubrication is often the fault of flawed lubrication grooves. In hydrodynamic lubrication the groove should not be situated in the load area. With radial reciprocating movement, place the grooves in the load area, the distance

of the grooves should be <2 x angle of movement. Solid lubricants can be

used in sliding speeds of under 0.5 m/sec.

Things to remember in design:

- the lubrication grooves are placed perpendicularly against the direction of movement

- great sliding speed = viscous lubricant

- slow sliding speed = rigid lubricant

- viscosity is chosen according to running temperature

Technical services

Our technical advisors are ready to assist in the choice of correct material and bearing type.

Bearing clearance

For oil lubricated bearings a clearance of 1.5–2.5 ‰ of the inside diameter of the bearing is suggested. For grease lubricated bearings the clearance should be two times greater. For back-and-forth movement a clearance as small as possible is used (0.5– 1‰). In high temperatures the clearance should be bigger than normally.

The design of Slide Bearings, cont.

Mating material

- at least 100HB harder than bronze

- for tin bronze alloys a mating material of minimum 300HB

- for aluminum bronze alloys a mating material of a minimum 400HB

- optimal mating material 500HB

- recommended surface finish <1 Ra

- for stainless steel martensitic grades. An austenitic sliding surface should be hard chromed.

Friction

The coefficient of friction for the bronze bearing:

- in hydrodynamic lubrication = 0.001–0.02

- in the movement area = 0.02–0.08

- in a mixed friction area = 0.08–0.15

- solid lubrication = 0.08–0.25

Tolerance and recommendations for bearing housing and axles

Our selection covers seven different types of slide bearings designed for demanding different operations:

- Cast bronze bearings for grease and oil lubrication. Over 200 standard size bearings from stock, (max D 210) Special size bearings according to order.

- Sintered, self-lubricating sliding bearings. Over 250 standard diameter bearings from stock (max D 100 mm).

- Self-lubricating Frimet multiple-layer bearings. Flanged and straight. Over 250 standard diameter bearings from stock (radial bearings max D 160 mm, axial bearings max D 65 mm).

- Straight and flanged rolled bronze bearings, equipped with grease pockets and especially suitable for reciprocating movements.

- Bimet multiple-layer bearings for grease lubrication. Over 75 standard diameter bearings from stock (max D 75 mm).

- Self-lubricating, equipped with solid lubricant Oiles 500 bronze bearings. Base material and lubricant are chosen according to operation (max. load 90 N/mm 2 ).

BARS

JM 1 Round Bars

BARS JM 1 Round Bars ALLOY JM 1–15 D GUNmETAL EN 1982 – CuSn5Zn5Pb5 – C

ALLOY

JM 1–15 D
JM 1–15
D
GUNmETAL EN 1982 – CuSn5Zn5Pb5 – C

GUNmETAL EN 1982 – CuSn5Zn5Pb5 – C

ALLOY JM 1–15 D GUNmETAL EN 1982 – CuSn5Zn5Pb5 – C COLOUR CODE orange

COLOUR CODE

orange

Order instructions:

Tolerances:

Round bar D-length mm, JM 1-15

D10–D18 mm h10 D19–D50 mm h11

Other sizes and round bars for automatic machining are produced by order, max D = 1220 mm.

Diameter tolerance: +IT14, -0

Standard Dimensions

 

Diameter

Weight

Diameter

Weight

Diameter

Weight

[mm]

[kg/m]

[mm]

[kg/m]

[mm]

[kg/m]

13

1.2

51

18.2

142

140.9

16

1.8

56

21.9

152

161.5

19

2.5

61

26.0

162

183.4

21

3.1

67

31.0

172

207.0

23

3.7

72

35.8

182

232.0

26

4.7

77

41.0

192

258.0

29

5.9

82

46.4

202

285.0

31

6.7

87

52.3

222

344.0

33

7.6

92

58.5

252

444.0

36

9.1

97

65.8

Standard

 

39

10.6

102

72.7

lengths

[mm]

41

11.8

112

87.7

D13–D61

500, 1000, 2000

43

12.9

122

104.0

D67–D142

500, 1000

46

14.8

132

121.8

D152–D252

500

BARS

JM 1 Hollow Bars

BARS JM 1 Hollow Bars ALLOY     GUNmETAL EN 1982 – CuSn5Zn5Pb5 – C  

ALLOY

   
GUNmETAL EN 1982 – CuSn5Zn5Pb5 – C

GUNmETAL EN 1982 – CuSn5Zn5Pb5 – C

 

COLOUR CODE

JM 1

orange

orange

 
d D
d
D
 

Order instructions:

 

Tolerances:

 

Hollow bar D x d-length mm, JM 1-15

 

D

= +IT14, -0

 

d

= +0, -IT15

Other sizes and hollow bars for automatic machining

 

are produced by order, max D = 1220 mm.

 

Standard Dimensions

 

D x d

Weight

D x d

Weight

D x d

Weight

D x d

Weight

[mm]

[kg/m]

[mm]

[kg/m]

[mm]

[kg/m]

[mm]

[kg/m]

26

x

13

3.5

77

x

23

37.7

107

x

63

52.2

192

x

128

143.1

 

x

18

2.5

 

x

28

35.9

 

x

73

42.8

 

x

148

104.5

29

x

13

4.7

 

x

33

33.8

 

x

78

37.5

 

x

168

60.4

 

x

18

3.6

 

x

38

31.4

 

x

83

31.9

 

200+

 

31

x

13

5.5

 

x

43

28.5

 

x

88

25.9

202

x 98

218.0

 

x

18

4.5

 

x

48

25.3

112

x

38

77.6

 

x

138

152.0

33

x

13

6.4

 

x

53

21.8

 

x

48

71.5

 

x

158

110.7

 

x

18

5.3

 

x

58

17.9

 

x

58

64.1

 

x

178

63.7

 

x

23

3.9

 

x

63

13.7

 

x

68

55.3

212

x

148

161.0

36

x

13

7.9

82

x

28

41.5

 

x

78

45.1

 

x

168

116.8

 

x

18

6.8

 

x

33

39.4

 

x

88

33.6

 

x

178

92.6

 

x

23

5.4

 

x

38

36.9

 

x

93

27.2

 

x

188

66.0

39

x

26

5.9

 

x

43

34.1

117

x

63

67.9

222

x 98

277.2

 

x

28

5.2

 

x

48

30.9

 

x

73

58.4

 

x

148

191.3

41

x

13

10.6

 

x

53

27.4

 

x

83

47.5

 

x

168

147.1

 

x

18

9.5

 

x

58

23.5

 

x

93

35.2

 

x

178

123.0

 

x

23

8.1

 

x

63

19.3

 

x

98

28.6

 

x

188

97.4

 

x

28

6.3

 

x

68

14.7

122

x

68

71.7

232

x

158

201.6

43

x

26

8.2

87

x

28

47.4

 

x

78

61.5

 

x

178

154.7

 

x

33

5.3

 

x

33

45.3

 

x

88

49.2

 

x

188

129.1

46

x

13

13.6

 

x

38

42.8

 

x

98

36.9

 

x

198

102.1

 

x

18

12.5

 

x

43

40.0

x 103

29.9

242

x

168

212.0

 

x

23

11.1

 

x

48

36.8

127

x

63

85.0

 

x

188

162.2

 

x

28

9.3

 

x

53

33.3

 

x

73

75.5

 

x

198

135.3

BARS

JM 1 Hollow Bars (cont.)

ALLOY

JM 1

BARS JM 1 Hollow Bars (cont.) ALLOY JM 1 GUNmETAL EN 1982 – CuSn5Zn5Pb5 – C

GUNmETAL EN 1982 – CuSn5Zn5Pb5 – C

COLOUR CODE orange
COLOUR CODE
orange

Standard Dimensions

 

D x d

Weight

D x d

Weight

D x d

Weight

D x d

Weight

[mm]

[kg/m]

[mm]

[kg/m]

[mm]

[kg/m]

[mm]

[kg/m]

 

x

33

7.2

 

x

58

12.7

 

x

83

64.6

 

x

208

106.9

51

x 18

15.9

 

x

58

29.4

 

x

93

52.3

252

x 178

222.3

 

x

23

14.5

 

x

63

25.2

 

x

103

38.6

 

x

198

169.8

 

x

28

12.7

 

x

68

20.6

 

x

108

31.2

 

x

208

141.4

 

x

33

10.6

 

x

73

15.7

132

x 78

79.2

 

x

218

111.6

 

x

38

8.1

92

x 28

53.7

 

x

88

67.6

262

x 218

147.6

56

x 18

19.6

 

x

33

51.5

 

x

98

53.9

 

x

228

116.4

 

x

23

18.2

 

x

38

49.0

 

x

108

40.2

272

x 168

319.7

 

x

28

16.4

 

x

43

46.2

137

x 73

93.9

 

x

228

153.7

 

x

33

14.3

 

x

48

43.1

 

x

93

70.7

 

x

238

121.1

 

x

38

11.8

 

x

53

39.5

 

x

103

57.0

282

x 238

159.9

 

x

43

9.0

 

x

58

35.6

142

x 58

117.4

 

x

248

125.9

61

x 18

23.7

 

x

63

31.4

 

x

78

98.4

292

x 188

348.8

 

x

23

22.3

 

x

68

26.8

 

x

98

73.0

 

x

248

166.0

 

x

28

20.5

 

x

73

21.9

 

x

108

58.7

302

x 198

363.3

 

x

33

18.4

 

x

78

16.6

 

x

118

43.6

 

x

258

172.1

 

x

38

15.9

97

x 38

56.6

147

x 103

76.9

332

x 273

249.4

 

x

43

13.1

 

x

43

52.8

 

x

123

45.3

362

x 293

315.8

 

x

48

9.9

 

x

48

49.6

152

x 88

107.3

392

x 343

251.6

67

x 18

29.1

 

x

53

46.1

 

x

98

94.3

 
 

x

23

27.7

 

x

58

42.3

 

x

108

79.9

 

x

28

25.9

 

x

63

38.0

 

x

118

64.1

 

x

33

23.8

 

x

68

33.4

 

x

128

47.0

 

x

38

21.3

 

x

73

28.5

162

x 98

116.3

 

x

43

18.5

 

x

78

23.2

 

x

118

86.1

 

x

48

15.3

 

x

83

17.6

 

x

128

68.9

 

x

53

11.7

100+

   

x

138

50.3

72

x 18

34.0

102 x 38

62.6

172

x 108

125.2

 

x

23

32.5

 

x

48

56.6

 

x

128

92.2

 

x

28

30.8

 

x

58

49.2

 

x

138

73.6

 

x

33

28.6

 

x

68

40.4

 

x

148

53.7

Standard [mm] lengths 500, D26–D56 1000, 2000 D61–D500 500, 1000
Standard
[mm]
lengths
500,
D26–D56
1000,
2000
D61–D500
500, 1000
 

x

38

26.1

 

x

73

35.0

182

x 118

134.1

 

x

43

23.3

 

x

78

30.2

 

x

138

98.4

 

x

48

20.1

 

x

83

24.6

 

x

148

78.4

 

x

53

16.6

 

x

88

18.6

 

x

158

57.0

BARS

JM 1 Rectangular and Hexagonal Bars

BARS JM 1 Rectangular and Hexagonal Bars ALLOY JM 1–15 GUNmETAL COLOUR CODE EN 1982 –

ALLOY

JM 1–15

BARS JM 1 Rectangular and Hexagonal Bars ALLOY JM 1–15 GUNmETAL COLOUR CODE EN 1982 –

GUNmETAL

GUNmETAL COLOUR CODE

COLOUR CODE

EN 1982 – CuSn5Zn5Pb5 – C

orange

A
A

B

Order instructions:

Tolerances:

AV
AV

Order instructions:

Tolerances:

Rectangular bar

+IT15, -0

Hexagonal bar

AV h11

AXB-length mm,

AXB-length mm,

JM 1-15

JM 1-15

 

Other sizes are produced by order.

Other sizes are produced by order.

Standard Dimensions

 
 

Rectangular

 

Rectangular

Hexagonal

A x B

 

Weight

 

A x B

Weight

AV

Weight

[mm]

[kg/m]

[mm]

[kg/m]

[mm]

[kg/m]

32

x

32

 

9.1

 

102

x

12

10.9

17

2.2

42

x

42

 

15.7

 

x

14

12.7

18

2.5

52

x

12

 

5.6

 

x

18

16.3

20

3.1

 

x

14

 

6.5

 

x

22

20.2

22

3.7

 

x

18

 

8.3

 

122

x

18

19.5

23

4.1

 

x

22

 

10.2

 

x

22

23.9

24

4.4

 

x

52

 

24.1

 

142

x

18

22.7

26

5.2

67

x

12

 

7.2

 

x

22

27.8

28

6.0

 

x

14

 

8.3

 

162

x

18

26.0

30

6.9

 

x

18

 

10.7

 

x

22

31.7

32

7.9

 

x

22

 

13.1

 

182

x

18

29.2

34

8.9

 

x

32

 

19.1

 

x

22

35.6

36

10.0

82

x

12

 

8.8

 

202

x

18

32.4

38

11.1

 

x

14

 

10.2

 

x

22

39.6

41

13.0

 

x

18

 

13.1

 

44

14.9

 

x

22

 

16.1

46

16.3

 

50

19.3

52

20.9

BARS

JM 3 Round Bars

BARS JM 3 Round Bars ALLOY JM 3–15 D TIN BRONZE EN 1982 – CuSn12 –

ALLOY

JM 3–15 D
JM 3–15
D
BARS JM 3 Round Bars ALLOY JM 3–15 D TIN BRONZE EN 1982 – CuSn12 –

TIN BRONZE EN 1982 – CuSn12 – C

Bars ALLOY JM 3–15 D TIN BRONZE EN 1982 – CuSn12 – C COLOUR CODE green

COLOUR CODE

green

Order instructions:

Tolerances:

Round bar D-length mm, JM 3-15

D10–D18 mm h10 D19–D50 mm h11

Other sizes are produced by order, max D = 1220 mm.

Diameter tolerance:

+IT14, -0

Standard Dimensions

 

Diameter

Weight

Diameter

Weight

Diameter

Weight

[mm]

[kg/m]

[mm]

[kg/m]

[mm]

[kg/m]

13

1.2

51

18.2

142

140.9

16

1.8

56

21.9

152

161.5

19

2.5

61

26.0

162

183.4

21

3.1

67

31.0

172

207.0

23

3.7

72

35.8

182

232.0

26

4.7

77

41.0

192

258.0

29

5.9

82

46.4

202

285.0

31

6.7

87

52.3

222

344.0

33

7.6

92

58.5

252

444.0

36

9.1

97

65.8

Standard

 

39

10.6

102

72.7

lengths

[mm]

41

11.8

112

87.7

D13–D61

500, 1000, 2000

43

12.9

122

104.0

D67–D142

500, 1000

46

14.8

132

121.8

D152–D252

500

BARS

JM 3 Hollow Bars

BARS JM 3 Hollow Bars ALLOY   TIN BRONZE EN 1982 – CuSn12 – C  

ALLOY

 
TIN BRONZE EN 1982 – CuSn12 – C

TIN BRONZE EN 1982 – CuSn12 – C

 

COLOUR CODE

JM 3–15

green

green

 
d D
d
D
 

Order instructions:

   

Tolerances:

 

Hollow bar D-length mm, JM 3-15

 

D

= +IT14, -0

 

d

= +0, -IT15

Other sizes are produced by order,

   

max D = 1220 mm.

 

Standard Dimensions

 

D x d

Weight

 

D x d

Weight

D x d

Weight

D x d

Weight

[mm]

[kg/m]

[mm]

[kg/m]

[mm]

[kg/m]

[mm]

[kg/m]

26

x

13

3.5

 

61

x

28

20.5

82

x

58

23.5

122

x 98

36.9

29

x

13

4.7

 

x

38

15.9

87

x

58

29.4

127

x 63

85.0

31

x

13

5.5

 

x

48

9.9

92

x

48

43.1

132

x 98

54.7

33

x

13

6.4

 

67

x

43

18.5

 

x

68

26.8

142

x 78

98.4

36

x

18

6.8

 

72

x

18

34.0

97

x

68

33.4

152

x

118

64.1

41

x

18

9.5

 

x

28

30.8

102

x 48

56.6

162

x 98

116.3

43

x

26

8.2

 

x

38

26.1

107

x 63

52.2

182

x

128

117.5

46

x

23

11.1

 

x

48

20.1

112

x 48

71.5

202

x 98

218.0

 

x

33

7.2

 

x

53

16.6

107

x 63

52.2

 

x

138

152.0

51

x

18

15.9

 

77

x

53

21.8

112

x 48

71.5

232

x

158

201.6

 

x

28

12.7

 

82

x

28

41.5

 

x

78

45.1

242

x

168

212.0

 

x

38

8.1

 

x

43

34.1

117

x 73

58.4

272

x

168

319.7

56

x

33

14.3

 

x

58

23.5

122

x 68

71.7

302

x

198

363.3

BARS

JM 3 Rectangular and Hexagonal Bars

BARS JM 3 Rectangular and Hexagonal Bars ALLOY TIN BRONZE EN 1982 – CuSn12 – C

ALLOY

ALLOY TIN BRONZE EN 1982 – CuSn12 – C COLOUR CODE

TIN BRONZE EN 1982 – CuSn12 – C

ALLOY TIN BRONZE EN 1982 – CuSn12 – C COLOUR CODE

COLOUR CODE

JM 3–15

green

A
A

B

 

Order instructions:

Tolerances:

A x B -length mm, JM 3-15

+IT15, -0

Other sizes are produced by order.

Standard Dimensions

 
 

A x B

Weight

A x B

Weight

[mm]

[kg/m]

[mm]

[kg/m]

 

32

x

32

9.1

102

x

12

10.9

 

42

x

42

15.7

 

x

14

12.7

 

52

x

12

5.6

 

x

18

16.3

 

x

14

6.5

 

x

22

20.2

 

x

18

8.3

122

x

18

19.5

 

x

22

10.2

 

x

22

23.9

 

x

52

24.1

142

x

18

22.7

 

67

x

12

7.2

 

x

22

27.8

 

x

14

8.3

162

x

18

26.0

 

x

18

10.7

 

x

22

31.7

 

x

22

13.1

182

x

18

29.2

 

x

32

19.1

 

x

22

35.6

 

82

x

12

8.8

202

x

18

32.4

 

x

14

10.2

 

x

22

39.6

 

x

18

13.1

   
 

x

22

16.1

   

Standard lengths

500

1000

2000

[mm]

BARS

JM 5 Round Bars

BARS JM 5 Round Bars ALLOY JM 5–15 D LEADED TIN BRONZE COLOUR CODE EN 1982

ALLOY

JM 5–15 D
JM 5–15
D
BARS JM 5 Round Bars ALLOY JM 5–15 D LEADED TIN BRONZE COLOUR CODE EN 1982

LEADED TIN BRONZE

LEADED TIN BRONZE COLOUR CODE

COLOUR CODE

EN 1982 – CuSn10Pb10 – C

blue

Order instructions:

Tolerances:

Round bar D-length mm, JM 5-15

D = +IT14, -0

Other sizes are produced by order, max D = 1220 mm.

Standard Dimensions

Diameter

Weight

[mm]

[kg/m]

21

3.1

26

4.7

31

6.7

41

11.8

51

18.2

61

26.0

72

35.8

82

46.4

92

58.5

102

72.7

112

87.7

122

104.0

Standard lengths

[mm]

D13–D61

500, 1000, 2000

D72–D122

500, 1000

BARS

JM 5 Hollow Bars

BARS JM 5 Hollow Bars ALLOY JM 5–15 d D LEADED TIN BRONZE EN 1982 –

ALLOY

JM 5–15 d D
JM 5–15
d
D
BARS JM 5 Hollow Bars ALLOY JM 5–15 d D LEADED TIN BRONZE EN 1982 –
BARS JM 5 Hollow Bars ALLOY JM 5–15 d D LEADED TIN BRONZE EN 1982 –

LEADED TIN BRONZE EN 1982 – CuSn10Pb10 – C

5–15 d D LEADED TIN BRONZE EN 1982 – CuSn10Pb10 – C COLOUR CODE blue Order

COLOUR CODE

blue

Order instructions:

Tolerances:

Hollow bar D x d –length mm, JM 5-15

D

= +IT14, -0

d

= +0, -IT15

Other sizes are produced by order.

 

max D = 1220 mm.

Standard Dimensions

Diameter

[mm]

26

x 13

29

x 13

31

x 13

33

x 18

36

x 18

41

x 18

43

x 26

46

x 13

x 23

x 33

51

x 18

x 28

x 18 41 x 18 43 x 26 46 x 13 x 23 x 33 51

Weight

[kg/m]

3.5

4.7

5.5

5.3

6.8

9.5