107 107 28

* 83
22 C2 D D C2 ITEM DESCRIPTION PRESSURE SETTING ITEM DESCRIPTION

27 30 * A= MAIN RELIEF (STANDARD) 34.3 MPa / 343 bar / 4977 psi 1. HYDRAULIC RESERVOIR
2. BREATHER

* 29 25
A= MAIN RELIEF (BOOST)
26
36.3 MPa / 363 bar / 5267 psi
4. BY-PASS VALVE

29 B= BOOM RAISING PORT SECONDARY RELIEF 38.3 MPa / 383 bar / 5558 psi 5.
6.
SCREEN FILTER
RETURN FILTER
B1/B2 = RELIEF ON BOOM HBCV 38.3 MPa / 383 bar / 5558 psi
10. MAIN HYDRAULIC PUMP
P C= BOOM LOWERING PORT SECONDARY RELIEF 38.3 MPa / 383 bar / 5558 psi 15. MAIN CONTROL VALVE
16. HYDRAULIC SWIVEL
D= DIPPER OUT PORT SECONDARY RELIEF 38.3 MPa / 383 bar / 5558 psi 21. TRAVEL MOTOR
B B D1 = RELIEF ON DIPPER HBCV 38.3 MPa / 383 bar / 5558 psi
22. SWING MOTOR
P2 P3 P3 P2 23. TRAVEL MOTOR BRAKE

L1 K1 L2 K2

RED
RED
E= DIPPER IN PORT SECONDARY RELIEF 38.3 MPa / 383 bar / 5558 psi 25. RIGHT BOOM CYLINDER
A A F= BUCKET OPEN PORT SECONDARY RELIEF 38.3 MPa / 383 bar / 5558 psi
26. LEFT BOOM CYLINDER
Dr 27. DIPPER CYLINDER
T2 G= BUCKET CLOSE PORT SECONDARY RELIEF 38.3 MPa / 383 bar / 5558 psi 28. BUCKET CYLINDER
29. BOOM ANTI HOSE BURST VALVE
H= PILOT PRESSURE RELIEF 3.92 MPa / 39.2 bar / 568 psi
30. DIPPER ANTI HOSE BURST VALVE
Pi Pi I= RIGHT-HAND SWING PORT SECONDARY RELIEF 27.9 MPa / 279 bar / 4046 psi 31. DIPPER ANTI DRIFT VALVE
32. BOOM ANTI DRIFT VALVE
J= LEFT-HAND SWING PORT SECONDARY RELIEF 27.9 MPa / 279 bar / 4046 psi
106 K1/K2 = TRAVEL REVERSE PORT SECONDARY RELIEF (130) 43 MPa / 430 bar / 6236 psi
41.
42.
FILTER (ULTRA-CLEAN)
OIL COOLER

B2 B1 K1/K2 = TRAVEL REVERSE PORT SECONDARY RELIEF (160) 35.3 MPa / 353 bar / 5119 psi
43.
44.
RETURN MANIFOLD
OIL COOLER BY-PASS VALVE
T1 P1 Pi C1 C1 P1 T T P1 45. NON-RETURN CHECK VALVE
L1/L2 = TRAVEL FORWARD PORT SECONDARY RELIEF (130) 43 MPa / 430 bar / 6236 psi
51. ACCUMULATOR
L1/L2 = TRAVEL FORWARD PORT SECONDARY RELIEF (160) 35.3 MPa / 353 bar / 5119 psi 52. 6 SOLENOID VALVE BANK
D1 23 21 21 23 53. BOOM & BUCKET CONTROL LEVER
77 77 15 N1/N2 = NEGATIVE CONTROL RELIEF 2.55 MPa / 25.5 bar / 370 psi
54. SWING & DIPPER CONTROL LEVER
T3 T2 5b51 1 77 O/P = SECONDARY RELIEF (2eme OPTION) 23.5 MPa / 235 bar / 3410 psi 55. TRAVEL CONTROL PEDAL

J I 16 4a2 T1 R= MAIN RELIEF (2eme OPTION) 20.6 MPa / 206 bar / 2989 psi
56. DIPPER CONTROL SHOCK ABSORBER
GA GB A 57. BOOM & DIPPER CONTROL SHOCK ABSORBER
C D 51 = ACCUMULATOR PRECHARGE 1.5 MPa / 15 bar / 212 psi 58. PILOT AND RETURN SYSTEM MANIFOLD
B
* 73
E F 59. FILTER
60. PILOT SYSTEM MANIFOLD
R 65. CALIBRATED ORIFICE
MU RH FORWARD LH FORWARD 71. SECOND OPTION PEDAL
RH REVERSE LH REVERSE LEGEND 72. CONTROL PEDAL (OPTIONAL)
73. SECOND OPTION CONTROL VALVE
A B B1 A1
P1 PUMP 74. SWING PRIORITY BLOCK
RIGHT 75. FLOW RE-INJECTION BLOCK (OPTIONAL)
LEFT
71 Pa1
76. 3-WAY SELECTOR (OPTIONAL)
2 P2 PUMP 77. SAFETY VALVE RETURN SYSTEM MANIFOLD (OPTIONAL)
78. RETURN FILTER (OPTIONAL)
79. CONTROL SHUTTLE BLOCK (OPTIONAL)
PILOT SYSTEM PUMP 81. SWING SHUTTLE BLOCK
82. PILOT CIRCUIT FILTER
B T 78
Y18 T 56 P RETURN TO RESERVOIR
83.
85.
SHUT-OFF VALVE (OPTIONAL)
HAND/FOOT CONTROL PILOT FILTER
86. PILOT FILTER BY-PASS VALVE
15 T
A 74 5b32 B
LEAK-OFF RETURN 106.
107.
ANTI PENDULUM VALVE
TWO STAGE TRAVEL VALVE
2.5 108. STRAIGHT TRAVEL VALVE
Pi1 dr2 Pi3
41 44
1.2 SUPPLY CIRCUIT B22.
B23.
SWING PILOT PRESSURE SWITCH
BREAKER / CRUSHER PILOT PRESSURE SWITCH
42 73
1
T
59 PILOT SYSTEM CIRCUIT
B24.
B25.
SECOND OPTION PILOT CIRCUIT 2 PRESSURE SWITCH
BREAKER PILOT PRESSURE SWITCH
Pi2 B 71 Pb1 B26. UPPER PILOT PRESSURE SWITCH (YELLOW BAND)
65 O B27. TRAVEL PILOT PRESSURE SWITCH

31µ
15 0.29 MPa
1
COMPONENT BOUNDARY B28. SECOND OPTION PILOT CIRCUIT 1 PRESSURE SWITCH
A 3
B42. PUMP PRESSURE SENSOR (P1)
42 psi
2 FL
Ps2 A
2.9 bar HOSE
B43.
B44.
PRESSURE SENSOR (NEGA-CONT)
PUMP PRESSURE SENSOR (P2) (YELLOW BAND)
10µ dr1 FR R4 R5 R2 A
P M3.
Y1.
WIPER MOTOR
SWING PILOT SHUT-OFF SOLENOID VALVE (GREEN BAND)
PIPING CONNECTION
E WITHOUT DUAL
Y2.
Y3.
PILOT PRESSURE SOLENOID VALVE (BLUE BAND)
SWING BRAKE SOLENOID VALVE (PINK BAND)
Y4. 2 STAGE TRAVEL SOLENOID VALVE (RED BAND)
FLOW OPTION PIPING CROSS-OVER
0.03 MPa 0.004 MPa Y5. POWER-UP SOLENOID VALVE (YELLOW BAND)
4.35 psi 0.58 psi Y6. CUSHION CONTROL SOLENOID VALVE (LIGHT GREEN BAND)
0.3 bar 0,04 bar 43 41 COMPONENT ITEM NO. Y7. MAIN PUMP PROPORTIONAL SOLENOID

43 D N1 N2 a
D7
Y9.
Y18.
CRUSHER/BREAKER OPTION TWO FLOW SOLENOID VALVE
FREE SWING SOLENOID VALVE
5B5 COMPONENT NUMBER
10 52
T
B A
T
D6
5A5
31 DIPPER (2)
15
T D1 Y9 42 Pb1
OUT A
D2 4b4 A

CX130 - CX160 EXCAVATOR

D3 4a42 CONNECTION ITEM NO.
IN
0.098 MPa 10µ T1 4a41
13 psi DIPPER (1)
* OPTIONAL ITEM NO.

HYDRAULIC / ELECTRIC
150 MESH 0.9 bar
D7 5a51
5a52 OUT
5b52
5b51 IN G
4A3
15 30 76 4B3 43
5 1 4 6 a Pi D D1
F 52

SCHEMATIC
BUCKET 53 53
WITHOUT DUAL 76 5B4 3 1
30 FLOW OPTION A 5A4
T1
T4 OPEN

77 *
4b3 B T
T2 79 79 OPTION CLOSE 4a3
D7
T3 B2 B1 HAMMER
C1
51 82 M3
ON
5a4
T1 C
30 29 5b4 Y4 Y2 P3
T2 T
OPT
32 B P P0
10 µ
P
4A2
15 15 4B2 0.049 MPa
T 4b21 C3 C2 5.8 psi
dr1
BOOM (2) 0.4 bar
5a31
5a32 RAISE
P 5b31
29 15 Y5 Y3
5b32 BOOM (1)
Pi 5a31 0.098 MPa
13 psi 86
5B2 0.9 bar
5A2 RAISE
* 75 A SWING 4b22 P2 P1
C5 C4
0 2.5 LOWER 4a2
5a2 LEFT

5b2 RIGHT 4b21 Y1 Y6 60

B

4A1
5B1 TRAVEL (LH)
TRAVEL (RH)
5A1 4B1
B A 15 REVERSE
4b1
5a4 FORWARD FORWARD
5a1 4a1
REVERSE
83 5b1
108 A 55 55
C D 15 2 1
55
* 78
5b4 55
4 3
Y7 B43

* 76 PL Px2 Ps1 Px1 PO ON 1.2 MPa OFF 0.9 MPa PR PY 10

T T 42
ON 2.0 MPa OFF 1.5 MPa B26 174 psi 130 psi

10µ A
290 psi
20 bar
218 psi
15 bar B27 12 bar 9 bar

G1 A1 X2 PZ1 G2 A2 G3 X3 PZ2 X4 R1 R2 T1 T2 A3 A4

*
P4 P5 T4 T5
71
* 72
P3 P2 P1 T3 T2 T1
58 F
55 SECOND
OPTION OPTION

81
RAISE TRAVEL (LEFT) TRAVEL (RIGHT)
H

85 P 54 85 P 53 2S 3S 1S REVERSE FORWARD FORWARD REVERSE

G
LOWER
T T

*B23/B25 1 T 2 1 T 2

S2 S3 S1
E
RIGHT LEFT
T R P 85 P 85 M
A

CDC
DIPPER SWING BOOM BUCKET ON 0.5 MPa 4TA-390
82KW
IN OUT LEFT RIGHT LOWER RAISE OPEN CLOSE
B22 72.5 psi
5 bar 2200 rpm
3 1 3 1
ON 0.5 MPa
72.6 psi
5 bar
C OUT
1 2 4 T 3
OFF 0.3 MPa
43.5 psi
3 bar
*B28 *B24 S S3 S4

2 4 2 4 OFF 0.3 MPa

A1 S1 A2 P T B44 X1
15 15 43.5 psi D IN
4b3 4a3 3 bar
85 P
ON 1.2 MPa ON 1.2 MPa G6 X8
85 194 psi
12 bar
194 psi H
15 15 15 15 12 bar T X7
1
85
B 4b1 4a1 5a1 5b1
* 79 B1 S2 B2 A OFF 0.9 MPa
130.5 psi
9 bar
OFF 0.9 MPa
130.5 psi
9 bar
B42 G4 G5 A

S
57
15 15 15 * 73 73 CX130 - CX160 EXCAVATOR
5a4 5b4 a Y9 Pb1 Pa1

HYDRAULIC SCHEMATIC
Number 7-28511
 ITEM DESCRIPTION
1 F23 F24 F22
8 R 207 8 R 207 2 8 R 207
F21
1.25 YR 208 1.25 YR 208 1 1 1 A1. COMPUTER

2
1

1
2 2 2 A4. WIPER CONTROLLER

CN 22

8 R 040

8 R 100
1.25 R 206 1.25 R 206
A5. THROTTLE MOTOR DRIVER

2
1

1.25 LR 205

1.25 R 206
1.25 RW 203
8 R 204
60 B 799 60 R 200 60 R 201 A6. BLOWER AMP
8 R 207
CN C2 CN C1 CN C0 B1. COOLANT TEMPERATURE SENSOR
M10 M10 M10 M10 1.25 YR 208
1 2 - + - + B2. HYDRAULIC OIL TEMPERATURE SENSOR
F6 F5 F7 F10 F17 F8 F20 F4 F3 F2 F16 F15 F18 F19 F9 F14 F13 F1 F12 F11 1.25 RW 203 B21. ENGINE OIL PRESSURE SWITCH

X3

9 10
4
20A 15A 20A 10A 10A 10A 10A 10A 20A 20A 15A 15A 15A 10A 10A 5A 20A 10A 10A 10A CN 18 12V 12V B22. SWING PILOT PRESSURE SWITCH

2
1.25 LR 205 1.25 LR 205

1
CN 42

3
M8 B23. BREAKER/CRUSHER PILOT PRESSURE SWITCH
G1

CN 46
8 R 204 8 R 204

BrW 255

RY 228

RW 220

R 221
1.25 GR 310

WR 090

1.25 GrR 330

GR 260

BrR 230

1.25 LgR 350

0.85 OR 375

0.85 VR 370

0.85 BrR 360

1.25 LW 340
VW 280

VR 240

GW 290

0.85 YW 270
OW 300

1.25 W 320

8
60 R 003 B25. BREAKER PILOT PRESSURE SWITCH

7
1.25 CR 310
10

WR 548
BrR 547
1 2 3 4 5 B26. UPPER PILOT PRESSURE SWITCH (YELLOW BAND)

1.25 W 322
1
2
3
4
5
6
7
8
9
M8 M8
LgR 540

6
2
OW 303

1.25 LgR 352

6 7 8 9 10

1.25 W 325
M4 B27. TRAVEL PILOT PRESSURE SWITCH

BG 605

RY 228
BrW 255
0.85 OR 375

WR 533
1.25 B 703
GY 455

5
1
R 222
WR 541
K7 OW 301 1 B30. BLADE PILOT PRESSURE SWITCH

CN L0
R 223
M4
B31. BLADE PILOT PRESSURE SWITCH

1
2
2 B 700 VR 841 2
B4. ETHER SOLENOID VALVE THERMO SWITCH

1
CN B8
B41. ENGINE RPM SENSOR
2 BG 600
Y16

2
1 B42. PUMP PRESSURE SENSOR (P1)

3
1.25 B 740

1.25 B 779
WR 533 WR 533 WR 533 1.25 R 206 1 1.25 R 206

1
2 BG 600
B43. PRESSURE SENSOR (NEGA-CONT)

2 B 787

2 B 700
LgR 540 2 LgR 540

B 767

B 781
1.25 BG 610
0.85 BG 640

0.85 BG 660
CN C5 B44. PUMP PRESSURE SENSOR (P2) (YELLOW BAND)

1.25 B 779
WR 541 3 WR 541
OW 301

BG 650
BG 652
OW 301 1 B5. EVA SENSOR

BP 690
GrR 010 4 GrR 010
M8 VG 843 2 VR 841 OW 302 1
BrR 543 5 BrR 543 B61. SUNLOAD SENSOR

CN L1
GND 3
VW 842 VW 842 VW 842 2
YR 830 6 YR 830 (GI) B81. HORN

1
2
WR 533
P1 PWB ILLUMINATION 0.85 GR 091
OW 300
7
8
0.85 GR 091
OW 300
301, 842, 843
E1. WORKING LIGHT (UPPERSTRUCTURE)

CN E0
E2. WORKING LIGHT (ATTACHMENT)

6
CN 5 CN 6 VG 843 9 VG 843 Y17

60 R 003
E4. CAB LIGHT

5
IGN 1.25 W IGN 1.25 W 1 1.25 W 322 VW 842 10 VW 842
Y2

CN 30
1
P2 YR 830 1

4
2 B+ 2 E51. CIGARETTE LIGHTER

CN B9
B+ R R R 221

1
B 760 2

3
E52. AIR CONDITIONER
S52

OW 301
1 2 3 4 5 6 7 8 17 18 19 20 21 22 23 24 25 26 S2 TRAVEL MODE 3 BrG BrG 3 BrG 441

10 11 12 13 14 15 16 17 18 19 20
TRAVEL MODE

9
A1

2
2
9 10 11 12 13 14 15 16 27 28 29 30 31 32 33 34 35 36 S3 WORK MODE 4 VY WORK MODE VY 4 VY 440 E53. HEATER

CN E2
8

1
S4 SOFT/HARD 5 WG CUSHION WG 5 WG 446 WR 980 2 F1. FUSE 10A: OPTION LINE CONNECTOR

CN D4
FREE SWING 6 VG FREE SWING VG 6 VG 447 F10. FUSE 10A: BREAKER AND CRUSHER OPTION / SECOND OPTION
Y8
W 981
Y3 1

CN 5

6
VW 800 1

1
S5 7 GrR GrR 7 / THUMB OPTION

5
B 762 2

CN 12
S22 1 BrR 544

4
OG OG 8 OG 442

7 8
AUTO MODE 8 AUDIO MODE F11. FUSE 10A: BACK-UP

CN 44
9 2 BrW 545

3
FILTER GND BZ STOP 9 YG BZ STOP YG YG 443

CN E1
F12. FUSE 10A: KEY SWITCH
POWER 24V 10 1.25 LgR 351 10 PW RXD PW 10 PW 583 3 W 981 1

5 6
2
RXD

8 R 040

8 R 100
5V F13. FUSE 20A: HEATER / AIR CONDITIONER

4
WR 533
2 1.25 LgR 350 TXD PL TXD PL 11 PL 584 4

1
11 1 F14. FUSE 5A: AIR CONDITIONER COMPRESSOR
LW 801
Y4

3
CONTROL 24V 4 1.25 W 320 SWING LOCK 12 LY SWING LOCK LY 12 LY 444 5
B 761 2 F15. FUSE 15A: WORKING LIGHT

2
12 1.25 W 321 WORKING LAMP 13 WR WORKING LAMP WR 13 WR 531 6 1.25 YR 208 1 1.25 YR 208
1 2 F16. FUSE 15A: OPTIONAL POWER CONNECTOR

1
GND 1 1.25 BG 600 ENG. STOP 14 BrR ENG. STOP BrR 14 BrR 537 1.25 GrR 330 2 1.25 GrR 330

CN E3
GND 9 1.25 BG 601 GrR GrR 15 GrR 520 1.25 LgR 352 3 1.25 LgR 352 F17. FUSE 10A: DC-DC (24V-12V) CONVERTER
GND 3
P3 WASHER 15
16
WASHER
WIPER (INT) LR 16 LR 521 2 LR 910 4 2 LR 910
CN G2 F18. FUSE 15A: WIPER AND WASHER
YW 802 1
GND 11
S7
17 WIPER (CNT) YR 17 YR 522 5 Y5 F19. FUSE 10A: HORN

1
2
S8 B 763 2

CN G0
CPU GND 5 WIPER (INT) 18 LR WINDOW L/SW VR 18 VR 523 BP 690 6 BP 690 F2. FUSE 20A: COMPUTER CONTROL INSTRUMENT PANEL AND

1
S9 YR BrW 19 BrW 545 BrW 545

G 464
BG 656
GND 13 WIPER (CNT) 19 ALTERNATOR 1.25 B 700 7 2 B 700
Y9 DIAGNOSTIC TEST SOCKET

CN E4

2
PWM 2 OUT 14 YR 940 S10 WINDOW L/SW. 20 VR GND 1.25 BG 20 1.25 BG 602 1.25 BG 600 8 2 BG 600
OW 300 1 OW 300 OW 300 1 F20. FUSE 10A: CIGARETTE LIGHTER
PWM PWM 2 RET 6 BY 941 S11 ALTERNATOR. 21 BrW BP 690
LgW 803 1 F21. FUSE BOX
Y6

VR 524
S12 BrR 840 2 BrR 840 BrR 840 2

CN Q1

BG (B)
NOT USED 16 GND 22 1.25 BG BP 691
B 764 2 G 464 3 F22. FUSE 20A; MAIN FUSE FOR FI, F11 AND F12 CIRCUITS

1
G 464

2
PWM 2 OUT 15 GND 701, 703
2 0.85 GR 2 0.85 GR
D/A PWM PWM2 RET 7
BrG 461 4 F23. FUSE 65A; MAIN FUSE FOR F3 TO F10 AND F13 TO F20 CIRCUITS

CN E5
8 BIT 1 0.85 B 1 0.85 B

1.25 BG 602
2 STAGE RELIEF 8 YW 802 E4 LY 435 5 LY 435 F24. FUSE 20A; MAIN FUSE FOR F2 CIRCUIT

1.25 B 703
1.25 B 701
CN P0
0.85 BG 621
PROTECT BG 655 6 BG 655 F3. FUSE 20A: COMPUTER POWER / THROTTLE MOTOR DRIVER
1 0.85 BrR 6 0.85 BrR 360 BG 603 BrW 804 1
Y1 F4. FUSE 10A: HYDRAULIC FUNCTION CANCELLATION LEVER SWITCH

CN Q0
2 WR GrR 14 GrR 520 B 765 2
1.25 BG 600
F5. FUSE 15A: OPTIONAL POWER CONNECTOR

2
1
24VB LR 12 LR 521 LY 435 2

0.85 B
11 12 13 14 15 16 17 18 19 20 21 22
9 10
1.25 B 700
P4 5V
24V - 10W
YR 13 YR 522 BG 655 1 B23 F6. FUSE 20A: OPTION LINE CONNECTOR

CN P4
4.7K

1
F7. FUSE 20A: FUEL FILLER PUMP

1
4
VW 800

CN B1
VR 3 VR 523

B 760

B 762
FPC

2
SPARE 1 (PNP) 17 1 2

2
F8. FUSE 10A: CAB SEAT AIR SUS

5
0.85 GR 11 0.85 GR 892

CN G1
2
1

CN P8
7

1
FREE SWING 18 GW 810

3
H2

6
VW 2 VW 525 1.25 B 700 1 F9. FUSE 10A: CONDENSOR FAN RELAY
CN G2

0.85 BG 601
BG 604
BG 605
BG 620
BG 622
BG 603

0.85 BG 621
1
19

2
WARNING BUZZER W 820 WR 1 WR 390 B 702 2 G1. BATTERY
SPARE 2 (PNP) 21 LW 7 LW 972 B 710 3 G2. ALTERNATOR

GND
(G2)
VW 2 WG

3
1

1
2
8
6
SPARE 3 (PNP) 22 BL 8 BL 973

CN D3
3 BG 1 BG (B) B 713 4 OW 300 1 H1. AUDIBLE WARNING DEVICE

2
7

CN P3

1
5
SWING BRAKE VW 800

G 464
BG 656
27 YW 9 YW 970 B 715 5 M6
2 BrR 840 2 H2. TRAVEL ALARM

2
28

4
2 STAGE TRAVEL LW 801 BY 10 BY 971
P5 B 723 6 G 464 3 G 464
K1. RELAY-ENGINE EMERGENCY STOP

5
29

3
CUSHION CONTROL LgW 803 WV 4 WV 930
H1

3
BrG 461 4 BrG 461

CN P9

1
K12. RELAY-THUMB

4
SWING PRIORITY 30

2
BW 5 BW 720
S53 2 LY 435 5 LY 435 LY 435 2

2
W 820
B25

BP 690
SWING SHUT OFF 31 BrW 804 K13. RELAY-STARTER

WV 931
1 BG 655 BG 655 BG 655 1

1
6

4
BW 721

1
IMMOBILIZER 32 1 B 752 K14. RELAY-FUEL SHUTOFF

CN 9
WR WR 702, 710, 713, 715

5
2
BATTERY RELAY WR 541

8 R 040

8 R 100
20 VW 2 VW K16. RELAY-ETHER START

CN 13
9 10 11 12 13 14
6

CN G1
6
3
VARIABLE ISC 23 VR VR 3 VR
1 K17. BLOWER OFF RELAY

1
5
SWITCHED DROP 36 2 BG (B) BG (B) 4 BG (B) K3. RELAY-HORN

2
VW 800
Y7

4
CCW / ISC3 24 GY 452 3 BL (SPK: L-) 5 BL

CN C8
K4. RELAY-WORKING LIGHT

1
CW / ISC2 26 LY 453 LW (SPK: L+) 6 LW
K7. RELAY BATTERY

2
ISC DECR. 33 BrR 538

60 R 003
BY (SPK: R-) 7 BY

CN P7

8 R 100
ISC INCR. 34 M1. STARTER MOTOR

3
YN (SPK: R+) 8 YN

2
YR 940 1
X5

CN 49
M3. WIPER MOTOR
PROTECT 25 BrY 566
S54
8

A/C CONT.
3

1.25 W 325

1
8

CN 14
2
X4 U1
1

3
BY 941 2

2
5V NOT USE 35 M4. WASHER MOTOR
2

CN 29

2
WR 571 2

1
7

24 V 1 2 1 2

1
S51 M5. MOTOR-ACT (AIR-CHG)

3
LG 570 3
6

M6. AIR VENT DIRECTION CONTROL MOTOR

9 10 11 12 13
LY 468
GY 467

P 585 4
5

6
CN 60 CN B7 IC REGULATOR
G2

CN B6
M7. MOTOR-ACT (AIR-MIX)
1
CN 6

PG 586 5
4

5
GY 467 1 6

1
VW 280 VW 280 VW 280 24 V OUT (MAIN)
BP 587 6
1
Y18

4
2 M8. BLOWER MOTOR

CN P1
R 223 R 223 R 223 REGUL. COIL

2
LY 468 YR 830 2 2 2 24 V IN (BACKUP)
7 3 GrR 110 2
BG 622 VR 240 1 B 702 3 B 702 B 702 5 GND M10. THROTTLE MOTOR
BG 620 8 GW 810 1 BrR 111 1

2 3
0.85 YR 281 1 12 V OUT (MAIN) P1. INSTRUMENT PANEL
B 767 2
A4

8
1 BY 0.85 RW 282 3 12 V OUT (BACKUP) P2. SWITCH PANEL (LEFT-HAND)
W

1
7
R 2 YW 0.85 BY 729 4 GND P3. SWITCH PANEL (RIGHT-HAND)
CN 1

BG 622 7 SHUT OFF

V REF P4. MONITOR DISPLAY
B 710
1K ½ P5. HOURMETER

CN P5
1K ½ 100 ½ WIPER SW. IN (INT) 11 LR
W1 M8
P6. AIR CONDITIONER CONTROL PANEL

2
1
WIPER SW. IN (CNT) 12 YR 8 R 100 B+
THERMO SENSOR (0) 6 0.85 OL 415 BrR 543 BrR 543
WASHER SW. IN 13 GrR P8. HEATER CONTROL PANEL
A GND 13 0.85 BO 425 2 LR 910 2 LR 910
R3. THROTTLE VOLUME

CN 11
WASHER CONT. (+)

3
WV

7
2

CN 70
0.85 GL 413

2
FUEL SENSOR 14
WASHER CONT. (-) R4. THERMISTOR

2
3 BW

6
THERMO SENSOR (W) 15 0.85 PL 414 1 BL

1
M5
POWER (24 V) IN 1 0.85 BrR 2 LR 042 R5. FUEL SENSOR
WR 391
YW 970

5
LW 972

1.25 GrR 330 BrR 543 D+

BY 971

3 L
BL 973

A VDC 0.85 WY 400 2 LW 1 2

R 222

B 710
GND 10 1.25 B

1
S1. KEY SWITCH

1.25 B 779
P1 SIG 1 0.85 WL 410
WINDOW CONTROL 9 WV 931 1
P2 SIG 9 0.85 YL 411
REV. SIG. 7 VW BW 721 2 X1 CN C4
K13
S10. WORKING LIGHT SWITCH

CN P6
N1 SIG 10 0.85 GW 412 S11. WIPER SWITCH
60 R 003
8
3
9
4
6
2
1
7
5 30 TERMINAL
8 VR
STOP SIG. M

2
1
A GND 2 0.85 BW 420 VW 800 1 VW 800 M10 S12. WASHER SWITCH

GrR 110
WINDOW LIMIT SW. 4 B 781 2
THROTTLE (5V) 11 0.85 LY 406 LW 801 2 LW 801
1 1 WIPER MOTOR (CW) 5 GW 1
S13. OVERLOAD SWITCH
THROTTLE VOLUME (SIG) 4 0.85 L 416 YW 802 3 YW 802 GrR 011

A GND 5 0.85 BL 426

S13 2 3 CN 63 S24 2 3 CN 62 WIPER MOTOR (CCW) 6 GR
LgW 803 4 LgW 803
8 R 040
M6
2 R 041 2 R 041 50 TERMINAL
M5
M1 S14. BREAKER / CRUSHER SWITCH
M6
A/O
10 BIT
THROTTLE SENSOR (SIG) 12 0.85 LW 417 X8 CN 7
E51 BrW 804 5 BrW 804
S15.
S16.
HORN SWITCH
ONE TOUCH IDLE
KEY SW. 7 LgR 542 WG 448 1 BrR 840 1 GW 810 6 GW 810 GrR 010 GrR 010
1 2 3 4 S2. TRAVEL MODE SWITCH
SPARE 12 (CMP) 16 B G 604 BP 690 BrR 230 B 715 W 820 7 W 820
2 2

6
M3

CN P2
5 6 7 8 9 S21. ONE TOUCH POWER-UP/MULTIPURPOSE (R)
5V BATT. CHARGE 8 BrR 543 YR 940 8 YR 940 B 780 B 780
3 3

B 781
BrG 460

5
2
BY 941 BY 941 S22. FREE SWING SWITCH

0.85 B
9
0.85 WY 407
0.85 BG 427

5V

GrR 012
4
1
B 784

1
BrR 840 10 BrR 840 S23. ETHER START SWITCH

CN Z3
10V 3 GR 779, 781 K14

2
WR 980 11 WR 980 S24. OPTION LINE SWITCH (MULTI PURPOSE/ THUMB)
5V M 1 GW
CN 2

B 786

0.85 B 785

3
12
5 1.25 B S25. ONE TOUCH MULTIPURPOSE (L)
13 LR 911
6 VR S3. WORK MODE SWITCH
14 2 LR 042
4 VW K12 785, 786
2 WR 043 2 WR 043 2
S4. AUTO MODE SWITCH (NOT USED)
TXD SPARE 13 (CMP) 23 S15 2
0.85 GR 890 15 0.85 GR 890 M6 2 LR 910 3 Y20 S5. CUSHION CONTROL SWITCH
B4
SCI RXD RS 232 C 0.85 LgR 891 16 0.85 LgR 891
Tx 27 P 585 CN 61 2 B 787 1

CN Z0
VR 900 17 VR 900 GrR 012 1 2 S51. HYDRAULIC FUNCTION CANCELLATION LEVER SWITCH

1
Rx 21 PG 586

B 789
1 1 24V LR 901 18 LR 901 S52. AIR CONDITIONING COMPRESSOR CLUTCH SWITCH

2
SG 20 BP 587 1 2 3 4
SW. TO ACCESS (FLASH) 28 LG 570 S23 2 3 CN 63 S14 2 3 CN 62 222, 391, 970, 971, 972, 973 222, 970, 971, 972, 973
WV 930 19 WV 930
0.85 GR 091 1
B 784 CN Z4 S53. DOOR LIMIT SWITCH
PROTECT (FLASH) 22 WR 571 BW 720 20 BW 720 S54. FRONT WINDOW LIMIT SWITCH

CN D7
1 LW 532 0.85 YR 092 2

WR 391
1 2

1
SCI
TXD SERIAL OUTPUT 25 PW 583 LR 081 1 BrR 840 1 2 B 713 3 5
S55. RESERVE TANK LSW

2
RXD SERIAL IN (MONITOR) 19 PL 584 S7. AUDIBLE ALARM CUT OUT SWITCH

3
2

4
5
1
GrR 080 2 BP 690 2 3 VW 842 VR 240 1 VR 240 4

10 11 12 13 14 15 16 17 18 19 20
9
GROUND 26 0.85 BG 640 1
4 2 S8. SWING BRAKE SWITCH
3 BrG 460 3 B 714 YR 830 YR 830
B21

OW 303

VR 841
OW 303
BrG 460
GY 451
VG 843

8
TA INPUT 24 0.85 L 418 CN 15 0.85 PG 438 2
COUNTER 1/4 BrG 460 3 BrG 460 S9. ENGINE EMERGENCY STOP SWITCH
1 2 1 2

2
1
GROUND 17 2 1
BrR 840 4 BrR 840 U1. DC-DC (24V-12V) CONVERTER

BrG 461

BrG 460
Y19

6
TA GND 18 0.85 Gr 428
VW 842 5 VW 842 M12 W1. ANTENNA

WR 44
B 788
CN Z1 CN Z2 CN Z5

6
S25

5
X9 GrR 080 GrR 080

CN 41
6

CN 47
X1. FUEL FILLER PUMP CONNECTOR

60 B 798
LR 081 7 LR 081

CN D9
X3. OPTIONAL POWER CONNECTOR

1
8 0.85 YR 092 2 B 786 2 1 LR 911
0.85 VG 469 0.85 BG 621
CN 3

X4. ENGINE TEST POINT CONNECTOR

1
3

2
4
CONNECTION WG 448 9 WG 448 0.85 B 785 1 YR 093 1 2 B 789
OFF ACC X5. CONTROLLER TEST POINT CONNECTOR

3
B G1 G2 Acc M ST LW 532 10 LW 532 M10
HEAT ON 1.25 GrB 428 1
X8. RADIO CONNECTOR
B41

2
ST HEAT 11 1.25 LG 418
IMMOBILIZER 0.85 VG 469 2
31
S16 OW 303 1 1 OW 303 X9. ANTI-THEFT SYSTEM CONNECTOR

1
OFF B 713 12 B 713
OVER LOAD SW. 32
ACC BP 690 13 BP 690 BrG 460 2 BrR 463 2 BrG 460 Y1. SWING PILOT SHUT-OFF SOLENOID VALVE (GREEN BAND)
SPARE 25 (SW.) 33
BrY 462 3 3
ON BG 604 14 BG 604
M4 Y16. MULTI-PURPOSE SOLENOID VALVE (R) (OPTIONAL)

CN B4
1 2 3 4
3
2
1

2 B 787
0.85 BG 640
SWING PRIORITY 34
START VR 841 4 GY 454 4 VR 841
Y17. MULTI-PURPOSE SOLENOID VALVE (L) (OPTIONAL)

1
2
2ND OPT. PILOT 35 G 464 CN 53 VG 843 5 5 VG 843
0.85 L
0.85 B
0.85 Y

BZ. STOP 36 YG 443 Y18. FREE SWING SOLENOID VALVE

G 450 GY 451 6 6 GY 451 WV 930 1
5

1
1

SPARE 16 (SW.) 37 GY 455 0.85 WY 407 1 0.85 WY 407 M Y19. ETHER SOLENOID VALVE
S1 2 BG 603 BW 720 2 t C
6

1 2 3
2

BREAKER MODE 38 BrY 462 0.85 LW 417 2 0.85 LW 417 0.85 BP 424 1 Y2. PILOT PRESSURE SOLENOID VALVE (BLUE BAND)
R3
3 2 1
CN 43

4 5 6 3 VR 841
B1
7
6
2

1
4

TEST 41 0.84 BG 427 3 0.84 BG 427 0.85 PL 414 2 Y20. FUEL SHUT-OFF SOLENOID VALVE
3
2
1

4 B 711
8

CHECK 42 CN 50 4 Y3. SWING BRAKE SOLENOID VALVE (PINK BAND)

CN 52
WR 390
LgR 540
GrR 010
RW 220

3
10 9

GY 452 5 GY 452

CN D8
LIMIT SWITCH (CCW) 43 GW 457
Y4. 2 STAGE TRAVEL SOLENOID VALVE (RED BAND)
0.85 L 480
0.85 BL 490
0.85 LY 470

1
4

CUSHION 44 WG 446
S21 LY 453 6 LY 453
Y5. POWER-UP SOLENOID VALVE (YELLOW BAND)

2
SWING LOCK 45 LY 444 GW 457 7 GW 457

CN B5
Y6. CUSHION CONTROL SOLENOID VALVE (LIGHT GREEN BAND)
SPARE 19 (SW.) 46
K1 K16
L 459 8 L 459
E1

1
2
LIMIT SWITCH (CW)
Y7. MAIN PUMP PROPORTIONAL SOLENOID
47 L 459
0.85 LgR 891 1 0.85 BO 425 1 t C Y8. AIR CONDITIONNER MAGNET CLUTCH
SPARE 24 (SW.) 48 24V
I/O
NOT USED 40 0.85 B 741 2 0.85 OL 415 2 B2 Y9. CRUSHER/BREAKER OPTION TWO FLOW SOLENOID VALVE

3
8
70W
CAN-H 29

2
7
CN 45

CN C9
CAN CAN-L 39

1
CN B2
GrR 080

WR 391

CAN GROUND 30
E2

1
5

2
LEGEND

B 752

2
1
4
1 2 1 2
3 5 3 5 0.85 WY 400 2
R4 B5 RW 220 1 RW 220 0.85 GR 890 1 0.85 GR 890 1
B42

3
2

2
4

4
5
1

5
1
4 4 24V 0.85 WL 410 3
E53 E52 NOT CONNECTED
CN 4

WR 390 2 WR 390 1.25 B 740 2 0.85 B 740 2 CONNECTED

70W 0.85 BW 420 1

LgR 550
W 551
BrR 537

LR 910

WR 090
LR 081
B 723
GR 091
LgR 540 3 LgR 540

B 753

B 754
CN 40 CN 90

0.85 BG 422
0.85 GY 402

0.85 BY 421
0.85 Y 401
1 2 1 2 GrR 010 4 GrR 010

CN F0

CN D0
ENGINE OIL PRESSURE 1 2 1 2 G 450 5 G 450 GR 091
49 PG 436

1
11 12 13 14 15 16 17 18 19 20 21 22
9 10

1
2

3
ONE-TOUCH POWER-UP 50 GY 451 VR 841 16 VR 841 BOOT GROUND CABLE GROUND

2
0.85 OB
0.85 GY

0.85 OB
0.85 LY

LgR 550

LR 910
CN S3 CN S2
P8 P6
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

7
9 10 11 12 13 14 15 16 17 18

0.85 LY 470 0.85 LY 406

1

TRAVEL PILOT 51 YG 431 6

B81

8
10 BrR 538 BrR 538
2 3

FREE SWING 52 VG 447 0.85 L 480 7 0.85 L 416

7
0.85 LY 4 0.85 BL 490 8 0.85 BL 426 0.85 Y 401
6

L/M MODE 53 2
VR 900
B81 LR 901
B44 HARNESS

6
0.85 GY 3 15 SINGLE WIRE CONNECTOR
4

GR 260
5

AUTO MODE 54 OG 442 0.85 YL 411 3

CN 48
A6 B 753 B 754
CN S0

0.85 OB 18
5

BREAKER PILOT 55 LY 435 4 B 711 17 BP 691 0.85 BY 421 1

2 B 787
0.85 BG 640
0.85 LB 1 7
6

WORK MODE 56 VY 440 BG 603 18 BG 603

14

5
2 8 9 24V. 370 HZ. 111dB 24V. 370 HZ. 111dB
7

57 GrG 437 0.85 LB YR 560 YR 560

4

COOLANT

CN D1
CN S1

1
19 CONNECTOR (FEMALE)

4
1 CONNECTOR (MALE)
LgR 542

SPARE 22 (SW.) 2B 1 BY 561 10 BY 561 B 723

3

58

3
2
20

3
WARNING CHG. 59 WG 448 3 2L 2 PL 562 11 PL 562
2

0.85 L 2

2
3 PW 563 12 PW 563
8

SPARE 23 (SW.) 60
1

BG 652 1
0.85 YW 5 WL 564 WL 564

1
6
SWING PILOT 13
B22
9 10 11 12 13 14

61 BrY 432
CN S9

BrY 432 2
3

0.85 BrW 6 14 0.85 GY 402 2

UPPER PILOT 62 LG 430 5 BW 565 BW 565
1

3 B43
2

0.85 RB 16 0.85 R 0.85 GW 412

ONE-TOUCH IDLE 63 15
K3 K4

CN B0
G 450 0.85 WY 400 1 0.85 WY 400 INSULATION AGAINST MAGNETISM

1
0.85 O 17 17 0.85 G 0.85 BG 422 1
TRAVEL MODE 64 BrG 441 2 2L 0.85 WL 410 2 0.85 WL 410
3
8

18 17 16 15 14 13 12 11 10 9

2
I/O
2 1

21 18 0.85 W
M8 M 1 2R 0.85 YL 411 3 0.85 YL 411
2
7

CN 51

22 16 0.85 B INDICATES CONSTANT POWER

CN D2
0.85 GW 412 4 0.85 GW 412
6

1
BG 655 BG 655
3

26 2

3
0.85 GL 413 5 0.85 GL 413 1
5

2
4

0.85 BrR 15 INDICATES POWER WHEN KEY SWITCH IS ON

CN S8

3 0.85 WR
0.85 PL 414 6 0.85 PL 414
CN 10

BG 650 1
1
4

0.85 RG 30 4
1
2

0.85 WR
B61
CN S7

0.85 OL 415 0.85 OL 415

7
B26
2
4

0.85 WL 13 6 1 2 1 2 LG 430 2 BG 641 1

0.85 BW 420 0.85 BW 420
RAM - 2 K BYTE 8
S55 CN12 (R)
1
3

0.85 LgW 25 11 1 WL 564 GrG 437 2

5

0.85 WG 3 5 3 5

BG 658
0.85 BO 425 9 0.85 BO 425

CN C6
3

3
2

2
4

4
5
1

5
1

0.85 YL 9 7 2 BW 565 4 4
6

1
10
0.85 Br 29 CONNECTOR NUMBER

CN D6
12 0.85 GW COLOR OF CONNECTOR
7

2
1 2R
GW 290
GW 291
LW 532
VR 900

0.85 VR 370
0.85 VR 371
WR 531
0.85 GR 890

LG 430 11 LG 430

1
FLASH CN 15 CN 16
E2PROM 0.85 BrR 0.85 LW 12 13 0.85 GW (IN CAB) (IF NOT INDICATED COLOR IS WHITE)
8
CN 8

0.85 GR 667

MEMORY 4 YG 431 12 YG 431

2

2
8 K BYTE
2 M BYTE K17 3 0.85 WG 0.85 LgB 24 8 BrY 432 BrY 432 CONNECTOR
0.85 GR 892

13
1

0.85 YG 8 0.85 YR LETTER LOCATED

0.85 LgR 891

2 2 WG 10 LY 435 14 LY 435
0.85 RY 28 LR 901 (OUTSIDE CAB)
R5
9 0.85 YB 0.85 R 4 PW 563 0.85 PG 436 15 0.85 PG 436 BG 651 1 0.85 BG 660 1 60 B 001
0.85 LR 11 1 0.85 Y 0.85 G 5 PL 562 GrG 437 16 GrG 437 YG 431 2 B27 0.85 GL 413 2
0.85 LgR 23 14 0.85 W 6 BY 561 BrG 461 17 BrG 461 AREA CIRCUIT NUMBER

430, 431, 432

CN 1 CN 2 CN 3 CN 4

CN C7
5 0.85 YR 0.85 GB 27 5 0.85 BR 7 YR 560
0.85 B G 464 18 G 464 COLOR

CN B3
1
5

1
1 0.85 RG (LIMIT SW. DOOR) 0.85 O 16 VW 525 19
G 438 G 438

2
TABLE OF COLOR SYMBOLS
0.85 BR

9 10 11 12
5
1
4

2
2 0.85 WL
CN S4

(LIMIT SW. WINDOW) 0.85 YW 15 VR 524 20

640, 660

CN A9
M

2 B 787
BG 658
1 2 3 4 5 6 7 8 17 18 19 20 21 22 29 30 31 32 33 34 35 36 37 38 49 50 51 52 53 54 55 56
M10

6
2
3

3 0.85 LgW (WATER TEMP. SIG.) 0.85 BrW 14 BrY 566 290, 370, 531, 532, 892 0.85 LG 418 21 1.25 LG 418
9 10 11 12 13 14 15 16 23 24 25 26 27 28 39 40 41 42 43 44 45 46 47 48 57 58 59 60 61 62 63 64 SYMBOL COLOR

7
3
2

4 0.85 YL (RECIEVER DRYER) 0.85 WG 17 WR 980 890, 891, 900, 901 0.85 GrB 428 22 1.25 GrB 428

8
4
1

(ILLUMINATION) 0.85 RB 3 0.85 GR 567 683 B BLACK

M7 (MAIN POWER) 2 WG
(COMP. POWER) 0.85 WG
9
8
1.25 LW 340
0.85 YW 270
W WHITE
GW 456 7 G
LIMIT SW. (CCW) BROWN
(GND) 2 B 1 1.25 B 701
3
Br
LG 458 L

CN N0
2 LIMIT SW. (CW)
0.85 WG
0.85 WG

1
0.85 BR
0.85 BR

5 0.85 YB BL 670 11 W P PINK

10 LIMIT SW. (GND)
5

2
1 0.85 Br R 950 1 B
11 MOTOR (24 V) V VIOLET
4

0.85 LW B 951 5 Br
CN S5

2
(A)
M

12
3

3 0.85 LgB G 952 6 R G GREEN

GW 457

13 BG 658 1 BG 658 1 (B)

2

0.85 YG W 953 9
4
18 G 438 2 G 438 2 B30 O (A1)
O ORANGE
1

A5 Y 954 10 Y (B1)
10 11 12 13 14 15 16 17 18
8 9

M6 BW 682 2 G R RED

CN D5
1.25 LgR 353

1.25 LgR 352

1
1.25 BG 610

0.85 WY 407 4 V POTENTIO. (+)

7

Y YELLOW

2
0.85 LW 417 8 Gr
GW 456

BW 681
GY 452

POTENTIO. (SIG)
LG 458
LY 453

BL 670
6

1 2 3 4 5 6 7 8
W 953
G 952
R 950
B 951

Y 954
L 459

12
CN 32

0.85 BG 427 W

CN N1
5 0.85 Y POTENTIO. (GND) Lg LIGHT GREEN
5

1
9 10 11 12 13 14 15 16 17
5

1 0.85 RY

2
SKY BLUE
4

Sb
4

8
7
17
16
15
6
5
14
3
12
13
11
10
9
1
2
4

0.85 LR CN 15
CN S6

2
3
M

L BLUE
3

3 0.85 LgR
2

BG 659 1
2

4 0.85 GB
CCW
CW
CCW
CW

ACC
RST 7.5
S GND
S GND
S GND
24 V (IN)
24 V (OUT)
PULSE A
PULSE B
PULSE A1
PULSE B1
GND

GRAY
B31 Gr
1

G 439 2
1

NOTE :
LIMIT (OUT)

M5
LIMIT
LIMIT

1. "BR" INDICATES BLACK CABLE WITH RED STRIPE.

5 B 796 CX 130 - CX 160 EXCAVATOR 2. WATERPROOF CONNECTORS USED OUTSIDE OF CAB.

ELECTRICAL SCHEMATIC
5V

M6 M8
FLOOR PLATFORM

Part Number 7-28511