Wire Description Schematic

Component Location
Machine Schematic Machine
Electrical Schematic Symbols And Definitions
Component Component
Wire Wire Wire Wire Location Location Location Location RENR5515-02
Description Description
Number Color Number Color A/C Switch Panel D-3 1A Sensor - Water Separator Level J-12 36
Accessory Circuits (Continued) Actuator - Engine Governor A-7 4F Socket - 12V 7A E-6 11A
October 2004
Power Circuits
T
101 RD Battery + 578 BU Washer - Aux. Air Heater A-12 2 Socket - 12V 7A E-6 28
Alarm - Action D-2 2A 31 Pressure Temperature Level Flow Circuit Breaker
Aux. Hydraulic - Close Solenoid - 1 Pump - 2 Pump Exchange 1 D-7
103 RD Monitor 586 BR
Symbol Symbol Symbol
Alarm - Travel E-12 3 Solenoid - 1 Pump - 2 Pump Exchange 2 D-7 32 Symbol Symbol
105 RD Key Switch 590 GY Wiper Switch TO Intermediate Module
Alternator C-12 4 Solenoid - A/C Clutch B-12 19
109 RD Alternator B+ 592 BU DC/DC Converter Power Output
Antenna C-5 5 Solenoid - Double Action D-7 33 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
110 RD Timer Relay B+ A513 RD ATCH Converter Memory
Battery J-12 6 30
Seat Heater
Solenoid - Flow Limit Pressure B-9 The circle indicates that the component has screw terminals and a wire can be disconnected from it.
112 PU Main Power Relay Output A537 PK Block - Terminal G-8 1E 40
Solenoid - Hammer A-4
113 OR Panel B+ A579 OR Wiper Motor + Breaker - Alternator G-10 2E Solenoid - Hydraulic Lock A-9 10F Normally closed switch that will open with an increase of a specific condition.
114 RD Forward Horn A580 BR Wiper Motor - Control - Engine/Pump F-8 3E Solenoid - Power Shift Control A-7 5F No circle indicates that the wire cannot be disconnected from the component.
115 RD Cab Lamp A581 GN Wiper Motor Raise Converter D-6 27 Solenoid - Quick Coupler C-9 11F

Wiper/Washer Wiper Motor Stop Converter - 12V 7A J-6 1D Solenoid - Rotate CCW A-5 37
118 GY A582 PU This indicates that the component has a wire connected to it that is connected to ground.
Converter - 12V 2 x7A H-6 29 Solenoid - Rotate CW A-5 38
119 PK Cab Fan A584 BU Front Window Limit Switch To Wiper control
Engine Speed Dial G-1 1B Solenoid - Single Action 1 D-7 34
120 YL 12V 7A Converter 1 A586 OR Wiper Switch To Wiper Control
Fuse Block H-11 4E Solenoid - Single Action 2 D-7 35
123 WH Seat Heater A588 GN Safety Solenoid Relay To Solenoid
Horn B-2 7 9F
This indicates that the component does not have a wire connected to ground. It is
Solenoid - Swing Brake Cancel A-9
124 GN A/C C537 GN A/C Photo Sensor +Signal
Joystick H-1 7B Solenoid - Thumb Close A-4 D
grounded by being fastened to the machine.
129 BU Cigar Lighter C538 OR A/C Photo Sensor -Signal Joystick J-2 2C Solenoid - Thumb Open A-4 D
135 BU Switched Converter Output C560 OR Left Rear Speaker Lamp - Boom C-2 8 Solenoid - Travel Speed Change A-9 8F
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
143 BR Alternator Regulator C566 PK Left Rear Speaker (Common) Lamp - Cab F-1 9 Speaker F-6 12A
Lamp - Chassis B-2 10 14A
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
147 PU Beacon and Heated Seat C569 YL Second DC/DC Converter Power Output Switch - 1 Pump - 2 Pump Exchange D-5
Lamp - Dome E-6 3A Switch - Air Cleaner J-12 23
149 RD Boom Lamp E554 PK A/C Controller To A/C Compressor Clutch
Lighter - Cigar D-1 4A 3D
150 OR Quick Coupler Lighting Circuits
Switch - Aux. Hydraulic Pressure J-1 Sender- A component that is used with a temperature or pressure gauge. The sender
Meter - Service D-1 5A Switch - Backup G-2 2B
151 GN Neutral Start Limit Switch 607 PK Flood Lamp - Front measures the temperature or pressure. Its resistance changes to give an indication to
Monitor F-1 6A Switch - Blade Pressure H-1 8D T
152 BU Lower Wiper/Washer 615 YL Cab Flood Lights the gauge of the temperature or pressure.

312C Excavator
Motor - Fan F-6 21A Switch - Coolant Level J-12 20
154 RD Neutral Start Limit Switch 616 BU Boom Flood Lights Motor - ATCH Lower Washer J-12 11 Switch - Disconnect G-11 19E
160 PU Chassis Lamp 645 RD Boom Lam Relay Motor - Lower Wiper J-1 2D Switch - Engine Oil Level A-12 21 Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
168
169
RD
PK
Refueling Lamp
Backup/Monitor Control
646
A623
RD
BU
Delay Timer Lamp Switch ATCH
Right Cab Flood Lamp Switch To Relay
Motor - Refueling Pump
Motor - Starter
Motor - Washer
A-2
B-12
J-12
42
12
13
Switch - Engine Oil Pressure
Switch - Hammer Foot
Switch - Hammer Pressure
A-12
J-1
A-4
22
48
41
Electrical System It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
172 RD Product Link Control Circuits
Motor - Wiper E-1 7A Switch - Hammer Pressure H-1 4D
175 RD A/C Blower 763 BU Torque Converter Switch
Radio - AM/FM D-5 26 Switch - Horn J-2 1C Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
176 RD Aux. Circuit 780 PU Coupler Disengage Solenoid
179 BU 12V 7A Converter 2 Engine Speed +
Radio - AM/FM D-5 9A Switch - Hydraulic Oil Filter A-6 6F CBA1-1645 coil that makes an electromagnet when current flows through it. The electromagnet
788 YL Relay - Boom Lamp J-11 5E 7F can open or close a valve or move a piece of metal that can do work.
180 GN Aux. Circuit A718 PU Start Aid Coolant Sensor Signal Relay - Cab Lamp H-11 7E
Switch - Hydraulic Oil Level
Switch - Implement Pressure
A-6
D-12 25
FDS1-332
184 RD Engine Pump Control A755 PK Throttle Switch #1 Relay - Chassis Lamp J-11 6E Switch - Joystick Pressure J-3 5D
189 RD Engine Governor Actuator A756 BU Throttle Switch #2 Relay - Heater J-7 8E Switch - Lower Washer D-3 15A Harness And Wire Symbols
Power Window Control Relay - Horn H-11 9E Switch - Lower Wiper D-3 16A
191 WH A757 GY Throttle Switch #3 Component
Ground Circuits A758 BR Throttle Switch #4 Relay - Hydraulic Lock Solenoid H-11 10E Switch - Medium Line Pressure A-5 39 Wire, Cable, or Harness Part Number
Relay - Main J-8 11E Switch - Medium Line Pressure J-1 6D Assembly Identification
200 BK Main Chassis A761 PU Electronic Pump Control Throttle Ground Pin Socket Wire Color
Relay - Neutral Start H-11 12E Switch - Neutral Start Limit H-2 7D Fuse
201 BK Operator Monitor Return A762 PU Electronic Pump Control Engine Speed Ground
Converter Output (24/12V) Pump Control Valve #1 +
Relay - Refueling 1 A-3 43 Switch - One Touch Low Idle G-1 3B A AA 105-9344
210 BK A768 BU Relay - Refueling 2 A-3 44 Switch Panel D-2 13A
229 BK Battery - A769 GY Pump Control Valve #2 - Relay - Rotate CCW H-7 18E Switch Panel - A/C D-3 A 325-PK-14 1
235 BK Engine Pump Control Ground A770 PK Electronic Pump Control Bypass Switch To Resistor Relay - Rotate CW H-7 17E Switch - Quick Coupler E-1 A
Basic Machine Circuits F773 OR Governor Acceleration Relay - Start Control J-10 13E Switch - Refueling Level A-5 47
Single Wire Circuit Number Wire Gauge Receptacle
304 WH Start Relay Output F774 WH Governor Deceleration Relay - Start G-7 14E Switch - Refueling Start A-3 45 Connector Identification
Relay - Thumb Close H-6 E Switch - Refueling Stop A-3 46
306 GN Start Relay To Start Relay Diode K776 GN Start Relay Control To Alternator Plug
Key Switch To Neutral Start Relay Implement Pressure Switch
Relay - Thumb Open H-6 E Switch - Single/Double Action Exchange D-5 19A Ground 2
307 OR K777 GY
15E Connection 200-BK-14
Relay - Timer J-10 Switch - Seat Heater D-3 17A
308 YL Main Power Relay Coil M734 BR Travel Mode Switch
Resistor - Backup J-7 16E Switch - Speed Change G-3 4B
309 GY Alternator Regulator Terminal M736 BU Governor Command Pin or Socket
14 Switch - Starter G-1 5B
Seat With Seat Heater H-1 Number
310 PU Start Aid Switch To Start Aid Solenoid M737 WH Front Flow control Valve Solenoid Sender - Engine Coolant Temperature C-12 15 Switch - Travel Pressure D-12 24
320 RD Horn Relay To Horn Switch M739 YL Solenoid Return 2 Sender - Hydraulic Oil Temperature A-6 1F Switch - Under Window Limit E-1 20A
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
321 BR Backup Alarm Lamp Travel Alarm M741 GY Travel Alarm Cancel Sensor - A/C Heater Photo E-1 10A Switch - Window Limit F-1 18A
2 connector. The plug contains all 2 connector. The plug and receptacle
322 GY Forward Horn M742 PU AEC Model Switch Sensor - AIH Coolant Temperature C-12 16 Unit - Air Conditioner G-5 1
17 sockets and the receptacle contains contain both pins and sockets.
Fuel Pump Power Sensor - Fuel Level A-6 Unit - Heater G-5 1
323 WH T713 GN Thumb Open Circuit
Sensor - Pump Discharge Press 1 A-7 2F Unit - Heater Control J-7 20E all pins.
325 PK Fuel Pump Relay Cut-out T714 BU Thumb Open Circuit
326 RD Key Switch to Engine Shutdown Solenoid T715 WH Thumb Close Circuit
Sensor - Pump Discharge Press 2
Sensor - Engine Speed Pickup
A-7
A-12
3F
18
Unit - IND
Wiper Control
G-1
D-2
6B
8A
Volume 1: CAB And CHASSIS
330 YL Start Control Relay To Start Relay T716 PK Thumb Close Circuit © 2004 Caterpillar Printed in U.S.A.
Machine locations are repeated for components located close together. A = Inside of cab. D = Backside of platform.
365 YL Fuel Pump Relay to Switch 877 YL Air Heater B = Inside of right console. E = Around relay panel. All Rights Reserved
Monitor Circuits 892 BR Cat Data Link + C = Inside of left console. F = Inside of hydraulic pump.

403 GN Alternator (R) Term 893 GN Cat Data Link -

405 GY Operator Monitor Oil Pressure (Low Set) K843 GN Stem 3 Extend Switch
410 WH Operator Monitor Action Alarm K844 GY Stem 4 Extend Switch
412 BU Operator Monitor Coolant Flow K847 PU Stem 3 Retract Switch
430 BU Operator Monitor Air Filter K848 WH Stem 4 Retract Switch
487 OR Hydraulic Oil Flow Switch K849 YL ATT Stem 1 29
13 36 9
Connector Location
Hydraulic Oil Temperature Sensor ATT Stem 3 20
491 PK K851 BU 50 C Schematic Machine
Coolant Temperature Sensor Signal ATT Stem 4 48
Connector Number
492 GY K852 GN 11 23 Location Location
Fuel Level Signal K858 YL Stem 3 Control Valve A 6 CONN 1 G-11 21E
495 GN E
14
496 WH Operator Monitor Panel Hydraulic Oil Level K862 GY Stem 3 Control Valve B CONN 2 F-11 22E
A CONN 3 F-11 23E
C468 BU Engine Oil Level K871 WH Pump Exchange Solenoid 1
CONN 4 F-10 24E
E472 GN ATT 12V Sensor Supply K872 OR Single/Double Action Exchange Solenoid 49 28
CONN 5 F-10 25E
51 B
E473 GY Stem 1 Modulation K879 GN Double Action Solenoid CONN 6 F-10 34E
5 27 26 9
Stem 2 Modulation C987 RD +Battery 3 Event Codes For Engine / Pump Control
E474 OR 19 CONN 7 G-9 26E
Event Code Description
H465 GN Travel Alarm Cancel Indicator G976 BU Water Separator Sensor 16 31 CONN 8 G-9 27E
34 8
4 17 Coolant Overheat
H466 BU AEC Mode Indicator K904 GN Pump Discharge - Signal 15 2 CONN 9 G-8 28E
32 52 43 Abnormal battery charge (Voltage to powersupply low)
24 25 7 CONN 10 B-9 12F
H467 WH Travel Mode indicator 1 K906 GN Swing Brake Solenoid - Signal 21 50 Abnormal battery charge (Voltage to powersupply high)
33 CONN 11 G-8 29E
22 59 Insufficient level of coolant
H476 WH Joystick Pressure Switch K907 BU Swing Brake Solenoid - +Battery 7
12 CONN 12 G-7 30E 95 Fuel filter is clogged
Accessory Circuits L968 OR Engine Pump Control PS Valve - 56
35 8 CONN 13 G-7 31E 100 Engine oil pressure is low
18
501 GN Wiper - Front (Low) L969 WH Engine Pump Control PS Valve + 40 41 17 CONN 14 G-7 32E 119 Fuel level is low
506 PU Washer - Front L971 GN Travel Pressure Switch CONN 15 J-6,H-6 9D 171 Engine oil level is low
37 38 39

RENR5515-02
508 PU Radio Speaker - Left L972 BU Low Idle Switch CONN 16 D-5,D-6 21A 179 Abnormal battery charge (Charging is abnormal)
57 53 54 55
10 CONN 17 E-7 49 232 Water separator draining demand
509 WH Radio Speaker - Left (common) L973 GN Fine Swing Control Relay To Solenoid Valve
42 43 44 45 CONN 18 G-7 E 235 Hydraulic oil level is low
47
511 BR Radio Speaker - Right L975 PK Start Aid Control Lamp 1 Output F 46 CONN 19 F-5 22A 236 Hydraulic oil filter is clogged
512 GN Radio Speaker - Right (Common) L976 GN Excavator Fuel Pump Switch CONN 20 F-4 23A 237 Overload warning
30
530 OR Washer - Right M947 OR Rotate CW Relay CONN 21 J-3 50 272 Air filter is clogged
Hammer Foot Switch To Hammer Solenoid CONN 22 J-3 10D 600 Hydraulic oil overheat
535 BU Switch To Wiper Switch M954 BU
CONN 23 H-3 51 862 Special filter is clogged
575 YL Wiper - Aux. (Park) M962 YL Rotate CCW Relay
863 Automatic greasing failure
CONN 24 H-2 11D
576 PK Wiper - Aux. (Low) T967 YL Pump Discharge Mean Pressure
CONN 25 H-2 12D
CONN 26 C-3 52
CONN 27 B-3 53
CONN 28 A-3 54
9 CONN 29 A-3 55
CONN 30 F-2 24A
Component Identifiers (CID1) Failure Mode Identifiers (FMI)1
CONN 31 G-1 8B
Module Identifier (MID2) FMI No. Failure Description 5
CONN 32 F-1 25A
Engine/Pump Control System 0 Data valid but above normal operational range.
CONN 33 F-1 26A
1 Data valid but below normal operational range.
(MID No. 069) CONN 34 B-2 56
2 Data erratic, intermittent, or incorrect.
CID Component 8 CONN 35 A-5 57
3 Voltage above normal or shorted high.
0091 Throttle Position Signal 47 CONN 36 F-5 A
0096 Fuel Level Sensor 4 Voltage below normal or shorted low. 4
CONN 37 F-3 A 11
0110 Engine Coolant Temperature Sensor 5 Current below normal or open circuit. 23 37 38 39 34 35
15 16 CONN 38 F-3 A
0167 Alternator Charging Sensor 6 Current above normal or grounded circuit. 2
40 41 52 CONN 39 H-3 B
0168 System Voltage 7 Mechanical system not responding properly. 49
CONN 40 H-3 B
0190 Engine Speed Sensor 8 Abnormal frequency, pulse width, or period. 4 24 25
17 14 CONN 41 E-1 A
0254 Electronic Control Module 9 Abnormal update. 12
0271 Action Alarm 19 31 27 26 The connectors shown in this chart are for harness to harness connectors.
10 Abnormal rate of change. 57
18 Connectors that join a harness to a component are generally located at or near the
0286 Engine Oil Pressure Switch 11 Failure mode not identifiable.
22
32 7 56
1 28 54 55
21 53 10 component. See the Component Location Chart.
0374 Swing Brake Solenoid 12 Bad device or component. 42 43 44 45 46
33
0376 Travel Alarm 3
13 Out of calibration. 2
30 3 6 20 11 13 36 50 51 D 48 7
0581 Power Shift Solenoid 29
1The FMI is a diagnostic code that indicates what type of failure has occurred.
0586 Engine Speed Dial Switch 6
0587 Engine Governor Position Sensor 1
0588 Monitoring System
5
0598 Travel Speed Solenoid
10
0600 Hydraulic Oil Temperature Sensor
1161 Front Hydraulic Pump Pressure Sensor 12
1162 Rear Hydraulic Pump Pressure Sensor 9
Related Electrical Service Manuals
1525 Straight Travel Solenoid
Title Form Number 8
1 The CID is a diagnostic code that indicates which component is faulty.
Engine/Pump Control: 157-3165 RENR3814
2 The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
AREA F
Machine Harness Connector And Component Locations

17 19 14
16 15 12
3
3
18 25 26
1
3 7

4 2
1 2
5

8 12
8 20
13
4 4 17
3 16
11 5
15 8 18
6 6
6 7
5 33
9 11

10
2 14
13 12
11
9
10 21 30
1 32
4 2
21
1 28 29
23 1
8
7 19 25
9 10 26 27 31
5 2 24 22 24

20
AREA C AREA D
22 23 34
AREA B
AREA E
AREA A
 12 11 10 9 8 7 6 5 4 3 2 1
RELAY PANEL RELAY PANEL OPERATOR STATION OPERATOR STATION
RD-00 RD-00 BK-00
CA CC CE L10
169-PK-18 200-BK-14 H476-WH-18 T713-GN-18
BACKUP L37 L37 ATCH
169-PK-18 200-BK-14 235-BK-18 235-BK-18 TE
POS NEG POS NEG BATTERY RESISTOR E L24 L24 HAMMER
S WH/BU 330-YL 200-BK-14 151-GN T715-WH-18 308-YL 1
3T-5760 START CONT GND BK 200-BK-18 200-BK MAIN RELAY 102-8016 A770-PK-18 HEATER ATCH 12V 7A 200-BK-14 154-RD A M954-BU 2 FOOT SW
9X-3404 (NOTE C) CHASSIS RELAY DIODE CONT UNIT CONVERTER L10 L10 138-4653
L YL K776-GN-18 200-BK-18 200-BK-18 189-RD H476-WH-18 1 CONSOLE (LH)

200-BK-14
200-BK-14
200-BK-14
200-BK-14

200-BK-18
200-BK-18
200-BK-18
200-BK-18
LAMP RELAY 094-2080 P WH/YL 403-GN-18 200-BK-18 121-1022 308-YL-18 197-4330 A P 167-3467 200-BK-18 320-RD-18 235-BK-18 2 TP (NOTE L)
P
DIODE R WH/GN 309-GY-18 200-BK-18 308-YL-18 308-YL 120-YL 1 120-YL 1 24V IN 200-BK-18 K849-YL-18 1

200-BK
200-BK
KEY SW.(START)
121-1022 200-BK-14 200-BK-18 308-YL 200-BK 2 120-YL 2 24V MEMORY SE 200-BK K851-BU-18 ATCH 2 ATCH LOWER
E E 308-YL 179-BU 3 200-BK 3 GND IN 200-BK K852-GN-18 JOYSTICK 3 H WIPER MOTOR

KEY SW.(ON)

CHECK TERM.
BOOM LAMP RELAY 169-PK-18 200-BK 4 4 12V MEMORY 200-BK-18 PRESS. SW 4 E472-GN-18 1 GY-18 + SW-1 167-7079
A

INDICATOR
REGULATOR
ATCH WATER 161-3128 CHASSIS L11 167-3466

L24
GND 2 200-BK 306-GN 135-BU 5 135-BU 5 12V OUT 200-BK-18 5 235-BK-18 2 BU-18 - SW-1 576-PK-18 3
SEPARATOR 645-RD-18 TIMER RELAY OUT 3 189-RD 308-YL 210-BK 6 210-BK 6 GND OUT 103-RD 235-BK-18 (NOTE H) 6 E474-OR-18 3 RD-18 + SW-2 535-BU 1
(NOTE B)

RELAY
TEMP.
LEVEL SENSOR 163-6703 IN 4 308-YL 308-YL-18 MAIN RELAY C569-YL 7 A AF 105-RD 576-PK-18 (NOTE N) 235-BK-18 4 BK-18 - SW-2 575-YL-18 4
L37 +

GND
WASHER ATCH LOWER 171-9091 E 213-0772 PLATFORM TF H
J COOLANT 176-1931 WASHER A623-BU-18 E
616-BU +B 1
E
110-RD 330-YL
403-GN-18 200-BK-18
229-BK 8
9 200-BK-18
113-OR-18
118-GY
575-YL-18
535-BU M947-OR-18 1 E472-GN-18
K844-GY-18
K848-WH-18
5
6
WH-18
BR-18
+
-
SW-3
SW-3
(NOTE B)
200-BK-18 2
S +1
J
160-PU-18

LEVEL SW 176-1932(NOTE G) 176-1932 AIR CLEANER SW FUSE BASE 607-PK E 10 135-BU 123-WH-18 105-RD 320-RD-18 2 E474-OR-18 MOTOR
WJ CG CF -

1
2
096-0744 154-0498 149-RD 607-PK 200-BK-14 11 C569-YL 124-GN-14 308-YL 200-BK-18 CONN 21 3 K844-GY-18 320-RD-18 YL-18
WA E
E CONN 15 SW-4
GROUND
SIGNAL

615-YL 151-GN WG 12 200-BK 129-BU 308-YL 535-BU 4 K848-WH-18 200-BK-18 GN-18

MOTOR MOTOR CHASSIS LAMP RELAY 5A 616-BU 168-RD-14 200-BK 135-BU 308-YL 575-YL-18 235-BK-18 5 235-BK-18 H HORN SW ATCH
A
+ - + - 161-3128 5A FUSE BASE FUSE 645-RD-18 172-RD-18 HEATER 12V-5A POWER SUPPLY 210-BK 147-PU 576-PK-18 6 ATCH JOYSTICK K851-BU-18 1 MEDIUM LINE
+B

183-1000 5A 141-2759 RELAY 187-9975 PRESS. SW

A718-PU-18
L975-PK-18

A770-PK-18
646-RD-18 10A 646-RD-18 184-RD 229-BK 151-GN 607-PK K849-YL-18 235-BK-18 2

310-PU-18
200-BK-18

308-YL-18
308-YL-18
310-PU-18

403-GN-18
403-GN-18
200-BK-18

169-PK-18
169-PK-18
SPARE 10A 113-8490 116-0114 (NOTE K) 167-3466

112-PU-6

101-RD-6
101-RD-6

101-RD-4

877-YL-4
607-PK 10A 646-RD-18 322-GY 120-YL 152-BU A755-PK-18 K851-BU-18 235-BK-18
607-PK 15A 15A 113-8491 160-PU 607-PK 179-BU 154-RD A756-BU-18 K852-GN-18 235-BK-18 (NOTE N) (NOTE B)

308-YL
308-YL
308-YL

306-GN
306-GN
C C E 15A 115-RD 616-BU 169-PK-18 A757-GY-18 K852-GN-18 1 320-RD-18 HORN SW
A
B
C

149-RD 892-BR-18 175-RD-14 A758-BR-18 2 200-BK-18 320-RD-18 128-2134 ATCH

A/C BLOWER A
C A H AUX HYD

L11
160-PU 15A 175-RD-14 893-GN-18 103-RD 189-RD A768-BU-18 K852-GN-18 200-BK-18 K852-GN-18 1

200-BK-14

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
C C TIMER RELAY ATCH 12V 7A H PRESS. SW
10A 110-RD
HORN
A588-GN 105-RD 191-WH-14 A769-GY-18
L11
200-BK-18 CONN 22 235-BK-18 2
CAB LAMP RELAY 10A 114-RD 110-RD C987-RD-14 112-PU-6 CONN 15 CONVERTER 113-OR-18 307-OR A770-PK-18 235-BK-18 CONSOLE (LH) 167-3466

200-BK
161-3128 CAB LAMP 167-3467 (NOTE B)
G976-BU-18

10A 115-RD 103-RD K776-GN-18 101-RD-6 R 118-GY 308-YL F773-OR-18

235-BK-18
412-BU-18

506-PU-18
200-BK-18

200-BK-18

235-BK-18

235-BK-18
430-BU-18

646-RD-18 103-RD DOME LAMP/MEMORY 235-BK-18 101-RD-6 R 120-YL 1 24V IN 123-WH-18 320-RD-18 F774-WH-18 235-BK-18
10A
105-RD KEY SW 309-GY-18 101-RD-4 1 120-YL 2 24V MEMORY 124-GN-14 607-PK K906-GN-18 235-BK-18 ATCH
10A
578-BU

147-PU

E/P CONT A
615-YL 10A 184-RD 105-RD 189-RD 877-YL-4 ATCH ROTATE 2 200-BK 3 GND IN 129-BU 607-PK K907-BU-18 235-BK-18 K849-YL-18 1 HAMMER
E 149-RD BOOM LAMP 3 4 12V MEMORY 147-PU 607-PK L968-OR-18 235-BK-18 235-BK-18 2 PRESS. SW
10A CCW RELAY A
C987-RD-14 ATCH V CONT 168-RD-14 189-RD 4 135-BU 5 12V OUT 151-GN 607-PK L969-WH-18 154-RD 154-RD A RD-18 NEUTRAL START 167-3466
15A 149-5050
REFUELING PUMP L21 L21 RELAY E LIMIT SW (NOTE J)
115-RD 15A 168-RD-14 172-RD-18 189-RD (NOTE K) 5 210-BK 6 GND OUT 152-BU L972-BU-18 151-GN 151-GN B WH-18
176-RD AUX CKT 175-RD-14 189-RD PANEL 6 154-RD 615-YL M736-BU-18 189-RD 189-RD C BK-18 163-6785 (NOTE K)
10A
FUSE BASE

FUSE BASE
HORN RELAY WH PRODUCT LINK ATCH 12V 7A L9 L9 L9
5A 172-RD-18 184-RD 200-BK-18 169-PK-18 7 169-PK-18 645-RD-18 200-BK-18 A
161-3128 WG CONVERTER ATCH
C987-RD-14 103-RD 200-BK-18 169-PK-18 8 175-RD-14 646-RD-18 235-BK-18 K852-GN-18 1

308-YL-18
320-RD-18 114-RD 105-RD 169-PK-18 200-BK-18 9 167-3467 189-RD A588-GN 169-PK-18 CONN 23 CONN 24 CONN 25 235-BK-18 2 BLADE
R L15
160-PU 113-OR-18 306-GN 200-BK-18 10 179-BU 1 24V IN 191-WH-14 A770-PK-18 307-OR 103-RD PRESS. SW
RELAY PANEL

RELAY PANEL
322-GY 15A 124-GN-14 A/C 113-OR-18 118-GY 308-YL 306-GN 11 179-BU 2 24V MEMORY 307-OR C569-YL A537-PK-18 113-OR-18 CONN 40 167-3466
E SW PANEL/RADIO TF TP A A (NOTE M)
5A 113-OR-18 118-GY 120-YL 308-YL-18 308-YL 12 200-BK 3 GND IN 308-YL 210-BK 118-GY
10A 118-GY WASHER/WIPER 120-YL 123-WH-18 330-YL 308-YL 4 12V MEMORY 320-RD-18 229-BK 123-WH-18 CONSOLE (RH)
TG

1
2
3
4

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12
2
1

OPERATOR STATION
114-RD 10A 152-BU LOWER WASHER/WIPER 123-WH-18 124-GN-14 403-GN-18 308-YL C569-YL 5 12V OUT 607-PK 147-PU 129-BU
BACKUP/MONITOR CONT
101-RD-6
101-RD-6

5A 169-PK-18 124-GN-14 129-BU 169-PK-18 308-YL-18 229-BK 6 GND OUT 615-YL 308-YL 535-BU 135-BU
HYD LOCK SOL RELAY CIGAR LIGHTER J CONN 39 J J J

K862-GY-18
M962-YL-18
10A 129-BU 129-BU 147-PU 308-YL 403-GN-18 645-RD-18 403-GN-18 575-YL-18 147-PU
161-3128 10A 160-PU CHASSIS LAMP 143-BR-18 151-GN A770-PK-18 403-GN-18 12V-2 X 7A POWER SUPPLY (NOTE D) 646-RD-18 410-WH-18 576-PK-18 152-BU
SEAT HEATER

M947-OR-18

M962-YL-18

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18

K906-GN-18
A768-BU-18
A769-GY-18

A537-PK-18
K907-BU-18

L969-WH-18
L968-OR-18

A770-PK-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
F774-WH-18
F773-OR-18

M736-BU-18
200-BK-18 5A 123-WH-18 147-PU 152-BU 308-YL A770-PK-18 A588-GN 506-PU-18 103-RD 169-PK-18

308-YL
ATCH ROTATE
H J H

235-BK-18

150-OR-18
780-PU-18

169-PK-18
200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
10A 120-YL 12V 7A CONVERTER 1 152-BU 154-RD 403-GN-18 A718-PU-18 A770-PK-18 578-BU 113-OR-18 169-PK-18 A537-PK-18 1 ATCH SEAT WITH
CW RELAY
A588-GN 10A 179-BU 12V 7A CONVERTER 2 169-PK-18 175-RD-14 A718-PU-18 L975-PK-18 147-PU 892-BR-18 118-GY 169-PK-18 200-BK-18 2 SEAT HEATER

105-RD

326-RD

308-YL

307-OR

607-PK
149-5050
E A588-GN 10A 147-PU ATCH SOL 179-BU 179-BU L975-PK-18 306-GN 308-YL 893-GN-18 123-WH-18 164-0505
(NOTE K)
5A 143-BR-18 ALT REGULATOR 191-WH-14 191-WH-14 403-GN-18 A755-PK-18 124-GN-14 191-WH-14
189-RD 15A 191-WH-14 POWER WINDOW 114-RD 307-OR 410-WH-18 A756-BU-18 129-BU 307-OR
151-GN 10A 180-GN AUX CKT 151-GN 320-RD-18 506-PU-18 A757-GY-18 135-BU 307-OR

308-YL-18
5A 150-OR-18 QUICK COUPLER 151-GN 607-PK 306-GN 308-YL-18 308-YL-18 578-BU A758-BR-18 147-PU 307-OR
NEUTRAL START RELAY CAB FAN AE START RELAY J
5A 119-PK-18 151-GN 615-YL 306-GN 892-BR-18 A768-BU-18 147-PU

308-YL
161-3128 AF DIODE

L25
5A 645-RD-18 330-YL 893-GN-18 A769-GY-18 147-PU 403-GN-18 E472-GN-18 1 GY-18 + SW-1
121-1022 (NOTE B)

A770-PK-18

C987-RD-14
K776-GN-18

A718-PU-18
L975-PK-18
200-BK-18 10A 154-RD 646-RD-18 330-YL E A755-PK-18 E554-PK-18 410-WH-18 235-BK-18 2 BU-18 - SW-1

113-OR-18

123-WH-18
124-GN-14

175-RD-14

191-WH-14

320-RD-18

645-RD-18

646-RD-18
646-RD-18
646-RD-18

169-PK-18

168-RD-14
172-RD-18

309-GY-18

892-BR-18
893-GN-18

200-BK-14
235-BK-18

403-GN-18
112-PU-6
101-RD-6
101-RD-6
101-RD-4
877-YL-4
10A 189-RD 646-RD-18 TG TR TR A756-BU-18 F773-OR-18 152-BU 506-PU-18 E473-GY-18 3 RD-18 + SW-2
WJ

A588-GN

A588-GN
306-GN 10A 306-GN A588-GN A757-GY-18 F774-WH-18 169-PK-18 535-BU 235-BK-18 4 BK-18 - SW-2

103-RD
105-RD

118-GY
120-YL

129-BU
147-PU
151-GN
152-BU
154-RD

179-BU
189-RD

307-OR

607-PK
615-YL

308-YL

151-GN

184-RD
189-RD

322-GY
607-PK
616-BU

308-YL
E 307-OR START RELAY A758-BR-18 H465-GN-18 175-RD-14 575-YL-18 K843-GN-18 5 WH-18 + SW-3
E 125-1302 (NOTE B)

K858-YL-18
M947-OR-18
K862-GY-18
M962-YL-18

T714-BU-18
T713-GN-18

T716-PK-18
T715-WH-18

A770-PK-18
K907-BU-18
L968-OR-18
L969-WH-18
M736-BU-18

A768-BU-18
A769-GY-18
F773-OR-18
F774-WH-18
K906-GN-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
L972-BU-18

A537-PK-18
320-RD-18 309-GY-18 A768-BU-18 H466-BU-18 191-WH-14 576-PK-18 K847-PU-18 6 BR-18 - SW-3

169-PK-18

235-BK-18

235-BK-18
150-OR-18
780-PU-18

200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

235-BK-18

200-BK-18
307-OR 322-GY 309-GY-18 306-GN 1 BK-18 A769-GY-18 H467-WH-18 307-OR 578-BU
ATCH THUMB ATCH THUMB L8 L8
154-RD A588-GN 143-BR-18 330-YL 2 BK-18 E554-PK-18 H476-WH-18 403-GN-18 607-PK L972-BU-18 YL-18

308-YL

308-YL
308-YL

105-RD
307-OR
308-YL
326-RD
607-PK
E (OPEN) RELAY (CLOSE) RELAY L6 SW-4
A588-GN F773-OR-18 K849-YL-18 410-WH-18 615-YL 235-BK-18 GN-18
200-BK-18 ALTERNATOR 149-5050 149-5050 F774-WH-18 K851-BU-18 506-PU-18 645-RD-18 J ONE TOUCH
DIODE (NOTE N) (NOTE N) ATCH JOYSTICK LOW IDLE SW

CONSOLE (RH)

CONSOLE (RH)
FUSE BASE 200-BK-18 109-RD-8 H465-GN-18 K852-GN-18 578-BU 646-RD-18
L14

OPERATOR STATION
308-YL-18 121-1022 WE WF H466-BU-18 K871-WH 607-PK 892-BR-18 187-9975

RELAY PANEL
892-BR-18 304-WH-8 H467-WH-18 K872-OR 607-PK 893-GN-18 (NOTE K)

308-YL

308-YL
308-YL
893-GN-18 H476-WH-18 K879-GN 615-YL A537-PK-18 (NOTE N)
E 235-BK-18 K849-YL-18 K906-GN-18 645-RD-18 A588-GN ONE TOUCH
J LOW IDLE SW
A 308-YL-18 112-PU-6 112-PU-6 112-PU-6 K851-BU-18 K907-BU-18 646-RD-18 C569-YL L972-BU-18
B 235-BK-18 101-RD-6 101-RD-6 101-RD-6 K852-GN-18 L968-OR-18 892-BR-18 H465-GN-18 235-BK-18 128-2134
C 109-RD-6 109-RD-6 109-RD-6 K871-WH L969-WH-18 893-GN-18 H466-BU-18 SPEED
(NOTE A) L35 L35
D 893-GN-18 K872-OR L972-BU-18 A588-GN H467-WH-18 CHG SW
E 892-BR-18 150-OR-18 150-OR-18 CONN 11 CONN 12 CONN 14 CONN 18 T716-PK-18 K879-GN M734-BR-18 C569-YL K871-WH 163-6711
F 119-PK-18 119-PK-18 T715-WH-18 K906-GN-18 M736-BU-18 E554-PK-18 K872-OR J
G CONN 1 (NOTE A) K907-BU-18 M741-GY-18 H465-GN-18 K879-GN 169-PK-18 2 1 F773-OR-18 J
IND UNIT

A770-PK-18
H L968-OR-18 M742-PU-18 H466-BU-18 M734-BR-18 3 F774-WH-18 607-PK RD-18 LIGHT

320-RD-18

645-RD-18

123-WH-18

175-RD-14

124-GN-14

169-PK-18
113-OR-18
646-RD-18

191-WH-14
ET CONN ALT BREAKER J 163-6702

L975-PK-18

K776-GN-18
A718-PU-18

C987-RD-14

M947-OR-18
K858-YL-18
K862-GY-18
M962-YL-18

T713-GN-18
T714-BU-18
T715-WH-18
T716-PK-18
101-RD-6
101-RD-4
877-YL-4
109-RD-6
109-RD-8

304-WH-8
J L969-WH-18 235-BK-18 H467-WH-18 M741-GY-18 200-BK-18 BK-18 GROUND

403-GN-18

200-BK-14
309-GY-18

893-GN-18
892-BR-18

168-RD-14
235-BK-18
172-RD-18

200-BK-18
A588-GN
171-2208 L972-BU-18 235-BK-18 K871-WH M742-PU-18 169-PK-18

615-YL
189-RD
152-BU
105-RD
129-BU

154-RD
308-YL
151-GN

120-YL

179-BU
307-OR
147-PU
607-PK
103-RD

118-GY

A588-GN
CE SA

L37
M734-BR-18 235-BK-18 K872-OR 200-BK-14 169-PK-18

184-RD

616-BU
322-GY
607-PK

189-RD

308-YL
151-GN

308-YL

308-YL
J
G BK-00 101-RD-6
WH
60A
WC
109-RD-6 T713-GN-18
L37
M736-BU-18 235-BK-18 K879-GN 200-BK-14
1
3
2
K906-GN-18 235-BK-18 1 BK-18 COM G
ENG
G976-BU-18

T715-WH-18 M741-GY-18 M734-BR-18 210-BK K907-BU-18 A755-PK-18 2 PK-18 S1

412-BU-18
430-BU-18
506-PU-18

200-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18

SPEED DIAL

SWITCH PANEL
235-BK-18 M742-PU-18 235-BK-18 M741-GY-18 229-BK A770-PK-18 A756-BU-18 3 BU-18 S2
L36 4 5

WA
CG
CF
WC
WE

WF
DISCONNECT SW E E E E E E TG TR T714-BU-18 235-BK-18 M742-PU-18 235-BK-18 A768-BU-18 A757-GY-18 4 GN-18 S3 106-0107
147-PU

578-BU

200-BK

7N-0718 L34 6
T716-PK-18 RD 1 124-GN-14 200-BK-14 124-GN-14 L969-WH-18 A758-BR-18 5 BR-18 S4

150-OR-18
780-PU-18
1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12

A
B
C

A
B
C

1
2
3
4

A
B
C

1
2
3
4
RELAY PANEL RELAY PANEL BK 2 200-BK-14 200-BK-14 175-RD-14 M736-BU-18 6
A/C UNIT L7 7 8
TG TF TR TP RD/BU 3 175-RD-14 200-BK-14 607-PK 235-BK-18
A A A C C C C C C TE 161-3779 L7 9 STARTER SW
GN 4 E554-PK-18 200-BK-14 E554-PK-18 J T
CHASSIS BLOCK BR 5 607-PK 210-BK 200-BK-14 235-BK-18 308-YL 308-YL R 9G-7641
121-1023 L36 L36 10 11
CONN 7 CONN 8 CONN 9 CONN 13 CONN 13 BK 6 200-BK-14 229-BK 200-BK-14 A769-GY-18
L15 L15 L15 12 C OFF
RD-00

ATCH HEATER UNIT A J

L23

235-BK-18 L968-OR-18 326-RD 326-RD

L20 L20 L20 (NOTE A) 164-0490 L7 L7 J S ON
307-OR 307-OR
L34 L34 L34 L34 J BACKUP SW (NOTE B) 105-RD 105-RD B ST
L14 L14 L14 L14 L4 L4 L4 163-6710

L24

L25

L12
L6
308-YL 308-YL

L4
L26 L26 L26 L24 L24 L24 CONN 31
L20

L14

M954-BU
L25 L25 L25 L25 L25 L25
CONSOLE (RH)
L12 L12 L12 L12 L12 L12
150-OR-18
(NOTE A) L6 L6 L6
L14

CONN 3 780-PU-18 CAB

CONN 2 CONN 4 CONN 5 CONN 6

L6
(NOTE A) 119-PK-18 119-PK-18 119-PK-18 CONN 36 CONN 19 CONN 20

L4
AH AE
ENGINE/PUMP CONTROLLER 150-OR-18 1
A A A A A 157-3165 WINDOW LIMIT SW
L23

L20

L26

L25

L34

CAB 780-PU-18 2
RD-00

(FRONT)

H465-GN-18
M742-PU-18

A537-PK-18
H466-BU-18
H467-WH-18

M734-BR-18

M741-GY-18
403-GN-18
410-WH-18
506-PU-18

645-RD-18
892-BR-18
893-GN-18

235-BK-18

113-OR-18
575-YL-18

646-RD-18

169-PK-18

191-WH-14

200-BK-14

200-BK-14

576-PK-18

123-WH-18
A
B
C

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8

A
B
C

L AG AG AF 117-6306 F

PUMP DISCHARGE 1 PRESS. SENSOR

PUMP DISCHARGE 2 PRESS. SENSOR

CONN 38

FUEL SECONDARY FILTER PLUGGED

M954-BU

C569-YL

K871-WH
K872-OR
K879-GN

A588-GN
C C C C TF GN 1 119-PK-18 119-PK-18 A584-BU-18

578-BU
535-BU
152-BU
129-BU

103-RD

615-YL

118-GY

229-BK

607-PK

307-OR

147-PU

135-BU
210-BK
FUEL PRIMARY FILTER PLUGGED
H BK 2 200-BK-18 200-BK-18 A584-BU-18

TRAVEL STRAIGHT PRESS. SW

200-BK-18 200-BK-18
OVERLOAD ALARM CANCEL SW

ATCH STEM 2 SWING CANCEL

ATCH STEM 1 SWING CANCEL

ATCH STEM 3 SWING CANCEL

ATCH STEM 4 SWING CANCEL
WATER SEPARATOR LEVEL SW

TRAVEL SPEED CHANGE SOL

TRAVEL ALARM CANCEL IND

G976-BU-18

A718-PU-18
K776-GN-18
L975-PK-18

A768-BU-18
A769-GY-18
F774-WH-18
F773-OR-18

E554-PK-18

K906-GN-18

M736-BU-18

L972-BU-18
M741-GY-18
M742-PU-18
M734-BR-18
H465-GN-18
H466-BU-18
H467-WH-18
K849-YL-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

K907-BU-18
L969-WH-18
L968-OR-18

K851-BU-18
K852-GN-18
H476-WH-18

K858-YL-18
K862-GY-18
M962-YL-18
M947-OR-18

A A

SWING BRAKE CANCEL SOL

PRIMARY NFC PRESS. SOL

O.L.W.D. PRESS. SENSOR

TRAVEL ALARM CANCEL SW

TRAVEL RIGHT PRESS. SW

CAPSULE FILTER PLUGGED

SPECIAL FILTER PLUGGED

506-PU-18

412-BU-18
430-BU-18

235-BK-18
235-BK-18
235-BK-18

168-RD-14
172-RD-18

309-GY-18

403-GN-18

200-BK-14
235-BK-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18

892-BR-18
892-BR-18
892-BR-18
892-BR-18

892-BR-18
893-GN-18
235-BK-18

403-GN-18

506-PU-18

410-WH-18

235-BK-18

ATCH AH CONN 32

VARIABLE RELIEF 3 SOL

FLOW LIMIT PRESS. SOL

CONN 37
AIR HEATER CONTROLLER

ONE TOUCH LOW IDLE SW

101-RD-4
109-RD-6

304-WH-8

877-YL-4

615-YL

POWER SHIFT CONT SOL

ENG SPEED SENSOR (-)

ENG SPEED SENSOR (+)

+ MOTOR -
A588-GN

K871-WH
K872-OR
K879-GN

FAN MOTOR

TRAVEL STRAIGHT SOL

COOLANT TEMP SENSOR

HYD OIL TEMP SENSOR

IMPLEMENT PRESS. SW

615-YL 615-YL 615-YL RD-18

578-BU
147-PU

200-BK

184-RD
189-RD

322-GY

607-PK
616-BU

147-PU

308-YL

578-BU

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
FAN MOTOR CONT SOL

ALTERNATOR R TERM.
JOYSTICK PRESS. SW

AIR CLEANER SENSOR

1
2
180-5316 CAB 615-YL 200-BK 200-BK WH-18

FUEL LEVEL SENSOR

GOVERNOR FEEDBACK

OPTION PWM IN (1)

CAT DATA LINK (+)

ENG OIL PRESS. SW

CAT DATA LINK (-)

L2

AIR HEATER RELAY

QUICK COUPLER SW

GOVERNOR COMMAND
AUTO LUB FAILURE

THROTTLE DIAL S1
THROTTLE DIAL S2

THROTTLE DIAL S3
THROTTLE DIAL S4

TRAVEL PRESS. SW
COOLANT LEVEL SW
HYD OIL LEVEL SW

ENG OIL LEVEL SW

200-BK F M M

OPTION CONT SOL

OPTION CONT SOL

TRAVEL MODE IND

F F
TRAVEL MODE SW

F F AJ 200-BK ATCH

FINE SWING SW

STARTER RELAY
SWITCH RETURN

KEY SWITCH ON

CAB LAMP

TRAVEL ALARM
AEC MODE IND
103-RD

FAULT ALARM

+12V SUPPLY
AEC MODE SW

150-OR-18
780-PU-18
167-3441

SENSOR GND

SENSOR GND

H465-GN-18
M742-PU-18

A537-PK-18
H466-BU-18
H467-WH-18

M734-BR-18

M741-GY-18

C569-YL-14
152-BU

SOL GND 1
SOL GND 2
SOL GND 3
SOL GND 4

BACKUP SW

403-GN-18
410-WH-18
506-PU-18

645-RD-18
892-BR-18
893-GN-18

235-BK-18

113-OR-18
575-YL-18

646-RD-18

169-PK-18

229-BK-14

200-BK-14

200-BK-14

576-PK-18

123-WH-18
135-BU-14
210-BK-14
OPTION SW
OPTION SW
L19

200-BK 169-PK-18
CONN 33

L973-GN
K871-WH
K872-OR
K879-GN
SPEAKER (R) 200-BK 535-BU

578-BU
535-BU
152-BU
129-BU

103-RD

586-BR

615-YL

118-GY

607-PK

307-OR
310-PU

147-PU
7Y-5505 200-BK-18 607-PK 615-YL 615-YL RD-18
GND

GND

103-RD 200-BK 892-BR-18 200-BK 200-BK WH-18

+B

+B

F
F N N
L27

511-BR-18 508-PU-18 893-GN-18

512-GN-18 509-WH-18 200-BK C537-GN-18 CONN 30 ATCH
L2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
511-BR-18 200-BK-18 C538-OR-18 CAB LAMP
512-GN-18 200-BK-18 200-BK 167-3441
AE C SPEAKER (L) (NOTE A) F G G
615-YL 200-BK-14 201-BK-18 1 103-RD-18 1 +B

200-BK-14

200-BK-18
7Y-5505

K907-BU-18

L969-WH-18
M737-WH-18

H466-BU-18
H467-WH-18

L968-OR-18
M739-YL-18

H465-GN-18
A762-PU-18

A761-PU-18
K904-GN-18

M736-BU-18
T967-YL-18

M736-BU-18
L975-PK-18

A755-PK-18
A756-BU-18
L972-BU-18
M742-PU-18

K777-GY-18

A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18

K849-YL-18
H476-WH-18
L971-GN-18

C468-BU-18

K851-BU-18
K852-GN-18
G976-BU-18
A584-BU-18 200-BK A579-OR 2 201-BK-18 2 GND

763-BU-18

321-BR-18

788-YL-18

410-WH-18

780-PU-18

492-GY-18
495-GN-18

403-GN-18

491-PK-18
412-BU-18
496-WH-18
893-GN-18

405-GY-18
487-OR-18
892-BR-18

430-BU-18
200-BK A580-BR 3 169-PK-18 3 ACC

200-BK
200-BK
200-BK
200-BK
F MONITOR
G976-BU-18
L975-PK-18

A718-PU-18
A768-BU-18
A769-GY-18
E554-PK-18
F773-OR-18
F774-WH-18
K776-GN-18
K906-GN-18
M736-BU-18

508-PU-18 200-BK A581-GN 4 4 +12V

184-RD
235-BK

184-RD
235-BK

308-YL
412-BU-18
430-BU-18
892-BR-18
893-GN-18

321-BR-18

168-RD-14
172-RD-18

309-GY-18

403-GN-18
403-GN-18
403-GN-18

892-BR-18
893-GN-18

200-BK-14

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

157-3198
101-RD-4
109-RD-6

304-WH-8

877-YL-4

509-WH-18 200-BK-18 A582-PU 5 893-GN-18 5 CDL +

A588-GN

103-RD 6 892-BR-18 6 CDL -

184-RD

147-PU
147-PU
147-PU

189-RD

308-YL

308-YL

322-GY

607-PK
616-BU

200-BK

A584-BU-18

A537-PK-18
C569-YL-14
H465-GN-18
H466-BU-18
H467-WH-18

M734-BR-18
M741-GY-18
M742-PU-18
113-OR-18 7 607-PK-18 7 LIGHT

201-BK-18
200-BK-14
508-PU-18
509-WH-18
511-BR-18
512-GN-18

200-BK-14
113-OR-18
113-OR-18
113-OR-18

123-WH-18

135-BU-14

169-PK-18

403-GN-18
410-WH-18
506-PU-18

575-YL-18
576-PK-18

607-PK-18

645-RD-18
646-RD-18
892-BR-18
893-GN-18

200-BK-14
210-BK-14
229-BK-14
235-BK-18
118-GY 8 8

K871-WH
K872-OR
K879-GN
L973-GN
F 129-BU

200-BK

103-RD
615-YL

103-RD
103-RD
103-RD
103-RD

118-GY

129-BU

147-PU
152-BU

307-OR
310-PU

535-BU
535-BU
535-BU

578-BU
586-BR

607-PK
607-PK
607-PK
103-RD F 152-BU 118-GY
L19 L19 CAB
200-BK 169-PK-18 129-BU
(NOTE A) 403-GN-18 403-GN-18 (NOTE A)
L18 L18 L18
L17

DOME LAMP 410-WH-18 410-WH-18 YL/GN

176-1986 506-PU-18 506-PU-18 A/C HEATER
L17 L17 F
(NOTE A) 200-BK 535-BU A584-BU-18 C538-OR-18 PHOTO SENSOR
200-BK 607-PK 200-BK C537-GN-18 167-7083
L3
200-BK 645-RD-18 200-BK YL/WH

200-BK-18
200-BK-14

201-BK-18
646-RD-18 200-BK-18

OPERATOR STATION
615-YL 892-BR-18 235-BK-18

200-BK
200-BK

200-BK
L2 ATCH UNDER
A584-BU-18 893-GN-18 501-GN-18 152-BU
F F WINDOW LIMIT SW
A718-PU-18
A768-BU-18
A769-GY-18
E554-PK-18
F773-OR-18
F774-WH-18
K776-GN-18
K906-GN-18

M736-BU-18

M736-BU-18
M736-BU-18
M736-BU-18

A761-PU-18
A762-PU-18
C468-BU-18
K777-GY-18
K904-GN-18
L971-GN-18
M737-WH-18
M739-YL-18
T967-YL-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
H465-GN-18
H466-BU-18
H467-WH-18
H476-WH-18
K907-BU-18
L968-OR-18
L969-WH-18
L972-BU-18
M734-BR-18
M741-GY-18
M742-PU-18
K852-GN-18

K849-YL-18
K849-YL-18
K849-YL-18

K851-BU-18
K851-BU-18
K851-BU-18

A761-PU-18
A762-PU-18
C468-BU-18
K777-GY-18
K904-GN-18
L971-GN-18
M736-BU-18
M736-BU-18
M737-WH-18
M739-YL-18
T967-YL-18

G976-BU-18
L975-PK-18

K849-YL-18
K851-BU-18
200-BK A584-BU-18 530-OR-18
172-RD-18
235-BK-18

403-GN-18
893-GN-18
892-BR-18

321-BR-18
235-BK-18

235-BK-18
235-BK-18

168-RD-14

309-GY-18

403-GN-18
403-GN-18
403-GN-18

200-BK-14

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18

403-GN-18
405-GY-18
487-OR-18
491-PK-18
492-GY-18
495-GN-18
496-WH-18
763-BU-18
788-YL-18

780-PU-18

410-WH-18

403-GN-18
405-GY-18
487-OR-18
491-PK-18
492-GY-18
495-GN-18
496-WH-18
763-BU-18
788-YL-18

321-BR-18
412-BU-18
430-BU-18
892-BR-18
893-GN-18

780-PU-18

CAB
129-6466
101-RD-4
109-RD-6

304-WH-8

877-YL-4

200-BK-18 H465-GN-18 590-GY-18 535-BU

A588-GN

H466-BU-18 A586-OR-18 (NOTE G)

308-YL

147-PU

189-RD

322-GY

607-PK
616-BU

200-BK

308-YL
308-YL

308-YL
308-YL

308-YL

235-BK
235-BK

308-YL

235-BK
235-BK
184-RD
184-RD
184-RD

OPERATOR STATION
E F
H467-WH-18
M734-BR-18
E
CAB

C569-YL-14

A537-PK-18

A584-BU-18
H465-GN-18
H466-BU-18
H467-WH-18
M734-BR-18
M741-GY-18
M742-PU-18
135-BU-14 M741-GY-18

135-BU-14

210-BK-14
229-BK-14

113-OR-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18

200-BK-18

607-PK-18

200-BK-18
200-BK-18
607-PK-18

200-BK-18
123-WH-18
535-BU-18
535-BU-18

575-YL-18
576-PK-18

200-BK-18

113-OR-18

169-PK-18
403-GN-18
410-WH-18
506-PU-18

645-RD-18
646-RD-18
892-BR-18
893-GN-18

200-BK-14
201-BK-18
235-BK-18
CAB
ATCH F M742-PU-18 MOTOR

K871-WH
K872-OR
K879-GN
L973-GN
C C C 12V 7A 201-BK-18 113-OR-18

103-RD

607-PK

147-PU
147-PU
147-PU
147-PU
147-PU

307-OR
310-PU
586-BR

535-BU

578-BU

103-RD

118-GY
129-BU
152-BU

535-BU
607-PK

200-BK
SOCKET F WIPER
L19

L18

L17 210-BK-14 235-BK-18 645-RD-18

1
2

1
2

1
2
CONN 17
1
2
3
4
5
6

1
2

121-0987 C537-GN-18 646-RD-18 A579-OR BU/BK MOTOR

C538-OR-18 H465-GN-18 A580-BR BU/RD 189-3424
TF TE TP ATCH C569-YL-14 H466-BU-18 A581-GN GN
ATCH 12V 7A F

K851-BU-18

K849-YL-18

K849-YL-18
H467-WH-18 A582-PU BU
BK
BK

PRODUCT LINK ATCH SOCKET M734-BR-18 200-BK BK

L5

L3
TRAVEL ALARM 121-0987 229-BK-14 M741-GY-18
3E-7738 (NOTE D) L3 L3 L4
M742-PU-18
200-BK-18
L5 L5 AJ AK AK ATCH QUICK
K777-GY-18
L971-GN-18

A718-PU-18
A761-PU-18
A762-PU-18
A768-BU-18
A769-GY-18
C468-BU-18
E554-PK-18
F773-OR-18
F774-WH-18
K776-GN-18
K904-GN-18
K906-GN-18
M736-BU-18
M737-WH-18
M739-YL-18
T967-YL-18

L34
200-BK-14

235-BK-18
235-BK-18
235-BK-18
235-BK-18

168-RD-14

309-GY-18

403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18

405-GY-18
487-OR-18
491-PK-18
492-GY-18
495-GN-18
496-WH-18

763-BU-18
788-YL-18

2 1 COUPLER SW
101-RD-4
109-RD-6

304-WH-8

877-YL-4

150-OR-18 150-OR
L34

L5
A588-GN

K849-YL-18 780-PU-18 780-PU 3 7N-2353

200-BK
235-BK

235-BK
235-BK

147-PU

189-RD

308-YL

322-GY

607-PK
616-BU

780-PU-18 ATCH RADIO CONVERTER

CONN 41

K851-BU-18

L4
C566-PK-18
C560-OR-18
K858-YL-18 K858-YL-18

113-OR-18
200-BK-18
509-WH-18
512-GN-18

508-PU-18
511-BR-18
L30 L30

A537-PK-18
K862-GY-18 K862-GY-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

123-WH-18
200-BK-18
200-BK-18

607-PK-18
607-PK-18

535-BU-18
200-BK-18
200-BK-18

607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18
L27 L27 L27
K871-WH 200-BK-18

607-PK
103-RD

K871-WH

K879-GN
K872-OR

L973-GN
RENR5515-02

L28

L38

L29

K872-OR 235-BK-18 VALVE GP 165-9549(NOTE K)

147-PU

147-PU

307-OR
310-PU

586-BR
147-PU

147-PU

578-BU
C566-PK-18
C560-OR-18

C537-GN-18
C538-OR-18

A586-OR-18

M734-BR-18
M742-PU-18
M741-GY-18

H467-WH-18

H465-GN-18
H466-BU-18

A584-BU-18
A586-OR-18
K879-GN K871-WH TF

509-WH-18
508-PU-18

512-GN-18
511-BR-18

103-RD-18
113-OR-18

113-OR-18
200-BK-18
509-WH-18
512-GN-18

508-PU-18
511-BR-18

646-RD-18
645-RD-18

590-GY-18

113-OR-18

501-GN-18

530-OR-18

200-BK-18

410-WH-18
235-BK-18

506-PU-18

530-OR-18
501-GN-18
590-GY-18

403-GN-18
200-BK-18
ATCH 1PUMP-2PUMP
235-BK-18 K871-WH K871-WH 1
EXCHANGE SOL 1

A513-RD

A513-RD

A579-OR
A580-BR

A582-PU
A581-GN
200-BK-18 2 F

200-BK

592-BU

592-BU

200-BK
200-BK

607-PK
103-RD

118-GY

200-BK

129-BU

200-BK
121-1491
200-BK-18 K871-WH
L28 L28 L28

4
9
10
3

6
7
1
200-BK-18 K879-GN F F F F F F F F
200-BK-14

235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
235-BK-18
235-BK-18
200-BK-18
235-BK-18
200-BK-14
200-BK-14
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

200-BK-18 200-BK-18 TF ATCH 1PUMP-2PUMP AA AA AA F F

200-BK-18 235-BK-18 200-BK-18 K871-WH 1
200-BK
235-BK

L38 L38 L38 EXCHANGE SOL 2 F F F F F

200-BK-18 200-BK-18 2 ATCH START AID ATCH HAMMER ATCH FINE
L29 L29 L29 121-1491

1
2
3
5
6
7
8
10
4
9
1
2
3
7

4
5
1
2

6
8

3
5
CONN 16 SW (NOTE B) SW (NOTE B) SWING CONT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
200-BK-18 SW (NOTE B)
D D

ACC
GND

ILLUMI
BACKUP
SPEAKER LH (-)
SPEAKER RH (-)

SPEAKER LH (+)
SPEAKER RH (+)
AUX-SPEAKER(-)
AUX-SPEAKER(+)
780-PU-18 K872-OR TF + -

+12V UNSWITCHED
ATCH DOUBLE TO RADIO

+B

GND

WA+
ACC

LOW

GND

REV
WASH

WASH

STOP
SPACE

SPACE
SPACE

SPACE
SPACE

W. CW
W. LOW

W. CCW
L. BOOM

INT (6)

INT (3)

RISE. S
WIPER CUT
L. CHASSIS

W. INT (6)
W. INT (3)

AEC MODE SW

AEC MODE IND

TRAVEL MODE SW

ALARM CANCEL SW

ALARM CANCEL IND

TRAVEL MODE IND 1
TRAVEL MODE IND 2
K879-GN 1
ACTION SOL

+12V SWITCHED
C AE TP 780-PU-18 K872-OR 200-BK-18 2

RD
BK
508-PU-18
509-WH-18
511-BR-18
512-GN-18

103-RD-18
113-OR-18
121-1491

YL-18
RD-18

WH-18
BK-18

YL-18
RD-18
WH-18

BU-18
BK-18

YL-18
RD-18

WH-18
BK-18

YL-18
WH-18

BU-18
BK-18

YL-18
RD-18
WH-18

BU-18
BK-18
TE 780-PU-18 K872-OR

+24V INPUT
CHASSIS TF L32
200-BK-18 200-BK-18

200-BK

200-BK

200-BK
200-BK

IGNITION
SERVICE CIGAR

GROUND
GROUND
200-BK-18 METER LIGHTER
C
IMPLEMENT 6T-7337 9W-0335
A718-PU-18
A762-PU-18
C468-BU-18
E554-PK-18
K776-GN-18

A761-PU-18
A768-BU-18
A769-GY-18
F773-OR-18
F774-WH-18
K904-GN-18
K906-GN-18
M736-BU-18
M737-WH-18
M739-YL-18
T967-YL-18

1 K777-GY-18 K777-GY-18 200-BK-18 TF

235-BK-18
235-BK-18

309-GY-18
403-GN-18
405-GY-18
492-GY-18
788-YL-18

168-RD-14

487-OR-18
491-PK-18
495-GN-18
496-WH-18

763-BU-18

200-BK-14
200-BK-14
200-BK-18

200-BK-18
200-BK-18
235-BK-18
235-BK-18

PRESS. SW ATCH SINGLE

101-RD-4
109-RD-6
304-WH-8

877-YL-4

2 235-BK-18 L971-GN-18 K849-YL-18 K872-OR 1

ACTION SOL 1
A588-GN

170-9335 235-BK-18 T714-BU-18 200-BK-18 2 AM/FM RADIO WIPER CONT

147-PU

189-RD
308-YL
322-GY

607-PK
616-BU

L34 L33 215-4890

M954-BU
RD-00

235-BK-18 T716-PK-18 ATCH 163-6708 A/C SW PANEL 155-7042

(NOTE K) CONVERTER ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE ATCH SEAT ATCH LOWER ATCH LOWER 157-3210 ACTION ALARM
235-BK-18 235-BK-18
205-4285 EXCHANGE SW ACTION EXCHANGE SW HEATER SW WASHER SW WIPER SW ATCH HEATER SW PANEL SWITCH PANEL 132-1829
C L38 TF ATCH SINGLE
TRAVEL 1 L971-GN-18 200-BK-18 K872-OR 1 170-6955 (NOTE K) 170-6956 (NOTE K) 163-6721 163-6719 163-6718 176-2005 163-6701
PRESS. SW ACTION SOL 2 L2 L2 L2 L2
2 235-BK-18 235-BK-18 200-BK-18 2
170-9335 215-4890
L22

L16

L29

L32

L33

CAB CAB
(NOTE K)
OPERATOR STATION OPERATOR STATION
ABBREV COLOR IDENT PART NO. LOC
L22

L16

ANTENNA
L29

L32

L33

ENGINE 167-3492 RD RED HARNESS AS.

M954-BU WH WHITE
K849-YL-18 K849-YL-18
CONN 26 OR ORANGE A 170-6927 F-4
L31 L31 K YL YELLOW C 227-7210 G-8
AIH COOLANT C 200-BK-18 C K 616-BU
L29 L29 L29
RD-00

1 A718-PU-18 235-BK-18 616-BU 1 616-BU 616-BU ATCH PK PINK E 231-1672 G-8

TEMP SENSOR L33 L33 L33 BOOM LAMP (LH)
2 200-BK-18 200-BK 2 200-BK 200-BK BK BLACK F 163-6787 F-4
196-7975 T 153-2521
L32

200-BK GY GRAY G 163-6810 F-2

AE L30 L30 L30 L30
ATCH QUICK GN-18 1 780-PU-18 L PU PURPLE H 170-6959 J-2
COUPLER SOL GN-18 2 200-BK-18 BR BROWN J 197-4279 H-2
152-8346 GN GREEN K 197-4422 C-3
168-RD-14 168-RD-14 BU BLUE L 197-4424 C-2
322-GY 322-GY L M 167-3456 F-1
C 487-OR-18 495-GN-18 168-RD-14 616-BU 616-BU ATCH M 170-9295 F-1 (NOTE E)
ENGINE

SYMBOL DESCRIPTION
492-GY-18 491-PK-18 607-PK 322-GY 200-BK 200-BK BOOM LAMP (RH) N 167-3456 F-1
C COOLANT TEMP
T
495-GN-18 616-BU 607-PK 322-GY 153-2521 BLADE, SPADE, RING, N 170-9295 F-1 (NOTE E) C
SENDER 496-WH-18 200-BK-14 616-BU 200-BK OR SCREW TERMINAL P 167-3457 J-6
5I-7578 L1 L1 L1 R 167-3473 H-6 (NOTE D)
235-BK-18 607-PK 200-BK-14 200-BK-14 607-PK
L13 L13 L13 CIRCUIT CONNECTED T 170-6828 G-1
616-BU 235-BK-18 200-BK 200-BK
200-BK-14 200-BK 168-RD-14 U 183-1001 B-2
492-GY-18 101-RD-4 200-BK-14 235-BK-18 200-BK 325-PK-18 CIRCUIT NOT CONNECTED V 183-1060 B-3
A718-PU-18 109-RD-6 235-BK-18 235-BK-18 200-BK-14 200-BK-14 W 116-0096 A-3
235-BK-18 304-WH-8 147-PU 235-BK-18 ELECTRICAL CONNECTION X 116-0098 A-3
309-GY-18 200-BK-18 309-GY-18 147-PU 235-BK-18 325-PK-18 TO MACHINE STRUCTURE AA 227-7221 D-6
K776-GN-18 403-GN-18 147-PU 487-OR-18 INTERNAL ELECTRICAL AE 186-4594 H-10
C 109-RD-6 109-RD-6 405-GY-18 491-PK-18 495-GN-18 CONNECTION TO SURFACE AF 197-4316 H-10
LB C 309-GY-18 492-GY-18 189-RD 496-WH-18 235-BK-18 OF COMPONENT AG 197-4420 F-6
R ALT P 403-GN-18 403-GN-18 788-YL-18 308-YL AH 204-1923 F-3
C K776-GN-18 877-YL-4 A761-PU-18 CONNECTOR AJ 204-1920 F-3
E AK 204-1919 E-1
200-BK-6 A718-PU-18 A768-BU-18 GILDING TERMINAL
ALTERNATOR C 200-BK-6 200-BK-18 A762-PU-18 A769-GY-18 TA 186-4603 B-9 (NOTE H)
5I-8085 (50A) 200-BK-18 C468-BU-18 F773-OR-18 ATCH WIRE, CABLE, TE 193-3412 J-1 (NOTE L)
L22 COMPONENT TF 193-3413 D-7 (NOTE K)
200-BK-18 E554-PK-18 E554-PK-18 F774-WH-18
L16 L16 L16 TG 193-3414 G-7 (NOTE K)
101-RD-4 K776-GN-18 K904-GN-18 CIRCUIT GROUPING
ENGINE

L#
304-WH-8 235-BK-18 M736-BU-18 DESIGNATION TP 213-0614 G-7 (NOTE N)
405-GY-18 235-BK-18 T967-YL-18 TR 213-0617 G-7 (NOTE N)
C468-BU-18 235-BK-18 200-BK-18
235-BK-18 235-BK-18 322-GY FORWARD WARNING
235-BK-18 235-BK-18 200-BK HORN (LOW)
C 788-YL-18 200-BK-6 235-BK-18 U 7Y-3919
A/C COMPR 1 E554-PK-18 877-YL-4 235-BK-18 WIRE AS.
CLUTCH SOL 2 200-BK-18 A762-PU-18 235-BK-18 IDENT PART NO. LOC
176-1895 235-BK-18 WA 213-0871 G-8
763-BU-18 CONN 34 CABLE AS. WC 170-6935 G-8
A588-GN WE 163-6757 G-8
K906-GN-18 322-GY CA 204-1763 J-12 WF 111-4829 G-8
C U FORWARD WARNING CC 170-6929 J-12 WG 213-0873 J-8
200-BK-18 322-GY 322-GY
M737-WH-18 200-BK 200-BK HORN (HIGH) CE 170-6930 J-12 WH 170-9409 G-10
C CONN 10 M739-YL-18 200-BK 7Y-3920 CF 193-3529 J-7 WJ 213-0872 J-8
B G S
304-WH-8
C
U CG 193-3528 J-7
WL 183-1059 A-5
B
TA TA C
STARTER 101-RD-4 ATCH FLOW LIMIT 1 M737-WH-18 1 M737-WH-18 STRAP AS.
CONN 27

C
A
B
MOTOR MTR BAT PRESS. SOL
L30

L33
RD-00 SC 2 M739-YL-18 2 M739-YL-18
125-2988 CA 171-0188 V SA 132-1805 G-11
C
(NOTE H) 607-PK CHASSIS SC 132-1805 B-11
MOTOR ENG CHASSIS
200-BK LAMP SE 7G-1060 J-5

325-PK-18
168-RD-14
200-BK-14
C 153-2523
K851-BU-18
K858-YL-18
K862-GY-18

K849-YL-18
T714-BU-18
T716-PK-18
235-BK-18
200-BK-18

200-BK-18
200-BK-18

235-BK-18
200-BK-18

200-BK-18
200-BK-18
VALVE GP 158-8251

C
C
HYD LOCK 1 A588-GN WIRE GROUP COLOR DESCRIPTIONS
SOL THIS SCHEMATIC IS FOR THE 31 2C EXCAVATOR.

L31
BK-18 405-GY-18 2 200-BK-18 365-YL-18
ENG OIL 121-1491 365-YL-18 GROUND CIRCUIT.
PRESS. SW 186-4599 HE 06
5I-8005 BK-18 235-BK-18 365-YL-18 WIRES THAT HAVE BATTERY VOLTAGE
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
A768-BU-18
A769-GY-18

K904-GN-18

T967-YL-18

A761-PU-18
F773-OR-18
F774-WH-18

M736-BU-18

L976-GN-18 WHEN THE KEY SWITCH IS OFF. OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
235-BK-18

235-BK-18

200-BK-18

235-BK-18
487-OR-18

491-PK-18
235-BK-18

496-WH-18
235-BK-18

235-BK-18
495-GN-18

325-PK-18

K862-GY-18

K858-YL-18

K851-BU-18

T716-PK-18

T714-BU-18

K849-YL-18

K849-YL-18
L976-GN-18
200-BK-18

200-BK-18

235-BK-18

200-BK-18

200-BK-18

235-BK-18

200-BK-18

235-BK-18
WIRES THAT HAVE BATTERY VOLTAGE
147-PU

147-PU

189-RD

308-YL

UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.

M954-BU
C L976-GN-18
SWING BRAKE 1 K906-GN-18 WHEN THE KEY SWITCH IS ON.
C
ENG OIL 2 235-BK-18 CANCEL SOL 2 235-BK-18 CONN 35 NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST
LEVEL SW 1 C468-BU-18 121-1491 V V STARTING CIRCUIT. 1 TURN PER 25MM.
170-9376 C C C C C C C C TF TF TF TP TP TP TE TE
START AID CIRCUIT.

2
1
CONN 28

2
1
CONN 29 NOTE B: NOT USED ON THIS VEHICLE.

323-WH-14
200-BK-14
1
2
1
2

A
B
C

A
B
C

1
2
3
4
5
6
7
8

1
2

1
2

2
1

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
X W GAUGE CIRCUIT.
NOTE C: USE WITH COLD WEATHER.
WL PANEL LAMP CIRCUIT.

L976-GN-18

L976-GN-18

L976-GN-18

L976-GN-18
325-PK-18
365-YL-18

168-RD-18

168-RD-18
168-RD-14

365-YL-18

323-WH-14

168-RD-14
168-RD-14

365-YL-18
C C NOTE D: USE WITH 12V-2 X 7A CONVERTER.
325-PK-18

CAT DATA LINK CIRCUIT.

-
+B
GND
F/B

KEY
ESS
RD-18
BK-18
WH-18

RD-18
BK-18
WH-18

ACCEL
DECEL

RD-18
BK-18
TRAVEL SPEED
A 877-YL-4 877-YL-4
CHANGE SOL
1
2
763-BU-18
235-BK-18 POWER SHIFT ATCH ROTATE ATCH ROTATE ATCH THUMB ATCH THUMB V NOTE E: USE WITH FRONT GUARD CAB LAMP. A
121-1491 CONT SOL CCW SOL CW SOL (CLOSE) SOL (OPEN) SOL ENGINE/PUMP CONTROL CIRCUIT.
BK
YL

1
2
AIR HEATER 111-9916 121-1491 121-1491 121-1491 121-1491 NOTE G: USE WITH LOWER WIPER.
5I-7746 TURN SIGNAL / WIPER / WASHER CIRCUIT.
+B

+B
GROUND
SIGNAL

GROUND
SIGNAL

VALVE GP 190-7820 VALVE GP 190-7820

(NOTE K) (NOTE N) HEATER AND AIR CONDITIONER CIRCUIT. NOTE H: USE WITH CONFIG.3, 5 AND
. 11'
WL ATCH MEDIUM LINE ATCH HAMMER ATCH ATCH HAMMER V V NOTE J: USE WITH CONFIG.5.
C
SPEED 1 788-YL-18 C PRESS. SW PRESS. SW HAMMER SOL PRESS. SW + -
SENSOR ENG GOV T 167-3466 167-3466 121-6303 167-3466 X X W W NOTE K: USE WITH CONFIG.11'.
2 A762-PU-18
196-7973 ACTUATOR (NOTE K) (NOTE N) (NOTE L) (NOTE L)
PUMP DISCHARGE PUMP DISCHARGE 171-2590 ATCH ATCH ATCH ATCH ATCH NOTE L: USE WITH CONFIG.3.
PRESS. SENSOR 1 PRESS. SENSOR 2 HYD OIL HYD OIL HYD OIL FUEL LEVEL ATCH REFUELING REFUELING REFUELING REFUELING REFUELING REFUELING PUMP
157-3182 157-3182 FILTER SW TEMP SENDER LEVEL SW SENSOR LEVEL SW STOP SW(NC) START SW(NO) RELAY 1 RELAY 2 123-3928 NOTE M: USE WITH BLADE.
170-9419 4I-5394 170-9376 163-6700 5C-6108 9X-4184 6T-9442 149-5050 149-5050
NOTE N: USE WITH CONFIG.15.
ENGINE

12 11 10 9 8 7 6 5 4 3 2 1
 RENR5515-02
October 2004
AC
AC E A
WJ E ATCH SOL
112-PU-6 10A 147-PU 6 147-PU L6
CHASSIS LAMP
ENG/PUMP CONT RELAY PANEL 10A 160-PU 7 607-PK
157-3165 AC
OPERATOR STATION 12P
ATCH V CONT E WG E ATCH V CONT
C987-RD-14 15A 101-RD-6 101-RD-6 15A C987-RD-14

ATCH STEM 4 SWING CANCEL

ATCH STEM 2 SWING CANCEL

ATCH STEM 3 SWING CANCEL

ATCH STEM 1 SWING CANCEL
CONSOLE(LH)

PRIMARY NFC PRESS. SOL

TJ H 200-BK-18

FLOW LIMIT PRESS. SOL

VARIABLE RELIEF 3 SOL
E472-GN-18 1 E472-GN-18 E472-GN-18 1 +B 160-PU CHASSIS
AC

JOYSTICK PRESS. SW
151-GN E E474-OR-18 2 E474-OR-18 235-BK-18 2 GND LAMP RELAY
E

CAT DATA LINK (+)

CHASSIS LAMP RELAY AC DIODE

CAT DATA LINK (-)

151-GN 3 K844-GY-18 E474-OR-18 3 PWM OUTPUT 200-BK-18
E472-GN-18 4 K848-WH-18 235-BK-18 4 SW COM 308-YL-18 161-3128 E 121-1022
E473-GY-18 235-BK-18 5 235-BK-18 K844-GY-18 5 SW 1 160-PU-18
151-GN E474-OR-18 E472-GN-18 6 K848-WH-18 6 SW 2 308-YL-18 MAIN RELAY A623-BU-18

SOL GND 2
235-BK-18 H 308-YL DIODE
TJ E HYD LOCK SOL E472-GN-18 HORN SW 308-YL 121-1022 646-RD-18
A C987-RD-14 RELAY E472-GN-18 235-BK-18 320-RD-18 308-YL
AC AC
C 151-GN 161-3128 235-BK-18
E E
101-RD-6

C987-RD-14
B 308-YL 308-YL E473-GY-18 200-BK-18 607-PK

200-BK-18
WJ WG 607-PK
C 8P A H
20

18
28
29
33
43
45
46
3
8
9

54P 54P A ATCH 101-RD-6

308-YL
C C E
308-YL 7 H476-WH-18 1 JOYSTICK
MAIN RELAY 235-BK-18 2 187-9975 MAIN RELAY HYD LOCK SOL RELAY
213-0772 213-0772 161-3128
M737-WH-18

H476-WH-18
M738-OR-18

K852-GN-18
K850-BR-18

K851-BU-18
K876-BR-18

M739-YL-18

K849-YL-18

893-GN-18
892-BR-18
TN 200-BK-18
ATCH JOYSTICK CONSOLE(RH) 200-BK-18 AC
AC
PRESS. SW TJ J E
E

151-GN
167-3466 1 E472-GN-18 E472-GN-18 1 +B A588-GN
2 E473-GY-18 235-BK-18 2 GND RELAY PANEL A588-GN
(NOTE M) 3 K843-GN-18 E473-GY-18 3 PWM OUTPUT
4 K847-PU-18 235-BK-18 4 SW COM 189-RD AC
K843-GN-18 5 SW 1 151-GN E TM

200-BK-18
C 3P A A J K847-PU-18 6 SW 2 151-GN C
J C987-RD-14 A
235-BK-18 C 235-BK-18 12 235-BK-18 ONE 308-YL B 308-YL
TOUCH
12P L972-BU-18 LOW ATCH DEMOLITION
TN
IDLE RELAY
M737-WH-18

H476-WH-18
M738-OR-18

K852-GN-18

K852-GN-18

H476-WH-18 235-BK-18
K850-BR-18
K851-BU-18

K851-BU-18

K876-BR-18
M739-YL-18

K849-YL-18

K849-YL-18
893-GN-18

893-GN-18
893-GN-18

893-GN-18
892-BR-18

892-BR-18
892-BR-18

892-BR-18

235-BK-18 235-BK-18 SW 149-5050

TN TM
J TN
ATCH G974-WH C G974-WH
JOYSTICK K871-WH B K871-WH
187-9975 G975-YL-18 A G975-YL-18

312C Excavator Electrical System

C
4
2
3

7
8
6
L4

(NOTE M)
TJ
K876-BR-18 RELAY PANEL
K852-GN-18
K851-BU-18

G975-YL-18
K850-BR-18

G974-WH
K871-WH
K849-YL-18

308-YL
(DEMOLITION)
ATCH VALVE CONT 893-GN-18

CBA1-1645
157-3200 892-BR-18

SEPARATE LOAD PRESS. SENSOR(2)

SEPARATE LOAD PRESS. SENSOR(1)

FDS1-332

PUMP 1 NEG CONT PRESS. SENSOR

PUMP 2 NEG CONT PRESS. SENSOR

ATCH BOOM RAISE
VARIABLE RELIEF 1 CHECK SOL
VARIABLE RELIEF 2 CHECK SOL

PRESS. SW

RIGHT JOYSTICK THUMBWHEEL

LEFT JOYSTICK THUMBWHEEL
167-3466
RIGHT JOYSTICK SWITCH(1)
RIGHT JOYSTICK SWITCH(2)

TM
ATCH STEM 1 RETRACT SOL

ATCH STEM 4 RETRACT SOL

ATCH STEM 3 RETRACT SOL

ATCH STEM 2 RETRACT SOL

LEFT JOYSTICK SWITCH(1)
LEFT JOYSTICK SWITCH(2)

HYD LOCK CANCEL SWITCH

ATCH STEM 1 EXTEND SOL

ATCH STEM 4 EXTEND SOL

ATCH STEM 3 EXTEND SOL

ATCH STEM 2 EXTEND SOL

PUMP 1 NFC REDUCE SOL

PUMP 2 NFC REDUCE SOL
1 308-YL
1WAY/2WAY CHANGE SOL

VARIABLE RELIEF 1 SOL

VARIABLE RELIEF 2 SOL 2 G973-OR-18

ATCH TOOL SWITCH(4)
ATCH TOOL SWITCH(2)

ATCH TOOL SWITCH(3)

ATCH TOOL SWITCH(1)

SEPARATE VALVE SOL

ATCH STEM 1 STATUS

ATCH STEM 3 STATUS

ATCH STEM 2 STATUS

ATCH STEM 4 STATUS

12V POWER SUPPLY

RIGHT FOOT PEDAL
CAT DATA LINK (+)

CAT DATA LINK (-)

OPTION SWITCH(4)

OPTION SWITCH(1)
OPTION SWITCH(3)

OPTION SWITCH(2)

LEFT FOOT PEDAL

SENSOR RETURN
SWITCH RETURN

SWITCH RETURN

MASK ENABLE

ATCH CRUSH

SOL RETURN
SOL RETURN
SOL RETURN
SOL RETURN
SOL RETURN

SOL RETURN
KEY SWITCH

RS-232 GND

PRESS. SW
RS-232 RX
RS-232 TX

167-3466
TM
1 G973-OR-18
GND

GND

2 G975-YL-18
+B

+B
10
11
12
13
14
19

41
20
21
22
23
28
30
31
32
33
34
35
40

42
43
44
53
54

10
12
13
14
16
18
19

41
22
23
25
26
28
29
30
33
35
36
37
38
39
40

42
45
46
47
48
52
54
1
2
9

1
2
3
7
8
9

54P 54P
TJ TJ

G974-WH
K871-WH
K866-WH-18

K857-WH-18

K861-GN-18
C987-RD-14

C987-RD-14

K852-GN-18

K870-GN-18

E472-GN-18
E474-OR-18

K854-OR-18
K862-GY-18

E473-GY-18

K853-GY-18
K850-BR-18
E470-BR-18
K851-BU-18

E471-BU-18
K868-BR-18
K874-BR-18

K855-PK-18

K864-PK-18

K869-BU-18
K858-YL-18

K849-YL-18

K867-YL-18
E469-YL-18

11
893-GN-18

892-BR-18
235-BK-14

235-BK-14

151-GN
308-YL

L6
SEE SHEET 10

(NOTE M)
K866-WH-18
K857-WH-18

K861-GN-18
C987-RD-14

C987-RD-14
C987-RD-14

K870-GN-18

E472-GN-18

K852-GN-18
K854-OR-18

E474-OR-18
K862-GY-18
K853-GY-18

E473-GY-18
E470-BR-18

K850-BR-18
E471-BU-18

K851-BU-18
K868-BR-18

K876-BR-18

K876-BR-18
K874-BR-18
K855-PK-18

K864-PK-18

K869-BU-18
K858-YL-18

K849-YL-18
K867-YL-18
E469-YL-18

893-GN-18
892-BR-18
235-BK-14
235-BK-14
151-GN
308-YL
308-YL

308-YL

235-BK-18
235-BK-18
L5

L5
L4
(CONFIG.G'3)

9 SEE SHEET 8

Volume 2: WORK TOOLS

©2004 Caterpillar Printed in U.S.A.
All Rights Reserved

ENG/PUMP CONT
ENG/PUMP CONT 157-3165
157-3165
SEE SHEET 9 SEE SHEET 11
AC

ATCH STEM 1 SWING CANCEL

E A

ATCH STEM 3 SWING CANCEL

ATCH STEM 1 SWING CANCEL
AC

FLOW LIMIT PRESS. SOL

L6
WJ E ATCH SOL
L5
L4

112-PU-6 10A 147-PU 6 147-PU

FLOW LIMIT PRESS. SOL
CHASSIS LAMP

JOYSTICK PRESS. SW
10A 160-PU 7 607-PK

G974-WH
K871-WH
JOYSTICK PRESS. SW
235-BK-18
235-BK-14 160-PU 12P
235-BK-18 AC
E CHASSIS

SOL GND 2
235-BK-18 160-PU-18 LAMP RELAY
SOL GND 2

235-BK-18 A623-BU-18 DIODE

L5
L4

235-BK-18 121-1022
235-BK-18 646-RD-18
AC
E
235-BK-18 607-PK

20

28
29
8

RENR5515-02 Vol2
54P 54P
M737-WH-18

607-PK
M738-OR-18

K866-WH-18
K857-WH-18

K861-GN-18
K870-GN-18

K864-PK-18
K854-OR-18

K862-GY-18
K853-GY-18
E470-BR-18
E471-BU-18

K868-BR-18

K876-BR-18
M739-YL-18

K874-BR-18
K864-PK-18

K855-PK-18

K869-BU-18
K858-YL-18

K867-YL-18
E469-YL-18

20

28
29
45
8
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14
235-BK-14

235-BK-14

K870-GN-18 54P 54P C C

K874-BR-18 C C
308-YL

CHASSIS LAMP
RELAY
161-3128
M737-WH-18

M737-WH-18
H476-WH-18

H476-WH-18
K851-BU-18
M739-YL-18

M739-YL-18
K870-GN-18

K849-YL-18

K849-YL-18
K874-BR-18

K864-PK-18
235-BK-18

235-BK-18

235-BK-18
235-BK-14

RELAY PANEL

C 8P A
ATCH TJ A A
TJ TJ SEPARATE LOAD +B RD-18 A 308-YL K851-BU-18 1 ATCH MEDIUM LINE H476-WH-18 7 H476-WH-18 H476-WH-18 1
C TJ PRESS. GROUND BK-18 B 235-BK-18 235-BK-18 2 PRESS. SW C 235-BK-18 2 ATCH JOYSTICK
SENSOR 1 167-3466 PRESS. SW
K866-WH-18

K857-WH-18

K861-GN-18

SIGNAL WH-18 C E469-YL-18

K854-OR-18

K862-GY-18
K853-GY-18
1
2

1
2

E470-BR-18
E471-BU-18
K876-BR-18

K868-BR-18
K855-PK-18

K869-BU-18
K858-YL-18

K867-YL-18

K867-YL-18
K867-YL-18
K867-YL-18
E469-YL-18

2
1
235-BK-18
235-BK-18
235-BK-18

235-BK-18

CHASSIS 157-3182 (NOTE K) 167-3466

C 8P A
2
1
308-YL
308-YL
308-YL

308-YL

TA C 12P A
ATCH TJ TA K851-BU-18 5 K851-BU-18 A A
1WAY/2WAY ATCH HAMMER

M737-WH-18
H476-WH-18 7 H476-WH-18 H476-WH-18 1 K849-YL-18 8 K849-YL-18 K849-YL-18 1

M739-YL-18
1 K866-WH-18
CHANGE SOL 2 235-BK-18 235-BK-18 2 ATCH JOYSTICK 235-BK-18 2 PRESS. SW
165-9560 PRESS. SW 167-3466
C 3P A
167-3466
M737-WH-18
M739-YL-18

ATCH TJ C 12P A 235-BK-18 C 235-BK-18

RELIEF A

L6
1 K876-BR-18
ATCH ATCH CHECK 3 SOL 2 235-BK-18 K849-YL-18 8 K849-YL-18 K849-YL-18 1 ATCH HAMMER TA TM A
RELIEF RELIEF 1 235-BK-18 2 PRESS. SW K871-WH A K871-WH

1
2
CHECK 1 SOL SOL 167-3466 K872-OR B K872-OR
C 3P A
165-9560 165-9529 TA K879-GN C K879-GN
K857-WH-18 K855-PK-18 235-BK-18 C 235-BK-18

K871-WH
K872-OR
K879-GN
1
2

147-PU
607-PK
K858-YL-18 K857-WH-18
K861-GN-18 K858-YL-18 OPERATOR STATION
K862-GY-18 K861-GN-18 TC A ATCH

K871-WH
K872-OR
K879-GN
K871-WH A K871-WH FLOW LIMIT

147-PU
607-PK
K868-BR-18 K862-GY-18
K868-BR-18 K867-YL-18 K872-OR B K872-OR PRESS. SOL A 21P
ATCH FLOW LIMIT K879-GN C K879-GN 171-0188
K857-WH-18

CAB
K861-GN-18

K869-BU-18 K868-BR-18
K862-GY-18
K868-BR-18

K868-BR-18

K869-BU-18

K869-BU-18
K858-YL-18

13
18
4
5
6
K869-BU-18 PRESS. SOL
Y
K868-BR-18 171-0188 A 21P
F
TJ K868-BR-18 OPERATOR STATION CAB

18
13
ATCH SEPARATE

4
5
6
1 K855-PK-18 K869-BU-18 (CONFIG.G'3)
VALVE SOL Y
111-9916 2 K867-YL-18 VALVE GP 165-9549
K869-BU-18 F
TJ TJ TJ TJ K869-BU-18 TM
ATCH 1PUMP-2PUMP

607-PK-18
308-YL VALVE GP 165-9549 G974-WH 1

K871-WH
K872-OR
K879-GN
EXCHANGE SOL 1
1
2

1
2

1
2

1
2

200-BK-18 2

147-PU
147-PU

147-PU
147-PU

147-PU

607-PK

607-PK
607-PK
308-YL
TC 121-1491
E470-BR-18 ATCH 1PUMP-2PUMP
E471-BU-18 K871-WH 1 200-BK-18
EXCHANGE SOL 1

607-PK-18
K853-GY-18 200-BK-18 2 200-BK-18 TM

K871-WH
K872-OR
K879-GN
121-1491 ATCH 1PUMP-2PUMP
200-BK-18 G974-WH 1

147-PU
147-PU

147-PU
147-PU

147-PU

607-PK

607-PK
607-PK
308-YL K854-OR-18
ATCH STEM 2 ATCH STEM 2 ATCH STEM 3 ATCH STEM 3 EXCHANGE SOL 2
308-YL K867-YL-18 200-BK-18 200-BK-18 200-BK-18 2
CONT SOL (B) CONT SOL (A) CONT SOL (A) CONT SOL (B) TC 121-1491
E470-BR-18 K867-YL-18 200-BK-18 G974-WH
ATCH 1PUMP-2PUMP
E471-BU-18 235-BK-18 200-BK-18 K871-WH 1 G974-WH
EXCHANGE SOL 2 TM
VALVE GP 185-0507 K853-GY-18 200-BK-18 200-BK-18 2
121-1491 ATCH DOUBLE Y
K854-OR-18 235-BK-18 K871-WH G974-WH K879-GN 1
ACTION SOL F
K867-YL-18 235-BK-18 K871-WH K879-GN 200-BK-18 2
TC 121-1491
K867-YL-18 K872-OR
ATCH DOUBLE

200-BK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18

607-PK-18
235-BK-18 K871-WH K879-GN 1 CAB

K871-WH

K872-OR
K879-GN
ACTION SOL TM
K879-GN 200-BK-18 2 K872-OR

147-PU

147-PU
235-BK-18 121-1491 ATCH SINGLE
A M737-WH-18 K872-OR K872-OR K872-OR 1
Y ACTION SOL 1
M738-OR-18 B M738-OR-18 200-BK-18 200-BK-18 2
215-4890

200-BK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18

607-PK-18
M739-YL-18 C M739-YL-18 K872-OR TC F 200-BK-18
K871-WH

K872-OR
K879-GN
ATCH SINGLE Y Y
K872-OR K872-OR 1
M738-OR-18

147-PU

147-PU
K854-OR-18

K853-GY-18

E470-BR-18
E471-BU-18

M739-YL-18
K867-YL-18

K867-YL-18

ACTION SOL 1
235-BK-18

235-BK-18

TJ C 200-BK-18 200-BK-18 2 CAB 200-BK-18 TM F F

165-9560 ATCH SINGLE
200-BK-18 200-BK-18 K872-OR 1
308-YL

308-YL

ACTION SOL 2
200-BK-18 2
TC Y Y 215-4890
200-BK-18
ATCH SINGLE F F
200-BK-18 K872-OR 1
ACTION SOL 2
200-BK-18 2
165-9560

235-BK-18
200-BK-18
200-BK-18
TJ TJ TJ TJ TJ
C

C
A

A
B

B
2

2
1

WH-18

WH-18
RD-18

RD-18

BU-18
BK-18

BK-18
235-BK-18
200-BK-18
200-BK-18

YL-18

YL-18
(CONFIG.2 & CONFIG.11)
WH-18

WH-18
RD-18

RD-18
BK-18

BK-18

C TM
WH-18

WH-18
RD-18

RD-18

BU-18
BK-18

BK-18
YL-18

YL-18

ATCH PUMP 2 ATCH ATCH PUMP 1

NEGATIVE PRIMARY NFC NEGATIVE CHASSIS
FLOW CONT SOL PRESS. SOL FLOW CONT SOL C TC
GROUND

GROUND

111-9916 111-9916 111-9916

+B

+B
SIGNAL

SIGNAL

ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE

VALVE GP 171-0114
CHASSIS
10 (DEMOLITION)
EXCHANGE SW
170-6955
ACTION EXCHANGE SW
170-6956

ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE

ATCH NEGATIVE
CONT PRESS.
SENSOR 2
ATCH NEGATIVE
CONT PRESS.
SENSOR 1
8 7 EXCHANGE SW
170-6955
ACTION EXCHANGE SW
170-6956

157-3182 157-3182
 E A
WJ E ATCH SOL
112-PU-6 10A 147-PU 6 147-PU CONSOLE (LH)
CHASSIS LAMP L3 IDENT PART NO. IDENT E A
10A 160-PU 7 607-PK
HARNESS AS. WJ E ATCH SOL
WG E ATCH V CONT 112-PU-6 10A 147-PU 6 147-PU L2 CONSOLE (LH)
101-RD-6 15A C987-RD-14 12P SW SW CHASSIS LAMP
(NOTE L) (NOTE L) A 170-6927 (NOTE A,NOTE B) 10A 160-PU 7 607-PK
A 183-1083 (NOTE C) WG E ATCH V CONT
C 170-6926 (NOTE A) 101-RD-6 15A C987-RD-14 12P SW
H H (NOTE L) ROTATE CW SW
CHASSIS C 186-4601 (NOTE B)
200-BK-18 160-PU 1 E472-GN-18 E474-OR-18 3 RD-18
LAMP RELAY C 183-1082 (NOTE C) ABBREVCOLOR
E 2 E474-OR-18 235-BK-18 4 BK-18 TF H H
CHASSIS LAMP RELAY DIODE E 193-3524 (NOTE A,NOTE B) RD RED
200-BK-18 3 K844-GY-18 E472-GN-18 1 GY-18 E 183-1084 (NOTE C) 200-BK-18 160-PU CHASSIS M947-OR-18 1 E472-GN-18 E474-OR-18 3 RD-18
308-YL-18 161-3128 121-1022 4 K848-WH-18 235-BK-18 2 BU-18 F WH WHITE LAMP RELAY
163-6787 (NOTE A,NOTE B) OR ORANGE 2 E474-OR-18 235-BK-18 4 BK-18
160-PU-18 5 235-BK-18 K844-GY-18 5 WH-18 F 186-4557 (NOTE C) E
YL YELLOW 200-BK-18 CHASSIS LAMP RELAY DIODE 3 K844-GY-18 E472-GN-18 1 GY-18
308-YL-18 MAIN RELAY A623-BU-18 6 K848-WH-18 6 BR-18 TRIGGER SW H 170-6959 (NOTE B,NOTE C) 161-3128 121-1022
PK PINK 308-YL-18 4 K848-WH-18 235-BK-18 2 BU-18
308-YL DIODE E (NOTE L) J 197-4279 (NOTE B,NOTE C) BK BLACK
121-1022 Y 170-6813 (NOTE A,NOTE P) 160-PU-18 235-BK-18 5 235-BK-18 K844-GY-18 5 WH-18
308-YL 646-RD-18 235-BK-18 GY GRAY MAIN RELAY TRIGGER SW
AC 193-3517 (NOTE A,NOTE N) PU PURPLE 308-YL-18 A623-BU-18 6 K848-WH-18 6 BR-18
308-YL E 235-BK-18 TA 186-4603 (NOTE A,NOTE B,NOTE D, 308-YL DIODE E (NOTE L)
E H BR BROWN
607-PK NOTE E,NOTE F,NOTE G) GN GREEN 308-YL 121-1022 646-RD-18 235-BK-18
101-RD-6 607-PK 320-RD-18 YL-18 HORN SW TC 170-6923 (NOTE A,NOTE E)

C987-RD-14
BU BLUE 308-YL E 235-BK-18
WJ WG 200-BK-18 TE 193-3412 (NOTE B,NOTE F) E H
TF 193-3413 (NOTE B,NOTE G) 607-PK
101-RD-6 308-YL 200-BK-18 GN-18 101-RD-6 607-PK 320-RD-18 YL-18 HORN SW

C987-RD-14
HYD LOCK SOL RELAY TG 193-3414 (NOTE B,NOTE G)
WJ WG

200-BK-18
MAIN RELAY 161-3128 TH 193-3416 (NOTE C,NOTE H)
TJ 170-6920 (NOTE C,NOTE J) 101-RD-6 200-BK-18 GN-18

308-YL
213-0772 200-BK-18 TK 186-4629 (NOTE C,NOTE H) HYD LOCK SOL RELAY
ATCH JOYSTICK TL 193-3493 (NOTE C,NOTE H) MAIN RELAY 161-3128
E
A588-GN 187-9975 TM 193-3537 (NOTE A) 213-0772
151-GN

E TN 193-3538 (NOTE A) 200-BK-18

A588-GN CONSOLE (LH) ATCH JOYSTICK
E
A588-GN 187-9975

151-GN
RELAY PANEL 189-RD WIRE AS.
E A588-GN CONSOLE (LH)
E TL WG 193-3526 (NOTE A,NOTE B,NOTE C)
151-GN CONSOLE (RH)
151-GN C WJ 193-3527 (NOTE A,NOTE B,NOTE C)
RELAY PANEL 189-RD
C987-RD-14 A 151-GN E TG CONSOLE (RH)
308-YL B 308-YL HAMMER SW
CONT SW (NOTE L) 151-GN C
C987-RD-14 A
308-YL 308-YL B 308-YL SW
308-YL-18 M962-YL-18 TH J J ROTATE CCW SW (NOTE L)
TL TL TH 1 E472-GN-18 E473-GY-18 3 RD-18 THIS SCHEMATIC IS FOR THE 31 2C TOOL
TL M962-YL-18 1 M962-YL-18 M962-YL-18 2 E473-GY-18 235-BK-18 4 BK-18 CONTROL SYSTEM (193-3410 HE01). 308-YL TF J J
955-BU-18 955-BU-18 2 955-BU-18 3 K843-GN-18 E472-GN-18 1 GY-18 1 E472-GN-18 E473-GY-18 3 RD-18
308-YL 4 K847-PU-18 235-BK-18 2 BU-18 COMPONENTS ARE SHOWN INSTALL ED ON A FULLY
OPERABLE MACHINE WITH THE KE Y AND ENGINE OFF. 308-YL-18 M947-OR-18 M962-YL-18 2 E473-GY-18 235-BK-18 4 BK-18
A J K843-GN-18 5 WH-18 TG 3 K843-GN-18 E472-GN-18 1 GY-18
ATCH HAMMER K847-PU-18 6 BR-18 TRIGGER SW
CONT RELAY (NOTE L) UNLESS OTHERWISE SPECIFIED A LL WIRE IS 16 GAGE. TG 4 K847-PU-18 235-BK-18 2 BU-18
235-BK-18 12 235-BK-18 K858-YL-18 K843-GN-18 5 WH-18
149-5050 NOTE A: USE WITH MODEL X406. A J
308-YL K847-PU-18 6 BR-18 TRIGGER SW
12P 235-BK-18 NOTE B: USE WITH MODELS X407 AND X40 8. ATCH ROTATE (NOTE L)
J 235-BK-18 12 235-BK-18
235-BK-18 NOTE C: USE WITH MODELS X409 AND X475. CW RELAY
RELAY PANEL 235-BK-18 L972-BU-18 YL-18 ONE TOUCH 149-5050 TG TF 12P
LOW IDLE SW NOTE D: USE WITH CONFIG.1 AND 3'. 235-BK-18
235-BK-18 M947-OR-18 1 M947-OR-18 235-BK-18 J
235-BK-18 GN-18 NOTE E: USE WITH CONFIG.2 AND 11. 308-YL-18 M962-YL-18 K858-YL-18 2 K858-YL-18 235-BK-18 L972-BU-18 YL-18 ONE TOUCH
TG L1 LOW IDLE SW
NOTE F: USE WITH CONFIG.3. K862-GY-18 3 K862-GY-18 235-BK-18
NOTE G: USE WITH CONFIG.11'. TG M962-YL-18 4 M962-YL-18 235-BK-18 GN-18
ATCH JOYSTICK K862-GY-18
NOTE H: USE WITH CONFIG.G'1. 308-YL
187-9975
NOTE J: USE WITH CONFIG.G'3.
CONSOLE (RH) ATCH ROTATE ATCH JOYSTICK
NOTE K: USE WITH CONFIG.11.

955-BU-18

235-BK-18
CCW RELAY 187-9975
NOTE L: NOT USED ON THIS VEHICLE. 149-5050 CONSOLE (RH)

235-BK-18
235-BK-18
NOTE M: WIRE PAIRS MUST BE TWISTED AT LEAST
(CONFIG.G'1) 1 TURN PER 25MM. RELAY PANEL
NOTE N: USE WITH COLD WEATHER.
NOTE P: USE WITH POWER WINDOW.
(CONFIG.11')

955-BU-18

235-BK-18
TOOL CONTROL CONFIGURATION

235-BK-18
235-BK-18
CONFIGURATION NO. CONFIG.1 CONFIG.3' CONFIG.2 CONFIG.11 CONFIG.12 DEMOLITION CONFIG.3 CONFIG.5 CONFIG.11' CONFIG.G'1 CONFIG.G'2 CONFIG.G'3
COMMERCIAL ENTITY SCM (NOTE A) BCP (NOTE B) GRENOBLE (NOTE C)
CONFIGURATION HAMMER 1 HAMMER 2 DEMOLITION SHEAR AUX PUMP DEMOLITION HAMMER THUMB SHEAR DEMOLITION CLAMSHELL+(VAB) SHEAR
COMMON-2PUMP COMMON-2PUMP DOUBLE-2PUMP

L3
SINGLE-1PUMP SINGLE-2PUMP COMMON-2PUMP +MEDIUM AUX PUMP COMMON-2PUMP SINGLE-2PUMP DOUBLE-1PUMP +MEDIUM COMMON-2PUMP AUX PUMP +MEDIUM

6 AUX VALVE COMBINATION

L1
L2
SEE SHEET 5 STD f2 (CONTROL) HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD HYD ELE
STACKABLE (CONTROL) F2 F2 F2+F4 F3 F2 F2 F2+F4 F2 F3 F1+F3
SUPPLEMENTARY VALVE
RLF V 1 1 1 1 1 1 1 1 SEE SHEET 2
ELEC-RLF V 1
ELEC-CHK V 2 2 2 2 2 2
4 PROPN SOL V BLOCK 1
SINGLE-DOUBLE & 2 PUMP V 1 1 1 1 1
FLOW CONTROL V 1 WIRES THAT HAVE BATTERY VOLTAGE
HAMMER SOL V 1 1 WHEN THE KEY SWITCH IS OFF.
STEM 3 CONT V 1
WIRES THAT HAVE BATTERY VOLTAGE
CONTROLLER SYMBOL DESCRIPTION
WHEN THE KEY SWITCH IS ON.
STD ENG/PUMP CONT 1 1 1 1 1 1 1 1 1 1 1 1
ATCH VALVE CONT 1 STARTING CIRCUIT. CIRCUIT CONNECTED
PUMP CONTROL
NFC LIMIT 1 1 1 1 1 1 1 1 GAUGE CIRCUIT. CIRCUIT NOT CONNECTED
NFC CONTROL 1 ELECTRICAL CONNECTION TO
MONITOR CIRCUIT.
CONTROL MACHINE STRUCTURE
FOOT PEDAL (HYD) 1(RH) 1(RH) 2 2 1(RH) 2 1(LH) 1(LH) 1(LH) 1(RH) PANEL LAMP CIRCUIT. INTERNAL ELECTRICAL CONNECTION
FOOT SWITCH 1(LH) TO SURFACE OF COMPONENT
JOYSTICK (1 MOD 2 BUTTON) 2 TURN SIGNAL AND WASHER/WIPER CIRCUIT.
JOYSTICK (3 BUTTON) 2 2 CONNECTOR
HAMMER PRESS. SW (1) 1(RH) 1(RH) 1(MIDDLE) 1(RH) 1(MIDDLE) 1(V) 1(LH) 1(LH) 1(LH) HEATER AND AIR CONDITIONER CIRCUIT. L# CIRCUIT GROUPING DESIGNATION
HAMMER PRESS. SW (2) 1(V)
WIRE, CABLE, COMPONENT
MEDIUM LINE PRESS. SW 1(LH) 1(V) GROUND CIRCUIT.
JOYSTICK PRESS. SW 1 1 1 1 1 1 1 1 1 1 CIRCUIT CONNECTED
AUX HYD PRESS. SW 1(RH) 1(RH) ENGINE/PUMP CONTROL CIRCUIT. BLADE, SPADE, RING OR SCREW
BOOM RAISE PRESS. SW 1 TERMINAL
CRUSH PRESS. SW 1 ALL DASHED LINES ARE ATTACHMENTS. SPLICE
NEGATIVE CONT PRESS. SENSOR 2
SEPARATE LOAD PRESS. SENSOR 1
1PUMP-2PUMP EXCHANGE SW 1 1 1 1 1
SINGLE-DOUBLE EXCHANGE SW 1 1 1 1 1
AUX PUMP 1 1 1

ENG/PUMP CONT
SEE SHEET 6 157-3165
ENG/PUMP CONT SEE SHEET 3
157-3165
ENG/PUMP CONT
WG E ATCH V CONT 157-3165

ATCH STEM 1 SWING CANCEL

L3

101-RD-6 15A C987-RD-14

L1
L2
ATCH STEM 4 SWING CANCEL
ATCH STEM 3 SWING CANCEL
ATCH STEM 2 SWING CANCEL
ATCH STEM 1 SWING CANCEL

893-GN-18

FLOW LIMIT PRESS. SOL

E 235-BK-18 235-BK-18
PRIMARY NFC PRESS. SOL

200-BK-18

ATCH STEM 3 SWING CANCEL

ATCH STEM 1 SWING CANCEL
FLOW LIMIT PRESS. SOL

200-BK-18
VARIABLE RELIEF 3 SOL

JOYSTICK PRESS. SW
955-BU-18

893-GN-18 200-BK-18
E
JOYSTICK PRESS. SW

235-BK-18

893-GN-18 308-YL-18 A588-GN

FLOW LIMIT PRESS. SOL

C987-RD-14

235-BK-18
ATCH HAMMER
CAT DATA LINK (+)

A588-GN
CAT DATA LINK (-)

892-BR-18 TF

JOYSTICK PRESS. SW
SOL MAIN RELAY

151-GN
ATCH ROTATE
121-6303 DIODE 189-RD 1 K858-YL-18
892-BR-18 MAIN RELAY CW SOL

SOL GND 2
(NOTE M) TH 121-1022 2 200-BK-18
892-BR-18 213-0772 E
SOL GND 2

K852-GN-18 RD-18 1 955-BU-18 308-YL HYD LOCK SOL RELAY

K851-BU-18 BK-18 2 200-BK-18 161-3128

SOL GND 2
WJ WG TF
101-RD-6 ATCH ROTATE L1
151-GN 1 K862-GY-18
892-BR-18 1 CCW SOL
TH 112-PU-6 151-GN E TE 2 200-BK-18
893-GN-18 2

20

28
29
8
ATCH HAMMER 54P 54P
RENR5515-02 Vol. 2

K849-YL-18 3 K849-YL-18 1 200-BK-18 151-GN C

20

29
46
45
18
28
43
33

C C
8

3
9

54P 54P K850-BR-18 4 235-BK-18 2 PRESS. SW 2 C987-RD-14 A

C C K851-BU-18 5 167-3466 308-YL B 308-YL

20

28
29
45
8
54P 54P VALVE GP 190-7820

M737-WH-18

H476-WH-18
K852-GN-18 6

M739-YL-18

K849-YL-18
C C
K876-BR-18 7 RELAY PANEL
M737-WH-18

H476-WH-18
M738-OR-18

K852-GN-18

K850-BR-18
K851-BU-18
K876-BR-18
M739-YL-18

K849-YL-18

C TF TF
893-GN-18
892-BR-18

8 ATCH MEDIUM LINE

C TH OPERATOR STATION K851-BU-18 2 K851-BU-18 1
ATCH HAMMER SOL K849-YL-18 1 2 PRESS. SW
235-BK-18 167-3466
121-6303 TE ATCH HAMMER

M737-WH-18

H476-WH-18
K851-BU-18

K851-BU-18
K851-BU-18
M739-YL-18

K849-YL-18
200-BK-18

235-BK-18
200-BK-18
TE 308-YL 308-YL 1 ATCH PRESS. SW 235-BK-18
C
RD-18 1 M954-BU M954-BU M954-BU 2 HAMMER FOOT SW 167-3466
C 12P A

2
1
A BK-18 2 200-BK-18 200-BK-18 138-4653 A
K849-YL-18 K849-YL-18 1 ATCH HAMMER 235-BK-18 TA K849-YL-18 8 K849-YL-18 1
235-BK-18 2 PRESS. SW 1 K849-YL-18 235-BK-18 2 C 8P A
A A
167-3466
ATCH HAMMER 235-BK-18 2 ATCH JOYSTICK 235-BK-18 C 235-BK-18 H476-WH-18 7 H476-WH-18 H476-WH-18 1
C 8P A PRESS. SW PRESS. SW C 235-BK-18 2 ATCH JOYSTICK
A H476-WH-18 1 235-BK-18
167-3466 167-3466 C C 3P A PRESS. SW
C H476-WH-18 7 H476-WH-18 H476-WH-18 1

1
2
TE 167-3466
235-BK-18 2 ATCH JOYSTICK
235-BK-18
C
B
A

235-BK-18
235-BK-18
200-BK-18

PRESS. SW 1 K849-YL-18 CHASSIS TA C 12P A

M737-WH-18
M739-YL-18
C 3P A ATCH JOYSTICK A
167-3466 2 235-BK-18 OPERATOR STATION
TK PRESS. SW K849-YL-18 8 K849-YL-18 K849-YL-18 1 ATCH HAMMER

M737-WH-18
M739-YL-18
235-BK-18 C 235-BK-18 235-BK-18 PRESS. SW
167-3466 235-BK-18 2
M737-WH-18

C 8P A
M739-YL-18

A 167-3466
TH A C 3P A
K871-WH A K871-WH H476-WH-18 7 H476-WH-18 1
C TE 235-BK-18 2 235-BK-18 C 235-BK-18
K872-OR B K872-OR
L3

TA

L2
K879-GN C K879-GN TA TF A

1
2
CHASSIS C 3P A
TK K871-WH A K871-WH

1
2
235-BK-18 C K872-OR B K872-OR
ENG/PUMP CONT K879-GN C K879-GN
2
1

K871-WH

157-3165
K872-OR
K879-GN

C 54P

K871-WH
K872-OR
K879-GN
147-PU
607-PK

ATCH FLOW LIMIT

147-PU
607-PK
OPERATOR STATION A 8P C
PRESS. SOL OPERATOR STATION
171-0188 ATCH
H476-WH-18 7 H476-WH-18 29 JOYSTICK PRESS. SW
(NOTE D) (CONFIG.1 & CONFIG.3') FLOW LIMIT
ATCH A 21P K849-YL-18 28 ATCH STEM 1 SWING CANCEL
PRESS. SOL A 21P
FLOW LIMIT CAB K849-YL-18
171-0188
13
18

CAB
4
5
6

PRESS. SOL

13
18
4
5
6
171-0188 K849-YL-18 1 K849-YL-18
F
F
TE 2P C
VALVE GP 165-9549
ENG/PUMP CONT VALVE GP 165-9549
TH 157-3165
ATCH 1PUMP-2PUMP ATCH FLOW LIMIT C 54P TF
607-PK-18

K871-WH 1 1 M737-WH-18 1 M737-WH-18 8 FLOW LIMIT PRESS. SOL ATCH 1PUMP-2PUMP

607-PK-18
EXCHANGE SOL 1
K871-WH

PRESS. SOL K871-WH 1

K872-OR
K879-GN

200-BK-18 2 2 M739-YL-18 2 M739-YL-18 20 SOL GND 2 EXCHANGE SOL 1

K871-WH
K872-OR
K879-GN
147-PU
147-PU

147-PU
147-PU

147-PU

607-PK

607-PK
607-PK

121-1491 171-0188 200-BK-18 2

147-PU
147-PU

147-PU
147-PU

147-PU

607-PK

607-PK
607-PK
TA TA C H476-WH-18 29 JOYSTICK PRESS. SW 121-1491
200-BK-18 K849-YL-18 28 ATCH STEM 1 SWING CANCEL
TH 200-BK-18
200-BK-18 TF
ATCH 1PUMP-2PUMP C 54P 200-BK-18
200-BK-18 K871-WH 1 ATCH 1PUMP-2PUMP
EXCHANGE SOL 2 200-BK-18 K871-WH 1
200-BK-18 200-BK-18 2 EXCHANGE SOL 2
121-1491 (CONFIG.3) 200-BK-18 200-BK-18 2
K871-WH 121-1491
OPERATOR STATION K871-WH
K871-WH
TH K871-WH
ATCH DOUBLE ATCH HAMMER TF
K871-WH K879-GN 1 ATCH DOUBLE
ACTION SOL F PRESS. SW K871-WH K879-GN 1
K879-GN 200-BK-18 2 ACTION SOL F
121-1491 167-3466 K879-GN 200-BK-18 2
K872-OR ENG/PUMP CONT C 12P A 121-1491
A K872-OR
200-BK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18

607-PK-18

CAB 157-3165

200-BK-18
200-BK-18
200-BK-18
607-PK-18
607-PK-18

607-PK-18
K871-WH

CAB
K872-OR
K879-GN

K872-OR TH C 54P K849-YL-18 8 K849-YL-18 1

K871-WH

K872-OR
K879-GN
147-PU

147-PU

ATCH SINGLE K872-OR TF

147-PU

147-PU
K872-OR K872-OR 1 235-BK-18 2 ATCH SINGLE
ACTION SOL 1 K872-OR K872-OR 1
200-BK-18 200-BK-18 2 ACTION SOL 1
215-4890 K852-GN-18 46 ATCH STEM 4 SWING CANCEL 235-BK-18 C 235-BK-18 200-BK-18 200-BK-18 2
200-BK-18 215-4890
235-BK-18 200-BK-18
200-BK-18 TH F F C C 3P A
ATCH SINGLE 200-BK-18 TF F F
200-BK-18 K872-OR 1 ATCH SINGLE
ACTION SOL 2 OPERATOR STATION CHASSIS 200-BK-18 K872-OR 1
200-BK-18 2 ACTION SOL 2
215-4890 ATCH JOYSTICK 200-BK-18 2
ATCH 215-4890
PRESS. SW
AUX HYD
167-3466
PRESS. SW C 8P A
A
235-BK-18
200-BK-18
235-BK-18
200-BK-18
200-BK-18

C 8P A 167-3466

235-BK-18
200-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
A H476-WH-18 7 H476-WH-18 1
K852-GN-18 6 K852-GN-18 1 235-BK-18 2
WH-18

WH-18
RD-18

RD-18

BU-18
BK-18

BK-18
YL-18

YL-18

235-BK-18 2

WH-18

WH-18
RD-18

RD-18

BU-18
BK-18

BK-18
YL-18

YL-18
C 235-BK-18 C C (CONFIG.11')
TH TH
C C 3P A TF TF
CHASSIS
CHASSIS (CONFIG.5) CHASSIS
ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE
ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE

4
EXCHANGE SW ACTION EXCHANGE SW

2
EXCHANGE SW ACTION EXCHANGE SW
170-6955 170-6956
170-6955 170-6956
(CONFIG.12 & CONFIG.G'2)

5 (CONFIG.G'1)