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OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 1 of 14
Rev. Status Reason for issue Revision Date Issued by Reviewed by Approved by
Revision History
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 2 of 14
Table of Contents
1. GENERAL ................................................................................................................................... 4
1.1. Operational Environment ...................................................................................................... 4
1.2. Standards and Regulation .................................................................................................... 4
1.3. Design Approval ................................................................................................................... 4
2. DIMENSIONS AND RATINGS .................................................................................................... 4
2.1. External Dimensions ............................................................................................................. 4
2.2. Internal Dimensions .............................................................................................................. 4
2.3. Forklift Pocket ....................................................................................................................... 4
2.4. Inside Cubic Capacity ........................................................................................................... 4
2.5. Ratings ................................................................................................................................. 4
3. MATERIAL AND CONSTRUCTION ........................................................................................... 5
3.1. Bottom Rail ........................................................................................................................... 5
3.2. Corner Post .......................................................................................................................... 5
3.3. Top Rail ................................................................................................................................ 5
3.4. Intermediate Post ................................................................................................................. 5
3.5. Bracing ................................................................................................................................. 5
3.6. Forklift Pocket ....................................................................................................................... 5
3.7. Base Plate ............................................................................................................................ 6
3.8. Pad Eye ................................................................................................................................ 6
3.9. Pad Eye Cheek Plate ........................................................................................................... 6
3.10. Properties of Steel Material ............................................................................................... 6
3.10.1. Chemical Properties ...................................................................................................... 6
3.10.2. Mechanical Properties ................................................................................................... 6
4. PRESERVATION ........................................................................................................................ 7
4.1. Surface Preparation of Steel Part ......................................................................................... 7
4.1.1. Prior to Assembly .......................................................................................................... 7
4.1.2. After Assembly .............................................................................................................. 7
4.2. Painting ................................................................................................................................. 7
5. MARKING .................................................................................................................................... 8
5.1. Owner’s code and serial number .......................................................................................... 8
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 3 of 14
5.2. Weight .................................................................................................................................. 8
5.3. Owner’s logo ......................................................................................................................... 8
5.4. Other ..................................................................................................................................... 8
5.5. Identification plate. ................................................................................................................ 8
6. TESTING AND INSPECTION ..................................................................................................... 9
6.1. Prototype Container .............................................................................................................. 9
6.2. Testing item and load ........................................................................................................... 9
Lifting from the top Padeye ............................................................................................................. 9
- All Padeye ................................................................................................................................... 9
Lifting from the Forklift pocket ........................................................................................................ 9
Vertical Impact Test .......................................................................................................................... 9
6.3. Production Line Container .................................................................................................... 9
7. DESIGN CALCULATION FOR LIFTING SETS AND PAD EYE............................................... 13
7.1. Objective ............................................................................................................................. 13
7.2. Design Reference ............................................................................................................... 13
7.3. Basic of Design ................................................................................................................... 13
7.4. Conclusion: ......................................................................................................................... 13
7.4.1. Master Link Assembly Dimension: .............................................................................. 13
7.4.2. Sling Leg Dimension: .................................................................................................. 13
7.4.3. Shackle Dimension: ..................................................................................................... 13
7.4.4. Pad Eye Strength: ....................................................................................................... 14
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 4 of 14
1. GENERAL
2.5. Ratings
Maximum Gross Weight: 4,000 kgs (TBC)
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 5 of 14
Maximum Payload: 0,000 kgs
Estimated Tare Weight: 4,000 kgs
3.5. Bracing
Material : ASTM A500 Grade B or equivalent quality
Geometry : Square hollow section
Size : 100 x 100 x t 6.0 mm
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 6 of 14
3.7. Base Plate
Material: ASTM A.36 or equivalent quality
Geometry: Hot rolled steel plate
Size: t 0.0 mm (Not applicable)
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 7 of 14
4. PRESERVATION
4.1. Surface Preparation of Steel Part
4.2. Painting
The offshore basket is airless sprayed outside using zinc rich primer and acrylic top
coat, which is the converted at 60oC.
The offshore basket is airless sprayed inside using zinc rich primer and epoxy
polyamide finish, which is the converted at 60oC.
The paint system and thickness are as follows:
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 8 of 14
5. MARKING
All offshore baskets are to be marked in accordance with the EN 12079-1:2006,
requirements as well as certain customers marks, and logos as indicated below.
The marking applied on the offshore basket will be self-adhesive decal of cast vinyl and
seven years life.
Unless otherwise specified, all markings included in this guideline/specification are to be in
decal.
5.1. Owner’s code and serial number
The offshore basket serial number has to be placed in accordance with owner’s
requirements.
5.2. Weight
The weight of the offshore basket is positioned on the right-hand door in such a manner that
no information is hidden by door hardware. The weight shown is the maximum gross weight
of the Tool Box, the tare weight of the container and maximum designed cargo weight or
payload. All weights are to be expressed in kilograms and pounds.
5.4. Other
Other markings are affixed in accordance with owner’s requirements.
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 9 of 14
6. TESTING AND INSPECTION
6.1. Prototype Container
Prototype container manufactured in accordance with this specification will be tested
according to the standard classification container procedures. The deflection of the
components during test are measure with scaled and dial gauges. Upon completion of the
test, the basket will be certified by the society with a test report showing the deflection and
variations within the criteria of the permissible values specified in the society’s rules.
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 10 of 14
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 11 of 14
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 12 of 14
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 13 of 14
7. DESIGN CALCULATION FOR LIFTING SETS AND PAD EYE
7.1. Objective
To determine quad assembly (master link & intermediate), sling & shackle.
To determine minimal required breaking strength of lifting sets and padeye strength.
7.4. Conclusion:
If R = 4,000 kg, find the minimum required working load limit (WLLmin)
WLLmin = 19,200 kg
DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :
XXXX-XXXXX-XXX-XXX-XX
Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 14 of 14
7.4.4. Pad Eye Information/Strength:
See attachment for detailed calculation.