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Serial Number
WJ1410D000475-
OPERATOR’S MANUAL
1410D Forwarder
OMF064197 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
Worldwide Construction
And Forestry Division
Published in Finland
Contents
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i 101702
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Contents
Page Page
ii 101702
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Contents
Page Page
Check engine speeds . . . . . . . . . . . . . . . . . . . . 6-5-6 Have the proper function of the atomizers
Control engine grounding . . . . . . . . . . . . . . . . . 6-5-6 checked . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10-5
Remove sediment and water from the Clean the Fuel Tank Filler Filter . . . . . . . . . . . 6-10-5
fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5-6 Replacing fan/alternator belt . . . . . . . . . . . . . . 6-10-6
Renew the pressure filter of the drive Maintain the Boom . . . . . . . . . . . . . . . . . . . . . 6-10-6
hydraulic system . . . . . . . . . . . . . . . . . . . . . . 6-5-7 Check the air conditioner . . . . . . . . . . . . . . . . 6-10-6
Check the batteries for charge . . . . . . . . . . . . . 6-5-7
Checking cooling system . . . . . . . . . . . . . . . . . 6-5-8 Cooling System Maintenance
Control of the diesel engine coolant . . . . . . . . . 6-5-9 Replenishing Supplemental Coolant
Filling supplemental coolant additives Additives (SCAs) Between Coolant
(SCA) between coolant changes . . . . . . . . . . 6-5-9 Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11-1
Pressure control of the cooling system . . . . . . 6-5-10 Pressure Testing Cooling System. . . . . . . . . . 6-11-3
Grease the driveshafts . . . . . . . . . . . . . . . . . . 6-5-10
Hydraulic System: Hydraulic Oil Change
Maintenance - Every 1000 hours Hydraulic tank and the vacuum pump. . . . . . . . 7-1-1
Renew the hydraulic oil. . . . . . . . . . . . . . . . . . . 6-6-1 Checking the oil level in hydraulic tank. . . . . . . 7-1-1
Replace the hydraulic return filter . . . . . . . . . . . 6-6-2 Renew the hydraulic oil. . . . . . . . . . . . . . . . . . . 7-1-2
Replace the hydraulic tank breather . . . . . . . . . 6-6-3
Renew the high/low gear (transfer case) oil . . . 6-6-4 Hydraulic System: General
Check and tighten the screw and bolt Working hydraulic system. . . . . . . . . . . . . . . . . 7-2-1
connections. . . . . . . . . . . . . . . . . . . . . . . . . . 6-6-5 Hydrostatic system . . . . . . . . . . . . . . . . . . . . . . 7-2-1
Check the exhaust manifold . . . . . . . . . . . . . . . 6-6-6
Check the air conditioner . . . . . . . . . . . . . . . . . 6-6-6 Hydraulic System: Bleeding
Maintain the boom . . . . . . . . . . . . . . . . . . . . . . 6-6-6 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3-1
Bleeding Drive Hydraulic System . . . . . . . . . . . 7-3-1
Maintenance - Every 2000 hours Bleeding Work Hydraulic System . . . . . . . . . . . 7-3-3
Check Valve Clearance - Engines Bleeding the Brake System . . . . . . . . . . . . . . . 7-3-5
(200,000- ) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7-1
Checking Crankshaft Vibration Damper . . . . . . 6-7-3 Hydrostatic System: Drive Pump adjusting
Changing the Coolant. . . . . . . . . . . . . . . . . . . . 6-7-4 Checking and adjusting the charge pressure . . 7-4-1
Change Bogie Axle Differential Oil . . . . . . . . . . 6-7-7 Checking and adjusting the pressure
Change Bogie Housings Oil . . . . . . . . . . . . . . . 6-7-8 cut-off valve setting of the drive pump. . . . . . 7-4-2
Change Single Axle Differential Oil. . . . . . . . . . 6-7-9
Change Single Axle Wheel Ends Oil . . . . . . . 6-7-10 Hydrostatic System: Drive Motor adjusting
Check and tighten the bolts for the joints Checking the function of hydrostatic
between axles and frame . . . . . . . . . . . . . . 6-7-11 flushing valve . . . . . . . . . . . . . . . . . . . . . . . . 7-5-1
Checking and adjusting drive motors
Maintenance - Every 6 months pressure cut-off settings . . . . . . . . . . . . . . . . 7-5-2
Service the fire extinguisher . . . . . . . . . . . . . . . 6-8-1
Work Hydraulic System: Check and Adjust
Maintenance - Every 12 months Adjustment of Pressure Difference . . . . . . . . . . 7-6-1
Have the fire extinguisher system (opt. eq.) Adjusting the Maximum Pressure . . . . . . . . . . . 7-6-1
checked . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9-1 Adjusting the Boom Pressure . . . . . . . . . . . . . . 7-6-2
Adjusting Auxiliary Functions . . . . . . . . . . . . . . 7-6-4
Maintenance - As required Adjusting Frame Brake . . . . . . . . . . . . . . . . . . . 7-6-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10-1 Adjusting Proportional Decking Blade . . . . . . . . 7-6-5
Bleeding the fuel system . . . . . . . . . . . . . . . . 6-10-2 Adjusting Optional Equipment. . . . . . . . . . . . . . 7-6-5
Have the proper function of the
turbocharger checked . . . . . . . . . . . . . . . . . 6-10-4 Brake System: Check and Adjust
Have the proper function of the alternator Checking the brakes. . . . . . . . . . . . . . . . . . . . . 7-7-1
checked . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10-4 Mechanical adjustment of brakes . . . . . . . . . . . 7-7-2
Have the proper function of the starter
motor checked . . . . . . . . . . . . . . . . . . . . . . 6-10-4 Continued on next page
iii 101702
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Contents
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iv 101702
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Contents
Page
1410D Specifications
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . 12-0-1
Decals and Signs . . . . . . . . . . . . . . . . . . . . . . 12-0-2
Load area. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-0-3
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-0-4
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . 12-0-5
Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-0-5
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-0-5
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-0-6
Hydraulic system . . . . . . . . . . . . . . . . . . . . . . 12-0-6
Electrical System . . . . . . . . . . . . . . . . . . . . . . 12-0-6
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-0-6
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-0-7
TMC
TMC CONTROL SYSTEM ver 3G+ . . . . . . . . TMC-1
v 101702
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Contents
vi 101702
PN=6
Introduction
Operator’s manual for Timberjack 1410D Forwarder
Manufacturer:
Timberjack Oy
P.O. Box 474
FIN-33101 Tampere, Finland
Telephone int: +358 205 84 162
Fax int: +358 205 84 163
EL62757,0000159 –19–19APR02–1/1
1-1-1 101702
PN=4
Introduction
Foreword
This manual provides you with the instructions for the We designed the forwarder to operate under difficult
operation and maintenance of Timberjack Forwarder. off-road circumstances. Still it is important that you
Please read the entire manual before you start always adapt your driving speed and load to the
operating the machine. The instructions given will surroundings. Use chains and tracks if necessary.
assist you in becoming familiar with many features of Take a good look at your forwarder always when
Timberjack Forwarder, showing you how to operate the having a short break or when maintaining the machine.
machine and how to carry out periodic maintenance It is worth bearing in mind that even a small failure, if
procedures and some basic adjustments. left unattended, may soon result in major problems
and a long downtime.
However, we strongly advise you to contact the
nearest repair shop authorized by Timberjack when Do not pollute the environment. It is imperative that
complicated maintenance tasks or repairs come up. you do not allow oil to leak into the ground or water
Our service people have the experience and tools because it only takes one liter of mineral oil to
needed for the job. contaminate one million liters of water. Should you see
a leaky joint, fix it immediately.
We designed the forwarder to carry cross-cut timber
on its deck from the logging site to the roadside. Remember fire prevention. Keep the machine clean at
all times for this reduces the risk of overheating and
NOTE: See Section 12 for information about maximum chance of a fire starting.
payload and log length.
See Section 12, for technical information of the
NOTE: Skidding long logs is only permitted with machine.
machines specially equipped for the purpose.
The machine must not be used for other
purposes.
EL62757,000015A –19–19APR02–1/1
EL62757,000015B –19–19APR02–1/1
1-1-2 101702
PN=5
Introduction
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Company Name
Address
Phone
FAX No.
Dealer Acct. No.
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EL62757,000015C –19–19APR02–1/1
1-1-3 101702
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Warranty
Standard warranty clauses
EL62757,000015D –19–19APR02–1/1
EL62757,000015E –19–19APR02–1/1
2-1-1 101702
PN=7
Safety - Safety Features
1410D Forwarder Safety Features
–UN–03OCT02
T160087
1—Secondary exit. The 4—Seat safety switch. No 7—Frame brake. Locks the 9—Emergency stop Stops the
right-hand cap window can function can be engaged horizontal hinge of the machine and engages the
be used as a secondary before somebody sits on machine. parking brake.
exit from the cab. the seat. 8—Hand-held fire 10—Stairs, anti-slips on the
2—ROPS. Integrated rollover 5—Safety signs. Warn and extinguishers and fire steps, handrails. Help to
and operator protective give safety information for extinguisher system (opt.) climb into the machine.
structures fully enclose the operator.
and protect the operator 6—Back-up alarm (opt). Allerts
3—Central warning light and bystanders when machine
alarms (+buzzer).Alarm is reversing.
when malfunctions occur.
OUTJ003,00005CF –19–10MAY01–1/1
3-1-1 101702
PN=8
Safety - General Precautions
General
OUTJ003,00004A0 –19–15FEB01–1/1
–UN–28AUG00
on your machine or in this manual, be alert to the
potential for personal injury.
T133555
practices.
DX,ALERT –19–29SEP98–1/1
DX,SIGNAL –19–03MAR93–1/1
3-2-1 101702
PN=9
Safety - General Precautions
–UN–23AUG88
pertinent to their respective message.
TS201
DX,SIGNS1 –19–04JUN90–1/1
AK12300,000010A –19–05NOV01–1/1
3-2-2 101702
PN=10
Safety - General Precautions
–UN–20MAR02
IMPORTANT: Do not let an untrained person operate
the machine.
T152788
approved with seating for the operator only.
• Use the handrails and steps provided when mounting
and dismounting from the machine. Do not climb onto
the machine in any other fashion.
• The machine must not be operated by anyone under
the influence of alcohol or drugs.
• Avoid operating the machine if you are tired or ill, as
there is a greater risk of accident. Take sufficient breaks
and observe local regulations on working hours.
EL62757,000015F –19–19APR02–1/1
Use of Radio-transmitters
EL62757,000005B –19–24SEP01–1/1
3-2-3 101702
PN=11
Safety - General Precautions
–UN–23AUG88
hospital, and fire department near your telephone.
TS291
DX,FIRE2 –19–03MAR93–1/1
–UN–23AUG88
Make sure machine is clean of trash, grease, and debris.
TS227
spontaneously.
DX,FLAME –19–29SEP98–1/1
3-2-4 101702
PN=12
Safety - General Precautions
–UN–26NOV90
A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
TS1132
Check the MSDS before you start any job using a
hazardous chemical. That way you will know exactly what
the risks are and how to do the job safely. Then follow
procedures and recommended equipment.
TX,05,DH2500 –19–02OCT92–1/1
–UN–26NOV90
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
TS1133
Do not pour waste onto the ground, down a drain, or into
any water source.
EL62757,0000160 –19–19APR02–1/1
3-2-5 101702
PN=13
Safety - General Precautions
–UN–23AUG88
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
X9811
and body from high pressure fluids.
CED,TX14740,7088 –19–30JUN00–1/1
3-2-6 101702
PN=14
Safety - General Precautions
–UN–23AUG88
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
TS206
Safety face shield, glasses, or goggles should always be
used as protection from pressurized fluid spray, flying
debris, and other airborne matter when working with tools,
power tools, welding equipment, and corrosive or
dangerous chemicals.
OUTJ003,00005AA –19–09MAY01–1/1
Daily checks
EL62757,0000161 –19–19APR02–1/1
3-2-7 101702
PN=15
Safety - Operating Precautions
General operating instructions
–UN–23AUG88
Keep the door closed when driving the machine.
TS205
or protective devices removed.
–UN–06JUN01
heads of bystander
T139370
operator is personally responsible for
maintaining this safety rule in the absence of
the foreman.
EL62757,0000162 –19–19APR02–1/1
3-3-1 101702
PN=16
Safety - Operating Precautions
Keep all sparks and flame away when using it. Keep
starting fluid away from batteries and cables.
–UN–18MAR92
To prevent accidental discharge when storing the
pressurized can, keep the cap on the container, and store
in a cool, protected location.
TS1356
Do not incinerate or puncture a starting fluid container.
OUTJ003,000068F –19–14MAY01–1/1
Controls
EL62757,0000163 –19–19APR02–1/1
3-3-2 101702
PN=17
Safety - Operating Precautions
Alarms
EL62757,0000164 –19–19APR02–1/1
Secondary exit
From the inside : Pull the hinge pin (2) entirely out and
push the window fully open.
–UN–20MAR02
Push in the releasing handle (4). The window can be
opened so much that you are able to pull the hinge pin (2)
out and open the window fully.
T152785
IMPORTANT: Replace the lock pin (1) again when
locking the cab. That is to prevent
unauthorized access to the cab through
1—Lock pin
the window
2—Hinge pin
3—Window hatch
4—Releasing handle
EL62757,0000165 –19–19APR02–1/1
3-3-3 101702
PN=18
Safety - Operating Precautions
Travel Safely
–UN–20DEC88
working condition. It warns people when the machine
starts to move in reverse.
T6964AD
congested areas. Coordinate hand signals before starting
the machine.
TX,05,FF3319 –19–08FEB93–1/1
–UN–06JUN01
T139380
EL62757,0000169 –19–19APR02–1/1
3-3-4 101702
PN=19
Safety - Operating Precautions
Turn the main switch off if the machine is to stand still for
a prolonged period of time (overnight, for example).
EL62757,0000166 –19–19APR02–1/1
3-3-5 101702
PN=20
Safety - Operating Precautions
EL62757,0000167 –19–19APR02–1/1
EL62757,000005E –19–24SEP01–1/1
3-3-6 101702
PN=21
Safety - Operating Precautions
OUTJ003,00004B0 –19–15FEB01–1/1
3-3-7 101702
PN=22
Safety - Operating Precautions
Power Cables
–UN–03OCT02
NOTE: Avoid operating under overhanging electrical
powerlines for a high voltage can ’jump’ over a
distance of several meters in the air.
T152796
Safety distances to electric lines
EL62757,0000168 –19–19APR02–1/1
3-3-8 101702
PN=23
Safety - Operating Precautions
Fire Prevention
–UN–23AUG88
To reduce the chance of a fire starting, observe the
following instructions:
TS227
• Clean dust and debris from the machine regularly.
• Clean the radiator and oil cooler regularly to ensure
components operate at efficient working temperatures.
• Inspect the machine daily for potential fire hazards and
–UN–07SEP00
make any necessary repairs immediately.
• Inspect electrical wiring and connections, fuel and
hydraulic hose runs to ensure they are secure and not
T133553
rubbing against other components.
• Clean up any excess grease, oil accumulation, and
spillage immediately.
• Use only nonflammable solutions for cleaning the
machine or components.
• Store rags and other combustible materials in a safe,
fireproof location.
• Before starting repair work, such as welding, the
surrounding area should be cleaned and a fire
extinguisher should be close by.
• Maintain a charged fire extinguisher on the vehicle at all
times and KNOW HOW TO USE IT.
OUTJ003,00004B1 –19–15FEB01–1/1
OUTJ003,00004B2 –19–15FEB01–1/1
3-3-9 101702
PN=24
Safety - Maintenance Precautions
Service Machines Safely
Shut the engine down and turn the main switch off.
–UN–23AUG88
Disconnect the negative (-) battery cable from the battery,
if you work on electrical equipment.
TS218
NOTE: When handling the battery beware of the risk of a
short-circuit and watch out for the corrosive acid
in the battery.
–UN–20MAR02
T152787
DX,LOOSE –19–04JUN90–1/1
3-4-1 101702
PN=25
Safety - Maintenance Precautions
When using the lamp, please notice the following: • Allow the bulb cool off.
• Wear safety goggles and gloves when exchanging
• Avoid looking directly into the intensive light bulb.
• The lens may occasionally be cleaned
• No aggressive or abrasive cleaners may be used CAUTION: The glass body of the Xenon bulb
is filled with various gasses and metal
IMPORTANT: Do not wash the lens with liquid gasses under pressure (danger of
substances while switched on or splintering).
while the lens is still warm, as the
lens might crack. • Never touch the glass bulb of the Xenon lamp, touch
the bulb at its base only.
• Use a clean cloth and alcohol to remove any
Safety instructions for replacing the Xenon bulb fingerprints from the glass bulb.
• The Xenon lamp has to be operated only in the
Please observe the following safety instructions when closed work lamp.
replacing the Xenon bulb:
IMPORTANT: If a Xenon bulb breaks in a closed
• Always switch off the headlamp before exchanging room (workshop), the room is to be
bulbs and disconnect from the power supply. aired and everyone must leave the
• Never insert foreign objects of fingers into the bulb room for 20 minutes to exclude any
holder. danger to health due to escaped gas.
• The electrician connection between headlamp and
lamp ballast is under high voltage and must not be • Dispose of used Xenon bulbs as hazardous waste.
disconnected.
• The ballast unit must never be operated without a
bulb, as dangerous voltage spark-over, which leads
to damage, may occur at the bulb holder.
EL62757,0000050 –54–16SEP02–1/1
3-4-2 101702
PN=26
Safety - Maintenance Precautions
–UN–06JUN01
Having raised the cab to its full height, always lock the
safety support in place. Do not use any middle position.
Make sure that nobody comes close to the cab when
raising or lowering it.
T139371
CAUTION: When lowering cab, its lowering
speed may accelerate when the cab is appr. 5
centimeters from the fastening studs. Make
sure that nobody comes too close to the cab
when lowering it.
–UN–19MAR02
vertical hinge of the machine.
T152685
If the machine breaks down in difficult terrain, and cannot 1
be moved prior to being repaired, take extra care to fully
immobilize the machine and all rotating or moving parts. 1—Frame lock
EL62757,000016A –19–19APR02–1/1
3-4-3 101702
PN=27
Safety - Maintenance Precautions
Fluids
EL62757,000016B –19–19APR02–1/1
3-4-4 101702
PN=28
Safety - Maintenance Precautions
–UN–23AUG88
If acid is swallowed:
TS203
exceed 2 L (2 quarts).
3. Get medical attention immediately.
DX,POISON –19–21APR93–1/1
Shut off engine. Only remove filler cap when cool enough
to touch with bare hands. Slowly loosen cap to first stop
–UN–23AUG88
DX,RCAP –19–04JUN90–1/1
3-4-5 101702
PN=29
Safety - Maintenance Precautions
–UN–23AUG88
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
TS204
DX,SPARKS –19–03MAR93–1/1
–UN–23AUG88
TS211
DX,RIM –19–24AUG90–1/1
3-4-6 101702
PN=30
Safety - Maintenance Precautions
–UN–23AUG88
adjustments.
TS220
DX,CLEAN –19–04JUN90–1/1
–UN–23AUG88
TS223
DX,LIGHT –19–04JUN90–1/1
3-4-7 101702
PN=31
Safety - Maintenance Precautions
–UN–08NOV89
For loosening and tightening hardware, use the correct
size tools. DO NOT use U.S. measurement tools on
metric fasteners. Avoid bodily injury caused by slipping
TS779
wrenches.
OUTJ003,00005AB –19–09MAY01–1/1
–UN–23AUG88
TS226
DX,LIFT –19–04JUN90–1/1
3-4-8 101702
PN=32
Operator’s Station
General
–UN–12SEP02
T152190
4-1-1 101702
PN=33
Operator’s Station
Front Dashboard
1—Hazard lights
2—Horn
3—In reserve
4— Stairs
5—In reserve
6—Rear wheel drive; engagement (when high gear is
on)
7—Windscreen washer *
8—Windscreen wiper *
9—Left side window wiper *
10—Right side window wiper*
11—Rear window washer
12—Rear window wipe *
13—Emergency stop
14—Cigarette lighter (24 V)
15—Ignition switch
16—In reserve
17—Decking blade float1
18—Head lamp; high beam/low beam
19—Switch, headlights
20—Turn indicator lights
21—Ministick steering on/off; opt. eq
22—In reserve
23—Parking brake
–UN–17OCT02
T152191
1
See: Equipment, Decking blade
EL62757,000016D –19–19APR02–1/1
4-1-2 101702
PN=34
Operator’s Station
STOP—Engine turn-off
–UN–05MAR02
I—Power on
II— Empty
START—Starting.
T152192
In positions Start and II the load on the working
hydraulic pump is relieved making it easier for the
engine to run
EL62757,000016E –19–19APR02–1/1
4-1-3 101702
PN=35
Operator’s Station
–UN–05MAR02
T152193
1—Switch for Windscreen 2—Windscreen washer 4—Left side window wiper 6— Rear window washer
wiper 3—Windscreen wiper 5—Right side window wiper 7—Rear window wiper
The wiper switches on the side panel activate a • 1 press on key (1).
continuous function of the wipers. The windscreen wiper makes a single move.
• 2 presses (the 2nd press within 30 seconds) on key
Control of the wiper interval action: (1).
Time between these two presses determines the wiper
You can control the wiper action with a key (1) on the interval.
right arm-rest panel. • 3rd press on key (1).
The 3rd press stops the wiper action.
A single move of the windscreen wiper can be
engaged when the seat is facing forward and a rear
single move (optional) can be engaged when the seat
is facing backward.
EL62757,000016F –19–19APR02–1/1
4-1-4 101702
PN=36
Operator’s Station
Signal Lights
1—Turning signal
2—High beam
3—Work spot lights
4—Battery charging
5—Glow light
6—Parking brake
7—Brake system charge pressure
8—Supply pressure of driving hydraulics
–UN–20SEP02
T152194
EL62757,0000170 –19–19APR02–1/1
1—Steering
2—Boom control lever, left
3—Front differential lock,1
4—Rear differential lock
5—Working rpm
6—Frame brake release
7— Headboard up
8— Headboard down
9—Load space spreading
10—Load space narrowing
–UN–17OCT02
T160562
1
see section 5-2, Using differential locks
EL62757,0000171 –19–19APR02–1/1
4-1-5 101702
PN=37
Operator’s Station
–UN–15OCT02
T152196
1
Operation of the decking blade, see section 11, Decking blade
EL62757,0000172 –19–19APR02–1/1
4-1-6 101702
PN=38
Operator’s Station
–UN–05MAR02
T152197
1. LEFT BOOM LEVER 2. RIGHT BOOM LEVER
+Y Outer boom out +Y Main boom down / Blade down
-Y Outer boom in -Y Main boom up / Blade up
+X Boom slew clockwise +X Grapple rotation clockwise
-X Boom slew counterclockwise -X Grapple rotation
counterclockwise
+Z Extension boom out +Z Grapple open
-Z Extension boom in -Z Grapple press together
EL62757,0000173 –19–19APR02–1/1
4-1-7 101702
PN=39
Operator’s Station
–UN–05MAR02
T152198
1—Cab light 5—Work spot light; left side 8—Work spot light; rear 11—Inside air recirculation,
2—Service light under the cab 6—Work spot light; left and 9—Work spot light; bottom (opt. eq.)
3—Track light, (opt. eq.) right sides, (opt. eq.) corner of cab, (opt.eq.)
4—Work spot light; front 7—Work spot light; right side 10—Work spot light; boom,
(opt. eq.)
EL62757,0000174 –19–19APR02–1/1
4-1-8 101702
PN=40
Operator’s Station
–UN–12SEP02
alarm sounds if fire is registered by the detectors. You
should then trigger the fire extinguisher1 system. See
section 11-4.
3. Control unit for fire extinguisher system.
T152199
1
in certain markets / optional equipment
EL62757,0000175 –19–19APR02–1/1
EL62757,0000176 –19–19APR02–1/1
4-1-9 101702
PN=41
Operator’s Station
1—Fan speed
2—Temperature control
3—Inside air recirculation / outside air brought in;
selector switch (For the outside air, turn the
switch clockwise to its extreme position)
4—Air vent control
5—Max. defrost (eliminates humidity)
–UN–02OCT02
T152201
EL62757,0000177 –19–19APR02–1/1
4-1-10 101702
PN=42
Operator’s Station
Operator’s seat
–UN–12SEP02
T159289
4-1-11 101702
PN=43
Operator’s Station
• Function of the seat safety switch is explained in • The height could be set in 5 positions
group 5-2. • Pull rear handle for adjustment of the rear part
of the seat
5. Weight setting with a mechanical knob (depending • Pull from handle for adjustment of the front part
on model) of the seat
• Turn knob for appropiate weight.
11. Backrest angle
6. Mechanical swing (depending on model) • Could be adjusted forward of backwards
7. Ventilation • Pull handle for required position
8. Weight setting (depending on model)
• Push for harder suspension 12. ACS - Air Comfort System (depending on the
• Pull for softer suspension model)
a. Thight support
9. Heater b. Side support, seat
• Adjustable c. Side support, back
• Temperature between +27° to 42° C. d. Trippel lumbar support
More support, press “+”
10. Heightriser Less support, press “-”
EL62757,000004D –54–15SEP02–2/2
4-1-12 101702
PN=44
Operating the Machine, Control System
TMC
–UN–12SEP02
ECU—Engine Control Unit
Tr—Transmission module ECU
Hub—Hub module
T159329
DM—Display module
Ch—Chair module
Cr—Crane module Placing of TMC modules and Engine Control Unit in 1410D
EL62757,0000179 –19–21APR02–1/1
ECU
EL62757,000017A –19–21APR02–1/1
5-1-1 101702
PN=45
Operating the Machine, Control System
Alarms
1
See alarms -section in TMC manual.
EL62757,000017B –19–21APR02–1/1
5-1-2 101702
PN=46
Operating the machine, Operation
Function of Seat Safety Switch
When you are sending a new control input you have to sit
on the seat.
EL62757,000017C –19–21APR02–1/1
Emergency Stopper
–UN–05MAR02
turning the knob clockwise.
1—Emergency stopper
T152202
EL62757,000017D –19–21APR02–1/1
5-2-1 101702
PN=47
Operating the machine, Operation
–UN–05MAR02
The boom can be operated if:
T152203
2. The parking brake has been released
3. The boom has been engaged.
If the seat faces the front of the machine, the boom can
be activated if necessary by means of the boom switch in
the right-hand-side control panel.
EL62757,000017E –19–21APR02–1/1
5-2-2 101702
PN=48
Operating the machine, Operation
Brakes
1. Drive brake
The drive brake functions by means of hydraulic
pressure. The brake is operated with a pedal.
2. Work brake
Also the work brake functions by means of hydraulic
pressure. The brake is automatically engaged always
when the machine stops, and it is disengaged when
the machine is moved again.
When the work brake is engaged, an ’S’ symbol is
shown on the TMC display.
–UN–05MAR02
3. Parking brake
The parking brake is operated with the switch (1)
located in the side panel. The warning light of the
switch is on when the brake is engaged.
T152204
IMPORTANT: It is important to engage the brake
always when you leave the cab.
1—Switch, park brake
The engagement of the parking brake is
spring-actuated, and the brake is released by means of
hydraulic pressure.
If there is no hydraulic pressure the parking brake
stays engaged. When the parking brake is engaged,
an ’P’ symbol is shown on the TMC display.
EL62757,000017F –19–21APR02–1/1
5-2-3 101702
PN=49
Operating the machine, Operation
Frame Brake
–UN–16OCT02
T160561
EL62757,0000180 –19–21APR02–1/1
5-2-4 101702
PN=50
Operating the machine, Operation
Steering
–UN–16OCT02
T160564
EL62757,0000181 –19–21APR02–1/1
5-2-5 101702
PN=51
Operating the machine, Operation
The high gear will be replaced by the low gear when the
seat is turned to face to rear of the machine.
When operating with the low gear on, the rear-wheel drive
is always engaged. If the high gear is selected the
rear-wheel drive is automatically disengaged.
EL62757,0000182 –19–21APR02–1/1
5-2-6 101702
PN=52
Operating the machine, Operation
–UN–16OCT02
periods only. When the differential is
locked, avoid turning the machine
sharply.
T160563
1—Switch, differential lock-up
2—Switch, differential lock-up
A flashing symbol in the TMC display indicates that the differential
locks are engaged.
EL62757,0000183 –19–21APR02–1/1
EL62757,0000185 –19–21APR02–1/1
5-2-7 101702
PN=53
Lifting and Lowering the Cab
How to Lift the Cab
–UN–05MAR02
IMPORTANT: Do not lift the cab if the machine is not
standing on level ground. Do not drive
the machine if the cab is in the upper
T152216
position. You can run the engine while
the cab is up (if you are adjusting the
pressures, for instance).
1—Attaching bolts
2—Up/down valve
3—Pumping lever
EL62757,0000187 –19–21APR02–1/1
5-3-1 101702
PN=54
Lifting and Lowering the Cab
–UN–05MAR02
T152217
4—Lock bar
Specification
Cab attaching bolts—Torque ................................ 100 Nm (73.7 lbt-ft)
EL62757,0000188 –19–21APR02–1/1
5-3-2 101702
PN=55
Transportation of the Machine
Use hold-down straps
Make sure that the tracks, fuel container, and other loose
items on the load area of the machine are properly
secured for the transport (use heavy-duty hold-down
straps, for instance).
EL62757,0000189 –19–21APR02–1/1
Positioning
EL62757,000018A –19–21APR02–1/1
Minilevers
EL62757,000018B –19–21APR02–1/1
5-4-1 101702
PN=56
Transportation of the Machine
Chains
Ensure that the machine or boom will not move during the
transport. The machine must be secured by at least two
chains (you can use a ratchet tensioner, for example). It is
good to utilize any support provided by, for instance, the
fenders of the truck or trailer if the tires of the machine
can be positioned against these. The chains secured to
the front frame and Rear frame must provide longitudinal
support for the machine both fore and aft, as well as
lateral support at suitable angles. Make sure that the
chains are not twisted after tightening to prevent the
tensioners from coming loose during the transport. In
addition, when securing the chains make sure that they
will not damage the forwarder. Finally, fit clearance lights
as stipulated by local laws.
EL62757,000018C –19–21APR02–1/1
5-4-2 101702
PN=57
Starting and Turning Off the Engine
Before Starting the Engine for the First Time
in a Working Day
–UN–05MAR02
1—Main switch
T152211
EL62757,000018D –19–21APR02–1/1
5-5-1 101702
PN=58
Starting and Turning Off the Engine
Normal Start
–UN–07OCT02
1. Engage the parking brake (1) (the forwarder will start
only if the parking brake is on).
2. Check that the switch for driving direction (3) is in the
middle position and the emergency stopper (2) in the
T160198
upper position.
–UN–16OCT02
IMPORTANT: Don’t operate the starting motor longer
than 30 seconds at the time. The starter
may overheat.
T160197
Allow the starter motor to cool down for
appr.2 minutes. After that, try again.
Should the engine still refuse to start
after four tries, find out what is wrong.
–UN–05MAR02
9. Check that all gauges function correctly.
T152192
EL62757,000018E –19–21APR02–1/1
5-5-2 101702
PN=59
Starting and Turning Off the Engine
EL62757,000005C –19–15OCT02–1/1
5-5-3 101702
PN=60
Starting and Turning Off the Engine
After starting
EL62757,000018F –19–21APR02–1/1
5-5-4 101702
PN=61
Starting and Turning Off the Engine
EL62757,0000190 –19–21APR02–1/1
5-5-5 101702
PN=62
Starting and Turning Off the Engine
EL62757,0000191 –19–21APR02–1/1
5-5-6 101702
PN=63
Driving the Machine
T152212 –UN–05MAR02
Off-Road Driving
EL62757,0000192 –19–21APR02–1/3
T152213 –UN–05MAR02
5-6-1 101702
PN=64
Driving the Machine
–UN–05MAR02
movement of the right ministick.
6. The machine is steered by means of the ministick of
the left control panel.
T152214
Off-Road Driving with the Working rpm off
EL62757,0000192 –19–21APR02–3/3
Driving on Road
5-6-2 101702
PN=65
Driving the Machine
T152215 –UN–05MAR02
EL62757,0000193 –19–21APR02–2/3
–UN–05MAR02
NOTE: There are countries where the use of the ministick
for driving on public roads (with the high gear
engaged) is forbidden (Germany) or blocked
(Sweden) because of road traffic regulations
T152214
8. Before you embark on driving on public roads,
remember the following:
• Install the rear lights and front turn indicators and
check their function.
• Adjust the side-view mirrors
EL62757,0000193 –19–21APR02–3/3
5-6-3 101702
PN=66
Towing the Machine
Towing
EL62757,0000194 –19–21APR02–1/5
–UN–18JUL01
enters the risk zone around the machine.
T144065
adequately supported before anybody embarks on
repairing the machine.
There are four brake cylinders in all. Two of these are for
the front axle and two for the rear axle.
1—Brake cylinders
2—Brake cylinder cover
3—Release screw of the brakes
5-7-1 101702
PN=67
Towing the Machine
–UN–16OCT02
cartridge is released and free oil circulation is possible.
T160481
release the drive shafts.
Drive pump, Drive pressure relief valves
Once towing is over the valves need to be closed again.
Torque to 200 ± 10 Nm (148 ± 7,4 lb-ft)
T156362
–UN–
T156362
EL62757,0000194 –19–21APR02–3/5
–UN–08OCT02
NOTE: Re-connect the connector after towing
T159878
Continued on next page EL62757,0000194 –19–21APR02–4/5
5-7-2 101702
PN=68
Towing the Machine
• Open the relief valve plug and remove the spring (1)
and cartridge (2)
• Install the plug with gasket and tighten.
• After towing, install the spring and cartridge
–UN–05MAR02
T152221
EL62757,0000194 –19–21APR02–5/5
5-7-3 101702
PN=69
Towing the Machine
5-7-4 101702
PN=70
Towing the Machine
–UN–05MAR02
device
• Replace the pressure relief valves
T152221
NOTE: Secure all loose parts and the valve housing
against dirt.
EL62757,0000195 –19–21APR02–2/2
5-7-5 101702
PN=71
Maintenance - Machine
Service, General
60 –19–22APR02–1/1
6-0-1 101702
PN=72
Maintenance - Machine
EL62757,0000146 –19–18APR02–1/1
6-0-2 101702
PN=73
Maintenance - Machine
EL62757,0000147 –19–18APR02–1/1
6-0-3 101702
PN=74
Maintenance - Machine
Welding Instructions
EL62757,0000148 –19–18APR02–1/1
EL62757,0000149 –19–18APR02–1/1
6-0-4 101702
PN=75
Maintenance - Machine
Tires
Tire pressures
Tire pressures
8-wheel
FRONT PRESSURE REAR PRESSURE
710/45-26.5 20PR 300..350 kpa 710/45-26.5 20PR 500... 550
Nokian (43,5...50,8 psi) Nokian 72,5...79,8 psi)
800/40-26.5 20PR 300..350 800/40-26.5 20PR 450... 500
Nokian (43,5...50,8 psi) Nokian 65,3...72,5 psi)
700/50-26.5 20PR 300...350 700/50-26.5 20PR 500...550
Nokian (43,5...50,8 psi) Nokian 72,5...79,8 psi)
6-wheel
700/55-34 14PR 220...230 710/45-26.5 20PR 500...550
Nokian 31,9...33,4 psi) 72,5...79,8 psi)
800/40-26.5 20PR 450...500
65,3...72,5 psi)
700/50-26.5 20PR 500...550
Nokian 72,5...79,8 psi)
EL62757,000014A –19–18APR02–1/1
6-0-5 101702
PN=76
Maintenance - Machine
Changing Wheels
EL62757,000014B –19–18APR02–1/1
6-0-6 101702
PN=77
Maintenance - Machine
Anti slips
–UN–02MAY02
• Lay the anti-slip out in front of the wheel, see fig
• Tie a 1.5 metre (5 ft) long piece of rope, or something
similar, to the anti-slip and place it over the tire as
illustrated
T152224
• Carefully move the machine. If needed stop the
machine and adjust the anti-slip. Continue until the ends
of the anti-slip lie near each other, and connect the
ends together with the coupling links.
–UN–05MAR02
T152223
EL62757,000014C –19–18APR02–1/1
6-0-7 101702
PN=78
Maintenance - Machine
–UN–05MAR02
otherwise the track will be unbalanced.
T152225
Continued on next page EL62757,000014D –19–18APR02–1/2
6-0-8 101702
PN=79
Maintenance - Machine
8. Fit the track lock with the loop on the inside against the
tire.
9. Then drive forward until the tensioning chains are
slack. Remove them.
10. Drive the machine forward and back a couple of
times. Check the track tension as shown in fig. 8.
Dimension A should be 50...100 mm (2...4 in).
–UN–05MAR02
T152227
EL62757,000014D –19–18APR02–2/2
6-0-9 101702
PN=80
Maintenance - Machine
EL62757,000014E –19–18APR02–1/1
6-0-10 101702
PN=81
Maintenance - Machine
Capacities
Fluids and lubricants Liters Gallons
Engine oil + filter 25 6.6
Coolant 27.5 7.3
High/low gear 4.5 1.2
Differential; front - 6-wheeled 27 7.1
Differential; front - 8-wheeled 12 3.1
Differential; rear 12 3.1
Hub gearings - 6-wheeled 2x4 2 x 1.05
Bogie housing/each 52 13.7
Boom slew housing 9.5 2.5
Hydraulic fluid - max. level 150 39.6
Hydraulic fluid - min. level 79 20.9
Fuel tank 165 43.5
Windshield washer fluid tank 2x5 2x1.3
Cab lift 0.8 0.2
Driving brake oil level (ATF oil) 0.5 0.1
EL62757,000014F –19–18APR02–1/2
EL62757,000014F –19–18APR02–2/2
6-0-11 101702
PN=82
Maintenance - Machine
Diesel Fuel
Capacity Fuel tank 165 l
(43.6 gal)
EL62757,0000151 –19–18APR02–1/1
6-0-12 101702
PN=83
Maintenance - Machine
Engine Oil
Capacity Engine 25 l
(6.6 gal)
50˚C 122˚F
SAE 15W-40
SAE 30
SAE 10W-40
New engines are filled at the factory with John Deere 20˚C 68˚F
ENGINE BREAK-IN OIL.
SAE 5W-40
SAE 5W-30
Within the first 250 operating hours, use: 10˚C 50˚F
❒ John Deere ENGINE BREAK-IN OIL :
❒ or oil that meets the requirements of API CE or 0˚C 32˚F
ACEA E1
-10˚C 14˚F
NOTE: Change the oil after the first 250 operating hours.
After that a normal oil change every 500 hours. -20˚C -4˚F
–UN–05OCT01
• John Deere PLUS-50 -40˚C -40˚F
• ACEA E4
• ACEA E5
TS1668
3. OIL CHANGE EVERY 250 HOURS
6-0-13 101702
PN=84
Maintenance - Machine
Coolant
Capacity Engine cooling 27,5 l
system (7,3 gal)
Coolant chart
Antifreeze, in percents Freezing point of volume, °C
40 -24 (-11 °F)
50 -37 (-34 °F)
EL62757,0000153 –19–18APR02–1/1
6-0-14 101702
PN=85
Maintenance - Machine
Hydraulic oil
Capacity Hydraulic tank min. 79 l (20.9 gal)
max. 150 l (39.6 gal)
Neste Biohydrauli SE 46
EL62757,0000155 –19–18APR02–1/1
6-0-15 101702
PN=86
Maintenance - Machine
Gear oil
Capacity High/low gear 4.5 l
(1.2 gal)
Differentials, rear 12 l
(3.2 gal)
Differentials, front, 8-wheel 12 l
(3.2 gal)
Differentials, front, 6-wheel 27 l
(7.1 gal)
Hub gears, 6-wheel 2x4l
2 x 1.05 gal)
Bogie casings 52 l
(13.7 gal)
Boom slew housing 9.5 l
(2.5gal)
• SAE 90
• SAE 85W/90
• SAE 80W/90
• SAE 75W/90
EL62757,0000157 –19–18APR02–1/1
Brake fluid
Capacity Brake fluid tank appr.0.5 l
(0.1 gal)
Use ATF-oil.
EL62757,0000156 –19–18APR02–1/1
6-0-16 101702
PN=87
Maintenance - Machine
EL62757,0000158 –19–18APR02–1/1
Grease
• Neste Yleisrasva EP 2
• Esso Beacon EP2
• Shell Retinax LX Lithium
• Mobilgrease
• Castrol LM Grease
• Texaco Molytex Grease EP 2
EL62757,0000154 –19–18APR02–1/1
6-0-17 101702
PN=88
Maintenance - Periodic
Maintenance intervals
6-1-1 101702
PN=89
Maintenance - Periodic
61 –19–21JAN02–2/2
6-1-2 101702
PN=90
Maintenance - Every 10 hours or Daily
Check the hydraulic oil level
3. During the fill up, open venting screw (2). Do not forget
to close the screw.
–UN–05MAR02
NOTE: Do not exceed the ’MAX’ mark. There always has
to be enough air space in the hydraulic oil tank,
because the fluid level goes up and down during
T152230
the operation.
–UN–07APR02
1—Oil level sight class
2—Venting screw
3—Switch, fill-up pump
4—Quick coupler - oil fill
5—Switch, vacuum pump
T152231
EL62757,00000E8 –19–10APR02–1/1
6-2-1 101702
PN=91
Maintenance - Every 10 hours or Daily
–UN–16JUN00
engine is cold before starting the engine for the day’s
operation.
RG8009A
engine
❒ If needed add oil through the oil filler cap (A).
RG8028 –UN–15JAN99
EL62757,00000F4 –19–10APR02–1/1
After draining water from the fuel filter the filter must be
primed by bleeding air from the fuel system.
T160017
4 1
1. Loosen the air bleed vent screw (3) two full turns by
hand on final fuel filter base.
2. Operate fuel supply pump prime lever (4) until fuel flow
is free from air bubbles.
3. Tighten bleed plug securely, continue operating hand
primer until pumping action is not felt. Push hand
primer inward engine as far as it will go.
EL62757,000005F –67–16OCT02–1/1
6-2-2 101702
PN=92
Maintenance - Every 10 hours or Daily
–UN–17SEP02
tank.
T159304
EL62757,00000F5 –19–10APR02–1/2
–UN–01NOV88
Capacities Cooling system 27,5 l (7,3 gal)
50% Water /50% Ethylene or ASTM4985 or ASTM
Antifreeze Propylene glycol D5345
T6642EK
EL62757,00000F5 –19–10APR02–2/2
6-2-3 101702
PN=93
Maintenance - Every 10 hours or Daily
–UN–11SEP02
T159303
EL62757,00000F6 –19–10APR02–1/1
6-2-4 101702
PN=94
Maintenance - Every 10 hours or Daily
–UN–11SEP02
chips if compressed air is more than 210 kPa
(2.1 bar) (30 psi). Clear area of bystanders,
guard against flying chips, and wear personal
protection equipment including eye equipment.
T159302
4. Clean the radiator grille with a brush or compressed
air. Lightly clean the condenser, too.
1—Fasteners
2—Net
3—Condenser
4—Cooling element
–UN–11SEP02
T159301
EL62757,00000F8 –19–10APR02–1/1
6-2-5 101702
PN=95
Maintenance - Every 10 hours or Daily
Check the driving brake oil level (ATF oil) in the tank (1)
located in the front wall of the cab.
–UN–05MAR02
T152233
EL62757,00000F7 –19–10APR02–1/1
–UN–11SEP02
NOTE: When replacing the air filt er element it is
important to make sure that no dirt enters the
intake manifold.
T159300
Clean also the inside of the filter casing.
Remove dust from the valve (D). Ensure that the sides of
the valve close completely together and they can separate
freely.
EL62757,00000F9 –19–10APR02–1/1
6-2-6 101702
PN=96
Maintenance - Every 10 hours or Daily
–UN–06MAR02
T152362
EL62757,00000FA –19–10APR02–1/1
UUse only clean fuel to make sure that the diesel engine
will not run erratically.
Specification
Fuel tank—Volume ............................................................. 165 l (43,5 gal)
• Clean the area around the top (1) before you open it for
the fuel filling hose.
• Fuel can be added through the top (1) or through the
quick coupler (2).
–UN–07OCT02
Automatic stop is engaged when the tank is full. After the
stop a manual use is also possible. The pump stops when
turning the switch in the opposite direction.
T160196
NOTE: TMC has to be ON as a pre-requisite for
automatics.
1—Top
2—Quick coupler
3—Drain hose
EL62757,00000FB –19–10APR02–1/1
6-2-7 101702
PN=97
Maintenance - Every 10 hours or Daily
EL62757,00000FC –19–10APR02–1/1
EL62757,00000FD –19–10APR02–1/1
6-2-8 101702
PN=98
Maintenance - Every 50 hours or Weekly
Grease the center hinge bearings and
steering cylinder bearings.
There are five greasing points at the hinge pivot and four
at the steering cylinders. When greasing the hinge pivot,
also check visually the hinge pivot clearances.
–UN–06MAR02
T152346
Center hinge bearing, left
–UN–06MAR02
T152347
Center hinge bearing, right
EL62757,00000E9 –19–10APR02–1/1
6-3-1 101702
PN=99
Maintenance - Every 50 hours or Weekly
–UN–06MAR02
are inside the frame. The belly pan must be
lowered to access the greasing points inside the
frame. Use a 1/2” wrench to lower the belly pan.
T152349
NOTE: Working in difficult circumstances, if necessary,
grease the decking blade daily.
1
Decking blade is an optional equipment.
EL62757,00000FE –19–10APR02–1/1
EL62757,00000FF –19–10APR02–1/1
EL62757,0000101 –19–10APR02–1/1
6-3-2 101702
PN=100
Maintenance - Every 50 hours or Weekly
EL62757,0000100 –19–10APR02–1/1
6-3-3 101702
PN=101
Maintenance - Every 250 hours
Clean the machine
1—Cooling ducts
–UN–06MAR02
2—Condenser
T152350
EL62757,00000EA –19–10APR02–1/1
6-4-1 101702
PN=102
Maintenance - Every 250 hours
–UN–06MAR02
fuel tank.
5. If necessary add oil through the dipstick hole or
through the filler plug (3) on top of the high/low gear
• High/ low gear can be accessed by moving the fuel
T152348
tank aside. Remove two bolts (2).
1—Dipstick
2—Bolts
3—Filling plug
–UN–20MAR02
T152824
EL62757,0000102 –19–10APR02–1/1
6-4-2 101702
PN=103
Maintenance - Every 250 hours
–UN–21JUN01
3. Check the oil level in the differential gear on the
dipstick.
T142883
4. If required, add oil through one of the filler plugs on top
of the axle. Alternatively, add oil through the level plug
on the differential.
–UN–21JUN01
8-wheel
Differentials, front, 27 l (7.1 gal)
6-wheel
Hypoid oil API GL-5 or MIL-L-2105 B or D
T142884
Viscosity SAE 90
SAE 85W/90
SAE 80W/90
SAE 75W/90 1—Differential Oil Level Dipstick
2—Filler Plugs
3—Level Plug
OUTJ003,00006A8 –19–16MAY01–1/1
6-4-3 101702
PN=104
Maintenance - Every 250 hours
–UN–19JUL01
seal or copper washer.
T144162
Viscosity SAE 90
SAE 85W/90
SAE 80W/90
SAE 75W/90 1—Drain Plug
2—Fill Plug
OUTJ003,00006F6 –19–17JUL01–1/1
6-4-4 101702
PN=105
Maintenance - Every 250 hours
–UN–21JUN01
3. Remove the inspection plug. The oil level must be up
to the inspection port.
T142885
NOTE: The oil levels in the differential and both bogie
housings must be checked separately.
4. If necessary, add oil to the bogie housing through the 1—Filler Plug
filler port. 2—Inspection Plug
OUTJ003,00006A9 –19–16MAY01–1/1
6-4-5 101702
PN=106
Maintenance - Every 250 hours
–UN–13JUN01
Cover the grease fittings with white plastic caps.
1—Grease Fittings
T142886
Bogie Housing Grease Points, 3 Upper Ports
–UN–13JUN01
T142887
Bogie Housing Grease Points, 3 Lower Ports
–UN–13JUN01
T142888
Bogie Housing Grease Points, 4 Side Ports
OUTJ003,00006AA –19–16MAY01–1/1
6-4-6 101702
PN=107
Maintenance - Every 250 hours
–UN–04DEC01
Check the wheel nuts torque.
T142843
specification.
Specification
Wheel Nut—Torque ..................................................... 550 N•m (405 lb-ft)
OUTJ003,00006AB –19–16MAY01–1/1
1. The hatch for the cabine outside and inside air filter is
located underneath the first side window.
Open the hatch on the right-hand side of the cabin.
2. Inside the cabine, at the back side of the floor, there is
a filter (2)for cabine’s heater.
3. Controll and clean the filters, replace if necessary.
–UN–11SEP02
T159298
EL62757,0000107 –19–10APR02–1/1
6-4-7 101702
PN=108
Maintenance - Every 250 hours
EL62757,0000108 –19–10APR02–1/1
EL62757,0000109 –19–10APR02–1/1
6-4-8 101702
PN=109
Maintenance - Every 500 hours
Change engine oil and replace oil filter
–UN–05MAR02
Capacities Engine oil + filter 25 l (6.6 gal)
John Deere PLUS-50, ACEA E5, ACEA E4. See also chapter 6-0.
T152229
1. Run engine approximately 5 minutes to warm up oil.
Shut engine off.
2. Lower the belly pan. Open the plug of the drain hose
(3) and drain the oil into a container.
–UN–24OCT01
4. Remove old oil filter element turning it
counterclockwise. Make sure the old seling comes off
with filter. Clean the sealing surface of the filter foot.
RG11616
IMPORTANT: Filtration of oils is critical to proper
lubrication. Always change filter
regularly. Use filter meeting John Deere
performance specifications
–UN–08OCT02
housing.
6. Install oil pan drain plug (3) with a new seal when
equipped.
T160264
Y01
Specification
Oil pan drain plug—Torque ............................................. 80 Nm (59 lb-ft)
3—Oil drain hose
A—Oil filter
7. Fill engine crankcase with engine oil through oil filler
cap.
6-5-1 101702
PN=110
Maintenance - Every 500 hours
10. Stop engine and check oil level after 10 minutes. Oil
level reading should be within crosshatch of dipstick.
DPSG,OUOE003,8005 –19–18JUN99–2/2
6-5-2 101702
PN=111
Maintenance - Every 500 hours
1. Clean dirt and debris from and around the fuel filter
assembly
2. Open drain plug (1) in the bottom of the filter and vent
screw (2) on the filter. Drain the fuel into a container.
–UN–01OCT02
4. Inspect filter mounting base for cleanliness. Clean as
required.
T160018
5. Remove filter element from water separator bowl (4). B
Drain and clean separator bowl. Dry with compressed
air. Check also O-ring; change if needed. Install water
separator bowl onto new element. Tighten securely.
2
6. Fill the new filters with clean fuel. Fit the filters back.
–UN–01OCT02
1—Drain plug
2—Vent screw
3—Retaining ring
4—Water bowl 4
T160019
1
EL62757,0000060 –67–16OCT02–1/1
6-5-3 101702
PN=112
Maintenance - Every 500 hours
–UN–19JUN00
2. Install the vent tube. Be sure the O-ring fits correctly in
the rocker arm cover for elbow adapter. Tighten hose
clamp securely.
RG8017A
A—Crankcase Vent tube
EL62757,000010A –19–10APR02–1/1
–UN–20JUL01
enter the engine. Clean and fix if necessary.
T138992
EL62757,000010B –19–10APR02–1/1
assembly.
A—Tensioner Stop
B—Fixed Stop
6-5-4 101702
PN=113
Maintenance - Every 500 hours
–UN–14NOV97
1. Release tension on belt using a long-handle 1/2 inch
breaker bar in tension arm. Remove belt from pulleys.
RG7977
2. Release tension on tension arm and remove breaker
bar
–UN–08JAN02
RG12054
EL62757,000010F –19–10APR02–2/3
–UN–28JAN02
aligned.
RG12065
required
Specification
Spring Tension—Torque ..................................... 18-22 N•m (13-16 lb-ft)
EL62757,000010F –19–10APR02–3/3
6-5-5 101702
PN=114
Maintenance - Every 500 hours
EL62757,0000114 –19–10APR02–1/1
EL62757,0000115 –19–10APR02–1/1
–UN–05MAR02
4—Fuel tank drain hose
T152229
EL62757,000011B –19–10APR02–1/1
6-5-6 101702
PN=115
Maintenance - Every 500 hours
4. Install new filter. Turn the filter by hand until the seal
makes contact with the base. Use a filter wrench to
turn the filter 30° further.
–UN–22SEP02
5. Start engine. Check for leaks around the filter base.
Tighten filter only enough to stop leaks.
T159654
6. Stop engine.
EL62757,0000117 –19–10APR02–1/1
–UN–23AUG88
TS203
6-5-7 101702
PN=116
Maintenance - Every 500 hours
–UN–13JUN01
dropped below 1.23, the battery must be recharged.
T142899
destroying the battery.
EL62757,000011A –19–10APR02–2/2
–UN–23AUG88
Slowly loosen cap to first stop to relieve
pressure before removing completely.
TS281
system when system is refilled. Loosen
temperature sending unit fitting at rear
of cylinder head or plug in thermostat
housing to allow air to escape when
filling system. Retighten fitting or plug
when all the air has been expelled.
EL62757,0000110 –19–10APR02–1/1
6-5-8 101702
PN=117
Maintenance - Every 500 hours
EL62757,0000111 –19–10APR02–1/1
EL62757,0000112 –19–10APR02–1/1
6-5-9 101702
PN=118
Maintenance - Every 500 hours
EL62757,0000113 –19–10APR02–1/1
–UN–02OCT02
T159651
• Nipples (1), (2) and (3) Front driveshaft, grease • Nipples (4) and (5) Center driveshaft
through the service openings under the frame.
6-5-10 101702
PN=119
Maintenance - Every 500 hours
–UN–02OCT02
T159652
Short rear frame
–UN–02OCT02
T159653
Long rear frame
6-5-11 101702
PN=120
Maintenance - Every 1000 hours
Renew the hydraulic oil.
EL62757,00000EC –19–10APR02–1/1
6-6-1 101702
PN=121
Maintenance - Every 1000 hours
–UN–11SEP02
3. Put the filter element and the canister into an oil
collecting sump
T159297
4. Unlock the filter element by twisting it counterclockwise
5. Remove the filter element and clean the canister 1—Vent screw
2—Lock position
6. Replace the filter element and put it inside the canister. 3—O-ring
4—Spacer ring
5—O-ring
Twist the filter element clockwise and check that it 6—Canister
is locked inside the canister! You maybe need to 7—Filter element
press the filter while twisting it. 8—Spring
9—O-ring
10—Cover
7. Place the filter assembly in the tank together with the
11—Screw
spring (8). Screw the cover (10) on.
8. Start the engine and run for 5 minutes. Stop the engine
6-6-2 101702
PN=122
Maintenance - Every 1000 hours
EL62757,000011C –19–10APR02–2/2
–UN–08MAR02
T152538
EL62757,000011D –19–10APR02–1/1
6-6-3 101702
PN=123
Maintenance - Every 1000 hours
–UN–20MAR02
cover on the underside of the front frame.
5. Remove the drain plug and drain the transfer case oil
into a suitable container.
T152797
NOTE: Dispose of waste properly.
1—Drain plug
3—Fill plug
–UN–20MAR02
T152824
Continued on next page EL62757,000011E –19–10APR02–1/2
6-6-4 101702
PN=124
Maintenance - Every 1000 hours
–UN–06MAR02
1—Dipstick
2—Screws
T152348
EL62757,000011E –19–10APR02–2/2
–UN–04DEC01
Periodically see to it that there are no dents or cuts in the
rims. Replace badly damaged rims.
T142843
Item Measurement Specification
EL62757,0000122 –19–10APR02–1/1
6-6-5 101702
PN=125
Maintenance - Every 1000 hours
EL62757,0000121 –19–10APR02–1/1
EL62757,0000120 –19–10APR02–1/1
EL62757,000011F –19–10APR02–1/1
6-6-6 101702
PN=126
Maintenance - Every 2000 hours
Check valve clearance
–UN–06AUG96
IMPORTANT: Valve clearance MUST BE checked and
adjusted with engine COLD.
RG7408
1. Remove rocker arm cover and crankcase ventilator
tube.
A—Timing/Rotation Hole
IMPORTANT: Visually inspect contact surfaces of B—Timing Pin Hole
valve tips and rocker arm wear pads.
Check all parts for excessive wear,
breakage, or cracks. Replace parts that
show visible damage.
6-7-1 101702
PN=127
Maintenance - Every 2000 hours
Specification
–UN–31OCT97
Intake Valve Clearance Checking
(Rocker Arm-to-Valve Tip With
Engine Cold)—Clearance ................................................... 0.31..-0.38 mm
(0.012...0.015 in.)
Exhaust Valve Clearance
RG4777
Checking (Rocker Arm-to-Valve
Tip With Engine Cold)—
Clearance ........................................................................... 0.41...0.48 mm
(0.016...0.019 in.) A—Front of Engine
B—No. 1 Piston TDC Compression
5. Rotate flywheel 360° until No. 6 piston is at “TDC” of C—No. 6 Piston TDC Compression
its compression stroke. Rocker arms for No. 6 piston E—Exhaust Valve
I—Intake Valve
should be loose.
8. Install rocker arm cover with vent tube and tighten cap
screws to specifications in order shown.
RG41165,0000032 –19–12DEC00–2/2
6-7-2 101702
PN=128
Maintenance - Every 2000 hours
–UN–15JAN99
1. Remove belts (shown removed).
RG8018
turn it in both directions. If rotation is felt, damper is
defective and should be replaced.
–UN–23NOV97
5. Note dial indicator reading.
RG7508
damper.
EL62757,0000116 –19–10APR02–1/1
6-7-3 101702
PN=129
Maintenance - Every 2000 hours
–UN–23AUG88
Shut off engine. Only remove filler cap when
cool enough to touch with bare hands. Slowly
loosen cap to first stop to relieve pressure
before removing completely.
TS281
NOTE: Drain the initial factory fill engine coolant after the High Pressure Fluids
first 3000 hours or 3 years of operation.
Subsequent drain intervals are determined by the
coolant used for service.
–UN–19JUN00
years of operation provided that the coolant is
tested annually AND additives are replenished
as needed, by adding a supplemental cooling
additive (SCA).
RG8019A
If COOL-GARD is not used, the drain interval is
reduced to 2000 hours or 2 years of operation. Cooling System Drains
6-7-4 101702
PN=130
Maintenance - Every 2000 hours
5. Close all drain valves and fill the cooling system with
clean water. Run the engine about 10 minutes to stir
up possible rust or sediment.
6-7-5 101702
PN=131
Maintenance - Every 2000 hours
–UN–17SEP02
T159304
AK12300,000001A –19–30JAN02–3/3
6-7-6 101702
PN=132
Maintenance - Every 2000 hours
–UN–21JUN01
the differential.
T142883
NOTE: Dispose of waste properly. Do not dump oil on
ground or in sewers.
7. Add new oil through one of the filler plugs on top of the
–UN–15JUN01
axle. Alternatively, add oil through the level plug on the
differential.
T142920
NOTE: Any time plugs are removed, the O-ring seals or
copper washers should be replaced.
1—Differential Oil Level Dipstick
Capacities Differentials, rear 12 l (3.1 gal) 2—Filler Plugs
3—Level Plug
Differentials, front, 12 l (3.1 gal) 4—Drain Plug
8-wheel
Hypoid oil API GL-5 or MIL-L-2105 B or D
Viscosity SAE 90
SAE 85W/90
SAE 80W/90
SAE 75W/90
OUTJ003,00006B9 –19–16MAY01–1/1
6-7-7 101702
PN=133
Maintenance - Every 2000 hours
–UN–13JUN01
1. Park the machine on a level surface. Engage the
parking brake. Install the frame lock.
T142919
3. Remove the filler plug to vent the bogie housing.
OUTJ003,00006B8 –19–16MAY01–1/1
6-7-8 101702
PN=134
Maintenance - Every 2000 hours
–UN–19JUL01
T144163
1—Dipstick 3—Differential Level Port 4—Axle Beam Drain Ports 5—Differential Drain Port
2—Axle Beam Fill Ports
NOTE: Change the oil while it is warm. 7. Remove drain plugs from the differential and both
axle beams. Drain oil into suitable container.
1. Park the machine on a level surface. Engage the
parking brake. Install the frame lock. NOTE: Dispose of waste properly. Do not dump oil on
ground or in sewers.
2. To access the dipstick and filler plugs on the rear
axle, remove the service covers on top of the Rear 8. Clean and install the drain plugs.
frame.
NOTE: Any time plugs are removed, the O-ring seals
3. To access the dipstick and filler plugs on the front or copper washers should be replaced.
axle, tilt the cab to the service position.
9. Add new oil through one of the filler plugs on top of
4. Open the bellypan to access the underside of the the axle beams. Alternatively, add oil through the
differential. level plug on the differential.
5. Clean the area around the plugs. 10. Check oil level on dipstick. Install the filler plug.
6-7-9 101702
PN=135
Maintenance - Every 2000 hours
OUTJ003,00006F7 –19–17JUL01–2/2
–UN–19JUL01
NOTE: Change the oil while it is warm.
T144165
2. Clean the area around the plugs.
Wheel End - Drain Position
3. Remove the filler plug to vent the wheel end.
1—Drain Plug
2—Filler Plug
4. Remove drain plug. Drain oil into suitable container.
6-7-10 101702
PN=136
Maintenance - Every 2000 hours
6. Add new oil through the filler port until the level is at
the drain plug.
–UN–19JUL01
7. Clean and install the drain plug and the filler plug.
T144166
8. Repeat the procedure at each wheel end.
Wheel End - Fill Position
Capacities Hub gears, 6-wheel 2 x 4 l (2 x 1.05 gal)
1—Drain Plug
Hypoid oil API GL-5 or MIL-L-2105 B or D 2—Filler Plug
Viscosity SAE 90
SAE 85W/90
SAE 80W/90
SAE 75W/90
OUTJ003,00006F8 –19–17JUL01–2/2
Check and tighten the bolts for the joints between axles
and frame every 2000 h.
EL62757,0000123 –19–10APR02–1/1
6-7-11 101702
PN=137
Maintenance - Every 6 months
Service the fire extinguisher
–UN–11MAR02
T152581
EL62757,00000EE –19–10APR02–1/1
6-8-1 101702
PN=138
Maintenance - Every 12 months
Have the fire extinguisher system (opt. eq.)
checked
EL62757,00000EF –19–10APR02–1/1
6-9-1 101702
PN=139
Maintenance - As required
General
EL62757,000013C –19–11APR02–1/1
6-10-1 101702
PN=140
Maintenance - As required
–UN–23AUG88
necessary to bleed air from the system.
X9811
Relieve pressure before disconnecting fuel or
other lines. Tighten all connections before
applying pressure. Keep hands and body away
from pinholes and nozzles that eject fluids
under high pressure. Use a piece of cardboard
or paper to search for leaks. Do not use your
hand.
6-10-2 101702
PN=141
Maintenance - As required
–UN–01OCT02
6. If engine will not start, it may be necessary to bleed air
from fuel system at fuel injection pump or injection
nozzles as explained next.
T160020
2
1—Primary filter vent screw
2—Hand primer
EL62757,0000136 –19–10APR02–2/4
–UN–03NOV97
injection pump.
RG6264
connection.
4. Tighten return line connector to 27 N•m (20 lb-ft). Stanadyne Rotary Fuel Injection Pump
6-10-3 101702
PN=142
Maintenance - As required
–UN–08JAN97
1. Using two open-end wrenches, loosen fuel line
connection at injection nozzle as shown.
2. Crank engine over with starter motor, (but do not start
RG7725
engine), until fuel free from bubbles flows out of
loosened connection. Retighten connection to 27 N•m
(20 lb-ft). Fuel Line Connection
3. Start the engine
EL62757,0000136 –19–10APR02–4/4
6-10-4 101702
PN=143
Maintenance - As required
EL62757,0000128 –19–10APR02–1/1
When the fuel tank is not full, the filler filter (1) can be
cleaned with a vacuum cleaner through the filler opening.
When installing the cover, make sure that the sensor pipe
(3) meets the guide at the bottom of the tank.
1—Filler filter
2—Cover
3—Sensor pipe
–UN–11MAR02
T152580
EL62757,0000127 –19–10APR02–1/1
6-10-5 101702
PN=144
Maintenance - As required
–UN–18NOV97
3. Install new belt, be sure that belt is correctly seated in
all pulley grooves.
RG8098
4. Apply tension to belt with tensioner. Remove ratchet
RG,RG34710,3602 –19–30AUG96–1/1
EL62757,000013B –19–11APR02–1/1
EL62757,0000140 –19–12APR02–1/1
6-10-6 101702
PN=145
Cooling System Maintenance
Replenishing supplemental coolant additives
(SCAs) between coolant changes
–UN–05DEC97
Determine the total system capacity and premix
with 3% John Deere Coolant Conditioner.
RG6262
additives is gradually depleted during engine operation.
Periodic replenishment of inhibitors is required, even when JTO7298 Coolant/Battery Tester
John Deere ANTIFREEZE/SUMMER COOLANT is used.
The cooling system must be recharged with additional
supplemental coolant additives available in the form of
liquid coolant conditioner.
6-11-1 101702
PN=146
Cooling System Maintenance
DPSG,OUOD002,1921 –19–12DEC00–2/2
6-11-2 101702
PN=147
Cooling System Maintenance
–UN–20JAN93
–UN–20JAN93
RG6557
Test Radiator Cap
RG6558
Test Cooling System
1
Test pressures recommended are for all Deere OEM cooling
systems. On specific vehicle applications, test cooling system and
pressure cap according to the recommended pressure for that
vehicle.
RG,RG34710,4083 –19–01JAN96–1/1
6-11-3 101702
PN=148
Hydraulic System: Hydraulic Oil Change
Hydraulic tank and the vacuum pump
–UN–07APR02
the tank!
T152231
before activating switch (5)
–UN–23SEP02
2. Run for 2 or 3 minutes before doing anything with the
hydraulic system
3. After the vacuum pump has been turned off start the
T159295
engine and let it idle for a couple of minutes.
EL62757,000004F –54–15SEP02–1/1
Capacities Hydraulic tank min. 79 l (20.9 gal) / max. 150 l (39.6 gal)
Mineral oil Summer oil SMRs norm SH 68
Winter oil SMRs norm SHS 32
Year-round oil SMRs norm SHS 46
If you use synthetic biodegradeable oil: Neste Biohydrauli SE 46
EL62757,0000131 –19–10APR02–1/1
7-1-1 101702
PN=149
Hydraulic System: Hydraulic Oil Change
During the oil change, open the vent tap (2) first.
1—Sight glass
2—Vent tap
–UN–05MAR02
T152230
EL62757,00000EC –19–10APR02–1/3
The oil tank drain hose (1) is located at the front belly
pan.
–UN–05MAR02
2. The hydraulic oil of the working hydraulic pump is
drained by opening the plug (2) at the end of the drain
pipe
T152229
NOTE: Dispose of waste properly.
7-1-2 101702
PN=150
Hydraulic System: Hydraulic Oil Change
Add oil through the quick coupler (4) with the hydraulic
fill-up pump (3) (optional equipment). The quick coupler is
mounted in a way that the new oil enters the system
–UN–07APR02
through the filter.
NOTE: During the fill up, open the vent tap of the
hydraulic tank.
T152231
1. Clean the filling hose and remove the dust cap.
2. Place the hose into the canister containing new
hydraulic oil. 3—Switch for hydraulic fill-up pump
4—Quick coupler
3. Start the filling pump with switch (3). 5—Switch for vacuum pump
4. Close the vent tap.
EL62757,00000EC –19–10APR02–3/3
7-1-3 101702
PN=151
Hydraulic System: General
Working hydraulic system
EL62757,0000196 –19–21APR02–1/1
Hydrostatic system
EL62757,0000197 –19–21APR02–1/1
7-2-1 101702
PN=152
Hydraulic System: Bleeding
General
EL62757,0000199 –19–21APR02–1/1
–UN–02OCT02
3. Press down the emergency stopper in the instrument
panel to ensure that the engine will not start during the
air bleeding process
T159885
4. Make sure that the switch for driving direction is in the
center position. This ensures that the drive pump stays
at a zero angle
B—Drive pump bleed connect, Drive motor bleed
connect
7-3-1 101702
PN=153
Hydraulic System: Bleeding
–UN–01SEP02
8. Disconnect the bleed hoses
(204)—Supply pressure
(206)—Drive pressure backwards
T153143
(214)—Drive pressure forward
EL62757,000019A –19–21APR02–2/2
7-3-2 101702
PN=154
Hydraulic System: Bleeding
–UN–08OCT02
1. Next, fill up the hydraulic tank.
T160060
pump is also filled with oil (loosen the hose connector
for the fill-up).
–UN–01OCT02
b. The reduced pressure of the auxiliary functions
(114)
T159884
c. Pilot pressure of the crane valve (123)
Attachement valve
4. Disconnect the bleed hoses as soon as no more air
comes out of them. B—Work pump bleed connect
111—Work pump pressure
5. Connect a bleed hose to the measuring point (114) of 117—Work pump LS pressure
114—Reduced pressure of the auxiliary functions
the LS pressure line going to the working pump.
8. Stop the engine and let air be removed from the oil
tank (for appr. five minutes).
7-3-3 101702
PN=155
Hydraulic System: Bleeding
–UN–13OCT02
in the tank (for appr. five minutes).
• Add oil until the level reaches the upper mark in the
measuring glass
T159882
123—Measuring crane valve pilot pressure
A—Vent screws
EL62757,000019B –19–21APR02–2/2
7-3-4 101702
PN=156
Hydraulic System: Bleeding
–UN–06JUN01
Bleeding the brake cylinders
T139063
2. Release the parking brake (see the symbol on TMC
display).
3. Bleed the work brake cylinders through vent screws
RB6, RB7, RB8 and RB9
–UN–06JUN01
T139064
–UN–06JUN01
T139065
7-3-5 101702
PN=157
Hydraulic System: Bleeding
–UN–06JUN01
T139066
–UN–06JUN01
T139067
–UN–06JUN01
T139068
7-3-6 101702
PN=158
Hydraulic System: Bleeding
–UN–20MAR02
1. Press the pedal several times,
2. Keep the pedal pressed and open the bleed screw (1).
3. Close the bleed screw and release the pedal.
T152820
4. Repeat until no air comes out with fluid.
5. Do the same procedure for the other brake pedal.
6. Check that air is properly removed from both of the
brake pedals by driving the machine when the brake is
on.
3—ATF tank
1—Bleed screw
–UN–01OCT02
T159877
EL62757,000019C –19–21APR02–3/3
7-3-7 101702
PN=159
Hydrostatic System: Drive Pump adjusting
Checking and adjusting the charge pressure
–UN–22AUG01
to pressure measuring point (204). When the engine
RPM is 1600, the pressure should be 2.8 ... 3.2 MPa
(406 ...464 psi).
3. If necessary, adjust the pressure with adjusting screw
T138248
(207).
4. Fit the solenoid into the valve and tighten the
lockscrew hand tight.
–UN–01SEP02
T153143
EL62757,000019D –19–21APR02–1/1
7-4-1 101702
PN=160
Hydrostatic System: Drive Pump adjusting
–UN–22AUG01
2. Connect pressure gauges (60 MPa) (8702 psi) to
measuring points (214) (forward) and (206) (reverse).
T138248
3. Engage high gear.
–UN–28MAR02
(206)—Measure point, drive pressure backwards
(210)—Adjust screw
(214)—Measure point, drive pressure backwards
T153142
–UN–01SEP02
T153143
EL62757,000019F –19–21APR02–1/1
7-4-2 101702
PN=161
Hydrostatic System: Drive Motor adjusting
Checking the function of hydrostatic flushing
valve
–UN–01SEP02
2. First, press the brake pedal all the way down
T153143
start moving.
EL62757,000019E –19–21APR02–1/1
7-5-1 101702
PN=162
Hydrostatic System: Drive Motor adjusting
–UN–19MAR02
5. Start the engine
6. Engage high gear and rear wheel drive. Let the engine 216
T152684
idle. C
10. The engine rpm and the pressures are increasing, but
at a certain point the pressure of (216) stops to
increase and finally it starts to decrease.
–UN–01SEP02
7-5-2 101702
PN=163
Hydrostatic System: Drive Motor adjusting
EL62757,00001A0 –19–21APR02–2/3
–UN–22AUG01
14. After making the adjustment, fit the solenoid into the
valve and tighten the lockscrew hand tight
24V—Current
T138248
Y41—Solenoid
7-5-3 101702
PN=164
Work Hydraulic System: Check and Adjust
Adjustment of Pressure Difference
–UN–01OCT02
2. Engage the working rpm and boom
T159884
4. Rotate the rotator freely and simultaneously check the
pressure at measuring points (111) and (117). The
pressure at (117) must be lower than that of (111) by
2.5...2.7 MPa (362...391 psi). 111—Measure point, work pump’s pressure
117—Measure point, work pump’s signal pressure
EL62757,00001A1 –19–21APR02–1/1
EL62757,00001A2 –19–21APR02–1/1
7-6-1 101702
PN=165
Work Hydraulic System: Check and Adjust
–UN–13OCT02
Measuring the pressures for each function
T159883
• First, connect a (0...30 MPa) (0...4351 psi) pressure
transducer to quick coupler (116).
• Engage the working rpm and boom
1. Grapple close
a. Operate the grapple close function.
The pressure must rise up to 18.3 MPa (2654 psi)
as the movement is operated to extreme.
b. If necessary, adjust from adjusting screw (135)
2. Grapple open
a. Operate the grapple open function.
The pressure must rise up to 16.3 MPa (2364 psi)
as the movement is operated to extreme.
b. If necessary, adjust from adjusting screw (136)
–UN–01OCT02
3. Other functions
T159881
• The pressure must rise up to the maximum level (21.5
MPa) (3118 psi) as the movement is operated to
extreme
116—Measure point, pilot pressure
Steering:
129—Adjusting screw, reduced pressure, boom
a. Operate steering function to right / left slew
b. The pressure must rise up to 20.4 MPa (2959 psi) as 130—Adjusting screw, reduced pressure, boom
the movement is operated to extreme slew
c. If necessary, adjust from adjusting screw (139) / 135—Adjusting screw, reduced pressure, grapple
closed
(140)
136—Adjusting screw, reduced pressure, grapple
open
Boom Slew: 139—Adjusting screw, reduced pressure, steering
140—Adjusting screw, reduced pressure, steering
a. Operate slewing function to right / left
b. The pressure must rise up to 20.4 MPa (2959 psi)
MPa as the movement is operated to extreme
7-6-2 101702
PN=166
Work Hydraulic System: Check and Adjust
EL62757,00001A3 –19–21APR02–2/3
–UN–13OCT02
A—Bleed screws
T159882
EL62757,00001A3 –19–21APR02–3/3
7-6-3 101702
PN=167
Work Hydraulic System: Check and Adjust
• Differential locks.
• High/low gear.
• Rear-wheel drive engage when the high gear is used.
–UN–13OCT02
The functions listed above operate with a reduced
pressure of 3.0 MPa (435 psi). The pressure is measured
at measuring point (114).
T159880
If necessary, the pressure is adjusted from adjusting
screw (113). This can be done while the engine is idling.
NOTE: Though the pressure is lower than the delta 113—Adjusting screw
114—Pressure measuring point
pressure of the pump, the adjustment should be (409)—Adjusting screw for frame brake.
checked by increasing the pressure up to the
maximum by engaging the ’extension in’
movement, for instance. The pressure at quick
coupler (114) must remain the same.
EL62757,00001A4 –19–21APR02–1/1
EL62757,00001A5 –19–21APR02–1/1
7-6-4 101702
PN=168
Work Hydraulic System: Check and Adjust
–UN–14OCT02
T160364
EL62757,0000061 –67–16OCT02–1/1
• Headboard movement
• Decking blade
• Preparedness for clambunk
EL62757,00001A6 –19–21APR02–1/1
7-6-5 101702
PN=169
Brake System: Check and Adjust
Checking the brakes
–UN–04APR02
You can check that the cylinders are correctly adjusted by
taking measurements through the release screw aperture
(8), for example using a slide calliper.
T153524
1. Release the parking brake
2. Insert the calliper (A) through the aperture and take a
measurement at the adjusting screw (B)
3. Make a note of the measurement.
4. Reconnect the parking brake and repeat the
measurement.
The difference between the two measurements must
not exceed 5,25 mm (0.2 inc).
If the difference is greater than this, the cylinder should
be adjusted.
EL62757,00001A7 –19–21APR02–1/1
7-7-1 101702
PN=170
Brake System: Check and Adjust
–UN–08OCT02
3. Open the larger Allen screws (5) (4 screws, key size 8
mm) and remove the cylinder.
T159878
mm) should not be loosened
–UN–04APR02
NOTE: If the locking fluid comes into contact with other
areas than the adjusting screw and the locking
nut, the excess fluid should be cleaned away.
T153523
7. Insert the adjusting screw (1) and turn it clockwise until
a significant resistance is felt (8...15 Nm) (5,9...11
lb-ft). Turn the adjusting screw (1) 3 1/2 turns
counterclockwise while holding the piston (6) in
position.
8. Tighten the locking nut (4) to approx. 40 Nm (29.5 lb-ft)
while holding the piston (6) in position.
9. Reinstall the cylinder. Ensure that the O ring (7) is in
good condition and is correctly positioned. Tighten the
four screws (5).
10. Fit the protective cover (2). Check that the O ring is in
good condition and is correctly positioned
11. Connect the electrical contact Y41W to the brake
valve. Adjust all the cylinders in the same way
EL62757,00001A8 –19–21APR02–1/1
7-7-2 101702
PN=171
Brake System: Check and Adjust
1. Turn the start key to I position and wait until you hear
the TMC signal. Start the engine.
–UN–01SEP02
2. Disengage the parking brake and wait until the
pressure has risen to 15,0...16,0 MPa (2175...2320
psi).
3. Engage and disengage the parking brake a number of
T152793
times.
The pressure reading measured from measuring points
(307) and (301) should drop 301—Measure point
307—Measure point
The charging system of the pressure accumulators should
be activated as soon as the pressure drops to 13,0 ...
14,5 MPa (1885...2103 psi), and disengaged when the
pressure has risen to 16,0 MPa (2320 psi).
EL62757,00001A9 –19–21APR02–1/1
EL62757,00001AB –19–21APR02–1/1
7-7-3 101702
PN=172
Brake System: Check and Adjust
–UN–13OCT02
reading from the (305) and (304) rises to 9.5 ... 10.0
MPa (1377...1450 psi).
T152794
EL62757,00001AC –19–21APR02–1/1
7-7-4 101702
PN=173
Electrical System
Main Switch
–UN–01OCT02
The fuses can be found in a fuse box under the cab.
T159876
automatic fire extinguishing system (opt. eq.) the system
will be switched on to the automatic mode when the main
switch is turned off.
1—Main Switch
2—Triggering handle for fire extinguisher
3—Quick coupler for hydraulic oil filling
4—Tap for decking blade’s floating system
5—Switch, hydraulic oil filling pump
6—Switch, vacuum pump
7—24V Current
EL62757,00001AD –19–21APR02–1/1
8-1-1 101702
PN=174
Electrical System
–UN–01OCT02
T159875
A—Oil pressure sensor D—Crank position sensor G—Manifold air temperature H—Loss of coolant
B—Pump control solenoid E—Fuel temperature sensor (MAT) sensor temperature sensor
C—Engine Control Unit (ECU) F—Engine coolant temperature
(ECT) sensor
EL62757,00001AE –19–21APR02–1/1
8-1-2 101702
PN=175
Electrical System
Batteries
–UN–23AUG88
Never check battery charge by placing a metal
object across the posts. Use a voltmeter or
hydrometer.
TS204
Always remove grounded (-) battery clamp first
and replace it last.
–UN–14DEC88
is equipped with two 12 volt batteries connected in
series to provide 24 volts and a capacity of 140 Ah.
• The batteries are located under the cab on the left-hand
side of the machine.
• When disconnecting the batteries always uncouple the
RG4698
ground wire first. When connecting the batteries couple
the ground wire last.
• When quick charging the batteries disconnect the
ground wire and positive cable. Do not mix up the
battery terminals. An incorrect connection may seriously
damage the alternator. Do not disconnect the battery
cables while the engine is running.
8-1-3 101702
PN=176
Electrical System
EL62757,00001AF –19–21APR02–2/2
8-1-4 101702
PN=177
Electrical System
Welding
–UN–20MAR02
• disconnect the wire (1) between the battery and the
frame.
• disconnect central unit wires of the automatic fire
extinguishing system (A) and the tripping of the
T152800
extinguisher (F).
Ground cable
A
F
–UN–13SEP02
T159364
Cables to be disconnected
8-1-5 101702
PN=178
Electrical System
2. Grounding
• Connect the ground wire as close to the welding
point as possible.
• The welding current must never pass through
bearings, joints, electrical equipment, or hydraulic
systems.
–UN–01OCT02
• boom fastening bolts
• control valves
• hydraulic pipes
T159874
4. The parts that must not be welded without the
manufacturer’s instructions: ECU’s cable
• castings
• cylinder loops.
6. Welding.
Weld inside, if possible, in facilities reserved for this
–UN–13SEP02
purpose where the temperature is at least 10 degrees
centigrade. If welding in other places, pay attention to
local regulations and to circumstances as well as to the
environment before you start welding.
T159362
The welder must possess adequate skills and the
permits required.
7. Assessment of damage. Hub in the cabine
In case a component or structure has been damaged
as a result of an accident, excessive load, or fatigue, it
is first necessary to determine whether the structure
requires reinforcements or is ordinary repair sufficient.
8. Instructions.
Before you start welding you can also contact the
manufacturer who has detailed instructions for each
case.
Possibility of major damage is reduced by regularly
cleaning and checking the machine and the boom.
EL62757,00001B0 –19–21APR02–2/2
8-1-6 101702
PN=179
Electrical System
–UN–16OCT02
F47 Fire extinguishing (10 A)
system (opt.eq.
F48 Fire extinguishing (10 A)
system (opt.eq.
T160565
Relay K3, Starting motor
EL62757,00001B1 –19–21APR02–1/1
8-1-7 101702
PN=180
Electrical System
8-1-8 101702
PN=181
Electrical System
Other relays
EL62757,00001B2 –19–21APR02–2/2
A—RPM Sensor
–UN–01OCT02
T159873
EL62757,00001B5 –19–21APR02–1/1
8-1-9 101702
PN=182
Electrical System
The sensor (5) trickers the alarm if the hydraulic oil levels
drops below the acceptable limit.
The sensor (6) sets off the alarm if the hydraulic oil
temperature exceeds the acceptable limit.
The sensor (7) triggers the alarm if the hydraulic oil filter
has clogged.
5—Level Sensor
6—Temperature Sensor
7—Return Filter Sensor
–UN–20MAR02
T152795
EL62757,00001B6 –19–21APR02–1/1
8-1-10 101702
PN=183
Transmission
Operating Power Transmission
–UN–11MAR02
T152540
The hydrostatic-mechanical power transmission can be The hydraulic section consists of a hydraulic motor
divided into three main parts: mechanical, hydraulic, connected to the high/low transfer case and of a
and electrical part. hydraulic pump connected to the diesel engine.
EL62757,00001B7 –19–21APR02–1/1
High/Low Gear
EL62757,00001C3 –19–22APR02–1/1
9-1-1 101702
PN=184
Transmission
Hydrostatic System
–UN–08MAR02
T152541
The main components of the system are a hydraulic The direction of rotation and speed of the motor
pump and a hydraulic motor. These components make depend on the direction and magnitude of the flow
up a closed loop circuit in which the oil flowing from generated by the pump.
the pump to the motor will return to the pump from the
motor. Both the pump and the motor are of the The motor displacement is adjusted by turning the
variable displacement piston type. motor shaft while the plate stays in place.
The direction of rotation of the pump shaft is always The pump and motor angles are interdependent. If the
the same. The displacement of the pump is regulated machine stands still, the pump angle is zero and the
by means of two electrically controlled proportional motor angle at its maximum. When the machine starts
valves. One of the valves adjusts the pump plate in off, the pump angle begins to increase. When the
one direction and the other valve in the opposite pump angle reaches its maximum, the motor angle
direction. This system alters the direction and amount begins to decrease. If you drive at full speed, the
of oil flow generated by the pump, which, in turn, pump angle is at its maximum and the motor angle at
changes the direction of rotation of the motor (driving its minimum.
direction and speed) accordingly. In addition to the
control current of the proportional valve, the amount of
flow generated by the pump can also be changed by
adjusting the speed of the diesel engine.
EL62757,00001C2 –19–22APR02–1/1
9-1-2 101702
PN=185
Transmission
Control of Transmission
EL62757,00001C1 –19–22APR02–1/1
9-1-3 101702
PN=186
Boom, General
A General Description of the Boom
–UN–08MAR02
T152542
1—Base 5—Extension boom 8—Outer boom cylinder 11—Rotator
2—Tower 6—Slewing cylinder 9—Extension boom cylinder 12—Grapple
3—Main boom 7—Main boom cylinder 10—Link 13—Grapple cylinder
4—Outer boom
NOTE: It is important for you to familiarize yourself assist you in getting the most out of the loader
with the contents of this chapter. That will and in doing the work safely.
EL62757,00001C4 –19–22APR02–1/1
10-0-1 101702
PN=187
Boom, General
10-0-2 101702
PN=188
Boom, General
EL62757,00001C5 –19–22APR02–2/2
10-0-3 101702
PN=189
Boom, General
During Operation:
10-0-4 101702
PN=190
Boom, General
EL62757,00001C6 –19–22APR02–2/2
10-0-5 101702
PN=191
Boom Maintenance, General
Assembly Instructions
EL62757,00001C7 –19–22APR02–1/1
EL62757,00001C8 –19–22APR02–1/1
10-1-1 101702
PN=192
Boom Maintenance, General
Maintenance Schedule
Maintenance daily or every 10 hours
❒ Grease the grapple and link ❒ Check boom structures
Maintenance weekly or every 50 hours
❒ Check the boom slewing housing oil level ❒ Check that the joint pins of the boom are secured
❒ Check the sideways clearance of the extension booms ❒ Check the loader extension boom chains for tightness
❒ Grease the boom ❒ Lubricate the extension boom chains with oil
Maintenance every 250 hours
❒ Clean the boom ❒ Check boom structures
❒ Check the extension booms for vertical clearance ❒ Check the tightness of loader screw joints
Maintenance every 1000 hours
❒ Clean the magnetic plug of rotator ❒ Change the loader slewing system oil
Maintenance as required
❒ Adjusting the rotator link brakes
EL62757,00001C9 –19–22APR02–1/1
10-1-2 101702
PN=193
Boom, Maintenance every 10 hours
Grease the grapple and link.
–UN–13JUN01
T142860
EL62757,00001B8 –19–21APR02–1/1
During the first 250 working hours check and tighten the
bolted joints of a new machine daily.
EL62757,00001CA –19–22APR02–1/1
10-2-1 101702
PN=194
Boom, Maintenance every 10 hours
EL62757,00001CB –19–22APR02–1/1
10-2-2 101702
PN=195
Boom, Maintenance every 50 hours
Check the boom slewing housing oil level
The boom slew system and the lower bearing of the tower
are immersed in oil.
If the boom stands still for a long period of time, the oil
level must exceed the upper mark on the measuring
glass. This is to ensure that the slewing cylinder pipes will
not corrode.
–UN–02OCT02
1—Filling
T160024
Boom slewing housing
EL62757,00001B9 –19–21APR02–1/1
–UN–13JUN01
T142876
EL62757,00001D2 –19–22APR02–1/1
10-3-1 101702
PN=196
Boom, Maintenance every 50 hours
–UN–02OCT02
T160063
EL62757,00001D1 –19–22APR02–1/1
EL62757,00001D0 –19–22APR02–1/1
10-3-2 101702
PN=197
Boom, Maintenance every 50 hours
EL62757,00001CC –19–22APR02–1/1
EL62757,00001CD –19–22APR02–1/1
EL62757,00001CE –19–22APR02–1/1
10-3-3 101702
PN=198
Boom, Maintenance every 50 hours
T160027 –UN–03OCT02
–UN–08OCT02
T160040
1. Use a grease gun for greasing. surfaces. The slider part of the first extension is
2. Grease or lubricate the extension booms and the greased when the extensions are inside the boom.
inner surfaces of the outer boom and the first
extension boom. The inner surfaces of the outer boom and extension
3. Lubricate the chains are easy to lubricate if the end plate of the outer boom
4. Check the chains for tightness. is first removed.
5. Check the extension boom clearances.
The lower surfaces are lubricated while the outer boom
Before you grease lower the boom to the ground in is in its outmost position and the upper surfaces while
order to eliminate pressure from the cylinders. This will in the innermost position.
also help the grease to be better spread on bearing
EL62757,00001CF –19–22APR02–1/1
10-3-4 101702
PN=199
Boom, Maintenance every 250 hours
Clean the boom.
EL62757,00001BA –19–21APR02–1/1
• Load-bearing structures
• boom bearings, pins, and links
• Hydraulic system.
• Loading equipment, pendant, rotator, and grapple.
EL62757,00001D3 –19–22APR02–1/1
10-4-1 101702
PN=200
Boom, Maintenance every 250 hours
–UN–08MAR02
boom.
T152546
EL62757,00001D4 –19–22APR02–1/1
EL62757,00001D5 –19–22APR02–1/1
10-4-2 101702
PN=201
Boom, Maintenance every 1000 hours
Clean the magnetic plug of rotator
–UN–13JUN01
• Unscrew the plug, clean it and drain 2 liters of oil
• Close and tighten the plug to 60 Nm
T142918
1—Magnetic plug
EL62757,00001BC –19–21APR02–1/1
Drain the water from the drain hose by opening the drain
plug (1).
SAE 80W/90
SAE 75W/90
1—Draining plug
EL62757,00001D6 –19–22APR02–1/1
10-5-1 101702
PN=202
Boom, Maintenance every 1000 hours
–UN–02OCT02
T160064
• The chains and extensions can be removed by first NOTE: The extension booms and grapple must be
disconnecting the upper chain from its clamp (2). properly supported at every stage.
• Next, remove the sheave (3) and bearing housing.
Pull the chain through its opening and straighten it
on top of the second extension
• After this, disconnect the lower chain from its clamp
(4) and tie a rope to its end. Pull the second
extension out.
EL62757,000005E –67–16OCT02–1/1
10-5-2 101702
PN=203
Boom, Maintenance as required
Adjusting the rotator link brakes
–UN–11MAR02
secured with locknut c.
T152582
removed before loosening the bolted joint.
EL62757,00001BB –19–21APR02–1/1
10-6-1 101702
PN=204
Boom, Technical Data
Boom CF7
CF772 CF785 CF10
Gross lifting 125,4 kNm 125,4 kNm 125,4 kNm
moment
Net lifting 90,3 kNm 86,7 kNm 77,6 kNm
moment
Maximum 7200 mm 8500 mm 10 000 mm
reach
Stroke of 1390 mm 2450 mm 4200 mm
extension
boom
Gross slewing 32,6 kNm 32,6 kNm 32,6 kNm
moment of
booms
Slewing angle 380° 380° 380°
of booms
Weight without 1610 kg 1660 kg 1750 kg
oil
EL62757,00001BD –19–21APR02–1/1
Grapple Loglift FX25 Loglift FX35 Hultdins SG 260 Hultdins SG 360S Hultdins 360
Grip area 0,25 m2 0,35 m2 0,26 m2 0,36 m2 0,36 m2
Grapple closing 12kN 11 kN 13 kN 16,6 kN 16,5 kN
pressure (21,5 MPa)
Weight 230 kg 240 kg 235kg 432 kg 310 kg
10-7-1 101702
PN=205
Boom, Technical Data
–UN–08OCT02
T160023
EL62757,0000119 –19–06MAR02–2/2
10-7-2 101702
PN=206
Boom, Technical Data
Boom CF7
–UN–08OCT02
T159871
–UN–02OCT02
T160022
10-7-3 101702
PN=207
Boom, Technical Data
–UN–08OCT02
T159872
EL62757,000009C –67–05FEB02–2/2
10-7-4 101702
PN=208
Equipment, Air Conditioner
Introduction
Specifications:
EL62757,00001D8 –19–22APR02–1/1
Compressor
11-1-1 101702
PN=209
Equipment, Air Conditioner
Condenser
–UN–06MAR02
refrigerant flows into the filter-dryer-receiver.
T152367
EL62757,00001D9 –19–22APR02–2/5
Filter-dryer-receiver
1. Sightglass
2. Moisture indicator (by color)
3. Service valve
–UN–06MAR02
4. Filter insert
5. Pressure switch
T152368
Continued on next page EL62757,00001D9 –19–22APR02–3/5
11-1-2 101702
PN=210
Equipment, Air Conditioner
Expansion valve
–UN–06MAR02
high pressure and it is injected through a nozzle into the
evaporator where the pressure drops sharply.
T152369
2—Into the evaporator
3—Into the pipe located next after evaporator
EL62757,00001D9 –19–22APR02–4/5
Evaporator
The evaporator cools down and dries the air before the air
is forced into the cab. A fan draws in warm air through the
evaporator, forcing the air through the lamellas and ducts
of the evaporator. The refrigerant receives the thermal
–UN–06MAR02
energy contained in the air that cools down while passing
through the evaporator. After this, the cooled-down air is
forced into the cab.
T152370
EL62757,00001D9 –19–22APR02–5/5
11-1-3 101702
PN=211
Equipment, Air Conditioner
11-1-4 101702
PN=212
Equipment, Air Conditioner
EL62757,00001DA –19–22APR02–2/2
First Aid
EL62757,00001DB –19–22APR02–1/1
11-1-5 101702
PN=213
Equipment, Air Conditioner
–UN–02OCT02
B) In the summer, when the weather is hot and
humidity high:
T152201
IMPORTANT: The internal air circulation of the
cooling system must not be obstructed.
Make sure that the protective mesh is
not clogged. 1—Speed
2—Temperature
3—Air circulation
1. Open the recirculating air vent by turning the control 4—Air flow
(3) counterclockwise as long as it goes. 5—Defrost
2. Select the temperature you wish (2).
3. Adjust the fan to the maximum speed (1).
11-1-6 101702
PN=214
Equipment, Air Conditioner
EL62757,00001DC –19–22APR02–2/3
–UN–02OCT02
NOTE: The air conditioner should be operated for a few
minutes every week by pressing the ’max. defrost’
switch (5).
T152201
This is enough to ensure that the drive shaft seal of the
compressor, other packing, joints, and rubber hoses are
lubricated.
EL62757,00001DC –19–22APR02–3/3
11-1-7 101702
PN=215
Equipment, Air Conditioner
–UN–06JUN01
position.
T139550
appear ’cloudy’. Bubbles and cloudiness indicate that the
charge of refrigerant is insufficient. If this is the case,
immediately contact the nearest authorized dealer to have
1—Inspection sightglass
the problem remedied.
EL62757,00001DD –19–22APR02–1/5
–UN–15JUN01
• Continuous flow of bubbles or a flow that appears
foamy
• The difference in temperature between the low and high
T139551
pressure sides is small.
• The pressure of the high-pressure side is unusually low.
11-1-8 101702
PN=216
Equipment, Air Conditioner
–UN–15JUN01
• A few bubbles seen at several second intervals
• The high-pressure side is warm and the low-pressure
side cool.
T139552
Check to see that there are no leaks in the system. If
there are, repair immediately.
EL62757,00001DD –19–22APR02–3/5
–UN–15JUN01
• The refrigerant is clear and only a few bubbles pass by
when the engine speed is changed.
• The pressure of both the high-pressure side and the
T139553
low-pressure side is normal.
• The high-pressure side is hot and the low-pressure side
cold.
11-1-9 101702
PN=217
Equipment, Air Conditioner
–UN–15JUN01
• No bubbles at all
• The high-pressure side is very hot
• The pressure of both the low and high-pressure side is
T139554
unusually high
EL62757,00001DD –19–22APR02–5/5
11-1-10 101702
PN=218
Equipment, Air Conditioner
–UN–13JUN01
turned to pink.
T142872
moisture indicator has turned to pink.
EL62757,00001DE –19–22APR02–1/1
Make sure that the drive belt tension is correct and that
there are no external signs of damage.
–UN–13JUN01
T142874
EL62757,00001DF –19–22APR02–1/1
Mounting
11-1-11 101702
PN=219
Equipment, Air Conditioner
Compressor plate
–UN–13JUN01
1—Compressor plate
T142890
EL62757,00001E1 –19–22APR02–2/2
–UN–13JUN01
1—Evaporator
T142892
EL62757,00001E2 –19–22APR02–1/1
–UN–18JUL01
with compressed air.
EL62757,00001E3 –19–22APR02–1/1
11-1-12 101702
PN=220
Equipment, Air Conditioner
EL62757,00001E4 –19–22APR02–1/1
11-1-13 101702
PN=221
Equipment, Engine Preheater
Operation and maintenence
–UN–28MAR02
T153144
Sektionsritning
The preheater heats the engine, cabin and hydraulic • The combustion air fan and the water pump start
system according to preselected times. to run, and the ignition plug glows (preliminary
glow).
The preheater is controlled by a timer. See information • After a preliminary glow period (about 40
later on. seconds), and regardless of operation, the fuel
dispenser pump starts to supply fuel at rapid
NOTE: Before starting the heater or before impulse frequency to give full load in the
pre-programming the heating sequence, set combustion chamber and the fuel ignites
the cabin heating control to its maximum open
position and the fan speed to position 1. The ignition plug is switched off when the control
unit receives a signal from the flame sensor that the
1. Switching on fuel is burning.
• The control lamp on the timer will light on starting
11-2-1 101702
PN=222
Equipment, Engine Preheater
3. Switching off Check the following items if the heater does not start
The supply of fuel is cut off when the timer switches when being switched on:
the heater off. The indicating lamp goes out.
The combustion air fan and the water pump ❒ Fuses, See section 8. Also check the fuse for the
continue to run for about 130 seconds and are then cab fan. No heated air will enter the cab if this fuse
switched off automatically. has blown, although the heater starts and heats the
4. Safety devices engine.
The flame is monitored by the flame sensor, and ❒ Switch the heater OFF and ON, but not more than
the maximum permitted temperature by the twice. Authorized personnel or workshop should be
overheating switch. Both of these affect the control contacted if the heater still does not start.
unit, which switches off the burner in the event of
malfunctioning. Maintenance of the engine preheater
a. The starting sequence will be repeated if the
heater does not ignite within 90 seconds after Remember to keep the preheater and its surroundings
the fuel supply is turned on. If the heater still clean, especially near the exhaust system of the
does not start within the additional 90 seconds, preheater.
the malfunction switch-off will take place. The
malfunction switch-off can be cancelled by briefly ❒ Check hoses, joints and other components for
switching the heater off and then on again overall shape and tightness.
11-2-2 101702
PN=223
Equipment, Engine Preheater
11-2-3 101702
PN=224
Equipment, Engine Preheater
–UN–03OCT02
been stored.
The weekday begins to flash.
• Set the current weekday using (4) and (5)
T153141
When the display stops flashing, the setting has been
stored. Acceptable setting can also be skipped by
pressing (1). When the ignition switch of the machine
is turned on, the current time is displayed in the timer. 1—Time indication/setting
2—Preselection
3—Heating on
When the ignition switch is turned off the display 4—Adjust backward
disappears after 15 seconds. When there is no display 5—Adjust forward
the current time appears by pressing (1) . 6—Stored memory indication
7—Day of week
8—Symbol for remote control (opt. eq.)
NOTE: Before starting the heater or before 9—Current time / program time
pre-programming the heating sequence, set the 10—Temperature indication (opt. eq.)
cabin heating control to its maximum open 11—Operating display
position and the fan speed to position
11-2-4 101702
PN=225
Equipment, Engine Preheater
11-2-5 101702
PN=226
Equipment, Engine Preheater
Then set the program time for heating using (4) or (5).
–UN–03OCT02
When the display stops flashing, the time has been
stored. The program day begins to flash, set the
weekday using (4) or (5).
T153141
The preselected time and weekday are stored as soon
as the display changes over to the current time.
11-2-6 101702
PN=227
Equipment, Engine Preheater
11-2-7 101702
PN=228
Equipment, Engine Preheater
F00 No malfunction
F01 Warning about overvoltage
F02 Warning about undervoltage
F09 TRS 003 unplugging
F10 Overvoltage shutoff
F11 Undervoltage shutoff
F12 Overheating
F13 Possible overheating detected
F14 Too big difference between overheating- and water temperature
*F15 Operation disable because perm.number of possible overheatings exceeded
F20 Glow plug break
F21 Glow plug output overload
F33 Malfunction in combustion engine
F37 Waterpump not working
F42 Water pump short-circuit
F43 Other component short-circuit
F47 Fuel pump short-circuit
F48 Fuel pump break
*F50 Operation disable due to excessive start attempts
F51 Flame signal already at start
F52 Safety time exceeded- no start
F53 Flame cutout from POWER control stage
F54 Flame cutout, HIGH-setting
F55 Flame cutout, Medium-setting
F56 Flame cutout, LOW-setting
F59 Too quick rise in water temperature.
F60 Temperature sensor break
F61 Temperature sensor short-circuit
F64 Flame sensor break
F65 Flame sensor short-circuit
F71 Overheating sensor break
F72 Overheating sensor short-circuit
F90 Control unit defective (internal fault / reset)
F93 Control unit defective (RAM-error)
F94 Control unit defective (EPROM-error)
F97 Internal control unit fault
11-2-8 101702
PN=229
Equipment, Engine Preheater
EL62757,00001FF –19–24APR02–9/9
11-2-9 101702
PN=230
Equipment, Fire Extinguisher System
General
1
in certain markets / optional equipment
EL62757,0000200 –19–24APR02–1/1
11-3-1 101702
PN=231
Equipment, Fire Extinguisher System
–UN–12SEP02
ACTIONS:
Operator!
T152199
1. Trigger the alarm
2. Take a hand-held extinguisher with you and check that
the fire does not spread.
–UN–05MAR02
button (3) on the control unit.
T152200A
2—Fire alarm light (red)
3—Control unit trigger button
Alarm lights
11-3-2 101702
PN=232
Equipment, Fire Extinguisher System
1—Main Switch
4—Triggering handle
–UN–05MAR02
T152211
–UN–15SEP02
T152355
Continued on next page EL62757,0000202 –19–24APR02–2/3
11-3-3 101702
PN=233
Equipment, Fire Extinguisher System
–UN–15SEP02
T159363
Fire Extinguisher System in the machine 6. Junction box
a. Central Unit
1. Fire extinguisher b. Fuse box
2. Signal Horn c. Signal horn
3. Support d. Not in use
4. Fuse box e. Thermal sensor
5. Connector housing f. Tripping
EL62757,0000202 –19–24APR02–3/3
11-3-4 101702
PN=234
Equipment, Fire Extinguisher System
After a fire
The alarm ceases when the fire is put out and detectors
have cooled down. Open the ventilation covers so that
smoke and fumes can be vented.
EL62757,0000201 –19–24APR02–1/1
11-3-5 101702
PN=235
Equipment, Fire Extinguisher System
Control unit
–UN–06MAR02
circuit.
Lights up if the circuit is broken or if the end resistor is
removed.
3. Yellow light emitting diode, supervising the circuit to
T152354
the gas generator in the mechanical / electrical
triggering unit.
Lights up if the circuit is broken or when the gas Control unit of the fire extinguisher system
generator is triggered 1—Green
4. Yellow light emitting diode. 2—Yellow
Lights up when the system is in the manual mode = 3—Yellow
Battery master switch is ON. 4—Yellow
5. Triggering button for the system. 5—Triggering button for the system
6—Toggle switch for alarm and error testing
Issues a pulsating light when the fire alarm is given
and a steady light when the system is triggered
electrically.
6. Toggle switch for alarm and error testing.
a. Upper position, testing the alarm.
The alarm 5 of the installation shall be activated,
push-button (5) flashes and diode (1) and (3) will
show a steady light.
b. Middle position: Simulating break of the
detector circuit and the detonator loop.
Diodes 1, 2 and 3 should light. Diode 4 should also
light if the battery master switch is ON. The steady
light for the electrically triggered system will also be
reset when the toggle switch is moved to the middle
position.
c. Lower position, operating mode:
Diode 1 should light, and also 4 if the battery
master switch is ON.
11-3-6 101702
PN=236
Equipment, Fire Extinguisher System
Annual inspection
• pressure-jet washing
• steam-jet washing
• electric welding
• battery charging
EL62757,0000203 –19–24APR02–2/2
11-3-7 101702
PN=237
Equipment, Fire Extinguisher System
–UN–06MAR02
and for final extinguishing after the sprinkler system has
been triggered.
T152353
stamped by an authorized dealer.
EL62757,0000204 –19–24APR02–1/1
11-3-8 101702
PN=238
Equipment, Decking Blade
Using the Decking Blade
NOTE: Lever control can only be used when the low gear
is on and the boom is off.
–UN–05MAR02
T152209
EL62757,0000205 –19–24APR02–1/1
11-4-1 101702
PN=239
Equipment, Decking Blade
–UN–12SEP02
Operator can lower the decking blade with the help of
cylinders that are used through a tap (3) at the main
switch.
T159330
NOTE: After lowering, close the tap by twisting it.
EL62757,0000206 –19–24APR02–1/1
11-4-2 101702
PN=240
Equipment, Decking Blade
–UN–17OCT02
T152191
EL62757,0000207 –19–24APR02–1/1
11-4-3 101702
PN=241
1410D Specifications
Dimensions
–UN–03OCT02
T160088
12-0-1 101702
PN=242
1410D Specifications
EL62757,0000001 –19–06FEB02–2/2
–UN–08OCT02
T160263
EL62757,00001E5 –19–22APR02–1/1
12-0-2 101702
PN=243
1410D Specifications
Load area
–UN–03OCT02
T160089
Length of load area min. 3400 mm 11 ft
max. 5000 mm 16,4 ft
Width of load area 2740 mm 9 ft
Load area 5 m2 53,8 ft2
EL62757,0000002 –19–06FEB02–1/1
12-0-3 101702
PN=244
1410D Specifications
Engine
–UN–11NOV97
RG7778
–UN–16MAR98
RG9061
Saran Engine Serial Number Plate
Engine John Deere JD6068 HTJ77 Max. output 136kW (182 hp)/ 1900 r/min
Torsional moment 779 Nm (574,6 lbt-ft)/ 1400 r/min
EL62757,0000003 –19–06FEB02–1/1
12-0-4 101702
PN=245
1410D Specifications
Transmission
❒ Hydrostatic-mechanical.
❒ High/low gear, power distributed between the front and
rear axles.
❒ Off-road driving, smooth no-surge start without
dropping engine speed.
❒ Release of rear-wheel drive.
EL62757,0000004 –19–06FEB02–1/1
Axles
EL62757,0000005 –19–06FEB02–1/1
Steering
EL62757,0000006 –19–06FEB02–1/1
12-0-5 101702
PN=246
1410D Specifications
Brakes
EL62757,0000007 –19–06FEB02–1/1
Hydraulic system
Pump capacity
Hydraulics 280 l/min 74 gal/min
Power train 280 l/min 74 gal/min
Working pressure 24 MPa 3481 psi
EL62757,0000008 –19–06FEB02–1/1
Electrical System
Voltage 24 V
Batteries 2 x 140 Ah
Alternator 24 V 140 A
EL62757,0000009 –19–06FEB02–1/1
Boom
Boom CF7
Lift moment 125,4 kNm 92490 lb-ft
Reach. 7,2/8,5/10 m 23,6/27,9/32,8 ft
EL62757,000000A –19–06FEB02–1/1
12-0-6 101702
PN=247
1410D Specifications
Cab
The cab can be raised and shifted to the side for easy
service access.
Vibration level
EL62757,000000B –19–06FEB02–1/1
12-0-7 101702
PN=248
Hydraulic Diagrams, F622627
Hydraulic Diagrams, F622627
1. Boom Hydraulics
2. Transmission Hydraulics
3. Brake Hydraulics
4. Extra Equipment Hydraulics
5. Options Hydraulics
EL62757,0000062 –67–17OCT02–1/1
PN=249
Hydraulic Diagrams, F622627
Boom Hydraulics
Position Meaning Pressure (MPa) Pressure (psi) Placement
100 Work pump Under the cab
101 Adjustment of work pump’s max. pressure 24 3481 Work pump
102 Adjustment of work pump’s pressure difference 2,5 362,5 Work pump
103 Return filter 0,15 22 Front frame
104 Hydraulic tank Front frame
105 Level guard Hydraulic tank
106 Temperature sensor Hydraulic tank
107 Bleeding Hydraulic tank
108 Bleed screw 0,02 3 Hydraulic tank
109 Pressure valve W84 0,13 19 Hydraulic tank
110 Quick coupler , filling of hydraulic oil Main switch
111 Pressure measure point, work pump’s pressure Attachement valve
112 Pressure valve W41A, parking brake 2 290 Attachement valve
113 Adjustment screw, reduced pressure of 3 435 Attachement valve
attachements
114 Pressure measure point, reduced pressure of Attachement valve
attachements
115 Attachement block Attachement valve
116 Pressure measure point, , pressures for each Attachement valve
function of the boom
117 Pressure measure point, work pump’s signal Attachement valve
pressure
118 Differential front Attachement valve
119 Differential rear Attachement valve
120 Rear wheel drive, engagement with high gear on Attachement valve
121 High/low gear Attachement valve
122 Pilot valve for loader valve Loader valve
123 Pressure measure point, pilot pressure for loader 3.5 508 Loader valve
valve
124 Pressure reduce valve 26 3771 Loader valve
125 Orifice for a signal line Loader valve
126 Loader valve Under the cab
127 Pressure reduction for Boom slew Under the cab
128 Cylinders for boom slew Boom
129-130 Reduced pressure for boom slew 21.5 3118 Loader valve
PN=250
Hydraulic Diagrams, F622627
–UN–09OCT02
T160341
PN=251
Hydraulic Diagrams, F622627
PN=252
Hydraulic Diagrams, F622627
–UN–09OCT02
T160341
EL62757,00001E8 –19–22APR02–4/4
PN=253
Hydraulic Diagrams, F622627
Transmission Hydraulics
Position Meaning Pressure (MPa) Pressure (psi) Placement
200 Pulse sensor, diesel engine Diesel engine
201 Transmission pump Under the cab
202 Oil cooler Front frame
203 Thermostat valve Under the cab
204 Measure point for charge pressure Transmission pump
205 Pressure sensor 1,0 MPa 145 Transmission pump
206 Measure point for drive pressure; drive pressure Transmission pump
backwards
207 Adjustment of hydrostatic charge pressure 3 435 Transmission pump
208 Drive pump pressure cut-off Transmission pump
209 Adjustment of pressure reduce valve: drive 48 6961,8 Transmission pump
pressure backwards
210 Adjustment of hydrostatic drive pressure forward 45 6526,7 Transmission pump
and backwards
211 Adjustment of pressure reduce valve: drive 48 6961,8 Transmission pump
pressure forward
212 Pressure reduce valve, transmission pump Transmission pump
213 Charge pressure filter Transmission pump
214 Measure point for transmission pressure; drive Transmission pump
pressure forward
215 Direction identification valve in drive motor Drive motor
216 Measure point, motor’s control pressure/ motor Drive motor
pressure cut-off
217 Adjustment of drive motor’s pressure cut-off 33 4496 Drive motor
218 Drive motor’s pressure cut-off Drive motor
219 Pulse sensor, drive motor Drive motor
220 Drive motor Under the cab
PN=254
Hydraulic Diagrams, F622627
–UN–09OCT02
T160342
EL62757,00001E9 –19–22APR02–2/2
PN=255
Hydraulic Diagrams, F622627
Brake Hydraulics
Position Meaning Pressure (MPa) Pressure (psi) Placement
300 Brake valve Under the cab
301 Measure point, pressure accumulator Under the cab
302 Pressure accumulator Under the cab
303 Pressure sensor, brake light 0,5 72,5 Brake valve
304 Measure point for brake pressure Brake valve
305 Measure point for brake pressure Brake valve
306 Orifice Brake valve
307 Measure point, pressure accumulator Brake valve
308 Pressure accumulator Under the cab
309 Pressure sensor, brakes’ charge pressure 10 1450 Brake valve
310 Front brake cylinders Front axle
311 Rear brake cylinders Rear axle
312 Brake fluid container Cab, front
313 Front brake pedal Cabin
314 Rear brake pedal Cabin
315 Shuttle valve Under the cab
PN=256
Hydraulic Diagrams, F622627
–UN–09OCT02
T160343
EL62757,00001EA –19–22APR02–2/2
PN=257
Hydraulic Diagrams, F622627
PN=258
Hydraulic Diagrams, F622627
–UN–09OCT02
T160344
EL62757,00001EB –19–22APR02–2/2
PN=259
Hydraulic Diagrams, F622627
Options Hydraulics
Position Meaning Pressure (MPa) Pressure (psi) Placement
500 Work pump Under the cab
501 Hydraulic tank Front frame
502 Valve for load space expansion Boom foot
503 Cylinders for load space expansion Boom foot
504 Cylinders for Headboard expansion (2 pc.) Headboard
505 Headboard lift valve Under the cab
506 Headboard lift cylinder Headboard
507 Hand pump for cab lift Front frame
508 Directional valve Hand pump
509 Pressure reduce valve Under the cab
510 Cabin, Lift cylinder, front Under the cab
511 Cabin, Lift cylinder, rear Under the cab
512 Loader valve Under the cab
513 Plug Loader valve, rear
514 Proportional valve for decking blade Under the cab
515 Proportional pilot valve for decking blade Under the cab
516 Adjustment for decking blade reduced pressure 21 3046 Proportional valve for
clambunk
517 Load reduction valve for decking blade Under the cab
518 Decking blade cylinders Front frame
519 On/Off -valve for decking blade Under the cab
520 Movement valve for decking blade Under the cab
521 Manual reduction valve of decking blade At main switch
522 Decking blade cylinders Front frame
523 Headboard move cylinder Headboard
524 Headboard lift- and move valve Under the cab
525 Headboard lift cylinder Headboard
PN=260
Hydraulic Diagrams, F622627
–UN–09OCT02
T160345
EL62757,00001EC –19–22APR02–2/2
PN=261
Wiring Diagrams, 1410D
General
–UN–13AUG01
T144438
PN=262
Wiring Diagrams, 1410D
1. Seek column 4. Reference, seek 7. Connector hose X16 10. Single line 13. Operation symbol
column 608 E terminal 9
2. Double lines, conductor 5. Earth terminal, 8. Number of wire 65+ 11. Magnet valve Y65
on circuit card connector X3 terminal 3
3. Relay K7 6. Fuse 25, 10A 9. S9 in the box, not 12. Machine frame
mounted in all machines
EL62757,00001EF –19–24APR02–2/35
A—Connectors
–UN–15OCT02
T159290
PN=263
Wiring Diagrams, 1410D
F619759A 1/15
PN=265
Wiring Diagrams, 1410D
F619759A 2/15
PN=267
Wiring Diagrams, 1410D
F619759A 3/15
PN=270
Wiring Diagrams, 1410D
F619759A 4/15
F619759A 5/15
PN=274
Wiring Diagrams, 1410D
F619759A 6/15
F619759A 7/15
PN=278
Wiring Diagrams, 1410D
F619759A 8/15
PN=280
Wiring Diagrams, 1410D
F619759A 9/15
F619759A 10/15
PN=285
Wiring Diagrams, 1410D
F619759A 11/15
F619759A 12/15
PN=289
Wiring Diagrams, 1410D
F619759A 13/15
F619759A 14/15
F619759A 15/15
EL62757,00001EF –19–24APR02–35/35
EL62757,0000051 –54–16SEP02–1/1
TMC-1 101702
PN=296
Index
Page Page
A Bearings
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3-3
Air conditioner Grease center hinge . . . . . . . . . . . . . . . . . . . 6-3-1
Checking. . . . . . . . . . . . . . . . . . . . . . 6-6-6, 6-10-6 Grease steering cylinder . . . . . . . . . . . . . . . . 6-3-1
Air Conditioner Belt
Compressor . . . . . . . . . . . . . . . . . . . . . . . .11-1-11 Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10-6
Compressor V-belt . . . . . . . . . . . . . . . . . . .11-1-11 Bleeding
Condenser element. . . . . . . . . . . . . . . . . . .11-1-12 Brake system . . . . . . . . . . . . . . . . . . . . . . . . 7-3-5
Air conditioner Drive hydraulic system . . . . . . . . . . . . . . . . . 7-3-1
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-10 Fuel system . . . . . . . . . . . . . . . . . . . . . . . . 6-10-2
Air Conditioner Hydraulic system, Boom . . . . . . . . . . . . . . . 10-1-1
Dryer service indicator . . . . . . . . . . . . . . . .11-1-11 Working hydraulic system . . . . . . . . . . . . . . . 7-3-3
Evaporator element. . . . . . . . . . . . . . . . . . .11-1-12 Bogie
First aid. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1-5 Change Bogie Housings Oil . . . . . . . . . . . . . 6-7-8
Hoses and connectors . . . . . . . . . . . . . . . .11-1-13 Bogie axle
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . 11-1-1 Change Bogie Axle Differential Oil . . . . . . . . 6-7-7
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . 11-1-1 Bogie tracks
Air conditioner Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-0-8
Maintenance every 50 hour or weekly. . . . . . 6-3-2 Bolts and joints
Air Conditioner Axles and frame . . . . . . . . . . . . . . . . . . . . . 6-7-11
Refrigerant level . . . . . . . . . . . . . . . . . . . . . 11-1-8 Boom
Risks and counter-measures. . . . . . . . . . . . 11-1-4 Assembly instructions . . . . . . . . . . . . . . . . . 10-1-1
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1-6 Check structures . . . . . . . . . . . . . . . . . . . . . 10-2-1
Air filter Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4-1
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2-6 Control levers . . . . . . . . . . . . . . . . . . . . . . . . 4-1-7
Outside and inside air filter . . . . . . . . . . . . . . 6-4-7 Description . . . . . . . . . . . . . . . . . . . . . . . . . 10-0-1
Air filter restriction indicator Lubrication and maintenance chart . . . . . . . 10-3-4
Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2-6 Maintenance schedule . . . . . . . . . . . . . . . . 10-1-2
Air intake system Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-2
Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5-4 Operating instructions . . . . . . . . . . . . . . . . . 10-0-4
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1-2 Operating safety precautions. . . . . . . . . . . . 10-0-2
Alternator Structures . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4-1
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10-4 Tightness . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4-2
Anti slips Boom CF7
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-0-7 Specifications . . . . . . . . . . . . . . . . . . . . . . . 10-7-1
ATF oil Boom joint pins
Check the driving brake oil level . . . . . . . . . . 6-2-6 Check for security . . . . . . . . . . . . . . . . . . . . 10-3-1
Atomisers Boom sleving housing
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10-5 Oil level. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3-1
Axles Boom sleving system
Change Bogie Axle Differential Oil . . . . . . . . 6-7-7 Oil change . . . . . . . . . . . . . . . . . . . . . . . . . 10-5-1
Change Bogie Housings Oil . . . . . . . . . . . . . 6-7-8 Brake fluid
Change Single Axle Differential Oil . . . . . . . . 6-7-9 Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-0-16
Change Single Axle Wheel Ends Oil . . . . . . 6-7-10 Brake system
Check Bogie Housings Oil Level . . . . . . . . . . 6-4-5 Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3-5
Check Single Axle Wheel Ends Oil Level . . . 6-4-4 Brakes
Grease Bogie Bearings . . . . . . . . . . . . . . . . . 6-4-6 Charging pressure . . . . . . . . . . . . . . . . . . . . 7-7-3
Tighten bolts . . . . . . . . . . . . . . . . . . . . . . . . 6-7-11
Checking. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7-1
Checking Drive Brake
B Pedal Brake. . . . . . . . . . . . . . . . . . . . . . . . 7-7-4
Mechanical adjustment . . . . . . . . . . . . . . . . . 7-7-2
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1-3 Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-3
Index-1 101702
PN=1
Index
Page Page
Index-2 101702
PN=2
Index
Page Page
Gear oil L
Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-0-16
Grapple Lubricants and Fluids
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3-3 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-0-10
Grapple and link Lubrication system
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2-1 Change oil . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5-1
Index-3 101702
PN=3
Index
Page Page
M S
Pressure filter
Renew filter of drive hydraulic system . . . . . . 6-5-7
T
Telephone
R Prepardness . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-9
Tires
Radiator grille Checking air pressure . . . . . . . . . . . . . . . . . . 6-2-7
Check cleaness. . . . . . . . . . . . . . . . . . . . . . . 6-2-5 Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-0-5
Rear Wheel Drive TMC
Using . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2-6 Control System . . . . . . . . . . . . . . . . . . . . . . . 5-1-1
Return filter Towing the machine . . . . . . . . . . . . . . . . . . . . . 5-7-1
Replace hydraulic return filter . . . . . . . . . . . . 6-6-2 Transfer case
Rotator Look high/low gear . . . . . . . . . . . . . . . . . . . . 6-6-4
Link brakes . . . . . . . . . . . . . . . . . . . . . . . . . 10-6-1 Transmission
Magnetic plug . . . . . . . . . . . . . . . . . . . . . . . 10-5-1 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1-3
Rotator and Grapple High(Low Gear . . . . . . . . . . . . . . . . . . . . . . . 9-1-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . 10-7-1 Hydrostatic System . . . . . . . . . . . . . . . . . . . . 9-1-2
Index-4 101702
PN=4
Index
Page
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1-1
Turbocharger
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10-4
Vacuum pump
How to use . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1-1
Valve clearance,
Check - Engines (200,000- ) . . . . . . . . . . . . . 6-7-1
Vibrations damper
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7-3
Warning signals
Lights and buzzer . . . . . . . . . . . . . . . . . . . . . 4-1-9
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 1-1-3, 2-1-1
Wheels
Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-0-6
Wheels and Tires
Check Wheel Nut Torque . . . . . . . . . . . . . . . 6-4-7
Windows
Washers and wipers . . . . . . . . . . . . . . . . . . . 4-1-4
Windscreen washer
Check Windscreen Washer Fluid Level. . . . . 6-2-4
Working Hydraulic System
Auxiliary functions . . . . . . . . . . . . . . . . . . . . . 7-6-4
Boom pressures . . . . . . . . . . . . . . . . . . . . . . 7-6-2
Frame Brake . . . . . . . . . . . . . . . . . . . . . . . . . 7-6-4
Max. pressure . . . . . . . . . . . . . . . . . . . . . . . . 7-6-1
Optional Equipment. . . . . . . . . . . . . . . . . . . . 7-6-5
Pressure Difference . . . . . . . . . . . . . . . . . . . 7-6-1
Worklamp (Xenon)
Safety instructions. . . . . . . . . . . . . . . . . . . . . 3-4-2
1710D
Specifications . . . . . . . . . . . . . . . . . . . . . . . 12-0-1
Index-5 101702
PN=5
Index
Index-6 101702
PN=6