MATERIAL COST SHEET

ENQUIRY NO: 18151A CUSTOMER: PGCIL_Bhuj PRODUCT TYPE: ICT REV NO: 0
MVA/MVAR: 500.0 VOLTAGE RATIO: 765/√3/400/√3/33 VECTOR GROUP: YNa0d11 DATE: 06-Aug-18
PHASE: 1 QUANTITY : 6
REF. STD: IS-2026/IEC-76 TYPE OF COOLING: ONAN/ONAF/OFAF TEMP RISE: 40/45 δ (A/mm2)
VARIATION: OLTC VARIATION ON: HV TAP RANGE: +5.5% to -5.5% @0.5% Bm (T) 1.72
GUARANTEED PARAMETERS: CAPITALIZATION: IMPEDANCE : %Z TOL BASE MVA
NLL 70.0 KW MAX NLL Rs. HV-LV 14.0% IEC Tol 500.0
LL 450.0 KW MAX LL Rs. HV-TV 195.0% IEC Tol 500.0
Aux Loss 10.0 KW MAX AL Rs. IV-TV 180.0% IEC Tol 500.0
LOSS CAPITALIZED COST: 0.0
RATE TOTAL RATE TOTAL RATE TOTAL
Sr. VALUE VALUE VALUE
GROUP ITEM TYPE UNIT QTY REMARKS
No IN (K) IN (K) IN (K)
CRGO Lamination 23HP90 Kg. 107750 0 0 0 BIS Certification
CRGO Tank Shunt 30ZH140 Kg. 3100 0 0 0
Magnetic Shielding (Reactor) 30Z140 Kg. 0 0 0 0
1 CRGO Core Cheese (Reactor) 30Z140 Kg. 0 0 0 0
Marbel (Reactor) Kg. 0 0 0 0
Kg. 0 0 0 0
Winding-1 EPOXY CTC Kg. 30420 0 0 0
Winding-2 Kg. 0 0 0 0
2 CONDUCTOR Winding-3 Kg. 0 0 0 0
Winding-4 Kg. 0 0 0 0
Shield Conductor + Excitor Wdg Conductor PICC Kg. 2550 0 0 0
Copper Copper Flat/Bar/Tube Kg. 300 0 0 0
3 Cable Kg. 500 0 0 0
Connection
Press Board (Weidmann) Kg. 9000 0 0
Press Board (Ramanboard) Kg. 0 0 0
Laminated Wood(Main+Return Limb) Kg. 2500 0 0
Static End Ring Nos. 9 0 0 EX.
Earth Screen Nos. 3 0 0 Earth Screen for Return Limb
4 INSULATION Moulded Component Set 1 0 0 1 Set Includes 72 Nos of Angle Ring and
Lead Exit Assembly 765kV Nos. 1 0 0 Including Mouldables
Lead Exit Assembly 400kV Nos. 1 0 0 80 ThkIncluding
pressboadMouldables
Ring with ID =
Press Ring Top Main Limb Nos. 1 0 0 501530mm and ODRing
Thk pressboad = 2710mm
with ID =
Press Ring Bottom Main Limb Nos. 1 0 0 801530mm (Tentative
and ODRing
Thk pressboad Data)
= 2710mm
with ID =
Press Ring Top Return Limb Nos. 1 0 0 401390mm (Tentative
and ODRing
Thk pressboad Data)
= 1920mm
with ID =
Press Ring Bottom Return Limb Nos. 1 0 0 1390mm (Tentative
and OD Data)
= 1970mm
Y/CLAMP Steel E250 Grade Kg. 7000 0 0 0 (Tentative Data)
Y/CLAMP Special Steel E250 Grade Kg. 650 0 0 0
Flitch Plate Assembly J4 Grade Kg. 1000 0 0 0
bellewelly washer Kg. 0 0 0 0
5 STEEL Tank Steel E250 Grade Kg. 43000 0 0 0 Painting as per CL:7/Annexure-F
Tank Steel E250 Grade Kg. 200 0 0 0
Tank Steel SS 304 Kg. 300 0 0 0
Seamless Pipe Kg. 500 0 0 0
HV Bushing 800kV 2500A 31 mm/kV Nos. 1 0 0 0 requirement
MV Bushing 420KV 2500A 31 mm/kV Nos. 1 0 0 0 requirement
LV Bushing 52KV 3150A 31 mm/kV 2 0 0 0 As per CL:10.2 RIP Bushing
6 Bushing HV Neutral Bushing 52KV 3150A 31 mm/kV Nos. 1 0 0 0 requirement
Air Corona Ring 800kV Nos. 1 0 0 0
Earth Bushing Nos. 2 0 0 0
Radiators 3200 x520 x32 Nos. 32 0 0 0 shall be hot
Fan 550W-1130Dia-18000 Nos. 16 0 0 0 dip galvanised or corrosion resistant
7 Coolers Pump 1.35kW 1500 LPM Nos. 4 0 0 0 paint should be applied to external
Unit Cooler Nos. 0 0 0 0 surface of it.
ABB MODEL - UCGRE-380-1500-III
12Pos
(Included Buchholz
Tap relay，Operation device，Remote ABB / MR Germany
8 control,Remote position indicator
changer
and counter）
OLTC MI1503-72.5/RC-12.23.1WR Nos. 1 0 0 0
RTCC Nos. 1 0 0 0 Project
Common Marshalling Box Nos. 1 0 0 0 stainless steel sheet of minimum
Marshalling Box & Cooler Control Box Nos. 1 0 0 0 thickness of 1.6 mm.
9 Control CL:17.3
As per Annexure-I
Control Cable PVC FR Meter 1400 0 0 0 4 Core Cable
100 NB Valve Gate GM Nos. 1 0 0
80 NB Valve Gate GM Nos. 0 0 0
50 NB Valve Gate GM Nos. 16 0 0 All valves upto and including 100 mm
25 NB Valve Globe GM Nos. 23 0 0 shall be of gun metal or of cast
15 NB Valve Globe GM Nos. 6 0 0 steel/cast iron.
80 NB Valve Butterfly Square Cast Iron Nos. 68 0 0 Larger valves may be of gun metal or
10 Valve may have cast iron bodies with gun
150 NB Valve Butterfly Round Cast Iron Nos. 2 0 0
200 NB Valve Butterfly Round Cast Iron Nos. 24 0 0 metal fittings.
As per CL:13.4
Copper Gate Valve Nos. 0 0 0
Oil sample valve Nos. 3 0 0
80 NB Flow Control Valve Nos. 0 0 0 Considered below
200 NB Stop Valve Nos. 4 0 0
11 CT Set 1 0 0 0 As per CL:19/Annexure-H
FITTING
12 Standard Fittings Set 1 0 0 0 0 0
13 Transformer Oil IEC-296 Litres 85000 0 0 0 Virgin High grade inhibited conforming
13 OIL Transformer Oil (Absorbtion) IEC-296 Litres 5000 0 0 0 to IEC 60296
14 Spare Oil % 10 Litres 8500 0 0.00 0 0.00 0 As per CL:8/Annexure-G

TOTAL 0 TOTAL 0 TOTAL 0

Micsllaneous Items % 1.5 0 0
TOTAL 0
EXTRA FOR:
1 On Line DGA (Multi gas)+Moisture analyser Nos. 1 0
2 Fibre Optic 16 CHANNEL Nos. 1 0
3 Fire Protection System Nos. 0 0
4 Flow Sensitive Isolation Valve Nos. 1 0
5 On Line Drying System Cartridge Type Nos. 1 0
6 Oil Storage Tank 20 cubic meter capacity Nos. 0 0
7 Oil Sampling Bottle Set 0 0
8 Oil Syringe Set 0 0
9 Hydraulic Jacks Nos. 0 0
10 Neutral Formation of Transformer Nos. 1 0
0
TOTAL 0 TOTAL 0
0 0 Annexure-K
0 0 As per CL:6.14/IEC 61850 Compliant
0 0
0 0 As per CL:13.4.8
0 0 Annexure-L
0 0 As per CL:22
0 0 As per CL:23
0 0 As per CL:24
0 0
0 0 As per CL:11.0

11 Hand Tools Nos. 1 0 0 0 As per CL:25 / One Set per substation

12 Test Kit Nos. 0 0 0 0 As per CL:26/Annexure-J
13 Tertiary Delta Formation Nos. 1 0 0 0 As per CL:12.0
14 Ethernet Switch + LIU Patch cord To be provided in CMB Nos. 2 0 0 0 CL:16

Special Cables from CMB to Control Room

15
(Integration of Digital RTCC Relays, Spare ICT)

TOTAL 0 TOTAL 0 TOTAL 0

Total Price 0 0 0
Loss Capitalization 0 0 0
Total Capitalized Cost 0 0 0
Remarks:
1. Make of all bought out items shall be as per PGCIL Vendor List.All outdoor accessories shall be with plug socket arrangement.
2. Outdoor CT cost to be considered seperately by marketing.(Annexue-H)
3. All special accessories considered as mentioned in Section Project.However marketing to confirm the same with BOQ.
4. Common marshalling box cost to be considered per bank and not as an individual per transformer. RTCC 1 nos for 3 phase bank and REG-D 4 nos for 3 phase bank,
5. Spare marshalling box cost to be considered per substation and not as an individual per transformer.
6. Surge arrestors for Tertiary wdg. has not been considered above. Marketing to consider suitable cost of 1 set of ZNO surge arrestors separately.
manufacturer works to designated site.(As per CL:2.3)
Further, any special cable between CMB to switchyard panel room/control room shall be in the scope of contractor.(CL:16). Marketing to confirm with EPC.
9. Further, Roller Assembly (flanged bi-directional wheels) shall be supplied as per clause 6.4, i.e 2 sets per substation
10. One complete set of all metal blanking plates and covers as per clause No. 9 for Spare Transformer.(CL:18.0.(aa))
11. Bhuj substation fallls under Seismic Zone V. Hence marketing to ensure all accessories / bought out items (bushing, OLTC etc.) are meeting this requirement and consider cost accordingly.
the installation cost of respective equipment.(CL:3.3 of section project)
Rev. No. Date DESCRIPTION
R0 8/6/2018 ORIGINAL ISSUE
R1
R2
R3
Prepared By: Daxesh Checked By: VKP Approved By: LY
 FITTINGS
ENQUIRY NO: 18151A CUSTOMER: PGCIL_Bhuj PRODUCT TYPE: ICT REV NO:
MVA/MVAR: 500 VOLTAGE RATIO: 765/√3/400/√3/33 VECTOR GROUP: YNa0d11 DATE:
PHASE: 1 QUANTITY : 6.0
RATE TOTAL RATE TOTAL RATE TOTAL
Sr.N VALUE VALUE VALUE
ITEM UNIT QTY REMARKS
o
IN (K) IN (K) IN (K)
1 OTI With RTD Nos. 1 0.0 0.0 0.0 As per CL:6.11
2 WTI With RTD Nos. 3 0.0 0.0 0.0 As per CL:6.12
3 PRV Main Tank Nos. 2 0.0 0.0 0.0 As per CL:6.8
4 PRV OLTC Tank Nos. 1 0.0 0.0 0.0
Maintenance Free Type Breather
5 Breather Main Tank Set 1 0.0 0.0 0.0 As per Annexure-II
6 Breather OLTC Tank Nos. 2 0.0 0.0 0.0 CL:6.7.(e)
7 Aircell Nos. 1 0.0 0.0 0.0 Dia = 1400,L=4500
8 Gas Relay Nos. 2 0.0 0.0 0.0 Double float/reed type / As per CL:6.10
9 Sudden Pressure Relay Nos. 1 0.0 0.0 0.0 As per CL:6.9
10 BMC Nos. 5 0.0 0.0 0.0
11 Rollers Nos. 8 0.0 0.0 0.0 50T As per CL:6.4 / 2 sets per substation
12 MOG Main Tank Nos. 1 0.0 0.0 0.0 CL:6.5.1
13 MOG OLTC Tank Nos. 1 0.0 0.0 0.0 CL:6.5.10
14 POLG Nos. 1 0.0 0.0 0.0 CL:6.5.1
15 OFI Nos. 4 0.0 0.0 0.0 CL:13.1.6
16 Gasket Set 3 0.0 0.0
17 Impact Recorder Nos. 2 0.0 0.0 0.0 As per CL:2.6 / Considered Returnable
18 Thermosyphon Filter Set 0 0.0 0.0 0.0
19 AVR Nos. 0 0.0 0.0 0.0 To be considered with OLTC
20 Announicator Nos. 1 0.0 0.0 0.0
21 Cable Tray / Conduit Meter. 60 0.0 0.0 0.0 Cable Tray 300 x 100
22 Hardware Set 1 0.0 0.0 0.0 CL:13.4.10
23 Consumable Material Set 1 0.0 0.0 0.0
24 ROTI Nos. 0 0.0 0.0 0.0
25 RWTI Nos. 0 0.0 0.0 0.0
26 OSR Nos. 1 0.0 0.0 0.0
27 Packing Box Set 1 0.0 0.0 0.0
28 Aircell Rupture Relay Nos. 1 0.0 0.0 0.0 As per Section Project CL:3.2
29 0.0 0.0 0.0
30 0.0 0.0 0.0
31 0.0 0.0 0.0
32 0.0 0.0 0.0
33 0.0 0.0 0.0
34 0.0 0.0 0.0
35 0.0 0.0 0.0

TOTAL 0.0 TOTAL 0.0 TOTAL 0.0

 0.0
8/6/2018

1
2
8

e Breather
e-II

500
As per CL:6.10
9

per substation

ed Returnable

ith OLTC

100

ct CL:3.2
 MATERIAL COST SHEET
ENQUIRY NO: 18151B CUSTOMER: PGCIL PRODUCT TYPE: ICT REV NO: 00
MVA/MVAR: 500.0 VOLTAGE RATIO: 400/220/33 VECTOR GROUP: YNa0d11 DATE: 06-Aug-18
PHASE: 3 QUANTITY : 6
REF. STD: IEC-76 TYPE OF COOLING: ONAN/ONAF/OFAF TEMP RISE: 50/55 δ (A/mm2)
VARIATION: OLTC VARIATION ON: HV TAP RANGE: +10% to -10% @1.25% Bm (T) 1.72
GUARANTEED PARAMETERS: CAPITALIZATION: IMPEDANCE : %Z TOL BASE MVA
NLL 90.0 KW MAX NLL Rs. HV-LV 12.5% IEC Tol 500.0
LL 500.0 KW MAX LL Rs. HV-TV 60.0% Min 500.0
Aux Loss 15.0 KW MAX AL Rs. IV-TV 45.0% Min 500.0
LOSS CAPITALIZED COST: 0.0
RATE TOTAL RATE TOTAL RATE TOTAL
Sr. VALUE VALUE VALUE
GROUP ITEM TYPE UNIT QTY REMARKS
No IN (K) IN (K) IN (K)
high permeability grade (as
CRGO Lamination 23ZDKH75 Kg. 109500 0 0 0 per BIS / IEC) or better CL:6.16.1
CRGO Tank Shunt 30Z140 Kg. 3660 0 0 0
1 CRGO Magnetic Shielding (Reactor) 30Z140 Kg. 0 0 0 0
Core Cheese (Reactor) 30Z140 Kg. 0 0 0 0
Marble (Reactor) Kg. 0 0 0 0
Kg. 0 0 0 0
Winding-1 EPOXY CTC Kg. 64500 0 0 0 LME 6150 $ 69
Winding-2 BPICC Kg. 0 0 0 0
2 CONDUCTOR Winding-3 Kg. 0 0 0
Winding-4 Kg. 0 0 0
Shield Conductor PICC Kg. 300 0 0 0
Copper Copper Flat/Bar/Tube Kg. 500 0 0 0
3
Connection Cable Kg. 500 0 0 0
Press Board (Weidmann) Kg. 3500 0 0
Press Board (Ramanboard) Kg. 7000 0 0
Laminated Wood Kg. 1500 0 0
Static End Ring Nos. 24 0 0 8 No's / Phase
4 INSULATION Earth Screen Nos. 2 0 0
Moulded Component Set 3 0 0 +2 Nos of IV Snout+8 Nos of Tap Snout
Lead Exit Assembly Nos. 0 0
Press Ring Top Nos. 3 0 0 80Thk PBD with
ID = 1050mm & ODwith
30Thk PBD = 2450mm
Press Ring Bottom Nos. 3 0 0
Y/CLAMP Steel E250 Grade Kg. 9000 0 0 0 ID = 1050mm & OD = 2450mm
Y/CLAMP Special Steel J4 Grade Kg. 0 0 0 0
Flitch Plate Assembly J4 Grade Kg. 1800 0 0 0
5 STEEL
rods and bellewelly washer Kg. 0 0 0 0
Tank Steel E250 Grade Kg. 53000 0 0 0 Painting as per CL:7/Annexure-F
Stainless Steel Kg. 500 0 0 0
HV Bushing 420KV 1250A 31 mm/kV Nos. 3 0 0 0
CL:10.2 / RIP Bushing / Tan δ <0.4 /
MV Bushing 245KV 2000A 31 mm/kV Nos. 3 0 0 0
Meeting 0.5g seismic requirement
LV Bushing 52KV 3150A 31 mm/kV Nos. 3 0 0 0
6 Bushing
HV Neutral Bushing 36KV 2000A 31 mm/kV Nos. 1 0 0 0 CL:10.2 Porcelain Bushing
Equipotential Ball Nos. 0 0 0 0
Earth Bushing Nos. 2 0 0 0 The cooler pipes, support structure
Radiators 2800 x520 x28 Nos. 28 0 0 0 including radiators and its accessories shall
Fan 700W-915Dia-22100 Nos. 14 0 0 0 be hot
7 Coolers Pump 2.8kW 2700 LPM Nos. 4 0 0 0 dip galvanised or corrosion resistant paint
Unit Cooler Nos. 0 0 0 0 should be applied to external surface of it.
Tap OLTC 3 x M1 1203 300/D 10.19.3W Nos. 1 0 0 0 With OSR & Tie-in resistor as per cl. 15.2
CL:13.2.7
8
changer RTCC Nos. 1 0 0 0 IEC 61850 compliant digital RTCC CL:15.4
Common Marshalling Box Nos. 0 0 0 0
9 Control Box Nos. 1 0 0 0 thick
Control Cable PVC Cable Meter 1300 0 0 0 2CORE 4 SQMM = 300
100 NB Valve Gate GM Nos. 1 0 0
150 NB Valve Gate GM Nos. 1 0 0
50 NB Valve Gate GM Nos. 3 0 0
25 NB Valve Globe GM Nos. 17 0 0 All valves up to and including 100 mm
15 NB Valve Globe GM Nos. 6 0 0 shall be of gun metal or of cast steel/cast
10 Valve
80 NB Valve Butterfly Square Cast Iron Nos. 56 0 0 iron. Larger valves may be of gun metal or
may have cast iron bodies.
250 NB Valve Butterfly Round Cast Iron Nos. 11 0 0
CL:13.7
100 NB Valve Butterfly Round Cast Iron Nos. 0 0 0
Non Return Valve Butterfly Round Cast Iron Nos. 1 0 0
11 CT Set 1 0 0 0 CL:18/Annexure-H
FITTING
12 Standard Fittings Set 1 0 0 0 0 0
13 Transformer Oil IEC-296 Litres 110500 0 0 0 virgin high grade inhibited, conforming to
13 OIL Transformer Oil (Absorbtion) IEC-296 Litres 8000 0 0 0 IEC-60296
14 Spare Oil % 10 Litres 11050 0 0.00 0 0.00 0 CL:8/Annexure-G

TOTAL 0 TOTAL 0 TOTAL 0

Micsllaneous Items % 1.5 0 0 Fixed amount 10 lacs
TOTAL 0 TOTAL 0 TOTAL 0
EXTRA FOR:
1 On Line DGA multi gas+ moisture Nos. 1 0 0 0 0 Annexure-K/Section Project 2.2.1.1
2 On Line DGA Hydrogen+ moisture Nos. 0 0 0 0 Annexure-L
3 Fibre Optic 16 CHANNEL Nos. 1 0 0 0 0 CL:6.14
4 Extinguishing System Nos. 0 0 0 0 With under ground storage tank
5 Flow Sensitive Isolation Valve Nos. 1 0 0 0 0 CL:13.7.8
6 On Line Drying System Cartridge Type Nos. 1 0 0 0 0 IEC 61850 compliant
7 Oil Storage Tank (20kL) Nos. 0 0 0 0 Annexure-P
8 Oil Sampling Bottle Set 0 0 0 0 Annexure-O
9 Oil Syringe Set 0 0 0 0 Annexure-O
10 Hydraulic Jacks Nos. 0 0 0 0
11 Neutral Formation of Transformer Nos. 0 0 0 0
12 Hand Tools Nos. 0 0 0 0 CL:19.0
13 Test Kit Nos. 0 0 0 0 CL:20/Annexure-J
14 BDV kit Nos. 0 0 0 0
15 Ethernet Switch Part of MB Nos. 2 0.0 0 0 0 CL:21 (ee)c / 16
Special Cables from CMB to
16 Control Room (Integration of
Digital RTCC Relays)
TOTAL 0 TOTAL 0 TOTAL 0

Total Price 0 0 0
Loss Capitalization 0 0 0
Total Capitalized Cost 0 0 0
Remarks:

1. Make of all bought out items shall be as per PGCIL Vendor List.All outdoor accessories shall be with plug socket arrangement.
2. The 500 MVA transformers shall be designed based on design of dynamic short circuit tested 315 MVA transformers.(CL:3.13.1)
3. Vehicle tracking system (GPRS/GPS/GSM based) to track the exact position of the vehicle on which the Autotransformer to be employed during transportation.
4. Hydraulic Trailers to be used during transportation.(CL:2.3)
6. Supply and laying of Power, Control and special cables from marshalling box to all accessories is in the scope of the contractor. Further any special cable (if required) from MB to Owner’s Control
7. Special Accessories are considered as per Section Project.Marketing to confirm the same with customer/BOQ.
8. Managed Ethernet switch, LIU patch cords etc. shall be provided in CMB. All IEC 61850 compliant signals from various monitoring equipment/accessories shall be wired upto the Ethernet switch.All IEC 61850
9. Any cables including special cables for RTD sensor and On-line Dissolved Gas (Multi gas) and Moisture Analyser /oil drying system, Digital RTCC (if any) between marshaling box to SPR/Control room shall be
installation cost of respective equipment.(CL:3.3 of section project)
entire Bhuj substation.
12. The digital RTCC relays envisaged for Transformer under present scope shall be integrated with existing Digital RTCC relays for parallel operation of all Transformers. All required cables for the same shall be
13. Bhuj substation fallls under Seismic Zone V. Hence marketing to ensure all accessories / bought out items (bushing, OLTC etc.) are meeting this requirement and consider cost accordingly.
14. Ultra High Vacuum type oil treatment plant shall be on returnable basis.(CL:8.3.5)
Rev. No. Date DESCRIPTION
R0 8/6/2018 ORIGINAL ISSUE
R1
R2
Prepared By: Vaibhavi Checked By: DB Approved By: LY
 FITTINGS
ENQUIRY NO: 18151B CUSTOMER: PGCIL PRODUCT TYPE: ICT REV NO: 00
MVA/MVAR: 500 VOLTAGE RATIO: 400/220/33 VECTOR GROUP: YNa0d11 DATE: 8/6/2018
PHASE: 3 QUANTITY : 6.0
RATE TOTAL RATE TOTAL RATE TOTAL
Sr.N VALUE VALUE VALUE
ITEM UNIT QTY REMARKS
o
IN (K) IN (K) IN (K)
1 OTI With RTD Nos. 1 0.0 0.0 0.0 CL:6.11
2 WTI With RTD Nos. 3 0.0 0.0 0.0 CL:6.12
3 PRV Main Tank Nos. 3 0.0 0.0 0.0 CL:6.8
4 PRV OLTC Tank Nos. 1 0.0 0.0 0.0

10kg / Condition Controlled Maintenance Free Type

5 Breather Main Tank Set 1 0.0 0.0 0.0 Breather as per Annex II section project
6 Breather OLTC Tank Nos. 2 0.0 0.0 0.0 5kg / Annex II section project
7 Aircell Nos. 1 0.0 0.0 0.0 Dia = 1500,L=4530
8 Gas Relay Nos. 2 0.0 0.0 0.0 Double float reed type/CL:6.10
9 Sudden Pressure Relay Nos. 1 0.0 0.0 0.0 CL:6.9
10 BMC Nos. 10 0.0 0.0 0.0
11 Rollers Nos. 6 0.0 0.0 0.0 90 T/CL:6.4
12 MOG Main Tank Nos. 1 0.0 0.0 0.0
13 MOG OLTC Tank Nos. 1 0.0 0.0 0.0
14 POLG Nos. 2 0.0 0.0 0.0
15 OFI Nos. 4 0.0 0.0 0.0 CL:13.2.4
16 Gasket Set 2 0.0 0.0 0.0
17 Impact Recorder Nos. 2 0.0 0.0 0.0 (Returnable Basis)/CL:2.6
18 Thermosyphon Filter Set 0 0.0 0.0 0.0

Digital RTCC panels consist of 4+1 Nos. digital

19 AVR Set 1 0.0 0.0 0.0 RTCC relay. Required as per CL:3.5 of section
project /CL:15.4.2 / MR, Germany make

20 Annunicator Nos. 1 0.0 0.0 0.0

21 Cable Tray / Conduit Meter. 80 0.0 0.0 0.0
22 Hardware Set 1 0.0 0.0 0.0 stainless steel.
23 Consumable Material Set 1 0.0 0.0 0.0
24 ROTI Nos. 0 0.0 0.0 0.0
25 RWTI Nos. 0 0.0 0.0 0.0
26 OSR Nos. 3 0.0 0.0 0.0
27 Packing Box Set 1 0.0 0.0 0.0 as per cl. 3.2 of section project
28 Aircell rupture relay Nos. 1 0.0 0.0 0.0
29 0.0 0.0 0.0
30 0.0 0.0 0.0
31 0.0 0.0 0.0
32 0.0 0.0 0.0
33 0.0 0.0 0.0
34 0.0 0.0 0.0
35 0.0 0.0 0.0

TOTAL 0.0 TOTAL 0.0 TOTAL 0.0

 MATERIAL COST SHEET
ENQUIRY NO: 18151C CUSTOMER: PGCIL PRODUCT TYPE: ICT REV NO: 00
MVA/MVAR: 500.0 VOLTAGE RATIO: 400/230/33 VECTOR GROUP: YNa0d11 DATE: 08-Aug-18
PHASE: 3 QUANTITY : 1
REF. STD: IEC-76 TYPE OF COOLING: ONAN/ONAF/OFAF TEMP RISE: 50/55 δ (A/mm2)
VARIATION: OLTC VARIATION ON: HV TAP RANGE: +10% to -10% @1.25% Bm (T) 1.72
GUARANTEED PARAMETERS: CAPITALIZATION: IMPEDANCE : %Z TOL BASE MVA
NLL 90.0 KW MAX NLL Rs. HV-LV 12.5% IEC Tol 500.0
LL 500.0 KW MAX LL Rs. HV-TV 60.0% Min 500.0
Aux Loss 15.0 KW MAX AL Rs. IV-TV 45.0% Min 500.0
LOSS CAPITALIZED COST: 0.0
RATE TOTAL RATE TOTAL RATE TOTAL
Sr. VALUE VALUE VALUE
GROUP ITEM TYPE UNIT QTY REMARKS
No IN (K) IN (K) IN (K)
CRGO Lamination 23ZDKH85 Kg. 103500 0 0 0 per BIS / IEC) or better CL:6.16.1
CRGO Tank Shunt 30Z140 Kg. 3630 0 0 0
Magnetic Shielding (Reactor) 30Z140 Kg. 0 0 0 0
1 CRGO Core Cheese (Reactor) 30Z140 Kg. 0 0 0 0
Marble (Reactor) Kg. 0 0 0 0
Kg. 0 0 0 0
Winding-1 EPOXY CTC Kg. 63500 0 0 0
Winding-2 BPICC Kg. 0 0 0 0
2 CONDUCTOR Winding-3 Kg. 0 0 0
Winding-4 Kg. 0 0 0
Shield Conductor PICC Kg. 320 0 0 0
Copper Copper Flat/Bar/Tube Kg. 500 0 0 0
3 Cable Kg. 500 0 0 0
Connection
Press Board (Weidmann) Kg. 3500 0 0
Press Board (Ramanboard) Kg. 7000 0 0
Laminated Wood Kg. 1500 0 0
Static End Ring Nos. 24 0 0 8 No's / Phase
4 INSULATION Earth Screen Nos. 2 0 0 0
Moulded Component Set 3 0 0 +2 Nos of IV Snout+8 Nos of Tap Snout
Lead Exit Assembly Nos. 0 0
Press Ring Top Nos. 3 0 0 80Thk PBD with
Press Ring Bottom Nos. 3 0 0 ID = 1020mm & ODwith
30Thk PBD = 2450mm
Y/CLAMP Steel E250 Grade Kg. 8800 0 0 0 ID = 1020mm & OD = 2450mm
Y/CLAMP Special Steel J4 Grade Kg. 0 0 0 0
Flitch Plate Assembly J4 Grade Kg. 1750 0 0 0
5 STEEL rods and bellewelly washer Kg. 0 0 0 0
Tank Steel E250 Grade Kg. 52000 0 0 0 Painting as per CL:7/Annexure-F
Stainless Steel Kg. 500 0 0 0
HV Bushing 420KV 1250A 25 mm/kV Nos. 3 0 0 0 CL:10.2 / RIP Bushing / Tan δ <0.4
MV Bushing 245KV 2000A 25 mm/kV Nos. 3 0 0 0 CL:10.2 / RIP Bushing / Tan δ <0.4 / 50kA
LV Bushing 52KV 3150A 25 mm/kV Nos. 3 0 0 0 for 1 sec
6 Bushing HV Neutral Bushing 36KV 2000A 25 mm/kV Nos. 1 0 0 0 CL:10.2 Porcelain Bushing
Equipotential Ball Nos. 0 0 0 0
Earth Bushing Nos. 2 0 0 0 The cooler pipes, support structure
Radiators 2800 x520 x28 Nos. 28 0 0 0 including radiators and its accessories shall
Fan 700W-915Dia-22100 Nos. 14 0 0 0 be hot
7 Coolers
Pump 2.8kW 2700 LPM Nos. 4 0 0 0 dip galvanised or corrosion resistant paint
Unit Cooler Nos. 0 0 0 0 should be applied to external surface of it.
Tap OLTC 3 x M1 1203 300/D 10.19.3W Nos. 1 0 0 0 With OSR & Tie-in resistor as per cl. 15.2
CL:13.2.7
8
changer RTCC Nos. 1 0 0 0 IEC 61850 compliant digital RTCC CL:15.4
Common Marshalling Box Nos. 0 0 0 0
9 Control Box Nos. 1 0 0 0 thick
Control Cable PVC Cable Meter 1300 0 0 0 2CORE 4 SQMM = 300
100 NB Valve Gate GM Nos. 1 0 0
150 NB Valve Gate GM Nos. 1 0 0
50 NB Valve Gate GM Nos. 3 0 0
25 NB Valve Globe GM Nos. 17 0 0 All valves up to and including 100 mm
15 NB Valve Globe GM Nos. 6 0 0 shall be of gun metal or of cast steel/cast
10 Valve 0
iron. Larger valves may be of gun metal or
80 NB Valve Butterfly Square Cast Iron Nos. 56 0 0
may have cast iron bodies.
250 NB Valve Butterfly Round Cast Iron Nos. 11 0 0
CL:13.7
100 NB Valve Butterfly Round Cast Iron Nos. 0 0 0
Non Return Valve Butterfly Round Cast Iron Nos. 1 0 0
11 CT Set 1 0 0 0 CL:18/Annexure-H
FITTING
12 Standard Fittings Set 1 0 0 0 0 0
13 Transformer Oil IEC-296 Litres 108000 0 0 0 virgin high grade inhibited, conforming to
13 OIL Transformer Oil (Absorbtion) IEC-296 Litres 8000 0 0 0 IEC-60296
14 Spare Oil % 10 Litres 10800 0 0.00 0 0.00 0 CL:8/Annexure-G

TOTAL 0 TOTAL 0 TOTAL 0

Micsllaneous Items % 1.5 0 0
TOTAL 0 TOTAL 0 TOTAL 0
EXTRA FOR:
1 On Line DGA multi gas+ moisture Nos. 1 0 0 0 0 Annexure-K/Section Project 2.2.2.1
2 On Line DGA Hydrogen+ moisture Nos. 0 0 0 0 Annexure-L
3 Fibre Optic 16 CHANNEL Nos. 1 0 0 0 0 CL:6.14
4 Extinguishing System Nos. 0 0 0 0 With under ground storage tank
5 Flow Sensitive Isolation Valve Nos. 1 0 0 0 0 CL:13.7.8
6 On Line Drying System Cartridge Type Nos. 1 0 0 0 0 IEC 61850 compliant
7 Oil Storage Tank (20kL) Nos. 0 0 0 0 Annexure-P
8 Oil Sampling Bottle Set 0 0 0 0 Annexure-O
9 Oil Syringe Set 0 0 0 0 Annexure-O
10 Hydraulic Jacks Nos. 0 0 0 0
11 Neutral Formation of Transformer Nos. 0 0 0 0
12 Hand Tools Nos. 0 0 0 0 CL:19.0
13 Test Kit Nos. 0 0 0 0 CL:20/Annexure-J
14 BDV kit Nos. 0 0 0 0
15 Ethernet Switch Part of MB Nos. 2 0.0 0 0 0 CL:21 (ee)c / 16
Special Cables from CMB to
16 Control Room (Integration of
Digital RTCC Relays)
TOTAL 0 TOTAL 0 TOTAL 0

Total Price 0 0 0
Loss Capitalization 0 0 0
Total Capitalized Cost 0 0 0
Remarks:

1. Make of all bought out items shall be as per PGCIL Vendor List.All outdoor accessories shall be with plug socket arrangement.
2. The 500 MVA transformers shall be designed based on design of dynamic short circuit tested 315 MVA transformers.(CL:3.13.1)
3. Vehicle tracking system (GPRS/GPS/GSM based) to track the exact position of the vehicle on which the Autotransformer to be employed during transportation.
4. Hydraulic Trailers to be used during transportation.(CL:2.3)
5. Supply and laying of Power, Control and special cables from marshalling box to all accessories is in the scope of the contractor. Further any special cable (if required) from MB to Owner’s Control
6. Special Accessories are considered as per Section Project.Marketing to confirm the same with customer/BOQ.
7. Managed Ethernet switch, LIU patch cords etc. shall be provided in CMB. All IEC 61850 compliant signals from various monitoring equipment/accessories shall be wired upto the Ethernet switch.All IEC 61850
8. Any cables including special cables for RTD sensor and On-line Dissolved Gas (Multi gas) and Moisture Analyser /oil drying system, Digital RTCC (if any) between marshaling box to SPR/Control room shall be
9. The digital RTCC relays envisaged for Transformer under present scope shall be integrated with existing Digital RTCC relays for parallel operation of all Transformers. All required cables for the same shall be
10. Ultra High Vacuum type oil treatment plant shall be on returnable basis.(CL:8.3.5)
Rev. No. Date DESCRIPTION
R0 8/8/2018 ORIGINAL ISSUE
R1
R2
Prepared By: Vaibhavi Checked By: DB Approved By: LY
 FITTINGS
ENQUIRY NO: 18151C CUSTOMER: PGCIL PRODUCT TYPE: ICT REV NO: 00
MVA/MVAR: 500 VOLTAGE RATIO: 400/230/33 VECTOR GROUP: YNa0d11 DATE: 8/8/2018
PHASE: 3 QUANTITY : 1.0
RATE TOTAL RATE TOTAL RATE TOTAL
Sr.N
ITEM UNIT QTY VALUE VALUE VALUE REMARKS
o
IN (K) IN (K) IN (K)
1 OTI With RTD Nos. 1 0.0 0.0 0.0 CL:6.11
2 WTI With RTD Nos. 3 0.0 0.0 0.0 CL:6.12
3 PRV Main Tank Nos. 3 0.0 0.0 0.0 CL:6.8
4 PRV OLTC Tank Nos. 1 0.0 0.0 0.0
10kg / Condition Controlled Maintenance Free Type
5 Breather Main Tank Set 1 0.0 0.0 0.0 Breather as per Annex II section project
6 Breather OLTC Tank Nos. 2 0.0 0.0 0.0 5kg / Annex II section project
7 Aircell Nos. 1 0.0 0.0 0.0 Dia = 1500,L=4530
8 Gas Relay Nos. 2 0.0 0.0 0.0 Double float reed type/CL:6.10
9 Sudden Pressure Relay Nos. 1 0.0 0.0 0.0 CL:6.9
10 BMC Nos. 10 0.0 0.0 0.0
11 Rollers Nos. 6 0.0 0.0 0.0 90 T/CL:6.4
12 MOG Main Tank Nos. 1 0.0 0.0 0.0
13 MOG OLTC Tank Nos. 1 0.0 0.0 0.0
14 POLG Nos. 2 0.0 0.0 0.0
15 OFI Nos. 4 0.0 0.0 0.0 CL:13.2.4
16 Gasket Set 2 0.0 0.0 0.0
17 Impact Recorder Nos. 2 0.0 0.0 0.0 (Returnable Basis)/CL:2.6
18 Thermosyphon Filter Set 0 0.0 0.0 0.0

Not Required as per CL:3.5 of section project

19 AVR Set 0 0.0 0.0 0.0 /CL:15.4.2 / MR, Germany make
20 Annunicator Nos. 1 0.0 0.0 0.0
21 Cable Tray / Conduit Meter. 80 0.0 0.0 0.0
All hardware used shall be hot dip galvanised /
22 Hardware Set 1 0.0 0.0 0.0 stainless steel.
23 Consumable Material Set 1 0.0 0.0 0.0
24 ROTI Nos. 0 0.0 0.0 0.0
25 RWTI Nos. 0 0.0 0.0 0.0
26 OSR Nos. 3 0.0 0.0 0.0
27 Packing Box Set 1 0.0 0.0 0.0 as per cl. 3.2 of section project
28 Aircell rupture relay Nos. 1 0.0 0.0 0.0
29 0.0 0.0 0.0
30 0.0 0.0 0.0
31 0.0 0.0 0.0
32 0.0 0.0 0.0
33 0.0 0.0 0.0
34 0.0 0.0 0.0
35 0.0 0.0 0.0

TOTAL 0.0 TOTAL 0.0 TOTAL 0.0