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LOCAL TRAINING SCHEDULE FOR KSY RUBBER FACTORY

KHULNA SHIPYARD LIMITED, KHULNA

Group Name of Trainees Training Details

Phase 1 Phase 2 Phase 3
(3- 20 March 2019) (21 March- 15 April 2019) (15 - 30 April 2019)
Group-1 Lt Cdr M Bellal Hossain a. Basic properties of raw a. Common mixing methods a. Principles and
Sazzatul Haque Mukit materials including NR, NBR requirements of formulation
Parvaze Ahmmed EPDM, SBR, Neoprene Rubber b. Mastication operation procedure design
Rakibul Islam
Golam Rasul b. Basic Knowledge of Rubber c. Basic operation, maintenance and b. Sample test operations,
Shohag Ahmed Joy Mixing, Forming, Vulcanizing, production procedure by products process design
Sandblasting and Trimming. equipment’s: and formulas mentioned in
(1) Rolling Mill contract (Art 0114)
c. Basic principles of preforming (2) Kneader Machine
(3) Calendar Machine c. Preliminary ability of
d. Basic operations of forming (4) 5L Ban Bury Machine formula design, sample
(5) Automatic Baler mixing process and ability
e. Principle of skeleton surface (6) Single Blade Ball Cutter to product design.
processing and coating (7) Extruder Machine
(8) Hot Air Oven d. Production Methodology
f. Basic operation of sandblasting
d. Learn and practice sandblasting,
g. Basic process of trimming. trimming, forming, bonding agent
application, de-flashing and other
h. Basic operation of coating operations

j. Basic knowledge on e. Basic knowledge on operation

vulcanization process with mold and maintenance of hydraulic press
application by hydraulic press machine (30T, 63T，100T，200 T,
machine
600T, 800T)

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Group-2 Faruk Ahmed a. Basic properties of raw Application, operation and Application, operation and
Samim Patwary materials including NR, NBR maintenance procedure of: maintenance procedure of:
EPDM, SBR, Neoprene Rubber
a. Servo Control Tensile Tester a. Compression and Tensile
b. Basic Knowledge of Rubber b. Shore A Hardness Tester Tester
Mixing, Forming, Vulcanizing, c. Pointer Thickness Tester b. AKRON Abrasion Tester
Sandblasting and Trimming. d. Manual Cutting Machine c. Ozone Test Equipment
e. Moving Die Rheometer d. Dynamic Flexo Meter
f. Mooney Viscosity Tester e. Image measuring device
g. Hot Air Oven f. Density Tester
g. Banbury
Group-3 Lt Cdr Saeed Ahmad a. Basic properties of raw Production process of rubber a.Rubber product inspection
Sady materials including NR, NBR products with machine application process in details.
EPDM, SBR, Neoprene Rubber
(all production and test machinery b.Quality control methods of
b. Basic Knowledge of Rubber mentioned at Annex B) finished product
Mixing, Forming, Vulcanizing,
Sandblasting and Trimming.

c. Basic requirements for

production and quality control of
rubber items.
Group-4 Sohel Ahmed a. Familiar with the main rubber a. Cavity layout pattern a. Process Design
production process and b. Molds with inserted cavity b. 3D Virtual Assembly
Imon Islam
vulcanization mold c. Learn mold design c. Preliminarily and master
Sukanta Sarker method of mold design and
b. Know the functions and practice
structures of mold in details.

c. Basic Principles of Mold Design

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