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1) __________ is a change from previous operating conditions involving different properties of the stored product
such as specific gravity or corrosivity and / or different service conditions of temperature and / or pressure"
(a) Re-rating;
(b) Change in service;
(c) Repair;
(d) Reconstruction
ANS : (b)
2) A corroded roof plate is found to have an average thickness of 0.1" measured over an area of 100 sq. inches. This
area shall be :-
ANS : (b)
ANS : (a)
4) A full hydrostatic test (when required) shall be held for __________ hours :-
a) 24;
(b) 8;
(c) 18;
(d) 12
ANS : (a)
5) A hot tap in a 1.25" thick tank with a minimum metal temperature of 65oF at time of hot tap, without having
material toughness data is :-
ANS : (a)
ANS : (b)
7) A reconstructed tank with a total height of 25' has been determined to have an out-of-plumbness of 2-3/4". This is
:-
(a) acceptable;
(b) unacceptable;
(c) not covered by the code
(d) corrected by eternal strengthening
ANS : (a)
8) A riveted tank shell with a butt joint has 3 rows. What is the joint efficiency ?
(a) 0.75";
(b) 0.85";
(c) 0.90;
(d) 0.91.
ANS : (b)
9) A tank bottom depression is 9.125" deep, radius of depression is 22.5 feet. What is the maximum depth of
depression ?
(a) 7.825";
(b) 8.062";
(c) 8.125";
(d) 8.325"
10) A welder's ID must be placed at intervals not exceeding along completed welds :-
ANS : (d)
11) All tanks shall be given a formal visual external inspection by an inspector at least :-
REF : API-653-4.3.2.1
ANS : (b)
12) An external inspection may be used as an alternative to the internal inspection only when :-
ANS : (b)
13) Anticipated minimum thickness of tank bottom where bottom / foundation design provides for leak detection
and containment is :-
(a) 0.10";
(b) 0.05";
(c) 0.09";
(d) same as without leak detection and containment.
ANS : (b)
14) Based on a measured corrosion of 0.006" annually and using a corrosion allowance of 0.120", how long before
the next UT thickness measurements are required ?
(a) 10 years;
(b) 36.5 years;
(c) 20 years;
(d) 15 years.
ANS : (d)
15) Before elevating the operating temperature of a shell tank to a temperatur above 200 degrees F, what document
must be considered ?
ANS : (b)
ANS : (d).
(a) Manufacturer;
(b) Inspector;
(c) Owner / Operator;
(d) Jurisdiction.
ANS : (c)
18) Determine the exact interval for ultrasonic thickness measurements for a tank with 17 mils of the original 25
mils corrosion allowance still remaining after 15 years?
(a) 5 years;
(b) 15 years;
(c) 23.875 years;
(d) 31.875 years.
ANS : (b)
ANS : (d)
ANS : (c)
21) During an inspection, you are required to calculate the retirement thickness for the bottom course of a tank. The
information available is as follows :-
Diameter = 150 feet
Height = 40 feet
Specific gravity of contents = 0.77
Joint efficiency = 0.7
Material tensile strength is unknown
Material tensile strength is unknown;
Material maximum allowable stress is unknown.
(a) 0.050;
(b) 0.7141;
(c) 0.500;
(d) 0.5625
ANS : (c)
22) During hydrostatic test, no less than ______ settlement measurement points shall be surveyed :-
(a) 8;
(b) 10;
(c) 15;
(d) 5.
ANS : (a)
ANS : (b)
ANS : (c)
ANS : (c)
ANS : (d)
27) For an existing 150 foot diameter storage tank, which has been in service for 28 years, known joint efficiency is
1.0, contents have been the same, with a specific gravity of 1.0, material yield of plate is 30,000 and tensile strength
is 55,000, liquid fill level is 50 feet, calculate the minimum allowable thickness for the second course :-
(a) 0.6789;
(b) 0.7962;
(c) 0.8056;
(d) 0.8156.
ANS : (d)
28) For new or repaired shell horizontal joints, how many radiographs shall be taken for each 50 feet of horizontal
joint, not including those required at intersections of vertical and horizontal joints ?
(a) 1;
(b) 2;
(c) 3;
(d) 5.
ANS : (a)
29) Foundations of relocated tanks specified as true to horizontal plane without ringwalls shall be true :-
ANS : (c)
(a) on the roof of a tank or within the gas / vapour space of a tank;
(b) where heat of welding may cause environmental cracking;
(c) hot (a) and (b);
(d) (a) only.
ANS : (c)
31) How does the calculation of minimum thickness for a riveted tank shell differ from that of a welded tank shell :-
(a) The formula for the calculation of minimum thickness of a riveted tank shell is the same as for a welded tank
shell except that the maximum allowable stress (S) is 21,000 lbs / sq. inch and the efficiency equals 1 for the shell
plate 6 inches away from rivets;
(b) The formula for the calculation of minimum thickness of a riveted tank shell is exactly the same for a welded
tank;
(c) The formula for the calculation of minimum thickness of a riveted tank shell is the same as for a welded tank
shell except the minimum allowable stress (S) is 21,000 lbs /s q. inch and the efficiency equals 0.85 for the shell
plate 6 inches away from the rivets.
(d) API does not set minimum thickness.
ANS : (a)
32) How many equally spaced measurement are required for the thickness averaging technique ?
(a) 2;
(b) 5;
(c) 4;
(d) 3.
ANS : (b)
33) How many settlement measurement points are required for a tank that measures 200 ft. in diameter?
(a) 30;
(b) 8;
(c) 21;
(d) 10.
ANS : (c)
(a) 2;
(b) 8;
(c) 24;
(d) 72.
ANS : (c)
35) In a riveted tank shell, a butt joint has 3 rows. What is the joint efficiency ?
(a) 0.75;
(b) 0.85;
(c) 0.90;
(d) 0.91.
ANS : (b)
36) In general, if shell thickness does not exceed ____ inch, it does not require further assessment for brittle fracture
:-
(a) 0.25;
(b) 0.75;
(c) 1.00;
(d) 0.50
ANS : (d)
37) In tank floors, the maximum depth of bulge or edge settlement is dependent upon :-
ANS : (b)
REF : AI 653,
ANS : (d)
(a) all measurements taken, condition of all parts inspected and a record of all tests and examinations;
(b) personnel certification;
(c) training records;
(d) the as built record from the erector.
ANS : (a)
40) ______ inspection may be substituted for a program of external UR thickness measurements :-
(a) Hydrostatic;
(b) External;
(c) Acoustic;
(d) Internal.
ANS : (d)
(a) Servicing;
(b) Removing oil from seals;
(c) Action to prevent chattering;
(d) Only (a) and (c) above.
ANS : (d)
42) Inspection of insulation :-
ANS : (b)
ANS : (d)
44) Internal inspection intervals are determined by corrosion rates. Normally, the corrosion rates govern :-
(a) roof;
(b) upper shell;
(c) bottom;
(d) lower shell.
ANS : (c)
ANS : (d)
ANS : (a)
47) Intervals between internal inspections shall be determined by the corrosion rate. Normally, bottom corrosion
rates control the inspection interval. However, in no case shall the interval inspection interval exceed ____ years :-
(a) 10;
(b) 15;
(c) 20;
(d) 25.
ANS : (c)
48) Minimum spacing between toes of welds for a radius (R) on a penetration and other welds of 1.25" plate must be
:-
(a) 6";
(b) 7.5";
(c) 3";
(d) 1.25"
ANS : (b)
49) Minimum thickness calculation for shells of tanks 200 ft. or less in diameter shall be done using ____ :-
ANS : (d)
ANS : (d)
51) Procedure qualification for welding on a tank of unknown or obsolete material shall be done using test coupons
of :-
ANS : (d)
ANS : (b)
53) Rewelding vertical joints requires cutting horizontal welds back from the joint a minimum of ____ inches :-
(a) 1/2;
(b) 1;
(c) 2;
(d) 12.
ANS : (d)
54) Routine visual inspection by Owner / Operator personnel shall be done at least :-
(a) annually;
(b) bi-monthly;
(c) monthly;
(d) semi-annually.
ANS : (c)
55) With a vertical sweep board 36 inches long, banding on reconstructed tanks shall not exceed ____ inch(s) :-
(a) 1/2";
(b) 3/4";
(c) 1";
(d) 1 ½".
ANS : (c)
56) Scheduled external inspections shall be performed a tleast :-
(a) the lesser of every 5 years of 1/2 corrosion rate of the shell life;
(b) the lesser of every 5 years or 1/4 corrosion rate of the shell life;
(c) the lesser of every 10 years or 1/2 corrosion rate of the shell life;
(d) the lesser of every 10 years or 1/4 corrosion rate of the shell life.
ANS : (c)
ANS : (d)
ANS : (d)
(a) visually;
(b) infrared camera;
(c) by a certified electrician;
(d) need no inspection.
ANS : (a)
60) Tanks reconstructed in accordance to API-653 shall be identified with a corrosion-resistant metal nameplate
with letters not less than ____" high :-
(a) 5/32;
(b) 7/32;
(c) 9/32;
(d) 3/32.
ANS : (b)
62) The "critical zone" for tank bottom repairs is the area within the annular plate ring, within inches of the shell or
within inches of the inside edge of the annular plate ring:-
(a) 12, 6;
(b) 6, 12;
(c) 12, 12;
(d) 6, 6
ANS : (c)
63) The "L" in actual thickness determination for each shell course :
ANS : (c)
64) The API 653 standard covers the maintenance inspection, repairs, alteration, relocation and reconstruction of
tanks constructed to which one of the following standards :-
(a) ASME;
(b) API 651;
(c) API 65;
(d) API 650.
ANS : (d)
ANS : (c)
66) The complete or partial removal and replacement of more than 12 inches of a vertical weld joining shell plates is
considered a :-
ANS : (d)
67) The determining factor for intervals between internal and external inspections :-
ANS : (b)
ANS : (a)
ANS : (d)
ANS : (b)
71) The maximum acceptable undercutting for base metal in repaired or altered horizontal welds is :-
(a) 1/64";
(b) 1/32";
(c) 1/16";
(d) 1/8"
ANS : (b)
72) The maximum acceptable undercutting for base metal in vertical welds is :-
(a) 1/64";
(b) 1/32";
(c) 1/16";
(d) 1/8,
73) The maximum interval between internal inspections shall not exceed ____ years :-
(a) 10;
(b) 20;
(c) 5;
(d) 15.
ANS : (b)
(a) 30 ft.;
(b) 20 ft.;
(c) 40 ft.;
(d) 25 ft.
ANS : (a)
75) The minimum dimension for replacement shell plate is 12 times t or ____ inches :-
(a) 8;
(b) 18;
(c) 6;
(d) 12.
ANS : (d)
76) The minimum interval for external inspection by a qualified inspector is ____ years or at the quarter corrosion-
rate life of the shell, whichever is less :-
(a) Twenty;
(b) Five;
(c) Ten;
(d) Fifteen.
ANS : (b)
77) The minimum thickness of an annular plate ring is usually greater than :-
(a) 0.10;
(b) 0.25;
(c) 0.0625;
(d) 0.1875.
ANS : (a)
78) The proper method for dismantling tank bottoms that are to be reused shall be cut by:-
ANS : (d)
79) The purchaser has not specified the use of 1-foot method for calculating thickness and L/H 2, therefore, what
is the shell plate thickness for the first course for the following tank design ?
Height = 40 feet
Diameter = 260 feet
Stress @ test condition = 30,000 psi
Specific gravity = 1.0
Course Length = 8 feet
Corrosion Allowance = 0
Joint Efficiency = .0
(a) 1.209";
(b) 1.171";
(c) 0.856";
(d) 1.038"
ANS : (c)
ANS : (d)
ANS : (c)
82) The tank shall be cleaned and ____ prior to commencement of dismantling :-
(a) gas-freed;
(b) inspected;
(c) surveyed;
(d) cleaned;
ANS : (a)
83) The thickness to be used for each shell course when checking the tank design after reconstruction shall be based
on measurements taken within ____ days prior to relocation :-
(a) 45;
(b) 90;
(c) 180;
(d) 360.
ANS : (c)
84) The variable design point method shall be used for tanks greater than ____ in diameter :-
(a) 50';
(b) 200';
(c) 150';
(d) 200'.
ANS : (d)
85) Thickness readings taken on a tank shell after 5 years of service show a minimum thickness of 0.420 inches. The
data sheet shows the original thickness as 0.5 inches. What is the corrosion rate for the tank :-
(a) 0.008;
(b) 0.0016;
(c) 0.016;
(d) 0
ANS : (c)
ANS : (b)
ANS : (b)
88) To be certified under the program which of the following educational and experience requirements must be met
:-
(a) A degree in engineering plus 6 months of experience in inspection of tanks, pressure vessels, or piping;
(b) A two-year certificate in engineering or technical college and two years of experience in construction, repair,
operation, or inspection of tanks, pressure vessels or piping;
(c) The equivalent of a high school education and three years of experience in construction, repair, operation or
inspection of which one year must be in inspection of tanks, pressure vessels or piping;
(d) Four years of experience in the inspection of above ground storage tanks in petroleum / chemical industries.
REF : 653 4.10
ANS : (c)
89) To evaluate tank settlement, elevation measurements are performed and compared with measurements marked
just after construction. Where are these measurements made ?
ANS : (d)
90) Welded joints that have experienced metal loss due to corrosion :-
ANS : (b)
91) Welder or welding operator's identification marks shall be located adjacent to completed welds at intervals not
exceeding :-
(a) 9 feet;
(b) 6 feet;
(c) 3 feet;
(d) As identified on the approved welding procedure specification.
ANS : (c)
92) Welding Procedure Specifications (WPS), and welders and welding operators must be qualified in accordance
with ____ :-
(a) API-653;
(b) API-650;
(c) Section V of the ASME;
(d) Section IX of the ASME
ANS : (d)
93)What are the two general approaches for determining minimum thicknesses of tank bottom plate and briefly
describe their differences :-
ANS : (a)
ANS : (c)
95) What is the distance in inches, that both a roof plate or a shell bottom must be cut from the weld when
dismantling a shell tank :-
(a) One;
(b) Two;
(c) Four;
(d) Six.
ANS : (b)
96) What is the maximum depth of a depreciation, oval in shape, which measures 18 feet long by 11 feet wide ?
(a) 6.6";
(b) 24.42";
(c) 4.07";
(d) 2.035".
ANS : (d)
97) What is the maximum depth of edge settlement if the distance from the inside of the shell to the bend point of
the depression is 7 feet ?
(a) 2.59";
(b) 1.295";
(c) 5.18";
(d) 31.08".
98) What is the maximum interval between external UT thickness measurements for a tank, given the following
information ? Remaining CA = 0.064", Corrosion rate is 0.008" per year.
(a) 5 yrs;
(b) 4 yrs;
(c) 8 yrs;
(d) 3 – 1/2 yrs.
ANS : (b)
99) What is the maximum reinforcement allowed on a 1/2" thick vertical butt weld made on a reconstructed tank ?
(a) 3/16;
(b) 3/32;
(c) 1/8;
(d) 1/4.
ANS : (b)
ANS : (b)
101) What is the minimum acceptable shell plate thickness for a tank shell made of A 283 grade C material, 70 feet
in diameter and 50 feet high ? Specific gravity of contents is 0.8. Original joint efficiency was 100 %.
(a) 0.356;
(b) 0.339;
(c) 0.480;
(d) 0.304.
ANS : (d)
ANS : (d)
103) What is the minimum number of settlement measurement points ?
(a) 4;
(b) 6;
(c) 8;
(d) 10.
ANS : (c)
104) What is the minimum required number of settlement measurement points for a 200' diameter tank ?
(a) 10;
(b) 8;
(c) 21;
(d) 20.
ANS : (c)
105) What is the radii tolerance measured at 1 foot above the shell to bottom for a reconstructed 125 foot diameter
tank ?
ANS : (b)
(a) "Guide for Controlling the Lead Hazard Associated with Tank Entry and Cleaning."
(b) "Cleaning Open-Top and Covered Floating-Roof Tanks"
(c) "Guidelines for Confined Space Work in the Petroleum Industry"
(d) "Welded Steel Tanks for Oil Storage"
ANS : (a)
107) What must be done to the tank prior to dismantling to insure proper alignment after the tank is reconstructed ?
(a) Atleast four sets of matching centre punch marks should be placed at the top and bottom edges of each shell
plate.
(b) Atleast two sets of matching centre punch marks shall be placed at the top and bottom edges of each shell plate.
(c) Atleast three alignment tabs shall be tack welded to the top and bottom edges of the each shell plate.
(d) Atleast two sets of matching centre punch marks may be placed at the top and side edges of each shell plate.
ANS : (b)
108) What are NDE methods and to what extent shall they be used for the examination of repairs to butt welds ?
ANS : (d)
109) What of the following are not principal causes of shell distortion :-
ANS : (a)
110) What spacing must be used for a settlement survey of a 100’ diameter tank ?
(a) 31.4’;
(b) 30’;
(c) 28.56’;
(d) 31’4”.
ANS : (c)
(a) is removed;
(b) is covered by the new name plated;
(c) is located next to the new name plate;
(d) is left for the owner / user to keep on file
ANS : (c)
112) When alternative inspection intervals are selected, the owner / user :-
(a) shall document the procedure and make it part of the permanent record;
(b) alternatives are not allowed;
(c) alternative method shall include method for determining bottom plate thickness;
(d) both (a) and (c) above.
ANS : (d)
113) When calculating the maximum liquid level for reconstructed tanks, the required corrosion allowance shall be
:-
(a) deducted from the actual thickness before calculating maximum liquid level;
(b) added to actual thickness before calculating maximum liquid level;
(c) not be considered when calculating maximum liquid level;
(d) deducted from the original design thickness.
ANS : (a)
114) When determining average thickness in a corroded area of a shell, a minimum of equally paced measurements
shall be taken over a length of L.
(a) 10;
(b) 5;
(c) 8;
(d) 6.
ANS : (b)
115) When evaluating roof support systems, special attention should be paid to:
(a) Rafters;
(b) Prior repairs;
(c) Distortions;
(d) The possibility of severe internal corrosion of pipe columns.
ANS : (d)
ANS : (c)
117) When replacing rim-mounted shoe seals on a floating roof, no more than of the seal should be out of service at
any one time.
(a) 1/4;
(b) 1/2;
(c) 1/3;
(d) 1/8.
REF : API-653 7.12.1
ANS : (a)
18 hours;
(b) 24 hours;
(c) 36 hours;
(d) 38 hours.
REF : API 653 – 10.3.1.1
ANS : (b)
119) When reusing the entire bottom in the intact condition, the shell cut shall be a minimum of inch(es) above the
top of the bottom plate :-
1/2;
(b) 6 except where crossing existing welds;
(c) 12;
(d) 12 is the maximum.
120) When the corrosion rate is not known or determinable from similar service experience, actual bottom plate
thickness shall be determined by inspection within the next years of operation :-
(a) 10;
(b) 7;
(c) 5;
(d) 3.
ANS : (a)
121) When the tank is out of service, additional bottom plate examination includes :-
ANS : (a)
122) When ultrasonic thickness measurements are used to take in-service thickness measurements, what is the
maximum interval for reinspection on a tank corroding at a rate of 1.13 mils per year and has a remaining corrosion
allowance of 22 mils ?
(a) 5 years;
(b) 9 years;
(c) 15 years;
(d) 20 years.
124) Which is not a factor in determining intervals between internal inspections for storage tanks :-
Attack by frost;
(b) Rusting;
(c) Wind load;
(d) Floods.
REF : API-653, 2.5
ANS : (a)
(a) Stresses placed on the bottom plates by roof support loads and shell settlement;
(b) Inadequate drainage;
(c) Rock or gravel foundation pads with inadequately filled-in surface voids;
(d) Operating conditions.
REF : API-653, 2.4.2
ANS : (d)
128)Which of the following is not a factor in determining suitability for service of shell tanks :-
(a)undersize weld;
(b) out of roundness;
(c) flat spots;
(d) buckled areas.
130) Which of the following is not true regarding dismantling of the shell :-
(a) Temporary attachments welds must be ground flush;
(b) Shell stiffener rings, including wind girders and top angles, may be removed;
(c) Shell stiffener rings, including wind girders and top angles, may be left attached;
(d) Temporary attachments welds need not be ground flush.
131)Which of the following is not true regarding small punctures in a floating roof plate :-
133)Widely scattered pits may be ignored provided that the sum of their dimensions along any vertical line does not
exceed 2 inch in an 8 inch length and no pit depth results in a shell thickness of less than of the minimum thickness
exclusive of corrosion allowance :-
(a) 5/8;
(b) 3/4;
(c) 1/2;
(d) 2/3.