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Abstract
An analytical model is presented to calculate thermal stresses and strains during the freezing of a spherical food, taking into
account both the expansion during phase change and subsequent thermal contraction due to temperature decrease. The Young
modulus and Poisson ratio are assumed to undergo a step change at the freezing point. The expansion due to phase change cause
a uniform and virtually constant isotropic tensile stress in the unfrozen core. In the frozen shell, this expansion gives rise to
tensile radial stress and compressive tangential stress. The thermal contraction subsequent to phase change causes reverse
effects, i.e. uniform compressive stress in the unfrozen core and compressive radial stress in the frozen shell, while tangential
stress is tensile on the outside and compressive on the inside of the frozen shell. The effect of thermal contraction is noticeable
only at cryogenic temperatures.
q 2005 Elsevier Ltd and IIR. All rights reserved.
Keywords: Freezing; Food product; Geometry; Sphere; Modelling; Imaging; Mechanical property
Nomenclature
A, A 0 , B, B 0 , C 0 coefficients 3 strain
b radius of freezing front (m) f (1Knf)Ku/Ef
E Young modulus (Pa) n Poisson ratio
k coefficient varying from 1/2 to 1 s stress (Pa)
K bulk modulus E/3(1-2n) (Pa)
Subscripts
p pressure (Pa)
b at the freezing front
r radial distance (m)
f frozen
R sphere radius (m)
r radial
s dimensionless stress s/Efb(TbKTR)
R at surface of sphere
T temperature (8C)
t tangential
u radial displacement (m)
u unfrozen
x R/r
X R/b Superscripts
w dimensionless stress s/D0Ku (exp) related to phase change expansion
b thermal expansion coefficient of frozen (con) related to thermal contraction due to tempera-
material (KK1) ture fall
D0 relative linear expansion due to phase change T due to phase change or temperature change
the stresses and showed that isotropic tensile stresses (i.e. model is used, with the Young modulus and Poisson ratio
negative pressure) develop in the unfrozen region of a undergoing a step change at phase change. While a sphere is
potato. Upon freezing, however, circumferential stresses a very simple geometry, it approximates many foods of
become compressive while radial stresses remain tensile. interest (such as fruits, potato) and many effects will be
While the model takes into account changes in thermal and qualitatively the same for other shapes.
mechanical properties with temperatures, it ignores the
thermal contraction that takes place after phase change has
happened.
2. Governing equations
In the related fields of cryo-preservation and cryosur-
gery, Rubinsky et al. [6] modelled stresses around a sphere
The stress field is assumed to have no influence on heat
undergoing freezing. To obtain an analytical solution,
transfer. Therefore, the temperature field can be calculated
assumptions have to be made such as no expansion or
first, then the stress field calculated from it. In food freezing,
change in mechanical properties due to phase change, so the
the surface freezes first forming a frozen shell, which
results were not very realistic. Gao et al. [7] measured gradually thickens, until it reaches the centre. The move-
stresses in the constrained freezing of a solution inside a ment of the freezing front position depends on freezing
brass tube, a situation which is not usually encountered in conditions and the shape, size and thermal properties of the
food freezing. Rabin and Steif [8] investigated the effect of product. Its calculation does not concern us here, as it can be
both expansion upon phase change and subsequent thermal calculated by many existing methods. All stresses and
contraction in a sphere, using a combined elastic-perfect strains will be calculated in terms of the relative position of
plastic model. They assume that the material starts as a the freezing front b/R.
liquid and that material properties are unchanged by Thermal stresses in a material arise from differential
freezing. To the authors’ knowledge, no analytical model expansion and contraction. If temperature was uniform and
has been presented that takes into account the large changes isotropic, it can easily be shown that there will be no thermal
in mechanical properties due to phase change. While the stresses. Stresses and strains in 3D are described by 3!3
stresses and strains can be calculated numerically (e.g. with tensors, which are related by the constitutive equations of
Abaqus [9] or Pham et al. [10]), an analytical model would the materials. To solve for these, mechanical equilibrium
be much faster, more easily implemented on spreadsheets, equations are written for each direction. This gives only
and most importantly, an examination of the equations can three equations, fortunately the terms in the strain tensors
give us an insight on the effect of various parameters that are are not independent but are related by symmetry and
difficult to obtain otherwise. compatibility conditions, because there are only three
In this paper, an analytical model is presented for degrees of freedom for the displacements.
calculating stresses of a sphere undergoing freezing. Both When liquids such as water or molten metal solidify, the
the expansion due to phase change and the subsequent unfrozen material can move away from the freezing
thermal contraction are taken into account. A linear elastic interface without sustaining any shear (deviatoric) stresses.
Q.T. Pham et al. / International Journal of Refrigeration 29 (2006) 125–133 127
The just-frozen solid at the interface is, therefore, also free stresses and strains. Doing it this way simplifies the
from deviatoric stresses, although pressure (normal stress) mathematical manipulations and furthermore gives an
may be present. This fact must be used as a boundary insight into the effects of each of these phenomena.
condition for the solution of the stress equations [8]. In this
paper, we consider a different situation, where the unfrozen
food is a solid (such as potato or carrot), and water 3. Solution for phase change expansion
molecules are embedded in a solid matrix that can sustain
shear stresses, unlike liquid water. When phase change takes 3.1. Unfrozen core
place, the food tries to expand isotropically, but differences
in the tangential and radial constraints will lead to shear When thermal contraction (not due to phase change) can
forces arising at the froaen interface. This will lead to a be ignored, 3T is zero throughout the unfrozen core, and to
different boundary condition for the freezing interface. avoid a singularity at the centre, C2 must be zero. Eqs. (6)
The equations are considerably simplified for the case of and (1) show that the core is under uniform strain and stress:
spherical symmetry, in which case all the shear strains and
stresses disappear and there are only two remaining strains sr Z st Z sb (7)
(radial and tangential, also termed circumferential or with sb to be found later.
azimuthal) and stresses (Timoshenko and Goodier [11] p.
417–418). 3.2. Frozen shell
For a sphere, the equation of mechanical equilibrium is
dsr 2 3.2.1. General solution for frozen shell
C ðsr K st Þ Z 0 (1)
dr r In the frozen shell, since there is a step change in volume
at the freezing point, the general solution (Eq. (6)) can be
Strains 3 are assumed to be the sum of thermal strain 3T,
written as
which is isotropic, and mechanical strain, which give rise to
ð
stresses. Conceptually, each volume element can be sr 2 D0 r 2 C1 2C2 1
ZK r dr C K (8)
visualized as a puzzle piece that expands or contracts freely Ef 1 K nf r3 b 1 K 2nf 1 C nf r 3
under the influence of temperature changes, then is forced
with boundary conditions governed by equilibrium:
by compressive or tensile forces from the rest of the solid to
deform and fit back into the puzzle. In this paper, a linear sr Z 0 at r Z R
elastic model is used for the material:
sr Z sb at r Z b (9)
sr K 2nst
3r K 3T Z (2) where b is the radial position of the freezing front and D0 is
E
the relative linear expansion upon phase change. Substitut-
st K nðsr C st Þ ing in the boundary conditions enable C1 and C2 to be found,
3t K 3T Z (3)
E giving for the frozen shell
As was stated before, the (total) strains are not independent rK3 K RK3 x3 K 1
but related by geometry. In this case: sðexpÞ
r Z s b Z sb (10)
bK3 K RK3 X3 K 1
du where xZR/r and XZR/b.
3r Z (4)
dr The tangential stress in the frozen shell is given by
u equilibrium, Eq. (1), from which
3t Z (5)
r 1 2 C x3
sðexpÞ
t Z s (11)
The general solution is (Timoshenko and Goodier [11] p. 2 1 K X3 b
418) It can be noted that the pressure in the frozen zone is
ð uniform and has a positive value (compression) given
sr 2 1 r C1 2C2 1
ZK 3 r2 dr C K (6) by
E 1 K n r3 a T 1 K 2n 1 C n r 3
2st C sr s
In water and food freezing, the thermal strain consists of two pðexpÞ Z K Z 3 b (12)
components: An expansion D0 around the freezing point, 3 X K1
due to the expansion of water upon crystallization; and a Thus, overall, the frozen shell is under uniform
thermal contraction due to temperature change, which is compression and the unfrozen core under uniform
approximated here by a constant thermal expansion tension. Intuitively, this can be interpreted as being
coefficient b. Due to the linear elastic assumption, the due the unexpanded unfrozen core pulling on the inside
effects of phase change expansion and thermal contraction of the expanding frozen shell, causing tensile radial
can be calculated separately then added to get the total stress and compressive tangential stress in the latter.
128 Q.T. Pham et al. / International Journal of Refrigeration 29 (2006) 125–133
However, at completion of freezing (bZ0), all stresses within the shell (distance ratio from inside and outside of
should come back to zero because thermal volume shell). An exception is when nuZ0.5, i.e. the unfrozen
change is now uniform. material is completely incompressible (such as a liquid) in
To find sb, we equate the u-value at the freezing which case the stress is completely determined by the frozen
front rZb for the frozen and unfrozen parts. On the properties and the thickness of the frozen shell.
unfrozen side Still for times after the initial period, from Eqs. (10) and
hui (18), the radial stress in the frozen shell rises from zero to
1 K 2nu
Z 3t Z sb (13)
r u Eu x3 K 1
sðexpÞ
r Z 3D0 Ku (19)
and on the frozen side X3 K 1
hui 1 and tangential stress in the frozen shell becomes (from Eqs.
Z 3t Z D0 C ½ð1 K nf Þst K nf sr (14) (11) and (18))
r f Ef
Substituting in the values for st from Eq. (10) and st 3 x3 C 2
sðexpÞ
t Z K D0 Ku 3 (20)
from Eq. (11), we obtain after some manipulation 2 X K1
K1 Thus, as the freezing front reaches a location, st at that point
1 1 3 1 K nf 1
sb Z D0 K C (15) switches from a tensile value to a compressive value, then
3Ku 3Kf 2 Ef 1 K XK3
tends to zero as freezing proceeds.
where K is the bulk modulus (inverse of The pressure in the frozen shell becomes, from Eqs. (12)
compressibility). and (18):
D0 Ku
3.2.2. Frozen shell solution for initial period pðexpÞ Z 3 (21)
X3 K 1
At the very beginning of freezing (Xz1), the last term in
the denominator of Eq. (15) dominates because it contains 1/ and it can be noted that stresses and pressures in the frozen
(1KXK3), and the solution is, for a very short time, shell do not depend on the frozen food properties (outside of
proportional to the frozen thickness and to Ef: the initial period).
D0 Ef D E R Kb
sb z2 ð1 K XK1 Þ Z 2 0 f (16)
1 K nf 1 K nf R 3.2.4. Strains
Strains in the unfrozen core can be calculated from Eqs.
This proportionality is due to the force exerted by the shell
(2), (7) and (15). Using the later time solution for sb (Eq.
being proportional to its thickness, while the contact area
(18)) we obtain, for reasonable frozen shell thickness:
between shell and core is almost constant. The initial
tangential stress in the frozen shell is, from Eqs. (11) and 3r zD0 (22)
(16) and letting r/R then b/R:
which shows that, because of its lesser rigidity, the unfrozen
D E
sðexpÞ
t ðt Z 0; r Z RÞ Z K 0 f (17) zone expands to accommodate all the expansion of the
1 K nf frozen shell (assuming unfrozen food is not incompressible,
i.e. nu!0.5). It can be shown similarly that in the frozen
3.2.3. Frozen shell solution at later time shell
Water rich foods become much stiffer on freezing, and
3r z3t zD0 (23)
normally Ef[Eu by several order of magnitude (Kim and
Hung [3], Shi and Datta [4,5]). Therefore, as soon as the i.e. the whole sphere expands almost uniformly.
frozen crust forms, the first term in Eq. (15) rapidly becomes It may be noted that the stress field is determined by b/R
dominant and sb reaches a limiting value and three product properties: D0K u, D 0Kf and
ðD0 Ef Þ=ð1K nf Þ. Of these the second has normally negligible
sb;lim z3D0 Ku (18)
effect and the third matters only in the initial period. If one
where Ku is the bulk modulus of the unfrozen material. defines dimensionless stresses w:
Thus, the tensile stress in the unfrozen core is uniform and s
constant for most of the freezing process, and is determined wh (24)
D0 K u
by the bulk modulus of the unfrozen material. The physical
explanation is that because the shell is so much stiffer than then wr and wt are functions of r/R, b/R, Ku/Kf and f, where
the core, it expands by almost D0, as if the core had no ð1 K nf ÞKu
restraining effect (as long as the shell has reached a certain fZ (25)
Ef
thickness), and therefore the volumetric expansion of the
core is also almost 3D0. A consequence is that the stresses in Figs. 1 and 2 plot stress profiles at different b values to
the frozen shell are determined only by the relative position illustrate the features described earlier.
Q.T. Pham et al. / International Journal of Refrigeration 29 (2006) 125–133 129
Fig. 2. Dimensionless tangential stress profiles (wt) at different To find sb, we equate the displacements at the freezing front
freezing front positions due to phase change expansion. (xZX) for the frozen and unfrozen parts, obtaining finally:
130 Q.T. Pham et al. / International Journal of Refrigeration 29 (2006) 125–133
where k varies from 1/2 for Ku/Ef to 1 when Ku[Ef srðtotalÞ Z sðexpÞ
r C sðconÞ
r (39)
(Appendix A). Physically this can be explained as follows:
When Ku[Ef the unfrozen core is completely rigid, so the
shell cannot contract and tangential stress is tensile stðtotalÞ Z sðexpÞ C sðconÞ (40)
t t
throughout the shell, increasing from a zero value at rZb
to (1Knf)K1 at rZR. When Ku/Ef the unfrozen core
where, for positions in the frozen shell, sðexpÞ
r is given by Eq.
offers no resistance and the shell shrinks freely, hence
(10), sðexpÞ
t by Eq. (11), sðconÞ
r by Eq. (29) and sðconÞ
t by Eq.
tangential stress is compressive in the warmer inner half and
(33). For the unfrozen core, both sðexpÞ
r and sðexpÞ
t are found
tensile in the colder outer half, increasing from (K(1/2)(1/
from Eq. (15) while sðconÞ
r and sðconÞ
t are found from Eq. (34).
(1Knf))) at rZb to ((1/2)(1/(1Knf))) at rZR.
The tangential stress is maximal at the surface and at tZ
0 for both phase change expansion (Eq. (17)) and thermal
contraction (Eq. (38)), but with opposite signs. The
combined initial tangential stress at the surface is
Ef
stðtotalÞ ðt Z 0; r Z RÞ Z ½KD0 C kbðTb K TR Þ (41)
1 K nf
7. Conclusions
1 1 1 3 s C ð1=ð1 K nf ÞÞ
stðconÞðsurfÞ Z K b (A1)
2 1 K nf X K 1 2 X3 K 1
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