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Technical and Operating Instruction of

SJ-22D Speed Measurement Device


V2.1

Water Conservancy and Hydropower Technology Branch Company

of NARI Group Corporation

April, 2013
Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Danger and Warning

The device can only be assembled and operated by professional operators or personnel
with relevant technical skills.
For fault and loss resulting from inconsistency with this instruction manual, manufacturer
will not undertake any responsibilities.

Announcements

 Grounding copper cylinder of the device must be grounded reliably.


 Before electrifying the device, all mechanical parts and covers shall be reset.
 Pay attention to the position of dial switch. Please check whether settings of
parameters are correct before the device is put into operation.
 If any abnormal situations occur, such as smoke, abnormal sound or rare odor, please
disconnect the power supply immediately.
 If any problem exists, users shall not disassemble the device. Maintenance and
assembly shall only be carried out by technicians or maintainers with qualified training.

All rights reserved: NARI Group Corporation


Note: Modification of the instruction manual is reserved to NARI. For inconsistency with the instruction
manual, the actual product prevails.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Contents
I Overview 1
II Main Functions and Technical Features 1
2.1 Main functions 1
2.2 Main technical parameters and indexes 1
III Structure and Wiring 1
3.1 Structure and installation 1
3.2 Wiring 1
IV Relevant Settings and Keys Description of SJ-22D 1
4.1. SJ-22D panel arrangement 1
4.2. Setting of output scale 1
4.3. Setting of DIP switch 1
4.4. Setting of creep testing of SJ-22D 1
4.5. Alarm and deleting 1
4.6. Setting 1
V Ordering Instruction 1
VI Accessories for Encasement 1
VII Appendix 1
Appendix 1 Installation of SJ-22D’s Mechanical Measurement Sensor 1
Appendix 2 Instruction of Debugging Software for SJ-22D Rotating Speed Measurement and Control
Device 1
Appendix 3 Communication Protocol and Application Regulations of SJ-22D 1
Appendix 4 Instruction of MB2212 Converter for SJ-22D 1
Appendix 1 Installation of SJ-22D’s Mechanical Measurement Sensor 1
Appendix 1.1 Installation on shaft end 1
Appendix 1.2 Installation on shaft side 1
Appendix 2 Instruction of Debugging Software for SJ-22D Rotating Speed Measurement and Control
Device 1
Appendix 2.1 Installation and operation of debugging software 1
Appendix 2.2 Instruction for debugging software 1
Appendix 3 Communication Protocol and Application Regulations of SJ-22D 1
Appendix 3.1 Communication interface 1
Appendix 3.2 Communication protocol and format 1
Appendix 3.3 Application regulations 1
Appendix 4 Instruction of MB2212 Converter for SJ-22D 1
Appendix 4.1 Overview 1
Appendix 4.2 Wiring and installation 1
Appendix 4.3 Software setting 1
Appendix 4.4 Main electrical parameters 1

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

I Overview
SJ-22D series speed measurement and control device (herein after referred to as SJ-22D) is based on
ARM chip and equipped with advanced and reliable mechanical speed sensor and electrical speed
sensor. Besides, it can measure pulse signal of mechanical speed and voltage and frequency on
generator to realize control and measurement of rotating speed of generator unit. SJ-22D series include
the following types: SJ-22DF electrical speed measurement and control device (herein after referred to
as SJ-22DF), SJ-22DP mechanical speed measurement and control device (herein after refereed to as
SJ-22DP), SJ-22DC with both electrical and mechanical rotating speed and the upgraded SJ-22DD.

With the development of automatic control system of generator unit, there are more requirements on
reliability of measurement and protection of unit speed, and the original speed measurement device can
no longer satisfy the requirement any more. To solve the defects of former speed measurement devices
and meet the specific requirement of automatic monitoring and protection of power station, SJ-22D
adopts the breakthrough design as below:

 Adopt mechanical and electrical speed measurements in one device, which can be combined or
singly used.

 It possesses unique electrical speed sensor, which completely solve the difficult problem of
obtaining accurate and reliable measurement in case of low-frequency and low-amplitude of
residual voltage signal.

 It adopts advanced mechanical speed sensor with easy installation, which overcomes the problem
of bad reliability due to traditional photoelectric sensor or encoder. In addition, it can correctly
distinguish the rotating direction and carry out speed measurement under different working
conditions of pumped storage power station unit. Besides, it can conduct creep testing.

 Signal input of mechanical speed measurement supports positive and negative signal inputs to
meet various requirements of signal output from different user sensors.

SJ-22D can be widely applied in rotating speed measurement and protection of generator unit and also
used in other occasion where speed measurement is needed or used alone as frequency measurement
meter.
II Main Functions and Technical Features
2.1 Main functions
2.1.1 Settable input mode
SJ-22D has three input modes for selection:

Input mode P : mechanical pulse measurement (or electrical speed measurement)

Input mode F : electrical residual voltage measurement

Input mode P+F : mechanical impulse + electrical residual voltage measurement

2.1.2 Rotating speed output


Output of 8 switch value signals can be provided. Operate value and returned value as well as operating
direction (> and <) can be set as required with accurate, reliable and stable operation.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

2.1.3 Full range measurement


When rotating speed varies between 0 and maximum, it can carry out measurement accurately. If
measured value is not within the range, it will automatically give abnormity warning and lock output
status before abnormity. The measured value will still change in accordance with the changing signals.

2.1.4 Direction judgment and creep testing


The device can distinguish rotating direction of unit correctly, which meets the requirement of speed
measurement under different working conditions of unit. In addition, it can conduct creep testing
automatically and output the result immediately.

2.1.5 Analog quantity output


SJ-22D can provide 4~20mA analog quantity output for monitoring system or other meters directly.
Besides, it can be connected with light wave recorder to record the overspeed process.

2.1.6 Communication interface


SJ-22D can provide isolated RS232/RS485 interface to realize communication with other computers.
Through this interface, functions like parameter loading, parameter read-in, real-time measurement
display recording wave analysis can be realized.

2.1.7 Memory and wave recording


The device is equipped with maximum overspeed memory and wave recording function. When rotating
speed is larger than 105%, the memory and wave recording function will be initiated automatically. If
rotating speed reaches maximum, data 10min before and after maximum rotating speed shall be
maintained. Such data can be deleted by keyboard. By pressing OK and Maximum key or Reset key,
data will be deleted. By communication interface and PC communication, overspeed process can be
analyzed, which is convenient for result analysis of site accident overspeed and overspeed testing.

2.1.8 Flexible display


 Ne% percentage display of rotating speed
 RPM (rotate/min) actual value display of rotating speed
 Hz actual value display of frequency

2.1.9 Powerful anti-interference performance


SJ-22D has passed a series of international requirements of electromagnetic compatibility standards.
Even under sever working environment, it will ensure stable and reliable operation.

2.1.10 Complete self-diagnosis and self-recovery


The device will automatically identify signal disconnection and lock the output status before
disconnection. The panel will display the rotating speed value that can be measured by the device.
When adopting F+P mode, if two measured values are different, the device will give warning
immediately and make decision whether output the result in accordance with output strategy. If the
device software fails, SJ-22D will recovery program operation automatically.

2.2 Main technical parameters and indexes


1 Working power: AC: 85V~265V, single-phase 50Hz;
DC: 120V~360V
Power consumption: <40W

2 Range: voltage signal amplitude: 0.2V~250V


Voltage signal frequency: 0.5~100Hz
Mechanical rotating speed: <1000rpm

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

3 Measurement precision: 0.01Hz

4 Analog quantity output: 4~20mA/0~100Hz, precision≤0.3%

5 Output signal:
Speed measurement output: 8-path, connect 2 normally-open contacts in each path; One is
independent normally-open contact and the other is public terminal as
shown in Figure 4.
Warning output: 1-path, normally-open contact
Reversal output: 1-path, normally-open contact
Power-losing alarm: 1-path, normally-closed contact

Contact capacity: AC220V/3A, negative load

6 Environmental requirement and safety standard


 Ambient temperature: -10℃~55℃
 Dielectric strength: 500V (weak), 2kV (strong)
 Electrical fast transient immunity: 4kV (level 4)
(GB/T 17626.4/IEC1000-4-4)
 Static discharge immunity: 15kV (air)/8kV (contact)
(GB/T 17626.2/IEC1000-4-2)
 Immunity to electrical conducted disturbance induced by radio-frequency field: 10V, frequency
9KHz~80MHz
(GB/T 17626.6/IEC1000-4-6)
 Radiated susceptibility of radio-frequency electromagnetic field: 10V/m, frequency
80MHz~1GHz
(GB/T 17626.3/IEC1000-4-3)
III Structure and Wiring
3.1 Structure and installation
SJ-22D is equipped with 19’’ standard plug-in box with height of 2U, which is convenient for installing in
standard cabinet. Structure and installation dimension is shown as Figure 1:

Unit: mm
Figure1: Structure and installation dimension of SJ-22D
Installation of pulse sensor for speed measurement can be seen in Appendix 1.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

3.2 Wiring
Connection between SJ-22D and external equipment is realized by plug/socket on the back. For
definitions of plug or socket, please see Table1. For wiring principle, please see Figure 2~4.

External wiring cable shall be seen in Table 1. All cable shields shall be in earth connection reliably.

Table 1: Requirement of external wiring cable

No. Signal Name Cable Requirement

1 Working power J1, switch value output J3, J4 (1-12) Cable with shielding control
Signal input J2 of electrical and mechanical speed
2 Shielded twisted pair, computer cable
measurement
3 Analog quantity output J4 (13-16) Shielded twisted pair, computer cable

4 Communication cable J5 Shielded twisted pair, computer cable

3.2.1 Working power supply


Working power supply is inputted by J1. Grounding wire shall be in earth connection reliably.

3.2.2 Signal input of electrical speed measurement


Signal of electrical speed measurement is introduced from the side of site voltage sensor. Normal value
is 100VAC, and it is connected with J2 directly.

3.2.3 Input of mechanical pulse signal


Mechanical pulse signal is introduced by pulse sensor that has two probes. Each probe has three
outgoing wires. The red one is +V, the black one is ground wire and the yellow one is pulse signal output
wire. +V and ground wire of both probes shall be in parallel connection, and then connected with J2/3
and J2/4. At the same time, they shall be in short connection with J2/3 and J2/5 (if external signal is
negative). If external signal is positive, they shall be in short connection with J2/4 and J2/5. Two yellow
wires shall be connected to J2/6 and J2/7 separately.

Distance between probe top and magnetic steel top shall be 16±1mm.

Mounting bracket and rotating elements shall be installed reliable and stably.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Working power supply


ACL or DC+ J1-1

ACN or DC- J1-2 Power


suppl
Ground J1-3

Electrical sensor
Site PT (100VAC)

J2-1 FI
J2-2
Mechanical pulse sensor

COM
Red 24V
J2-3
Black J2-4 24V 地
PI1
J2-5
Yellow 1 COM
J2-6
Yellow 2
J2-7 COM

PI2

Figure 2: Wiring diagram of sensor’s input signal

1
RS232C/RXD
2
RS232C/TXD
3
4
ISOGND
5
RS485+
6
RS485-
7
8
9
Figure 3: Description of communication interface wiring

3.2.4 Output signal of rotating speed contact


As shown in Figure 4, SJ-22D outputs 8 groups (J3) and each group is introduced by an independent
idle contact, which can be connected with secondary circuit. There are J4 (1-12) eight groups of rotating
speed output, warning signal, reversal output and power-losing alarm sharing the same public terminal,
which is convenient for connection with computer monitoring device.

3.2.5 Output signal of analog quantity


Output signal of analog quantity is introduced by J4 (13-16). As shown in Figure 4, signal power (+V) can
be provide by external device or provided by SJ-22D.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

When adopting internal power supply, the wiring diagram is shown in Figure 5-1. AO power supply V+ is
24V, and the suggested external load Rxmax shall be 750Ω.

J3-1
n1 rotating speed output
J3-2
J3-3
n2 rotating speed output
J3-4
J3-5
n3 rotating speed output
J3-6
J3-7
n4 rotating speed output
J3-8
J3-9
n5 rotating speed output
J3-10
J3-11
n6 rotating speed output
J3-12
J3-13
n7 rotating speed output
J3-14
J3-15
n8 rotating speed output
J3-16

J4-1 n1 rotating speed output


J4-2 n2 rotating speed output
J4-3 n3 rotating speed output
J4-4 n4 rotating speed output
J4-5 n5 rotating speed output
J4-6 n6 rotating speed output
J4-7 n7 rotating speed output
J4-8 n8 rotating speed output
J4-9 Warning output
J4-10 Reversal output
J4-11 Power-losing alarm output
J4-12 Public terminal of signal output
24V
J4-13
+V J4-14
Analog quantity output
AO 20mA J4-15
J4-16

24V grounding

Figure 4: Wiring diagram of output signal


1 External wiring 1 External wiring
24V 24V

V+ V+

E
I0 I0
RX
RX
24VG

J7 J7
Figure 5.1: Wiring diagram of AO Figure 5.2: Wiring diagram of AO
internal power supply external power supply

When adopting external power supply, the wiring diagram is shown in Figure 5-2. AO power supply
range V+= (9.0V~36V), external Rx will change as V+ voltage changes. As V+=24V, Rxmax=750Ω.
Notes: Both wiring ends of load Rx shall not be in ground connection, whether power supply is adopted.

3.2.6 Communication interface

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

SJ-22D communication interface is introduced by J5 plug/socket. The device is equipped with DB9 hole
socket. External wiring shall be equipped with DB9 pin plug for connection. J5 supports standard
RS485/RS232 interface, of which pin shall be seen in Figure 3. According to description of J5 terminal,
RS232 or RS485 shall be adopted for communication. For communication mode of automatic adaption
inside the device, there is no need of jumper and other additional settings.
IV Relevant Settings and Keys Description of SJ-22D
4.1. SJ-22D panel arrangement
As shown in Figure 6:

NARI

Reset
FI PI N1 N2 N3 N4 N5 N6 N7 N8 Maximum

Display
SJ-22DD TX RX
Set value
Speed measurement RPM

ok
SEC ALM Ne%
and control device Measured value
INV RES Hz

Figure 6: Diagram of SJ-22D panel arrangement

4.1.1 Description of indicator lights


FI: Normally on or flickers indicating there is pulse input of residual voltage frequency measurement
signal; off indicating there is no signal input.

PI: Normally on or flickers indicating there is pulse input of mechanical speed measurement signal; off
indicating there is no signal input.

TX: normally on or flickers indicating the data is sending.

RX: normally on or flickers indicating the data is receiving.

SEC: operating indicator light. Off in half second and on in half second.

ALM: alarm indicator light. On or flickers indicating there is alarm information.

INV: reversal indicator light. On means unit is in reversal status (PI1 is defined as reversal before PI0).

RES: standby light. No meaning for now.

N1~N8: represent 8 output statuses of speed scale, on means output relay operation.

RPM: display of measured value, rotating speed value (rpm).

Ne%: display of measured value, percentage of rotating speed.

Hz: display of measured value, frequency value (Hz).


4.1.2 Description of keys
There are five keys on SJ-22D panel: Reset, OK, Maximum, Measured value and Set value.
Description is shown as below:
Reset: reset SJ-22D, i.e. input power again.
OK: confirm alarm: after SJ-22D sends alarm signal, alarm output can be deleted by OK key.
Maximum: check maximum rotating speed value. If there is no maximum, when pressing Maximum key,
it will display “_ _ _ _”. If there is maximum, when pressing Maximum key, it will flicker maximum
frequencies in sequence, rotating speed, rotating speed percentage, RPM, ne%. Hz indicator light refers
to display type of maximum value.
Measured value: check real-time measured rotating speed. By pressing Measured value key, it will
display measured frequencies in sequence, rotating speed RPM and rotating percentage Ne%. Hz
indicator light refers display type of measured value.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0
Set value: check set value of eight rotating speed scales.
By pressing Set value, it is necessary to check all set values of output scales, as shown in the following
table.

Table of set values

No. Data
1 * * *
1 * * *
1 * * *
   
   
   
8 * * *
8 * * *
8 * * *
9 * * *
A * * *
b * * *

 Set scale will be displayed in 8 groups. No.1~8 represent output set values of eight scales, return
dead zone and output strategy. The first number of each group means the No. and the last three in
the first row of each group display output value of rotating speed. If there is “decimal point”, it means
“<”; if not, it means “>”. The last three in the second row display return dead zone and the last
three in the third row means output strategy.

Output strategy: FпP: output value = F and P

FОP: output value = F or P

— —F: output value = F

— —P: output value = P

 No. 9: rated rotating speed, unit: rpm;

 No. A: pulse value per revolution, unit: one value/revolution;

 No. b: rated frequency, unit: Hz;

4.2. Setting of output scale


SJ-22D’s 8 scales can be set freely and each scale can be set with direction, value and return dead
zone.

Direction: “>” and “<”

If actual rotating speed increases to a value ≥ Ps (t1 time), “>” means output node is connected. If
actual rotating speed < (operating value-return dead zone) (t2 time), output node is disconnected. As
shown in Figure 7.1, if actual rotating speed decreases to a value ≤ Ps (t1 time), “<” means output node
is connected. If actual rotating speed > (operating value-return dead zone) (t2 time), output node is
disconnected. As shown in Figure 7.2, nodes in t1~t2 operate.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Ps Dead
死区 zone
Dead
死区 zone
Ps

t t
t1 t2 t1 t2
Figure
图 7.17.1 Figure
图 7.2 7.2

Debugging software can set the output scale (see appendix 2). Default value can be set by panel and the
setting method is shown as below:

1) Disconnect communication between output/input signal and external (J2~J4).

2) Set DIP switch in “write” position.

3) Input power supply, electrify SJ-22D.

4) Press Set value without releasing, and then press Reset until reset is completed and it display
location, then release Set value.

5) By Set value, it is necessary to check whether set value is correct. If not, repeat step 4. If
problems still exist, it may be hardware failure.

6) Disconnect power supply.

7) Set DIP in “no-write” position.

8) Recovery connection between output/input signal and external.

For default value of SJ-22D, please see appendix 2.

4.3. Setting of DIP switch


There are four DIP switched on the back of SJ-22D, and their definition is shown as below:

Setting of DIP switch


Position 1 2 3 4
Electric
Parameter modification
Definition FI valid/invalid PI valid/invalid braking/non-electric
not allowed/allowed
braking

1) Parameter modification not allowed/allowed: if it is necessary to modify set value of SJ-22D, the
switch shall be set in parameter modification allowed. After modification, return to parameter
modification not allowed (original position).
2) Electric braking/non-electric braking: if there is electric braking, set switch in electric braking, or set it
in non-electric braking. Under circumstance of electric braking, it is necessary to install
measurement sensor. Besides, when electric measurement signal changes, do not give
alarms.
3) FI valid/invalid: if it is necessary to conduct electric measurement, set switch in FI valid, or set it in FI
invalid.
4) PI valid/invalid: if it is necessary to conduct mechanical measurement, set switch in PI valid, or set it
in PI invalid.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

4.4. Setting of creep testing of SJ-22D


By debugging software, any of eight switch value outputs can be set as creep alarm output point. Set
output set value to “>0.1%”, the point will be set as creep output, and will not be related to dead zone
and output strategy.

4.5. Alarm and deleting


There are three reasons resulting in SJ-22D measurement alarm:

1) Single signal input (F or P)

A. Abnormal change (constant 5 times, close to rated rotating speed), alarm (2s pulse), output
remains pre-alarm status, no change, alarm resets, output based on output strategy.

B. Disconnect, alarm (≥2s pulse), output remains pre-alarm status, disconnection recovers, alarm
resets, output based on output strategy. (Switch shall be in “non-electric braking” position.)

C. Exceed measurement range. If measured value > 100Hz, alarm (≥2s pulse), output remain
pre-alarm status. If measured value < 100Hz, alarm resets and output based on output strategy.

2) Double-signal input (F and P)

A. Abnormal signals, alarm (pulse time, the same as single signal), output remains pre-alarm
status. If alarm resets, output shall be based on output strategy.

B. Abnormal signal, alarm light will flicker and alarm output doesn't operate. Check whether signal
outputs by normal signal. If the signal is normal, alarm resets and output based on output strategy.

C. Measured values in F and P mode have large differences, alarm light flickers and alarm will not
output. According to output strategy, decide whether to output. If difference is small, alarm resets.
(Switch shall be in “non-electric braking” position.)

3) Parameter self-inspection fails

Alarm (≥2s pulse), parameter corrects, alarm resets.

Press OK to delete alarm.

4.6. Setting
Special attention shall be paid to set parameters before new device is put into operation.
Otherwise, output may be wrong.

Output scale shall be set in accordance with practical need. Return dead zone shall be 95%, node shall
be 5% and the rest shall be 1%.

Output strategy: the following methods are highly recommended:

Output as “<” shall select “and” method;

Output as “>” shall select “or” method;

Unit of rated rotating speed shall be rpm, and the value shall be set in accordance with practical value.

Number of pulse/revolution: number of rotor plates at side installation; 6 at end installation.

Before leaving factory, analog quantity has been set without further adjustment.

Rated frequency shall be system frequency of the unit. There are 50Hz and 60 Hz for selection. In China,
50Hz shall be selected.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

V Ordering Instruction
If it is necessary to conduct mechanical measurement, please fill in the following list:

No. Name Option


Installation site of mechanical On top of main shaft On middle of main shaft
1
pulse sensor
Diameter/perimeter of main / (It is necessary to fill in the blank when installing in the
2
turbine shaft (mm) middle of main shaft.)

Definition of rotating speed scale


N1 N2 N3 N4 N5 N6 N7 N8
Operating
value
Direction
Direction: > or <

VI Accessories for Encasement


(1) 1 copy of Technical and Operating Instruction for SJ-22D Rotating Speed Measurement and
Control Device
(2) 1 copy of Certificate of Compliance
(3) Installing disk of debugging software for SJ-22D rotating speed measurement and control device
(4) List for encasement

VII Appendix
Appendix 1 Installation of SJ-22D’s Mechanical Measurement Sensor
Appendix 2 Instruction of Debugging Software for SJ-22D Rotating Speed
Measurement and Control Device
Appendix 3 Communication Protocol and Application Regulations of SJ-22D
Appendix 4 Instruction of MB2212 Converter for SJ-22D

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Appendix 1 Installation of SJ-22D’s Mechanical Measurement Sensor

Mechanical measurement sensor can be installed on shaft end and at shaft side. The sensor shall be
installed on main shaft top of the generator, as shown in Appendix 1 Figure (a). It can also be installed at
main shaft side of the generator, as shown in Appendix 1 Figure (b).
Distance between probe top and magnetic steel top surface shall be about 16mm. Rotary disc (or rotor
plate) shall be installed between probe and magnetic steel and the distance from probe top shall be
smaller than 4mm. The depth shall be sufficient to cover the probe. There shall at least be 6 rotor plates.
10 or 12 rotor plates shall be installed for unit with low rotating speed (<100rpm).

Appendix 1.1 Installation on shaft end

4
3 (top view 1) 5
6 (top view 2)

1.2 55

2 7
1

Diameter 53

8 38 50

75
150
Top view2: U-shaped supporting structure
Top view 1: rotary disc

Appendix 1 Figure (a) Assembly drawing of probe shaft end

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Appendix 1 Figure (a):

1 Main shaft 5 Magnetic steel Φ12 (2)

2 Fixed nut 6 U-shaped supporting structure

3 Rotary disc (diameter 150mm, thickness 1.2mm) 7 Triangle bracket

4 Screw (M8, length 250mm) 8 Mechanical measurement probe (2)

Appendix 1.2 Installation on shaft side

Mechanical measurement sensor can also be installed at shaft side.

Appendix 1.2.1 Installation at shaft side 1, see Appendix 1 Figure (b)

6
30

60 7
50

5 8
60

120

Fixed
固定体wall

Appendix 1 Figure (b) Assembly drawing 1 of probe shaft side

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Appendix 1 Figure (b):

1 Main shaft 4 Rotor plate (magnetizer, width 12mm) 7 Mechanical measurement probe

2 Steel strip connector 5 Magnetic steel Φ12 (2) 8 Triangle bracket

3 Steel strip (thickness 1.2mm) 6 U-shaped supporting structure as shown in Appendix 1 Figure (a)

Appendix 1.2.2 Installation at shaft side 2, see Appendix 1 Figure (c)

Main shaft

Rubber pad

Magnetic steel

L-shaped supporting
structure

Probe ×2

30

2 5 10

Steel strip
connector
Holder

Steel strip

Fixed wall

Appendix 1 Figure (c) Assembly drawing 2 of probe shaft side

In Appendix 1 Figure (c), the probe holder is the same as the former. The rest accessories are shown as
below:
Tightening
收紧螺杆 screw
Concave
凹面 surface
10
25

19

135

Appendix 1 Figure (c-1) Right accessory of steel strip connector

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

220
160
19

20
10

Concave surface凹面

Appendix 1 Figure (c-2) Left accessory of steel strip connector


Screw
螺钉
B
Gasket
垫片
Magnetic
磁钢 steel
Steel strip钢带过孔
via hole

Gasket垫片

25
A向视图
View in A direction

50 View in B direction
B向视图
A

Appendix 1 Figure (c-3) Magnetic steel Appendix 1 Figure (c-4) Tail fastener

100 100
30

Appendix 1 Figure (c-5) Steel strip

Before installation, cut off steel strip in accordance with the diameter of main shaft at mounting site and
pass certain magnetic steel through steel strip (check whether magnetic steel is firmly connected on its
holder). Then attach rubber on magnetic steel near main shaft. Magnetic steel shall be in uniform
arrangement as much as possible.

Connector consisting of two fasteners is used to fasten steel strip. At first, put tail fastener on the right
fastener and insert both fasteners in square hole of steel strip at both ends, then insert based on fastener.
Fasten by tightening screw on right fastener until it is fastened firmly. At last, insert left fastener in tail
fastener and tighten screw on tail fastener.

Steel strip shall keep level during installation. Distance between probe top surface and magnetic steel
top surface shall be smaller than 10mm. Magnetic steel shall not be smaller than 6. 10~12 shall be
installed for units with low rotating speed (<100rpm).

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Appendix 2 Instruction of Debugging Software for SJ-22D Rotating


Speed Measurement and Control Device

Appendix 2.1 Installation and operation of debugging software

Operate Setup.exe and installation program will be initiated. According to instruction, install debugging
software under assigned catalog (e.g. C:\Program\files\NARI-SJ22) or user-defined catalog. Desktop will
display shortcut of SJ22 debugging software.

When finishing installation, connect serial port on PC and serial port on SJ-22D. Double click shortcut,
the following Appendix 2 will display:

Appendix 2 Figure 1

Chose any item in Appendix 2 Figure 1, you can enter Appendix 2 Figure 2. “From file” and “Default”
represent original status of parameter in Appendix 2 Figure 2.

Appendix 2 Figure 2

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Appendix 2.2 Instruction for debugging software

By operation stated in Appendix 2 Figure 2, parameters can be written, read, stored and loaded. Besides,
communication can be set, status and measured value can be displayed and alarm can be confirmed.

Appendix 2.2.1 Parameter read-write

Default parameter of SJ-22D is shown in Appendix Figure 3. Before modifying parameters, DIP switch
shall be in parameter modification allowed position.

Node No.: network node No. of SJ-22D. Default node No. 1 can be modified by the software and loaded
by Load node.

Call parameter: call set parameters of SJ-22D.

Load parameter: after modifying parameter as required, load the parameter in SJ-22D by Load
parameter. By “loading condition”, it is necessary to check whether parameter is loaded. By Call
parameter and Set value on SJ-22D panel, it is necessary to check whether all parameters are written
in the device. If it is correct, reset DIP switch in parameter modification not allowed.
Appendix 2.2.2 File loading and storage
Click File loading, it is possible to load parameter in files.
Click File storage, it is possible to store current parameters in the files.
Appendix 2.2.3 Communication setting
Click Communication setting, it is possible to set communication parameter of serial port.
Appendix 2.2.4 Call waveform
Select Call waveform, it is possible to call rotating speeds in the last 20min and display in waveform.
Recording density will be 2 point/s. Drag waveform display area by left button, the selected waveform
can be zoomed in. Click right button to return to original waveform.
Appendix 2.2.5 Alarm confirmation
If there is alarm in SJ-22D, click Alarm confirmation to delete alarm, as if pressing OK.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Appendix 3 Communication Protocol and Application Regulations of


SJ-22D

Appendix 3.1 Communication interface

Both RS485 and RS232 can be selected. Baud rate: 9600bps, 1 start bit, 8 data bits and 1 stop bit, no
verification.

Appendix 3.2 Communication protocol and format

MODBUS protocol

In this manual, MODBUS uses three types of function code, as shown in the following table:
Function Code Definition
3 Read n output words
6 Write 1 word
16 Write n words

Appendix 3.2.1 Read n words


Host computer send:
Address Function Start Address (H) Start Address (L) Number of Number of CRC CRC (H)
Code Words (H) Words (L) (L)
01 03 00 (00~0x25) 00 n

Slave computer respond:


Address Function Number of Data1 (H) Data 1 (L) … Datan Datan (L) CRC (L) CRC (H)
Code Bytes (H)
01 03 2*n …

Appendix 3.2.2 Write 1 word

Host computer send:


Address Function Start Address (H) Start Address (L) Word value Word value CRC CRC (H)
Code (H) (L) (L)
01 06 00 00 00 Node No.

Slave computer respond:


Address Function Start Address (H) Start Address (L) Word value Word value CRC CRC (H)
Code (H) (L) (L)
01 06 00 00 00 Node No.

Appendix 3.2.3 Write n words

Host computer send:


Function Start Start Number of Number of Number Data1~ CRC CRC
Address
Code Address (H) Address Words (H) Words (L) of Bytes n (L) (H)
(L)
0x10 00 (00~0x1e) 00 n 2*n H+L
01
Slave computer respond:
Address Function Start Address (H) Start Address (L) Number of Number of CRC CRC (H)
Code Words (H) Words (L) (L)
01 0x10 00 (00~0x1e) 00 n

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Appendix 3.3 Application regulations


Appendix 3.1.1 Description of parameter register
See Table 1.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Table 1 Parameter format and address


Item/Name Address/Read-write Note
Node No. of SJ-22D 0(00H)/RW 1~255
Operating direction 1(01H)/RW 1: >; 2: <
N1 Operating value 2(02H)/RW Basic value 0.1%
Return dead zone 3(03H)/RW Basic value 0.1%
Operating direction 4(04H)/RW 1: >; 2: <
N2 Operating value 5(05H)/RW Basic value 0.1%
Return dead zone 6(06H)/RW Basic value 0.1%
Operating direction 7(07H)/RW 1: >; 2: <
N3 Operating value 8(08H)/RW Basic value 0.1%
Return dead zone 9(09H)/RW Basic value 0.1%
Operating direction 10(0AH)/RW 1: >; 2: <
N4 Operating value 11(0BH)/RW Basic value 0.1%
Return dead zone 12(0CH)/RW Basic value 0.1%
Operating direction 13(0DH)/RW 1: >; 2: <
N5 Operating value 14(0EH)/RW Basic value 0.1%
Return dead zone 15(0FH)/RW Basic value 0.1%
Operating direction 16(10H)/RW 1: >; 2: <
N6 Operating value 17(11H)/RW Basic value 0.1%
Return dead zone 18(12H)/RW Basic value 0.1%
Operating direction 19(13H)/RW 1: >; 2: <
N7 Operating value 20(14H)/RW Basic value 0.1%
Return dead zone 21(15H)/RW Basic value 0.1%
Operating direction 22(16H)/RW 1:>; 2: <
N8 Operating value 23(17H)/RW Basic value 0.1%
Return dead zone 24(18H)/RW Basic value 0.1%
C output strategy of SJ-22D 25(19H)/RW See Note 2.
Output basic value B of analog
26(1AH)/RW See Note 3.
quantity
Output ratio coefficient K of
27(1BH)/RW See Note 3.
analog quantity
Rated rotation speed (rpm) 28(1CH)/RW Basic value 0.1%
Pulse/revolution 29(1DH)/RW Unit: piece
Rated frequency 30(1EH)/RW 50Hz or 60Hz
C status word of SJ-22D 31(1FH)/R See Note 1.
Max recording mark 32(20H)/R 1: occurred maximum value; 0: no maximum value
Maximum recording value 33(21H)/R Basic value 0.1HZ
Actual measured FI rotating Basic value 0.1HZ
34(22H)/R
speed
Actual measured PI rotating Basic value 0.1HZ
35(23H)/R
speed
Load result 36(24H)/R Note 4
Alarm code 37(25H)/R Note 5

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Note 1:

Definition of SJ-22D status word is shown as below:

bit0 FI disconnected bit8 N1 output

bit1 PI disconnected bit9 N2 output

bit2 FI enabled bit10 N3 output

bit3 PI enabled bit11 N4 output

bit4 Parameter write allowed bit12 N5 output

bit5 Electric braking allowed bit13 N6 output

bit6 Parameter not allowed bit14 N7 output

bit7 Reverse bit15 N8 output

Note 2:

Definition of C output strategy of SJ-22D is shown as below:

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

N8 N7 N4 N3
N6 N5 N2 N1

Ni (i=1-8) output strategy:

Strategy includes 2 bits code, and the definition is shown as below:

0 0: OUT=FI & PI

0 1: OUT=FI or PI

1 0: OUT=FI only

1 1: OUT=PI only

Note 3: analog quantity output (4~20mA/0~100Hz)

IOUT=K·F+B

Whereas: F: rotating speed (Hz)

K: coefficient, original value: 100

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

B: basic value, original value: 0

At first, adjust signal frequency and then modify B and K, and IOUT shall meet the following requirement:
If F=0Hz, change B to make sure that IOUT=4.00mA.
If F=100Hz, change K to make sure that IOUT=20.00 m.
Note 4: load result
1 No loading is allowed.
2 Node loading successes.
3 Node loading fails.
4 Parameter loading successes.
5 Parameter loading fails.
When electrifying, default value is 0. As master station carries out one or several loading(s), “load result”
will be between 1 and 5.

Note 5: alarm code


Bit0 mechanical measurement signal disconnected
Bit1 mechanical measurement signal changes suddenly
Bit2 mechanical measurement signal overpasses range
Bit8 electrical measurement signal disconnected
Bit9 electrical measurement signal changes suddenly
Bit10 electrical measurement signal overpasses range
Bit15 error between mechanical measurement and electrical measurement too large
Appendix 3.3.2 Waveform recording value
Waveform shall be recorded based on 0.5s, and there are 120 bits data per minute. Data can be
recorded for at most 20min, as shown in T1~T20 in Figure 1.
Data storage format is shown in Table 2.
T1 period

T2 period

T19 period

T20 period

t (min)

0 1 2 18 19 20
Figure 1 Time sequence of waveform recording
Table 2 Measured wave recording value of rotating speed
Address Number sequence Content
100H 0
 
  Data of time period
 
177H 119
  
  
  
9E7H 0
9E8H 
  Data of time period
 
A5FH 119

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

SJ-22D requires that PC shall start from address 100H when reading wave recording data. Otherwise,
real-time data cannot be ensured.

Appendix 3.3.3 Modification of node No.

It is necessary to carry out modification in accordance with broadcast mode. It is suggested that the
network shall only be connected with one set of SJ-22D, or data security of other devices cannot be
maintained.

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

Appendix 4 Instruction of MB2212 Converter for SJ-22D

Appendix 4.1 Overview

If mechanical measurement sensor cannot be installed in some certain areas, it is necessary to install
electrical signal (e.g. permanent magnetic machine signal) to replace the mechanical pulse signal.
MB2212 converter (as shown in Appendix 4 Figure 1) can convert AC voltage signal to pulse signal
consistent with AC signal frequency.
48 48

MB2212-L MB2212-R
1 1
From PT From PT

Jin UP UP Jin

Wave to 145 Wave to


pulse pulse

Jout Jout
+24V +24V
1 1
+24G +24G
P0
To Sj22 To Sj22 P0
P1
P1

MB2212-L drawing MB2212-R drawing


Appendix 4 Figure 1 Diagram of MB2212 converter

Appendix 4.2 Wiring and installation

Input/output pin of MB2212 converter is shown in Appendix 4 Table 1. Electrical signal will be inputted
from Jin into MB2212 converter and pulse signal will be outputted from Jout. Such signal can directly
connected to input plug J3 of mechanical measurement pulse of SJ-22D. Shielded twisted pair cable
shall be used for wiring and the shielding layer shall be in ground connection reliably.

Appendix 4 Table 1: Definition of input/output pin of MB2212 converter

No. Input Jin Output Jout


1 AC.1 AC voltage signal +24V +24V signal power supply
+24G signal power supply
2 AC.2 AC voltage signal +24G ground
3 EARTH Ground P1 Pulse signal 1
4 P0 Pulse signal 0

MB2212 converter can be installed easily and conveniently, which can be directly mounted on vertical
terminal at right and left sides of cabinet. Before installation, direction shall be confirmed at first, making
sure that “UP” will face upward and upper plug Jin will be connected with external PT signal and lower
plug Jout will be connected to J3 of SJ-22D. MB2212_L and MB2212_R with the same functions shall be

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Technical and Operating Instruction of SJ-22D Speed Measurement Device SLSD/ZD-312 F0

separately mounted on the left and right side of the cabinet.

Appendix 4.3 Software setting

When using MB2212 converter instead of mechanical measurement sensor, debugging software for
SJ-22D shall be used to conduct proper setting ensuring correct functions.

Setting method: set PI enabled on the back of device to valid; based on the following formula, calculate
N; for permanent magnetic machine signal with rated speed of 50hz, the formula shall be N*RPM=3000;
for permanent magnetic machine signal with rated speed of 25hz, the formula shall be N*RPM=1500; N
refers to the number of pulses per revolution; as required by above formula, RPM is still rated
rotating speed.

Output strategy shall still be based on recommended method (> “or”, < “and”).

Appendix 4.4 Main electrical parameters

Input signal: voltage signal amplitude: 0.3V~180V; voltage signal frequency: 1.0~150Hz

Output signal power supply: DC voltage 12V~36V

Output pulse: pulse signal amplitude is the same as that of output signal power supply, and drive
capability shall not be smaller than 30mA.

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