Welcome to the

LOESCHE Symposium 2010

9th to 10th September 2010

Hotel InterContinental, Düsseldorf
 New Products 2010

The Mobile Coal Grinding Plant

CGPmobile
Matthias Authenrieth / Heater Department
Loesche GmbH
Hotel InterContinental 9th to 10th September

LOESCHE Symposium 2010

Overview

1. Global development of fossil fuels

2. Characteristics of coal
3. Processing of coal
4. Thermal Applications for Combustion of Coal Dust
5. Restrictions of Central Coal Grinding Solutions
6. Expected global energy demand
7. Alternative: The local Supply Concept
8. Coal grinding plant for local operation (1-3)
9. Coal Grinding Plant with thermal applications
10. Determination of coal parameter (maximum values)
11. Features of the Mobile Coal Grinding Plant

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12. Cost comparison for Combustion of 16 MW thermal capacity
13. Profitability upon changeover to coal operating plant
14. Summary

LOESCHE Symposium 2010

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Global development of Fossil Fuels

Oil

Gas

Coal

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Nuclear

Coal Reserves (years)

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Characteristics of Coal

 Important energy-resource
 Global availability
 Manifold applicability
 High energy density
 Worldwide portability

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Coal: most important fuel in the future

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Processing of Coal

 Dust-Grinding by central
coal grinding plants
 Briquetting
 Gasification
 Liquifaction

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Loesche central Coal Grinding Plant

LOESCHE Symposium 2010

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Thermal Applications for Combustion of Coal Dust

Hot Gas Generators

Asphalt Mixing Plants

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Drying-
Steam Generators Applications

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Restrictions of Central Coal Grinding Solutions

 Local coal deposits available
 High industry density for overturn
 Transport possibilities for coal dust
 Route of transport < 1000 km
 Emerging markets

These conditions apply mainly for

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Middle Europe only.

(esp. Germany with Lignite reserves

and high industrial density)

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Expected global Energy Demand

GUS

Asia

India
South-America

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Africa

For the global emerging markets the requirements for a

central supply & distribution are not given.

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 Hard coal is worldwide available and distributed

Alternative: The local Supply Concept

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Raw Coal Processing Combustion
(Grinding)

LOESCHE Symposium 2010

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Coal Grinding Plant

for local operation

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1

LOESCHE Symposium 2010

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Ex-Flap
Elevator Filter

Mill
Dosage

HGG

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2

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Coal Dust Pipe

Crusher
3

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Our Target Markets for the Coal Grinding Plant with thermal applications

Coal Processing Plant

for a thermal
capacity of
approx. 15 MW

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Hot gases/Drying Local electricity generation Process steam generator

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Determination of Coal Parameters (maximum values)

Typicals of
Hard Coal
Humidity 12% (World coal)

Volatile components 30%

Density 40 °H
Ash content 25%
Lower explosion limit 15 g/m³
Explosion excess pressure 8,8 bar
Kst-value 114 bar m/s
Explosion ability St 1

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Ignition temperature G-G 600 °C
Smouldering temperature 250 °C
Combustibility 4 BZ

LOESCHE Symposium 2010

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Features of the Mobile Coal Grinding Plant

 Typical Loesche Dry-Grinding method

 Grinding, ranging from Lignite to Hard Coal
 Output: 2-4 mt/h coal dust for approx. 15 MW thermal capacity
 Emission values according to TA-Luft (German legislation)
 Plant safety according to German legislation (ATEX)
 Construction in a standardized ISO-Container construction
 Short delivery period of max. 6 months

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 Short construction & commissioning phase of max. 3 weeks
 Removable and portable at any time

LOESCHE Symposium 2010

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Cost Comparison for Combustion of 16 MW thermal Capacity

Gas Oil Coal
Erdgas low Erdgas high Leichtöl Schweröl Steinkohle Braunkohle
Heizwert [kJ/kg] 38320 47540 42650 40550 25000 22000
Heizwert [kWh/k g] 10,644 13,205 11,847 11,264 6,944 6,111
Preis Fertigproduk t [€/t] 530 790 650 350 150 100
Preis Fertigproduk t [€/Bar] 98 53
Asphaltanlagengröße [t/h] 240 240 240 240 240 240
Brennerleis tung [MW] 16,05 16,05 16,05 16,05 16,05 16,05
Durchsatz [kg/h] 1508 1216 1355 1425 2312 2627
Brst-Preis / h [€/h] 799 960 881 499 347 263
Brst.-Preis / h (€/h) bei 1 MW 50 60 55 31 22 16
2400 h / a [€/a] 1.918.420 2.304.949 2.113.916 1.197.211 832.232 630.479
Durchsatz [t/a] 3620 2918 3252 3421 5548 6305

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€/t

Specific Fuel Cost

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Profitability upon changeover to coal operating plant

16.000.000

Erdgas low
14.000.000
Erdgas high
Leichtöl
Schw eröl
12.000.000
Steinkohle "USA"
Braunkohle

10.000.000
Gesamtkosten

8.000.000

ROI < 2 Years

6.000.000

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4.000.000

2.000.000

0
0 0,5 1 1,5 2 2,5 3 3,5 4
Jahr
Investment of 2 Mio€

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Summary
 Loesche offers the solution for many applications and implementations
 We stick to German innovation and technology
 We pay attention to valid emission rules and regulations

An innovative global solution for many possibilities –

We are available...

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LOESCHE Symposium 2010