570 Exam 1000+ Q&A Guide

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2015 570 Exam 1000+ Q&A – (Chapter By Chapter)

Follow Pathways & take other exams (B31.3, 571, etc.)
Follow instructions BEFORE using the 1000+ Q&A
1. Make sure to also review 2014 STUDY GUIDE Q&A … Exercises /Quizzes!
2. Regularly (every two weeks) take a 150 Question Practice exams (A thru K)
3. Score & Grade yourself honestly  Review all errors on Practice Exams
Note: Use Bookmarks feature to find OPEN BOOK answers (NOT Control F)
4. Review/study 1000+ in API 570 Chapter 1, 2, 3, etc (Chapter by Chapter)
and identify your weak points for further reading and self-study …
5. Learn the Pathways to REQUIRED READING and take OTHER EXAMS
NOTE: API 571, 574, 577, 578 & ASME V, IX, B31.3 & B16.5 Q&A attached
BE SURE TO …
1. Keep API 570 Hi-Lighted Copy using the *star, **star & *** star
system open as you go through each Chapters and do the self-study!
2. Check references for each question in API 570 as you go along!
3. Report typos, errors & challenges to Instructor if you find them.
4. On pathways, carefully review Hi-lite copies & Practice Exam Qs
& remember that many Qs are not included in this 1000+ Exam Qs
5. Remember to highlight the index (table of contents) with NOTES
6. Answers with this GRAY color code means that Instructor has
carefully verified that the answer and reference should be correct!
Test Questions inside are OK for scheduled 2015 Exams
OPEN BOOK SPECIAL COMPUTER USE
PRACTICE …LEARN TO USE BOOKMARKS
CONTROL F = NOT ALLOWED IN API EXAMS
Saudi Aramco: Company General Use
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Test Questions from API 570 Third Edition (2009)

API 570 EXAM CHAPTER 1 & 2 … 33 PRACTICE EXAM Qs
1. API 570 Code covers inspection, rating, repair, and alteration procedures for:
A) Metallic & FRP piping systems & associated pressure relieving devices already in service
B) Metallic piping systems & associated pressure relieving devices already in service
C) Modifications or additions of new piping systems once placed into service
D) Pressure vessels, heaters, or heat exchanger internal or external piping
Answer: A (API 570, Para. 1.1.1 … Scope)
2. API 570 scope covers inspection, rating, repair, and alteration procedures for:
A) In-service metallic and FRP piping systems
B) In-service metallic and non-metallic piping systems
C) In-service metallic and FRP piping systems and associated pressure relieving devices
D) In-service metallic and non-metallic piping systems and associated pressure relieving devices
Answer: C (API 570, Para. 1.1.1)  (Scope of API 570 = FRP, not non-metallic)
3. The primary intent of API 570 is to specify the inspection necessary to assure:
A) Integrity of piping
B) Safety of operation
C) Operational reliability
D) Regulatory requirements are met
Answer: A (API 570, Sect. 1.1.2, First sentence)  Intent = Purpose  INTEGRITY = #1
4. The intent of API 570 is to specify the:

A) Extent of in-service inspection necessary to assure that all the regulatory requirements are met
B) In-service inspection and condition-monitoring program needed to determine piping integrity
C) Extent of in-service inspection necessary to assure operational reliability of piping systems
D) Extent of inspection necessary to assure continued safety of operation
Answer: B (API 570, Sect. 1.1.2, First sentence)  Intent = Purpose  INTEGRITY = #1
5. The intent of API 570 is to specify the in-service inspection and condition-monitoring
program that is needed to determine the:
A) Safety of Operation B) Operational Reliability
C) If Regulatory reqmts are met D) Integrity of the piping system
Answer: D (API 570, Sect. 1.1.2, First sentence)  Intent = Purpose  INTEGRITY = #1

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6. In-service inspection programs should provide REASONABLY ACCURATE AND

TIMELY ASSESSMENTS to determine if:
A) Any changes in condition of piping could possibly compromise continued safety of operation
B) All of the in-service inspections have been completed to assure operational reliability
C) All of the regulatory requirements within the jurisdiction have been met on time
D) Any changes in condition of piping could possibly compromise piping integrity
Answer: A (API 570, Sect. 1.1.2, Second sentence)  Safety of Operation is also important
7. The intent of API 570 is that owner-users shall respond to any inspection results that
require corrective actions to assure:
A) That all the regulatory requirements are met
B) That they do not affect the piping integrity
C) Operational reliability of piping systems
D) Continued safety of operation
Answer: D (API 570, Sect. 1.1.2, Third sentence)  Safety of Operation is also important
8. API 570 was developed for which of the following?

A) Any industry that can practically utilize API 570 code
B) The oil and gas industry, primarily refining operations
C) The petroleum refining and chemical process industries
D) Oil refineries, chemical, pharmaceutical, textile, paper, semiconductor and cryogenic plants
Ans: C (570, Sect. 1.1.2, 2nd Para, 1st sentence)  Petroleum refining/Chem. Process Indust.
9. API 570 is intended for owner/user’s that maintain or have access to all of these except:
A) A repair organization
B) An engineering organization
C) An authorized inspection agency
D) Technically qualified piping engineers, inspectors, and examiners
Ans: B (570, Sect. 1.1.2, 2nd Para, 2nd sentence)  5 entities = 5 critical definitions
10. API 570 is intended for organizations that maintain or have access to:
A) A maintenance organization
B) An engineering organization
C) An authorized inspection agency
D) Technically qualified operators, engineers and specialists
Ans: C (570, Sect. 1.1.2, 2nd Para, 2nd sentence)  5 entities = 5 critical definitions

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11. API 570 shall not be used when:
A) It is in conflict with any prevailing regulatory requirements

B) It is in conflict with any of the owner-user specific requirements
C) It follows the construction rules of the ASME B31.3 Process Piping Code
D) It will be supplement the construction rules of the ASME B31.3 Process Piping Code
Answer: A (570, Sect. 1.1.3, 1st sent.)  No conflicts with prevailing regulatory reqmts
12. If the requirements of API 570 are stricter than the regulatory requirements of the
jurisdiction where the piping system is located, what shall be done?
A) Requirements of API 570 shall be followed in all cases, regardless of jurisdiction rules
B) Jurisdiction rules supersede API 570 code rules in all cases and must be strictly followed
C) Owner/user shall determine which rules will be followed in his procedures & quality plans
D) Requirements of API 570 shall be followed when they are stricter than the jurisdiction rules
Answer: D (570, Sect. 1.1.3, 2nd sent.)  Follow 570 rules if stricter than jurisdictional rules
13. In API 570, the term nonmetallic refers to fiber-reinforced plastic groups called:
A) FRP
B) FRP and GRP
C) FRP and LDPE/HDPE
D) FRP and GRP and LDPE/HDPE
Answer: B (570, Sect. 1.2, 1st Sent)  FRP & GRP … HDPE & LDPE = excluded from 570
14. Which of these services is NOT covered by API 570 code rules (May be Optional)?
A) Raw, intermediate, and finished petroleum/chemical products

B) Catalyst lines, hydrogen, natural gas, fuel gas, and flare systems
C) Hazardous fluid services below threshold limits as defined by jurisdictional rules
D) Sour H²O and hazardous waste streams above threshold limits as defined by jurisdiction rules
Answer: C (API 570, Section 1.2.1.a/b/c/d/e/f/g/h)
15. Which of these services is NOT covered by API 570 code rules (May be Optional)?
A) Sour H²O and hazardous waste streams above threshold limits as defined by jurisdiction rules
B) Hazardous fluid services above threshold limits as defined by jurisdictional rules
C) Cryogenic fluids (LN2, LH2, LOX, and liquid air that operate below -150°C)
D) High-pressure gases greater than 50 psig
Answer: D (API 570, Section 1.2.1.a/b/c/d/e/f/g/h) … High pressure gas > 150 psig!

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16. Which of these services is optional and not necessarily covered by API 570 code rules?
A) Sour H²O and hazardous waste streams above threshold limits as defined by jurisdiction rules
B) Cryogenic fluids (such as LN2, LH2, LOX, and liquid air that operate below -150°C)
C) Hazardous fluid services below threshold limits as defined by jurisdictional rules
D) High-pressure gases greater than 150 psig
Answer: C (API 570, Section 1.2.1.a/b/c/d/e/f/g/h & 1.2.2.a.1) … Optional!
17. API-570 applies (mandatory) to piping systems transporting all of these fluids except:
A) Raw, intermediate & finished Petroleum & Chemical Products
B) Hydrogen, Natural Gas, Fuel Gas, Flare systems, & high pressure gases above 150 psig
C) Sour Water, Hazardous Waste Streams, & Hazardous Chemicals above threshold limits
D) Hazardous fluid services below threshold limits and ASME B31.3 category D piping services
Answer: D (API 570, 1.2.1 & 1.2.2.a.1/2)  Section 1.2.2 = optional
18. Of the following listed, which of these services is not optional per API 570?
A) Water (including fire protection systems) services
B) Category M fluid services as per ASME B31.3
C) Steam and steam-condensate services
D) Boiler feed water service
Answer: B (API 570, 1.2.1 & 1.2.2.a.1/2)  Section 1.2.2 = optional = Category D only
19. Open Book: Which statement about Category D fluid service is FALSE?
A) Exposure does not result in irreversible damage to skin, eyes & mucous membranes
B) Fluid handled is nonflammable, nontoxic, and not damaging to human tissues
C) Design temperature is from −29°C (−20°F) through 186°C (366°F)
D) Design gage pressure does not exceed 100 psi
Ans: D (570, 1.2.2.a.2, B31.3, 300.2) Definitions: Fluid service, Damaging to human tissue
TIP: HIGHLIGHT 2 CRITICAL DEFINITIONS IN B31.3, 300.2  PRESSURE ≤ 150 PSI
If you are lucky, one or two of these 25+ closed book Qs will be “open book” 
STOP … CRITICAL PATHWAY # 1  ASME B31.3

& API 570 ANNEX A … MUST KNOW B31.3
DEFINITIONS, FLUID SERVICE REQMTS & DESIGN
(SEE THE ASME B31.3 HI-LITE COPY & 165 Q&A)
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STOP! YOU MUST KNOW THAT REFERENCES ARE

ANSWERS TO MANY API 570 EXAM QUESTIONS!!!!!
20. A document detailing fitness for service concepts for evaluating in-service damage of
pressure-containing components is:
A) API 579 B) API 580
C) API 581 D) API 750
Answer: A (API 570, Para. 1.3)  API 579 = API 579-1/ASME FFS-1
21. A document for conducting risk-based assessments to determine inspection intervals is:
A) API 579 B) API 580

C) API 581 D) API 750
Answer: B (API 570, Par. 1.3, Section 2 References, and … Para. 5.2  See also Para. 5.2
22. A document detailing RBI methodology that has all the key elements defined in RBI is:
A) API 579 B) API 580

C) API 581 D) API 750
Answer: C (API 570, Section 2 References, and … Para. 5.2  See also Para. 5.2
23. Documents to use when performing internal inspection (large diameter pipe inspection
is similar to pressure vessel inspection) uses the methods and procedures that are found in:
A) API 510 and API 574 B) API 570 and API 510
C) API 510 and API 572 D) API 570 and API 574
Answer: A (API 570, Section 2 References, and …Para. 5.5.1  See also Para. 5.5.1
24. API document to use when performing inspection of pressure-relieving devices is:
A) API 651 B) API 578

C) API 598 D) API 576
Answer: D (API 570, Section 2 References, and … Para. 6.7.1  See also Para. 6.7.1

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25. Document to use when performing inspection & maintaining CP systems (buried pipe):
A) API 651 B) API 578

C) API 598 D) API 576
Answer: A (API 570, Section 2 References, and … & 9.1/9.2.5)  See also Para. 9.1/9.2.5
26. Document to use when performing PMI on alloys with a material verification program:
A) API 651 B) API 578

C) API 598 D) API 576
Answer: B (API 570, Section 2 References, and … & 5.9)  See also Para. 5.9
27. API document to use when performing Pressure testing on valves is:
A) API 651 B) API 578

C) API 598 D) API 576
Answer: C (API 570, Section 2 References, and … & 5.10)  See also Para. 5.10
28. Per API 570, welding shall be done as per this document to assure safety when
performing Hot Taps or in-service welding:
A) API 570 B) API 574

C) API 577 D) API 2201
Ans: D (570, Sect 2 Reference & 8.2.1)  API 2201  Hot Tap Checklist shall be used …
See also API 577 (Section 11.2 & Table for restricted services … Aramco takes great risks)
29. ASME document to reference regarding inspection of bolted flange joint assemblies is:
A) ASME PCC-1 B) ASME PCC-2

C) ASME B16.34 D) ASME B31.3
Answer: A (API 570, Section 2 References, and … & 5.10)  See also Para. 5.10
30. ASME document that details repair of pressure piping including pressure testing is:

Answer: B (API 570, Section 2 References and … & 5.8/8.1.4.1/8.1.4.2/8.1.5)  See each

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31. ASME document that provides the maximum permissible seat pressures when pressure
testing is performed using block valves as isolation points:

Answer: C (API 570, Section 2 References and … & 5.8.4)  See Para. 5.8.4
32. ASNT practice that covers personnel qualification/certification requirements in NDT:
A) SNT-TC-1A B) CP-189
C) QC-1 D) NDT-1
Answer: A (API 570, Section 2 References and 4.3.5.2)  See Para. 4.3.5.2 & also ASME V
33. ASNT standard for qualification and certification of NDT personnel is:
A) SNT-TC-1A B) CP-189
C) QC-1 D) NDT-1
Answer: B (API 570, Section 2 References and 4.3.5.2)  See Para. 4.3.5.2 & also ASME V
LESSONS LEARNED
1. References are critical in API 570 code and they are often answers
2. Use Control F to locate all reference locations throughout API 570
YOU ARE NOT ALLOWED TO USE CONTROL F ON EXAMS!!
3. Learn how to quickly find open book answers with “Bookmarks”
4. Good inspectors read these referenced documents … All available

in your E-Library … Industry standards increase total knowledge
and make you an excellent piping Inpsector! To become Best Piping
Inspector you must use/understand … SPEC-CHEK  LECTURE
API 570 EXAM CHAPTER 3 … 55 PRACTICE EXAM Qs

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STOP! YOU MUST KNOW ALL CODE DEFINITIONS SINCE

MANY DEFINITIONS ARE CLOSELY RELATED … SEE HI-LITE
COPY MARGINS … DEFINITION “NOTES” ARE OFTEN EXAM Qs
1. Any metallic material (incl. welding filler materials) that contains chromium, nickel, or
molybdenum that are intentionally added to enhance mechanical or physical properties
and/or corrosion resistance are called:
A) Low alloy steels B) Stainless steels C) Carbon steels D) Alloy materials
Answer: D (API 570, Definition 3.1.1) … Alloy material
2. Which of the following are not considered alloys by API 570?
A) Carbon steels B) Low alloy steels C) Stainless steels D) Nickel steels
Answer: A (API 570, Definition 3.1.1) … Alloy material
3. Which of these is considered an “alteration” as defined by API 570?
A) Adding a small bore attachment (branch connection) not requiring reinforcement

B) Changing out a damaged flange with a new flange of the same rating and material
C) Changing a branch connection (no required reinforcement) to one requiring a repad
D) Adding a small bore attachment (branch connection) not requiring additional support
Answer: C (API 570, Definition 3.1.2) … MUST KNOW DEFINITION/ EXAMPLES
4. Which of these is NOT considered an “alteration” as defined by API 570?
A) Adding a small bore attachment (branch connection) that requires reinforcement

B) Changing out a damaged flange with a new flange of a higher classification rating
C) Changing a branch connection (no required reinforcement) to one requiring a repad
D) Adding a small bore attachment (branch connection) not requiring additional support
Answer: D (API 570, Definition 3.1.2) … MUST KNOW DEFINITION/ EXAMPLES
5. What term best describes a physical change in a component that has design implications
affecting pressure containing capability or flexibility of a piping system beyond the scope of
the original design?
A) Rerating B) Alteration C) Repair D) Renewal
Answer: B (API 570, Definition 3.1.2) … CERTAIN EXAM QUESTION … KEY WORDS

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6. The code, code section, or other recognized and generally accepted engineering standard
or practice to which the piping system was built or which is deemed by the owner or user
or the piping engineer to be most appropriate for the situation is called the:
A) Applicable Code B) Construction Code

C) ASME B31.3 D) Inspection code (API 570)
Answer: A (API 570, Definition 3.1.3) … Likely Exam Question
7. The code or standard to which the piping system was originally built is called the:
A) Applicable Code B) Construction Code

C) ASME B31.3 D) Inspection code (API 570)
Answer: B (API 570, Definition 3.1.10) … Likely Exam Question
8. Which of these is NOT considered an authorized inspection agency per API 570?
A) Inspection organization outside of a jurisdiction in which the piping system is being used
B) Inspection organization of insurance company licensed to write insurance for piping systems
C) Owner/user of piping systems who has an inspection organization for his own equipment only
D) Independent inspection organization licensed by jurisdiction in which a piping system is used
and employed by or under contract to the owner or user.
Ans: A (API 570, 3.1.6 Definitions A-E)  Must be inside the same jurisdiction, not outside
9. Which of these is considered an authorized inspection agency per API 570?

A) Inspection organization outside of a jurisdiction in which the piping system is being used
B) Inspection organization of insurance company licensed to write insurance for pressure vessels
C) Owner/user of piping systems who has an inspection organization for his own equipment only
D) Independent insp organization outside of a given jurisdiction not acceptable to the jurisdiction
Answer: C (API 570, 3.1.6 Definitions A-E)  Must memorize this critical definition
10. An authorized inspection agency may be an owner or user of piping systems who
maintains an inspection organization for activities relating only to his equipment and:
A) For piping systems intended for sale

B) Not for piping systems intended for sale
C) For piping systems intended for sale or resale
D) Not for piping systems intended for sale or resale
Answer: D (API 570, 3.1.6 Definitions A-E)  Must memorize this critical definition

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11. An employee of an authorized inspection agency who is qualified and certified to
perform the functions specified in API 570 is an:
A) Examiner
B) QA or QC Inspector
C) Authorized Piping Inspector
D) AWS Certified Welding Inspector
Answer: C (API 570, 3.1.7 Definition)  Must memorize this critical definition
12. Whenever the term inspector is used in API 570, it refers to:
A) Examiner B) QA or QC Inspector
C) Authorized Piping Inspector D) AWS Certified Welding Inspector
Answer: C (API 570, 3.1.7 Definition)  Must memorize this critical definition
13. Instrument and machinery piping that can be isolated from primary piping systems
(incl. flush lines/seal oil lines/analyzer lines/balance lines/buffer gas lines/drains & vents) is:
A) Auxiliary piping
B) Primary Process Piping
C) Small bore piping (SBP)
D) Secondary process piping
Answer: A (API 570, 3.1.8 Definitions)  Must know various piping definitions … 10+
14. Process piping, often downstream of block valves that can be closed without
significantly affecting the process unit operability is:
A) Auxiliary piping
B) Primary Process Piping
D) Secondary process piping
Answer: D (API 570, 3.1.85 Definitions)  Must know various piping definitions … 10+
15. Piping that is less than or equal to NPS 2 is called:

A) Auxiliary piping B) Primary Process Piping
C) Small bore piping (SBP) D) Secondary process piping
Answer: C (API 570, 3.1.86 Definitions)  Must know various piping definitions … 10+
Another way they can give the question …  … 15b. SMALL BORE PIPING (SBP) IS:
A) ≤ NPS 1 B) ≥ NPS 1 ≤ NPS 2 C) < NPS 1 D) ≤ NPS 2
Answer: D (API 570, 3.1.86 Definitions)  Must know various piping definitions … 10+

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16. Process piping in normal, active service that cannot be valved off or, if it were valved
off, would significantly affect unit operability is called:
A) Primary process piping

B) Secondary process piping
D) Auxiliary Piping
17. This type of piping normally includes most process piping greater than NPS 2:
A) Primary process piping

B) Secondary process piping
D) Auxiliary Piping
18. The term “CML” refers to which of these?
A) Condition measurement locations B) Condition monitoring locations

C) Corrosion monitoring locations D) Corrosion measurement locations
Answer: B (API 570  3.1.9)  A short and sweet API 570 exam question!
19. CMLs may contain:
A) One or more test points at each examination point

B) One or more examination points at each test point
C) One or more examination points
D) Only one test point
Answer: C (API 570  3.1.9)  A short and sweet API 570 exam question!
20. Designated areas on piping systems where periodic examinations are conducted are:
A) Test points
B) Examination points
C) Measurement points
D) None of these
Answer: D (API 570  3.1.9)  CMLs  … A short and sweet API 570 exam question!

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21. Which of these cannot be a CML?
A) A measurement point where periodic inspections are conducted

B) An area where CMLs are located on a piping circuit
C) A plane through a section of piping
D) A plane through a nozzle
Ans: A (API 570  3.1.9)  = Examination point … Short/sweet API 570 exam question!
22. Per API 570, which statement is FALSE regarding examination points within a CML?
A) They are areas within a CML defined by a circle diameter not greater than 2 in. (50 mm) for a
pipe diameter not exceeding 10 in. (250 mm)
B) They are areas within a CML defined by a circle diameter not greater than 3 in. (75 mm) for
lines and vessels larger than 10 in. (250 mm)
C) They are also called recording points or measurement points per the API 570 code
D) CMLs contain only one examination or test point
Answer: D (API 570, 3.1.20 Definition) CMLs may contain 1 or more exam points
23. Methodology whereby flaws and other deterioration/damage contained within piping
systems are assessed to determine the structural integrity of piping for continued service:
A) In-Service Inspection Assessment B) Fitness-for-Service Assessment

C) Risk-Based-Inspection Assessment D) None of these is correct
Answer: B (API 570, 3.1.24 Definition) Should know!
24. Points where the joining of process streams of differing composition and/or temps
occurs and where additional design attention and process monitoring are used to avoid
corrosion problems are called:
A) Injection points B) Blending tees

C) Mix points D) None of these
Answer: C (API 570, 3.1.52 Definition) Should know mix point & injection point!
25. Locations where chemicals are introduced into a process stream are called:
A) Injection points B) Blending tees

C) Mix points D) None of these
Answer: A (API 570, 3.1.33 Definition) Should know mix point & injection point!

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26. Components of a piping system that normally have no significant flow are called:
A) Dummy legs
B) Stanchions
C) Dead legs
D) None of these
Answer: C (API 570, 3.1.16 Definition) Should know deadlegs!
27. Which of these is NOT an example of a dead leg?
A) Blanked branches, lines with normally closed block valves, lines with one end blanked
B) Relief valve inlet and outlet header piping, and all pressurized dummy support legs
C) High-point vents, sample points, drains, bleeders & instr. connections
D) All control valve bypass piping
Answer: D (API 570, 3.1.16 Definition) Stagnant control valve bypass piping = dead leg
28. Imperfections of a type or magnitude exceeding the acceptable criteria are called:
A) Defects
B) Imperfections
C) Indications
D) Nonconformances
Answer: A (API 570, 3.1.17 Definition) Know these four terms and the differences!!!
29. Flaws or other discontinuities noted during inspection that may be subject to
acceptance criteria during an engineering and inspection analysis are called:
A) Defects
B) Imperfections
C) Indications
D) Nonconformances
Answer: B (API 570, 3.1.30 Definition) Know these four terms and the differences!!!
30. Responses or evidence resulting from the application of a nondestructive evaluation

technique are called:
A) Defects
B) Imperfections
C) Indications
D) Nonconformances
Answer: C (API 570, 3.1.31 Definition) Know these four terms and the differences!!!

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31. Items that are not in accordance with specified codes, standards or other requirements:
A) Defects B) Imperfections
C) Indications D) Nonconformances
Answer: D (API 570, 3.1.53 Definition) Know these four terms and the differences!!!
32. Which of these are considered to be in-service per API 570 definition?
A) Piping systems that are not currently in operation due to an outage of process or turnaround
B) Piping systems in transport to site prior to being placed in service
C) Spare piping systems that are not installed
D) Piping systems that have been retired
Answer: A (API 570, 3.1.34 Definition) Know this term and examples!!!
33. Which of these are NOT considered to be in-service per API 570 definition?
A) Piping systems that are not currently in operation due to an outage of process or turnaround
B) Piping systems that are in operation (installed)
C) Spare piping systems that are installed
D) Piping systems that have been retired
Answer: D (API 570, 3.1.34 Definition) Know this term and examples!!!
34. A documented plan for detailing the scope, methods and timing of the inspection
activities for piping systems, which may include recommended repair, and/or maintenance.
A) Quality Assurance Plan
B) Repair Plan
C) Inspection Plan
D) QA Manual
Answer: C (API 570, 3.1.38 Definition)
35. A documented QA procedure used to assess metallic alloy materials (including

weldments and attachments where specified) to verify conformance with the selected or
specified alloy material designated by the owner/user is called:
A) PMI testing
B) Material Verification Program
C) Material Traceability Program
D) Alloy Material Verification
Answer: B (API 570, 3.1.48 Definition)

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36. Material verification programs may include a description of methods for all of these
items except:
A) Physical component marking B) Program recordkeeping

C) Alloy material testing D) Color-coding schemes
Answer: D (API 570, 3.1.48 Definition)
37. The maximum internal pressure permitted in the piping system for continued operation
at the most severe condition of coincident internal or external pressure and temperature
(minimum or maximum) expected during service is called:
A) MAOP B) MAWP
C) SMYS D) None of these
Answer: B (API 570, 3.1.49 Definition) MAWP = Design Pressure!!!
38. Thickness without corrosion allowance for each component of a piping system based on
the appropriate design code calculations and code allowable stress that consider pressure,
mechanical and structural loadings is called:
A) Pressure Design Thickness B) Structural Minimum Thickness

C) Rating D) Minimum Required Thickness
Answer: D (API 570, 3.1.51 Definition)  … It’s MINIMUM REQUIRED THICKNESS!
39. Minimum allowed pipe wall thickness needed to hold design pressure at the design
temperature is called:

Answer: A (API 570, 3.1.71 Definition)  … It’s PRESSURE DESIGN THICKNESS!
40. Minimum thickness without corrosion allowance, based on structural and other
loadings is called:

Answer: B (API 570, 3.1.89 Definition)   … STRUCTURAL MINIMUM THICKNESS!

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41. Calculations to establish pressures and temperatures appropriate for a piping system,
including design pressure/temperature, MAWP, structural minimums, required thickness:
A) Rerating B) Derating
Answer: C (API 570, 3.1.80 Definition)   … RATING = CALCULATIONS!
42. A change in the design temperature, design pressure or the MAWP of a piping system
that may consist of an increase, a decrease, or a combination of both is called:
A) Rerating
B) Derating
C) Rating
D) Minimum Required Thickness
Answer: A (API 570, 3.1.81 Definition)   … RERATING!
43. Using calculations to go below original design values as a means to provide increased
corrosion allowance is called:
A) Rerating
B) Derating
C) Rating
D) Minimum Required Thickness
Answer: B (API 570, 3.1.81 Definition)   … DERATING!
44. An area in which external corrosion may occur on partially buried pipe is called:
A) Soil-to-air-interface B) Soil Corrosion

C) Atmospheric Corrosion D) MIC
Answer: A (API 570, 3.1.87 Definition)   … Soil-to-air-interface
45. Soil-to-air-interface corrosion zones will vary depending on all of these factors except:
A) Moisture B) Oxygen content of the soil

C) Operating temperature D) pH of the soil
Answer: D (API 570, 3.1.87 Definition)   … Soil-to-air-interface

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46. Soil-to-air-interface corrosion zones meet all of the following conditions except:
A) Corrosion zones extend to 6 inches (150 mm) above the soil surface
B) Corrosion zones extend to 12 inches (305 mm) below the soil surface
C) Pipe running parallel with the soil surface that contacts the soil is included in the zone
D) Pipe running parallel with the soil surface within 6 inches above the soil is included in zone
Answer: D (API 570, 3.1.87 Definition)   … A/B/C = correct Soil-to-air-interface
47. Which of the following is NOT considered a repair organization by API 570?
A) One who is acceptable to the jurisdiction & who makes repairs in accordance with API 570
B) One who is authorized by the jurisdiction & who makes repairs in accordance with API 570
C) One who is employed by the jurisdiction and who makes repairs in accordance with API 570
D) One who is not prohibited by a jurisdiction & who makes repairs in accordance with API 570
Answer: C (API 570, 3.1.79 Definition)   … REPAIR ORGANIZATION
48. Which of the following is NOT considered a repair organization by API 570?
A) Owner-user of piping systems who repairs or alters his own equipment as per API 570
B) Contractor acceptable to owner-user of piping systems & who is capable of making repairs
C) One who is acceptable to the jurisdiction & who makes repairs in accordance with API 570
D) One who is authorized by the jurisdiction and who makes repairs in accordance with API 570
Answer: B (API 570, 3.1.79 Definition)   … REPAIR ORGANIZATION
49. Activity that discards an existing component, fitting, or portion of a piping circuit and
replaces it with new or existing spare materials of the same or better qualities as the
original piping components is called:
A) Alteration B) Repair
C) Major repair D) Renewal
Answer: D (API 570, 3.1.77 Definition)   … RENEWAL
50. Removal and replacement of large sections of piping systems that involves welding is:
A) Alteration B) Repair
C) Major repair D) Renewal
Answer: C (API 570, 3.1.46 Definition)   … MAJOR REPAIRS

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51. The work necessary to restore a piping system to a condition suitable for safe operation
at the design conditions is called:
A) Alteration B) Repair C) Major repair D) Renewal
Answer: B (API 570, 3.1.78 Definition)   … REPAIR
52. During repairs, if any of the restorative changes result in a change of design
temperature or pressure, what requirements shall also be satisfied?
A) Those for rerating B) Those for derating

C) Those for rating D) Those for minimum required thickness
Answer: A (API 570, 3.1.78 Definition)   … REPAIR  MUST DO RERATING!!!
53. Any welding, cutting, or grinding operation on a pressure-containing piping component

not specifically considered an alteration is considered a:
A) Major repair B) Renewal C) Replacement D) Repair
Answer: D (API 570, 3.1.78 Definition)   … REPAIR
54. All planned, systematic, and preventative actions required to determine if materials,
equipment, or services will meet specified requirements so that the piping will perform
satisfactorily in service is called:
A) Quality Management B) Quality Assurance

C) Quality Control D) Quality Plans
Answer: B (API 570, 3.1.75 Definition)   … QUALITY ASSURANCE
55. Those physical activities that are conducted to check conformance with specifications in
accordance with the quality assurance plan is called:
A) Quality Management B) Quality Assurance

C) Quality Control D) Quality Plans
Answer: C (API 570, 3.1.76 Definition)   … QUALITY CONTROL
Expect nearly 15 API 570 Exam Qs from definitions!

EXAM TIP: Be 100% sure you get 50+ of 55 correct!
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EXAM TIP: Expect up to 7 questions from Chapter 4!
1. Who shall exercise control of the piping system inspection program, inspection
frequencies, and maintenance and is responsible for the function of an authorized
inspection agency in accordance with the provisions of API 570?
A) Authorized Inspection Agency B) Owner/User Engineering Organization
C) Owner/User’s Inspection Organization D) Owner/User Maint/Operating Organization
Answer: C (API 570, Para. 4.1) … Owner/User Inspection Organization
2. Who shall control activities relating to rating/repair/alteration of its piping systems?
A) Owner/User Engineering B) Owner/User’s Inspection Organization

C) Authorized Inspection Agency D) Owner/User Maint/Operating Organization
Answer: B (API 570, Para. 4.1) … Owner/User’s Inspection Organization  QA Manual
3. Which of the following should be established for process parameters (both physical and
chemical) that could impact equipment integrity if not properly controlled?
A) Integrity Operating Envelopes B) Standard Operating Procedures (SOPs)

C) Safety operating envelopes D) Process Safety Limits (PSLs)
Answer: A (API 570, Para. 4.1) … Integrity Operating Envelopes or Windows
4. Process parameters (both physical and chemical) that could impact equipment integrity
if not properly controlled using Integrity Operating Envelopes include all of these except:
A) Temperatures and pressures

B) Fluid velocities and flow rates
C) Cleaning procedures during shutdown
D) Levels of corrosive constituents, chemical compositions and pH
Answer: C (API 570, Para. 4.1) … IOWs
5. Key process parameters for integrity operating envelopes should be identified &
implemented, upper and lower limits established, and deviations from these limits:
A) Shall be brought to the attention of inspection personnel
B) Shall be brought to the attention of engineering personnel
C) Should be brought to the attention of engineering personnel
D) Should be brought to the attention of inspection/engineering personnel
Answer: D (API 570, Para. 4.1) … IOWs

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6. Particular attention to monitoring integrity operating envelopes should also be provided
during all of the following periods except: (Note: Expect to see this question as underlined)
A) Start-ups B) Shutdowns
C) Normal operations D) Significant process upsets
Answer: C (API 570, Para. 4.1) … IOWs  Particular … during  A, B & D are correct
7. Authorized piping inspectors shall have education and experience in accordance with:
A) Annex A of API 570

B) Owner/User’s Quality Manual
C) API Inspector Certification Program
D) None of these are correct
Answer: A (API 570, Para. 4.2) … Inspector Qualifications & Certifications
8. Whenever the term inspector is used in API 570, it refers to:

A) Examiner
B) QA or QC Inspector
C) AWS Certified Welding Inspector
D) Authorized Piping Inspector
Answer: D (API 570, 3.1.7 Definition & Para. 4.2)  Repeated for effect
9. Who is responsible for developing, documenting, implementing, executing, and assessing

piping inspection systems and inspection procedures that will meet API 570 requirements?
A) Owner/User Engineering Organization

B) Owner/User Inspection Organization
C) Owner/User Maintenance Group
D) Authorized Inspection Agency
Answer: B (API 570, Para. 4.3.1.1) … Owner/User Inspection Organization
10. Which of these are NOT found in an Owner/User Inspection Organization’s Quality
Assurance Manual?
A) Documenting and maintaining inspection and quality assurance procedures

B) Organization and reporting structure for inspection personnel
C) Documenting and reporting inspection and test results
D) Developing and documenting repair plans
Answer: D (API 570, Para. 4.3.1.1.a/b/c/d)  QA Manual  Insp. plans (not repair plans)

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Assurance Manual?
A) Corrective action for inspection and test results

B) Developing and documenting risk-based assessments
C) Internal auditing for compliance with API 570 requirements
D) Developing and documenting the appropriate inspection intervals
Answer: C (API 570, Par. 4.3.1.1.e.f.g.h)  Auditing for compliance with QA Insp Manual)
Assurance Manual?
A) Reporting to engineering any process changes that could affect safe operation
B) Review and approval of drawings, design calcs, specs for repairs, alterations, and reratings
C) Ensuring jurisdictional reqmts for piping insp/repairs/alterations/rerating are continuously met
D) Training requirements for insp personnel regarding insp tools/techniques/technical knowledge
Ans: A (API 570, Para. 4.3.1.1.i.j.k.l)  Reporting to Inspector … affect piping integrity
Assurance Manual?
A) Controls necessary for mat’l conformance to applicable ASME Code for all repairs/alterations
B) Controls necessary so that all insp measurement/test equip are properly maintained/calibrated
C) Controls necessary so that only qualified welders/procedures are used for repairs/alterations
D) Controls necessary so that only certified NDE personnel are utilized
Answer: D (API 570, Para. 4.3.1.1)  Only QUALIFIED NDE personnel and procedures
14. Alteration activities involving design and modification of piping systems for compliance
with the Code requirements is the responsibility of:
A) Engineer B) Repair organization
C) Owner/User D) Inspector
Answer: C (API 570, Both 4.1 & 4.3.1.1.i)  Worded differently from question #2)
15. Who is responsible for implementing an effective MOC process that will review and
control changes to the process and to the hardware?
A) Engineer B) Repair organization

C) Owner/User D) Inspector
Answer: C (API 570, Both 4.3.1.2)  MOC  Owner User is responsible

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16. Which of these are vital to the success of any piping integrity management program in
order that the inspection group will be able to anticipate changes in corrosion or other
deterioration variables and alter the inspection plan to account for those changes?
A) An effective RBI program B) An effective MOC process

C) An experienced corrosion specialist D) An effective QA Program
Answer: B (API 570, Both 4.3.1.2)  MOC
17. The MOC process shall include the appropriate materials/corrosion experience and
expertise in order to effectively forecast what changes might affect:
A) Safe operation B) Service life of the piping

C) Piping integrity D) Inspection intervals
Answer: C (API 570, Both 4.3.1.2)  MOC
18. To ensure its effectiveness, the MOC process shall include changes to:
A) Hardware and the process

B) Design parameters (pressure, temp)
C) Integrity operating envelopes
D) None of these
Answer: A (API 570, Both 4.3.1.2)  MOC
19. Who shall be responsible to the owner-user for activities involving design, review,
rating, analysis, or evaluation of piping systems covered by API 570?
A) Maintenance Organization
B) Authorized Piping Inspector
C) Repair Organization
D) Piping Engineer
Answer: D (API 570, Para. 4.3.2) … Piping Engineer
20. All repairs and alterations shall be performed by:
A) Maintenance Organization
C) Repair Organization
D) Piping Engineer
Answer: C (API 570, Para. 4.3.2) … Repair Organization  APPEARS ON EACH EXAM

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21. Who has responsibility to owner/user that includes supply of materials, equipment, QC
and workmanship necessary to maintain and repair piping systems per API 570?
A) Piping Engineer B) Authorized Inspection Agency

C) Maintenance Organization D) Repair organization
Answer: D (API 570, Para. 4.3.3)
22. Who shall be responsible to the owner-user for determining that API 570 requirements
for inspection, examination and testing are met during inspections, repairs & alterations?
A) Piping Engineer B) Authorized Piping Inspector

C) Repair Organization D) Maintenance/Operating Organization
Answer: B (API 570, Para. 4.3.4) … Authorized Piping Inspector = Inspector in API 570)
23. Where nonconformances are discovered, the inspector is responsible for:
A) Notifying owner-user in a timely manner and making the appropriate repair recommendations
B) Notifying repair organization in a timely manner and reviewing the appropriate repair plan
C) Notifying Engineering in a timely manner and completing reports and recommendations
Answer: A (API 570, Para. 4.3.4) … Authorized Piping Inspector = Inspector in API 570)
24. The authorized piping inspector may be assisted in performing visual inspections by:
A) Examiners only if their qualification and experience is acceptable to the Inspector

B) Other properly trained and qualified individuals (examiners and operating personnel)
C) Examiners only if they possess API 570 certification and proper qualification and experience
Answer: B (API 570, Para. 4.3.4) … Authorized Piping Inspector = Inspector in API 570)
25. All examination results shall be evaluated and accepted by:
A) Authorized Inspection Agency

C) Examiner or Level III NDE
D) Engineering Supervisor
Answer: B (API 570, Para. 4.3.4) … Authorized Piping Inspector = Inspector by API 570
definition … YOU MUST KNOW THIS QUESTION IS ON EVERY API 570 EXAM 

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26. The examiner shall perform the NDE in accordance with:
A) Job requirements B) Code rules

C) Owner/user procedures D) None of these
Answer: A (API 570, Para. 4.3.5.1) … Examiner  NDE is Per JOB REQUIREMENTS!
27. Which of these statements are NOT true about the Examiner?
A) He is not required to be certified per Annex A & does not need to be an owner/user employee
B) He may be required by owner/user to prove his competency by holding certifications
C) He shall be certified in accordance with SNT-TC-1A, CP-189 or AWS QC1
D) He shall be trained and competent in the NDE procedures being used
Ans: C (API 570, Para. 4.3.5.2) … Examiner … May be required … Not should … Not shall
28. Who shall maintain certification records of the examiners employed, including dates
and results of personnel qualifications (that shall be made available to the inspector)?
A) Examiner’s Employer B) Authorized Inspection Agency

C) Owner/user Inspection Organization D) None of these
Answer: A (API 570, Para. 4.3.5.3) … Examiner’s employer maintains records
29. Operating, maintenance, engineering or other personnel who have special knowledge or
expertise related to particular piping systems shall be responsible for:
A) Timely notification to the engineer of issues that may affect piping integrity
B) Timely notification to the inspector of issues that may affect piping integrity
C) Timely notification to the inspector or engineer of issues that may affect safe operation
D) Timely notification to the inspector or engineer of issues that may affect piping integrity
Answer: D (API 570, Para. 4.3.6) … OTHER PERSONNEL
30. Personnel who have special knowledge or expertise related to particular piping systems
shall be responsible for timely notification to the Inspector or Engineer of issues that may
affect piping integrity that include all these except:
A) Any action that requires MOC and operations outside defined integrity operating envelopes
B) Reports of experiences other plants have had with similar service piping/associated failures
C) Cleaning/decontamination methods used that could affect piping and equipment integrity
D) Undocumented repairs by the repair organization including any outstanding reports
Answer: D (API 570, Para. 4.3.6) … OTHER PERSONNEL
TIP: Expect 7 questions from Chapter 4 on Roles & responsibilities

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Notice to candidates!
API 570 Exams concentrate the “Lion’s Share” of
exam questions in Chapter 5 and the Key Pathways
You must know Chapter 5 and the Key Pathways!
Lecture! Review API 570 Oct 2014 exam score!
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API 570 EXAM CHAPTER 5 … 175+ PRACTICE EXAM Qs

1. Per API 570, the inspection plan shall be developed by:
A) Engineer and Corrosion Specialist with Inspector assistance

B) Engineer and / or Inspector
C) Authorized Inspector only
D) Engineer only
Answer: B (API 570, 5.1, 2nd Sentence)  Engineer and/or Inspector
2. When developing an inspection plan for piping systems operating at elevated temps
above 750°F (400°C) or below ductile-to-brittle transition temps, what should be done?
A) Engineer decides on specific inspection plan actions

B) Authorized Inspector decides on specific inspection plan actions
C) Corrosion Specialist decides on the specific inspection plan actions
Answer: D (API 570, 5.1, 4th Sentence)  Corrosion Specialist should be consulted
3. The corrosion specialist should be consulted when developing an inspection plan for
piping systems operating at:
A) Elevated temps above 500°F (260°C) or above ductile-to-brittle transition temps

B) Elevated temps above 500°F (260°C) or below ductile-to-brittle transition temps
C) Elevated temps above 750°F (400°C) or below ductile-to-brittle transition temps
D) Elevated temps above 750°F (400°C) or above ductile-to-brittle transition temps
Answer: C (API 570, 5.1, 4th Sentence)  Must know this 750°F (400°C) rule for Insp Plans
4. Regarding inspection plans, piping systems shall be evaluated based on:

A) Probability and consequence of failure
B) Present (existing) types of damage mechanisms only
C) Present (existing) or possible types of damage mechanisms
D) Probability of failure with present (existing) or possible types of damage mechanisms
Answer: C (API 570, 5.1.1.2, 2nd Sent.)  Present or possible types of DMs … considered
5. Regarding inspection plans, methods & extent of NDE shall be evaluated to assure:
A) That controls exist to provide assurance that job requirements are met
B) That they adequately identify damage mechanisms and the severity of any damage
C) That controls exist to provide assurance that personnel and procedural requirements are met
Ans: B (API 570, 5.1.1.2, 3rd Sent.)  Can adequately identify DM and severity of damage

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6. Regarding inspection plans, NDE (examinations) shall be scheduled at intervals that
consider all of the following except:
A) Type of damage and rate of damage progression

B) Tolerance of the equipment to the type of damage
C) Capability of the NDE method to identify the damage
D) Minimum intervals as defined in codes and standards and the extent of examination
Answer: D (API 570, 5.1.1.2, 4th Sent.)  Maximum intervals as identified in codes and …
7. Regarding inspection plan development, API 570 recommends all of these except:
A) The use of Risk Based Inspection (RBI)

B) The review of recent operating history for a system
C) The review of Management of Change (MOC) records
D) The assessment of Inspector and examiner methods and capabilities
Answer: D (API 570, 5.1.1.2, Last Sentence)  Three items recommended … Good exam Q
8. Per API 570, inspection plans shall be reviewed and changed as needed whenever:
A) Deemed necessary by the Engineer

B) Deemed necessary by the Authorized Inspector
C) Variables are identified that may impact damage mechanisms and/or deterioration rates
Ans: C (API 570, 5.1.1.3, 2nd Sent.)  Variables can impact DMs and/or deterioration rates
9. Per API 570, inspection plans shall contain inspection tasks and schedule required to:
A) Identify all damage mechanisms and assure safe operation of the piping systems
B) Monitor identified damage mechanisms and assure pressure integrity of the piping systems
C) Assure both safe operation and the pressure integrity of the piping systems being inspected
Answer: B (API 570, 5.1.2, 1st Sentence)  Monitor DMs & assure system integrity …
10. Per API 570, what type of inspection plans may be used that are based on industry
standards or practice prior to developing specific inspection plans?
A) General Inspection Plans

B) Generic Inspection Plans
C) Jurisdiction approved inspection plans
D) API 570 Code approved inspection plans
Answer: B (API 570, 5.1.2, Last Para, 1st Sentence)  Generic Inspection Plans …

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11. Per API 570, RBI can be used to determine all of these except:
A) Code required Inspection Intervals

B) Type of future inspections/examinations
C) Effectiveness of the corrosion monitoring
D) Extent of future inspections/examinations
Answer: A (API 570, 5.2, 1st Sent.)  Insp intervals & type / extent of future Insp. / exams
12. Owner / User RBI assessments shall include a systematic evaluation of:
A) The probability of failure in accordance with API 580

B) The consequence of failure in accordance with API 580
C) Both the probability and associated consequence of failure per API 580
D) Both the probability and associated consequence of failure per API 581
Answer: C (API 570, 5.2, 2nd Para)  RBI = systematic evaluation of the POF & COF
13. Which of these is NOT an important step in assessing probability of piping failure?
A) Identifying and evaluating current equipment condition

B) Identifying and evaluating potential damage mechanisms
C) Identifying and evaluating effectiveness of past inspections
D) Identifying and evaluating inspector and examiner competency
Answer: D (API 570, 5.2, 3rd Para.)  Important Steps in assessing POF & COF
14. Which of these is NOT an important step in assessing consequence of piping failure?
A) Identifying and evaluating process fluid

B) Identifying and evaluating equipment downtime
C) Identifying and evaluating costs associated with consequences
D) Identifying and evaluating potential injuries, equipment and environmental damage
Answer: C (API 570, 5.2, 3rd Para.)  Important Steps in assessing POF & COF
15. The probability assessment per API 580 shall be based on:
A) All forms of damage that could reasonably be expected to affect equipment in a given service
B) All forms of damage that have been experienced by equipment in a given service
C) All forms of damage that have been experienced in the process unit
Answer: A (API 570, 5.2.1, 1st Para.)  POF based on reasonably expected damage forms

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16. The consequence of a release is dependent on:
A) The type and amount of process fluid contained in the equipment

B) Potential incidents that may occur as a result of the release
C) The type of a potential release
D) The size of a potential release
Answer: A (API 570, 5.2.2, 1st Para.)  Consequence of release  Type/amount of fluid
17. Consequence assessment shall be as per API 580 and shall consider all of these except:
A) Cost associated with potential incidents that may occur as a result of the release
B) Potential incidents that may occur as a result of the release
C) The type of a potential release
D) The size of a potential release
Answer: A (API 570, 5.2.2, 1st Para.)  Consequence assessment considers  Not Cost
18. After an RBI assessment is conducted, the results can be used to establish the:
A) Inspection intervals
B) Corrosion rates expected
C) Both the inspection intervals and corrosion rates expected
D) Equipment Inspection Plan
Answer: D (API 570, 5.2.2, 1st Para.)  After RBI  Establish INSPECTION PLAN
19. When RBI assessments are used to set equipment inspection intervals, the assessment
shall be updated in all of the following examples except:
A) After each equipment inspection as defined in API 580

B) Each time when a process change or when hardware changes are made
C) Whenever the authorized inspector deems an RBI assessment update is necessary
D) After any event occurs that could significantly affect damage rates or damage mechanisms
Answer: C (API 570, 5.2.2, 1st Para.)  After RBI  Establish INSPECTION PLAN
20. Procedures for segregating piping systems, installing blanks (blinds), and testing
tightness should be an integral part of:
A) Flanged Connection Safety practices B) Pressure Testing Practices
C) Inspection Practices D) Preparatory work
Answer: A (API 570, Para. 5.3.1 … 2nd Para)  MUST KNOW SAFETY QUESTION)

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21. Before starting inspections and entering large diameter piping, inspection personnel
should obtain permission to work in the vicinity from:
A) Safety Personnel and Inspection Supervisor

B) Safety Personnel and Control Room Operator
C) Operating Personnel responsible for the piping system
D) Safety Personnel and operations responsible for the piping system
Answer: C (API 570, Para. 5.3.4 … 3rd Paragraph)
22. Prior to performing inspections during records review, inspectors should be familiar
with all of these related to the prior history of the piping system EXCEPT:
A) Prior inspection plan B) Prior inspection results

C) Prior repairs to the system D) Other similar service inspections
Answer: A (API 570, Para. 5.3.5)  Current Inspection Plan … Not the Prior … Prior
inspection plans are only a concern when performing RBI to determine effectiveness
CAUTION … The December 2013 Exam reported 20 questions in Planning … This poor
guy only answered 11 of 20 correctly … Planning means KNOWING Sect 5.1, 5.2, 5.3
Don’t fail to study here! Know API 570 Code … CHAPTER 5 IS MOST IMPORTANT
I GOT AT LEAST 20 OF 22 CORRECT … 

STOP … CRITICAL PATHWAY # 2  570 Sect 5.1/5.2/5.3
1. 570 sends you to 574 Sect. 6 & 9 (Safety & Insp Prep)! Read this very well!
2. Sect. 7.1 & 7.2 cover Insp Planning & RBI respectively! Focus on 570 code!
Know many areas marked on 574 hi-lite copies (Three star Qs) are
not covered in my exam questions for the Sections 6 and 9 (Safety)!
ATTEND MY API 574 LECTURE (MAKE NOTES)
Summary: I know 570 Sect 5.1 – 5.3 & 574 Chapter 6 & 9 

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STOP! CRITICAL PATHWAY # 3  API 571 & 574

DETERIORATION & DAMAGE MECHANISMS
SEE API 571 HANDOUT & 150+Q&A ON 19 DMs
YOU MUST KNOW CODE TIPS WHERE TO
STUDY INSIDE 574 SECTION 7.4 & 571 … Lecture
NOTE: 574 DM Qs are included below (& Referenced)
23. Which of these are NOT “TYPES & AREAS OF DETERIORATION” per API 570?
A) Injection points, mix points, deadlegs, CUI, soil air interfaces, erosion and corrosion/erosion
B) Service specific & localized corrosion, Environmental cracking, Fatigue and creep cracking
C) Corrosion beneath linings & deposits, brittle fracture, freeze damage, Contact point corrosion
D) Caustic embrittlement, Chloride SCC, High Temperature Hydrogen attack, and MIC
Answer = D (API 570, Par. 5.4.2)  D = Specific damage mechanisms as per API 571
24. Inspection at selected deadlegs should include which of these monitoring points?
A) At a connection to a run of active pipe

B) At the stagnant end and at the connection to an active line
C) At an area 3 pipe diameters upstream & 10 pipe diameters downstream of a dead leg
D) None of these are correct per API 570 code and the API 574 recommended practices
Answer: B (API 570, 5.4.2.b & API 574, Para. 7.4.3)
25. Typical moisture sources that can cause CUI include all of the following EXCEPT:
A) Breaks in insulation
B) Rain and water leaks
C) Condensation
D) Deluge systems
Answer: A (570, 5.4.2.c & 574, Para. 7.4.4)  Breaks = a “cause” … not a source … of CUI

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26. When inspecting uncoated buried piping at grade, considerations should be given to
excavating to what depth to access the potential for hidden damage?
A) 6 to 18 inches B) 6 to 12 inches
C) At least 12 inches D) 18 to 24 inches
Answer: B (API 570, Para. 5.4.2.d & API 574, Para. 7.4.5)
27. Which of these statements are true regarding the proper inspection methods to use on
concrete-to-air and asphalt-to-air interfaces of buried piping without CP systems?
A) Check for caulking or seal condition at the interface that could allow moisture egress
B) If caulking/seal is deteriorated, look for evidence of corrosion beneath the surface (excavate)
C) If caulking/seal is deteriorated, look for evidence of corrosion beneath the surface (excavate
only if the piping system has been in service for over 5 years)
D) If caulking/seal is deteriorated, look for evidence of subsurface corrosion (excavation may be
necessary for systems over 10 yrs. old to inspect for subsurface corrosion before resealing joints.
Answer: D (API 570, Para. 5.4.2.d & Table 2 & API 574, Para. 7.4.5)  If buried piping has
satisfactory CP as determined by monitoring as per API 570, excavation is required only if there
is evidence of coating or wrapping damage  Must know this point also!
28. An effective inspection program (for service specific/localized corrosion/TMLs) includes

all of these elements EXCEPT:
A) It uses extensive and thorough non-destructive examination (NDE) methods

B) It uses Inspector knowledge of the service and where corrosion is likely to occur
C) It ensures communication to Inspection from operations whenever process upsets occur
D) It identifies all piping that may be missed from ordinary piping circuit inspection programs
Answer: D (570, Para. 5.4.2.e & 574, Par. 7.4.6.1)  Not all piping  Those w/degradation
29. Which of these locations/services are NOT a concern for internal corrosion due to the
process service (usually localized and specific to the service)?
A) Downstream of injection points and upstream of product separators

B) Dew point corrosion in condensing streams (overhead fractionation, etc)
C) Unanticipated caustic carryover into carbon steel (non-alloyed) PWHT’d piping systems
D) Where condensation or boiling of acids (organic and inorganic) or water is likely to occur
Ans: C (570, Para. 5.4.2.e & 574, Par. 7.4.6.2)  Non-PWHT’d … Should know A thru O!

34

30. Removal of surface material by the action of numerous individual impacts of either
solids or liquids resulting in damage that appears as grooves, rounded holes, waves and
valleys in a directional pattern is known as:
A) Corrosion B) Erosion
C) Fretting D) Embrittlement
Answer: B (570, 5.4.1.1/5.4.2 & 574, 7.4.7 & 571 Description of damage & Critical Factors)
31. Corrosion/erosion results in significantly greater metal loss than can be expected from
corrosion alone. This type of corrosion occurs at:
A) High velocity and high turbulence areas B) Fluid flow at high velocity areas
C) High fluid volumetric flow areas D) High fluid turbulence areas
Answer: A (570, 5.4.1.1/5.4.2 & 574, 7.4.7 & 571 Description of damage & Critical Factors)
32. When evaluating areas suspected of having localized corrosion/erosion, appropriate

NDE methods that yield thickness data over a wide area should be selected that include:
A) UT scanning & Profile Radiographic techniques
B) UT spot thickness checks
C) Profile Radiographic techniques
D) UT scanning techniques
Ans: A (570, 5.4.1.1/5.4.2 & 5.7.1, 2nd Para. & 574, 7.4.7 & 571 Inspection & Monitoring)
33. Piping systems may be susceptible to environmental cracking due to all of these except:
A) Upset process conditions
B) CUI and unexpected condensation
C) Expose to wet hydrogen sulfide (H²S)
D) Exposure to extremely cryogenic temperatures
Answer: D (570, 5.4.2 & 574, 7.4.8 & 571 for those listed in 574, 7.4.8.a/c)
34. Which of these is NOT a forms of environmental cracking associated with piping?
A) PASCC B) Caustic embrittlement

C) SOHIC D) Chloride SCC
Answer: C (570, 5.4.2.g & 574, 7.4.8 & 571 for those listed in 574, 7.4.8.a/c)  HIC &
blistering is listed, but SOHIC is not … because it is mostly associated with pressure vessels
35

35. When areas suspected of environmental cracking are found, what supplemental NDT
techniques should NOT considered reliable to verify the condition of the piping system?
A) Ultrasonics
B) Radiography
C) Liquid Penetrant
D) MT – wet fluorescent method
Answer: B (570, 5.4.2.g & 574, 7.4.8.2 & 571 for those covered on the exam
36. When environmental cracking is found in a pressure vessel and the piping system is
equally susceptible, what action should the Inspector take (if any) for the attached piping
systems that are located both upstream and downstream of the affected pressure vessel?
A) Piping systems are typically unaffected since environmental cracking is a local condition
B) Piping systems should be inspected throughout its entire length for environmental cracking
C) Selected spools should be designated for inspection prior to upcoming turnarounds
D) None of the above
Answer: C (570, 5.4.2.g & 574, 7.4.8.3)
37. If external or internal coatings, refractory linings, and corrosion-resistant linings are in
good condition and there is no reason to suspect a deteriorated condition behind them,
what statement best reflects the action the inspector should take?
A) It is never necessary to remove them for inspection of the piping system
B) It is usually not necessary to remove them for inspection of the piping system
C) It is usually a very bad decision to remove them for inspection of the piping system
D) None of these are correct per API 570 & API 574
Answer: B (570, 5.4.2.h & 574, 7.4.9.1 & 7.4.9.2)
38. Corrosion-resistant linings should be inspected for what types of damage?
A) Separations and breaks in linings only

B) Separations/breaks/holes in linings only
C) Separation/Breaks/Holes/Blisters in linings
D) None of the above are correct
Answer: C (570, 5.4.2.h & 574, 7.4.9.1 & 7.4.9.2)

36
39. When internal lining inspection reveals internal bulging of refractory linings (such as
that found in Sulfur Recovery Units), which action(s) should be taken by the Inspector?
A) Do external UT scans to determine wall thickness & detect any metal loss that may result
B) Remove all of the internal refractory lining to permit visual inspection of piping surfaces
C) Use standard radiographic examination techniques to determine active corrosion
D) None of the above are correct per API 570 & API 574
Answer: A (570, 5.4.2.h & 574, 7.4.9.3)  B would be correct if it stated that “a portion”
should be removed for inspection  Not all of the refractory need be removed
40. For metallic linings designed to be fully bonded, what NDE method is best for the
detection of holes, blisters or lining separation?
A) Liquid Penetrant (PT)

B) Radiography (RT)
C) Ultrasonic (UT)
D) Eddy Current
Answer: C (570, 5.4.2.h & 574, 7.4.9.2)
41. Where operating deposits, such as coke, are present on pipe surfaces, it is important to
determine whether such deposits have active corrosion beneath and the Inspector should:
A) Perform the required cleaning and do a best effort visual exam

B) Perform the required cleaning and do a best effort visual exam followed by pressure test
C) Perform the required cleaning and do a remote visual examination using Fiberoptic devices
D) Employ NDE techniques from the outside of the pipe such as profile RT, UT, and/or ET
Answer: D (570, 5.4.2.h & 574, 7.4.9.4)
42. What NDE method is preferred to detect “under deposit” corrosion & resulting wall
loss on SBP (≤ 1 NPS) when operating deposits are present/suspected on internal surfaces?
A) Liquid Penetrant (PT)

B) Radiography (RT)
C) Ultrasonic (UT)
D) Eddy Current
Ans: B (570, 5.4.2.h, API 570, Par. 5.7.1 & 574, 7.4.9.4)

37

43. Piping system fatigue cracking may result from excessive cyclical stresses:
A) Often well below a material’s static yield strength

B) Often well above a material’s static yield strength
C) Exceeding the elastic limits of the piping material
D) Exceeding the design limits of the piping material
Answer: A (570, 5.4.2.i & 574, 7.4.10.1)
44. Which of these is NOT a loading condition resulting in cyclical stress that can result in
low-cycle or high-cycle fatigue?
A) Pressure B) Mechanical
C) Thermal D) Environmental
Answer: D (570, 5.4.2.i & 574, 7.4.10.1)
45. Low-cycle fatigue failure is often caused by excessive:
A) Number of heat up & cool down cycles

B) Temperatures in operation
C) Piping vibration
Answer: A (570, 5.4.2.i & 574, 7.4.10.1)
46. High-cycle fatigue failure is often caused by excessive:
A) Number of heat up & cool down cycles

B) Temperatures in operation
C) Piping vibration
Answer: C (570, 5.4.2.i & 574, 7.4.10.1)
47. Which of these statements regarding piping system fatigue cracking are False?
A) Fatigue cracks can typically be first detected in high stress areas such as branch connections
B) Dissimilar metal welds at similar coefficients of thermal expansion are susceptible to thermal fatigue
C) Fatigue cracking is likely to cause piping failure before detection with any NDE methods
D) Proper design and installation are important to prevent fatigue cracking
Ans: B (570, 5.4.2.i & 574, 7.4.10.2 & 7.4.10.3) Differing coefficients of thermal expansion

38
48. Which of these statements regarding NDE and detection of fatigue cracking are False?
A) Fatigue cracking is likely to cause piping failure before detection with any NDE methods
B) Acoustic emission (AE) can detect cracks due to test pressures or stresses generated during tests
C) Liquid Penetrant (PT) or Magnetic Particle (MT) are preferred methods of detection
D) Angle beam UT is preferred when inspecting from the ID for OD cracking
Answer: D (570, 5.4.2.i & 574, 7.4.10.2 & 7.4.10.3) From the OD for ID cracking
Shear wave from OD for ID fatigue cracks
49. Which statement below is false regarding the damage mechanism known as Creep?
A) Cracking is accelerated when operation conditions in the creep range are cyclic
B) Creep cracking cannot occur if a system is operated within design conditions
C) Creep can occur in 1-¼ Cr steels operating above 900°F
D) Creep is dependent on time, temperature and stress
Answer: B (570, 5.4.2.j & 574, 7.4.11.1) Creep cracking can eventually occur at design
conditions since some piping code allowable stresses are in the creep range.
50. NDE methods of detecting creep cracking include Visual examination of areas of high
stress concentration and all of the following EXCEPT:
A) In-situ metallography & dimensional verification

B) MT and PT and Eddy Current (ET)
C) Ultrasonic Testing & Profile RT
D) AE and DCFM
Ans: D (570, 5.4.2.j & 574, 7.4.11.2) ACFM  Alternating Current Field Measurement

39

51. Potential for brittle fracture shall be considered when performing any of these except:
A) Starting up units after T&I B) Hydro-test
C) Pneumatic test D) Adding additional loads
Ans: A (570, 5.4.2.k & 574, 7.4.12.1) Special attention 2 1/4 Cr-1 Mo (temper embrittlement)
52. After unexpectedly severe freezing weather, it is important to check for freeze damage
to exposed piping components:
A) After temps rise above 32F (0C)

B) After temps rise above 40F (4C)
C) Before the system thaws
D) After the system thaws
Answer: C (570, 5.4.2.L & 574, 7.4.13)
53. In freeze damage, if rupture has occurred, leakage may be temporarily prevented by
frozen fluid and all of these areas in water services should be carefully examined except:
A) Open-ended drains B) Low points

C) Drip legs D) Deadlegs
Answer: A (570, 5.4.2.L & 574, 7.4.13)
54. Freeze damage can occur in which of these fluid services and is caused by?
A) All services, and it is caused by contraction

B) Only Water service, and it is caused by contraction
C) Water & aqueous solutions, and it is caused by expansion
Answer: C (API 570, 5.4.2.L & API 574, Para. 7.4.13.1)
55. Which statement is FALSE regarding contact point corrosion?
A) It is caused by atmospheric corrosion and always results in rusting due to coating failure
B) It is localized at pipe support contact points and is the result of crevice corrosion
C) It is caused by deposits that contain corrosive species, water and oxygen
D) More corrosion can be expected in moist marine climates
Answer: A (API 570, 5.4.2.M & API 574, Para. 7.4.14)  Can result in serious leaks
END SECT 5.4 (API 570) & SECT 7.4 (API 574) DMs
40
STOP … CRITICAL PATHWAY # 4 (570 Sect 5.5)

REVIEW THE HI-LITES IN API 574 CHAPTER 10
YOU WANT TO BE AN API 570 PIPING INSPECTOR?
YOU MUST KNOW THE 8 GENERAL TYPES OF
INSPECTION & SURVEILLANCE RECOGNIZED
IN 570 CODE & DETAILED IN API 574 CH. 10 …
NOTE: API 574 Qs ARE NOT COVERED IN THE
1,000+ QUESTIONS! MY LECTURE WILL HI-
LITE AND COVER THESE DURING THE CLASS
YOUR TASK: CREATE 10 Qs FROM API 574 CHAPTER 10!
Notes: Review chapter 10 and Hi-Lite copy of API 574 and list the:
Inspection type … Page Number … Chapter 10 Section … details!
Example 1: (Par. 10.1.2.1 Ext) …Many leaks can be stopped by tightening packing glands …
other tempting answers may be … Flange bolting … gland flanges …
Ex 2: (Par. 10.1.5 Ext) … Specialized equipment, such as a pulsation bottle or sway stabilizers,
may be required in cases of: severe vibration …others thermal expansion, high restraint
Ex 3: (Par. 10.1.6.2 Ext)…Lines that sweat are susceptible to deterioration: at areas of support
1._________________________________________________________
2._________________________________________________________
3._________________________________________________________
4._________________________________________________________
5._________________________________________________________
6._________________________________________________________
7._________________________________________________________
8._________________________________________________________
9._________________________________________________________
10.________________________________________________________

41

56. Which of these is NOT a General type of inspection & surveillance per API 570?
A) Internal visual and external visual inspections
B) On-stream and thickness measurement and supplemental inspections
C) CUI inspection and vibrating piping inspection and Injection point inspection
D) Infrared Thermography for Hot spots, RT for fouling/plugging, Soil/Air interface inspections
Answer: D (API 570, 5.5)  Answer D is NOT 1 of 8 general types of inspection per 570
57. When conducting internal inspections of large diameter lines, ducts or other large
diameter pipe systems, inspections should be performed using what methods/techniques?
A) Both remote visual & supplemental UT B) Those found in API-510 & API 574
C) Supplemental inspection by UT D) Remote visual inspection
Answer: B (API 570, 5.5.1)
58. Which statement is FALSE regarding internal visual inspection of pipe surfaces?
A) When possible & practical, inspections may be scheduled for large-diameter piping systems
B) Inspections are similar in nature to pressure vessel inspections and should be conducted with
methods and procedures similar to those outlined in API 510 and API 574
C) When piping flanges are disconnected, visual inspection may be done with or without NDE
D) Direct visual inspection techniques can be helpful when inspecting piping too small to enter
Ans: D (570, Par. 5.5.1)  Remote visual inspection techniques … ASME V Art. 9 (VT)
59. Thickness measurements are taken to determine the condition and remaining life of a
piping system. Thickness measurements can be taken when and performed by whom?
A) While piping system is either in operation or out of operation and by Inspector or Examiner
B) While piping system is either in or out of operation and by a qualified Examiner ONLY
C) While piping system is either in or out of operation and by a certified Examiner ONLY
D) While piping system is either in or out of operation and by the Inspector ONLY
Answer: A (API 570, 5.5.3) … That one was too easy
60. An external visual inspection DOES NOT determine which of these conditions?
A) Condition of the exterior of the piping, insulation systems, coating systems & any hardware
B) Any evidence of misalignment and conditions where vibration can occur and cause damage
C) Any evidence of leakage (flanges, valves, threaded joints, etc) & contact point corrosion
D) Conditions of the piping system (remaining life) by taking thickness measurements
Answer: D (API 570, 5.5.4 & 5.5.3)  Thickness measurement is separate from Ext Insp

42

61. What API STD outlines methods/procedures for external visual piping inspection?
A) API 570 B) API 510
C) API 574 D) API 572
Answer: C (API 570, Par. 5.5.4  API 574, Par. 10.1.1  Annex A Checklist = Must know
62. Which item is NOT an inspection item concerning piping hangers/support conditions?
A) Locate any “bottomed out” spring supports and support shoes displaced from their supports
B) Support dummy legs have adequate drainage (not filled with water that causes corrosion)
C) Locate any cracked or broken hangers including any missing/damaged hardware
D) Restraint conditions that relieve stress existing in the piping system
Answer: D (API 570, Par. 5.5.4  See also API 574, Par. 10.1.4.1  Annex A Checklist
Note: Improper restraint conditions “create” or “Cause” stress in piping  Not relieve it
63. Bellows expansion joints should be visually inspected for all of these problems except:
A) Displacement exceeding design
B) Coating failure & corrosion
C) Unusual deformation
D) Misalignment
Answer: B (API 570, Par. 5.5.4 )
64. In addition to inspector, what other personnel can perform 570 external inspections?
A) Qualified Operating/Maintenance Personnel when acceptable to an Inspector
B) Personnel suitably trained and appointed by the Management
C) Any plant personnel
D) Only the inspector
Answer: A (API 570, Par. 5.5.4)  Third Paragraph
65. Which of these statements are most correct regarding CUI given the following info?
Assume: Carbon Steel piping system is 100% insulated (In good condition) and operates in
a temp range of 25°F to 250°F (Also located downwind of steam vents & a cooling tower)!
A) The entire insulated line in this piping system is very susceptible to CUI
B) Only those areas immediately exposed to the steam vents are very susceptible to CUI
C) Only those areas immediately exposed to cooling tower mist are very susceptible to CUI
D) None of this line is susceptible to CUI as the insulation is assumed sound (in good condition)
Answer: A (API 570, 5.5.6 & API 574, Para. 7.4.4.1.a/b/e)  Location + temp susceptible

43

66. Insulated piping systems susceptible to CUI DO NOT INCLUDE:
A) CS piping systems operating between 10°F (–12°C) and 350°F (175°C)
B) Austenitic SS piping systems operating between 50°F (10°C) & 120°F (60°C)
C) CS piping systems normally operating above 350°F (175°C) in intermittent services
D) Those exposed to cooling tower mist, steam vents, deluge systems & subject to process spills
Ans: B (570, Par. 5.5.6/Table 2 & 574, Par. 7.4.4.1.e/f/h)  120°F (60°C) & 400°F (205°C)
67. Insulated piping systems susceptible to CUI DO NOT INCLUDE:

A) Piping systems with deteriorated insulation, coatings, and/or wrappings; bulges or staining of
insulation or jacketing system or missing bands (bulges can indicate corrosion product buildup)
B) Steam-traced piping systems that experience tracing leaks at tubing fittings beneath insulation
C) Dead-legs & attachments protruding from insulation (operating at different temperatures)
D) All vibrating piping systems having insulation (this allows moisture under the insulation)
Ans: D (570, Par. 5.5.6/Table 2 & 574, Par. 7.4.4.1)  Items A thru L  Must Know
68. Which location on insulated piping systems is NOT necessarily susceptible to CUI?
A) Penetrations or breaches in jacketing B) Termination of the insulation at flanges
C) Termination of insulation in vertical pipe D) At insulation direction changes (ell, tee)
Ans: D (570, Par. 5.5.6/574, Par. 7.4.4.2) Know areas “a” to “h” … expect exam questions.
69. At junctions where vibrating piping systems are restrained (such as branch
connections), what method(s) of NDE should be used to assess pipe condition and what
damage mechanism is likely to occur if periodic inspections are neglected?
A) MT or PT … To detect onset of fatigue cracking
B) RT or UT … To detect onset of fatigue cracking
C) VT or ET … To detect the onset of fatigue cracking
D) None of these are correct because fatigue cracking cannot be detected before it happens
Answer: A (API 570, 5.5.7)
70. In addition to required inspections, supplemental inspections are often performed.
Which of the following is NOT considered a supplemental inspection per API 570?
A) Radiography and/or Infrared Thermography to check for fouling, plugging and hot spots
B) Acoustic emission or acoustic leak detection for leak detection
C) Ultrasonic or radiography for localized corrosion
D) Surveillance of a line to detect movement
Answer: D (API 570, 5.5.8)  Supplemental Inspection requirements)  NDT Section

44

71. A typical injection point pipe circuit starts how far upstream of the injection point per
API 570 recommended limits:
A) 12 inches B) 12 in. or 2 times pipe diameter (the greater)
C) 12 in. or 3 times pipe diameter (the lesser) D) 12 in. or 3 times pipe diameter (the greater)
Answer: D (API 570, 5.5.9 & Figure 1)  when API 570 paints you a picture, KNOW IT
72. Injection points are sometimes subject to accelerated or localized corrosion from
normal or abnormal operating conditions. Because of this, how may they be treated?
A) As a separate inspection circuit needing to be inspected thoroughly on a regular schedule
B) As any other piping in the plant to be inspected thoroughly on a regular schedule
C) No special treatment is required and normal inspections apply
D) None of the above are recommended by the API 570 code
Answer: A (API 570, 5.5.9)
73. When designating an inspection point circuit for the purposes of inspection, the
recommended downstream limit of the circuit extends how far past an injection point?
A) To 2nd change in flow direction or 25 feet beyond the injection point (use the lesser)
B) To 2nd change in flow direction or 25 feet beyond the injection point (use the greater)
C) To 2nd change in flow direction or 25 ft after first change in flow direction (use the lesser)
D) To 2nd change in flow direction or 25 ft after first change in flow direction (use the greater)
Ans: C (API 570, 5.5.9 & Figure 1)  May also be in the Open Bk  Expect Closed Bk)
74. When may injection point circuit circuits be extended to the next piece of pressure
equipment per API 570?
A) When it meets the inspector’s approval (case-by-case decision)
B) Circuits shall always be extended to the next piece of pressure equipment
C) Circuits should always be extended to the next piece of pressure equipment
D) When it is more appropriate than using the recommended downstream limits
Ans: D (API 570, 5.5.9 & Figure 1)  May also be in the Open Bk  Expect Closed Bk)
75. Which is the preferred method(s) for inspecting injection points to establish minimum
thickness at each TML?
A) AE B) RT C) UT Thickness D) RT and/or UT Thickness
Answer: D (API 570, 5.5.9, Page 27)

45

76. Which of these is NOT an API 570 guideline for selecting and establishing TMLs on
injection point (IP) circuits subject to localized corrosion?
A) Establish TMLs on all fittings within the IP circuit
B) Establish TMLs at the upstream and downstream limits of the IP circuit
C) Establish TMLs on pipe wall at locations of expected pipe wall impingement of injected fluid
D) Establish TMLs at intermediate locations along the longer straight piping within an IP circuit
Ans: A (API 570, 5.5.9.a/b/c/d)  Establish TMLs on appropriate fittings within the IP circuit
STOP! CRITICAL PATHWAY # 5 (570 Sect 5.6 / 5.7)
NON-DESTRUCTIVE EXAMINATION (NDE)

STUDY GUIDE PART 3 IS A MUST READ/KNOW!
REVIEW HI-LITES IN THESE ASME & API DOCS:
 ASME V, ART. 2 (RT), 6 (PT), 7 (MT), 9 (VT), 10 (LT), 23 (UTT)
NOTE: REVIEW THESE ARTICLES AND STUDY GUIDE PART 3
 API 577 CHAPTER 9 … AN NDE “MUST KNOW” CHAPTER
NOTE: REVIEW THE HI-LITE COPY AND 100+ Q&A IN CH. 9
 ASME B31.3  See Study Guide for many NDE code references
NOTE: Review B31.3 HI-LITE COPY & 165+ Q&A …Open Book Qs
 API 574 SECTION 7.3/7.4 (repeat of API 570 … Lowest priority)
Study Tip for Section 5.6:
CMLs will account for up to 6 API 570 exam Qs
Study Tip Section 5.7 & NDE (ASME V, API 577, 574):
NDE Questions can be as many as 18 on API 570 exam
Learn to find open book questions using bookmarks feature

46
77. When selecting Condition Monitoring Locations, which of these shall be considered?
A) Potential for localized and service specific corrosion

B) Class of piping system as per API 570
C) Pipe diameter & flow velocity
Answer: A (API 570  5.6.1)  Must know meaning of “CML” & Sect. 5.6 requirements
78. Which of the following piping systems will have NOT require more CMLs and will
NOT need to be monitored more frequently?
A) Piping systems having high potential consequences if a failure occurs

B) Piping systems subject to higher corrosion rates
C) Piping systems subject to localized corrosion
D) Piping systems selected by Inspector
Answer: D (API 570, 5.6.2, 1st Paragraph)
79. When CMLs will be substantially reduced or eliminated, who should be consulted?
A) Owner/User
B) Engineer
C) Inspector
D) Corrosion knowledgeable person
Answer: D (API 570, 5.6.2, 1st Para, Last sentence) … Person knowledgeable in Corrosion)
80. Which of these statements is false regarding the minimum thickness at each CML?
A) The minimum thickness at each CML can be located by ultrasonic scanning or radiography
B) Electromagnetic techniques can identify thin areas that may then be measured by UT or RT
C) Values to be used in calculations shall be the thinnest reading found in the examination point
D) UT scanning at CMLs = taking several thickness measurements looking for localized thinning
Answer: C (API 570, 5.6.2, 2nd Paragraph) … the thinnest reading or an average of several
measurement readings taken within the area of an examination point  Used for calcs

47

81. Where appropriate, thickness measurements should include measurements at each of
the four quadrants on pipe and fittings, with special attention to:
A) Inside/outside radius of elbows & tees where corrosion/erosion could increase corrosion rates
B) Outside radius of elbows & tees only where corrosion/erosion could increase corrosion rates
C) Outside radius of elbows & tees only where erosion could increase corrosion rates
D) Inside radius of elbows & tees only where erosion could increase corrosion rates
Answer: A (API 570, 5.6.2, 3rd Paragraph) …
82. Regarding CML monitoring, which statement is FALSE?
A) Corrosion rates shall be determined from successive measurements

B) As a minimum, the thinnest reading and its location shall be recorded
C) Corrosion rates should be calculated to determine limiting components of each piping circuit
D) Remaining life shall be calculated to determine the thickest components of each piping circuit
Answer: D (API 570, 5.6.2, 3rd Para) … To determine the limiting components of each …
83. CMLs should be established for all of these areas EXCEPT those at areas of:
A) Continuing CUI
B) Corrosion at S/A interface
C) Potential general corrosion
D) General uniform corrosion
Answer: C (API 570, 5.6.2, 4th Para) … Potential “localized” corrosion …
84. Which of these is NOT a factor the inspector should consider when selecting CML
locations?
A) Results from previous inspections

B) Potential consequence of loss of containment
C) Patterns of corrosion that are expected in the process unit
D) Patterns of corrosion that might be experienced in the process unit
Answer: D (API 570, 5.6.3) Patterns of corrosion that HAVE BEEN EXPERIENCED
85. A minimal number of CMLs are acceptable:
A) Whenever the corrosion rate is low and the corrosion is not localized
B) Whenever the corrosion rate is well known to an owner/user
C) Whenever the corrosion rate has been accurately established
D) Whenever it is acceptable to the API Authorized Inspector
Answer: A (API 570, 5.6.3) … MUST KNOW  ON EVERY EXAM 

48

86. Which condition below does NOT require Inspector to consider selecting more CMLs?
A) Higher potential for disaster in the event of a leak

B) Higher expected or experienced corrosion rates
C) Higher potential for localized corrosion or CUI
D) Higher potential for general corrosion
Answer: D (API 570, 5.6.3) … More Paragraph
87. Which of these conditions will NOT result in fewer or less CMLs selected?
A) Low potential for disaster in the event of a leak

B) Relatively noncorrosive piping systems
C) Long, straight-run piping systems
D) Category D piping systems
Answer: D (API 570, 5.6.3) … Fewer or Less Paragraph
88. Which of these conditions will NOT result in the elimination of CMLs?
A) Noncorrosive systems, as demonstrated by history

B) No potential for disaster exists in the event of a leak
C) Noncorrosive systems, as demonstrated by similar service
D) Systems not subject to changes causing corrosion as shown by history &/or periodic reviews
Answer: B (API 570, 5.6.3) … Eliminated Paragraph
89. When low potential exists for creating an environmental emergency in event of a leak:
A) Fewer CMLs should be selected

B) More CMLs should be selected
C) CMLs shall be eliminated
D) CMLs may be eliminated
Answer: A (API 570, 5.6.3) … Another style of question API uses … See how they do it!
90. When extremely low potential exists for creating an environmental emergency in event
of a leak:
A) Fewer CMLs should be selected

B) More CMLs should be selected
C) CMLs shall be eliminated
D) CMLs may be eliminated
Answer: D (API 570, 5.6.3) …Another style of question API uses … See how they do it!

49

91. If a system is not subject to changes that could cause corrosion as demonstrated by
history and/or periodic reviews, then:
A) Fewer CMLs should be selected B) More CMLs should be selected
C) CMLs shall be eliminated D) CMLs may be eliminated
Answer: D (API 570, 5.6.3) …Another style of question API uses … See how they do it!
92. In relatively noncorrosive piping systems, which of these is true regarding CMLs?
A) Fewer CMLs should be selected B) More CMLs should be selected
C) CMLs shall be eliminated D) CMLs may be eliminated
Answer: A (API 570, 5.6.3) …Another style of question API uses … See how they do it!
93. Which of these is NOT an example of identification of a CML examination point?

A) Holes cut in insulation/plugged with covers or temporary insulation covers for fittings/nozzles
B) Locations marked on un-insulated pipe using paint stencils, metal stencils, or stickers
C) Isometrics or documents showing piping system components
D) Radio frequency identification devices (RFID)
Answer: C (API 570, 5.6.3) … Isometrics or documents showing CMLs!
94. Careful identification of CMLs and the examination points are necessary to:
A) Enhance accuracy & repeatability of data B) Ensure accuracy of UT measurements
C) Ensure the accuracy of corrosion rates D) None of these are correct
Answer: A (API 570, 5.6.3) …
95. When do Corrosion specialists NOT need to be consulted about the appropriate
placement and number of CMLs for piping systems?
A) Whenever piping systems are susceptible to localized corrosion or cracking
B) Whenever piping systems are susceptible to cracking
C) When CMLs will be greatly increased in number
D) When CMLs will be completely eliminated
Answer: C (API 570, 5.6.3) …
96. In theory, a circuit subject to perfectly uniform corrosion could be adequately

monitored with:
A) Two CMLs to verify corrosion uniformity B) Only one CML
C) Zero CMLs (none would be needed) D) None of these are correct per API 570
Answer: B (API 570, 5.6.3) … In reality, corrosion is never truly uniform

50

97. What would you expect to happen if you were taking UT readings on piping with an
operating temperature higher than 200° F (93C)?
A) Thickness readings would be lower and would need to be corrected for temperature
B) Thickness readings would not be influenced and would not need to be corrected
C) Thickness readings would be 1% higher for every 100°F temp rise above 150°F
D) Thickness readings would be 1% higher for every 100°F temp rise above 100°F
Ans: C (ASME V, Art. 23, SE-797, Para 8.5 “Rule of Thumb” & API 570, Para. 5.7.1)
98. UT thickness measurements taken on what size pipe may require specialized equipment
such as miniature transducers, curved shoes and diameter specific calibration blocks?
A) Below NPS 1 only B) NPS 1 and below

C) NPS 2 and below D) NPS 3 and below
Answer: C (API 570, 5.7.1)
99. What are the preferred methods per API 570 when the corrosion in a piping system is
non-uniform or the remaining thickness is approaching the minimum required thickness,
requiring additional thickness measurements?
A) Ultrasonic (UT) scanning methods B) Radiographic (RT) techniques

C) RT techniques or UT scanning methods D) Physical measurements using calipers
Answer: C (API 570, 5.7.1)
100. Temperature effects requiring adjustment by an appropriate temperature correction

factor when performing ultrasonic thickness measurement occurs at temperatures above:
A) 100°F (39°C) B) 150°F (65°C)

C) 212°F (100°C) D) 200°F (94°C)
Answer: B (API 570, Section 5.7.1 in the third paragraph and repeated again in 5.7.f)
101. What is the API 570 preferred NDE method used for thickness measurements of
piping NPS 1 & less?
A) UT thickness measurements B) Radiographic (RT) profile techniques

C) Both UT and RT are preferred D) Eddy Current (ET) techniques
Answer: B (API 570, 5.7.1)  Sections 5.6 & 5.7 are NDT Sections  MUST KNOW

51

102. Which of these is NOT a factor that can result in reduced UT measurement accuracy?
A) Rocking the probe (on curved surfaces) or improper coupling of probe to surface
B) Improper instrument calibration or improper resolution on the detector screens
C) Thicknesses of less than 3/16 in. (5mm) for typical digital thickness gauges
D) External coatings or scale or significant surface roughness
Answer: C (API 570, Section 5.7.1 in “a” through “i”) … (Thickness < 1/8 inch or 3.2mm)
103. The preferred method for thickness measurement of NPS 1 & smaller per API 570 is:
A) Ultrasonic thickness technique B) Radiographic profile technique
C) Either UT thickness or RT methods D) None of these are preferred by API 570
Answer: B (API 570, Para. 5.7.1) … Reason … The effects of “doubling” occur during UT
104. With out of service piping systems, what method determines approximate thicknesses
of castings, forgings, valve bodies, as well as pit depth approximations from CUI on pipe?
A) Radiographic (RT) techniques
B) Ultrasonic (UT) scanning methods
C) RT techniques or UT scanning methods
D) Physical thickness measurements using calipers
Answer: D (API 570, 5.7.1)
105. Regarding surface preparation for the various NDE techniques, the inspector may
need advice from:
A) No one (Inspectors call it) B) Corrosion specialist
C) NDE specialist D) Engineer
Answer: C (API 570, 5.7.3)
106. Owner/user shall specify what type of NDE personnel when inspection is required
from the external surface and detection of interior surface (ID) breaking flaws is required?
A) Industry qualified radiographers
B) Industry-qualified UT shear wave examiners
C) Either Industry qualified radiographers or UT shear wave examiners
D) Qualified MT or PT technicians may be used in accordance with API 570
Answer: B (API 570, 5.7.4)
107. Industry-qualified UT shear wave examiners may be used for all of these EXCEPT:
A) Collecting data to meet Risk-Based-Inspection requirements
B) Collecting data for Fitness-For-Service evaluations
C) Detecting planar flaws from the external surface
D) Sizing planer flaws from the external surface
Answer: A (API 570, 5.7.4)

52
PATHWAY #6 …B31.3 MUST KNOW CODE SECT. 345

(See 165 Q&A) & API 577, Sect. 9.11 and API 574, Sect. 10.5
Note: Only API 570 Code Qs are listed below … Must Read!
108. As part of a routine inspection, pressure tests are conducted:
A) Only when specified by owner/user B) They are not normally conducted
C) They are normally conducted D) They are never conducted
Answer: B (API 570, 5.8)  Pressure testing deserves its own color code (red)
109. As part of a routine inspection, pressure tests must be conducted under all of the
following circumstances EXCEPT:
A) Whenever U.S. Coast Guard regulations apply for over water piping
B) Whenever specified per requirements of local jurisdictions
C) Whenever specified by the inspector or piping engineer
D) Whenever specified by a repair organization
Answer: D (API 570, 5.8)  Pressure testing deserves its own color code (red)
110. Per API 570, when pressure tests are conducted, they should be in accordance with:
A) ASME Section V B) API 570 Code
C) ASME B31.3 Code D) Owner/user instructions/procedures
Answer: C (API 570, 5.8 … 1st Para, 3rd Sentence)  B31.3 PATHWAY  SECTION 345
111. Per API 570, which document is NOT a resource to guide piping inspectors when they
have added considerations for pressure testing outside of ASME B31.3 code requirements?
A) API 574 B) API 577
C) API 579-1/ASME FFS-1 D) ASME PCC-2
Answer: B (API 570, 5.8 … 1st Para, 4th Sentence) … Note: 577 Section 9.11 can be on exam
112. Lower pressure tests, which are used only for tightness of piping systems, may be
conducted at pressures designated by:
A) Owner/user B) Engineer
C) ASME B31.3 Code D) Jurisdiction Rules
Answer: A (API 570, 5.8 … 1st Para, 5th Sentence)

Exam Tip: Also know pressure test requirements per Section 8.2.6  normally required
after an alteration … These will be covered later in the Hundreds in Section 8.2

53

113. Per API 570, when a pressure test is required, it shall be conducted (when)?
A) Either before or after any heat treatment if approved by the Inspector

B) Either before or after any heat treatment if approved by the Engineer
C) Always before any heat treatment
D) Always after any heat treatment
Answer: D (API 570, 5.8 … 3rd Para)  MUST KNOW ALWAYS AFTER PWHT RULE
114. API 570 cautions the owner/user to avoid exceeding what critical limit for material
during pressure tests (especially for equipment at elevated service temperatures)?
A) Avoid exceeding 90% of SMYS of a material at test temperature during pressure testing
B) Avoid exceeding the specified maximum tensile strength during pressure testing
C) Avoid exceeding the specified minimum yield strength during pressure testing
D) Avoid exceeding the MAWP for the equipment during pressure testing
Ans: A (API 570, 5.8 … Last Para & Note)  Must know critical Note / 90% SMYS rule!
115. When flammable liquid is used for pressure testing, its flash point shall be at least:
A) 60° F (15°C) B) 90°F (32°C)

C) 120°F (49°C) D) 150°F (65°C)
Answer: C (API 570, 5.8.1 … 1st Para)  120F (49C) flammable liquid flash point rule
116. Piping fabricated of or having components of 300 series SS being hydrotested with a
solution made up of potable water should have a total chloride concentration of less than:
A) 50 ppm B) 100 ppm

C) 200 ppm D) 250 ppm
Answer: D (API 570, 5.8.1 2nd Para  See Note  250 ppm rule for potable water
117. Piping fabricated of or having components of 300 series SS being hydrotested with a
de-ionized or de-mineralized water or steam condensate should have a total chloride
concentration of less than:
A) 50 ppm B) 100 ppm

C) 150 ppm D) 200 ppm
Answer: A (API 570, 5.8.1 2nd Para)  50 ppm rule for steam condensate or demin water

54

118. Per API 570, after testing is completed, piping systems should receive which of these
corrosion prevention measures regarding removal of the test medium?
A) Systems should be drained & dried using warm dehumidified air below ambient temperature
B) Systems should be drained well (vents open) & dried using pressurized air blowing methods
C) Systems should be drained & then dried in any manner acceptable to the repair organization
D) Systems should only be drained using the best possible effort and checked by Inspection
Ans: B (API 570, 5.8.1 … Last Para)  Pressure testing draining and layup rules
119. If potable water is not available or if immediate draining & drying after hydro testing
is not possible, water having a very low chloride level, higher pH (greater than 10), and an
inhibitor addition may be considered to reduce the risk of:
A) Pitting and Erosion
B) Brittle Fracture and Temper Embrittlement
C) Pitting and Microbiologically induced corrosion
D) Pitting and Polythionic acid stress corrosion cracking
Answer: C (API 570, 5.8.1 … Last Para) Know low chloride and high pH rules for layup)
120. Which statement below is true regarding pressure testing piping systems per API 570?
A) Owner/user should avoid exceeding 90 % of SMYS of a given material at the test temperature
B) Pressure tests may use the service fluid if its minimum temp is not less than 60°F (15°C)
C) Pneumatic tests may be applied in lieu of hydrostatic tests at Inspector’s discretion
D) When a pressure test is required, it shall be conducted before any heat treatment
Answer: A (API 570, Section 5.8 found in multiple areas) … A = Correct, B = 120° F rule,
C = At owner’s discretion per API 570 & B31.3 Para. 345.1.b … D = AFTER any PWHT)
121. Per API 570, what limitation(s), if any, allow(s) use of a pneumatic pressure test when
it is considered impracticable to hydrostatically test a piping system?
A) Only an owner may decide which limitations make a hydrotest impracticable
B) Temperature, structural, or process limitations
C) Only structural or process limitations
D) Only process limitations
Answer: B (API 570, 5.8.2)  Pressure testing deserves its own color code (red)
122. Potential risks to personnel/property from pneumatic testing shall be considered when
carrying out pneumatic tests. Per API 570 as a minimum, inspection precautions must meet
A) API 570 requirements B) API 574 recommended practices
C) ASME B31.3 code rules D) Owner/User Safety Rules
Answer: C (API 570, 5.8.2)  Pressure testing deserves its own color code (red)

55

123. Ambient pressure test temps may cause piping system failures because carbon, low-
alloys & steels embrittled by service exposure may be susceptible to any of these except:
A) A damage mechanism caused by metallurgical changes known as Temper Embrittlement
B) A damage mechanism caused by material property changes known as Brittle Fracture
C) A damage mechanism known as Caustic Embrittlement
D) Brittle failure
Answer: C (API 570, Para. 5.4.1.1 & Para. 5.8.3) … Brittle failure includes both the brittle
fracture and a possibility of temper embrittlement, especially in 2-1/4 Cr 1Mo materials)
124. Many failures have been attributed to brittle fracture of steels that were exposed to:
A) Temperatures above the material’s transformation temperature during pressure testing
B) Temperatures below the material’s transformation temperature during pressure testing
C) Temperatures below the material’s transition temperature during pressure testing
D) Temperatures above the material’s transition temperature during pressure testing
Answer: C (API 570, Para. 5.8.3) … and to pressures greater than 25 % of the required
hydrostatic test pressure or 8 ksi of stress, whichever is less.
125. During pressure test, many failures were attributed to brittle fracture of steels exposed
to temperatures below a material’s transition temperature and to pressures greater than:
A) 25% of the required hydrostatic test pressure or 8 ksi of stress, whichever is less
B) 50% of the required hydrostatic test pressure or 8 ksi of stress, whichever is greater
C) 50% of the required hydrostatic test pressure or 8 ksi of stress, whichever is less
D) 25% of the required hydrostatic test pressure or 8 ksi of stress, whichever is greater
Answer: A (API 570, Para. 5.8.3) …  Pressure testing includes Brittle Fracture concerns
126. Per API 570, most brittle fractures in piping systems have occurred (when)?
A) After many applications of a high stress level (any in-service hydrotest in corroded condition)
B) On the second application of a high stress level (first filling/pressurization after pressure test)
C) On the first application of a high stress level (first hydrotest or overload)
D) None of the above is correct
Answer: C (API 570, Para. 5.8.3) …  Pressure testing includes Brittle Fracture concerns
127. The potential for a brittle failure shall be evaluated by an engineer prior to
Hydrostatic Testing or especially prior to Pneumatic Testing because of the:
A) Higher chance for leakage involved in the pneumatic test
B) Lower chance for leakage involved in the pneumatic test
C) Higher potential energy involved in the pneumatic test
D) Lower potential energy involved in the pneumatic test
Answer: C (API 570, Para. 5.8.3) … Must know Pneumatic Test Stored Energy Calculation

56

128. Per API 570, special attention shall be given when pressure testing which of these
steels because they may be subject to Brittle Fracture during start-up/shut down because:
A) Metallurgical change known as Temper Embrittlement may affect all 1- ¼ Cr 1 Mo steels
B) Metallurgical change known as Temper Embrittlement may affect all 2- ¼ Cr 1 Mo steels
C) Metallurgical change known as Brittle Fracture may occur in all 5% - 9% Chrome steels
D) Metallurgical change known as Brittle Fracture may occur in all 1- ¼ Cr 1 Mo steels
Answer: B (API 570, Para. 5.8.3) …  Pressure testing includes Brittle Fracture concerns
129. To minimize the risk of brittle fracture during a pressure test, the metal temperature
should be maintained at least 30 °F (17 °C) above the MDMT for piping that is:
A) Less than two inches (5cm) thickness B) Two inches (5cm) thickness or less
C) Greater than two inches (5cm) thickness D) None of these thicknesses are correct
Answer: C (API 570, Para. 5.8.3) … Pressure testing includes Brittle Fracture concerns
130. To minimize the risk of brittle fracture during a pressure test, the metal temperature
should be maintained at least 10 °F (6 °C) above the MDMT for piping that is:
A) Less than two inches (5cm) thickness B) Two inches (5cm) thickness or less
C) Greater than two inches (5cm) thickness D) None of these thicknesses are correct
131. API 570 recognizes an upper test temp limit to minimize potential for Brittle Fracture
and it is generally understood that metal temperature (test temperature) need not exceed:
A) 100 °F (38°C) unless there is information indicating a higher test temperature is needed
B) 120 °F (50°C) unless there is information indicating a higher test temperature is needed
C) 150 °F (65°C) unless there is information indicating a higher test temperature is needed
D) There is no API 570 recognized upper test temperature limit for metal temperatures
132. Which of these is FALSE regarding API 570 stated precautions and procedures that
may be necessary related to pressure testing & pressure relieving devices?
A) If test pressure > relief valve set pressure, using suitably designed test clamps is acceptable
B) If test pressure > relief valve set pressure, remove relief valves for the test’s duration
C) If test pressure > relief valve set pressure, blank relief valves for the test’s duration
D) If test pressure > relief valve set pressure, turn relief valve’s adjusting (load) screw
Answer: D (API 570, Para. 5.8.4) … Turning the adjusting screw is prohibited  Unsafe
133. Which of these is FALSE regarding API 570 stated precautions and procedures that
may be necessary related to pressure testing?
A) Lines containing irremovable expansion joints may be tested at reduced pressures per B31.3
B) Block valves that isolate piping during a test are to be tested at normal hydrotest pressures
C) Gage glasses, pressure gages, expansion joints, and rupture disks, should be removed
D) Gage glasses, pressure gages, expansion joints, and rupture disks, should be blanked
Ans: B (570, Par. 5.8.4 … Block valve seats required reduced test pressures or 1.1 factor)
57

134. Upon completion of the pressure test, what is required for pressure relief devices?
A) They must be reinstalled/reactivated as per drawings and Manufacturer Data Report (MDR)
A) They must always be inspected and retested & reinstalled/reactivated as per drawings/MDR
C) They must be reinstalled or reactivated using the proper setting for the piping system service
D) They must be reinstalled or reactivated using any setting for the piping system service
Answer: C (API 570, Para. 5.8.4) …  Pressure testing deserves its own color code (red)
135. Per API 570, which of the following precautions apply for the close visual inspection of
in-service piping components during a pressure test?
A) Close visual inspection should not be performed until test pressure is at/below design pressure
B) Close visual inspection should not be performed until test pressure is at/below 90% SMYS
C) Close visual inspection should not be performed until test pressure is at or below MAWP
D) Close visual inspection should not be performed until test pressure is at or below MAOP
Answer: C (API 570, Par. 5.8.4)  Important … Also “A” is correct (Definition of MAWP
136. Substituting NDE procedures for pressure test after an alteration is allowed only after:
A) Either an Engineer or an Inspector have approved the substitution
B) Both the Engineer and Inspector have approved the substitution
C) Inspector has approved the substitution
D) Engineer has approved the substitution
Answer: B (API 570, Para. 5.8.5) …  Pressure testing covers NDE also (RED & BLUE)
137. Per API 570, appropriate NDE shall be specified and conducted and substituted for a
pressure test when a pressure test is not performed after:
A) Any major repair or alteration … If the Engineer & Inspector approved the NDE substitution
B) Any major repair or alteration … If the Repair Organization approved the NDE substitution
C) Any major repair … If the Engineer & Inspector approved the NDE substitution
D) Any alteration … If the Engineer & Inspector approved the NDE substitution
Answer: D (API 570, Para. 5.8.5) … Pressure testing covers NDE also (RED & BLUE)
138. For closure welds that have not been pressure tested (also welding repairs identified
by Engineer or Inspector), in cases where UT is substituted for Radiography, owner/user
shall specify all of the following be done in accordance with API 570 except:
A) Application of ASME B31 Code Case 179 (ASME B31.1 piping) whenever it is applicable
B) Application of ASME B31 Code Case 181 (ASME B31.3 piping) whenever it is applicable
C) ASNT Level III qualified shear wave examiners must be used for these examinations
D) Industry-qualified UT shear wave examiners must be used for these examinations
Ans: C (API 570, Par. 5.8.5) OPEN BOOK EXAM QUESTION! NDE also (RED & BLUE)

58

STOP! CRITICAL PATHWAY # 7 (570 Section 5.9)
EXPECT 3 to 4 (SEVERAL) API 578 QUESTIONS !!!
ALL THE BEST 578 QS ARE INCLUDED OR HI-LITED IN 578
139. Regarding Material Verification and Traceability, this material verification program
should be consistent with which of these API practices?
A) API 574 B) API 577 C) API 578 D) API 579
Answer: C (API 570, 5.9)  Quickly review API 574, Sect 10.11.2 & Reinforce knowledge!
140. During repair or alteration to alloy piping systems, Inspector shall verify that newly
installed material is consistent with specified materials using any of these methods except:
A) 100% verification of all alloy materials used in the repair/alteration including any fasteners
B) PMI testing of welds of only those alloy materials used to maintain pressure containment
C) 100% verification of only those alloy materials used to maintain pressure containment
D) Spot examination of only those alloy materials used to maintain pressure containment
Answer: A (API 570, 5.9)
141. Material verification programs consistent with API 578 using risk assessment
procedures allow the owner/user to make assessments by any of these methods except:
A) 100 % alloy verification for all components

B) PMI testing in certain critical situations based on risk assessment
C) Sampling verification for 100% of all materials based on risk assessment
D) Sampling verification for a percentage of the materials based on risk assessment
Ans: C (570, 5.9)  Sample does not include 100%  578 definition representative sample
142. Material verification programs may include a description of methods for all of these
EXCEPT:
A) Physical component marking B) Program recordkeeping
C) Alloy material testing D) Alloy compositions
Answer: D (API 570, Definition Note in Section 3.1.48) Critical Definition
143. PMI testing can be accomplished by:

A) The inspector or the examiner B) The inspector only
C) The examiner only D) None of these is correct

59

144. If a piping system component should fail because an incorrect material was
inadvertently substituted for the proper piping material, the inspector shall:
A) Ensure further sampling (Up to 100%) of existing piping materials is accomplished ASAP
B) Only consider the need for the further verification of the existing piping materials
C) Ensure that further sampling of existing piping materials is accomplished ASAP
D) Ensure 100% verification of existing piping materials is accomplished ASAP
Answer: B (API 570, 5.9)  MUST KNOW  100% Certain to be on the exam!!!
145. If a piping system component should fail because incorrect material was inadvertently
substituted for proper piping material, the extent of further verification will depend upon:
A) Owner/User decision and probability of failure
B) Probability of failure due to these material errors
C) Circumstances such as the probability of failure and further material errors
D) Circumstances such as the consequences of failure and probability of further material errors
Answer: D (API 570, 5.9)
146. Who shall assess the need for and extent of an application of a material verification
program addressing inadvertent material substitution in existing alloy piping systems?
A) Repair Organization B) Engineering Organization
C) Owner/User D) Authorized Inspection Agency
Answer: C (API 570, 5.9)
147. When a Material Verification Program assessment leads to retroactive PMI testing &
the identification of components not meeting acceptance criteria, items are then targeted
for replacement. In this case, who shall establish a component replacement schedule?
A) Owner/user and Authorized Piping Inspector, in consultation with Corrosion Specialist
B) Owner/user and Authorized piping Inspector, in consultation with Repair Organization
C) Owner/user and Engineering Organization, in consultation with a Corrosion Specialist
D) Owner/user only, in consultation with a Corrosion Specialist
148. Historically, the greatest number of material nonconformances of serious consequence

has involved what materials being inadvertently substituted into another material system?
A) CS into Low Alloy (LA) steel systems (1.25Cr-1/2Mo, 2.25Cr-1Mo, 5Cr-1/2Mo, 9Cr-1Mo)
B) SS into Low Alloy (LA) steel systems (1.25Cr-1/2Mo, 2.25Cr-1Mo, 5Cr-1/2Mo, 9Cr-1Mo)
C) CS into Austenitic Stainless Steel systems (such as 304, 316, 321, 347, etc)
D) LA into Austenitic Stainless Steel systems (such as 304, 316, 321, 347, etc)
Ans: A (API 570, 5.9  Sends you to API 578, Para. 4.3.3.1)  Must know this common Q)

60

149. The primary testing methods for PMI include all of the following except for:
A) Examining Material Test Reports (MTRs) B) Portable Optical Emission Spectroscopy
C) Portable X-Ray Fluorescence (XRF) D) Laboratory Chemical Analysis
Answer: A (API 570, 5.9  API 578, Par. 5.2.1  Know the three PMI methods)
150. Which of the PMI test methods detects carbon content nondestructively?
A) Examining Material Test Reports (MTRs) B) Portable Optical Emission Spectroscopy
C) Portable X-Ray Fluorescence (XRF) D) Laboratory Chemical Analysis
Answer: B (API 570, 5.9  API 578, Par. 5.2.1  Know the three PMI methods)
151. Which of these statements are false regarding PMI personnel qualifications per 578?
A) Owner/users should ensure that personnel are adequately trained not only in a specific PMI
testing instrument but also in the alloys they will be examining
B) Personnel should know all aspects of PMI testing equipment operation and test methods used
C) Personnel quals/training/experience should be submitted for review/approval by the Inspector
D) In some cases for critical application, some form of testing of personnel may be required
Answer: C (API 570, 5.9  API 578, Par. 5.5  Review/Approval by the Owner/User)
152. Per API 578, if any one of a representative sample is rejected, then all of the items of
that inspection lot should be:
A) Quarantined (Segregated) and considered suspect until cleared by PMI testing or Verification
B) Considered Rejected (Segregated) until cleared by PMI testing or Verification
C) Considered Rejected only
D) Considered Suspect only
Answer: D (API 570, 5.9  API 578, Par. 6.3  Must know this likely exam question)
153. Per API 578, which of these is NOT an example of acceptable identification markings?
A) Documentation showing both the PMI test results and the PMI test locations
B) Low-stress stamp marking indicating that the PMI test has been performed
C) Color coding by alloy (Such as using the PFI-ES-22 system)
D) Visual verification of Mill Test Report (MTR) results
Answer: D (API 570, 5.9  API 578, Par. 7.1  Must know this likely exam question)

61

154. Gate valves in a severe corrosive/erosive environment should have thickness readings
taken (where and how)?
A) Thickness readings are not taken (use calipers)
B) Between valve seats using UT methods
C) The valve bonnet
D) The valve ends
Answer: B (API 570, 5.10)
155. Control valves or other throttling valves, particularly in high-pressure drop-and-

slurry services can be susceptible to localized corrosion/erosion, & this is typically found
(where)?
A) At the office B) Uniform through the valve

C) Upstream of the orifice D) Downstream of the orifice
Answer: D (API 570, 5.10) … Pull these valves for internal inspection
156. Valve body and/or closure tests performed after repairs (servicing) shall be per:
A) API 570 B) API 578 C) API 598 D) API 576
Answer: C (API 570, 5.10)
157. Per API 570, Critical check valves should be visually & internally inspected to ensure
that they will:
A) Both Function properly in their critical service & operate without excessive leak by
B) Function properly in their critical service only
C) Operate without excessive leak by only
D) Stop flow reversals
158. Check valves should be visually checked and inspected internally. Which item below
is not a normally required inspection item for internally inspecting check valves?
A) Check that the flapper is free to move without excessive looseness (over tolerance) from wear
B) Excess wear on flapper stop (does not allow flapper to move past top center & remain open)
C) Flapper nut is properly secured to the flapper bolting (has not backed off, no looseness)
D) Leak checks of critical check valves
Answer: D (API 570, 5.10.a/b/c & last sentence)

62
WELDING
STOP! CRITICAL PATHWAY # 8 (570 Sect 5.11)
SEE ALSO API 570 SECT 8.2 (WELD REPAIRS)
STUDY GUIDE PART 2 IS A MUST READ/KNOW!
REVIEW HI-LITES IN THESE ASME & API DOCS:
 API 577 CHAPTERS 3, 4 – 8, 10, 11 & Appendix A, E
NOTE: REVIEW THE HI-LITE COPY AND 300+ Q&A from 577
 ASME B31.3 SECTION 311 & CHAPTER 5 (See 165+ Q&A)
Study Tip for Section 5.11 & 8.2:
Welding will account for up to 16+ API 570 exam Qs
Study Tip: MUST REVIEW STUDY GUIDE PART 3

Learn to find open book questions using bookmarks feature
SEARCH FOR OPEN BOOK WELDING EXAM Qs

FROM EXAMS A, B, C, D, E, F, G, H, & J … 
IF YOUR ARE WEAK IN WELDING … READ !!!
63

159. Per 570, which step should NOT be taken if weld imperfections* are found during RT
profile examinations of welds in a piping system (*crack-like indications, etc)?
A) Further inspection with weld quality UT or RT to assess the magnitude of the imperfection &
then determine if the imperfection is from original construction or from environmental cracking
B) Environmental cracks shall be assessed by Eng &/or Corr. Special. (API 579-1/ASME FFS-1)
C) Crack-like flaws shall be assessed by the Eng &/or Corr. Specialist (API 579-1/ASME FFS-1)
D) Preferential weld corrosion shall be assessed by the Engineer and/or the Corrosion Specialist
Ans: D (570, 5.11 … 3rd & 4th Par … Assessed by Inspector)  Green = Welding Question
160. Issues to consider when assessing quality of existing welds include all of these except:
A) Original fabrication inspection method and acceptance criteria & the length of time in service
B) Extent/magnitude/orientation of imperfections, repair & heat treatment history, weld hardness
C) Potential for environmental cracking and fatigue (mech/thermal)/impact/transient loadings
D) Operating conditions of the piping system
Answer: D (API 570, 5.11 … 4th Para) … Operating conditions versus Design Conditions)
161. During in-service inspection, welding imperfections found in existing welds (by means
of visual exam, RT, MT, PT) caused by Environmental cracking* (Caustic Embrittlement)
found during an in-service inspection of welding shall be assessed by:
A) Inspector and/or Corrosion Specialist B) Piping Engineer and/or Corrosion Specialist
C) Inspector and/or Engineer D) Piping Engineer only
Answer: B (API 570, 5.11, 4th Para) … Example (Caustic SCC)  This is clear in API 570!
162. If weld imperfections from original* weld fabrication (*Undercuts = crack-like flaws),
WHO assesses the impact of the weld quality on the piping system integrity per API 570?
A) Inspector and/or Corrosion Specialist
B) Piping Engineer and/or Corrosion Specialist
C) Inspector and/or Engineer
D) Piping Engineer only
Answer: B (API 570, 5.11, 4th Para)  This is clear in API 570! Green = Welding Question
163. Per API 570, when assessing existing weld quality, owner/user shall NOT need to
specify an industry-qualified UT shear wave examiners (when):
A) When detecting ID surface breaking planar flaws whenever inspection is from the OD surface
B) When detection, characterization, and/or through-wall sizing is required for planar defects
C) When obtaining flaw dimensions for Risk-Based-Inspection assessments
D) When monitoring known flaws in existing welds
Ans: C (570, 5.11, 4th Para)  When obtaining flaw dimensions in 579 FFS assessments!

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STOP! CRITICAL PATHWAY # 9 (570 Sect 5.12)
EXPECT SEVERAL ASME B16.5 Qs … Lecture
ALL THE BEST B16.5 QS ARE HI-LITED IN B16.5
164. Flanged and valve bonnet joints should be examined for evidence of leakage, such as
stains, deposits, or drips. Process leaks onto flange and bonnet fasteners may result in:
A) Corrosion or Environmental cracking B) Corrosion only

C) Environmental cracking only D) Pitting
Answer: A (API 570, 5.12, 1st Para)
165. Flanged joints may be clamped & pumped with sealant to cover all exposed surfaces &
to protect parts against certain service-related corrosion (example: caustics). If inspecting
such sealed flanged joints, what is Inspector’s most important check point (per API 570)?
A) Identify any leakage at the bolts (if any are exposed)

B) Identify any deterioration of the sealant covering the fasteners (bolting)
C) Identify any deterioration (corrosion) of visibly exposed fasteners (bolting)
D) Before repumping with sealant, always replace corroded fasteners (bolting)
Ans: D (570, 5.12, 2nd Par)…Before repumping with sealant, always replace corroded bolts!
166. Fasteners should extend completely through their nuts. Any fastener failing to do so is
considered acceptably engaged if the lack of complete engagement is not more than:
A) Zero threads (must be flush)
B) One thread
C) Two threads
D) Must be one thread beyond flush
Answer: B (API 570, 5.12 … Third Paragraph) … Repeated for Clarity)

167. Bolted flanged joints (bolt and nut engagement) are to be considered by API 570 to be
“acceptably engaged” if:
A) Lack of complete engagement is not more than two threads (two threads less than flush)
B) Lack of complete engagement is not more than one thread (one thread less than flush)
C) Complete engagement is in visual evidence (bolt completely extends through the nut)
D) None of these are correct because bolts must extend through nuts +1 thread beyond
Answer: B (API 570, 5.12, Third Paragraph)

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168. Newly installed fasteners should be sampled & examined to determine whether they
meet material specifications. The method of verifying acceptance of any fastener (nuts,
bolts, etc) to a material specification (such as ASTM A193 for bolting) is done by:
A) Verification of material by subjecting fasteners to chemical testing
B) Verification of markings identified in ASME or ASTM standards
C) None of the above is the correct method of verifying acceptance
D) Verify the fasteners using the certified material test report
Answer: B (API 570, 5.12 4th Para) … Good Inspectors know material stamping/marking!
169. Per API 570, additional guidance on the inspection of flanged joints can be found in:

Answer: A (API 570, 5.12 5th Para) … Good Inspectors know ASME PCC-1 & PCC-2!
170. Each owner/user organization should be audited periodically to determine if the

authorized inspection agency is:
A) Meeting requirements of Owner/user’s QA Inspection/Repair Management System
B) Meeting requirements of Owner/user’s Quality Assurance Manual
C) Meeting requirements of Inspection Organization’s Quality Plan
D) Meeting requirements of API 570 Piping Inspection Code
Answer: D (API 570, 5.13, First Sentence) … Must Know this one … tricky !
171. The audit team conducting Inspection Organization audits should consist of people
who are experienced and competent in:
A) Auditing Quality Assurance Systems including QA Manual Reviews
B) Auditing QA Inspection/Repair Management Systems
C) The application of the API 570 code
Answer: C (API 570, 5.13, 2nd Sentence)
172. The audit team should typically be from any of these except:
A) 3rd Party Organization experienced/competent in Petrochemical Process Plant Insp. Programs
B) 3rd Party Organization experienced/competent in Refining Process Plant Inspection Programs
C) A combination of 3rd Party Organization and other owner/user sites
D) The same owner/user plant site where the audit is being conducted
Answer: D (API 570, 5.13, 3rd Sentence)  OTHER owner/user sites are acceptable)

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173. The audit team at a minimum shall determine that all of these are being met except:
A) Insp data analysis/evaluation/recording are adequate (repairs/reratings/alterations meet code)
B) Documented Inspection plans are in place for all piping systems (Intervals/extent = adequate)
C) Requirements/principles of API 570 are being met (all owner/user responsibilities are met)
D) All general types of inspections and surveillance are being adequately applied
Ans: B (API 570, 5.13, 3rd Sentence)  ONLY “Covered” piping … Not Category 4?
174. Owner/user shall receive a report of the audit team’s findings and each organization
needs to establish a system for:
A) Documenting audit findings per owner/user QA manual requirements
B) Documenting audit findings per owner/user and API 570 code rules
C) Documenting audit findings per API 570 code rules only
D) Tracking and completion of audit findings
Answer: A (API 570, 5.13, Last Para)  Should know all of this related to audits
175. When nonconformances are found during an audit, what shall the owner/user
authorized inspection agency do?
A) Take necessary corrective actions
B) Answer the audit items by Inspection
C) No actions are required by ISO 9000 and API 570
D) Answer audit items with sweet lies & promises to make them disappear like a fart in the wind
Answer: A (API 570, 5.13, Last Para)  Should know all of this related to audits! … Are
you being “BAD BOYS” at your facility and singing SWEET SONGS for the auditor ????
One great add-on Question! Must know!

TIP : Check Supplemental Inspection Qs in API 570 Section 5.5.8
570, Par 5.5.2 & API 574 Section 8.2 & 8.3  On-Stream Inspection
176. Which of the following supplemental exams is limited to online inspection to indicate
fouling (pluggage) and maldistribution of flow?  This showed up in a 2013 exam!!!
A) Profile Radiography only

B) Thermal imaging inspection (IRT) only
C) Thermal imaging inspection (IRT) or Profile Radiography
D) Acoustic Emission methods
Answer: B (API 574, Para. 8.2.1.3)  Thermal Imaging Insp (IRT)  On-Line ONLY
Radiography may be use either online or offline … IRT = On-Line only (at temperature)

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CHAPTER 5 EVALUATION  My score ____ of 176 = ____%:

 80 - 100% correct  Excellent  *Retest until you score 90%
 70 – 79% correct  Nice work  Review errors/references! Make sure that you mark these in your books for
study later … Be certain to retest again (1 week later) improve until you reach at least 90%!
 60 to 69% correct  Average  Review errors/references! Make sure that you mark these in your books for
 50 to 59% correct  Below Average  Reread API 570 & areas where “you did poorly”  Make sure that
you mark these in your books for study later … Be certain to retest again & again & improve your scores until
you understand requirements & reach at least 90%!
 Below 50%  Well below Average & Red Flag*  See item # 4 above and study smarter  Retest until you
achieve at least 80%* as a score this low indicates your “English” skills* may be weak! Do not give up!!! …
You must work “smarter” and study longer!!!
EXERCISE
REVIEW 10 SAMPLE API WEBSITE QUESTIONS … DID YOU
KNOW 6 OF 10 COME FROM CHAPTER 5 & PATHWAYS!!!!!!
REVIEW EXAM FOLDER MEMORIES  SEE Qs FROM CH 5!
REVIEW PATHWAY TEST Qs (SEE EXAM Q FOLDER):
BY PRIORITY:
STUDY GUIDE PART 2/3/4 ARE CRITICAL
1. ASME B31.3 Piping Code questions ……. 165+ Q&A
2. API 577 Welding & Metallurgy (NDE) … 300+ Q&A
NOTE: ALSO TAKE THE EXAM F …MANY NEW Qs
3. API 571 Damage Mechanisms ……………150+ Q&A
4. ASME IX WELDING CODE …………….. 50+ Q&A
Take a practice exam (A-K) only after you complete all 570 code

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Almost 100+ Questions in Chapter 6 … Don’t peek at answers!

1. Scheduled inspections shall be conducted on or before their due dates or they shall be
considered:
A) Acceptable if based on an Inspector’s decision not to attend
B) Invalid because they are in violation of API 570
C) Invalid if not performed by the due date
D) Overdue for inspection
Answer: D (API 570, Para. 6.1, 1st Para. & Section 7.10)  Know overdue inspection rules
2. Inspections that have been risk assessed (per API 580) and found to have acceptable risk
for an extension of the due date are not considered overdue until:
A) The end of the next inspection interval selected by Inspector
B) Three months beyond due date as per API 570
C) The end of the documented extension period
D) None of these are correct per API 570
Answer: C (API 570, Para. 6.1, 1st Para. & Section 7.10)  Know overdue inspection rules
3. Per API 570 rules, if a scheduled inspection will soon become overdue, which of these are
NOT an option that allows the inspection to be performed later than a scheduled due date?
A) Inspection may be deferred based on documented risk analysis acceptable to the inspector
B) One-time, temporary extension of a due date (an interval revision) if allowed by Inspector
C) Inspection interval may be revised if analysis shows that an interval was too conservative
D) An API 580 Risk-Based Assessment acceptable to the Inspector may extend the due date
Answer: B (API 570, Para. 6.1, 1st Para  Section 7.10)  Know overdue inspection rules
4. Per API 570, a one-time, temporary extension of a piping inspection due date is called:
A) A deferral B) An extension
C) An inspection interval revision D) None of these are correct per API 570
Answer: A (API 570, Para. 6.1, 1st Para  Section 7.10)  Know overdue inspection rules
5. Deferrals are one-time, temporary extensions of piping inspection due dates and shall not
be considered inspection interval revisions. An inspection interval revision is appropriate
when review of the piping condition & history indicates that a current inspection interval:
A) Was set too conservatively (too short) or liberally (too long)
B) Was set for too long a time, and thus needs to be shortened
C) Was set for too short a time, and thus needs to be lengthened
D) Was set for either the correct length or for too short a time, and thus needs to be lengthened
Answer: A (API 570, Para. 6.1, 1st Para  Section 7.10)  Know overdue inspection rules

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6. Basic API 570 requirements for interval revisions include all of the following except:
A) The piping system history and its condition shall be reviewed by the inspector
B) The inspector shall approve the interval revision or the inspection due date deferral
C) Revisions shall be documented by inspector & should include technical supporting basis
D) Revisions shall be documented/approved by Inspector/Piping Engineer or Corrosion specialist
Answer: D (API 570, Para. 6.1, 1st Para  Section 7.10)  Know overdue inspection rules
7. If there are potentially any unusual types of degradation involved in inspection of piping
systems, inspectors should seek guidance from who before approving interval changes?
A) Piping Engineer
B) Corrosion Specialist
C) Piping Engineer or Corrosion Specialist
D) Piping Engineer and Corrosion Specialist
Answer: C (API 570, Para. 6.1, 1st Para  Section 7.10)  Know overdue inspection rules
8. Per API 570, risks associated with operational shutdown and start-up and the possibility
of increased corrosion due to exposure of equipment surfaces to air and moisture during
shutdowns should be:
A) Evaluated when an On-Stream inspection is being planned
B) Evaluated when any type of inspection is being planned
C) Evaluated when an External inspection is being planned
D) Evaluated when an Internal inspection is being planned
Answer: D (API 570, Para. 6.1, 1st Para)
9. Per API 570, what code shall be used to inspect piping at the time of installation?
A) ASME B31.3 Code only

B) Construction Code only
C) API 570 Code only
D) None of these
Answer: B (API 570, Para. 6.2.1) … The construction code may be ASME B31.3 or not
10. The minimum installation inspection should include all of the following items except:
A) Verify that the piping is level and supported in all cases and ensure that coating specs are met
B) Verify pressure-relieving devices are properly installed (correct device/correct set pressure)
C) Verify correct piping installation and adequacy/security of all supports and attachments
D) Verify insulation is properly installed and flanged connections are properly assembled
Answer: A (API 570, Para. 6.2.1) … Piping may require a slope  Not level … Tricky 

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11. API 570 required “installation inspection” where initial thickness readings on newly
installed piping are taken for purposes of corrosion rate calcs in lieu of using the nominal
or minimum thickness data given in specifications/design datasheets/drawings is called:
A) base-line thickness measurements B) t original measurements
C) t initial measurements D) t actual measurements
Ans: A (API 570, Par. 6.2.1 & 7.1.1 for t - initial) Know what base-line UTT is! t-initial
applies to both base-line UTT and establishing a new corrosion rate (change of service)
12. If both ownership & location of piping are changed what is required per API 570?
A) The piping should be inspected and pressure tested before it is reused
B) The piping shall be inspected and pressure tested before it is reused
C) The piping should be inspected before it is reused
D) The piping shall be inspected before it is reused
Ans: D (API 570, Par. 6.2.2)  Rules for Inspection associated with change of service)
13. Which of these may not require a new inspection interval to be established when service
changes occur (tip: no design considerations are affected)?
A) If new Minimum Operating Temp is lesser than an old operating temp
B) If new Maximum Operating Temp is lesser than an old operating temp
C) If specific gravity of new process exceeds current operating envelope
D) If the new MAOP will exceed the old MAOP value
Ans: B (API 570, Par. 6.2.2)  Rules for Inspection associated with change of service)
14. The frequency and extent of inspection of a piping circuit depends upon the:
A) Types of degradation that can affect the piping and the consequence of failure
B) Types of defects found in the piping and the consequence of their failure
C) Types of defects found in the piping and the likelihood of their failure
D) Types of defects found in the piping only
Answer: A (API 570, 6.3.1 … First paragraph, First sentence)
15. RBI is an inspection strategy that is based on:
A) The consequence of failure (COF)
B) The probability of a failure (POF)
C) Both the probability of failure and the consequence of a failure
Answer: C (API 570, 6.3.1 … First paragraph, last sentence)

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16. The API 570 piping system classification scheme is based upon:
A) Materials of construction
B) Piping pressure and temperature ratings
C) Consequence of a failure in the piping system
D) Probability that a failure will occur in the system
Answer: C (API 570, 6.3.1 … Second paragraph, First sentence)
17. The API 570 piping system classification scheme is used to establish:
A) Consequence of a failure in the piping system

B) Frequency & extent of inspection in the piping system
C) Probability that a failure will occur in the piping system
D) The corrosion rates and remaining life of the piping system
Answer: B (API 570, 6.3.1 … Second paragraph, Second sentence)
18. A consequence assessment considers which of these associated with a potential failure of
the piping system?
A) Likelihood of a release due to a piping system failure
B) Chain events that could occur in a piping system failure
C) Potential causes of a release due to a piping system failure
D) Explosion, Fire, Toxicity and environmental impact associated with a release
Answer: D (API 570, 6.3.1 … Second paragraph, last sentence)
19. After an effective RBI assessment is conducted, the results can be used to establish:
A) A piping circuit inspection strategy
B) An inspection plan for process unit piping
C) An inspection plan for all piping components
D) None of these are related to RBI and assessment results
Answer: A (API 570, 6.3.1 … Third paragraph, First sentence)
20. Regarding piping inspection planning, a piping circuit inspection strategy (produced
from effective RBI assessment results) can better define all of these actions except:
A) Appropriate insp methods/tools/techniques to be used based on actual forms of degradation
B) Need for pressure test after incurred damage or after repairs/modifications are completed
C) Prevention/mitigation actions that could reduce probability/consequence of piping failure
D) Appropriate inspection frequency
Ans: A (570, 6.3.1 … Third para, Items a/b/c/d) … based on expected forms of degradation)

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21. RBI assessment may be used to:
A) Increase or decrease extent of CUI inspection given in API 570 Table 3 for CUI Inspection
B) Only Increase inspection limits given in API 570 Table 3 for extent of CUI inspection
C) Only decrease inspection limits given in API 570 Table 3 for extent of CUI inspection
D) None of these as limits are given in API 570 Table 2 for extent of CUI inspection
Answer: A (API 570, 6.3.2 First sentence)
22. When used to increase inspection interval limits or the extent of inspection, RBI
assessments shall be conducted at what intervals:
A) Only those intervals that do not exceed Table 2 limits, or more often if warranted by changes
B) Only those intervals that do not exceed Table 3 limits, or more often if warranted by changes
C) Only those intervals that do not exceed Table 2 limits, or less often if warranted by changes
D) Only those intervals that do not exceed Table 3 limits, or less often if warranted by changes
Answer: A (API 570, 6.3.2 First sentence)
23. How often shall these RBI assessments be reviewed and who must approve them?
A) Intervals = Table 2 limits/more often if warranted by changes, approval = Engineer only
B) Intervals = Table 2 limits/more often if warranted by changes, approval = Inspector only
C) Intervals = Table 2 limits/more often if warranted by changes, approval = Engineer + Inspect.
D) Intervals = Table 2 limits/more often if warranted by changes, approval = Engineer or Inspect
Answer: C (API 570, 6.3.2 Last sentence)
24. If RBI is not being used, the interval between piping inspections shall be established
and maintained using all of these criteria EXCEPT:
A) Judgment of inspector/piping engineer based on operating conditions, previous inspection
history, current inspection results, and conditions that may warrant supplemental inspections
B) Corrosion rate and remaining life calculations per API 570 rules
C) Piping service classification guidelines
D) Applicable owner/user requirements
Answer: D (API 570, 6.3.3.a/b/c/d)  Applicable jurisdictional rules or requirements
25. Who shall establish inspection intervals for thickness measurements and external visual
inspections and, where applicable, for internal and supplemental inspections?
A) Owner/user’s authorized insp agency B) Owner/user or Inspector
C) Owner/user D) Inspector
Ans: B (API 570, 6.3.3, 2nd Para)  Tricky … must know! Owner user OR Inspector

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26. Which of the statements on Thickness measurement intervals are correct per API 570?
A) Should not exceed the greater of ½ of the piping system RL or maximum intervals in Table 3
B) Should not exceed the lesser of ½ of the piping system RL or maximum intervals in Table 3
C) Should not exceed the lesser of ½ of the piping system RL or maximum intervals in Table 2
D) Should not exceed the lesser of the piping system RL or maximum intervals in Table 2
Ans: C (API 570, 6.3.3, 3rd Para)  you must memorize Table 2 intervals for Closed Book
27. Maximum intervals for Class 4 piping are:

A) Left to the determination of the Engineer or Corrosion Specialist based on business needs
B) Left to the determination of the Owner/user depending upon reliability & business needs
C) Left to the determination of the Inspector depending upon reliability and business needs
D) None of the above is correct because Class 4 piping requires inspection per Table 2
Ans: B (API 570, 6.3.3, 4th Para)  Tricky … must know! Owner user responsibility
28. Inspection intervals shall be reviewed and adjusted (How often) per API 570?
A) As needed after each inspection or significant change in operating conditions
B) Only as needed after each inspection if deemed necessary by the Inspector
C) Only when significant changes occur in the operating conditions
D) None of these is correct per API 570 corrosion half-life rules
Ans: A (API 570, 6.3.3, 5th Para)  Must know!

29. When establishing inspection intervals, which is NOT a consideration per API 570?
A) Forms of damage and deterioration listed in Section 6 of API 570
B) Localized Corrosion and Pitting
C) Environmental Cracking
D) General Corrosion
Ans: A (API 570, 6.3.3, 5th Para)  Forms of damage / deterioration  Section 5.4.1
30. Regarding Thickness Measurement Intervals, prior to using Table 2 for Inspection
Interval determination by Class, what shall be done per API 570?
A) Corrosion rates do not need to be determined because intervals are given in API 570 Table 2
B) Corrosion rates shall be calculated per Section 7.1.1, Formula 1 for RL to determine ½ RL
C) Corrosion rates shall be calculated per Section 7.1.1, Formula 1 for RL to determine RL
D) Corrosion rates shall be calculated per Section 7.1.1, Formula 2 or 3 for Corrosion Rate
Answer: B (API 570, 6.3.3, 3rd Para)  You must memorize Table 2 intervals (Closed BK)
and RL formula 1 used to determine RL, then ½ RL … use lesser of Table 2 value or ½ RL

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31. In addition to thickness measurement intervals by Class (also Injection Points & S/A),
Table 2 also contains the recommended:
A) Maximum inspection intervals for External Inspection by Class or ½ RL, use lesser value
B) Maximum inspection intervals for External Inspection by Class or ½ RL, use greater value
C) Maximum inspection intervals for External Inspection by Class (½ RL calc is not applicable)
D) Maximum inspection intervals for External Inspection by Class or full RL, use greater value
Ans: C (API 570, 6.3.3, 4th Par)  For Closed BK, you must memorize Table 2 intervals by
Classification & Injection Points and S/A interface corrosion  See API 574 7.4.5 & copy
these rules and place them into Table 2 margins  especially the 10-year rule for UG Pipe
32. What is the maximum allowed inspection interval for Class 2 piping system requiring
thickness measurement (assuming the RL = 10 years and no RBI used)?
A) Every 3 years B) Every 5 years C) Every 10 years D) None of these are correct
Ans: B (API 570, 6.3, 3rd Par. Rule = Table 2 value by Class or ½ RL, use the lesser value)
Solution: Table 2 Value Class 2 = 10 years OR ½ RL = 10 ÷ 2 = 5 years … Lesser = 5 years
33. What is the maximum allowed inspection interval for Class 2 piping system requiring
thickness measurement (assuming the RL = 20 years and no RBI used)?
A) Every 3 years B) Every 5 years C) Every 10 years D) None of these are correct
Ans: C (API 570, 6.3, 3rd Par. Rule = Table 2 value by Class or ½ RL, use the lesser value)
Solution: Table 2 Value Class 2 = 10 yrs OR ½ RL = 20 ÷ 2 = 10 years … Lesser = 10 yrs
34. What is the formula for remaining life (½ RL = used for Thickness Measure intervals)?
A) RL (years) = t actual – t required ÷ corrosion rate (in. or mm/year)
B) RL (years) = t initial – t actual ÷ the time (years) between t initial and t actual
C) RL (years) = t previous – t actual ÷ the time (years) between t previous and t actual
D) None of these is correct per API 570
Ans: A (API 570, 6.3, 3rd Par. Rule & 7.1.1 Formula 1)  Must memorize these 3 formulas
A = Correct = RL Formula # 1 … Both B & C are incorrect … see the next few questions
35. What is the formula for LT Corrosion Rate?
A) Corrosion Rate LT = t actual – t required ÷ corrosion rate (in. or mm/year)
B) Corrosion Rate LT = t initial – t actual ÷ the time (years) between t initial and t actual
C) Corrosion Rate LT = t previous – t actual ÷ the time (years) between t previous and t actual
Ans: B (API 570, 6.3, 3rd Par. Rule & 7.1.1 Formula 2)  Must memorize these 3 formulas
because B = Correct = Corrosion Rate (LT) uses t initial … see the next two questions

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36. What is the formula for ST Corrosion Rate?
A) Corrosion Rate ST = t actual – t required ÷ corrosion rate (in. or mm/year)
B) Corrosion Rate ST = t initial – t actual ÷ the time (years) between t initial and t actual
C) Corrosion Rate ST = t previous – t actual ÷ the time (years) between t previous and t actual
Ans: C (API 570, 6.3, 3rd Par. Rule & 7.1.1 Formula 3)  Must memorize these 3 formulas
because C = Correct = Corrosion Rate (ST) uses t previous … see the next two questions
37. In RL calcs, a value known as t required is which of the following per API 570?
A) t required = required thickness (inches/mm) at same location as t actual measurement that is
computed by design formulas (pressure, structural) before the CA & Mfg.’s tolerance are added
B) t required = required thickness (inches/mm) at same location as t actual measurement that is
computed by design formulas (pressure, structural)
C) t required = required thickness (inches/mm) at same location as t actual measurement
Ans: A (API 570, 6.3, 3rd Par. Rule & 7.1.1 Formula 1)  Must memorize these formulas
38. Which formulas come from the definition of t required given in API 570 Formula 1?
A) MAWP and Barlow formula B) MAWP and LT Corrosion Rate Formulas
C) LT & ST Corrosion Rate formulas C) MAWP and ST Corrosion Rate Formulas
Ans: A (API 570, 6.3, 3rd Par. Rule & 7.1.1 Formula 1)  Must memorize these formulas
Barlow Formula (pressure design min) t = PD ÷ 2SE… MAWP Formula … P = 2SEt ÷D
39. What is maximum possible API 570 interval for thickness measurement at an Injection
Point (assume no RBI)?
A) 2 years as listed in Table 2 B) 3 years as listed in Table 2
C) 5 years as listed in Table 2 D) To be determined on a case by case basis
Ans: B (API 570, 6.3, 3rd Par. Rule = Table 2 value)  Memorize the 3-year rule for IPs
40. A diesel pipeline is located along a river. This piping circuit should have thickness
measurements conducted every (what is interval in years)? Assume no RBI & 20 year RL!
A) 3 years
B) 5 years
C) 10 years
D) Inspection is optional
Answer: B (570, 6.3.4.2.f, Table 2) Must know piping over or along a waterway = Class 1
(Table 2 interval for UT = 5 years) … Common mistake = Call this Class 3 line = 10 years
The ½ RL rule = 10 years … The lesser value will be found in Table 2 = 5 years!

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41. A diesel pipeline is located along a river. This piping circuit should have thickness
measurements conducted every (what is interval in years)? Assume no RBI & 6 year RL!
A) 3 years B) 5 years
C) 10 years D) Inspection is optional
Answer: A (570, 6.3.4.2.f, Table 2) Must know piping over or along a waterway = Class 1
(Table 2 interval for UT = 5 years) … Common mistake = Call this Class 3 line = 10 years
The ½ RL rule = 3 years (6 ÷ 2 = 3) … Lesser value is now 3 years, not 5 years in Table 2
42. External and CUI inspection on a gasoline pipeline (on-site service will not significantly
vaporize during release) should be conducted every (how many) years? (No RBI, RL=6yrs)
C) 6 years D) 10 years
Ans: C (570, 6.3, 4th Par. Rule = Use Table 2 value only)  Class 3 = 10 year visual interval
There is no ½ RL rule for Visual Inspection intervals … Use the full RL of 6 years = “C”
RL was given to try to “trick you” … Were you fooled and did you answer 3 years? 
43. The RL of anhydrous hydrogen chloride system (rapidly vaporizes on release) was
found to be 6 yrs. When must next visual inspection be scheduled for this piping system?
(Given information = No RBI, RL = 6 years  … Will we fool you again on the RL?)
C) 6 years D) 10 years
Ans: B (570, 6.3, 4th Par. Rule = Use Table 2 value only)  Class 1 = 5 year visual interval
There is no ½ RL rule for Ext Visual Insp intervals … Class 1 Table Value = 5 yrs = “B”
TRY SOME CLASSIFICATION QUESTIONS

44. Which class has the highest potential resulting in immediate emergency when leaks
occur?
A) Class 1 B) Class 2 C) Class 3 D) Class 4
Answer: A (API 570, 6.3.4.2)
45. All of the following are considered Class 1 Services except:
A) Pressurized services that can rapidly vaporize during release such as C2, C3, and C4 streams
B) Hydrogen sulfide (greater than 3% weight) in a gaseous stream & Hydrofluoric acid services
C) Flammable services that can auto refrigerate and lead to brittle fracture
D) On-site strong acids and caustics
Answer: D (API 570, 6.3.4.2.a/b/c/e) Item D = Class 2

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A) On-site hydrocarbons that slowly vaporize during release and operate below the flash point
B) Hydrogen, fuel gas, and natural gas
C) On-site strong acids and caustics
D) Hydrofluoric acid
Answer: D (API 570, 6.3.4.3.a/b/c) Item D = Class 1

A) On-site hydrocarbons that do not significantly vaporize during release (operate < flash pt)
B) Distillate and product lines to and from storage and loading, and tank farm piping
C) ASME B31.3 Category D services
D) Off-site acids and caustics
Answer: C (API 570, 6.3.4.4.a/b/c/d) Item C = Class 4
48. The majority of process piping systems in a Refinery or Process Unit is classified as:
Answer: B (API 570, 6.3.4.3) … You must know this
49. Ethane, Propane, and Butane are considered what service Class per API 570?
Answer: A (API 570, 6.3.4.2.b) … You must know C2, C3, C4 = ethane, propane, Butane
50. Services being essentially nonflammable and nontoxic (most utility services) are:
Answer: D (API 570, 6.3.4.5) … You must know this
51. Services that are potentially harmful to human tissue but are located in remote areas
may be included in this class:
Answer: C (API 570, 6.3.4.4) … You must know this … Excellent question
52. Which of these statements are false regarding Class 4 piping?
A) Examples of Class 4 are air, nitrogen, water, steam, lube oil, plumbing, ASME B31.3 Cat. D
B) Services essentially nonflammable and nontoxic (most utility services) are in Class 4
C) Inspection is usually based on safety needs or environmental impact
D) Inspection is optional for Class 4 piping
Ans: C (API 570, 6.3.4.5) Must Know  usually based on reliability needs/business impacts

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VERY TOUGH QUESTION … COULD BE OPEN BOOK (Both API 570 & ASME B31.3)
53. Per API 570, Category D Fluid Service includes all of these rules/factors except:
A) Fluid handled is nonflammable, nontoxic, and not damaging to human tissues
B) Inspection of Category D piping systems is required per API 570 rules
C) Design temperature is from −29°C (−20°F) through 186°C (366°F)
D) Design gage pressure does not exceed 1035 kPa (150 psi)
Ans: B (570, 1.2.2.a.2* & Par. 6.3.4.5) *Must Know  B31.3, 300.2 Definition of Fluid
Service  Cat. D  Must know 4 things Class 4 = inspection is optional not required
Do you know nonflammable/nontoxic, -20 F to 366 F, and most important, 150 psi rule!
54. Per API 570, which of these statements is false regarding the extent of Visual External
and CUI Inspections?
A) External visual & CUI inspection should be conducted at maximum intervals given in Table 2
B) External visual inspection intervals can be established by valid RBI assessment per API 580
C) External visual inspection for potential CUI is done in order to assess insulation condition
D) Piping systems for visual inspection that are susceptible to CUI are listed in API 570
Ans: D (570, 6.4, 1st Para) TAB CUI susceptible systems in 574  Para. 7.4.4.1 “a” thru “l”
SMART TIP: Place susceptible temps (574, 7.4.4.1.e/f/h) into Table 3 margin of API 570!
55. Per API 570, why should the results of all visual inspections be documented?
A) To protect the inspector if something goes wrong
B) To facilitate (make easier) follow-up inspections
C) To ensure that systems are not overly inspected
Answer: B (570, 6.4, 1st Para, Last sentence)
56. Per API 570, which of these statements is false regarding the extent of additional
examination required in systems susceptible to CUI following external visual inspections?
A) If inspection of damaged/suspect areas finds heavy CUI, 100% of a circuit should be checked
B) NDE for CUI should follow Table 3 at suspect locations meeting API 574 temperature criteria
C) RT or insulation removal/visual exam is normally required at damaged or suspect locations
D) The extent and type of the additional CUI inspection is listed in API 570 Table 3
Ans: A (570, 6.4, 2nd Par)  Must know these critical points  additional areas should be
inspected and, where warranted, up to 100% of circuit should be inspected. Expect Open Bk Q
57. API 570 recognizes that all of these factors may affect the likelihood of CUI except:
A) Insulation design and maintenance B) Local climatic conditions

C) Geographic location D) Coating quality … answer on recent exam
Ans: C (570, 6.4.a/b/c/d)  Service Conditions (susceptible temps,etc) = 1 of 4 listed factors

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58. Regarding Table 3 CUI inspection targets (% values), facilities with CUI inspection
experience can handle these targets in what manner per API 570 code rules?
A) Experienced facilities may completely eliminate the number of inspection targets (Table 3)
B) Experienced facilities may increase or decrease the number of inspection targets (Table 3)
C) Experienced facilities may decrease or reduce the number of inspection targets (Table 3)
D) Experienced facilities may not deviate from the number of inspection targets (Table 3)
Answer: B (570, 6.4, 4th Par) Experienced Facility Rule
59. Which of these statements are false regarding CUI inspection target requirements?
A) Accounting of the CUI inspection targets is required per API 570
B) Owner/user may confirm inspection targets with operational history
C) Owner/user may confirm inspection targets with other documentation
D) Facilities with CUI inspection experience may increase or reduce CUI insp targets (Table 3)
Answer: A (570, 6.4, 4th Par)  Accounting of targets = not required
60. Which of these Remaining Life values are recognized by API 570 to exempt piping
systems from the NDE inspection recommended in Table 3 for CUI?
A) RL is equal to 10 years or greater B) RL must be greater than 10 years
C) RL is equal to 5 years or greater D) RL must be greater than 5 years
Ans: B (570, 6.4, 5th Par)  Greater than 10 year RL Rule, + adequately protected rule
61. API 570 examples of piping systems that are adequately protected against external
corrosion (Exempt from Table 3 NDE % for CUI) include all of the following except:
A) Piping systems below or above API 574 susceptible temp range (having no presence of water)
B) Piping systems installed in a cold box (atmosphere is purged with an inert gas)
C) Piping systems insulated effectively to prevent the entrance of any moisture
D) All cryogenic piping systems
Ans: D (570, 6.4, 5th Par)  Only “jacketed” cryogenic piping systems are covered, not all!
Note the term cryogenic means extremely cold at temps recognized to be 150°C & lower
62. What is recommended extent of CUI inspection by NDE following a visual inspection?
(Given: Class 1 CS system is within susceptible* temp range and CUI is suspected stains)
A) 75% of all suspected areas B) 50% of all suspected areas
C) 33% of all suspected areas D) 25% of all suspected areas
Answer: B (API 570, 6.4 & Table 3 Right Column) … *SEE WORKSHEET NEXT PAGE

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63. What is recommended extent of CUI inspection by NDE or insulation removal in areas
of visibly damaged insulation following visual inspection for Class 1 CS piping systems?
A) 75% of all damaged area B) 50% of all damaged area
C) 33% of all damaged area D) 25% of all damaged area
Answer: A (API 570, 6.4 & Table 3 Left Column) … *SEE WORKSHEET NEXT PAGE
Question # 64 Worksheet
Understanding tricky CUI rules in API 570 Table 3
64. What is recommended extent of CUI inspection by NDE following a visual inspection?
Given information # 1: Class 1 CS system is within susceptible* temp range for CUI
Given information # 2: CUI is suspected Stains were visible  NDE or removal required
Given information # 3: NO mention is made about DAMAGE to the insulation system
Given information # 4: NO mention was made about OWNER/USER CUI EXPERIENCE
so the Table 3 Rules for Target Levels % must apply … I expect you will see this on exam!
A) 75% of all suspected areas B) 50% of all suspected areas
C) 33% of all suspected areas D) 25% of all suspected areas
Answer: B (API 570, Section 6.4, 2nd Para. & Table 3 Right Column for “Suspect Areas”)
Note: Use Table 3 Left Column when DAMAGED insulation is found during visual insp
API 574 Excerpts  Tip Place these into your API 570
Code Book @ Table 3 margin!!!
API 574, Section 7.4.4.1 & 7.4.4.2 Susceptible temp range
e. CARBON STEEL PIPING SYSTEMS, including those insulated for personnel protection,
operating between 10°F – 350°F (–12°C – 175°C). CUI is particularly aggressive where operating
temps cause frequent or continuous condensation and re-evaporation of atmospheric moisture.
f. CARBON STEEL PIPING SYSTEMS that normally operate in-service above 350°F (175°C) but
are in INTERMITTENT SERVICE.
g. Deadlegs and attachments that protrude from insulated piping and operate at a different
temperature than the operating temperature of the active line.  Should also know this!
h. AUSTENITIC STAINLESS STEEL PIPING SYSTEMS operating between 120°F – 400°F (60°C
–205°C). (Systems are SUSCEPTIBLE TO CHLORIDE STRESS CORROSION CRACKING.)
Each of 3 temp ranges above are a potential exam question!

81
65. What is the recommended extent of CUI inspection following visual inspection for
Class 3 piping systems at areas with damaged insulation?
A) 75% of damaged insulation B) 50% of damaged insulation
C) 25% of damaged insulation D) 10% of damaged insulation
Answer: C (API 570, Para. 6.4 & Table 3 Left Column for Damaged Insulation)
66. Which of these statements is FALSE per API 570 regarding small bore piping (SBP)
inspection requirements?
A) Inspection of Class 2 & 3 secondary SBP is required per API 570.
B) Primary process SBP should be inspected in accordance with all of the API 570 rules
C) Secondary process SBP has different minimum reqmts depending upon service classification
D) Class 1 secondary SBP shall be inspected to the same requirements as primary process piping
Ans: A (API 570, 6.6.1)  It is optional, not required! Know SBP primary/secondary rules
67. A 1-1/2 inch level bridle in Class 2 system should be inspected:

A) At an inspection interval the same as the primary process piping
B) A small bore in secondary system does not require inspection
C) Where the corrosion has been experienced or anticipated
D) At the Inspectors option
Answer: C (API 570, 6.6.1 … last sentence) SBP deadlegs (such as level bridles) in Class 2
and Class 3 systems should be inspected where corrosion has been experienced or is anticipated.
68. Inspection of secondary auxiliary SBP associated with instrumentation and machinery:
A) Is “optional” per API 570 with a need typically determined by risk assessment
B) May be optional if the SBP is operating within a Class 2 or Class 3 system.
C) Is the same as for the other piping operating within a Class 1 system
D) Inspection of auxiliary piping is never required
Answer: A (API 570, 6.6.2)  Understand the 4 factors  especially fatigue cracking
69. Which of the following descriptions best identifies the cracks expected in
corrosion observed during a visual inspection for a chlorine leak that has been
dripping on an austenitic pipe?
A) Following the grain boundaries B) Transgranular and branching

C) Bright and faceted D) A pattern of carbon stringers
Answer: B (API 571  Chloride Stress Corrosion Cracking)  API website Q # 2

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70. The preferred method for inspecting piping injection points involves:
A) Ultrasonics and/or acoustic emission testing

B) Visual inspection and ultrasonics
C) Radiography and/or ultrasonics
D) Eddy current and/or radiography
Answer: C (API 570, Para. 5.5, Top of Page 27 API website Question # 3
71. Threaded connections associated with machinery should be periodically assessed and
considered for possible renewal with a thicker wall or upgrading to welded components
due to what concerns?
A) Crevice Corrosion B) Dead Leg Corrosion

C) Environmental cracking D) Fatigue damage
Answer: D (API 570, Para. 6.6.3)  Understand that fatigue affects threaded connections
72. PRDs shall be tested and repaired by:
A) Owner/user’s Maintenance Organization handling all repairs

B) Repair Organization experienced in relief valve maintenance
C) Owner/user’s Repair Organization handling all repairs
Ans: B (570, 6.7.1)  Understand rules for testing relief devices  experienced repair org
73. PRDs should be inspected, tested, and maintained in accordance with:
A) API 570 rules

B) API 574 practices
C) API 576 practices
D) API 577 practices
Answer: C (API 570, 6.7.1)  Understand the rules for pressure relief devices  API 576
74. A repair organization may be any one of the following EXCEPT:
A) Contractor qualified/acceptable to Owner/user who makes repairs/alterations per API 570

B) Owner/user of piping systems who repairs/alters his own equipment per API 570
C) One who is authorized by the jurisdiction and who makes repairs per API 570
D) One who is authorized by Owner/user and who makes any repairs/alterations
Answer: D (API 570, 6.7.1)  Understand rules for pressure relief devices per API 570

83
75. Each equipment repair organization shall have a:

A) Fully documented quality control system and a quality control manual
B) Fully documented quality control system and a quality control manual per API 570 rules
C) Fully documented quality assurance system and a quality assurance manual per API 570 rules
D) Fully documented quality control & quality assurance system with quality control procedures
and a quality control manual per API 570 rules
Answer: C (API 570, 6.7.2)  Understand rules for QA systems & QA manual content
76. Per API 570, what shall each repair organization have to ensure that repair personnel
are qualified within the scope of the repairs that they perform?
A) Owner/user approved training manual B) Fully documented training program
C) Quality Control Manual D) Quality Assurance Manual
Answer: B (API 570, 6.7.2)  Requirement for fully Documented Training Programs
77. Pressure-relieving devices shall be tested and inspected (how often):

A) At intervals frequent enough to verify valves perform reliably in particular service conditions
B) At intervals never exceeding 10 yrs for clean/noncorrosive & 5 yrs @ typical process services
C) At intervals never exceeding 10 years for clean (nonfouling) and noncorrosive services only
D) At intervals never exceeding 5 years for typical process services only
Answer: A (API 570, 6.7.3.1)  Requirement for Relief Valve insp & testing intervals
78. The inspection interval for all pressure relieving devices is determined by either:
A) Inspector or the engineer
B) Engineer or other qualified individual per the Owner/user’s QA System
C) Inspector or other qualified individual per the Owner/user’s QA System
D) Inspector, engineer, or other qualified individual per the Owner/user’s QA System
Answer: D (API 570, 6.7.3.1)  Requirement for Relief Valve insp & testing intervals
79. Unless documented experience and/or an RBI assessment indicates that a longer
interval is acceptable, test and inspection intervals for pressure-relieving devices in typical
process services should not exceed:
A) 10 years for clean (nonfouling)/noncorrosive services and 5 years for typical process services
B) 10 years for both clean (nonfouling)/noncorrosive services & for typical process services
C) 5 years for both clean (nonfouling)/noncorrosive services & typical process services
Ans: A (API 570, 6.7.3.2)  Know 5 & 10 year rule for Relief Valve insp & testing intervals

84
80. Per API 570, which of these statements are false regarding inspection disposition and
interval determination for pressure-relieving devices found to be heavily fouled or stuck?
A) Reviews should determine the reasons for a pressure-relieving device not operating properly
B) I&T intervals shall be reduced unless a review shows it can work reliably at current intervals
C) Reviews should determine the cause of any fouling for the pressure-relieving device
D) The inspection and testing (I&T) interval shall be reduced
Answer: D (API 570, 6.7.3.2)  Requirement for Relief Valve insp & testing intervals
ADDITIONAL Qs … Out of order

81. Which of the following conditions have the “highest potential” to create an emergency
should a leak occur in a piping system containing flammable fluids?
A) Rapid vaporization on leakage in a Class 1 system
B) Slow vaporization on leakage in a Class 2 system
C) No significant vaporization in a Class 3 system
D) Category D service leakage in a Class 4 system
Answer: A (API 570, 6.3.4)  Be prepared to know classification differences
82. A natural gas piping system has been in operation for 16 years and it is estimated that it
has a remaining life of 12 years. Considering API 570 rules, which of the following will
determine the maximum interval for the next proposed date for thickness measurement
examination and visual examination respectively?
A) 6 years for thickness measurement and 5 years for visual examination respectively
B) 3 years for thickness measurement and 10 years for visual examination respectively
C) 10 years for thickness measurement and 5 years for visual examination respectively
D) 5 years for thickness measurement and 5 years for visual examination respectively
Answer: A (Natural gas is Class 2 per API 570, Para. 6.3.4.3 Use Table 2 of API 570)
83. Regarding future Inspection interval determination by the Inspector, which of these
statements is not correct according to API 570?
A) Inspection intervals shall be reviewed and adjusted as needed after each inspection
B) Insp intervals shall be reviewed and adjusted as needed after a significant operating change
C) Forms of deterioration/damage mechanisms shall be considered when establishing intervals
D) Maximum insp intervals in API 570 Table 2 (thickness, external visual insp) are mandatory
Answer: D (API 570, 6.3.3 … Last Para.) Table 2 maximum intervals are recommended
CHAPTER SIX ENDED AT 83 QUESTIONS … MANY OPEN BK

85
STUDY *** 3-star sections in Scanned Copy of API 570

More Questions to be added at a later date!
Expect about 20+ of 90+ questions from Section 6
CHAPTER 6 EVALUATION  My score ____ of 79 = ____%:

 80 - 100% correct  Excellent  *Retest until you score 95%
 70 – 79% correct  Nice work  Review errors/references! Make sure that you mark these in your books for
 60 to 69% correct  Average  Review errors/references! Make sure that you mark these in your books for
 50 to 59% correct  Below Average  Reread API 570 & areas where “you did poorly”  Make sure that
you mark these in your books for study later … Be certain to retest again & again & improve your scores until
you understand requirements & reach at least 90%!
 Below 50%  Well below Average & Red Flag*  See item # 4 above and study smarter  Retest until you
achieve at least 80%* as a score this low indicates your “English” skills* may be very weak! Do not give up!!!
… You must work “smarter” and study longer!!!
STUDY SCANNED COPY 3***items
NEXT CHAPTER 7
REVIEW STUDY GUIDE PART 1
AND 6 570 CODE CALCS HANDOUT
SEE ALSO API 570 INDEX & API 574

SECTION 11.2 HI-LITES (6 CALCS)
86
API 570 EXAM CHAPTER 7 … PRACTICE EXAM Qs

For questions 1 through 4 below, use the given information below!
The following data is given for a Class 2 piping system
Thickness = 0.36 in. (Insp results) … Corrosion Rate = 10 mpy
Remaining Life = 16 Yrs
1. When is the next thickness measurement inspection due?
A) 8 years B) 5 years C) 10 years D) None of these
Answer: A (570, 7.1.1 & Para. 6.3.3* (Interval rules) Table 2)
*Apply rule for thickness measurement interval = ½ rem. life or 10 years (Use lower value).
Remaining life = 16 years, therefore Half Rem. Life = 8 years … Since 8 (half rem. life) is
less than 10 (Class 2 Thickness measurement interval), use 8 years!!!
2. Calculate remaining thickness before pipe reaches t min using given information above!
A) 0.20 inches B) 0.28 inches C) 0.12 inches D) 0.16 inches
Answer: D (API 570, 7.1.1)
Remaining life x Corrosion rate = 16 x 10 = 160 mils or 0.16 inches
3. When will the next external inspection be (using the given information above)?
Answer: C (See API 570, Table 2 for Class 2 system = 5 years)
4. The pipe has an insulated area of 200 sq. ft. that is exposed to a susceptible temperature
and the mist spray of a cooling tower. According to API 570, how much of the minimum
area is recommended for NDT survey for CUI during an external inspection?
A) 100 sq. ft. B) 50 sq. ft. C) 66 sq. ft. D) 150 sq. ft.
Answer: C (See API 570 Table 3 and apply rules for Class 2) … 200 x 33% = 66 sq. feet
5. Actual thickness measured at a TML was 0.4 in. Corrosion rate is 10 mpy. If the next
planned thickness inspection is after 6 yrs, what thickness will be used for MAWP calcs?
A) 0.4 inch B) 0.34 inch C) 0.28 inch D) None of the above
Answer: C (API 570, Para. 7.2 … See the last two paragraphs & example in Table 7-1)
MAWP thickness used shall be Actual Thickness minus twice the corrosion loss up to next
inspection. Corrosion loss (6 yrs) = 60 mils … Corrosion loss (6 yrs) x 2 = 120 mils (0.12 in)
Therefore, 0.4 – 0.12 = 0.28 inch

87

6. The following data is available to compute remaining life of a piping circuit:
Minimum required thickness = 0.422 inches
Actual thickness measured = 0.512 inches
Corrosion rate = 0.018 inches/year or 18 mpy
Remaining life for this circuit will be:
A) 4.5 years B) 5.0 years C) 6.0 years D) None of these
Answer: B (API 570, Para. 7.1.1) … Solution: .512 - .422 = .090 ÷ .018 = 5.0 years
7. When recalculating Piping Circuit MAWP, which of these determines wall thickness?
A) Actual thickness and corrosion rates as determined by the authorized inspector
B) Actual thickness minus estimated corrosion loss before the next inspection date
C) Actual thickness minus twice the estimated corrosion loss before the next inspection date
D) Actual thickness minus Inspector’s estimated corrosion loss before the next inspection date
Answer: C (API 570, 7.2) Calculation = MAWP = 2SEt ÷ D
8. Determine MAWP from the following given information and state whether the proposed
interval of 5 years is acceptable: API 5L Grade X-60 (Fusion welded), NPS 16 Sch. 160,
Piping installed 1982 (No baseline UT records) 2007 UT = 1.279 inches, 2012 UT = 1.115 in,
Design = 500 psig/400ᴼF
A) 468 psig, 5-yr interval = unacceptable B) 675 psig, 5-yr interval = acceptable
C) 975 psig, 5-yr interval = acceptable D) 2336 psig, 5-yr interval = acceptable
Step # 1 … Determine Corrosion rate … 1.279 – 1.115 = 0.164 in. or 164 Mils will be lost in five years
Step # 2 … Determine “ t “ … 1.115 inches – (2 x ECL  0.164) = 1.115 in - .328 = 0.787 inches = t
Step # 3 … Determine S  A-1 Table (B31.3), Determine E (A-1B Tables), & “D” (API 574 Table 1)
Step # 4 … MAWP = 2SEt÷D = (2) (25,000) (0.95) (.787) ÷ 16 = 47,500 (.787) = 37,382.5 ÷ 16 = 2336 = OK
9. Determine MAWP from the following given information & state whether RBI proposed
interval of 15 years is acceptable: API 5L Grade X-60 (Fusion welded), NPS 16 Sch. 160,
Piping installed 1982 (No baseline UT records) 2007 UT = 1.279 inches, 2012 UT = 1.115 in,
Design = 500 psig/400ᴼF
A) 389 psig, 15-yr interval = unacceptable B) 489 psig, 15-yr interval = acceptable
C) 975 psig, 5-yr interval = acceptable D) None of these are correct
Step # 1 … Determine Corrosion rate … 1.279 – 1.115 = 0.164 in. or 164 Mils ÷ 5 = .0328 in/yr or 32.8 MPY
Step # 2 … Determine “ t “ … 1.115 inches – (2 x ECL  .0328 x 15 = .492 x 2 = .984) = 1.115 - .984 = 0.131 in
Step # 3 … Determine S  A-1 Table (B31.3), Determine E (A-1B Tables), & “D” (API 574 Table 1)
Step # 4 … MAWP = 2SEt÷D = (2) (25,000) (0.95) (.131) ÷ 16 = 47,500 (.131) = 6222.5 ÷ 16 = 388.9 = 

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10. Determine RL & ½ RL for a piping system. Given: Design pressure is 600 psi at 300°F,
material = A-53-B-ERW pipe NPS 6 sch 40. Thickness at last inspection was 0.157 inches,
and thickness from the previous inspection was 0.201 inches, using a 5 year insp. interval.
A) 3.2 years RL & 1.6 years ½ RL B) 4.4 years RL & 2.2 years ½ RL
C) 6.4 years RL & 3.2 years ½ RL D) None of these are correct
SHOW YOUR WORK STEPS BELOW … Answer: B (API 570, 7.1.1)
Break it down and do the math … First, we need to Determine PD, SE values!
Tip: t = PD ÷ 2SE … Use Table A-1B & Barlow formula in API 574 Section 11.2
PD = 600 x 6.625* inches = 3975 (*Use API 574 Table 1). NPS 6 Sch 40 = .280 inches
SE = 20,000 x 0.85 = 17,000 … 2 (SE) = 2 (17,000) = 34,000 … 3975 ÷ 34,000 = .117
Next: .201 minus .157 = .044 loss over 5 years = .0089 or 9 MPY Corrosion Rate
t initial is unknown, We cannot assume a value to “create” a long term corrosion rate!
With a .117 inches minimum, .040 inches (40 Mils) remain (.157 - .115 = .040).
.040 divided by 9 (9 MPY Corrosion Rate) = 4.44 years Remaining Life
Half remaining life will be 2.22 years = Answer B = Correct!!!
11. Determine RL for a piping system. Given: Design pressure is 800 psi at 200°F, material
is A-106-B pipe NPS 12 STD wall. Thickness at last inspection was 0.299 inches, thickness
from the previous inspection was 0.339 inches and inspection interval is 5 years.
A) 6.5 years B) 5.5 years C) 4 years D) 3 years
SHOW YOUR WORK STEPS BELOW … Answer: A (API 570, 7.1.1)
Tip: USE BARLOW … t = PD ÷ 2SE
PD = 800 x 12.750 = 10,200, SE = 20,000 x 1.00 = 20,000, 10,200 ÷ 2 (20,000) or
40,000 = .255 inches, .299 Minus .255 = .044 rem. life or 44 mils ÷ 8 mpy* = 5.5 yrs,
Answer B = correct … *explanation for corr rate (.339 - .299 = 40 mils loss in 5 yrs)
12. When calculating remaining life of a piping system, which corrosion rate must be used:
A) Short term Corrosion Rate due to less number of years in between
B) The higher rate of either the short or the long term Corrosion Rate
C) Long term rate due to a larger amount of material corroded
D) Shorter or longer dependent upon the Inspector
Answer: B (API 570, 7.1.1)

89

STOPPED HERE–Q’s STILL UNDER REVIEW
13. When is the next required inspection for Class 1 piping system made from A-106-B
NPS 8 Sch. 40, designed for 600 psi at 300°F? Measured thickness at last inspection was
0.210 inches & inspection records indicate a Corr Rate of 0.010 inches per year (10 mpy).
A) 10 years B) 8 years C) 5 years D) 4 years
Answer: D (API 570, 7.1.1)
Tip: USE BARLOW … t = PD ÷ 2SE
PD = 600 x 8.625 = 5,175
SE = 20,000 x 1.00 = 20,000
5,175 ÷ 2 (20,240) or 40,480 = .12784 = .128
.210 minus .128 = .082 rem. life or 82 mils ÷ 10 mpy = 8.2 years RL = 4.1 Half-R-Life
Apply 7.1.1 Rules & Para. 6.3 & Table 6.1 = 4.1 years or 5, whichever is lesser
Our solution of 4.1 years is very close to answer “D” … 4 years … D is correct!
14. When calculating for the maximum allowable working pressure for continued service
of a piping system:
A) Use the lowest grade of material and joint efficiency when the original material is unknown.
B) The wall thickness used for calculating the pressure should be the actual thickness measure
minus twice the estimated corrosion loss before the date of the next inspection.
C) Loading must be taken into consideration.
D) All of the above must be used.
15. Determining the maximum allowable working pressure of the piping system for
continued use should be in accordance with:
A) Applicable Code B) ASME B 31.1 C) ASME B31.3 D) All of these
16. During inspection, you have observed an unexpected movement on a section of the
pipe. As an Inspector, what should you do?
A) Inform the operator to shut down the system immediately
B) Discuss findings with the Piping Engineer & evaluate the need of a piping stress analysis
C) Note the movement on the report and submit it to your supervisor
D) Do nothing unless it is not an acceptable item when performing external inspection

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17. The owner must maintain records for each piping system inspected. The records must
contain pertinent data such as:
A) Piping service, service classification, and line identification number
B) Documents necessary to record the name of the individual performing testing, testing dates,
and the types of testing, results of thickness measurements/other tests, inspections, repairs, etc
C) Design information, piping drawings, and information on maintenance activities and events
affecting piping system integrity may also should be included
D) All of the above
Answer: D (API 570, 7.6).
More section 7 questions will be added!

Expect up to 25 *** 3-star items on exams
INSTRUCTOR WILL HI-LITE LIKELY
EXAM Qs IN CHAPTER 7
EXPECT ABOUT 5 BARLOW CALCS
EXPECT ABOUT 2 MAWP CALCS
STUDY THE API 570 SCANNED COPY
QUESTIONS WILL BE ADDED LATER
SEE THE 6 PAGE COLOR HANDOUT

FOR CALCULATIONS

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1. Which of these are NOT mandatory requirement(s) for re-rating a piping system?
A) The re-rating is acceptable to the owner/user
B) Calculations must be performed by the piping engineer or the inspector
C) Current insp. records verify the system is satisfactory for the proposed service conditions
D) Needed pressure relief devices are present/set at correct pressure/with appropriate capacity
Answer: A (API 570, 8.3)  Must be acceptable to the inspector or piping engineer
2. After completion of alterations or major repairs, a pressure test is:

A) Normally required
B) Sometimes required
C) Required only if practical and deemed necessary by the owner/user
D) Required only if practical and deemed necessary by the Piping Engineer
Ans: A (API 570, 8.2.7 Second Sentence) … If practical & deemed necessary by Inspector
3. Any welding conducted on piping components in operation must be done in accordance

with this document, and Inspector shall use as a minimum “Suggested Hot Tap Checklist”
contained in this document for hot tapping performed on piping components. Which of the
following documents referenced in API 570 addresses welding on in-service piping and hot
tapping?
A) API 2201 B) API 574
C) ASME B31.3 D) API 570
Answer: A (API 570, 8.2.1)
4. Fillet welded patches (lap patches) shall be designed by:
A) Corrosion Engineer B) Inspector
C) Piping Engineer D) Repair Organization
Answer: C (API 570, Para. 8.2.4)
5. After welding, when a pressure test is not practical, what testing method should be
utilized in lieu of a pressure test?
A) PMI test
B) Non-destructive examination
C) Vacuum visual examination
D) Hammer test
Answer: B (API 570, 8.2.7, 4th Sentence)

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6. Prior to a repair, Inspectors may give prior general authorization for routine repairs IF:
A) The Inspector is guaranteed that work comply with the Code
B) The Inspector is satisfied with the competency of the repair organization
C) Welder qualification will be reviewed later
D) Welding procedure used is qualified by the repair organization
Answer: B (API 570, 8.1.1)
7. All proposed methods of design, execution, materials, welding procedures, examination, and
testing must be approved by the inspector or by the piping engineer, as appropriate. When
onstream welding will be performed, the ____________ approval is required.
A) Inspector B) Piping Engineer
C) Owner/User D) Repair Organization
Answer: C (API 570, 8.1.2)
8. WHO shall approve all repair and alteration work at designated hold points and after
repairs and alterations have been satisfactorily completed in accordance with API 570
requirements?
Answer: A (API 570, 8.1.2)
9. Welding repairs of cracks that occurred in-service should not be attempted without prior
consultation with the _______________ in order to identify & correct the cause of the
cracking.
Answer: B (API 570, 8.1.2)
10. Related to welding repair of cracks, which of these is NOT a cause of in-service
cracking?
A) Vibration
B) Thermal cycling/expansion
C) Environmental cracking
D) MIC
Answer: D (API 570, 8.1.2)

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11. Longitudinal cracks on pipe may be temporarily repaired using welded split sleeve IF:
A) Inspector has approved the repair
B) Owner has approved the repair method
C) Piping Engineer has approved a repair & is satisfied cracks would not propagate under sleeve
D) Can be used provided it is considered a temporary repair.
Ans: C (570, 8.1.3.1) In some cases, piping eng will need to consult with fracture analyst
12. Temporary repairs should be removed & replaced with a suitable permanent repair:
A) At the next available maintenance opportunity
B) Whenever the Piping Engineer decides to allow it
C) Whenever the Inspector raises enough complaints about it
D) None of these
Answer: A (API 570, 8.1.3.1 … Last Para)
13. Temporary repairs may remain in place for a longer period of time only if approved
and documented by the:
A) Inspector B) Piping Engineer C) Design Engineer D) Owner
Answer: B (API 570, 8.1.4.1 … Last Sentence)
14. When installing a fillet-welded patch adjacent to an existing fillet-welded patch, the
minimum distance between the toe of the fillet-welded shall not be less than:
A) A fillet-welded patch shall not be installed on top of an existing fillet-welded patch
B) A fillet-welded patch shall not be installed adjacent to an existing fillet-welded patch
C) Fillet-welded patches (distance from weld toes) shall be apart using Value d = √Dt
Answer: C (API 570, 8.1.4.1 Formula for patch spacing from weld toes)  EL OK
15. Insert patches (flush patches) may be used to repair damaged or corroded areas if:
A) Full penetration groove welds are provided
B) The weld shall be examined by the suitable NDE method
C) Rounded corners (1 inch radius) must be used for the patch
D) All of the above
Answer: D (API 570, 8.1.3.2)  API exams do not use “all of the above”

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16. Regarding “Non-welding” repairs, temporary repairs for a leak may be accomplished
using procedures for leak-sealing fluids that are pumped into the system. These procedures
should be reviewed and accepted by either the Inspector or Piping Engineer.
Considerations include:
A) Sealant compatibility with leaking material
B) Risk of sealant affecting upstream instruments or components
C) Material of the sealant
D) Size of the leak
Answer: A (API 570, 8.1.4)
17. Hot tap welding during operation must be done in accordance with:
A) API Publication 2201 B) API Publication 2207
C) API Recommended Practice 576 D) API Recommended Practice 572
18. Regarding welding & hot tapping, the repair organization shall use welders and
welding procedures qualified in accordance with:
A) API 570 or the code to which the piping was built
B) ASME B31.3 and ASME IX
C) ASME B31.3 or the Code to which piping was built
Answer: C (API 570, 8.2.2)  EL OK
19. Regarding welding & hot tapping, the repair organization shall maintain records of
welding procedures and welder performance qualifications. These records shall be
available to inspectors:
A) Prior to welding B) Available (on file)
C) Anytime during welding D) None of these
Answer: A (API 570, 8.2.1)
20. Preheat methods may be used in lieu of post-weld heat treatment for repairs,
alterations and weld metal build-up of piping systems provided the material is:
A) P1 and P3
B) Piping Engineer is consulted
C) P1 and P3 (with exception of Mn-Mo steels for P3)
D) Both “B” and “C” are correct … You will never see this type of answer on an API exam
Answer: D (API 570, 8.2.2.1)  Bad question  revise in 2012

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21. Preheat methods may be used in lieu of post-weld heat treatment for repairs,
alterations and weld metal build-up of piping systems if certain conditions are met. One
requirement is that the Inspector should determine that the minimum preheat temperature
is measured and maintained. And after welding, joints should immediately be covered with
insulation to slow the cooling rate. PREHEAT TEMPERATURES (IN LIEU OF PWHT)
MUST NEVER BE LESS THAN:
A) 150°F B) 300°F C) Any WPS value D) None of these
Answer: B (API 570, 8.2.2.1)
22. What is NOT required when performing localized PWHT in lieu of 360 degree banding
(another PWHT technique) on local repairs on all materials?
A) Application is to be reviewed and a procedure developed by the Piping Engineer
B) Preheat of 300°F or higher (as listed in the approved application specific WPS) is maintained
C) PWHT is performed for environmental cracking resistance
D) PWHT temps are maintained for distance not less than 2 x base metal thickness from the weld
Answer: C (API 570 8.2.2.2)
CODE CONFLICTS!!!
8.2.3 Preheating and PWHT
8.2.3.1 General
Refer to API 577 for guidance on preheating & PWHT
Preheat should be applied and extend to at least 2 in. (50.8 mm) on either side of the weld to
encompass the weld and potential heat affected zone areas.
TWO POSSIBLE QUESTIONS MAY BE ON THE EXAM
SHOULD (577) VERSUS SHALL (B31.3) 577 & B31.3 CONFLICT!
8.2.3.2 Preheating
Preheat temperature used in making welding repairs shall be in accordance with the applicable
code and qualified welding procedure. Exceptions for temporary repairs shall be approved by the
piping engineer.
23. Materials used for making repairs or alterations must be:

A) Known weldable quality B) Conform to the applicable Code
C) Compatible with the original material D) All of the above
Answer: D (API 570, 8.2.4)

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24. Unless otherwise specified in API 570, acceptance of a welded repair or alteration shall
include NDE in accordance with:
A) ASME V B) Applicable Construction Code
C) Owner/User’s specification D) Both B & C
Answer: D (API 570, 8.2.5)
25. Pressure tests are normally required after alterations and major repairs. When a
pressure test is deemed not necessary or practical by Inspector, what must be done per570?
A) NDE in lieu of pressure test B) Pneumatic test may be applied
C) Use special procedures OK’d by an Engineer D) None of these are correct
Answer: A (API 570, 8.2.6)
26. Pressure testing of final closure welds (butt & fillet welds) connecting new or
replacement piping sections to an existing system may be waived IF several conditions are
met. One condition is MT/PT and:
A) MT or PT must be performed on the root pass and completed weld for both butt & fillet welds
B) MT or PT must be performed on the root pass and completed weld for butt welds
C) MT or PT must be performed on the completed weld for fillet welds
D) Both B & C are correct
Answer: D (API 570 8.2.6) … A is incorrect … No MT/PT on a fillet weld “root pass”
27. Which item below does NOT pertain to pressure testing requirements for altered
systems?
A) Pressure tests require Piping Engineer approval
B) Pressure tests may be waived if deemed not necessary or not practical by the Inspector
C) Pneumatic tests may be substituted for hydrostatic tests
D) Non-toxic liquid medium may be used for hydrostatic tests
Answer: A (API 570, 8.2.6)
28. Rerating of pressure piping systems can be accomplished only after several specific
requirements have been met. Select the answer below that is NOT a specific requirement!
A) Calculations are performed by the Piping Engineer or the Inspector to justify rerating
B) Reratings are per the code of construction or the latest edition of the applicable code
C) Current Inspection records verify acceptable service conditions & Corrosion allowance exist
D) Piping system uses the same pressure relieving devices, set pressures and capacities as before
Answer: D (API 570, 8.3.e)
The piping system must be checked to affirm that the required pressure relieving devices are
present, are set at the appropriate pressure, and have the appropriate capacity at set pressure
… this is for the new design parameters as applicable!

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STUDY SCANNED COPY  50+ 3-star items  More Qs coming!

1. For piping buried in soil having resistivity of 5000-ohm/cm (not cathodically protected),
evaluations of pipe thickness should be performed at what intervals:
Answer: A (API 570, Table 5)
2. Which of the following statements are correct regarding soil resistivity and corrosion?
A) Soil resistivity has nothing to do with the corrosiveness of a soil because it relates to CP
B) Soil resistivity depends on the amount of corrosive chemicals present in the soil
C) Lower soil resistivity indicates less corrosive soil
D) Higher soil resistivity indicates less corrosive soil
Ans: D (570, 9.2.4 on Soil Resistivity) HIGHER soil resistivity indicates LESS corrosive soil
& LOWER soil resistivity will indicate MORE corrosive soil  Wenner Four-pin method
3. Pressure decay method in Leak Testing is a Pressure Change testing method having:
A) A technique adopted for checking the leakage rates in above ground piping
B) A technique used for checking leakage rates in underground piping
C) A technique used for calibration of pressure gauges
D) A technique used for releasing the overpressure in piping
Ans: B (570, 9.3.7 & ASME V, Art 10, App VI – 1010 Scope)  8 hours & 5% drop rule)
4. The preferred method for inspecting piping coating for defects after UG piping repairs
and before burial is:
A) Visual inspection only B) Holiday Survey
C) Magnetic Particle D) Liquid Penetrant
Answer: B (API 570, 9.4.1)
5. Regarding buried piping systems, what document(s) define the recommended guidelines
for cathodic protection?
A) API-653 B) API-574 C) NACE RP0169/API RP651 D) None of these
Answer: C (API 570, 9.0 & 9.2.5)
6. Pipe coating holiday surveys are used to:
A) Locate coating defects on buried coated piping
B) Ensure that new coatings are intact
C) Evaluate coating serviceability for existing buried piping
D) All of the above … Answer: D (API 570, 9.1.3) … All of above does not appear on API
exams … You should know this fact …

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6. An above grade visual surveillance (of buried piping) on and adjacent to each pipeline
pathway should be conducted by the owner/user at “approximately” what interval?
A) 2 years B) Annually C) Every 6 months D) At the owner/user’s option
Answer: C (API 570, 9.2.1)
7. Underground piping without a CP system should be surveyed (using CP Methods) for
points of probable corrosion. How is a “Pipe to Soil” Potential survey performed?
A) Excavate pipe at sites where active corrosion cells are found to determine extent of corrosion
B) Excavate pipe at sites where the Inspector believes corrosion is likely
C) Both “A” and “B”
D) None of the above
I know you want to circle “C” … You will not see this on API exams … Answer: A (API
570, 9.2.1 … 2nd Para)
8. Buried piping longer than 100 feet and NOT cathodically protected should have a soil
corrosivity measurement at what interval?
A) 5 years B) 10 years C) 3 years D) 2 years
Answer: A (API 570, 9.2.4)
9. If the piping is cathodically protected, the system should be monitored at intervals in
accordance with:
A) Section 10 of NACE RP0169 B) Section 11 of API RP 651
C) Either A or B above D) None of the above
Answer: C (API 570, 9.2.5)
10. If piping is contained inside a casing pipe (such as found in a road crossing), the
condition of the outer casing should be inspected to determine if water and/or soil has
entered the casing. Where should Inspector look to identify any problems in this situation?
A) Inspect both ends of the casing and verify that the ends extend beyond the ground line
B) Inspect the ends of the casing and verify seal integrity if the casing is not self-draining
C) Inspect the pressure-carrying pipe and verify that it is properly coated and wrapped
D) All of the above
Answer: D (API 570, 9.2.6 … last Para.)
11. What is the holding time for a leak test of buried piping?
A) 1 hour B) 8 hours
C) 12 hours D) 24 hours
Answer: B (API 570, 9.2.7)

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12. During a leak test of buried piping, the Inspector checked the pressure four hours after the
initial pressurization of the piping system and noted a pressure drop of about 3%. The Inspector
requested that the line be repressurized to the original test pressure and isolated from the pressure
source (test pump). After remaining time in the test period passed (another 4 hours), a final check
of the test gauge showed a reduction in the test pressure (450 psi), which was reduced to 425 psi.
What action(s) should the Inspector recommend in accordance with API 570?
A) Piping should be visually inspected externally (full excavation)
B) Piping should be visually inspected internally (wherever this is possible, if it is possible)
C) Request sonic measurements to locate suspected leaks as a result of this pressure drop
D) All of the above, and the test results should not be accepted
Answer: D (API 570, 9.2.7) … 5% pressure drop rule over final 4 hours = leak exists
13. Which soil resistivity value indicated below is more corrosive to buried piping?
A) < 2,000 ohm-cm B) 2,000-5,000 ohm-cm C) >10,000 ohm-cm D) None of these
Answer: A (API 570, 9.2.7)
14. Inspection of buried piping may be supplemented by leak testing. Which statement
below is the correct way to perform inspection during a leak testing procedure?
A) Test pressure equals the operating pressure of the system, and test for a period of 12 hours
B) Test pressure equals 1.1 times operating pressure, and test for six hours
C) After 6 hours, note pressure drop, repressurize to original test pressure, noting any drop > 5%
D) Test pressure equals 1.1 times operating pressure, test for 8 hours, re-pressurize after 4 hours
if any pressure drop is found, then isolate pressure source, noting any drop > 5% in the last 4 hrs
Answer: D (API 570, 9.2.7)
15. An authorized Piping Inspector should have the required education & experience and
which of these education and experience combinations meet API 570 requirements?
A) A college degree plus two years of experience in the petrochemical industry
B) A two-year associate degree plus two years of experience in the petrochemical industry
C) A high school education plus three (3) years of experience in the petrochemical industry
D) Five years of experience inspecting in-service piping in the petrochemical industry
Answer: D (API 570, App. A.2) … A/B/C have “0” inspection or insp supervision time!
16. When a corroded area of pipe exceeds ½ pipe size diameter, a temporary patch about
equal to the size of a corroded area may be installed by fillet welding (temporary repair)if:
A) Patch corners shall have at least a 1” radius B) Diameter of electrode is 5/32 in. or more
C) A full encirclement sleeve is used D) All of the above
Answer: C (API 570, App. C) … You must take a look carefully at Figure C-2 “Notes”

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API 570 EXAM … ASME V PRACTICE EXAM Qs

1. The recommended minimum development time (Penetrant Testing) before final
interpretation is performed for a material made of a high temperature alloy is:
A) 5 minutes B) 10 minutes C) 7 minutes D) 6 minutes
Answer: B (ASME V, Art. 6 T-676.1  10 minute minimum development time for all)
2. If a radiograph has a density equal to 3.0 near the penetrameter in the area of interest,
what is the acceptable density range of the radiograph?
A) 1.7 to 4.0 B) 2.55 to 3.9 C) 2.0 to 4.0 D) None of these
Answer: B (ASME V, Art. 2, T-282.2) Apply the Density variation rule of -15% to +30%
3 x 85% or .85 (-15% rule) = 2.55 … 3 x 130% or 1.3 (+30% rule) = 3.9
3. Planning for a hydro-test of a piping system with hydro test pressure of 40kg/cm²g, you
see calibrated test gauges are 0-50 kg/cm²g, 0-100 kg/cm²g, 0-150 kg/cm²g, & 0-200 kg/cm²g.
Which two of the four calibrated gauges available in your shop are acceptable for the test?
A) 0-100 kg/cm²g and 0-150 kg/cm²g B) 0-50 kg/cm²g and 0-100 kg/cm²g
C) 0-100 kg/cm²g and 0-200 kg/cm²g D) 0-50 kg/cm²g and 0-200 kg/cm²g
Answer: A (ASME V, Art.10, T-1031a) … Apply the “1.5 to 4 times” pressure rule
0 to 1 ½ times (minimum range) and 0 to 4 times (maximum range) … For our given
example value of 40: 0 – 60* (min) and 0 – 160** (max) … 40 x 1.5 = *60 … 40 x 4 = **160
Step 2: Answers B & D must be eliminated (Value of 50 is below our 1.5 x 40 or value 60)
Step 3: Answer C must also be eliminated (Value of 200 exceeds our 4 x 40 or value 160) …
Using a process of elimination, the only remaining answer = A … Same rules apply for PSI
4. A welded pipe to ASME B31.3 code is to be radiographed and is 1 in. thick with a
measured .187 in weld reinforcement that meets code requirements of 3/16 in maximum
reinforcement. What ASTM Wire & Wire Set for an IQI must be used on radiographs for
a source side technique as per ASME V?
A) Wire 8 = Set B B) Wire 9 = Set B C) Wire 10 = Set B D) Wire 11 = Set B or C
Ans: C (ASME V, Art. 2, T-276.2.a & T-277 & Tables T-276 & T-233.2) IQI = source side.
Step # 1: Determine overall required “t” for IQI selection = 1.00 in + 0.187 in* = 1.187 in
Note: See T-276.2(a) … YOU MUST ADD 1 WELD REINFORCEMENT THICKNESS
Note: ASME B31.3 Table 341.3.2 Notes allow 3/16 in (0.187) for a 1 inch thickness.
Step # 2: Correct wire number from Table T-276 (Source Side Column) = # 10 wire
Note: Most make the common error of using a # 9 wire (forgetting to add reinforcement).
Step # 3: Check Table T-233.2 and look for the # 10 wire … Yes, it is located in SET B
PLEASE NOTE: A # 11 wire could be in either SET B or SET C … BE CAREFUL!!!
Tip: Highlight ASME V Tables with reinforcement values in the margin (See B31.3 Table)
Be sure to cross reference the sections and add the reinforcement values to save time!

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5. When a PT test cannot be conducted between 5-52°C (40°F – 125°F), what must be done
as per ASME V Code?
A) Procedure at higher or lower temp range requires requalification of penetrant materials
B) Use the dwell time for penetrant and developer as per Table in Article 6 of ASME V
C) The surface must be re-cleaned and the exam repeated
D) The test cannot be conducted
Answer: A (ASME V, Art.6, T-653 … See also Mandatory Appendix 3)
6. Select a suitable Hole-type penetrameter for a weld joint (assume a source side IQI used
and the weld has been ground flush with base metal and measures 1.00 inches thick):
A) Number 20 B) Number 25
C) Number 30 D) None of these
Answer: B (ASME V, Art. 2, Table 276 & T-276.2(b) Required IQI is No. 25 for 1.00 inches
When ground flush (welds are without reinforcement) and we do NOT add any thickness.
7. If the type of penetrameter in above question is changed to a wire type IQI, then what is
the required wire designation/required diameter in inches/required diameter in mm?
A) Number 10 wire/0.025 inches/0.64 mm B) Number 8 wire/0.016 inches/0.41 mm
C) Number 11 wire/0.032 inches/0.81 mm D) Number 9 wire/0.020 inches/0.51 mm
Answer: D (ASME V, Art. 2, Tables T-276 & Table T-233.2) Required wire is a No. 9
8. A welded pipe long seam is to be checked for cracks by LPE (Liquid Penetrant Exam).
What is the minimum required penetrant dwell time for an examination @ 40°F?
A) 5 minutes for welds … as a minimum … & double the Dwell time per Note 1= 10 mins
B) 5 minutes for plate and for welds … as a minimum … Dwell time = 5 minutes
C) 5 minutes for plate, 10 minutes for welds … as a minimum … Dwell time = 5 minutes
D) 10 minutes for plate form … as a minimum … & double Dwell time per Note 1= 20 mins
Ans: D (ASME V, Art. 6, Table T-672) Refer to dwell time & Note 1  Double the time
9. After applying developer, an examiner checked 4 CS pipe welds for surface defects on
Weld A after 5 mins, Weld B after 10 mins, Weld C after 30 mins, & Weld D after 65 mins.
It was noted that bleed-out affected the exam on Weld D after 60 minutes. All welds were
accepted. Given this information, what welds were examined in violation of ASME V rules?
A) Weld D only B) Weld A and B only
C) Welds C and D only D) Welds A and D only
Ans: D (ASME V Art. 6 & T-676.1 … 10 to 60+ minute rule @ Interpretation/bleed out)
Weld A = rejected (10 min. minimum rule), Weld D bleed out requires retest of weld D

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10. Pressure decay method in Leak Testing is a Pressure Change testing method having:
A) A technique adopted for checking the leakage rates in above ground piping
B) A technique used for checking leakage rates in underground piping
C) A technique used for calibration of pressure gauges
D) A technique used for releasing the overpressure in piping
Ans: B (570, 9.3.7 & ASME V, Art 10, App VI – 1010 Scope)  8 hours & 5% drop rule)
11. When dial-type indicating/recording pressure gauges are used to monitor leak testing,
the maximum gauge range shall not exceed which multiple value of expected test pressure?
A) 1 ½ times B) 2 ½ times
C) 3 times D) 4 times
Ans: D (ASME V, T-1031.a)  1.5 minimum to 4 times maximum range rule for gauges
12. In a radiographic technique where the radiation passes through two walls and both of
the walls can be viewed on the same radiograph (Double wall technique), what is the
maximum outside diameter (limitation) that can be radiographed?
A) 3 ½ inches B) 4 inches
C) 6 inches D) Any diameter
Answer: A (ASME V, T-271.2.b) … Open Book Question … Review & understand T-271
13. How often must the accuracy of magnetizing equipment equipped with an ammeter
(including visible and black light meters) shall be verified and calibrated as necessary:
A) Each year B) Every 2 years
C) When possible D) Every 6 months
Answer: A (ASME V, T-760, 761.1 & 761.2)
14. Which of the following penetrant systems is generally considered the least sensitive?
A) Water washable – visible dye B) Solvent removable – visible dye
C) Water washable – fluorescent dye D) Post-emulsification – visible dye
Answer: A (API 577, Experience & General NDT Knowledge) … Flushing the surface with
a solvent cleaner after penetrant application is prohibited (T673.3 Bold Letters)
15. The NDE method to be used for a particular inspection should be determined by the:
A) Availability of certified NDE examiners
B) Length of time since the last inspection
C) Age of the component to be inspected
D) Type, location, and orientation of the expected flaws
Answer: D (ASME V, Article 1, Table A-110 & See also Appendix A “Caution Note”)

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16. In qualifying a procedure for Visual Examination, a defect of what minimum width
shall be used?
A) 1/16 inch B) 1/8 inch
C) 1/32 inch D) None of these
Answer: C (ASME V, T-921.3) … Please highlight & review
17. Visual examiners should be able to pass a vision test with Jaeger J-1 eye exam charts:
A) Annually B) Every 6 months
C) Every 3 years D) None of these
Answer: A (ASME V, T-923)
18. Leak Testing Pressure & vacuum gauges should be calibrated (Per ASME V) at least:
A) Every 6 months B) Annually
C) Every 3 years D) None of these
Answer: B (ASME V, T-1061a)
19. It is decided to perform a “surface NDT method” on austenitic stainless steel pipe
welds. Choose the best method and materials from those that are listed below.
A) PT with low chloride/halogen B) PT with any aqueous developer
C) MT with wet particles D) MT with dry particles
Answer: A (ASME V, Art VI, T-641 & Appendix II, Section 642 & General Knowledge) …
Common NDE knowledge is use of low chloride/halogen materials to protect SS piping …
And … Nickel based alloys must not be exposed to materials with Sulfur content above 1%
20. In ultrasonic thickness testing, what type of instrument screen display or readout is
recommended by ASME V where reflecting surfaces are rough, pitted or corroded?
A) XRT read out B) Digital read out
C) Either XRT or Digital D) A-Scan Displays
Answer: D (ASME V, SE-797, 8.8) … Please highlight & review
21. Magnetic Particle examination methods can detect which of these discontinuities?
A) Shallow sub-surface cracks and surface cracks
B) Surface cracks only
C) Deep sub-surface cracks and surface cracks
D) Sub-surface cracks only
Answer: A (ASME V, Art. 7, T-720) … Shallow sub-surface cracks & other discontinuities
may be found using MT … Many miss this question and answer “A”

104

22. When checking titanium materials for cracks using PT methods, only liquid penetrants:
A) With low or no nitrides should be used
B) With low or no carbides should be used
C) With high or medium chlorides should be used
D) With low or no chlorides should be used
Answer: D (ASME V, Art. 6, Mandatory Appendix II-642)
SEE STUDY GUIDE FOR

ADDITIONAL QUESTIONS
ON ASME V … OR YOU WILL BE
SORRY AFTER THE EXAM!
Don’t study the guide  You will miss many easy Qs!

105
API 570 EXAM … ASME IX PRACTICE EXAM Qs

1. A PQR that is being qualified using 5/8 inch thick test coupon covers WPS qualification
for what thickness range using the SMAW process?
A) 1/8 in to 1.25 in. B) 1-1/16 in to 5/8 in. C) 1/16 in to 1.25 in. D) None of these
Answer: D (ASME IX, Table 451.1) Qualified thickness range = 3/16 in to 1.25 in
2. In a PQR for SMAW, electrodes used for all passes were AWS classification (E 7018).
Corresponding WPS showed filler materials as E 7018. Manufacturer proposes to change
filler material in WPS to E 7015. The manufacturer now must do what per ASME IX?
Qualify a new PQR using E-7015 electrodes
Revise WPS showing change from E 7018 to E7015 & submit WPS as a new revision
Revise only the PQR document showing the change and re-submit for approval
Revise both WPS and PQR showing the change and re-submit for approval
Ans: B (ASME IX, “F” Number Tables, Page 129) Both electrodes are F # 4, so PQR is OK.
See QW-253 (Page 21) & column for QW-404.4 … the F-Number is an essential variable
3. A PQR was made on an A106 Gr C pipe using SMAW process. According to ASME IX,
P-Number is an essential variable and this qualifies which of the following material sets?
A) A106 Grade B, A36, A182 F1 B) A139, A516 Gr 60, A516 Gr 70
C) 515 Grade 70, A285 Gr. C, A335 P11 D) None of these are fully qualified by the PQR
Answer: B (ASME IX, Table QW-422) … A 106 Gr C pipe belongs to the P-No. 1 material,
so it will qualify only P No. 1 mat’ls. A182 F1 = P-No 3 & A335 P11 = P-No 4 … Therefore
A & C are not correct … A139, A516 Gr 60 & A516 Gr 70 are P No. 1 mat’ls, Answer = B
4. A Project involves pipe welding at a site by 10 welders, and only 1 is a qualified welder.
The Welding Procedure and 9 of the 10 welders MUST be qualified. In this case, identify
the correct statement from the following choices:
A) 9 welder qualifications (quals) must be performed before the procedure qualification
B) 9 welder quals should be performed after the procedure qualification using 1 qualified welder
C) Before the welder qualifications and procedure qualification, any amount of production is OK
D) Welder & procedure quals must be performed simultaneously without waiting for the results
Answer: B (ASME IX, QW-300.2) … This may not be on the exam, but you should know
that any PQR (procedure qualification) must be done by a qualified welder to be valid.
Critical Point  To be valid, PQR shall be signed and dated (API Body of Knowledge).
5. Guided bend tests represent what quality in a groove-weld joint?
A) Ductility B) Strength C) Soundness D) Ductility & soundness
Ans: D (ASME IX, QW-141.2) Expect similar question on tensile test = ultimate strength

106

6. All positions of groove welds are qualified by Pipe Positions:
A) 1G and 5G B) 2G and 5G
C) 5G and 3G D) None of these
Answer: B (ASME IX, QW 461.9) … This may be on the 570 exam … See API 577, but you
should know all about the different positions and welder qualifications if you’re a good
Inspector Remember that the 6G (toughest position to weld) qualifies ALL positions
7. According to ASME Sec. IX, a welder for SMAW can be qualified by the following
minimum tests (for 1G pipe position):
A) By 1 tensile test & 2 bend tests
B) By 2 bend tests only
C) By 2 tensile tests & 1 bend test
D) By 1 tensile test & 1 radiography exam
Answer: B (ASME IX, QW 302.3?  API 577) … This may be on 570 exam via API 577
8. A Procedure Qualification Record (PQR) is a document that can be changed (revised).
This statement (according to ASME IX requirements) is:
A) True, because editorial corrections or addenda to the PQR are allowed
B) False, because changes to the PQR are not permitted
C) True, but this depends on the company policy and the Inspector’s decision
D) True, but the depends on the client of the company and the Inspector’s decision
Ans: A (IX, QW-200.2c) … Highlight/review WPS & PQR rules in QW 200.1 & QW 200.2
9. Per ASME IX, RT in lieu of mechanical testing is allowed for:
A) Performance qualification only
B) Procedure qualification only
C) Both performance & procedure quals
D) No RT is allowed in lieu of mechanical tests
Answer: A (ASME IX, QW-142) Good inspectors know this … On 570 exam via API 577
10. The WPS and the PQR are used to determine:
A) If the welder is able to deposit sound weld metal
B) If the welder is able to operate welding equipment
C) The welder’s ability to produce welds that are radiographically free of defects
D) If a weldment has the required properties for the intended application (strength, ductility)
Answer: D (ASME IX, Introduction, Fifth Paragraph) … Please highlight & review

107

11. The pipe welding test position in which the pipe is horizontal and rotated so that
welding takes place at or near the top is designated as?
A) 2 G B) 5 G C) 3 G D) 1 G
Ans: D (ASME IX, Fig QW-461.4) … API 577 ALSO ON EXAM … SHOULD KNOW IT
12. For an MT exam (Prod Technique), spacing between prods should be between:
A) 0 to 8 inches B) 0 to 10 inches
C) 3 to 10 inches D) 3 to 8 inches
Answer: D (ASME V, T-752.3) … Note the minimum suggested spacing of 3 inches)
SEE STUDY GUIDE FOR

ON ASME IX … OR YOU WILL BE

108
API 570 EXAM … ASME B31.3 PRACTICE EXAM Qs

1. An inspector finds incomplete penetration (IP) 50mm long (determined depth = 2mm)
after RT of a full penetration girth weld (Assume Normal Fluid Service Pipe 12 mm thick).
Is this 2 mm of IP at a length of 50 mm acceptable in accordance with ASME B31.3 code?
A) Since the IP is greater than 1 mm, it must be rejected regardless of the length
B) Since the IP is more than 1 mm but less than 0.2 times pipe thickness, it is acceptable
C) Even if the IP is greater than 38 mm long, it may be accepted regardless of the depth
D) It depends upon the “opinion” of the inspector before it is accepted or rejected
Ans: A (B31.3, Table 341.3.2, pages 73-75) Use Letter B = Normal fluid service, Girth weld
Incomplete penetration permitted is 1mm or 0.2 t = 12 x .2 = 2.4 mm (whichever is less per
Note 6*… Of course, 1mm is the lesser value) and maximum IP length allowed = 38mm*
*IP may be rejected for either depth (exceeding 1mm) or length in 150mm exceeding 38mm
2. During impact testing of A106 Gr. B (deoxidized) & A53 Gr. B pipes (non-deoxidized),
the following absorbed energy values in ft-lb were observed as follows:
 A106 Gr. B: 12.5, 13.5, 12 (Deoxidized)
 A53 Gr. B: 11, 11.5, 9 (Non-deoxidized)
 Assume that full size 10 mm specimens were taken
Your assessment of these impact test results is that:
A) Both A106 Gr. B and A53 Gr. B specimens are acceptable
B) Both A106 Gr. B and A53 Gr. B specimens shall be rejected
C) Only A53 Gr. B specimens can be accepted
D) Only 106 Gr. B specimens shall be accepted
Answer: C (B31.3, Table 323.3.5, See also A-1 Values for specified min. tensile strength)
A106 Gr B (deoxidized) tensile strength = 60 ksi, & average of 3 values required =13 ft/lb
Note: A106 Gr B (deoxidized) material MINIMUM VALUE (1 specimen) = 10 ft/lb
A53 Gr B (Non-deoxidized) tensile strength = 60 ksi, & average of 3 values req’d =10 ft/lb
Note: A53 Gr B (Non-deoxidized) material MINIMUM VALUE (1 specimen) =7 ft/lb
A quick look reveals that all 6 Charpy specimen values MEET MINIMUM REQMTS
Now, let’s average the 3 values as follows:
Average for A106 Gr B = 12.5 + 13.5 + 12 = 38 ÷ 3 = 12.66 < 13 = FAILURE
Average for A53 Gr B = 11 + 11.5 + 9 = 31.5 ÷ 3 = 10.5 > 10 = ACCEPT ONLY A53 Gr B

109
API 570 EXAM … ASME B31.3 PRACTICE EXAM Qs

3. A piping system to be pneumatically pressure tested has a 160 psi design pressure.
During first stage of pressurization, test pressure will be ___ psi. Test pressure = ___ psi*.
(*RV setting = Test pressure +10%) & pressure during visual inspection shall be ___ psi.
Select correct answer below after consulting the ASME B31.3 code requirements.
A) First stage pressurization = 80, test pressure = 176, pressure during exam for leaks = 160 psi
B) First stage pressurization = 25, test pressure = 200, pressure during exam for leaks = 176 psi
C) First stage pressurization = 25, test pressure = 176, pressure during exam for leaks = 160 psi
D) First stage pressurization = 80, test pressure = 200, pressure during exam for leaks = 176 psi
Answer: C (ASME B31.3, Para. 345.5.4/345.5.5, Procedure for Pneumatic Test on Page 83)
Remember the 25 psi rule or ½ design pressure at the start of the test … use lesser value
Note: If the question had a design pressure of 40 psi, the first stage value would be 20 psi
Bonus: Relief Valve Setting must be 176 + 10% = 176 + 17.6 = 193.6 = 194 (See 345.5.2)
4. To verify satisfactory PWHT, what test is conducted per ASME B31.3 requirements?
A) Radiography or UT B) Visual examination
C) Hardness survey D) MT or PT
Ans: C (ASME B31.3, 331.1.7 … First sentence)  also know 10% & 100% Test Reqmts
SEE STUDY GUIDE FOR

ON ASME B31.3 … OR YOU WILL BE

110
API 570 EXAM … API 577 PRACTICE EXAM Qs

SEE STUDY GUIDE SECT. 2 & 3 (Welding/NDE) FOR MORE EXAM QUESTIONS
ON API 577 … OR YOU WILL BE SORRY AFTER THE EXAM!
Don’t study the study guide  You will miss many easy Qs!
API 570, Section 5.11 (First Para)
 Section 4  In-service Inspection of welds (4.2, 4.3, 4.4, 4.5)
 Section 11  Section 11.2
API 570, Section 8.1.1 (2nd Para)  weld repairs and modifications
 Various sectionsUse Control F function and “repair”
API 570, Section 8.2.1 (1st Para)
 Section 11  Section 11.2
API 570, Section 8.2.2 (1st Para)
 Section 6  WPS & PQR … Repeat of ASME IX points!
 Section 8  Welder Performance Qualifications … See below!
Welder performance qualification is to establish welder’s ability to deposit sound weld metal.
A welder may be qualified by radiography of a test coupon or of an initial production weld or by bend tests of a
test coupon.
The performance qualification test coupon is to be welded according to the qualified WPS, and the welding is
supervised and controlled by the employer of the welder.
If radiographic exam is used for qualification, the minimum length of coupon to be examined is 6 in. (152.4 mm),
and includes the entire weld circumference for pipe coupons.
Welder performance qualification expires if the welding process is not used during a six-month period. The
welder’s qualification can be revoked if there is a reason to question their ability to make welds. A welder’s log
or continuity report can be used to verify that a welder’s qualifications are current.
ALSO KNOW TABLE 452 (NOTES 1/2/3) … NUMBER OF BEND TESTS REQUIRED BY POSITION …
ALSO KNOW WELDING POSITIONS IN ASME IX (QW-461.9)
… 6G (2G+5G) qualifies all (pipe) & AND API 577 ANNEX A FIGURES A.4/A.5/A.6

CHAPTER 7 … P-Number assignments are based on comparable base metal characteristics
such as composition, weldability, and mechanical properties.
The F-number groupings are based essentially on their usability characteristics, which
fundamentally determine the ability of welders to make satisfactory welds with a given
process and filler metal.
A-number grouping in ASME Section IX, Table QW-442 is based on the chemical composition
of the deposited weld metal.
API 577, Section 9 … NDE … Basic principles of MT & PT
STUDY ALL NOTE 2 OF ALL RT IMAGES … They will describe imperfection in words
2. Radiographic Image: A localized darker density with fuzzy edges in the center of the
width of the weld image. It may be wider than the width of the root pass image.
Answer: Burn Through
See study guide for other exam Qs & Highlighted copy of API 577

111
Many API 578 Questions are also found in API 570, Section 5.9
See Highlighted Copy of API 578 for Exam Qs

1. API 578 gives rules for Alloy Verification for:
A) Carbon steel piping material for existing or new piping
B) Ferrous & nonferrous alloys for existing or new piping
C) Alloy steel piping material used in existing/new piping
D) Alloy steel piping material used in existing piping only
2. API 578 recommends how many electrodes to be PMI tested from each lot or package?
A) One B) Two
C) Minimum of 1% D) Minimum of 2%
Answer: A (API 578, 4.2.6)
3. Using portable PMI testing methods, Carbon percentage cannot be detected by:
A) X-Ray fluorescence (XRF) B) Optical emission spectroscopy
C) Laboratory Chemical analysis D) X-Ray Emission Method
Answer: A (API RP 578, Paragraph 5.2.2 & 5.2.3)

112
570 Examination Sample Items (10 Items)

10 SAMPLE API-570 Exam Items API WEBSITE Q&A
A. Which of the following are least likely to experience corrosion under insulation (CUI)?
1. Areas subject to process spills, moisture, and/or acid vapors

2. Areas exposed to mist from cooling towers
3. Piping systems that operate above 350° F
4. Areas exposed to steam vents
B. Which of the following descriptions best identifies the cracks expected in corrosion
observed during a visual inspection for a chlorine leak that has been dripping on an
austenitic pipe?
1. Following the grain boundaries 2. Transgranular and branching

3. Bright and faceted 4. A pattern of carbon stringers
C. The preferred method for inspecting piping injection points involves:
1. visual inspection and ultrasonics.

2. ultrasonics and/or acoustic emission testing.
3. eddy current and/or radiography.
4. radiography and/or ultrasonics.
D. When dial-type indicating and recording pressure gauges are used to monitor leak
testing, maximum gauge range shall not exceed which multiple of the expected test
pressure?
1. 1 ½ times 2. 2 ½ times
3. 3 times 4. 4 times
E. An NPS 1 ½ level bridle on a propane storage drum shall undergo thickness

measurements:
1. at intervals not to exceed 10 years or half remaining life, whichever is sooner.

2. at intervals not to exceed 5 years or half remaining life, whichever is sooner.
3. only when corrosion rates exceed 5 mils per year.
4. optionally.
F. Inspection records contain the following information for a particular thickness

measurement location (TML) in a return bend:
Thickness Year
0.500 2000
0.425 2005
0.400 2010
On the basis of the information above, the long-term corrosion rate for the location is:

113
1 . 1 ½ mils per year.

2. 5 mils per year.
3. 10 mils per year.
4. 100 mils per year.
10 SAMPLE API-570 Exam Items API WEBSITE Q&A
G. Which of the following defines the term hold point?
1. A pipe hanger that utilizes springs and sliding shoes to accommodate

expansion and contraction
2. A dog welded onto piping and used to align joints prior to welding
3. A point beyond which work may not proceed until inspections have been
performed and documented
4. A trunnion, gimbal, or sliding shoe used for piping support systems
H. Heat treatment is required for all thicknesses of piping over ½ inch for which of the
following materials?
1. P Nos. 1 and 2
2. P Nos. 1 and 3
3. P Nos. 2 and 3
4. P Nos. 4 and 5
I. A welder has made 25 SMAW groove welds, but the guided bend test for the welder's
qualification was never performed. In order to avoid cutting out all of the production welds made by
this welder, which of the following minimum steps would be taken to validate the qualification?
1. Radiograph the welder's first production weld and accept the qualification based on
acceptable weld quality by radiography.
2. There is no alternative to qualifying a welder by the guided bend test.
3. Have the welder prepare a test coupon and have the bend test done on that.
4. Radiograph all 25 welds, regardless of the governing specifications for sample selection
TRICKY  COVERED IN API 577  Sends you to ASME IX!

570 Exam 1000+ Q&A Guide

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1

2015 570 Exam 1000+ Q&A – (Chapter By Chapter)

Test Questions from API 570 Third Edition (2009)

4. The intent of API 570 is to specify the:

API 570 EXAM CHAPTER 1 & 2 … 33 PRACTICE EXAM Qs

6. In-service inspection programs should provide REASONABLY ACCURATE AND

8. API 570 was developed for which of the following?

API 570 EXAM CHAPTER 1 & 2 … 33 PRACTICE EXAM Qs

11. API 570 shall not be used when:

A) It is in conflict with any prevailing regulatory requirements

A) Raw, intermediate, and finished petroleum/chemical products

Answer: C (API 570, Section 1.2.1.a/b/c/d/e/f/g/h)

API 570 EXAM CHAPTER 1 & 2 … 33 PRACTICE EXAM Qs

Saudi Aramco: Company General Use

Answer: C (API 570, Section 1.2.1.a/b/c/d/e/f/g/h & 1.2.2.a.1) … Optional!

Answer: D (API 570, 1.2.1 & 1.2.2.a.1/2)  Section 1.2.2 = optional

STOP … CRITICAL PATHWAY # 1  ASME B31.3

STOP! YOU MUST KNOW THAT REFERENCES ARE

A) API 579 B) API 580

A) API 579 B) API 580

A) API 651 B) API 578

API 570 EXAM CHAPTER 1 & 2 … 33 PRACTICE EXAM Qs

Saudi Aramco: Company General Use

A) API 651 B) API 578

A) API 651 B) API 578

A) API 651 B) API 578

A) API 570 B) API 574

A) ASME PCC-1 B) ASME PCC-2

A) ASME PCC-1 B) ASME PCC-2

API 570 EXAM CHAPTER 1 & 2 … 33 PRACTICE EXAM Qs

Saudi Aramco: Company General Use

A) ASME PCC-1 B) ASME PCC-2

32. ASNT practice that covers personnel qualification/certification requirements in NDT:

2. Use Control F to locate all reference locations throughout API 570

YOU ARE NOT ALLOWED TO USE CONTROL F ON EXAMS!!

3. Learn how to quickly find open book answers with “Bookmarks”

4. Good inspectors read these referenced documents … All available

API 570 EXAM CHAPTER 3 … 55 PRACTICE EXAM Qs

Saudi Aramco: Company General Use

STOP! YOU MUST KNOW ALL CODE DEFINITIONS SINCE

A) Low alloy steels B) Stainless steels C) Carbon steels D) Alloy materials

Answer: D (API 570, Definition 3.1.1) … Alloy material

2. Which of the following are not considered alloys by API 570?

A) Carbon steels B) Low alloy steels C) Stainless steels D) Nickel steels

Answer: A (API 570, Definition 3.1.1) … Alloy material

3. Which of these is considered an “alteration” as defined by API 570?

A) Adding a small bore attachment (branch connection) not requiring reinforcement

Answer: C (API 570, Definition 3.1.2) … MUST KNOW DEFINITION/ EXAMPLES

4. Which of these is NOT considered an “alteration” as defined by API 570?

A) Adding a small bore attachment (branch connection) that requires reinforcement

Answer: D (API 570, Definition 3.1.2) … MUST KNOW DEFINITION/ EXAMPLES

A) Rerating B) Alteration C) Repair D) Renewal

Saudi Aramco: Company General Use

API 570 EXAM CHAPTER 3 … 55 PRACTICE EXAM Qs

A) Applicable Code B) Construction Code

Answer: A (API 570, Definition 3.1.3) … Likely Exam Question

A) Applicable Code B) Construction Code

Answer: B (API 570, Definition 3.1.10) … Likely Exam Question

9. Which of these is considered an authorized inspection agency per API 570?

A) For piping systems intended for sale

Saudi Aramco: Company General Use

API 570 EXAM CHAPTER 3 … 55 PRACTICE EXAM Qs

15. Piping that is less than or equal to NPS 2 is called: