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Abstract
The initial fill and the subsequent discharge of containers containing granular material have been modeled using the discrete element
method (DEM). In particular, the behavior of granular material in three dimensions is accounted for. The aim is to study the distributions of
normal wall forces and pressures developed at the end of filling process (static state) and those developed during outflow from the containers
(dynamic state). A hopper, a silo with a hopper bottom, and a flat-bottomed silo have been chosen for DE analysis. The granular material is
modeled as a particle assembly consisting of mono-sized, spherical, cohesionless particles. Movement of individual particles during the
outflow caused by gravity was also studied. The simulation results obtained in the present work are realistic and show clearly the advantages
of DEM to understand the complex flow behavior of granular materials.
D 2005 Elsevier B.V. All rights reserved.
2. Simulation technique
Table 1 0,001
Material properties and contact parameters
Acetate particle Parameters of the contact models
0,0001
Young’s modulus [N/m2] 3.2 109 k n [N/m3/2] 9 107
Poisson’s ratio 0.28 c n [kg/m1/2 s] 190
Density [kg/m3] 1319 k t [N/m] 9.45 104 0,00001
c t [kg/s] 0 Fig. 3. Total kinetic energy (translational and rotational) of the system as a
l 0.3 function of time in the case of hopper.
T.J. Goda, F. Ebert / Powder Technology 158 (2005) 58 – 68 61
Ft 4 ¼ kt nt ct vt ð7Þ
Fig. 5. Absolute
velocity distribution
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi at t = 2.45 s in the case of hopper
(in m/s); Vabs ¼ v2x þ v2y þ v2z .
Fig. 4. Flow patterns at different simulation times in the case of hopper: (a) Fig. 6. Absolute angular velocity distribution at t = 2.45 s in the case of
at t = 1.5 s (static state at the end of the filling process), (b) at t = 2.55 s, and hopper (in s1) (the depicted quantity is derived in the same manner as in
(c) at t = 4.5 s. Fig. 5).
62 T.J. Goda, F. Ebert / Powder Technology 158 (2005) 58 – 68
Fig. 7. Distributions of normal wall forces and mean wall pressures acting on the walls of the hopper at the end of the filling process (at t = 1.5 s). The
expression normal wall force is a synonym for the normal component of particle/wall contact force.
frictional force is proportional to the normal force multiplied We assumed that the maximum impact velocity during the
by the coefficient of friction l: simulations is about v max = 1 m/s. The collision time t n
belonging to this velocity can be determined by the
Ft ¼ minðFt 4 sgnðvt ÞljFn jÞ: ð9Þ following equation:
In the case of sliding, the elongation of the tangential meff 2=5 1=5
tn ¼ 3:21 vmax ð11Þ
spring is frozen at a value of lF n/k t that is in accordance kn
with the Coulomb criterion. The material properties of the
where m eff = (m 1m 2)/(m 1+m 2) is the effective mass. The
acetate sphere used in the present study and the parameters
value of the tangential stiffness parameter is provided by the
of the contact models are listed in Table 1. In the case of
following equation:
particle/particle collision, the equations used for calculation
of the contact parameters were adopted from [7] and are kt
1=2
summarized here as follows: t¼p 1 þ mR2 =I ð12Þ
meff
4 pffiffiffiffiffiffiffiffi
kn ¼ Reff Eeff ð10Þ where I = 2/5mR 2 is the moment of inertia and t = t n. On the
3 basis of test calculations, a value of 190 kg/m1/2s was
where R eff = (R 1R 2)/(R 1+R 2) is the effective radius and E eff selected for the normal damping parameter in order to
is related to Young’s modulus E and Poisson’s ratio m of achieve e n å 0.87 [7]. e n is the coefficient of normal
contacting spheres through 1/E eff = (1 v 12)/E 1+(1 v 22)/E 2. restitution. Since parameter c t has no clear physical
Fig. 8. Mean wall pressure distribution along the walls in the case of hopper outflow (at t = 1.8 s).
T.J. Goda, F. Ebert / Powder Technology 158 (2005) 58 – 68 63
Fig. 9. Position of particles during settling in the case of silo: (a) at t = 0 s (initial configuration), (b) at t = 0.1 s, and (c) at t = 1 s.
interpretation [7], its value was chosen to be equal to zero in zero initial velocity are located regularly within the hopper.
the present analysis. As a first assumption, the same Due to the friction and damping forces, the motion of
stiffness and damping parameters were used for both the particles, caused by gravity during the settling, decays as the
particle/particle and the particle/wall collisions in the time increases. The total kinetic energy of the system as a
present study. function of time (Fig. 3) represents clearly this process. As it
can be seen in Fig. 3, the system has a small kinetic energy
at the so-called static state. This is a consequence of the
3. Results relatively short settling time.
The time scale to reach an equilibrium state (see Fig. 4a)
3.1. Hopper is about 1.5 s. At this time, the outlet was opened and, at the
same time, the hopper discharge was started. To indicate the
Fig. 2 shows snapshots of the settling process. From this characteristic motion of the granular material, one portion of
point, in figures showing the actual position of particles, the particles was shaded by dark gray. Fig. 4 shows
only half of the particle assembly is visualized in order to snapshots of the granular material flowing out of the hopper.
obtain an insight into the interior of the granular material. The motion of the particles can be followed easily by the
The same way of presentation is followed for all the cases movement of the interfaces between the strata. The
studied. At the beginning of simulation, the particles with interfaces deform across the whole cross section of the
Fig. 10. Flow patterns at different simulation times in the case of silo: (a) at t = 1.5 s (static state at the end of the filling process), (b) at t = 2 s, and (c) at
t = 3.25 s.
64 T.J. Goda, F. Ebert / Powder Technology 158 (2005) 58 – 68
Fig. 13. Distributions of normal wall forces and mean wall pressures acting on the walls of the silo at the end of the filling process (at t = 1.5 s).
At t = 1.5 s, the silo was opened to initiate the silo As it can be seen from Fig. 14, the hopper bottom has a
discharge. The motion of particles and the deformation of strong effect on the wall pressures that develop during
the interfaces between strata during discharge are shown in discharge. The mean wall pressure increases with increasing
Fig. 10. Similar to the previous case, the interfaces deform depth measured from the free surface of the granular
across the whole cross section of the silo and have a material. At the transition from the vertical-sided section
characteristic ‘‘V’’ shape within a section located parallel to to the hopper bottom, a pressure peak occurs, which is a
the y – z plane. Since the absolute velocity distribution has a consequence of the sudden change in wall slope. For a
similar tendency as shown in Fig. 5 for the hopper flow, the similar reason, the pressures are greater below the transition
v y velocity component at t = 2.48 s is presented here (see than above it. The peak value in the hopper section is about
Fig. 11). The absolute angular velocity is represented in Fig. two times greater than the one in the vertical-sided section.
12. The figures make clear that the flow is the most The pressure distributions obtained in this study are in
intensive near and above the outlet. accordance with both analytical [8] and two-dimensional
In the case of silo, the mean wall pressures are plotted numerical [9] calculations.
horizontally for both the vertical-sided and the hopper
sections. As Fig. 13 shows, at the end of the filling process, 3.3. Flat-bottomed silo
the wall pressures in the hopper section are slightly above
those predicted from the extension of the near linear Similar to the previous case, the regularly generated
dependence, which was obtained for the vertical-sided particles (Fig. 15a) have a small, random initial velocity at
section of the silo. The sum of the normal forces acting the beginning of simulation. The transition from a regular,
on the horizontal wall of Fig. 13 is ~F bottom = 5.19 N. For loosely packed configuration to an irregular, densely packed
the walls of vertical and hopper sections of the silo located one is illustrated in Fig. 15. The snapshots of the settling
on the right side, the sums of normal forces are as follows: process show the position of particles at different time steps.
~F right vertical = 19.49 N, ~F right hopper = 19.42 N. For the left In Fig. 15b– d, the lower part of the flat-bottomed silo is
side of Fig. 13, these forces are ~F left vertical = 19.61 N, enlarged. The static, densely packed configuration has a
~F left hopper = 19.95 N. height of 0.3 m.
Fig. 14. Mean wall pressure distribution along the walls in the case of silo outflow (at t = 1.8 s).
66 T.J. Goda, F. Ebert / Powder Technology 158 (2005) 58 – 68
Fig. 15. Position of particles during settling in the case of flat-bottomed silo: (a) at t = 0 s (initial configuration), (b) at t = 0.15 s, (c) at t = 0.2 s, and (d) at t = 1 s.
Fig. 16. Flow patterns at different simulation times in the case of flat-bottomed silo: (a) at t = 1.5 s (static state at the end of the filling process), (b) at t = 2 s, and
(c) at t = 3.25 s.
Fig. 17. Absolute velocity distribution at t = 4.47 s in the case of flat- Fig. 18. Absolute angular velocity distribution at t = 4.47 s in the case of
bottomed silo (in m/s). flat-bottomed silo (in s1).
T.J. Goda, F. Ebert / Powder Technology 158 (2005) 58 – 68 67
Fig. 19. Distributions of normal wall forces and mean wall pressures acting on the walls of the flat-bottomed silo at the end of the filling process (at t = 1.5 s).
Comparing Fig. 16 with Figs. 4 and 10, we found that 4. General discussion
the flow pattern is more concentrated in this case than in
the other two cases. The flow is most intensive near and Comparing the motion of particles in the hoppers and
above the outlet, and the deformation of interfaces between silos studied, the following conclusions may be drawn on
strata is strongly localized. From the velocity distributions, the basis of our simulation results.
shown in Figs. 17 and 18, similar conclusions can be In the cases of hopper and silo with a hopper bottom, all
drawn. the materials are in flowing condition during the discharging
In the case of static state, the mean wall pressure process. According to this, the flow type for these cases is
distribution as a function of height is represented in Fig. mass flow. The vertical velocity of particles in the central
19. There is no significant deviation from a linear pressure part of the material is larger than at the sidewalls.
dependence due to the small size of the model measured in Immediately above the outlet, the particles are in free fall.
vertical direction (z-direction). The sum of the normal In the case of silo, the uppermost layer of dark particles at
forces acting on the horizontal wall of Fig. 19 is t = 3.25 s is not deformed, which means that the particles
~F bottom = 48.88 N. For the right and left walls of Fig. located within this region move with the same vertical
19, these values are as follows: ~F right = 37.82 N, velocity.
~F left = 37.55 N. As it was anticipated, in the case of In the case of flat-bottomed silo, the funnel flow
flat-bottomed silo, mostly the horizontal wall carries the phenomenon can be recognized on the basis of the flow
weight of the granular material if the system is at rest. Fig. patterns. At the beginning of the discharging process,
20 shows that the wall pressures developed during similar to the previous cases, five layers of dark-colored
discharge as a function of height. The greatest pressures particles can be distinguished (see Fig. 16a). As it can be
appear in the region located near the bottom of the silo. seen in Fig. 16c, at t = 3.25 s, all of these layers are
The averaging method was the same as in the former two recognizable near the sidewalls. It follows from this that in
cases. The results agree qualitatively with the wall pressure the bottom part of the silo, near the silo walls, the particles
distributions of Sanad et al. [4] obtained by two- flow very slowly or are stagnant during the discharging
dimensional DE analysis. process. The regions where the velocities of the particles are
Fig. 20. Mean wall pressure distribution along the walls in the case of outflow from the flat-bottomed silo (at t = 1.8 s).
68 T.J. Goda, F. Ebert / Powder Technology 158 (2005) 58 – 68
nearly equal to zero are the so-called stagnation or dead the flow patterns and the distributions of the normal wall
zones. In spite of the fact that the friction coefficient used in forces and mean wall pressures were investigated and
the present study is rather low, the stagnation zones have discussed. The pressure distributions calculated during the
been appeared unambiguously during discharging. Appear- discharge were in accordance with both analytical and two-
ance of stagnant zones reduces the flow performance and dimensional simulation results. In the case of silo flow, a
makes it difficult to unload the silo. In contrast to funnel pressure peak has appeared at the transition from the
flow, the mass flow is an ideal flowing type for the vertical-sided section to the hopper bottom. The peak value
unloading of a silo. In the upper section of the silo, the in the hopper section was about two times greater than the
magnitudes of vertical velocities are small and almost one in the vertical-sided section. Since the models were not
constant across its whole cross section at t = 3.25 s. The sufficiently high in vertical direction, the static wall
uppermost layer of dark particles is not deformed, which pressures did not reach a constant, height-independent
confirms our statement for the constant velocity profile. In value. Instead, they showed a linear tendency.
the middle part of the silo, the magnitudes of velocities near As it has been proved in the present study, the DEM is
the sidewalls are smaller than those in the central region. able to capture the container flow dynamics to a large
The static wall pressure distributions obtained for the extent. At the same time, it must be noted that the flow
silos show no significant deviation from a linear pressure behavior of granular materials is strongly affected, for
dependence. The reason for this is that the systems modeled example, by the interparticle cohesion and the particle
are not sufficiently high to show the asymptotic behavior of shape. In order to take into account these factors, the
wall pressures. It must be noted that an additional simulation simulation program developed will be extended in the near
for a slender flat-bottomed silo, which is double as large in future.
height and half as large in width than the one used in the
present study, has shown already the asymptotic behavior as
expected, for example, by the Janssen formula. References
Apart from advantages of our simulation program
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[6] P.A. Langston, U. Tüzün, D.M. Heyes, Chemical Engineering Science
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