BERGER PRODUCT SPECIFICATIONS

EPILUX 78
High Build Epoxy Anti-Corrosive Primer

PRODUCT A two component, high build epoxy anti-corrosive primer pigmented with zinc phosphate.
DESCRIPTION

DESIGN A high build epoxy anti-corrosive coating suitable for use as a blast primer for structural
steelwork in mild to aggressive environments.
FEATURES
Excellent anti-corrosive performance.
Achieves up to 75 microns dry film thickness in a single coat application.
Good wetting properties and outstanding adhesion to blasted steel.
Good chemical and abrasion resistance.

PHYSICAL Recommended Application Data Wet [µm] Dry [µm] m2/l

CHARACTERISTICS Theoretical Coverage 125 75 8.0
Volume solids 60 % (based on ASTM D2697)
Dry Film Thickness Range 50 µm to 100 µm
Flash Point 25°C
Finish Matt
Colour Range Red Oxide
Standard Packing Size 5 litres set (4 litres Base : 1 litre Hardener)
20 litres set (16 litres Base : 4 litres Hardener)
Mix Ratio ( by volume ) 4 Base : 1 Hardener

APPLICATION AIRLESS SPRAY Tip Size : 0.38 – 0.53 mm (15 – 21 thou)

Recommended method of
METHOD application Pressure : 110 –160 kg/cm2 (1600 – 2300 psi)
CONVENTIONAL AIR May be used.
SPRAY
BRUSH OR ROLLER May be used. However, additional coats may be required to
achieve the recommended film thickness. Suitable for stripe
coating, weld-seams, edges, corners, rivets, etc.

DRYING &
CURING TIME Substrate Touch Dry Hard Dry Overcoating Interval Pot Life
Temperature Minimum Maximum
15 °C 3 hours 8 hours 8 hours Indefinite* 10 hours
25 °C 2 hour 5 hours 5 hours Indefinite* 6 hours
35 °C 1 hour 3 hours 3 hours Indefinite* 4 hours

USEFUL THINNER : SOLVALUX 7-45 or 7-33 (Maximum 10% Addition)

INFORMATION CLEANER : SOLVALUX 7-77
STORAGE : Store in a cool dry shaded area.
SHELF LIFE AT 25 ºC : 12 months minimum when stored as prescribed in the MSDS.

EPILUX 78 REVISION 04-2012

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BERGER PRODUCT SPECIFICATIONS
SURFACE The service life span and the service performance of EPILUX 78 are directly related to the
degree of surface preparation.
PREPARATION
STEEL
• Remove all wax, oil and grease by solvent cleaning in accordance with the guidelines given
by SSPC-SP1. Where necessary removes weld spatter and round off all rough weld seams
and sharp edges to a smooth surface.
• Abrasive blast clean to a minimum standard of Sa2½ (ISO 8501-1:1988) or SSPC-SP10.
An average surface profile of 50 microns is acceptable, but this average should not exceed
75 microns.
• Ensure that all surface defects detected after blast cleaning is ground, filled or treated in a
suitable manner.
• After blasting, remove dust from the surface.
• Ensure that the surface to be coated is clean, dry and free from any contaminants.
• Apply Epilux 78 immediately after blasting to prevent oxidation and recontamination of the
steel surface. In case of oxidation or recontamination, re-blast to the required standard.
To avoid condensation of moisture onto substrate prior to coating application, relative humidity
should not exceed 85% and substrate temperature should be more than 3°C above Dew Point.
SUITABLE PRIMERS Epilux 610, Epilux 68, Zincanode 300, Zincanode 330, Zincanode 668, Zincanode 685
SUITABLE Epilux 218, Epilux 58, Epilux 58HS, Epimastic 3000HS, Epimastic 3100, Epimastic 5100, Epilux
OVERCOATS 82, Epilux 15HS, Epilux 18HS, Steelshield 1200, Luxol 5000, Epilux 4, Luxathane 5075,
Luaxthane 5150HS, Luxthane 5000HB, Epilux 155, Epilux 155SF, Epilux 518, Epilux 815,
Epilux 816, Epilux 816SF
NOTES • For details of other systems, consult your Berger Paints representative.
• Common to all epoxies this product will experience chalking on prolonged exposure to
sunlight. However, this phenomenon is not detrimental to coating performance.
• Exposure to very low temperatures, high humidity or water ponding during and/or
immediately after application may result in incomplete cure and/or discolouration that may
compromise subsequent intercoat adhesion

SAFETY Avoid contact with eyes and skin.

PRECAUTION Wear suitable protective clothing such as overalls, goggles, dust mask and gloves. Use barrier
cream.
Ensure that there is adequate ventilation in the area where the product is being applied. Do not
breathe in vapour or spray mist.
This product is flammable. Keep away from sources of ignition. Do not smoke.
Take precautionary measures against static discharge.
In case of fire, blanket flames with foam, carbon dioxide or dry chemicals.

FIRST AID Eyes : In the event of accidental splashes, flush eyes with warm water immediately
and seek medical advice.
Skin : Wash skin thoroughly with soap and water or approved industrial cleaner.
Do Not Use solvents or thinners.
Inhalation : Remove to fresh air, loosen collar and keep patient rested.
Ingestion : In case of accidental ingestion, DO NOT INDUCE VOMITING. Obtain
immediate medical attention.
For further safety information, please refer to our Material Safety Data Sheet (MSDS)

DISCLAIMER The information provided on this data sheet is not intended to be complete and is provided as general advice
only. It is the responsibility of the user to ensure that the product is suitable for the purpose for which he
wishes to use it. As we have no control over the treatment of the product, the standard of surface
preparation of the substrate, or other factors affecting the use of this product, we are not responsible for its
performance nor would we accept any liability whatsoever or howsoever arising from the use of this product
unless specifically agreed to in writing by us. The information contained in this data sheet may be modified
by us from time to time, and without notice, in the light of our experience and continuous product
development.

EPILUX 78 REVISION 04-2012

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