SECTION 1 :

GENERAL
SPECIFICATIONS
1.0 INTENT OF SPECIFICATION

1.1. This specification is intended to cover the design, engineering, manufacture,

fabrication, and assembly, testing at manufacturer’s works, delivery, properly
packed for transport of High pressure feed water heater (HP Heater).
1.2. Any additional equipment, material & services which are not specifically mentioned
herein, and which are required to make the package complete in every respect in
accordance with the technical specification and for safe operation and guaranteed
performance, shall be deemed to be covered under the scope of this specification.

2.0 SCOPE OF SUPPLY

2.1. 1 No. Shell & Tube type High pressure feed water heater complete with Inlet, Outlet
& Drain
Nozzles.

2.2. Suitably designed supports with Foundation Bolts.

2.3. Following minimum accessories shall be supplied with HP heater:
2.3.1 Shell Relief valve – one No.
2.3.2 Channel relief valve – One No.
2.3.3 Shell drain, vent connections with valves
2.3.4 Channel drain, vent connections with valves
2.3.5 Level gauge with isolation valves - One No.
2.3.6 High level switch with isolation valves - One No.
2.3.7 High High level switch with isolation valves - One No.
2.3.8 Low level switch with isolation valves - One No.
2.3.9 Low Low level switch with isolation valves - One No.
2.3.10 Level transmitter – One No.
2.3.11 Stand pipe with isolation valves, drain, and vent valves- 2 no’s.
2.3.12 Companion flanges at terminal points.
2.3.13 Pressure and temperature gauges on shell side – One No each
2.3.14 Required insulation shall be provided for HP Heater.
2.3.15 Foundation bolts / Teflon sheet as required.

3.0 DESIGN AND CONSTRUCTION REQUIREMENT:

3.1 Heater shall be provided with start up vent connection that will be separate from vent
connection required for continuous operation.

3.2 Corrosion allowance of 3.2 mm to be maintained on shell and tube side (other than tube).

3.3 The shell shall be seamless.

3.4 Tube to tube sheet joint will be roller expanded only. Welded tubes are not
acceptable. U tubes shall consist of one continuous bent tube; U tubes welded at bends are
not acceptable.
 3.5 Minimum tube wall thickness of stainless steel tubes shall be determined by
Standards and codes, but in no case tube wall shall be less than 18 BWG before bending.
3.6 HP heater shall be designed & approved as per IBR requirement & necessary
certificates to be submitted along with equipment.

4.0 INSPECTION & TESTING

Vendor shall carryout all tests as indicated in the approved QAP. Successful completion of
testing at shop, however shall not absolve the vendor of his responsibilities of
equipment performance, material defects etc at site & during operation.

5.0 DOCUMENTATION

5.1 Following drawings & documents shall be furnished in 6 sets after the placement of
order: -

A) For Approval:
1. General Arrangement Drawing indicating all dimensions, Loading data,
Pedestal
Details, Mounting, Nozzle dimensions & details.
2. QAP
C) For Record:
1. Operation & Maintenance Manuals
2. Material Test Certificates
3. Pressure test certificates

6.0 NOTES
6.1 Flanges on steam side shall be WNRF.

6.2 Deviations if any to this specification shall be furnished for approval in pre-order
stage.
 SECTION 2 :

DETAILED TECHNICAL SPECIFICATION

SL NO. DESCRIPTION UNITS

A Design Data Refer Annexure 1

B Constructional Features
1 Type Shell & Tube type, Removable Tube
Bundle with U- tubes.
2 Design Code TEMA, ASME, HEI
3 Duty . Heating Condensate to Boiler
4 Mounting Horizontal/ Vertical as specified in data
sheet.
C Material of Construction
1 Shell / Channel SA106 Gr. B/ IS 2002/ SA 516 Gr.70
2 Tube Sheet IS 2002/ SA 516 Gr.70
4 Tubes SA 213 TP 304
5 Baffles, Tie rods SA 516 Gr.70 / IS 2002
6 Nozzles SA106 Gr. B
7 Flanges SA 105
8 Fasteners SA 193 Gr. B7 / SA 194 Gr. 2H
9 Gaskets CAF
 SECTION 3 :

DATA SHEET TO BE FILLED BY THE VENDOR

SL NO DESCRIPTION UNITS
A G e n e ra l
1. Manufacturer
2. Tag No
3. Quantity offered No.

B Design Data
1. Design Code
2. Type
3. Type of Head
4. Inlet Steam Temperature
5. Inlet Steam Pressure
6. Cooling Water Inlet Temperature
7. Cooling Water Outlet Temp
Shell Side Tube Side
8. Medium
9. No. of passes No.
10. Design Pressure kg/cm2g
o
11. Design Temperature C
12. Hydro test Pressure kg/cm2g
13. Flow rate m3/hr
14. Fouling Factor hr oC m2/kcal
15. Pressure drop kg/cm2 --
16. Total Heat Load Considered kcal / hr
17. Overall Heat Transfer Coefficient kcal/ m2 hr oC
(clean) Considered
18. Overall Heat Transfer Coefficient kcal/ m2 hr oC
(dirty) Considered
19. Velocity of water through tubes m/s
20. Temperature of condensate from the
Shell outlet
21. Heat transfer area required (as per
calculation)
22. Heat Transfer Area provided

C Constructional Features
1 Number of Tubes
2 Size of Tube (Dia x Gauge)
3 Effective Tube length
4 Tube sheet thickness provided

D Material of Construction
1 Shell
2 Tube Sheet
3 Tubes
4 Baffels,Tie rods
5 Nozzels
6 Flanges
7 Fastners
8 Gaskets
E Schedule of Nozzles Qty Size End Conn.
(No) (NB) (Rating/Type/Code)
1 Shell Inlet
2 Shell Outlet (Condensate)
4 Feed water Inlet
5 Feed water Outlet
6 Channel drain Connection
7 Shell drain Connection
8 Channel Vent Connection
9 Shell Vent Connection

SL DESCRIPTION UNITS
NO
A General
1. Tag No *****
2. Quantity required No. One

Design Data
1. Design standard HEI, ASME SEC-VIII DIV-1
2. Type Shell and Tube
3. Mounting Horizontal
Shell Side Tube Side
4. Medium Steam Condensate, Feed water
5. No. Of passes No. One Vendor to specify
6. Operating Pressure ATA **** BFP OPERATING PR
7. Steam Enthalpy Inlet KJ/kg *
***** --
8. Drain Enthalpy KJ/kg *****
o
9. Inlet Temperature C *
****** ***
o
10. Outlet Temperature C *** ***
11. Design Pressure ATA 20 & FV BFP SHUT OFF HEAD
o
12. Design Temperature C *** ***
13. Hydro test Pressure ATA 1.5 X BFP SHUT OFF
30.0
HEAD
14. Flow rate Kg/hr
***** ******
15. Cleanliness Factor -- 0.80
16. Pressure drop (max.) Kg/cm2 -- 0.5