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R. JAYA PRAKASH
B.Tech. (Agril. Engg.)
MASTER OF TECHNOLOGY
IN
AGRICULTURAL ENGINEERING
(FARM MACHINERY AND POWER)
2012
PERFORMANCE EVALUATION OF
TRACTOR DRAWN SEED DRILLS WITH
DIFFERENT SEED METERING
MECHANISMS FOR GROUNDNUT, RED
GRAM AND BENGAL GRAM IN DRY LAND
BY
R. JAYA PRAKASH
B.Tech. (Agril. Engg.)
MASTER OF TECHNOLOGY
IN
AGRICULTURAL ENGINEERING
(FARM MACHINERY AND POWER)
I. D. No.
Date:
CERTIFICATE
Date: Chairperson
CERTIFICATE
No part of the thesis has been submitted by the student for any other degree or
diploma. The published part and all assistance received during the course of the
investigations have been duly acknowledged by the author of the thesis.
It is by the immense blessing of Goddess Kanaka Durga matha for her grace
and blessings showered on me in each and every step of my life, that I could achieve
this goal.
I extremely thankful to Dr. V. Muna Swamy, Principal Scientist and Head, ARS,
Anantapur for constant encouragement and valuable suggestions.
I express my sincere thanks to Er. D. Vijay Kumar, R.A, ARS, Anantapur for
his encouragement and support.
Place: Bapatla
i
LIST OF TABLES
ii
4.26 Results for operating cost of seed drills for various crops 68
4.27 Cost of inputs per ha for various crops 69
4.28 Cost of seed for various seed drills 69
4.29 Total cost of cultivation for various crops with various seed drills 69
4.30 Gross returns for various crops with various seed drills 70
4.31 Net income for various crops with various seed drills 71
4.32 Results of cost-benefit ratio for various seed drills with various crops 72
iii
LIST OF FIGURES
iv
LIST OF PLATES
v
4.18 Sowing operation by manual dropping with local seed drill for Bengal gram 49
and red gram
4.19 Ground nut crop stand during vegetative stage 65
4.20 Ground nut crop stand during harvesting stage 65
4.21 Red gram crop stand during vegetative stage 66
4.22 Red gram crop stand during flowering stage 66
4.23 Bengal gram crop stand during flowering stage 67
4.24 Bengal gram crop stand during harvesting stage 67
vi
LIST OFAPPENDICES
vii
LIST OF SYMBOLS
mm Millimetre
cm centimetre
m metre
s second
h hour
l litre
ha hectare
l h-1 litre per hour
-1
l ha litre per hectare
cc cubic centimetre
g gram
kg kilogram
t tonne
t ha-1 tonne per hectare
-1
ha h hectare per hour
q quintal
g/cc gram per cubic centimetre
Rs. h-1 Rupees per hour
Rs.ha-1 Rupees per hectare
kmph kilometre per hour
% percentage
o
C degree celsius
RH relative humidly
et al. and others
viii
ABSTRACT
_________________________________________________________________
Title of the thesis : PERFORMANCE EVALUATION OF TRACTOR
DRAWN SEED DRILLS WITH DIFFERENT SEED
METERING MECHANISMS FOR GROUND NUT, RED
GRAM AND BENGAL GRAM IN DRY LAND
Dry farming or dry land farming is a practice of growing a profitable crop without
irrigation in areas, which receive an annual rainfall of 500 mm or even less. India is
basically dependent on rain fed agriculture. About 44 per cent of total food production
comes from 67 per cent of total cultivated area, which is rain dependent. Dry lands
contribute more than 40 per cent food grains (80 per cent maize, 95 per cent of pearl millet
and sorghum). About 95 per cent of pulses and 75.5 per cent of oilseeds are also grown in
these areas. The mechanization of Indian agriculture has played dominant role in increasing
agricultural production, productivity and profitability by improving input use efficiency,
timely operation with precision, savings on labour, inputs, improving human comfort and
safety in operation etc.
Most of the farmers in India use traditional methods for planting such as broad
casting and seed dropping behind the plough. Traditional methods of crop planting have
involved planting of excess seed and increase human drudgery. Seed drills of different
types and capacities were developed and now being extensively used in the country for
sowing different kinds of seeds. Placement of seeds at correct depth is very important for
proper germination of seed especially under dry land farming, where soil moisture is at
greater depth.
The seed drills were calibrated in the laboratory at ARS, Anantapur as per BIS test
code IS 6316: 1993 for ground nut, red gram and Bengal gram. The existing seed metering
mechanisms were suitable for ground nut and Bengal gram which were not suitable for red
gram. Hence some modifications of seed metering mechanisms were needed to suite red
gram. Already available existing seed metering mechanisms were modified for red gram as
per requirement.
The highest field capacity was found to be 0.54 ha h-1, 0.47 ha h-1 and 0.54 ha h-1
for ground nut, Bengal gram and red gram crops with field efficiency of 71.9 per cent,
66.75 per cent and 74.15 per cent respectively for Ananta planter among all treated seed
drills whereas The lowest field capacity was found to be 0.43 ha h-1 for Local seed cum
fertilizer drill with field efficiency of 69.17 per cent for ground nut crop, 0.37 ha h-1 and
0.38 ha h-1 for Gujrat seed cum fertilizer drill with field efficiency of 64.11 per cent and
70.83 per cent for Bengal gram crop and red gram crop respectively among all seed drills.
The lowest seed rate obtained in the field was observed as 102.45 kg ha -1, 64.37 kg
ha1 and 34.65 kg ha-1 for ground nut, Bengal gram and red gram crops respectively for
Ananta planter among all seed drills. Whereas the highest seed rate was observed as 130.72
kg ha-1 and 79.15 kg ha-1 for ground nut and Bengal gram respectively for Local seed cum
fertilizer drill among all seed drills and 113.04 kg ha -1 for red gram crop for Nandyala
planter among all seed drills.
The highest pod /seed yield obtained for ground nut, Bengal gram and red gram
crop was found to be 1154.16 kg ha -1, 929.6 kg ha-1 and 2060 kg ha-1 for Ananta planter
among all tested seed drills whereas the lowest pod/seed yield was found to be 895.83 kg
ha-1, 783.3 kg ha-1 and 1276 kg ha-1 for ground nut, Bengal gram and red gram crop for
Gujrat seed cum fertilizer drill among all seed drills. This is due to the fact that the driving
wheel of Gujrat seed cum fertilizer drill was not rotated freely. Such that the seed and
halum yields are less for Gujrat seed cum fertilizer drill.
The highest net profit was found to be Rs. 45094 ha-1, Rs. 29798 ha-1 and Rs. 60339
ha-1 for ground nut, Bengal gram and red gram respectively for Ananta planter among all
tested seed drills whereas the lowest profit was found to be Rs. 28952 ha-1, Rs. 22568 ha-1
and Rs.32298 ha-1 for ground nut, Bengal gram and red gram respectively for Gujrat seed
cum fertilizer among all tested seed drills.
Finally it was observed that the Ananta planter performance was satisfactory for
groundnut, Bengal gram and red gram crops among all seed drills.
Chapter I
INTRODUCTION
Groundnut (Arachis hypogea L) is the 13th most important oilseed crop ofthe
world. It is the world’s fourth most important sourceof edible oil and third most
important source of vegetableprotein. It is grown on 26.4 mha ofland worldwide with a
total production of 36.1 mt (Goteet al, 2010). Groundnut, a native of Brazil, is grown in
more than 100 countries in the world. China is the largest producer of groundnut
followed by India. Ground nut is one of the important oil seed crops in India and ranks
second in the world after China in production. It is grown in an area of 8.4 mha with a
production of 8.20 Mt in India (Anonymous, 2010). Four states namely Gujrat, Andhra
Pradesh, Tamil Nadu and Karnataka together accounts for 77 per cent of the area and
almost 75 per cent of the production. Andhra Pradesh occupies the first place in
growing area of ground nut of about 1.88 mha, and production of about 1.2 Mt
(Anonymous, 2010). In Andhra Pradesh, Anantapur district stands first both in
cultivated area (0.8 mha) and in production (0.64 Mt).
Bengal gram (Cicer aritinum L.) is also called chick pea or gram in south Asia
and garbanzo bean in most of the developing countries in the world. India is the major
producer of Bengal gram in the world, accounting for 61.65 per cent of the total world
area under Bengal gram and 68.13 per cent of the total world production (Anonymous,
2010). Bengal gram is a major pulse crop in India, widely grown for centuries and
accounts for nearly 40 per cent of the total pulse production. However, in view of the
domestic requirements, India had been importing Bengal gram. The area in the country
was 8.25 million hectares with productivity of 855 kg ha-1 2008-2009. The important
growing states of Bengal gram in India are Madhya Pradesh, Uttar Pradesh, Andhra
Pradesh and Karnataka.
In the context of the above knowledge, there is a strong need for assessing the
performance evaluation of tractor drawn seed drills with different seed metering
mechanisms, economics of operation and also a modification of seed metering
mechanisms suitable for ground nut, red gram and Bengal gram in dry land.
This study was therefore, under taken with the following objectives.
3. Modification of seed metering mechanisms suitable for ground nut, red gram
and Bengal gram in dry land condition.
3
Chapter II
REVIEW OF LITERATURE
In this chapter an attempt has been made to review the literature of the past research
works relevant to the present study. The available literature on the subject has been
reviewed and presented under the following headlines.
2.2. Economics of operation of seed drills with different seed metering mechanisms.
2.3. Modification of seed metering mechanisms suitable for ground nut, red gram
and Bengal gram.
Bachchan Singh and T.P. Singh (1995) conducted experiment during the year
1991-92 and 1992-93 on development and performance evaluation of zero-till ferti seed
drill. They concluded that there is no effect of suitable height on the performance of zero-
till drill. However, the loose straw spread on the surface, if not burnt, offers some
hindrance in the working of the seed drill. The zero-tillage drilling performed in combine
4
harvested rice field gave almost equal yield as compared to conventional method of sowing
wheat. The zero-tillage sowing was found to be most time and energy saving as compared
to conventional method of sowing. Wheat crop can be sown 10-15 days earlier as compared
to conventional method of sowing. This will result in timely sowing of wheat crop, increase
in yield and more area can be brought under cultivation.
Behera et al. (1995) conducted experiment onevaluation of seeding devices for dry
land paddy. They concluded that the highest return, highest benefit cost ratio, better
vegetative growth and highest seed distribution efficiency was observed for the Naveen
seed cum fertilizer drill. The overall performance index which is a measure of the
performance of the seed cum fertilizer drill in total was also highest for the Naveen seed
cum fertilizer drill. Between the two seed cum fertilizer drills with manual metering of seed
and fertilizer, the GSFC seed cum fertilizer drill gave a higher overall performance index of
0.769 over the CAETseed cum fertilizer drill (0.754) although the later had the highest field
capacity field efficiency and lowest cost of operation. Considering all the machine
parameters and crop parameters it is suggested that medium and large farmers in Orissa
should use Naveen seed cum fertilizer drill whereas the small and marginal farmers should
use GSFC seed cum fertilizer drill for seeding operations. The latter, being a low cost
seeding device, will be acceptable to the small farmers besides being used for other crops
like wheat, finger millet, mustard, peas and grams. The Naveen seed cum fertilizer drill can
also be used for wheat, gram, soybean, safflower, sun flower other than paddy by changing
the fluted roller with minor adjustment.
5
to other seeders. Thus more uniform depth of seed placement was obtained using the ridger
seeder. The planting operation using the ridger seeder, pneumatic planter and cultivator
seeder resulted in 44.00, 42.85, and 41.64 per cent savings in cost respectively, when
compared to conventional method. Among T2, T3 and T4 the savings in cost was higher for
the ridger seeder treatment. There was a saving of 96.4, 96.3 and 96.2 per cent in time
using the ridger seeder pneumatic planter and cultivator seeder respectively, when
compared to the manual sowing.
Ajay Kumar Verma and Dewangan (2007) conducted experiment during the year
2000-01 and 2001-02 on design, development and evaluation of seed cum fertilizer drill.
They concluded that the test results indicated a satisfactory level of performance of the seed
drill. An average size bullock can meet the draft. By the use of a gravity flow orifice type
metering mechanism no significant mechanical damage in metered seed was observed.
6
Eight to10 per cent higher seed rate was observed in actual field condition as compared to
laboratory test. The seed drill had a field capacity of 0.8 to 1.0 ha d-1.
Patel et al. (2010) conducted experiment on field evaluation of experimental plot
drill. They concluded that the coefficient of uniformity between rows and number of seed
drop were decrease with increase in seed rates as well as operational speeds. The average
ground wheel skid was 5.59, 6.79, 7.61 and 8.51 per cent at 4, 5, 6 and 7 km/h speeds of
operation of the plot seed drill covered more distance than the selected test run as per
manufacture’s calibration table where the percent variation in distance coverage was almost
equal to the ground wheel skid. Therefore, in order to obtain correct seed rate, the quantity
of seed determined for a particular distance had to be decreased in accordance with the
ground wheel skid.
7
2.2. Economics of operation of seed drills with different seed metering
mechanisms
Tahir Wahid et al. (2003) conducted experiment on scope of zero till seed cum
fertilizer drill in dry land wheat crop production in Kashmir valley. They concluded that
there was significant difference in the bulk density under zero tillage and conventional
tillage system. More depletion of soil moisture by the crop at harvesting stage was
observed in zero- tillage system in comparison to conventional tillage system. Better
germination and tillers were observed under zero tillage system due to proper moisture at
sowing time. The grain yield was found almost equal under both the system. The energy
requirement and cost of operation were 4.45 and 3.65 times lesser in zero tillage as
compared to conventional tillage system, respectively.
Vatsa and Sukhbir Singh (2010) conducted experiment on sowing methods with
different seed drills for mechanizing mountain farming. They concluded that the effective
field capacities were 0.039, 0.036, 0.120, 0.035, and 0.024 ha/h with field efficiency of
65.2, 63.3, 69.1, 65.1, and 57.4 with manual seed drill, manual multi crop planter, power
tiller multi crop planter, dropping seed behind hand plough and sowing behind animal
8
plough, respectively. The labour requirement was higher for hand plough and sowing
behind plough than that of seed drills. The cost of operation was 2-4 times lower by using
seed drills and planters. The yield of wheat was significantly higher than with seed drills
and planters compared to the traditional method. Due to more fatigue, it was suggested that
power operated equipment was better than manual operated method for sowing.
9
consequence to plant stand in the field. The roller-feed mechanism, used on a five row
animal-drawn seed drill, is simple in construction and was found to be effective in
operation. It is easy and cheap to make in small workshops in developing countries. The
roller feed mechanism therefore has potential application on low cost seed drills.
Afzal Tabassum and Abdul Shakoor Khan (1992) developed a test rig for
performance evaluation of seed metering devices. They concluded that a speed of 4.5 kmph
gave more uniform seed distribution for all crops except millet with universal seed wheel
metering unit. In the case of sponge metering unit, a speed of 3.7 kmph was found suitable
for wheat and paddy. A better seed distribution uniformity was found at a speed of 4.5
kmph for millet and rape/mustered. Inconsistent effect of speed was observed on
uniformity of seed distribution with both seed metering units.
11
plate had good correlation with size of seed. Linear regression equations were developed to
predict the optimum forward speed of the planting equipment and area of cells on the
metering plate using the size of seeds. The peripheral speed of metering plate of 0.237 ms-1
can be selected for the size of seeds in the range of 95.42–123.01 mm. The results can serve
the purpose of initial approximation in the selection of design and operational parameters
of the inclined plate seed metering device. But it needs to be verified under actual field
conditions.
12
Chapter III
The soil of the experimental site for ground nut and red gram crop was red sandy
loam soil whereas for Bengal gram crop,it was black sandy loam soil. Random soil samples
from the experimental sites were collectedalong with the diagonal lines about 3 m inside
the boundary lines and composite soil sample was analyzed for important physical and
chemical properties (as per BIS code IS : 6288-1971). The values obtained along with the
methods employed for their estimation are summarized in Table 3.1.
13
Table 3.1. Physico-chemical properties of soil in experimental sites for ground nut,
red gram and Bengal gram
The data on climatic parameters like maximum and minimum temperature, relative
humidity, rainfall and wind velocity during the period of experimentation as recorded from
meteorological observatory of Agricultural Research Station, Anantapur during 2011 for
ground nut, red gram and Bengal gram crops. The weekly mean meteorological data was
recorded for ground nut, red gram and Bengal gram during the crop growth period are
presented in Table A1, Table A2 and Table A3 in Appendix-A. The maximum temperature
of 34.9°C and minimum temperature of 22.4°C were observed for ground nut during the
crop period whereas the maximum temperature of 34.8°C and minimum temperature of
16.1°C were observed for both red gram and Bengal gram fields during the crop period.
The relative humidity varied from 71 per cent to 81 per cent at pm and 37 per cent to 57 per
cent at pm for ground nut fields whereas 76 per cent to 92 percent at am and 39 per cent to
64 per cent at pm for both red gram and Bengal gram fields during the crop period. There
were 15 rainy days with total rainfall of 177.2 mm during the entire crop period for ground
nut whereas there were 18 rainy days with total rainfall of 277.2 mm during the entire crop
14
period for both red gram and Bengal gram. The weekly mean meteorological data during
crop period is shown in Fig. 3.1, Fig. 3.2 and Fig. 3.3 for ground nut crop, Fig. 3.4, Fig. 3.5
and Fig. 3.6 for Bengal gram crop and Fig. 3.7, Fig. 3.8 and Fig. 3.9 for red gram crop.
The sowing date of ground nut crop was 18-06-2011 and harvesting date was 01-
10-2011. During this crop period the meteorological data are shown in following figures for
ground nut crop.
60
50
Rain fall, mm
40
30
20
10
0
4june-…
28May-…
11june-…
27Aug.-…
10Sep-…
6Aug-12Aug
9jul-15jul
24-30Sep.
30Jul.-5Aug.
01-07Oct.
18-24
16-22
23-29
13-19
20-26
17-23
3Sep-9Sep
2jul-8jul
25June-1Jul
Fig 3.1. Rain fall data during the crop period for ground nut
40
Temperature, °C
30
20
10
0
28May-…
4june-…
11june-…
30Jul.-…
6Aug-…
27Aug.-…
10Sep-…
18-24
16-22
23-29
13-19
20-26
17-23
3Sep-9Sep
25June-1Jul
2jul-8jul
9jul-15jul
24-30Sep.
01-07Oct.
Fig 3.2. Temperature data during the crop period for ground nut crop
15
150
100
Relative Humidity, %
50
0
28May-…
4june-…
11june-…
30Jul.-…
6Aug-…
27Aug.-…
10Sep-…
01-07Oct.
3Sep-9Sep
2jul-8jul
9jul-15jul
25June-1Jul
24-30Sep.
18-24
16-22
23-29
13-19
20-26
17-23
RH-I, % RH-II, %
Fig 3.3. Relative humidity data during the crop period for ground nut
The sowing date of Bengal gram crop was 24-07-2011 and harvesting date was 27-
11-2011. During this crop period the meteorological data are shown in following figures for
Bengal gram crop.
70
60
Rainfall, mm
50
40
30
20
10
0
Fig 3.4. Rainfall data during the crop period for Bengal gram`
40
Temperature, °C
30
20
10
0
Fig 3.5. Temperature data during the crop period for Bengal gram
16
200
Relative Humidity, %
150
100
50 RH-II, %
0 RH-I, %
Fig 3.6. Variation in relative humidity during the crop period for Bengal gram crop
The sowing date of red gram crop was 26-07-2011 and harvesting date was 29-12-
2011. During this crop period the meteorological data are shown in following figures for
red gram crop.
70
60
Rainfall, mm
50
40
30
20
10
0
Fig 3.7. Rainfall data during the crop period for red gram
60
Temperature, °C
50
40
30
20
10
0
29Oct.-4Nov.
3Sep-9Sep
6Aug-12Aug
12Dec-18Dec
26Nov-02Dec
10Dec-16Dec
24-31Dec
25June-1Jul
9jul-15jul
01-07Oct.
23-29
20-26
17-23
15-21
Fig 3.8. Temperature data during the crop period for red gram
17
200
150
R H, %
100
50
0
RH-I, % RH-II, %
Fig 3.9. Relative humidity during the crop period for red gram
The laboratory and field experiments were conducted using five commercial tractor
drawn seed drills with different seed metering mechanisms suitable for dry land crops viz.,
ground nut and red gram at Agricultural Research Station of Acharya N.G. Ranga
Agricultural University, Anantapur, and Bengal gram at Pothureddy palli village, Putlur
mandal, Anantapur Dist, A.P. in Sri. T. Srinivasa Reddy’s field. The mechanisms of
existing seed drills with different seed metering mechanisms are shown in following figures
and the details of seed drills are given in Table 3.3.
Plate 3.1. Ananta planter with inclined plate seed metering mechanism
18
1
Plate 3.2. Nandyala planter with horizontal plate seed metering mechanism
Plate 3.3. Kisan automatic planter with trough feed seed metering mechanism
Plate 3.4. Gujrat seed cum fertilizer drill with cup feed seed metering mechanism
19
Plate 3.5. Local seed cum fertilizer drill with manual dropping seed metering
mechanism
The seed drills were calibrated in the laboratory at ARS, Anantapur as per BIS test
code IS 6316: 1993 for ground nut, red gram and Bengal gram. The existing seed metering
mechanisms were suitable for ground nut and Bengal gram which were not suitable for red
gram. The groove size of the seed metering mechanisms require less size for red gram as
20
compared with the groove size of the seed metering mechanisms for ground nut and Bengal
gram. The row spacing for ground nut, Bengal gram and red gram was 30 cm, 30 cm and
60 cm respectively. Hence some modifications of seed metering mechanisms were needed
to suite red gram. Already available existing seed metering mechanisms were modified for
red gram as per requirement. Seed metering mechanisms were not available for Nandyala
planter hence modification was not done for Nandyala planter.
It was necessary to calibrate the seed drills before modification for ground nut and
Bengal gram and after modification for red gram to find desired seed rate. Calibration was
done to get the pre-determined seed rate of the machine. Seed drills were calibrated by the
following method.
i. The nominal width of coverage of the seed drill was measured by the following
formula.
Nd
=
100
Where,
W= Nominal width, m
ii. Circumference of the driving wheel was measured by the following formula.
πD
=
100
Where,
21
iii. Area covered in one revolution of driving wheel was calculated by the following
formula.
A= WL
Where,
W= Nominal width, m
iv. Number of revolutions to cover 1/25 ha area was calculated. This was calculated
dividing 400 m2 by area covered in one revolution of the driving wheel.
v. The driving wheel was made free to rotate by jack up the drill. A mark was put
on the driving wheel so that the revolutions may be counted easily. The bags or
containers placed under each boot or furrow opener. The seed hopper was filled
with selected seed for conducting the test and rate control setting was adjusted.
vi. The driving wheel was practiced to rotate for fixed number of rotations
calculated above, the weight of the seed was measured which was dropped in
the bags or containers under each furrow opener.
vii. Calculated the seed dropped in kg ha-1 and the data were recorded in data sheet.
viii. Above procedure was repeated till the required seed rate was obtained.
The field experiment was carried out at ARS, Anantapur in field no. 18,for ground
nut and red gram whereas for Bengal gram at Pothureddy palli village, Putlur mandal,
Anantapur Dist, A.P. in T. Srinivasa Reddy’s field. A field extent of 3000 m2 area was
selected for ground nut crop and it was divided into five plots of 600 m2, a field extent of
720 m2 area was selected for red gram crop and it was divided into five plots of 144 m2 and
a field extent of 720 m2 area was selected for Bengal gram crop and it was divided into five
plots of 144 m2 for five seed drills.
22
3.5.1 Experimental technique
After completion of calibration test of five seed drills, the field experiment was
conducted. To evaluate the performance of the five seed drills, the following parameters
have been considered.
A) Soil parameters
a. Moisture content of the soil
b. Bulk density of soil
B) Machine and operational parameters
a. Operating time for each operation
b. Speed of the operation
c. Effective field capacity
d. Field efficiency
e. Field machine index
f. Fuel consumption
C) Sowing parameters
a. Seed rate
b. Depth of sowing
c. Seed to seed spacing
D) Crop parameters
a. Average plant population
b. Plant height
c. Number of pods per plant
d. Pod/seed yield
e. Halum/stalk yield
f. Harvest index
23
3.5.2 Measurement of all parameters
To determine the moisture content, soil samples were taken up to the full depth of
core sampler i.e. 115 mm and weighed. The soil samples were kept in an oven for 24 h at
1050 C. After this, the weight of the oven dried samples was taken and moisture content
(d.b.) was calculated by using the following equation.
MC = x 100
Bulk density of a soil is defined as mass per unit volume. Soil samples were
collected randomly from each location of experimental plot with a core sampler. A
number of soil samples were taken from the field. Weight of each sample was
measured by using electronic balance and approximately 100 g soil from each
sample was taken, weighed and kept in an oven at constant temperature of 105 0C
for 24 h and weight of the oven dried sample was taken. The bulk density of each
sample was calculated by using the following relationship.
,
Bulk density, g/cc=
,
24
3.5.2.2 Machine and operational parameters
To determine operating time, time was noted at starting and ending point of sowing
by using stop watch, so that actual time required for sowing by seed drills was computed in
terms of h/ha. The time required for one turn of seed drill and time consumed for
adjustments were also noted to compute time loss in operation.
2) Speed of operation
To determine the speed of operation, mark the length of 25 m and the drill was
operated in the marked run length. A stop watch was used to record the time for the drill to
traverse the marked run so that the speed of travel was computed in m s-1.
Effective field capacity was measured by the actual area covered by the implement,
based on its total time consumed and its width. Effective field capacity was determined by
the following relationship.
,
Effective field capacity, ha h-1 = ,
4) Field efficiency
Field efficiency is the ratio of effective field capacity to theoretical field capacity. It
was determined by the following formula
, ( / )
Field efficiency, % = x 100
, ( / )
Theoretical field capacity is the rate of field coverage of the implement, based on
100 per cent of time at the rated speed and covering 100 per cent of its rated width.
The theoretical field capacity was determined using the following relationship
( ) ( / )
Theoretical field capacity, ha h-1 =
25
5) Field machine index
T
p
FMI = x 100
T T
p t
Where,
FMI= Field machine index, %
6) Fuel consumption
The fuel consumption has direct effect on economics of the machine. The fuel
consumption was measured by top fill method. The fuel tank of the tractor was filled at its
full capacity. The tractor along with seed drill was run in the test plot at constant speed.
After completion of the test operation, the fuel was refilled in the tank up to the top level.
The quantity of refilled fuel was measured by measuring cylinder. This observation was
used for computation of fuel consumption in l h-1 and l ha-1.
1) Seed rate
The seed rate was determined by taking the weight of seed before and after sowing
operation. Then subtracted the final weight of seed from initial weight of seed so that the
seed rate was obtained and the results were expressed in terms of kg ha-1.
2) Depth of sowing
Depth of sowing of seeds was determined with the help of steel scale of 0.3m.
Twenty random observations were taken for each plot and their mean was calculated to
represent the depth of sowing.
26
3) Seed to seed spacing
Seed to seed spacing was measured by a steel scale of 0.30 m length after sowing.
The soil was removed carefully without disturbing the seeds at minimum five random
places in 10 row and the mean was determined to represent seed to seed spacing.
The average plant population was determined by count the number of plants per
square metre at five random places and the mean value was determined to represent the
average plant population.
2) Plant height
Plant height was measured from the base of stem to the tip of the top most leaf at
five randomly selected areas. The plant height was recorded at different intervals viz.,
vegetative stage, flowering stage, podding stage, maturity stage and harvesting stage.The
mean plant height was calculated and expressed in cm.
The pods from five randomly selected plants were separated and total pods was
counted and average number of pods per plant was recorded.
4) Pod/seed yield
Pod/seed yield was determined from 1 m2 area. Five random observations were
taken from each field and thoroughly dried under sun. After completion of sun drying, the
pods are separated from plants and the weight of podsfor ground nut, weight of seeds for
Bengal gram and weight of seeds for red gram were recorded and the conserved to kg ha-1.
5) Halum/stalk yield
The halum/stalk yield was determined from 1 m2 area. Five observations were taken
from each plot was sun dried thoroughly. After sun drying the halum weights for ground
nut and Bengal gram were recorded and stalk weight for red gram was recorded
andexpressed in kg ha-1.
27
6) Harvest index
Harvest index is the ratio of pod yield to the total biological yield (pod + halum)
and expressed in percentage by using the formula, given below:
The total cost of operation of the seed drill in Rs. /h was estimated by considering
the fixed cost and operational cost of the machine by making following assumptions. The
cost of operation was based on the prevailing market rates during the season and location.
3.5.3.2 Depreciation
CS
D=
LH
Where,
C = Capital cost
D = Depreciation, Rs. /h
3.5.3.3 Interest
Interest was calculated on the average investment of the machine taking into
consideration the value of in first and last year.
28
CS i
I= x
2 H
Where,
I = interest per year
i= interest rate per year, per cent
C = Capital cost
Housing, insurance and taxes for the seed drills, each one was taken as the 1 per
cent of the initial investment of the seed drill.
Operating cost includes fuel cost, lubricants, repairs, maintenance, and other costs.
Fuel cost was calculated on the basis of actual fuel consumption of the machine.
Cost of repairs and maintenance was taken as 5 per cent of the initial investment of
the machine.
It includes wages for operator, labour cost based on the prevailing market rates per
day of 8 hours.
29
Chapter IV
The performance of tractor drawn seed drills viz., Ananta planter, Nandyala planter,
kisan automatic planter, Gujrat seed cum fertilizer drill and local seed drill with their seed
metering mechanisms viz., inclined plate seed metering mechanism, horizontal plate seed
metering mechanism, trough feed seed metering mechanism, cup feed seed metering
mechanism and manually dropping seed metering mechanism respectively were tested in
laboratory as well as in the field at Agricultural Research Station (ARS) of Acharya N.G.
Ranga Agricultural university, Anantapur during the year 2011-2012. The results obtained
during the research study such as soil physical properties, calibration of seed drills in
laboratory, modification of seed drills suitable for red gram, field experiments of five types
of seed drills with three types of seeds viz., ground nut (K-6 variety), red gram (LRG-41
variety) and Bengal gram (JG-11 variety) and cost analysis were presented in this chapter.
Laboratory test was performed on seed drills with three types of seeds viz., ground
nut (K-6 variety), red gram (LRG-41 variety) and Bengal gram (JG-11 variety). From the
laboratory test following results were obtained. The calibration tests conducted for
planters/seed drills were given in Table 4.1.
Table 4.1. Observations with seed drills
Planters/seed cum fertilizer drills
Sl. No. Observation
Ananta Nandyala Kisan Gujrat Local
1 Number of furrow openers for ground nut and Bengal 8 8 8 8 8
gram
2 Number of furrow openers for red gram 4 4 4 4 4
3 Spacing between two adjacent furrow openers for 30 30 30 30 30
ground nut and Bengal gram, cm
4 Spacing between two adjacent furrow openers for red 60 60 60 60 60
gram, cm
5 Effective working width, m 2.4 2.4 2.4 2.4 2.4
6 Diameter of the driving wheel, cm 41.5 41.5 41.5 39 -
7 Circumference of the driving wheel, m 1.3037 1.3037 1.3037 1.2252 -
2
8 Area covered in one revolution of the driving wheel, m 3.129 3.129 3.129 2.94 -
th
9 Number of revolutions required to cover 1/25 ha 128 128 128 136 -
30
4.2 Laboratory calibration test data for seeds with various seed drills
Seed rates for the ground nut seed observed were 100.45 kg ha-1, 109.15 kg ha-1,
121.45 kg ha-1 and 125.72 kg ha-1, for the tractor drawn seed drills viz., Ananta planter,
Nandyala planter, Kisan automatic planter and Gujrat seed cum fertilizer drill respectively
in the calibration test. The recommended seed rate for ground nut was 100-130 kg ha-1. The
calibrated values were just approaching to the recommended value. Therefore these values
of seed drills were recommended for ground nut crop. The results obtained for ground nut
seed by calibration test for seed drills are presented in Table 4.2.
Weight of
Weight of seed collected from each furrow opener, kg
seed Average
Type of Seed
Test collected seed
seed rate, kg
no. No. No. No. No. No. No. No. No. from all rate, kg
drill ha-1
1 2 3 4 5 6 7 8 furrow ha-1
openers, kg
1 0.42 0.52 0.49 0.48 0.47 0.69 0.49 0.56 4.12 103.9
Ananta
2 0.43 0.49 0.47 0.48 0.40 0.69 0.44 0.53 3.95 98.75 100.45
planter
3 0.45 0.49 0.48 0.43 0.41 0.66 0.46 0.54 3.95 98.72
1 0.45 0.54 0.52 0.51 0.50 0.71 0.51 0.59 4.36 109
Nandyala
2 0.46 0.55 0.51 0.52 0.51 0.71 0.52 0.58 4.39 109.7 109.15
planter
3 0.45 0.55 0.51 0.50 0.5 0.72 0.52 0.59 4.35 108.8
1 0.56 0.59 0.61 0.60 0.61 0.61 0.62 0.62 4.83 120.8
Kisan
automati 2 0.58 0.60 0.60 0.60 0.61 0.60 0.62 0.62 4.87 121.7 121.45
c planter
3 0.57 0.61 0.60 0.61 0.61 0.62 0.61 0.62 4.87 121.8
1 0.62 0.63 0.61 0.64 0.62 0.62 0.63 0.63 5.02 125.6
Gujrat
seed cum
2 0.62 0.63 0.61 0.63 0.62 0.62 0.63 0.62 5.02 125.8 125.72
fertilizer
drill
3 0.63 0.63 0.60 0.64 0.61 0.62 0.63 0.63 5.03 125.8
31
4.2.2 For Bengal gram
Seed rates for the Bengal gram seed observed were 63.23 kg ha-1, 67.65 kg ha-1,
72.13 kg ha-1 and 74.55 kg ha-1 for the tractor drawn seed drills viz., Ananta planter,
Nandyala planter, Kisan automatic planter and Gujrat seed cum fertilizer drill respectively
in the calibration test. The recommended seed rate for Bengal gram was 60-80 kg ha-1. The
calibrated values were just approaching to the recommended value. Therefore these values
of seed drills were recommended for Bengal gram crop. The results obtained for Bengal
gram seed by calibration test for seed drills are presented in Table 4.3.
Calibration test for various seed drills are shown in Plates 4.1-4.6.
32
Plate 4.1. Calibration test for Ananta planter
33
Plate 4.3. Calibration test for Kisan automatic planter
Plate 4.4. Calibration test for Gujrat seed cum fertilizer drill
34
Plate 4.5. Calibration test for Gujrat seed cum fertilizer drill for Bengal gram
Plate 4.6. Ground nut seed falling in each furrow opener in Kisan automatic planter
35
4.3 Modification of seed drills by change the existing seed metering mechanisms
suitable for red gram
The existing seed metering mechanisms were suitable for ground nut and Bengal
gram which were not suitable for red gram.Hence some modificationsin seed metering
mechanisms were done to suite red gram. Already available existing seed metering
mechanisms were modified for red gram as per requirement and the row spacing for red
gram was changed to 60 cm. Seed metering mechanisms were not available for Nandyala
planter hence seed metering mechanism modification was not done for Nandyala planter.
Only the row spacing was changed to 60 cm. After the modification of seed drills the
calibration test was conducted for red gram. From the calibration test the following results
were obtained for red gram. Seed rates for the red gram seed observed was 32.28 kg ha -1,
110.89 kg ha-1, 33.12 kg ha-1 and 36.60 kg ha-1 for the tractor drawn seed drills viz., Ananta
planter, Nandyala planter, Kisan automatic planter and Gujrat seed cum fertilizer drill
respectively in the calibration test. The recommended seed rate for red gram was 30-40 kg
ha-1. The calibrated values were just approaching to the recommended value for all seed
drills except Nandyala planter. Therefore these values of seed drills were recommended for
red gram crop. The results obtained for red gram seed by calibration test for seed drills are
presented in Table 4.4.
Table 4.4. Calibration of seed drills for red gram
36
Plate 4.7. Modified seed metering mechanism in Ananta planterto suite red gram
Plate 4.8. Modified seed metering mechanism in Kisan automatic planterto suite red
gram
37
Plate 4.9. Existing seed metering mechanism suitable for red gram in Gujrat seed cum
fertilizer drill
Plate 4.10. Seed metering mechanism suitable for ground nut, Bengal gram and red
gram by manual dropping method for local seed cum fertilizer drill
38
Plate 4.11. Calibration test for modified Gujrat seed cum fertilizer drill for red gram
Plate 4.12. Measurement of seed collected from each furrow opener with electric
balance
39
4.4 Field performance of five types of seed drills
For timely sowing and precision in dry land agriculture and to remove the problems
in operation of seed drills in dry land, the performance of tractor drawn seed drills with
different seed metering mechanisms were evaluated at ARS, Anantapur. After the
laboratory test, the seed drills were tested in the field.
Soil parameters which include bulk density and moisture content of the soil were
determined.
The bulk density of the soil at the time of sowing was observed as 1.47 g/cc, in
ground nut plot, 1.44 g/cc in red gram plot and 1.42 g/cc in Bengal gram plot.
The moisture content of the soil at the time of sowing was observed as 21.22 per
cent (d.b) in ground nut plot, 21.35 per cent in red gram plot and 26.3 per cent in Bengal
gram plot.
The field evaluation parameters which include total time required for operation,
speed of operation, effective field capacity, theoretical field capacity, field efficiency, time
loss for turning and adjustments, field machine index and fuel consumption were measured
to assess the performance of seed drills.
40
4.4.2.1 For ground nut
The highest field capacity was found to be 0.54 ha h-1 for Ananta planter with field
efficiency of 71.9 per cent at an average speed of 3.17 kmph followed by 0.54 ha h-1, 0.47
ha h-1and 0.45 ha h-1with an field efficiency of 71.27 per cent, 70.07 per cent and 70.08 per
cent at an average speed of 2.95 kmph, 2.79 kmph and 2.71 kmph for Nandyala planter,
Gujrat seed cum fertilizer drill and Kisan automatic planter respectively. The lowest field
capacity was found to be 0.43 ha h-1 for local seed cum fertilizer drill with field efficiency
of 69.17 per cent at an average speed of 2.62 kmph. The work performance of the selected
seed drills were measured by the time required to sow in a given area. The total sowing
time in the field included productive time and non-productive times. The later was
comprised of time spent in turning along head-lands and adjustment activities. The lowest
operating time for sowing was found to be 0.1095 h for Ananta planter and highest
operating time for sowing was found to be 0.1379 h for local seed cum fertilizer drill. The
results obtained for ground nut seed in the field are presented in Table 4.5.
Table 4.5. Machine and operational parameters of seed drills for ground nut
41
72.5
72
71.5
Field efficiency, %
71
70.5
70
69.5
69
68.5
68
67.5
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
91.5
91
Field machine index, %
90.5
90
89.5
89
88.5
88
87.5
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
Fig 4.2. Field machine index of seed drills for ground nut
The highest field capacity was found to be 0.47 ha h-1 for Ananta planter with field
efficiency of 66.75 per cent at an average speed of 2.97 kmph followed by 0.45 ha h-1, 0.42
ha h-1and 0.41 ha h-1 with an field efficiency of 65.53 per cent, 65.98 per cent and 63.44 per
cent at an average speed of 2.88 kmph, 2.66 kmph and 2.73 kmph for Nandyala planter,
42
Kisan automatic planterand Local seed cum fertilizer drill respectively. The lowest field
capacity was found to be 0.37 ha h-1 for Gujrat seed cum fertilizer drill with field efficiency
of 64.11 per cent at an average speed of 2.46 kmph. The work performance of the selected
seed drills were measured by the time required to sow in a given area. The lowest operating
time for sowing of Bengal gram was found to be 0.0302 h for Ananta planter and highest
operating time for sowing was found to be 0.038 h for Gujrat seed cum fertilizer drill. The
results obtained for Bengal gram seed in the field are presented in Table 4.6 and variation
of field efficiency and field machine index are shown in Fig 4.3 and 4.4.
Table 4.6. Machine and operational parameters of seed drills for Bengal gram
43
68
67
66
Field efficiency, %
65
64
63
62
61
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
92
91
Field machine index, %
90
89
88
87
86
85
84
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
Fig 4.4. Field machine index of seed drills for Bengal gram
44
4.4.2.3 For red gram
The highest field capacity was found to be 0.54 ha h-1 for Ananta planter with field
efficiency of 74.15 per cent at an average speed of 3.04 kmph followed by 0.5 ha h-1, 0.43
ha h-1and 0.39 ha h-1 with an field efficiency of 72.59 per cent, 71.81 per cent and 68.3 per
cent at an average speed of 2.9 kmph, 2.76 kmph and 2.4 kmph for Kisan automatic
planter, Nandyala planter and local seed cum fertilizer drill respectively. The lowest field
capacity was found to be 0.38 ha h-1 for Gujrat seed cum fertilizer drill with field efficiency
of 70.83 per cent at an average speed of 2.9 kmph. The work performance of the selected
seed drills were measured by the time required to sow in a given area. The lowest operating
time for sowing of red gram was found to be 0.0266 h for Ananta planter and highest
operating time for sowing was found to be 0.0385 h for Kisan automatic planter. The
results obtained for red gram seed in the field are presented in Table 4.7 and variation of
field efficiency and field machine index are shown in Fig. 4.5 and 4.6.
Table 4.7. Machine and operational parameters of seed drills for red gram
Gujrat
Local seed
Kisan seed
Ananta Nandyala cum
Sl. No. Parameters automatic cum
planter planter fertilizer
planter fertilizer
drill
drill
45
75
74
73
Field efficiency, %
72
71
70
69
68
67
66
65
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
92
91.5
Field machine index, %
91
90.5
90
89.5
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
Fig 4.6. Field machine index of seed drills for red gram
The sowing operations with all five seed drills are shown in Plates 4.13-4.18.
46
Plate 4.13. Sowing operation by Ananta planter
47
Plate 4.15. Sowing operation by Kisan automatic planter
48
Plate 4.17. Sowing operation by manual dropping with local seed drill
Plate 4.18. Sowing operation by manual dropping with local seed drill for Bengal
gram and red gram
49
4.4.3 Sowing parameters of seed drills
The sowing parameters included seed rate, depth of sowing and seed to seed
spacing were measured and noted to assess the performance of seed drills.
The recommended seed rate, average depth of sowing and average seed to seed
spacing for ground nut crop was 100-130 kg ha-1, 3-5 cm and 5-10 respectively. The lowest
seed rate obtained in the field for ground nut was observed as 102.45 kg ha -1with an
average seed spacing of 9.8 cm for Ananta planter whereas highest seed rate obtained was
found to be 130.72 kg ha-1with an average seed spacing of 7.43 cm for local seed cum
fertilizer drill. The seed rates obtained in the field were almost within the range of
recommended seed rate for ground nut. The highest average depth of sowing was obtained
as 7.7 cm for Ananta planter and lowest depth of sowing was obtained as 5.9 cm for Kisan
automatic planter. The results are presented in Table 4.8 and variation of seed rates of seed
drills are shown in Fig 4.7.
50
140
100
80
60
40
20
0
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
Fig 4.7. Seed rates of various seed drills for ground nut
The recommended seed rate and average depth of sowing for Bengal gram crop was
60-80 kg ha-1 and 8-10 cm respectively. The lowest seed rate obtained in the field for
Bengal gram was observed as 64.37 kg ha -1with an average seed spacing of 7.16 cm for
Ananta planter whereas highest seed rate obtained was found to be 79.15 kg ha-1with an
average seed spacing of 9.33 cm for local seed cum fertilizer drill. The seed rates obtained
in the field were almost within the range of recommended seed rate for Bengal gram. The
highest average depth of sowing was obtained as 8 cm for local seed cum fertilizer drill and
lowest depth of sowing was obtained as 4.6 cm for Gujrat seed cum fertilizer drill. The
results are presented in Table 4.9 and variation of seed rates of seed drills are shown in Fig
4.8.
51
Table 4.9. Sowing parameters of seed drills for Bengal gram
Seed rate
Average depth Average seed to
Sl. No. Name of seed drill obtained,
of sowing, cm seed spacing, cm
kg ha-1
1 Ananta planter 64.37 7.33 7.16
2 Nandyala planter 69.14 7.66 8.4
3 Kisan automatic planter 73.72 4.6 8.0
Gujrat seed cum fertilizer
4 76.45 7.16 10.33
drill
Local seed cum fertilizer
5 79.15 8.0 9.33
drill
90
80
Seed rate obtained, kg ha-1
70
60
50
40
30
20
10
0
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
Fig 4.8. Seed rates of various seed drills for Bengal gram
The recommended seed rate, average depth of sowing and average seed to seed
spacing for red gram crop was 30-40 kg ha-1, 3-4 cm and 10-20 respectively. The lowest
seed rate obtained in the field for red gram was observed as 34.65 kg ha-1with an average
seed spacing of 7.53 cm for Ananta planter whereas highest seed rate obtained was found to
be 113.04 kg ha-1 with an average seed spacing of 3.73 cm for Nandyala planter. The seed
rates obtained in the field were almost within the range of recommended seed rate for
52
Bengal gram for all seed drills except Nandyala planter because the larger grooves of seed
metering mechanism which was not suitable for sowing of red gram crop. The highest
average depth of sowing was obtained as 7.93 cm for Ananta planter and lowest depth of
sowing was obtained as 7 cm for Nandyala planter. The results are presented in Table 4.10
and variation of seed rates of seed drills are shown in Fig 4.9.
Average Average
Seed rate
Sl. No. Name of seed drill depth of seed to seed
obtained, kg ha-1
sowing, cm spacing, cm
1 Ananta planter 34.65 7.93 7.53
2 Nandyala planter 113.04 7 3.73
3 Kisan automatic planter 36.23 7.8 10.1
4 Gujrat seed cum fertilizer drill 38.13 7.16 8.5
5 Local seed cum fertilizer drill 40.31 7.26 8.3
120
Seed rate obtained, kg ha-1
100
80
60
40
20
0
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
Fig 4.9. Seed rates of various seed drills for red gram
53
4.4.4 Crop parameters
The crop parameters includedaverage plant population per m2, plant height, number
of pods per plant, pod/seed yield, halum/stalk yield and harvest index were measured and
noted to assess the performance of seed drills.
The numbers of plants per m2 at five random places were counted and the mean
value was determined to represent the average plant population. The values obtained in the
field for various crops are presented in Table 4.11, Table 4.12 and Table 4.13.
The highest plant population for ground crop was found to be 40.47 with
local seed cum fertilizer drill whereas the lowest plant population was found to be
32.32 with Ananta planter. The results were presented in Table 4.11.
The highest plant population for Bengal gram crop was found to be 38.31 with local
seed cum fertilizer drill whereas the lowest plant population was found to be 29.33 with
Kisan automatic planter. The results are presented in Table 4.12.
54
Table 4.12. Average plant population of Bengal gram
The highest plant population for red gram crop was found to be 43.96 with
Nandyala planter whereas the lowest plant population was found to be 26.31 with Gujrat
seed cum fertilizer drill. The results are presented in Table 4.13.
Plant height was measured from the base of stem to the tip of the top most leaf at
five randomly selected plants. The plant height was recorded at different intervals viz.,
vegetative stage, flowering stage, podding stage, maturity stage and harvesting stage.
The result obtained in the field for plant height at different intervals of
ground nut crop is presented in Table 4.14.
55
Table 4.14. Plant height of ground nut
Plant height, cm
Name of seed
Sl.No. Vegetative Flowering Podding Maturity Harvesting
drill
stage stage stage stage stage
1 Ananta planter 10.83 20.9 23.5 27.66 27.69
2 Nandyala 10.6 20.8 23.4 27 27.43
planter
3 Kisan automatic 9.95 20.67 21.28 27.33 27.83
planter
4 Gujrat seed cum 10.4 19.1 21.95 27.33 27.51
fertilizer drill
5 Local seed cum 10.5 19.59 22.3 26.44 27.35
fertilizer drill
The results obtained in the field for plant height at different intervals of
Bengal gram crop is presented in Table 4.15.
Table 4.15. Plant height of Bengal gram
Plant height, cm
Name of seed Vegetative Flowering Podding Maturity Harvesting
Sl.No.
drill stage stage stage stage stage
1 Ananta planter 23.4 28.9 30.1 30.4 30.733
2 Nandyala planter 22.87 28.13 28.68 29.02 29.17
3 Kisan automatic 22.38 27.56 28.53 28.73 29.06
planter
4 Gujrat seed cum 21.27 26.33 27.87 28.3 28.35
fertilizer drill
5 Local seed cum 22 26.87 28.2 28.63 28.68
fertilizer drill
The result obtained in the field for plant height at different intervals of red
gram crop was presented in Table 4.16.
56
Table 4.16. Plant height of red gram
The pods from five randomly selected plants were separated and total pods were
counted and average number of pods per plant was recorded.
The results obtained in the field for number of pods per plant for ground nut
crop is presented in Table 4.17.
Table 4.17. Number of pods per plant results for ground nut crop from each plot
The results obtained in the field for number of pods per plant for Bengal
gram crop is presented in Table 4.18.
57
Table 4.18. Number of pods per plant results for Bengal gram crop from each plot
The results obtained in the field for number of pods per plant for red gram
crop is presented in Table 4.19.
Table 4.19. Number of pods per plant results for red gram crop from each plot
Pod/seed yield and halum/stalk yields were determined from 1 m2 area. Five
random observations were taken from each field and dried thoroughly under sun. After
completion of sun drying the pods are separated from plants and the weight of pods and the
weight of halum for ground nut, weight of seeds and the weight of halumfor Bengal gram
and weight of seeds and the weight of stalk for red gram were recorded and expressed in kg
ha-1.
58
(a) For ground nut
The highest pod yield obtained for ground nut crop was found to be 1154.16
kg ha-1 with Ananta planter whereas the lowest pod yield was found to be 895.83 kg
ha-1 with Gujrat seed cum fertilizer drill. The highest halum yield was found to be
2645.83 kg ha-1 with local seed cum fertilizer drill and the lowest halum yield was
found to be 1895.83 kg ha -1 with Gujrat seed cum fertilizer drill. The problem for
Gujrat seed cum fertilizer drill found at the field was the driving wheel was not
rotated freely. Such that the pod and halum yields are less for Gujrat seed cum
fertilizer drill. The results are presented in Table 4.20 and the variation of pod yield
and halum yield for various seed drills are shown in Fig 4.10.
Sl.No. Name of seed drill Pod yield, kg ha-1 Halum yield, kg ha-1
3000
2500
Yield, kg ha-1
2000
1500
1000 Pod yield, kg ha-1
0
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum cum
planter fertilizer drill fertilizer drill
Fig 4.10. Variation in pod and halum yields of ground nut for various seed drills
59
(b) For Bengal gram
The highest pod yield obtained for Bengal gram crop was found to be 929.6
kg ha-1 withAnanta planter whereas the lowest pod yield was found to be 783.3 kg
ha-1 with Gujrat seed cum fertilizer drill. The highest halum yield was found to be
3831 kg ha-1 withAnanta planter and the lowest halum yield was found to be 3178
kg ha-1with Gujrat seed cum fertilizer drill. The results are presented in Table 4.21
and the variation of pod yield and halum yield for various seed drills are shown in
Fig 4.11.
Table 4.21. Pod yield and halum yield results of Bengal gram crop
Sl.No. Name of seed drill Seed yield, kg ha-1 Halum yield, kg ha-1
4500
4000
3500
yield, kg ha-1
3000
2500
2000
1500 Seed yield, kg ha-1
1000
Halum yield, kg ha-1
500
0
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum cum
planter fertilizer fertilizer
drill drill
Fig 4.11. Variation in pod and halum yields of Bengal gram for various seed drills
60
(c) For red gram
The highest seed yield obtained for red gram crop was found to be 2060 kg
ha-1 with Ananta planter whereas the lowest seed yield was found to be 1276 kg ha-1
with Gujrat seed cum fertilizer drill. The highest stalk yield was found to be 5789
kg ha-1 with Nandyala planter and the lowest stalk yield was found to be 4905 kg
ha-1 with Gujrat seed cum fertilizer drill. The results are presented in Table 4.22 and
the variation of seed yield and stalk yield for various seed drills are shown in Fig
4.12.
Table 4.22. Seed yield and stalk yield results of red gram crop
Sl.No. Name of seed drill Seed yield, kg ha-1 Stalk yield, kg ha-1
4500
4000
3500
3000
yield, kg ha-1
2500
2000
Seed yield, kg ha-1
1500
Halum yield, kg ha-1
1000
500
0
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum cum
planter fertilizer drill fertilizer drill
Fig 4.12. Variation in seed and stalk yields of red gram for various seed drills
61
4.4.4.5 Harvest index
Harvest index is the ratio of grain yield to the total biological yield (grain+straw)
and expressed in percentage by using the formula.
The results obtained for the harvest index of ground nut, Bengal gram and red gram
are presented in Tables 4.23, 4.24 and 4.25. The variation of harvest index for various seed
drills are presented in Fig 4.13, 4.14 and 4.15.
Table 4.23. Harvest index of ground nut crop with various seed drills
Table 4.24. Harvest index of Bengal gram crop with various seed drills
62
Table 4.25. Harvest index of red gram crop with various seed drills
33
32
Harvest index, %
31
30
29
28
27
26
25
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
Fig 4.13. Variation in harvest index of ground nut with various seed drills
20
Harvest index, %
19.5
19
18.5
18
17.5
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
Fig 4.14. Variation in harvest index of Bengal gram with various seed drills
63
30
25
Harvest index, %
20
15
10
0
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
Fig 4.15. Variation in harvest index of red gram with various seed drills
64
Plate 4.19. Ground nut crop stand during vegetative stage
65
Plate 4.21. Red gram crop stand during vegetative stage
66
Plate 4.23. Bengal gram crop stand during flowering stage
67
4.5 Cost analysis
The cost of sowing operation of seed drills selected for ground nut, Bengal gram
and red gram were estimated. The process of operating cost is presented in Appendix-B.
The results obtained are presented in Table 4.26.
Table 4.26. Results for operating cost of seed drills for various crops
The cost of inputs include seed cost, seed bed preparation, weeding operation cost,
pesticide/insecticide cost, labour cost for harvesting and threshing. The cost details are
presented as follows and Table 4.27 and Table 4.28
68
Table 4.27. Cost of inputs per ha for various crops
The total cost of cultivation was determined by the addition of operating cost of
seed drills and input costs. The results are presented in Table 4.29
Table 4.29. Total cost of cultivation for various crops with various seed drills
69
4.5.4 Gross income
The gross income was determined by market price of various produces. The market
price for ground nut cost was found to be Rs. 500/t, halum of ground nut cost was found to
be Rs. 2000/t, Bengal gram cost was found to be Rs. 450/t and red gram was found to be
Rs. 350/t. The results are presented in Table 4.30
Table 4.30.Gross returns for various crops with various seed drills
The net income was determined by deduction of cost of cultivation from the gross
income. The highest net income was found to be Rs. 45094 per ha with Ananta planter
whereas the lowest net income was found to be Rs. 28953 with Gujrat seed cum fertilizer
drill for ground nut crop. The highest net income was found to be Rs. 29798 per ha with
Ananta planter whereas the lowest net income was found to be Rs.22568 with Gujrat seed
cum fertilizer drill for Bengal gram crop. The highest net income was found to be Rs.
60340 per ha with Ananta planter whereas the lowest net income was found to be Rs.32298
with Gujrat seed cum fertilizer drill for red gram crop. The results are presented in Table
4.31 and the variation of net income for various seed drills are presented in Fig. 4.15.
70
Table 4.31. Net income for various crops with various seed drills
70000
60000
50000
40000
30000
20000
Net income Rs. ha-1
10000
0
Ananta Nandyala Kisan Gujrat seed Local seed
planter planter automatic cum fertilizer cum fertilizer
planter drill drill
Name of seed drill Ground nut Net income, Rs ha-1 Bengal gram
Net income, Rs ha-1 Red gram
Fig 4.16 Variation of net income for various crops with various seed drills.
The benefit-cost ratio was determined by dividing cost of cultivation by net income.
The results are presented in Table 4.32 and the variation of benefit-cost ratio for various
seed drills with various crops is shown in Fig. 4.16.
71
Table 4.32. Results of benefit-cost ratio for various seed drills with various crops
5
Benefit-cost ratio
4
Benefit- cost ratio per ha
3
Ground nut
2 Benefit- cost ratio per ha
Bengal gram
1
Benefit- cost ratio per ha Red
0 gram
Ananta Nandyala Kisan Gujrat Local seed
planter planter automatic seed cum cum
planter fertilizer fertilizer
drill drill
Fig 4.17. Variation of benefit-cost ratio for various seed drills with various crops
72
Chapter V
1. It was observed that the performance of Ananta planter was satisfactory for ground
nut, Bengal gram and red gram crops among all seed drills.
2. The highest field capacity was found to be 0.54 ha h-1, 0.47 ha h-1 and 0.54 ha h-1
for ground nut, Bengal gram and red gram crops with field efficiency of 71.9 per
cent, 66.75 per cent and 74.15 per cent respectively for Ananta planter among all
treated seed drills. The lowest field capacity was found to be 0.43 ha h-1 for local
seed cum fertilizer drill with field efficiency of 69.17 per cent for ground nut crop,
0.37 ha h-1 and 0.38 ha h-1 for Gujrat seed cum fertilizer drill with field efficiency of
64.11 per cent and 70.83 per cent for Bengal gram crop and red gram crop
respectively among all seed drills.
3. The lowest seed rate obtained in the field was observed as 102.45 kg ha -1, 64.37 kg
ha1 and 34.65 kg ha-1 for ground nut, Bengal gram and red gram crops respectively
for Ananta planter among all seed drills. Whereas the highest seed rate was
observed as 130.72 kg ha -1 and 79.15 kg ha-1 for ground nut and Bengal gram
respectively for local seed cum fertilizer drill among all treated seed drills and
113.04 kg ha-1 for red gram crop for Nandyala planter among all seed drills.
4. The highest pod/seed yield obtained for ground nut, Bengal gram and red gram crop
was found to be 1154.16 kg ha -1, 929.60 kg ha-1 and 2060.00 kg ha-1 for Ananta
planter among all seed drills. The lowest pod/seed yield was found to be 895.83 kg
ha-1, 783.30 kg ha-1 and 1276.00 kg ha-1 for ground nut, Bengal gram and red gram
73
crop for Gujrat seed cum fertilizer drill among all seed drills. Such that the seed and
halum yields are less for Gujrat seed cum fertilizer drill.
5. The highest net profit was found to be Rs. 45094 ha-1, Rs.29798 ha-1 and Rs. 60339
ha-1 for ground nut, Bengal gram and red gram respectively with Ananta planter
among all seed drills. The lowest net profit was found to be Rs. 28952ha-1,
Rs. 22568 ha-1 and Rs. 32297 ha-1 for ground nut, Bengal gram and red gram
respectively with Gujrat seed cum fertilizer among all seed drills.
6. The cost-benefit ratio was highest for red gram crop for all seed drills except
Nandyala planter in all three crops. The Nandyala planter seed metering mechanism
was not suitable for red gram. Even though the net income for red gram was found
to be Rs. 40509 ha-1 which was third highest income among all seed drills.
74
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Mechanization in Asia, Africa and Latin America. 30(4): 30-33.
Afzalinia, S., Shaker, M and Zare, E. 2006. Performance evaluation of common grain drills
in Iran. Canadian Biosystems Engineering.48: 2.39-2.43.
Afzal Tabassum, M and Abdul Shakoor Khan. 1992. Development of a Test rig for
performance evaluation of seed metering devices. Agricultural Mechanization in
Asia, Africa and Latin America. 23(4): 53-56.
Ajay Kumar Verma and Dewangan, M.L. 2007. Design, development and evaluation of
seed cum fertilizer drill. Agricultural Mechanization in Asia, Africa and Latin
America. 38(2): 33-37.
Anantachar, M., Prasanna, Kumar, G.V. and Guruswamy, T. 2010. Neural network
prediction of performance parameters of an inclined plate seed metering device and
its reverse mapping for the determination of optimum design and operational
parameters. Computers and Electronics in Agriculture. 72: 87-98.
Atul Kumar Shrivastsva and Satyendra Jha. 2011. Modification and performance
evaluation of tractor drawn improved till plant machine under vertisol. Agricultural
Engineering International: The CIGR Journal. 13(2): 1-11.
Bachchan Singh and Singh, T.P. 1995. Development and performance evaluation of zero-
till ferti seed drill. Journal of Agricultural Engineering. 1(4): 13-23.
Bansal, R.K., and Gharras, E.L. and Hamilton, J.H. 1989. A roller-type positive-feed
mechanism for seed metering. Journal of Agricultural Engineering. 43: 23-31.
75
Behera, B.K., Sahoo, P.K., Swain, S and Behera, D. 1995. Evaluation of seeding devices
for dry land paddy. Agricultural Mechanization in Asia, Africa and Latin America.
26(4): 17-21.
Gote, M.R., Khodiar, M.B., Sereneshekhar and Sadhu, B.R. 2010. Market arrivals and
Prices of groundnut. International Research Journal. 2: 77-79.
Maleki, M.R., Jafari, J.F., Raufat, M.H., Mouazen, A.M. and De Baerdemaeker, J. 2006.
Evaluation of seed distribution uniformity of a multi-flight auger as a grain drill
metering device. Biosystems Engineering. 94(4): 535-543.
Munir Ahmad, Zaidi, A. and Khan, A.S. 1994. Development and adaption of no-till
technology for sowing wheat. Agricultural Mechanization in Asia, Africa and Latin
America. 25(4): 24-28.
Patel, S.K, Varshney, B.P, Singh, R.R and Sundaram, P.K. 2010. Field evaluation of
experimental plot drill. Agricultural Mechanization in Asia, Africa and Latin
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Pandey, M.M. and Ganesan, S. 2005. Farm mechanization package for dry land agriculture.
Central institute of agriculture engineering. Nabibagh, Berasia road, Bhopal. 1-2.
76
Senapati, P.C., Mohapatra, P.K. and Satpathy, D. 1988. Field Performance of Seeding
Devices in Rainfed Situation in Orissa, India. Agricultural Mechanization in Asia,
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77
APPENDIX I
78
Table A2. Weather data during crop period of Bengal gram
APPENDIX II
80
Economics of operation
The cost of tractor is divided under two heads known as fixed cost
and operating cost.
Fixed cost
Tractor model John Deere 5310
Cost of the tractor (C) Rs.630000
Life of the machine (L) 10 years
Working hours per year (H) 1000 hours
Salvage value (S) 10% of initial cost
Rate of interest (I) 10 % per annum
Housing, insurance and taxes Each@ 1% of initial cost
Operating cost
Wages for operator (per day of 8 h) Rs. 200
Wages for labor (per day of 8 h) Rs.150
Diesel cost Rs. 45/liter
Cost of lubricants 30% of fuel cost (Jagdishwarsahay, 1971)
Repair and maintenance 10% of initial cost
Fuel consumption l/h
Seed drill Ground nut Bengal gram Red gram
Ananta planter 4.405 4.262 4.466
Nandyala planter 4.44 4.079 3.786
Kisan automatic
3.992 3.834 4.456
planter
Gujrat seed cum
4.208 3.448 3.432
fertilizer drill
Local seed cum
3.828 3.662 3.58
fertilizer drill
Fixed cost
(i) Depreciation
D=
Where,
81
C = initial cost
, , ( , , / )]
D= = Rs. 57/h
∗
(ii) Interest
I= x
Interest @ 10 % of initial cost
I= x = Rs. 34.65/h
Operating cost
82
Fuel cost Rs./h
Name of seed drill For ground nut For Bengal gram For red gram
Ananta planter 4.405x45=198.225 4.262x45=191.79 4.466x45=200.97
Kisan automatic
3.992x45=179.64 3.834x45=172.53 4.456x45=200.52
planter
Gujrat seed cum
4.208x45=189.36 3.448x45=155.16 3.432x45=154.44
fertilizer drill
Local seed cum
3.828x45=172.26 3.662x45=164.79 3.58x45=161.1
fertilizer drill
83
(iii) Repairs and maintenance cost/h
= 630000 x
84
Total cost/h = Fixed cost+ Operating cost
Fixed cost
Type of seed drill used Ananta planter
Cost of the tractor Capital ( C) 55000
Life of the machine (L) 10 years
Working hours per year (H) 200 hours
Salvage value (S) 10% of initial cost
Rate of interest (I) 10 % per annum
Housing, insurance and taxes each@ 1% of initialcost
Operating cost
Wages/ labor =Rs 150 (per day of 8 h) No labour required
Repair and maintenance 10% of initial cost
85
Fixed cost
Depreciation
D=
, ( , / )]
D= = Rs. 24.75/h
∗
Interest
I= x
I= x = Rs.15.125/h
86
Operating cost
= 48.125+27.5
= Rs. 75.625/h
87
ii. For Nandyala planter
Fixed cost
Type of seed drill used Nandyala planter
Cost of the tractor ( C) Rs.75000
Life of the machine (L) 10 years
Working hours per year (H) 200 hours
Salvage value (S) 10% of initial cost
Rate of interest (I) 10 % per annum
Housing, insurance and taxes each@ 1% of initialcost
Operating cost
Wages/ labor =Rs 150 (per day of 8 h) No labour required
Repair and maintenance 10% of initial cost
Fixed cost
Depreciation
D=
, ( , / )]
D= = Rs. 33.75/h
∗
Interest
I= x
I= x = Rs. 20.625/h
88
Housing cost, insurance and taxes
Operating cost
= 75000 x
= 65.625+37.5
= Rs 103.125/h
89
For red gram = 419.481+103.125
= Rs.522.605/h and Rs.1207.519/ha
iii. For Kisan automatic planter
Fixed cost
Type of seed drill used Kisan automatic planter
Cost of the tractor ( C) Rs.35000
Life of the machine (L) 10 years
Working hours per year (H) 200 hours
Salvage value (S) 10% of initial cost
Rate of interest (I) 10 % per annum
Housing, insurance and taxes each@ 1% of initialcost
Operating cost
Wages/ labor =Rs 150 (per day of 8 h) No labour required
Repair and maintenance 10% of initial cost
Fixed cost
Depreciation
D=
, ( , / )]
D= = Rs. 15.75/h
∗
Interest
I= x
90
I= x = Rs.9.625/h
Operating cost
= 30.625+17.5
= Rs. 48.125/h
Fixed cost
Type of seed drill used Gujrat seed cum fertilizer drill
Cost of the tractor (C) Rs.65000
Life of the machine (L) 8 years
Working hours per year (H) 250 hours
Salvage value (S) 10% of initial cost
Rate of interest (I) 10 % per annum
Housing, insurance and taxes each@ 1% of initialcost
Operating cost
Wages/ labor =Rs 150 (per day of 8 h) No labour required
Repair and maintenance 10% of initial cost
Fixed cost
Depreciation
D=
, ( , / )]
D= = Rs. 29.25/h.
∗
92
Interest
I= x
I= x = Rs.14.3/h
Operating cost
= 51.35+26
= Rs.77.35/h
Fixed cost
Type of seed drill used Local seed cum fertilizerdrill
Cost of the tractor Capital ( C) Rs.25000
Life of the machine (L) 8 years
Working hours per year (H) 250 hours
Salvage value (S) 10% of initial cost
Rate of interest (I) 10 % per annum
Housing, insurance and taxes each@ 1% of initialcost
Operating cost
Wages/ labor =Rs 150 (per day of 8 h) 2 labour required
Repair and maintenance 10% of initial cost
Fixed cost
Depreciation
D=
94
, ( , / )]
D= = Rs. 11.25/h
∗
Interest
I= x
I= x = Rs.5.5/h
Operating Cost
Wages of operator/h
96