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Condensate Removal &

© 2018, Ceccato. All rights reserved. All mentioned brands, product names, company names, trademarks and service marks are the properties
Quality, Safe, Reliable Treatment
Professional Compressed Part of a full range of
Air Purification Quality air products

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Care is what service is all about: professional service by knowledge people, using
high-quality original parts.
Trust.
Trust is earned by delivering on our promise of reliable, uninterrupted performance and
long equipment lifetime.
Efficiency.
Equipment efficiency is ensured by regular maintenance. Efficiency of the service
organization is how Original Parts and Service make the difference.

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HOW DOES CDX DRYER WORK?

Refrigerant circuit Air circuit

The refrigerant circuit compresses and expands the refrigerant medium in a circu- Wet compressed air flows directly through the F dryer’s internal 3-in-1 heat
15
lar system in order to efficiently transfer heat from the wet compressed air to the exchanger, wherein the 3 key dryer functions are combined. Firstly the wet com-
atmosphere. The F dryer’s refrigerant circuit is designed as a whole and only uses pressed air is cooled down to condensate the moisture, secondly this condensed
components of high and reliable quality, supplied by globally recognized manufac-
12 11
moisture will be collected and drained out. Finally the dried compressed air is
turers. re-heated before it enters the factory’s pipework.
10

13

1 5 14

9
Refrigerant separator Condenser fan 8

 Ensures that only refrigerant gas can  Efficiently provides constant

enter thecompressor, as liquid would
cause damage.
2 6
Refrigerant compressor
 Brings the gaseous refrigerant to a high
pressure and a high temperature.
3 7
Max. pressure switch
 Protects by ensuring that the refrigerant
gas never exceeds the maximal pressure.
flow of ambient air to the air
12
condenser. (only for air cooled)
1 Air-to-air heat exchanger
6 7
5  Cools down the air inlet whilst re-heating the
4
2
outlet air.
3
Condenser
 Cools the refrigerant slightly so that it
can change from gas to liquid; refrigerant 9 13
is more effective in the liquid state.
Hot gas bypass Water separator
 Regulates the amount of refrigerant passing  Collects and drains out condensate from the cooled
through the air-to-refrigerant heat exchanger, air flow. 3-in-1 aluminum heat exchangers combine
ensuring a stable pressure dewpoint, and above points 11, 12 and 13 making them highly effic-
eliminating the chance of the condensate ient and reliable.
Capillary filter freezing.
 Protects the expansion device from harmful
particles.
10 14

Air inlet Automatic drain

 Hot saturated air enters the dryer.  Removes the free water collected in the water
separator.
4 8

Fan control pressure switch Capillary tube

 Saves energy by temporarily turning of
the conden-serfan when the load on the
dryer is low.
 Reduces the refrigerant’s pressure, thereby lowering 11 15
its temperature and increasing its cooling capacity;
the refrigerant is now almost all liquid, with some Air-to-refrigerant heat exchanger Air outlet
residual gas. Capillary tubes are expansion devices
Transfers heat from the compressed air to the  Re-heats the outgoing air to prevent condensation
that are extremely reliable, and stabilize the 

cold refrigerant, forcing water vapor in the on the factory’s pipework.

dewpoint of the dryer.
compressed air to condense.
 CDX REFRIGERATION AIR DRYERS PRODUCT FEATURES AND OPTIONS

How clean is your compressed air?

DIGITAL CONTROLLER
Atmospheric air naturally contains several impurities such as dust, various forms of CDX dryers are installed with professional control
hydrocarbons and water in the form of humidity. Once sucked into the compressor, technology to inform all important information to the user: Technical details:
these are compressed and delivered down the line along with oily particles. • Status of the refrigerant dryer
These polluting agents interact with each other and can generate abrasive and corrosive • Status of the fan
emulsions that can cause wear and corrosion in the downstream equipment. • Dewpoint indication
Ceccato has developed a range of quality air solutions to ensure professional air quality.
Increase efficiency & productivity and extend the life span of your equipment & tools.
Alarm display:
It is a matter of vital importance to the user that the compressed air is of the right quality. • Alarm about high or low dewpoint
If air that contains contamination comes into contact with the final product, rejection • Fan failure
costs can quickly become unacceptably high and the cheapest solution can quickly become • Low or high refrigerant pressure
the most expensive.

Intelligent capacitive
discharge (CDX240-700)
The refrigerant dryer range is equipped with the capacity
condensate drain, a range using electronic sensors to discharge
only condensate and without wasting any compressed air.

The benefits of refrigerant dryers Benefits

Only water is discharged, no compressed air
Clean and dry air
Energy saving
• Compressed air is cooled down by refrigerant gas, condensing the
water in the air, allowing it to be removed.
No noise and environmental friendly
• Protection of the air network from corrosion, rust and leakages.
• Higher final product quality.
• Increase your overall productivity.
• Protection for the downstream equipment. Professional timer operated
discharge (CDX15-CDX200)
Typical installations The dryers are installed with high quality & reliable timer operated
condensate drain discharge. User friendly with easy settings to
Protect your compressed 1. Compressor with after cooler 4. V filter adjust the drain interval & operating period.
air installation against: 2. G filter 5. Refrigerant dryer. Vertical receiver
3. C filter is always recommended
High quality air with reduced
Compressed air quality according to ISO 8573-1 : 2010
High quality air with reduced dew point dew point and oil concentration Solid particles Water Total oil*
(air purity to ISO 8573-1: class 1:4:2) (air purity to ISO 8573-1: class 1:4:1)
PURITY
number of particles per m³ Pressure dewpoint Concentration
Moisture Particles CLASS
2 3 2 3 4 0,1 - 0,5 μm 0,5 - 1,0 μm 1,0 - 5,0 μm °C °F mg/m³

0 As specified by the equipment user or supplier and more stringent than Class 1.

1 1 1 ≤ 20.000 ≤ 400 ≤ 10 ≤ -70 ≤ - 94 ≤ 0,01

2 ≤ 400.000 ≤ 6.000 ≤ 100 ≤ -40 ≤ -40 ≤ 0,1

Oil Hydrocarbons
5 5
3 - ≤ 90.000 ≤ 1000 ≤ -20 ≤ -4 ≤1

4 - - ≤ 10.000 ≤3 ≤ 37,4 ≤5

5 - - ≤ 100.000 ≤7 ≤ 44,6 -

Viruses Bacteria 6 ≤ 5 mg/m³ ≤ 10 ≤ 50 -

* Liquid, aerosol and vapour.

THE SMART CHOICE FOR HIGH RELIABILITY CDX 15 -700 REFRIGERANT DRYERS
Technical data
Components
Max. Working
Air Treatment Capacity Electrical Connection Dimensions Weight
Pressure
1 REFRIGERANT COMPRESSOR 6 AIR-AIR EXCHANGER
Driven by an electric motor, cooled 3 with
With high
high thermal
thermal exchange
exchange Model 1
Ø
using refrigerant fluid and protected and low load losses. 3
bar l/min m /hr cfm V/Hz/Ph G kg Refrigerant
against thermal overload. H
7 HOT GAS BYPASS VALVE CDX 10 13 1,000 60 L 35
W 230/50/1 3/4” F 352x430x445 30 R134A
2 REFRIGERANT CONDENSER controls
Controls the
the refrigerant
refrigerant capacity
capacity CDX 15 13 1,500 90 53 230/50/1 3/4” F 550x370x800 32 R134A
4
Air-cooled and with a large exchange under all load conditions
CDX 21 13 2,100 126 74 230/50/1 3/4” F 550x370x800 36 R134A
surface for high thermal exchange. preventing any formation of
5 ice within the system. CDX 33 13 3,300 198 117 230/50/1 1” F 520x500x800 60 R410A

3 MOTOR-DRIVEN FAN CDX 45 13 4,500 270 159 230/50/1 1.5” F 550x600x980 68 R410A
For the condenser cooling air flow. 7 8 AUTOMATIC DISCHARGE CDX 55 13 5,700 342 201 230/50/1 1.5” F 550x600x980 75 R410A
6 OF CONDENSATE CDX 70 13 7,200 432 254 230/50/1 2” F 550x600x980 85 R410A
4 AIR/REFRIGERANT EVAPORATOR 2 Energy saving and self adjusting,
CDX 85 13 8,400 504 297 230/50/1 2” F 900x750x1000 120 R410A
With high thermal exchange and low allows only moisture to discharge
8 CDX 110 13 10,800 648 381 230/50/1 2.5” F 1025x660x1120 138 R410A
leakage rates. and prevents waste discharge of
1 valuable compressed air. CDX 140 13 13,800 828 487 230/50/1 2.5” F 1025x660x1120 156 R410A
5 CONDENSATE SEPARATOR CDX 170 13 17,100 1,026 604 230/50/1 2.5” F 1025x660x1120 168 R410A
High-efficiency. 9 CONTROL PANEL
CDX 200 13 20,100 1,206 710 230/50/1 2.5” F 1025x660x1120 175 R410A
indicating all relevant information
CDX 240 13 24,000 1,440 848 400/50/3 3” F 1082x1020x1560 325 R404A
CDX 300 13 30,000 1,800 1,060 400/50/3 3” F 1082x1020x1560 335 R404A

Drying principle CDX 350 13 35,000 2,100 1,236 400/50/3 3” F 1082x1020x1560 350 R404A

6 4 CDX 500 13 50,000 3,000 1,766 400/50/3 DN125 2099x1020x1560 550 R404A
CDX 700 13 70,000 4,200 2,473 400/50/3 DN125 2099x1020x1560 600 R404A

AIR OUTLET
Correction factor • for conditions differing from the project K = A x B x C
Room Temperature (A) Notes:
AIR INLET
Environment Temperature ( 0 C) 25 30 35 40 45 Reference Conditions: CDX15-CDX200 CDX240-CDX700
Correction Factor CDX15 - 200 1 1 0.91 0.81 0.72 Operating Pressure: 7 bar(100psi) 350C
15 19 Correction Factor CDX 240 - 700 1 0.91 0.81 0.72 0.62 Operating Temperature : 40 C
0

16 5 250C
Room Temperature: 300C

12
Operating Temperature (B) Limit Conditions: CDX15-CDX700
7 14
Inlet Temperature ( 0 C) 35 40 45 50 55 Max Operating Pressure: 13 bar(188psi)
9
11 8 Correction Factor CDX15 - 200 1 1 0.82 0.69 0.58 Max/MinOperating Temperature : 550C
Correction Factor CDX 240 - 700 1 0.82 0.69 0.58 0.49 Max Room Temperature: 5 C/450C
0

13 17
Operating Pressure (C)

Inlet Pressure (bar) 5 6 7 8 9 10 11 12 13

10
1 18 Correction Factor CDX15 - 200 0.90 0.96 1.00 1.03 1.06 1.08 1.10 1.12 1.13
Correction Factor CDX 240 - 700 0.90 0.97 1.00 1.03 1.05 1.07 1.09 1.11 1.12
2

3 CONDENSATE
DRAIN Correction factor • for pressure dew points
Outlet Pressure Dew Point 3 7 10
Correction Factor CDX15-CDX200 0.8 1 1.1
DIAGRAM FOR CDX 240 Correction Factor CDX240-CDX700 1 1.1 1.15

1. Refrigerant fluid compressor 7. Refrigerant fluid separator 14.

14. Capillary
CapillaryTube
Tube Environmental friendly refrigerant gases
2. Condenser 8. Maximum pressure switch 15.
15. Service
Servicevalve
valve
A key objective in the design of the CDX dryer was to deliver a product that offers performance, reliability
3. Motor driven fan 9. Service valve 16. Dewpoint
Dewpoint thermometer
thermometer and safety with the lowest possible environmental impact.
4. Air/Refrigerant Evaporator 10. Minimum pressure switch 17.
17. Impurity collector
collector • Environmentally friendly thanks to the use of R134a, R404A and R410A gas.
5. Condensate separator 11. Fan pressure switch 18.
18. Automatic
Automaticdischarge
discharge • No impact on the ozone layer.
• R410A gas has exceptional properties:
with a demister filter 12. Hot gas bypass valve of condensate
condensate - Very low Global Warming Potential (GWP)
6. Air/air heat exchanger 13. Refrigerant fluid filter 19.
19. PDP
PDPindicator
indicator - Energy saving by use of rotary refrigerant compressor
HIGH PERFORMANCE FILTRATION A SOLUTION FOR EVERY AIR QUALITY

The Ceccato solution

The quality of air required throughout a typical compressed air system varies. Offering an extensive filter range, Ceccato can always
Building on many years of experience in compressed air solutions and continuous in-depth research and development, match your precise requirements, ensuring that all types of contamination are avoided and costs are reduced to an absolute minimum.
pes of contamination with
minimal pressure drop. S D G C P V

Oil aerosol & Oil aerosol & Oil aerosol &

Filter type Solid particles Solid particles Oil vapor
solid particles solid particles solid particles

Components Test method ISO 12500-3 ISO 12500-3

ISO 12500-1
ISO 8573-2
ISO 12500-1
ISO 8573-2
ISO 12500-1
ISO 12500-3 ISO 8573-5
ISO 8573-2

Double O-rings guarantee proper Enhanced high-performance Inlet Oil Concentration

1 5 stainless steel filter cores ensure (mg/m³ )
NA NA 10 10 10 0,01
sealing to reduce leakage risks
and increase energy savings.
1 ultimate strength and low risk of Count efficiency
NA NA
(MPPS=0,1 µm)
NA
2
implosion. (% at MPPS) 99,81 99,97 89,45
Count efficiency
99,97 99,999 NA NA 94,19 NA
(% at 1 μm)
Increased user friendliness and 6 Oil coalescence filters: double
2 3
Count efficiency
reliability via push-on element. drainage layer (outer protection paper 99,87 99,992 NA NA 93,63 NA
and foam) has a large drainage (% at 0,01 μm)
4 capacity which is ideal for variable Max oil carry-over
NA NA 0,1 0,01 1 0,003
speed compressors. Moreover, (mg/m³)
3 Protection paper avoids direct Dry pressure drop
the poly-urethane foam avoids oil 120 140 NA NA 85 160
contact between filter media and 5 (mbar)
re-entrainment.
stainless steel filter core. Wet pressure drop
Dust filters: open foam acts as a NA NA 205 240 115 NA
6
pre-filter for the largest dust particles, (mbar)*
7 which prolongs the filter lifetime. Wet pressure drop
(mbar), in typical
NA NA 185 200 NA NA
Enhanced glass fiber media ensure compressor
4 8 Epoxy sealed caps for reliable installation
high filter efficiency, low pressure drop, 7
filtration. After 4.000 After 4.000 After 1.000
and guaranteed lifetime performance. After 4.000 After 4.000 After 4.000
operating hours or operating hours or operating hours
For oil coalescence filters, multiple Element service operating hours operating hours operating hours
1 year or pressure 1 year or pressure ( at 20°C.) or
layers are wrapped around each or 1 year or 1 year or 1 year
drop > 350 mbar drop > 350 mbar 1 year
other to avoid the risk of early oil Internal ribs support the element
8 Precede with - S water separator G - G&C
breakthrough. and facilitate the route of oil
droplets. * Inlet oil concentration = 10 mg/m3

For optimal filtration, Ceccato filters apply a triple filtration function: inertial impaction, direct interception, and diffusion.
Technical table
Connec- Free space
Nominal Maximum tions Dimensions for cartridge
Inertial impaction Model replacement Weight
Capacity* Pressure /port
thread A B C D
l/min m3/h cfm bar psi G mm mm mm mm kg
Direct interception A
FILTER 7 720 43 25 16 232 3/8” 90 21 228 75 1
FILTER 15 1500 90 53 16 232 1/2” 90 21 228 75 1,1
Diffusion/Brownian B
motion FILTER 21 2100 126 74 16 232 1/2” 90 21 283 75 1,3
FILTER 30 3000 180 106 16 232 3/4” 110 27,5 303 75 1,9
FILTER 30 3000 180 106 16 232 1” 110 27,5 303 75 1,9 C
Contaminated air Filter media Anti re-entrainment Clean air FILTER 48 4800 288 170 16 232 1” 110 27,5 343 75 2,1
barrier
FILTER 84 8400 504 297 16 232 1 1/2” 140 34 449 100 4,2
FILTER 114 11400 684 403 16 232 1 1/2” 140 34 532 100 4,5

Several options to tailor the filtration to your needs FILTER 156 15600 936 551 16 232 1 1/2” 140 34 532 100 4,6
D
FILTER 216 21600 1296 763 16 232 2” 179 50 618 150 6,9
FILTER 216 21600 1296 763 16 232 2 1/2” 179 50 618 150 6,9
FILTER 315 31500 1890 1112 16 232 3” 210 57 720 200 11,0
FILTER 405 40500 2430 1430 16 232 3” 210 57 890 200 12,6

* Reference condition: pressure 7 bar. (102 psi). Maximum operating temperature of 66°C, and 35°C, only for V series.
Minimum operating temperature of 1°C

Inlet pressure (bar) 1 2 3 4 5 6 7 8 10 12 14 16 For other compressed air inlet

pressures, multiply the filter
Inlet pressure (sig) 15 29 44 58 72,5 87 102 116 145 174 203 232
capacity by the following
• Pressure gauge • Pressure indicator • Quick coupling for easy Correction factor 0,38 0,53 0,65 0,75 0,83 0,92 1 1,06 1,2 1,31 1,41 1,5 correction factors

• Dry contact mounted on the
differential pressure gauge to
give remote indication of the
cartridge replacement
• Serial Connection Kit allows connection to fix an
easy mounting on filters in series intelligent drain with no
loss of compressed air
• Wall mounting kit to simplify the
installation
CONDENSATE REMOVAL & TREATMENT
Automatic Drains

Nominal
Model Inlet Outlet Max Pressure Min Temp Max Temp Capacity
Discharge

CFD 85 CFD 85 1/2” 6mm 16bar 1.5oC 85oC 22ml 84L/Hr

CZD 800 1/2” 1/2” 16bar 1.5oC 85oC 90ml 800L/Hr

CZD 800 Model Inlet Outlet Max Pressure Min Temp Max Temp Voltage

CED 320 1/2” 6mm 15bar 1.5oC 55oC 230V/1P/50-60Hz

Supply with 1.2 meter lead

CED 320

Oil Water Separators

Nominal Flow Inlet Outlet Dimension
Model
l/min m3/h cfm “ mm L×W×H(mm)
OSD 20 2000 120 71 1/4“ 10 140×140×240
OSD 35 3500 210 124 1/2” 20 215×257×500
OSD 105 10500 630 371 1/2“ 20 345×282×654
OSD 255 25500 1530 901 1/2” 20 432×495×989
OSD 365 36500 2190 1289 1/2” 20 432×495×989
OSD 510 51000 3060 1801 1/2” 20 990×520×989
OSD 710 71000 4260 2507 1/2” 20 990×520×989

Complete Compressor Room Solutions

COMPRESSOR AIR TANK PRE-FILTER DRYER POST FILTER
OIL-LESS AIR

OIL-FREE AIR

Compressor Station Layout