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*01-15 英語_*01-15 英語 16/05/19 11:08 ページ 1
NTN
Rolling Bearings
Handbook
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Introduction
The bearing gets its name from the fact that it bears a
turning axle or shaft, but those parts used for sliding
surfaces are also called bearings. Bearings include rolling
bearings, which use balls, or rollers called "rolling
elements."
2
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Contents
1
1 Rolling Bearings …………………………04 9 Bearing Internal Clearance and Preload …45
2
1.1 Sliding Friction and Rolling Friction …04 9.1 Bearing Internal Clearance …………45
1.2 Sliding Bearings and 9.2 Internal Clearance Selection …………46
Rolling Bearings ………………………04 9.3 Preload …………………………………47 3
2
Classification and 10 Allowable Speed …………………………53
Characteristicsof Rolling Bearings ……05 4
2.1 Rolling Bearing Construction …………05
2.2 Classification of Rolling Bearings ……06 11 Bearing Characteristics …………………54
2.3 Bearing Manufacturing Process ……08 11.1 Friction…………………………………54 5
2.4 Characteristics …………………………09 11.2 Temperature Rise ……………………54
11.3 Sound …………………………………55
3 Bearing Selection…………………………16 6
3.1 Selection Procedure …………………16
12 Lubrication…………………………………57
12.1 Grease Lubrication …………………57
3.2 Types and Performance Comparison 17
12.2 Oil Lubrication ………………………62
7
3.3 Bearing Arrangement …………………18
4 Main Dimensions and Bearing Numbers …19 13 External Bearing Sealing Devices ……65 8
4.1 Main Dimensions ………………………19
4.2 Bearing Numbers………………………20
14 Bearing Materials …………………………66
9
14.1 Raceway and
5 Bearing Precision…………………………22
Rolling Element Materials …………66
5.1 Dimension and Turning Precision ……22 14.2 Cage materials ………………………66 10
5.2 Bearing Precision Measurement Methods 26
1. Rolling Bearings
1
1.1 Sliding Friction and Rolling Friction The force it takes to bring the object to the
As shown in Fig. 1.1, the amount of force it verge of moving can be calculated as F =μ×
takes to move an object of the same weight W, but the value of the coefficient of friction μ
varies largely between the cases where the of a rolling bearing is a minute value of less
object is laid directly on the ground and than 1/100 that of a sliding bearing. The
pulled, and where the object is laid on rollers coefficient of friction of a rolling bearing is
and pulled. This is because the coefficient of generally μ = 0.001 to 0.005.
friction (μ) varies largely for these two cases.
1.2 Sliding Bearings and Rolling Bearings
There are various forms of each type of
W F bearing, each having its own particular
(Weight) (Tension) F characteristics. If you compare the two, the
W
general characteristics are as follows.
F=μ×W
Generally has inner and outer rings, in Rotating load is supported by the surface,
between which there are ball or roller rolling and makes direct sliding contact in some
elements which support a rotating load by cases, or maintains sliding by film thickness
rolling. using a fluid as a medium.
Construction
Inner ring
Outer ring
Rolling element Rotation
axis
4
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2.1 Rolling Bearing Construction washers," the inner ring as "shaft washer,"
Rolling bearings basically consist of four and the outer ring as "housing washer." 2
parts (outer ring, inner ring, rolling elements, ¡Rolling elements
cage). The shapes of parts of typical bearings Rolling elements come in two general
are shown in Fig. 2.1. shapes: balls or rollers. Rollers come in four
¡Rolling bearing rings (inner and outer basic styles: cylindrical, needle, tapers and
rings) or bearing washer 1) spherical. Rolling elements function to support
The surface on which the rolling elements the load while rolling on the bearing ring.
roll is referred to as the "raceway surface." ¡Cages
The load placed on the bearings is supported Along with keeping the rolling elements in
by this contact surface. Generally speaking, the correct position at a uniform pitch, cages
the inner ring is used fitted on the shaft and also function to prevent the rolling elements
the outer ring on the housing. from falling out. Cages include pressed cages
1 In the new JIS (Japanese Industrial pressed out of metal plating, precut machined
Standards), rolling bearing rings of thrust cages, and resin formed cages.
bearings are referred to as "rolling bearing
Part
Bearing type Finished part
Outer ring Inner ring Rolling elements Cage
Deep groove
ball bearing
Cylindrical
roller bearing
Tapered
roller bearing
Self-aligning
roller bearing
Needle
roller bearing
5
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2.2 Classification of Rolling Bearings catalogs. For terminology used for the parts of
2 Rolling bearings are generally classified as typical bearings, see Fig. 2.3.
shown in Fig. 2.2. In addition to these, there
are bearings of various other shapes.
For more information, see the various NTN
6
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Bearing chamfer
Contact angle
Bearing width
Inner ring
with rib Outer ring Standout
with 2 ribs
Cone front face rib
Roller inscribed
Tapered roller
circle diameter
of inner rib
Ball
7
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Testing
2.4 Characteristics
¡Ball bearings and roller bearings 2
Table 2.1 Comparison of Ball Bearings and Roller Bearings
Ball bearings Roller bearings
Point contact Line contact
Contact with Contact surface
2b
Contact surface generally
2b
bearing ring becomes elliptical when becomes rectangular
a load is received. 2a when a load is received. r
Balls make point contacts, so rolling Because axial contact is made, rotation
resistance is slight, thus making it suitable for torque is less than that of balls, and rigidity is
Characteristics low torque, high-speed applications. Also has
superior sound characteristics. high.
Load capacity is small, so loads can be Load capacity is large. With cylindrical roller bearings
with ribs, slight axial load can also be received. With
Load capacity received in both radial and axial directions tapered roller bearings, a combination of two bearings
with radial bearings. enables large axial load in both directions to be received.
Construction
¡A metal shield is ¡A seal plate of synthetic ¡A seal plate of synthetic ¡Basic construction is
fastened to the outer rubber anchored to a steel rubber anchored to a steel the same as the LU
ring, forming a plate is fastened to the plate is fastened to the type, except the lip of
labyrinth clearance outer ring, and the edge of outer ring, and the edge of the seal edge is
with the V-groove of the seal forms a labyrinth the seal makes contact specially designed
the inner ring seal clearance along the with the side of the with a slit to prevent
surface. V-groove of the inner ring V-groove of the inner ring absorption, forming a
seal surface. seal surface. low-torque seal.
Friction torque Small Small Somewhat large Medium
Performance
comparison
Dustproof Good Better than ZZ type Best Better than LLB type
Waterproof Poor Poor Extremely good Good
High speed Same as open type Same as open type Contact seal is limited Better than LLU type
Allowable 1
temperature range -25˚C∼120˚C -25˚C∼120˚C -25˚C∼120˚C -25˚C∼120˚C
1 Allowable temperature range is indicated for standard product.
9
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Metric system sizes 67,68,69,60,62,63,BC …………………………
Inch system sizes R,RA …………………………………………………
With ring grooves, snap rings SC………………………………………
NTN Rolling Bearings Handbook
themselves, but must rather be used in pairs both directions. Problems of temperature rise
NU,NJ,NUP,N,NF10,2,22,3,23,4 …………………………………………
or in combination. There is also a series that and friction however may occur
L type loose HJ2,22,3,23,4 …………………………………………
rib depending
reconsiders internal design for high speed. upon load conditions.Multi-row cylindrical roller bearings NN49(K),NNU49(K),NN30(K),N
Four-row cylindrical roller bearings 4R ………………………………
Table 2.4 Combinations Types and Characteristics of Duplex Angular Contact Bearings
Combination Characteristics
Remarks 1. Bearings are made in sets in order to adjust preload and internal clearance of the bearing,
so a combination of bearings having the same product number must be used.
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¡Cylindrical Roller Bearings an axial load, albeit slight, between the roller end
Because cylindrical roller bearings use rollers face and rib. In order to further enhance axial 2
for rolling elements, load capacity is large, and load capacity, there is the HT type that takes
the rollers are guided by the ribs of the inner and roller end face shape and rib into consideration,
outer rings. The inner and outer rings can be and the E-type cylindrical roller bearing with a
separated to facilitate assembly, and tight fitting special internal design for raising radial load
is possible for either. Types where either the capacity. The E-type is standard for small
inner or outer ring does not have a rib move diameter size. Basic shape is given in Table 2.5.
freely in the direction of the shaft and therefore, Besides these, there are full complement SL
are ideal for use as so-called "floating-side bearings without cages and bearings with
bearings" that absorb elongation of the shaft. multiple rows of rollers suitable for even larger
Types with a rib, on the other hand, can receive loads.
¡The NU type has double ribs on the outer ring, and the
outer ring / roller / cage assembly and inner ring can be
NU type separated. The N type has double ribs on the inner ring,
and the inner ring / roller / cage assembly and outer ring
N type can be separated.
¡Cannot receive any axial load whatsoever.
NU type N type ¡Most suitable types for floating side bearing; widely used.
¡The NJ type has double ribs on the outer ring, and a single
rib on the inner ring; the NF type has a single rib on the
NJ type outer ring, and double ribs on the inner ring.
¡Able to receive axial load in one direction.
NF type ¡If fixed and floating sides are not differentiated, they may
NJ type NF type be used by placing two close together.
¡The NUP type has a loose rib mounted on the side of inner
NUP type ring with no rib, and the NH type has an L-type loose rib
mounted on the NJ type. The loose ribs can be separated,
so the inner ring must be fixed in the axial direction.
NH type
¡Able to receive an axial load in both directions.
(NJ + HJ)
NUP type NH type ¡Sometimes used as a fixed side bearing.
Axial load
(axial direction)
11
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Construction
Bore 50 mm or series
Bearing series Other than C type (222, 223, 213) and Single bore 55 mm 22211 - 22218
24024 - 24038 or more (213)
Pressed cage
Cage type Pressed cage Machined cage Resin formed cage
Machined cage
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¡Thrust Bearings
There are various types of thrust bearings There are various types of thrust bearings 2
that differ according to application and shape for special applications besides those listed
of rolling elements. Allowable speed is below. For more information, see the NTN
generally low, and lubrication requires catalogs.
attention.
AXK type
Some bearing washers use precut bearing washers, and some
use bearing washers of pressed steel plate. Pressed bearing
washers are used for bearings with the smallest cross-section
AS type bearing washer height and large load capacity.
The most common type uses a single row of cylindrical rollers, but
some use two or three rows for larger load capacity.
13
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Most basic type of bearing, where the needle rollers are retained by
the cage. Because the shaft and housing are directly used as the
raceway surface, hardness and finish surface roughness require
attention. There are various cage materials and shapes available.
14
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Grease nipple
Bearing housing
Slinger
Special rubber seal
15
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3. Bearing Selection
3.1 Selection Procedure function in the way it's supposed to. There are
Rolling bearings include many types and various selection procedures, but the most
sizes. Selecting the best bearing is important common are shown in the following figure.
for getting the machine or equipment to
3
¡Operating environment
Select any special bearing
(high/low temperature, vacuum, pharmaceutical, etc.)
specifications
¡Requirement for high reliability
¡Installation-related dimensions
Confirm handling ¡Assembly and disassembly procedures
procedures
16
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3
Table 3.1 Types and Performance of Rolling Bearings
Deep Angular Cylindrical Needle Tapered Self- Thrust ball
Bearings types groove ball contact ball roller roller roller aligning bearings
bearings bearings bearings bearings bearings roller
bearings
Characteristics
Radial load
3
Axial load
1
High speed rotation ☆☆☆☆ ☆☆☆☆ ☆☆☆☆ ☆☆☆ ☆☆☆ ☆☆ ☆
1
Low noise/vibration ☆☆☆☆ ☆☆☆ ☆ ☆ ☆
1
Low friction torque ☆☆☆☆ ☆☆☆ ☆
1
High rigidity ☆☆ ☆☆ ☆☆ ☆☆☆
Allowable misalignment
for inner/outer rings 1 ☆ ☆☆☆ ★
2
Non-separable or separable ○ ○ ○ ○
1 ☆The number of stars indicates the degree to which that bearing type displays that particular characteristic.
★Not applicable to that bearing type.
2 ○Indicates both inner ring and outer ring are detachable.
3 Some cylindrical roller bearings with rib can bear an axial load.
17
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Table 3.2 (1) Sample Bearing Arrangement (fixed and floating sides differentiated)
Arrangement Application
Abstract example
Fixed side Floating side (reference)
1. Typical arrangement for small machinery. Small pumps
2. Capable of bearing a certain degree of axial load, as Automobile
well as radial loads. transmissions
Table 3.2 (2) Sample Bearing Arrangement (fixed and floating sides not differentiated)
Application example
Arrangement Abstract (reference)
Spring
or 1. Typical usage method for small machinery. Small electrical
shim 2. Preload sometimes provided by spring or adjusted machinery
shim on outer ring side. Small Reduction
gears
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B T
r r C
r1
r1
r
r
r r r
r r r
d D E d D
B
Fig. 4.1 Radial Bearing (tapered roller bearings not included) Fig. 4.2 Tapered Roller Bearing
Diameter series
7 8 9 0 2 3
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4T- 4T tapered roller bearing Deep groove ball bearings (type code 6) /0.6 0.6 Angular contact ball bearings
ET- ET tapered roller bearing 67 (1) 7 /1.5 1.5
68 (1) 8 (A) Standard contact angle 30˚
E- Bearing using cemented steel 69 (1) 9 /2.5 2.5 B Standard contact angle 40˚
60 (1) 0
F- Bearing using stainless steel 62 (0) 2 C Standard contact angle 15˚
63 (0) 3 1 1
H- Bearing using high-speed
steel Angular contact ball bearing (type code 7) ⋮ ⋮ Tapered roller bearings
78 (1) 8 9 9 (B) More than contact angle
M- Plated bearing 79 (1) 9
70 (1) 0 10˚ and 17˚ or less
5S- Bearing using ceramic rolling 00 10
elements
72 (0) 2 C More than contact angle
73 (0) 3 01 12 17˚ and 24˚ or less
HL- Bearing using HL rollers Cylindrical roller bearings (type code NU, N, NF, NNU, NN, etc.) 02 15 D More than contact angle
TS2- High-temperature bearing NU10 1 0 03 17
NU2 (0) 2 24˚ and 32˚ or less
treated for dimension
NU22 2 2
stabilization (up to 160˚C) NU3 (0) 3 /22 22
TS3- High-temperature bearing NU23 2 3
NU4 (0) 4 /28 28
treated for dimension
NNU49 4 9 /32 32
stabilization (up to 200˚C) NN30 3 0
⋮ ⋮
TS4- High-temperature bearing Tapered roller bearings (type code 3) 04 20
treated for dimension 329X 2 9
stabilization (up to 250˚C) 320X 2 0
05 25
302 0 2 06 30
322 2 2
303 0 3
303D 0 3 88 440
313X 1 3 92 460
323 2 3
96 480
Self-aligning roller bearings (type code 2)
239 3 9
230 3 0 /500 500
240 4 0 /530 530
231 3 1
241 4 1
/560 560
222 2 2
232 3 2 /2 360 2 360
213 1 3
223 2 3 /2 500 2 500
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U L1 LLB K DB C2 P6 /2A
Tapered roller High-strength With synthetic Standard taper Back-to- Smaller than JIS Class 6 Alvania 2
bearing with brass machined rubber seal single bore back duplex normal clearance
international cage (non-contact type) 1/12 taper hole P5 /3A
interchangeability DF (CN) JIS Class 5 Alvania 3
F1 LLU K30 Face-to-face Normal clearance
R Carbon steel With synthetic Standard taper duplex P4 /8A
Tapered roller machined cage rubber seal single bore C3 JIS Class 4 Alvania EP2
bearing without (contact type) 1/30 taper hole DT Larger than
international G1 Tandem duplex normal clearance P2 /5K
interchangeability High-strength LLH N JIS Class 2 MULTEMP SRL
brass rivetless With synthetic With ring groove D2 C4
ST cage with square rubber seal Set of 2 of same Larger than C3 -2 /LX11
Tapered roller holes (low-torque type) NR type of bearing clearance ABMA Class 2 Barierta JFE552
bearing with low With snap ring
torque G2 ZZ G C5 -3 /LP03
specifications Pin-type cage With steel plate D Flush ground Larger than C4 ABMA Class 3 Solid grease
shield With oil hole clearance (for polylube
HT J +α -0 bearing)
Cylindrical roller Steel plate D1 With spacer CM ABMA Class 0
bearing with high pressed cage With oil (+αindicates Radial internal
axial load hole/groove basic width clearance for -00
specifications T2 dimension of electric motor ABMA Class 00
Resin formed spacer.)
cage /GL
Light preload
/GN
Normal preload
/GM
Medium preload
/GH
Heavy preload
Remarks: Contact NTN for bearing series codes and prefix/suffix supplementary codes not given in the table.
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5. Bearing Precision
Because there are ambiguous expressions concerning dimension precision among those given in Table
5.1, an explanation of JIS terminology is provided below. (The terminology for outside surface is the same
and has therefore been omitted.)
dS21
dS
3 dSi2
i1
dS1
2
dS2
dS23
dSi3
d
Single bore
diameter surface dS13
Parallel 2 straight lines
22
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Table 5.1 Tolerance for radial bearings (except tapered roller bearings)
(1) Inner rings
Nominal bore Single plane mean bore diameter deviation Single radial plane bore diameter deviation
diameter Δdmp Vdp
d
mm Diameter series 9 Diameter series 0,1 Diameter series 2,3,4
1 1
Class 0 Class 6 Class 5 Class 4 Class 2 Class 0,6,5,4,2 Class 0,6,5,4,2 Class 0,6,5,4,2
over incl. High Low High Low High Low High Low High Low Max Max Max
4
0.6 2.5 0 -8 0 -7 0 -5 0 -4 0 -2.5 10 9 5 4 2.5 8 7 4 3 2.5 6 5 4 3 2.5
2.5 10 0 -8 0 -7 0 -5 0 -4 0 -2.5 10 9 5 4 2.5 8 7 4 3 2.5 6 5 4 3 2.5
10 18 0 -8 0 -7 0 -5 0 -4 0 -2.5 10 9 5 4 2.5 8 7 4 3 2.5 6 5 4 3 2.5
5 18
30
30
50
0
0
-10
-12
0
0
-8
-10
0
0
-6
-8
0
0
-5
-6
0
0
-2.5
-2.5
13 10
15 13
6
8
5 2.5
6 2.5
10 8
12 10
5
6
4
5
2.5
2.5
8
9
6
8
5
6
4
5
2.5
2.5
50 80 0 -15 0 -12 0 -9 0 -7 0 -4 19 15 9 7 4 19 15 7 5 4 11 9 7 5 4
80 120 0 -20 0 -15 0 -10 0 -8 0 -5 25 19 10 8 5 25 19 8 6 5 15 11 8 6 5
120 150 0 -25 0 -18 0 -13 0 -10 0 -7 31 23 13 10 7 31 23 10 8 7 19 14 10 8 7
150 180 0 -25 0 -18 0 -13 0 -10 0 -7 31 23 13 10 7 31 23 10 8 7 19 14 10 8 7
180 250 0 -30 0 -22 0 -15 0 -12 0 -8 38 28 15 12 8 38 28 12 9 8 23 17 12 9 8
250 315 0 -35 0 -25 0 -18 ー ー ー ー 44 31 18 ー ー 44 31 14 ー ー 26 19 14 ー ー
315 400 0 -40 0 -30 0 -23 ー ー ー ー 50 38 23 ー ー 50 38 18 ー ー 30 23 18 ー ー
400 500 0 -45 0 -35 ー ー ー ー ー ー 56 44 ー ー ー 56 44 ー ー ー 34 26 ー ー ー
500 630 0 -50 0 -40 ー ー ー ー ー ー 63 50 ー ー ー 63 50 ー ー ー 38 30 ー ー ー
630 800 0 -75 ー ー ー ー ー ー ー ー 94 ー ー ー ー 94 ー ー ー ー 55 ー ー ー ー
800 1 000 0 -100 ー ー ー ー ー ー ー ー 125 ー ー ー ー 125 ー ー ー ー 75 ー ー ー ー
1 000 1 250 0 -125 ー ー ー ー ー ー ー ー 155 ー ー ー ー 155 ー ー ー ー 94 ー ー ー ー
1 250 1 600 0 -160 ー ー ー ー ー ー ー ー 200 ー ー ー ー 200 ー ー ー ー 120 ー ー ー ー
1 600 2 000 0 -200 ー ー ー ー ー ー ー ー 250 ー ー ー ー 250 ー ー ー ー 150 ー ー ー ー
1 Tolerance of the inner bore dimensional difference Δds which applies to classes 4 and 2 is the same as the tolerance of dimensional difference Δdmp of the
mean bore diameter. Diameter series' 0, 1, 2, 3 and 4 however apply to class 4, while all series' apply to class 2.
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Unit: μm
Mean single plane Inner ring Face runout Inner ring 2 Deviation of a single inner ring width Inner ring
bore diameter radial runout with bore axial runout ΔBs width variation
variation Kia Sd (with side) VBs
3
Vdmp Sia Normal Modified
Class 0,6,5,4,2 Class 0,6,5,4,2 Class 5,4,2 Class 5,4,2 Class 0,6 Class 5.4 Class 2 Class 0,6,5,4, Class 0,6,5,4,2
Max Max Max Max High Low High Low High Low High Low High Low Max
6 5 3 2 1.5 10 5 4 2.5 1.5 7 3 1.5 7 3 1.5 0 -40 0 -40 0 -40 ー ー 0 -250 12 12 5 2.5 1.5
6 5 3 2 1.5 10 6 4 2.5 1.5 7 3 1.5 7 3 1.5 0 -120 0 -40 0 -40 0 -250 0 -250 15 15 5 2.5 1.5
6 5 3 2 1.5 10 7 4 2.5 1.5 7 3 1.5 7 3 1.5 0 -120 0 -80 0 -80 0 -250 0 -250 20 20 5 2.5 1.5
8
9
6
8
3 2.5 1.5
4 3 1.5
13 8
15 10
4 3
5 4
2.5
2.5
8
8
4 1.5
4 1.5
8
8
4
4
2.5
2.5
0
0
-120 0 -120 0 -120
-120 0 -120 0 -120
0
0
-250 0 -250
-250 0 -250
20 20 5 2.5 1.5
20 20 5 3 1.5
5
11 9 5 3.5 2 20 10 5 4 2.5 8 5 1.5 8 5 2.5 0 -150 0 -150 0 -150 0 -380 0 -250 25 25 6 4 1.5
15 11 5 4 2.5 25 13 6 5 2.5 9 5 2.5 9 5 2.5 0 -200 0 -200 0 -200 0 -380 0 -380 25 25 7 4 2.5
19 14 7 5 3.5 30 18 8 6 2.5 10 6 2.5 10 7 2.5 0 -250 0 -250 0 -250 0 -500 0 -380 30 30 8 5 2.5
19 14 7 5 3.5 30 18 8 6 5 10 6 4 10 7 5 0 -250 0 -250 0 -300 0 -500 0 -380 30 30 8 5 4
23 17 8 6 4 40 20 10 8 5 11 7 5 13 8 5 0 -300 0 -300 0 -350 0 -500 0 -500 30 30 10 6 5
26 19 9 ー ー 50 25 13 ー ー 13 ー ー 15 ー ー 0 -350 0 -350 ー ー 0 -500 0 -500 35 35 13 ー ー
30 23 12 ー ー 60 30 15 ー ー 15 ー ー 20 ー ー 0 -400 0 -400 ー ー 0 -630 0 -630 40 40 15 ー ー
34 26 ー ー ー 65 35 ー ー ー ー ー ー ー ー ー 0 -450 ー ー ー ー ー ー ー ー 50 45 ー ー ー
38 30 ー ー ー 70 40 ー ー ー ー ー ー ー ー ー 0 -500 ー ー ー ー ー ー ー ー 60 50 ー ー ー
55 ー ー ー ー 80 ー ー ー ー ー ー ー ー ー ー 0 -750 ー ー ー ー ー ー ー ー 70 ー ー ー ー
75 ー ー ー ー 90 ー ー ー ー ー ー ー ー ー ー 0 -1 000 ー ー ー ー ー ー ー ー 80 ー ー ー ー
94 ー ー ー ー 100 ー ー ー ー ー ー ー ー ー ー 0 -1 250 ー ー ー ー ー ー ー ー 100 ー ー ー ー
120 ー ー ー ー 120 ー ー ー ー ー ー ー ー ー ー 0 -1 600 ー ー ー ー ー ー ー ー 120 ー ー ー ー
150 ー ー ー ー 140 ー ー ー ー ー ー ー ー ー ー 0 -2 000 ー ー ー ー ー ー ー ー 140 ー ー ー ー
2 Applies to deep groove bearings and ball bearings such as angular contact ball bearings.
3 Applies to individual raceways made to use with duplex bearings. 4 0.6 mm is included in the dimensional division.
Unit: μm
6 6
Single radial plane outside Mean single plane Outer ring Variation of outside Outside ring Deviation of Inner ring
diameter variation VDp outside diameter radial runout surface generatrix axial runout a single inner width variation
Capped bearings variation Kea inclination with face Sea ring width VCs
Diameter series
VDmp SD ΔCs
Class Class
2,3,4,0 0,1,2,3,4,6 Class 0,6,5,4,2 Class 0,6,5,4,2 Class 5,4,2 Class 5,4,2 Class 0,6 Class 5,4,2
Max Max Max Max Max All type Max
25
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Measuring load Measuring load For inner ring radial runout, record
Inner ring the difference between the
radial runout maximum and minimum reading
(Kia) of the measuring device when the
5 inner ring is turned one revolution.
Measuring load Measuring load For outer ring axial runout, record
Outer ring axial runout the difference between the
(Sea) maximum and minimum reading
of the measuring device when the
outer ring is turned one revolution.
26
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 27
20
22
or 6.2.
2
L10h =
Where:
∼
NTN Rolling Bearings Handbook
72 19
44 12
50 14
60n
Y
Boundary dimensions
DY
mm
P
1.1
1
Y
dY20 35mm
Y
☞
rY
NS
BYs minrY min
bearings, and
pure axial load for thrust bearings. Basic
dynamic load rating C Y r or Ca is given in the
tables.
Y
― 28.5
Open type
dynamic
CY
r
kN
5.05
6.80
if the
CY
or
dynamic
CY
r
(ZZ)
2,900 1,420
955
1,320
static
kgf
515
690
CY
or
grease
ZZ LLB
Non-co
sealed
(LLB, LLF)
Limiting speeds
12,000 14,000
oil
Z LB
r
27
6
LLU
o
type
6
6
Bear
t
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 28
28
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 29
Life adjustment factor for operating condition a3 In the case of an extremely large load, and
Coefficient for adjusting life for lubrication there is danger of harmful plastic deformation
conditions, rotational speed, running developing on the contact surfaces of the
temperature, and other operating conditions. If rolling element and raceway, if Pr exceeds
lubrication conditions are favorable, a3 is either Cor or 0.5 Pa in the case of radial
generally "1." If lubrication conditions are bearings, or Pa exceeds 0.5 Ca in the case of
particularly good and other factors are normal, thrust bearings, equations 6.1, 6.2 and 6.5 for
a3 > 1 may be used. calculating basic rating life cannot be applied.
Oppositely a3 < 1 is used in the following
cases: 6.4 Machine Applications and Requisite Life
¡If lubrication oil viscosity is low When selecting bearings, you must select
(13 mm2/s or less for ball bearing; bearings that provide the life required for the
20 mm2/s for roller bearing) machine. The general standards for life are
¡Rotational speed is low given in Table 6.3. 6
(Rotational speed n by rolling element
pitch circular dp, dp・n < 10,000) 6.5 Basic Static Load Rating
¡If operating temperature is high (adjusted Bearing load where contact stress of
by Fig. 6.1 due to decrease in hardness) maximum rolling element load is the following
values is defined as basic static load rating.
Items that consider coefficient a2 by Ball bearing 4 200MP {428kgf/mm2}
dimension stabilization treatment do not Roller bearing 4 000MPa{408kgf/mm2}
require adjustment of Fig. 6.1 as long as each These values are the equivalent of the load
is used within maximum operating where permanent set of approximately 0.0001
temperature. time the rolling element diameter is produced
Bearings are affected by various conditions by the load in the area where the rolling
other than these, but are not clarified as the elements make contact with the raceway
a3 coefficient. There is also the way of the a23 surface. It is empirically known that the
coefficient matching a2 and a3, but at the degree of deformation is as far as smooth
present there is need to overlap the data. rotation of the shaft is not impeded.
This basic static load rating is given in the
dimension table as Cor and Coa for radial and
1.0
thrust bearings respectively.
Operating conditions
0.8
coefficient a3
0.6
0.4
0.2
29
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 30
Machines usually used Roller necks for Passenger and freight Locomotives (wheel) Pulp and
more than 8 hours per day rolling mills vehicles (wheel) Traction motors papermaking
Escalators Air-conditioning equipment
Conveyors Large motors Mining hoists equipment
Centrifuges Compressor pumps Press flywheels Ship propulsion units
Machines that operate 24 Water works
Mine drainage/
hours a day, for which ventilation equipment
breakdown cannot be permitted Power plant equipment
30
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 31
One-Point Advice
Bearing Tips
6
Longer Temperature ¡Application of lubricants for high/low
life counter- temperatures
measures ¡Application of special seals/cages
¡Stabilized dimensions
Higher Higher ¡Optimized internal clearance
function precision ¡Application of special lubrication such as air
oil and under race
¡Application of special cooling system such as
Lower
noise water-cooled jacket
31
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 32
7. Bearing Load
32
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 33
Kt
Fr Kr
Kr Kr Ka
Dp
Kt Kt
7
(3) Load on chain and belt shaft Table 7.2 Chain/Belt Factor fb
The load on a sprocket or pulley when power
Type of chain/belt fb
is conveyed by a chain or belt is calculated as
follows: Chain (single row) 1.2∼1.5
V-belt 1.5∼2.0
19.1×10 ・H
6
Kt= N
Dp・n Timing belt 1.1∼1.3
Flat belt (with tension pulley) 2.5∼3.0
1.95×106・H
= {kgf}…………(7.8)
Dp・n Flat belt 3.0∼4.0
Where:
Kt : Load on sprocket or pulley N{kgf}
H : Transfer power kW
Dp : Pitch diameter of sprocket or pulley mm side
ose
F1 Lo
To account for initial tension applied to the
belt or chain, radial load is calculated by Dp
equation 7.9. Kr
Kr=fb・Kt ……………………………(7.9)
F2 Tension
side
Where:
Kr : Radial load
Fig. 7.2 Load on Chain/Belt
fb : Chain/belt factor
33
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34
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 35
W ro (2r2+r1)
RB=− W
A B C 2r1r2
△ △ △
(r1+r2+r0) W−r2RB
RA RB RC RA=
r1+r2
ro r1 r2 roW+r1RB
RC=−
r1+r2
(2r2+r1) Mo
Mo RB=−
A B C 2r1r2
△ △ △
Mo−r2RB
RA RB RC RA=
r1+r2 7
ro r1 r2
M r1RB
RC=−
r1+r2
W r3 (r12+2r1r2−r32) W
RB=
A B C 2r12r2
△ △ △
(r1+r2−r3) W−r2RB
RA RB RC RA=
r1+r2
r3
r1 r2 r3W−r1RB
RC=
r1+r2
(−r12−2r1r2+3r32) Mo
A Mo B C
RB=
2r12r2
△ △ △
RA RB RC
Mo−r2RB
RA=
r3 r1+r2
r1 r2
Mo+r1RB
RC=−
r1+r2
35
*16-53 英語_*16-53 英語 16/05/20 10:43 ページ 36
Bearing arrangement Load conditions Axial load Dynamic equivalent radial load
36
Y
Y
Y
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 37
Y Y
Y Y
7.3.2 Static Equivalent Load
s
Static equivalent load refers to pure radial or
axial load that provides the same amount of
permanent set as the maximum permanent
set produced in the contact surface of the
rolling elements and raceway when receiving
the maximum load under actual load
conditions.
This is used for bearing selection under load
conditions where the bearing is stationary or
turns at extremely low speed.
2
3
3
SY
b
min
rY
1
1
1
as
max
E factor
or=0.5FY
PY
rY
1
1
1
1as
max
Load Constant
center
mm
aY
9.5
9.5
11.5
11
eY
0.29
0.35
0.31
0.35
Y
r+YY
or<FY
When PY
oFY
a
Y
or=FY
r use PY
For values of eY
, YY
YY
2.11
1.74
1.92
1.74
2
r
Y
Y
2 and YY
see the table below.
☞
Axial
o
load factors
YY
o
1.16
0.96
1.06
0.96
()
NTN Rolling Bearings Handbook
Mass
kg
approx.
0.098
0.08
0.102
0.104
7.4 Allowable Axial Load
A radial bearing can also receive an axial
load, but there are various limits according to
the type of bearing.
a α
α : Contact angle
a : Contact ellipse major axis radius
37
7
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 38
(2) Tapered roller bearings If axial load is however larger than radial
Tapered roller bearings receive an axial load, normal rolling of the rollers is negatively
load at both the raceway surface and where affected, so be careful not to allow Fa max to
the roller end faces come in contact with the be exceeded. Lubrication conditions,
cone back face rib. Thus, by increasing mounting dimensions and precision must also
contact angleα, the bearing becomes be taken into consideration.
capable of receiving a large axial load.
Because the roller end faces slide along the Table 7.5 Value of Factor k and Allowable
surface of the cone back face rib, this is Axial Load (Fa max)
limited according to rotational speed and Bearing series K Fa max
NJ,NUP,NH3E,
0.080 0.4Fr
NJ,NUP,NH23E
NJ,NUP,NH4, 0.100 0.4Fr
2β
SL01-48 0.022 0.2Fr
SL01-49 0.034 0.2Fr
α
SL04-50 0.044 0.2Fr
Fig. 7.6 Tapered Roller Bearing
Ins
tan
ous
l lo
ad
100
itte
nst
to be supported can be approximated by 50 ant
axi
al l
equation 7.14. oad
Pt=k・d2・Pz ……………………(7.14)
0
Where: 0 5 10 15 20 25 30
Pt : Allowable axial load when turning dp・n ×104mm・rpm
N{kgf} dp: Roller pitch circle diameter
k : Factor decided according to bearing dp≒(Bearing bore + bearing outside diameter) /2mm
n : Rotational speed rpm
internal design (see Table 7.5)
d : Bearing bore mm
Fig. 7.7 Allowable Surface Pressure of Rib
Pz : Allowable surface pressure of rib
MPa{kgf/mm2}(see Fig. 7.7)
38
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 39
8. Fits
Static load
Inner ring:
stationary
Outer ring:
rotating Inner ring:
Inner ring static load Clearance fit
Unbalanced Outer ring turning load Outer ring:
load Interference fit
Inner ring:
rotating
Outer ring:
stationary
39
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 40
Interference or clearance range on the other The basic philosophy for fit concerns
hand is decided by dimension tolerance of the whether it is the inner or outer ring that turns.
bearing, shaft and housing. Fit therefore Fit is decided by which of the bearing rings
requires sufficient consideration. the load moves along, and is as given in
Table 8.1.
8.2 Fit Selection The relationship of dimension tolerance for
Proper fit selection is dependent upon the housing and shaft on which the bearing is
thorough analysis of bearing operating to be mounted is as shown in Fig. 8.2.
conditions: Some of the general fitting criteria for
¡Shaft and housing material, wall various types of bearings under various
thickness, rigidity and finished surface operating conditions is given in Figs. 8.2
precision through 8.4. For details, see "A45 - 53 of the
¡Machinery operating conditions (nature NTN Ball and Roller Bearings catalog".
and magnitude of load, rotating speed,
temperature, etc.)
Table 8.2 Tolerance Class of Shaft Used for Radial Bearings (Class 0, 6X, 6)
8 Ball bearings
Cylindrical roller bearings
Tapered roller bearings
Self-aligning
roller bearings Shaft
Conditions tolerance Remarks
Shaft diameter (mm)
class
Over Up to Over Up to Over Up to
Cylindrical bore bearing (Class 0, 6X, 6)
140 200 m6
― 18 ― ― ― ― js5 Internal clearance variation
18 100 ― 40 ― 40 k5 according to fit doesn't have to
1 100 140 40 100 40 65 m5 be considered for single row
Normal load 140 200 100 140 65 100 m6 angular contact ball bearings
200 280 140 200 100 140 n6 and tapered roller bearings.
― ― 200 400 140 280 p6 You may therefore use k6 and
― ― ― ― 280 500 r6 m6 in place of k5 and m5.
1 Light, normal and heavy load refer to basic dynamic radial load rating of 6% or less, above 6% to 12% and less, and over 12%
for dynamic equivalent radial load.
2 Shaft circular and cylindrical tolerance values are given for IT5 and IT7.
Remarks: This table applies to steel solid shafts.
40
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 41
Table 8.3 Tolerance Class of Housing Bore Used for Radial Bearings (Class 0, 6X, 6)
Conditions
Tolerance class
Transfer in axial 3 Remarks
Housing Load type, etc. of housing bore
direction of outer ring
G7 may be used for large
bearings or when there is a
All load types Able to transfer. H7 large temperature difference
between outer ring and housing.
Integral
or 1 1
two-piece housing Light or normal loads Able to transfer. H8
Shaft
41
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 42
42
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 43
Di
do
d
Fit of hollow Δdeff : Effective interference
E Δdeff [1−(d/Di)2]
[1−(do/d)2]
steel shaft P= E : Elastic factor
[1−(do/Di)2]
and inner ring 2 d = 208 000 MPa{ 21 200 kgf/mm2 } 8
DS : Housing bore, bearing outside diameter
Fit of steel
housing and E ΔDeff [1−(Do/D)2]
[1−(D/Dh)2] Do : Outer ring mean groove diameter
P=
[1−(Do/Dh)2]
Dh
MPa 2 D Dh : Housing outside diameter
Do
outer ring
D
{kgf / mm2} ΔDeff : Effective interference
σt max = P 1+(d/Di)2
2
Fit of shaft
stress
Deep groove 4d + D d + 4D
All types 1.05 0.95
ball bearing 5 5
Cylindrical 3d + D d + 3D
1 All types 1.05 0.98
roller bearing 4 4
Self-aligning 2d + D d + 4D
roller bearing All types 0.97
3 5
43
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 44
Item μ
When pressure fitting inner (outer) ring on cylindrical shaft (hollow) 0.12
When drawing inner (outer) ring off cylindrical shaft (hollow) 0.18
When pressure fitting inner ring on tapered shaft or sleeve 0.17
When drawing inner ring off tapered shaft 0.14
When pressure fitting sleeve on shaft or bearing 0.30
When drawing sleeve off shaft or bearing 0.33
44
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 45
― 2.5 0 6 4 11 10 20 ― ― ― ―
2.5 6 0 7 2 13 8 23 ― ― ― ―
6 10 0 7 2 13 8 23 14 29 20 37
10 18 0 9 3 18 11 25 18 33 25 45
18 24 0 10 5 20 13 28 20 36 28 48
24 30 1 11 5 20 13 28 23 41 30 53
30 40 1 11 6 20 15 33 28 46 40 64
40 50 1 11 6 23 18 36 30 51 45 73
50 65 1 15 8 28 23 43 38 61 55 90
65 80 1 15 10 30 25 51 46 71 65 105
80 100 1 18 12 36 30 58 53 84 75 120
100 120 2 20 15 41 36 66 61 97 90 140
120 140 2 23 18 48 41 81 71 114 105 160
140 160 2 23 18 53 46 91 81 130 120 180
160 180 2 25 20 61 53 102 91 147 135 200
180 200 2 30 25 71 63 117 107 163 150 230
200 225 2 35 25 85 75 140 125 195 175 265
225 250 2 40 30 95 85 160 145 225 205 300
250 280 2 45 35 105 90 170 155 245 225 340
280 315 2 55 40 115 100 190 175 270 245 370
315 355 3 60 45 125 110 210 195 300 275 410
355 400 3 70 55 145 130 240 225 340 315 460
400 450 3 80 60 170 150 270 250 380 350 510
450 500 3 90 70 190 170 300 280 420 390 570
500 560 10 100 80 210 190 330 310 470 440 630
560 630 10 110 90 230 210 360 340 520 490 690
45
*16-53 英語_*16-53 英語 16/05/20 10:18 ページ 46
46
*16-53 英語_*16-53 英語 16/05/20 10:19 ページ 47
9.3 Preload
Bearings are used with minimal clearance
during operation. Bearings used in pairs such
as angular contact ball bearings and tapered
roller bearings are sometimes used with
negative clearance in the axial direction,
depending upon the application. This
condition is called "preload." This means there
is elastic contact between the rolling elements
and raceway surface.
The following effects are obtained as a
result:
¡Bearing rigidity increases.
¡Suitable for high-speed rotation.
¡Rotation precision and positioning precision
is enhanced.
¡Vibration and noise are suppressed.
¡Smearing which can cause the rolling
element to slip is reduced.
¡Fretting produced by external vibration is
prevented.
Excessive preload however invites life
reduction, abnormal heating, and increase of
rotating torque.
Preload basic pattern
NTN Rolling Bearings Handbook
Angular contact
ball bearings
Tapered roller
bearings
Thrust ball
bearings
Angular contact
ball bearings
Angular contact
ball bearings
Deep groove
ball bearings
Tapered roller
bearings
(high speed)
Maintain shaft
precision,
prevent
vibration,
enhance rigidity
Enhance rigidity
of bearing.
Maintain
precision and
prevent
vibration/noise
without
changing
preload by load,
temperature, etc.
-
12
18
32
40
50
inch
12
18
32
40
50
65
,
{
}
There are two ways to provide preload: one
is fixed position preload where the opposing
bearing is fastened in a fixed position and a
certain preload is applied by adjusting bearing
width dimensions, spacer and shim
dimensions, and the other is fixed pressure
preload where preload is applied by a spring.
Concrete examples of the preload methods
are given in Table 9.3.
Standard preload amounts are set for
duplex angular contact ball bearings. (See
NTN catalog) ☞
Nominal
d mm
over
☞
bore diameter
Low
10
10
20
29
-
-
1
1
2
3
See page A-64 of the Ball
and Roller Bearings catalog.
Table 8.13 The normal preload of duplex arrangement angular contact ball bearings
Normal
29
29 3
49 5
98 10
Central
78
78
98
196
-
-
8
8
10
20
20
30
30
30
30
50
50
60
80
80
Heavy
147
147
196
390
-
-
15
15
20
40
40
60
60
60
60
Low
20
29
39
49
-
-
2
3
4
5
Normal
49
78
98
118
Usage
70
-
-
79C
5
8
10
12
20
25
25
30
30
30
40
50
70
70
example
Grinders
90
90
Turning machines
Milling machines
Measuring devices
Turning machines
Milling machines
Automobiles
HSB9C
Central
98
196
245
294
Differential pinions
Printing presses
Wheels
Internal cylindrical
grinding machines
Electric motors
Small high-speed
shafts
Tension reels
-
-
10
20
25
30
Heavy
47
Low
9
B
Normal
3
3
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 48
Bearing2 Bearing1
Fa
Axial load
Fo Fo
Fig. 9.3 Fixed Position Preload Model Diagram and Preload Line Diagram
48
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 49
9.4 Correlation of Axial and Radial Internal Clearance for Deep Groove Ball Bearings
0.50 0.50
0.40 0.40
0.30 0.30
0.20 0.20
30
30 69 0
68 2
20 69 15
68 15 05 69 10
68 10 68 69 05
0.10 68 0.10 69
0 0 00
0.08 68 0.08 69
0.06 0.06
0.05 0.05
0.003 0.005 0.01 0.02 0.03 0.05 0.003 0.005 0.01 0.02 0.03 0.05
Radial internal clearance (mm) Radial internal clearance (mm)
Fig. 9.4.1 Axial and Radial Internal Clearance for Fig. 9.4.2 Axial and Radial Internal Clearance for
68 Series 69 Series
0.50 0.50
9
Axial internal clearance (mm)
Axial internal clearance (mm)
0.40 0.40
0.30 0.30
30
62 20
0.20 30 0.20 62 5
60 20 1
62 10
60 15 05 62 05
60 10 60
62
60 00 00
60 62
0.10 0.10
0.08 0.08
0.06 0.06
0.05 0.05
0.003 0.005 0.01 0.02 0.03 0.05 0.003 0.005 0.01 0.02 0.03 0.05
Radial internal clearance (mm) Radial internal clearance (mm)
Fig. 9.4.3 Axial and Radial Internal Clearance for Fig. 9.4.4 Axial and Radial Internal Clearance for
60 Series 62 Series
※Technical data is based on typical figures. The values therefore cannot be guaranteed.
49
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 50
0.04 0.04
C C C
15
C
05
79 79
79
0C
0.03 793 0.03
5
790
0.02 0.02
7910
7915
7920
0.01 0.01
7930
0 0
0 0.5 1.0 1.5 2.0 2.5 0 0.5 1.0 1.5 2.0 2.5
×103N ×103N
Axial load Axial load
Fig. 9.5.1 Axial Load and Displacement for Fig. 9.5.2 Axial Load and Displacement for
79C Series 79 Series
9 0.04 0.04
0C
C C
Axial displacement (mm)
C
C 5
Axial displacement (mm)
10 01 20
05
C
700
70 7 70 30 00
70
70 0.03 70
0.03
5
0.02 700
0.02
7010
7015 7020
0.01 0.01
7030
0 0
0 0.5 1.0 1.5 2.0 2.5 0 0.5 1.0 1.5 2.0 2.5
×103N ×103N
Axial load Axial load
Fig. 9.5.3 Axial Load and Displacement for Fig. 9.5.4 Axial Load and Displacement for
70C Series 70 Series
※Technical data is based on typical figures. The values therefore cannot be guaranteed.
50
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 51
0.04 0.04
Axial displacement (mm)
0C
Axial displacement (mm)
C
C C C
10 215
05
20
720
C
72 72 30
72
7 72
0.03 0.03
0B
0.02 700 0.02
B
7005
0.01 7010B 0.01
7015B 7020B
7030B
0 0
0 0.5 1.0 1.5 2.0 2.5 0 0.5 1.0 1.5 2.0 2.5
×103N ×103N
Axial load Axial load
Fig. 9.5.5 Axial Load and Displacement for Fig. 9.5.6 Axial Load and Displacement for
70B Series 72C Series
0.04 0.04 9
Axial displacement (mm)
0.03 0.03
0
720
0.02 5
720 0.02 B
7200
7210
7215 7220 7205B
0.01 0.01 7210B
7230 7215B 7220B
7230B
0 0
0 0.5 1.0 1.5 2.0 2.5 0 0.5 1.0 1.5 2.0 2.5
×103N ×103N
Axial load Axial load
Fig. 9.5.7 Axial Load and Displacement for Fig. 9.5.8 Axial Load and Displacement for
72 Series 72B Series
※Technical data is based on typical figures. The values therefore cannot be guaranteed.
51
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 52
0.02 0.02
U
5X 0X
00 91
-32 32 U
4T 1 5 X
329 XU
10X 20
0.01
320 0.01 329
4T-
320 15XU
XU
32020
0 0
0 1.0 2.0 3.0 4.0 0 1.0 2.0 3.0 4.0
×103N ×103N
Axial load Axial load
Fig. 9.6.1 Axial Load and Displacement for Fig. 9.6.2 Axial Load and Displacement for
320 Series 329 Series
9 0.02
Axial displacement (mm)
0
31
30
-30
-30
4T
4T
15U
303
0.01
20U
303
0 3 05D
4 T-3
D
4T-30310
30315DU
0
0 1.0 2.0 3.0 4.0 3
×10 N
Axial load
※Technical data is based on typical figures. The values therefore cannot be guaranteed.
52
*16-53 英語_*16-53 英語 16/05/19 11:09 ページ 53
fL
perform. Allowable speed differs according to 0.7
bearing type, dimensions, precision, clearance,
type of cage, load conditions, lubrication 0.6
conditions, and various other factors.
The catalog dimensions table gives 0.5
allowable speed standards for grease and oil 5 6 7 8 9 10 11
lubrication, but allowable speed is based on Cr
P
the following conditions: ☞
¡Bearing of proper internal design and Fig. 10.1 Value of Correction Factor fL by Bearing Load
clearance is correctly mounted.
¡Suitable lubricant is used, and is properly
replenished or replaced. 1.0
Angular
contact ba
¡Normal operating temperature under ll bearings
0.9
normal load conditions Deep gr
oove ba
ll bearin
(P ≦ 0.09 Cr, Fa/Fr ≦ 0.3). 0.8
gs
Tap
ere
Correction is necessary if load is large (see
fC
Self d ro
-alig ller
bea
Figs. 10.1 and 10.2). For sealed bearings, 0.7 ning ring
s
rolle
r be
speed is determined by peripheral speed of arin
gs (
0.6 Fa/
the seal contact section. If a radial bearing is Fr≦
☞
From electronic catalog
Y Y
Y Y Y Y
Y Y Y Y Y Y
Y Y Y Y Y Y Y Y Y
☞
Type NU Type NJ Type NUP Type N Type HF
54
*54-84 英語_*54-84 英語 16/05/19 11:13 ページ 55
Temperature rise ˚C
kg
60 60 l o ad 530
l 2
dia ( gf)
22312 Ra 312 80k
2 2 (7
kgf)
2 1 2
40 40 NU 460
NU212 2 1 2(
6
6212
20 20
0 0
400 800 1200 1600 2 000 0 1000 2 000 3 000 4 000 5 000
Radial load kgf Rotational speed rpm
Fig. 11.1 Radial Load and Temperature Rise Fig. 11.2 Rotational Speed and Temperature Rise
11.3 Sound
When the inner or outer ring of the bearing With improved quality in various fields,
turns, the rolling elements roll along the including the data equipment field, the
raceway surface accompanying the cage, demand for less vibration and sound has
thus producing various sounds and vibrations. escalated in recent years. It is rather difficult
In other words, vibration and sound is to express sound, but a list of typical
produced according to shape and roughness abnormal sounds produced by bearings is
of the rolling surface and sliding parts, and the given in Table 11.2.
lubrication status.
11
One-Point Advice
Bearing Tips
●What is rolling friction?
They say it is theoretically extremely difficult to measure
P
pure rolling friction where difference in speed of two surfaces F1=F2
must be zero. U1=U2
In actuality, however, the influence of pure rolling friction is
extremely small compared to other factors involved in rolling
U1 F1
bearings (such as friction between the cage and rolling
F2
elements, agitation resistance of the lubricant), and is
usually ignored. U2
Friction is however produced between two surfaces by
rolling, and there is an intimate connection between rolling P
and sliding friction. Rolling friction measurement
model diagram
Various past experiments suggest that the rolling friction
factor is approximately between 0.00001 and 0.001.
55
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Roll Rumble
Large bearings
Small bearings ) Continuous sound Scratching of raceway surface, surface
according to high speed. of balls or rollers.
}
Pitter-patter Tapered roller
Regular continuous Improper grease at low temperature
bearings
Flap flap
Flutter ) Large bearings sound at high speed. → grease should be soft. Operation with
cage pocket wear, insufficient lubrication,
Small bearings
insufficient bearing load.
Squeak Sound of crunching between metals. Crunching between rollers and rib surface
Screech High-pitched sound. of roller bearings. Insufficient lubrication
Pip pop Occurs irregularly in small bearings. Sound of air bubbles in the grease being smashed.
56
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12. Lubrication
Base oil Mineral oil Diester oil Silicon oil Mineral oil Synthetic oil
Dropping point (˚C) 170 ∼ 190 170 ∼ 190 200 ∼ 250 250 or more 250 or more
Operating temperature
12
-30 ∼ +130 -50 ∼ +130 -50 ∼ +160 -10 ∼ +130 -50 ∼ +200
range (˚C)
Mechanical stability Superior Good Good Good Good
Largest range of Superior Suitable for high Can be used in a wide range of
applications. low-temperature and low temperatures, from low to high.
and friction temperatures. Exhibits superior heat, cold and
Applications All-purpose characteristics. Has low oil film chemical resistance characteristics
grease for rolling Suitable for small strength, and is through proper combination of base
bearings. and miniature therefore not suitable oil and thickener. All-purpose grease
bearings. for large loads. for rolling bearings.
57
*54-84 英語_*54-84 英語 16/05/19 11:13 ページ 58
no / n
Example: Approx. 5 500 hrs. for bearing 6206 @
when Fr = 2kN, n = 3600 rpm 20.0
15.0
Grease replacement limit h
Bearing bore ! #
400 d mm 10.0
300 30 000 9.0
200
100 20 000 8.0
7.0 12
50 6.0
40 A
30 10 000 5.0
20
10 4.0
7 C
500 5 000
4 000
Radial ball bearings
300 3.0
200 500 3 000 B
100 300
200 200 2 000
50
100 30 100 2.0
50 20 50 1 000
30 30
Cylindrical roller bearings
20 1.5
20
10 500
Tapered roller bearings
Self-aligning roller bearings
400
Thrust ball bearings
300
1.0
0.9
0.8
0.7
no : fL (FIg10.1)×fc (Fig10.2)×Allowable rotational speed
(dimensions table)
n : Operating rotational speed
Fig. 12.3 Diagram for Determining Grease Replenishment Interval 59
*54-84 英語_*54-84 英語 16/05/19 11:13 ページ 60
60
*54-84 英語_*54-84 英語 16/05/19 11:14 ページ 61
Dropping Operating
Base oil viscosity Consistency point (˚C) temperature (˚C) Color Characteristics
37.8˚C 15.3mm2/s 265∼295 190 −55∼130 White For low temperatures low torque
40˚C 97mm /s 2 205 260 −20∼120 Brown Min. grease leak, retainer noise
40˚C 113mm2/s 220∼250 Min. 300 −30∼160 Green For high temperatures
40˚C 11.5mm /s 2 265∼295 177 −60∼120 Brown For low temperatures low torque
40˚C 16.0mm2/s 265∼295 Min. 180 −60∼130 Yellow-green For low temperatures low torque
25˚C 100mm /s 2 300 200 −70∼160 Reddish gray Does not lubricate well at low temperatures
40˚C 32mm2/s 260 210 −40∼180 Brown Does not lubricate well at high temperatures
40˚C 28mm2/s 315 Min. 260 −62∼177 Red MIL-G-81322C Wide range
37.8˚C 30.1mm /s 2 265∼295 Min. 230 −40∼150 Light tan Wide range
61
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12.2 Oil Lubrication produced from inside and outside the bearing.
Along with facilitating lubrication of rolling There are various methods of providing oil
and sliding parts inside the bearing, oil lubrication. The main ones are given in Table
lubrication functions to eliminate heat 12.5.
62
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(1) Selection of lubricating oil Table 12.6 Viscosity Required for Bearings
Various mineral oils such as spindle oil,
Viscosity
machine oil and turbine oil are used as Bearing type mm2/s
lubricating oil. For high temperature of 150˚C Ball bearings, cylindrical roller
bearings, needle roller bearings 13
and above, and low temperatures of -30˚C
and below, however, synthetic oils such as Self-aligning roller bearings, tapered
roller bearings, thrust needle roller 20
diester oil, silicone oil and fluorocarbon oil are bearings
used. Viscosity of lubricating oil is an
Self-aligning thrust roller bearings 30
important characteristic that determines
lubricating performance. If viscosity is too low,
oil film does not form sufficiently,
resulting in damage to the bearing 3 000
2 000
surface. On the other hand, if viscosity 1 000 1 : ISO VG 320
2 : ISO VG 150
500
is too high, viscosity resistance 300
3 : ISO VG 68
200
4 : ISO VG 46
becomes large, causing temperature 5 : ISO VG 32
100 6 : ISO VG 22
to rise and friction loss to increase.
Viscosity mm2/s
7 : ISO VG 15
50
Generally, the higher the rotational 30
speed, the lower the viscosity should 20
15 1
be, and the heavier the load is, the 10
2
higher viscosity should be. 8 3
6 4
The viscosity required for lubrication 5 5
6
of rolling bearings at this operating 4
7
temperature is given in Table 12.6. 3
The correlation of viscosity and - 30 - 20 - 10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150160
63
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r
Example: dP
Loa kgf
Bearing type 3022OU, Fr=9.5 kN, n=1800 rpm Oil quantity q
kN 30 000
Example when bearing temperature rise held to 0 cm3/min
300 20 00
15˚C for oil supply temperature. 200 Shaft
00 diameter
10 0 100
12 1
100 7 00
0 d
mm
70 0 200
6 00 160
60 0
4 00 300
2 40 0 140
3 00
30 400
100
10 4
3 0
2 00 80 500
dn×
4 20 60
0 0
15 40 20
5 1 5 600
0 0
6 1 00
10 700
8 800
10 8 600 800
Bearing type
6
15 400 900
Self-aligning roller bearings
Tapered roller bearings 20
4 200
Angular contact ball bearings 1 000
30 2
Deep groove ball bearings/ 40
cylindrical roller bearings 1 100
1 200
Fig. 12.5 Oil Supply Quantity Diagram
64
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The objective of sealing devices is to Sealing devices are roughly divided into
prevent lubricant from leaking out of the non-contact seals and contact seals. Seals
bearing and prevent dirt and water from can also be used in various combinations, the
getting inside the bearing. Sealing devices most common of
work well to seal and make the bearing dust- which are given in
proof for various operating conditions. Sealing Table 13.1.
devices are durable - they produce little
friction and no abnormal heat. They are also
good for applications requiring ease of
assembly.
Clearance seal Extremely simple seal design with small radial clearance.
Oil groove seal Several concentric oil grooves are provided on the housing
(Oil grooves on inner diameter to greatly improve the sealing effect.
housing side) When the grooves are filled with lubricant, the intrusion of
Non-contact seal
Oil groove seal include an oil groove seal and slinger. The figure on the
seals
65
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14.1 Bearing ring and Rolling element high speed, and plastics used in liquids, each
materials of which is used according to objective.
When a rolling bearing turns while receiving Dimensions of the same bearing steel are
a load, a lot of stress is repeatedly placed on subject to change in high temperatures in
the small contact surface of the bearing rings excess of 120˚C. Development of all kinds of
and rolling elements, and the bearing must bearings including bearings that are treated to
maintain high precision while rotating. That resist dimension change and those whose life
means bearing materials must satisfy the has been extended by modified heat
following demands. treatment and carbon-nitride surface
¡Must be hard. treatment.
¡Rolling fatigue life must be long.
¡Wear must be slight. 14.2 Cage materials
¡Must be shock-resistant. Cages function to correctly retain rolling
¡Dimensions must not vary largely with the elements as the bearing turns, but they must
passing of time. also be strong enough to withstand vibration
¡Must be economical and easy to machine. and shock loads while turning, and must be
Among the things that affect rolling fatigue able to withstand operating temperature of the
life most are non-metallic debris in steel. bearing. The cages must also be lightweight
Various steel manufacturing methods have and produce little friction between rolling
been developed to reduce non-metallic debris, elements and bearing rings.
which have contributed to enhancing life. Pressed cages of cold or hot-rolled steel
The same materials are generally used for sheets are often used for small and medium-
bearing rings and rolling elements, especially sized bearings, but stainless steel is also
high carbon chrome bearing steel. The used, depending upon the purpose. Machine
chemical constituents of the various types of structure carbon steel, high strength brass
steel have been standardized by ISO 683 (JIS and aluminum alloys are also used for
G 4805). The composition table for the most machined cages such as large-sized
frequently used material, SUJ2, is given in bearings. If cage strength is required, heat-
Table 14.1. treated materials of nickel chrome
molybdenum (SNCM) are used, and copper
and silver plating is used for enhancing
Table 14.1 High Carbon Chrome Bearing lubrication characteristics. In recent years
Steel (ISO 683 (JIS G 4805)) injection molded heat-resistant polyamide
Steel Chemical composition % reinforced with glass or carbon fibers have
type come to be used. Plastic cages are
code C Si Mn P S Cr
lightweight, corrosion-resistant, and have
0.95∼ 0.15∼ Max. Max. Max. 1.30∼ superior attenuation and lubrication
14 SUJ2
1.10 0.35 0.50 0.025 0.025 1.60 characteristics. Teflon cages are sometimes
used for high temperatures.
66
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Inner ring fixing Outer ring fixing Fixing with snap ring
The most common fixing method is to fasten the edge of the Construction is simplified by using a snap ring, but
bearing ring to the shaft or housing shoulder by nuts or bolts. dimensions related to bearing mounting such as
interference with chamfers must be considered.
Snap rings are not suitable if high precision is
required and a large axial load is applied to the
snap ring.
15
When mounting on a cylindrical shaft using an adapter sleeve or withdrawal
sleeve, the bearing can be fixed in the axial direction. In the case of an
adapter sleeve, the bearing is fixed in place by frictional force between the
inside of the sleeve and the shaft.
67
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15.2 Bearing Fitting Dimensions interfere with bearing seating. Dimensions are
The shaft and housing shoulder height (h) given in Table 15.1.
should be larger than the bearing's maximum If shaft fillet R is increased in order to
allowable chamfer dimensions (rs max), and enhance shaft strength, and the shaft
the shoulder should be designed so that it shoulder dimension is too small, mount with a
directly contacts the flat part of the bearing spacer between the shaft shoulder and
end face. The fillet radius must be smaller bearing. (See Fig. 15.2)
than the bearing's minimum allowable Grinding undercut is needed if the shaft is to
chamfer dimension (rs min) so that it does not be grind-finished. Undercut dimensions are
given in Table 15.2.
Table 15.1 Shoulder Height and Fillet Radius
ra max
rs min ra h
68
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15.3 Shaft and Housing Precision Table 15.4 Allowable Bearing Misalignment
Precision required for normal operating
Allowable misalignment
conditions is given in Table 15.3, and
allowable bearing misalignment for various Deep groove ball bearings 1/1 000∼1/300
types of bearings is given in Table 15.4.
Angular contact ball bearings
Using bearings in excess of these limits,
Single row 1/1 000
bearing life decreases and could damage the
Double row 1/10 000
cage, etc. Pay special attention to rigidity of
Back-to-back 1/10 000
the shaft and housing, mounting error
resulting from machining precision, and then Face-to-face 1/1 000
select bearing type carefully. Cylindrical roller bearings
Bearing Series 2, 3, 4 1/1 000
Table 15.3 Shaft and Housing Precision Bearing Series 22, 23, 49, 30 1/2 000
Dimension precision IT6 (IT5) IT7 (IT5) Single row and back-to-back 1/2 000
Face-to-face 1/1 000
Circularity (max)
Cylindricity IT3 IT4
Needle roller bearings 1/2 000
Shoulder runout tolerance IT3 IT3 Thrust bearings 1/10 000
Fit surface Small bearings 0.8a 1.6a (excluding self-aligning thrust roller bearings)
roughness Medium to
large bearings 1.6a 3.2a
Allowable alignment
Reference: In the case of precision bearings
(precision given on P4 and P5), precision Self-aligning ball bearings 1/20
must be kept down to approx.
Self-aligning roller bearings 1/50∼1/30
1/2 for circularity and cylindricity.
Self-aligning thrust roller bearings 1/30
15
69
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16. Handling
Rolling bearings are precision parts, and elements. This could dent the raceway
must be handled with care to ensure their surface, and should absolutely be avoided.
precision. The following care should be taken: Inserting bearing rings by striking directly with
¡Bearings must be kept clean. Dirt affects a hammer could crack or break the ring, as
wear and noise. Be careful of dirt in the air well as dent it.
as well.
¡Do not expose to strong shocks. Doing so (1) Mounting cylindrical bore bearings
could cause dents or crack the raceway As shown in Fig. 16.1, bearings with
surface. Do not drop or strike with a comparatively low interference are press or
hammer. hammered into place while applying an equal
¡In order to prevent rust, do not handle with load to the entire circumference of the bearing
your bare hands. Should be coated with by positioning the guide on the edge of the
rust preventative, and stored in package in bearing ring to be fit. If mounting the inner and
max. relative humidity of 60%. outer rings simultaneously, press fit evenly
using a metal block as shown in Fig. 16.2. In
16.1 Mounting either case, be careful the bearing does not
Remove all dirt, spurs, metal shavings, etc., become misaligned when you begin
from the shaft, housing, related parts and mounting. In some cases a guide is used to
mounting fixtures before mounting the prevent misalignment. If interference of the
bearing. Check the dimension precision,
shape precision, and roughness of the
mounting section and make sure they are
within tolerance. Leave the bearing in its
packaging until you are ready to mount it.
In the case of oil lubrication, or even when
using grease lubrication, if there is danger of
destroying effectiveness of the lubricant by
mixing with rust preventatives, remove the
rust preventative with detergent oil prior to
mounting. If you plan to apply grease after
cleaning the bearing, you should dry the
bearing somewhat before applying grease. If
the bearing is to be inserted on the shaft or in
Fig. 16.1 Inner Ring Press Fitting
the housing, you must apply equal pressure to
the entire circumference of the bearing rings
(inner and outer) while inserting. Inserting
while applying force to just one part will cause
the ring to become cocked to one side. If you Driving plate
apply force to the ring that is not to be
inserted, load is applied via the rolling
16
70
*54-84 英語_*54-84 英語 16/05/19 11:14 ページ 71
280 280
˚C
90˚ ter
˚C
˚C
bea efor ure
260 C 260
80
ring e/af
70
60
˚C
ting e b erat
50
240 240
Inner ring bore expansion μm
˚C
heaferenctemp
40
220 220
˚C 200
200 30
dif e in
r6
180 180
Ris
160 160
p6
140 140 (a) Mounting on tapered shaft (b) Mounting with adapter
120 n6 120
100 m6 100
80 80
60 k5 60
40 j5 40
20 20
50 100 150 200 250 300 350 400 450 500 550 600
Bearing bore (mm)
(c) Mounting by withdrawal sleeve
Fig. 16.3 Heating Temperature Required for Heat Fig. 16.4 Mounting by Locknut
Fit of Inner Ring
71
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radial internal clearance of self-aligning roller problem. If necessary, remove and inspect the
bearings, let the roller settle into their correct bearing. You can check the sound volume and
positions and insert a thickness gauge in the tone of the turning bearing by placing a
between the rollers and outer ring where there stethoscope on the housing (see Table 11.2).
is no load (Fig. 16.6). At this time, it is If there is a lot of vibration, it is possible to
important to measure with the rollers still. You infer the source of the problem by measuring
can also obtain the proper interference by amplitude and frequency. Bearing
measuring the amount of drive in the axial temperature rises along with rotation time,
direction instead of the amount of radial and then stabilizes after a certain period of
internal clearance reduction. time elapses. If temperature rises sharply and
does not stabilize no matter how much time
Thickness gauge elapses, you must stop operation and
investigate the cause of the problem.
Possible causes include too much lubricant,
too much seal interference, insufficient
clearance, and too much pressure. It is best to
measure bearing temperature by touching the
measurement probe to the outer ring, but
temperature is sometimes measured from the
housing surface, or if there is no problem with
Fig. 16.6 Measuring Internal Clearance of Self- doing so, by feeling the housing with the
Aligning Roller Bearings
hand.
72
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(1) Cylindrical bore bearing removal large load. Such bearings should be designed
As shown in Figs. 16.7 and 16.8, a press or for removal by hydraulic means such as
puller are often used to remove small shown in Fig. 16.12. Inductance heaters can
bearings. Design must also take removal into be used to remove cylindrical roller bearings
consideration as shown in Figs. 16.9 - 16.11. with separable inner and outer rings.
Removal of large interference-fit bearings
used for an extended period of time require a
Notch
(a) (b)
Fig. 16.7 Removal by Puller Fig. 16.10 Notch for Outer Ring Removal
Fig. 16.8 Removal by Press Fig. 16.11 Bolt for Outer Ring Removal
Notch
16
Notch
Fig. 16.9 Notch for Removal Fig. 16.12 Removal by Hydraulic Means
73
*54-84 英語_*54-84 英語 16/05/19 11:14 ページ 74
Metal block
Fig. 16.13 Removal of Bearing W/Adapter Sleeve (b) Withdrawal sleeve removal
Metal block
16
74
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16
75
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As long as they are handled properly, important to know the type of machine used,
bearings can usually be used the entire extent the location and conditions of usage and
of their rolling fatigue life. Premature damage is construction surrounding the bearing, etc., and
usually the result of improper bearing selection, infer the cause from the situation when the
handling, lubrication or sealing device. damage occurred and the type of damage to
Because there are so many factors involved, it prevent reoccurrence. Primary causes and
is almost impossible to infer the cause from the corrective measures for bearing damage are
appearance of the damage. It is however given in Table 17.1 (a), (b), (c), (d) and (e).
●Flaking
¡Excessive loads, fatigue ¡Select another type of
life, improper handling bearing.
¡Improper mounting ¡Reconsider internal
¡Insufficient precision of clearance.
shaft or housing ¡Improve precision of
¡Insufficient clearance shaft or housing.
¡Contamination ¡Improve operating
¡Rust conditions.
¡Improper lubrications ¡Improve method of
¡Softening due to abnormal assembly and handling.
temperature rise ¡Check bearing periphery.
Flakes form on the surfaces of the ¡Reconsider lubricant and
raceway and roller elements. When lubrication method.
the flakes fall off, the surface
becomes rough and uneven.
●Seizure
¡Insufficient clearance ¡Reconsider lubricant type
(including clearances and quantity.
made smaller by local ¡Reconsider internal
deformation) clearance (enlarge
¡Insufficient lubrication, internal clearance).
improper lubricant ¡Prevent misalignment.
¡Excessive load ¡Reconsider operating
(excessive preload) conditions.
¡Roller skew ¡Improve method of
¡Softening due to assembly and handling.
abnormal temperature rise
Bearing heats up, becomes
discolored and eventually seizes up.
17
76
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●Cage damage
¡Excessive moment load ¡Reconsider lubricant and
¡High-speed rotation or lubrication method.
excessive rotation ¡Select a different type of
fluctuation cage.
¡Improper lubrication ¡Investigate rigidity of shaft
¡Impact of foreign matter and housing.
¡Excessive vibration ¡Reconsider operating
¡Improper mounting conditions.
(misalignment) ¡Improve method of
assembly and handling.
Rivets become loose or break off.
Cage becomes damaged.
77
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●Fretting
¡Insufficient interference ¡Select a different type of
¡Small bearing oscillation bearing.
angle ¡Reconsider lubricant and
¡Insufficient lubrication lubrication method.
(unlubricated) ¡Reconsider interference
There are two types of fretting: the ¡Fluctuating load and apply lubricant to
type where rust-colored wear powder ¡Vibration during transport fitting surface.
forms on fitting surfaces, and the type or when not operating ¡Package inner and outer
where brinneling indentation forms on rings separately for
the raceway along the pitch of the transport.
17 rolling elements.
78
*54-84 英語_*54-84 英語 16/05/19 11:14 ページ 79
●Wear
¡Foreign matter in the ¡Reconsider lubricant and
lubricant lubrication method.
¡Insufficient lubrication ¡Improve sealing
¡Roller skew performance.
¡Prevent misalignment.
●Electrolytic corrosion
¡Electric current flowing ¡Create a bypass for
through raceway current.
¡Insulate the bearing.
Tempered
layer
79
*54-84 英語_*54-84 英語 16/05/19 11:14 ページ 80
●Creep
¡Insufficient interference of ¡Reconsider interference.
fitted parts ¡Reconsider operating
¡Insufficient sleeve conditions.
tightening ¡Reconsider machining
¡Abnormal temperature rise precision of shaft and
¡Excessive load housing.
●Surface matting
¡Foreign matter ¡Reconsider lubricant and
¡Improper lubrication lubrication method.
¡Improve sealing devices
¡Clean lubricating oil
(with filter)
●Peeling
¡Foreign matter ¡Reconsider lubricant and
¡Improper lubrication lubrication method.
¡Improve sealing
performance
(prevent foreign matter
Patches of minute peeling from getting in).
(approx. 10μm). Accompanied by ¡Perform warm-up
innumerable cracks that have not yet operation prior to work.
peeled.
80
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One-Point Advice
Bearing Tips
81
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■Reference material
Abbreviation Standards
BS British Standards
82
*54-84 英語_*54-84 英語 16/05/19 11:14 ページ 83
NAME
ADDRESS PHONE
OFFICE PHONE
83