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INTERACTIVE SCHEMATIC

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RENR4114-04
September 2005

12H, 140H and 160H Motor Grader


Hydraulic System
1251-UP
1261-UP
CCA1-UP
ASD1-UP
CBK1-UP
APM1-UP
CCP1-UP
AMZ1-UP

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2

Part Machine Schematic


Description
Number Location Location
Accumulator Gp - Steering 248-6251 1 B-6
D-1, D-14,
Cover 101-9346 2 H-6, I-14
Cylinder Gp (2) (Articulation) 173-5981 3 F-5, F-6
F-13, G-1,
Cylinder Gp (2) (Blade Lift) 262-1900 4
J-2, J-4
Cylinder Gp (Blade Tip) 6E-1549 5 G-11
Cylinder Gp (Center Shift) 262-1907 6 F-4
Cylinder Gp (Side Shift) 112-5575 7 G-12
Cylinder Gp Steering (LH) 130-9041 8 G-8
Cylinder Gp Steering (RH) 130-9042 9 G-7
Cylinder Gp (Wheel Lean) 121-9242 10 F-3
Manifold - Left 102-8385 11 D-8
Manifold - Right 102-6238 12 D-6
Motor Gp - Gear (Hydraulic Fan) 224-7040 13 B-5
Motor Gp - Gerotor (Circle Drive) 105-3196 14 G-10
Pump Gp - Metering (Steering) 222-3769 15 E-7
Pump Gp - Piston (Hydraulic Fan) 169-4883 16 B-11
Pump Gp - Piston
(Implement & Steering) 169-4882 17 B-9
Sensor Gp - Pressure (Fan Drive) 167-1709 18 B-5
Switch As - Pressure Note C 230-5771 19 B-6
Swivel Gp 260-6502 20 F-11
Tank Gp & Filter 207-2410 21 C-13
Valve Gp - Check (Fan Drive) 175-0447 22 B-5
Valve Gp - Combination 9T-5957 23 B-7
Valve Gp - Control (Articulation) 6E-3028 24 E-6
Valve Gp - Control (Blade Tip) 6E-3034 25 E-9
Valve Gp - Control (Center Shift) 6E-3029 26 D-4
Valve Gp - Control (Circle Drive) 6E-3035 27 E-11
Valve Gp - Control (Left Blade Lift) 6E-3037 28 E-13, I-4
Valve Gp - Control (Right Blade Lift) 6E-3031 29 E-2, H-2
Valve Gp - Control (Side Shift) 6E-3036 30 E-12
Valve Gp - Control (Wheel Lean) 6E-3030 31 E-3
Valve Gp - Mounting
(Fan Speed Solenoid) C-11
191-5292 32
Valve Gp - Pump Control
C-9
(for Hydraulic Fan Pump) 195-9639 33
Valve Gp - Pump Control (Pressure,
Flow Compensator iImplement, C-10
Steering Pump) 104-3122 34
Valve Gp - Shuttle Note B 131-0753 35 C-8
Valve Gp - Unit Test 4 (LH)
(Implement Control Valve Manifold) 6E-3038 36 E-14
Valve Gp - Unit Test 4 (RH)
(Implement Control Valve Manifold) 6E-3032 37 E-1
COMPONENT LOCATION
Page 2 of 2

Attachments
Part Machine Schematic
Description
Number Location Location
Accumulator Gp (2) (Blade Cushion) 162-7450 38 G-2, G-14
Cylinder Gp - Ripper 113-7754 39 J-11
Cylinder Gp - Scarifier 9T-6951 40 J-10
Pump Gp - Electric Drive
(Secondary Steering) 123-8867 41 A-6
Valve Gp- Check (Secondary Steering) 9T-1013 42 A-7
Valve Gp - Check (Secondary Steering) 9T-6146 43 C-7
Valve Gp - Control (Plow/Dozer Angle) 115-1007 44 I-7
Valve Gp - Control (Plow/Dozer Lift) 107-0547 45 I-8
Valve Gp - Control (Ripper) 107-0545 46 I-11
Valve Gp - Control (Scarifier) 107-0543 47 I-10
Valve Gp - Control
(Snow Wing LIft - Heel) 137-8106 48 I-14
Valve Gp - Control
(Snow Wing Tilt - Toe) 137-8104 49 I-12
Valve Gp (2) - Mounting
(Blade Cushion Solenoid Valve) 253-1320 50 F-2, F-13
Valve Gp - Relief (Secondary Steering) 9T-8071 51 A-7

AccuGrade Attachments
Part Machine Schematic
Description
Number Location Location
Manifold Gp - Control (LH) 239-9893 52 I-5
Manifold Gp - Control (RH) 239-9894 53 I-1
TAP LOCATION

Tap Schematic
Description
Number Location
AA Pump Output Pressure (Fan) C-12
BB Implement & Steering Load Sensing Signal Pressure C-9
CC Pump Supply Pressure (Implement / Steering) B-8
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(39) CYLINDER GP (40) CYLINDER GP
RIPPER SCARIFIER BLADE LIFT
113-7754 9T-6951

J (49) VALVE GP (44) VALVE GP (52) MANIFOLD GP J


(48) VALVE GP CONTROL CONTROL CONTROL (LH) (53) MANIFOLD GP
CONTROL (SNOW WING (46) VALVE GP (47) VALVE GP (45) VALVE GP (PLOW/DOZER CONTROL (RH)
CONTROL 239-9893 (4) CYLINDER GP
(SNOW WING TILT - TOE) CONTROL CONTROL ANGLE) 239-9894
LIFT -HEEL) 137-8104 (RIPPER) (SCARIFIER) (PLOW/DOZER LIFT) 115-1007 (BLADE LIFT)
137-8106 107-0545 107-0543 107-0547 262-1900
A B (28) VALVE GP A B
CONTROL
SCARIFIER
RIPPER PLOW / DOZER
LIFT
PLOW/DOZER
ANGLE
(LEFT BLADE
LIFT)
6E-3037
I I
BLADE LIFT BLADE LIFT

E K
D J
C H
B G
A F LS P T T1 LS P T T1
H SNOW WING LIFT (HEEL) SNOW WING TILT (TOE) H
(2) COVER
(2) COVER
101-9346 (5) CYLINDER GP 101-9346
(BLADE TIP)
6E-1549
(7) CYLINDER GP (8) CYLINDER GP (9) CYLINDER GP
STEERING (RH)
ACCUGRADE ATTACHMENTS (29) VALVE GP
(SIDE SHIFT) (14) MOTOR GP STEERING (LH)
130-9042 (50) VALVE GP CONTROL (RIGHT
112-5575 GEROTOR 130-9041
(50) VALVE GP MOUNTING BLADE LIFT)
MOUNTING & (CIRCLE DRIVE) (BLADE CUSHION 6E-3031
(38) ACCUMULATOR GP 105-3196 (38) ACCUMULATOR GP SOLENOID VALVE)
G (BLADE CUSHION)
(BLADE CUSHION
(3) CYLINDER GP (BLADE CUSHION) 253-1320
G
SOLENOID VALVE)
162-7450 253-1320 ARTICULATION 162-7450
173-5981 (6) CYLINDER GP
(CENTER SHIFT)
262-1907

(10) CYLINDER GP (4) CYLINDER GP


(WHEEL LEAN) (BLADE LIFT)
F (4) CYLINDER GP
(20) SWIVEL GP
121-9242 262-1900 F
(BLADE LIFT) BLADE CUSHION

262-1900 260-6502 ATTACHEMENT


(37) VALVE GP
BLADE CUSHION
(15) PUMP GP
(36) VALVE GP ATTACHMENT UNIT TEST 4
METERING
UNIT TEST 4 (RIGHT IMPLEMENT
(STEERING)
(LEFT IMPLEMENT (24) VALVE GP (31) VALVE GP (29) VALVE GP CONTROL VALVE
222-3769
CONTROL VALVE (27) VALVE GP (25) VALVE GP CONTROL CONTROL CONTROL MANIFOLD)
MANIFOLD) CONTROL CONTROL (11) MANIFOLD (ARTICULATION) (WHEEL LEAN) (RIGHT BLADE LIFT) 6E-3032
6E-3038 (CIRCLE DRIVE) (BLADE TIP) LEFT 6E-3028 6E-3030 6E-3031
6E-3035 6E-3034 102-8385
E BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT
E

(2) COVER
LEFT
101-9346

E K
D
D C
J
H
D
B G
A F
(34) VALVE GP (33) VALVE GP
SIGNAL (12) MANIFOLD RIGHT (26) VALVE GP
(30) VALVE GP PUMP CONTROL PUMP CONTROL(PRESSURE, FLOW (2) COVER
(28) VALVE GP LINE 102-6238
CONTROL (FOR HYDRAULIC FAN) COMPENSATOR - IMPL. STEERING PRESSURE CONTROL (CENTER SHIFT) 101-9346
(21) TANK GP CONTROL
(SIDE SHIFT) 195-9639 104-3122 6E-3029
AND FILTER (LEFT BLADE LIFT) (43) VALVE GP
6E-3037 6E-3036 BB
207-2410
PRESSURE & FLOW
COMPENSATOR VALVE
PRESSURE & FLOW
COMPENSATOR VALVE CHECK (SECONDARY
STEERING) (13) MOTOR GP
C 9T-6146 GEAR HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
C
(22) VALVE GP
(23) VALVE GP CHECK (HYDRAULIC FAN) Implement & Steering Pump Output.
Secondary Steering Pump Output.
AA COMBINATION
SIGNAL
SIGNAL
RESOLVER VALVE
(FAN DRIVE) 224-7040 Steering Metering Pump Output and
PURGE VALVE
9T-5957 175-0447
LINE PATTERNS Cylinder Circuit.
PUMP OUTPUT Hydraulic Fan Pump Output.
Pressure Line
PRESSURE Snow Wing Lift and Tilt Cylinder Circuits.
STEERING
Pilot / Load Sensing Pressure Supply Line.
SIGNAL PRIORITY VALVE
ADAPTER Drain / Return Line.
(1) ACCUMULATOR GP
RELIEF VALVE

(32) VALVE GP Drain / Return Lines Scarifier and Ripper Cylinder Circuits.
MOUNTING STEERING Signal Line
CC 248-6251
Component Group
Blade Tip Cylinder Circuit.
(FAN SPEED
B B
Attachment Steering (Circle Drive) Control Circuit.
SOLENOID)
IMPLEMENT
PUMP RELIEF VALVE Side Shift Cylinder Circuit.
191-5292 SUPPLY Air Line Blade Lift Cylinder Circuits.
PRESSURE (18) SENSOR GP Articulation Cylinder Circuit.
HYDRAULIC FAN PUMP IMPLEMENT / STEERING PUMP
(35) VALVE GP (19) SWITCH AS PRESSURE CALLOUTS Center Shift Cylinder Circuit.
SHUTTLE STEERING
RELIEF VALVE PRESSURE (FAN DRIVE) Wheel Lean Cylinder Circuit.
YY Taps (Pressure, Sampling, Sensor) by letter
131-0753 230-5771 167-1709 Plow/Dozer Lift and Tilt Cylinder Circuits.

(17) PUMP GP
PISTON (IMPLEMENT AND STEERING)
169-4882
SECONDARY STEERING
HYDRAULIC PUMP

A A
(51) VALVE GP (42) VALVE GP (41) PUMP GP THIS SCHEMATIC IS FOR THE 12H, 140H and 160H MOTOR GRADER
(16) PUMP GP Part #: 172-9349 CHG06
RELIEF (SECONDARY CHECK (SECONDARY ELECTRIC DRIVE
PISTON (HYDRAULIC FAN)
STEERING) STEERING) (SECONDARY STEERING) Components are shown installed on a fully operable machine with the key and engine
169-4883 off and transmission shiffter in neutral.
9T-8071 9T-1013 123-8867
14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
(LH) Side (RH) Side
10

40
8
50
14
20
49
38
48

47 4

5
4
27
46
7
52
6
36
25
30

28 11

15 2

33 45

AA 2

29
1
41 12

42 31

43 24

51 26

37
BB

53
CC
16
19
18 22 17 21 3 35
23 34 3 32 13
The Following Control Valves may be located
on either (LH) or (RH) side of
machine dependent on machine arrangement.

24 25 26 27 28 29 30 31

36 37 44 45 46 47 48 49
COMBINATION VALVE
VIEW ALL CALLOUTS

AA
23

CC

34

BB

1
23

ALT.
43
CC

Alternate Location
for some models. BB

34
COMBINATION VALVE - PORT AND FEATURE IDENTIFICATION
RIPPER ATTACHMENT

39
STEERING SYSTEM

Steering Cylinder Line


for a Right Turn

Combination Valve Outlet Port


Outlet Port to Steering
Cylinders for a Load Sensing Signal Port
Left Turn

Steering Cylinder Line Inlet Port from


Implement Combination Valve
for a Left Turn Supply Lines