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18. Insta o tro!gh (8) over dflve qear and rotale gear and
lrough clockw se Lrnt I trough s |l posrl on
2'. l_.pecl P-O dr'!a oAd'l.or- a-O r-e oaa g cLlp d'od
(A) Ior wear and damage I either areas show excess wear
replace lhe complete gear.
23. Inspect the drve gear iront bearng cone for wear and I
oamage.
,a
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J,$a.
u ,**x
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&
A-O-01291A4 Push Putter
'$'
.D n suppo.t. l.D. is 114.92to 114.97 nm (4524to 4.526
In ).
30 nstall cup using a press and 27555 (a-7, in.) disk (A).
42 nsta I rnlet Ine e bow us n! a new gaskel and mak ng ... &;
sure gasket s nsla ed proper y aS shown.
{, x,
--(i)
^'
'id\t'"
zl. Use pry bar shown to pry PTrl brake assembly from clutch
housrng by using s ots (A).
NOTE: Pry evenly using slots (A) around the diametet of the
brake assembly.
O-r.
Lrtho in u s.A. 55-60-22 TM 1258 (Sep 82)
PTO Gear Train Wnh |4FWD
NOTE The four teeh't in the bake hub mate with four teeth
on the PTO s,\alt to pravide the braking for the pTA.
5. Inslal MFWD rear dler gear in ptace and install snap ring
NOTE: The magnetc ptck-up and snap ngs ate used only
on INVESTIGATOR ll Waning System eguipped
tractors. Disregatd relercnces to magnetic disk and
snap ings if ttactol ts not equipped with INVESTL
GATOB ll Waning System.
NOTE Frcnt beaing cup and bath beanng cones will stay
wth the shaft.
NaTE: The fout sphnes (B) nate with the PTO b?ke hub
ta prcvtde PTa shafl braktng.
14. Heal lront and rear bearing cones to 150'C (300"F) and
nslall on PTO shaft with large O.D ol roller ioward
shoulders. lllake sure cones are t ghl against shoutder.
15. W lh rear bear ng cup and oil seal in ptace n qLr lt, coat
lrps of oil sealwith grease and carelu ly Insta I pTO shaft with
beanngs into qu ll.
,rii
SPECIAL TOOLS
i!a,-F l.r/c. loo/s l.an yout SERVTCE-GARD catatag untess atherwise lndrcated
Numbe Name
D C1l15AA BLrshrng Bearnq and Seat Drver Instat bushjngs, bearngs bearng
Set clps ano or sea s
J rrr r IAA t i- Ton pu er Set Remove and inslall bearings and
oeanng cups
D 1ll2l5AA 2 Jaw crp-O-N4alc pu er put pTO bearings qui from pTO shaft
D i i-525a l,lagnct c Base lv/Adjustab e Ar.n N4easlre gear and shail end ptay
JDG.302 Fowershatl Drve Gear Lifting Toot Supporl and remove pTO drive gear
wfr e n ctutch housrng
JDG.307 PTO Brake piston nsla|er Too Insta piston n ctutch hous ng bore
JDT 2tA Spr rjg Washer Compressor Compress pTO ctutch spr ng washers
PTO Gear End ptay Adjusting Shaft Check pTO qear end pjay (See
Seclon 99 tor nstructions to make
snall )
OTHER MATERIALS
SPECIFICATIONS
Sp.ing
Cap Scr€w
tl
iij
.1 |
&*
15. Hod trough {B) agansl gear, roiate gear and trough
counler'clockw se and ift troLrgh irom c utch housing.
20. Slpport gear wiih ioo, hoist, and helper. Hold front
bearingconelrom fallng, and pul shaftlrorn c ulch ho!sing.
2 llnecessarytoremovecone, inspectclutchbackingpate
cone maling diameter O.D. is 55-01
1o 55.03 mm (2.166 to
2.167 n.).
.1. I
necessasry lo remove rear bearing cup from clutch
remove PTO brake and drve cup rearward wrth a
hoLrs ng,
2753s (3-1, in.) disk.
L
5,1 N m (.10 lbjt)
_
Remove piston (A).
15. Re
1. lnspect fronl bearing cup (A) n clutch drum for wear and
damage f cup is damaged, remove old cup using nierna
bearing pul er. nstall new cup us ng a press and 27535 (3-7a
in.) dsk. Be sure cup s seated agaifst bottom of bore.
,1
l6 lnspeclironlbearingcone(A)forwearanddarnage D
oi con€ rs 41 28 mm (1.625 n.).
lo l-.peLl .ha't
'O
wpar aro dar do. 86 s_re ot pac-
,/i'
sages are lree oi obstructons.
f
Shall
,}
O.O.
2 Support gear with tool (A) and instalt front bearing cone
(B) in place in PTO clutch bearing cup.
3. Lightly o llhe
PTO mounting shaft (C) and insta lhrough
clutch housrng and PTO dnve gear iront bearng cone.
I
..d
NATE: Do not tnstall shtms until end play check is made to
determtne amount of shims required. 1 .".*l*
5 nsta I shaft reta ning cap (B) wiihout shims behind cap.
:'{a
6. lnstail snap ring (A) n place.
10. Wh le rolatrng PTO qear, push down on pry bar, app yrng
approxrmately 67 1 1 1 kn (t 5 25 tbf) Ma nlarn pressure and
,!
' ',.,. :1r,, .:l.,it:r rea:l nq an.] remove the pTO Gear
- u F.,. !r-r:lri:t Sha'l cap scre,t bar wasrjers. oa !!ti
_'l .:i.r -.:rt r '! a.0 sfall relarnrn!
ca!
"! :', f : ,Jrrc J.! :,..,€i,re /n no.irra/ th/ckress of 0 O6.
: :J rr 'r; -r.,/ .. i, /rr| i0 tC3 0 CA5 a AtA and
a..r ',, tr,-.,!i,.c shins jndtvdua y ta assLrc
: .j.,r.rii Ji,!.i!.rierira,.i
t!i*111.,...._
J,
L 1..-f -,r,, ,--e. N,_..rri,.q aone s pressed onto lhe tnpul
ar.rrrera.r ,iarrsi.i7. lhe r22, 6r"rnn cup s part al
1-. .1rt.. ilea.
' i, r .<|:.' Pia ar v.r cr.ar tecth af d the bear ng cup area
r rf'r',:a a _.1 aan.a!le ,e ther areas show excess wear.
".rt-. aa.: _he .it.tp ete gear
20. Inspecl lhe drive gear lront bearing cone lor wear and
0amage.
23. nsta I nput planetary (A) nto inpul planeiary shalt wlh
'&,
/*-
gear (B) so t ming marks on planet pinrons (C) are a igned
I[
with lm ng marks on gear (D). '--
24. Set Inpul planetary cllich and brake assemb y (B) into
clLrtch housrng as shown
f
ioint are to
be tighten€d to torque specification
within 15 minutes of joint closure.
,S*
31 nstail o I kough (B) over dflve qear and rorare gear ano
lrough clockw se unlit trough s n pos tron
55-61-17
PTA Geat Train Without MFWD
.!*
;{t
'|'4
NATE: Lower ight cap screw (C) holds a rctainet lor clutch
housng-ta-otl trough otl tube. Be sure oil tube
retatnet is tn place.
B--{ilLine
q'
,p
t:'it
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i4. Inslal cup usng a pfess and 27555 (4-1.,, n )disk (A).
,\*' '
.16 nsla I dr ve gear suppon (g) and nsta and tighten iour
cap screws (A) 27 N m (20 b It)
L
10. Remove input planetary cafter assembly (A).
3. Remove backing
brake hlb (C).
NOTE The four teeth in the brake hub mate with fou teeth
on the PTA ghaft ta provide the braking lor the PTO
d
Lrlho nUSA 55-61-27 TNI-1258 (May-83)
PTO Gear TGn W hout MFWD
12. Inslal f rst spr ng washer wilh outer d ameter aga nst
Insta led backing p ate. lnstall second spring with I D. agarnst
.D. oi nstaled spring washer
-S
3. nsta I brake assernbly inlo c utch housrng bore.
t
a C
tr
cause early failure.
lj
A--Oll Line Flare Nut
a.
: v^:
,t,
NOTE: fhe magnetic pick-up and snap rings are used onty
on INVESTIGATAR ll Warning System equipped
tractors. Disregard rcferences lo magnetic disk and
snap nngs if traclor ts not equpped with tNVESTI
GATOR ll Warning Systen
NAfE
)D
F.ont beaing cup and both beaing canes will stay
wth the shaft.
$ ,\i:_J
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&
L
t ,7
&&eder*
A-D-o1290A4 Push Puller
NOTE The lour splines (B) nate with the PTO blake hub
to provlde PTA shaft bGking.
10. Inspecl lfont bearing cup (not showf) lor wear and
damage O D oi cup s 93 27 mm (3 672 in.).
12. Inspect rear oil seal (A) and replace as necessary pry
out old oil seal to remove.
13. Press or drive rear oil seal into quill with shietded side
of seal facing driver. Use 27514 (1.15/ 16 ir.) pitor disk with
27526 (2-11/16in.) dtiver disk and 27489 hand e. lnstalt seal
tight against shoulder in quill.
17 lnsta leno!gh shrms (B)to assure end play, and rela ner
(A)
::''''"'
I nslar rear magnolc pck up dsk snap nng (A) wilh the
qap n rne with pln iroie n shaft
2A. insta rnagnetrc p ck-up d sk (A) with stot (B) over pin
rn PTO shalt
,r ai'/
.l
:
;
,
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SPECIAL TOOLS
NOTE: Oder tools fron your SERVICE-GABD catalog, unless othenrise ndicated.
D-01045AA Bush ng, Bearing, and Seal Drver Inslall bushings, bear ngs, bearing
Set cups ano o|| sea s
D-01 173AA 17-% Ton Puler Set Remove and install bearings and
bearng cups
D-05029ST Bearing Heater Oven Heal bearrngs and olher press fit
parts for instal ation
JDG.239 Inner Cup Adapter From JDG,237 Axle Install bearng cup n eil dtferenta
Housrng Eearing Cup Lnsta ler Set quil
OTHER MATERIALS
REMOVE DIFFERENTIAL
K'g
n Section l5 )
\
NAfE: Wrap line Mth naskng tape to keep nut on ttne (B)
fron fal,ngta bottom of tne tt wtl be vety dthcuit
ta retrleve.
3 (gl
\t
Rernove cap screws {A) dtsconnect I ne and remove
beaflng rela nef (c)
t .
I
4 Loosen connector (A) irom trough and remove drfferent a Ka.' J /bn
drive shail front bearng ube tlbe (ts)
a-
te"
5. Remove lrough cap screws (A) and r-omove o I trough
ratt
10... Remove six cap screws (A) from right and eit bearing
qu lls.
NATE: The top cap screws have nuts on the inside of the
4. With pislon (A) facrng down, use a1r pressure 1o remove o-9:-":;;. .
p ston
A-o-01290AA Plller
B-D.o1291AA Legs
C-O-o1243AA Knite Edge
B-0.01220AA Legs
C-D-01297AA lnlernal
'1 1
Worklng Load
A-Plnlon Shati Hub C-Phton Needte Bearhgs E-Plnlon Thrust w*her G-Pinlon shafi Fetatntng
H{..dle Be..i.g Thru3t w.she.
Dimenston
Needle Bearng Thrust Washer Thickness (new) ............ ...... 2.59 to 3.09 mm
(0.102 lo 0.122 in )
14. nspect rnner bevel ock gear (A) for wear and damaqe
7. install pinion shaft hub into housing and push shafts inlo
8. lnsert cap screw with washer into each shaft and lorque
lo 61 N.m (45 tt- bs)
13. Apply grease to three springs (A) and nsla over lhree
sprng prns (B) In cover
14 nstallcover on hous ng. wth sprngs on sprng plns (C) A-Piston Relurn Sprin9 C-sp.ing Ove. Spring Ph
P aced Inlo ihree open recesses (D)
1=
16 f qui bearing cups were removed, install new using
JDG-236 Seal lnstal er lo Insta I cup n leit qull and JDG-239 a-=
nner Cup Adapter to nslall cup n rght quil, makng sure
cups are I rrniy seated agarnst shoulders
INSTALL DIFFERENTIAL
1. ]t spiral bevel gear balfle assembly (A) was removed.
insia I n place and install and iighten cap screws (B) to 48
N m (36 itlbs)
5 nsta Ir glrl and eft bearing qLr I cap screws (A) (six each
qur ) and torque to I 15 N.nr (85 fi bs).
NATE: Top cap screws have nuts nsjde the case ano ago
hald the oil Irough brackets in place.
d
I0. Insta
15.)
both i na dnve un ts. (See Fina Dr ves n Sect on
g*
1l nstall rockshatt hous ng (t equrpped) ur rransmrsston
rearcover (See Rernove and nslal Rockshall Componenls
n Sectron 70.)
'(i
Y^, 't.
LlhoinUSA. s5-70-22
Grouo 75
BEMOVE/INSTALL DIFF. LOCK VALVE & ADJUST RELEASE BAR
SPECIFICATIONS
B-Steel Batl
D O-R fg
B-steelBarl
C-Spring
H.Fin9
D 0r 0.15AA BLrsh ng, Bear ng. and Sea Dr ver Set nsta I bushirigs, bea ngs, bearing cups,
D 01 173AA 17-rl, Ton Pu ler Set Remove and install bearings and bearing
D 05029ST Bear ng Heatef Oven Heat bear ngs and other press fit parts
Ior Installalion
Flna Drive Gear Remova Tool Pull linaldrive gear from ax e housing. (Seel
Section 99 for instruct ons lo make tool.)
Hook. P anetary Lrlt carrer from axle houstng. (See
Section 99 for instructions to make too .)
Jacking Tool, Axle Remove axle housing from axle shaft (SeE
Secton 991or nslructions lo make tool.)
use
NATE: Specifications are for both 4650 and 1850 unless noted.
Carrier Retainerlo'Axle Shaft Cap Screw to Check for Shim Pack Size .... 271 N.m 200 tllbs)
Carr er Retainerto-Axle Shaft Cap Screw-F nal Torque ............ . .. . 786 N m (580 l! bs)
Torque Wrench Setling if usng a D-015124ST Torqle l\,4ult p ier (4 to I Ratio) ..... .... 197 N m (i45 t!bs)
P P Ppe
t 9,16sJd
@
b
A-Planet Pinron Carier Thrust Washel F-Planet Pinion Catrier Retainer J-Planet Pinion Thru3t Washer
B-Planel Pinion Carier Snap Ring G-FelainerTo-Axle Shalt (6 used'2 each pinion)
C-Axle Shaii,To-Fetainer Shims Special Cap sc.ew
O-Arle Shatl-To-Fetainer Shim Thr!st washer (34 used on each shait)
E-Planel Pinion Cainer L-Planei Pinion (3 used)
M-Pranet Pinion shatt (3 used)
l lnspectthruslwasher(A)forwearanddamage.New 5. inspectpranetpnonshafl(l\,4)forscorngandwear
1o0.012in.) OD oishail s78 j1lo7g.i2nrm(3075103.076in)
thrckness rs 0.20 to 0.30 nrm (0 008
2. nspect lhrust washers (J) lor wear and damage. 6. Repeat lhe above procedures lor each pinron set
New th ckness s 0.91 rnm (0 036 ln )
7. nspect the splines on the ax e shafl and the p anet
3 nspect bearng rolers (K) for wear and darnage. pinron carrerior pltng and damage.
Replace asa set Ro erO D. s7.92to793mm(0.312
to 0.313 in) 8
nspectthrustwasher(D).Newthcknessrsogt mnr
(0.036 n.).
4. lnspecl p anet p n on (L)teeth 1or wear and danrage.
Check D of p n on for scoring and wear. .D. rs 94.01
to 9.1.05 mm (3 701 to 3.703 n.)