Energy Efficiency

Industrial
installations

Produce power
from your waste heat

www.aqylon.com
 Environmentally Rugged Efficient
friendly
For high temperature AQYLON’s ORC modules are AQYLON’s ORC modules apply
applications, AQYLON’s organic designed for durability and fit into cutting edge technology
working fluids have a very low standard containers, allowing for to maximize efficiency according
Global Warming Potential modular deployment. to the heat source. AQYLON
(3-20). holds four patents related to
turbines and ORC technology,
and eight more are pending.

Heat recovery from industrial installations

AQYLON’s ORC modules convert waste heat contained in ex-
haust fumes and other industrial processes such as water loops
and thermal oil loops into electricity. When the heat to drive the
ORC cycle comes from waste process heat or exhaust fumes,
the industrial process as a whole is unaffected.

Electrical network
or factory grid

Aero water chiller

Industrial building

AQYLON
ORC module

ORC heat recovery:

Flue gas from industry

When recovering exhaust fumes, a heat exchanger (boiler) must

be placed on the chimney to collect the heat and transfer it to a
thermal oil loop that will feed the ORC module.
Create value from your exhaust streams
Most industrial plants • Cement factories These industries can all improve their global energetic
have exhaust streams • Steel mills efficiency by installing our ORC modules to simultaneously
that can be valorized. • Foundries decrease both pollution and energy bills.
AQYLON proposes to • Glass furnaces
produce electricity
• Aluminum smelters
through heat recovery on
the exhaust streams in: •P lants treating sewage through
incineration
• Incinerators
… all heat generating plants

In the figure above we can see a heat exchanger with its bypass,
placed on the fumes of glass factory. The heat is sent to the ORC
trough a thermal oil loop. Dry coolers are used for the cold loop
of the ORC.

ORCs can also be used to cool water or replace coolers. For

example, in some incinerators, the fumes are cooled down with
a boiler + water loop + coolers system before being processed.
In this case, the coolers can be replaced by an ORC, making it
possible to generate power instead of consume power to cool
the fumes. This process not only generates power but also
eliminates the parasitic loads of the coolers.
 Our product range includes three versions:
L version for low temperatures from 85°C to 120°C, such as the ATM-500L
M version for medium temperatures from 120°C to 220°C, such as the ATM-500M
H version for high temperatures from 260°C to 330°C, such as the ATM-500H
The medium and high temperature ranges are the best solutions for industrial installations

ORC module
Parameters Unit
ATM500 ATM1000 ATM2000 ATM5000
Gross electrical production (with nominal heat values), up to kWe 514 1026 2050 5121
Electrical Power

Net electrical production (with nominal heat values), up to kWe 500 1000 2000 5000
Self comsumption % 3% 3% 2% 2%
Voltage - frequency V - Hz «440V - 50Hz «3.3kV to 13.8kV - 50Hz «3.3kV to 13.8kV - 50Hz «3.3kV to 13.8kV - 50Hz
H range - High temperature range - 260°C to 330°C

480V - 60Hz» 3.3kV to 13.8kV - 60Hz» 3.3kV to 13.8kV - 60Hz» 3.3kV to 13.8kV - 60Hz»
Electrical connections - 3 phases + neutral 3 phases + neutral 3 phases + neutral 3 phases + neutral
Electrical efficiency % 20,27% 21,66% 22,21% 23,04%
Cogeneration efficiency % 94% 94% 94% 94%
Thermal power requested for the hot circuit (to get nominal power production) kWth 2467 4618 9004 21697
Phycical Information Fluid Cold Circuit Hot Circuit

Inlet temperature on the hot circuit (to get nominal power production) °C 310 310 310 310
Outlet temperature on the hot circuit (back to the exchanger) °C 210 210 210 210
Flow rate of therminol (with nominal heat values) kg/s 10,5 19,7 38,5 92,7
Thermal power available on the cold circuit kWth 1910 3504 6778 16131
Inlet temperature on the cold circuit (to get nominal power production) °C 35 35 35 35
Outlet temperature on the cold circuit (to get nominal power production) °C 25 25 25 25
Flow rate of water (with nominal heat values) kg/s 45,7 83,8 162,1 385,9
Organic fluid - Toluene Toluene Toluene Toluene
Quantity of organic fluid in the cycle t 3,4 7,1 14,7 39,6
ORC hot circuit flanges - DN100 DN150 DN200 DN300
ORC cold circuit flanges - DN200 DN250 DN350 DN500
ORC dimensions (HxWxD) mm 5182 x 6058 x 2438 5182 x 12116 x 2438 5182 x 18174 x 2438 «5182 x 12116 x 2438
5182 x 24232 x 4876»
ORC weight t 46 52 98 156
Coolers dimensions (HxWxD mm 6000 x 11000 x 4800 6000 x 11000 x 7200 6000 x 11000 x 14400 6000 x 11000 x 36000
Coolers weight t 10 15 30 75

Gross electrical production (with nominal heat values), up to kWe 516 1083 2059 5140
Electrical Power

Net electrical production (with nominal heat values), up to kWe 500 1052 2000 5000
Self comsumption % 3% 3% 3% 3%
Voltage - frequency V - Hz «440V - 50Hz «3.3kV to 13.8kV - 50Hz «3.3kV to 13.8kV - 50Hz «3.3kV to 13.8kV - 50Hz
M range - Mid temperature range - 120°C to 220°C

480V - 60Hz» 3.3kV to 13.8kV - 60Hz» 3.3kV to 13.8kV - 60Hz» 3.3kV to 13.8kV - 60Hz»
Electrical connections - 3 phases + neutral 3 phases + neutral 3 phases + neutral 3 phases + neutral
Electrical efficiency % 12,04% 12,86% 13,00% 13,68%
Cogeneration efficiency % 94% 94% 94% 94%
Thermal power requested for the hot circuit (to get nominal power production) kWth 4152 8177 15390 36555
Phycical Information Fluid Cold Circuit Hot Circuit

Inlet temperature on the hot circuit (to get nominal power production) °C 170 170 170 170
Outlet temperature on the hot circuit (back to the exchanger) °C 120 120 120 120
Flow rate of therminol (with nominal heat values) kg/s 19,4 38,1 71,8 170,5
Thermal power available on the cold circuit kWth 3594 7005 13162 30985
Inlet temperature on the cold circuit (to get nominal power production) °C 35 35 35 35
Outlet temperature on the cold circuit (to get nominal power production) °C 25 25 25 25
Flow rate of water (with nominal heat values) kg/s 86,0 167,6 314,9 741,2
Organic fluid - Cyclopentane Cyclopentane Cyclopentane Cyclopentane
Quantity of organic fluid in the cycle t 5,2 10,7 19,4 50,3
ORC hot circuit flanges - DN125 DN200 DN300 DN400
ORC cold circuit flanges - DN250 DN350 DN500 DN700
ORC dimensions (HxWxD) mm 5182 x 12116 x 2438 5182 x 18174 x 2438 5182 x 24232 x 2438 «5182 x 12116 x 2438
5182 x 24232 x 4876»
ORC weight t 52 98 104 156
Coolers dimensions (HxWxD mm 6000 x 11000 x 9600 6000 x 11000 x 16800 6000 x 11000 x 33600 6000 x 11000 x 76800
Coolers weight t 20 35 90 160

This chart shows water cooled solutions. We also propose direct condensed solutions (when the coolers are directly condensing the
working fluid). We strongly recommend direct condensed solutions for the L range. Contact us for further information.
Industrial
installations
A wide range of financing solutions
If there is no will or capacity to invest
in an ORC solution, AQYLON offers
a fully financed solution where all
costs and risks associated with
our ORC modules are assumed by
external investors. In exchange, the
client provides AQYLON with a Power
Purchase Agreement (PPA).
The client agrees to purchase electricity
produced by AQYLON’s ORC modules
at a price that is 5 – 30% below the plant
electricity price or plant generation cost.
At the end of the PPA period,
the client can renew the PPA
or purchase AQYLON’s ORC modules
at a greatly reduced price.
Our Project Financing Model: There are three possibilities at the
•C
 reation of a Special Purpose Vehicle end of a 7-10 year PPA contract:
(SPV) that owns the solution 1) T
 here is no contract renewal: The SPV
that owns the project has 6 months to
•S
 ale of electricity or heat at an offtake
take back its equipment.
price guaranteed for the long term
•A
 ny performance risks are carried by 2) The PPA is renewed: New electricity
the SPV pricing and conditions will be
determined for the renewal period.
• No impact on the balance sheet of the
The minimum contract renewal
client (“Zero Capex/Opex”)
period is 5 years.
•P
 artitioning of the added value between
3) Buyback option: The customer can
the client and the investors
purchase the ORC equipment at
• This arrangement allows projects with a greatly reduced price. It is also
longer payback times to be financed possible to acquire the ORC solution
before the end of the PPA.
If a power plant can provide AQYLON with a hot exhaust stream, we can
produce electricity and sell it to the plant at preferential pricing.
AQYLON
Design BANKS
Implementation Financing
Contract
Sale of products
Debt financing
Sale of maintenance SPV
INSTITUTIONS
AQYLON CLIENT
OTHER INVESTORS
10% - 15% 10% - 15%
70% - 80%
SPV investors take the risks -- Buy equipment through equity + take OPEX in charge -- Share benefits
Buys electricity at lower price than Buys heat
from grid (PPA) Deconsolidated contract
CUSTOMER
“ZERO CAPEX/ OPEX”
solution
Industrial
installations

For more information,

please contact our customer support center

Phone: + 33 (0) 1 42 57 41 53
E-mail: contact@aqylon.com
http://www.aqylon.com/

AQYLON designs, manufactures and installs complete ORC solutions (Organic Rankine Cycle) for the production of electricity
from high temperature heat sources, at a competitive price. AQYLON proposes 4 standard ORC sizes: 500 to 5000kWe. Targeted
applications include recovery of waste heat from engines, recovery of industrial waste heat, and biomass power plants. AQYLON also
proposes custom-made ORC solutions for different ORC sizes to address wide temperature ranges, starting at 90°C, for applications
such as geothermal and solar thermal sources.

AQYLON offers two business models. Customers may invest through the usual product purchasing process. For customers not
willing to invest, we have a “ZERO CAPEX/ OPEX” option with turnkey solutions fully financed with the sale of the produced
electricity, at a lower price than the grid (PPA).

All product descriptions, technical specifications and representations may change without prior notice. The information contained in this document includes general
descriptions of some technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.
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