UNITED CEMENTS PVT. LTD. DOC NO.

UCPL-ME-SOP-020
DHUNIBESHI-9,NAUBISE, DHADING, NEPAL ISSUE NO.:01
INTEGRATED MANAGEMENT SYSTEM ISSUE DATE: 1st NOV. 2018
STANDARD OPERATING PROCEDURE REVISION NO: 00
MECHANICAL DEPARTMENT REVISION DATE:
TITLE:REMOVAL OF CONVEYOR BELT WITH PAGE 1 OF 2
NEW BELT

To facilitate Safe working procedure for Replacement of the Conveyor

Purpose
Belt
Scope Applicable in complete plant area

HOD -Head of Department

SI - Section In-charge
Abbreviations
LC - Line Clear (Power Cut-off)
SE/C - Shift Engineer/Coordinator
Respective Area In charge (Mech.) is responsible for operation of this
procedure.
Responsibility
HOD (mechanical) is responsible for providing the safety equipment
required during the designated work.

1.Operation
 Lift the take up drum chain block of required capacity is to be
installed.
 Lift the take up drum to make sufficient looseness of the
conveyor belt to carry out the splicing work.
 Lock the chain block to arrest position of the take up Drum.
 Cut the old belt and remove it away from the working area.
 Tie up the new belt and roll it to position.
 Position both end of the belt and tie up with Clamps.
 Remove the toughing idlers to perform the work.
 All the persons engaged in the work should use the PPE’s ..
Procedure  Remove the damaged portion of the belt by cutting with sharp
knife with safety precaution.
 Cutting of belt is done in 3-4 rounds to avoid heavy load on
the knife and its breakage on this account.
 The splices holding tool should have proper gripping to avoid
slippage.
 The person engaged in pulling the splices should take proper
care to avoid slippage.
 After splicing the grinding is to be done to properly so that
jointing should be perfect.
 Apply the jointing compound after checking it expiry date .
 Hammer the joint and roll the roller to remove the traces of air
between the joint.

PREPARED BY: APPROVED BY:

DATE: DATE:
 UNITED CEMENTS PVT. LTD. DOC NO. UCPL-ME-SOP-020
DHUNIBESHI-9,NAUBISE, DHADING, NEPAL ISSUE NO.:01
INTEGRATED MANAGEMENT SYSTEM ISSUE DATE: 1st NOV. 2018
STANDARD OPERATING PROCEDURE REVISION NO: 00
MECHANICAL DEPARTMENT REVISION DATE:
TITLE:REMOVAL OF CONVEYOR BELT WITH PAGE 2 OF 2
NEW BELT

 Place plate / ply board on joint and place heavy material for
bonding.
 After curing time as recommended by the supplier of jointing
compound remove all the clamps,
 Release the take up pulley and remove the chain blocks.
 Replace the toughing idlers in position and after checking of
the complete circuit clearance for the operation may be given.

2.Data & Record

 Maintenance Register.

PREPARED BY: APPROVED BY:

DATE: DATE: