FORMING MACROSCOPIC

to CHS or FRACTURE MICROSCOPIC HARDNESS

PLATES\SECTIONS TUBULAR TENSILE TEST CHARPY\Impact BEND TEST CTOD\IZOD TOUGHNESS EXAMINATION SURVEY HOT CRACK COLD CRACK

ASTM A131 ASTM A370

BSEN10113-1-
General Delivery condition- Hot
rolled product weldable fine grain
structural steel BSEN10113-2
Normalised rolled steel

BSEN10113-3- TMCP
EN1011
BSEN10025 BSEN875 -on welds
Part1 specimen location,
Part 2-Non alloy structural
steel, Part3-Fine grain Notch orientation &
structural steel examination
(normalized/normalised rolled) ENISO377- Requirements ISO 9016 ISO17642-1
part4-Fine grain structural preparation ENISO2566- ISO17642-2
steels (Thermo mechanically rolled), 1 conversion table ISO 148-1 ISO17642-3
Part 5- BSENISO9018 ISO Hard phases in
Weathering steel, (Cruciform\lapped) 148-2 te weld
Part6-Quenched & Tempered ISO4136-Transverse ISO 148-3 preferabley
BSEN895- Transverse on Martensite.
EN 10225 - weld ISO 6892 ISO9015-1 Tensions,
Weldable structural steel for fixed BSEN876-Longitudinal
Material & Codes for offshore offshore platform BSEN10164 - Z ISO7500-1 BSEN10045-1 ISO9017 BSEN1321 on ISO9015-2 Hydrogen
structure (ONLY) - Fixed platform, steelProduct with imporved BSEN10002-1-Ambient ASTM E23 BSEN 910- on BS7448-1 weld ISO6507-1 solved in the
CAISSON, FLARE, LEGS, SPUDCAN, deformation properties Temp. (Below 6mm Impact weld BS7448-2 BSEN1320 ISO17639 ISO ISO6507-4 ISO17641-1 weld metal.
HULL, TURRET, BARGE, MANIFOLD perpendicular to the surface of the BSEN10002-5@Elevated Not required- for 6mm BS7448-3 ISO15653 TR16060 BSEN1043-1 ISO17641-2 Self restraint
COLUMN, TOPSIDE MODULES……. product technical delivery condition Temp. required) ISO5173 BS7448-4 ISO12135 ENISO643- Micro BSEN1043-2 ISO17641-3 test

Steel & steel products- inspection

documents or Metallic product-
Types of inspection documents
MILL TEST Requirements
Manufacturing Process
Qualification of WELDING
WPQR - PTC\PTP
WPQR check list- RT,UT,MT,DT,MTC, Consumable, welder - certificates, RT, UT inspector certificate, calibration ceritificate of welding m/c, clamp meter,IR thermometer
Pwps\Wps
Qualification of WELDERS
ISO 10474/BS EN 10204
Tensile, Hardness, Impact test, Deep Etch test, Drop weight test, Thro thk according to EN10164 Z35, UT-EN10160S1, Tolerance: surface EN10163-B3, THK EN10029B, Length width EN10029, Flatness EN10029 T5L
Vacuum degassed, Fully killed, Fine grain treated
Consumables, Parent materials, welding procedures
ISO 3834-2/ISO14731
ISO 15614-6 ISO15614-7
ISO14732\ASME SEC IX\ AWS
D1.1

EN287 \ISO9606 \ASME SEC IX or

Welders shall be qualified to a ANSI\ AWSD1.1\BSEN-287-1\288-
recognised standard 3

Welder qualfication Test record
Welding- Guidance for Metallic
materials GROUPING
Every 6 months Renewal by
Cordinator or employer. X ray or
UT or Fracture test reports (filed
with welder approval certificates)
ISO 15608

welder approval for fusion welding

- steel EN287-1
Welder & welding operators
qualifies ISO9606-1 ISO14732

Certification of welding operators NOT REQUIRED

Welders approval testing ISO 9606

Refer AWS D1.1 - Who passed

Tacker Qualificaion
Welding process
Gouger
Consumable Batch test
Production Test coupon
TKY (Tubular joints/Branch connection)
Forming Heat straightening
Fillet Break Test- all types of joint
(Butt\TKY) except CJP.(Shall make
6mm Max. size tack weld approx.
50mm Long. One test plate each
position thk. Greater than or
equal to 3mm. Acceptance U/c
1mm cracks, overlap, No porosity-
Not accepted
ISO 4063

DT for MTC, Welded Test coupon,

PQR,WPQ,PTC,Batch test
Welding Calibration ISO 17662
Consumable wire electrode ISO 14341
Welding symbols EN22553/ISO2553/AWS A2.1
Weld joint preparation (Top Bevel
& Bottom bevel) ISO9692

Welds,working position-Definition
angles of slope rotation ISO 857
Welding\brazing\Soldering
Procerure ISO857\SECIX
Arc welding joint in steels ENISO5817
Welding - Recommendations EN 1011
Dimension ISO2768- Course series
Surface roughness ISO1302

Form & Position Tolerance
Surface condition
Soundness of weld for DT
VISUAL
NDT personal qualification &
certification of personnel
NDT welds General rules
NDT acceptance level
UT (Internal soundness)
UT - Sensitivity range setting
UT acceptance
UT H beams with parallel flange &
IPE
UT - Steel Bars (internal defect)
UT - Complaints
UT flat product greater than 6mm EN 10160
RT
MT
PT
Eddy current/ACFM
UT TKY (personnel qualification)
UT periodic check
UT screen height linearity &
amplitude linearity
UT time base, probe angle &
primary gain
UT operator
RT operator
ISO1660
ISO 1661
EN10163
ISO 10042 Level b ENISO 5817
quality Level B
ISO 8501
EN ISO 9712 ISO9712 EN473
ASNT-SNT-TC-1A
ISO 17635 ENISO17635 EN1330
ASTM E1316
ENISO 11666
EN10160 ENISO5817
ENISO17635 ISO11666 ISO5817
ENISO 23279 ENISO17640 ASTM
A609 ASTM 388 EN12668
ENISO 16811
ISO 11666
EN 10360
EN 10308
EN10021
ISO 10675 Level 1&2 ENISO 17635
EN1435 ISO17636 EN444 EN462
EN584 EN970 ISO11699 ISO5580
EN14096-1
EN ISO 5717 Level b Quality
Levelc ENISO 23278 ENISO17638
ENISO 9934-1 ENISO 3059
EN ISO 5717 Level b Quality Level
C ENISO23277 EN1289
ENISO3059 EN571 EN956 ENISO
12706 ISO 3452-1 ENISO23278
EN 1711 ENISO 15548 ENISO
15549 ASNT STN TC 1A-2016
ISO9712
EN12668-1-2-3
EN12668-1-2-3 Every 3months
EVERY 4 hrs intervals
PCN 3.8/ISO9712
MT operator ISO9712/PCN
PT Operator ISO9712/PCN
under water probe operator Qualification not required
Pigging
Boroscopic
Brittle sudden load (Rough & Flat)
Ductile Over load (appearance- Elongate/Rough and torn)
Fatigue cyclic load- service Failure (appearance- Smooth always perpendicular to applied stress)- improved fatigue performance of weld, structure by grinding, degradation of the material caused by cyclic loading

Group number ISO/TR 15609,AWSD1.1,ASME SEC IX, EN10225, EN10025

Group I- 40 Ksi (280Mpa or less CE=0.40%
Group II- 40 ~ 52 Ksi (280Mpa ~ 360 Mpa) CE=0.45% low hydrogen process
Group III- 52 ~ 75 Ksi (360 Mpa ~ 515 Mpa)
Group IV & V- 75~100 Ksi (Yield 360 Mpa ~ 515 Mpa) Higher strength extreme care should be exercised with regard to hydrogen cracking (HIC) 96 Hrs

24HRS
48HRS Yield strength Min. of 420 N/mm2 perform NDT after 48hrs
96HRS HIC

Plannar 2 Dimension (Height to width ratio above 6 is called plannar defects)

Non planar 3 Dimensions & Mesurable

SAE\AISI Designation TYPE

1xxx Carbon steel
2xxx Nickel steel
3xxx Nickel chromium
4xxx Molybdenum
5xxx Chromium
6xxx Chromium-Vanadium
7xxx Tungsten steels
8xxx Nickel-Chromium-Vanadium
9xxx Silicon-Manganese steel

Britille fracture are sought avoided, Brittle fracture may occur under a combination of:
Presence of sharp defects such as cracks
High tensile stress in direction normal to planar defects
Material with low fracture toughness

Cryogenic -196 Degree C

Elevated Temp. 100 Degree C above ( Heated Liquids such as mineral, silicone oils, circulating air oven
Ambient Temp. - Room Temperature

HSLA TYPES
Weathering steel ASTM A588
Micro alloy ferritic pearlitic steel c< equal to 0.010%, Ti 0.01%, ASTM A710, API X65,X70 eg: Crank shaft, Piston
Dual phase HSLA steels C 0.15% to 0.20% , ASTM A694 F65, ASME P22, P91, Structural S690Q
Heat Treatalbe low alloy steels C 0.25% to 0.50% QT, AISI 4130,4340,8630- Hardness 23HRC
Low carbon Bainitic steel (Acicular Ferrite) ASTM A723 C 0.05%
Ferritic cryogenic HSLA steels -169 Deg C Structures is 80% Ferritic, 20% Austenite addition Ni about 3-9% Eg: LNG Storage Tank ASME P11B

CORROSION RATES OF STEEL in offshore service

Environment Zone Corrosion rate (mm/Year)

Buried in soil 0.1

Under water Zone (UZ) 0.2
Intermediate Zone (IZ) 0.25
Splash Zone (SZ) 0.4

AIR GAP
SPLASH ZONE
SUBMERGED ZONE
INTERNAL ZONE
CATHODIC PROTECTION (GALVANIC ANODE)

NODE : of the elements are not co-planar, results may be erratic and very sensitive to changes in mesh

WPQR CHECK LIST

Note:
Hard copies required on site: WPQP , Welding Parameters Record Sheet , Mill Test Certificate , Consumable Certificate , WPS (for PTP only) .
Tools and equipment required on site: Stopwatch , Clamp-meter , IR thermometer , Gas flow gauge , Grinder , Chipping Hammer , Heating torch .

SAMPLE FORMAT:

Material Test Report

SA240 SA649 A 193/ A 193 A 194/ A
and Certification SA516 SA20
SA480
SA106 SA530 SA312 A999 SA105 SA182
SA788 M-01b 194 M-03
(Check List)
Manufacturarer's Name ( Symbol) Y Y Y Y Y Y Y Y Y
Material Type, Grade, Class Y Y Y Y Y Y Y Y Y
Nominal Size, Service Rating Y Y Y Y Y Y Y Y Y
Specification with year & Date Y Y Y Y Y Y Y Y Y
Heat No. Y (Y) Y Y Y Y Y Y Y
Plate / Forging Identifier Y (Y) Y
Heat Analysis Y Y Y Y Y Y Y
Product Analysis (if Specified) Y Y Y Y Y
Unspecified elements Y
Grain size / Fine austenitic grain S (H) Y
Tensile Properties Y Y Y Y Y Y Y Y Y
Orignal Gage Length Y
Width in the Gage length Y Y
Bend / Flattening Test Y Y
Heat Treatment Y Y Y Y Y Y
HT Temperature & Time Y Y Y
Hardness Test Results Y Y Y
Hydrostatic test Pressure Y Y
NDE Method (Practice) Y Y Y
Impact Test results Incl. Size Y Y PO #
Others S.M.P (finish) Y Y Y
Explanation for the letter added to
specification no.marked on the Y Y Y Y
material
Macro Etching (to be conformed) Y Y
tness EN10029 T5L