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In-situ floorings —
Part 4: Code of practice for terrazzo
wearing surfaces
Licensed Copy: Giorgio Cavalieri, ALSTOM, 16-Mar-01, Uncontrolled Copy. © BSI
UDC 693.73:692.53
BS 8204-4:1993
Contents
Page
Committees responsible Inside front cover
Foreword iii
1 Scope 1
2 Normative references 1
3 Definitions 1
4 Exchange of information and time schedule 1
4.1 General 1
4.2 Exchange of information 1
Licensed Copy: Giorgio Cavalieri, ALSTOM, 16-Mar-01, Uncontrolled Copy. © BSI
© BSI 02-1999 i
BS 8204-4:1993
Page
8 Inspection and testing of flooring 8
9 Cleaning and maintenance 9
Annex A (normative) Method for the assessment of levels and
surface regularity 10
Annex B (normative) Determination of slip resistance value (SRV) 10
Figure A.1 — Slip gauges for checking surface regularity 10
ii © BSI 02-1999
BS 8204-4:1993
Foreword
This Part of BS 8204 has been prepared under the direction of Technical
Committee B/544 Plastering, rendering, dry lining, screeds and in-situ flooring.
It gives recommendations for terrazzo floorings laid in-situ on a cement and sand
screed applied to a concrete slab and finished by grinding and polishing the
surface. Annex A and Annex B give relevant test methods.
If terrazzo flooring is laid well and ground to a fine grit finish, it provides a hard,
durable surface which is easy to clean and not inherently slippery. In addition, it
is mainly unaffected by water.
BS 8204-4 is one of a series dealing with in-situ floorings; the other Parts of
BS 8204 are as follows.
Licensed Copy: Giorgio Cavalieri, ALSTOM, 16-Mar-01, Uncontrolled Copy. © BSI
— Part 1:1987, Code of practice for concrete bases and screeds to receive in-situ
floorings.
— Part 2:1987, Code of practice for concrete wearing surfaces.
— Part 3:1993, Code of practice for polymer modified cementitious wearing
surfaces.
— Part 51): Code of practice for mastic asphalt underlays and wearing surfaces.
An additional Part of BS 8204 dealing with cold-setting resin wearing surfaces is
to be prepared.
BS 8204-4 supersedes section 3 of CP 204-2:1970, which will be withdrawn
when BS 8204-5 is published.
As a code of practice, this British Standard takes the form of guidance and
recommendations. It should not be quoted as if it were a specification and
particular care should be taken to ensure that claims of compliance are not
misleading.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i to iv,
pages 1 to 14, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
1)
In preparation.
blank
iv
BS 8204-4:1993
publications. These normative references are cited The designer should provide in good time all
at the appropriate points in the text and the relevant information to those responsible for laying
publications are listed on the inside back cover. the flooring and to others whose work could be
Subsequent amendments to, or revisions of, any of affected, including whichever of the following are
these publications apply to this Part of BS 8204 only applicable:
when incorporated in it by updating or revision. a) description, situation and address of site and
means of access;
3 Definitions
b) those conditions of contract which could
For the purposes of this Part of BS 8204, the practically affect this particular work;
definitions given in BS 6100-6.1:1984, c) location and area of flooring to be laid;
BS 6100-6.2:1986, BS 6100-6.3:1984 and
BS 6100-6.4:1986 apply, together with the d) age and nature of the base, including
following. information about the previous use of the floor
which could impair adhesion, and any
3.1 preparatory treatment required;
floor base
e) specification including mix proportions of
material that supports a screed or flooring flooring to be laid;
3.2 f) thickness of floor and flooring;
flooring g) finished floor level, surface regularity falls and
uppermost fixed layer of a floor that is designed to maximum permissible departure from datum;
provide a wearing surface h) class of surface regularity of base
3.3 (see BS 8204-1:1987);
screed i) type of damp-proofing and insulation;
layer of well-compacted material, commonly a j) type (bonded or unbonded) and thickness of new
mixture of cement and sand, applied in-situ to a screed;
base at the appropriate thickness, suitably finished k) any work consequent upon services passing
to receive the flooring to be applied and to enable the through the floor;
flooring to be laid to a designated level
l) treatment of joints;
3.4
m) treatment of channels;
terrazzo
n) treatment of skirtings;
mixture of marble or other natural stone aggregates
with Portland cement, incorporating colouring o) treatment of junctions with adjacent floor and
pigments where required, which is ground after floorings;
setting to expose the aggregate and provide a p) type of finish of base;
smooth hard-wearing finish q) any special requirements related to underfloor
heating;
4 Exchange of information and time
r) minimum intervals between stages of work and
schedule the application of heat in the building;
NOTE This clause deals with the exchange of information and s) date for the completion of the base to receive
time schedule for the whole floor, including bases and screeds.
the terrazzo;
t) dates for the start and completion of various
sections of the floor;
u) details of any conformity testing required.
© BSI 02-1999 1
BS 8204-4:1993
2 © BSI 02-1999
BS 8204-4:1993
© BSI 02-1999 3
BS 8204-4:1993
Where terrazzo has to be laid in such 6.9 Tolerances on level and surface regularity
unfavourable conditions, care should be taken to 6.9.1 General
ensure that the surface of the screed does not
rapidly absorb water from the terrazzo. In Flatness or surface regularity is a measure of the
addition, immediately after the normal rolling deviations from a parallel plane over a large area of
and trowelling the terrazzo should be covered the floor, as well as over small local areas. Some
with waterproof sheeting in order to retain the variations in surface level can be allowed without
moisture and prevent rapid drying. The sheeting detriment to the satisfactory use of the floor.
should be left undisturbed for at least 24 h. 6.9.2 Departure from datum
4 © BSI 02-1999
BS 8204-4:1993
types of flooring, and centrally over supporting 7.3.2.1 Roughening of the base
beams and walls of suspended structural floors. In the case of in-situ slabs or precast units, where a
high degree of bond is required, the laitance on the
7 Work on site base should be entirely removed, by suitable
7.1 Workmanship mechanized techniques, preferably by contained
shot blasting equipment to expose cleanly the coarse
Care should be taken to ensure good workmanship aggregate. All loose debris and dirt should be
and efficient supervision. Trained operatives should removed, preferably by vacuum equipment.
be employed.
Where the base is a concrete layer over precast
7.2 Protection against the weather concrete units it should be prepared as above except
7.2.1 Cold weather that, if the layer is thin (below 100 mm) and
If mixing and laying are to proceed in cold weather, roughening by heavy mechanical scabbling is likely
measures should be taken to ensure that stored to damage it or the precast layer below,
consideration should be given to the use of shot
aggregates and cement are maintained at
blasting equipment.
temperatures above freezing. Laying should only
take place when the temperature is above 5 °C, can These operations should be delayed until shortly
be maintained above 5 °C and is unlikely to drop before the screed is laid to prevent contamination or
below this figure for 48 h after laying. Freshly laid accumulation of dirt.
screeds and terrazzo flooring should be protected by 7.3.2.2 Bonding treatment
means of tarpaulins or sheeting lapped and
The base concrete should be kept wet for several
supported clear of the surface on a temporary
hours before the screed is to be laid, e.g. overnight,
framework in such a manner that the wind cannot
any excess water being brushed off before grouting.
blow underneath. Unless adequate precautions can
Within a period of 30 min before the screed is to be
be taken it would be preferable to delay operations
laid (less in hot weather), a thin layer of neat cement
until the arrival of warmer weather.
grout of creamy consistency should be brushed into
7.2.2 Hot or drying weather the surface of the base concrete. It is essential that
In hot or drying weather care should be taken that the screed is compacted on to the base while the
the screed or terrazzo mix does not stiffen or dry out grout is still wet.
to an extent that prevents thorough compaction. A proprietary bonding agent may be used or a
After compaction and finishing, the surface should proprietary bonding admixture may be added to the
not be allowed to dry out quickly, and this may be grout in accordance with the manufacturer’s
achieved by protection with plastics sheeting or instructions. In these cases the appropriate
other suitable means. In addition, where the screeds procedure of 7.3.2.1 should still be carried out.
and terrazzo flooring are laid in the open or 7.3.3 Unbonded screeds
otherwise exposed to direct sunlight, their surface
should be protected from the sun to reduce the risk Where an unbonded screed is to be constructed
of thermal cracking. Similarly, these precautions either on a new floor or on an old one being
should be observed where winds or draughts could renovated, the base should be sufficiently clean and
affect the surface of the screeds and terrazzo smooth to receive any separating material specified.
flooring by causing rapid drying and consequent Before the screed is laid the reasons for any cracking
cracking or crazing. or hollowness of the existing base should be
diagnosed and appropriate remedial treatment
7.2.3 Wet weather carried out. Cracks and loose or hollow portions
If no protection is provided by the structure, freshly should be cut out and made good.
laid screeds and terrazzo flooring should be covered
to prevent damage to the surface by rain.
© BSI 02-1999 5
BS 8204-4:1993
7.4 Screed mix NOTE Experience has shown that most efficient pumping will
be achieved when well-graded sand with not less than 15 %
7.4.1 Mix proportions passing a 300 4m sieve is used. It is often difficult to pump
satisfactorily mixes richer than 1 : 4 at water contents suitable
For both bonded and unbonded screeds the mix for screeds.
proportions, by mass, should be within the following
ranges: 7.6 Laying the screed
a) Cement: sand screeds Screeds should always be laid by the terrazzo layer.
Cement: sand, 1 : 45 + 0.5 Narrow strips of screed material, laid and
– 1.0 thoroughly compacted to finished level, should be
b) Fine concrete screeds used to establish the level of the screed. The screed
6 © BSI 02-1999
BS 8204-4:1993
The quantity of water used should be kept to the 7.12 Surfaces other than floors
minimum necessary to ensure thorough compaction. A cement/water slurry should be well brushed into
The lowest effective water content will minimize the surface of the backing mix. The terrazzo mix
drying shrinkage. Increasing the water content of a should then be immediately applied by trowel to the
mix will increase the drying shrinkage of terrazzo required thickness and line, and subsequently
flooring, increasing the risk of cracking. compacted and trowelled to the required finish.
The mix proportions for stairs and strings should be
7.13 Curing the terrazzo flooring
similar to those for the adjacent flooring. The
proportion of cement to aggregate may be increased Curing involves keeping the terrazzo damp for as
to 2 : 3 by volume for thin sections. long as necessary and is usually carried out by
Licensed Copy: Giorgio Cavalieri, ALSTOM, 16-Mar-01, Uncontrolled Copy. © BSI
© BSI 02-1999 7
BS 8204-4:1993
h) mix proportions and mixing of the terrazzo Tests to check the adhesion of a flooring to its base
(see 7.9 and 7.10); should be made as late as possible in a construction
programme when the maximum effect of drying
i) compaction of the terrazzo flooring (see 7.11); shrinkage has taken place. Account should be taken
j) surface texture and finish (see 7.14); of the time required for replacement of a section of
k) levels and surface regularity (see 6.9). flooring, if any, to be laid within the construction
programme.
NOTE 3 However good the preparation of the base, there is no
guarantee that adhesion will always be complete. The best
workmanship will reduce loss of adhesion to a minimum.
8 © BSI 02-1999
BS 8204-4:1993
Loss of adhesion does not necessarily mean that the 9 Cleaning and maintenance
flooring is unsatisfactory. Loss of adhesion is
Terrazzo can usually be cleaned effectively by
unsatisfactory when it is accompanied by visible or
washing or scrubbing with warm water and a
measurable lifting of the edges of bays or at cracks,
neutral sulphate-free detergent suitable for
to the extent that the flooring could deflect and
break under the loads imposed in use. cleaning terrazzo. Greasy deposits can be removed
Those areas of flooring that are considered by detergent incorporating an organic solvent or an
alkaline detergent (pH > 9), but these should be
unsatisfactory should be treated by one of the
used only occasionally and never for regular
following methods:
cleaning. The occasional use of mild abrasive
a) made good by injecting the hollow areas with a
Licensed Copy: Giorgio Cavalieri, ALSTOM, 16-Mar-01, Uncontrolled Copy. © BSI
© BSI 02-1999 9
BS 8204-4:1993
10 © BSI 02-1999
BS 8204-4:1993
B.2.1.2 The tester shall have the following features. e) A pointer balanced about the axis of
a) A spring-loaded rubber slider of the mass, size suspension, indicating the position of the
and shape specified in B.2.1.3 to B.2.1.6. It shall pendulum arm throughout its forward swing and
be mounted on the end of a pendulum arm so that moving over the circular scale. The mass of the
the sliding edge is approximately 510 mm from pointer shall be not more than 85 g. The friction
the axis of suspension. in the pointer mechanism shall be adjustable so
that, with the pendulum arm swinging freely
b) Means for setting the column of the instrument
from a horizontal position, the outward tip of a
vertical.
nominal 300 mm long pointer can be brought to
c) Means for raising and lowering the axis of rest on the forward swing of the arm at a
Licensed Copy: Giorgio Cavalieri, ALSTOM, 16-Mar-01, Uncontrolled Copy. © BSI
suspension of the pendulum so that the slider point 10 mm below the horizontal.
can:
f) A main scale as detailed in TRL drawings for a
1) swing clear of the surface of the floor; and sliding length of 126 mm.
2) be set to slide over a fixed length of flat B.2.1.3 The mass of the swinging arm, including the
surface of (126.0 ± 1.0) mm, as near as is slider, shall be (1.50 ± 0.03) kg. The centre of
visually possible. gravity shall lie on the axis of the arm at a distance
d) Means of holding and releasing the pendulum of (410 ± 5) mm from the centre of suspension.
arm so that it falls freely from a horizontal
position.
© BSI 02-1999 11
BS 8204-4:1993
B.2.1.4 For wet floors the slider shall consist of a B.4.2 Level the base, using the spirit level and the
rubber pad the properties of which shall be as given three levelling screws on the base-frame. Raise the
in Table B.1. The pad shall be (76 ± 1.0) mm wide head so that the pendulum arm swings clear of the
and (25.4 ± 1.0) mm long (in the direction of swing) surface.
and (6.35 ± 0.50) mm thick. This shall be held on a NOTE Movement of the head of the friction tester, carrying the
rigid base with a central pivoting axis and combined swinging arm, graduated scale, pointer and release mechanism,
mass of slider and base shall be (20 ± 5) g. The slider is controlled by a rack and pinion on the rear of the vertical
column. After unclamping the locking knob at the rear of the
assembly shall be mounted on the end of the column, raise or lower the head as required by turning either of
swinging arm in such a way that, when the arm is at the vertical movement control knobs. When the required height
12 © BSI 02-1999
BS 8204-4:1993
0 10 20 30 40
Resilience (%) a 43 to 49 58 to 65 66 to 73 71 to 77 74 to 79
Hardness (IRHD)b 55 ± 5 55 ± 5 55 ± 5 55 ± 5 55 ± 5
a
Lüpke rebound test in accordance with BS 903-A8:1990.
b
International Rubber Hardness Degrees in accordance with BS 903-A26:1969.
B.5 Test procedure B.5.6 Calculate the slip resistance value as the
Licensed Copy: Giorgio Cavalieri, ALSTOM, 16-Mar-01, Uncontrolled Copy. © BSI
B.5.1 For wet tests, wet the slider and the surface to mean of the five recorded readings. Temperature
be tested over the whole area which will be in corrections for SRV readings using a soft rubber
contact with the slider with potable water slider are given in Table B.2.
at (20 ± 4) °C. Table B.2 — Temperature corrections for
For dry tests, unless conducting “as found” tests, SRV readings using soft rubber slider
thoroughly clean and dry the surface. Surface temperature Correction to SRV
NOTE If this test is carried out after the wet test, the action of °C
testing in the wet is normally sufficient to clean the surface and
it is only then necessary to thoroughly dry the surface before 8 to 11 –3
conducting the dry test. 12 to 15 –2
B.5.2 Bring the pointer round to its stop. Release 16 to 18 –1
the pendulum arm by pressing the release button 19 to 22 0
and catch it on the return swing before the slider 23 to 28 +1
strikes the test surface. Return the arm and pointer 29 to 35 +2
to the release position, keeping the slider clear of the
surface by means of the lifting handle. B.6 Test report
B.5.3 Repeat B.5.2, spreading water over the The test report shall include the following:
contact area with a brush between each swing. a) the number, date and reference of this British
B.5.4 Record five successive readings, provided they Standard, i.e. BS 8204-4:1993: Annex B;
do not differ by more than 3 units. If the range is b) location of the site and a drawing showing the
greater than this, repeat the test until a set of five position of the tests;
successive readings are within 3 units. c) a description of the flooring and its age;
When readings are above 75 this requirement can d) dry or wet test conditions;
be relaxed to within 6 units.
e) the slip resistance value at each position tested
B.5.5 Raise the head of the tester so that it swings and the mean of all results.
clear of the surface and check the free swing for zero
error.
© BSI 02-1999 13
Licensed Copy: Giorgio Cavalieri, ALSTOM, 16-Mar-01, Uncontrolled Copy. © BSI
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BS 8204-4:1993
Normative references
Other reference
[1] Hospital Technical Memorandum No. 2 Anti-static precautions: Flooring in Anaesthetizing Areas, 1977,
London: HMSO
© BSI 02-1999
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