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Slag Hauler
Sales Orders SE2007024
Serial Numbers 45P638
Parts Manual
Supplement
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ASSY ASSEMBLY
ASR AS REQUIRED
ACT ACTING
AUX AUXILIARY
BWD BACKWARD
BRKT BRACKET
CHRY CHRYSLER
DBL DOUBLE
DEG DEGREE
DES DESCRIPTION
DIA DIAMETER
FTG FITTING
FWD FORWARD
GRP GROUP
IN INCH
INST INSTALLATION
LG LONG
LH LEFT HAND
LOW LOWER
MAINT MAINTENANCE
MM MILLIMETER
MTG MOUNTING
NSS NOT SOLD SEPARATELY
O/S OVER SIZE
P/N PART NUMBER
QTY QUANTITY
REF REFERENCE
SECT SECTION
SGL SINGLE
S/N SERIAL NUMBER
STD STANDARD
STR STRAIGHT
UP UPPER
FW 025 H
SUFFIX
ITEM (IF APPLICABLE)
JN=JAM NUT F=FINE
LN=LOCK NUT H=HARDENED
NC=NUT (COARSE) W=WIDE
NF=NUT (FINE)
FW=FLAT WASHER
LW=LOCK WASHER
SIZE
INCHES
TENTHS
HUNDREDTHS
SIZE LENGTH
INCHES HUNDREDTHS
TENTHS TENTHS
HUNDREDTHS INCHES
TENS (DELETED IF FAS-
TENER IS LESS THAN 10" LG
Contents
1 CARRIER ARRANGEMENT
CARRIER ARRANGEMENT ................................................................... H52193-1
MAIN FRAME GROUP ....................................................................... H46203-1
GOOSENECK STRUCTURE ............................................................ H45004
DUMP FRAME GROUP ......................................................................... H46204
DUMP FRAME STRUCTURE ............................................................. H46213
WEAR STRIP INSTALLATION GROUP ............................................... H52964
LIFT FRAME GROUP ......................................................................... H43961-1
LIFT FRAME ACCESS COVER GROUP ............................................... H46277
HYDRAULIC CYLINDER MODULE ........................................................ H43666
INNER DUMP CYLINDER ................................................................... H43672
OUTER DUMP CYLINDER ................................................................. H46390
LIFT CYLINDER,JAW ......................................................................... H45608
PIN MODULE ........................................................................................ H43664
PIVOT PIN GROUP ............................................................................ H46233
INNER DUMP CYLINDER PIN GROUP .............................................. H47440
OUTER DUMP CYLINDER PIN GROUP ............................................. H45663
LIFT CYLINDER PIN GROUP ............................................................. H45817
WHEEL, HUB,SPINDLE & BRAKE INSTAL. GROUPS .... H52192-3 & H52192-4
WHEEL END ASSY'S .................................................. H04764-3 & H04764-4
BRAKE COOLING GROUP ................................................................ H52200-1
BRAKE BLEEDER INSTALLATION GROUP .......................................... H52963
HYDRAULIC PIPING GROUP, CARRIER ............................................. H46211-1
VALVE BLOCK MTG. GROUP ............................................................ H41879
QUICK DROP VALVE ASSEMBLY .................................................. H47840
CARRIER FENDER GROUP .................................................................. H41812
AIR/HYDRAULIC ACTUATOR MOUNTING GROUP ................................ H52201
AIR / HYDRAULIC ACTUATOR ASSY. ................................................ H04765
AIR TANK INSTALLATION GROUP ........................................................ H43724
HOSE GUARD INSTALLATION GROUP ................................................ H43035
SAFETY SLING GROUP ....................................................................... H43733
SAFETY SLING DEFLECTOR GROUP .................................................. H52345
Contents
PRIME MOVER ARRANGEMENT ....CONTINUED
RAISED DECK GROUP ......................................................................... H41780
PLATFORM GROUP .............................................................................. H41043
BUMPER WELDMENT, RISER MOUNT ................................................ H41774
PLATE ASSY. , MAIN POWER BOX ...................................................... H41816
HANDRAIL INSTALLATION GROUP, RH ................................................ H52666
STEP INSTALLATION, FENDER ............................................................ H41045
STEP BRACKET & HANDRAIL GROUP ................................................ H46296
FUEL TANK INSTALLATION GROUP ..................................................... H49283
FUEL LINES GROUP ............................................................................ H41904
TRANSMISSION GUARD GROUP ......................................................... H41900
AIR LINES GROUP ............................................................................. H43722-1
AIR CLEANER MODIFICATION & MOUNTING GROUP ......................... H41837
EXHAUST MODIFICATION & INSTALLATION GROUP ........................... H41825
MUFFLER SHIELD INSTALLATION ........................................................ H41838
THROTTLE CONTROL GROUP ............................................................. H41034
AIR/ELECTRONIC THROTTLE CONTROL .......................................... H04668
TRANSMISSION CONTROL BOX / FUSE PANEL ................................. H41817
RADIATOR FILL MODIFICATION GROUP .............................................. H41784
HYDRAULIC LINES GROUP, PRIME MOVER .................................... H43695-1
HYDRAULIC CONTROL LINES GROUP .............................................. H43694
HYDRAULIC CONTROL VALVE GROUP ............................................. H46366
HYDRAULIC CONTROL VALVE ASSEMBLY ...................................... H03294
HYDRAULIC SURGE TANK GROUP ................................................... H47927
QUICK DROP ACTUATION GROUP .................................................... H46219
EMERGENCY STEERING & POT LET DOWN GRP. ........................... H47710
EMERGENCY HYD. PUMP & MOTOR ASSY. ................................... H00525
EMERGENCY HYD. SYSTEM WIRING DIAGRAM ............................ H47931
HYDRAULIC TANK PROTECTION GROUP ............................................ H41836
LUBRICATION SYSTEM INSTALLATION GROUP .................................. H41880
LUBRICATION SYSTEM GROUP (LINCOLN) ..................................... H04667
LUBRICATION SYSTEM PUMP ................................................... H04667-01
FIRE SUPPRESSION GROUP .............................................................. H41044
DECAL & PLACARD GROUP ................................................................ H41856
FLUIDS & MISC. COMPONENTS GROUP ............................................ H41783
AIR HORN INSTALLATION GROUP ....................................................... H43928
STEERING GROUP, FRONT .................................................................. H41041
COLUMN, STEERING, MODIFIED ...................................................... H41853
COLUMN, TILT, TELESCOPING ....................................................... H04212
STEERING GROUP, REAR ................................................................... H41042
STEERING LINES GROUP .................................................................... H46569
VALVE, SOLENOID ............................................................................ H03195
FIRE EXTINGUISHER ASSY. CAB. ................................................... R03086-01
ARTICULATION & STEERING STOP GROUP ........................................ H41902
FAST FILL GROUP, LUBRICATION ........................................................ H49285
WINDSHIELD WASHER INSTALLATION GROUP ............................... H40277-2
BRAKE COOLING PUMP INSTALLATION GROUP ............................. H52355-1
MIRROR INSTALLATION GROUP .......................................................... H52222
ROYAL TRACTOR COMPANY, INC. vii
CARRIER ARRANGEMENT
REVISIONS
REF DESCRIPTION DATE
1 ITEM #10 WAS NC100 13 DEC 88
ITEM # 6 WAS NC088
ITEM # 9 WAS LW100
ITEM # 5 WAS FW088H
2 ADDED ITEM #12 20 DEC 89
3 ITEM # 4 WAS H088325B8 28 JULY 00
4 ADDED ITEM #13 15 SEPT 00
GOOSENECK STRUCTURE
H45004
PAGE 1 OF 1
NOTE: SEE PAGE 3 OF THIS GROUP TO DETERMINE WHICH BEARING PART NUMBER OF ITEM # 14 IS
INSTALLED ON EACH MACHINE.
REVISIONS
NOTE: THE ITEMS IN BOLD FACE ARE COMPONENTS OF SEAL KIT PART NUMBER H49215.
NOTE: THE ITEMS IN BOLD FACE ARE COMPONENTS OF SEAL KIT PART NUMBER H47175.
NOTES
1. TORQUE BOLTS TO 800+-100 FT/LBS WITH ROD FULLY EXTENDED.
2. SHIM AS REQUIRED WITH P/N H00511 FOR PACKING ADJUSTMENT
3. TORQUE NUT TO 1200 FT/LBS
CARRIER ARRANGEMENT
PIN GROUP
H43664
PAGE 1 OF 1
REVISIONS
REVISIONS
NOTE: ILLUSTRATIONS FOR THIS GROUP WERE NOT AVAILABLE AT THE TIME OF PRINTING.
NOTES: QTY.’S SHOWN ARE FOR QTY. 1 HUB/BRAKE WHEEL END ASSEMBLY
H04764-3 IS THE LH WHEEL END ASSY. AND H04764-4 IS THE RH WHEEL END
ASSY.
WHEEL END MOUNTING ADAPTER PLATES ITEM 26 ARE NOT SHOWN.
NOTE: QTY.’S SHOWN ARE FOR QTY. 1 HUB/BRAKE WHEEL END ASSEMBLY
NOTE: ILLUSTRATIONS FOR THIS GROUP WERE NOT AVAILABLE AT THE TIME OF PRINTING.
NOTES
1. ITEM #109 TO SHIP LOOSE IN BAG FASTEND TO THE STEERING WHEEL.
2. TUBE CLAMP IS PART OF OUTER DUMP CYLINDER. LOCATE & WELD DURING INSTALLATION.
H46211-1
PAGE 3 OF 5
HYDRAULIC PIPING, CARRIER
CARRIER ARRANGEMENT
HYDRAULIC PIPING, CARRIER
H46211-1
PAGE 4 OF 5
REVISIONS
REVISIONS
R0 11/00
CARRIER
SAFETY SLING DEFLECTOR GROUP
H52345
PAGE 1 OF 1
NOTICE
INCLUDED WITH THIS PARTS MANUAL SUPPLEMENT IS A CATERPILLAR 621G PARTS MANUAL ON COMPACT
DISC. SEVERAL CATERPILLAR COMPONENTS USED ON THE ROYAL S600P SLAG HAULER HAVE BEEN MODIFIED
TO SUIT THIS PARTICULAR MACHINE OR APPLICATION. THE INFORMATION FOUND IN THIS PRINTED SUPPLEMENT
SUPERSEDES THE INFORMATION FOUND IN THE CATERPILLAR ELECTRONIC PARTS MANUAL. LISTED BELOW
ARE CATERPILLAR 621G COMPONENTS OR GROUPS THAT WERE MODIFIED FOR USE ON THE S600P SLAG
HAULER. THE MAJORITY OF MODIFICATIONS MADE BY ROYAL INVOLVE THE CATERPILLAR 621G POWER UNIT
OR PRIME MOVER. IF THERE ARE ANY QUESTIONS CONCERNING THESE GROUPS OR COMPONENTS, PLEASE
CONTACT ROYAL SERVICE PARTS DEPARTMENT FOR ASSISTANCE.
CAB ASSEMBLY
REF. PART NO. DESCRIPTION QTY.
H43690
PAGE 1 OF 5
CAB ASSEMBLY
H43690
PAGE 2 OF 5
REVISIONS
CAB ASSEMBLY
H43690
PAGE 3 OF 5
CAB ASSEMBLY
H43690
PAGE 4 OF 5
CAB ASSEMBLY
H43690
PAGE 5 OF 5
REVISIONS
H4185 7-2
10
11
NOTE: GRAPHICS FOR THIS GROUP WERE NOT AVAILABLE AT THE TIME OF MANUAL
PRINTING
NOTE: Graphics for this group were not available at the time of printing.
NOTE: UNITS MANUFACTRURED PRIOR TO 2002 MAY BE EQUIPPED WITH THE “EAGLE” BRAND
ROOF MOUNTED AIR CONDITIONING & HEAT UNIT. USE THE GRAPHIC ON PAGES 2 AND 4
OF THIS GROUP TO DETERMINE WHICH UNIT IS INSTALLED PRIOR TO PLACING PARTS
ORDERS.
NOTE: The water shutoff valve to the heater core of the unit above P/N H04412 is not shown above
or on the graphic for this group.
NOTE: The AC/Heater Hose & Installation Kit P/N H04267 is not shown above or on the graphic for
this group.
16
15 3
5
1
14 7, 8, 9
10, 11
18 17
12, 13
NOTE: UNITS MANUFACTRURED AFTER 2002 MAY BE EQUIPPED WITH THE “JBAR” BRAND ROOF
MOUNTED AIR CONDITIONING & HEAT UNIT. USE THE GRAPHICS ON PAGES 2 & 4 OF THIS
GROUP TO DETERMINE WHICH UNIT IS INSTALLED PRIOR TO PLACING PARTS ORDERS.
NOTE: Illustrations for this group were not available at the time of printing.
R1 1/08 ROYAL TRACTOR COMPANY
PRIME MOVER ARRANGEMENT
NOTE: This plate relocates the Caterpillar 621 power unit electronic equipment. The plate installs on
the LH side of the power unit beneath the platform ladder. Installation illustrations were not available
at the time of publication.
AIR CLEANER
2
9
10
2 8
10 9 8 12
13
1 14
Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 H41837-1 PLATE, AIR CLEANER MOD 1
2 H41837-2 ALL THREAD 4
3 H41837-3 ANGLE, AIR CLEANER MNT MOD 1
4 H41837-4 AIR CLEANER ASSY., MOD.,CAT P/N 236-8846 1
6I-2507 ELEMENT,AIR CLEANER,PRIMARY, CATERPILLAR REF.
6I-2508 ELEMENT,AIR CLEANER,SECONDARY, CAT. REF.
5 FW050 FLATWASHER 12
6 LW050 LOCKWASHER 12
7 NC050 NUT 12
8 FW038 FLATWASHER 2
9 LW038 LOCKWASHER 2
10 H038100B8 BOLT 2
11 H031100B8 BOLT 1
12 FW031 FLATWASHER 1
13 LW031 LOCKWASHER 1
14 NC031 NUT 1
NOTE: THE AIR CLEANER ASSEMBLY IN THIS GROUP IS A MODIFIED CATERPILLAR AIR
CLEANER ASSEMBLY. THE FILTER ELEMENTS ARE UNMODIFIED CATERPILLAR
COMPONENTS.
Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 H01625 CLAMP, WORM GEAR 5" DIA 2
2 H01688-1 FLEX PIPE, 5" DIA S.S. 1
3 H04396 CLAMP, BAND, EXHAUST, 5" 2
4 H04712-2 5" EXHAUST VEE CLAMP REF
5 H04713 5" EXHAUST ADAPTER-VEE CLAMP TUBE REF
6 H41824 SUPPORT STRAP EXHAUST STACK 1
7 H41838 ASS'Y GROUP, EXHAUST HEAT SHIELD REF
8 H41884 MOD-MUFFLER-CAT 621G 1
9 H41885 MOD-EXHAUST STACK 1
10 H52125 ELBOW WELDMENT 1
11 R03538 ELBOW, EXHAUST, 5IN, 90 DEG 1
12 R26524 PLACARD, HOT EXHAUST REF
4 5 6
2
7 5 4
Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 H41840 HEAT SHIELD, R.H. 1
2 H41839 HEAT SHEILD, L.H. 1
3 H41841 ANGLE, TAPPED 4
4 FW038 FLATWASHER 11
5 LW038 LOCKWASHER 11
6 H038075B8 BOLT 7
7 H038100B8 BOLT 4
NOTE: GRAPHICS FOR THIS GROUP WERE NOT AVAILABLE AT THE TIME OF PRINTING.
H04668 REMOTE AIR/ELECTRONIC ACTUATOR/SENSOR ASSEMBLY IS INSTALLED IN
THE SAME LOCATION AS ITEM #65 (H02983) ON H43722 AIR LINES GROUP DRAWING.
NOTE: GRAPHICS FOR THIS GROUP WERE NOT AVAILABLE AT THE TIME OF PRINTING.
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.
27, 28, 29
NOTE: GRAPHICS FOR THIS ASSEMBLY WERE NOT AVAILABLE AT THE TIME OF THIS
MANUALS PRINTING. FOR FURTHER ASSISTANCE PLEASE CONTACT ROYAL
TRACTOR COMPANY PARTS DEPARTMENT.
Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 H41836-1 PROTECTIVE PLATE, HYD. TANK 1
2 H41836-2 BAR, TAPPED, PROTECTIVE PLATE 1
3 H41836-3 PLATE, SECURE, PROTECTIVE PLATE 1
4 FW038 FLATWASHER 3
5 LW038 LOCKWASHER 3
6 H038100B8 BOLT 3
NOTE: ILLUSTRATIONS FOR THIS GROUP WERE NOT AVAILABLE AT THE TIME OF PRINTING.
NOTE: COMPLETE ILLUSTRATIONS FOR THIS GROUP WERE NOT AVAILABLE AT THE TIME OF
PUBLICATION. PG. 2 OF THIS PUBLICATION SHOWS A REFERECE DRAWING FO THE MAIN
SYSTEM COMPONENTS.
REFERENCE ILLUSTRATION
NOTE: ILLUSTRATIONS FOR THIS GROUP WERE NOT AVAILABLE AT THE TIME OF PRINTING.
REVISIONS
FLUIDS GROUP
H41783
PAGE 1 OF 1
NOTE: THE SERIES I.D. NUMBER CAN BE FOUND ON A LABEL ON THE COLUMN CASTING
WHEN ITEM NO. 14, UPPER & LOWER COVERS ARE REMOVED. PLEASE MAKE NOTE OF
THE I.D. NUMBER PRIOR TO ORDERING SERVICE PARTS.
REVISIONS
R03086-01 R03086-03
R03086-05
NOTE: ILLUSTRATIONS FOR THIS GROUP WERE NOT AVAILABLE AT THE TIME OF PUBLICATION.
NOTE: ILLUSTRATIONS FOR THIS GROUP WERE NOT AVAILABLE AT THE TIME OF PRINTING.