Tool or document
Purpose
Standardized worksheet
(standardized work chart)
Work combination sheet
(work combination table)
Process capacity sheet
Operator work instruction
(work instruction, operator
instruction)
Cycle balance chart (stack
chart, Yamazumi chart)
Primary tool used for the identification of waste in
repetitive work tasks. Used to document the basic work
flow, capture information to balance operation to takt,
and show standard work-in-process quantity.
Used to analyze the relationship between an operator
and machine to effectively synchronize work and
eliminate time the operator is waiting for the machine.
Also used for multiple people working on the same item
simultaneously.
Used to analyze production capacity of equipment and
factors in tool changes, setup time, and other planned
losses.
Used to detail important cyclical and noncyclical tasks
especially those that are performed infrequently. This
document is a reference document and is not posted in
the work area.
Used to compare cycle times to takt for balancing.
operations to takt and eliminating uneven work. Often
used to identify opportunities to combine work, eliminate
muda (waste), and reduce the labor requirement.