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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 2 of 65
Revision Sheet
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Piping Standard Details
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TABLE OF CONTENTS
UPAGE
1.0 GENERAL ................................................................................................................................ 5
1.1 INTRODUCTION ...................................................................................................................... 5
1.2 SCOPE ..................................................................................................................................... 6
1.3 ABBREVIATION ....................................................................................................................... 6
1.4 CODES AND STANDARDS ..................................................................................................... 7
1.5 PROJECT REFERENCE DOCUMENT .................................................................................... 7
2.0 GENERAL NOTES ................................................................................................................... 8
2.1 VALVE TYPES.......................................................................................................................... 8
2.2 SERVICE DESIGNATION ........................................................................................................ 9
2.3 PIPING MATERIAL IDENTIFICATION ................................................................................... 10
3.0 STANDARD PIPE SPACING (ASME B16.5) ........................................................................ 13
3.1 CLASS 150# ........................................................................................................................... 13
3.2 CLASS 300# ........................................................................................................................... 14
3.3 CLASS 600# ........................................................................................................................... 14
3.4 CLASS 900# ........................................................................................................................... 15
3.5 CLASS 1500# ......................................................................................................................... 15
3.6 LINE SPACING FOR CLAMPED SHOE ................................................................................ 16
3.7 PIPE SPACE AT VALVE MANIFOLDS .................................................................................. 17
4.0 NOZZLE STANDOUTS .......................................................................................................... 18
5.0 PAD REINFORCEMENT ........................................................................................................ 19
6.0 DISTANCE BETWEEN WELDS ............................................................................................ 22
7.0 CONTROL VALVE ORIENTATION ....................................................................................... 23
8.0 HYDRO TEST LOW POINT (DRAINS) / HIGH POINT (VENTS) .......................................... 24
9.0 CLEARANCE REQUIREMENT.............................................................................................. 26
10.0 ADJUSTABLE SUPPORTS AT REMOVAL SPOOLS .......................................................... 28
11.0 TYPICAL PUMP ARRANGEMENT........................................................................................ 28
12.0 REMOVABLE GRATING PANEL .......................................................................................... 29
13.0 EQUIPMENT DATUM POINT ................................................................................................ 30
14.0 CONTROL/BLOWDOWN VALVE SUPPORT ARRANGEMENT ......................................... 31
15.0 PIPING CONFIGURATION WITH RESTRICTED ORIFICE (RO) ......................................... 32
16.0 IN-LINE PIPE SUPPORT SPAN ............................................................................................ 33
17.0 ORIFICE FLANGE ................................................................................................................. 34
17.1 ORIFICE RUNS CLEARANCES............................................................................................. 34
17.2 ORIFICE FLANGE CONNECTION (GAS OR LIQUID) .......................................................... 35
18.0 SAMPLING/CHEMICAL INJECTION POINTS ...................................................................... 37
18.1 AUTO/MANUAL SAMPLING WITH QUILL ............................................................................ 37
18.2 CHEMICAL INJECTION ......................................................................................................... 37
19.0 SPECTACLE BLINDS AND SPACER ................................................................................... 38
19.1 PICTURES FOR CLASS 150 – CLASS 600 .......................................................................... 38
19.2 CLASS 150 FOR RAISED FACE/FLAT FACED FLANGES .................................................. 39
19.3 CLASS 300 FOR RAISED FACE FLANGES ......................................................................... 39
19.4 CLASS 600 FOR RAISED FACE FLANGES ......................................................................... 40
19.5 PICTURES FOR CLASS 900 AND HIGHER ......................................................................... 41
19.6 CLASS 900 FOR RING TYPE JOINT FLANGES................................................................... 42
19.7 CLASS 1500 FOR RING TYPE JOINT FLANGES................................................................. 42
20.0 PRESSURE INSTRUMENT ARRANGEMENT ...................................................................... 43
20.1 INSTRUMENT PRESSURE CONNECTION (WELDED) - CL150 to CL300.......................... 43
20.2 INSTRUMENT PRESSURE CONNECTION (FLANGED) - CL150 to CL300 ........................ 43
20.3 INSTRUMENT PRESSURE CONNECTION (WELDED) – CL600 to CL2500 ....................... 44
20.4 INSTRUMENT PRESSURE CONNECTION (FLANGED) – CL600 to CL2500 ..................... 45
20.5 ORIENTATION OF INSTRUMENT CONNECTION ON HEADER......................................... 45
20.6 PDG, PDT ............................................................................................................................... 46
20.7 PDT WITH DIAGRAM ............................................................................................................. 46
21.0 LEVEL INSTRUMENT ............................................................................................................ 47
21.1 LT (DIFFERENTIAL PRESSURE TYPE) ............................................................................... 47
21.2 LT (FLOAT TYPE) .................................................................................................................. 48
21.3 LT (DIFFERENTIAL PRESSURE TYPE WITH DIAPHRAGM) .............................................. 49
21.4 LG (LEVEL GAUGE) .............................................................................................................. 50
22.0 TEMPERATURE INSTRUMENT ............................................................................................ 51
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Piping Standard Details
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Piping Standard Details
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1.0 GENERAL
1.1 INTRODUCTION
The Ande-Ande Lumut (AAL) heavy oil field is in the North-West Natuna Production Sharing
Contract (PSC) as shown in Figure 1-1 the block is in Indonesian waters in the South China Sea.
The water depth is 73 m. The block covers some 4,400 sq. km. There is presently no other
infrastructure in the PSC.
AWE intend to develop the field using a single fixed conventional steel-framed wellhead platform
(WHP) producing to a spread-moored Floating Production Storage and Offloading (FPSO)
facility for processing, storing and offloading the crude.
The FPSO is to be close-moored and bridge-linked to the WHP. The WHP is to be a normally
unmanned facility with production and utility interconnects to/from the FPSO provided by flexible
umbilical/flowline in a suspended catenary arrangement. Production wells will in general be
designed for dual completion within a single conductor. The FPSO will be moored so that the
bow is orientated into the most severe environmental conditions, which is the North East
monsoon. A general arrangement of the complex as conceptually envisioned is shown in Figure
1-2.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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1.2 SCOPE
This Piping Standard details provides details of design arrangement for any pipes and its
component to achieve optimum and good practice of engineering design.
When discrepancy happened the most stringent standard will be used.
1.3 ABBREVIATION
The following abbreviations are used within this document:
AAL Ande-Ande Lumut
ASME American Society of Mechanical Engineer
BOP Bottom of Pipe
BOS Bottom of Steel
BW Butt Welded
COMPANY AAL (Northwest Natuna) Pte. Ltd.
CONTRACTOR EPCI CONTRACTOR/can also mean Vendor
CA Corrosion Allowance
FPSO Floating Production Storage And Offloading
GA General Arrangement
LG Level Gauge
LT Level Transmitter
NPS Nominal Pipe Size
OD Outside Diameter
PDMS Plant Design Management System (3D Model
Application)
PDT Pressure Differential Pressure
PG Pressure Gauge
PT Pressure Transmitter
P&ID Piping and Instrumentation Diagram
RO Restriction Orifice
SP Specialty Piping
SW Socket Welded
SCRD Screwed
TI Temperature Instrument
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Piping Standard Details
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Piping Standard Details
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VALVE TYPES
Symbol Type Symbol Type
VB Ball Valve VO Globe Valve
VC Check Valve VP Plug Valve
VF Butterfly Valve VX Special Valve
VG Gate Valve
VM Monoflange
VN Needle Valve
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Piping Standard Details
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Piping Standard Details
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Table or Pressure
Sr.
Class Rating & Code Piping Base Material Services Rev
No
No. Compliant
DC, DF, DO, FG,
ASME 150 RF FH, FL, GL, PF,
1 A1 (3 mm C.A.) CS, A106 Gr B, Smls PG, PL, PW, MT, A2
ASME B31.3 NI, UG, VA, WF,
WS, WU
ASME 150 RF
(3 mm C.A.) DC, FG, FL, PL,
2 A1N CS, A106 Gr B, Smls A2
ASME B31.3 MT, VA
NACE
ASME 150 RF
CS, A106 Gr B, Smls (High HM, PF, SC, ST,
3 A2 (3 mm C.A.) A2
Temp) DO, VA, WB, WU
ASME B31.3
ASME 150 RF
LTCS, ASTM A333 Gr. 6
4 A3 (3 mm C.A.) FH ,FL A2
Smls
ASME B31.3
ASME 150 RF
Galvanized CS, A106 Gr B,
5 A4 (3 mm C.A.) VA, WB, WG, WU A2
Smls
ASME B31.3
ASME 150 RF
DO, PG, PL, VA,
6 A5 (6 mm C.A.) CS, A106 Gr B, Smls A2
VL
ASME B31.3
ASME 150 RF SS, A 312 Gr. TP316L, Smls AI, AU, CI, DF, FH,
6 A6 (0 mm C. A.) and A 358 Gr. TP316L, FL, LO, PL, VA, A2
ASME B31.3 Welded WS, DO, MT
ASME 150 FF
7 A7 (0 mm C. A.) D2846, CPVC 4120 F-441 HY, VA, WP A2
ASME B31.3
ASME 150 FF GRE. Bondstrand SW, AI, AU, DO,
8 A8 (0 mm C. A.) 2000/2000MFP/7000M OR WF, WP, WS, WU, A2
ASME B31.3 Equal VA, WB, WG
ASME 150 FF Seamless Cu/Ni 90/10 to
(0 mm C. A.) PW, WS, WF, WS,
9 A9 EEMUA 144 condition ‘O’ A2
ASME B31.3 WU, AU, DC
(annealed)
ASME 300 RF
(3 mm C.A.) DC, FG, FH, GL,
10 B1 CS, A106 Gr B, Smls A2
ASME B31.3 PG, PL, WS
ASME 300 RF
(3 mm C.A.)
11 B1N CS, A106 Gr B, Smls PL,PG A2
ASME B31.3
NACE
ASME 300 RF
(3 mm C.A.) CS, A106 Gr B, Smls (High DC, PG, PL, PW,
12 B2 A2
ASME B31.3 Temp) HM
ASME 300 RF
(6 mm C.A.) DO, PG, PL, VA,
13 B5 CS, A106 Gr B, Smls A2
ASME B31.3 VL
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Piping Standard Details
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Table or Pressure
Sr.
Class Rating & Code Piping Base Material Services Rev
No
No. Compliant
ASME 300 RF
(3 mm C.A) CS, API 5L Gr X65, PSL2,
15 B10 PF (Pipeline) A2
ASME B31.4 Smls and DSAW
ASME 300 RF
(3 mm C.A) CS, API 5L Gr X52,PSL2,
16 B11 FG (Pipeline) A2
ASME B31.8 Smls
ASME 600 RF
(3 mm C.A.) DC, FG, FL, PF,
D1 CS, A106 Gr B, Smls A2
17 ASME B31.3 PG, PL, WI, WS
ASME 600 RF
(3 mm C.A.) PL,WS, NI, PF,
18 D1N CS, A106 Gr B, Smls A2
ASME B31.3 VA
NACE
ASME 600 RF
(3mm C.A.) CS, A106 Gr B, Smls (High DC, FG, PG, PL,
19 D2 A2
ASME B31.3 Temp) WS
ASME 600 RF
(3 mm C.A.) LTCS, ASTM A333 Gr. 6
20 D3 FH A2
ASME B31.3 Smls
ASME 600 RF
(6 mm C.A.) DO, PG, PL, VA,
21 D5 CS, A106 Gr B, Smls A2
ASME B31.3 VL
ASME 600RF
(3 mm C.A) CS, API 5L Gr X65, PSL2,
24 D10N PL (Pipeline) A2
ASME B31.4 Smls and DSAW
NACE
ASME 600RF
(3 mm C.A) CS, API 5L Gr X65, PSL2,
25 D11N PL (Pipeline) A2
ASME B31.8 Smls and DSAW
NACE
ASME 600RF
(0 mm C.A.) DC, FG, PF, PG,
26 D12N Duplex – UNS S31803 A2
ASME B31.3 PL, PW
NACE
ASME 900 RTJ
DC, FG, FH, GL,
27 E1 (3 mm C.A.) CS, A106 Gr B, Smls A2
PG, PL
ASME B31.3
ASME 900 RTJ
(3 mm C.A.) DC, FG, FH, GL,
28 E1N CS, A106 Gr B, Smls A2
ASME B31.3 PG, PL
NACE
ASME 900 RTJ
LTCS, ASTM A333 Gr. 6
29 E3 (3 mm C.A.) FH A2
Smls
ASME B31.3
ASME 900 RTJ
30 E5 (6 mm C.A.) CS, A106 Gr B, Smls PG, PL, VA, VL A2
ASME B31.3
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Piping Standard Details
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Table or Pressure
Sr.
Class Rating & Code Piping Base Material Services Rev
No
No. Compliant
ASME 900 RTJ SS, A312 Gr. TP 316L, Smls
31 E6 (0 mm C.A.) and A 358 Gr. TP316L, FH A2
ASME B31.3 Welded
ASME 900 RTJ
CS, API 5L Gr X65,PSL2,
32 E11 (3 mm C.A.) PG (Pipeline) A2
Smls
ASME B31.8
ASME 1500 RTJ
CS, A106 Gr B, Smls and DC, FG, GL, PF,
33 F1 (3 mm C. A.) A2
API 5L Gr. X56, Smls PG, WI, WS
ASME B31.3
ASME 1500 RTJ CS, A106 Gr B, Smls and
34 F2 (3 mm C. A.) API 5L Gr. X56, Smls (High DC, FG, PG A2
ASME B31.3 Temp)
ASME 1500 RTJ
35 F6 (0 mm C. A.) SS, A312 Gr TP316L, Smls CI A2
ASME B31.3
ASME 1500 RTJ
CS, API 5L Gr X65, PSL2,
36 F10 (3 mm C.A.) WI (Pipeline) A2
Smls
ASME B31.4
ASME 2500 RTJ
37 G6 (0 mm C. A.) SS, A312 Gr TP316L, Smls FH, MT A2
ASME B31.3
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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Line
24" 20" 18" 16" 14" 12" 10" 8" 6" 4" 3" 2" 1-1/2" 1"
Size
1" 450 395 360 345 310 285 245 215 185 160 140 120 105 100
1-1/2" 460 375 370 350 310 295 255 225 190 165 145 125 115
2" 465 405 375 355 325 300 260 230 195 170 150 130
3" 480 420 390 370 340 315 275 245 210 185 165
4" 490 435 400 385 350 325 285 255 225 200
6" 520 460 430 410 380 355 315 285 250
8" 545 485 455 435 405 380 340 310
10" 570 515 480 465 430 405 365
12" 595 540 505 490 455 430
14" 615 555 525 505 475
16" 640 580 550 530
18" 665 605 575
20" 690 630
24" 740
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Piping Standard Details
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Line
24" 20" 18" 16" 14" 12" 10" 8" 6" 4" 3" 2" 1-1/2" 1"
Size
1" 500 430 400 370 335 305 265 235 205 170 150 125 120 105
1-1/2" 510 440 405 375 345 310 275 240 210 180 155 135 130
2" 515 445 410 380 350 315 280 245 215 185 160 140
3" 530 460 425 395 365 330 295 260 230 200 175
4" 540 470 440 410 375 345 305 275 245 210
6" 570 500 465 435 405 370 335 300 270
8" 595 525 490 460 430 395 360 325
10" 620 550 520 490 455 425 385
12" 645 575 545 515 480 450
14" 665 595 560 530 500
16" 690 620 585 555
18" 715 645 610
20" 740 670
24" 790
Line
24" 20" 18" 16" 14" 12" 10" 8" 6" 4" 3" 2" 1-1/2" 1"
Size
1" 515 450 415 385 345 325 300 255 220 180 150 125 120 105
1-1/2" 520 460 425 395 355 330 305 260 230 190 155 135 130
2" 525 465 430 400 360 335 310 265 235 195 160 140
3" 540 480 445 415 375 350 325 280 250 210 175
4" 555 490 455 425 385 365 340 295 260 220
6" 580 520 485 455 415 390 365 320 290
8" 605 545 510 480 440 415 390 345
10" 635 570 535 505 465 445 420
12" 660 595 560 530 490 470
14" 675 615 580 550 510
16" 700 640 605 575
18" 725 665 630
20" 750 690
24" 800
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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Line
24" 20" 18" 16" 14" 12" 10" 8" 6" 4" 3" 2" 1-1/2" 1"
Size
1" 570 480 445 405 370 355 320 280 240 190 165 150 140 125
1-1/2" 575 485 445 405 380 355 330 290 240 200 175 165 140
2" 585 495 455 420 380 370 330 295 255 205 180 165
3" 590 500 465 425 390 375 345 305 260 220 190
4" 605 510 475 435 405 390 355 320 275 230
6" 630 540 505 465 430 415 385 345 300
8" 655 565 530 490 455 440 410 370
10" 685 590 555 515 485 470 435
12" 710 615 580 540 510 495
14" 725 635 600 560 525
16" 750 660 625 585
18" 775 685 650
20" 800 710
24" 850
Line
24" 20" 18" 16" 14" 12" 10" 8" 6" 4" 3" 2" 1-1/2" 1"
Size
1" 635 545 505 455 420 380 340 290 240 205 180 150 140 125
1-1/2" 635 545 510 470 430 390 345 295 250 215 190 165 140
2" 650 560 520 470 435 395 355 305 255 220 195 165
3" 660 570 535 485 445 405 370 320 265 230 210
4" 675 585 545 495 460 420 380 330 280 240
6" 700 610 570 535 495 455 405 355 320
8" 725 635 600 560 520 485 430 380
10" 750 660 620 585 545 510 455
12" 775 685 650 610 570 535
14" 785 700 660 620 585
16" 815 725 685 650
18" 840 750 710
20" 865 775
24" 915
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Piping Standard Details
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Line Size 24" 20" 18" 16" 14" 12" 10" 8" 6" 4" 3" 2"
2" 520 460 425 390 350 325 275 245 220 195 185 150
3" 535 475 440 405 370 340 290 260 230 210 200
4" 545 485 450 415 380 350 305 270 245 220
6" 575 515 475 440 405 380 330 300 270
8" 600 540 505 470 430 405 355 325
10" 630 565 530 495 460 430 385
12" 650 590 555 520 485 460
14" 665 610 570 535 500
16" 690 635 595 560
18" 720 660 620
20" 745 685
24" 800
Notes:
1. The above chart should be used to check minimum spacing’s for pipes on clamped shoes.
2. Additional allowance must be made for thermal expansion, external displacement, pipe flanges
etc.
3. For pipes with insulation greater than 50mm, spacing must be increased to suit.
4. The above spacings are based on 50mm clearance between outside edge of clamp and OD of
pipe.
5. Spacings above are taken from centerline of pipe.
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Piping Standard Details
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1" 580 510 480 430 430 410 410 410 350 300 250 230 220 200
1-1/2" 600 520 490 450 450 420 420 420 370 320 270 240 230
2" 610 530 500 460 460 430 430 430 380 330 280 250
3" 630 560 530 480 480 460 460 460 400 350 300
4" 680 610 580 530 530 510 510 510 450 430
6" 730 660 630 580 580 560 560 560 530
8" 790 710 680 640 640 610 610 650
10" 790 710 680 640 640 610 660
12" 790 710 680 640 640 670
14" 810 740 710 660 730
16" 810 740 710 740
18" 860 780 840
20" 890 910
24" 1080
Notes:
1. Dimension “A” shall be used only for class 300 and lower
2. Dimension “A” is based on the following:
A. For the same sizes of NPS 4 and larger
A = (C + D) / 2 + 5 (N + 10)
B. For the different sizes and the same sizes of NPS 3 and smaller
A = (C + D) / 2 + 50
Where:
C, D : Hand Wheel Diameter
N : Nominal Pipe Size
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Piping Standard Details
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1" 1/2" 55 60
175 50 75
1-1/2" 155 3/4"
60 65
2" 1" 85
200 55
3" 175 1-1/2" 90
175 65 75
4" 175 200 225 2" 60
95
6" 250 3" 85
200 225 65 75
8" 275 4" 95 105
200
10" 250 6" 70 80 105 115
225 300
12" 8" 75 90 130
275 115
14" 225 10" 100 135
325 80
16" 250 12" 105 130 145
300
18" 350 14" 85 110 135 155
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Piping Standard Details
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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Branch
L L1 t
Pipe Size
2" 50 50
3" 50 60
4" 60 75
2"
3"
4"
6"
8"
RUN PIPE SIZE
10"
12"
16"
18"
20"
24"
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Piping Standard Details
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Notes:
1. Drill and tap ½” NPT through reinforcing pad only. Test hole(s) shall remain open until the
completion of pressure testing and shall be packed with heavy grease after testing.
2. If reinforcing pad is made of two pieces, provide test hole to each piece.
3. Pad material shall be the same material as run pipe unless specified otherwise on isometric
drawings.
4. When two or more branch connections are so closely spaced that their reinforcement zones
overlap, the distance between centers of the openings should be at least 1-1/2 times their
average diameter, and the area of reinforce between any two openings shall be not less than
50% of the total that both require.
5. For branch type selection please refer to “Piping Material Class” Specification document.
6. All branch connection welds shall be visually examined from the root side to ensure that proper
penetration and fusion have been achieved.
7. The pad should be positioned so that the top of the pad extends an equal distance from the
outside surface of branch on either side of the branch.
8. Construction CONTRACTOR shall select Seam-B only when Seam-A is impractical due to large
branch size.
9. Reinforcing pads and pad segments on pressure connections shall be tested with air at pressure
2
of 4.2 – 7.0 kg/cm g and a bubble test solution shall be applied to inspect all welds. A five
minutes hold period is required after isolating the pressurized pad from the pressuring source.
During the hold period, leak detection fluid shall be applied to all accessible weld surfaces. No
pressure drop and no leaks are permitted.
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Piping Standard Details
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Notes:
1. Extent of insulation if required
2. Install vents on top of the highest point and drains on the bottom of the lowest point of the run
pipe.
3. For branch connection, refer to piping material specification.
4. All material as per piping material class.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 26 of 65
DIMENSION
ITEM DESCRIPTION
(mm)
Access 1 Headroom height for projections over platforms, walkways, work areas, and deck. 2200
Walkways 2 Headroom height over stairs 2200
(note 16) 3 Width of Primary Access/Egress route 1200
4 Width of Secondary Access/Egress route 1000
5 Width of Stairways (back to back of stringers) 1200
6 Width of Landings (in direction of stairs) 1500
7 Maximum vertical rise of Stairway ( one flight) 5500
8 Maximum horizontal distance from any point on a platform to a primary or auxiliary exit 15000
9 Maximum length of dead end platform in escape routes (note 1) 7000
10 Minimum Head Clearance at Mezzanine Deck 2200
Platforms 11 Maximum variance in platform elevations without intermediate step 300
(notes
2,3&16) 12 Distance of platform below manhole centerline 765 to 1050
1150 or one
Vertical Width of manhole platforms shall be the greater of nom.manhole
13 Vessel Shell dia. plus 300
one nom.
Platform extension beyond centerline of manhole flange Manhole
14 diameter
15 Vessel Top Distance of platform below face of manhole flange 180 to 1050
Head
16 Width of platform on three sides of manhole 1060
Horizontal
Clearance from bottom of channel or bonnet flanges 450
17 Exchangers
18 Vertical Maximum distance of platform below top flange of channel or bonnet 1525
Exchangers
(notes 11)
19 Width of platform on three sides of flange 1070
Ladders 20 Maximum vertical rise of operational ladders (single run) 9140
(notes 21 Maximum allowable slope of ladders from vertical 15 degree
4,5,6&16) 22 Clearance from centerline of rung to obstruction 180
23 Clear climbing space for 90 degree pitch ladders (note 7) 1050
24 Clear climbing space for 75 degree pitch ladders (note 7) 1200
Operation & 25 Width of platform required at bonnet or channel end of exchanger 1070
Maintenance Maximum elevation to the bottom of hand wheel on valves NPS 6" and smaller from
26 1800
platform or deck
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 27 of 65
Notes:
1. Dead-end platforms greater than 7 m long are prohibited where such dead-ends are in escape
routes or where it may be reasonably anticipated that, because of confusion arising from an
emergency or panic situation, an individual might select an escape path which would lead to a
dead end.
2. Toe plate shall be provided on the edges of all platform areas and around platform openings,
except at the platform entrance and exit location.
3. Standard hand railing shall be provided on open sides of all platform areas and stairs.
4. Ladders shall generally be arranged for side exit; however step-through is permissible with
COMPANY approval.
5. Ladders which are located at, or extend 6.1 m or more above deck or platform shall be provided
with safety cages. Ladders which are located at, or extend less than 6.1 m above deck or
platform shall be provided with top rail hoops only. Ladders which are located at, or extend less
than 2.1 m above deck or platform do not require a top railing hoop. Cages shall extend down to
a point not less than 2.15 m or more than 2.45 m above the base of the ladder.
6. Self-closing gates and top rail hoops shall be provided across ladder openings at all landings
except for ladders located at or less than 2.1 m above deck or platform.
7. Clear climbing space is defined as the climbing area clearance for caged ladders and shall be
provided throughout the length of the ladder.
8. Adequate tube removal area shall be provided for all exchangers that require bundles to be
removed.
9. Horizontally installed wrench operated plug, ball or butterfly valves shall be positioned so that the
wrench and the wrench movement arc is at no point in an access way or escape route.
10. Maintenance access platforms are required for vertical shell and tube exchangers with flanged
covers more than 3.7 m above deck or platform.
11. 800 mm preferred for tertiary access. 600 mm to 800 mm is acceptable in congested areas with
COMPANY approval.
12. Trolley width +300 mm and truck width +900 mm.
13. 600 mm x 600 mm applies for access to cofferdams and tanks from floor/platform.
14. 900 mm – 1500 mm for valves in daily use and where access in an emergency is required.
15. 700 mm – 950 mm in congested areas with COMPANY approval.
16. If there is a conflicting requirement, the more stringent shall comply.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 28 of 65
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 29 of 65
Notes:
1. Do not add extra break flanges on pipe to access spectacle blind
2. Grating panels will be removable.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 30 of 65
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 31 of 65
Note:
1. Hold down supports with guide on the upstream and stops on the downstream on control valve
and blowdown valve manifold
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 32 of 65
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 33 of 65
2" 3950 2950 2565 3950 2960 2565 2600 1950 1690 3100 2300 2000
3" 5750 4310 3735 5600 4200 3600 2900 2175 1885 3500 2625 2275
4" 6450 4835 4190 5950 4450 3650 3100 2325 2015 3850 2850 2500
6" 7700 5775 5000 6650 4955 4300 3500 2670 2275 4450 3300 2850
8" 8700 6525 5655 7200 5400 4650 3700 2775 2400 5150 3850 3300
10" 9650 7235 6270 7700 5775 5000 4000 3000 2600 5750 4300 3700
12" 10100 7575 6565 8150 6100 5250 4200 3150 2730 6450 4800 4150
14" 10250 7685 6660 8400 6300 5450 4800 3600 3120 6900 5175 4450
16" 10500 7875 6825 8550 6400 5550 4800 3600 3120 7350 5500 4750
18" 10700 8025 6955 8650 6450 5600 4800 3600 3120 7650 5700 4950
20" 10850 8135 7050 9300 6975 6000 5500 4125 3575 8150 6100 5250
24" 11100 8325 7215 10000 7500 6500 6000 4500 3900 8900 6650 5750
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 34 of 65
Notes:
1. The above clearances are required for closed coupled transmitters.
2. Check with instrument engineer if transmitters are grade mounted; when the above
nd
clearances are not possible to achieve and where access is difficult. Only to be used as 2
option.
3. Orifice straight runs generally to: 15D – Upstream and 5D – downstream.
4. Instrument engineer approval if above cannot b e met.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 35 of 65
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 36 of 65
Notes:
1. For access and meter runs refer to 16.1 (orifice runs clearance)
2. Maximum allowable angular offset
3. α should be the same to maintain equal head on both tappings.
o
4. Orifice meter runs shall be installed in horizontal piping. Vertical meter runs shall not be used
expect with instrument engineer approval
5. Orifice tap orientation shall generally be as follows:
•
o
Horizontal liquid lines: bottom 45 sector
•
o
Horizontal gas lines: top 45 sector
6. General design shall in accordance with ASME B16.36 “Orifice Flanges”.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 37 of 65
Notes:
1. All materials as per piping material classes.
2. Samples to be taken from vertical section of line where possible, otherwise top of pipe for
horizontal vapour lines or side of pipe for horizontal liquid lines
3. Sample quill required when shown on P&ID.
4. Sample points shall be located at least 12 pipe diameters from junction of two flow streams.
5. Sample and chemical injection points shall not be installed in lines less than 2”.
6. Branch fitting refer to piping class branch table.
7. Bracing details refer to standard pipe support details.
8. Tubing or piping as per P&ID.
9. Piping to specify gasket and bolting
10. DN40 equal to NPS 1-1/2”.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 38 of 65
Notes:
1. All dimension and design should refer to ASME B16.48 “Steel Line Blanks”
2. Spectacle blinds only.
3. All dimension in mm.
4. Spacer only. A hole of φ 12mm drilled for identification.
5. Blind material as per piping material specification.
6. Handle material to be the same material as the spade/spacers or approved equivalent.
7. Finishing of gasket contact surfaces shall be between Ra 3.2 and Ra 6.3 micron in
accordance with ASME B16.5.
8. Spade blinds/spacer rings and spectacle blinds shall be marked by engraving and show the
following as a minimum:
a. Type of blind/spacer e.g. spade blind
b. Size and pressure class
c. Material specification and grade
d. Heat number
9. Welding to be in accordance with COMPANY Specification or Standard approved by
COMPANY.
10. All dimensions, mostly for thickness should be checked and re-calculated by CONTRACTOR
to confirm the latest design.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 39 of 65
SPECTACLE BLIND
2" 102 60 - 20 - 64 120 10
3" 133 89 - 20 - 86 150 13
4" 171 114 - 20 - 114 190 13
6" 219 168 - 22 - 148 240 16
8" 276 219 - 22 - 188 300 19
10" 337 273 - 25 - 154 360 22
12" 406 324 - 25 - 190 430 25
14" 448 356 150 - 80 - - 25
SPADE / SPACER
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 40 of 65
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 41 of 65
Notes:
1. Hole Size (when required due to bolt spacing) shall be the same as the flange bolt hole.
2. The thickness of the web (or tie bar) Wt shall be 6.4mm minimum except when ‘t’ is less than
6.4mm, ‘Wt’ shall be equal to ‘t’.
3. All dimension and design should refer to ASME B16.48 “Steel Line Blanks”
4. L = 203mm for NPS 10” - 12”, 229mm for NPS 14” – 16”, 254mm for 18” – 24”.
5. W1 = 38mm for NPS 10” – 24” and handle hole 5/8” diameter for NPS 10” – 24”.
6. All dimension in mm.
7. Spectacle Blind, Spade and Spacer Ring shall have standard grooving in accordance with
ASME B16.20.
8. Blind material as per piping material specification.
9. Handle material to be the same material as the spade/spacers or approved equivalent.
10. Finishing of gasket contact surfaces shall be between Ra 3.2 and Ra 6.3 micron in
accordance with ASME B16.5.
11. Tolerance for facing shall be in accordance with ASME B16.5, Thickness tolerance are:
NPS ¾” – 18” +3mm – zero
NPS 20” +5mm – zero
12. Spade blinds/spacer rings and spectacle blinds shall be marked by engraving and show the
following as a minimum:
e. Type of blind/spacer e.g. spade blind
f. Size and pressure class
g. Material specification and grade
h. Heat number
13. Welding to be in accordance with COMPANY Specification or Standard approved by
COMPANY.
14. All dimensions, mostly for thickness should be checked and re-calculated by CONTRACTOR
to confirm the latest design.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 42 of 65
Ring
Inside Outside Centerline Web
Thickness Joint
Diameter Diameter Diameter Width Groove
NPS t Pitch
B O A W Number
(mm) P
(mm) (mm) (mm) (mm)
(mm)
1"
1-1/2" Use Class 1500 dimension in these size
2"
3" 89 156 191 41 67 124 R31
4" 114 181 235 45 73 149 R37
6" 168 241 318 54 73 211 R45
8" 219 308 394 63 79 270 R49
10" 273 362 - 70 121 324 R53
12" 324 419 - 79 121 381 R57
14" 356 467 - 92 121 419 R62
16" 406 524 - 98 127 470 R66
18" 457 594 - 111 133 533 R70
20" 508 648 - 117 127 584 R74
24" 610 772 - 140 140 692 R78
Ring
Inside Outside Centerline Web
Thickness Joint
Diameter Diameter Diameter Width Groove
NPS t Pitch
B O A W Number
(mm) P
(mm) (mm) (mm) (mm)
(mm)
1" 34 71 102 29 54 51 R16
1-1/2" 48 92 124 32 57 68 R20
2" 60 124 165 41 54 95 R24
3" 89 168 203 48 73 137 R35
4" 114 194 241 51 76 162 R39
6" 168 248 318 63 79 211 R46
8" 219 318 394 76 86 270 R50
10" 273 371 - 86 133 324 R54
12" 324 438 - 102 133 381 R58
14" 356 489 - 111 140 419 R63
16" 406 546 - 124 146 470 R67
18" 457 613 - 137 152 533 R71
20" 508 673 - 143 165 584 R75
24" - - - - - - -
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 43 of 65
Notes:
1. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping
class.
2. Rating 150 to 300 only.
3. For bracing details, see Section 25.0 in this piping detail.
4. For vertical lines add elbow to achieve correct vertical orientation of instrument.
5. Gasket, Bolt & Nut provide by piping.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 44 of 65
Notes:
1. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping
class.
2. Rating 150 to 300 only.
3. For bracing details, see Section 25.0 in this piping detail.
4. For vertical lines add elbow to achieve correct vertical orientation of instrument.
5. Gasket, Bolt & Nut provide by piping.
Notes:
1. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping
class.
2. Rating 600 to 2500 only.
3. For bracing details, see Section 25.0 in this piping detail.
4. For vertical lines add elbow to achieve correct vertical orientation of instrument
5. Gasket, Bolt & Nut provide by piping.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 45 of 65
Notes:
1. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping
class.
2. Rating 600 to 2500 only.
3. For bracing details, see Section 25.0 in this piping detail.
4. For vertical lines add elbow to achieve correct vertical orientation of instrument
5. Gasket, Bolt & Nut provide by piping.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 46 of 65
Note:
1. “4T” for Cold Insulation and “T” for Hot Insulation.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 47 of 65
Notes:
1. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping
class.
2. Introduce 2" flanges, elbow and pipe to reduce overall standout and provide for adjustment if
necessary.
3. Check P&ID for any hard pipe requirements to closed drain/flare.
4. Provide break flanges downstream first isolation valve when piped to drain.
5. Location on vessel to be advices by instrument.
6. Support (if required) to be designed by support group.
7. Gasket, Bolt & Nut provide by piping.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 48 of 65
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 49 of 65
Notes:
1. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping
class.
2. Introduce 2" flanges, elbow and pipe to reduce overall standout and provide for adjustment if
necessary.
3. Use double block for ANSI class 600 and above.
4. Provide break flanges downstream first isolation valve when piped to drain/flare.
5. Gasket, Bolt & Nut provide by piping.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
AWE (NORTHWEST NATUNA) PTE LTD. Page 50 of 65
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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Notes:
1. Rating and material grade of pipe and fittings shall be in accordance with the relevant piping
class.
2. Use eccentric reducers field welded to allow for alignment.
3. Nipples to be seal welded by level gauge vendor for Hydrocarbon services only.
4. Provide break flanges downstream first isolation valve when piped to drain/flare.
5. Use double block for ANSI class 600 and above.
6. Split between piping and instrument to be decided by project.
7. Gasket, Bolt & Nut provide by piping.
Note:
8. Dimension “A” shall be shown on Piping Drawing.
unit mm
DIMENSION "L"
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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Note:
1. Must be able to read from platform or fixed ladder.
Yes = Required minimum
Acc. = Acceptable but not mandatory
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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Notes:
1. Details of reels, hoses and couplings to be set out in separate document.
2. Main stand to be made from RHS 80x80 as shown with proper bracing to existing steel or
floor as required.
3. Use 50x50 angles as required to obtain adequate piping support.
4. Rating and materials of all items to be in accordance with the relevant piping classes on the
P&ID’s. The required services for each utility station are given on the P&ID’s.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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Piping Standard Details
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Notes:
1. All material grades to be compatible with pipe and fittings
2. Pad cut to suit shall be used SCH 10S headers.
3. Headers 12” and above shall have additional bracing in lateral direction.
4. As an alternative to welding, screwed clamps which fully surround the pipe can be used, as
well as screwed or clamped solutions directly onto valve body or flange is feasible.
5. Vents and drains < 2” shall be supported from main pipe. Where this is not practical or
possible, relative movement between main pipe and surrounding steel works need to be
considered.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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26.2 BLEED RING (INSTRUMENT CONN.) FOR RING TYPE JOINT FLANGES
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26.3 BLEED RING (PIPING CONN.) FOR RAISED FACE & FLAT FACE FLANGES
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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LENGTH "L"
SIZE RATING
INCH MM
2" 150 LB 10.9 277
2" 300 LB 10.9 277
2" 600 LB 10.9 277
2" 900/1500 LB 11.9 303
2" 2500 LB 12.4 315
Notes:
1. Piping material refer to Piping Specification AAL01-000-00-55-SP-0005
2. ‘L’ Double Block and Bleed arrangement “INDICATIVE ONLY” vendor to supply.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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Notes:
1. Piping material refer to Piping Specification AAL01-000-00-55-SP-0005
2. For internal diameter of nipoflange refer to piping class.
3. Dimension ‘X’ (For thermowell internal injection) shall be provided by instrument.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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Notes:
1. Piping material refer to Piping Specification AAL01-000-00-55-SP-0005
2. For internal diameter of nipoflange refer to piping class.
3. Dimension ‘X’ (For thermowell internal injection) shall be provided by instrument.
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AAL General AAL01-000-25-55-SP-0004 Rev.A1
Piping Standard Details
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Notes:
1. For material specifications refer to appropriate project piping material specification: AAL01-
000-00-55-SP-0005
2. Jack screw supply, drilling and tapping shall be by piping fabricator.
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Piping Standard Details
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