Академический Документы
Профессиональный Документы
Культура Документы
BP IOG Terminal
02 6/5/17 Second BC
Issues -
Paper Copies –
Electronic Copies -
Tasks.
Client: Air BP
Location: North and south areas of the rail track and along the
Central Bridge.
Site Overview
Appendix A
Note – The Central pipebridge will be fully scaffolded to allow a safe working at height platform for the
welders and any other operatives.
1. Consider weather conditions in discussions with the PTW Authority. Agree if the works can be
undertaken.
2. Sign in and acquire Permits from Project Staff.
3. Carry out Toolbox Talk with all Operatives involved in the task, then all to sign TBT sheet.
4. Carry out plant checks (including slings/strops) and associated paperwork, record the data on the daily
plant check sheets if not completed already.
5. Supervisors to assess/review workers have full PPE in procession and its fit for purpose.
6. Supervisor to review work area (including scaffolding) to ensure it is safe to commence work and to
check all safety/demarcation barriers are erected.
7. All Roads to be closed when carrying out works, especially over the road sections.
8. Banksman to be in attendance at all times to assist in the safe movement of the MEWP & Telehandler
and to help ensure no collision with the central & western pipebridge either at ground level or at height.
Pipework to be pre fabbed in the designated hot work area (see drawing) where reasonably
practicable; pipework to then be strung out on their pipe supports and welded in position. Sections for
the central bridge at high level will be made in 2no sections. (In the hot work area) these will be lifted on
the bridge, (separate lift plan) then (potentially) 1no tie in weld performed at high level. Pipework will be
prefabbed for the culvert-leaving tie in spools for the gantry. (Tie in point and details to be confirmed)
All personnel CARRYING OUT WORK to read and understand the above Safety Method
Statement
Signed……………………………………………Print name……………………………Weldmec
Signed……………………………………………Print name……………………………Weldmec
Signed……………………………………………Print name……………………………Weldmec
Signed……………………………………………Print name……………………………Weldmec
Signed……………………………………………Print name……………………………Weldmec
Signed……………………………………………Print name……………………………Weldmec
BP IOG Terminal
RA-17459-0028 for
SMS-17459-028-Rev 02
02 6/4/15 Second BC
1 of 16
WELDMEC Risk Assessment
Construction Lim ited
Document Title: Risk Assessment
Document B Scaplehorn
Owner:
Document Type: Operational Risk Assessment
Revision Number
Summary of Changes Section
0 1 2 3 4 5
Initial X
Frist X
Second X
2 of 16
WELDMEC Risk Assessment Matrix
Construction Lim ited
Potential Consequences: A B C D E
Harm to Environmental Asset Reputation Never heard
Occurs Happens Happens
Heard of in several times several times several times
People Impact Damage Impact of in the
the industry per year in per year in per year at
industry
P E A R industry company location
3 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Fire or explosion, 1. Death or serious injury and suffocation. 4/D=H 1. Follow terminal and project site induction 4/B=M
flammable rules, ensure RAMS are explained
atmosphere, 2. understood and signed off before starting
gases. work. TBT to be carried out with each worker
and signed comfirmation.
4 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Emergency 1. Inadequate response to alarm or /C /B=L
Evacuation emergency situation. 1. Staff will familiarise themselves with the
2. Possible confusion could result in slips, site alarms, emergency contact number
trips and falls, for the control room, alarm points,
3. Panic state resulting in njuries. emergency exits and assembly points,
4. Contractors unfamiliar with project and site wide evacuation plan.
facility muster points.
5. Falls from scaffolding during evacuation 2. Weldmec staff to carry client’s aide
memoir cards for site emergencies at all
times (where provided at induction).
5 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
3/B=L
1. Slips, Trips and 1. Physical injuries to back, 3/C=M 1. Wear approved workwear boots with
Falls lace up fronts. Ensure have toe and mid
2. Hands, sole protection. When working ensure
you have a good firm stance prior to
2. Tools and 3. Arms, carrying out task.
equipment left on
ground, trailing 4. Joints, 2. Ensure all tools and equipment are tidied
cables up after use.
5. Including strains, pulled muscles,
3. Uneven surface, 3. Avoid any general debris stones, objects
spillages and rain, ligaments. in your path. Take part in good
ice and snow. housekeeping methods. Avoid any spills
such as oils greases, which may have
not been cleaned up with spilt kit, or
provide grit salt on iced areas
6 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
3/B=L
1. Manual handling 1. Physical injuries to back, 3/C=M 1. Always use mechanical handling methods when
possible. Know your capabilities and only tackle
2. Lifting weights which jobs you can handle.
2. Hands,
are too heavy
2. Can you handle it yourself, do you need help?
3. Arms, Where possible establish the weight of the load
3. Lifting incorrectly before lifting. (TILE) .Tasks, Individual, Load and
Environment.
4. Joints,
3. Task; Look at the task and consider. Do we have
5. Including strains, pulled muscles, to move it? If so can we use a mechanical aid?
7 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Using electrically Injuries through incorrect use of 3/C=M 1. Full training to be given to operatives who 3/B=L
powered hand tools mechanically and electrically are using powered tools.
and mechanical operated tools and equipment.
equipment 2. Inspections of equipment and tools prior to
use, making sure they are in good condition.
1. Electrocution,
a. All tools to undergo periodic
2. Burns, maintenance.
3. Cuts, b. Correct tool for task.
4. Entrapment. c. Ensure that all guards and handles
are fitted.
8 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Plant and vehicle Plant collides with other plant, personnel or 4/C=M 1. All site traffic adheres to 10 MPH site speed 4/B=M
structures ,leading to: limit.
i 2. All vehicles use reverse parking.
3. Banksmen to be used in all reversing
1. Serious injuries,
manoeuvres
2.
4. Banksmen to guide vehicles and plant under
3. Fatalities structures
4. Damage to equipment and
structures
9 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Lifting Operations 1. Potential personel injuries; 4/C=M 1. All plant and equipment to have in date test 4/B=M
with certificates and to be regularly maintained and
2. – death inspected,
telehandler/Fork lifts 3. – broken bones 2. Plant operators to have current CITB or equivalent
& Crane
4. – crushing certificate. Copies of lifting certificates to be given to
PTW authority
3. Slinging operations by experienced operatives and
5. Damage to existing services or purpose made lifting belts etc to be used to minimise
equipment. lifting equipment selection problems.
4. The site will be controlled by use and display of signs,
markings and speed limits, which shall be adhered to
6. Lifting equipment failure causing injury at all times.
or damage to existing services 5. Movement of any plant in a restricted area MUST be
7. Ground Conditions making lifting controlled by Banksman(Weldmec) personnel.
6. All plant shall be equipped with reversing alarms &
operation unsafe amber warning beacons. All plant shall be parked in
an orderly manner.
Underground services in location of lifts 7. All movement around the site shall be by designated
routes.
casusing machine to collapse whilst in lifting 8. High visibility clothing to be worn by all at all times.
operations with potential injuries and 9. All plant should be approached so that the
damage to existing services or equipment driver/Banksman/Slinger is aware of your presence.
10. All lifting gear shall be clearly marked with identity
number and safe working load.
11. All lifting gear shall be subject to visual examination
prior to and after use.
12. All lifting equipment shall be protected from sharp
edges.
13. No piece of equipment shall be overloaded. All hooks
shall be of the “C” type or to be fitted with a safety
device. When attached all lifting gear to be
checked for security prior to lifting/pulling.
14. Clear instructions and signs to be displayed in
areas of restricted movement. All vehicle
movement to be controlled by a Banksman.
Ensure ground conditions are suiatable for the safe
movement and location of the Telehandler
15. Check for any underground services or voids in the
ground.
10 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Working in close 1. Live aviation pipework on the 4/C=M 1. TBT/ safety brief given to team prior to 4/B=M
proximity to live bridge Risk of damaging pipework, working close to live pipework and
pipework loss of containment. existing services. Two 9 kg Fire
extinguishers will be present at work
2. Working close to 2. Possible tool impact causing activity. Fire watcher to be stood by at
electrical cables fracture or leak, possible all times
asphyxiation, explosion, burns,
3. Continuous tanker death 2. Check all cables with CAT and contact
venting stack on terminal works department to establish
the bridge above 3. Inhalation of vapour causing whether cables are alive or dead. If any
the pipe. dizziness, falling, dropping tools, cables are live then see if terminal
asphyxiation from vent pipe department can isolate them during
duration of task. If needed use lock out
tag out system. If unable to isolate place
a barrier between operative and cable.
Ensure any live cables are clearly
marked and workforce aware.
11 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Serious injuries to operatives, 4/C=M 1. Banksman to be in charge of 4/B=M
1. Dropped slinging, traversing and placing of
loads, pipes in systematic order. Only he
2. Potenital Death. gives signals.
12 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Preparation 1. Hand and finger injuries, back 3/C=M 1. Foreman to control aligning of two 3/B=L
and aligning injuries, strains, pulled muscles. pipes using fork truck and 8 ton 360%
of pipes for for lifting.
welding. 2. Using hammer to knock in wedges,
possible striking fingers, thumbs 2. All other non- essential operatives to
keep clear of working area.
3. Trapped fingers under pipes
3. Ensure clear signals are given when
4. Traped flanges in butt faces lowering two pipes on chocks.
13 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Cutting using 1. Burns, 4/D=H 1. Ensure operatives are trained and 4/C=M
oxy-acetylene competent in the use of the equipment.
equipment 2. Clothing on fire, 2. Appropriate PPE must be worn. If fume
removing helmets are not worn,
2. Hancock
periodically stop work and move to a
attachment 3. Sparks,
safe area. Raise visor for a few minutes
and breathe fresh clean air.
4. Fire in other areas by sparks 3. Application for a hot works permit must
spreading, be raised through the permit authority
and once authorised will be held by the
5. Contact with other flammable permit authorised person on site at all
substances, times.
4. Ensure all equipment is inspected
checked for leaks before use and
6. Explosion,
recorded using daily plant and
equipment sheets.
7. Loss of life, 5. Ensure cylinders are secure in an upright
position. Hoses must be secured with
8. Grass Catching fire crimped fittings not jubilee clips. Flash
back arresters are always fitted
between cylinder and gauges and
hoses. The torch will be lit by use of a flint
gun.
6. Fire extinguishers will be placed near the
works area.
7. Do not operate equipment with in an
enclosed space.
8. Fire blanket to be used in close proximity
to welding areas.
14 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Working at 1. Falls causing life changing injury or 4/D=H 1. Scaffold structures shall be erected by a 4/C=M
Height - from fatality. registered company using competent,
scaffolding trained persons and inspected daily by a
competent person. They will be responsible
for design, erection, alteration and
dismantling of the scaffold. A more thorough
inspection should be carried out every 7 days
and details recorded. A scafftag card will be
attached at the bottom of scaffold signed.
2. Scaffold should comply with NASC guidance
notes TG20 and SG4: with a certificate.
3. Toe boards and guard rails shall not be
removed. Any scaffold alterations will only be
made by a competent person.
4. Heavy weighted objects shall not be placed
on scaffold. All ladders must be at the
correct angle 1 unit out for 4 units up and
securely tied off.
5. Too much material on platform can cause
access and egress problems.
6. Where possible secure any items or tools you
need to take up to your person.
7. Objects should be suitably placed and not
balanced on pipes/valves, tools and bolts
not to be placed on access hatches.
8. Tool belts are advised
15 of 16
WELDMEC Risk Assessment
Construction Lim ited
Project BP Isle of Grain Terminal Author Brett Cousins
Enabling Works.
Activity Risk Assessment Revision No: 2
Installation and welding of new pipelines.
Hazard Risk Harm, Prob Precautions Residual
> Risk Risk
1. Welding 1. Arc Eye 3/C=M 1. Approperate Welding masks to be used, With 3/B=L
a min EW shade on 8 for all welding.
2. Fire 2. Welding to take place under a welding tent
(where reasonably practacible)
3. Glasses should be worn by non welding
3. Electric Shock.
operatives.
4. Sinage placed to inform of welding works.
4. Burns 5. Fire extingushers to be present.
6. Constant gas monitoring whilst welding works
5. Fumigation. are carried out.
7. Fire blankers placed under where the weld is
taking place.
8. Ensure all cables are in good codition, ensure
you are stood on dry ground and have dry
boots
9. Good quality dry welding gloves to be worn
whilst welding.
10. Ensure welding takes place in a well
ventilated area, ensure that ends of pipes
are uncapped to realease fumes.
16 of 16