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MAINTENANCE REVIEW

BOARD REPORT

SECTION 4
LIGHTNING/HIRF MAINTENANCE REQUIREMENTS

1. General Some requirements derived from MSG-3 analysis are covered by


the Zonal Inspection Program which includes GVI for L/HIRF
This section contains the Lightning/HIRF inspection requirements protection features in order to detect obvious unsatisfactory condi-
based on the Lightning/HIRF MSG-3 analysis which classifies the tions and discrepancies.
items (see Table 1 ) into two levels: The task intervals are given in flight hours (FH).
• Level A systems: those items which in case of L/HIRF interfer- When necessary, during the performance of general or detailed
ence would prevent the continued safe flight and landing of the inspection of L/HIRF external protections, access panels, fairings,
aircraft; doors, seats, carpets, headliner and sidewall trim panels, including
insulation, may be removed/opened for access. No connectors or
• Level B systems: those items which in case of L/HIRF interfer- equipment are to be removed.
ence would reduce the capability of the aircraft or the ability of
The L/HIRF Protection Maintenance Plan (LHPMP) addresses only
the crew to cope with adverse operating conditions.
on-aircraft inspection of LRU’s L/HIRF external protections. LRUs
internal protection will be subject to off-aircraft inspection and
These requirements consist of a series of general visual inspec-
testing, on shop basis, according to instructions contained within
tions (GVI) and detailed inspections (DET) developed for defined
LRU manufacturer’s component maintenance manual.
L/HIRF significant items. The functional checks (FNC) for special
cases defined by the L/HIRF working group are included in this Embraer shall implement the L/HIRF Protection Assurance Plan
section. The Lightning and HIRF Protection Program (LHPP) (LHPAP) for the fleet to support the maintenance requirements.
developed by Embraer, is composed of two distinct plans:
Table 1 - List of L/HIRF Significant Items
• Lightning and HIRF Protection Maintenance Plan (LHPMP) and;
LHSI Description Level
• Lightning and HIRF Protection Assurance Plan (LHPAP).
05-01 Zone 120 Interface connectors and A
overbraids
The L/HIRF Protection Maintenance Plan (LHPMP) addresses
05-02 Zone 130 Interface connectors and A
on-aircraft inspections to detect obvious damage, failure or irregu-
overbraids
larity of the L/HIRF protection features in terms of its susceptibility
to degradation from environmental damage and/or accidental dam- 05-03 Zone 140 Interface connectors and A
overbraids
age.
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MAINTENANCE REVIEW
BOARD REPORT

Table 1 - List of L/HIRF Significant Items (Continued) Table 1 - List of L/HIRF Significant Items (Continued)
LHSI Description Level LHSI Description Level
05-04 Zone 250 Interface connectors and A 05-18 Zone 191 Interface connectors and A
overbraids overbraids
05-05 Zone 220 Control Pedestal Interface A 05-19 Zone 198 Interface connectors and A
connectors and overbraids overbraids
05-06 Zone 230 Interface connectors and A 05-20 Zone 400 Interface connectors and A
overbraids overbraids
05-07 Zone 240 Interface connectors and A 21-01 AMS Controller B
overbraids 21-02 Cabin Pressure Control-System B
05-08 Zone 310 Interface connectors and A (CPCS) Controller
overbraids 22-01 Autopilot (AP) Rudder Servo A
05-09 Zone 320 Interface connectors and A 22-02 Autopilot (AP) Elevator Servo A
overbraids
22-03 Autopilot (AP) Aileron Servo A
05-10 Zone 330 Interface connectors and A
24-01 Ram Air Turbine (RAT) Generator A
overbraids
24-02 Ram Air Turbine (RAT) GCU A
05-11 Zone 340 Interface connectors and A
overbraids 24-03 Secondary Power Distribution As- B
sembly (SPDA) 01
05-12 Zone 500 Interface connectors and A
overbraids 24-04 Secondary Power Distribution As- B
sembly (SPDA) 02
05-13 Zone 600 Interface connectors and A
overbraids 24-05 Emergency Integrated Control Center B
(EICC)
05-14 Zone 710 Interface connectors and A
overbraids 24-06 Left and Right Integrated Control B
Center (LICC/RICC)
05-15 Zone 730 Interface connectors and A
overbraids 24-08 Integrated Drive Generators (IDG) 01 B
and 02.
05-16 Zone 740 Interface connectors and A
overbraids 24-09 Electrical Harness Cover A
05-17 Zone 124 Floor Interface connectors A 25-01 Aft electronics compartment EMI A
and overbraids shield
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BOARD REPORT
Table 1 - List of L/HIRF Significant Items (Continued) Table 1 - List of L/HIRF Significant Items (Continued)
LHSI Description Level LHSI Description Level
25-02 Aft electronics compartment EMI A 27-18 LVDT CCPS Elevator Control Col- A
shield - Access Door umn 01 and 02 (Pilot and Copilot)
27-01 Elevator Actuator Left and Right I/B A 27-19 LVDT Rudder Lower and Upper Sur- A
and O/B face Position
27-02 Horizontal Stabilizer Actuator A 27-20 Speed brake Lever A
27-03 Multifunction Spoiler (MFS) LH and A 27-21 Aft e-bay Rack A
RH Actuator 03, 04 and 05 30-01 Ice Detector 01 and 02. A
27-04 Rudder Upper and Lower Actuator A 31-01 MFD, PFD and EICAS Displays A
27-06 Horizontal Stabilizer Actuator Elec- A 31-02 Modular Avionics Unit (MAU) 01 and A
tronics (HS-ACE) 02
27-07 Primary-Actuator Control Electronics A 31-03 Modular Avionics Unit (MAU) 03 A
(P-ACE) 01 and 02
32-01 Weight-On-Wheels (WOW) Proximity A
27-08 Primary-Actuator Control Electronics A Sensor 01 and 02 (NLG)
(P-ACE) 03
32-02 Weight-On-Wheels (WOW) Proximity A
27-10 Ground Spoiler Command Module A Sensor 01 and 02 (MLG)
(GSCM)
32-03 Steering Feedback Sensor 01 and 02 B
27-11 Flap/Slat Control Lever A
32-04 Down Lock Sensor 01 and 02 (NLG) B
27-12 Slat/Flap Actuator Control Electronics A
32-05 Down Lock Sensor 01 and 02 (MLG) B
(SF-ACE) 01 and 02
32-06 Pedal Steering Sensor RVDT 01 and B
27-13 LH and RH Flap Position Sensor Unit A
02
(PSU)
32-07 Pilot and Co-Pilot Main-Brake Pedals B
27-14 LH and RH Slat Position Sensor Unit A
Transducers
(PSU)
32-08 NWSCM (Nose Wheel Steering Con- B
27-15 LH and RH LVDT Elevator I/B and A
trol Module)
O/B Position
32-09 BCM (Brake Control Module) 01 and B
27-16 LH and RH LVDT CCPS MFS 03, 04 A
02
and 05
32-10 PSEM (Proximity Sensor Electronic A
27-17 LVDT CCPS 1 and 2 Rudder Pedal A
Module) 01
(Pilot and Copilot)
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MAINTENANCE REVIEW
BOARD REPORT

Table 1 - List of L/HIRF Significant Items (Continued) Table 2 - L/HIRF MSG-3 tasks covered by Zonal Program (Con-
tinued)
LHSI Description Level
32-11 PSEM (Proximity Sensor Electronic A L/HIRF task Zonal maintenance require-
Module) 02 ment
34-01 Air Data Smart Probe 01, 02, 03 and A 05-05-220-H001 Z220-003
04. 05-06-230-H001 Z230-001
34-02 Inertial Reference Unit (IRU) 01 and A 05-07-240-H001 Z240-001
02 05-08-310-H001 Z310-001
34-03 Radio Altimeter 01, 02 and 03 B 05-09-320-H001 Z320-002
34-04 Multifunction Control Display Unit B 05-10-330-H001 Z330-002
(MCDU) 01 and 02.
05-17-220-H001 Z220-004
34-05 Head-up Guidance System (HGS) A
05-18-190-H001 Z191-001
Combiner.
05-19-190-H001 Z198-001
34-06 Head-up Guidance System (HGS) A
Overhead Unit (OHU). 21-02-120-H001 Z120-001
34-07 Head-up Guidance System (HGS) A 22-01-120-H001 Z120-001
Computer. 22-02-120-H001 Z120-001
52-01 Forward avionics access hatch. A 22-03-190-H001 Z190-002
52-02 Mid avionics access door. A 24-01-120-H001 Z124-001
53-01 Cabin Floor Panels (EMI Shielding) A 24-02-120-H001 Z120-001
73-01 Full Authority Digital Engine Control A 24-04-140-H001 Z140-003
(FADEC) 01 and 02. 24-05-120-H001 Z140-003
76-01 Thrust Control Quadrant (TCQ) B 24-06-140-H001 Z140-003
24-09-230-H001 Z230-001
Table 2 - L/HIRF MSG-3 tasks covered by Zonal Program
24-09-240-H001 Z240-001
L/HIRF task Zonal maintenance require- 24-09-250-H001 Z250-001
ment 27-01-330-H001 Z330-002
05-02-130-H001 Z100-003 27-02-310-H001 Z310-001
05-03-140-H001 Z140-003 27-03-500-H001 Z500-002
05-04-250-H001 Z250-002
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Nov 11/10 4–4
MAINTENANCE REVIEW
BOARD REPORT
Table 2 - L/HIRF MSG-3 tasks covered by Zonal Program (Con- Table 2 - L/HIRF MSG-3 tasks covered by Zonal Program (Con-
tinued) tinued)
L/HIRF task Zonal maintenance require- L/HIRF task Zonal maintenance require-
ment ment
27-04-320-H001 Z320-002 Z220-003
76-01-220-H001
27-06-250-H001 Z250-002 Z120-001
27-07-120-H001 Z120-001
2. L/HIRF Task Numbering System
27-08-250-H001 Z250-002
27-10-190-H001 Z198-001 The Table 3 diagram describes the format for the L/HIRF Mainte-
27-11-220-H001 Z220-003 nance Task Numbering System.
27-12-140-H001 Z140-003
27-15-330-H001 Z330-002 Table 3 - L/HIRF Task Numbering System
27-16-120-H001 Z120-001
LHSI Number
27-17-120-H001 Z120-001 XX- XX- XXX- H XXX
27-18-120-H001 Z120-001 Task Sequence Number
27-19-320-H001 Z320-002 Indicates that the task
27-20-220-H001 Z220-003 belongs to the L/HIRF
program
27-21-250-H001 Z250-002
Zone Number
30-01-120-H001 Z120-001 Item Number
32-06-120-H001 Z120-001 ATA System
32-07-120-H001 Z120-001
34-03-150-H001 Z150-002 3. L/HIRF Maintenance Requirements Table
34-04-220-H001 Z220-003
Following, is the list of maintenance requirements for the L/HIRF
34-05-220-H001 Z220-001 Maintenance Program.
34-06-220-H001 Z220-001
52-01-120-H001 Z120-001
52-02-140-H001 Z140-003
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Nov 11/10 4–5
MAINTENANCE REVIEW
BOARD REPORT

Title
Interval
MRBR Task Type Description
Applicability (I: Interval,
Number Category Note
T: Threshold)
Access Panels

05-01-120-H001 GVI INTERFACE CONNECTORS AND OVERBRAIDS ALL I: 12000 FH


A General Visual Inspection of Interface Connectors and Overbraids.

05-12-500-H001 DET INTERFACE CONNECTORS AND OVERBRAIDS ALL I: 12000 FH


A Detailed Inspection of Interface Connectors and Overbraids.

05-14-710-H001 DET INTERFACE CONNECTORS AND OVERBRAIDS ALL I: 12000 FH


A, B Detailed Inspection of Interface Connectors and Overbraids.

05-15-730-H001 DET INTERFACE CONNECTORS AND OVERBRAIDS ALL I: 12000 FH


A, B Detailed Inspection of LH and RH MLG Interface Connectors and Overbraids.

05-20-400-H001 DET INTERFACE CONNECTORS AND OVERBRAIDS ALL I: 12000 FH


A Detailed Inspection of Pylons Interface Connectors and Overbraids.

24 ELECTRICAL POWER
24-03-120-H001 GVI SECONDARY POWER DISTRIBUTION ASSEMBLY (SPDA) 1 CONNEC- ALL I: 12000 FH
B TORS, 360º METALLIC BACKSHELL AND ELECTRICAL BONDING BY IN-
TERFACE BETWEEN UNIT AND AIRCRAFT STRUCTURE
General Visual Inspection of SPDA 1 Connectors, 360º Metallic backshell and
Electrical Bonding by interface between unit and aircraft structure.

24-08-400-H001 DET INTEGRATED DRIVE GENERATORS (IDG) STRUCTURAL BONDING VIA ALL I: 12000 FH
B V-BAND CLAMP AND STRAIN RELIEF 360º METALLIC BACKSHELL
Detailed Inspection of IDGs 1 and 2 Structural Bonding via V-BAND Clamp
and Strain relief 360º Metallic backshell.

25 EQUIPMENT/FURNISHINGS
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MAINTENANCE REVIEW
BOARD REPORT

Title
Interval
MRBR Task Type Description
Applicability (I: Interval,
Number Category Note
T: Threshold)
Access Panels
25-01-250-H001 GVI AFT ELECTRONICS COMPARTMENT EMI SHIELD AND BONDING JUMP- ALL I: 24000 FH
A ERS
General Visual Inspection of Aft Electronics Compartment EMI Shield and
Bonding Jumpers, located at Aft Galley and Lavatory.

25-02-250-H001 GVI AFT ELECTRONICS COMPARTMENT ACCESS DOOR EMI SHIELD AND ALL I: 18000 FH
A BONDING JUMPER
General Visual Inspection of Aft Electronics Compartment Access Door EMI
shield and Bonding Jumper.

27 FLIGHT CONTROLS
27-13-500-H001 DET FLAP POSITION SENSOR UNIT (PSU) BONDING JUMPER. ALL I: 12000 FH
A Detailed Inspection of LH and RH bonding jumper.

27-14-500-H001 DET SLAT POSITION SENSOR UNIT (PSU) BONDING JUMPER. ALL I: 12000 FH
A Detailed Inspection of LH and RH bonding jumper.

31 INDICATING/RECORDING SYSTEMS
31-01-220-H001 GVI MFD, PFD AND EICAS DISPLAYS CONNECTORS, 360º METALLIC BACK- ALL I: 18000 FH
A SHELL, TAG RING AND ELECTRICAL BONDING
General Visual Inspection of MFD, PFD and EICAS displays’ Connectors,
360º Metallic backshell and Electrical Bonding by interface between unit and
aircraft structure.
w-mrb1928

MRB-1928
Nov 11/10 4–7
MAINTENANCE REVIEW
BOARD REPORT

Title
Interval
MRBR Task Type Description
Applicability (I: Interval,
Number Category Note
T: Threshold)
Access Panels

31-02-120-H001 DET MODULAR AVIONICS UNIT (MAU) CONNECTORS, 360º METALLIC BACK- ALL I: 12000 FH
A SHELLS, METALLIC CHASSIS BONDED POINTS AND ELECTRICAL BOND-
ING.
Detailed Inspection of MAU 1 and 2 connectors, 360º metallic backshells, me-
tallic chassis bonded points and electrical bonding by interface between unit
and aircraft structure.

31-03-140-H001 DET MAU CONNECTORS, 360º METALLIC BACKSHELLS, METALLIC CHASSIS ALL I: 12000 FH
A BONDED POINTS AND ELECTRICAL BONDING.
Detailed Visual Inspection of MAU 3 connectors, 360º metallic backshells, me-
tallic chassis bonded points and electrical bonding by interface between unit
and aircraft structure.

32 LANDING GEAR
32-01-710-H001 DET NOSE LANDING GEAR (NLG) WEIGHT-ON-WHEELS (WOW) SENSORS’ 1 ALL I: 12000 FH
A AND 2 CONNECTORS, OVERBRAIDS AND ELECTRICAL BONDING
Detailed Inspection of NLG WOW Sensors 1 and 2 Connectors, Overbraids
and Electrical Bonding by interface between unit and aircraft structure.

32-02-730-H001 DET MAIN LANDING GEAR (MLG) WEIGHT-ON WHEELS (WOW) SENSORS, ALL I: 12000 FH
A CONNECTORS, OVERBRAIDS AND ELECTRICAL BONDING
Detailed Inspection of RH and LH MLG WOW Sensors 1 and 2, Connectors,
Overbraids and Electrical Bonding by interface between unit and aircraft struc-
ture.
w-mrb1928

MRB-1928
Nov 11/10 4–8
MAINTENANCE REVIEW
BOARD REPORT

Title
Interval
MRBR Task Type Description
Applicability (I: Interval,
Number Category Note
T: Threshold)
Access Panels
32-03-710-H001 DET NOSE LANDING GEAR (NLG) STEERING FEEDBACK SENSORS 1 AND 2 ALL I: 12000 FH
B CONNECTORS, OVERBRAIDS AND ELECTRICAL BONDING
Detailed Inspection of NLG Steering Feedback Sensors 1 and 2 Connectors,
Overbraids and Electrical Bonding by interface between unit and aircraft struc-
ture.

32-04-710-H001 DET NOSE LANDING GEAR (NLG) DOWN LOCK SENSORS 1 AND 2 CONNEC- ALL I: 12000 FH
B TORS, OVERBRAIDS AND ELECTRICAL BONDING
Detailed Inspection of NLG Down Lock Sensors 1 and 2 Connectors, Over-
braids and Electrical Bonding by interface between unit and aircraft structure.

32-05-730-H001 DET MAIN LANDING GEAR (MLG) DOWN LOCK SENSORS 1 AND 2, RH AND ALL I: 12000 FH
B LH CONNECTORS, OVERBRAIDS AND ELECTRICAL BONDING
Detailed Inspection of MLG Down Lock Sensors 1 and 2, RH and LH Connec-
tors, Overbraids and Electrical Bonding by interface between unit and aircraft
structure.

34 NAVIGATION
34-01-120-H001 GVI AIR DATA SMART PROBES (ADSP) CONNECTORS, 360º METALLIC BACK- ALL I: 12000 FH
A SHELL AND ELECTRICAL BONDING
General Visual Inspection of ADSPs 1, 2, 3 and 4 Connectors, 360º Metallic
backshell and Electrical Bonding by interface between unit and aircraft struc-
ture.

34-02-120-H001 GVI INERTIAL REFERENCE UNIT (IRU) CONNECTORS, 360º METALLIC BACK- ALL I: 12000 FH
A SHELL AND ELECTRICAL BONDING
General Visual Inspection of IRUs 1 and 2 Connectors, 360º Metallic back-
shell and Electrical Bonding by interface between unit and aircraft structure.
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Nov 11/10 4–9
MAINTENANCE REVIEW
BOARD REPORT

Title
Interval
MRBR Task Type Description
Applicability (I: Interval,
Number Category Note
T: Threshold)
Access Panels

34-07-120-H001 GVI HEAD-UP GUIDANCE SYSTEM (HGS) COMPUTER’S CONNECTORS, ME- ON ACFT WITH I: 18000 FH
A TALLIC CHASSIS AND ELECTRICAL BONDING HEAD-UP GUID-
General Visual Inspection of HGS Computer’s Connectors, Metallic Chassis ANCE SYSTEM
and Electrical Bonding features.

53 FUSELAGE
53-01-240-H001 GVI MID AVIONICS COMPARTMENT EMI SHIELD ALL I: 24000 FH
A General Visual Inspection of EMI Shielding and attachment points located at
Cabin Floor Panels.

73 ENGINE FUEL AND CONTROL


73-01-400-H001 DET ENGINE FADEC CONNECTORS, OVERBRAIDS, TAG-RINGS, STRAIN RE- ALL I: 12000 FH
A LIEF BACKSHELL AND ELECTRICAL BONDING
Detailed Inspection of FADEC 1 and 2 Connectors, Overbraids, Tag-rings,
Strain relief backshell and Electrical Bonding between unit and aircraft struc-
ture.
w-mrb1928

MRB-1928
Nov 11/10 4–10