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86 Li et al.

/ Front Inform Technol Electron Eng 2017 18(1):86-96

Frontiers of Information Technology & Electronic Engineering


www.zju.edu.cn/jzus; engineering.cae.cn; www.springerlink.com
ISSN 2095-9184 (print); ISSN 2095-9230 (online)
E-mail: jzus@zju.edu.cn

Review:
Applications of artificial intelligence in
intelligent manufacturing: a review*

Bo-hu LI1, Bao-cun HOU2, Wen-tao YU†‡2, Xiao-bing LU2, Chun-wei YANG2
(1The Second Academy of China Aerospace Science and Technology Corporation, Beijing 100039, China)
(2Beijing Aerospace Intelligent Manufacturing Technology Development Co., Ltd., Beijing 100039, China)

E-mail: 09125035@bjtu.edu.cn
Received Dec. 14, 2016; Revision accepted Jan. 6, 2017; Crosschecked Jan. 8, 2017

Abstract: Based on research into the applications of artificial intelligence (AI) technology in the manufacturing industry in
recent years, we analyze the rapid development of core technologies in the new era of ‘Internet plus AI’, which is triggering a great
change in the models, means, and ecosystems of the manufacturing industry, as well as in the development of AI. We then propose
new models, means, and forms of intelligent manufacturing, intelligent manufacturing system architecture, and intelligent man-
ufacturing technology system, based on the integration of AI technology with information communications, manufacturing, and
related product technology. Moreover, from the perspectives of intelligent manufacturing application technology, industry, and
application demonstration, the current development in intelligent manufacturing is discussed. Finally, suggestions for the appli-
cation of AI in intelligent manufacturing in China are presented.

Key words: Artificial intelligence; Intelligent manufacturing; Intelligent manufacturing system


http://dx.doi.org/10.1631/FITEE.1601885 CLC number: TP18

1 Introduction The manufacturing industry is a cornerstone of


national economy, people’s livelihood, and national
It is known that the new technological revolution security. The deep fusion of manufacturing technol-
and the new industrial revolution are gaining mo- ogy with information communication technology,
mentum. We believe that the new era of ‘Internet plus intelligent technology, and product-related expertise
artificial intelligence (AI)’, characterized by ubiqui- in particular, is enabling a game-changing transfor-
tous networks, data-drivenness, shared services, mation in terms of manufacturing models, manufac-
cross-border integration, automatic intelligence, and turing approaches, and its ecosystems.
mass innovation, is coming. The rapid development
and fusion of new AI technologies with Internet
technologies, new-generation information technolo- 2 New development of artificial intelligence
gies, new energy technologies, materials technology,
and biotechnology is an essential part of this new era, With the current popularization of the Internet,
which in turn will enable the game-changing trans- the universal existence of sensors, the emergence of
formation of models, means, and ecosystems in terms big data, development of e-commerce, rise of the
of their application to the national economy, information community, and the interconnection and
well-being, and national security. fusion of data and knowledge with society, physical
space, and cyberspace, the information environment

for AI development has been changed profoundly,
Corresponding author
ORCID: Wen-tao YU, http://orcid.org/0000-0002-9961-7582
leading to a new evolutionary phase: AI 2.0 (Pan,
© Zhejiang University and Springer-Verlag Berlin Heidelberg 2017 2016). The emergence of new technologies also ena-
Li et al. / Front Inform Technol Electron Eng 2017 18(1):86-96 87

bles a new phase of AI. The main features of AI 2.0 various aspects of a manufacturing enterprise or
include the emergence of data-driven intuitive per- group, including three elements (people/organizations,
ception ability for intensive deep learning, Internet- operational management, and equipment and tech-
based swarm intelligence, technology-oriented human- nology) and five flows (information flow, logistics
machine hybrid augmented intelligence, as well as the flow, capital flow, knowledge flow, and service flow).
rise of cross-media reasoning (Pan, 2016). This facilitates production and provides a high effi-
The continuous evolution of smart cities, intel- ciency, high quality, cost-effective, and environment-
ligent medical care, intelligent transportation, intel- friendly service for users, and therefore improves the
ligent logistics, intelligent robots, self-driving vehi- market competitiveness of the manufacturing enter-
cles, smart-phones, intelligent toys, smart communi- prise or group.
ties, and smart economies, to name but a few, pro- AI technology facilitates the development of
vides a broad market demand and driving force in new models, means, and forms, system architecture,
terms of new development of both AI technologies and technology systems in the domain of intelligent
and applications. manufacturing (Li et al., 2014; NMSAC and SAC-
CAE, 2016).
3.1 New models, means, and forms of intelligent
3 Artificial intelligence facilitates the devel-
manufacturing
opment of intelligent manufacturing
New models: Internet-based, service-oriented,
We believe that intelligent manufacturing is a collaborative, customizable, flexible, and socialized
new manufacturing model and the technical means by intelligent manufacturing system that is used to facil-
which new information and communication tech- itate production and provide services to users.
nology, intelligent science and technology, large New means: human-machine integrated smart
manufacturing technology (including design, pro- manufacturing systems featuring digitalization, In-
duction, management, testing, and integration), sys- ternet of Things, virtualization, service, collaboration,
tem engineering technology, and related product customization, flexibility, and intelligence.
technology are integrated with the whole system and New form: intelligent manufacturing ecology
lifecycle of product development. The life cycle of with the characteristics of ubiquitous interconnection,
manufacturing thus uses autonomous sensing, inter- data-drivenness, cross-border integration, autono-
connection, collaboration, learning, analysis, cogni- mous intelligence, and mass innovation.
tion, decision-making, control, and the execution of The deep integration of the application of these
human, machine, material, and environmental infor- models, means, and forms will ultimately form an
mation to enable the integration and optimization of ecosystem of intelligent manufacturing (Fig. 1).

New intelligent manufacturing


model

、· New ecology in manufacture


New intelligent manufacturing
means

Users

Intelligent
Knowledge financial
and data services
Intelligent design and services
Intelligent robot creative ideas
Intelligent cloud
manufacturing services
Fig. 1 New models, means, and forms of intelligent manufacturing
88 Li et al. / Front Inform Technol Electron Eng 2017 18(1):86-96

3.2 Intelligent manufacturing system architecture including: (1) hard manufacturing resources such as
machine tools, robots, machining centers, computing
AI is applied in the field of intelligent manu-
equipment, simulation test equipment, materials and
facturing through the intelligent manufacturing sys-
energies; (2) soft manufacturing resources such as
tem. The application of AI beyond the intelligent
models, (big) data, software, information, and know-
manufacturing system does not make any sense.
ledge in the manufacturing process; (3) manufactur-
Against the background of ‘Internet plus AI’, the
ing capacities of demonstration, design, production,
intelligent manufacturing system is characterized by
simulation, experiment, management, sales, operation,
autonomous intelligent sensing, interconnection,
maintenance, and integration in the manufacturing
collaboration, learning, analysis, cognition, decision-
process as well as new digital, networked, and intel-
making, control, and execution of human, machine,
ligent manufacturing interconnection products.
material, environment, and information in the whole
system and life cycle. The system consists of a re- 3.2.2 Ubiquitous network layer
sources/capacities layer, a ubiquitous network layer, a The ubiquitous network layer consists of a
service platform, an intelligent cloud service applica- physical network layer, a virtual network layer, a
tion layer, as well as a security management and business arrangement layer, and an intelligence
standard specification system (Fig. 2). sensing/access layer.
1. The physical network layer includes mainly
3.2.1 Resources/capacities layer
optical broadband, programmable switches, wireless
The resources/capacities layer includes manu- base stations, communication satellites, ground base
facturing resources and manufacturing capacities, stations, aircraft, boats, etc.

Intelligent cloud Single-tenant single-phase Multi-tenant on-demand acquiring


service application Multi-tenant single-phase Multi-tenant cross-phase
application mode application mode collaborative application mode manufacturing capacity mode
layer

Providers portal Platform operators portal Users portal


Intelligent UI Customized cloud interface
layer
Pervasive intelligent human-computer interaction equipment

Intelligent manufacturing platform


Swarm intelligence design Intelligent human-computer Virtual-actual integrated
hybrid production intelligent experiments
Core Big data and knowledge-based Intelligent management of Intelligent guarantee of online
intelligent intelligent design autonomous decision-making remote support services
support
function layer Intelligent resources and capacities management Basic common cloud platform Big data processor/engine
Intelligent knowledge/model/data management Intelligent system operation management Mobile Internet adapter
Intelligent system construction management Intelligent system services evaluation Embedded simulation engine

S
e Virtual Virtual resources/capacities layer
rv intelligent
ic resources/ Virtual resources pool Virtual capacities pool
capacities
e
layer Intelligent resources and virtual capacities setting
p
la
a tf p
o
Intelligent resources and capacities sensing access
n
m rm s
e
a ci
g fic
e
m la
Intelligence Sensing unit Perceived objects
y a
e e sensing/ RFID sensor Non-contact sensing radar Enterprise Industry Environment ti
o
access layer
n r n
S
t Wireless sensor
e Sound, light, and Barcode/ Human Computer Material
S
s
cu network electronic sensors 2D barcode ta
ri la
y n
d
ty e
Business
r a
Virtual Virtual WAN Traffic Payloads
rd
arrangement Virtual routers Virtual firewall Virtual WLAN controller
gateways optimization monitoring balancing, etc.
e layer
tw
n
o Northbound interface
rk
SDN controller
Virtual Equipment & Message reception/ QoS &
network layer Topology & Host & connection flow table transmission forwarding IPv4 protocol
link management management management path calculation management IPv6 protocol
U
b Southbound interface
iq
u Physical Optical Programmable Wireless base Communication Ground base
it
broadband switch station satellite station Aircrafts, boats, etc.
o
u network layer
s
Resources/ Manufacturing resources Manufacturing capacities
capacities layer

Fig. 2 Intelligent manufacturing system architecture


Li et al. / Front Inform Technol Electron Eng 2017 18(1):86-96 89

2. The virtual network layer achieves an open design, big data and knowledge-based intelligence
network through southbound and northbound inter- design, intelligent human-computer hybrid produc-
faces for topology management, host management, tion, virtual-actual combination of intelligent ex-
equipment management, message reception and periments, intelligent management of autonomous
transmission, quality of service (QoS) management, decision-making, and intelligent guarantee of online
and IPv4/IPv6 protocol management. service remote support.
3. The business arrangement layer provides the 3. The intelligent UI layer pervasively supports
network functions in the form of software, through intelligent terminal interaction equipment for service
software and hardware decoupling and function ab- providers, operators, and users to achieve a custom-
stracting to achieve rapid development and deploy- ized user environment.
ment of new businesses, and provides virtual router,
3.2.4 Intelligent cloud service application layer
virtual firewall, virtual wide area network (WAN)
optimization and control, traffic monitoring, payloads The intelligent cloud service application layer
balancing, etc. highlights the role of the human/organization in-
4. The intelligence sensing/access layer senses cluding four application modes: single-tenant single-
objects such as enterprise, industry, human, machine, phase application mode, multi-tenant single-phase
and material through the intelligent sensing units of a application mode, multi-tenant cross-phase collabo-
radio frequency identification (RFID) sensor, wireless rative application mode, and multi-tenant on-demand
sensor network, sound, light and electronic sensors/ acquiring manufacturing capacity mode. It also sup-
equipment, bar code/2D bar code and radar, and ports autonomous intelligent sensing, interconnection,
transferring data and instructions through a network. collaboration, learning, analysis, prediction, decision-
making, control, and execution of human, computer,
3.2.3 Service platform layer
material, environment, and information in the appli-
The service platform layer consists of a virtual cation of the intelligent manufacturing system.
intelligent resources/capacities layer, a core intelli-
3.2.5 Security management and standard specifica-
gent support function layer, and an intelligent user
tions
interface (UI) layer.
1. The virtual intelligent resources/capacities Security management and standard specifica-
layer provides an intelligent description and virtual tions include an autonomously controllable security
setting of manufacturing resources/capacities to map protection system to ensure user identification, re-
the physical resources/capacities onto logical intelli- source access, and data security of the intelligent
gent resources/capacities to form a virtual intelligent manufacturing system, and a standard specifications
resources/capacities pool. system to standardize the application of the intelligent
2. The core intelligent support function layer manufacturing system technology and the access,
consists of a basic common cloud platform and an supervision, and evaluation of the platform.
intelligent manufacturing platform, each respectively Obviously, the intelligent manufacturing system
providing the base middleware functions such as is a kind of intelligent manufacturing networked ser-
intelligent system construction management, intelli- vices system based on a ubiquitous network and its
gent system operation management, intelligent sys- combination, which integrates human/machine/goods/
tem service evaluation, AI engine, and intelligent environment/information and provides resources
manufacturing functions such as swarm intelligence and capacities for intelligent manufacturing and

Intelligent manufacturing system technology

Ubiquitous Product life cycle


General Intelligent manufacturing Supporting
network intelligent manufacturing
technologies platform technologies technology
technology technology

Fig. 3 The five types of intelligent manufacturing system technology


90 Li et al. / Front Inform Technol Electron Eng 2017 18(1):86-96

on-demand services at any time and any place. It is a air-ground network technology.
networked intelligent manufacturing system based on
3.3.4 Product life cycle intelligent manufacturing
‘Internet (Cloud) plus resources and capacities for
technology
intelligent manufacturing’ that integrates human,
machine, and goods. Product life cycle intelligent manufacturing
technology consists mainly of intelligent cloud in-
3.3 Intelligent manufacturing technology system novation design technology, intelligent cloud product
The intelligent manufacturing technology sys- design technology, intelligent cloud production
tem consists mainly of general technology, basic equipment technology, intelligent cloud operation and
platform technology, intelligent manufacturing plat- management technology, intelligent cloud simulation
form technology, ubiquitous network technology, and experiment technology, and intelligent cloud
product life cycle intelligent manufacturing technol- service guarantee technology.
ogy, and supporting technology (Fig. 3).
3.3.5 Supporting technology
3.3.1 General technology
Supporting technology consists mainly of AI 2.0
General technology includes mainly intelligent technology (Pan, 2016), information and communi-
manufacturing architecture technology, software- cation technologies (such as big-data-based technol-
defined networking (SDN) system architecture tech- ogy, cloud computing technology, modeling and
nology, space-air-ground system architecture tech- simulation technology), new manufacturing tech-
nology, business model, enterprise modeling and nologies (such as 3D print technology, electrochem-
simulation technologies of intelligent manufacturing ical machining technology), and professional tech-
services, system development and application tech- nology of the manufacturing application area (pro-
nology, intelligent manufacturing security technology, fessional technology of aviation, aerospace, ship-
intelligent manufacturing evaluation technology, and building, automobile, and other industries).
intelligent manufacturing standardization technology.
3.3.2 Intelligent manufacturing platform technology
4 Evaluation of the application of AI in intel-
Intelligent manufacturing platform technology ligent manufacturing
includes mainly intelligent manufacturing oriented
big data network interconnection technology, intelli- The integrated application of AI in the area of
gent resources/capacity sensing and Internet of intelligent manufacturing may be evaluated by con-
Things technology, intelligent resource/virtual ca- sidering three aspects: application technology, indus-
pacity and service technology, intelligent service try, and application effect.
environment construction/management/operation/ With application technology, the level and ca-
evaluation technology, intelligent knowledge/model/ pacity of infrastructure construction, single applica-
big data management, analysis and mining technology, tions, synergy applications, and business develop-
intelligent human-computer interaction technology/ ment need to be assessed. The evaluation of industry
swarm intelligence design technology, intelligent development covers intelligent products (products
design technology based on big data and knowledge, that may complete their tasks intelligently and au-
intelligent human-computer hybrid production tech- tonomously) and intelligently connected products
nology, virtual-actual combination intelligent experi- (intelligent products that may form an ecological
ment technology, intelligent management technology network), intelligent industrial software, the devel-
of autonomous decision-making and intelligent gua- opment of hardware that supports intelligent design/
rantee technology of online remote support services. production/management/commissioning/security, and
the development and operation of intelligent manu-
3.3.3 Ubiquitous network technology
facturing systems at different levels of the intelligent
Ubiquitous network technology consists mainly manufacturing unit, intelligent workshop, intelligent
of integrated fusion network technology and space- factories, and intelligent industry. For application
Li et al. / Front Inform Technol Electron Eng 2017 18(1):86-96 91

effects, it is suggested to focus the evaluation on the realize intelligent analysis and decision-making so as
changes to competitiveness and the changes to social to transform production mode into intelligent manu-
and economic benefits in order to measure the direct facturing, cloud-end collaborative manufacturing,
or indirect effects of the intelligent manufacturing and customer tailored production, and realize the
system on enhancement of capability and economic integration of more production factors in a more sci-
benefits. entific manner. The essence of Industry 4.0 is to re-
alize the ‘intelligent factory’ based on the ‘cyber
physical system’. Production equipment will imple-
5 Current global development of intelligent ment real-time sensing by integrating different sen-
manufacturing sors with precise process control through the network
and data. For production management, a series of
5.1 Overseas development
technologies will be adopted, which will constitute a
Developed countries, such as the US and Ger- service cloud and provide physical equipment with
many in particular, have drafted innovative strategies information perception, network communication,
and policies on intelligent manufacturing, such as the precise control, and remote coordination capabilities
‘Advanced Manufacturing Partnership Plan’ (2011) (Drath and Horch, 2014; Lasi et al., 2014; Wang,
and ‘Industrial Internet’ (2012) in the US, and the 2015; Ivanov et al., 2016).
‘Industry 4.0 Plan’ (2013) in Germany. It is obvious that the development of technolo-
In 2012, GE in the US proposed the concept of gies, industries, and applications in intelligent man-
‘Industrial Internet’, which can connect intelligent ufacturing became the main concern in each country’s
equipment, people, and data and analyze such data in strategic plan. Both the US and Germany are in
an intelligent manner to enable smarter decision- leading positions in terms of their strategic plans.
making by humans and machines. The three major CPS-based intelligent manufacturing technology
components of the Industrial Internet are intelligent in Germany has achieved milestone results, and In-
equipment, intelligent systems and intelligent deci- dustrial Internet based intelligent manufacturing
sion-making. The Industrial Internet may be seen as technology in the US has also accomplished initial
the circulation among, and interaction between, data, outcomes. Germany focuses on the research of un-
hardware, software, and intelligence. It can store, derlying technologies for manufacturers, such as
analyze, and visualize data acquired through intelli- intelligent sensing, wireless sensor networks, and
gent equipment and networks for final intelligent CPSs, while the US prioritizes the IT technologies on
decision-making based on intelligent information. the top layer such as cloud computing, big data, and
The maximal potential of the Industrial Internet will virtual reality (Lee et al., 2015; Posada et al., 2015).
be realized through the holistic integration of the three The intelligent manufacturing industries in
components—intelligent equipment, intelligent sys- Germany and the US have begun to take shape with
tems, and intelligent decisions—with machines, the development of intelligent manufacturing system
equipment sets, facilities, and system networks (Ev- tools and platforms such as the industrial Internet
ans and Annunziata, 2012). platform Predix developed by GE in the US and the
In 2013, Germany launched its Industry 4.0 plan, digital cloud service platform Sinalytics built by
where the strategic idea of ‘one core, two topics, Siemens in Germany. Four core functions of Predix
three-dimensional integration, and eight plans’ is include security monitoring of networked assets,
proposed, with special emphasis on intelligent facto- industrial data management, industrial data analysis,
ries and intelligent production as the ‘two major and cloud applications and mobility, which connect
themes’ for research. Cyber physical system (CPS) all types of industrial devices and suppliers to the
networks and the construction of correspondent in- cloud, providing asset performance management and
telligent equipment systems became its main con- operations optimization service. Siemens’ Sinalytics
cerns. In Industry 4.0, intelligent manufacturing sys- platform can provide security communications and
tems can perceive and monitor massive data in real the integration and analysis of large amounts of
time, generated in the process of production, and machine-generated data, improving monitoring and
92 Li et al. / Front Inform Technol Electron Eng 2017 18(1):86-96

optimization capabilities through data analysis and the State Council on Promoting Internet+ Action’,
feedback for gas turbines, wind power generators, “Guidance of the State Council on Deepening Inte-
trains, buildings, and medical imaging systems. In- gration of Manufacturing and Internet”, and the ‘13th
telligent Internet products, such as the intelligent Five-Year Plan on National Program for Science and
Internet engine developed by GE, can connect aircraft Technology Innovation’ to support the transformation.
engines to control systems. Sensors will gather data ‘Made in China 2025’ has clarified the strategic goals,
from the engine during its flight and transmit it to the guidance, and road map for 30 years, three steps and
ground for smart analysis so that engine operation three stages to raise the country’s manufacturing
conditions can be precisely detected and faults can be power. It sets the principles for becoming the second
predicted to prompt proactive maintenance, improv- tier of the powerhouse in manufacturing: innovation-
ing the safety and service life of the engine (Yang, driven, quality first, environment-friendly develop-
2015; Li, 2016; Winnig, 2016). ment, structural optimization, talent-centric, as well
In terms of the typical demonstration of intelli- as the strategic road maps: stick to the new model
gent manufacturing, Germany and the US spared no road to industrialization with Chinese characteristics,
effort in demonstrating and promoting their devel- with the theme of innovative development, the fo-
opment strategy to transform and upgrade their man- cuses on enhancing quality and improving economic
ufacturing industries. To a large extent, the demon- benefits, the main aim of accelerating deep penetra-
stration and promotion of cross-industry, chain-wide, tion between new-generation informative techniques
and comprehensive system solutions from multina- and manufacturing, and the highlights on smart
tional enterprises such as Siemens, SAP, and GE en- manufacturing. The following are included therein:
able these enterprises to take a leading position in the Nine missions: (1) increasing innovative capa-
restructuring process of global industry chains, value bility in national manufacturing, (2) promoting the
chains, and ecosystems. For example, the Germany deep fusion of information and industrialization, (3)
Amberg factory is a model of an intelligent plant of strengthening the basic industry capacity, (4) boom-
the Siemens company. At Amberg, the real factory is ing the quality brand-building, (5) popularizing en-
operated together with the virtual factory, and the real vironment-friendly manufacturing, (6) advancing
factory data and production environments are re- breakthroughs in key areas, (7) pushing forward fur-
flected by the virtual factory, through which people ther the structural adjustment to the manufacturing
can manage and control the real factory. Nearly 75% industry, (8) advancing services for manufacturing
of the production operations have been automated. and production, and (9) increasing international in-
Products can communicate with the production volvement in manufacturing.
equipment. IT systems take the role of controlling and Ten major development fields: (1) the new-
optimizing all processes, ensuring a 99.9988% generation information and communication technol-
product qualification ratio. Compared to 1989 when ogies industry, (2) advanced numerically controlled
the factory was first built, the number of employees machine tools and robots, (3) aviation and aerospace
remains basically unchanged, while production ca- equipment, (4) ocean engineering equipment and
pacity has been increased by eight times, and the error high-tech marines, (5) railway transportation equip-
rate per processing of a million electronic products ment, (6) energy-saving and new energy vehicles, (7)
has reduced to 1/40. electric power equipment, (8) new materials, (9) bi-
omedicine and high performance medical apparatus,
5.2 Domestic development
and (10) agricultural equipment and machinery.
The manufacturing industry in China is facing a Five major programs: (1) a national innovation
critical and historical moment in terms of the trans- center construction program for the manufacturing
formation from low end to the middle and high end of industry, (2) a program of strengthening the industrial
the value chain, from manufacturing giant to manu- base, (3) deep integration of information technology
facturing power and from ‘made in China’ to ‘created and the industrialization program, (4) an environ-
in China’. The Chinese government has proposed ment-friendly manufacturing program, and (5) a
strategic plans of ‘Made in China 2025’, ‘Guidance of high-end equipment innovation program.
Li et al. / Front Inform Technol Electron Eng 2017 18(1):86-96 93

Eight strategic supports and assurance: (1) Thanks to typical demonstrations of intelligent
strengthening reform in governance and administra- manufacturing, intelligence levels have been im-
tive mechanisms, (2) building a fair competitive proving in key areas such as research and develop-
market environment, (3) improving financial support ment design, production equipment, process man-
policies, (4) enhancing fiscal and tax policy support, agement, logistics and distribution, and energy man-
(5) perfecting multi-level training systems for talent, agement. According to Miao (2016), the penetration
(6) improving policies on small and micro businesses, rate of digital design tools in key industries is over
(7) opening up further the manufacturing industry, 85%. In recent years, Chinese enterprises such as
and (8) enhancing the organizational mechanisms for China Aerospace Science and Industry Corp., Qing-
implementation. dao Haier Group, and Red Collar Group have im-
China has witnessed encouraging progress in plemented intelligent manufacturing applications.
technologies, industry, and applications in terms of Taking CASIC as an example, CASICloud, the first
intelligent manufacturing in recent years. cloud manufacturing platform, has been on-line for
With regard to intelligent manufacturing tech- over a year, attracting more than 230 000 registrations
nology, China first proposed models, approaches and and releasing over 43 billion CNY CASIC business
forms of intelligent manufacturing based on cloud demands regarding all aspects of the manufacturing
manufacturing in 2009 (Li et al., 2010). Its achieve- industry. Over 1000 innovation and entrepreneurship
ments have been popularly referred to, and recog- projects have been released on-line, and cooperation
nized by, the international academic community (Ren with international intelligent manufacturing and sci-
et al., 2013). Furthermore, key areas of intelligent entific services is underway.
manufacturing have made significant breakthroughs, In general, however, the manufacturing industry
such as high-end computerized numerical control in China is facing some arduous challenges, and we
(CNC) machine tools, industrial robots, intelligent need to accelerate ‘five transformations’: (1) the
instruments, and additive manufacturing, establishing transformation from a technology follower to an in-
an initial intelligent manufacturing standard system dependent developer and then a technology leader; (2)
(Miao, 2016). from traditional manufacturing to digital, network,
With regard to intelligent manufacturing indus- and intelligent manufacturing, (3) from extensive
try development, network infrastructure has stepped manufacturing to high quality and efficient manu-
into a higher level and, according to Miao (2016), facturing, (4) from resource consumption and envi-
breakthroughs have been made in high performance ronment pollution manufacturing to green manufac-
computing, networking communication equipment, turing, and (5) from production manufacturing to
intelligent terminals, and software, forming a series of production+service manufacturing. Intelligent man-
mobile Internet, big data, and cloud computing lead- ufacturing in our country is still in the beginning
ing enterprises, which support the development of stages in terms of application technology, industrial-
intelligent manufacturing. In the field of intelligent ization, and application. The recently released ‘Intel-
products and intelligent Internet product development, ligent Manufacturing Development Plan’ (2016–2020)
recent breakthroughs include products and services of China pointed out that:
such as intelligent hardware and the Internet of Vehi- “The manufacturing industry in China is in a
cles. Taking intelligent hardware devices as an ex- phase of imbalanced development among different
ample, the volume of global retail market for weara- regions, industries, and enterprises, where mechani-
ble smart equipment is 72 million in 2015, with an zation, electrification, automation, and digitization
increase of 132% compared with that in 2014. The co-exist. Development of intelligent manufacturing
overall volume is expected to reach 196.9 million by faces many problems: key common technology and
2020, and compared to 179 000 in 2013, the annual core equipment being controlled by other countries;
growth rate will be 25%. As for China, market vol- the weak security basis of the intelligent manufac-
ume was 4.3 million units in 2014, growing to 16.8 turing standard, software, network, and information;
million units in 2015. Close to 1/4 of the global immature new modes of intelligent manufacturing;
market volume, the growth rate in China is signifi- insufficient supply of systemic and holistic solutions;
cantly higher than the global average. lack of international leading enterprises and intelli-
94 Li et al. / Front Inform Technol Electron Eng 2017 18(1):86-96

gent manufacturing talents of interdisciplinary inte- knowledge; man-machine hybrid intelligent produc-
gration. Compared with developed countries, China tion technology; intelligent experiment technology
faces a more complicated environment, severe situa- that combines vitality and reality; intelligent man-
tion, and arduous tasks in the efforts of advancing agement technology of independent decision-making;
the transformation of our intelligent manufacturing intelligent support technology with online service and
industry.” remote support.
3. Intelligent design, production, management,
experiment, support, and other key technologies in-
6 Research direction of AI 2.0 in intelligent volved in the entire circle of intelligent manufacturing,
manufacturing industry including: intelligent cloud innovation design tech-
nology, intelligent cloud product design technology,
From the perspective of application technology, intelligent cloud production equipment technology,
industry development and application demonstration,
intelligent cloud operation and management tech-
we propose the following research directions for the
nology, intelligent cloud simulation and experiment
application of AI 2.0 in the intelligent manufacturing
technology, and intelligent cloud service and support
industry.
technology.
6.1 Application technologies of intelligent manu-
6.2 Development of the intelligent manufacturing
facturing
industry
Based on the deep integration of AI 2.0 tech-
Intelligent products and intelligent intercon-
nology, manufacturing science and technology, in-
nected products are to be researched.
formation communication science and technology,
As for intelligent manufacturing enabling tools,
and manufacturing application technology in the
the following research needs to be conducted: intel-
manufacturing industry, this research focuses on the
ligent industrial software including system software,
follow aspects of intelligent manufacturing applica- platform software, and application software, as well
tion technologies: as intelligent hardware that supports intelligent design,
1. General technology of intelligent manufac- production, test, and assurance, including intelligent
turing systems, including intelligent manufacturing material, intelligent sensors, intelligent equipment,
framework technology, SDN network system intelligent robots, new-generation intelligent network
framework technology, air-space-ground integrated devices, service-oriented SDN control platforms, and
system framework technology, business models of new network evaluation systems.
intelligent manufacturing service, enterprise model- Intelligent manufacturing systems need to be
ing and simulation technology, system development, developed and operated on different layers, including
application and implementation technology, intelli- intelligent manufacturing unit, intelligent workshop,
gent manufacturing security technology, intelligent intelligent factory, and intelligent industry, to support
manufacturing assessment technology, and intelligent innovative manufacturing models, including process
manufacturing standardization technology. intelligent manufacturing, discrete intelligent manu-
2. Intelligent manufacturing system platform facturing, networked collaborative manufacturing,
technology: big data of intelligent manufacturing and remote diagnosis and maintenance services.
based network technology, intelligent resources/
6.3 Typical paradigms of intelligent manufactur-
capacity perception, Internet of Things; intelligent
ing
resources/capacities virtualization and service tech-
nology; construction/management/assessment tech- Demonstrations to be researched and imple-
nology for intelligent service; management, analysis mented include model-driven intelligent collaborative
and mining of intelligent knowledge/model/big data; manufacturing across enterprises (businesses),
technology for intelligent man-machine interaction; knowledge-driven enterprise cloud services of intel-
swarm intelligence design technology; intelligent ligent manufacturing, human-machine-material co-
design technology based on big data and massive operative intelligent workshop cloud, autonomous
Li et al. / Front Inform Technol Electron Eng 2017 18(1):86-96 95

intelligent manufacturing units. At the same time, equipment, online monitoring systems, intelligent
demonstrations need to be promoted and applied in workplaces, security alarm systems, and automatic
key areas: loading and unloading devices, with the help of a
1. Paradigm of model-driven intelligent collab- control center based on an advanced autonomous
orative manufacturing across enterprises. As for unmanned system.
model-driven intelligent collaborative manufacturing Breakthroughs need to be made in technologies
across enterprises (businesses), the cloud pool of all of full life cycle activity, full processes and flow in-
kinds of manufacturing resources/capacities needs to telligence including intelligent design, production,
be built, and intelligent cloud technology needs to be management, testing, and assurance based on AI 2.0
used to automatically match demands and require- according to the requirements of developments in full
ments of resources/services and realize self- life cycle activities and processes. Demonstrations to
construction, management, operation, and evaluation be developed and implemented include customizable
of the service environment. Operation centers of in- and innovative designs based on Internet swarm in-
telligent manufacturing cloud platforms need to be telligence, collaborative R&D spaces, intelligent
built to support model-driven, collaborative, full life cloud production, intelligent collaborative assurance,
cycle activities such as R&D, production, manage- and supply/marketing/service chains, and need to be
ment, logistics, and supportive services. promoted and applied in key industries:
2. Paradigm of knowledge-driven cloud service 1. Paradigm of Internet-based swarm intelligence
for enterprises. As for knowledge-driven enterprise customized innovative design. As for customer-
cloud services, which are based on integration, tailored and innovative design based on Internet
management, analysis, and mining of enterprise data, swarm intelligence demonstrations, products and
models, and knowledge, the operation center of the technologies such as collaborative innovation and
enterprise cloud platform needs to be built to provide design and tailored applications are used to build a
enterprise services such as intelligent design, model- customer-tailored and innovative design platform
ing and simulation, testing, production, management, based on Internet swarm intelligence, enabling cloud-
supply chain, logistics, sales, 3D printing, and com- swarm-intelligence-based product selection, experi-
prehensive assurance to support full life cycle ence, user involvement in design, and real-time
activities. tracking in key industries.
3. Paradigm of human-machine-material coop- 2. Paradigm of collaborative R&D swarm intel-
erative workshop cloud. Human-machine-material ligent space. Collaborative R&D space demonstration
cooperative workshop cloud uses technologies and uses collaborative, parallel, and integrated system
products such as human-machine-material coopera- methods to build a swarm intelligence space that
tive intelligent robots, intelligent optimization tech- supports big data processing, knowledge collabora-
nology for processing code, intelligent equipment tion, and innovation aggregation. It develops various
assurance, intelligent monitoring, intelligent logistics, types of collaborative R&D space focusing on im-
cloud quality assurance, cloud management, and portant industries, enterprises, and individual users,
cloud scheduling to build intelligent equipment, and encourages these users to collaborate on R&D
production lines, processing control and workshop challenges through Internet crowd sourcing, spread-
decision-making systems to achieve the integration of ing out R&D tasks.
human, machine, and material with the help of an 3. Paradigm for intelligent plant production. Big
intelligent workshop operation center. data and massive knowledge-based intelligent tech-
4. Paradigm of autonomous intelligent manu- nology may help realize intelligent scheduling and
facturing units. Autonomous intelligent manufactur- planning, process parameter optimization, intelligent
ing units use technologies and products such as intel- logistics management and control, product quality
ligent manufacturing distribution and planning based analysis and improvement, preventive maintenance,
on advanced autonomous unmanned systems, online production cost analyses and estimates, energy con-
inspections, parts recognition and positioning, acci- sumption monitoring and intelligent allocation, mon-
dent alarming to build intelligent devices, processing itoring of production processes and procedures, and
96 Li et al. / Front Inform Technol Electron Eng 2017 18(1):86-96

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assessment for the entire production circle. The es- tems architecture for Industry 4.0-based manufacturing
systems. Manuf. Lett., 3:18-23.
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(NMSAC), Strategy Advisory Center of the Chinese
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