User Manual

LED display
USER MANUAL
 Manual

Content

Ⅰ. Safety Information

WARNING ：

Please read and observe all the safety matters and

attentions in this manual carefully before application.

 Don’t jam the air vents. Please install as the manufacturer’s instruction.
 Don’t install the product close to heat sources like radiators, heaters, stoves or other
equipment that can produce heat (including amplifiers).
 Don’t tread power and data lines; especially avoid squeezing plugs, outlets and
power/data lines led from equipment. Replace damaged power and data cables
immediately.
 Only the company designated accessories and fittings can be used.
 Please cut off the power or provide other applicable lightning protection in case of
thunders. Please cut off the power without using the product for a long time.
 Please put the distribution box close to the product in order to easily cut off the main
power if there in case any problem.
 The product shall be installed and maintained by qualified technician. Please contact
professional maintenance personnel to repair the product damaged due to various
reasons (such as the power or plug broken down, the equipment work failure or
falling down).
 Use the product by combining with the manufacturer designated or equipment
accessory system or the peripheral equipment. Be sure to be careful to uplift, move or
transport the product, avoiding damage of product from falling down and injury of
people.

 Owing to improper operations, the product may give rise to electric shock, fire or
falling down and cause serious damage or death.
 The input voltage of the product is divided into AC 100-120V/110-220V/100-240V
50/60Hz in accordance with different areas.
 Please ensure cutting off the main control switch of input power of the whole display
when installing the product and wiring. Please be sure to have sound grounding.
 Please do not provide the product output power terminals for other equipment. Please
be careful to check if any trouble in the power line / joint and terminal blocks before
power on.
 Please do not use any damaged or bare power lines or power plugs.
 In order to avoid the shock hazard, please don’t dismantle the front cover (or rear
cover).
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 Ensure at least 30cm space for the rear radiator to radiate.

 Please do not directly place or paste any articles in the surface of LED.
 Please do not use the product if the environment temperature is above 50℃.
 As the product will generate heats, please put the product far away from inflammable
and explosives. Ensure adequate ventilation during installing for safe running of the
product.
 In order to avoid causing fire due to the overloaded power cables, please properly
allocate the load of power cables according to this user manual or use cables
configured by the supplier.
 Pay attention to the hoist loading; installation with hoist must be strictly according
with the load limit.
 Please wear helmets during construction to avoid causing personal injury.
 Please fasten the seat-belts during the aloft work.

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II. Product Introduction
1) LED screen dimension

2) Features
 Ultra thin and lightweight cabinet.
 Various cabinet sizes can be available for different installation environment.
 Beautiful and neat cabinet internal wiring.

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 Manual
3) Cabinet
1　LED module

2　Cabinet

1÷

10

3 55÷ 9

4÷

6÷ 7

4
 • Manual


1、Signal out
2/4、Door key
3、Cabinet handle
5/6、Power /Signal cable out

7、Power in(220V)
8、Signal in(first cabinet)
9、Screw hole- for fixing cabinet connector
10、Cabinet locating plunger

4）Wire rod

Name: Main power cable of LED screen/ Cascaded power

cables between cabinets
Specification: 3*4mm2 multi-strand copper core (brown, blue,
yellow/green)
Length: 5m/10m/15m
Color: black

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 Manual
Name: Main signal cable from sending card to cabinet/
Cascaded signal cable between cabinets
Specification:  UTP Ethernet cable, wire core 24AWG
 Ethernet cable, UTP 8P shielded Ethernet cable,
single cable with single core double-shielded Ethernet cable
8 strands multi-core, Gigabit Ethernet UTP cable
Length: 5m/10m/15m
Color: blue

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 Manual
5）Installation
1　Installation Tools and accessories

M10*20mm screw—fixing U- M10*25mm screw—for fixing

M10*65mm screw—For fixing
shape connector for hanging cabinets in vertical installation
cabinets in vertical installation
beam and hanging installation

S2.5、S6、S8 Allen wrench—for

U-shape shackle—Accessory for Cross screwdriver
dismantling modules and
hanging installation
screwing

Digital multimeter—measuring Door key M10 Allen wrench 一 for fixing

power cord M10*25mm screws on cabinet

7
 2　Installation Method
Two installation ways for AD series: vertical installation and hanging installation.

a. Vertical installation procedure

 Make steel structure with 40mm*40mm
square tube according to cabinet
dimension.

 Put cabinet right side up on the support rods

of lowest layer.

Two-hole curved connector

M10*25 mm hexagon screw

 Hang two-hole curved connector on tube and

make the screw hole match the holes on cabinet
side.

 Use M10*20mm hexagon screw to fix

connector on cabinet.
 Make the second cabinet close to the first one,
use M10*25mm screws to fix square connector
between two cabinets.

 When install the second row of cabinet, make

locating plunger of the cabinets at lower layer
insert in alignment holes at the bottom of second
row cabinet. Using connector to fasten adjacent
cabinets.
 Connector:
a. Use M10 * 25mm screws and two-hole curved
connector to install the cabinets on both sides of
steel frame.
b. All cabinets close to steel tube should be
connected with M10 * 65mm screws and four-hole
or two-hole connector.

Warning:
 Please be sure to handle with care when installing, protect LED screen from strongly impact.
 Take necessary safety steps in middle of installation, in case causing personal and property
damages.
 For vertical installation, the maximum cabinet number in height is less than 15pcs.
 For hanging installation, the maximum cabinet number in height is less than 10pcs.
6）LED Screen Control System
1　Control card
1. Sending card——Installed in computer, external sending box or video processor to transmit data to LED
screen.
Nova

2. Receiving card——Installed in every cabinet to receive data from sending card and transmit it to LED screen.

3. HUB——Installed on receiving card and transmit data to every module of LED screen.
4. LED video processor
 2　Control card wire rod

USB cable USB to RS232 cable VGA cable

DVI cable DVI shunt cable DVI to VGA cable

DVI cable HDMI to DVI cable

Warning:
Must cut off power before doing the following operations!

3　Control system installation

a. Sending card: Open host and following the next steps to install sending card(or install to
inside of LED video processor ).
Discrete
graphics

PCI slot

Insert sending card into

PCI slot

Screwdriver

Fix sending card into host

 b. Control system wiring
 Connection diagram of internal sending card:

VGA or DVI cable

Sending card Audio output

Monitor
USB
Cable U
Graphics D
card
DVI
cable

Ethernet cable

host LED screen

④ LED screen wiring

a. LED screen wiring diagram

 Signal cables between cabinets in series,

using network cable connect output port of
sending card and any corner cabinet of
screen, and then start with this cabinet,
connecting every cabinet in series by signal
cables. The following two connections way
can be reference. Z-mode connection

Sending card signal output

 Power cables between cables in series,
using power cable connect power distribution
and any corner cabinet of LED display, each
row or column in series with one power cable.
Power distribution

Cascade connection
from bottom to top

Warning:
 In order to prevent the occurrence of fires and insufficient power supply, the cabinet number
of each way main power lines horizontally or vertically in series should be less than 12pcs, can
be calculated based on power consumption and power cables of single cabinet.
 Before turning on the power, it is strongly recommended to use a digital multimeter diode
test the power line, make sure the power cord is breakover, and there is no short-circuit
between the phase conductor, zero line and ground wire, the last step is turning the power on.
⑤ LED screen parameter setting
Nova control system

 Open “receiving card”

interface

 Click “load from files” and

find the folder saving screen
parameter file.
 Find screen parameter file
(.rcfg) in the folder.

 Click “open” and load

parameter file to control software.
 Send parameter file to each
receiving card.

 Save parameter file in

receiving card to ensure file
would not lose from power-off.
 Open “display connection”
interface.
 Insert numbers of receiving
card in width and height (that is
cabinet number).

 From screen front side, if the

left corner cabinet of screen is the
first cabinet signal in, then start
setting with the lower left corner
box of control software.

A) According to the port 1 or port
2 main signal cable insert, choose
matched access in software.
 
B) Insert resolution of a single
cabinet (Pixels in width and C
height) A
C) Click all boxes from first to
last. B

D、E) Sending parameter to
receiving card and save it.
F) Save the screen config file F D
(.scr) to computer, then you can E
load the file directly next time.
7）Power distribution
1　Function of power distribution
1 2 3 Name Function
Power
Output power 60KW
distribution
1
2 three-phase power light indicator
4 3
4 Light indicator of 220V power
5 Manual off/on
6 Manual mode / off / Automatic mode
L 5 7 Lock
6
7 K
 7

2　Power distribution connection

1 2 34 5 Name Specification Model

1 N1
2 L1
8 three-phase power
3 L2 wiring
4 L3
7
5 G1
6 220 power out Connect with screen
Connect with
7 Multi-function card
sending card

8 CAT 5 signal port Connect with screen

Warning:
 In order to avoid leakage causing damage of personal and property, ensure turning all the power
off when connecting the power distribution.
 To ensure that the internal power supply of LED display would not have a strong impact and
cause damage to the power supply, please turn the power switch on progressively from power
distribution box when turning on LED display
8）Packing and transportation
Advantage:
 shockproof, better protection for LED screen.
Beautiful package and easy to transport, more convenient for rental use screen.

EPE + Ply-wooden case

Name: ply-wooden case
specification： 3 in one case
dimension: depends on cabinets size
9) LED screen common failure and solution
Fault
phenomen Fault reason Solution
on
1、Screen has no
power
2、Communication
1、Power the screen properly.
transmission cables
are not connected 2、Check whether DVI, Ethernet cable and other communication
well cables are well connected or not.
3、The graphics card 3、Set computer graphics card to copy or expansion mode.
of computer is not
4、Change control software statue to screen on.
well setted.
Black 5、Check out if control system installed well or not, working status is
display 4、LED display is
green lamp flicking and red lamp on. If sending card is damaged or
turned off by
there is no signal, green lamp will be on or dark, in that situation
control software
you have to change control card.
5、Damaged control
6、Check if receiving card been powered well or not (Red light keep
system
on), signal transmission is ok or not (green light blanking).
6、Damaged
7、Open control software and load screen parameter, and sending it
receiving card
receiving card and save it.
7、The control
system doesn’t load
screen parameter.

1、Incorrect screen 1、Please check out whether the screen parameter been loaded is
parameter right or not. Connect us if parameter is missing
Display
disorder 2、Incorrect setting 2、Reset the resolution of graphics card and control system(Remark:
of graphics card or restart the computer after modifying resolution of control system,
screen resolution or cut off the power and restart external sending box.)

The
1、Unconnected
control
signal cable between
system
COM port and
can’t be
output of sending 1、Connect the data cable well.
found
card.
when 2、Replace computer or USB cable.
starting 2、The COM port or
on control USB of computer
software is broken.

1、Loose module flat

Screen cable 1、Re-insert the module cables.
flicker
2、DVI cable is not 2、Insert DVI and fix it with screws.
well inserted.
 1、Incorrect screen
Display 1、Reset screen parameter according to screen connection way and
parameter
content save it.
mismatch 2、Connection error
2、Check whether the signal cable between cabinets is well
or repeat of signal cables
connected or not, and if there is dislocated connection or not.
between cabinets.

Single 1、Damaged power 1、Check if cabinet is powered or not.

cabinet supply
2、Check if receiving card is powered or not (Red light keeps on),
can’t be
2、Damaged signal transmission is well or not (green light is blanking). If red
lighted
receiving card light keeps on or is dark, please replace receiving card.

1、Unnormal power
of screen
2、Loose module flat
cable
1、Check whether the power voltage of the module is OK or not.
Single 3、The input flat
2、Re-insert the loose flat cable.
module cable of the module
can’t be is damaged. 3、Replace the input flat cable of the module.
lighted 4、Signal receiving 4、Replace the module.
IC of the module is
5、Replace the previous module.
damaged.
5、Previous module
has no signal
output.

1、Loose module flat

Color
cable 1、Re-insert the loose flat cable.
lack of
module 2、Damaged input 2、Replace the input flat cable of the module.
module flat cable

Some 1、LED lamp is

LED broken or lamp legs
lamps are is lack of solder or 1、Use soldering iron to solder the pins of lamp or IC pins
not short circuit controlling the lamp, change LED lamp directly.
lighted
2、The IC 2、Replace IC.
and lack
controlling the lamp
of color
is broken.
1、Incorrect setting
of graphics card
2、The USB of 1、Check whether graphics card setting is right or not.
Screen is control card is not
out of 2、Check whether USB cable is well connected or not, and USB
inserted or diving
control driving software is installed well or not.
software is not
installed 3、Check whether there is fault module or not.
3、Cabinet or
module fault
10) Routine maintenance of LED screen
The large LED screen is like traditional electronic products which need to be paid attention to use methods
and maintenance, so as to make a longer service life of it.

1　Routine maintenance of PC
Routine maintenance of main control computer
The computer is usually placed in the control room, thus to keep the stability and good displaying result, we
must maintain the main control computer regularly as follows:
1、Clean
Keep the control room clean and regularly dedust the computer and surrounding equipment, as dust may
contaminate the keyboard, disc, display, host circuit board and other important parts, causing material faults.
2. Ventilation
The computer will produce a lot of heat during operation. If radiating is not sufficient and the room
temperature is too high, computer crash and other faults may be easily caused and the service life of the main
control computer may be reduced in a long term. Therefore, ventilation must draw enough attention.
3. Temperature and relative humidity
If the environmental temperature is relatively high (e.g. in hot summer), the control room must be installed
with fans or air condition equipment if applicable, so as to maintain the temperature as 10℃ ～ 35℃ and the
relative humidity 30%－80%, and try to avoid working of computer under high temperature and high humidity.
4. Hardware examination
Regularly examine the hardware and surrounding accessory equipment of the computer, e.g. whether or not
the graphics card and sending card is loosened, whether or not DVI line, serial port line or USB line is loosened or
damaged, and eliminate discovered problems in time.
5. Software upgrading
Kill virus regularly, especially that the computers connecting internet shall be installed with anti-virus
software. And the player software shall be upgraded regularly to assure the latest version is used.
6. Points for attention:
The more stable computer power is the better. Usually it is required to use AC 220 V±10% with frequency of
50HZ±5%. A fluctuate power can affect the normal running of computer and directly affect the regular displaying
of display, thus it is suggested to add one UPS, if possible, which will protect the computer data from missing due
to sudden blackout of main supply and also has voltage stabilization function generally.
If there’re refrigerators or air conditioners of high-power surrounding the computer, the power socket of the
computer shall be separated with theirs and use independent power socket.
As safety assurance, the computer power shall have good grounding system with three-phase power socket of
null line on the left, live wire on the right and ground wire on the top. The ground wire here is the safety wire of
power, which shouldn’t be connected with the logical ground line of the computer.

2　Routine maintenance of LED screen

(I) Cabinet part
1. The examination of cabinet part mainly includes the following procedures:
Examine whether or not the power works normally and whether or not AC wire is loosened.
Examine whether or not the fan works normally, and dedust the fan blade.
Examine the receiving card: Check whether or not the supplying DCSV wire is loosened and whether or not
the receiving card and keyset are well contacted as well as whether or not the winding displacement of keyset is
loosened,
Visually examine whether or not the DCSV wires and winding displacements between the internal modules
of the cabinet are loosened.
Examine whether or not there are sundries jamming the air-vent, and dismantle the anti-dust net to clear off if
so.
2. Others
Examine finishing of the display to assure safety usage of it.
The maintenance passage ladder of display shall be at least three meters and be additionally installed with
protective door and relevant warning boards.
(II) Display part
 For the display part, mainly conduct regular dedusting on the surface of display especially for out-door
display which is long-time exposed to the work environment of wind, sun and dust and can be easily
contaminated. Thus, regular dedusting of display can not only elevate displaying effect but also avoid the acid
particles and other chemical substances in the out-door environment to corrode the surface of display under humid
condition, so as to improve the service life of display.
For out-door display, install efficient lightning-protection equipment if necessary. The following issues shall
be noted for application and maintenance of LED:
1. It is required to have stable power supply and good grounding protection.
2. Don’t use under bad weather, e.g. strong thunder.
3. Water and iron powders and other conductive metals are forbidden to enter into the display body. LED
display shall be placed in low dust environment, as large dusts may affect the displaying results and too much
dusts will damage the circuits.
4. In case of water entering due to any reason, please switch off and contact the maintenance staff. The
display shall not be used until the internal display board is dried. Maintain the humidity of the use environment of
full-color LED and do not let any item of humid nature to enter into the display. Powering on the full-color LED
with humidity can result in corrosion of parts, thus causing permanent damages.
5. The start and close sequence of LED: A. First start the control computer to make it work normally, then
start the LED. B. First close the LED, then computer.
6. LED surface can be wiped using alcohol or be dedusted using brush and dust collector instead of being
wiped using wet cloth. In order to avoid possible problems, we can choose passive or positive protection by trying
to keep the harmful items far away from the display and slightly wipe the display while cleaning so as to minimize
the possibility of damage.
7. It is suggested that LED shall rest for more than 2 hours each day and be used for at least once a week in
rainy seasons. The display shall be started up for at least once a month and be on for more than 2 hours generally.
8. LED shall be regularly examined whether or not it works normally and replaced in time if not; and
examine whether or not the circuit is damaged and repair or replace it if so.
9. Don’t make the display in long-time displaying of full white, red, green or blue colors in case of overlarge
current and power line radiation and thus LED damage to affect its service life. Be sure not to dismantle or stitch
the display at random.
10. The relevant equipment such as LED main control computer shall be placed in a room with air
conditioner and slight dusts to make sure the ventilation and radiation and stable working of computer.
11. The internal circuits of LED are forbidden to be touched by non-professionals in case of electric shock or
damage of circuit. Ask the professionals to examine and repair in case of problems.
3　 Preservation way of LED screen
(I) Preservation of the non-installed display, standby modules and other accessories
1. Perfect moistureproof work at the storage places: appropriate environmental temperature of -40℃ ～
+85℃and relative humidity lower than 90%.
2. Prevent insects and mice from biting the display and cables during storage.
3. Prevent rainwater and other corrosive liquids from entering into or contacting the display and modules
during storage.
4. Perfect the cleaning work during storage to avoid sundries or dusts piling up in the display.
(II) Usage and storage of LED under special environment.
1. The display shall be avoided to be installed at dropsical places. The power of display and computer shall
be cut off in time in case of extreme severe convection weathers such as typhoon, storm, hail and thunder.
2. The out-door display shall be installed with lightning arrester, and the cabinet and external steel frame
shall be well grounded in case of display burnout, even human injury or death caused by lightning or display
leakage.
3. For the displays which are installed in coastal areas, attention shall be paid to corrosion of metal parts of
display by air salts, and the installed steel structure shall also take special consideration of the anti-typhoon ability.
4. The displays in some countries and areas may not be able to work normally due to very low temperature in
winter, thus it is suggested to use low-temperature or super low-temperature power and anti low-temperature
cabinet, and warm air curtain can be added if necessary.
11) After-sales service
The company will provide technical support and after service of the product for users, and will also provide
complete assessment advices and relevant technical suggestions in aspects of technical parameters, specifications,
configuration, functions and environmental factors. All these service will assure safe, stable and efficient running of
software and hardware of supplied equipment so as to ensure normal operating of users’ businesses.
1. Provide free support of service line and email address
In case your maintenance personnel come across any maintaining or operating problems, you can call our after
service office to consult our technical experts for the relevant problems. Our service line operates 8hours/day from 8:30
a.m. to 5:30 p.m. and 6 days/week from Monday to Saturday.
No matter whatever condition our service line is under, you can contact us by the 24-hour working email address
for technical support by our Engineering and Service Department. Once we receive your email, we will try our best to
answer your questions and solve relevant problems as fast as we can.
2. Provide free remote assistance service
In case the relevant technical problems feedback by you may not be solved by phone calls or emails in real-time, as
the case may be, we will provide remote assistance or dispatch our engineers to the engineering site to help you.
3. Provide lifelong maintenance service of the product
Within the maintenance period, we will take charge of maintenance of all the equipment under the contract and
replace or repair all the damaged equipment or parts due to product design, installation process, materials, product
quality and accessories.
After the warranty period, our engineers will conduct one-time overall testing and adjusting of the large displays.
When the maintenance period expires, we will provide you with the same quality spare products and parts for emergent
fault replacement and possible fault maintenance during operating of large displays to ensure stable operating of system.
All the replaced spare parts will be charged costs only.
In case of faults of module, power or control system, you may send it back to us directly for examination and
repair. Our technical staff will return it to you in time once it is surely fixed. For the cases that couldn’t be fixed, we will
provide you with the same quality accessories, charging costs only.
4. Free upgrading
We will offer lifelong software upgrading of your equipment to provide the latest version of control software in
time.
5. Other terms and conditions
The maintenance service is valid only for the originally provided equipment and original installation places and
users. If the relevant equipment is re-installed in other places or the user transferred the ownership of the display
equipment under the contract, the user shall inform us in written for re-assessment of relevant services. Otherwise, the
relevant maintenance service will be invalid.
6. Long-time provision of spare products, parts and special tools
Within the service terms and conditions, we will store sufficient quantity of the same pipe core and components of
the same production batch to ensure the quality of after service so that the purchasers will not delay system operating
due to lacking parts; we can provide equipment of similar types for temporary and alternate usage under special
situations, so as to assure the maintenance service of the project is smoothly carried out.
7. Points for attention
Our service exclude the faults or damages that are caused by negligence, accidents, natural disasters, operating not
complying to the user manual, misuse and handling products not in accordance with instructions, as well as self-
modified products or missing parts.
Any damage resulted from maintaining, modifying or arbitrarily changing the system by personnel without the
company’s authorization shall be excluded from the maintenance service terms. In case the user, by himself, removes
any mask, LED light and other appliances, which may lead to safety risks or functional faults, this product shall not be
listed in the maintenance scope.
Our company will not be responsible for any legal liabilities and compensations of any property losses or
personnel injuries caused by natural disasters and improper operating.

Contact us:
Shenzhen Q-color tech co., Ltd
Add: Bldg7, Huamei Rd 8, Songgang Ave, Bao’an District, Shenzhen, 518104, China
Tel: 0755-2359 0196
Fax: 0755-2908 0303
Website: http://www.q-color.com
E-mail: support@q-color.com
Zip code: 518105
III. Attachment：Basic maintenance method
1　Maintenance tools and components

Constant-temperature soldering iron

Blades and tweezers Digital multimeter
and solder

Tongs Long and short screwdriver Same type IC with screen

Same type power supply with

Same type fan with screen Same type LED lamp with screen
screen
 2　Maintenance content
a. How to replace LED module
1 2 3

4 5 6

1/2. Insert a cross screwdriver into

screw holes in module rear side and
unlock it in anti-clockwise way.
3. Take off module flat cable and 5V
power cable.
4. Grab the handle in middle of module
rear side and push it from cabinet
softly.
5. Incline the module to 45 degrees and
take it out from cabinet.
6 ． Reverse the steps above and install
module on cabinet.
b. How to change power supply

 Loosen the four screws fixing power

supply board (A).

 Loosen the four screws fixing power

supply (B).

 Take out DC output cable (C) and AC

input cable (D).

Take one spare power supply, reverse

steps above and install it in cabinet.

c. How to replace receiving card

 Take off crystal head of Ethernet cable
(D).
 Take out DC output power cable
convergence terminal (E).
 Remove flat cables or HUB (C).
 Take off screws (A).
 Remove mounting plate(B).
 Tear down screws fixing receiving card
and.
Take one spare receiving card and install
receiving card to cabinet

d. How to replace fan

 Take off the fan AC input power cable

 Remove screws (B) to take off fan.
 Reverse steps above and install fans on
cabinet.

Warning:
Please strictly do abide by components mark to wiring when replace power supply and
receiving card.
e. How to replace IC?
 Remove screws on module and
take out PCB board. (Waterproof
module need use a blade to cut off the
circle rubber around module, pry PCB
board carefully with tweezers,
separate PCB from module housing ).

 Find out broken IC and clean up

the waterproof paint.

 Use soldering iron to solder tin on

the pin of IC.
 Use soldering iron to heat the tin of
IC gradually and make it in the
molten state, then remove the IC.

 Put some tin on pad of the broken

IC appropriately, clean up the tin slag
on the pad.

 Hold a same type IC with

tweezers and make all the pins of IC
stick correctly to IC pad (Note that
the pin on the sunken round point on
the left corner of IC front is the first
pin, which must be welded
corresponding to the small silk-
screen circle of the circuit board IC).

 Use soldering iron to heat the right

pin of IC back and forth, so as to
make tin on pad be fused with pin to
fix it on pad.

 Add some tin on left pin of IC,

then the right one.

 Incline the lamp panel to 45°, use

soldering iron to heat tin on the IC
pins from top to bottom and slightly
cast off redundant tin which is stuck
to the soldering iron until that no IC
pins are connected with each other.

A. When the lighting module display

to normal, install the module to
bottom case, waterproof module
required component room
temperature curing silicone
rubber (black), add rubber on the
place scraped rubber and also add
a circle rubber around the LED
board.
 f. How to change LED lamp
① How to measure LED lamp? (Remark: this measurement method is applicable only to the LED lamp of this
product
 It cantype)
be observed that there’s a very small unfilled corner among the
four front corners of the LED lamp. The three pins opposite to this corner
are the positive poles “+” of LED, while the three pins on its side are the
negative poles of red, green and blue lamp respectively. The most directive
way is to observe the silk-screen “+,R,G,B” or the unfilled corner
directions of other LED lamps on LED lamp panel. Unfilled
 Adjust the digital multimeter to diode test grade, use the red probe to corner
contact any pin on the side of LED lamp while the black probe the three
pins on the other side. If the LED lamp is lightened, the end which is
contacted by the red probe is the positive pole, while the other is negative
pole.
If the LED lamp is not lightened, exchange the red and black probes to re-
test, if the lamp is still not lightened, that means the lamp is broken.
②Steps of replace SMD lamp

 Found the broken LED, use a screwdriver to
remove the screws fixing the mask and take out
the mask.
 Use soldering iron to add tin to the pins on
both sides of lamp
 Use soldering iron to rapidly perform
circulatory heating of tin on the pins on both
sides of lamp to make it melt, so that lamp can
be removed easily.
 Add moderate tin to the removed lamp pad
and clear off tin residues.
 Take out the LED lamp of the same type with
product and measure the positive and negative
poles of it according to the aforesaid method.
 Clamp the LED lamp with tweezers so as to make
each pin correctly stick to IC pad
correspondingly.
 Use soldering iron to heat tin on pad to melt with
the pins on one side of the lamp, then remove the
soldering iron.
 Add the pins on the other side of LED lamp with
tin, then the former one.
 Heat to eliminate the redundant tin on pins with
soldering iron (similar with the method used for
replacing IC), except the three pins on the side of
positive poles, the other three pins can’t be
connected with each other.
A 、 When the lighting module display to normal,
install the module to bottom case, cover back the
mask after rubber solidification.

Warning:
 Non-professional technical personnel don't unauthorized attempts to repair LED module,
the module can be returned to our company for repair.
 Do not use sharp tools when dismantle the LED board of waterproof module, otherwise it
would damage the circuit board.
 When replacing IC and LED lamp, the appropriate temperature of soldering iron shall be
350℃. Welding shall be done very fast and the welding time shall not be too long,
otherwise IC and LED lamp may be damaged for being overheated.
 Make sure to take care during operation, in case of being scalded by soldering iron. Cut
off the power
 3　Production method of Ethernet cable
The control system uses the through-line conforming to the national standard, both standards are applicable.
The cable with RJ-4S crystal head has two arranging sequence: 568A and 568B. We often use 568B method as per
the following chart:

568A type: 1 white and green, 2 green, 3 white and orange, 4 blue, 5 white and blue, 6 orange 7 white and brown, 8
brown
568B type: 1 white and orange, 2 orange, 3 white and green, 4 blue, 5 white and blue, 6 green 7 white and brown, 8
brown
Production procedures:
 Put the cables into the cable clamp for about
15mm, slightly clench the clamp to rotate slowly
and let the blade rip the cable protection rubber.

 Remove the ripped cable protection rubber, and

separate and straighten the 8 (4 pairs of) core lines
respectively, then tidily arrange them according to
the specified sequence.

 Press the cable tightly and use the cable clamp

to cut the top of 8 lines neat to preserve about
15mm of the part without protection rubber.

 Insert the well prepared cables into the 8 slots

inside RJ-45 crystal head till the end.

 Check the inserted cable to make sure the cable

sequence is right without crossing and the 8 line
ends are tightly fixed to the end of crystal head.

 Put the crystal head into the 8P slot of the cable

clamp, tightly clench the clamp to press all the
protruding stitches into the crystal head. The
bottom plastic button will be pressed over the
protection coat of wire. Stop while hearing a sound
of slight “click”

 The other end of cable shall be pressed with a

crystal head as per the same line sequence. Use cable
tester or connect to LED directly to test. Complete the
manufacturing once there’s signal

Contact:
Email: info@ocolour.com
Whatsapp & cell:
+86 188 9875 8212.