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Power Transformer
Sweep Frequency Response Analysis Tests
September 2003
Prepared by:
Charles Sweetser, Tony McGrail
Doble Engineering
October 2nd 2003
1 Summary
• This report covers the results of Sweep Frequency Response Analysis (SFRA) tests that
were performed on a power transformer (Serial Number: abcdef) in September , 2003.
• The different tests are analyzed in turn to give an overall picture of the state of the
transformer. Data is presented via the M5100 SFRA application, through an Excel
spreadsheet and using Matlab; this demonstrates the simple nature of the data and the
ease of importing it in to standard applications.
• The results show the excellent repeatability of the Doble M5100 SFRA test set.
• SFRA test results provide strong evidence about the mechanical integrity of a
transformer. However, results should be reviewed in context of other electrical test
results, such as power factor and capacitance relating to dielectric strength, to give an
overall picture of the transformer’s health.
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4 Table of Contents
1 Summary .................................................................................................................................. 1
2 Executive Summary - Conclusions .......................................................................................... 1
3 Executive Summary - Recommendations ................................................................................ 1
4 Table of Contents ..................................................................................................................... 2
5 List of Figures .......................................................................................................................... 3
6 Introduction .............................................................................................................................. 4
7 Apparatus ................................................................................................................................. 4
8 Tests Conducted ....................................................................................................................... 5
9 Analysis.................................................................................................................................... 5
9.1 High Voltage Windings - All Terminals Floating ............................................................. 5
9.2 Low Voltage Windings - All Terminals Floating.............................................................. 6
9.3 Inter Windings - All Terminals Floating ........................................................................... 8
9.4 High Voltage Winding - Short Circuit Tests (X1-X2-X3 Shorted)................................... 9
9.5 Before and After Comparison Tests ................................................................................ 11
9.5.1 HV Comparison............................................................................................................ 11
9.5.2 LV Comparison ............................................................................................................ 12
9.5.3 Interwinding Comparison............................................................................................. 13
9.5.4 Short Circuit Tests Comparison ................................................................................... 14
10 Discussion .............................................................................................................................. 16
11 Appendix 1: SFRA Interpretation and Examples................................................................... 17
11.1 Frequency Shifts and Amplitude Shifts........................................................................... 17
11.2 Ranges ............................................................................................................................. 17
11.3 Open Circuit and Short Circuit Tests .............................................................................. 18
11.4 Interpretation Strategies................................................................................................... 18
11.5 Examples ......................................................................................................................... 19
11.5.1 Shorted Turn ............................................................................................................. 19
11.5.2 Compressive (Hoop) Buckling of a Winding ........................................................... 20
11.5.3 Axial Shift of a Winding........................................................................................... 22
11.5.4 Use of Sister units ..................................................................................................... 25
12 Appendix 2: Description of Tests........................................................................................... 27
12.1 Capacitances and power factors ...................................................................................... 27
12.2 Winding frequency responses.......................................................................................... 27
12.3 Transformer Turns Ratio ................................................................................................. 27
12.4 Leakage Reactance .......................................................................................................... 27
12.5 Excitation Current............................................................................................................ 27
13 Selected References – from Doble Client Conferences ......................................................... 28
13.1 2003 Papers...................................................................................................................... 28
13.2 2002 Papers...................................................................................................................... 28
13.3 Previous Papers................................................................................................................ 28
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5 List of Figures
Figure 1 HV Windings – All terminals Floating ............................................................................ 6
Figure 2 Low Voltage Windings – All terminals Floating ............................................................. 7
Figure 3 Comparison of Good XYZ LV results and bad LV results .............................................. 8
Figure 4 Inter Windings – All terminals Floating........................................................................... 9
Figure 5 HV Windings – Short Circuit Tests................................................................................ 10
Figure 6 Comparison of good and bad short circuit test results ................................................... 11
Figure 8 HV Windings – Before and After................................................................................... 12
Figure 9 Low Voltage Windings – Before and After ................................................................... 13
Figure 10 Interwinding Windings – Before and After.................................................................. 14
Figure 12 Short Circuit tests – Before and After .......................................................................... 15
Figure 13 Sub-bands in the M5100 SFRA Software .................................................................... 18
Figure 15 Normal Low frequency response for a transformer ..................................................... 19
Figure 16 C phase response with a shorted turn ........................................................................... 20
Figure 17 Compressive (Hoop) Buckling of a 28 MVA LV Winding ......................................... 21
Figure 18 Frequency shift for compressive buckling ................................................................... 21
Figure 19 Increased impedance resulting in lower dB response for affected phase..................... 22
Figure 20 Debris under a winding that has shifted vertically (axially)......................................... 23
Figure 21 Comparison of results for good phase .......................................................................... 24
Figure 22 Comparison of results for axially shifted phase ........................................................... 24
Figure 23 Small variations on suspect H3 phase .......................................................................... 25
Figure 24 Comparison of results with sister unit .......................................................................... 26
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6 Introduction
• On behalf of XYZ Sweep Frequency Response Analysis tests were carried out on a 30
MVA transformer.
• No other contextual information about other electrical test results is available to the
author.
• The tests were performed by Charles Sweetser of Doble Engineering Company and
witnessed by XYZ.
• SFRA is a transformer condition assessment tool, and should be used in conjunction with
other tests and assessment tools, such as power factor and capacitance, DGA, exciting
currents, TTR, DC winding resistance, etc.
• The tests were performed to show the simple nature of the SFRA test and the excellent
duplication of the results from a repeat test.
7 Apparatus
• Location: XYZ
Transformer Type: 3-Phase double wound delta-wye
Manufacturer: mmm
Serial Number: abcdefg
Capacity: 30 MVA
Voltage: 115/13.8 kV
Tap Changer: De-energized tap changer
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8 Tests Conducted
• A standard set of SFRA tests on a transformer of this type would generate 12 separate
traces:
• In this case, the tests were performed twice, as requested, to demonstrate repeatability.
• Consequently, the testing generated 4 files, which are provided in electronic format with
this report. The files are named and identified as follows:
9 Analysis
2 kHz the responses show the expected variation between phases of a HV delta
winding, with the A and C phases being similar; there is some noise
associated with the results, but this is typical of results at –80 dB where
we are measuring millivolt signals on a HV substation
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2MHz good correspondence between phases; slight variations (< 1 dB) above
1.5 MHz probably relate to internal variations in winding lead and tap lead
arrangements and are expected
• The results, as shown in Figure 2, show good correspondence between phases, with the
expected variation at lower frequencies.
2 kHz the responses show the expected variation between phases of an LV wye
winding: the A and C phases with a ‘double resonance’ and the B phase
with a deeper single resonance;
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2MHz good correspondence between phases; slight variations (< 1 dB) above
1.5 MHz probably relate to internal variations in winding lead and tap lead
arrangements and are expected
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2MHz good correspondence between phases; slight variations (< 1 dB) above
1.5 MHz probably relate to internal variations in winding lead and tap
lead arrangements and are expected
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• The short circuit test is used to provide phase to phase comparison at low frequencies
without interference from the core. The test is discussed further in a Doble paper by
XYZ in 2001; an example of short circuit variation is given in section 11.5.2.
• The low frequency, inductive region, extends to a few kHz, and the short circuit test
results are usually compared below 2 kHz.
• The traces overlay very well, almost perfectly, at frequencies below 5 kHz. This is
strong evidence that the three phases are electrically very similar, and consequently
have little mechanical variation.
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• The three results for the XYZ transformer overlay almost exactly in the lower half of
the plot and appear as one trace; they are within 0.04 dB of each other consistently
across the low frequency range.
• The bad transformer results have a consistent variation on the winding with
compressive deformation of 0.25 dB. This is small, but significant and is an
indication of increased impedance on that winding which needs to be investigated.
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Three XYZ
results overlay
almost perfectly:
within 0.04 dB
• The tests were performed from the opposite side of the transformer to show that test set
and test lead position do not significantly affect the results.
• The results overlayed almost perfectly. Phase C was selected and plotted in this report.
However, the other phases (A and B) can be compared by recalling the data provided in
the associated files; they also compare as extremely well.
9.5.1 HV Comparison
• The results do show some noise at about – 80 dB, where we are measuring about 1
millivolt, but this does not detract from the comparison.
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9.5.2 LV Comparison
• The variation at low frequency, below 2 kHz, may be attributed to a small variation in
the magnetic state of the core. This may have occurred as a result of other electrical
tests on the transformer.
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• The results at low frequency do show some noise, but this does not detract from the
comparison.
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• The Short Circuit Test comparison results, as shown in Figure 9, show very good
correspondence in the key area below 2 kHz.
• This is very strong evidence that there has been no change in the winding
construction.
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10 Discussion
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• This section is intended to give a brief introduction to SFRA results and interpretation
strategies.
• When comparing to reference results, a frequency shift for a resonance implies that the
LC combination for that resonance has changed; a rise (shift right) in frequency implies
a reduction in the LC combination; a fall (shift left) in frequency means an increase in
the LC combination.
11.2 Ranges
• Experience has shown that lower frequency responses correspond, generally, to larger
objects within the transformer, while higher frequency responses correspond to smaller
objects.
• Lower frequency results relate strongly to the core, and, as frequency rises, results
relate to bulk winding movement, winding deformation, tap windings and leads within
the transformer.
• Development of sweep frequency response methods grew out of the need to provide
repeatable and reliable results from impulse methods in the factory.
• Early sweep systems were range constrained and, as a response, scans for SFRA were
built on sub-ranges of 2, 20, 200 kHz and 2 MHz.
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• The Doble M5100 still allows for display of SFRA data in those ranges, as shown in
Figure 11.
• Open circuit tests are the most common test method. Low frequency results are
influenced by the core, while higher frequency results relate to windings and smaller
structures.
• Short circuit tests are used to make a direct phase to phase comparison within a
transformer when there are no reference results.
• The best method for interpretation of SFRA results is to compare with baseline results.
Any variation where there is a shift in resonant frequency should be investigated.
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• The third method for analysis is to perform phase-by-phase comparison. There may be
significant differences between phases, but they tend to follow an expected form. The
A and C phase tend to be more similar while the B phase may differ at a number of
points. The effect of tap changer position may mean that there is a stepwise difference
in response resonances.
11.5 Examples
• A shorted turn is a relatively easy failure mode to detect and should be clear using a
number of tests, including capacitance, leakage reactance, turns ratio, DGA and
winding resistance.
• In the example here, we compare the ‘normal’ 20 kHz frequency responses for a
transformer, in Figure 12, with the responses for one phase having a shorted turn
-5
-10
-15
Amplitude in dB
-20
-25
-30
-35
-40
-45
-50
0 5 10 15 20
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-5
-10
Amplitude in dB
-15
-20
-25
-30
-35
-40
-45
0 5 10 15 20
• The effect of the fault is to reduce the dimensions of the winding, which increases the
LC combination for the winding. The result is a shift to the left for corresponding
resonances in the SFRA trace.
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Clear bulge
in winding
• The effect on results, as shown in the phase-by-phase analysis in Figure 15, is quite
clear for this unit
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• The variation between resonances in Figure 15 is less than 20 kHz and the dB
variation is around 5 dB.
• The variation is small: about 0.25 dB, but is consistent and repeatable. For short
circuit test results this implies a definite increase in impedance for that phase when
compared to the other phases.
• Any variation in impedance needs to be investigated. In this case the suspect phase
was also identified by Leakage reactance and the transformer removed from service.
• The results presented here are for a transformer where axial shift of a winding was
diagnosed based on reference results and failure of a sister unit.
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• Comparison of results for a good phase is given in Figure 18. It is clear that the
results overlay well even though they have been produced 7 years apart using
different test sets and different test leads.
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0
-10
-20
Amplitude in dB
-30
-40
-50
-60
0 0.5 1
Frequency in MHz
22/11/94 8/11/01
• The resonances between about 0.4 MHz and 1MHz are slightly right shifted.
0
-10
-20
Amplitude in dB
-30
-40
-50
-60
0 0.5 1
Frequency in MHz
22/11/94 8/11/01
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• In this example, a transformer bushing failed and SFRA was used to confirm the
integrity of the windings after the fault.
• There were no reference results available, and slight variations in the suspect phase at
high frequencies were found, as shown in Figure 20.
• A sister unit, with a successive serial number was also tested. It was in a known good
condition.
• The sister unit showed the same high frequency variation, giving strong evidence that
the variation in the suspect phase was most likely to be design related. The response
from the H3 phase of both transformers is given in Figure 21.
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• The comparison of results gave confidence in the capability of the transformer before
returning it to service.
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The Need For and Use of Techniques to Assess Mechanical Integrity of Windings
Alan Wilson, Doble, and Tony McGrail, NGC-UK
Increased Repeatability and Extended Frequency Range for Swept Frequency Analysis Testing
Sokom An, Bonneville Power Adm.
Transformer Fails Seven Years After Close Up Faults - FRA Diagnoses the Problem.
John A. Lapworth, NGC
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