DESIGN OF GANTRY GIRDER as per IS 800:2007 (LSM)

Grade of Steel, Fe 250 MPa

ϒm0 1.1
ϒm1 1.1

Capacity of Crane 10.00 Ton

Crab Weight (Crane Capacity /5 aprox) 2.00 Ton
Factored Wheel Load, Wc 15.00 Ton 15.0 T 15.0 T
Wheel Base on Gantry Girder, c 3.0 m
Span of Gantry Girder, L 6.0 m 3.0m

Max Shear Condition, One Wheel on Bracket 22.50 Ton Max Shear
Condition 6.0m
Va= 28.8 T
Impact 25% 5.63 Ton
Self Weight of Gantry Girder 0.65 Ton
Max Shear on Bracket, V 28.77 Ton
15.0 T 15.0 T
Max Vertical Bending Moment Left End Right End 1.5 1.5
Dist. of First Wheel from 0.75 5.250
Dist. of second Wheel from 3.75 2.250 0.75 2.250
Reaction Due to Self Weight of Girder 0.32 Ton 0.32 Ton

Reaction Due to Wheel Load 18.75 Ton 11.25 Ton B.M. Condition 3.0 m 3.0 m
Total Reaction 19.07 Ton 11.57 Ton 0.75 0.75
Bending Moment 14.31 T-m 26.04 T-m
Max Bending Moment 26.04 T-m
Longitudinal Force on Girder, 5% of Individual Wheel Load 0.75 Ton
Reaction due to Longitudnal force 0.05 Ton
Longitudnal Moment Due to drag force 0.11 T-m
Impact 25% 6.51 T-m
Max Vertical Bending Moment, Mux 32.66 T-m
So, Zreq = 296910000 mm³

Lateral Force on Gantry Girder

10% of Surge load on Individual Wheel, (Factored) 0.45 Ton
Lateral Shear Force due to surge Load, Vy 0.68 Ton
Max Horizontal Bending Moment, Muy 0.76 T-m
So, Zreq = 6903409 mm³
Member for Gantry Girder
ISMC ISMB
ISMC 300 ISMB 450 Y
Moment of Inertia about X-Axis Ixx, cm 6362.80 30390.80
Moment of Inertia about Y-Axis Iyy, cm⁴ 310.80 834.60 CV
CV ISMC 300
Section Modulas about X-Axis ⁴
Zxx, cm³ 424.20 0.00 X X
Section Modulas about Y-Axis Zyy, cm³ 46.80 111.20 ISMB 450
Radious of Gyration about X-Axis Rxx, cm 11.81 18.15
Radious of Gyration about Y-Axis Ryy, cm 2.61 3.01
Center of Gravity (for Channel only) Cyy, cm 2.36 CV
Area A, cm² 45.64 92.27 Y
Depth of Section mm 300.00 450.00
Width of Flange mm 90.00 150.00
Thk of Flange mm 13.60 17.40
Thk of Web mm 7.60 9.40
Weight of Member kg/m 35.80 72.40

Calculation of Composite Section Property

Total Area of Gantry Girder 13791 mm²
Over all Depth of Section, D' 457.60 mm
Distance of Centroidal Axis form Tension Edge,ӯ 294.17 mm
h1 = ӯ -(D'/2) 69.17 mm
h2 = D' - ӯ - Cyy 139.83 mm
Dist. of Centroidal Axis from Comp. Edge (D'- ӯ-tch), h3 163.43 mm
Radius of Gyration for Comp. Sec. Kyy 72.24 mm
MOI of Full Comp. Section about X-Axis, Ixx 440399764 mm
MOI of Full Comp. Section about Y-Axis, Iyy 71974000 mm ⁴
MOI of Tension flange of Composite Sec about Y-Axis,Itf 4893750 mm ⁴
MOI of Compression flange of Composite Sec about Y-Axis,Icf 68521750 mm⁴
Section Modulas of Comp. Section about X-Axis Zzb 1497110 mm³⁴
Section Modulas of Comp. Section about X-Axis Zzt 2694673 mm³
Section Modulas of Comp. Section about Y-Axis Zyy 535400 mm³
Section Modulas of Comp. Section about Y-Axis Zcf 456812 mm³

Servicebility Deflection Due to Vertical wheel Load

Limit is < L/750 8.00 mm
Vertical Δc = Wc L³[(3a/4L) - (a³/L³)]/ (6EI) 7.02 mm OK
a = (L - c)/2 1.5 m
Leteral Δc = Wc L³[(3a/4L) - (a³/L³)]/ (6EI) 1.35 mm OK

Calculation for Plastic Modulus

Plastic Neutral Axis, dp 242.77 mm
Dist. Of Plastic neutral axis from bottom of girder 467.77 mm
Dist. Of Plastic neutral axis from Top of girder -10.17 mm
Plastic Section Modulus Below Equal Axis, Σ Aӯ = 2151461 mm³
Plastic Section Modulus Above Equal Axis, Σ Aӯ = -217372 mm³
Section Modulus for section below Plastic NA Zpx = 1934089 mm³
Section modulus of top flange Zpy = 522766 mm³

Check for Plastic Section

b/t of the flange of I beam 4.0 PLASTIC SECTION
d/t of the web of I beam 44.2 PLASTIC SECTION
b/t of the flange of Channel 6.1 PLASTIC SECTION

Check for Moment Capacity

Local Moment Capacity Check
1.2 Zxb fy/1.1 = 40.83 T-m
Mdx = fy Zp/1.1 43.96 T-m
Value to be considered lesser of above two, Mdx 40.83 T-m
Mdy = fy Zpy/1.1 11.88 T-m
1.2 Zy fy/1.1 = 12.46 T-m
Value to be considered lesser of above two, Mdy 11.88 T-m
Combined Local Capacity Check,(Mux/Mdx)+(Muy/Mdy)<1 0.864 SAFE
Max Vertical Bending Moment, Mux 32.66 T-m
Max Horizontal Bending Moment, Muy 0.76 T-m
(Calculation Based on IS800: Cl 8.2.2)
Chaeck for Buckling Resistance, Mdx = βb Zp fbd 39.50 T-m SAFE
Mcr = 1454631127.16 N/mm
C1 = 1.132 TABLE 42
E 200000.0
MOI of Full Comp. Section about Y-Axis, Iyy 71974000 mm
Over all Depth of Section, D' 457.60 mm ⁴
KL 6000.00 mm
Radius of Gyration for Comp. Sec. Kyy 72.24 mm
Thickness of flange, tf 25.00 mm
For Plastic & Compact Section, βb 1.0 (IS800: Cl 8.2.2)
Imperfaction parameter, αLT 0.21 (IS800: Cl 8.2.2)
Non Dimensional Slenderness ratio, λLTX 0.58
Along X-direction, ØLTX = 0.5[1 + αLT (λLTX - 0.2) + λ²LTX] 0.706
Bending Stress Reduction Factor, χLTX 0.899 (IS800: Cl 8.2.2)
fbd = fy χLTX/ϒm0 204.24 MPa

Chaeck for Biaxial Bending, (Mux/Mdx)+(Muy/Mdy)<1 0.89 T-m SAFE

Mdy = 11.88 T-m
Mdx = 39.50 T-m
Max Vertical Bending Moment, Mux 32.66 T-m
Max Horizontal Bending Moment, Muy 0.76 T-m

Check For Shear Capacity

Max Shear on Bracket, V 28.77 Ton SAFE
Shear Capacity = Av fyw / (√3 X 1.1) 55.50 Ton NO REDUCTION IN
0.6 x Shear Capacity = 33.30 Ton MOMENT CAPACITY

Weld Design
Req. of Weld Q = V A ӯ /Iz 487 N/mm
Max Shear on Bracket, V 28.77 Ton
Area 4564 mm²
Dist. of Centroidal Axis from Comp. Edge (D'- ӯ-tch), h3 163.43 mm
MOI of Full Comp. Section about X-Axis, Ixx 440399764 mm
⁴
Design strength of Fillet Weld, fwd = fwn / ϒmw 96.2
For Site weld, ϒmw = 1.5
fwn = fu/√3 144.3
fu = 250.0
Lateral Shear Force due to surge Load, Vy 0.68 Ton SAFE
Lateral Shear Capacity Vny = Av fyw / (√3 x 1.1) 64.16 Ton
Av 4890 mm²

Web Buckling
Length of Bearing b1 150.00 mm OK
n1 232.60 mm
Web Slenderness λ = 2.5 d/t 139.7
Stress reduction Factor 0.768 Table 8; IS 800:2007
fcd 174.55 MPa
Buckling Resistance = (b1-n1)t fcd 62.77 Ton SAFE

Web Bearing
Req Minimum Stiff Bearing Rx/(t fyw/1.1)-n2 41.19 mm
n2 93.50 mm
Max. Shear on Bracket, V = Rx 28.77 Ton