OH & S Management System

Hazard Identification & Risk Assessment

Department: MSDS Location: MSDS-store yard
Activity/ies : Loading and unloading of steel in MSDS Yard

Condition: Legal
Routine/
Sub Activities/ Direct/ Normal/ requirement
SN Non- Potential Hazard Risk Involved
Basic job steps Indirect Abnormal/ applicable
Routine
Emergency (Yes/No)

1 Placeing of truck Routine Indirect Norma Yes Vehicle movement Hit to material and person

1. Moving Objects
Hit to material

Loading of steel on
2 Truck or Trolly using Routine Indirect Normal Yes
Hydra
1. Slip & Fall of material.
1. sharp edges and
2. Topple of Hydra.
corner
3. Breaking of boom of
2. Lifting
Hydra.
Machines(Hydra) &
4. Breaking of D-
tools used for work
Shackle/Sling.

Page 1 of 20
 Condition: Legal
Routine/
Sub Activities/ Direct/ Normal/ requirement
SN Non- Potential Hazard Risk Involved
Basic job steps Indirect Abnormal/ applicable
Routine
Emergency (Yes/No)

1. Moving Objects
Hit to material

Unloading of Steel in the

3 Routine Indirect Normal Yes
yard using Hydra
1. Slip & Fall of material.
1. sharp edges and
2. Topple of Hydra.
corner
3. Breaking of boom of
2. Lifting
Hydra.
Machines(Hydra) &
4. Breaking of D-
tools used for work
Shackle/Sling.

Wieght of materials Slip and Fall

4 House keeping Routine Indirect Normal No
Random size materials Sharp edge materials

Name Signature
Prepared by

Approved By SI/HOD

Page 2 of 20
S Management System Issue No
tification & Risk Assessment Issue date
Reviewed on: Page No

Severity Rating

Probability
Risk
Risk Additional control
Consequence Current control measures Acceptable
P E A R Level measures
(Yes/No)

1. should not be placed on cable trench

2. ensuring vehicle to be placed horizontal
3. guiding of vehicle for the placement
1.Injuries to body part.
2. Damage to 2 1 1 1 2 4 Yes
neighbouring assets.

1. Maintain speed of Hydra within 16kmph.

2. Involve only certified hydra and certified
1.Injuries to body part.
operator for work.
2. Damage to 2 1 1 1 2 4 Yes
3. Tie the suitable rope to material while
neighbouring assets.
loading/unloading on either side to avoid
pendulum movement.

1.Use of required PPEs.

1.Cut, Injuries to body
2. Placing of Hydra on flat surface while
part.
loading/unloading.
2.Damage of
3. Certified Sling/D-shackle shall be used. 2 1 1 1 2 4 Yes
material/Equipment.
4. Involve certified hydra for work.
3. Damage to
5. No person/material movement below the
neighbouring assets.
loaded material.

Page 3 of 20
 Severity Rating

Probability
Risk
Risk Additional control
Consequence Current control measures Acceptable
P E A R Level measures
(Yes/No)

1. Maintain speed of Hydra within 16kmph.

2. Involve only certified hydra and certified
1.Injuries to body part.
operator for work.
2. Damage to 2 1 1 1 2 4 Yes
3. Tie the suitable rope to material while
neighbouring assets.
loading/unloading on either side to avoid
pendulum movement.

1.Use of required PPEs.

1.Cut, Injuries to body
2. Placing of Hydra on flat surface while
part.
loading/unloading.
2.Damage of
3. Certified Sling/D-shackle shall be used. 2 1 1 1 2 4 Yes
material/Equipment.
4. Involve certified hydra for work.
3. Damage to
5. No person/material movement below the
neighbouring assets.
loaded material.

Injuries to body Use of requied PPEs. 1 1 1 1 1 2 Yes

Injuries to body Use of requied PPEs. 1 1 1 1 1 2 Yes

Page 4 of 20
 OH & S Management System
Hazard Identification & Risk Assessment
Department: MSDS Location: MSDS-store yard
Activity/ies : Loading and Un loading of Cable drums in MSDS Yard

Condition: Legal
Routine/
Sub Activities/ Direct/ Normal/ requirement
SN Non- Potential Hazard Risk Involved
Basic job steps Indirect Abnormal/ applicable
Routine
Emergency (Yes/No)

1 Placeing of truck Routine Indirect Norma Yes Vehicle movement Hit to material and person

1. Moving Objects Hit to material

Loading of cable drum

2 on the truck or trolly Routine Indirect Normal Yes
using Hydra 1. Slip & Fall of material.
2. Topple of Hydra.
2. Lifting 3. Breaking of boom of
Machines(Hydra) & Hydra.
tools used for work 4. Breaking of D-
Shackle/Sling.
5. Rolldown of cable drum

Page 5 of 20
 Condition: Legal
Routine/
Sub Activities/ Direct/ Normal/ requirement
SN Non- Potential Hazard Risk Involved
Basic job steps Indirect Abnormal/ applicable
Routine
Emergency (Yes/No)

1. Moving Objects Hit to material

Un Loading of cable
3 drum on the Yard using Routine Indirect Normal Yes
Hydra
1. Slip & Fall of material.
2. Topple of Hydra.
2. Lifting
3. Breaking of boom of
Machines(Hydra) &
Hydra.
tools used for work
4. Breaking of D-
Shackle/Sling.

Wieght of materials Slip and Fall

4 House keeping Routine Indirect Normal No
Random size materials Sharp edge materials

Name Signature
Prepared by

Approved By SI/HOD

Page 6 of 20
S Management System Issue No
tification & Risk Assessment Issue date
Reviewed on: Page No

Severity Rating

Probability
Risk
Risk Additional control
Consequence Current control measures Acceptable
P E A R Level measures
(Yes/No)

1. should not be placed on cable trench

2. ensuring vehicle to be placed horizontal
3. guiding of vehicle for the placement
1.Injuries to body part.
2. Damage to 2 1 1 1 2 4 Yes
neighbouring assets.

1. Maintain speed of Hydra within 16kmph.

2. Involve only certified hydra and certified
1.Injuries to body part.
operator for work.
2. Damage to 2 1 1 1 2 4 Yes
3. Tie the suitable rope to material while
neighbouring assets.
loading/unloading on either side to avoid
pendulum movement.

1.Use of required PPEs.

2. Placing of Hydra on flat surface while
1.Injuries to body part. loading/unloading.
2.Damage of 3. Certified Sling/D-shackle shall be used.
material/Equipment. 4. Involve certified hydra for work. 2 1 1 1 2 4 Yes
3. Damage to 5. No person/material movement below the
neighbouring assets. loaded material.
6. placing wedges and locking hinged rear
door of truck

Page 7 of 20
 Severity Rating

Probability
Risk
Risk Additional control
Consequence Current control measures Acceptable
P E A R Level measures
(Yes/No)

1. Maintain speed of Hydra within 16kmph.

2. Involve only certified hydra and certified
1.Injuries to body part.
operator for work.
2. Damage to 2 1 1 1 2 4 Yes
3. Tie the suitable rope to material while
neighbouring assets.
loading/unloading on either side to avoid
pendulum movement.

1.Use of required PPEs.

1.Injuries to body part. 2. Placing of Hydra on flat surface while
2.Damage of loading/unloading.
material/Equipment. 3. Certified Sling/D-shackle shall be used. 2 1 1 1 2 4 Yes
3. Damage to 4. Involve certified hydra for work.
neighbouring assets. 5. No person/material movement below the
loaded material.

Injuries to body Use of requied PPEs. 1 1 1 1 1 2 Yes

Injuries to body Use of requied PPEs. 1 1 1 1 1 2 Yes

Page 8 of 20
 OH & S Management System
Hazard Identification & Risk Assessment
Department: MSDS Location: MSDS store yard
Activity/ies : Loading and Unloading of Cable trays in MSDS yard

Condition: Legal
Routine/
Sub Activities/ Direct/ Normal/ requirement
SN Non- Potential Hazard Risk Involved
Basic job steps Indirect Abnormal/ applicable
Routine
Emergency (Yes/No)

1 Placeing of truck Routine Indirect Norma Yes Vehicle movement Hit to material and person

1. Moving Objects Hit to material

Loading of Cable trays

2 on the truck using Routine Indirect Normal Yes
Hydra
1. Slip & Fall of material.
1. Lifting
2. Topple of Hydra.
Machines(Hydra) &
3. Breaking of boom of
tools used for work
Hydra.
2. Sharp corner and
4. Breaking of D-
edges
Shackle/Sling.

Page 9 of 20
 Condition: Legal
Routine/
Sub Activities/ Direct/ Normal/ requirement
SN Non- Potential Hazard Risk Involved
Basic job steps Indirect Abnormal/ applicable
Routine
Emergency (Yes/No)

1. Moving Objects Hit to material

Un Loading of Cable
2 trays on the Yard using Routine Indirect Normal Yes
Hydra
1. Slip & Fall of material.
2. Topple of Hydra.
2. Lifting
3. Breaking of boom of
Machines(Hydra) &
Hydra.
tools used for work
4. Breaking of D-
Shackle/Sling.

Wieght of materials Slip and Fall

4 House keeping Routine Indirect Normal No
Random size materials Sharp edge materials

Name Signature
Prepared by

Approved By SI/HOD

Page 10 of 20
S Management System Issue No
ification & Risk Assessment Issue date
Reviewed on: Page No

Severity Rating

Probability
Risk
Risk Additional control
Consequence Current control measures Acceptable
P E A R Level measures
(Yes/No)

1. should not be placed on cable trench

2. ensuring vehicle to be placed horizontal
3. guiding of vehicle for the placement
1.Injuries to body part.
2. Damage to 2 1 1 1 2 4 Yes
neighbouring assets.

1. Maintain speed of Hydra within 16kmph.

2. Involve only certified hydra and certified
1.Injuries to body part.
operator for work.
2. Damage to 2 1 1 1 2 4 Yes
3. Tie the suitable rope to material while
neighbouring assets.
loading/unloading on either side to avoid
pendulum movement.

1.Use of required PPEs.

1.Injuries to body part. 2. Placing of Hydra on flat surface while
2.Damage of loading/unloading.
material/Equipment. 3. Certified Sling/D-shackle shall be used. 2 1 1 1 2 4 Yes
3. Damage to 4. Involve certified hydra for work.
neighbouring assets. 5. No person/material movement below the
loaded material.

Page 11 of 20
 Severity Rating

Probability
Risk
Risk Additional control
Consequence Current control measures Acceptable
P E A R Level measures
(Yes/No)

1. Maintain speed of Hydra within 16kmph.

2. Involve only certified hydra and certified
1.Injuries to body part.
operator for work.
2. Damage to 2 1 1 1 2 4 Yes
3. Tie the suitable rope to material while
neighbouring assets.
loading/unloading on either side to avoid
pendulum movement.

1.Use of required PPEs.

1.Injuries to body part. 2. Placing of Hydra on flat surface while
2.Damage of loading/unloading.
material/Equipment. 3. Certified Sling/D-shackle shall be used. 2 1 1 1 2 4 Yes
3. Damage to 4. Involve certified hydra for work.
neighbouring assets. 5. No person/material movement below the
loaded material.

Injuries to body Use of requied PPEs. 1 1 1 1 1 2 Yes

Injuries to body Use of requied PPEs. 1 1 1 1 1 2 Yes

Page 12 of 20
 OH
Hazard I
Department: MSDS Location: MSDS store yard
Activity/ies : Loading abd Un loading of Oil drums in MSDS yard

Condition: Legal
Routine/
Sub Activities/ Direct/ Normal/ requirement
SN Non-
Basic job steps Indirect Abnormal/ applicable
Routine
Emergency (Yes/No)

1 Placeing of truck Routine Indirect Norma Yes

Loading of Oil drums on

2 Routine Indirect Normal Yes
the truck using Hydra

Un Loading of Oil
2 drums on the Yard using Routine Indirect Normal Yes
Hydra
 Un Loading of Oil
2 drums on the Yard using Routine Indirect Normal Yes
Hydra

4 House keeping Routine Indirect Normal No

Name Signature
Prepared by

Approved By SI/HOD
 OH & S Management System
Hazard Identification & Risk Assessment

Potential Hazard Risk Involved Consequence

1.Injuries to body part.

Vehicle movement Hit to material and person 2. Damage to
neighbouring assets.

1.Injuries to body part.

1. Moving Objects Hit to material 2. Damage to
neighbouring assets.

1. Slip & Fall of material.

2. Topple of Hydra.
1.Injuries to body part.
1. Lifting 3. Breaking of boom of
2.Damage of
Machines(Hydra) & Hydra.
material/Equipment.
tools used for work 4. Breaking of D-
3. Damage to
2. Rolling of drums Shackle/Sling.
neighbouring assets.
5. oil spillage and hit to
person

1.Injuries to body part.

1. Moving Objects Hit to material 2. Damage to
neighbouring assets.
 1. Slip & Fall of material.
1.Injuries to body part.
2. Topple of Hydra.
2. Lifting 2.Damage of
3. Breaking of boom of
Machines(Hydra) & material/Equipment.
Hydra.
tools used for work 3. Damage to
4. Breaking of D-
neighbouring assets.
Shackle/Sling.

Wieght of materials Slip and Fall Injuries to body

Random size materials Sharp edge materials Injuries to body

 Issue No
Issue date
Reviewed on: Page No

Severity Rating

Probability
Risk
Risk
Current control measures Acceptable
P E A R Level
(Yes/No)

1. should not be placed on cable trench

2. ensuring vehicle to be placed horizontal
3. guiding of vehicle for the placement
2 1 1 1 2 4 Yes

1. Maintain speed of Hydra within 16kmph.

2. Involve only certified hydra and certified
operator for work.
2 1 1 1 2 4 Yes
3. Tie the suitable rope to material while
loading/unloading on either side to avoid
pendulum movement.

1.Use of required PPEs.

2. Placing of Hydra on flat surface while
loading/unloading.
3. Certified Sling/D-shackle shall be used.
4. Involve certified hydra for work. 2 1 1 1 2 4 Yes
5. No person/material movement below the
loaded material.
6. placing of wedges to avoid roll of drum
and locking the rear door

1. Maintain speed of Hydra within 16kmph.

2. Involve only certified hydra and certified
operator for work.
2 1 1 1 2 4 Yes
3. Tie the suitable rope to material while
loading/unloading on either side to avoid
pendulum movement.
1.Use of required PPEs.
2. Placing of Hydra on flat surface while
loading/unloading.
3. Certified Sling/D-shackle shall be used. 2 1 1 1 2 4 Yes
4. Involve certified hydra for work.
5. No person/material movement below the
loaded material.

Use of requied PPEs. 1 1 1 1 1 2 Yes

Use of requied PPEs. 1 1 1 1 1 2 Yes

Additional control
measures