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INSULATION AND COMPONENTS, APRIL, 2018

Product Group Insulation and Components

Full portfolio

Samir Biniwale, Global PG Sales & Marketing

APRIL, 2018 Product Group Insulation and Components Full portfolio Samir Biniwale, Global PG Sales & Marketing
APRIL, 2018 Product Group Insulation and Components Full portfolio Samir Biniwale, Global PG Sales & Marketing
APRIL, 2018 Product Group Insulation and Components Full portfolio Samir Biniwale, Global PG Sales & Marketing
APRIL, 2018 Product Group Insulation and Components Full portfolio Samir Biniwale, Global PG Sales & Marketing
APRIL, 2018 Product Group Insulation and Components Full portfolio Samir Biniwale, Global PG Sales & Marketing

Challenges

Overall world situation

Challenges Overall world situation Climate changes Current capital investments will still reduce safety margins Global

Climate changes

Challenges Overall world situation Climate changes Current capital investments will still reduce safety margins Global

Current capital investments will still reduce safety margins

capital investments will still reduce safety margins Global electricity demand is expected to double by 2030

Global electricity demand is expected to double by 2030

Global electricity demand is expected to double by 2030 Aged infrastructure needs to be refurbished Urbanization

Aged infrastructure needs to be refurbished

double by 2030 Aged infrastructure needs to be refurbished Urbanization growing population living in cities June

Urbanization growing population living in cities

Sustainable solution

Sustainable solution Climate changes – Higher efficiency – Renewable and biodegradable materials Current capital

Climate changes

Higher efficiency

Renewable and biodegradable materials

Higher efficiency – Renewable and biodegradable materials Current capital investments will still reduce safety

Current capital

investments will still reduce safety

margins

Re-use of

transformer

parts and

infrastructure

Optimize

maintenance

investment

Avoid or

delay heavy

investments

Mitigate risks

and liabilities

delay heavy investments – Mitigate risks and liabilities Global electricity demand is expected to double by

Global electricity

demand is expected to double by 2030

Increase power rating or extend life

Reduce down time

Increase power rating or extend life – Reduce down time Aged infrastructure needs to be refurbished

Aged infrastructure

needs to be refurbished

Equipment life long

partner

Global experience

and heritage

Leader in new technologies

experience and heritage – Leader in new technologies Urbanization – growing population living in cities –

Urbanization

growing population

living in cities

Low risk of fire

Compact

re-design

Reliability and

overloadability

Reduce noise

ABB insulation and components

Our value proposition

challengeCustomer

value propositionABB

Safety

Environmental consciousness and harsh environment

Asset at performance level

High and low voltage

bushing with solid insulation

Bushings, tap-changer and devices suitable for off-shore application

Reliability

Smart grid

Renewable

Devices with digital

and analog output

Reduced outage

Extended asset life

Get more out of aged assets

On load tap-changer

Retrofitting

Product Group Insulation and Components (GPG I&C)

Our comprehensive portfolio

and Components (GPG I&C) Our comprehensive portfolio 1. Low voltage bushings 2. High voltage bushings

1.

Low voltage bushings

2. High voltage bushings

1. Low voltage bushings 2. High voltage bushings 3. Insulations components 4. On-load and off-load and
1. Low voltage bushings 2. High voltage bushings 3. Insulations components 4. On-load and off-load and

3.

Insulations components

4. On-load and off-load

and materials

tap-changers

4. On-load and off-load and materials tap-changers 5. Measurement and safety devices, conventional and smart,

5. Measurement and safety

devices, conventional and smart, for Distribution and power transformers

1 2 3 4 5
1
2
3
4
5
June 4, 2018
June 4, 2018

Slide 5

and safety devices, conventional and smart, for Distribution and power transformers 1 2 3 4 5

GPG I&C

Our product offering

GPG I&C Our product offering Components – Electrical: • Bushings up to 1,200 kVAC and 1,100
GPG I&C Our product offering Components – Electrical: • Bushings up to 1,200 kVAC and 1,100

Components

Electrical:

Bushings up to 1,200 kVAC and 1,100 kVDC

Tap-changers, on-load and de-energized

Distribution and power transformer components

Measurement and safety devices

Smart eDevices

Mechanical:

Oil Treatment equipment

Insulation

Pressboard and specialty paper manufacturing

Winding and active part insulation kits

Fiber composite laminates and components

Flexible laminates

Polymeric insulators

GPG I&C

Our global footprint

GPG I&C Our global footprint USA , Alamo MX , San Luis Potosí SE, Piteå SE

USA, Alamo

MX, San Luis Potosí

SE, Piteå

SE, Ludvika

SE, Figeholm

DE, Roigheim

CH, Zürich

IT, Montebello

PL, Lodz,

RU, Moscow

TR, Istanbul

IN,Halol,

IN, Vadodara

IN, Mysore

CN, Chongqing

CN, Hefei,

BR, Sao Paulo BR, Blumenau

June 4, 2018
June 4, 2018

Slide 7

IN , Mysore CN , Chongqing CN , Hefei, BR , Sao Paulo BR , Blumenau

Factories

IN , Mysore CN , Chongqing CN , Hefei, BR , Sao Paulo BR , Blumenau

Insulation Kit Centers

IN , Mysore CN , Chongqing CN , Hefei, BR , Sao Paulo BR , Blumenau

Agenda

Bushings Tap-changers Measurement and safety devices Smart monitoring Insulation

Bushings

Why ABB?

ABB has been the supplier of choice for over 100 years by meeting the diverse needs of a global market, with global footprint.

We are closest to you, offering advanced technology solutions, tailored to individual requirements, ensuring users can rely on the best service and highest possible safety and reliability performance.

Our offering includes:

Advanced OIP solutions

Dry technology solutions - RIP and RIS

AC and DC bushings

Voltage range from 1 through 1,200 kV

After sales and customer support

Offering for IEC and IEEE / ANSI standards and other local standards

GPG I&C comprehensive portfolio

Bushings

GPG I&C comprehensive portfolio Bushings Oil impregnated with porcelain insulators 24 – 1200 kV Resin impregnated

Oil impregnated with porcelain insulators 241200 kV

Oil impregnated with porcelain insulators 24 – 1200 kV Resin impregnated (dry) with porcelain / silicone

Resin impregnated (dry) with porcelain / silicone insulators 24800 kV

(dry) with porcelain / silicone insulators 24 – 800 kV Conventional non-condenser porcelain / silicone bushings

Conventional non-condenser porcelain / silicone bushings 152 kV

non-condenser porcelain / silicone bushings 1 – 52 kV Epoxy resin bushings 1 – 42 kV

Epoxy resin bushings 142 kV

Bushings

1100 kV HVDC bushings

Transformer bushing

Wall bushing

Designed, manufactured and tested according to: Design, manufacturing and test according to: – Switching impulse
Designed, manufactured and tested according to: Design, manufacturing and test according to: – Switching impulse

Designed, manufactured and tested according to:

Design, manufacturing and test according to:

Switching impulse

2100 kV

Switching impulse

2100 kV

Lightning impulse

2300 kV

Lightning impulse

2300 kV

DC withstand

1920 kV

DC withstand

1683 kV

DC polarity reversal

1480 kV

DC polarity reversal

1400 kV

AC applied

1386 kV

AC applied

1190 kV

Rated current

4137 A

Rated current

5078 A

Bushings

Ultra high voltage DC bushings

World’s most robust and reliable designs

Over 5,000 HVDC installations with no known failures

State of the art testing and manufacturing

facilities

Use of global ABB engineering and development competence

Complete product portfolio

Solutions up to 1100 kV DC are readily available

competence Complete product portfolio – Solutions up to 1100 kV DC are readily available June 4,

Bushings

Dry-type bushings

Why to chose a dry-type bushing with silicone rubber insulator?

Improved availability and reliability

Improved safety and security

Reduced risk for secondary damages, no shattering

Reduced handling and transportation costs

Reducing maintenance costs

damages, no shattering Reduced handling and transportation costs Reducing maintenance costs June 4, 2018 Slide 13
damages, no shattering Reduced handling and transportation costs Reducing maintenance costs June 4, 2018 Slide 13
damages, no shattering Reduced handling and transportation costs Reducing maintenance costs June 4, 2018 Slide 13

Agenda

Bushings Tap-changers Measurement and safety devices Smart monitoring Insulation

Tap-changers

Why ABB?

Tap-changers are essential parts of transformers, ensuring they operate reliably and safely.

ABB offers a large variation of tap-changers types for both high voltage and low voltage regulation, in in-tank and on-tank solutions.

Our offering includes:

Conventional and vacuum-type on-load tap-changers; full range of de-energized tap-changers

Robust and highly configurable motor drives

Accessories for control and protection of tap-changer

Easy upgrade from conventional to vacuum-type in existing installations

Proven solutions with decades of successful field experience

After sales and customer support

GPG I&C

Tap-changers

GPG I&C Tap-changers Full product portfolio offering for on-load tap-changers IEC and IEEE / ANSI standards:
GPG I&C Tap-changers Full product portfolio offering for on-load tap-changers IEC and IEEE / ANSI standards:

Full product portfolio offering for on-load tap-changers IEC and IEEE / ANSI standards:

In-tank resistance types

On-tank reactance types

– In-tank resistance types – On-tank reactance types Off-load tap-changers IEC and IEEE standards: – 125
– In-tank resistance types – On-tank reactance types Off-load tap-changers IEC and IEEE standards: – 125

Off-load tap-changers IEC and IEEE standards:

1251050 kV (BIL)

2501600 Amp.

Tap-changers

De-energized tap-changers

Tap-changers De-energized tap-changers ABB’s Elmek DeTC ABB’s Comem DeTC (High Voltage) ABB’s Comem DeTC (Medium
Tap-changers De-energized tap-changers ABB’s Elmek DeTC ABB’s Comem DeTC (High Voltage) ABB’s Comem DeTC (Medium
Tap-changers De-energized tap-changers ABB’s Elmek DeTC ABB’s Comem DeTC (High Voltage) ABB’s Comem DeTC (Medium

ABB’s Elmek DeTC

ABB’s Comem DeTC (High Voltage)

ABB’s Comem DeTC (Medium Voltage)

portfolio Conventional portfolioVacuum

Tap-changers

On-load tap changer portfolio overview

On-tank In-tank Sel. C Sel. III/F Sel. III/F Sel. III/F Sel. IV/F
On-tank
In-tank
Sel. C
Sel. III/F
Sel. III/F
Sel. III/F
Sel. IV/F

Product name

UZF

UZE

UBB

UCG short

UCG

UCG

UCL

UCD

UCC

Max voltage¹ (kV)

145

145

72.5

245

245

245

245

245

245

Max BIL (kV)

650

650

350

1050

1050

1050

1050

1050

1050

Max current (A) 4

600

600

500

600

600

600

900

1000

1600

 

Reactance

Resistive

Sel. C Selec. III/F
Sel. C
Selec. III/F
 
Reactance Resistive Sel. C Selec. III/F   On-tank In-tank Selec. III/F     Product
On-tank In-tank
On-tank
In-tank

Selec. III/F

 
  On-tank In-tank Selec. III/F     Product name VRLTC VUBB 3 VUCG short
  On-tank In-tank Selec. III/F     Product name VRLTC VUBB 3 VUCG short
 

Product name

VRLTC

VUBB 3

VUCG short

VUCG

VUCG

VUCL 2

Max voltage¹ (kV)

34,5

72.5

245

245

245

245

Max BIL (kV)

200

380

1050

1050

1050

1050

Max current (A) 4

1500

600

800

800

800*

1300

June 4, 2018
June 4, 2018

Slide 18

1 For D-connection. Y-connection is restricted by insulation of neutral point to earth and voltage over regulating range

2 Max current for 3 phase (N) / single phase (E & T)

3 Now available at 1800 A

and voltage over regulating range 2 Max current for 3 phase (N) / single phase (E

Tap-changers

Why to chose a vacuum type tap-changer (OLTC)

Less maintenance

Higher transformer ratings

Personal safety

Environmentally friendly

(OLTC) Less maintenance Higher transformer ratings Personal safety Environmentally friendly June 4, 2018 Slide 19

Agenda

Bushings Tap-changers Measurement and safety devices Smart monitoring Insulation

Measurement and safety devices

Why ABB?

To secure reliable and safe service conditions of the transformer, ABB provides a complete range of measurement and safety devices including the new generation of smart devices and cost-effective, overall solutions, which allow to monitor the

health of your apparatus and improve equipment safety, reliability and efficiency,

while minimizing the environmental impact at the same time.

More than 50 years of experience in producing measurement and safety devices for

transformers

A comprehensive product portfolio for distribution and power transformers

Wide range of smart devices for transformer smart monitoring

State-of-the-art technology

Global coverage

After sales and customer support

GPG I&C

Components for distribution transformers

Conventional measurement and safety devices

transformers Conventional measurement and safety devices M e c h a n i c a l
transformers Conventional measurement and safety devices M e c h a n i c a l
transformers Conventional measurement and safety devices M e c h a n i c a l
transformers Conventional measurement and safety devices M e c h a n i c a l

Mechanical parts and components

p a r t s a n d c o m p o n e n
p a r t s a n d c o m p o n e n
p a r t s a n d c o m p o n e n

GPG I&C

Components for power transformers

Measurement and safety devices - conventional and with analog and digital output

devices - conventional and with analog and digital output June 4, 2018 Slide 23 Conformance: IEC,
devices - conventional and with analog and digital output June 4, 2018 Slide 23 Conformance: IEC,
devices - conventional and with analog and digital output June 4, 2018 Slide 23 Conformance: IEC,
devices - conventional and with analog and digital output June 4, 2018 Slide 23 Conformance: IEC,
devices - conventional and with analog and digital output June 4, 2018 Slide 23 Conformance: IEC,

Agenda

Bushings Tap-changers Components Smart monitoring Insulation

Integrated solutions for safe and smart operations

More prevention thanks to proactive approach

Monitoring Tablets & smartphones Oil level Pressure PLC & circuit breakers Wireless IEC 61850 4–20
Monitoring
Tablets &
smartphones
Oil level
Pressure
PLC &
circuit breakers
Wireless
IEC 61850
4–20 mA
ModBus TCP/IP
Gas
ModBus RTU
DNP 3.0
IEC 60870
Fans control
Humidity
Temperature
Personal computers

Gateway

GPG I&C

The integrated solution for condition monitoring and preventive maintenance

solution for condition monitoring and preventive maintenance Digital and analog output Continuous monitoring eDevices

Digital and analog output

Continuous monitoring

eDevices

Thresholds level

Remote monitoring

More prevention thanks to proactive approach

monitoring More prevention thanks to proactive approach Comem eSDB Comem eBR Comem eOLI and eViewer Comem
monitoring More prevention thanks to proactive approach Comem eSDB Comem eBR Comem eOLI and eViewer Comem
monitoring More prevention thanks to proactive approach Comem eSDB Comem eBR Comem eOLI and eViewer Comem

Comem

eSDB

More prevention thanks to proactive approach Comem eSDB Comem eBR Comem eOLI and eViewer Comem ePRD

Comem

eBR

prevention thanks to proactive approach Comem eSDB Comem eBR Comem eOLI and eViewer Comem ePRD eOTI

Comem eOLI

and eViewer

Comem ePRD eOTI
Comem ePRD
eOTI

Comem eWTI

approach Comem eSDB Comem eBR Comem eOLI and eViewer Comem ePRD eOTI Comem eWTI CoreSense June

CoreSense

Agenda

Bushings Tap-changers Measurement and safety devices Smart monitoring Insulation

Insulation components and materials

Why ABB?

The quality and reliability of the insulation used, results in extending life expectancy of transformer, savings in material costs and reducing losses.

More than 150 years of experience in insulation

Complete range of insulation products for oil-filled and dry-type transformers

Material excellence

Global footprint

We are one of the worldmarket leaders which caters to all kind of transformers ABB or non ABB

GPG I&C

Insulation components and materials

Paper kraft, press, crepe, DDP

and materials Paper – kraft, press, crepe, DDP Kraft & Press paper in sheets and rolls
and materials Paper – kraft, press, crepe, DDP Kraft & Press paper in sheets and rolls
and materials Paper – kraft, press, crepe, DDP Kraft & Press paper in sheets and rolls
and materials Paper – kraft, press, crepe, DDP Kraft & Press paper in sheets and rolls

Kraft & Press paper in sheets and rolls

Crepe paper Tubes / Pads

Coated “Diamond Dotted Paper” (DDP)

Board and laminates

“Diamond Dotted P aper” (DDP) Board and laminates Figeholm Elboard HD / LD Pressboard Figeholm Elboard

Figeholm Elboard HD / LD Pressboard

Figeholm Elboard Lamination HDLC / HDLP

Raman Sigmacom 3.1 HD Pressboard

Raman Sigmacom Laminated HDLC

Raman Lam4Wood Laminated HDLC

Components

Laminated HDLC Raman Lam4Wood Laminated HDLC Components Angle Rings, Caps and Snout Static Rings, Cylinders Strips,
Laminated HDLC Raman Lam4Wood Laminated HDLC Components Angle Rings, Caps and Snout Static Rings, Cylinders Strips,
Laminated HDLC Raman Lam4Wood Laminated HDLC Components Angle Rings, Caps and Snout Static Rings, Cylinders Strips,
Laminated HDLC Raman Lam4Wood Laminated HDLC Components Angle Rings, Caps and Snout Static Rings, Cylinders Strips,

Angle Rings, Caps and Snout

Static Rings, Cylinders

Strips, Spacers, U Channels

L-profiles for leads and cleats

Duct spacing, Crepe tubes for Distribution transformers

Clack Bands

Corrugated Boards

Insulation Kit Center

Insulation winding and active part kits

Insulation Kit Center Insulation winding and active part kits Transformer manufacturers to increase their efficiency when
Insulation Kit Center Insulation winding and active part kits Transformer manufacturers to increase their efficiency when

Transformer manufacturers to increase their efficiency when developing windings

The aim of the winding kit is to have the

insulation parts at hand or pre-mounted when

manufacturing and assembling windings

Improving the Value Chain

and assembling windings Improving the Value Chain Reduction of the production costs Increase in production

Reduction of the production costs

Increase in production capacities

Reduced freight costs

Reduction of storage costs for insulation

material

Improving space utilization

New Insulation Solutions Pucaro HaPusystem

utilization New Insulation Solutions – Pucaro HaPusystem Lead exit in tank and turret – 1200kV AC

Lead exit in tank and turret 1200kV AC

Flexible up to 5 possible turns/angles up to ±90 degrees possible

No molded parts for barrier tubes needed

Layout driven Pro E models reduce

Design time for Trafo OEM can be used for 3D-field calculation

PD free design up to 1200 kV

Insulation for oil and dry-type distribution transformers

Insulation for oil and dry-type distribution transformers Calendared board Crepe tubes Duct spacers Flexible laminates

Calendared board

oil and dry-type distribution transformers Calendared board Crepe tubes Duct spacers Flexible laminates June 4, 2018

Crepe tubes

dry-type distribution transformers Calendared board Crepe tubes Duct spacers Flexible laminates June 4, 2018 Slide 31

Duct spacers

dry-type distribution transformers Calendared board Crepe tubes Duct spacers Flexible laminates June 4, 2018 Slide 31

Flexible laminates

dry-type distribution transformers Calendared board Crepe tubes Duct spacers Flexible laminates June 4, 2018 Slide 31
dry-type distribution transformers Calendared board Crepe tubes Duct spacers Flexible laminates June 4, 2018 Slide 31

Fibre composite materials

Elect. Insulating materials for TXFMR

composite materials Elect. Insulating materials for TXFMR Generators, Motors & HV Apparatus – Low shrinkage and

Generators, Motors & HV Apparatus

Low shrinkage and high strength

Low power factor and partial discharge

Filament Wound Cylinders

power factor and partial discharge Filament Wound Cylinders Tension Rods, Power Loops – Load tap changer

Tension Rods, Power Loops

Load tap changer diverter and selector housings, capacitor tension rods

Composite Insulators

housings, capacitor tension rods Composite Insulators For Breakers, Bushings & cable Terminations –

For Breakers, Bushings & cable Terminations

Breakers live and dead tank up to 500 kV, HVDC bushings, Kabeldon & Alcatel

Our comprehensive portfolio

Oil treatment plants

Our comprehensive portfolio Oil treatment plants June 4, 2018 Slide 33
Our comprehensive portfolio Oil treatment plants June 4, 2018 Slide 33
Our comprehensive portfolio Oil treatment plants June 4, 2018 Slide 33
Our comprehensive portfolio Oil treatment plants June 4, 2018 Slide 33
Our comprehensive portfolio Oil treatment plants June 4, 2018 Slide 33
Our comprehensive portfolio Oil treatment plants June 4, 2018 Slide 33

Where can you find us?

Where can you find us? http://new.abb.com/products/transfo rmers/transformer-components June 4, 2018 Slide 34

Insulation and components

Product highlights

e Devices for a smart transformer

Continuous online monitoring from a remote

system of the most valuable transformers’ parameters:

Air humidity

Gas accumulation

Oil level

Winding and oil temperature

Internal pressure

Main benefits:

Reducing catastrophic failures

Reducing unplanned outages

Optimizing maintenance

Increasing productivity

Managing asset lifecycle

outages  Optimizing maintenance  Increasing productivity  Managing asset lifecycle June 4, 2018 Slide 36
June 4, 2018
June 4, 2018

Slide 36

outages  Optimizing maintenance  Increasing productivity  Managing asset lifecycle June 4, 2018 Slide 36

Insulation and components

Product highlight

Resin Impregnated Synthetics bushing

Synthetic materials instead of hygroscopic paper

Customer advantages:

No moisture absorption

Easy storage, moisture resistant

Immediate energization after replacement

No long term impact on power losses/tan delta

Other advantages as for Resin Impregnated Paper

(RIP) bushings:

Non-fragmenting design, highest level of safety

Reduced risk for outages in highly contamination areas (SIR insulator)

No oil, no risk for leakage

Products for IEC and IEEE/ANSI market

in highly contamination areas (SIR insulator) – No oil, no risk for leakage – Products for

Insulation and components

Product highlight

Vacuum on-load tap changers

Full product portfolio offering for IEC and IEEE /

ANSI standards

In-tank resistance types

On-tank reactance types

Designed with focus on customer requirements

Clean and simple designs for ease of use

Leading technology for monitoring and control systems

Plug-and-play

Clean and simple designs for ease of use – Leading technology for monitoring and control systems
Clean and simple designs for ease of use – Leading technology for monitoring and control systems

Insulation and components

Product highlight

Ultra high voltage DC bushings

World’s most robust and reliable designs

Over 5,000 HVDC installations with no known failures

State of the art testing and manufacturing facilities

Use of global ABB engineering and development competence

Complete product portfolio

Solutions up to 800 kV DC are readily available

Solution for 1,100 kV DC will be available in 2017

portfolio – Solutions up to 800 kV DC are readily available – Solution for 1,100 kV

Reference case

The most powerful single-phase transformer filled with ester oil and successfully tested with ABB Micafil bushings

Pilot Project: Players and scope

A collaboration between ABB Córdoba

transformer factory and ABB Micafil for delivery to the utility Red Eléctrica de España (REE)

ABB Micafil bushings were selected for the

pilot project due to the leading position and

experience in customized dry type bushings

End-customer Red Eléctrica de España OEM

ABB Córdoba Transformers

Transformer 200 MVA single-phase transformer filled with natural ester oil Bushings ABB Micafil HV: 420 kV // LV: 245kV

transformer filled with natural ester oil Bushings – ABB Micafil HV: 420 kV // LV: 245kV

Reference case

The most powerful single-phase transformer filled with ester oil and successfully tested with ABB Micafil bushings

Pilot Project: Activities and results

Task: Retro-fit a 400 kV transformer (200 MVA)

for use with natural ester oil instead of mineral oil

Successfully performed dielectric and thermal

type tests on HV and LV bushings in natural

and synthetic ester oil (FR3 and Midel 7131)

The transformer including the ABB Micafil bushings successfully passed the factory acceptance test performed in October 2016

With its 200MVA it is the most powerful single-

phase transformer filled with ester oil in the market today.

it is the most powerful single- phase transformer filled with ester oil in the market today.

Reference case

Bushing for the largest UHVDC transmission link in China

The most powerful HVDC bushings in the world

April 2017 - GGF1100 successfully passed

1427kV AC Withstand, 2530kV Lightning and 2310kV Switching Impulses type test as well as 2060kV DC Withstand, 1594kV DC Polarity Reversal test and finally 7500A Temperature Rise test.

The GGF bushing is regarded as a dry, SF6 enhanced converter transformer bushing

It will help transmit 12GW of hydropower electricity over 3,400 km from inland to the eastern coastal part of China.

GGF1100 bushing is 40 percent longer and three times heavier than similar 800kVdc bushings currently in operation.

is 40 percent longer and three times heavier than similar 800kVdc bushings currently in operation. June