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RENR5912-04

42 Page, (Dimensions: 56 inches x 35 inches)

J
W

M
O

G
U

D
C
Y
X

B
A
T
Z

F
L

J
I
Run Relay
MCS - AUTO
Desired
4-20mA (+) Output
CAN Data Link
Driven
Manual Prelube
Remote BTU (+)
Spare 03
Engine Failure
MCS STOP
Desired
4-20mA (-) Output
CAN Data Link
Normal Stop
Desired
CAT Data Link
Active
4-20mA (+)Output #1
CAN Data Link (+)
Desired
CAT Data Link
Crank Terminate
Emergency Stop (C256B)
Emergency Stop (C256C)

Sockets
16

16
16 Gauge
12 Gauge

47 Pin MS - Control
Equipment

Alarm
Speed Analog

Speed Analog

Speed 4-20mA (-)

Speed 4-20mA (+)

Panel Connector (J4)


Shield

(-)

(-)

(+)
#2

#1

T
c
Input

Supply

N
X
g
p
s

E
S

J
b
k
y

M
W

B
f
w

R
m

D
z
w

I
t
u

p
n

e
d

b
a
g
s

c
z
y
x

r
t

f
j
Battery
Battery
Battery
Keyswitch
Spare 02
Auxiliary
Spare 01
PWMoutput
Digital
Desired
Second Governor
Gas Shutoff
PWMoutput #1
Auxiliary
MCS START
Desired Speed Analog
4-20mA (-) Output
Second Timing
Idle/Rated
Prelube
Remote BTU (-)
Multi Strike Enable

A
V
e

F
L
u
x

C
Z

H
P
j
r
Positive
Positive
Negative

Return
Speed Shield

Active

K
n

d
2.0

2.0 Amp Output


#2

Active

O
h
Amp Return

Signal
Gains

#2
(24VDC) (P100)
Fused
(GND)

Signal
15

15
Return
(P600)
(P300)

L12 L12 Left Sensor Wiring

Service Tool Connector


9 Pin MS (J7)

C F G EDB A

L14

Left Ignition Wiring

CL200-GN
CL200-CU

CL100-PU
CL100-PK
CL200-YL

P600-RD
P300-BK

E-Stop
normally closed
L14
C256A-BK
J021-BU
C256B-BK
3
C256B-BK J022-WH
J041-BU
4

14
14

J042-WH
26
27
J061-BU

Left Sensor Wiring


J062-WH
16
17
P700-RD P700-RD J081-BU
10 L14 52
P300-BK P300-BK J082-WH
20 62
CL100-PK CL100-PK J101-BU
34
CL100-PU 5 CL100-PU J102-WH
35
CL200-YL 4 CL200-YL J121-BU
8 50
CL200-GN CL200-GN J122-WH
51
7
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10

J141-BU
9
8
7
6
5
4
3
2
1
CL200-CU CL200-CU 60
6 J142-WH

Customer Internal Connector (J3)


X273-WH X273-WH 61
19
Second Governor
Second Governor
Driven
Driven
4-20mA (-) Output
4-20mA (+)Output
4-20mA (-) Output
4-20mA (+)Output
Normal Stop Return
Normal Stop
Emergency Stop Return
Emergency Stop (C256C)

Desired Speed 4-20mA(-)


Desired
Run Relay
Digital
Initiate
MCS - START
MCS - AUTO
MCS - STOP
Desired
Desired
Desired
Desired
Engine
Active
Crank Terminate
Auxiliary
Auxiliary
Keyswitch
Battery
Battery
Battery
Remote BTU (-)
Remote BTU (+)

X283-WH X283-WH J161-BU 42


9 J162-WH
43
J011-RD
J012-BK 1
A330-RD A330-RD
70
Equipment
Equipment

Failure
Alarm

2
Speed 4-20mA(+)

Return

Speed Analog
Speed Analog
Speed Analog
Speed Analog

Positive
Negative
Positive

A330-BK A330-BK J031-RD


57
Contact

24
2.0
2.0

A310-RD A310-RD J032-BK


A310-BK 37 A310-BK J051-RD
25
29 14
J052-BK
Amp Return
Amp Output

A320-RD A320-RD

Left Sensor Wiring


36
48
40

24
14
15
J071-RD
Gains Return
Gains

#2
#2
#1
#1

A320-BK A320-BK

L14

L12
28 5
Return

[Remote

Fused
(GND)
Fused

58 59 60 61 62 63

J072-BK

1 2 3 4 5 6
A201-RD
45 A201-RD L1 L1 L13 18
J091-RD

70 Pin Amp -
A201-BK A201-BK 32
44
Shield
Return
Input
Supply

MP390-WH/PU MP390-WH/PU J092-BK


67 33

Left Sensor Harness Connector (J6)


MP390-WH/GY MP390-WH/GY J111-RD
54 48

195-6058

C256A-BK
Start]

(P600)
(P300)
(P600)

J112-BK

CL200-GN
CL200-CU

CL100-PU
MP390-WH/BU

CL100-PK
CL200-YL
MP390-WH/BU

P600-RD
P300-BK
MP390-WH/GN
66 MP390-WH/GN J131-RD
49
MP390-WH/YL
65 MP390-WH/YL J132-BK
58
64 59

GECM Connector (J2)


MP390-WH/OR MP390-WH/OR J151-RD
63 40
13

13
MP390-GY J152-BK
53 A330 - RD
41
65 66 67 68 69 70
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36

11 Gas Shutoff Valve (+) (2.0 amp)


8 9 10 1112 13

A330 - BK
21 Gas Shutoff Valve (-)
36

A310 - RD
Oil
Oil
Unused
CAT Data Link
CAT Data Link
CAN Data Link
CAN Data Link
CAN Data Link
Multi Strike Enable
Unused
Gas Shutoff
Prelube Active
Manual Prelube
Water Level
Water Level
Unused
Unused
Unused
Multi Strike Enable
Unused
Unused
J4 Emergency Stop (C256C)
J4 Emergency Stop (C256B)
Unused
Speed/Timing
Speed/Timing
Speed/Timing
Second Timing
Second Timing
Idle/Rated
Idle/Rated
Spare 02
Spare 01
PWMOutput
PWMOutput

A310 - BK
10 Air Start Solenoid Valve (+) (2.0 amp)
20 Air Start Solenoid Valve (-)
A320 - RD
Level
Level

12 Air Prelube Solenoid Valve (+) (2.0 amp)


A320 - BK Air Prelube Solenoid Valve (-)
A201 - RD
22
L1 L1 L1 L1 63 Choke Actuator (+)
C615A-BK C615A-BK A201 - BK
Return
Input

39 64 Choke Actuator (-)


57
47
Return

#2
#1

31
23

C615A-WH C615A-WH MP390 - WH/PU


L12 57 Left Side Detonation Supply (+8v)
Active

Return
Input

47 MP390 - WH/GY
#2 Shield
#2 (-)
#2 (+)

C615B-BK 55 Left Side Detonation Supply Return


38
(-)
(+)
Shield
(-)
(+)

Return

MP390 - WH/BU
Signal

C615B-WH C615B-WH Detonation Sensor Input E


46 44
MP850-WH MP850-WH MP390 - WH/GN Detonation Sensor Input F
31 MP390 - WH/YL
45
Signal

MPA850-BK MPA850-BK 46 Detonation Sensor Input G


MP850-CU 23 MP850-CU MP390 - WH/OR Detonation Sensor Input H
P700-RD
13 L3 L3 L3 L3 A202 - RD
47
MP110-WH/BU
11 MP110-WH/BU A202 - BK
6 Fuel Actuator (+)

P300-BK
30 7 Fuel Actuator (-)

MP120-WH/GN
21 A204 - RD
22 MP120-WH/GN 8 Wastegate Actuator (+)
MP110-CU L4 L4 L4 L4 A204 - BK
MP020-RD
12 C295 - WH
9 Wastegate Actuator (-)
Hydrax Pressure Switch
MP020-WH
69 MP020-WH C130 - WH
70
JW Pump Outlet Pressure Switch
MP020-BK
56 MP130 - BK
69
MP020-CU
68 L5 L5 L5 L5 MP130 - WH
66 JW Outlet Pressure Sensor Return

C256B-BK
A330-RD
A320-RD
JW Outlet Pressure Signal
55 MP130 - RD 68
JW Outlet Pressure Sensor Supply (8v)
MP380 - WH/PU
65
Right Side Detonation Supply (8v) GECM C
MP380 - WH/GY 56 70 47 S o
54 Right Side Detonation Return Gas Engine Control
L2 L2 L2 L2 MP380 - WH/BU PIN PIN e
T n
36 Detonation Sensor Input A Module r
MP380 - WH/GN Detonation Sensor Input B o n
37 v
o e
12

12
MP380 - WH/YL CONNECTOR
38 Detonation Sensor Input C i
MP380 - WH/OR Detonation Sensor Input D J1 J2 J3 J4 J5 J6 l c WIRE I.D. DESCRIPTION
A340 - RD
39 c t
A340 - RD Ignition R.S. L.S.

GECM - Gas Engine Control Module


13 Auxilary 2A Output (+) e o
A340 - BK A340 - BK GECM Wiring CUSTOMER CUSTOMER SENSOR SENSOR r
23 Auxilary 2A Output (-)
P906 - BK P906 - BK 1
29 Crank Terminate Signal (0.3 amp) 3
y P-600RD Fused Battery Positive
P907 - BK P907 - BK
31 Active Alarm Signal (0.3 amp) 63,65, 12 B MP110-CU Battery Neg (Grnd)
P908 - BK P908 - BK 2 20
30 Engine Failiure Signal (0.3 amp) 67,69 21,20 P300-BK RS ICSM - B, LS ICSM -B,I
M040 - BK M040 - BK
28 Run Relay Signal (0.3 amp) 10 10 Key Switched, ICSMA A, LS, RS
P400 - BK P400 - BK 70 4 w P700-RD
53 Return 11 Pressure Module (Fuel/Air Pressure) (A)
C530-WH C530 - WH
67 Water/Oil Level Input 13 5 j A340-RD Auxiliary 2.0 Amp Output
23 6 u A340-BK Auxiliary 2.0 Amp Return

L2
C256B-BK
A330-RD
A320-RD
A340 - RD
A340 - BK
P906 - BK
P907 - BK
P908 - BK
M040 - BK
P400 - BK
29 7 C P906-BK Crank Terminate
31 8 H P907-BK Active Alarm

256-7634
30 9 P P908-BK Engine Failure
18 10 N X171-RD Desired Speed Analog Supply
16 11 X X171-WH Desired Speed Analog Input
12
MP380-WH/PU MP380-WH/PU 13 s X172-BK Desired Speed Shield
MP380-WH/GY 31 MPO20 -WH
15 Fuel Temp 35
p X173-BK Desired Speed Return
CB1 (16A)

MP380-WH/GY
CB2 (6A)

MP380-WH/BU 23 MP380-WH/BU L4 L5 MP120 - WH/GN


11 Pressure Module Fuel Pressure
38 L2 L2 MP110 - WH/BU
MP380-WH/GN 10 Pressure Module Air Pressure 61 14 O P913-BK MCS - Stop

CL200-GN
CL200-CU

P600-RD
CL100-PU
CL100-PK
CL200-YL

C256A-BK
MP850 - BK

P300-BK
MP380-WH/GN
30
Engine Control Switch

51 Speed/Timing Sensor Shield 64 15 Y P914-BK MCS Auto


MP380-WH/YL MP380-WH/YL L3 L3 MP850 - BK
MP380-WH/OR 22 MP380-WH/OR MP850 - WH
33 Speed/Timing Sensor (-)
62
16
h P915-BK
MCS Start
12 32 17 Initiate Contact (Remote Start)
+

Speed/Timing Sensor (+)


MP380-GY C615B - WH
Control System Power Diagram
24 VDC

13 C615A - WH
13 Left Air Restriction
18
Digital Return
START
START

12
AUTO
STOP

AUTO
STOP

Right Air Restriction Emergency Stop Return


OFF

OFF

A 202-RD 25
A202 - RD A202 - RD Normal Stop Return
A202-BK 70 A202 - BK A202 - BK
27
P500-BK Driven Equipment Return
31 33 r 56
57 Aux. Gov. Gains Return
11

11
A204-RD A204 - RD A204 - RD L4 35
47 L4
-

Idle/Rated Return

L13
A204-BK A204 - BK A204 - BK 41
39
Remote

Timing Setting #2 Return


Start

43
C295-WH C295 - WH C295 - WH CL200-CU PreLube Press Switch (B)
C295-BK
68 P400 - BK 28 19 Z M040-BK Run Relay
C130-WH
55 C130 - WH
C130 - WH C256 - BK
22 Emergency Stop Input 36 20 E X183A-GY Desired Speed 4-20 ma ( + )
C130-BK
67 P400 - BK
MP010 - WH
14 Manifold Air Temp 37 21 J X183B-GY Desired Speed 4-20 ma ( - )
MP130-RD
54 MP130 - RD
MP140 - WH
25 Crankcase Pressure
37 L5 L5 L5 MP030 - WH 38 22 S X000A-GY 4-20 ma + (BTU Input)
Right Sensor Connector (J5)

MP130-WH 27 JW Temp
MP130 - WH MP101 - WH 39 23 b X000B-GY 4-20 ma - (BTU Input)
MP130-BK
29 MP130 - BK 24 Filtered Oil Pressure
L6 MP100 - WH
MP130-CU
21 L6 L6 26 Unfiltered Oil Pressure
24,49 A C256C-BK Emergency Stop (C256C)
MP000 - WH
11 P005 - BK
17 Oil Temp 23 26 K M010-BK Normal Stop

3 Analog Sensor Return 44 28 G X100A-GY 4-20ma + (output #1)


P005 - RD
J7/P7

2 Analog Sensor Supply (+5v) 45 29 M X100R-GY 4-20ma - (output #1)


P1/J1

C205 - WH
B

31
64
61
62

70

57
55
53
52

69
67
65
63
A
B

A
B

30 Prelube Pressure Switch 46 30 W X100C-GY 4-20ma + (output #2)


P500 - BK P500 - BK P500 - BK
31 Digital Return 47 31 f X100D-GY 4-20ma - (output #2)
X110A - GY
Switched +Battery

Unswitched +Battery
Unswitched +Battery
Unswitched +Battery
Unswitched +Battery

-Battery
-Battery
-Battery
-Battery

X110A - GY
Unswitched +Battery
-Battery

Auto
-Battery

Digital Return

Stop
Start
Switched +Battery

-Battery
Switched +Battery

59 PWM Out 2 NOTE: ‘I’ 21 32 U M000-BK Driven Equipment


X273 - WH X273 - WH Pulse Output 1
CL200 - CU 48 66 34 n M020-BK Aux. Gov. Gains
CL200 - CU
42 CAN DATA ShIeld

Left Sensor Wiring


Left Ignition Wiring
L8 CL200 - GN CL200 - GN 36 k PWM Output #1
34 CAN DATA Link (-)
Right ICSM

CL200 - YL CL200 - YL 59 37 s X110A-GY PWM Output #2


50 CAN DATA Link (+)
Left ICSM

CL100 - PU CL100 - PU
9 CAT DATA Link (-) 28 40 d M030-BK Idle/Rated
ECM

Right Sensor Wiring

CL100 - PK CL100 - PK
C205 - WH 8 CAT DATA Link (+) 20 42 e M050-BK Timing Setting #2
C205-WH
Connector
Tool
Service

69 P700 - RD P700 - RD P700 - RD


L6

GECM Connector (J1)


C205-BK X283 - WH
70 Keyswitch Input (+ Batt) 40 44 MP851-WH Speed Timing #2 ( + )
56 X283 - WH X283 - WH
MP010-RD P005 - RD 49 Pulse Output 2 NOTE: ‘I’ 41 45 MP851-BK Speed Timing #2 ( - )

MP010-WH
61 MP010 - WH
C290 - RD
56 Manual Prelube (+ Batt)
Speed Timing #2 Shield,
MP010-BK
60 MP851 - BK
51 46 13 MP850-CU
Spd Timing Sensor ( Shield )

MP010-CU
59 MP851 - WH 41 AUX SPD/TMG (-) 58 19 19 X273-WH Pulse Output #1,LS,RS ICSM -( E )

MP140-RD
58 M050 - BK 40 AUX SPD/TMG (+) 67 56 66 C530-WH Water Level Input
51 20 Timing Setting 2
10

M030 - BK

10
MP140-WH MP140 - WH 57 Oil Level Input
Internal Harness

Idle/Rated
50 28
C256B-BK
A330-RD
A320-RD
A340 - RD
A340 - BK
P906 - BK
P907 - BK
P908 - BK
M040 - BK
P400 - BK

69 Water Level Return


MP140-BK 58 PWM Out 1
MP140-CU
49 M020 - BK 56 58 T C290-RD Manual prelube
48 66 Aux. Gov. Gains
MP030-RD M000 - BK 12 59 c 36 A320-BK Air Prelube Valve Voltage
21 Driven Equipment
MP030-WH
43 MP030 - WH X100D - GY 11 60 m 70 A330-RD Gas Shutoff Valve Voltage
42 47 4 - 20 Out 2 (-)
L7 L7 L7 X100C - GY
207-5399

MP030-BK 4 - 20 Out 2 (+) 29 62 a SP04-GY Multi Strike Enable


41 46
X100R - GY 4 - 20 Out 1(-)
MP030-CU 45 49 9 9 X283-WH Pulse Output #2 Note’I’
CL200-GN
L6
CL200-CU

L6

P600-RD
CL100-PU
CL100-PK
CL200-YL
40
P300-BK
X100A - GY
MP101-RD 44 4 - 20 Out 1 (+) 50 63 F 8 8 C200-YL CAN data link (+), LS, RS ICSM - ( K )
35 M010 - BK
195-6058

23 Normal Stop

Right Ignition Wiring


MP101-WH MP101 - WH X000B - GY 34 64 L 7 7 CL200-GN CAN data link (-) RS, LS ICSM - ( M )
MP101-BK
34 39 4-20mA (-) Remote BTU (-)
42 65 V 6 6 CL200-CU CAN data link shield - RS, LS ICSM - ( D )
33 X000A - GY
38 4-20mA(+) Remote BTU (+)
MP101-CU X183B - GY 8 66 D 5 5 D CL100-PK CAT data link (-) , LS, RS ICSM - ( J )
MP100-RD
32 X183A - GY
37 Desired Speed 4 - 20 mA (-)
9 67 I 4 4 E CL100-PU CAT data link (+), LS, RS ICSM - ( N )
MP100-WH
27 MP100 - WH SP04-GY
36 Desired Speed 4 20 mA (+)

MP100-BK
26 P915 - BK
29 Multi Strike Enable 54
55
C130-BK
C295-BK
JW Pump
Hydrax Press Switch
MP100-CU
25 P914 - BK
62 Engine Control Switch Start 53 70 64
38
P400-BK Water/Oil Level Return
39
MP000-RD
24 P913 - BK
64 Engine Control Switch Auto C615A-BK JW In Press

MP000-WH
17 MP000 - WH
61 Engine Control Switch Stop C615B-WH Hydrax Press

MP000-BK
16 X170 - BK
48 B C256B-BK Emergency Stop
35 Desired Speed Analog Return
MP000-CU
15 P005-BK X170 - WH Desired Speed Analog Signal
x P300-BK Battery Terminal (-)

14 16 z P100-RD Battery (+) Circuit Breaker


X170 - RD Desired Speed Analog Supply (5V)
18 39 12 MP380-WH/OR Right Side Detonation Rail (D)
C530-WH P300 - BK (-) Batt
P400 - BK 63
C530-BK
66 P300 - BK
65 (-) Batt
17 16 MP000-WH Oil Temp

C500-WH
53 P300 - BK
67 (-) Batt 38 22 MP380-WH/YL Right Side Detonation (C)
65 P300 - BK (-) Batt 54 23 MP380-WH/GY Right Side Ignition/Detonation Rail (Return)
P400-BK C500 - BK 69
P700-RD 64 P700-RD
P200 - RD
52 (+) Batt 26 26 MP100-WH Unfiltered Oil Pressure Sensor
P300-BK 10 P300-BK
P200 - RD
53 (+) Batt 68 29 MP130-WH JW Out Press (Signal)
P200 - RD
CL100-PK 20 CL100-PK P200 - RD
55 (+) Batt 37 30 MP380-WH/GN Right Side Detonation (B)
CL100-PU 5 CL100-PU 57 (+) Batt 56 31 MP380-WH/PU Right Side Detonation (+8v Supply)
9

9
CL200-YL CL200-YL 24 34 MP101-WH RS Filtered Oil Pressure Sensor
CL200-GN 8 CL200-GN 65 37 MP130-RD JW Out Press (+8v Supply)
CL200-CU 7 CL200-CU 36 38 MP380-WH/BU Right Side Ignition/Detonation Rail (A)
X273-WH 6 X273-WH 9 39 A204-BK Wastegate Actuator (-)
X283-WH 19
L8

X283-WH 27 42 MP030-WH RS Coolant Temperature Sensor


9 8 47 A204-RD Wastegate Actuator (+)
L13
25 50 MP140-WH RS Crank Case Pressure Sensor
7 57 A202-BK Fuel Actuator (-)
C256B-BK
A330 - RD
A320 - RD
A340 - RD
A340 - BK
P906 - BK
P907 - BK
P908 - BK
M040 - BK
C500 - BK
L13

14 60 MP010-WH Manifold Temp. Sensor


69 67 C130-WH JW Pump Outlet Pressure Switch
Fused Battery (+) P600 - RD y 70 68 C295-WH Hydrax Press Switch
P600 - RD
30 69 C205-WH Prelube Pressure Switch
CL200-GN

Air prelube valve voltage


CL200-CU

CL100-PU

P600-RD
CL100-PK
CL200-YL

A320 - RD A320 - RD
P200-RD

c
P300-BK

6 70 A202-RD Fuel Actuator (+)


Gas shutoff valve voltage A330 - RD A330 - RD
m 66
11 MP130-CU JW Out Press ( Shield )
Emergency stop C256B - BK C256B - BK 21 MP130-BK JW Out Press ( Return)
Emergency stop
B C256C - BK 14 MP000-CU Oil Temperature (-) ( Shield )
C256C - BK
A 15 MP000-BK Oil Temperature (-) ( Analog Return )
Run relay
Speed/Tmg Shld

MO40 - BK MO40 - BK 24 MP100-CU Unfiltered Oil Pressure (-) ( Shield )


Z
L7

25 MP100-BK Unfiltered Oil Pressure (-) ( Analog Return )


Engine failure P908 - BK P908 - BK 32 MP101-CU Filtered Oil Pressure (-) ( Shield )
Active alarm
P 33 MP101-BK Filtered Oil Pressure (-) ( Analog Return)
P907 - BK P907 - BK
Crank terminate
H P906 - BK
3 40 55 MP030-CU Coolant Temperature (-) ( Shield )
P906 - BK P005 - BK 41 68 MP030-BK Coolant Temperature (-) ( Analog Return)
Auxiliary 2.0 amps return
C 48 MP140-CU Crank Case Pressure (-) (Shield)
A340 - BK A340 - BK
Auxiliary 2.0 amps output
u 49
58
MP140-BK
MP010-CU
Crank Case Pressure (-) ( Analog Return )
Manifold Temp (-) ( Shield )
A340 - RD A340 - RD
j 59 MP010-BK Manifold Temp (-) (Analog Return)

L12
L14
CAT data link (+) CL100 - PK CL100 - PK MP020-CU Fuel Temp (-) ( Shield )
CAT data link (-)
D MP020-BK Fuel Temp (-) ( Analog Return )
CL100 - PU CL100 - PU
l 17 MP000-RD Oil Temperature ( Analog +5v )
8

8
CAN data link (+) CL200 - YL CL200 - YL 27 MP100-RD Unfiltered Oil Pressure ( Analog +5v )
F 35 MP101-RD Filtered Oil Pressure ( Analog +5v )
CAN data link (-) CL200 - GN CL200 - GN 2
L P005 - RD
43 69 MP030-RD Coolant Temperature (Analog +5v)
47 Pin MS - Control Panel Connector (J4)

CAN data link shield CL200 - CU 51 MP140-RD Crank Case Pressure ( Analog +5v )
CL200 - CU
V 61 MP010-RD Manifold Temp ( Analog +5v )
C290 - RD
SP04 - GY

MP850 - CU
MP851 - BK
MP851 - WH
M050 - BK
M030 - BK
X110B - GY
M020 - BK
M000 - BK
X100D - GY
X100C - GY
X100B - GY
X100A - GY
M010 - BK
M5B6B - GY
M5B6A - GY
X183B - GY
X183A - GY

P915 - BK
P914 - BK
P913 - BK

X170 - BK
X170 - WH
X170 - RD

PWM output #2 X110A - GY X110A - GY MP020-RD Fuel Temp ( Analog +5v )


s
53 C530-BK Water Level Input
65 C500-BK Oil Level Input
Digital return P500 - BK P500 - BK
Keyswitch
r 11 22 MP120 WH/GN LS Pressure Module C (Fuel Pressure)
P700 - RD P700 - RD
w 33 23 MP850-BK LS Spd/Timing Sensor (-)
Desired speed analog supply X170 - RD X170 - RD 22 28 A320-BK Air Prelube Valve (-)
N
Desired speed analog input X170 - WH X170 - WH 20 29 A310-BK Air Start Solenoid (-)

Desired speed analog return


X 10 30 MP110-WH/BU LS Pressure Module D (Air Pressure)
X170 - BK X170 - BK
g 32 31 MP850-WH LS Spd/Timing Sensor ( 1 )
Desired speed analog shield X170 - BK
p 10 37 A310-RD Air Start Solenoid (+)
ECS-STOP P913 - BK P913 - BK 64 44 A201-BK Choke Actuator (-)
ECS-AUTO
O
P914 - BK P914 - BK 63 45 A201-RD Choke Actuator (+)
Y
P300-BK
P600-RD

P200-RD

ECS-START 13 46 C615B-WH LS Left Air Restriction Switch


P915 - BK P915 - BK
Desired speed 4-20ma (+)
h 12 47 C615A-WH LS Right Air Restriction Switch
X183A - GY X183A - GY
E 53
MP390-CU LS Detonation Return
Desired speed 4-20ma (-) X183B - GY X183B - GY 55 54
Remote BTU (+)
J 15 56 MP020-WH LS Fuel Temperature Sensor
M5B6A - GY X000A - GY
Remote BTU (-)
S 21 57 A330-BK Gas Shutoff Valve (-)
M5B6B - GY X000B - GY
Normal Stop
b 47 63 MP390-WH/OR LS Detonation Sensor Input (H)
M010 - BK M010 - BK 46 64 MP390-WH/YL LS Detonation Sensor Input (G)
4-20ma (+) (output #1)
K X100A - GY 45 65 MP390-WH/GN LS Detonation Sensor Input (F)
X100A - GY
4-20ma (-) (output #1)
G 44 66 MP390-WH/BU LS Detonation Sensor Input (E)
X110B - GY X110B - GY
M 57 67 MP390-WH/PU LS Detonation Sensor Supply (8v)
4-20ma (+) (output #2) X100C - GY
7

7
X100C - GY
4-20ma (-) (output #2)
W 22 C-256A-WH E-Stop Input
X100D - GY X100D - GY
f 52
16A Circuit Breaker

Driven equipment M000 - BK 53


M000 - BK
6A Circuit Breaker

P200-RD (+) Batt


U
Left Sensor Wiring

55
114-1143

Left Ignition Wiring


125-8019

Auxiliary governor gains M020 - BK M020 - BK 57


9X-9614
Battery +

Battery +

n
Terminal
Battery -

PWM output #1 X110B - GY X110B - GY 1 J011-RD Cylinder #1


Idle/Rated
k 2 J012-BK Cylinder #1
M030 - BK M030 - BK
Second timing d 3 J021-BU Cylinder #2
M050 - BK M050 - BK
Manual prelube
e 4 J022-WH Cylinder #2
C290 - RD C290 - RD 5 J071-RD Cylinder #7
Battery negative (GND) T 14 J051-RD Cylinder #5
P300 - BK P300 - BK
x 15 J052-WH Cylinder #5
Battery positive (24 VDC) P100 - RD
L13

z 16 J061-BU Cylinder #6
SP04 - GY

X110B - GY
MP851 - WH
MP850 - CU
MP851 - BK

X100D - GY
X100C - GY
X100B - GY

X000B - GY

X183B - GY
X100A - GY

X000A - GY

X183A - GY
C256C -BK
A330 - RD
A320 - RD
A340 - RD
A340 - BK
P906 - BK
P907 - BK
P908 - BK
M040 - BK
P400 - BK

X110a - GY

C290 - RD

M050 - BK
M030 - BK

M020 - BK
M000 - BK

M010 - BK
C500 - WH

CL200-GN
X170 - RD

P600 - RD
CL200-CU
P915 - BK
P914 - BK
P913 - BK

X170 - BK

CL100-PU
CL100-PK
P300 - BK
X170 - WH

CL200-YL
P700 - RD
P500 - BK

17 J062-WH Cylinder #6
Spare 1 SP01 - GY 18 J072-BK Cylinder #7
t 24 J031-RD Cylinder #3
Spare 2 SP02 - GY v X273 - WH 25 J032-BK Cylinder #3
Spare 3 X273 - WH 26 J041-BU Cylinder #4
R
Multi Strike Enable SP4 - GY 27 J042-WH Cylinder #4
a SP04 - GY
32 J091-RD Cylinder #9
33 J092-BK Cylinder #9
34 J101-BU Cylinder #10
62
52
39
38
48 25
49 24
60
59
5
6
7
8
9
19
70
69
57 33
56 18
35 41
27
43
37 4 58
46
45
44 40
42 36
34
32
31 29 26 22
30 28 23
20
21 17
16
15
14 12
13 11
10 64 67
65 63 66
2
3
1 NOTE E 35 J102-WH Cylinder #10
70 Pin Amp - Customer Internal Connector (J3) 40 J151-RD Cylinder #15
41 J152-BK Cylinder #15
42 J161-BU Cylinder #16
43 J162-WH Cylinder #16
NOTE G NOTE D 48 J111-RD Cylinder #11
6

6
49 J112-BK Cylinder #11
P100 - RD P100-RD 50 J121-BU Cylinder #12

Customer Battery Positive or 51 J122-WH Cylinder #12


52 J081-BU Cylinder #8
P300-BK 58 J131-RD Cylinder #13
Customer Battery Negative 59 J132-BK Cylinder #13
60 J141-BU Cylinder #14
NOTE E 61 J142-WH Cylinder #14
62 J082-WH Cylinder #8

Right Ignition Wiring


L14

L8 Left Ignition Wiring


L13
Right Ignition Wiring
L12

Left Sensor Wiring


L8

A204-RD
A B

A204-BK Wastegate Actuator


211-8175
MP020-WH
MP020-BK
MP020-RD
A330-RD
A330-BK
MP850-BK
MP850-WH

MP110-WH/BU

P700-RD
MP120-WH/GN
P300-BK
C615A-BK
C615A-WH
Press. Switch Hydrax

C615B-BK
C615B-WH
C295-BK
C205-BK

C295-WH

A202-RD

A204-RD
C205-WH

A202-BK

A204-BK
MP140-RD
MP140-WH
MP140-BK
MP101-WH
MP130-RD

MP100-WH
MP130-WH
MP130-BK

MP000-WH

MP010-WH
C130-BK

MP030-WH

MP000-RD

MP380-WH/YL
MP101-RD

MP100-BK

P700-RD
P300-BK

CL200-GN

C530-BK

MP380-WH/PU
MP380-WH/GY

MP380-WH/OR
C130-WH

MP000-BK

MP380-WH/GN

Fuel Actuator
MP101-BK

CL100-PU
MP010-BK
MP010-RD

MP380-WH/BU
MP100-RD

X273-WH

CL200-YL

CL200-CU

C500-WH
MP030-BK

C530-WH
X283-WH
CL100-PK

C500-BK

211-8175

Left Sensor Wiring


140-9669
5

5
L14
L13

Choke Actuator B

B
A
F
E
D
C
B
A
C
B
A Fuel Temperature

B
A
211-8175

B
1 Spd Timing Sensor
2

A Gas Shutoff Valve


198-2938
Ignition/Detonation Rail
Right Side

198-2941
Ignition/Detonation Rail
Left Side
L10
L11

B
A

Left Air Restriction


Right Air Restriction
L18

130-8299

C NO NC
Pressure Module
191 - 8305

9Y-6922

211-3504
211-3504

(Fuel Press)

Switch
(Air Press)
A

B
C

211-6713
Switch
A202-RD
A202-BK

A
C295-WH
C295-BK
NOTE D: The jumper between 24 and 25 is installed at the factory.

NOTE C: If optional customer emergency stop switches are installed, remove

NOTE B: If the mode control switch is in the Auto Postion, a remote start will

NOTE A: Customer provided control power for the A3 control system may be

A201-RD
A201-BK

MP380-WH/OR
C D E F B A

MP390-WH/OR
C D E F B A

MP380-WH/YL
(Start Input).
occur when terminal 8 (Digital Return) is connected to terminal 6

breaker.
and connect the 12 Ga. red wire marked P100 to the 16 amp circuit
complete the Batt. + wiring open the A3 enclosure door at the engine
control, connect Batt. + to Terminal 1 and Batt. - to Termnial 2. To
engine. If customer control power is connected at the Start/Stop
connected at Start/Stop Panel or at the A3 enclosure located on the

MP390-WH/YL
stop inputs to the A3 control module must be wired in series.
the bar jumper between terminal 10 and terminal 11. All emergency

L18 MP380-WH/GN
L10

MP390-WH/GN
MP380-WH/BU L12
MP390-WH/BU
MP380-WH/GY J162-WH
43 42

Ignition Coil Cyl #16 MP390-WH/GY


B A

C205-WH
A B C

MP380-WH/PU
NO C

J161-BU MP390-WH/PU
C205-BK Prelube Press Switch
310-3180
152-1959

J152-WH
41 40

Ignition Coil Cyl #15 MP390-WH/OR


B A

C B A

J151-BU
MP390-BK Detonation Cyl #14-16
310-3180 Left Turbine Out
2 1

2 1

MP390-RD 195-2431
310-4795
4

4
MP0834-YL
MP0834-RD
2 1

2 1

Right Turbine Out


MP380-WH/OR
Air Prelube Valve
C B A

310-4795 DetonationCyl #13-15 MP380-BK J142-WH


Ignition Coil Cyl #14
B A

61 60
MP033-RD
MP033-YL

195-2431 MP380-RD J141-BU


Air Start Valve
164 - 0717

310-3180
164 - 0717
2 1

2 1

Right Turbine In
2 1

2 1

Left Turbine In
310-4796
MP0832-RD

J132-WH
MP0832-YL

310-4796
59 58

Ignition Coil Cyl #13


B A
MP031-RD
MP031-YL

J131-BU
310-3180
B A B A
B A
B A

T/C Cylinder #15


J122-WH
Ignition Coil Cyl #12
B A

51 50

152-0807 J121-BU
310-3180
B A

B A

T/C Cylinder #16


A320-RD

A310-RD
A320-BK

A310-BK
CP Cylinder #15

CP Cylinder #9
CP Cylinder #11

MP0815-RD
MP0815-YL
CP Cylinder #13
159-3219
159-3219

159-3219
NOTE G: J-4 Emergency Stop - Install jumper if J-4 connector is not installed.

NOTE E: System control power may be routed into the A3 enclosure and
NOTE I:

NOTE H: The water and oil level switch inputs must be closed or the engine

159-3219

152-0807
CP Cylinder #16
CP Cylinder #14 A A
CP Cylinder #10
MP0816-YL
MP0816-RD

CP Cylinder #12 A A

J112-WH MP390-WH/YL
B A

B A

49 48

159-3219
159-3219

Ignition Coil Cyl #11


C B A

159-3219

T/C Cylinder #13


B A

159-3219

J111-BU MP390-BK Detonation Cyl #10-12


152-0807 310-3180 MP390-RD 195-2431
There is a red wire labeled P100 inside the A3 enclosure.
To enable multi strike: Remove wire from J1-59 and tie it back in the bundle.

battery - terminal or the control power is connected through (P4).


connected directly to the battery + 16A circuit breaker and
Remove wire from J1-49 and install it in J1-59.

connector (P3) inside the A3 encloser.


the engine. The switches may also be connected to the customer
the water/oil level switch connector located at the front right side of
will not run. The water and/or oil level switches may be connected to

MP0813-YL
MP0813-RD

MP380-WH/YL
A

B A
C B A

B A
A

A
A

DetonationCyl #9-11 J102-WH T/C Cylinder #14


A
A A

MP380-BK Ignition Coil Cyl #10


B A

35 34

195-2431 MP380-RD J101-BU


152-0807
A

310-3180
3

3
B A
B A
J82/P82
J88/P88

J84/P84
J86/P86

T/C Cylinder #11


J90/P90

MP0814-RD
MP0814-YL

152-0807
Left Sensor Wiring

J092-WH
J81/P81
J72/P72

Ignition Coil Cyl #9


33 32

J75/P75

J77/P77
B A

J79/P79

J091-BU
MP0811-YL
MP0811-RD

310-3180
J83/P83

A
A
B

B
A
B

A
B
S J T

B A

B A

J73/P73

T/C Cylinder #12


A
B

A
B

A
B

A
B
L3

L2
L4

L1

S J T K L A U V Q R

152-0807
K

P700-RD J082-WH
Ignition Coil Cyl #8
62 52
B A

R1

R2

R3

R4
A B

L A U V Q R G H

B A

B A

MP0812-RD
MP0812-YL

P300-BK T/C Cylinder #9 J081-BU


310-3180 P700-RD
A B I

152-0807
MP0809-YL
MP0809-RD

X273-WH P300-BK
Combustion

Right Side

(Cyl. #1 Firing)
E H

Integrated

X283-WH P300-BK
Sensing

176-1287
Module

(All Cyl’s. Firing)


ICSM

J072-WH Harness Code ID


Ignition Coil Cyl #7 MP390-WH/GN
18 5

B A

C B A

Detonation Cyl #6-8 X273-WH


B A

B A

CL100-PK J071-BU
Combustion

MP390-BK T/C Cylinder #10


E H
Integrated

310-3180
Left Side
J N

X283-WH
Sensing

CL100-PU
Module

MP390-RD 195-2431
176-1287

ICSM

152-0807
CL200-YL MP0807-YL CL100-PK
E

MP0810 -RD
J N
K M D

B A

B A

CL200-GN MP0807-RD T/C Cylinder #7 CL100-PU


G H E F D P N M C B

MP380 -WH/GN
C B A

MP0810-YL
F

DetonationCyl #5-7 J062-WH


Ignition Coil Cyl #6
17 16

CL200-CU MP380-BK
B A

152-0807 J061-BU
L10

195-2431 MP380-RD CL200-YL


310-3180
D P N M C B

K MD

CL200-GN
R3

R2
R4

R1

MP0808-RD CL200-CU
MP010-RD
B A

B A

T/C Cylinder #8 MP0808-YL


A B C
L11
off and transmission shifter in neutral.
Components are shown installed on a fully operable machine with the key and engine
THIS SCHEMATIC IS FOR THE G3616 GAS ENGINE
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

MP010-BK Manifold Temp J052-WH


L1

L2

L3

L4
15 14

Ignition Coil Cyl #5


B A

MP010-WH 130-8299 152-0807


J051-BU
A
B
A

A
B
B
B
2

MP0805-YL 310-3180
J91/P91

J89/P89

J85/P85

B A

B A
J87/P87

MP0805 -RD T/C Cylinder #5


A
B

A
B
A
B

A
B

J80/P80

152-0807
J74/P74

J76/P76

J78/P78

MP140-RD
A B C

MP140-BK Crank Case Pressure J042-WH


27 26
B A

Ignition Coil Cyl #4


MP140-WH 207 - 6859 J041-BU MP0806-RD
195-6058

310-3180
B A

B A

T/C Cylinder #6
A

MP0806-YL
A

MP0803-YL
B A

B A

152-0807
A

A
A

T/C Cylinder #3
A

MP0803-RD
A A

A A
A A

152-0807 J032-WH MP390-WH/BU


25 24

Ignition Coil Cyl #3


A
C B A
B A

Detonation Cyl #2-4


CP Cylinder #1

CP Cylinder #5

CP Cylinder #7
CP Cylinder #3

J031-BU MP390-BK
159-3219
159-3219

159-3219
159-3219

1 C530-WH 310-3180 195-2431


CP Cylinder #8

CP Cylinder #6

CP Cylinder #4

MP390 -RD
CP Cylinder #2

Water/Oil 2 C530-BK
159-3219
159-3219
159-3219

159-3219

Level Switch 3 C500-WH MP380-WH/BU


C B A

MP0801-YL
Connectors 4 C500-BK DetonationCyl #1-3 MP0804-RD
B A

MP380-BK
B A

B A

B A

MP0801-RD T/C Cylinder #1


195-2431 MP380-RD J022-WH T/C Cylinder #4 MP0804-YL
Ignition Coil Cyl #2
4 3
B A

152-0807
L11

J021-BU
310-3180 152-0807
L11
NOTE H

J012-WH
C130-WH
C130-BK

MP130-RD

MP030-WH
MP130-WH
MP130-BK

MP030-BK

Ignition Coil Cyl #1


B A
2 1

J011-BU
310-3180
MP101-BK
MP101-RD
MP101-WH

MP100-WH
MP000-BK
MP000-WH

MP100-BK
MP000-RD

MP100-RD

MP0802-RD
B A

B A

T/C Cylinder #2 MP0802-YL

152-0807
1

1
1
2
C
B
A
C
B
A

G3616 A+
A
C
B

C
A

B
A
B

276-6793 Pressure

290-4619 Buffer
Filtered Oil Pressure

JW Out Press

Coolant Temp.
Unfiltered Oil Press.
JW Inlet Press

Oil Temperature

130-9811
110-1168

163-8523
130-8299

163-8523

Plus
Sensor

A3 Control System
A

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