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KARNATAKA STATE COUNCIL FOR SCIENCE AND TECHNOLOGY

Indian Institute of Science Campus, Bengaluru -560012


Telephone: 080 -23341652, 23348848, 23348849, Telefax: 23348840
Email: spp@kscst.iisc.ernet.in Website: www.kscst.iisc.ernet.in/spp.html or www.kscst.org.in/spp.html

Name of College and Place: NEW HORIZON COLLEGE OF ENGINEERING, BENGALURU

Project title (in brief): MAINTENANCE AND SAFETY TECHNOLOGY FOR HIGH RISE
BUILDING BY USING FULLY AUTOMATED CNC WIPER SYSTEM.

Department: MECHANICAL ENGINEERING

Applied under category: stream B - MAINTENANCE AND SAFETY TECHNOLOGY FOR HIGH
RISE BUILDING.

Name of project guide:

Mr. Rakesh C
Asst. Professor, Department of Mechanical
Engineering
New Horizon College of Engineering-560 103
Ph: +917259663907
Mail: rakesh2687@gmail.com

Name of Team Members

aakashmurthy65
Mr.Aakash
1 1NH13ME004 9036410540 @gm
Murthy
ail.com

terminalcbr@gm
2 Mr. Baldev Raj C 1NH13ME030 8792226426 ail.co
m

Mr.Anwin T.V anwintvj@gmail.


3 1NH13ME024 8123132407
Joseph com

4 Mr.Jerry Sabore 1NH13ME058 8147549458


jerrys9k@gmail.c
om
Team Leader of the Project:

Baldev Raj C
Email id – terminalcbr@gmail.com
Phone - +918792226426

PROCESSING FEE DETAILS:

Demand Draft No: 193986

Date: 04-01-2017

Bank name: CANARA BANK, KALYANAGAR BRANCH

Date of commencement of the Project: 01-02-2017

Probable date of completion of the project: 25-05-2017

Has a similar project been carried out at your college or in any other college / institution (Check with the
list of completed projects available in your college library or with the list available at KSCST website). If
"Yes", please give details. As to how you are attempting to improvise the technology.

NA

If this project is an improvement / extension of an earlier project, please give the title of earlier project
and the year in which it was carried out. Specify the improvements / modifications clearly (attach
separate sheets)

NA

Is similar device / machine (outcome of the project) commercially available? If "Yes", what is the cost
per unit? Please give details. (Attach separate sheet if required) –
NO
OBJECTIVES OF THE PROJECT HIGHLIGHTING ITS IMPORTANCE :

• Maintenance/cleaning of high rise building using CNC wiper


• Micro injection on wiper for quantized injection of water
• Minimal wastage of water by precise cleaning operation
• Eliminate the use of manpower , by complete automation
• Risk including slippage water and falling from heights is completely eliminated

METHODOLOGY
HAZARDS

1. Although wearing a harness it is only attached to the scaffold instead of having an independent line,
which means the worker will still fall if the scaffold fails. NOTE: This scaffold is supported by four wire
ropes (two at each end). With a 4-line system the workers may attach themselves to the platform in lieu
of an independent lifeline. 2-line systems (one wire rope at each end) require independent lifelines.
2. Risks include slipping on water or soap, and falling from heights. In 1932 in New York, an average
of one out of every two hundred window cleaners was killed per year.

3. Also the efficiency of cleaning is only about 60-65% manually

FUTURE

The modern day techniques not only is less efficient but also prone to risk involving human lives. The
possible and effective replacement for the modern day techniques is the “CNC WIPER”. The CNC
WIPER makes use of program instructions and codes to run a machine tool incorporated with a wiping
mechanism which is used for high rise buildings allowing movement in a defined axis only .The
movement of this wiper is by means of rails in a lateral or transverse direction depending on where it is
required. The axes are well defined and is relative to the building. Not only does this completely
eliminate the need for human effort the mechanism is also economical in use and effective over the
modern techniques.
Wiper Technology Fully Automated
Window wiper 2d drawing
SAMPLE CNC PROGRAM
Actuator Design Blueprint
EXPECTED OUTCOME OF THE PROJECT :

• Human efforts are minimized


• Precise cleaning with higher efficiency is achieved
• Safety of workers are ensured by complete automation
• Exploration of new advanced technology ,wiper for safe maintenance of high rise building
Reduced time consumption by 60%.

APPLICATION OF THE PROJECT:

• The technology can easily adapt based on varying structures.


• Painting can also be performed automatically using this system.
• Rapid cleansing technology can be implemented to any building irrespective of its use.

.
Does the project proposed is relevant to any of the Industry or Institution in and around your area
: NO

If the project is a case study / survey project, variables to be studied, criteria for sample selection
and size of the sample, etc., should be furnished. A specimen questionnaire should be attached
NA
CALCULATION:

OVERALL DIMENSION
X-1000 mm

Y-2000 mm

Z-500 mm

TRAVEL
X- 800mm

Y-1700 mm

Z-300 mm

Can the idea of your project be patentable: Yes

Budget (break-up details) : Overall 9800/-

CNC Software - Mach 3 Free


CNC Wiring Kit 300/-
Hydraulic actuator 1000/-
Water hose 200/-
CNC controller (aurduino)
2000/-
Nema 17 linear vertical actuator
1000/-
Nema 23 linear horizontal actuator
1500/-
3xMounting plate (universal)
1000/-
2xCustom wipers
800/-
Stepper motors
1000/-
Wiper kit
1000/-
Total cost
9800/-

(Name & Signature of Project Guide) (Signature of HOD with Seal) (Signature of the Principal)

Cell No: Cell No.

Email id: Email id:

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