MYHT Portable Hydraulic Tester

Operation Instructions

Jinan High Land Hydraulic Pump CO., Ltd.

ADD: NO.6 Daqiao Rode,Licheng Town,Jinan

TEL：0531-88796130 /88796120

FAX：0531-88660597

Website:http://www.hldhydraulic.com

E-MAIL:my@ hldhydraulic.com
1. Summary

MYHT Hydraulic Tester, researched and produced by Jinan High Land

Hydraulic Pump CO., Ltd. is a kind of practical and new type product with

patent,

In the hydraulic loop system, the acquisition of breakpoints data and the

measurement of flow rate, pressure and temperature of the system and

components are able to be realized simultaneously. Through the data acquired

MYHT Tester evaluates the performance of the system and components and

judges the faults. It is widely used in testing and diagnosing for Hydraulic

Pump, Hydraulic Motor and Hydraulic valve.

1.1 Instrument Feature:

MYHT-1 Series Hydraulic Tester Feature:

1. High precision - scale span ± 1%.

2. Turbine flow sensor - fast response, antipollution, low pressure loss.

3. With fast-measuring, high-accuracy and good-stability Platinum

Resistance Temperature Sensors:

4. Flow and temperature display -- using four LED digital tube, free of

low temperature limit,

Instantaneous flow rate 0.000-9999, breakpoints data keep 10 years.

5. Pressure indication: Seismic-resistant gauges with super stable and

overload ability.

6. Security design—Indicators for reverse connection of test gauges, and

for pressure, power.

7. Easy operation—Flow rate, pressure and temperature can be tested

simultaneously at one point. Pressure valve adjusts with light power,

and the loading is smooth and quickly, accurate. To ensure the

accuracy of measurement, the temperature should be kept within ± 3

degrees. Low pressure gauge by pressure-measuring line can measure

controlling system’s pressure.

8. Wide Application - compact structure, light weight, pump test, online

system test, applicable for rapid diagnosis for all kinds of mobile and

fixed hydraulic system and components.

1．2

Note

Loading Valve

MYHT-1
Hydraulic Tester

Upper displayer
OUT IN indicates instant flow

Charger
low-pressur testpoint

JiNan High Land Hydraulic pump CO.,LTD

Lower displayer indicates

temperature

Parameter- modifying key (Do not use random)

1. Before starting the equipment, loading must be unscrewed (left screwing to

the end). Otherwise, danger easy arises..

2. Near the loading valve is high-pressure oil inlet ， the other is outlet.

Loading will not be realized if the inlet and outlet are connected at wrong

position.

3. Please shut off the power when the instrument not in use

4. This instrument is connected in series with the equipment system tested, and

there should be no pressure in the oil outlet. Otherwise, the loading valve

cannot screw.
5. When installing the oilinlet and oiloutlet mouths joint, make sure you use the

spanner to position the six-party joint of cabinet, and then connect to the

fittings body.

Oil outlet 、Oil inlet、 Upper Display Screen(Display the instantaneous

flow) 、 Loading valve 、 Under Display Screen(Fluid temperature) 、

Coefficient Modifying keys of testing gauges should not adjust rashly.

1．3 Components of instrumentation:

MYHT Portable Hydraulic Tester consists of the testing system and data

system. The testing system includes Simulation Loading Valve, Pressure Meter,

Flow Meter and Temperature Meter. Different physical parameters of the

hydraulic system are converted into electric parameters and sent to the data

processing system.

The data processing system consists of Single chip, Display, Touch Switch,

Rechargeable Lithium Battery, Power Switch etc. After The electrical signal is

processed sent from the testing system, the results will be displayed on the

display.

1．4

Technical specification and performance parameters:

1.4.1

Model: MYHT-1-2

Oil temperature range: -20—150℃

Maximum test flow:200L/min

Overall dimensions: 280x245x172mm

 Flow precision: ±1%

Weight: 6.1Kg

Maximum test pressure: 420bar Power: Rechargeable lithium

batteries:12V

1.4.2

Model: MYHT-1-4

Oil temperature range: -20—150℃

Maximum test flow: 400L/min

Overall dimensions: 280x245x172mm

Flow precision: ±1% Weight: 7.2 Kg

Maximum test pressure: 420bar

Power: Rechargeable lithium batteries:12V

1.4.3

Model: MYHT-1-5

Oil temperature range: -20—150℃

Maximum testing flow: 500L/min

Overall dimensions: 280x245x172mm

Flow precision: ±1%

Weight: 10.5 Kg

Maximum test pressure: 420bar Power: Rechargeable lithium

batteries:12V

1.4.4

Model：MYHT-1-7
 Oil temperature range: -20—150℃

Maximum testing flow: 800L/min

Overall dimensions: 280x245x172mm

Flow precision: ±1%

Weight: 17.5 kg

Maximum test pressure: 420bar

Power: Rechargeable lithium batteries:12V

2. MYHT series hydraulic pressure tester use and maintenance:

This section is only general instruction. Relevant information provided

by the manufacturer must be referred and specific systems such as Variable

Pump or Motor or Serve Control Vale have specific test program.

Installation and use

When MYHT - 1 Hydraulic Tester is installed at any position of hydraulic pipe,

the hydraulic oil always flows from near the loading valves to the other end. If

reverse connect arises, no pressure will be formed. In order to obtain the

accurate measurements, the oil inlet and oiloutlet of the tester keep away

above30cm away from the elbow, tees, valve.

Note: The loading valve must be unscrew counterclockwise before start-up of

the equipment. It will cause human injury or equipment damage if the

loading valve is fully closed!!!!!!

Once the tester accessed with oil pipeline, the pressure will be regulated by

Loading Valve.

1） Frigid climate will influence on the accuracy of measurement, so oil

should be cycled some time before test. Until the the temperature

goes up to 30℃, the test shall be conducted.

After the completion of test, power switch should be turned off.

2） Open Pressure Loading Valv on test!!!

2.1 Maintenance instructions

In the design, MYHT Series Hydraulic Pressure Tester is a device that can be

used for many years and with less trouble, If trouble arises after the quality

guarantee period, it is available to do some simple inspection.

2.1.1 Loading Valve

If the Loading Valve can't load the system, remove the alve spool and check

if there are impurities on it or worn-out parts or or damages on seal ring.

2.1.2 Battery

The batteries for the meters are 12V lithium battery. Charge 4-8 hours

before the tester work, and the battery can be used for 30 hours. It is

necessary to charge the batteries with supporting charger, otherwise,

explosion danger will easily arise.

2.1.3 Flow Meter

When the Flow Meter doesn't display the reading, it is possible that the
 turbine rotor is stuck. Take turbine sensors apart and remove the impurities

prevent of the turbine from flexibly rotating.

After refitted, check the flow readings. If the Flow Meter still not display any

reading, please contact the manufacturer.

2.1.4 Prompt for testing the Servo Control Pump, Motor and valve.

Special test procedure should have detailed regulations. It is necessary to

learn the instructions from the relevant manufacturer of hydraulic equipment

and hydraulic components

These components are with functions of increasing flow or pressure, and the

design has fixed control mode such as push-pull servo control of the

discharge of variable pump. It will cause the sharp rise of flow and pressure if

try to use manual control instead of servo control.

This kind of control-losing test may lead to system’s failure, or components

damage or human injury.

2.3 Testing Program

2.3.1 Testing conditions:

Before the installation of this tester, oil-supplying situation of the hydraulic

system, oil pump rotation rate, oil pipeline and Cylinder Piston Rod and oil

leakage should be first checked.

Test method:

There are many testing methods by using hydraulic pressure tester, the

specific application can be conducted according to the specific circumstances.

But remember one point: understand the system graph and be sure no jam in
 the pipeline. During using the tester, the simplest and the most effective test

method is: Serial Test

Example 1： Hydraulic pump ( power components) test:

1) The tester can be installed between the oil inlet and oil return tank.

Make sure the oil wholly pass the tester.

2) Fully open the loading valve, read the maximum flow when pressure is

"0".

3) By loading valve raise the oil pressure. Record the flow rate from 0 to

specified value or maximum value in order to determine the technical

condition of the pump.

4) Now refer the specifications of the hydraulic pump manufactory to

Out In

Hydraulic Tester

Hydraulic Pump

Oil Tank
 5) check the rated flow ----oil pump efficiency.

Example 2 Hydraulic Valve (Control Components) Test:

1） Valve's test is divided into two parts (here the reversing valve and

overflow valve is integrative). First test the overflow valve, then the

reversing valve. And the reversing valve shall be measured separately

for each group.

2） Other Hydraulic Pump Test.

Test Overflow Valve

Test Reversing valve
Test One group of them

Out In

Hydraulic Tester

Hydraulic Pump

Oil Tank
Example 3: Oil Motor and Hydraulic Cylinder (execute component) Test

1） The testing work of hydraulic cylinders and hydraulic motor generally

require additional loading.

2） No need to load the tester, the tested flow rate is the leakage flow.

3）
Test Oil Cylinder’s leakage rate

External Loading

Testing motor leakage rate

Hydraulic Pump

Hydraulic Tester